WO2014000239A1 - 液晶显示装置、液晶显示面板的制造方法及设备 - Google Patents

液晶显示装置、液晶显示面板的制造方法及设备 Download PDF

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Publication number
WO2014000239A1
WO2014000239A1 PCT/CN2012/077818 CN2012077818W WO2014000239A1 WO 2014000239 A1 WO2014000239 A1 WO 2014000239A1 CN 2012077818 W CN2012077818 W CN 2012077818W WO 2014000239 A1 WO2014000239 A1 WO 2014000239A1
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WIPO (PCT)
Prior art keywords
sealant
liquid crystal
crystal display
conductivity
lower substrate
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PCT/CN2012/077818
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English (en)
French (fr)
Inventor
陈政鸿
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TCL China Star Optoelectronics Technology Co Ltd
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Shenzhen China Star Optoelectronics Technology Co Ltd
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Priority to US13/581,307 priority Critical patent/US8961730B2/en
Priority to DE112012006483.6T priority patent/DE112012006483B4/de
Publication of WO2014000239A1 publication Critical patent/WO2014000239A1/zh
Anticipated expiration legal-status Critical
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
    • G02F1/133711Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/16Materials and properties conductive

Definitions

  • the present invention relates to the field of liquid crystal display technology, and in particular, to a liquid crystal display device, a method and a device for manufacturing a liquid crystal display panel.
  • PSVA Polymer Stabilization Vertical Alignment, polymer stable vertical alignment
  • Wide viewing angle technology can make the display panel have better black state, faster response time and high transmittance. Therefore, the PSVA type liquid crystal display panel is compared with the conventional liquid crystal display panel. The display effect is better, and the user can bring a higher visual experience, and has gradually become one of the mainstream development directions of the liquid crystal display panel.
  • the LCD panel Before the PSVA process, the LCD panel needs to be cured by a framed UV (SUV, Sealant). Ultra-Violet) process.
  • UV light UV, Ultra-Violet
  • Ray 13 illuminates the sealant to cure the sealant 14.
  • an ultraviolet mask UV Mask, Ultra-Violet Ray
  • the monomer molecules (not shown) in the liquid crystal molecules 15 of the area 17 are reacted in advance by the irradiation of the ultraviolet light 13 before the PSVA process, so-called pre-cured action.
  • the anti-ultraviolet mask 16 blocks the ultraviolet light irradiation of the visible region 17, and the ultraviolet light 13 will be affected by the inevitable oblique light and the effect of the anti-ultraviolet mask or the alignment accuracy.
  • the liquid crystal molecules 15 are irradiated to the boundary of the visible region 17.
  • a capacitance is formed between the upper substrate 11 and the lower substrate 12 so that an electric field exists between the upper and lower substrates, and the liquid crystal molecules 15 are deflected by the electric field.
  • the ultraviolet light 13 is irradiated to the liquid crystal molecules 15 at the boundary of the visible region 17, the liquid crystal molecules 15 at the boundary around the visible region 17 are solidified in a state having a certain deflection angle due to the advance reaction of the monomer molecules, so that the vertical direction cannot be vertical.
  • the surface of the alignment layer (PI, Polyimide) is different from the liquid crystal molecules of most of the visible region 17 (as shown in FIG. 2), so that the image around the visible region 17 has unevenness or broken spots, which is followed.
  • the stage will form a so-called peripheral chromatic aberration (Around Mura).
  • the boundary of the ultraviolet shielding mask 16 must be separated from the boundary of the visible region 17 by a distance such that the liquid crystal molecules 15 at the boundary of the visible region 17 are not irradiated by the ultraviolet light 13.
  • making the boundary of the ultraviolet shielding mask 16 a distance from the boundary of the visible region 17 is disadvantageous for the narrow side design of the display panel.
  • the technical problem to be solved by the present invention is to provide a liquid crystal display device, a method and a device for manufacturing the liquid crystal display panel, which can improve the phenomenon of unevenness of the screen around the liquid crystal display panel, reduce the occurrence of broken bright spots, and can also be easier.
  • a narrow side design of the liquid crystal display panel is realized.
  • a technical solution adopted by the present invention is to provide a method for manufacturing a liquid crystal display panel, comprising: coating a first frame adhesive having conductivity on a position of a PSVA test pad of a lower substrate of the liquid crystal display panel, Or applying a first sealant having conductivity to the position of the upper substrate of the liquid crystal display panel corresponding to the PSVA test pad of the lower substrate, and bonding the upper and lower substrates through the second sealant to form a set of panels, so that the PSVA test pad passes
  • the first sealant is electrically connected to the transparent electrode of the upper substrate, and the second sealant is located within the area of the first sealant; on the side of the upper substrate or the lower substrate, the second sealant of the set up panel is enclosed a region, and irradiating the assembly panel with ultraviolet light to cure the second sealant; removing a portion of the upper substrate corresponding to the PSVA test pad region of the lower substrate, and removing the first sealant together to expose the PSVA test pad of the lower substrate
  • the step of applying the first sealant having conductivity is specifically: coating the first sealant having conductive particles.
  • the step of applying the first sealant having conductivity is specifically: coating the first sealant having conductivity without curing property.
  • the step of coating the first sealant having conductivity is specifically: coating a first sealant having conductivity and a first adhesive force, wherein the second sealant has a second adhesive force, and the first adhesive force is less than the first adhesive force Two adhesions.
  • another technical solution adopted by the present invention is to provide a method for manufacturing a liquid crystal display device, including a method for manufacturing a liquid crystal display panel, and a method for manufacturing a liquid crystal display panel, comprising: a lower substrate of a liquid crystal display panel PSVA (Polymer Stabilization Vertical Alignment, the polymer is stably aligned vertically.
  • PSVA Polymer Stabilization Vertical Alignment, the polymer is stably aligned vertically.
  • the position of the test pad is coated with the first sealant having conductivity, or the first sealant having conductivity is coated at the position of the upper substrate of the liquid crystal display panel corresponding to the PSVA test pad of the lower substrate.
  • the step of applying the first sealant having conductivity is specifically: coating the first sealant having conductive particles.
  • the step of applying the first sealant having conductivity is specifically: coating the first sealant having conductivity without curing property.
  • the step of coating the first sealant having conductivity is specifically: coating a first sealant having conductivity and a first adhesive force, wherein the second sealant has a second adhesive force, and the first adhesive force is less than the first adhesive force Two adhesions.
  • the method includes: cutting off a portion of the PSVA test pad area corresponding to the lower substrate of the upper substrate, and removing the first sealant together to make the PSVA test of the lower substrate.
  • the pad is bare.
  • the step of exposing the assembled panel to cure the second sealant is specifically: irradiating the assembled panel with ultraviolet light to cure the second sealant.
  • another technical solution adopted by the present invention is to provide a manufacturing apparatus for a liquid crystal display panel, comprising a sealant coating mechanism for coating conductivity on an upper substrate or a lower substrate of a liquid crystal display panel.
  • the first frame glue, and the second frame glue is coated on the upper substrate or the lower substrate, and the upper and lower substrates are bonded by the second frame glue to form the assembled panel, so that the PSVA test pad of the lower substrate is realized by the first frame glue.
  • the sealant coating mechanism includes: a first coating mechanism for applying a first sealant having conductivity at a position of a PSVA test pad of a lower substrate of the liquid crystal display panel, or corresponding to an upper substrate of the liquid crystal display panel The position of the PSVA test pad of the lower substrate is coated with a first sealant having conductivity to electrically connect the PSVA test pad to the transparent electrode of the upper substrate through the first sealant when assembled; the second coating mechanism is used for Applying a second frame glue to the remaining positions of the upper substrate or the lower substrate edge of the liquid crystal display panel, and bonding the upper and lower substrates through the second frame glue to form a group vertical panel, wherein the second frame glue is located in the area inside the first sealant Inside.
  • the device includes a cutting mechanism for cutting a portion of the PSVA test pad region corresponding to the lower substrate of the upper substrate, and removing the first sealant together to expose the PSVA test pad of the lower substrate.
  • the invention has the beneficial effects that the conductive gap between the upper substrate PVSA test pad and the upper substrate transparent electrode is formed by the first sealant between the upper and lower substrates, so that there is no potential difference between the upper and lower substrates before the PSVA process, thereby enabling comparison
  • the phenomenon of unevenness around the liquid crystal display panel is improved, the occurrence of broken bright spots is reduced, and the narrow side design of the liquid crystal display panel can be more easily realized.
  • FIG. 1 is a schematic view showing a process of performing a frame glue ultraviolet curing process in a display panel in the prior art
  • FIG. 2 is a schematic view showing the deflection state of the liquid crystal molecules in the visible region of FIG. 1 after the sealant ultraviolet curing process and before the PSVA process;
  • FIG. 3 is a flow chart showing an embodiment of a method of manufacturing a liquid crystal display panel of the present invention
  • FIG. 4 is a schematic view showing an embodiment of coating a first sealant having conductivity at a position of a PSVA test pad of a lower substrate in FIG. 3;
  • Figure 5 is an enlarged schematic view of the assembled panel of Figure 4.
  • FIG. 6 is a schematic view showing an embodiment of applying a first sealant having conductivity in a position of a PSVA test pad corresponding to a lower substrate of the upper substrate in FIG. 3;
  • Figure 7 is a cross-sectional view of the assembled panel of Figure 5 taken along the AB direction, showing the effect of ultraviolet light irradiation;
  • FIG. 8 is a schematic view showing a deflection state of liquid crystal molecules in the visible region of the assembled panel of FIG. 5 after the sealant ultraviolet curing process and before the PSVA process;
  • FIG. 9 is a cross-sectional view of the assembled panel of FIG. 5 in a DC direction after removing a portion of a PSVA test pad region corresponding to a lower substrate of the upper substrate and removing the first sealant;
  • Fig. 10 is a schematic block diagram showing an embodiment of a manufacturing apparatus of a liquid crystal display panel of the present invention.
  • the method for manufacturing a liquid crystal display panel of the present invention can better improve the phenomenon of unevenness of the picture around the liquid crystal display panel, reduce the occurrence of broken bright spots, and at the same time, can realize the narrow side design of the liquid crystal display panel more easily.
  • an embodiment of a method for fabricating a liquid crystal display panel of the present invention includes the following steps:
  • Step S101 applying a first sealant having conductivity to a position of a PSVA test pad of a lower substrate of the liquid crystal display panel, or coating the position of the upper substrate of the liquid crystal display panel corresponding to the PSVA test pad of the lower substrate to be electrically conductive
  • the first frame is glued, and the upper and lower substrates are bonded by the second frame glue to form the assembled panel, so that the PSVA test pad is electrically connected to the transparent electrode of the upper substrate through the first frame glue, and the second frame glue is located inside the first frame glue.
  • a PSVA test pad 2011 is first placed on the edge of the lower substrate 201 to apply a voltage to the PSVA test through the PSVA test pad 2011 in the subsequent PSVA process.
  • the first sealant 2012 having conductivity is then applied to the position of the PSVA test pad 2011 by a coating tool.
  • the first frame glue 2012 is made of a special frame glue material.
  • the frame glue body has conductive particles to make it electrically conductive, and the present invention utilizes the first frame glue 2012. Conductivity to achieve the technical effects of the present invention.
  • the first sealant 2012 also has a non-curing property so that it does not cure due to light irradiation or heating.
  • the second frame rubber 2013 is then bonded to the lower substrate 201 and the upper substrate 202 by the second frame adhesive 2013 to form an assembly panel 203 (shown in FIG. 5).
  • the second sealant 2013 has a good adhesion to firmly bond the lower substrate 201 and the upper substrate 202 together.
  • the PSVA test pad 2011 of the lower substrate 201 can pass the first sealant 2012. It is electrically connected to the transparent electrode 2021 of the upper substrate 202.
  • the first sealant 3021 having conductivity in other embodiments may also be applied to the position of the upper substrate 302 of the liquid crystal display panel corresponding to the PSVA test pad 3011 of the lower substrate 301, and the position is set.
  • the transparent electrode 3024 of the upper substrate 302 has a first sealant 3021 electrically connected to the transparent electrode 3024.
  • the second sealant 3022 can also be applied at the boundary of the visible region 3023 of the upper substrate 302, and the second sealant 3022 is located within the region of the first sealant 3021.
  • the PSVA test pad 3011 of the lower substrate 301 can also be electrically connected to the transparent electrode 3024 of the upper substrate 302 through the first sealant 3021.
  • Step S102 Blocking the area enclosed by the second sealant of the assembled panel on the side of the upper substrate or the lower substrate, and exposing the assembled panel to cure the second sealant.
  • FIG. 7 is a cross-sectional view of the assembled panel of FIG. 5 irradiated with ultraviolet light in the AB direction.
  • the frame adhesive of the liquid crystal display panel is subjected to ultraviolet curing. Process.
  • the second frame adhesive 2013 is sensitive to light and can be cured under the illumination of light. Therefore, after the second panel seal 2013 is cured by ultraviolet light irradiation on the assembly panel 203, and after the second sealant 2013 is cured by the ultraviolet light irradiation panel 203, the assembly panel 203 is heated to further cure.
  • the ultraviolet shielding mask 601 is used to block the area enclosed by the second sealant 2013 of the vertical panel 203 on the side of the upper substrate 202, that is, the visible area 602 of the upper substrate 202 to prevent the frame.
  • the ultraviolet light of the gel UV curing process illuminates the monomer molecules (not shown) in the visible region 602 to cause the monomer molecules to react before the PSVA process.
  • the first sealant 2012 in other embodiments may also be made of the same material as the second sealant 2013, that is, it also has certain curing properties, in the case of encountering light irradiation.
  • the next first frame rubber 2012 will also cure.
  • the first frame sealant 2012 should be blocked by using an ultraviolet shielding mask to prevent the first sealant 2012 from being solidified and causing unsatisfactory when it is subsequently removed. .
  • the upper substrate 202 is partially cut away from the area of the PSVA test pad 2011 of the lower substrate 201, and the first sealant 2012 is removed together, so that the PSVA test of the lower substrate 201 is performed.
  • Pad 2011 is bare, creating conditions for subsequent PSVA processes.
  • the second sealant 2013 may also have a larger second adhesive force to improve the adhesion of the upper and lower substrates, and the first sealant 2012 has a smaller first adhesive force. That is, the first adhesive force is less than the second adhesive force, so that the first adhesive force does not affect the action of cutting off the portion of the upper substrate 202 corresponding to the region of the PSVA test pad 2011 of the lower substrate 201, and the first sealant 2012 can be removed relatively easily.
  • the PSVA test pad 2011 of the lower substrate 201 is electrically connected to the transparent electrode 2021 of the upper substrate 202 through the first sealant 2012 having conductivity, so that the gap between the lower substrate 201 and the upper substrate 202 is before the PSVA process.
  • the equipotential that is, there is no voltage difference, so that the liquid crystal molecules between the upper and lower substrates are naturally perpendicular to the surface of the alignment layer (not shown) without the deflection angle.
  • the second panel glue 2013 is cured by ultraviolet light irradiation on the group panel 203, even if the ultraviolet light is irradiated to the monomer molecules in the liquid crystal molecules at the boundary of the visible region of the panel 203, the monomer molecules react.
  • the liquid crystal molecules are not formed into a deflection angle, but only the liquid crystal molecules at the boundary of the visible region are solidified on the surface of the vertical alignment layer, so that the liquid crystal molecules at the boundary of the visible region are after the UV curing process.
  • the liquid crystal molecules of most of the visible regions Prior to the PSVA process, the liquid crystal molecules of most of the visible regions have the same deflection state (as shown in Figure 8). Therefore, the embodiment of the liquid crystal display panel of the present invention can better improve the phenomenon of unevenness of the picture around the visible area of the liquid crystal display panel, and reduce the occurrence of broken bright spots, and the boundary of the anti-ultraviolet light mask does not need to be distant from the visible area boundary.
  • the boundary of the visible area can be closer to the boundary of the ultraviolet shielding mask, and even the boundary of the visible area can be overlapped with the boundary of the ultraviolet shielding mask, so that the narrow side of the liquid crystal display panel can be more easily realized. design.
  • the present invention also provides an embodiment of a method of manufacturing a liquid crystal display device, comprising the method of manufacturing a liquid crystal display panel according to each of the above embodiments.
  • an embodiment of a manufacturing apparatus for a liquid crystal display panel of the present invention includes:
  • the sealant coating mechanism 1001 is configured to apply a first sealant 2012 having conductivity to the upper substrate 202 or the lower substrate 201 of the liquid crystal display panel, and apply a second sealant 2013 to the upper substrate 202 or the lower substrate 201, The upper and lower substrates are bonded to each other through the second sealant 2013 to form the assembled panel 203, so that the PSVA test pad of the lower substrate 201 is electrically connected to the transparent electrode 2021 of the upper substrate 202 through the first sealant 2012;
  • the light shielding mechanism 1002 is configured to block an area surrounded by the second sealant 2013 of the vertical panel 203 on the side of the upper substrate 202 or the lower substrate 201 to prevent ultraviolet light from being irradiated to the area enclosed by the second sealant 2013;
  • the curing mechanism 1003 is configured to expose the second sealant 2013 of the set up panel 203 to cure the second sealant 2013.
  • the sealant coating mechanism 1001 further includes a first coating mechanism 10011 for applying a first sealant 2012 having conductivity at a position of the PSVA test pad 2011 of the lower substrate 201 of the liquid crystal display panel, or in a liquid crystal display.
  • the upper substrate 202 of the panel is coated with a first sealant (not shown in FIG. 4) having conductivity corresponding to the position of the PSVA test pad 2011 of the lower substrate, so that the PSVA test pad 2011 passes through the first sealant 2012 and the upper substrate when assembled.
  • the transparent electrode 2021 of the 202 is electrically connected; the second coating mechanism 10012 is configured to apply the second sealant 2013 to the remaining positions of the upper substrate 202 or the lower substrate 201 of the liquid crystal display panel to pass the upper substrate 202 and the lower substrate 201.
  • the second frame glue 2013 is bonded to form the assembled panel 203.
  • the second sealant 2013 is located within the area within the first sealant 2012.
  • the manufacturing apparatus of the liquid crystal display panel of the present embodiment further includes a cutting mechanism 1004 for cutting off a portion of the upper substrate 202 corresponding to the PSVA test pad 2011 of the lower substrate 201, and removing the first sealant 2012 together, so that The PSVA test pad 2011 of the substrate 201 is bare.
  • the first sealant 2012 having conductivity is applied to the upper substrate 202 or the lower substrate 201 by the sealant coating mechanism 1001, and the PSVA test pad 2011 of the lower substrate 201 and the transparent electrode 2021 of the upper substrate 202 are passed.
  • the first frame glue is electrically connected, so that the upper substrate 202 and the lower substrate 201 are equipotential in the frame glue ultraviolet curing process, that is, there is no potential difference, so that the liquid crystal molecules of the visible panel boundary of the panel 203 are Most of the liquid crystal molecules in the visible region are in the same state after the framed ultraviolet curing process and before the PSVA process, thereby improving the unevenness of the picture around the liquid crystal display panel and reducing the occurrence of broken bright spots. It is easier to realize the narrow side design of the liquid crystal display panel.

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Description

液晶显示装置、液晶显示面板的制造方法及设备
【技术领域】
本发明涉及液晶显示技术领域,特别是涉及一种液晶显示装置、液晶显示面板的制造方法及设备。
【背景技术】
PSVA(Polymer Stabilization Vertical Alignment,聚合物稳定垂直对齐)广视角技术能够使显示面板具有较好的黑态、较快的响应时间以及穿透率高等优点,因此PSVA型液晶显示面板相较于传统液晶显示面板而言,其显示效果更佳,能给用户带来更高的视觉体验,已逐渐成为液晶显示面板主流的发展方向之一。
PSVA型液晶显示面板的PSVA制程中通常需要在上下基板间的液晶分子或配向膜(PI,Polyimide)中掺入对光线敏感的单体分子(Monomer),通过对单体分子进行紫外光照射或加热使单体分子向PI配向膜表面凝结,从而使液晶分子具有预倾角。
在进行PSVA制程之前,液晶显示面板还需经过一道框胶紫外光固化(SUV,Sealant Ultra-Violet)制程。在这过程中,参阅图1,上基板11和下基板12通过框胶14粘合在一起形成组立面板。粘合后,需要使用紫外光(UV,Ultra-Violet Ray)13照射框胶,使框胶14固化。在紫外光13照射框胶14而使框胶14固化的过程中,需要一个防紫外光掩膜(UV Mask,Ultra-Violet Ray Mask)16去阻挡紫外光13的照射以避免可视区(Active area)17的液晶分子15中的单体分子(图未示)在PSVA制程之前受到紫外光13的照射而提前反应掉,即所谓的预固化(Pre-cured)作用。防紫外光掩膜16阻挡的是可视区17的紫外光照射,由于不可避免的会有斜向光线的作用,以及受防紫外光掩膜的制作或对位精度的影响,紫外光13会照射到可视区17边界的液晶分子15。
上基板11和下基板12之间构成电容而使得上下基板间存在电场,液晶分子15在电场的作用下会发生一定的偏转。当紫外光13照射到可视区17边界的液晶分子15时,使得可视区17周围边界的液晶分子15会因为单体分子的提前反应而固化在具有一定偏转角的状态,以至于不能垂直配向层(PI,Polyimide)表面,使得其与大部分可视区17的液晶分子不同(如图2所示),使得可视区17周围边界有画面不均匀或碎亮点的现象发生,在后续阶段会形成所谓的周边色差(Around Mura)。此时,必须将防紫外光掩膜16的边界距离可视区17边界一段距离,使可视区17边界的液晶分子15不会被紫外光13照射到。但是,使防紫外光掩膜16的边界距离可视区17的边界一段距离,则不利于显示面板的窄边设计。
【发明内容】
本发明主要解决的技术问题是提供一种液晶显示装置、液晶显示面板的制造方法及设备,能够较好地改善液晶显示面板周围画面不均匀的现象,减少碎亮点的发生,同时也能够更容易实现液晶显示面板的窄边设计。
为解决上述技术问题,本发明采用的一个技术方案是:提供一种液晶显示面板的制造方法,包括在液晶显示面板的下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,或者在液晶显示面板的上基板对应下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,并且将上下基板通过第二框胶进行粘合形成组立面板,使PSVA测试垫通过第一框胶与上基板的透明电极电连接,第二框胶位于第一框胶以内的区域之内;在上基板或下基板一侧,遮挡组立面板的第二框胶所围成的区域,并对组立面板进行紫外光照射以固化第二框胶;将上基板对应下基板的PSVA测试垫区域的部分切除,并一同移除第一框胶,使下基板的PSVA测试垫裸露。
其中,涂布具有导电性的第一框胶的步骤具体为:涂布具有导电粒子的第一框胶。
其中,涂布具有导电性的第一框胶的步骤具体为:涂布无固化属性的具有导电性的第一框胶。
其中,涂布具有导电性的第一框胶的步骤具体为:涂布具有导电性、第一黏着力的第一框胶,其中第二框胶具有第二黏着力,第一黏着力小于第二黏着力。
为解决上述技术问题,本发明采用的另一个技术方案是:提供一种液晶显示装置的制造方法,包括液晶显示面板的制造方法;液晶显示面板的制造方法包括:在液晶显示面板的下基板的PSVA(Polymer Stabilization Vertical Alignment,聚合物稳定垂直对齐)测试垫的位置涂布具有导电性的第一框胶,或者在液晶显示面板的上基板对应下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,并且将上下基板通过第二框胶进行粘合形成组立面板,使PSVA测试垫通过第一框胶与上基板的透明电极电连接,第二框胶位于第一框胶以内的区域之内;在上基板或下基板一侧,遮挡组立面板的第二框胶所围成的区域,并对组立面板进行曝光以固化第二框胶。
其中,涂布具有导电性的第一框胶的步骤具体为:涂布具有导电粒子的第一框胶。
其中,涂布具有导电性的第一框胶的步骤具体为:涂布无固化属性的具有导电性的第一框胶。
其中,涂布具有导电性的第一框胶的步骤具体为:涂布具有导电性、第一黏着力的第一框胶,其中第二框胶具有第二黏着力,第一黏着力小于第二黏着力。
其中,对组立面板进行曝光以固化第二框胶的步骤之后,包括:将上基板对应下基板的PSVA测试垫区域的部分切除,并一同移除第一框胶,使下基板的PSVA测试垫裸露。
其中,对组立面板进行曝光以固化第二框胶的步骤具体为:对组立面板进行紫外光照射以固化第二框胶。
为解决上述技术问题,本发明采用的又一个技术方案是:提供一种液晶显示面板的制造设备,包括框胶涂布机构,用于在液晶显示面板的上基板或下基板涂布具有导电性的第一框胶,以及在上基板或下基板涂布第二框胶,使上下基板通过第二框胶进行粘合形成组立面板,使下基板的PSVA测试垫通过第一框胶实现与上基板的透明电极之间的电连接,;遮光机构,用于在上基板或下基板一侧遮挡组立面板的第二框胶所围成的区域,以防止紫外光照射到第二框胶所围成的区域;固化机构,用于对组立面板的第二框胶进行曝光以固化第二框胶。
其中,框胶涂布机构包括:第一涂布机构,用于在液晶显示面板的下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,或者在液晶显示面板的上基板对应下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,以在组立时使PSVA测试垫通过第一框胶与上基板的透明电极电连接;第二涂布机构,用于在液晶显示面板的上上基板或下基板边缘的其余位置涂布第二框胶,使上下基板通过第二框胶进行粘合形成组立面板,第二框胶位于第一框胶以内的区域之内。
其中,设备包括切割机构,用于将上基板对应下基板的PSVA测试垫区域的部分切除,并一同移除第一框胶,使下基板的PSVA测试垫裸露。
本发明的有益效果是:本发明在上下基板间通过第一框胶形成下基板PVSA测试垫与上基板透明电极之间的导电通道,使得在PSVA制程之前上下基板不存在电位差,从而能够较好地改善液晶显示面板周围画面不均匀的现象,减少碎亮点的发生,同时也能够更容易实现液晶显示面板的窄边设计。
【附图说明】
图1是现有技术中一种显示面板进行框胶紫外光固化制程的示意图;
图2是图1中可视区的液晶分子在框胶紫外光固化制程之后、在PSVA制程之前的偏转状态的示意图;
图3是本发明液晶显示面板的制造方法的一实施方式的流程图;
图4是图3中在下基板的PSVA测试垫的位置涂布具有导电性的第一框胶一实施方式的示意图;
图5是图4中的组立面板的放大示意图;
图6是图3中在上基板对应下基板的PSVA测试垫的位置涂布具有导电性的第一框胶的一实施方式的示意图;
图7是图5中的组立面板沿AB方向的截面示意图,其中显示出进行紫外光照射的效果;
图8是图5中组立面板的可视区的液晶分子在框胶紫外光固化制程之后、PSVA制程之前的偏转状态的示意图;
图9是图5中组立面板在切除上基板对应下基板的PSVA测试垫区域的部分并移除第一框胶后沿DC方向的截面示意图;
图10是本发明液晶显示面板的制造设备的一实施方式的原理框图。
【具体实施方式】
本发明的液晶显示面板的制造方法能够较好地改善液晶显示面板周围画面不均匀的现象,减少碎亮点的发生,同时也能够更容易实现液晶显示面板的窄边设计。
下面将结合附图和实施方式对本发明进行详细描述。
参阅图3,本发明液晶显示面板的制造方法的一实施方式,包括步骤:
步骤S101:在液晶显示面板的下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,或者在液晶显示面板的上基板对应下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,并且将上下基板通过第二框胶进行粘合形成组立面板,使PSVA测试垫通过第一框胶与上基板的透明电极电连接,第二框胶位于第一框胶以内的区域之内。
在PSVA模式的液晶显示面板制程中,如图4所示,首先在下基板201的边缘设置PSVA测试垫2011,以在后续PSVA制程中通过PSVA测试垫2011施加电压进行PSVA测试。然后通过涂布工具在PSVA测试垫2011的位置涂布具有导电性的第一框胶2012。第一框胶2012由较特殊的框胶材料制成,在一应用例中,其框胶主体中具有导电粒子,使其具有导电性,而本发明也正是利用了第一框胶2012的导电性来实现本发明之技术效果。本实施方式中,第一框胶2012还具有无固化属性,使其不会因为光照射或加热而固化。
对下基板201的PSVA测试垫2011的位置涂布具有导电性的第一框胶2012后,在下基板201的可视区2014的边界,并且在第一框胶2012以内的区域之内涂布第二框胶2013,然后将下基板201和上基板202通过第二框胶2013进行上下粘合形成组立面板203(如图5所示)。其中,第二框胶2013具有较好的黏着度,以将下基板201和上基板202牢固粘合在一起。
而由于第一框胶2012具有导电性,在下基板201和上基板202通过第二框胶2013粘合在一起形成组立面板203时,下基板201的PSVA测试垫2011能够通过第一框胶2012与上基板202的透明电极2021电连接。
当然,如图6所示,其他实施方式中的具有导电性的第一框胶3021还可以涂布在液晶显示面板的上基板302对应下基板301的PSVA测试垫3011的位置,且该位置设置有上基板302的透明电极3024,第一框胶3021与透明电极3024电连接。而第二框胶3022也可以涂布在上基板302的可视区3023的边界处,并且第二框胶3022位于第一框胶3021以内的区域之内。在上基板302和下基板301通过第二框胶3022进行粘合形成组立面板303时,下基板301的PSVA测试垫3011也能够通过第一框胶3021与上基板302的透明电极3024电连接。
步骤S102:在上基板或下基板一侧遮挡组立面板的第二框胶所围成的区域,并对组立面板进行曝光以固化第二框胶。
参阅图7,并结合图5,图7是图5中的组立面板沿AB方向进行紫外光照射的截面图,在形成组立面板203后,进入对液晶显示面板的框胶进行紫外光固化的制程。第二框胶2013对光线敏感,在光的照射下可固化。因此,通过对组立面板203进行紫外光照射以固化第二框胶2013,并且在紫外光照射组立面板203对第二框胶2013进行固化之后,对组立面板203进行加热以进一步固化第二框胶2013。在进行紫外光照射之前,使用防紫外光掩膜601在上基板202一侧遮挡组立面板203的第二框胶2013所围成的区域,即上基板202的可视区602,以防止框胶紫外光固化制程的紫外光照射到可视区602中的单体分子(图未示)而使得单体分子在PSVA制程之前反应掉。
值得注意的是,为方便、统一操作,其他实施方式中的第一框胶2012也可以采用与第二框胶2013一样的材料制作,即也具有一定的固化属性,在遇到光照射的情况下第一框胶2012也会固化。此时,在进行框胶紫外光固化制程的紫外光照射时,也应使用防紫外光掩膜遮挡第一框胶2012,防止第一框胶2012固化而在后续将其移除时造成不顺利。
在固化第二框胶2013之后,如图9所示,将上基板202对应下基板201的PSVA测试垫2011区域的部分切除,并一同移除第一框胶2012,使得下基板201的PSVA测试垫2011裸露,为后续PSVA制程创造条件。此外,第二框胶2013还可以具有较大的第二粘着力以提高上下基板粘合的紧密性,而第一框胶2012具有较小的第一黏着力。即第一黏着力小于第二黏着力,使得第一黏着力不会影响切除上基板202对应下基板201的PSVA测试垫2011区域的部分的动作,也能够较容易移除第一框胶2012。
本实施方式中,将下基板201的PSVA测试垫2011通过具有导电性的第一框胶2012与上基板202的透明电极2021电连接,使得在PSVA制程之前下基板201和上基板202之间为等电位,即不存在电压差,从而使上下基板间的液晶分子自然地垂直配向层(图未示)表面而不会发生偏转角。此时,当对组立面板203进行紫外光照射而固化第二框胶2013时,即使紫外光照射到组立面板203可视区边界处的液晶分子中的单体分子,单体分子发生反应也不会使液晶分子形成偏转角,而只是使可视区边界处的液晶分子固化在垂直配向层表面的偏转状态,进而使得可视区边界处的液晶分子在框胶紫外光固化制程之后、PSVA制程之前与大部分可视区的液晶分子具有相同的偏转状态(如图8所示)。因此,本发明液晶显示面板的实施方式能够较好地改善液晶显示面板可视区周围画面不均匀的现象,减少碎亮点的发生,而防紫外光掩膜的边界也不需要距离可视区边界较远距离,即可以使可视区边界更加靠近防紫外光掩膜的边界,甚至可以使可视区边界与防紫外光掩膜的边界重合,因此也能够更容易实现液晶显示面板的窄边设计。
本发明还提供一种液晶显示装置的制造方法的实施方式,包括上述各实施方式所述的液晶显示面板的制造方法。
参阅图10,并结合图4,本发明液晶显示面板的制造设备的一实施方式,包括:
框胶涂布机构1001,用于在液晶显示面板的上基板202或下基板201涂布具有导电性的第一框胶2012,以及在上基板202或下基板201涂布第二框胶2013,使上下基板通过第二框胶2013进行粘合形成组立面板203,使下基板201的PSVA测试垫通过第一框胶2012实现与上基板202的透明电极2021之间的电连接;
遮光机构1002,用于在上基板202或下基板201一侧遮挡组立面板203的第二框胶2013所围成的区域,以防止紫外光照射到第二框胶2013所围成的区域;
固化机构1003,用于对组立面板203的第二框胶2013进行曝光以固化第二框胶2013。
其中,框胶涂布机构1001还包括第一涂布机构10011,用于在液晶显示面板的下基板201的PSVA测试垫2011的位置涂布具有导电性的第一框胶2012,或者在液晶显示面板的上基板202对应下基板的PSVA测试垫2011的位置涂布具有导电性的第一框胶(图4未示),以在组立时使PSVA测试垫2011通过第一框胶2012与上基板202的透明电极2021电连接;第二涂布机构10012,用于在液晶显示面板的上基板202或下基板201边缘的其余位置涂布第二框胶2013,使上基板202和下基板201通过第二框胶2013进行粘合形成组立面板203。第二框胶2013位于第一框胶2012以内的区域之内。
其中,本实施方式的液晶显示面板的制造设备还包括切割机构1004,用于将上基板202对应下基板201的PSVA测试垫2011区域的部分切除,并一同移除第一框胶2012,使下基板201的PSVA测试垫2011裸露。
本实施方式中,通过框胶涂布机构1001在上基板202或下基板201涂布具有导电性的第一框胶2012,使下基板201的PSVA测试垫2011和上基板202的透明电极2021通过第一框胶实现电连接,使得上基板202和下基板201之间在框胶紫外光固化制程中为等电位,即不存在电位差,从而使得组立面板203可视区边界的液晶分子和可视区大部分的液晶分子在框胶紫外光固化制程之后、PSVA制程之前的偏转状态一致,由此能够较好地改善液晶显示面板周围画面不均匀的现象,减少碎亮点的发生,同时也能够更容易实现液晶显示面板的窄边设计。
以上所述仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (13)

  1. 一种液晶显示面板的制造方法,其中,包括:
    在液晶显示面板的下基板的PSVA(Polymer Stabilization Vertical Alignment,聚合物稳定垂直对齐)测试垫的位置涂布具有导电性的第一框胶,或者在液晶显示面板的上基板对应下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,并且将所述上下基板通过第二框胶进行粘合形成组立面板,使所述PSVA测试垫通过第一框胶与上基板的透明电极电连接,所述第二框胶位于第一框胶以内的区域之内;
    在所述上基板或下基板一侧,遮挡组立面板的第二框胶所围成的区域,并对所述组立面板进行紫外光照射以固化第二框胶;
    将所述上基板对应下基板的PSVA测试垫区域的部分切除,并一同移除第一框胶,使所述下基板的PSVA测试垫裸露。
  2. 根据权利要求1所述的方法,其中,
    所述涂布具有导电性的第一框胶的步骤具体为:
    涂布具有导电粒子的第一框胶。
  3. 根据权利要求1所述的方法,其中,
    所述涂布具有导电性的第一框胶的步骤具体为:
    涂布无固化属性的具有导电性的第一框胶。
  4. 根据权利要求1所述的方法,其中,
    所述涂布具有导电性的第一框胶的步骤具体为:
    涂布具有导电性、第一黏着力的第一框胶,其中所述第二框胶具有第二黏着力,所述第一黏着力小于第二黏着力。
  5. 一种液晶显示装置的制造方法,其中,包括液晶显示面板的制造方法;
    所述液晶显示面板的制造方法包括:
    在液晶显示面板的下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,或者在液晶显示面板的上基板对应下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,并且将所述上下基板通过第二框胶进行粘合形成组立面板,使所述PSVA测试垫通过第一框胶与上基板的透明电极电连接,所述第二框胶位于第一框胶以内的区域之内;
    在所述上基板或下基板一侧,遮挡组立面板的第二框胶所围成的区域,并对所述组立面板进行曝光以固化第二框胶。
  6. 根据权利要求5所述的方法,其中,
    所述涂布具有导电性的第一框胶的步骤具体为:
    涂布具有导电粒子的第一框胶。
  7. 根据权利要求5所述的方法,其中,
    所述涂布具有导电性的第一框胶的步骤具体为:
    涂布无固化属性的具有导电性的第一框胶。
  8. 根据权利要求5所述的方法,其中,
    所述涂布具有导电性的第一框胶的步骤具体为:
    涂布具有导电性、第一黏着力的第一框胶,其中所述第二框胶具有第二黏着力,所述第一黏着力小于第二黏着力。
  9. 根据权利要求8所述的方法,其中,
    所述对组立面板进行曝光以固化第二框胶的步骤之后,包括:
    将所述上基板对应下基板的PSVA测试垫区域的部分切除,并一同移除第一框胶,使所述下基板的PSVA测试垫裸露。
  10. 根据权利要求5所述的方法,其中,
    所述对组立面板进行曝光以固化第二框胶的步骤具体为:
    对所述组立面板进行紫外光照射以固化第二框胶。
  11. 一种液晶显示面板的制造设备,其中,包括
    框胶涂布机构,用于在液晶显示面板的上基板或下基板涂布具有导电性的第一框胶,以及在上基板或下基板涂布第二框胶,使所述上下基板通过第二框胶进行粘合形成组立面板,使所述下基板的PSVA测试垫通过第一框胶实现与上基板的透明电极之间的电连接;
    遮光机构,用于在所述上基板或下基板一侧遮挡组立面板的第二框胶所围成的区域,以防止紫外光照射到第二框胶所围成的区域;
    固化机构,用于对组立面板的第二框胶进行曝光以固化第二框胶。
  12. 根据权利要求11所述的制造设备,其中,所述框胶涂布机构包括:
    第一涂布机构,用于在液晶显示面板的下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,或者在液晶显示面板的上基板对应下基板的PSVA测试垫的位置涂布具有导电性的第一框胶,以在组立时使所述PSVA测试垫通过第一框胶与上基板的透明电极电连接;
    第二涂布机构,用于在液晶显示面板的上基板或下基板边缘的其余位置涂布第二框胶,使所述上下基板通过第二框胶进行粘合形成组立面板,所述第二框胶位于第一框胶以内的区域之内。
  13. 根据权利要求11所述的制造设备,其中,所述设备包括:
    切割机构,用于将所述上基板对应下基板的PSVA测试垫区域的部分切除,并一同移除所述第一框胶,使所述下基板的PSVA测试垫裸露。
PCT/CN2012/077818 2012-06-26 2012-06-29 液晶显示装置、液晶显示面板的制造方法及设备 Ceased WO2014000239A1 (zh)

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