WO2013154821A1 - Bracket assembly for engine compartment component - Google Patents

Bracket assembly for engine compartment component Download PDF

Info

Publication number
WO2013154821A1
WO2013154821A1 PCT/US2013/033801 US2013033801W WO2013154821A1 WO 2013154821 A1 WO2013154821 A1 WO 2013154821A1 US 2013033801 W US2013033801 W US 2013033801W WO 2013154821 A1 WO2013154821 A1 WO 2013154821A1
Authority
WO
WIPO (PCT)
Prior art keywords
bracket
body bracket
bend
intermediary
set forth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2013/033801
Other languages
English (en)
French (fr)
Inventor
Alan K. WILLIAMS
Chad A. BARNES
Eric F. BURSCH
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Engineering and Manufacturing North America Inc
Original Assignee
Toyota Motor Engineering and Manufacturing North America Inc
Toyota Engineering and Manufacturing North America Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Engineering and Manufacturing North America Inc, Toyota Engineering and Manufacturing North America Inc filed Critical Toyota Motor Engineering and Manufacturing North America Inc
Priority to CN201380019861.8A priority Critical patent/CN104245381B/zh
Priority to DE112013001977.9T priority patent/DE112013001977B4/de
Priority to JP2015505778A priority patent/JP6126202B2/ja
Publication of WO2013154821A1 publication Critical patent/WO2013154821A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M13/00Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00Arrangement in connection with cooling of propulsion units
    • B60K11/02Arrangement in connection with cooling of propulsion units with liquid cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M1/00Frames or casings of engines, machines or apparatus; Frames serving as machinery beds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M1/00Frames or casings of engines, machines or apparatus; Frames serving as machinery beds
    • F16M1/02Frames or casings of engines, machines or apparatus; Frames serving as machinery beds for reciprocating engines or similar machines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M1/00Frames or casings of engines, machines or apparatus; Frames serving as machinery beds
    • F16M1/02Frames or casings of engines, machines or apparatus; Frames serving as machinery beds for reciprocating engines or similar machines
    • F16M1/021Frames or casings of engines, machines or apparatus; Frames serving as machinery beds for reciprocating engines or similar machines for housing crankshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M1/00Frames or casings of engines, machines or apparatus; Frames serving as machinery beds
    • F16M1/02Frames or casings of engines, machines or apparatus; Frames serving as machinery beds for reciprocating engines or similar machines
    • F16M1/026Frames or casings of engines, machines or apparatus; Frames serving as machinery beds for reciprocating engines or similar machines for housing movable engine or machine parts other than crankshafts, e.g. valve-gear housings

Definitions

  • the invention is directed towards a bracket assembly operable to provide flexibility for the installation of a component within a compartment.
  • the engine compartment of an automotive vehicle includes many different components aside from the vehicle engine.
  • the components are attached to the vehicle body, or the engine itself, and packaged within the engine compartment.
  • the engine is an electric motor and the engine compartment may include a plurality of pumps and tanks containing coolants.
  • the engine compartment may further include a battery, hoses and pipes for cooling the engine compartment, and the like.
  • brackets which attach the components to the vehicle body must be stamped into different shapes to accommodate the packaging restraints within the engine compartment. This increases the cost of packaging the engine compartment and does not allow the flexibility needed to install a desired component. Instead, engineers must redesign the engine compartment package.
  • the engine compartment package refers to the orientation and placement of various components within the engine compartment. Accordingly, it remains desirable to have a bracket assembly which may be customized to allow like components to be placed in different spatial orientation within the engine compartment so as to reduce the need to manufacture a different attachment part for a common component.
  • a bracket assembly configured to mount a component, such as a pump assembly within a desired space of a compartment such as the engine compartment of an automotive vehicle.
  • the bracket assembly includes a first body bracket, a second body bracket, a third body bracket, and a rod interconnecting the first and second body brackets to the third body bracket.
  • the rod may be dimensioned so as to place the component in a desired spatial orientation with respect to the first and second body brackets.
  • the first and second body brackets and rod may be stamped from a sheet of steel.
  • the first body bracket is configured to receive the component.
  • the first body bracket is formed of a durable and generally rigid material having a surface area configured to attach to the vehicle component.
  • the first body bracket is further configured to receive a portion of the rod.
  • the second body bracket is configured to attach to the vehicle body.
  • the second body bracket is generally a planar member formed of a durable and rigid material such as steel.
  • the second body bracket may include a plurality of apertures. A mechanical fastener such as a bolt may be passed through the apertures so as to attach the second body bracket to the vehicle body or directly to the engine housing.
  • the third body bracket is formed as a separate piece from the first and second body brackets.
  • the third body bracket is configured to engage a structure within the compartment.
  • the third body bracket is further configured to receive a portion of the rod.
  • the rod interconnects both the first and second body brackets to the third body bracket.
  • the rod may be formed of a rigid, durable and resilient material which may be shaped using heat, jigs, forming dies or the like, but will retain its shaped position once formed. Such material is currently known and used in the art, and illustratively includes steel.
  • the rod may be bent to achieve a desired spatial dimension between the vehicle component and the engine so as to fit the vehicle component within a desired space of the engine compartment. It should be appreciated that the bent rod may be further re- shaped or otherwise tuned so as to change the spatial relationship between both the first and second body brackets with respect to the third body bracket so as to provide for a better fit.
  • the bracket assembly may be used to attach two like components to the vehicle body, but allow the spatial orientation of the respective like components to be different so as to accommodate the packaging constraints within the engine compartment. Further, the bracket assembly is universal with respect to like components, and thus eliminates the need for two distinct brackets accommodating the different spatial orientations of the like components within the engine compartment.
  • Figure 1 is a perspective view of a bracket assembly of the prior art
  • Figure 2 is a perspective view of two bracket assemblies mounting respective pump assemblies to a vehicle engine
  • Figure 3 is a perspective view of an embodiment of the bracket assembly engaging a pump assembly
  • Figure 4 is a perspective view of another embodiment of the bracket assembly engaging a pump assembly
  • Figure 5 is a is an isolated view of the bracket assembly shown in Figure 3;
  • Figure 6 is a is an isolated view of the bracket assembly shown in Figure 4.
  • Figure 7 is a perspective view of the engine compartment showing the various components and packaging consideration.
  • a bracket assembly 10 configured to mount a component 12 within a predetermined space of a compartment 14 is provided.
  • the component 12 is shown as a pump assembly 16 and the compartment 14 is shown as an engine compartment 14 typically located beneath the hood (not shown) of the automotive vehicle (not shown).
  • the bracket assembly 10 may be used to attach the component 12 to a vehicle body structure 18 within the engine housing of an automotive vehicle.
  • the same bracket assembly 10 may be used.
  • the bracket assembly 10 includes a first body bracket 20, a second body bracket 22, and a rod 24 interconnecting both the first body bracket 20 to second body bracket 22 to a third body bracket 32.
  • the first and second body brackets 20, 22 may be stamped from a sheet of steel so as to form a unitary body.
  • the rod 24 may be shaped so as to place the vehicle component 12 within the available space of an engine compartment 14.
  • the first body bracket 20 is configured to receive the component 12.
  • the first body bracket 20 is formed of a durable and generally rigid material having a surface area configured to receive the vehicle component 12.
  • the first body bracket 20 is a generally elongated body and includes a groove 26 extending the length of the body. The groove 26 is dimensioned to fittingly receive a portion of the rod 24.
  • the second body bracket 22 is configured to attach to a vehicle body structure 18, such as a side wall of the vehicle's front side panel.
  • the second body bracket 22 may include an aperture 28c for receiving a mechanical fastener such as a bolt 30. It should be appreciated that the second body bracket 22 may include a plurality of apertures 28 to allow for more mechanical fasteners.
  • the second body bracket 22 may be configured to flushingly engage the vehicle body structure 18.
  • the rod 24 is a generally elongated member formed of a durable yet resilient material such as steel.
  • the rod 24 is shown as a generally cylindrical member, but may be shaped otherwise.
  • a portion of the rod 24 is mounted to the groove 26 of the first body bracket 20, and may be shaped, as shown in Figures 3-6, in various manners to accommodate the vehicle component 12 within the engine compartment 14.
  • the rod 24 may be bent in numerous ways to accommodate the packaging constraints of the engine compartment 14.
  • the third body bracket 32 is stamped as a separate piece.
  • the third body bracket 32 is configured to receive a portion of the rod 24.
  • the third body bracket 32 is further configured to attach to a structure 18 within the engine compartment 14.
  • the bracket assembly 10 is configured to attach a vehicle component 12 within a desired space of the engine compartment 14.
  • the vehicle component 12 is illustratively shown as a pump assembly 16.
  • the pump assembly 16 includes a pump housing 34, and an insulating sleeve 36 adapted to hold the pump housing 34.
  • the insulating sleeve 36 may be formed of a material having insulating properties, but resistant to the high temperatures associated with engine compartments 14.
  • the insulating sleeve 36 includes a side wall.
  • the side wall is a generally continuous member enclosing a space and defining a through hole.
  • the sleeve is dimensioned to fittingly receive a portion of the pump housing 34 through the though hole.
  • the pump housing 34 may be fixed to the sleeve using a mechanical fastener such as a bolt 30. Thus a faulty pump may be removed to allow for a replacement pump to be used.
  • the first body bracket 20 includes an elongated body member 38, having a mounting portion 40 and a support portion 42.
  • a pair of side edges 44 extends along the length of the elongated body member 38.
  • the groove 26 is generally centered between the pair of side edges 44.
  • the groove 26 extends the length of the elongated body member 38.
  • the groove 26 is configured to fittingly receive a portion of the rod 24. Specifically, a portion of the rod 24 is mounted to the portion of the groove 26 disposed within the support portion 42 of the rod 24.
  • the rod 24 may be attached to the groove 26 by application of spot weld.
  • Each side edge 44 includes a flange 46 adapted to engage a receiving portion of the vehicle component 12.
  • the flanges 46 are disposed on a first end of the mounting portion 40 of the first body bracket 20.
  • the flanges 46 flare upwardly with respect to elongated body member 38.
  • the flanges 46 are adapted to fittingly engage a bottom surface of the insulating sleeve 36 in a snap fit manner, as illustratively shown in Figure 4.
  • the second body bracket 22 may be integrally formed with the first body bracket 20.
  • the second body bracket 22 extends outwardly from a side edge 44 of the first body bracket 20, and is shown disposed at an end of the support portion 42 of the first body bracket 20.
  • a portion of the second body bracket 22 is generally circular and includes an aperture 28c so as to provide a surface for attaching the bracket assembly 10 to a structure 18 such as the vehicle body structure 18 located within the engine compartment 14.
  • a proximal end of the second body bracket 22 includes a rib 48 configured to allow for flexibility in dimension with respect to the first body bracket 20. For instance, the rib 48 facilitates the pivot of the second body bracket 22 about the side edge 44 of the first body bracket 20.
  • the rod 24 may be formed and shaped in response to the packaging space of the engine compartment 14 so as to position the first and second body brackets 20, 22 and the component 12 within the confines of the available space within the engine compartment 14.
  • the rod 24 is illustratively shown having two bends 50, 52. However, it should be appreciated that the number of bends is based upon the packaging space available within the engine compartment 14.
  • the first bend 50 of the rod 24 defines a first portion 58 of the rod 24, which is shown spot welded to the groove 26 of the first body bracket 20 along the support portion 42.
  • the second bend 52 is spaced apart from the first bend 50 so as to define an intermediary portion 60 and a free end portion 62.
  • the intermediary portion 60 extends away from the first body bracket 20.
  • the second bend 52 interconnects the intermediary portion 60 to a free end portion 62 so as to position the free end of the rod 24 generally parallel to the second body bracket 22.
  • the third body bracket 32 is attached to the free end portion 62 of the rod 24.
  • the third body bracket 32 may be attached thereto using a spot weld.
  • the third body bracket 32 includes a first attachment portion 64 and a second attachment portion 66.
  • the first attachment portion 64 is angled relative to the second attachment portion 66.
  • the first and second attachment portions 64, 66 form a unitary body.
  • the first attachment portion 64 may include an arcuate surface adapted to receive an end portion of the rod 24.
  • the second attachment portion 66 may be generally planar and includes apertures 28a, 28b to accommodate a mechanical fastening device such as a bolt 30.
  • bracket assembly 110 is provided, wherein like parts are indicated by numerals offset by 100.
  • the bracket assembly 110 is also shown mounting a pump assembly 116 within the available space of the engine compartment 114.
  • the bracket assembly 110 may be further adjusted to better accommodate the engine component 112 within the available space by bending the rod 124, or pivoting the second body bracket 122 with respect to the first body bracket 120.
  • the first body bracket 120 includes an elongated body member 138, having a mounting portion 140 and a support portion 142.
  • a pair of side edges 144 extends along the length of the elongated body member 138. Each side edge 144 is disposed on opposite edges of a groove 126.
  • the groove 126 extends the length of the elongated body.
  • the groove 126 is configured to fittingly receive a portion of the rod 124. Specifically, a portion of the rod 124 is mounted to the portion of the groove 126 disposed within the support portion 142 of the rod 124.
  • the rod 124 may be attached to the groove 126 by application of spot weld.
  • Each side edge 144 includes a flange 146 adapted to engage a receiving portion of the vehicle component 112.
  • the flanges 146 are disposed on a first end of the mounting portion 140 of the first body bracket 120.
  • the flanges 146 flare upwardly with respect to elongated body member 138.
  • the flanges 146 are adapted to fittingly engage a bottom surface of the insulating sleeve 136 in a snap fit manner, as illustratively shown in Figure 4.
  • the second body bracket 122 extends outwardly from a side edge 144 of the first body bracket 120, and is disposed at an end of the first body bracket 120.
  • a free end of the second body bracket 122 is generally circular and includes an aperture 128c so as to provide a surface for attaching the bracket assembly 110 to a structure 118 such as the vehicle body structure 118 located within the engine compartment 114.
  • a proximal end of the second body bracket 122 includes a rib 148 configured to allow for flexibility in dimension with respect to the second body member. For instance, the rib 148 facilitates the pivot of the second body bracket 122 about the side edge 144 of the first body bracket 120.
  • the rod 124 may be formed and shaped in response to the packaging space of the engine compartment 114 so as to position the first and second body brackets 120, 122 and the component 112 within the confines of the available space within the engine compartment 114.
  • the rod 124 is illustratively shown having four bends 150, 152, 54, 56. However, it should be appreciated that the number of bends is based upon the packaging space available within the engine compartment 114.
  • the rod 124 includes a first bend 150, a second bend 152, a third bend 54 and a fourth bend 56. Each bend is spaced apart from the other so as to define a first portion 158, a first intermediary portion 160, a second intermediary portion 68, a third intermediary portion 70, and a free end portion 162.
  • the first bend 150 is disposed between the first portion 158 and the first intermediary portion 160.
  • the second bend 152 is disposed between the first intermediary portion 160 and the second intermediary portion 68.
  • the third bend 54 is disposed between the second intermediary portion 68 and the third intermediary portion 70.
  • the fourth bend 56 is disposed between the third intermediary portion 70 and the free end portion 162.
  • the first portion 158 of the rod 124 is fixed to the groove 126 disposed on the support portion 142 of the first body bracket 120.
  • the first intermediary portion 160 extends from the first bend 150 at an angle away from the first body bracket 120.
  • the second intermediary portion 68 of the rod 124 extends from the second bend 152 so as to be generally parallel to and spaced apart from the first body bracket 120.
  • the third intermediary portion 70 extends from the third bend 54 and is generally parallel to the second body bracket 122.
  • the free end portion 162 extends from the fourth bend 56 so as to be generally parallel to the first body bracket 120.
  • the bracket assembly 110 further includes a fourth body bracket 72.
  • the fourth body bracket 72 may be stamped as a separate part relative to the first and second body brackets 120, 122 and the third body bracket 132.
  • the fourth body bracket 72 includes a first planar member 74 and a second planar member 76.
  • the first planar member 74 extends outwardly relative to an upper edge of the first body bracket 20.
  • the first planar member 74 is generally orthogonal to the second planar member 76 so as to define a generally "L" shaped piece.
  • the fourth body bracket 72 includes a hemispherical portion 78 having an aperture 28f configured to attach the bracket assembly 110 to a vehicle structure 118.
  • a mechanical fastening device such as a bolt 130 may be fitted through the aperture 28f so as to help secure the bracket assembly 110 within the engine compartment 114.
  • the third intermediary portion 70 of the rod 124 is fixed to the first planar member 74.
  • a free end of the rod 124 extends upwardly from the tangentially extending portion.
  • the third body bracket 132 is attached to the free end of the rod 124.
  • the third body bracket 132 may be attached thereto using a spot weld.
  • the third body bracket 132 includes a first attachment portion 164 and a second attachment portion 166.
  • the first attachment portion 164 is angled relative to the second attachment portion 166.
  • the first and second attachment portions 164, 166 form a unitary body.
  • the first attachment portion 164 may include an arcuate surface adapted to receive an end portion of the rod 124.
  • the second attachment portion 166 may be generally planar and includes apertures 128a, 128b to accommodate a mechanical fastening device such as a bolt 30.
  • the packaging constraint of the engine compartment 14 is illustrated.
  • the packaging constraints within the engine compartment 14 may not allow the pump assemblies 16 to be oriented in the same spatial relationship with respect to the vehicle body.
  • the pump assemblies 16 are like components 12, and include similar attachment features. Accordingly, it is desirable to have a bracket assembly 10 configured to mount the pump assembly 16 within the available space of an engine compartment 14, wherein the each pump assembly 16 is mounted in a different spatial orientation with respect to the other. Accordingly, the bracket assembly 10 disclosed herein allows an installer to use the same bracket assembly 10 but adjust the spatial orientation of each common component 12 to accommodate available space within the engine compartment 14.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Body Structure For Vehicles (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
PCT/US2013/033801 2012-04-12 2013-03-26 Bracket assembly for engine compartment component Ceased WO2013154821A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201380019861.8A CN104245381B (zh) 2012-04-12 2013-03-26 用于发动机舱部件的托架组件
DE112013001977.9T DE112013001977B4 (de) 2012-04-12 2013-03-26 Halterungsanordnung für Motorraum-Komponente
JP2015505778A JP6126202B2 (ja) 2012-04-12 2013-03-26 エンジンコンパートメント部品のためのブラケット組立体

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201261623344P 2012-04-12 2012-04-12
US61/623,344 2012-04-12
US13/673,046 US9243740B2 (en) 2012-04-12 2012-11-09 Bracket assembly for engine compartment component
US13/673,046 2012-11-09

Publications (1)

Publication Number Publication Date
WO2013154821A1 true WO2013154821A1 (en) 2013-10-17

Family

ID=49324221

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2013/033801 Ceased WO2013154821A1 (en) 2012-04-12 2013-03-26 Bracket assembly for engine compartment component

Country Status (5)

Country Link
US (1) US9243740B2 (https=)
JP (1) JP6126202B2 (https=)
CN (1) CN104245381B (https=)
DE (1) DE112013001977B4 (https=)
WO (1) WO2013154821A1 (https=)

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Publication number Priority date Publication date Assignee Title
USD912495S1 (en) 2020-01-09 2021-03-09 Caterpillar Inc. Bracket

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CN104245381B (zh) 2017-04-05
CN104245381A (zh) 2014-12-24
JP6126202B2 (ja) 2017-05-10
US9243740B2 (en) 2016-01-26
JP2015516913A (ja) 2015-06-18
DE112013001977T5 (de) 2015-03-12
US20130270416A1 (en) 2013-10-17
DE112013001977B4 (de) 2018-11-08

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