WO2013147098A1 - 冷間加工性、金型焼入れ性および表面性状に優れたプレス成形用溶融亜鉛めっき鋼板並びにその製造方法 - Google Patents
冷間加工性、金型焼入れ性および表面性状に優れたプレス成形用溶融亜鉛めっき鋼板並びにその製造方法 Download PDFInfo
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- WO2013147098A1 WO2013147098A1 PCT/JP2013/059407 JP2013059407W WO2013147098A1 WO 2013147098 A1 WO2013147098 A1 WO 2013147098A1 JP 2013059407 W JP2013059407 W JP 2013059407W WO 2013147098 A1 WO2013147098 A1 WO 2013147098A1
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- hot
- steel sheet
- less
- dip galvanized
- press forming
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- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12785—Group IIB metal-base component
- Y10T428/12792—Zn-base component
- Y10T428/12799—Next to Fe-base component [e.g., galvanized]
Definitions
- the present invention relates to a hot-dip galvanized steel sheet used for a press-formed product that requires strength and corrosion resistance, such as those used for structural members of automobile parts, and a manufacturing method thereof.
- TECHNICAL FIELD The present invention relates to a hot-dip galvanized steel sheet for press forming having excellent properties and surface properties and a method for producing the same.
- Hot dip galvanized steel sheet is applied as a press forming steel sheet from the viewpoint of corrosion resistance of the part and prevention of oxide scale generation of the steel sheet during heating of the part.
- Hot-dip galvanized steel sheets applied to the indirect method are often applied to complex shaped parts, and are required to have high elongation and good stretch flangeability. Further, at the time of press molding, it is necessary that there is no problem such as peeling of the plating layer or powdering and that there is no surface defect such as non-plating.
- Patent Documents 1 to 3 disclose a method for manufacturing a part using a galvanized steel sheet to ensure high strength after quenching.
- various chemical elements for example, Si, Cr, Mn, Ti, B, etc.
- these additive elements may form an oxide on the surface of the original plate (steel plate surface) before immersion in the hot dip galvanizing pot in a continuous hot dip galvanizing line, and may cause non-plating on the steel plate surface.
- a technique is applied in which an oxidation-reduction method is performed in which the steel sheet surface is once oxidized to produce an iron-based oxide and then reduced, and then plated.
- it is necessary to strictly control and manage oxidation conditions and reduction conditions with dedicated equipment. If these controls are not appropriate, even if the oxidation-reduction method is applied, oxides of the above alloy elements partially remain on the surface of the original plate before plating, which may cause non-plating.
- galvanization and the base iron react and react with each other during heating after the molding of the parts, but if the oxide remains on the surface of the base iron, the alloying speed varies.
- the above-mentioned variation in alloying speed during component heating causes variation in heating temperature through variation in surface emissivity. Moreover, the variation in heating temperature causes a variation in the amount of zinc oxide produced on the surface layer, and the variation in the amount of zinc oxide produced causes variations in coating film adhesion and weldability.
- cooling rate several hundred degrees Celsius / second
- the cooling rate is very high, so high strength can be obtained. If the part shape becomes complicated as in the indirect method, a sufficient cooling rate may not be obtained as a whole, and it is necessary to add a certain amount of alloy.
- the present invention has been made in view of the above circumstances, and its purpose is to have excellent cold workability, and there is no dedicated equipment for applying the oxidation-reduction method, even if a normal reduction method is performed. Mold quenching that has excellent surface properties without defects such as non-plating, and can ensure a high strength of 1370 MPa or higher after mold quenching even if the average cooling rate after placing in the mold is low-speed cooling
- An object of the present invention is to provide a hot-dip galvanized steel sheet for press forming excellent in properties and a useful method for producing such a hot-dip galvanized steel sheet for press forming.
- the hot-dip galvanized steel sheet for press forming of the present invention that was able to achieve the above object is a hot-dip galvanized steel sheet for press forming in which a hot-dip galvanized layer is formed on the surface of the base steel sheet.
- C 0.20 to 0.24% (meaning “mass%”, the same applies to the chemical composition) Si: 0.1% or less (excluding 0%), Mn: 1.20 to 1.5%, P: 0.02% or less (excluding 0%), S: 0.002% or less (excluding 0%), Cr: 0.21 to 0.5%, Ti: 0.02 to 0.05%, sol.
- the balance consists of iron and inevitable impurities, It has a gist in that it is a structure composed of equiaxed ferrite having an average aspect ratio of 4.0 or less and cementite and / or pearlite having an average maximum particle size of 20 ⁇ m or less.
- a steel slab having the above chemical composition is heated to 1150 to 1300 ° C. and then hot-rolled so that the finishing temperature is 850 to 950 ° C. And then cold-rolled so that the reduction ratio is 30 to 70%, and the maximum annealing temperature is 700 to 800 ° C. and the holding time at 700 to 800 ° C. is 10 seconds or more and 600 seconds or less. And it has a gist in the point which anneals on the conditions which satisfy
- the chemical component composition of the base steel sheet is strictly defined, and the structure of the base steel sheet is composed of equiaxed ferrite having an average aspect ratio of 4.0 or less and cementite having an average maximum grain size of 20 ⁇ m or less.
- the structure of the base steel sheet is composed of equiaxed ferrite having an average aspect ratio of 4.0 or less and cementite having an average maximum grain size of 20 ⁇ m or less.
- Test No. It is a drawing substitute optical microscope photograph which shows the microstructure in 14 steel plates (invention example).
- Test No. It is a drawing substitute optical microscope photograph which shows the microstructure in 20 steel plates (comparative example).
- the present inventors are hot-dip galvanized steel sheets for press forming that are preferably used in the indirect method described above, and have cold workability (elongation and stretch flangeability), lower cooling rates than conventional ones (for example, gold was placed in a mold, generally die hardenability at an average cooling rate in the temperature range of Ac 3 point to 200 ° C. is about 20 ⁇ 100 °C / s), and non-coating or the like after the defect prevention and components heat treatment In order to realize a steel plate that has all the anti-corrosion resistance, we examined it from various angles.
- the chemical component composition of the base steel sheet is strictly defined within a narrow range, and in particular, by suppressing the Si content to a low level of 0.1% or less, non-plating is possible even without application of the oxidation-reduction method.
- the structure is composed of equiaxed ferrite, fine cementite, fine pearlite, and the like, so that a hot-dip galvanized steel sheet for press forming suitable for the above purpose can be realized.
- the headline and the present invention were completed.
- C is an element necessary for ensuring the strength of the press-formed product (part) after cooling the mold.
- C content needs to be 0.20% or more.
- the preferable lower limit of the C content is 0.21% or more, and the preferable upper limit is 0.23% or less.
- Si in the base steel sheet diffuses to the hot dip galvanized surface layer when heated, and generates Si-based oxide in the outermost layer. If the paintability is affected as it is, removal by shot blasting or the like is necessary, but it takes time to remove, which causes a reduction in the productivity of parts.
- the Si content is preferably 0.08% or less, more preferably 0.05% or less. Although the minimum of Si content is not specifically limited, For example, 0.01% or more, especially 0.02% or more may be sufficient.
- Mn is an element necessary for ensuring the strength of the parts when cooling the mold.
- the Mn content is 1.20% or more.
- the Mn content is excessive, the structure becomes a band-like structure, and it becomes difficult to secure equiaxed ferrite, and the Ac 3 transformation point of the steel sheet is lowered, and austenite is generated during annealing in the hot dip galvanizing line. It becomes easy to do.
- austenite is generated, bainite and martensite are easily generated in the subsequent cooling process, and cold workability is deteriorated.
- Mn has a smaller effect than Si, but may cause non-plating. From such a viewpoint, the Mn content needs to be 1.5% or less.
- the preferable lower limit of the Mn content is 1.22% or more, particularly 1.24% or more, and the preferable upper limit is 1.40% or less, particularly 1.30% or less.
- P 0.02% or less (excluding 0%)
- P is an element that deteriorates weldability and low-temperature brittleness in parts after quenching, the content thereof needs to be suppressed to 0.02% or less.
- it is 0.015% or less, More preferably, it is 0.010% or less.
- S forms inclusions such as MnS, and is liable to crack during cold workability and deformation at the time of component collision, and also reduces weldability, so it is preferable that S be as small as possible. From such a viewpoint, it is necessary to suppress the S content to 0.002% or less. Preferably, it is 0.0015% or less, more preferably 0.0010% or less.
- Cr 0.21 to 0.5%
- Cr is an element necessary for securing the component strength at the time of die quenching ⁇ cooling to 1370 MPa or more.
- the Cr content is excessive, the cold workability deteriorates due to the formation of bainite and martensite in the hot dip galvanizing line, so 0.5% or less is necessary.
- the preferable lower limit of the Cr content is 0.23% or more, and the preferable upper limit is 0.40% or less, particularly 0.30% or less.
- Ti 0.02 to 0.05%
- Ti is an element necessary for securing a component strength of 1370 MPa or more.
- N solid solution nitrogen
- the Ti content needs to be 0.02% or more.
- the preferable lower limit of the Ti content is 0.03% or more, and the preferable upper limit is 0.04% or less.
- sol. Al exhibits an effect as a deoxidizer. For that purpose, it is necessary to contain 0.02% or more. However, when it contains excessively exceeding 0.06%, an inclusion will produce
- the minimum with preferable Al content is 0.030% or more, and a preferable upper limit is 0.050% or less.
- B is effective for improving the hardenability and is an element necessary for ensuring the strength of the parts by cooling the mold.
- the B content needs to be 0.001% or more.
- it is 0.0020% or more (more preferably 0.0025% or more).
- the effect is saturated, so it is necessary to make it 0.005% or less.
- it is 0.0045% or less (more preferably 0.0040% or less).
- the chemical composition of the base steel sheet used in the present invention is as described above, and the balance is iron and inevitable impurities (for example, N, O, Sb, Sn, etc.).
- the microstructure (microstructure before mold quenching) in the base steel sheet used in the present invention is that the parent phase is equiaxed ferrite, and cementite having an average maximum grain size of 20 ⁇ m or less is present in the ferrite grains or in the ferrite grain boundaries. It is a structure in which pearlite (hereinafter sometimes referred to as “fine cementite” or “fine pearlite”) is dispersed.
- fine cementite hereinafter sometimes referred to as “fine cementite” or “fine pearlite”
- “Equiaxial ferrite] In order to impart high cold workability, the ferrite needs to be equiaxed ferrite. “Equiaxial” means the average (hereinafter referred to as average aspect ratio) of the ratio of the rolling direction ferrite grain size to the sheet thickness direction ferrite grain size (rolling direction grain size / sheet thickness direction grain size: hereinafter referred to as “aspect ratio”). Means 4.0 or less). When the average aspect ratio of ferrite exceeds 4.0, both elongation and stretch flangeability are deteriorated.
- the aspect ratio of more than 4.0 means that the ferrite has a structure expanded in the rolling direction, but in such a structure, good elongation is not achieved, the stretch flangeability also decreases, Cold workability decreases.
- One of the causes of the decrease in cold workability is the presence of crystal grains that have not been recrystallized, and ferrite that has been elongated in the rolling direction compared to an equiaxed structure even if recrystallization has been completed. It is presumed that the processing strain propagation property becomes non-uniform and the work hardening property becomes low.
- the average aspect ratio of ferrite is preferably as close to 1 as possible, preferably 3.5 or less, more preferably 3.0 or less, and particularly preferably 2.5 or less. Most preferably, it is near 1.
- the base steel sheet used in the present invention has cementite or pearlite in the ferrite grains or in the grain boundaries, but in order to ensure good cold workability, the long diameter (maximum diameter) of cementite.
- the average value (average maximum particle size) must be 20 ⁇ m or less. When the average maximum particle size exceeds 20 ⁇ m, it becomes a starting point of cracks during cold working, and elongation and stretch flangeability are deteriorated.
- cementite is likely to be generated instead of pearlite, but when pearlite is present, the average maximum particle size of pearlite needs to be 20 ⁇ m or less like cementite.
- the average maximum particle size of cementite and / or pearlite is preferably 15 ⁇ m or less, more preferably 10 ⁇ m or less, and particularly preferably 5 ⁇ m or less.
- the cementite does not include carbides precipitated in bainite and extremely fine cementite that strengthens steel, such as formed in tempered martensite.
- the preferable lower limit of the average maximum particle size of cementite is 0.5 ⁇ m or more, more preferably 1 ⁇ m or more.
- the base steel sheet of the present invention must be composed of pearlite and cementite, with equiaxed ferrite as the main phase.
- “main phase” means that the ratio (area ratio) of the equiaxed ferrite occupying the entire structure is 50% or more. Preferably they are 60% or more and 95% or less.
- the present invention may be composed only of the above-mentioned equiaxed ferrite and fine cementite and / or fine pearlite fine pearlite (100% in total), but other structures (within a range not impairing the action of the present invention) Bainite, martensite, retained austenite, etc.) may be included.
- Bainite, martensite, retained austenite, etc. may be included.
- bainite or martensite is mixed, elongation and stretch flangeability are deteriorated. Therefore, it is preferable to suppress the above-mentioned other structures occupying the whole structure to 5 area% or less in total.
- microstructure of the steel sheet of the present invention (in addition to ferrite and cementite and / or pearlite constituting the steel sheet of the present invention, other structures such as bainite and martensite that can be mixed in production) is identified by the following method. be able to.
- a steel plate sample having a size of 20 ⁇ 20 (mm) is collected, and each microstructure is observed at a position 1 ⁇ 4 of the plate thickness.
- the structure is identified with a scanning electron microscope (SEM), and the long diameter (maximum diameter) of the grains is measured.
- SEM scanning electron microscope
- the magnification of the SEM is appropriately selected and observed so that the major axis of each grain can be measured accurately.
- 200 samples were arbitrarily measured at an SEM magnification of 3000 times, and the average value was obtained.
- the structure is identified with an SEM or an optical microscope so that the ferrite grain boundary can be observed, and the grain size in the plate thickness direction and the rolling direction of the ferrite are determined by a cutting method or an image analysis method.
- the average aspect ratio of the ferrite can be determined by measuring the particle diameter. Regardless of whether the cutting method or the image analysis method is employed, it is desirable to obtain an average of five fields of view at a magnification of 1000 times. In Examples to be described later, after the tissue was identified by SEM, the average of the five fields of view was obtained by a cutting method.
- bainite and martensite can be determined by image analysis or point calculation after identifying the structure with SEM after corroding with nital.
- image analysis was performed by observing 5 fields of view at an SEM magnification of 1000, and the average was obtained.
- five fields of view may be image-analyzed at an SEM magnification of 1000 times as described above.
- the manufacturing conditions must be strictly controlled.
- a steel slab having the above chemical composition is used, heated to 1150 to 1300 ° C., and then hot-rolled so that the finishing temperature is 850 to 950 ° C.
- annealing temperature 700 to 800 ° C.
- the reasons for specifying each of these requirements are as follows. 15000 ⁇ [(T / 100) 3.5 ] ⁇ t ⁇ 100000 (1) However, T: Maximum annealing temperature (° C), t: Holding time at 700 to 800
- the slab heating temperature is preferably 1180 ° C. or higher and 1250 ° C. or lower.
- the finishing temperature in hot rolling is lower than 850 ° C., the structure after hot rolling becomes non-uniform, and the target equiaxed ferrite cannot be obtained after hot dip galvanization.
- the finishing temperature is preferably 880 ° C. or higher. However, when the finishing temperature exceeds 950 ° C., surface flaws due to scale are likely to occur. Moreover, since it leads also to the external appearance defect after plating, it is necessary to set it as 950 degrees C or less.
- the finishing temperature is preferably 920 ° C. or lower.
- Winding temperature 550 to 700 ° C
- the strength after hot rolling becomes high, and subsequent cold rolling becomes difficult.
- it is 570 degreeC or more.
- the coiling temperature exceeds 700 ° C., band-like pearlite is generated, and even if cold rolling and annealing are performed thereafter, it is difficult to make pearlite fine.
- the winding temperature is preferably 670 ° C. or lower (more preferably 650 ° C. or lower).
- the rolling reduction is preferably 40% or more.
- the upper limit of the rolling reduction is 70% or less from the equipment capacity of the cold rolling mill.
- the lower limit of the maximum annealing temperature (annealing set temperature) in the hot dip galvanizing line needs to be 700 ° C. or higher. When this temperature is less than 700 ° C., recrystallization does not proceed sufficiently, and a rolled structure remains, and good cold workability cannot be obtained. Moreover, since the reduction adjustment of the steel plate surface before plating is insufficient, an appearance defect occurs. On the other hand, when the maximum annealing temperature exceeds 800 ° C., austenite is excessively generated regardless of the annealing time, and in the subsequent cooling process, bainite and martensite are mixed in the microstructure, and the strength is increased. Cold workability decreases.
- the maximum annealing temperature is preferably 730 ° C. or higher and 780 ° C. or lower.
- the time (holding time) held in the temperature range of 700 to 800 ° C. means the total time passing (passing) through the temperature range. Specifically, as in the examples described later, the total including the heating time when heating from 700 ° C. to the highest annealing temperature (temperature raising time) and the cooling time when cooling from the highest annealing temperature to 700 ° C. Means time.
- the holding time is in the range of 10 seconds to 600 seconds. If this holding time is less than 10 seconds, recrystallization does not proceed sufficiently, and the rolling structure remains, and good cold workability cannot be obtained. Moreover, since the reduction adjustment of the surface before plating is insufficient, an appearance defect occurs. On the other hand, if the holding time becomes too long, it is necessary to lengthen the annealing furnace, so the upper limit is made 600 seconds or less.
- the holding time is preferably 50 seconds or more and 500 seconds or less.
- the maximum annealing temperature is 700 ° C or higher and the holding time at 700 to 800 ° C is long, austenite is formed, and after cooling, low-temperature transformation products such as bainite and martensite are formed, and the steel sheet strength is increased. Thus, elongation (EL) and stretch flangeability ( ⁇ ) are lowered.
- the A value is too large, a desired structure cannot be obtained, and cold workability is deteriorated (see No. 16 in Table 5 described later). From such a viewpoint, the A value [[(T / 100) 3.5 ] ⁇ t] needs to be 100,000 or less (preferably 80,000 or less).
- the atmosphere at the time of annealing is not particularly limited, but it is preferable to anneal all in a reducing atmosphere.
- the reducing atmosphere is a condition that does not form iron oxide. This can be controlled by controlling the (air / fuel) ratio and the dew point. For example, in a steel sheet containing more than 0.1% of Si, iron oxide may be generated on the surface layer in an oxidizing atmosphere and then reduced to reduce non-plating. While suppressing Si to a low level and adjusting the content of Cr and Mn appropriately, it is not necessary. That is, in the present invention, it is not necessary to apply the oxidation-reduction method, and it can be manufactured by a normal reduction method, and no special equipment is required.
- the temperature range from the highest annealing temperature to 600 ° C. is, for example, 5 seconds or more (more preferably 10 seconds or more), 60 seconds or less (more preferably 45 seconds or less). It is preferable to cool in the range of
- the plating start temperature is higher than 500 ° C.
- the plating bath temperature rises, resulting in poor plating appearance.
- alloying of the plating layer may proceed without performing alloying treatment, but if it is cooled to 500 ° C. or less, it is also effective in preventing it.
- the plating start temperature is preferably 480 ° C. or lower and 350 ° C. or lower.
- the temperature when entering the plating bath (that is, the cooling stop temperature) is preferably 350 ° C. or higher.
- the cooling stop temperature is preferably 350 ° C. or higher.
- a martensite phase is generated, and cold workability is deteriorated. More preferably, it is 400 degreeC or more.
- the base steel sheet obtained as described above is subsequently hot dip galvanized.
- the hot dip galvanized steel plate by which the surface of the base steel plate was hot dip galvanized is obtained.
- the hot dip galvanized layer preferably has a plating adhesion amount of about 50 to 90 g / m 2 and an iron concentration in the plating layer of 5% or less, as described in detail below.
- the plating adhesion amount is preferably 50 g / m 2 or more in order to ensure corrosion resistance when used as a component. More preferably, it is 60 g / m 2 or more.
- the upper limit of the plating adhesion amount is preferably 90 g / m 2 or less, more preferably 80 g / m 2 or less, from the viewpoint of not reducing weldability.
- the iron concentration in the hot dip galvanized layer is preferably 5% or less for the following reason. Alloying proceeds when the component is heated after cold working. However, if alloying has already progressed at the stage of the base steel sheet, the alloy may excessively progress and corrosion resistance may deteriorate. Further, if the iron concentration in the hot dip galvanized layer is too high, a processing defect in which the plating layer called powdering is pulverized during cold working tends to occur. In particular, when the amount of plating adhesion is 60 g / m 2 or more, when alloying is performed, the diffusion of iron does not reach the plating surface sufficiently, and the iron concentration increases at the interface between the ground iron and the plating layer, and powdering is likely to occur. . From such a viewpoint, the iron concentration in the hot dip galvanized layer is preferably 5% or less, more preferably 4% or less.
- the hot-dip galvanized steel sheet obtained as described above may be subjected to temper rolling in order to remove yield elongation as necessary after cooling to room temperature.
- the additive element (chemical component composition) in the base steel sheet is limited to a narrow range, and by making a predetermined microstructure, good cold workability (elongation and elongation) Stretch flangeability) is obtained.
- stretch flangeability can be evaluated by a hole expansion test (a hole expansion ratio ⁇ ).
- the hot-dip galvanized steel sheet for press forming of the present invention satisfies the following characteristics.
- Elongation total elongation EL: 18% or more (preferably 23% or more, more preferably 25% or more)
- Stretch flangeability hole expansion ratio ⁇ : 40% or more (preferably 45% or more, more preferably 55% or more).
- the hot-dip galvanized steel sheet for press forming of the present invention is also excellent in surface properties. Specifically, even if there is no dedicated equipment for applying the oxidation-reduction method, defects such as non-plating can be prevented only by applying the normal reduction method.
- the hot-dip galvanized steel sheet for press forming of the present invention is excellent in mold hardenability. Specifically, after being put in the mold, even if the average cooling rate in the temperature range from Ac 3 point to 200 ° C. is about 20 to 100 ° C./s, it is 1370 MPa or more after quenching the mold. High strength can be ensured.
- Such a plated steel sheet of the present invention is stable in strength within a certain range, and therefore has good dimensional accuracy. Since the processing force required for blanking and drilling is stable, it can also be used for hot processing.
- Example 1 After melting steel materials (steel types A to D, G) having the chemical composition shown in Table 1 below, they are hot-rolled under the following conditions, pickled to remove the scale of the surface layer, After rolling (cold rolling to a plate thickness of 1.5 mm), heat treatment conditions in a continuous hot dip galvanizing line were applied with a heat treatment simulator. In this example, since the plating treatment is not actually performed, the surface property after plating is not determined.
- the heat treatment conditions (annealing conditions) at this time are shown in the following Table 2 together with the holding time t at 700 to 800 ° C. and the A value ⁇ [(T / 100) 3.5 ] ⁇ t ⁇ .
- the holding time t at 700 to 800 ° C. shown in Table 2 is the heating time (heating time) when heating from 700 ° C. to the maximum annealing temperature T, and from the maximum annealing temperature T to less than 700 ° C. This is the time including the cooling time when cooling (the same applies to Table 5 below).
- the tensile test and the hole expansion test were carried out by the following methods, and mechanical properties (yield point YP, tensile strength TS, total elongation EL, hole expansion).
- the rate ⁇ ) was investigated.
- the strength (tensile strength TS) after quenching (heat treatment test) under the following conditions was also investigated.
- the pearlite and cementite were corroded with picric acid, and then an arbitrary 200 major diameters (maximum diameter) were measured with an SEM (magnification 3000 times). Each average value was calculated and used as the average maximum particle size of pearlite and cementite.
- the structure is identified by SEM (magnification 1000 times), and the grain size in the plate thickness direction (major axis) and the grain size in the rolling direction (minor axis) are measured by a cutting method. The ratio (aspect ratio) thereof was determined. The above measurement was performed for a total of 5 fields, and the average was taken as the average aspect ratio.
- tensile test piece After reaching normal temperature, a tensile test piece was collected and the tensile strength TS was measured.
- the acceptance criteria for the tensile strength TS after quenching was 1370 MPa or higher, and those satisfying this requirement were evaluated as being excellent in mold hardenability.
- the other structural ratio means a structure other than ferrite and cementite and / or pearlite. Further, when the other structural ratio is “0”, it means that the total area ratio of ferrite and cementite and / or pearlite is 100% (the same applies to Table 6 below).
- steel type A is a steel material that satisfies the chemical composition defined in the present invention, and has excellent cold workability (elongation and stretch flangeability) and excellent mold hardenability (quenching) by applying predetermined heat treatment conditions. It can be seen that a later high tensile strength TS) is obtained (Test Nos. 1 and 2).
- the test No. 1 has a high annealing maximum temperature T and a large A value.
- bainite and martensite were produced in large quantities, and the desired fine cementite / fine pearlite could not be obtained.
- ⁇ in the column of “average maximum particle diameter of cementite or pearlite” means that these structures were not obtained. As a result, good cold workability (elongation and stretch flangeability) could not be obtained.
- Steel type B is an example in which the contents of Si and Al are large and the contents of Mn and B are insufficient. Even if the annealing conditions are appropriately controlled as shown in Table 2, the tensile strength TS after quenching is Insufficient (Test No. 4). In Table 3, “ ⁇ ” in the column of “hole expansion ratio ⁇ ” means that the test was not performed.
- Steel type C is an example in which the Si content is high and the Ti content is insufficient. Since N could not be fixed due to the insufficient amount of Ti, B was combined with N, and the tensile strength TS after quenching was insufficient (Test No. 5).
- Steel type D is an example in which the C content is insufficient and the Si content is high, and the tensile strength TS after quenching is insufficient (Test No. 6).
- Steel type G is an example with a high Mn content, and even if the annealing conditions are appropriately controlled as shown in Table 2, a large amount of bainite and martensite are produced, and the desired fine cementite / fine pearlite is obtained. There wasn't. As a result, the elongation decreased.
- Example 2 A slab is produced by continuous casting using steel materials (steel types E and F) having the chemical composition shown in Table 4 below, subjected to hot rolling under the following conditions, pickled to remove surface scale, and further cooled. After hot rolling (cold rolling to a plate thickness of 1.5 mm), a predetermined heat treatment (annealing conditions) was applied in a continuous hot dip galvanizing line, and hot dip galvanizing was performed.
- steel materials steel types E and F having the chemical composition shown in Table 4 below
- Heating rate Heated to a predetermined temperature range at 15 ° C./second (maximum annealing temperature T: Table 5 below) and then held for a predetermined time (holding time at the highest annealing temperature T).
- the atmosphere during heating was a reducing atmosphere [non-oxidizing atmosphere (mixed atmosphere of nitrogen and hydrogen)]. Thereafter, the temperature range from the highest annealing temperature T to 600 ° C. was cooled in 20 seconds, and further from 600 ° C. to 460 ° C. was cooled at an average cooling rate of 20 ° C./second, and kept isothermally at a temperature of 460 ° C. And immersed in a plating bath.
- the Al concentration in the plating bath was 0.2%, and the target value of the plating adhesion amount (weight per unit area) was 70 g / m 2 . No alloying treatment was performed. The iron concentration in the formed plating layer was 1% or less.
- the heat treatment conditions (annealing conditions) at this time are shown in Table 5 below together with the holding time t at 700 to 800 ° C. and the A value ⁇ [(T / 100) 3.5 ] ⁇ t ⁇ .
- the obtained specimen was subjected to observation of the microstructure of the base steel sheet, tensile test and hole expansion test in the same manner as in Example 1, and mechanical properties (yield point YP, tensile strength TS, total elongation EL, hole expansion). The rate ⁇ ) was investigated. Further, the strength (tensile strength TS) after quenching (heat treatment test) was also investigated in the same manner as in Example 1. Furthermore, the plating appearance was evaluated by the following method.
- test no. Nos. 10 to 15 are examples manufactured using the steel type E defined in the present invention under predetermined heat treatment conditions, excellent cold workability (elongation and stretch flangeability), and excellent mold hardenability (quenching).
- the later high tensile strength TS was obtained, and the plating appearance (surface properties) was also good.
- test no. 8, 9, and 16 to 20 are comparative examples that do not satisfy any of the requirements defined in the present invention, and any of the characteristics deteriorated.
- test no Although the steel type E prescribed
- Test No. No. 16 also used the steel type E defined in the present invention, but since the A value was large, a large amount of austenite was generated during annealing, and bainite and martensite were generated during the subsequent cooling process. As a result, the tensile strength TS before quenching increased and the cold workability (elongation and stretch flangeability) decreased.
- Test No. No. 17 is an example in which the steel type E defined in the present invention is used, but the holding time t at 700 to 800 ° C. is insufficient and the A value is small. Therefore, the average aspect ratio of ferrite exceeded 4.0, and the average maximum particle size of cementite / pearlite exceeded 20 ⁇ m, so that cold workability (elongation and stretch flangeability) was lowered. In the above example, almost no cementite was produced.
- Test No. No. 18 uses the steel type E defined in the present invention, and the maximum annealing temperature T and the holding time t at 700 to 800 ° C. are also within the range defined in the present invention, but the A value is as small as less than 15,000. Therefore, the average aspect ratio of ferrite exceeded 4.0, and cold workability (elongation and stretch flangeability) was deteriorated.
- Test No. Nos. 19 and 20 are examples in which the steel type F having a Si content larger than the amount specified in the present invention is used. For this reason, the tensile strength TS after quenching was ensured, but non-plating with a diameter of about 1 to 3 mm occurred sporadically, and the plating appearance became extremely bad.
- test no The microstructure of 14 steel plates (invention example) is shown in FIG. 1 (photograph of a substitute for an optical microscope) (the width of each photo is 80 ⁇ m).
- Test No. The microstructure in 20 steel plates (comparative examples) is shown in FIG. 2 (drawing substitute optical micrograph).
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Abstract
Description
C :0.20~0.24%(「質量%」の意味、化学成分組成について以下同じ)、
Si:0.1%以下(0%を含まない)、
Mn:1.20~1.5%、
P :0.02%以下(0%を含まない)、
S :0.002%以下(0%を含まない)、
Cr:0.21~0.5%、
Ti:0.02~0.05%、
sol.Al:0.02~0.06%および
B :0.001~0.005%を夫々含有し、
残部が鉄および不可避的不純物からなり、
平均アスペクト比が4.0以下の等軸状フェライトと、平均最大粒径が20μm以下であるセメンタイトおよび/またはパーライトから構成される組織である点に要旨を有するものである。
15000≦[(T/100)3.5]×t≦100000 ・・・(1)
但し、T:焼鈍最高温度(℃)、t:700~800℃での保持時間(秒)
Cは、金型冷却後のプレス成形品(部品)の強度を確保する上で必要な元素である。そのためには、C含有量は0.20%以上とする必要がある。しかしながら、C含有量が過剰になると、溶接性および冷間加工性の低下を招くので、0.24%以下とする必要がある。C含有量の好ましい下限は0.21%以上であり、好ましい上限は0.23%以下である。
素地鋼板中のSi含有量を0.1%以下に抑制することによって、酸化-還元法の適用無しでも(酸化-還元のための専用の設備が無く、通常の還元法でも)不めっきの発生がなくなる。即ち、Si含有量が0.1%を超えると、還元焼鈍下でSiがめっき前の素地鋼板表面に酸化皮膜を形成し、酸化皮膜部分には、溶融亜鉛めっきが付着しないため、不めっきの原因となる。また不めっきを生成させない軽度の酸化物であっても、部品加熱時の炉内において進行する合金化反応のばらつきの原因となり、それによって表面放射率のばらつきとなり、しかも温度ばらつきの原因となることがある。このように焼入れ前の部品の加熱温度がばらつくと、部品強度のばらつきの原因となる。
Mnは、金型冷却時の部品強度の確保のため必要な元素である。本発明の素地鋼板では、こうした効果を発揮させるために、Mn含有量は1.20%以上とすることが重要である。しかしながら、Mn含有量が過剰になると、組織がバンド状組織となり、等軸状フェライトの確保が難しくなる他、鋼板のAc3変態点が低下し、溶融亜鉛めっきラインにおける焼鈍中に、オーステナイトが生成しやすくなる。オーステナイトが生成すると、その後の冷却過程において、ベイナイトやマルテンサイトが生成しやすくなり、冷間加工性が低下することになる。またMnは、Siに比べるとその影響は小さいが、不めっきを生成させることがある。こうした観点から、Mn含有量は1.5%以下とする必要がある。Mn含有量の好ましい下限は1.22%以上、特に1.24%以上であり、好ましい上限は1.40%以下、特に1.30%以下である。
Pは、焼入れ後の部品における溶接性や低温脆性を悪化させる元素であるため、その含有量は0.02%以下に抑制する必要がある。好ましくは、0.015%以下であり、より好ましくは0.010%以下である。
Sは、MnS等の介在物を生成し、冷間加工性、部品衝突時の変形において亀裂が発生しやすくなる他、溶接性を低下させるので、できるだけ少ない方が好ましい。こうした観点からS含有量は0.002%以下に抑制する必要がある。好ましくは、0.0015%以下であり、より好ましくは0.0010%以下である。
Crは、金型焼入れ→冷却時の部品強度を1370MPa以上に確保する上で必要な元素である。特に、Si含有量を低減にした素地鋼板では、強度確保のためにCrは0.21%以上含有させることが重要となる。しかしながら、Cr含有量が過剰になると、溶融亜鉛めっきラインでのベイナイト、マルテンサイトの生成によって、冷間加工性が低下するので、0.5%以下とする必要がある。また、Siと比べると影響は小さいが、不めっきを発生させることもある。Cr含有量の好ましい下限は0.23%以上であり、好ましい上限は0.40%以下、特に0.30%以下である。
Tiは、1370MPa以上の部品強度を確保のために必要な元素である。BがNと結合して窒化物を生成すると、焼入れ性が低下するため、固溶窒素(N)をTiNとして固定しておく効果がある。こうした効果を発揮させるためには、Ti含有量は0.02%以上とする必要がある。しかしながら、Ti含有量が過剰になると、溶融亜鉛めっきラインにおいて焼鈍中の再結晶が抑制され、等軸状フェライト生成せず、冷間加工性が低下することになるので、0.05%以下とする必要がある。Ti含有量の好ましい下限は0.03%以上であり、好ましい上限は0.04%以下である。
sol.Alは、脱酸剤としての効果を発揮する。そのためには、0.02%以上含有させる必要がある。しかしながら、0.06%を超えて過剰に含有させると、介在物が過剰に生成し、冷間加工性を低下させる。sol.Al含有量の好ましい下限は、0.030%以上であり、好ましい上限は0.050%以下である。
Bは、焼入れ性向上に効果があり、金型冷却による部品強度確保のために必要な元素である。こうした効果を発揮させるためには、B含有量は0.001%以上とする必要がある。好ましくは0.0020%以上(より好ましくは0.0025%以上)である。しかしながら、Bを含有量が過剰になってもその効果が飽和するので、0.005%以下とする必要がある。好ましくは0.0045%以下(より好ましくは0.0040%以下)である。
高い冷間加工性を付与するためには、フェライトは、等軸状フェライトとする必要がある。「等軸状」とは、圧延方向フェライト粒径と板厚方向フェライト粒径の比(圧延方向粒径/板厚方向粒径:以下「アスペクト比」と呼ぶ)の平均(以下、平均アスペクト比と呼ぶ)が4.0以下のものを意味する。フェライトの平均アスペクト比が4.0を超えると、伸びおよび伸びフランジ性のいずれも低下する。すなわち、上記アスペクト比が4.0超とは、フェライトが圧延方向に展伸した組織になっていることを意味するが、こうした組織では良好な伸びが達成されない他、伸びフランジ性も低下し、冷間加工性が低下する。冷間加工性が低下する原因の一つとして、再結晶が完了していない結晶粒が存在することに加えて、再結晶が完了していても等軸状組織に比べ圧延方向に伸長したフェライトは、加工歪の伝播性が不均一になり、加工硬化性が低くなることが推察される。フェライトの平均アスペクト比は、出来るだけ1に近いほど良く、3.5以下であることが好ましく、より好ましくは3.0以下であり、特に好ましくは2.5以下である。最も好ましくは1近傍である。
上述したとおり、本発明で用いる素地鋼板には、上記フェライトの粒内若しくは粒界にセメンタイトやパーライトが存在するが、良好な冷間加工性を確保するためには、セメンタイトの長径(最大径)の平均値(平均最大粒径)を20μm以下にする必要がある。平均最大粒径が20μmを超えると、冷間加工時に亀裂の起点となり、伸びおよび伸びフランジ性が低下する。後記する本発明鋼板の製造方法によれば、パーライトでなくセメンタイトが生成し易いが、パーライトが存在する場合には、セメンタイトと同様、パーライトの平均最大粒径が20μm以下であることが必要である。セメンタイトおよび/またはパーライトの平均最大粒径は、いずれも、好ましくは15μm以下であり、より好ましくは10μm以下、特に好ましくは5μm以下である。
15000≦[(T/100)3.5]×t≦100000 ・・・(1)
但し、T:焼鈍最高温度(℃)、t:700~800℃での保持時間(秒)
スラブ加熱温度が低いと、熱間圧延時の荷重が過大となるため、1150℃以上とする必要がある。しかしながら、スラブ加熱温度が1300℃を超えると、溶融亜鉛めっき後の狙いとする等軸状フェライトが得られなくなる。これは熱延時のミクロ組織が混粒組織となることが影響していると考えられる。また、スケールの生成が多くなり歩留まりが低下する。スラブ加熱温度は、好ましくは1180℃以上、1250℃以下である。
熱間圧延での仕上げ温度が850℃よりも低くなると、熱延後の組織が不均一になり、溶融亜鉛めっき後に狙いとする等軸状フェライトが得られない。仕上げ温度は、好ましくは、880℃以上である。しかしながら、仕上げ温度が950℃を超えると、スケール起因の表面疵が発生しやすくなる。また、めっき後の外観不良にも繋がるため、950℃以下とする必要がある。仕上げ温度は、好ましくは920℃以下である。
巻取り温度が550℃未満では、熱間圧延後の強度が高くなり、その後の冷間圧延が困難になる。好ましくは570℃以上である。しかしながら、巻取り温度が700℃を超えると、バンド状のパーライトが生成し、その後に冷間圧延および焼鈍を施しても、パーライトの微細化が困難となる。巻取り温度は、好ましくは670℃以下(より好ましくは650℃以下)である。
圧下率が30%未満では、再結晶の進行が不足し、等軸状フェライトが得られない。また、熱間圧延後のパーライトの分断が不足して、微細セメンタイトや微細パーライト組織が得られない。圧下率は好ましくは40%以上である。圧下率の上限は、冷間圧延機の設備能力から70%以下とする。尚、上記「圧下率」とは、下記(2)式で求められる冷間圧延率である。
圧下率(%)=[(冷間圧延前の鋼板厚さ-冷間圧延後の鋼板厚さ)/冷間圧延前の鋼板厚さ]×100 ・・・(2)
溶融亜鉛めっきラインにおける焼鈍最高温度(焼鈍設定温度)の下限は、700℃以上とする必要がある。この温度が700℃未満になると、再結晶が十分に進行せずに、圧延組織が残留して、良好な冷間加工性が得られない。また、めっき前の鋼板表面の還元調整が不足するため、外観不良が発生する。一方、焼鈍最高温度が800℃を超えると、焼鈍時間に係わらずオーステナイトが過剰に生成して、その後の冷却過程で、ミクロ組織中に、ベイナイトやマルテンサイトが混入し、強度が上昇して、冷間加工性が低下する。焼鈍最高温度は、好ましくは730℃以上、780℃以下である。
700~800℃の温度範囲に保持する時間(保持時間)は、当該温度範囲を経由(通過)する時間の合計を意味する。具体的には、後記する実施例のように、700℃から焼鈍最高温度まで加熱するときの加熱時間(昇温時間)、および焼鈍最高温度から700℃まで冷却するときの冷却時間も含めた合計時間を意味する。本発明では、上記保持時間を10秒~600秒の範囲にする。この保持時間が10秒未満では、再結晶が十分に進行せずに、圧延組織が残留して、良好な冷間加工性が得られない。また、めっき前の表面の還元調整が不足するために、外観不良が発生する。一方、上記保持時間があまり長くなると焼鈍炉を長大にする必要があることから、その上限を600秒以下とする。保持時間は、好ましくは50秒以上、500秒以下である。
上記のように焼鈍最高温度範囲を700℃以上、700~800℃での保持時間を10秒以上にすることで再結晶は完了するが、それだけでは、所望とする等軸フェライト+(微細パーライトおよび/または微細パーライト)の組織が得られるとは限らない。焼鈍最高温度T(℃)と700~800℃での保持時間t(秒)で規定される値[[(T/100)3.5]×t:以下「A値」と呼ぶことがある]が、15000以上(好ましくは30000以上)となるように制御することによって、等軸状フェライトと、微細パーライトおよび/または微細セメンタイトの組織が得られる[後記する表5のNo.18(A値のみ外れる例)を参照]。
伸び(全伸びEL):18%以上(好ましくは23%以上、より好ましくは25%以上)
伸びフランジ性(穴拡げ率λ):40%以上(好ましくは45%以上、より好ましくは55%以上)。
更に本発明のプレス成形用溶融亜鉛めっき鋼板は、表面性状にも優れている。具体的には、酸化-還元法を適用するための専用設備が無くとも、通常の還元法を適用するだけで、不めっき等の欠陥を防止することができる。
更に本発明のプレス成形用溶融亜鉛めっき鋼板は、金型焼入れ性にも優れている。具体的には、金型に入れた後、おおむねAc3点から200℃までの温度範囲での平均冷却速度が20~100℃/s程度の低速冷却であっても、金型焼入れ後に1370MPa以上の高い強度を確保することができる。
下記表1に示した化学成分組成を有する鋼材(鋼種A~D、G)を溶製した後、下記の条件で熱間圧延を施し、酸洗して表層のスケールを除去し、更に冷間圧延(板厚1.5mmまで冷間圧延)した後、連続溶融亜鉛めっきラインにおける熱処理条件を熱処理シミュレーターにて施した。本実施例では、実際にめっき処理を行っていないため、めっき後の表面性状の判定は行なっていない。
加熱温度:1200℃
仕上げ温度:890℃
巻取り温度:600℃
仕上げ板厚:3.0mm(冷間圧延率:50%)
連続溶融亜鉛めっきラインにおける熱処理条件を熱処理シミュレーターにて再現した。所定温度域(焼鈍最高温度T:下記表2)に10℃/秒で加熱後、所定時間保持(焼鈍最高温度Tでの保持時間)した。加熱中の雰囲気は、還元性雰囲気(非酸化性雰囲気)とした。その後、焼鈍最高温度Tから600℃までの温度範囲を、30秒で冷却し、600℃から460℃までを15℃/秒の平均冷却速度で冷却し、30秒間保持した後、室温まで冷却した。このときの熱処理条件(焼鈍条件)を、700~800℃での保持時間t、およびA値{[(T/100)3.5]×t}と共に下記表2に示す。尚、表2に示した700~800℃での保持時間tは、700℃から焼鈍最高温度Tまでに加熱するときの加熱時間(昇温時間)、および焼鈍最高温度Tから700℃未満までに冷却するときの冷却時間も含めた時間である(下記表5においても同じ)。
大きさ20×20(mm)の鋼板サンプルを採取し、板厚の1/4部に存在する各ミクロ組織を以下のようにして観察した。
JIS5号引張試験片を採取し、引張試験によって、圧延方向と垂直な方向に引張り、機械的特性(降伏点YP、引張強さTS、全伸びEL)を測定した。冷間加工性の合格基準は、全伸びEL:18%以上である。
日本鉄鋼連盟規格JFST1001に準じて穴拡げ試験を実施した。冷間加工性の合格基準は、穴拡げ率λ:40%以上である。
熱処理後(焼入れ後)の強度を評価するために、所定サイズ(250mm×140mm)の小試験板(切板)を下記の条件で熱処理した。即ち、炉温900℃に保持した加熱炉で、切板を5分間加熱し、板温を約4分で900℃に到達させた。5分経過後、切板を加熱炉から取り出し、直ちに金型で挟んで冷却した。このときの冷却速度は、900℃から200℃までの温度範囲で平均冷却速度が20℃/秒である。常温到達後、引張試験片を採取し、引張強さTSを測定した。焼入れ後の引張強さTSの合格基準は、1370MPa以上であり、この要件を満足するものを金型焼入れ性に優れると評価した。
下記表4の化学成分組成を有する鋼材(鋼種E、F)を用いて連続鋳造によりスラブを製造し、下記の条件で熱間圧延を施し、酸洗して表層のスケールを除去し、更に冷間圧延(板厚1.5mmまで冷間圧延)した後、連続溶融亜鉛めっきラインにて所定の熱処理(焼鈍条件)を施し、溶融亜鉛めっきを施した。
加熱温度:1220℃
仕上げ温度:870℃
巻取り温度:600℃
仕上げ厚:3.0mm(冷間圧延率50%)
加熱速度:15℃/秒で所定温度域まで加熱(焼鈍最高温度T:下記表5)した後、所定時間保持(焼鈍最高温度Tでの保持時間)した。加熱中の雰囲気は、還元性雰囲気[非酸化性雰囲気(窒素+水素の混合雰囲気)]とした。その後、焼鈍最高温度Tから600℃までの温度範囲を、20秒で冷却し、更に600℃から460℃までを20℃/秒の平均冷却速度で冷却し、460℃の温度で等温保持した後、めっき浴に浸漬した。めっき浴中のAl濃度は0.2%とし、めっき付着量(目付量)の狙い値は、70g/m2とした。合金化処理は施さなかった。形成されためっき層中の鉄濃度は1%以下であった。このときの熱処理条件(焼鈍条件)を、700~800℃での保持時間t、およびA値{[(T/100)3.5]×t}と共に下記表5に示す。
めっきラインの出側検査台において、めっき不良の有無を目視によって観察した。このとき、鋼板長さ200mあたりの表面欠陥がゼロの場合を良好(○)、表面欠陥が1~4個の場合をやや不良(△)、表面欠陥が5個以上の場合を不良(×)と評価した。
Claims (2)
- 素地鋼板表面に溶融亜鉛めっき層が形成されたプレス成形用溶融亜鉛めっき鋼板であって、前記素地鋼板は、
C :0.20~0.24%(「質量%」の意味、化学成分組成について以下同じ)、
Si:0.1%以下(0%を含まない)、
Mn:1.20~1.5%、
P :0.02%以下(0%を含まない)、
S :0.002%以下(0%を含まない)、
Cr:0.21~0.5%、
Ti:0.02~0.05%、
sol.Al:0.02~0.06%および
B :0.001~0.005%を夫々含有し、
残部が鉄および不可避的不純物からなり、
平均アスペクト比が4.0以下の等軸状フェライトと、平均最大粒径が20μm以下であるセメンタイトおよび/またはパーライトから構成される組織であることを特徴とする冷間加工性、金型焼入れ性および表面性状に優れたプレス成形用溶融亜鉛めっき鋼板。 - 請求項1に記載の化学成分組成を有する鋼スラブを、1150~1300℃に加熱した後、仕上げ温度が850~950℃となるように熱間圧延を行い、550~700℃の温度範囲で巻取り、その後圧下率:30~70%で冷間圧延を施し、焼鈍最高温度:700~800℃、700~800℃での保持時間:10秒以上、600秒以下で、且つ下記(1)式を満足する条件で焼鈍を行い、更に500℃以下まで冷却して溶融亜鉛めっきを行うことを特徴とする冷間加工性、金型焼入れ性および表面性状に優れたプレス成形用溶融亜鉛めっき鋼板の製造方法。
15000≦[(T/100)3.5]×t≦100000 ・・・(1)
但し、T:焼鈍最高温度(℃)、t:700~800℃での保持時間(秒)
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