WO2013190889A1 - Habitacle d'automobile en plastique renforcé de fibre de verre - Google Patents
Habitacle d'automobile en plastique renforcé de fibre de verre Download PDFInfo
- Publication number
- WO2013190889A1 WO2013190889A1 PCT/JP2013/061040 JP2013061040W WO2013190889A1 WO 2013190889 A1 WO2013190889 A1 WO 2013190889A1 JP 2013061040 W JP2013061040 W JP 2013061040W WO 2013190889 A1 WO2013190889 A1 WO 2013190889A1
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- WO
- WIPO (PCT)
- Prior art keywords
- fuel tank
- support bracket
- cabin
- bulkhead
- floor panel
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/063—Arrangement of tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/063—Arrangement of tanks
- B60K15/067—Mounting of tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/11—Understructures, i.e. chassis frame on which a vehicle body may be mounted with resilient means for suspension, e.g. of wheels or engine; sub-frames for mounting engine or suspensions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/04—Door pillars ; windshield pillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/04—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
- B62D29/041—Understructures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/063—Arrangement of tanks
- B60K2015/0634—Arrangement of tanks the fuel tank is arranged below the vehicle floor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/063—Arrangement of tanks
- B60K2015/0638—Arrangement of tanks the fuel tank is arranged in the rear of the vehicle
Definitions
- inverted U-shaped roll bars are erected on the left and right rear side frames of a cabin made of FRP, and the lower ends of the left and right stays extending obliquely downward from the upper portion of the roll bar are supported via metal support members.
- the present invention relates to an FRP cabin for an automobile connected to the rear side frame.
- a roll bar device in which the front and rear legs of the lower end of the FRP roll bar are fixed to the rear wall of a FRP cabin by adhesion is known from Patent Document 1 below.
- the present invention has been made in view of the above-mentioned circumstances, and it is an object of the present invention to firmly fix a stay of a roll bar to a FRP cabin while minimizing an increase in vehicle body weight.
- inverted U-shaped roll bars are erected on left and right rear side frames of a cabin made of FRP, and left and right stays extending obliquely downward from an upper portion of the roll bar.
- An FRP cabin for an automobile the lower end of which is connected to the rear side frame via a metal support member, wherein the damper for the rear suspension device is supported by the support member.
- a cabin is proposed.
- the support member is a member having an L-shaped cross section having an upper wall and a side wall fixed to the rear side frame, and the stay is fixed to the upper wall.
- an FRP cabin of an automobile characterized in that it is fixed, a damper support seat is extended to the side wall, and the damper support seat is connected to the side wall by front and rear reinforcement ribs.
- the rear side frame includes a first bulkhead and a second bulkhead
- the support member is the first bulkhead and the second bulkhead.
- the first bulkhead and the second bulkhead may further include a nut with which a bolt for fastening the support member is screwed.
- Car's FRP cabin is proposed.
- the inside of the rear side frame is divided into an upper space and a lower space by a partition plate, and the first bulkhead and the second space are formed in the upper space.
- a fifth feature of the present invention an FRP cabin of an automobile is proposed, in which a bulkhead is disposed.
- the rear side frame includes a third bulkhead in the vicinity of the mounting portion of the roll bar, and the third bulkhead is According to a sixth aspect of the present invention, there is proposed an FRP cabin of a motor vehicle, characterized in that it is connected to a reinforcing member disposed inside a side sill extending downward from the front end of a rear side frame.
- an FRP cabin of a motor vehicle is proposed in which the stay is orthogonal to the roll bar in plan view. Be done.
- the cabin is provided between the left and right rear side frames at least a kick up portion which stands up from the rear end of the front floor panel and an upper end of the kick up portion.
- An L-shaped fuel tank support bracket having a rear floor panel extending rearward and supporting a fuel tank is fastened to the rear surface of the kick up section and the lower surface of the rear floor panel, and the kick up section and the rear floor panel are A core material is sandwiched between an inner skin located on the indoor side and an outer skin located on the outer side of the cabin, and a first insert member for fastening the fuel tank support bracket is used as the core material of the kickup portion.
- a second insert member for embedding the fuel tank support bracket and the rear insert member there is provided an FRP cabin of an automobile, characterized in that the fuel tank support bracket is embedded in a core member of an apanel and provided with a bracing portion connecting the first and second insert members in a straight line. .
- a first bolt which is inserted from the vehicle interior side and penetrates the inner skin, the first insert member and the outer skin is selected as a second fuel tank support bracket.
- the fuel tank support bracket is disposed in the front-rear direction, and the core material of the kickup portion and the core material of the rear floor panel in the vehicle width direction.
- the corrugated board has a corrugated portion having an extending uneven portion.
- the fuel tank support bracket comprises a first flange facing the kickup portion or the rear floor panel, and the fuel tank.
- An FRP cabin of a motor vehicle is proposed, which has an eleventh feature having an I-shaped cross section comprising an opposing second flange and a web connecting the first and second flanges.
- the fuel tank is fixed to the fuel tank support bracket by a fixing band having both ends fastened to the fuel tank support bracket.
- a fixing band having both ends fastened to the fuel tank support bracket.
- the front partition member 47, the rear first connecting plate 49, the rear second connecting plate 50, the upper energy absorbing member 52, and the lower energy absorbing member 53 of the embodiment correspond to the reinforcing member of the present invention.
- an FRP cabin for a motor vehicle comprises an inverted U-shaped roll bar erected on left and right rear side frames, and extends obliquely downward from the top of the roll bar and the lower end is made of metal And left and right stays connected to the rear side frame via the support members. Since the dampers of the rear suspension device are supported by the support member, both the roll bar stay and the dampers of the rear suspension device can be firmly supported by the rear side frame by using the support members, and they can be separately supported by the rear side frame The weight of the vehicle can be reduced as compared to the case of supporting the vehicle.
- the support member is a member having an L-shaped cross section having an upper wall and a side wall fixed to the rear side frame, and the stay is fixed to the upper wall Since the damper support seat is connected to the side wall by the front and rear reinforcement ribs, the rigidity of the damper support seat with respect to the side wall of the support member can be increased to reliably receive the load input from the damper to the damper support seat.
- the rear side frame includes the first bulkhead and the second bulkhead, and the support member is positioned between the first bulkhead and the second bulkhead, so that the rear side frame stays
- the strength of the portion to be fixed can be enhanced by the first and second bulkheads.
- the first bulkhead and the second bulkhead are provided with a nut engaged with a bolt for fastening the support member, so that the support member is fixed to the rear side frame simply and firmly. be able to.
- the inside of the rear side frame is partitioned by the partition plate into the upper space and the lower space, and the first bulkhead and the second bulkhead are arranged in the upper space, the strength of the rear side frame
- the size of the bulkhead can be minimized to reduce the weight while securing the
- the rear side frame includes the third bulkhead in the vicinity of the mounting portion of the roll bar, and the third bulkhead is disposed inside the side sill extending downward from the front end of the rear side frame. Since the rear side frame is connected to the reinforcing member, rigidity can be secured even when the cross sectional shape of the rear side frame is high in the vertical direction.
- the stay is orthogonal to the roll bar in plan view, it is possible to reliably prevent the roll bar from falling in the front-rear direction by the stay.
- the cabin comprises a kickup portion rising from at least the rear end of the front floor panel between the left and right rear side frames, and a rear floor panel extending rearward from the upper end of the kickup portion.
- a L-shaped fuel tank support bracket for supporting the fuel tank is fastened to the rear surface of the kickup portion and the lower surface of the rear floor panel.
- a core member is sandwiched between an inner skin located on the vehicle interior side and an outer skin located on the vehicle exterior side of the kickup portion and the rear floor panel, and a first insert member for fastening the fuel tank support bracket
- the fuel tank support bracket is kicked via the first and second insert members by being embedded in the core member of the kickup portion and embedding the second insert member for fastening the fuel tank support bracket in the core member of the rear floor panel. It is fixed to the rear surface of the up section and the lower surface of the rear floor panel.
- the fuel tank support bracket can effectively increase the rigidity of the kick-up portion and the corner portion of the rear floor panel.
- the kick-up portion and the corner portion of the rear floor panel are reinforced using the fuel tank support bracket for supporting the fuel tank in the cabin, no special reinforcing member is required, and the number of parts, weight and cost are reduced.
- the weight of the fuel tank support bracket can be reduced because the bracing portion is formed by obliquely cutting a part of the fuel tank support bracket.
- a first bolt inserted from the vehicle interior side and penetrating the inner skin, the first insert member and the outer skin is screwed into the first screw hole of the fuel tank support bracket,
- the inner skin is held between the head of the first bolt and the first and second insert members, and the second bolt is inserted from the vehicle interior side and penetrates the inner skin, the second insert member and the outer skin.
- the inner skin around the first and second insert members is reinforced
- the support strength of the fuel tank support bracket with respect to the kickup portion and the rear floor panel can be sufficiently enhanced.
- the fuel tank support bracket is disposed in the front and back direction, and the core member of the kickup portion and the core member of the rear floor panel are formed by the corrugated plate having the uneven portion extending in the vehicle width direction. Therefore, the fuel tank support bracket can be supported more firmly on the kickup portion and the rear floor panel when the direction of the fuel tank support bracket is orthogonal to the direction of the uneven portion of the corrugated sheet.
- the fuel tank support bracket connects the first flange facing the kickup portion or the rear floor panel, the second flange facing the fuel tank, and the first and second flanges. Since the I-shaped cross section of the web to be formed has an I-shaped cross section, the rigidity of the fuel tank support bracket against bending and twisting can not only be sufficiently increased, but the height of the fuel tank support bracket can be increased simply by changing the height of the web. The height of the bottom of the fuel tank can be easily matched to the height of the bottom of the front floor panel.
- the fuel tank is fixed to the fuel tank support bracket by a fixing band having both ends fastened to the fuel tank support bracket, so that the fuel tank is stably supported on the fuel tank support bracket can do.
- FIG. 1 is a perspective view of a CFRP cabin of a car.
- First Embodiment FIG. 2 is a view in the direction of arrows in FIG.
- First Embodiment FIG. 3 is a plan view of the cabin from which the inner skin has been removed.
- First Embodiment FIG. 4 is a cross-sectional view taken along line 4-4 of FIG.
- First Embodiment FIG. 5 is a five-direction arrow view of FIG.
- First Embodiment 6 is a cross-sectional view taken along line 6-6 of FIG.
- First Embodiment 7 is a cross-sectional view taken along line 7-7 of FIG.
- First Embodiment FIG. 8 is a view in the direction of arrow 8 in FIG.
- FIG. 9 is a view in the direction of arrow 9 in FIG.
- FIG. 10 is a view in the direction of arrow 10 in FIG.
- Second Embodiment 11 is a cross-sectional view taken along line 11-11 of FIG.
- Second Embodiment 12 is an enlarged view of a portion 12 of FIG.
- Second Embodiment 13 is a cross-sectional view taken along line 13-13 of FIG. Second Embodiment
- the front-rear direction, the left-right direction (vehicle width direction), and the up-down direction are based on the driver seated in the driver's seat.
- the vehicle body frame of the automobile is a cabin 11 formed in a bathtub shape with carbon fiber reinforced resin (CFRP) and a pair of suspension support modules which are cast parts of aluminum alloy connected to the front end of the cabin 11 12, 12 and a pair of left and right front side frame fronts 13, 13 made of extruded aluminum alloy extending forward from the front ends of the suspension support modules 12, 12 and supported by the front ends of the front side frame fronts 13, 13.
- CFRP carbon fiber reinforced resin
- Front end module 14 made of CFRP
- a pair of left and right lower members 15 and 15 made of CFRP extending back and upper from both left and right ends of the front end module 14, and rear end of lower members 15 and 15
- a pair of left and right CFRPs connected to the front end Comprises a Ppamenba 16, 16, the roll bar 17 made of CFRP erected on the upper rear surface of the cabin 11, a CFRP-made left and right pair of stays 18 and 18 for reinforcing supporting the roll bar 17 from the rear.
- the cabin 11 has a hollow structure in which an inner skin 19 and an outer skin 20 are joined up and down, and a dash panel 21 at the front end, a pair of left and right side sills 22 and 22 extending backward from both ends of the dash panel 21 in the vehicle width direction, and side sills 22 , 22 and a pair of left and right rear side frames 23, 23 extending rearward and upward from the rear end of the rear side frames 23, 23 and a rear end cross member 24 connecting the rear ends of the rear side frames 23, 23 in the vehicle width direction; , 22 and the kick-up portion 26 rising from the rear end of the front floor panel 25 and extending rearward from the upper end of the kick-up portion 26 to connect to the rear side frames 23, 23 and the rear end cross member 24 And a rear floor panel 27A rear bumper beam 60 extending in the vehicle width direction is fixed to the rear surface of the rear end cross member 24.
- the front end module 14 includes a front bumper beam 28 extending in the vehicle width direction, and a pair of left and right bumper beam extensions extending backward from both ends of the front bumper beam 28 in the vehicle width direction and connected to front ends of the front side frame front parts 13 and 13 29, 29 and a frame-like front bulkhead 30 supported between the bumper beam extensions 29, 29.
- Each suspension support module 12 extends from the front side frame rear 31 connected to the rear end of the front side frame front 13 and the front surface of the dash panel 21 and from the front side frame rear 31 outward and upward in the vehicle width direction
- a damper housing 32 connected to the front of the dash panel 21 is integrally provided.
- the left and right end portions of the dash panel 21 constitute a pair of left and right front pillar lower front portions 33, 33 which rise upward from the front ends of the side sills 22, 22.
- a pair of left and right metal front pillar lower rear portions 34, 34 and a pair of left and right metal front pillar uppers 35, 35 are connected to the rear surfaces of the front pillar lower front portions 33, 33.
- the upper ends are connected by a metal front roof arch 36 extending in the vehicle width direction.
- the dash panel 21 includes an inclined wall 37 extending obliquely upward from the front end of the front floor panel 25 and a vertical wall 38 extending upward from the front end of the inclined wall 37.
- a floor tunnel 39 extending in the front-rear direction bulges upward from a central portion in the vehicle width direction of the inclined wall 37 of the dash panel 21 and the front floor panel 25.
- a front cross member 40 and a rear cross member 41 extending in the vehicle width direction crossing the floor tunnel 39 are raised upward from the inner skin 19 constituting the upper surface of the front floor panel 25.
- the inner skin 19 and the outer skin 20 are both formed flat.
- Inner skin 19 and outer skin 20 constituting cabin 11 are joined flanges 19a and 20a extending so as to surround the outer periphery of dash panel 21, left and right side sills 22 and 22, left and right rear side frames 23 and 23, and rear end cross member 24.
- the two joining flanges 19a and 20a are joined by adhesion, welding, rivets or the like (see FIGS. 1, 6 and 7).
- the front floor panel 25 includes left and right core members 42 and 42 sandwiched between the inner skin 19 and the outer skin 20, and the inclined wall 37 of the dash panel 21 is core member 43 sandwiched between the inner skin 19 and the outer skin 20.
- the kick-up portion 26 includes the core member 45 sandwiched between the inner skin 19 and the outer skin 20
- the rear floor panel 27 includes the core member 46 sandwiched between the inner skin 19 and the outer skin 20 (see FIG. See Figure 3).
- the core member 42 of the front floor panel 25 is formed of a corrugated sheet having ripple-shaped uneven portions 42a ...
- the core member 43 of the inclined wall 37 and the core member 45 of the kickup portion 26 extend linearly in the vehicle width direction It is comprised by the corrugated sheet which has part 43a ... and 45a.
- the core material 46 of the rear floor panel 27 is configured by combining a pair of side core materials 46A, 46A and a central core material 46B sandwiched therebetween.
- Each side core 46A connected to the inner surface in the vehicle width direction of the rear side frame 23 and the front surface in the vehicle width half of the rear end cross member 24 is formed in a right triangle with a narrow width toward the front.
- And is formed of a corrugated sheet having concavo-convex portions 46a... Linearly extending in parallel with the oblique side thereof.
- the central core member 46B which corresponds to the remaining portion of the core member 46, has its both lateral edges in the vehicle width direction connected to the inner surface in the vehicle lateral direction of the left and right rear side frames 23, 23
- it is formed of a corrugated sheet having concavo-convex portions 46b which linearly extend in the vehicle width direction.
- the inside of the hollow side sill 22 is divided into an upper space 22a and a lower space 22b by a horizontally disposed front partition member 47 extending in the front-rear direction (see FIGS. 4 and 5).
- the outer end of the front partition member 47 in the vehicle width direction is sandwiched between the bonding flanges 19a and 20a of the inner skin 19 and the outer skin 20, and the inner end in the vehicle width direction is connected to the inner skin 19 constituting the inner wall of the side sill 22.
- the third bulkheads 45b, 45b projecting from both ends in the vehicle width direction of the core member 45 of the kickup portion 26 are connected to the outer wall, upper wall and lower wall of the side sill 22 in a state of being fitted inside the side sill 22 respectively.
- a flange 47a extending in the vehicle width direction provided at the rear end of the front partition member 47 is connected to the front face of the third bulkhead 45b at the end of the core 45 extending inside the side sill 22 (see FIG. 5).
- a front connecting plate 48 extending horizontally in the upper space 22a at the front of the side sill 22 is disposed (see FIGS. 3 and 4).
- the left and right side edges of the front connecting plate 48 are connected to the inner wall and the outer wall of the side sill 22 and the front end is connected to the rear surface of the wheel house rear wall 33a constituting the front wall of the front pillar lower front 33 Connected to the lower surface of the upper wall 22e (see FIG. 4).
- a rear first connecting plate 49 extending horizontally in the upper space 22a at the rear of the side sill 22 is disposed (see FIGS. 3 and 4).
- the left and right side edges of the rear first connection plate 49 are connected to the inner and outer walls of the side sill 22, the front end is connected to the lower surface of the upper wall 22e of the side sill 22, and the rear end is at the end of the core 45 of the kickup portion 26.
- the third bulkhead 45 b is connected to the front surface of the portion fitted in the side sill 22.
- a rear second connection plate 50 extending horizontally above the rear first connection plate 49 is disposed.
- the rear second connection plate 50 is formed shorter in length in the front-rear direction than the rear first connection plate 49, the left and right side edges are connected to the inner wall and the outer wall of the side sill 22, and the front end is connected to the lower surface of the upper wall 22e of the side sill 22 The rear end is connected to the front surface of a flat portion 45c projecting upward from the upper end of the third bulkhead 45b at the end of the core member 45 of the kickup portion 26.
- the upper energy absorbing member 52 is disposed in the upper space 22a of the side sill 22, and the lower energy absorbing member 53 is disposed in the lower space 22b of the side sill 22 (see FIGS. 4 and 5).
- the upper energy absorbing member 52 is formed of a plate material bent in a zigzag, and the peak portions 52a at the upper end and the valley portions 52b at the lower end are alternately continued.
- the lower energy absorbing member 53 is made of a plate material bent in a zigzag, and peak portions 53a at the upper end and valley portions 53b at the lower end are alternately continued.
- the inside of the rear side frame 23 extending rearward and upward from the rear end of the side sill 22 is divided into an upper space 23a and a lower space 23b by a rear partition member 51 extending in the front and rear direction (see FIGS. 3, 4, 5 and 7). .
- the front end of the rear partition member 51 is connected to the rear end of the rear first connecting plate 49 of the side sill 22 with the third bulkhead 45 b in which the core material 45 of the kickup portion 26 fits in the side sill 22.
- the inner skin 19 constituting the upper half of the rear side frame 23 has a first inclined surface 19b extending obliquely upward from the rear floor panel 27 toward the outer side in the vehicle width direction, and a side wall 19c continuous with the first inclined surface 19b.
- the upper wall 19d, the side wall 19e and the joint flange 19a (see FIG. 7).
- the outer skin 20 constituting the lower half of the rear side frame 23 is a second slope 20b extending obliquely downward from the rear floor panel 27 toward the outer side in the vehicle width direction, and a bottom continuing to the second slope 20b.
- a wall 20c, an outer wall 20d and the flange portion 20a are provided (see FIG. 7).
- the rear partition member 51 has a flange portion 51a sandwiched between joining flanges 19a and 20a of the inner skin 19 and the outer skin 20, and a vertical wall 51b bent downward from the inner end in the vehicle width direction of the flange portion 51a and extending downward.
- a horizontal wall 51c extending inward in the vehicle width direction from the lower end of the vertical wall 51b, and an inclined wall 51d bent obliquely downward from an inner end in the vehicle width direction of the horizontal wall 51c and connected to the lower half of the lower surface of the first inclined surface 19b; (See FIG. 7).
- the width W1 of the rear partition member 51 sandwiched between the flange portion 51a and the inclined wall 51d is smaller than the width W2 of the upper rear side frame 23 in the vehicle width direction. It's getting bigger by the amount of getting in the lower side.
- a CFRP box-shaped member 61 having an upper wall 61a, a side wall 61b, a lower wall 61c, a side wall 61d, and a rear wall 61e is provided. 6 to 8).
- the upper wall 61a is connected to the lower surface of the lateral wall 51c of the rear partition member 51
- the side wall 61b is connected to the outer wall 20d of the outer skin 20
- the lower wall 61c is connected to the lower wall 20c of the outer skin 20
- the side wall 61d is connected to the first inclined surface 19b of the inner skin 19 and the second inclined surface 20b of the outer skin 20
- the rear wall 61e is connected to the rear wall 20e of the rear side frame 23 (see FIG. 6).
- a rear bumper beam 60 made of CFRP has an upper wall 62a, a front wall 62b and a lower wall 62c, and has a body portion 62 with a U-shaped cross section opened rearward, and a wave disposed inside the body portion 62. And a plate-like core member 63 (see FIGS. 6 and 8).
- Two nuts 64, 64 are inserted into the rear wall 61e of the box-like member 61, and the two bolts 65, 65 penetrating the front wall 62b of the main body 62 of the rear bumper 61 from behind are
- the rear bumper beam 61 is fastened to the rear surface of the rear end cross member 24 by being screwed into 64, 64.
- the height of the upper wall 62a of the rear bumper beam 60 substantially corresponds to the height of the rear partition member 51 of the rear side frame 23, and the height of the lower wall 62c of the rear bumper beam 60 is the height of the lower wall 20c of the rear side frame 23. Roughly match.
- the rear bumper beam 61 can be inserted into the rear end cross member 24 by inserting a nut on the rear surface of the rear end cross member 24 and screwing a bolt that passes through the middle of the rear bumper 61 in the vehicle width direction to the front. Can be tightened more firmly on the rear face of the
- a CFRP load receiving member 66 formed in an L shape in plan view is fixed to the lower surface of the intersection of the rear side frame 23 and the rear end cross member 24 (see FIGS. 6 to 8).
- the load receiving member 66 is a tray-like member having an open upper surface, and fixed so as to face the lower side of the box-like member 61 with the outer skin 20 on the lower surface of the intersection of the rear side frame 23 and the rear end cross member 24 interposed therebetween. Ru. With the load receiving member 66 fixed, the bottom surface 66 a protrudes below the lower end of the rear bumper beam 61.
- the two stays 18 and 18 for supporting and reinforcing the roll bar 17 extending in the vehicle width direction from the rear are disposed in the front and back direction in plan view, so the roll bar 17 and the stays 18 and 18 are orthogonal in plan view (See Figure 2).
- the lower end of the stay 18 is supported by the rear side frame 23 through a support member 67 made of aluminum alloy (see FIGS. 6 to 8).
- the support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed respectively to the upper wall 19d and the side wall 19e of the rear side frame 23, and a mounting flange provided at the lower end of the stay 18 on the upper wall 67a. 18a are tightened with bolts 68.
- a damper support seat 67c extends horizontally from the side wall 67b along the side wall 19e of the rear side frame 23 outward in the vehicle width direction, and the damper support seat 67c and the side wall 67b extend in the vertical direction by a pair of front and rear reinforcing ribs 67d and 67e. Connected
- the first bulkhead 69 and the second bulkhead 70 whose three sides are connected to the side wall 19c, the upper wall 19d and the side wall 19e are disposed.
- the first and second bulkheads 69 and 70 are disposed so as to sandwich the support member 67 from the front and rear, and two nuts 71 and 71 are fixed to the surfaces facing each other.
- the support member 67 is fixed to the rear side frame 23 by screwing four bolts 72 passing through the side wall 67b to the nuts 71, and the upper end of the damper 73 of the rear suspension device is the damper support seat of the support member 67. It is concluded at 67c.
- FRP box-like members 61, 61 are fitted in the intersections of the rear side frames 23, 23, and the rear end cross member 24, and the rear bumper beam 60 is bolted to the nuts 64 inserted into the box-like members 61, 61 Since it has been fastened (see FIGS. 6 to 8), the rear bumper beam 60 is firmly fixed to the rear side frames 23 and 23 and the rear end cross member 24 with a simple and lightweight structure, and the rear bumper beam 60 receives a rear collision. The load can be efficiently transmitted and absorbed to the rear side frames 23 and 23 and the rear floor panel 27.
- the inside of the rear side frame 23 is partitioned by the rear partition member 51 into the upper space 23a and the lower space 23b, the upper wall 61a of the box-like member 61 is connected to the rear partition member 51, and left and right side walls 61b and 61d of the box-like member 61 And since the lower wall 61c is connected to the inner surface of the lower space 23b, the bumper beam 60 can be supported more firmly by the box-like member 61 whose entire circumference is restricted to increase the rigidity.
- the core 46 of the rear floor panel 27 has two sides on the rear side frames 23, 23 and the rear end cross member 24.
- the left and right triangular side core members 46A, 46A that are connected and tapered forward and tapered, and are tapered between the left and right side core members 46A, 46A and tapered rearward. Since it is formed of the central core member 46B of the shape (see FIG.
- the left and right side core members 46A, 46A are formed of a corrugated sheet having a large number of uneven portions 46a extending along the direction of the boundary line with the central core member 46B, the rear surface collision after entering into the rear end cross member 24 Collision load can be efficiently transmitted to the rear side frames 23, 23 and dispersed, and the central core member 46B is formed of a corrugated sheet having a large number of uneven portions 46b extending in the vehicle width direction.
- the 46B functions as a brace to prevent the left and right side core members 46A, 46A from being deformed inward in the vehicle width direction, and the collision load can be more efficiently transmitted to the rear side frames 23, 23. .
- the rear ends of the left and right side core members 46A, 46A are inserted into the inside of the rear end cross member 24 and connected to the rear wall of the rear end cross member 24 (see FIGS. 6 and 8).
- the collision load of the rear surface collision input to 24 can be more reliably transmitted to the left and right side core members 46A, 46A.
- the cabin 11 has a side sill 22 extending forward and downward from the front end of the rear side frame 23, and a rear first connecting plate 49 extending horizontally in the side sill 22 is disposed, the rear end of the rear first connecting plate 49 being a rear side frame Since the front end of the rear first connecting plate 49 is connected to the upper wall 22e of the side sill 22 while it is connected to the front end of the rear partition member 51 (see FIG. 4), the collision load input to the rear bumper beam 60 is the rear end cross When it is transmitted from the member 24 to the side sill 22 through the rear side frame 23, the collision load is reliably transmitted from the rear partition member 51 of the rear side frame 23 to the side sill 22 through the rear first connecting plate 49 and absorbed. Can.
- the rigidity of the rear side frame 23 is secured by the rear cut plate 51 to securely support the collision load of the side collision,
- the height of the rear side frame 23 can be increased to increase the volume of the luggage compartment.
- the first inclined surface 19 b is provided at the boundary between the rear side frame 23 and the rear floor panel 27 in the inner skin 19
- the second inclined surface 20 b is provided at the boundary between the rear side frame 23 and the rear floor panel 27 in the outer skin 20. Since the vehicle width direction inner end of the rear partition plate 51 that divides the inside into the upper space 23a and the lower space 23b is connected to the first inclined surface 19b (see FIG.
- the synergy of the first inclined surface 19b and the second inclined surface 20b In addition to being able to reliably support the collision load of the rear surface collision dispersed via the rear floor panel 27 by the effect, when the collision load of the side collision is input to the side sill 22, the collision load is efficiently applied to the rear floor panel 27 Transmit to prevent the side sill 22 from falling inward in the vehicle width direction Door can be.
- the rear partition member 51 includes a vertical wall 51b and a horizontal wall 51b which are bent in a crank shape downward and inward in the vehicle width direction from the flange portion 51a sandwiched between the bonding flanges 19a and 20a of the inner skin 19 and the outer skin 20; Since the sloped wall 51c obliquely extending from 51b and connected to the first sloped surface 19b of the inner skin 19 is provided (see FIG. 7), the height of the box-shaped member 61 can be increased without changing the size of the rear bumper beam 60.
- the width W1 of the rear partition member 51 in the vehicle width direction can be made equal to the width W2 of the rear side frame 23 in the vehicle width direction by connecting the rear partition member 51 to the first inclined surface 19b. It is possible to further enlarge the falling rigidity of the rear side frame 23 by enlarging it.
- the load receiving member 66 is fixed to the lower surface of the box-like member 61 with the outer skin 20 interposed therebetween, and the bottom surface 66a of the load receiving member 66 is protruded below the lower surface of the rear bumper beam 60 (see FIGS. 6 to 8).
- Reference load The impact load input to a position lower than the rear bumper beam 60 can be received by the load receiving member 66 and transmitted to the rear bumper beam 60 and the rear side frame 23.
- the load receiving member 66 is formed in an L shape so as to straddle the rear side frame 23 and the rear end cross member 24, the connection portion of the rear side frame 23 and the rear end cross member 24 can be effectively reinforced.
- the falling rigidity of the roll bar 17 can be significantly enhanced.
- the stays 18, 18 are orthogonal to the roll bar 17 in plan view (see FIG. 2), the stays 18, 18 can reliably prevent the roll bar 17 from falling in the front-rear direction.
- the lower end of the stay 18 is fixed to the rear side frame 23 through the support member 67, not only can the stay 18 and the rear side frame 23 be firmly fixed, but also using the support member 67 Since the upper end of the damper 73 is supported (see FIGS.
- both the stay 18 of the roll bar 17 and the damper 73 of the rear suspension device can be firmly supported on the rear side frame 23 using the support member 67. This enables the vehicle weight to be reduced as compared with the case of separately supporting them on the rear side frame 23.
- the support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed to the rear side frame 23, the stay 18 fixed to the upper wall 67a, and a damper support seat 67c protruding from the side wall 67b.
- the support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed to the rear side frame 23, the stay 18 fixed to the upper wall 67a, and a damper support seat 67c protruding from the side wall 67b.
- the support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed to the rear side frame 23, the stay 18 fixed to the upper wall 67a, and a damper support seat 67c protruding from the side wall 67b.
- the front and rear reinforcement ribs 67d and 67e see FIGS. 6 to 8
- the stay 18 is fixed to the rear side frame 23.
- the strength of the portion can be enhanced by the first and second bulks 69 and 70 heads.
- the first bulkhead 69 and the second bulkhead 70 are provided with the nuts 71 engaged with the bolts 72 for fastening the support member 67, the support member 67 can be fixed easily and firmly.
- the inside of the rear side frame 23 is partitioned by the rear partition plate 51 into the upper space 23a and the lower space 23b, and the first bulkhead 69 and the second bulkhead 70 are disposed in the upper space 23a.
- the first and second bulkheads 69 and 70 can be downsized to the minimum necessary for weight reduction.
- the rear side frame 23 is provided with a third bulkhead 45b in the vicinity of the mounting portion of the roll bar 17 with the core member 45 of the kickup portion 26 extended outward in the vehicle width direction.
- the front partition member 47 which is a reinforcement member disposed inside the side sill 22 extending forward and downward from the front end, the rear first connecting plate 49, the rear second connecting plate 50, the upper energy absorbing member 52 and the lower energy absorbing member 53 Because of this (see FIGS. 4 and 5), rigidity can be secured even when the cross-sectional shape of the rear side frame 23 is high in the vertical direction.
- FIGS. 9 to 13 a second embodiment of the present invention will be described based on FIGS. 9 to 13.
- the inner skin 19 and the outer skin 20 constituting the cabin 11 have outer peripheries of the dash panel 21, the left and right side sills 22, 22, the left and right rear side frames 23, 23, and the rear end cross member 24.
- the joint flanges 19a and 20a extending so as to surround are provided, and the joint flanges 19a and 20a are joined by adhesion, welding, rivets or the like.
- a recess 11a is formed on the bottom surface of the cabin 11 so as to be surrounded on three sides by the rear surface of the kickup portion 26 and the inner surface in the vehicle width direction of the left and right rear side frames 23, 23.
- the bottom surface of the fuel tank 100 supported so as to be fitted to 11a is aligned at substantially the same height as the bottom surface of the front cross member 40 (see FIG. 11).
- a pair of left and right fuel tank support brackets 101, 101 are fixed in the front and rear direction on the rear surface of the kickup portion 26 and the lower surface of the rear floor panel 27, and the left and right fixed bands 102, 102 are fixed to the fuel tank support brackets 101, 101.
- the fuel tank 100 is fixed via the
- a cylindrical first insert member 103 made of metal is embedded in the core member 45 of the kickup portion 26. Ru.
- a pair of cylindrical second insert members 104, 104 made of metal are embedded in the core member 46 of the rear floor panel 27, a pair of cylindrical second insert members 104, 104 made of metal are embedded.
- the first insert member 103 and the second insert members 104 and 104 are the same compatible members, one surface of which is bonded to the back surface of the inner skin 19 and the other surface is bonded to the back surface of the outer skin 20. .
- the fuel tank support bracket 101 formed in an L shape in a side view is a plate-like member die-cast with an aluminum alloy, and the cross section thereof is the first flange 101a of the upper edge and the front edge, the rear edge and the lower edge
- the second flange 101b is connected to the second flange 101b by a web 101c (see FIG. 13).
- the first flange 101a and the second flange 101b are connected by a plurality of ribs 101d that divide the web 101c, and the holes 101e are formed in the web 101c surrounded by the first flange 101a, the second flange 101b, and the ribs 101d. Is formed.
- the fuel tank support bracket 101 is obliquely cut away at a position opposite to the corner 105 (see FIG. 11) to which the kickup portion 26 and the rear floor panel 27 connect, thereby separating from the kickup portion 26 and the rear floor panel 27 In the shape of a bar.
- the front end of the brace portion 101f is in contact with the rear surface of the kickup portion 26 in the vicinity of the first insert member 103, and a boss 101g formed there is formed a first screw hole 101h facing the first insert member 103.
- Ru The rear end of the brace portion 101f is in contact with the lower surface of the rear floor panel 27 in the vicinity of the second insert member 104 on the front side, and a second screw hole 101j facing the second insert member 104 in the boss portion 101i formed there.
- the boss portion 101i and the second screw hole 101j facing the rear second insert member 104 are also formed at the rear of the fuel tank support bracket 101.
- the first bolt 106 inserted from the compartment side penetrates the inner skin 19, the first insert member 103 and the outer skin 20, and is screwed into the first screw hole 101h of the fuel tank support bracket 101, and the compartment side Through the inner skin 19, the second insert members 104 and 104 and the outer skin 20 into the two second screw holes 101j and 101j of the fuel tank support bracket 101.
- the fuel tank 100 is supported by the pair of fuel tank support brackets 101, 101.
- a pair of front and back contact plates 108 formed of an elastic material such as rubber are fixed by bolts 109. Ru.
- third screw holes 101m and 101m are formed in a pair of front and rear bosses 101k and 101k provided at the front end and the rear end of the fuel tank support bracket 101, and the fixing band 102 formed like a band plate is used as a fuel tank
- the fuel tank 100 is fitted with a pair of fuel tank support brackets by fitting into the band groove 100a on the lower surface of the 100 and screwing two bolts 110, 110 penetrating the front and rear ends thereof into the third screw holes 101m, 101m. It is supported by 101,101.
- each L-shaped fuel tank support bracket 101 is fastened to the rear wall of the kickup portion 26 with the first bolt 106, and the upper edge is fixed to the lower surface of the rear floor panel 27.
- the kick-up portion 26 and the rear floor panel 27 sandwiching the corner portion 105 and the bracing portion 101 f of the fuel tank support bracket 101 form a triangle, thereby sandwiching the corner portion 105
- the angle formed by the up portion 26 and the rear floor panel 27 can be restrained by the bracing portion 101, and bending of the corner portion 105 can be effectively suppressed.
- the vicinity of the front end of the bracing portion 101f is fixed to the strong first insert member 103 embedded in the core member 45 of the kickup portion 26 by the first bolt 106, and the core material of the rear floor panel 27 is fixed near the rear end of the bracing portion 101f. Since it is fixed to the strong second insert member 104 embedded in 46 by the second bolt 107, both ends of the brace portion 101f can be firmly connected to the kickup portion 26 and the rear floor panel 27 to enhance the reinforcing effect. Further, since the kick-up portion 26 and the corner portion 105 of the rear floor panel 27 are reinforced using the fuel tank support brackets 101 and 101 for supporting the fuel tank 100 on the lower surface of the cabin 11, a special reinforcing member is not necessary. Parts count, weight and cost can be reduced. In addition, since a portion of the fuel tank support bracket 101 is cut off obliquely to form the bracing portion 101f, the weight of the fuel tank support bracket 101 can be reduced.
- the first bolt 106 inserted from the vehicle interior side and penetrating the inner skin 19, the first insert member 103 and the outer skin 20 is screwed into the first screw hole 101 h of the fuel tank support bracket 101.
- An inner skin 19 is held between the head portion 106 a and the first insert member 103
- a second bolt 107 is inserted from the vehicle interior side and penetrates the inner skin 19, the second insert members 104 and 104 and the outer skin 20.
- 107 are screwed into the second screw holes 101j, 101j of the fuel tank support bracket 101
- the inner skin 20 is held between the head portions 107a, 107a of the second bolts 107, 107 and the second insert members 104, 104.
- the first and second insert members 103, 10 It can sufficiently increase the support strength of the fuel tank support bracket 101 with respect to the kick-up portion 26 and the rear floor panel 27 to reinforce the inner skin 19 of the surrounding 104.
- the fuel tank support bracket 101 is disposed in the front and rear direction, and the core member 45 of the kickup portion 26 and the core member 46 of the rear floor panel 27 are formed of corrugated sheets having uneven portions 45a ... 46a ... extending in the vehicle width direction
- the direction of the fuel tank support bracket 101 and the direction of the concave and convex portions 45a, 46a, ... of the corrugated plate are orthogonal to each other, so that the fuel tank support bracket 101 can be further strengthened to the kickup portion 26 and the rear floor panel 27 (see FIG. 9). Support.
- the fuel tank support bracket 101 is a web connecting the first flange 101a facing the kickup portion 26 and the rear floor panel 27, the second flange 101b facing the fuel tank 100, and the first and second flanges 101a and 101b. Since it has an I-shaped cross section consisting of 101c (see FIG. 13), it is possible not only to sufficiently increase the rigidity of the fuel tank support bracket 101 against bending and twisting, but only by changing the height of the web 101c.
- the height of the fuel tank support bracket 101 can be set arbitrarily, and the height of the lower surface of the fuel tank 100 can be easily matched with the height of the lower surface of the front floor panel 25 (see FIG. 11).
- the fuel tank 100 is fixed to the fuel tank support bracket 101, 101 by the fixing bands 102, 102 whose both ends are fastened to the fuel tank support bracket 101, 101 (see FIG. 11), the fuel tank 100 is fixed to the fuel tank support bracket 101, 101 can be stably supported.
- CFRP fiber reinforced resin
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- Mechanical Engineering (AREA)
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Abstract
L'invention concerne un habitacle en plastique renforcé de fibre de verre (11) destiné à une automobile, qui comprend : un arceau de sécurité en U renversé (17), monté sur les châssis latéraux arrière gauche et droit (23) ; et des jambes de force gauche et droite (18), qui se déploient selon un plan incliné vers le bas depuis la partie supérieure de l'arceau de sécurité (17) et sont reliés, à leurs extrémités inférieures respectives, aux châssis latéraux arrière (23) par l'intermédiaire d'éléments de support (67) métalliques. Des amortisseurs (73) d'un dispositif de suspension arrière sont maintenus sur les éléments de support (67), lesdits éléments de support (67) pouvant par conséquent être utilisés pour maintenir fermement les deux jambes de force (18) de l'arceau de sécurité (17) et les amortisseurs (73) de la suspension arrière. Le poids de la carrosserie du véhicule peut ainsi être allégé par rapport aux cas où ces éléments sont maintenus individuellement sur les châssis latéraux arrière (23).
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP2012-136542 | 2012-06-18 | ||
JP2012136542A JP5896293B2 (ja) | 2012-06-18 | 2012-06-18 | 自動車のfrp製キャビン |
JP2012-138904 | 2012-06-20 | ||
JP2012138904A JP5936266B2 (ja) | 2012-06-20 | 2012-06-20 | 自動車のfrp製キャビン |
Publications (1)
Publication Number | Publication Date |
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WO2013190889A1 true WO2013190889A1 (fr) | 2013-12-27 |
Family
ID=49768496
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2013/061040 WO2013190889A1 (fr) | 2012-06-18 | 2013-04-12 | Habitacle d'automobile en plastique renforcé de fibre de verre |
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WO (1) | WO2013190889A1 (fr) |
Cited By (3)
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WO2014184027A1 (fr) * | 2013-05-16 | 2014-11-20 | Bayerische Motoren Werke Aktiengesellschaft | Structure d'absorption de choc pour un véhicule |
WO2015128244A1 (fr) * | 2014-02-25 | 2015-09-03 | Bayerische Motoren Werke Aktiengesellschaft | Carrosserie de véhicule automobile pourvue d'un seuil de porte latéral et d'une plaque de fond |
JP2017222275A (ja) * | 2016-06-16 | 2017-12-21 | 本田技研工業株式会社 | 自動車の車体側部構造 |
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JPS54102807U (fr) * | 1977-12-28 | 1979-07-19 | ||
JPH01111526A (ja) * | 1987-10-26 | 1989-04-28 | Mazda Motor Corp | 自動車のフューエルタンク支持構造 |
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WO2014184027A1 (fr) * | 2013-05-16 | 2014-11-20 | Bayerische Motoren Werke Aktiengesellschaft | Structure d'absorption de choc pour un véhicule |
WO2015128244A1 (fr) * | 2014-02-25 | 2015-09-03 | Bayerische Motoren Werke Aktiengesellschaft | Carrosserie de véhicule automobile pourvue d'un seuil de porte latéral et d'une plaque de fond |
CN106029483A (zh) * | 2014-02-25 | 2016-10-12 | 宝马股份公司 | 具有侧边梁和底板的车身 |
US10183704B2 (en) | 2014-02-25 | 2019-01-22 | Bayerische Motoren Werke Aktiengesellschaft | Vehicle body having a side sill and a base plate |
JP2017222275A (ja) * | 2016-06-16 | 2017-12-21 | 本田技研工業株式会社 | 自動車の車体側部構造 |
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