WO2013134215A1 - Static back pressure regulator - Google Patents
Static back pressure regulator Download PDFInfo
- Publication number
- WO2013134215A1 WO2013134215A1 PCT/US2013/029035 US2013029035W WO2013134215A1 WO 2013134215 A1 WO2013134215 A1 WO 2013134215A1 US 2013029035 W US2013029035 W US 2013029035W WO 2013134215 A1 WO2013134215 A1 WO 2013134215A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- poppet
- back pressure
- pressure regulator
- static back
- seat
- Prior art date
Links
- 230000003068 static effect Effects 0.000 title claims abstract description 144
- 239000012530 fluid Substances 0.000 claims abstract description 142
- 230000037361 pathway Effects 0.000 claims abstract description 73
- 238000013016 damping Methods 0.000 claims description 44
- 229920000642 polymer Polymers 0.000 claims description 19
- 238000007747 plating Methods 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 12
- 239000000919 ceramic Substances 0.000 claims description 11
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 10
- 239000004642 Polyimide Substances 0.000 claims description 10
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 10
- 229920002530 polyetherether ketone Polymers 0.000 claims description 10
- 229920001721 polyimide Polymers 0.000 claims description 10
- 229920001971 elastomer Polymers 0.000 claims description 9
- 239000000806 elastomer Substances 0.000 claims description 9
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 7
- 229910052737 gold Inorganic materials 0.000 claims description 7
- 239000010931 gold Substances 0.000 claims description 7
- 229910052697 platinum Inorganic materials 0.000 claims description 6
- 239000010979 ruby Substances 0.000 claims description 5
- 229910001750 ruby Inorganic materials 0.000 claims description 5
- 229910052594 sapphire Inorganic materials 0.000 claims description 5
- 239000010980 sapphire Substances 0.000 claims description 5
- 229910002092 carbon dioxide Inorganic materials 0.000 description 19
- 239000012071 phase Substances 0.000 description 14
- 238000004808 supercritical fluid chromatography Methods 0.000 description 14
- 239000006184 cosolvent Substances 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 229920004695 VICTREX™ PEEK Polymers 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000013375 chromatographic separation Methods 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D16/00—Control of fluid pressure
- G05D16/04—Control of fluid pressure without auxiliary power
- G05D16/10—Control of fluid pressure without auxiliary power the sensing element being a piston or plunger
- G05D16/103—Control of fluid pressure without auxiliary power the sensing element being a piston or plunger the sensing element placed between the inlet and outlet
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/02—Check valves with guided rigid valve members
- F16K15/06—Check valves with guided rigid valve members with guided stems
- F16K15/063—Check valves with guided rigid valve members with guided stems the valve being loaded by a spring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/01—Control of flow without auxiliary power
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/36—Valve members
- F16K1/38—Valve members of conical shape
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/42—Valve seats
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/02—Check valves with guided rigid valve members
- F16K15/021—Check valves with guided rigid valve members the valve member being a movable body around which the medium flows when the valve is open
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/02—Check valves with guided rigid valve members
- F16K15/04—Check valves with guided rigid valve members shaped as balls
- F16K15/044—Check valves with guided rigid valve members shaped as balls spring-loaded
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K25/00—Details relating to contact between valve members and seats
- F16K25/005—Particular materials for seats or closure elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K25/00—Details relating to contact between valve members and seats
- F16K25/04—Arrangements for preventing erosion, not otherwise provided for
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
- G01N30/02—Column chromatography
- G01N30/26—Conditioning of the fluid carrier; Flow patterns
- G01N30/28—Control of physical parameters of the fluid carrier
- G01N30/32—Control of physical parameters of the fluid carrier of pressure or speed
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D16/00—Control of fluid pressure
- G05D16/024—Controlling the inlet pressure, e.g. back-pressure regulator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
- B01D15/26—Selective adsorption, e.g. chromatography characterised by the separation mechanism
- B01D15/40—Selective adsorption, e.g. chromatography characterised by the separation mechanism using supercritical fluid as mobile phase or eluent
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/7722—Line condition change responsive valves
- Y10T137/7837—Direct response valves [i.e., check valve type]
- Y10T137/7904—Reciprocating valves
- Y10T137/7922—Spring biased
- Y10T137/7925—Piston-type valves
Definitions
- This disclosure relates to back pressure regulation, and, in one particular implementation, to a static back pressure regulator for a supercritical fluid chromatography system.
- Supercritical fluid chromatography is a chromatographic separation technique that typically utilizes liquefied carbon dioxide (C02) as a mobile phase solvent.
- C02 liquefied carbon dioxide
- the chromatographic flow path is
- pressurized typically to a pressure of at least 1100 psi.
- a static back pressure regulator is utilized to provide a substantially constant back pressure over the operating range of a supercritical fluid chromatography (SFC) system.
- the static back pressure regulator must survive the destructive environment of C02/co-solvent mixtures and the rapid decompression of C02 during its phase change through the restrictive aperture of the static back pressure regulator.
- One aspect features a static back pressure regulator that includes a seat that defines part of a fluid pathway, a poppet, a spring arranged to bias the poppet toward the seat to restrict fluid flow through the fluid pathway, and a calibration element configured to adjust a force applied to the poppet by the spring.
- the calibration element includes a through hole that forms part of the fluid pathway.
- the poppet comprises a first guiding portion that extends into the through hole of the calibration element and inhibits tipping of the poppet relative to the seat.
- a static back pressure regulator that includes a seat that defines a part of a fluid pathway, a poppet, and a spring arranged to bias the poppet toward the seat to restrict fluid flow through the fluid pathway.
- the poppet includes a guiding portion that extends into the spring and thereby inhibits buckling of the spring.
- a static back pressure regulator includes a housing defining a cavity which forms part of a fluid pathway, a seat supported by the housing and defining part of the fluid pathway, a poppet disposed within the cavity and displaceable relative to the seat to restrict fluid flow through the fluid pathway, and a damping member disposed between the housing and the poppet and arranged to absorb energy and inhibit vibration of the poppet.
- a static back pressure regulator that includes a housing defining a cavity which forms part of a fluid pathway, a seat supported by the housing and defining part of the fluid pathway, and a poppet disposed within the cavity and displaceable relative to the seat to restrict fluid flow through the fluid pathway.
- the poppet has a flow channel arranged on a side of the poppet so as to cause a biasing of the poppet, as fluid flows through the fluid pathway, such that vibration of the poppet is inhibited.
- a further aspect features a static back pressure regulator that includes a housing defining a cavity which forms part of a fluid pathway, a seat supported by the housing and defining part of the fluid pathway, and a poppet disposed within the cavity and displaceable relative to the seat to restrict fluid flow through the fluid pathway.
- the housing has helical grooves along the cavity to cause a vortex around the poppet, as fluid flows through the fluid pathway, such that vibration of the poppet is inhibited.
- a static back pressure regulator in accordance with another aspect includes a housing defining a cavity which forms part of a fluid pathway, a seat supported by the housing and defining part of the fluid pathway, and a poppet disposed within the cavity and displaceable relative to the seat to restrict fluid flow through the fluid pathway.
- the poppet is at least partially formed of a chemically resistant ceramic.
- a static back pressure regulator that includes: a housing defining a cavity which forms part of a fluid pathway, a seat supported by the housing and defining part of the fluid pathway, and a poppet disposed within the cavity and displaceable relative to the seat to restrict fluid flow through the fluid pathway.
- the poppet includes a metal plating.
- Implementations can include one or more of the following features.
- the poppet includes a guiding portion (e.g., a second guiding portion) that extends into the spring and thereby inhibits buckling of the spring.
- a guiding portion e.g., a second guiding portion
- the static back pressure regulator includes a damping member arranged to absorb energy and inhibit vibration of the poppet.
- the static back pressure regulator includes a housing defining a cavity forming part of the fluid pathway.
- the poppet is disposed within the cavity, and the damping member is disposed between the housing and the poppet.
- the damping member includes an o-ring gasket.
- the damping member is formed of an elastomer.
- the damping member is disposed between the calibration element and the poppet (e.g., between the calibration element and the first guiding portion of the poppet).
- the poppet has a flow channel arranged on a side of the poppet so as to cause a biasing of the poppet, as fluid flows through the fluid pathway, such that vibration of the poppet is inhibited.
- the static back pressure regulator includes a housing defining a cavity forming part of the fluid pathway.
- the poppet is disposed within the cavity, and the housing has helical grooves along the cavity to cause a vortex around the poppet, as fluid flows through the fluid pathway, such that vibration of the poppet is inhibited.
- the poppet includes a tip, and a stem.
- the stem includes the first guiding portion.
- the stem defines a recess for receiving the tip.
- the stem is integral with the tip.
- the tip is at least partially formed of a chemically resistant ceramic (e.g., zirconia, ruby, or sapphire).
- a chemically resistant ceramic e.g., zirconia, ruby, or sapphire.
- the tip is spherical.
- the poppet comprises a metal plating (e.g., a gold plating and a platinum plating).
- the poppet has a conical portion that contacts the seat.
- the conical portion has an included angle of about 20 degrees to about 90 degrees (e.g., about 20 degrees to about 60 degrees).
- the poppet includes a substantially flat surface for contacting the seat to inhibit fluid flow, and a boss that extends outwardly from the substantially flat surface for engaging a through hole in the seat, thereby to center the poppet relative to the seat.
- the seat is at least partially formed of a polymer (e.g., polyimide or polyether-ether-ketone).
- a polymer e.g., polyimide or polyether-ether-ketone.
- Implementations may provide one or more of the following advantages.
- Some implementations provide a static back pressure regulator that can survive an environment in which C02 phase changes with a co-solvent mixture that can cause both corrosion and erosion.
- FIG. 1 is a schematic view of a supercritical fluid chromatography (SFC) system
- FIG. 2 is a cross-sectional view of a static back pressure regulator from the SFC system of FIG. 1;
- FIGS. 3A and 3B are cross-sectional views of embodiments of a cartridge of the static back pressure regulator of FIG. 2;
- FIGS. 4A and 4B illustrate implementations of the cartridge of FIG. 3 having a damping member arranged to absorb energy and inhibit vibration of a poppet;
- FIG. 5 is a detailed perspective view of a poppet, from the cartridge of FIG. 3, having a flow channel;
- FIG. 6 is a cross-section view of a cartridge housing having helical grooves
- FIG. 7 is a cross-sectional view of another implementation of a static back pressure regulator cartridge having a flat tip poppet with a single piece construction
- FIG. 8 is a cross-sectional view of another implementation of a static back pressure regulator cartridge having a flat tip poppet with a two-piece construction
- FIG. 9 is a detailed perspective view of a flat tip poppet having a flow channel
- FIG. 10 is a cross-sectional view of yet another implementation of a static back pressure regulator cartridge having a poppet with a spherical tip.
- FIG. 1 schematically depicts a supercritical fluid chromatography (SFC) system 100.
- the SFC system 100 includes a plurality of stackable modules including a solvent manager 110; an SFC manager 140; a sample manager 170; a column manager 180; and a detector module 190.
- the solvent manager 110 is comprised of a first pump 112 which receives carbon dioxide (C02) from C02 source 102 (e.g., a tank containing compressed C02).
- C02 carbon dioxide
- the C02 passes through an inlet shutoff valve 142 and a filter 144 in the SFC manager 140 on its way to the first pump 112.
- the first pump 112 can comprise one or more actuators each comprising or connected to cooling means, such as a cooling coil and/or a thermoelectric cooler, for cooling the flow of C02 as it passes through the first pump 112 to help ensure that the C02 fluid flow is deliverable in liquid form.
- the first pump 112 comprises a primary actuator 114 and an accumulator actuator 116.
- the primary and accumulator actuators 114, 116 each include an associated pump head, and are connected in series.
- the accumulator actuator 116 delivers C02 to the system 100.
- the primary actuator 114 delivers C02 to the system 100 while refilling the accumulator actuator 116.
- the solvent manager 110 also includes a second pump 118 for receiving an organic co-solvent (e.g., methanol, water (H20), etc.) from a co-solvent source 104 and delivering it to the system 110.
- the second pump 118 can comprise a primary actuator 120 and an accumulator actuator 122, each including an associated pump head.
- the primary and accumulator actuators 120, 122 of the second pump 118 are connected in series.
- accumulator actuator 122 delivers co-solvent to the system 100.
- the primary actuator 120 delivers co-solvent to the system 100 while refilling the accumulator actuator 122.
- Transducers 124a-d are connected to outlets of the respective pump heads for monitoring pressure.
- the solvent manager 110 also includes electrical drives for driving the primary actuators 114, 120 and the accumulator actuators 116, 122.
- the C02 and co-solvent fluid flows from the first and second pumps 112, 118, respectively, and are mixed at a tee 126 forming a mobile phase fluid flow that continues to an injection valve subsystem 150, which injects a sample slug for separation into the mobile phase fluid flow.
- the injection valve subsystem 150 is comprised of an auxiliary valve 152 that is disposed in the SFC manager 140 and an inject valve 154 that is disposed in the sample manager 170.
- the auxiliary valve 152 and the inject valve 152 are fluidically connected and the operations of these two valves are coordinated to introduce a sample plug into the mobile phase fluid flow.
- the inject valve 154 is operable to draw up a sample plug from a sample source (e.g., a vial) in the sample manager 170 and the auxiliary valve 152 is operable to control the flow of mobile phase fluid into and out of the inject valve 154.
- the SFC manager 140 also includes a valve actuator for actuating the auxiliary valve 152 and electrical drives for driving the valve actuations.
- the sample manager 170 includes a valve actuator for actuating the inject valve and 154 and electrical drives for driving the valve actuations.
- the mobile phase flow containing the injected sample plug continues through a separation column 182 in the column manager 180, where the sample plug is separated into its individual component parts.
- the column manager 180 comprises a plurality of such separation columns, and inlet and outlet switching valves 184, 186 for switching between the various separation columns.
- the mobile phase fluid flow continues on to a detector 192 (e.g., a flow cell/photodiode array type detector) housed within the detector module 190 then through a vent valve 146 and then on to a back pressure regulator assembly 200 in the SFC manager 140 before being exhausted to waste 106.
- a transducer 149 is provided between the vent valve 146 and the back pressure regulator assembly 200.
- the back pressure regulator assembly 160 includes a dynamic (active) back pressure regulator 162 and a static (passive) back pressure regulator 164 arranged in series.
- the dynamic back pressure regulator 162 which is discussed in greater detail below, is adjustable to control or modify the system fluid pressure. This allows the pressure to be changed from run to run.
- the properties of C02 affect how quickly compounds are extracted from the column 182, so the ability to change the pressure can allow for different separation based on pressure.
- the static back pressure regulator 164 is a passive component (e.g., a check valve) that is set to above the critical pressure, to help ensure that the C02 is liquid through the dynamic back pressure regulator 162.
- the dynamic back pressure regulator 202 can control more consistently when it is liquid on both the inlet and the outlet.
- the outlet is gas
- small reductions in the restriction can cause the C02 to gasify upstream of the dynamic back pressure regulator 162 causing it to be unable to control.
- this arrangement helps to ensure that the static back pressure regulator 164 is the location of phase change.
- the phase change is endothermic, therefore the phase change location may need to be heated to prevent freezing.
- the heating can be simplified and localized to the static back pressure regulator 164.
- the static back pressure regulator 164 is designed to keep the pressure at the outlet of the dynamic back pressure regulator 162 below 1500 psi but above the minimum pressure necessary to keep the C02 in liquid phase. In some cases, the static back pressure regulator 164 is designed to regulate the pressure within the range of about 1150 psi (at minimum flow rate) to about 1400 psi (at maximum flow rate). The dynamic back pressure regulator 162 can be used to regulate system pressure in the range of about 1500 psi to about 6000 psi.
- a computerized system controller 108 that can assist in coordinating operation of the SFC system 100.
- Each of the individual modules 110, 140, 170, 180, 190 also includes its own control electronics, which can interface with each other and with the system controller 108 via an Ethernet connection 109.
- the control electronics for each module can include non- volatile memory with computer-readable instructions (firmware) for controlling operation of the respective module's components (e.g., the pumps, valves, etc.) in response to signals received from the system controller 108 or from the other modules.
- Each module's control electronics can also include at least one processor for executing the computer- readable instructions, receiving input, and sending output.
- the control electronics can also include one or more digital-to-analog (D/A) converters for converting digital output from one of the processors to an analog signal for actuating an associated one of the pumps or valves (e.g., via an associated pump or valve actuator).
- D/A digital-to-analog
- the control electronics can also include one or more analog-to-digital (A/D) converters for converting an analog signal, such as from system sensors (e.g., pressure transducers), to a digital signal for input to one of the processors.
- system sensors e.g., pressure transducers
- some or all of the various features of these control electronics can be integrated in a microcontroller.
- the static back pressure regulator 164 includes a main housing 200, a retaining nut 202; and a cartridge 300 that is disposed within a cavity 204 defined by the main housing 200 and the retaining nut 202.
- the retaining nut 202 is threadingly received in the main housing 200 to secure the cartridge therebetween.
- high pressure fluid enters the static back pressure regulator 164 through an inlet port 206 in the main housing 200, passes through the cartridge 300 (assuming the fluid pressure exceeds the set point pressure of the static back pressure regulator 164), and then is exhausted through an outlet port 208 in the retaining nut 202
- the cartridge 300 includes a cartridge housing 302 that defines a recess 304 for receiving a seat 306 at an inlet end of the cartridge 300.
- the seat 306 includes a through hole 308 that is in fluidic communication with a cavity 310 defined in the cartridge housing 302.
- the seat 306 is held in place within the recess 304 via the engagement between the retaining nut 202 (FIG. 2) and the main housing 200 (FIG.2).
- the main housing 200 (FIG.2) includes a sharp corner 210 that bites into a tapered end of the seat 306.
- the seat 306 is at least partially formed of a polymer, such as polyimide (available as Dupont Vespel SCP-5000 polyimide) or polyether-ether-ketone, such as PEEK polymer (available from Victrex PLC, Lancashire, United Kingdom).
- a polymer such as polyimide (available as Dupont Vespel SCP-5000 polyimide) or polyether-ether-ketone, such as PEEK polymer (available from Victrex PLC, Lancashire, United Kingdom).
- the polymer forming the seat 306 can be filled with carbon fiber.
- the cartridge 300 also includes a poppet 312 that is disposed within and is displaceable along a longitudinal axis of the cartridge housing 302.
- a spring 314 e.g., a helical compression spring
- a calibration screw 316 is threadingly received within an outlet end of the cartridge housing 302.
- the calibration screw 316 and the spring 314 can be configured to avoid engagement between the threads of the screw and the helix of the spring.
- direction of the spring helix can be opposite to the direction of the screw thread, i.e., the screw can have right handed threads and the spring can be left hand wound or the screw can have left handed threads and the spring can be right hand wound.
- the calibration screw 316 is adjustable, by tightening or loosening it relative to the cartridge housing 302, to set the compressive force acting on the spring 314 and thereby setting the restriction of the static back pressure regulator 164.
- One or both of the ends of the spring 314 can be closed and ground flat.
- the calibration screw 316 includes a through hole 318 that allows for the passage of fluid, and a hex or star shaped recess 320 is provided at a distal end of the through hole 318 which allows the position of the calibration screw 316, relative to the cartridge housing, to be adjusted with a tool.
- the calibration screw 316 can include a conical surface 317.
- the conical surface 317 at the end of the screw 316 can engage the spring 314 and stabilize the interface between the screw 316 and the spring 314.
- the conical surface 317 can maintain the alignment between the screw 316 and the spring 314.
- the conical surface 317 can have a slight interference fit with the spring 314. This interference fit can help to prevent the spring 314 from creating a significant side loading of the poppet 312.
- the conical surface 317 can also limit buckling of the spring 314.
- the calibration screw 316 can include a protrusion 319.
- the protrusion 319 extends from an end of the calibration screw 316 and engages the spring 314.
- the protrusion 319 can extend into the spring 314.
- the protrusion 319 can stabilize the interface between the screw 316 and the spring 314.
- the protrusion 319 can maintain the alignment between the screw 316 and the spring 314.
- the protrusion 319 can have an outer diameter that is close to or substantially the same as the inner diameter of the spring 314.
- the protrusion 319 can have a slight interference fit with the spring 314. This interference fit can help to prevent the spring 314 from creating a significant side loading of the poppet 312.
- the protrusion 319 can also limit buckling of the spring 314.
- the calibration screw can also include a flat portion 321 disposed adjacent to the protrusion 319.
- the flat portion 321 can have a surface extending substantially perpendicular to the longitudinal axis of the screw 316.
- the flat portion 321 can limit side loading of the spring 314 by providing a flat contact surface for engagement with the end of the spring 314.
- the flat portion 321 can contact the closed and ground end of the spring 314.
- High pressure fluid enters into the cartridge through the through hole 308 in the seat 306. If the fluid pressure is high enough to overcome the spring force, the fluid will displace the poppet 312 away from the seat 306 and then pass into the cavity 310 in the cartridge housing 302 and exits through the through hole 318 in the calibration screw 316.
- the poppet 312 includes a tip 330 and a stem 332.
- the tip 330 is formed of a ceramic material, such as zirconia, sapphire, or ruby.
- the tip 330 can include a tapered (cone) portion 334 that engages the seat 306 to stop flow and which forms a restriction region with the seat 306 when in an open condition.
- the tapered portion 334 can have an included angle of about 20 degrees to about 90 degrees (e.g., about 20 degrees to about 90 degrees).
- An included angle of about 20 degrees to about 60 degrees can assist in centering with the through hole 308 in the seat 306 but may not yield the seat 306. Blunter angles will slowly close up the hole as the seat yields or creeps.
- the stem 332 includes a head 336 which defines a recess 338 for receiving the tip 330.
- the tip 330 has the same diameter as the recess 338 for a zero gap fit or slight press fit between the tip 330 and the recess 338.
- the tip 330 is held in place by the force of the spring 314 holding the poppet 312 against the seat 306 and/or by fluid pressure that displaces the poppet 312 away from the seat 306.
- the spring 314 contacts the head 336 to apply the force on the poppet 312.
- the stem 332 also includes a shaft 339 which extends outwardly from the head 336.
- the shaft 339 includes a first guiding portion 340 that extends into the through hole 318 in the calibration screw 316 with sufficient clearance to permit fluid flow through the through hole 318.
- the calibration screw 316 and/or the first guiding portion 340 may include surface grooves that facilitate fluid flow through the through hole 318.
- the shaft 339 also includes a second guiding portion 342 that has a diameter that is close to or substantially the same as the inner diameter of the spring 314.
- the spring 314 typically has a fairly high length to diameter ratio making it very susceptible to buckling.
- the second guiding portion 342 of the shaft 339 a diameter that is close to or substantially the same as the inner diameter of the spring 314, the buckling is limited.
- the second guiding portion 342 can have a slight interference fit with the spring 314. This interference fit can help to prevent asymmetry of the end of the spring 314 from creating a significant side loading of the poppet 312.
- the second guiding portion 342, the protrusion 319, and/or the flat portion 321 can work in conjunction to limit buckling of the spring 314 and prevent side loading of the poppet 312. In such cases, the length of the second guiding portion can be reduced, thereby providing a greater adjustment range of the calibration screw 316.
- the cartridge can be provided with a damping member to help reduce vibrations.
- a damping member can be disposed between the head 336 and the cartridge housing 302.
- the damping member can absorb energy, thereby reducing vibrations that might otherwise contribute to seat 306 and poppet 312 damage.
- FIG. 4 illustrates an implementation in which an o-ring type gasket 350 is provided between the head 336 and the cartridge housing 302.
- the o-ring 350 can be supported in a ring shaped groove in the cartridge housing 302.
- the o-ring 350 can be supported on the head 336 (e.g., within a ring shaped groove in the head 336) for movement with the poppet 312.
- By-pass grooves 352 can be provided in the cartridge housing 302 and/or on the poppet 312 to allow fluid to flow past the o- ring 350.
- a damping member can be disposed between the shaft 339 and the calibration screw 316.
- FIG. 4B illustrates an implementation in which a damping member is positioned between the first guiding portion 340 and the calibration screw 316.
- the damping member can be a layer of elastomer (e.g., an elastomer sleeve 356).
- the elastomer sleeve 356 can be supported in a groove in the calibration screw 316.
- the elastomer sleeve 356 can be supported on the shaft 339 (e.g., within a groove in the first guiding portion 340) for movement with the poppet 312.
- a by-pass opening 358 can be provided in the calibration screw 316 and/or on the poppet 312 to allow fluid to flow past the elastomer sleeve 356.
- a flow channel 360 can be provided on one side of the poppet 312 to cause a slight biasing of the poppet 312 so that it does not vibrate, or so that vibration is at least reduced.
- the inner surface of the cartridge housing 302 can be provided with helical grooves 370 to cause a vortex around the poppet 312.
- a vortex is a naturally stabilizing phenomenon as any side motion of the poppet 312 will result in a pressure force trying to re-center the poppet 312.
- the poppet tip may alternatively be formed of a metal such as stainless steel, aluminum, titanium, gold, platinum.
- the poppet may comprise a gold plated metal tip.
- the tip may be formed of a polymer such as a polyimide (available as Dupont Vespel polyimide) or polyether-ether-ketone, such as PEEKTM polymer (available from Victrex PLC, Lancashire, United Kingdom).
- the poppet tip and stem can be formed as an integral part.
- a single piece poppet can be formed of polymer, such as polyether-ether-ketone, or metal.
- the poppet can have a single piece metal construction with gold or platinum plating.
- FIG. 7 illustrates an implementation of a poppet 312 having a tip 330' with a substantially flat surface for contacting the seat 306 to inhibit fluid flow.
- the tip 330' also includes a boss 380 that extends into the through hole 308 in the seat 306 and helps to center the poppet 312. Because the flat tip 330 seals on a fairly large area, the load cannot concentrate to the point of yielding the seat 306.
- This flat tip poppet 312 also includes a stem 332 with a shaft 339 having a first guiding portion 340 to extend into the through hole 318 of the calibration screw 316 to prevent tipping.
- the shaft 339 also includes a second guiding portion 342 that has a diameter that is substantially the same as, or fairly close to, the inner diameter of spring 314 to inhibit buckling of the spring 314.
- the poppet 312 illustrated in FIG. 7 has a single piece construction, however, the flat tip poppet 312 may also have a two-piece construction in which the flat tip 330' and the stem 332 are formed as separate parts and wherein the tip 330' is received in a recess 338 formed in the stem, as illustrated in FIG. 8.
- a static pressure regulator utilizing a flat tipped poppet may also benefit from the damping and flow stabilization features discussed above.
- FIG. 9 shows an implementation of a flat tip poppet 312 with a flow channel 372 to cause biasing of the poppet so that it does not vibrate.
- the poppet 312 is provided with a spherical tip 330".
- the spherical tip 330" resides in the recess 338 in the head 336 of the stem 332.
- the spherical tip 330" can be a ceramic (e.g., sapphire, ruby, zirconia) ball, or a metal ball with gold or platinum plating.
- back pressure regulators used in other applications which involve the handling of corrosive fluids and/or high velocity fluid flows.
- the back pressure regulators described herein may be desirable for regulating system pressure in other types of chromatography systems, such as high performance liquid chromatography (HPLC) systems.
- HPLC high performance liquid chromatography
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- Automation & Control Theory (AREA)
- Fluid Mechanics (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Analytical Chemistry (AREA)
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Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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US14/382,400 US10184578B2 (en) | 2012-03-08 | 2013-03-05 | Static back pressure regulator |
DE112013001329.0T DE112013001329B4 (en) | 2012-03-08 | 2013-03-05 | Static back pressure regulator |
GB1415041.1A GB2514061B (en) | 2012-03-08 | 2013-03-05 | Static back pressure regulator |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201261608320P | 2012-03-08 | 2012-03-08 | |
US61/608,320 | 2012-03-08 |
Publications (1)
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WO2013134215A1 true WO2013134215A1 (en) | 2013-09-12 |
Family
ID=49117240
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2013/029035 WO2013134215A1 (en) | 2012-03-08 | 2013-03-05 | Static back pressure regulator |
Country Status (4)
Country | Link |
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US (1) | US10184578B2 (en) |
DE (1) | DE112013001329B4 (en) |
GB (1) | GB2514061B (en) |
WO (1) | WO2013134215A1 (en) |
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EP3027942A4 (en) * | 2013-07-30 | 2017-03-22 | Waters Technologies Corporation | Check valve having polymeric seat and poppet |
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Also Published As
Publication number | Publication date |
---|---|
GB201415041D0 (en) | 2014-10-08 |
US20150129057A1 (en) | 2015-05-14 |
DE112013001329B4 (en) | 2023-02-09 |
GB2514061A (en) | 2014-11-12 |
GB2514061B (en) | 2017-05-10 |
DE112013001329T5 (en) | 2014-11-20 |
US10184578B2 (en) | 2019-01-22 |
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