WO2013186244A1 - Dispositif de montage - Google Patents

Dispositif de montage Download PDF

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Publication number
WO2013186244A1
WO2013186244A1 PCT/EP2013/062100 EP2013062100W WO2013186244A1 WO 2013186244 A1 WO2013186244 A1 WO 2013186244A1 EP 2013062100 W EP2013062100 W EP 2013062100W WO 2013186244 A1 WO2013186244 A1 WO 2013186244A1
Authority
WO
WIPO (PCT)
Prior art keywords
carriage
stop
mounting device
carrier
module carrier
Prior art date
Application number
PCT/EP2013/062100
Other languages
German (de)
English (en)
Inventor
Martin Habdank
Original Assignee
Habdank Pv-Montagesysteme Gmbh & Co. Kg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Habdank Pv-Montagesysteme Gmbh & Co. Kg filed Critical Habdank Pv-Montagesysteme Gmbh & Co. Kg
Priority to DE112013002937.5T priority Critical patent/DE112013002937A5/de
Publication of WO2013186244A1 publication Critical patent/WO2013186244A1/fr

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/10—Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
    • F24S25/12—Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface using posts in combination with upper profiles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/01—Special support components; Methods of use
    • F24S2025/014—Methods for installing support elements
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/47—Mountings or tracking

Definitions

  • the invention relates to a mounting device according to the preamble of claim 1.
  • Such a mounting device is used for the mounting of Sukonstruk- tions for solar modules.
  • Such support structures typically have arrangements of longitudinal members which are mounted on posts, which in turn are stored in a subsoil, in particular in the soil in so-called field designs.
  • the longitudinal members are parallel to each other at a distance from each other in the horizontal direction.
  • Module carriers are mounted on these longitudinal carriers, with the module carriers mounted on the longitudinal carriers each being arranged parallel to each other at a distance from one another and their longitudinal axes being perpendicular to the longitudinal axes of the longitudinal carriers.
  • the individual solar modules are then stored on these module carriers.
  • the module carrier must be mounted in exactly predetermined set positions on the longitudinal members, in particular, the distances of each adjacent module carrier must be exactly maintained so that then the solar modules can be stored.
  • Known mounting devices are designed as templates, which are used as spacers between two module carriers.
  • the template is placed on the longitudinal carriers and applied to the module carrier already mounted thereon with one side. Then the module carrier to be mounted is fixed to the longitudinal members. If the next module carrier is then to be fixed to the longitudinal members, this is in the same way to align relative to the currently mounted module carrier.
  • the template must be lifted from the longitudinal members by an operator and also manually introduced into the new target position. This requires for each individual module carrier to be mounted such a lifting of the template from the old position on the longitudinal members and a subsequent manual introduction into the new position. This is very time consuming and requires a correspondingly large personnel.
  • the invention has for its object to provide a mounting device of the type mentioned above, which allows a simplified installation of Modulträgem for solar modules with low design effort.
  • the mounting device is used for mounting Modulträgem for solar modules on an array of Leksträgem.
  • an assembly carriage On two parallel spaced apart longitudinal struts an assembly carriage is arranged movable, wherein the assembly carriage is moved in a transport direction for successive assembly of Modulträgem on this Lssensträgem.
  • a stop bar At the rear end of the assembly carriage in the transport direction, a stop bar is provided for the installation of a module carrier to be mounted.
  • a spacer gauge is provided, by means of which a desired position of the stop bar to the last module carrier mounted in each case can be determined.
  • the module carrier to be mounted can be fastened to the longitudinal members adjacent the stop bar in the desired position.
  • the basic idea of the present invention is therefore that with the assembly carriage of the mounting device a stop bar this Monday evoriques can be brought in each case in a desired position to the last mounted on the Lssenträgem module carriers to at this the straight Align to be mounted module carrier and then fix in the specified position so to the side rail.
  • a significant advantage of the invention is that for the specification of the individual target positions with the stop bar of the assembly cars must be moved only on the side rails, which is simple, fast and without a large staff is possible. It is particularly advantageous that the mounting device does not have to be lifted off the side rails.
  • the spacer gauge is designed to pass the module carrier mounted on the stop bar when the assembly carriage moves into the next desired position of the stop bar.
  • the distance gauge has a distance sensor.
  • Such a distance sensor can be arranged in a simple manner on the assembly carriage, that with this compliance with a target distance of each last mounted module carriers can be controlled, and that on the other hand, the distance sensor is arranged so that the distance gauge according to the method of mounting car in support structures Failed mounted mounting a module carrier from the stop bar.
  • the spacer gauge has a spacer carrier projecting from the stop bar and projecting beyond the rear end of the assembly carriage, a stop element being provided for presetting a desired position on the spacer carrier.
  • a plurality of stop elements are provided for setting a plurality of target positions on the spacer carrier.
  • the distance gauge is designed in this case as a purely mechanical system, which has a particularly simple and robust construction.
  • the desired distance of the module carrier to be mounted on the stop bar relative to the last mounted module carrier can be adjusted very easily and quickly by means of the stop element.
  • At least one stop element projects into the mounting plane in a measuring position, in which the module carriers are mounted on the longitudinal carrier and thus forms a stop for engagement with a mounted module carrier.
  • the spacer is arranged outside of this mounting plane.
  • the at least one stop element can be brought out of the mounting plane for passing an assembled module carrier during the process of the assembly carriage.
  • the or each stop element is positionally adjustable in or mounted on the spacer carrier, for which purpose the or each stop element is adjustable by motor or the or each stop element is positionally adjustable against the restoring force of a spring.
  • the assembly carriage has an arrangement of rollers, by means of which the assembly carriage can be moved on the longitudinal members.
  • the assembly carriage has means by means of which the assembly carriage can be locked to the longitudinal members. These means may be formed by clamps and the like. In this way, the assembly carriage can be fixed in position on the longitudinal beams as soon as the stop bar is in its respective desired position. In order to fix the respectively to be mounted module carrier in a predetermined position in this target position, means for locking a module carrier are provided on the stop bar.
  • These means may be formed by terminals.
  • the assembly carriage on two individual cars each car is movable on a longitudinal beam.
  • the cars are connected via a connecting element.
  • a significant advantage of this embodiment is that the mounting device designed in this way can be used for different supporting constructions in which the longitudinal members are arranged at different distances from each other. For use in mounting a specific support structure, the distance of the carriages on the connecting element is then adjusted and thus adapted to the distance of the longitudinal members of the supporting structure.
  • the connecting element is formed by the stop bar.
  • the stop bar fulfills a dual function.
  • the stop bar can be dispensed with separate parts for the formation of the connecting element.
  • a distance carrier is provided with a stop element on each car as a spacer gauge.
  • a major advantage of this arrangement is that both cars have distance gauges, with their stop elements can be independently aligned with the last mounted module carrier, so that all mounting brackets are aligned exactly parallel to each other.
  • an improved alignment with respect to a mounting device with only one assembly carriage and only one spacer gauge is possible because there is a module carrier is aligned at right angles to one of the side members.
  • each carriage has rollers, by means of which the carriage is movable on the respective side member.
  • each car has means by which this car can be locked to the associated side member.
  • Figure 1 Schematic representation of a support structure for solar modules with an array of side rails and arranged thereon, a mounting carriage having, module carrier.
  • Figure 2 partial view of the arrangement of Figure 1 with the mounting device, the stop bar is retracted to a desired position for mounting a module carrier.
  • FIG. 4 top view of the upper side of the mounting device according to FIGS. 1 to 3.
  • FIG. 5 top view of the underside of the mounting device according to FIGS. 1 to 3.
  • Figure 6 complete view of another embodiment of the mounting device.
  • FIG. 7 individual representation of a carriage of the mounting device according to FIG.
  • FIG. 8 individual representation of a carriage of the mounting device according to FIG.
  • FIGS 1 to 3 show schematically a support structure 1 for solar modules 2.
  • the support structure in the present case, an array of posts 3, which are anchored in a ground, for example in the ground.
  • the posts 3 carry an array of longitudinal beams 4.
  • two longitudinal members 4 are provided, whose longitudinal axes in the horizontal direction at a distance from each other.
  • the longitudinal members 4 are arranged offset at different heights.
  • module carrier 5 On the longitudinal beams 4 module carrier 5 are mounted in such a way that they are arranged at equidistant intervals on the longitudinal members 4.
  • the longitudinal axes of the module carrier 5 extend parallel to one another and perpendicular to the longitudinal axes of the longitudinal members 4.
  • solar modules 2 are fixed on the module carriers.
  • FIGS. 4 and 5 In order to arrange and mount the module carrier 5 equidistantly on the longitudinal carriers 4, a mounting device 6, which is shown in FIGS. 4 and 5 in a single representation, is provided according to the invention.
  • the mounting device 6 has a mounting carriage 7, which, as shown in Figures 1 to 3, is movable on the longitudinal beams 4.
  • the assembly carriage 7 has a rectangular frame 8, at the upper edge of a frame strip 8a opens downwards ( Figures 4, 5).
  • rollers 9 are provided on the underside of the frame 8 of the assembly carriage 7. Furthermore, a corresponding arrangement of rollers 9 is located on the inside of the frame strip 8a.
  • the rollers 9 on the undersides extend on the upper sides of the side members 4.
  • the rollers 9 on the inside of the frame strip 8a bear laterally against the longitudinal members 4 (FIGS 3) and thus prevent slippage of the assembly carriage 7 of the longitudinal beams 4.
  • the mounting carriage 7 are still clamping elements 10, that is terminals, by the actuation of the assembly carriage 7 can be locked to the side rails 4.
  • the mounting device 6 is moved on the longitudinal beams 4 in a transport direction x ( Figures 2 and 3) and placed in predetermined desired positions to then successively mark individual module carrier 5.
  • the mounting device 6 a stop bar 11 which is fixed to the rear end of the assembly carriage 7 in the transport direction.
  • the stop bar 11 serves to align a module carrier 5 to be mounted on the longitudinal carriers 4.
  • the stop bar 11 is formed by a profile whose longitudinal axis is perpendicular to the transport direction and thus perpendicular to the longitudinal axes. Thus, the longitudinal axis is aligned exactly in the direction in which the module carrier 5 are to be mounted on the side rails 4.
  • an end piece 12 which serves as a stop for the lower end of this to be applied to the stop bar 11 module carrier 5.
  • terminals and the like can be provided for fixing the position of a module carrier 5 on the stop bar 11.
  • the mounting device 6 comprises a spacer gauge, which serves to specify defined nominal distances of adjacent module carrier 5.
  • the distance gauge comprises a spacer carrier 13 which projects beyond the rear end of the assembly carriage 7.
  • the longitudinal axis of the spacer carrier 13 runs parallel to the longitudinal axes of the longitudinal members 4.
  • the spacer carrier 13 consists of two profiles 13 a, 13 b pushed into one another and firmly connected to one another. Depending on the insertion depth of the profiles 13 a, 13 b, the length of the spacer carrier 13 can be varied.
  • a stop element in the form of a stop wedge 14 protrudes beyond the top of the spacer carrier 13.
  • This stop wedge 14 has a triangular contour.
  • the rear end of the stop wedge 14 facing away from the assembly carriage 7 forms a stop 14a arranged in a vertical plane.
  • the mounting carriage 7 facing side of the stop key 14 forms an inclined surface 14b.
  • the spacer carrier 13 opens out at the lower edge of the assembly carriage 7.
  • the spacer carrier 13 extends below the mounting plane in which the module carrier 5 are mounted on the side rails 4.
  • the stop key 14 protrudes beyond the upper side of the spacer carrier 13 and protrudes into the mounting plane of the module carrier 5, so that the stop 14a can be applied to a module carrier 5.
  • the stop key 14 is resiliently mounted. By the spring force of the stop key 14 is held in its measuring position, in which the stop key 14 as shown in Figure 4, protrudes beyond the top of the spacer carrier 13 and can be used as a stop element to rest on a module carrier 5.
  • the stop key 14 With its oblique surface 14b on the module carrier 5.
  • the inclined surface 14b then acts as a ramp which is in contact with the module carrier. 5 a retraction of the stop key 14 in the spacer carrier 13 causes, so that the spacer carrier 13 with the retracted stop key 14 can pass the module carrier 5.
  • the spacer carrier 13 can also be rotatably mounted about its longitudinal axis. Then, by turning the spacer carrier 13, the stop key 14 can be screwed into the mounting plane of the module carrier 5 or rotated out of it.
  • stop key 14 the specification of a target distance to the stop bar 11 of the mounting device 6 is generally realized. If a plurality of desired distances are to be provided, a plurality of stop wedges 14 may be provided on the spacer carrier 13, wherein these are arranged in the longitudinal direction of the spacer carrier 13 at a distance one behind the other.
  • the module carriers 5 are individually mounted one behind the other in the transport direction of the mounting device 6, that is to say successively, on the longitudinal carriers 4.
  • FIGS. 2 and 3 show a partial view of the support structure 1 with a total of three module carriers 5, which have already been mounted on the side rails 4.
  • the module carrier 5 are equidistantly mounted on the longitudinal members 4, that is, between two module carriers 5 is always the same distance provided.
  • the last mounted module carrier 5 is designated by the reference numeral 5a.
  • a first step the assembly carriage 7 of the mounting device 6 is moved so that the stop 14a of the stop wedge 14 of the spacer carrier 13 abuts the last mounted module carrier 5 a laterally.
  • the distance of the Impact 14a of the stop key 14 to the stop bar 11 corresponds to a desired distance which corresponds exactly to the distance to be set of the module carrier 5 plus the width of a module carrier 5.
  • the mounting device 6 is moved on in the transport direction x.
  • the stop key 14 passes the module carrier 5b just mounted, in that the stop key 14 has passed the inclined surface 14b on the module carrier 5b by running up, the stop key 14 is pressed upward again by the spring force.
  • the stop key 14 then forms a stop 14a, which then bears against the module carrier 5b just mounted, so that further module carriers 5 can be fastened to the longitudinal carriers 4 in the same manner by applying a further module carrier 5 to the stop bar 11.
  • FIG. 6 shows a further exemplary embodiment of the mounting device 6 according to the invention.
  • the mounting device 6 according to FIG. 6 has an assembly carriage 7, which consists of two separate carriages 7a, 7b, which are identical in the present case.
  • Each carriage 7a, 7b can be moved on one of the longitudinal members 4 of the support structure 1 according to FIG.
  • Such a carriage 7 is shown in Figures 7 and 8 in a single representation.
  • Each carriage 7a, 7b has rollers 9a, 9b, 9c, with which the carriage 7a, 7b can be moved along the respective longitudinal member 4.
  • the design and arrangement of the rollers 9a, 9b, 9c are adapted to the specific shape of the longitudinal member 4.
  • the longitudinal member 4 is in the present case of an formed a metallic U-shaped profile whose upper, free edges are folded, whereby at each edge an upper edge surface and an adjacent thereto outer lateral edge surface is formed.
  • each carriage 7a, 7b has first rollers 9a, which run on the upper edge surfaces of the profile of the longitudinal member 4.
  • each carriage 7a, 7b has second rollers 9b, which run on the upper outer edge surface of the profile of the longitudinal member 4 and prevent the carriage 7a, 7b from falling off the longitudinal member 4. Finally, each carriage 7a, 7b third rollers 9c, which are guided in the cavity of the profile of the longitudinal member 4 between the inner walls thereof.
  • the two carriages 7a, 7b of the mounting device 6 are connected in a distance-variable manner via a connecting element, the connecting element being formed in the present case by the stop bar 11, at the lower edge of which the end piece 12 is again provided as a stop for the module carrier 5 to be mounted.
  • the distance of the car 7a, 7b can be varied in the present case, that the first car 7a is indeed firmly connected to the stop bar 11, but the second car 7b is only loosely connected to the stop bar 11, so that the second car 7b the stop bar 11 can be moved.
  • the carriage 7b advantageously has a profile 16 or the like, in which the stop bar 11 is guided with play (FIG. 6).
  • Each carriage 7a, 7b has a device by means of which this carriage 7a, 7b can be locked in a desired position.
  • This device comprises clamping jaws 17, which can be actuated by means of two levers 18.
  • Each carriage 7a, 7b comprises a spacer gauge with a spacer support 13 and a stop element in the form of a stop wedge 14.
  • the length of each spacer support 13 can be varied by the distance carrier 13 of two mutually displaceable and in predetermined Set positions relative to each other ren profiles 13 a, 13 b, whose longitudinal ends parallel to each other and parallel to the respective side member 4 extend.
  • each spacer carrier 13 at its free longitudinal end a stop wedge 14 as a stop element.
  • the design and arrangement of the stop key 14 correspond to the embodiment of Figures 1 to 5. Accordingly, the stop key 14 is again on the top of the spacer carrier 13 out.
  • This stop wedge 14 has a triangular contour.
  • the rear, the mounting carriage 7 facing away from the end of the stop wedge 14 forms a arranged in a vertical plane stop 14 a.
  • the mounting carriage 7 facing side of the stop key 14 forms an inclined surface 14b.
  • the spacer carrier 13 opens out at the lower edge of the assembly carriage 7.
  • the spacer carrier 13 extends below the mounting plane in which the module carrier 5 are mounted on the side rails 4.
  • the stop key 14 protrudes beyond the upper side of the spacer carrier 13 and protrudes into the mounting plane of the module carrier 5, so that the stop 14a can be applied to a module carrier 5.
  • the stop key 14 is resiliently mounted according to the embodiment of Figures 1 to 5 and is automatically pivoted away against the spring force downwards when he on a module support 5 a, 5 b in process of the assembly carriage 7a, 7b hits.
  • each carriage 7a, 7b of the mounting device 6 according to Figure 6 longitudinal clamps 15, by means of which a module to be mounted module carrier 5 a, 5 b can be fixed to the stop bar 11.
  • the assembly of module carriers 5 a, 5 b on the longitudinal members 4 with the mounting device 6 according to FIG 6 is largely similar to the embodiment of Figures 1 to 5.
  • the module carrier 5b to be mounted is applied to the stop bar 11.
  • the module carrier 5b to be mounted is exactly in the desired position relative to the previously mounted module carrier 5 a and aligned exactly parallel to this.
  • the module carrier 5b then needs to be mounted on the side rails 4 only with fastening means such as screws.
  • the mounting device 6 is moved on in the transport direction x.
  • the stop key 14 passes the module carrier 5b just mounted, in that the stop key 14 has passed the inclined surface 14b on the module carrier 5b by running up, the stop key 14 is pressed upward again by the spring force.
  • the stop key 14 then forms a stop 14a, which then bears against the module carrier 5b just mounted, so that further module carriers 5 can be fastened to the longitudinal carriers 4 in the same manner by applying a further module carrier 5 to the stop bar 11.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Photovoltaic Devices (AREA)

Abstract

L'invention concerne un dispositif de montage (6) qui sert au montage de supports de modules (5), destinés à des modules solaires, sur un ensemble de longerons (4), un chariot de montage (7) étant disposé mobile sur deux longerons (4) parallèles, s'étendant à distance l'un de l'autre. Pour le montage successif de supports de modules (5) sur ces longerons (4), le chariot de montage (7) est déplacé dans un sens de transport. Une baguette d'arrêt (11) est prévue à l'extrémité arrière, dans le sens de transport, du chariot de montage (7) pour l'appui d'un support de module (5) à monter. Un gabarit d'écartement est prévu sur la baguette d'arrêt (11), au moyen duquel une position de consigne de la baguette d'arrêt (11) par rapport au support de module (5) respectivement monté en dernier peut être déterminée. En outre, le support de module (5) à monter peut être fixé sur les longerons (4) en appui contre la baguette d'arrêt (11) se situant dans la position de consigne.
PCT/EP2013/062100 2012-06-13 2013-06-12 Dispositif de montage WO2013186244A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE112013002937.5T DE112013002937A5 (de) 2012-06-13 2013-06-12 Montagevorrichtung

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202012102167U DE202012102167U1 (de) 2012-06-13 2012-06-13 Montagevorrichtung
DE202012102167.6 2012-06-13

Publications (1)

Publication Number Publication Date
WO2013186244A1 true WO2013186244A1 (fr) 2013-12-19

Family

ID=46605457

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2013/062100 WO2013186244A1 (fr) 2012-06-13 2013-06-12 Dispositif de montage

Country Status (2)

Country Link
DE (2) DE202012102167U1 (fr)
WO (1) WO2013186244A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112312715A (zh) * 2019-07-29 2021-02-02 纬创资通股份有限公司 可限制不同模块安装顺序的电子装置及其机壳模块

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018125957B3 (de) 2018-10-18 2020-04-23 Montagebau Karl Göbel e.K Montageverfahren zur Montage einer Modulbaugruppenkonstruktion und insbesondere zur Montage von Photovoltaikanlagen

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010057781A2 (fr) * 2008-11-19 2010-05-27 Terrafix Gmbh Dispositif de montage pour des panneaux solaires
US20120074079A1 (en) * 2010-09-23 2012-03-29 James David Marley Adjustable Racking System for Solar Array and Method of Construction of a Solar Array

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010057781A2 (fr) * 2008-11-19 2010-05-27 Terrafix Gmbh Dispositif de montage pour des panneaux solaires
US20120074079A1 (en) * 2010-09-23 2012-03-29 James David Marley Adjustable Racking System for Solar Array and Method of Construction of a Solar Array

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112312715A (zh) * 2019-07-29 2021-02-02 纬创资通股份有限公司 可限制不同模块安装顺序的电子装置及其机壳模块

Also Published As

Publication number Publication date
DE112013002937A5 (de) 2015-03-12
DE202012102167U1 (de) 2012-07-04

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