WO2013149447A1 - 一种带液晶的非标准液晶显示屏制作方法 - Google Patents

一种带液晶的非标准液晶显示屏制作方法 Download PDF

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Publication number
WO2013149447A1
WO2013149447A1 PCT/CN2012/079695 CN2012079695W WO2013149447A1 WO 2013149447 A1 WO2013149447 A1 WO 2013149447A1 CN 2012079695 W CN2012079695 W CN 2012079695W WO 2013149447 A1 WO2013149447 A1 WO 2013149447A1
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Prior art keywords
liquid crystal
cutting
crystal panel
cut
panel
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PCT/CN2012/079695
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English (en)
French (fr)
Inventor
谭志盛
吴志祥
刘海泉
唐文
杨在兵
朱林
Original Assignee
深圳市巨潮科技有限公司
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Publication of WO2013149447A1 publication Critical patent/WO2013149447A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133351Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells

Definitions

  • the invention relates to a method for manufacturing a non-standard liquid crystal panel, in particular to a method for manufacturing a non-standard liquid crystal display with liquid crystal. Background technique
  • the display panel manufacturing industry does not specifically design and manufacture the display of the tanks, deep-sea submarines, and aerospace and aviation equipment in the military field.
  • the high-end display products required for these special fields and special equipments will be exposed by the display panel size and display ratio. Restriction, so that only the current traditional LED display screen can be used as the display interface.
  • making a non-standard display screen is usually customized by a liquid crystal panel production company, but the cost is too expensive.
  • the technical problem solved by the invention is to construct a non-standard liquid crystal display manufacturing method with liquid crystal, and overcome the technical problem of high cost brought by the prior art in the non-standard liquid crystal display application industry.
  • the technical solution of the present invention is to provide a method for manufacturing a non-standard liquid crystal display with liquid crystal, comprising the following steps:
  • Select the LCD panel to be cut Select the LCD panel to be cut according to the usage, and determine the resolution and size of the LCD panel during the selection process;
  • Cutting the liquid crystal panel determining a cutting line of the first surface of the liquid crystal panel to be cut according to the determined size of the liquid crystal panel, cutting the first surface of the liquid crystal panel to be cut according to the determined cutting line, and determining the cutting line of the second surface of the liquid crystal panel to be cut Cutting a second side of the liquid crystal panel to be cut according to the determined cutting line, the cutting line being determined along an intermediate position area of a row of liquid crystal pixels in the liquid crystal panel to be cut;
  • Sealing and cutting wound The immersion technology is used to seamlessly seal the cutting wound with glue, and then the glue of the sealed liquid crystal panel with the cutting wound is cured by low temperature cold light.
  • Making the back light source Design the back light source of the cut LCD panel according to the requirements of the liquid crystal panel.
  • a further technical solution of the present invention is: In the step of cutting the liquid crystal panel, when the cutting line is determined, the cutting line area of the liquid crystal panel is enlarged to display the alignment in the cutting direction.
  • a further technical solution of the present invention is: In the step of sealing the cutting wound, the sealed liquid crystal panel is left to be moved and solidified in a track box of low temperature and cold light.
  • the liquid crystal panel to be cut is further fixed, and when the liquid crystal panel to be cut is fixed, the liquid crystal panel to be cut is fixed by vacuum suction.
  • a further technical solution of the present invention is: in the step of cutting the liquid crystal panel, further comprising determining a cutting depth, wherein the cutting depth is a sum of a distance between the cutting head and the liquid crystal panel to be cut and a thickness above the liquid crystal layer of the liquid crystal panel to be cut.
  • a further technical solution of the present invention is: when determining the cutting depth, measuring the distance between the cutting head of the plurality of regions and the liquid crystal panel to be cut and the thickness of the liquid crystal panel to be cut, and determining the cutting depth by obtaining an average value of the plurality of measurements .
  • a further technical solution of the present invention is: when determining the cutting line, the two separated areas in the cutting area of the liquid crystal panel are enlarged and displayed.
  • the two separation regions are respectively located at both ends of the liquid crystal panel cutting line.
  • a further technical solution of the present invention is to further include providing a fixing component for fixing the cut liquid crystal panel.
  • a further technical solution of the present invention is: in the step of cutting the liquid crystal panel, the cutting speed is faster than 800 CM / sec.
  • the technical effect of the invention is: constructing a non-standard liquid crystal display manufacturing method with liquid crystal, using a facet to determine a cutting line, determining a cutting depth, and two cutting methods to cut a liquid crystal panel with liquid crystal, and at the same time, when sealing
  • the immersion technique seamlessly seals the cutting wound with glue, and then cures the sealed liquid crystal panel with the glue for cutting the wound with low-temperature cold light, and then produces a non-standard liquid crystal panel with liquid crystal.
  • the invention has a liquid Crystal non-standard liquid crystal display manufacturing method, the non-standard liquid crystal panel produced by the technical solution can cut the finished liquid crystal panel with liquid crystal, and cut non-standard liquid crystal panel without damaging the liquid crystal panel, and adopt Advanced sealing technology improves the quality of cutting LCD panels, and uses finished LCD panels for cutting, greatly reducing the cost of non-standard LCD panels.
  • FIG. 1 is a flow chart of the present invention. detailed description
  • a specific embodiment of the present invention provides: A method for fabricating a non-standard liquid crystal display with liquid crystal, comprising the following steps:
  • Step 100 Select the LCD panel to be cut
  • gp Select the LCD panel to be cut according to the usage, and determine the resolution and size of the LCD panel during the selection process.
  • the specific process is as follows: the size of the liquid crystal panel product to be cut and the display scale and size after cutting are selected, SP: Consider the size of the display area and the resolution of the display and the comprehensive condition of data processing.
  • the display panel size of the LCD panel to be cut can be referenced from the range of 3. 5-60 ⁇ , and the resolution can be matched in the range of Puqing, SD, HD, and Ultra High Clear.
  • special consideration needs to be given to the special facilities and equipment and environment that the modified products can adapt to. For example, whether the product is suitable for high and low temperature environments during actual use; whether it is suitable for strong corrosive working environment during actual use; whether it is suitable for high, low pressure and other working environments in actual use.
  • Step 200 cutting the liquid crystal panel, gp: determining a cutting line of the first side of the liquid crystal panel to be cut according to the determined size of the liquid crystal panel, cutting the first side of the liquid crystal panel to be cut according to the determined cutting line, and then determining the liquid crystal panel to be cut
  • the two-sided cutting line cuts the second side of the liquid crystal panel to be cut according to the determined cutting line, and the cutting line is determined along an intermediate position area of one row of liquid crystal pixels in the liquid crystal panel to be cut.
  • the specific process is as follows: Cutting the first side: the liquid crystal panel to be cut is horizontally placed on the cutting plane of the cutting pedestal, and the edge of the liquid crystal panel to be cut is usually a straight straight line, and the edge of the liquid crystal panel to be cut is aligned along the cutting direction.
  • the magnifying glass is enlarged and displayed against the cutting circuit area of the liquid crystal panel.
  • the use of the liquid crystal panel after cutting is ensured, and the cutting line is determined along the middle position area of one row of liquid crystal pixels in the liquid crystal panel to be cut, in determining the line process.
  • the two separate areas of the liquid crystal panel cutting line are enlarged and displayed, and then the alignment adjustment head is adjusted by the enlarged display.
  • the liquid crystal panel to be cut Since the center of the enlarged area is associated with the cutting point of the cutting head, after the alignment is enlarged by the two separated areas, After the cutting line is adjusted, it is the cutting line.
  • the liquid crystal panel to be cut In order to ensure the cutting effect, the liquid crystal panel to be cut must be kept flat and stable during the cutting process, and after the alignment, the liquid crystal panel to be cut needs to be fixed.
  • the liquid crystal panel to be cut is fixed by vacuum adsorption, the cutting plane of the cutting pedestal is flat, and the other side of the cutting surface of the liquid to be cut is vacuum-adsorbed, and adsorbed on the cutting plane of the cutting pedestal, It is guaranteed that the liquid crystal panel to be cut remains flat and stable during the cutting process.
  • the first side of the liquid crystal panel is cut according to the determined cutting line, so that the intermediate position area of one row of liquid crystal pixels in the liquid crystal panel to be cut is cut along the determined cutting line.
  • the depth of the cut does not exceed the liquid crystal layer in the liquid crystal panel, and the cutting head needs to pass quickly, and the cutting speed is faster than 800 cm/sec.
  • Cutting the second side magnifying the magnifying glass against the second line cutting line area of the liquid crystal panel, in order not to damage the liquid crystal panel, ensuring the use of the liquid crystal panel after cutting, along the middle position area of a row of liquid crystal pixels in the liquid crystal panel to be cut
  • Determine the cutting line in the process of determining the line, enlarge the two separated areas of the liquid crystal panel cutting line, and then adjust the cutting head by the enlarged display, since the center of the enlarged area is associated with the cutting point of the cutting head, therefore, through two After the separation area is enlarged to show the alignment, after the cutting line is adjusted, it is the cutting line.
  • the liquid crystal panel to be cut In order to ensure the cutting effect, the liquid crystal panel to be cut must be kept flat and stable during the cutting process, and after the alignment, the liquid crystal panel to be cut needs to be fixed.
  • the liquid crystal panel to be cut is fixed by vacuum adsorption, the cutting plane of the cutting pedestal is flat, and the other side of the surface to be cut of the liquid panel to be cut is vacuum-adsorbed, and adsorbed on the cutting plane of the cutting pedestal, It is guaranteed that the liquid crystal panel to be cut remains flat and stable during the cutting process.
  • the method further includes flipping the liquid crystal panel to be cut and advancing Line alignment.
  • Cutting the second side of the liquid crystal panel according to the determined cutting line and the cutting depth that is, cutting the second side of the liquid crystal panel according to the determined cutting line, so that the middle position area of one row of liquid crystal pixels in the liquid crystal panel to be cut along the determined cutting line Cut.
  • the depth of the cut does not exceed the liquid crystal layer in the liquid crystal panel, and the cutting head needs to pass quickly, and the cutting speed is faster than 800 cm/sec.
  • Step 300 Sealing the cutting wound, gp: Using the immersion technique to seamlessly seal the cutting wound with glue, and then curing the sealed liquid crystal panel with the cutting wound glue with low temperature cold light.
  • the specific implementation process is as follows: the immersion technique is used to seamlessly seal the cutting wound with glue, SP, and the wound after cutting is immersed in the glue to perform seamless sealing. Then, the glue of the sealed liquid crystal panel having the cutting wound is cured by low-temperature cold light. In the specific embodiment, the sealed liquid crystal panel is left to be moved and the low-temperature cold light is used in the track box body to adopt the low-temperature cold light to seal the liquid crystal panel.
  • the glue with the cutting wound is cured, gp, the liquid crystal panel after cutting and sealing is placed in the box, and the moving box is solidified by low temperature cold light, so as to ensure that the product is not subjected to vibration after cutting, so that the liquid crystal molecules in the product are It is in a static state to complete the curing.
  • the low temperature cold light source is ultraviolet light.
  • Step 400 Make a back light source
  • gp Design the back light source of the liquid crystal panel after cutting according to the requirements of the liquid crystal panel.
  • the specific implementation process is as follows:
  • the design of the back light source after the product is cut, the value of the brightness of the product depends on the application environment and special properties of the product.
  • the improved products usually used outdoors have higher brightness requirements than indoor products; usually military/medical products have higher brightness than industrial/civil products.
  • the brightness of the product is designed strictly according to the use condition of the product.
  • the customer of the special product has the corresponding brightness requirement, and the brightness of the back light source is designed according to the comprehensive situation of the requirement.
  • a preferred embodiment of the present invention is: further comprising determining a depth of cut, the cutting depth being the sum of the distance between the cutting head and the liquid crystal panel to be cut and the thickness of the liquid crystal layer of the liquid crystal panel to be cut.
  • the method further includes determining a cutting depth of the first surface, the cutting depth of which is a sum of a distance between the cutting head and the liquid crystal panel to be cut and a thickness above the liquid crystal layer of the liquid crystal panel to be cut .
  • the cutting depth of the second side is determined, and the cutting depth is the sum of the distance between the cutting head and the liquid crystal panel to be cut and the thickness of the liquid crystal layer of the liquid crystal panel to be cut.
  • the distance between the cutting head of the plurality of regions and the liquid crystal panel to be cut and the thickness of the liquid crystal panel to be cut are measured, and the cutting depth is determined by acquiring an average value of the plurality of measurements. In a specific embodiment, the depth of the cut is
  • the width of the cutting head is less than 0. 005mm in the first step of cutting and the second step of cutting.
  • the two separated areas in the cutting line area of the liquid crystal panel are enlarged and displayed, and the two separated areas are respectively located.
  • the LCD panel cuts both ends of the line, making the entire cutting line straighter and more accurate.
  • a preferred embodiment of the present invention is that it further includes a fixing member that is provided to fix the cut liquid crystal panel.
  • the power matching design of the high-brightness product determines the choice of the reinforcement material.
  • the corrosion resistance and heat dissipation of the material to the environment are usually considered.
  • the conditions for the reinforcement material must also meet the net weight of the finished product and the size requirements of the finished product.
  • the technical effect of the invention is: constructing a non-standard liquid crystal display manufacturing method with liquid crystal, using a facet to determine a cutting line, determining a cutting depth, and two cutting methods to cut a liquid crystal panel with liquid crystal, and at the same time, when sealing
  • the immersion technique seamlessly seals the cutting wound with glue, and then cures the sealed liquid crystal panel with the glue for cutting the wound with low-temperature cold light, and then produces a non-standard liquid crystal panel with liquid crystal.
  • the invention discloses a non-standard liquid crystal display manufacturing method with liquid crystal, and the non-standard liquid crystal panel produced by the technical solution can cut the finished liquid crystal panel with liquid crystal, and cuts non-standard without damaging the liquid crystal panel.
  • the liquid crystal panel while adopting advanced sealing technology, improves the quality of the cut liquid crystal panel, and uses the finished liquid crystal panel for cutting production, which greatly reduces the cost of the non-standard liquid crystal panel.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
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Abstract

一种带液晶的非标准液晶显示屏制作方法,采用分面确定切割线路、确定切割深度、两次切割的方法切割带液晶的液晶面板,同时在密封时,采用沉浸技术对切割创口用胶水进行无缝密封,然后将密封后的液晶面板有切割创口的胶水用低温冷光进行固化,然后制作出带液晶的非标准液晶面板。根据所述带液晶的非标准液晶显示屏制作方法制作的非标准液晶面板,可以对成品的带液晶的液晶面板进行切割,在不损坏液晶面板的情况下切割获得非标准的液晶面板,同时采用先进的密封技术,提高了切割液晶面板的质量,使用成品液晶面板进行切割制作,大大降低了非标准液晶面板的成本。

Description

一种带液晶的非标准液晶显示屏制作方法 技术领域
本发明涉及一种非标准液晶面板制作方法,尤其涉及一种带液晶 的非标准液晶显示屏制作方法。 背景技术
目前显示面板制造行业没有专门针对军事领域的坦克、 深海潜 艇以及航天、 航空等设备的显示设计和制造,这些特殊领域和特殊的 设备所需要的高端显示产品就会受到显示面板尺寸以及显示比例的 限制, 从而只能采用目前传统的 LED显示屏做显示界面。 现有技术, 制作非标准显示屏通常在液晶面板制作公司定制, 但这样成本太贵。 发明内容
本发明解决的技术问题是:构建一种带液晶的非标准液晶显示屏 制作方法,克服现有技术在非标准液晶显示屏应用行业需要定制带来 的成本高的技术问题。 本发明的技术方案是:提供一种带液晶的非标准液晶显示屏制作 方法, 包括如下步骤:
选择待切割液晶面板: 根据使用情况选择待切割液晶面板, 选择 过程中确定液晶面板的分辨率及尺寸;
切割液晶面板:根据确定的液晶面板的尺寸确定待切割液晶面板 第一面的切割线路,根据确定的切割线路切割待切割液晶面板的第一 面, 再确定待切割液晶面板第二面的切割线路, 根据确定的切割线路 切割待切割液晶面板的第二面,所述切割线路沿该待切液晶面板中一 行液晶像素的中间位置区域确定;
密封切割创口: 采用沉浸技术对切割创口用胶水进行无缝密封, 然后将密封后的液晶面板有切割创口的胶水用低温冷光进行固化。 制作背部光源:根据液晶面板的使用要求设计切割后液晶面板的 背部光源。
本发明的进一步技术方案是: 在切割液晶面板的步骤中, 在确定 切割线路时,将液晶面板的切割线路区域放大显示沿切割方向对其进 行对位。
本发明的进一步技术方案是: 密封切割创口步骤中, 将密封后的 液晶面板静置在移动并用低温冷光的轨道箱体中进行固化。
本发明的进一步技术方案是: 在切割液晶面板步骤中, 在确定切 割线路后还包括固定待切割液晶面板, 在固定该待切液晶面板时, 采 用真空吸附该待切液晶面板固定。
本发明的进一步技术方案是: 在切割液晶面板步骤中, 还包括确 定切割深度,其切割深度为切割头与该待切液晶面板的距离与该待切 液晶面板液晶层以上厚度之和。
本发明的进一步技术方案是: 在确定切割深度时, 测量多个区域 的切割头与该待切液晶面板的距离及该待切液晶面板的厚度,通过获 取多次测量的平均值来确定切割深度。
本发明的进一步技术方案是: 在确定切割线路时, 将液晶面板切 割线路区域中的两个分隔区域放大显示。
本发明的进一步技术方案是:所述两个分隔区域分别位于液晶面 板切割线路的两个端部。
本发明的进一步技术方案是:还包括设置固定切割后的液晶面板 的固定组件。
本发明的进一步技术方案是: 在切割液晶面板步骤中, 切割速度 快于 800CM/秒。
本发明的技术效果是:构建一种带液晶的非标准液晶显示屏制作 方法, 采用分面确定切割线路、 确定切割深度、 两次切割的方法切割 带液晶的液晶面板, 同时在密封时, 采用沉浸技术对切割创口用胶水 进行无缝密封,然后将密封后的液晶面板有切割创口的胶水用低温冷 光进行固化, 然后制作出带液晶的非标准液晶面板。本发明一种带液 晶的非标准液晶显示屏制作方法,其技术方案制作的非标准液晶面板, 可以对成品的带液晶的液晶面板进行切割,在不损坏液晶面板的情况 下切割获得非标准的液晶面板, 同时采用先进的密封技术, 提高了切 割液晶面板的质量, 使用成品液晶面板进行切割制作, 大大降低了非 标准液晶面板的成本。 附图说明
图 1为本发明的流程图。 具体实施方式
下面结合具体实施例, 对本发明技术方案进一步说明。
如图 1所示, 本发明的具体实施方式是: 提供一种带液晶的非标 准液晶显示屏制作方法, 包括如下步骤:
步骤 100 : 选择待切割液晶面板, gp : 根据使用情况选择待切割 液晶面板, 选择过程中确定液晶面板的分辨率及尺寸。
具体过程如下:分析所要选择待切割液晶面板产品的尺寸及在切 割后的显示比例及尺寸, SP : 考虑显示区域的尺寸以及显示的分辨率 和数据处理的综合状况。在选配过程中待切割液晶面板的显示面板尺 寸可以从 3. 5-60吋的范围参考,分辨率可以在普清,标清,高清,超高 清等范围内匹配选择。但是需要充分考虑改制后的产品能适应的特殊 设施和设备及环境。例如产品在实际使用过程中是否适合高, 低温的 环境; 在实际使用过程中是否适合强腐蚀工作环境; 在实际使用过程 中是否适合高, 低压力等工作环境。
步骤 200 : 切割液晶面板, gp : 根据确定的液晶面板的尺寸确定 待切割液晶面板第一面的切割线路,根据确定的切割线路切割待切割 液晶面板的第一面, 再确定待切割液晶面板第二面的切割线路, 根据 确定的切割线路切割待切割液晶面板的第二面,所述切割线路沿该待 切液晶面板中一行液晶像素的中间位置区域确定。
具体过程如下: 切割第一面:将待切割液晶面板水平放置在切割台座的切割平面 上, 待切割液晶面板的边线通常为平直的标准直线, 沿切割方向对该 待切割液晶面板的边线进行对位。将放大镜对着液晶面板切割线路区 域进行放大显示, 为了不损坏该液晶面板, 保证切割后液晶面板的使 用,沿该待切液晶面板中一行液晶像素的中间位置区域确定切割线路, 在确定线路过程中, 将液晶面板切割线路的两个分隔区域放大显示, 然后通过放大显示进行对位调整切割头,由于放大区域中心与切割头 切割点关联, 因此, 通过两个分隔区域放大显示对位后, 调整好切割 线路后, 即为切割线路。 为了保证切割效果, 所述待切割液晶面板在 切割过程中, 必须始终保持平和稳, 在对位后, 需要固定该待切割液 晶面板。 本发明具体实施例中, 采用真空吸附该待切液晶面板固定, 切割台座的切割平面平整,真空吸附其待切割液面板待切割面的另一 面, 将其吸附在切割台座的切割平面上, 以保证在待切割液晶面板在 切割过程中始终保持平和稳。根据确定的切割线路切割液晶面板的第 一面,这样沿确定的切割线路将待切液晶面板中一行液晶像素的中间 位置区域进行切割。切割过程中, 切割的深度位置不超过液晶面板中 的液晶层, 切割头需要快速通过, 切割速度快于 800CM/秒。
切割第二面:将放大镜对着液晶面板第二面切割线路区域进行放 大显示, 为了不损坏该液晶面板, 保证切割后液晶面板的使用, 沿该 待切液晶面板中一行液晶像素的中间位置区域确定切割线路,在确定 线路过程中, 将液晶面板切割线路的两个分隔区域放大显示, 然后通 过放大显示进行对位调整切割头,由于放大区域中心与切割头切割点 关联,因此,通过两个分隔区域放大显示对位后,调整好切割线路后, 即为切割线路。为了保证切割效果, 所述待切割液晶面板在切割过程 中, 必须始终保持平和稳, 在对位后, 需要固定该待切割液晶面板。 本发明具体实施例中, 采用真空吸附该待切液晶面板固定, 切割台座 的切割平面平整, 真空吸附其待切割液面板待切割面的另一面, 将其 吸附在切割台座的切割平面上,以保证在待切割液晶面板在切割过程 中始终保持平和稳。具体实施例中, 还包括翻转该待切液晶面板并进 行对位。根据确定的切割线路及切割深度切割液晶面板的第二面,即: 根据确定的切割线路切割液晶面板的第二面,这样沿确定的切割线路 将待切液晶面板中一行液晶像素的中间位置区域进行切割。切割过程 中, 切割的深度位置不超过液晶面板中的液晶层, 切割头需要快速通 过, 切割速度快于 800CM/秒。
步骤 300 : 密封切割创口, gp : 采用沉浸技术对切割创口用胶水 进行无缝密封,然后将密封后的液晶面板有切割创口的胶水用低温冷 光进行固化。
具体实施过程如下:采用沉浸技术对切割创口用胶水进行无缝密 封, SP , 将切割后的创口浸在胶水中进行无缝密封。然后将密封后的 液晶面板有切割创口的胶水用低温冷光进行固化, 具体实施例中, 将 密封后的液晶面板静置在移动并用低温冷光的轨道箱体中采用低温 冷光对密封后的液晶面板有切割创口的胶水进行固化, gp, 切割密封 后的液晶面板静置在箱体中,移动箱体采用低温冷光进行固化,这样, 保证产品在切割后不受到震动,使产品的内的液晶分子处于一个静止 状态情况来完成固化。本发明实施例中,所述低温冷光光源为紫外光。
步骤 400 : 制作背部光源, gp : 根据液晶面板的使用要求设计切 割后液晶面板的背部光源。
具体实施过程如下: 产品完成切割后的背部光源设计, 产品的发 光亮度的值取决产品的应用环境和特殊性质。通常在户外使用的改良 产品对亮度要求要高过户内产品的要求; 通常军用 /医疗用的产品亮 度要高过工业 /民品的使用产品的要求。 严格依照产品的使用状况来 设计产品的亮度, 特殊产品客户有相应的亮度要求, 依据其要求做合 理的综合情况来设计背部光源亮度。
本发明的优选实施方式是: 还包括确定切割深度, 其切割深度为 切割头与该待切液晶面板的距离与该待切液晶面板液晶层以上厚度 之和。具体来说, 在确定第一面的切割线路之后, 还包括确定第一面 的切割深度,其切割深度为切割头与该待切液晶面板的距离与该待切 液晶面板液晶层以上厚度之和。在确定第二面的切割线路之后, 还包 括确定第二面的切割深度,其切割深度为切割头与该待切液晶面板的 距离与该待切液晶面板液晶层以上厚度之和。这样既实现了切割, 又 不致使液晶流出, 保证了切割效果。 具体实施例中, 测量多个区域的 切割头与该待切液晶面板的距离及该待切液晶面板的厚度,通过获取 多次测量的平均值来确定切割深度。 具体实施例中, 切割的深度为
0. 04-0. 08 在切割第一面步骤及切割第二面步骤中, 切割头切割 的宽度小于 0. 005mm
本发明的优选实施方式是:在确定第一面的切割线路和确定第二 在贩切割线路步骤中,将液晶面板切割线路区域中的两个分隔区域放 大显示, 所述两个分隔区域分别位于液晶面板切割线路的两个端部, 这样使整条切割线路更直更准确。
本发明的优选实施方式是:还包括设置固定切割后的液晶面板的 固定组件。高亮产品的功率匹配设计决定对加固件材料的选择, 通常 需要考虑材料对环境的耐腐蚀性和散热性,加固材料同时还必须要满 足的条件包括成品的净重量和成品的尺寸要求。
本发明的技术效果是:构建一种带液晶的非标准液晶显示屏制作 方法, 采用分面确定切割线路、 确定切割深度、 两次切割的方法切割 带液晶的液晶面板, 同时在密封时, 采用沉浸技术对切割创口用胶水 进行无缝密封,然后将密封后的液晶面板有切割创口的胶水用低温冷 光进行固化, 然后制作出带液晶的非标准液晶面板。本发明一种带液 晶的非标准液晶显示屏制作方法,其技术方案制作的非标准液晶面板, 可以对成品的带液晶的液晶面板进行切割,在不损坏液晶面板的情况 下切割获得非标准的液晶面板, 同时采用先进的密封技术, 提高了切 割液晶面板的质量, 使用成品液晶面板进行切割制作, 大大降低了非 标准液晶面板的成本。
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说 明, 不能认定本发明的具体实施只局限于这些说明。对于本发明所属 技术领域的普通技术人员来说, 在不脱离本发明构思的前提下, 还可 以做出若干简单推演或替换, 都应当视为属于本发明的保护范围。

Claims

权利要求书
1.一种带液晶的非标准液晶显示屏制作方法, 包括如下步骤: 选择待切割液晶面板: 根据使用情况选择待切割液晶面板, 选择 过程中确定液晶面板的分辨率及尺寸;
切割液晶面板:根据确定的液晶面板的尺寸确定待切割液晶面板 第一面的切割线路,根据确定的切割线路切割待切割液晶面板的第一 面, 再确定待切割液晶面板第二面的切割线路, 根据确定的切割线路 切割待切割液晶面板的第二面,所述切割线路沿该待切液晶面板中一 行液晶像素的中间位置区域确定;
密封切割创口: 采用沉浸技术对切割创口用胶水进行无缝密封, 然后将密封后的液晶面板有切割创口的胶水用低温冷光进行固化。
制作背部光源:根据液晶面板的使用要求设计切割后液晶面板的 背部光源。
2.根据权利要求 1所述带液晶的非标准液晶显示屏制作方法,其 特征在于, 在切割液晶面板的步骤中, 在确定切割线路时, 将液晶面 板的切割线路区域放大显示沿切割方向对其进行对位。
3.根据权利要求 1所述带液晶的非标准液晶显示屏制作方法,其 特征在于, 密封切割创口步骤中, 将密封后的液晶面板静置在移动并 用低温冷光的轨道箱体中进行固化。
4.根据权利要求 1所述带液晶的非标准液晶显示屏制作方法,其 特征在于, 在切割液晶面板步骤中, 在确定切割线路后还包括固定待 切割液晶面板, 在固定该待切液晶面板时, 采用真空吸附该待切液晶 面板固定。
5.根据权利要求 1所述带液晶的非标准液晶显示屏制作方法,其 特征在于, 在切割液晶面板步骤中, 还包括确定切割深度, 其切割深 度为切割头与该待切液晶面板的距离与该待切液晶面板液晶层以上 厚度之和。
6.根据权利要求 5所述带液晶的非标准液晶显示屏制作方法,其 特征在于, 在确定切割深度时, 测量多个区域的切割头与该待切液晶 面板的距离及该待切液晶面板的厚度,通过获取多次测量的平均值来 确定切割深度。
7.根据权利要求 1所述带液晶的液晶面板切割方法,其特征在于, 在确定切割线路时,将液晶面板切割线路区域中的两个分隔区域放大 显不。
8.根据权利要求 7所述带液晶的液晶面板切割方法,其特征在于, 所述两个分隔区域分别位于液晶面板切割线路的两个端部。
9.根据权利要求 1所述带液晶的液晶面板切割方法,其特征在于, 还包括设置固定切割后的液晶面板的固定组件。
10.根据权利要求 1所述带液晶的液晶面板切割方法, 其特征在 于, 在切割液晶面板步骤中, 切割速度快于 800CM/秒。
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