WO2013121931A1 - Component mounting device and component mounting method - Google Patents

Component mounting device and component mounting method Download PDF

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Publication number
WO2013121931A1
WO2013121931A1 PCT/JP2013/052589 JP2013052589W WO2013121931A1 WO 2013121931 A1 WO2013121931 A1 WO 2013121931A1 JP 2013052589 W JP2013052589 W JP 2013052589W WO 2013121931 A1 WO2013121931 A1 WO 2013121931A1
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WO
WIPO (PCT)
Prior art keywords
component
component mounting
head
components
mounting
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Application number
PCT/JP2013/052589
Other languages
French (fr)
Japanese (ja)
Inventor
智 伏見
仲田 輝男
岡本 学
Original Assignee
株式会社日立ハイテクインスツルメンツ
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Publication of WO2013121931A1 publication Critical patent/WO2013121931A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0452Mounting machines or lines comprising a plurality of tools for guiding different components to the same mounting place
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components
    • H05K13/021Loading or unloading of containers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • H05K13/041Incorporating a pick-up tool having multiple pick-up tools

Definitions

  • the present invention relates to a technology for mounting components and the like on an object, and more particularly to a technology effective when applied to a component mounting apparatus and a component mounting method for mounting a large number of small components, such as mounting electronic components on a printed circuit board. It is.
  • Patent Document 1 discloses a component supply unit for supplying components and the component supplied by the component supply unit.
  • Patent Document 2 a general-purpose mounting head and types of electronic circuit components that can be mounted from the general-purpose mounting head in each of the component mounting portions of a plurality of mounting units are described.
  • a plurality of types of mounting heads including a high-efficiency mounting head with a small but excellent mounting efficiency, can be selectively mounted, and the types of mounting heads used in each of the plurality of mounting units are in accordance with predetermined rules.
  • a mounting head selection unit to be determined is included, and the mounting head selection unit can produce a printed circuit board to be produced by a plurality of mounting units, and the number of general-purpose mounting heads to be mounted is minimized.
  • An electronic circuit component including a plurality of mounting units in series, each of which mounts an electronic circuit component on a circuit board by determining the type of mounting head Further techniques that have good usability wearing system is described.
  • JP 2001-111300 A Japanese Patent No. 4457173
  • Patent Document 1 and Patent Document 2 described above describe the prior art related to a component mounting apparatus that mechanically mounts a plurality of types of components on a printed circuit board or the like.
  • these component mounting apparatuses according to the prior art for example, when it is necessary to mount a large number of types of components as in a multi-product mixed production line, it is possible to flexibly cope with the mounting unit. Setup work such as replacement and feeder replacement of the component supply unit is required, and production throughput is reduced.
  • an object of the present invention is to provide a component mounting apparatus and a component mounting method capable of mounting a large number of component types with a single mounting unit at a high throughput.
  • a component mounting apparatus is a component mounting apparatus that mounts a plurality of types of components supplied from a component supply unit on an object fixed to an object conveyance path, A plurality of component delivery tables between the supply unit and the object conveyance path; and a plurality of component pick-up heads movable above an area including the component supply unit and each of the component delivery tables;
  • the component delivery table has the same number of component mounting heads as the component delivery table that can move without crossing over a region including the object delivery path and the region including the object conveyance path.
  • the necessary components are taken out from the components and placed on the predetermined component delivery table, and the component mounting heads correspond to the component extraction heads.
  • To obtain the parts disposed on the goods delivery table is characterized in that mounted at the predetermined position of the object.
  • the component mounting apparatus is an apparatus that enables a large number of components such as a plurality of types of electronic components to be mounted on an object such as a printed board.
  • the component mounting apparatus according to the present embodiment does not have the component mounting head directly extract components from the component supply unit and mount them on the object. And a plurality of parts delivery tables for placing the parts taken out by the parts ejection head.
  • the parts mounting head acquires parts from the parts delivery table instead of from the parts supply section and places them on the object. It has the composition of doing.
  • the component mounting apparatus operates a plurality of components sucked by the component mounting head at a time in addition to mounting a plurality of components sucked by the component mounting head one by one as in the prior art. It is possible to install multiple at the same time. As a result, the number of movements of the component mounting head during component mounting can be reduced compared to the prior art, and production throughput can be improved.
  • FIG. 1 is a top view showing an outline of a configuration example of a component mounting apparatus according to the present embodiment.
  • FIG. 1 shows a configuration example of a portion related to a mechanism that performs a component mounting operation in the component mounting apparatus 100, and the horizontal direction in the drawing is the X-axis direction and the vertical direction is the Y-axis direction.
  • the component mounting apparatus 100 includes, for example, a component supply unit 101, a component pickup head 102, a component pickup head X-axis drive unit 103, a component pickup head Y-axis drive unit 104, a component delivery table 105, a pickup component recognition camera 106, and a mounted component recognition. It has a camera 107, a component mounting head 108, a component mounting head Y-axis drive unit 109, a printed circuit board conveyance path 110, and an apparatus frame 111.
  • a component supply unit 101 for supplying electronic components by a feeder is disposed on the outside thereof.
  • a component take-out head X-axis drive unit 103 is disposed along the X-axis direction of the component supply unit 101.
  • a Y-axis drive unit 104 is arranged, and one component pick-up head 102 is attached to each of them.
  • Each of the component pick-up heads 102 has a stroke that can move in the Y-axis direction above the region including the component supply unit 101 and the component delivery table 105 along the component pick-up head Y-axis drive unit 104.
  • each component take-out head Y-axis drive unit 104 (and the component take-out head 102 attached thereto) is located above the area including the component supply unit 101 and each component delivery table 105 by the component take-out head X-axis drive unit 103. Has a stroke movable in the X-axis direction.
  • a plurality of pieces are provided along the Y-axis direction (in the example of FIG. 1, the same number as four pairs of component delivery tables 105 disposed on both sides of the printed circuit board conveyance path 110).
  • the component mounting heads Y-axis drive unit 109 are arranged, and a pair (two) of component mounting heads 108 are attached to each.
  • Each component mounting head 108 corresponds to each component delivery table 105.
  • the Y-axis is located above the area including the printed circuit board conveyance path 110 and the corresponding component delivery table 105. It has a stroke that can move in the direction.
  • the number of component mounting head Y-axis driving units 109 is the same as the number of pairs of component delivery tables 105 arranged on both sides of the printed circuit board conveyance path 110 (four in the example of FIG. 1).
  • the two component mounting heads 108 are attached to one component mounting head Y-axis driving unit 109.
  • the same number of component mounting heads Y-axis driving units 109 as the component delivery table 105 are provided to provide one component mounting head.
  • One component mounting head 108 may be attached to the Y-axis drive unit 109.
  • a take-out component recognition camera 106 is arranged between the component delivery table 105 and the component supply unit 101. Further, a mounted component recognition camera 107 is disposed between the printed circuit board conveyance path 110 and each component delivery table 105.
  • the component supply unit 101, the component take-out head 102, the component take-out head X-axis drive unit 103, the component take-out head Y-axis drive unit 104, and the components are symmetrically provided on both sides of the printed circuit board conveyance path 110 in the Y-axis direction.
  • the degree of parallelism of processing is further improved, the production throughput is improved, and the device configuration is reduced in size.
  • the configuration may be such that each of these parts is provided only on one side of the printed circuit board conveyance path 110.
  • the component take-out head Y-axis drive unit 104 has two components on each side of the printed circuit board conveyance path 110 and four component mounting heads Y-axis drive units 109. It is not restricted but can be set as appropriate according to the scale of the component mounting apparatus 100 and the like.
  • FIG. 2 is a perspective view showing an outline of a configuration example of the component mounting head 108 in the present embodiment.
  • the component mounting head 108 acquires a plurality of components simultaneously from the component delivery table 105 and mounts the acquired components on a printed circuit board on the printed circuit board conveyance path 110.
  • the component mounting head base unit 201, print A board recognition camera 204 and a plurality (eight in the example of FIG. 2) of component mounting nozzle sets 205 are provided.
  • the component mounting head 108 is attached to the component mounting head Y-axis drive unit 109 via the component mounting head Y-axis drive unit guide 202 included in the component mounting head Y-axis drive unit 109 in the example of FIG.
  • the component mounting head Y-axis drive unit 109 includes, for example, a component mounting head Y-axis drive unit feed screw 203, whereby the entire component mounting head 108 is printed with the component delivery table 105 via the component mounting head base unit 201. It has a stroke that can move in the Y-axis direction above the substrate transfer path 110.
  • FIG. 3 is a bottom view showing an outline of a configuration example of the component mounting head 108 in the present embodiment.
  • the component mounting head 108 has a plurality of sets of two component mounting nozzle Y-axis guides 206 (two sets in the example of FIG. 3) in parallel on the bottom surface of the component mounting head base portion 201.
  • a plurality of component mounting nozzle groups 205 are attached to each group in a row (four in each example in the example of FIG. 3).
  • Each component mounting nozzle set 205 has a stroke that can move in the Y-axis direction along the component mounting nozzle Y-axis guide 206.
  • the number of sets of component mounting nozzle Y-axis guides 206 (the number of rows of component mounting nozzle sets 205) and the number of component mounting nozzle groups 205 attached to each set are not limited to the illustrated example, and may be appropriately selected. Can be set. In the example of FIG. 3, the component mounting nozzle sets 205 are arranged in a row, but the arrangement shape is not particularly limited thereto.
  • FIG. 4 is a perspective view showing an outline of a configuration example of the component mounting nozzle set 205 in the present embodiment.
  • the component mounting nozzle set 205 is a nozzle that acquires components placed on the component delivery table 105 by suction or the like and mounts them at a predetermined position on the printed circuit board.
  • the component mounting nozzle Y-axis drive unit 207, A component mounting nozzle Y-axis base unit 208, a component mounting nozzle X-axis drive unit 209, a component mounting nozzle X-axis base unit 210, a component mounting nozzle rotating mechanism unit 211, a component mounting nozzle vertical drive unit 212, and a component mounting nozzle main body 213 are included. .
  • the component mounting nozzle set 205 is supported on the bottom surface of the component mounting head 108 via the component mounting nozzle Y-axis base portion 208 and the component mounting nozzle Y-axis guide 206, as shown in FIGS.
  • the Y-axis drive unit 207 has a stroke that can move in the Y-axis direction along the component mounting nozzle Y-axis guide 206.
  • the component mounting nozzle X-axis base unit 210 attached to the lower part of the component mounting nozzle Y-axis base unit 208 via the component mounting nozzle X-axis driving unit 209 has an X-axis along the component mounting nozzle X-axis driving unit 209. It has a stroke that can move in the direction. That is, by these movements, it is possible to finely adjust the position of the component mounting nozzle body 213 by moving it in the X-axis direction and the Y-axis direction.
  • the component mounting nozzle main body 213 is attached to the component mounting nozzle X-axis base unit 210 via the component mounting nozzle rotating mechanism unit 211 and the component mounting nozzle vertical drive unit 212. Accordingly, the component mounting nozzle body 213 can rotate on the XY plane and has a stroke that can move in the vertical direction. That is, by these movements and the like, the posture of the component held by suction or the like (for example, using air pressure or the like) is adjusted at the tip of the component mounting nozzle main body 213, and is adjusted at a predetermined position of the printed circuit board on the printed circuit board conveyance path 110. It is possible to mount a part by releasing it.
  • the component mounting nozzle body 213 can be appropriately replaced with one having different characteristics depending on the type of component to be mounted.
  • a nozzle that acquires and holds a component and sucks and holds the component as a member to be mounted (component mounting member).
  • the component mounting member is not limited to this, and for example, a chuck that acquires and holds the component may be used.
  • the component mounting nozzle Y-axis driving unit 207 uses a rack and pinion mechanism to move the component mounting nozzle set 205 along the component mounting nozzle Y-axis guide 206.
  • the present invention is not limited to this, and various known techniques such as a piezo actuator and a linear motor can be used as appropriate, including other driving units.
  • a conventional component mounting head is, for example, circular, and has a configuration in which a plurality of nozzles for component mounting are arranged in a circle on one component mounting head, and one component mounting head simultaneously adsorbs a plurality of components. It is possible to do. However, when these components are mounted on an object such as a printed circuit board, the components are positioned and mounted one at a time while rotating, for example, a circular component mounting head. Therefore, in order to mount all the components sucked by the component mounting head, in principle, it is necessary to repeat the movement of the component mounting head to the mounting position and the component mounting operation by the same number of times as the number of the sucked components.
  • a plurality of component mounting nozzle groups 205 can finely adjust the position and orientation independently of each other. It is possible to install. Therefore, compared with the conventional component mounting head, the number of movements of the component mounting head 108 can be reduced, and the production throughput can be improved.
  • FIG. 5 is a perspective view showing an outline of a configuration example of the component delivery table 105 in the present embodiment.
  • the component delivery table 105 is a table having a cache function for delivering components to be mounted in one cycle between the component supply unit 101 and the printed circuit board conveyance path 110.
  • a plurality of see FIG. In the example, there are eight component holding tables 301, a component suction hole 302, and a component holding table vertical drive unit 303.
  • Each component holding table 301 is held on the table by, for example, sucking (for example, using air pressure or the like) the component to be delivered through the component suction hole 302.
  • sucking for example, using air pressure or the like
  • the vertical position of the component holding table 301 can be finely adjusted by the component holding table vertical drive unit 303 according to the height and size of the component to be held.
  • the number of the component holding tables 301 is the same as the number of the component mounting nozzle groups 205 included in the component mounting head 108, and the arrangement and interval of the component holding tables 301 are the arrangement of the component mounting nozzle groups 205 in the component mounting head 108. And correspond to the interval. That is, the arrangement and interval of the origin positions (initial positions) of the component mounting nozzle groups 205 in the component mounting head 108 are made to coincide with each other. As a result, the component mounting head 108 can simultaneously acquire the components held on each component holding table 301 of the component delivery table 105 by each component mounting nozzle set 205.
  • FIG. 6 is a perspective view showing an outline of a configuration example of the component picking head 102 in the present embodiment.
  • the component take-out head 102 takes out a plurality of necessary components from the component supply unit 101 and simultaneously arranges them on each component holding table 301 of the component delivery table 105.
  • the component pick-up head base unit 304 is attached to, for example, the component pick-up head Y-axis drive unit 104, whereby the entire component pick-up head 102 is connected to the component supply unit 101 and the component transfer table via the component pick-up head base unit 304. It has a stroke that can move in the Y-axis direction above the region including 105.
  • the component picking head Y-axis driving unit 104 has a stroke that can be moved in the X-axis direction by the component picking head X-axis driving unit 103.
  • the component pick-up head 102 (and the component pick-up nozzle set 305 attached thereto) moves on the component supply unit 101 and further has a stroke that can be moved onto a plurality of component delivery tables 105.
  • the number of component extraction nozzle groups 305 that the component extraction head 102 has is the same as the number of component holding tables 301 that the component delivery table 105 has, and the arrangement and interval of the origin positions (initial positions) of the component extraction nozzle groups 305 are as follows.
  • the arrangement and interval of each component holding table 301 in the component delivery table 105 are matched.
  • the component take-out head 102 can simultaneously place the components taken out from the component supply unit 101 on each component holding table 301 of the component delivery table 105 by each component take-out nozzle set 305.
  • FIG. 7 is a perspective view showing an outline of a configuration example of the component picking nozzle set 305 in the present embodiment.
  • the component take-out nozzle set 305 is a nozzle that takes out components supplied by the component supply unit 101 by suction or the like and places them on a predetermined component holding table 301 of the component delivery table 105.
  • the component ejection nozzle body 308 is attached to the component ejection head base unit 304 via the component ejection nozzle rotation mechanism unit 306 and the component ejection nozzle vertical drive unit 307. Accordingly, the component pick-up nozzle body 308 can rotate on the XY plane and has a stroke that can move in the vertical direction. That is, by such movement or the like, the posture of the component held by suction or the like (for example, using air pressure or the like) is adjusted at the tip of the component pick-up nozzle body 308, and the component is placed on a predetermined component holding table 301 of the component delivery table 105. Can be arranged.
  • the component take-out nozzle body 308 can be appropriately replaced with one having different characteristics depending on the type of the component to be taken out.
  • a nozzle that picks up and holds a component is used as a member (component take-out member) that takes out and holds the component and arranges it.
  • the component takeout member is not limited to this, and for example, a chuck that takes out and holds the component may be used.
  • the accuracy of positioning of the component when the component is taken out from the component supply unit 101 and placed on the component delivery table 105 is required to be higher than the accuracy when the component is obtained from the component delivery table 105 and mounted on the printed circuit board. It may not be lower than this. Instead, by increasing the moving speed and positioning speed of the part picking head 102 and the processing speed of picking up and arranging the parts, the parts can be delivered quickly and efficiently with a smaller number of part picking heads 102 than the part mounting head 108. It is intended to be placed on the table 105.
  • the component picking head 102 is configured as shown in FIGS. 6 and 7, and the components picked up by the component picking nozzle groups 305 can be simultaneously placed on the component delivery table 105.
  • the component pickup head 102 is the same as the component mounting head in the prior art. It is also possible to use.
  • FIG. 8 is a diagram showing an outline of a configuration example of a control system of the component mounting apparatus 100 according to the present embodiment.
  • the control system 400 includes, for example, an MPU (Micro-Processing Unit) 401, a RAM (Random Access Memory) 402, a ROM (Read Only Memory) 403, an interface 404, an external storage device 405, an LCD (Liquid Crystal Display) touch panel 406, a bar, and the like.
  • a component supply unit drive circuit 410 a component supply unit drive unit 415, a component take-out head / nozzle drive circuit 411, and a component take-out head / nozzle drive unit.
  • 416 a component delivery table drive circuit 412, a component delivery table drive unit 417, a component mounting head / nozzle drive circuit 413, a component mounting head / nozzle drive unit 418, a printed circuit board transport path drive circuit 414, and a printed circuit board transport path drive unit 419.
  • the startup program stored in the ROM 403 is executed by the MPU 401.
  • each device or circuit connected to the interface 404 is first initialized, and then each driving unit operates to operate the component supply unit 101, the component pick-up head 102, the component delivery table 105, and the component mounting head 108.
  • Each mechanism is stopped at a predetermined standby position.
  • the component mounting program held in the external storage device 405 is executed by the MPU 401.
  • the component mounting program enters a waiting state for receiving input of component supply information by the barcode reader 407 or the like, input of the type and number of printed circuit boards to be produced by the LCD touch panel 406, production start instruction, etc. Is received, the process of mounting the component on the printed circuit board is started according to the following processing flow.
  • FIG. 9 is a flowchart showing an outline of an example of the flow of processing of the component mounting program in the present embodiment.
  • an example of the flow of processing when a component is mounted on one printed board will be described. Therefore, in order to continuously mount components on a plurality of printed boards, a series of processes shown in the process flow of FIG. 9 is repeated as appropriate.
  • a user places components to be mounted on the printed circuit board in the component supply unit 101 in advance, and the user reads the component type information attached to the component feeder supplied from the component manufacturer by the barcode reader 407, or the LCD touch panel 406. For example, information on which type of component is located at which position in the component supply unit 101 is acquired. Based on this information and the above-described component information, for each component type, the stop coordinates when each component extraction nozzle set 305 of the component extraction head 102 extracts components from the component supply unit 101 are calculated in advance, and the external storage device 405 is obtained. Save to.
  • the dimensions of the printed circuit board, the position where the printed circuit board is fixed on the printed circuit board conveyance path 110, the coordinate origin position of the printed circuit board, and the recognition mark attached to the printed circuit board from the origin of the printed circuit board is also stored in the external storage device 405.
  • component mounting on the printed circuit board is performed by a component pick-up cycle in which the component pick-up head 102 picks up a specified component from the component supply unit 101 and places it on the component transfer table 105, and the component mounting head 108 has a component transfer table.
  • a component suction cycle for sucking the components on 105 and a component mounting cycle for transporting and mounting the sucked components to a specified position on the printed circuit board on the printed circuit board conveyance path 110. It is realized by repeating until it is installed.
  • each component mounting head 108 the model of the mounted component in each component mounting cycle, the mounting coordinates and the component orientation on the printed circuit board, the component mounting nozzle set 205 to be used, each component mounting nozzle Y-axis drive unit 207, and Information such as the driving distance of the component mounting nozzle X-axis drive unit 209 is stored in advance in the external storage device 405 as component mounting cycle information.
  • the information is stored in advance in the external storage device 405 as component suction cycle information.
  • the components picked up from the component delivery table 105 in each component suction cycle by each component mounting head 108 are taken out from the component supply unit 101 in advance by the component take-out head 102 and arranged in the component delivery table 105 as described above.
  • Information such as the movement route to the parts delivery table 105 via the camera 106 is stored in the external storage device 405 in advance as part extraction cycle information.
  • the user When various setting information is held in the external storage device 405, the user inputs information such as a model via the LCD touch panel 406 as information for specifying a printed circuit board to be produced, and instructs the start of production. Production by mounting the parts is started (S02).
  • the printed circuit board design information held in the external storage device 405 in advance for the designated printed circuit board model is read and stored in the RAM 402 (S03).
  • the printed circuit board is conveyed on the printed circuit board conveyance path 110 according to the information on the fixed position of the printed circuit board defined in the read printed circuit board design information, and the printed circuit board is fixed to the designated fixed position (S04).
  • component extraction cycle information stored in the external storage device 405 is read into the RAM 402 for each component extraction head 102 (S11), and the component supply unit 101 is based on this information.
  • the arranged parts are sequentially picked up and taken out by the designated part take-out nozzle set 305 in the designated order (S12).
  • the parts picking head 102 picks up all the parts to be picked up in one part picking cycle
  • the parts picking head 102 is moved onto the picking up part recognition camera 106, picked up the picked up parts and picked up by the parts recognition image processing circuit 409.
  • the component suction position, orientation such as rotation, etc. are calculated, and the result is stored in the RAM 402 (S13).
  • the head 102 is moved onto the component delivery table 105, and the removed component is placed (S14).
  • the component delivery table 105 (and each of the component ejection nozzle sets 305) in which the component ejection head 102 (and each component ejection nozzle set 305) is designated by the component ejection head X-axis drive unit 103 and the component ejection head Y-axis drive unit 104.
  • Positioning in the X-axis direction / Y-axis direction is performed so as to be above the component holding table 301).
  • the rotation of the posture is corrected by the component pickup nozzle rotating mechanism 306 for each component picked up by each component pickup nozzle set 305.
  • each component take-out nozzle vertical drive unit 307 is driven to adjust the vertical position, and the components are simultaneously placed on the component holding table 301. Deploy.
  • the component holding table vertical drive unit 303 may be driven in accordance with the lowering of each component take-out nozzle set 305 to absorb the impact during component placement.
  • the material of the component holding table 301 may be capable of absorbing an impact.
  • the arranged component is fixed at the position by being sucked by the component suction hole 302.
  • the component holding table vertical drive unit 303 is driven so that the heights of the arranged components are substantially the same (the vertex portions of the respective components are substantially on the same plane). The height of the component holding table 301 is adjusted.
  • the part picking cycle When all the parts picked up by the part picking head 102 in one part picking cycle are arranged on the part delivery table 105 (the part picking cycle is completed), it is determined whether or not all the part picking cycles are completed ( S15). If all the component pick-up cycles are not completed, the process returns to step S11 to execute the next component pick-up cycle, and repeats the processing of steps S11 to S14 until all the component pick-up cycles are completed.
  • the coordinate information of the recognition mark of the printed circuit board defined in the printed circuit board design information is used.
  • the designated component mounting head 108 images the recognition mark with the printed circuit board recognition camera 204, detects the position of the recognition mark with the printed circuit board recognition image processing circuit 408, and stores the coordinate information in the RAM 402 (S21). . Thereby, the origin position of the coordinate system for arranging components on the printed circuit board is grasped.
  • a part suction cycle is started to pick up and take out parts from the part delivery table 105.
  • the component suction cycle information stored in the external storage device 405 is read into the RAM 402 (S22). Further, based on this information, the component mounting head 108 is moved onto the corresponding component delivery table 105 and the component mounting nozzle vertical drive unit 212 of the component mounting nozzle set 205 is driven to hold each component of the component delivery table 105. The components arranged on the table 301 are simultaneously sucked by the component mounting nozzle body 213 (S23).
  • the component holding table vertical drive unit 303 of the component holding table 301 is driven in synchronization with the component suction by the component mounting nozzle body 213 to absorb the impact at the time of component suction, and at the same time, the component suction by the component suction hole 302 Is released.
  • the component mounting head 108 When the component mounting head 108 sucks all the components to be sucked in one component picking cycle, the component mounting head 108 is moved onto the corresponding mounting component recognition camera 107 to pick up the picked-up component, and the component recognition image processing circuit 409 calculates the component's suction position, orientation such as rotation, and holds the result in the RAM 402 (S24).
  • the component mounting cycle information stored in the external storage device 405 is read into the RAM 402 (S25). Based on this information, the component mounting head 108 is designated on the printed circuit board by the component mounting head Y-axis drive unit 109. Move to position (S26). In parallel with this, for the component mounting head 108, the components sucked by the component mounting nozzle groups 205 specified by the component mounting cycle information are, for example, the component mounting nozzle Y-axis drive unit 207 and the component mounting nozzle X-axis drive. By driving the unit 209 and the component mounting nozzle rotating mechanism unit 211, they are respectively positioned at designated positions on the printed circuit board (S27). At this time, for example, the information on the posture of the component measured in step S24 is used to correct the shift and rotation of the component suction position.
  • the component mounting nozzle vertical drive unit 212 is driven based on the height information of the target component held in the external storage device 405 to mount the component.
  • the nozzle body 213 is lowered to adjust the vertical position, and components are simultaneously mounted on the printed circuit board (S28). Thus, one component mounting cycle is completed.
  • each component mounting nozzle set 205 can be simultaneously positioned at a plurality of positions on the printed circuit board by the component mounting nozzle Y-axis driving unit 207 and the component mounting nozzle X-axis driving unit 209.
  • the component mounting head 108 has one component mounting head 108 that can be positioned at the same time due to restrictions on the component arrangement on the printed circuit board and the movable range of the component mounting nozzle Y-axis driving unit 207 and the component mounting nozzle X-axis driving unit 209. In some cases, it is not possible to mount all the components sucked by the component mounting nozzle groups 205 of the component mounting head 108 in a single component mounting cycle, which is smaller than the number of nozzle groups 205.
  • each component mounting nozzle set 205 of the component mounting head 108 is sucked in one component suction cycle. It is determined whether or not all parts have been mounted (S29). If there are unmounted components, the process returns to step S25 to execute the next component mounting cycle, and steps S25 to S28 are performed until all the remaining components sucked from the component delivery table 105 are mounted in one component suction cycle. Repeat the process.
  • step S29 when one component suction cycle is completed, that is, when all components suctioned by each component mounting nozzle set 205 of the component mounting head 108 are mounted in one component suction cycle, all component suction cycles are performed. It is determined whether or not (S30). If all the component suction cycles have not been completed, the process returns to step S22 to execute the next component suction cycle, and the processes of steps S22 to S29 are repeated until all the component suction cycles are completed.
  • step S30 when all the component pick-up cycles are completed (of course, all the component take-out cycles are completed in step S15), the component mounting process for one printed circuit board is completed.
  • the component mounting head since the component mounting head needs to move directly to the component supply unit 101 and take out the component, the moving distance of the component mounting head becomes long, and the production throughput is reduced.
  • the position of the component to be mounted on the printed circuit board and the position on the component supply unit 101 intersect, and a plurality of component mounting heads can be simultaneously connected. If an attempt is made to take out a component on the component supply unit 101, a collision occurs. As a result, the prior art has a problem that the waiting time for collision avoidance increases and the production throughput decreases.
  • both the component picking head 102 and the component mounting head 108 are compared with the prior art. Since the moving distance is shortened and the parts can be taken out and mounted in parallel and in a short time, the production throughput can be improved.
  • the component mounting heads 108 move only in the Y-axis direction on the component delivery table 105 and the printed circuit board, and do not move in the X-axis direction. do not do.
  • the component pick-up head 102 since the component pick-up head 102 moves on the component delivery table 105 and the component supply unit 101 in the X-axis direction and the Y-axis direction, the component pick-up heads 102 may cross each other.
  • the moving distance of the component pick-up head 102 is shorter than that in the conventional technique, the waiting time for avoiding the intersection can be shortened, so that the production throughput can be improved as compared with the conventional technique.
  • the number of components mounted at one time is one per mounting cycle, so the number of components adsorbed by the component mounting head. It is necessary to repeat the movement of the component mounting head and the component mounting process (mounting cycle) only.
  • the plurality of component mounting nozzle sets 205 can simultaneously mount a plurality of components in a single component mounting cycle, the number of movements of the component mounting head 108 can be reduced compared to the prior art. Production throughput can be improved.
  • the stroke (movement distance) of the component mounting head 108, the component mounting nozzle Y-axis drive unit 207, and the component mounting nozzle X-axis drive unit 209 is shorter than the movement distances of various heads in the prior art, the movement and mounting are performed. Accuracy can be easily improved.
  • the component mounting apparatus 100 according to the second embodiment of the present invention has the same basic configuration as the component mounting apparatus 100 according to the first embodiment described above, but a plurality of component mounting nozzles mounted on the component mounting head 108.
  • the set 205 is movable in both the X-axis and Y-axis directions as shown in FIG. 4, whereas in the present embodiment, the set 205 is movable only in the X-axis direction. Is different. That is, since the component mounting head 108 itself can move in the Y-axis direction, a structure that allows the component mounting nozzle set 205 attached to the component mounting head 108 to be moved in the Y-axis direction is also omitted. Is.
  • FIG. 10 is a perspective view showing an outline of a configuration example of the component mounting nozzle set 205 in the present embodiment.
  • the component mounting nozzle set 205 can be moved only in the X-axis direction by integrating the component mounting nozzle Y-axis base portion 208 with the component mounting head base portion 201 shown in FIG.
  • the component mounting nozzle set 205 can move only in the X-axis direction, basically, the component mounting nozzle assembly 205 of the component mounting head 108 does not perform simultaneous component mounting.
  • the component mounting head 108 mounts only one component by one component mounting nozzle set 205 (does not permit simultaneous mounting, but if possible only by movement in the X-axis direction. It is natural that simultaneous mounting may be performed as in the first embodiment).
  • the component mounting cycle in steps S25 to S28 includes the number of components sucked from the component delivery table 105 by the component mounting head 108 in step S23. It is executed the same number of times.
  • the component mounting head Y-axis drive unit 109 shown in FIG. 1 is driven with respect to the target component mounting nozzle set 205 for the target component mounting position on the printed circuit board. Position in the Y-axis direction.
  • the component mounting nozzle X-axis drive unit 209 is driven to perform positioning in the X-axis direction, and component mounting is executed in step S28.
  • step S25 the component mounting cycle information for all components picked up by the component mounting head 108 is read, and each component is loaded. You may make it repeat the process of step S26-step S28.
  • the component mounting head 108 mounts one component in one component mounting cycle. Since each component mounting head 108 can operate independently and in parallel, the number of component mounting heads 108 is the same as the number of component mounting heads 108. It is possible to mount components on the printed circuit board at the same time.
  • a plurality of components previously arranged on the component delivery table 105 by the component pick-up head 102 can be simultaneously sucked by the component mounting nozzle set 205 of the component mounting head 108. It is.
  • the plurality of component mounting heads 108 can operate in parallel while minimizing waiting for crossing avoidance, the production throughput can be improved as compared with the prior art.
  • the component mounting apparatus 100 by omitting the component mounting nozzle Y-axis driving unit 207 (and the component mounting nozzle Y-axis guide 206) included in each component mounting nozzle set 205 of the component mounting head 108,
  • the manufacturing cost can be reduced as compared with the component mounting apparatus 100 of the first embodiment, and the head driving speed can be improved by reducing the weight of the component mounting head 108. It is possible to suppress a decrease in production throughput due to the inability to mount components at the same time.
  • the component mounting apparatus 100 according to the third embodiment of the present invention has the same basic configuration as the component mounting apparatus 100 according to the first embodiment described above, but the component mounting head 108 is the same as that in the first embodiment.
  • the component mounting head Y-axis drive unit 109 can move only in the Y-axis direction, but in this embodiment, it can move in both the X-axis and Y-axis directions. There is a difference.
  • FIG. 11 is a perspective view showing an outline of a configuration example of the component mounting head 108 in the present embodiment.
  • the component mounting head 108 further includes a component mounting head X-axis drive unit 501 and a component mounting head X-axis base unit 502 in addition to the configuration of the component mounting head 108 of the first embodiment shown in FIG.
  • the printed circuit board recognition camera 204 is attached not to the component mounting head base unit 201 but to the component mounting head X-axis base unit 502, and instead of the component mounting nozzle set 205.
  • a component mounting nozzle set 503 having a different structure.
  • the component mounting head 108 is driven by the component mounting head Y-axis drive unit 109 via the component mounting head Y-axis drive unit feed screw 203 as in the case of the first embodiment. It is movable along the part guide 202 in the Y-axis direction, and has a stroke that can be moved in the X-axis direction via the component mounting head X-axis base unit 502 by the component mounting head X-axis drive unit 501.
  • FIG. 12 is a perspective view showing an outline of a configuration example of the component mounting nozzle set 503 in the present embodiment.
  • the component mounting nozzle set 503 is different from the component mounting nozzle set 205 of the first embodiment shown in FIG. 4 in terms of a component mounting nozzle Y-axis guide 206, a component mounting nozzle Y-axis drive unit 207, and a component mounting nozzle Y-axis.
  • the base unit 208, the component mounting nozzle X-axis drive unit 209, and the component mounting nozzle X-axis base unit 210 are omitted, and the configuration is the same as that of the component pick-up nozzle set 305 shown in FIG.
  • the component mounting nozzle set 503 itself cannot be moved in both the X-axis direction and the Y-axis direction.
  • the component mounting head 108 itself can move in the X-axis direction and the Y-axis direction.
  • a structure that allows movement in the axial direction and the Y-axis direction is omitted.
  • a plurality of component mounting heads 108 have a plurality of components as in the second embodiment. Component mounting by the component mounting nozzle set 503 is not performed simultaneously, and the component mounting head 108 mounts only one component by one component mounting nozzle set 503 in one component mounting cycle.
  • the component mounting head 108 sucks from the component delivery table 105 in step S23. It is executed as many times as the number of parts selected.
  • step S26 with respect to the target component mounting nozzle set 503, the component mounting head X-axis drive unit 501 and the component mounting shown in FIG.
  • the head Y-axis drive unit 109 is driven to perform positioning in the X-axis direction and the Y-axis direction, and component mounting is executed in step S28.
  • step S27 since the component mounting nozzle set 503 does not have driving units in the X-axis direction and the Y-axis direction, positioning processing in the X-axis direction and the Y-axis direction is not performed in step S27, and the component mounting nozzle rotation mechanism Only the component attitude control by the unit 211 is performed.
  • one component is mounted in each component mounting cycle.
  • step S25 all components that are picked up by the component mounting head 108 are detected.
  • the component mounting cycle information may be read, and the processing in steps S26 to S28 may be repeated for each component.
  • the component mounting head 108 mounts one component in one component mounting cycle.
  • each component mounting head 108 can operate independently and in parallel, the number of component mounting heads 108 is the same as the number of component mounting heads 108. It is possible to mount components on the printed circuit board at the same time.
  • a plurality of components previously arranged on the component delivery table 105 by the component pick-up head 102 can be simultaneously sucked by the component mounting nozzle set 503 of the component mounting head 108. It is.
  • the plurality of component mounting heads 108 can operate in parallel while minimizing waiting for crossing avoidance, the production throughput can be improved as compared with the prior art.
  • the component mounting nozzle Y-axis drive unit 207 (and the component mounting nozzle Y-axis guide 206) included in each component mounting nozzle set 205 of the component mounting head 108, the component mounting nozzle Y-axis base.
  • the manufacturing cost can be reduced compared to the component mounting apparatus 100 of the first embodiment. It is possible to improve the head driving speed by reducing the weight of the component mounting head 108, and it is possible to suppress a decrease in production throughput due to the component mounting head 108 being unable to mount a plurality of components simultaneously.
  • each of the above-described configurations, functions, processing units, processing means, and the like may be realized by hardware by designing a part or all of them with, for example, an integrated circuit.
  • each of the above-described configurations, functions, and the like may be realized by software by interpreting and executing a program that realizes each function by the processor.
  • Information such as programs, tables, and files that realize each function is stored in a memory, hard disk, SSD (Solid State Drive) or other recording device, or IC (Integrated Circuit) card, SD memory card, DVD (Digital Versatile Disk) Etc. can be placed on a recording medium.
  • the control lines and information lines are those that are considered necessary for the explanation, and not all the control lines and information lines on the product are necessarily shown. In practice, it may be considered that almost all the components are connected to each other.
  • the component mounting apparatus 100 that mounts an electronic component or the like on a printed circuit board has been described as an example of the component mounting apparatus.
  • the present invention can also be widely applied to devices for mounting and arranging parts and the like on industrially produced articles such as food processing and food processing.
  • the present invention is applicable to a component mounting apparatus and a component mounting method for mounting a large number of small components, such as mounting electronic components on a printed circuit board.

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Abstract

A component mounting device in which a large number of component types can be mounted at a high throughput using a single mounting unit. According to a representative embodiment of the present invention, the component mounting device has a plurality of component handover tables between the component supply unit and the printed substrate transportation path, and further has: a plurality of component extraction heads capable of moving above a region including the component supply unit and the component handover tables; and component mounting heads capable of moving above a region including the component handover tables and the printed substrate transportation path without intersecting each other, the number of the component mounting heads being identical to that of the component handover tables. Each of the component extraction heads extracts a necessary component from the component supply unit and places the component on the predetermined component handover table. Each of the component mounting heads acquires the component placed on the corresponding component handover table and mounts the component at the predetermined position on the printed substrate.

Description

部品装着装置および部品装着方法Component mounting apparatus and component mounting method
 本発明は、対象物に部品等を装着する技術に関し、特に、プリント基板への電子部品の装着など、小型の部品を多数装着する部品装着装置および部品装着方法に適用して有効な技術に関するものである。 The present invention relates to a technology for mounting components and the like on an object, and more particularly to a technology effective when applied to a component mounting apparatus and a component mounting method for mounting a large number of small components, such as mounting electronic components on a printed circuit board. It is.
 例えば、電気製品等に用いられるプリント基板には、小型の部品を多数装着する必要があり、通常はプリント基板等に対して部品を機械的に装着する部品装着装置が利用される。これにより、部品の装着作業を効率的に高いスループットで実施することが可能となっている。一方で、近年では、電子機器等の小型化への要求や回路構成の複雑化への対応などに伴い、プリント基板やこれに装着する電子部品の小型化や部品の多品種化が進んでいる。例えば、数cm角のプリント基板に複数種類の微小な電子部品を数百個単位で装着するというようなことも要求される。 For example, it is necessary to mount a large number of small components on a printed circuit board used for an electric product or the like, and a component mounting apparatus that mechanically mounts components on the printed circuit board or the like is usually used. This makes it possible to efficiently perform the component mounting operation with high throughput. On the other hand, in recent years, along with demands for downsizing electronic devices and the complexity of circuit configuration, miniaturization of printed circuit boards and electronic parts to be mounted on them, and a wide variety of parts are progressing. . For example, it is also required that a plurality of types of minute electronic components are mounted in units of hundreds on a printed circuit board of several centimeters square.
 このような要求に対して、例えば、特開2001-111300号公報(特許文献1)には、部品を供給するための部品供給ユニットと、前記部品供給ユニットにより供給された前記部品を保持するための部品保持ユニットと、前記部品保持ユニットにより保持された前記部品の外形、位置を認識するための部品認識ユニットと、前記部品認識ユニットによる認識結果に基づいて、前記部品保持ユニットにより保持された前記部品を任意の位置に位置決めするための部品位置決めユニットとを備え、各ユニットが、前記部品や基板に応じた任意のユニットに交換・組み合わせ可能に構成されていることで、実装内容や実装規模に柔軟に対応して部品を基板に実装することができる小型で簡易な構成の部品実装ラインを提供することを可能とする技術が記載されている。 In response to such a request, for example, Japanese Patent Application Laid-Open No. 2001-111300 (Patent Document 1) discloses a component supply unit for supplying components and the component supplied by the component supply unit. The component holding unit, the component recognition unit for recognizing the external shape and position of the component held by the component holding unit, and the component holding unit based on the recognition result by the component recognition unit. It is equipped with a component positioning unit for positioning the component at an arbitrary position, and each unit can be exchanged and combined with an arbitrary unit according to the component or board, so that the mounting contents and mounting scale can be reduced. It is possible to provide a small and simple component mounting line that can flexibly mount components on a board That technology is described.
 さらに、例えば、特許第4457173号明細書(特許文献2)には、複数の装着ユニットの部品装着部の各々に、汎用装着ヘッドと、その汎用装着ヘッドよりも装着可能な電子回路部品の種類は少ないが装着能率が優れた高能率装着ヘッドとを含む複数種類の装着ヘッドを選択的に取り付け可能とし、かつ、複数の装着ユニットの各々において使用される装着ヘッドの種類を予め定められた規則に従って決定する装着ヘッド選択部を含み、かつ、その装着ヘッド選択部が、複数の装着ユニットによって生産予定のプリント回路板の生産が可能であり、かつ、汎用装着ヘッドの取付数が最も少なくなるように、装着ヘッドの種類を決定することで、それぞれ電子回路部品を回路基板に装着する複数の装着ユニットを直列に含む電子回路部品装着システムをさらに使い勝手の良いものとする技術が記載されている。 Furthermore, for example, in Japanese Patent No. 4457173 (Patent Document 2), a general-purpose mounting head and types of electronic circuit components that can be mounted from the general-purpose mounting head in each of the component mounting portions of a plurality of mounting units are described. A plurality of types of mounting heads, including a high-efficiency mounting head with a small but excellent mounting efficiency, can be selectively mounted, and the types of mounting heads used in each of the plurality of mounting units are in accordance with predetermined rules. A mounting head selection unit to be determined is included, and the mounting head selection unit can produce a printed circuit board to be produced by a plurality of mounting units, and the number of general-purpose mounting heads to be mounted is minimized. An electronic circuit component including a plurality of mounting units in series, each of which mounts an electronic circuit component on a circuit board by determining the type of mounting head Further techniques that have good usability wearing system is described.
特開2001-111300号公報JP 2001-111300 A 特許第4457173号明細書Japanese Patent No. 4457173
 上述した特許文献1や特許文献2などには、プリント基板等に対して複数種類の部品を機械的に装着する部品装着装置に係る従来技術が記載されている。しかしながら、これらの従来技術に係る部品装着装置では、例えば、多品種混在生産ラインのように多数の種類の部品を装着する必要がある場合、柔軟に対応することが可能ではあるものの、装着ユニットの交換や部品供給部のフィーダ交換等の段取り作業が必要となり、生産スループットが低下する。 Patent Document 1 and Patent Document 2 described above describe the prior art related to a component mounting apparatus that mechanically mounts a plurality of types of components on a printed circuit board or the like. However, in these component mounting apparatuses according to the prior art, for example, when it is necessary to mount a large number of types of components as in a multi-product mixed production line, it is possible to flexibly cope with the mounting unit. Setup work such as replacement and feeder replacement of the component supply unit is required, and production throughput is reduced.
 このような段取り作業を回避するためには、例えば、必要な部品種類を全て提供可能なように多数の装着ユニットを連結する方法が考えられる。しかしながら、装着ユニットの数が増えると、装着ユニット間のプリント基板の搬送や固定、基板位置の認識、部品の装着等の処理を何度も繰り返す必要が生じ、やはり生産スループットが低下する。一方で、この繰り返し処理の回数を減らすために、例えば、一つの装着ユニットの部品供給部のフィーダ数を増やすことも考えられる。しかしながら、その結果、一つの装着ユニットが大きくなることによる各部品装着ヘッドの移動距離の増加や、一つの装着ユニットにおいて同時に動作可能な部品装着ヘッド数の減少などにより、やはり生産スループットが低下するという課題がある。 In order to avoid such a setup operation, for example, a method of connecting a large number of mounting units so as to be able to provide all necessary component types can be considered. However, as the number of mounting units increases, it becomes necessary to repeat processes such as transporting and fixing printed boards between mounting units, recognizing board positions, and mounting parts, which also reduces the production throughput. On the other hand, in order to reduce the number of repetition processes, for example, it is conceivable to increase the number of feeders in the component supply unit of one mounting unit. However, as a result, the production throughput decreases due to an increase in the movement distance of each component mounting head due to an increase in one mounting unit and a decrease in the number of component mounting heads that can operate simultaneously in one mounting unit. There are challenges.
 そこで本発明の目的は、一つの装着ユニットで多数の部品種類を高スループットで装着可能な部品装着装置および部品装着方法を提供することにある。本発明の前記ならびにその他の目的と新規な特徴は、本明細書の記述および添付図面から明らかになるであろう。 Therefore, an object of the present invention is to provide a component mounting apparatus and a component mounting method capable of mounting a large number of component types with a single mounting unit at a high throughput. The above and other objects and novel features of the present invention will be apparent from the description of this specification and the accompanying drawings.
 本願において開示される発明のうち、代表的なものの概要を簡単に説明すれば、以下のとおりである。 Of the inventions disclosed in this application, the outline of typical ones will be briefly described as follows.
 本発明の代表的な実施の形態による部品装着装置は、部品供給部から供給される複数種類の部品を、対象物搬送路に固定された対象物に装着する部品装着装置であって、前記部品供給部と前記対象物搬送路との間に複数の部品受け渡しテーブルを有し、さらに、前記部品供給部と前記各部品受け渡しテーブルを含む領域の上方を移動可能な複数の部品取り出しヘッドと、前記部品受け渡しテーブルと前記対象物搬送路を含む領域の上方を相互に交差することなく移動可能な、前記部品受け渡しテーブルと同数の部品装着ヘッドとを有し、前記部品取り出しヘッドは、前記部品供給部から必要な部品を取り出して所定の前記部品受け渡しテーブルに配置するとともに、前記部品装着ヘッドは、前記各部品取り出しヘッドによって対応する前記部品受け渡しテーブルに配置された部品を取得して、前記対象物の所定の位置に装着することを特徴とするものである。 A component mounting apparatus according to a representative embodiment of the present invention is a component mounting apparatus that mounts a plurality of types of components supplied from a component supply unit on an object fixed to an object conveyance path, A plurality of component delivery tables between the supply unit and the object conveyance path; and a plurality of component pick-up heads movable above an area including the component supply unit and each of the component delivery tables; The component delivery table has the same number of component mounting heads as the component delivery table that can move without crossing over a region including the object delivery path and the region including the object conveyance path. The necessary components are taken out from the components and placed on the predetermined component delivery table, and the component mounting heads correspond to the component extraction heads. To obtain the parts disposed on the goods delivery table, is characterized in that mounted at the predetermined position of the object.
 本願において開示される発明のうち、代表的なものによって得られる効果を簡単に説明すれば以下のとおりである。 Among the inventions disclosed in the present application, effects obtained by typical ones will be briefly described as follows.
 すなわち、本発明の代表的な実施の形態によれば、多くの装着ユニット(モジュール)を連結することなく、一つの装着ユニットで多数の部品種類を高スループットで装着することが可能となる。 That is, according to the representative embodiment of the present invention, it is possible to mount a large number of component types with a high throughput with one mounting unit without connecting many mounting units (modules).
本発明の実施の形態1である部品装着装置の構成例について概要を示した上面図である。It is the top view which showed the outline | summary about the structural example of the component mounting apparatus which is Embodiment 1 of this invention. 本発明の実施の形態1における部品装着ヘッドの構成例について概要を示した斜視図である。It is the perspective view which showed the outline | summary about the structural example of the component mounting head in Embodiment 1 of this invention. 本発明の実施の形態1における部品装着ヘッドの構成例について概要を示した底面図である。It is the bottom view which showed the outline | summary about the structural example of the component mounting head in Embodiment 1 of this invention. 本発明の実施の形態1における部品装着ノズル組の構成例について概要を示した斜視図である。It is the perspective view which showed the outline | summary about the structural example of the component mounting nozzle group in Embodiment 1 of this invention. 本発明の実施の形態1における部品受け渡しテーブルの構成例について概要を示した斜視図である。It is the perspective view which showed the outline | summary about the structural example of the components delivery table in Embodiment 1 of this invention. 本発明の実施の形態1における部品取り出しヘッドの構成例について概要を示した斜視図である。It is the perspective view which showed the outline | summary about the structural example of the components pick-up head in Embodiment 1 of this invention. 本発明の実施の形態1における部品取り出しノズル組の構成例について概要を示した斜視図である。It is the perspective view which showed the outline | summary about the structural example of the component extraction nozzle group in Embodiment 1 of this invention. 本発明の実施の形態1における制御システムの構成例について概要を示した図である。It is the figure which showed the outline | summary about the structural example of the control system in Embodiment 1 of this invention. 本発明の実施の形態1における部品装着プログラムの処理の流れの例について概要を示したフローチャートである。It is the flowchart which showed the outline | summary about the example of the flow of a process of the component mounting program in Embodiment 1 of this invention. 本発明の実施の形態2における部品装着ノズル組の構成例について概要を示した斜視図である。It is the perspective view which showed the outline | summary about the structural example of the component mounting nozzle group in Embodiment 2 of this invention. 本発明の実施の形態3における部品装着ヘッドの構成例について概要を示した斜視図である。It is the perspective view which showed the outline | summary about the structural example of the component mounting head in Embodiment 3 of this invention. 本発明の実施の形態3における部品装着ノズル組の構成例について概要を示した斜視図である。It is the perspective view which showed the outline | summary about the structural example of the component mounting nozzle group in Embodiment 3 of this invention.
 以下、本発明の実施の形態を図面に基づいて詳細に説明する。なお、実施の形態を説明するための全図において、同一部には原則として同一の符号を付し、その繰り返しの説明は省略する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Note that components having the same function are denoted by the same reference symbols throughout the drawings for describing the embodiment, and the repetitive description thereof will be omitted.
 <実施の形態1>
 本発明の実施の形態1である部品装着装置は、例えば、プリント基板等の対象物に複数種類の電子部品等の部品を多数装着することを可能とする装置である。本実施の形態の部品装着装置は、従来技術のように、部品装着ヘッドが部品供給部から直接部品を取り出して対象物に装着するのではなく、部品供給部から部品を取り出す動作を専ら行う複数の部品取り出しヘッドと、部品取り出しヘッドが取り出した部品を配置する複数の部品受け渡しテーブルとを有し、部品装着ヘッドは、部品供給部からではなく部品受け渡しテーブルから部品を取得して対象物に装着するという構成を有する。
<Embodiment 1>
The component mounting apparatus according to the first embodiment of the present invention is an apparatus that enables a large number of components such as a plurality of types of electronic components to be mounted on an object such as a printed board. The component mounting apparatus according to the present embodiment, as in the prior art, does not have the component mounting head directly extract components from the component supply unit and mount them on the object. And a plurality of parts delivery tables for placing the parts taken out by the parts ejection head. The parts mounting head acquires parts from the parts delivery table instead of from the parts supply section and places them on the object. It has the composition of doing.
 このように、部品装着ヘッドに加えて部品取り出しヘッドを追加することで、部品の取り出しと装着の動作とを、部品受け渡しテーブルを介して同時並行的に行うことを可能とするとともに、各ヘッドの移動距離を従来技術における部品装着ヘッドの移動距離よりも短くすることができるため、部品の取り出しから装着までを短時間で行うことができ、生産スループットの改善を可能とする。 In this way, by adding a component picking head in addition to the component mounting head, it is possible to simultaneously perform component picking and mounting operations via the component delivery table, and Since the moving distance can be made shorter than the moving distance of the component mounting head in the prior art, it is possible to perform the process from taking out the component to mounting in a short time, and to improve the production throughput.
 また、本実施の形態の部品装着装置は、従来技術のように、部品装着ヘッドが吸着した複数の部品を1つずつ装着するのに加え、部品装着ヘッドが吸着した複数の部品を一度の動作で同時に複数装着することを可能とする。これにより、従来技術と比較して部品装着時の部品装着ヘッドの移動回数を低減することができ、生産スループットの向上を可能とする。 Further, the component mounting apparatus according to the present embodiment operates a plurality of components sucked by the component mounting head at a time in addition to mounting a plurality of components sucked by the component mounting head one by one as in the prior art. It is possible to install multiple at the same time. As a result, the number of movements of the component mounting head during component mounting can be reduced compared to the prior art, and production throughput can be improved.
 図1は、本実施の形態における部品装着装置の構成例について概要を示した上面図である。図1では、部品装着装置100において部品装着の動作を行う機構に係る部分の構成例を示しており、図中の水平方向をX軸方向、垂直方向をY軸方向としている。部品装着装置100は、例えば、部品供給部101、部品取り出しヘッド102、部品取り出しヘッドX軸駆動部103、部品取り出しヘッドY軸駆動部104、部品受け渡しテーブル105、取り出し部品認識カメラ106、装着部品認識カメラ107、部品装着ヘッド108、部品装着ヘッドY軸駆動部109、プリント基板搬送路110、および装置フレーム111を有する。 FIG. 1 is a top view showing an outline of a configuration example of a component mounting apparatus according to the present embodiment. FIG. 1 shows a configuration example of a portion related to a mechanism that performs a component mounting operation in the component mounting apparatus 100, and the horizontal direction in the drawing is the X-axis direction and the vertical direction is the Y-axis direction. The component mounting apparatus 100 includes, for example, a component supply unit 101, a component pickup head 102, a component pickup head X-axis drive unit 103, a component pickup head Y-axis drive unit 104, a component delivery table 105, a pickup component recognition camera 106, and a mounted component recognition. It has a camera 107, a component mounting head 108, a component mounting head Y-axis drive unit 109, a printed circuit board conveyance path 110, and an apparatus frame 111.
 図1の例では、部品を装着する対象のプリント基板を搬送・固定するプリント基板搬送路110に対して、Y軸方向の両側に複数(図1の例では4つずつ)の部品受け渡しテーブル105がX軸方向に沿って配置され、さらにその外側にフィーダにより電子部品を供給する部品供給部101が配置されている。各部品供給部101の上方には、部品供給部101のX軸方向に沿って部品取り出しヘッドX軸駆動部103がそれぞれ配置されている。 In the example of FIG. 1, a plurality of (four in the example of FIG. 1) component delivery tables 105 on both sides in the Y-axis direction with respect to the printed circuit board conveyance path 110 that conveys and fixes a printed circuit board on which a component is to be mounted. Are arranged along the X-axis direction, and further, a component supply unit 101 for supplying electronic components by a feeder is disposed on the outside thereof. Above each component supply unit 101, a component take-out head X-axis drive unit 103 is disposed along the X-axis direction of the component supply unit 101.
 また、プリント基板搬送路110の両側の、各部品供給部101と部品受け渡しテーブル105を含む領域の上方には、Y軸方向に沿って複数(図1の例では2つずつ)の部品取り出しヘッドY軸駆動部104が配置されており、それぞれに対して部品取り出しヘッド102が1つずつ取り付けられている。各部品取り出しヘッド102は、部品取り出しヘッドY軸駆動部104に沿って、部品供給部101と部品受け渡しテーブル105を含む領域の上方をY軸方向に移動可能なストロークを有する。また、各部品取り出しヘッドY軸駆動部104(およびこれに取り付けられた部品取り出しヘッド102)は、部品取り出しヘッドX軸駆動部103により、部品供給部101と各部品受け渡しテーブル105を含む領域の上方をX軸方向に移動可能なストロークを有する。 Also, a plurality of (two in the example of FIG. 1) component take-out heads along the Y-axis direction above the regions including the component supply units 101 and the component delivery table 105 on both sides of the printed circuit board conveyance path 110. A Y-axis drive unit 104 is arranged, and one component pick-up head 102 is attached to each of them. Each of the component pick-up heads 102 has a stroke that can move in the Y-axis direction above the region including the component supply unit 101 and the component delivery table 105 along the component pick-up head Y-axis drive unit 104. Also, each component take-out head Y-axis drive unit 104 (and the component take-out head 102 attached thereto) is located above the area including the component supply unit 101 and each component delivery table 105 by the component take-out head X-axis drive unit 103. Has a stroke movable in the X-axis direction.
 一方、プリント基板搬送路110の上方には、Y軸方向に沿って複数(図1の例では、プリント基板搬送路110の両側に配置された部品受け渡しテーブル105の対の数と同じ4つ)の部品装着ヘッドY軸駆動部109が配置されており、それぞれに対して部品装着ヘッド108が一対(2つ)取り付けられている。各部品装着ヘッド108は、各部品受け渡しテーブル105と対応しており、部品装着ヘッドY軸駆動部109に沿って、プリント基板搬送路110および対応する部品受け渡しテーブル105を含む領域の上方をY軸方向に移動可能なストロークを有する。 On the other hand, above the printed circuit board conveyance path 110, a plurality of pieces are provided along the Y-axis direction (in the example of FIG. 1, the same number as four pairs of component delivery tables 105 disposed on both sides of the printed circuit board conveyance path 110). The component mounting heads Y-axis drive unit 109 are arranged, and a pair (two) of component mounting heads 108 are attached to each. Each component mounting head 108 corresponds to each component delivery table 105. Along the component mounting head Y-axis drive unit 109, the Y-axis is located above the area including the printed circuit board conveyance path 110 and the corresponding component delivery table 105. It has a stroke that can move in the direction.
 なお、図1の例では、部品装着ヘッドY軸駆動部109の数を、プリント基板搬送路110の両側に配置された部品受け渡しテーブル105の対の数と同じ(図1の例では4つ)とし、1つの部品装着ヘッドY軸駆動部109につき2つの部品装着ヘッド108を取り付けるものとしているが、部品受け渡しテーブル105と同数の部品装着ヘッドY軸駆動部109を設けて、1つの部品装着ヘッドY軸駆動部109につき1つの部品装着ヘッド108を取り付けるようにしてもよい。 In the example of FIG. 1, the number of component mounting head Y-axis driving units 109 is the same as the number of pairs of component delivery tables 105 arranged on both sides of the printed circuit board conveyance path 110 (four in the example of FIG. 1). The two component mounting heads 108 are attached to one component mounting head Y-axis driving unit 109. However, the same number of component mounting heads Y-axis driving units 109 as the component delivery table 105 are provided to provide one component mounting head. One component mounting head 108 may be attached to the Y-axis drive unit 109.
 また、各部品受け渡しテーブル105に対して、部品受け渡しテーブル105と部品供給部101との間にそれぞれ取り出し部品認識カメラ106が配置されている。またプリント基板搬送路110と各部品受け渡しテーブル105との間にそれぞれ装着部品認識カメラ107が配置されている。 Also, for each component delivery table 105, a take-out component recognition camera 106 is arranged between the component delivery table 105 and the component supply unit 101. Further, a mounted component recognition camera 107 is disposed between the printed circuit board conveyance path 110 and each component delivery table 105.
 図1の例では、プリント基板搬送路110のY軸方向の両側に対称的に部品供給部101、部品取り出しヘッド102、部品取り出しヘッドX軸駆動部103、部品取り出しヘッドY軸駆動部104、部品受け渡しテーブル105、取り出し部品認識カメラ106、および装着部品認識カメラ107の各部を配置する構成とすることで、処理の並列度をより高め、生産スループットを向上させるとともに、装置構成の小型化を図っているが、プリント基板搬送路110の片側だけにこれら各部を有する構成であってもよい。また、X軸方向には、部品取り出しヘッドY軸駆動部104をプリント基板搬送路110の両側に2つずつ、部品装着ヘッドY軸駆動部109を4つ有する構成としているが、数はこれらに限られず、部品装着装置100の規模等に応じて適宜設定することができる。 In the example of FIG. 1, the component supply unit 101, the component take-out head 102, the component take-out head X-axis drive unit 103, the component take-out head Y-axis drive unit 104, and the components are symmetrically provided on both sides of the printed circuit board conveyance path 110 in the Y-axis direction. By arranging each part of the delivery table 105, the picked-up component recognition camera 106, and the mounted component recognition camera 107, the degree of parallelism of processing is further improved, the production throughput is improved, and the device configuration is reduced in size. However, the configuration may be such that each of these parts is provided only on one side of the printed circuit board conveyance path 110. Further, in the X-axis direction, the component take-out head Y-axis drive unit 104 has two components on each side of the printed circuit board conveyance path 110 and four component mounting heads Y-axis drive units 109. It is not restricted but can be set as appropriate according to the scale of the component mounting apparatus 100 and the like.
 図2は、本実施の形態における部品装着ヘッド108の構成例について概要を示した斜視図である。部品装着ヘッド108は、部品受け渡しテーブル105から複数の部品を同時に取得して、取得した部品をプリント基板搬送路110上のプリント基板に装着するものであり、例えば、部品装着ヘッドベース部201、プリント基板認識カメラ204、および複数(図2の例では8つ)の部品装着ノズル組205を有する。 FIG. 2 is a perspective view showing an outline of a configuration example of the component mounting head 108 in the present embodiment. The component mounting head 108 acquires a plurality of components simultaneously from the component delivery table 105 and mounts the acquired components on a printed circuit board on the printed circuit board conveyance path 110. For example, the component mounting head base unit 201, print A board recognition camera 204 and a plurality (eight in the example of FIG. 2) of component mounting nozzle sets 205 are provided.
 部品装着ヘッド108は、例えば、図1の例における部品装着ヘッドY軸駆動部109が有する部品装着ヘッドY軸駆動部ガイド202を介して部品装着ヘッドY軸駆動部109に取り付けられる。部品装着ヘッドY軸駆動部109は、例えば、部品装着ヘッドY軸駆動部送りねじ203を有し、これによって、部品装着ヘッドベース部201を介して部品装着ヘッド108全体を部品受け渡しテーブル105とプリント基板搬送路110の上方でY軸方向に移動可能なストロークを有する。 The component mounting head 108 is attached to the component mounting head Y-axis drive unit 109 via the component mounting head Y-axis drive unit guide 202 included in the component mounting head Y-axis drive unit 109 in the example of FIG. The component mounting head Y-axis drive unit 109 includes, for example, a component mounting head Y-axis drive unit feed screw 203, whereby the entire component mounting head 108 is printed with the component delivery table 105 via the component mounting head base unit 201. It has a stroke that can move in the Y-axis direction above the substrate transfer path 110.
 図3は、本実施の形態における部品装着ヘッド108の構成例について概要を示した底面図である。本実施の形態では、部品装着ヘッド108は、部品装着ヘッドベース部201の底面に2本1組の部品装着ノズルY軸ガイド206を複数組(図3の例では2組)並行に有しており、各組に対して部品装着ノズル組205がそれぞれ列状に複数(図3の例では各組について4つずつ)取り付けられている。各部品装着ノズル組205は、部品装着ノズルY軸ガイド206に沿ってY軸方向に移動可能なストロークを有する。なお、部品装着ノズルY軸ガイド206の組の数(部品装着ノズル組205の列の数)や、各組に対して取り付けられる部品装着ノズル組205の数は、図示した例に限らず、適宜設定することができる。また、図3の例では、部品装着ノズル組205を列状に配置しているが、配置の形状は特にこれに限られない。 FIG. 3 is a bottom view showing an outline of a configuration example of the component mounting head 108 in the present embodiment. In the present embodiment, the component mounting head 108 has a plurality of sets of two component mounting nozzle Y-axis guides 206 (two sets in the example of FIG. 3) in parallel on the bottom surface of the component mounting head base portion 201. In addition, a plurality of component mounting nozzle groups 205 are attached to each group in a row (four in each example in the example of FIG. 3). Each component mounting nozzle set 205 has a stroke that can move in the Y-axis direction along the component mounting nozzle Y-axis guide 206. The number of sets of component mounting nozzle Y-axis guides 206 (the number of rows of component mounting nozzle sets 205) and the number of component mounting nozzle groups 205 attached to each set are not limited to the illustrated example, and may be appropriately selected. Can be set. In the example of FIG. 3, the component mounting nozzle sets 205 are arranged in a row, but the arrangement shape is not particularly limited thereto.
 図4は、本実施の形態における部品装着ノズル組205の構成例について概要を示した斜視図である。部品装着ノズル組205は、部品受け渡しテーブル105上に配置された部品を吸着等により取得して、プリント基板上の所定の位置に装着するノズルであり、例えば、部品装着ノズルY軸駆動部207、部品装着ノズルY軸ベース部208、部品装着ノズルX軸駆動部209、部品装着ノズルX軸ベース部210、部品装着ノズル回転機構部211、部品装着ノズル上下駆動部212、部品装着ノズル本体213を有する。 FIG. 4 is a perspective view showing an outline of a configuration example of the component mounting nozzle set 205 in the present embodiment. The component mounting nozzle set 205 is a nozzle that acquires components placed on the component delivery table 105 by suction or the like and mounts them at a predetermined position on the printed circuit board. For example, the component mounting nozzle Y-axis drive unit 207, A component mounting nozzle Y-axis base unit 208, a component mounting nozzle X-axis drive unit 209, a component mounting nozzle X-axis base unit 210, a component mounting nozzle rotating mechanism unit 211, a component mounting nozzle vertical drive unit 212, and a component mounting nozzle main body 213 are included. .
 部品装着ノズル組205は、部品装着ノズルY軸ベース部208および部品装着ノズルY軸ガイド206を介して、図2、図3に示すように、部品装着ヘッド108の底面に支持され、部品装着ノズルY軸駆動部207によって、部品装着ノズルY軸ガイド206に沿ってY軸方向に移動可能なストロークを有する。また、部品装着ノズルY軸ベース部208の下部に部品装着ノズルX軸駆動部209を介して取り付けられた部品装着ノズルX軸ベース部210は、部品装着ノズルX軸駆動部209に沿ってX軸方向に移動可能なストロークを有する。すなわち、これらの移動により、部品装着ノズル本体213の位置をX軸方向、Y軸方向に移動させて微調整することが可能である。 The component mounting nozzle set 205 is supported on the bottom surface of the component mounting head 108 via the component mounting nozzle Y-axis base portion 208 and the component mounting nozzle Y-axis guide 206, as shown in FIGS. The Y-axis drive unit 207 has a stroke that can move in the Y-axis direction along the component mounting nozzle Y-axis guide 206. Further, the component mounting nozzle X-axis base unit 210 attached to the lower part of the component mounting nozzle Y-axis base unit 208 via the component mounting nozzle X-axis driving unit 209 has an X-axis along the component mounting nozzle X-axis driving unit 209. It has a stroke that can move in the direction. That is, by these movements, it is possible to finely adjust the position of the component mounting nozzle body 213 by moving it in the X-axis direction and the Y-axis direction.
 さらに、部品装着ノズル本体213は、部品装着ノズル回転機構部211および部品装着ノズル上下駆動部212を介して部品装着ノズルX軸ベース部210に取り付けられている。これらにより、部品装着ノズル本体213は、XY平面上で回転可能であり、また、上下方向に移動可能なストロークを有する。すなわち、これらの移動等により、部品装着ノズル本体213の先端に吸着等(例えば空気圧等を利用)により保持された部品の姿勢を調整し、プリント基板搬送路110上のプリント基板の所定の位置で解放することで部品を装着することが可能である。この部品装着ノズル本体213は、装着する部品の種類等に応じて異なる特性のものを適宜付け替えることが可能である。 Furthermore, the component mounting nozzle main body 213 is attached to the component mounting nozzle X-axis base unit 210 via the component mounting nozzle rotating mechanism unit 211 and the component mounting nozzle vertical drive unit 212. Accordingly, the component mounting nozzle body 213 can rotate on the XY plane and has a stroke that can move in the vertical direction. That is, by these movements and the like, the posture of the component held by suction or the like (for example, using air pressure or the like) is adjusted at the tip of the component mounting nozzle main body 213, and is adjusted at a predetermined position of the printed circuit board on the printed circuit board conveyance path 110. It is possible to mount a part by releasing it. The component mounting nozzle body 213 can be appropriately replaced with one having different characteristics depending on the type of component to be mounted.
 なお、図4の例に示すように、本実施の形態では、部品装着ノズル組205において、部品を取得して保持し、装着する部材(部品装着部材)として、部品を吸着して保持するノズルを用いているが、部品装着部材はこれに限らず、例えば、部品を挟んで取得して保持するチャック等を用いることも可能である。また、図4の例では、例えば、部品装着ノズルY軸駆動部207は、部品装着ノズル組205を部品装着ノズルY軸ガイド206に沿って移動させるためにラックアンドピニオン機構を用いているが、これに限らず、他の各駆動部も含め、例えば、ピエゾアクチュエーターやリニアモーターなどの公知の各種技術を適宜利用することができる。 As shown in the example of FIG. 4, in the present embodiment, in the component mounting nozzle set 205, a nozzle that acquires and holds a component and sucks and holds the component as a member to be mounted (component mounting member). However, the component mounting member is not limited to this, and for example, a chuck that acquires and holds the component may be used. In the example of FIG. 4, for example, the component mounting nozzle Y-axis driving unit 207 uses a rack and pinion mechanism to move the component mounting nozzle set 205 along the component mounting nozzle Y-axis guide 206. However, the present invention is not limited to this, and various known techniques such as a piezo actuator and a linear motor can be used as appropriate, including other driving units.
 従来の部品装着ヘッドは、例えば円形であり、1つの部品装着ヘッドに、部品装着のためのノズルを円状に複数配置する構成をとっており、1つの部品装着ヘッドは同時に複数の部品を吸着することが可能となっている。しかしながら、これらの部品をプリント基板等の対象物に装着する際には、例えば円形の部品装着ヘッドを回転させながら、一度に1つずつ位置決めをして装着することになる。従って、部品装着ヘッドが吸着した全ての部品を装着するためには、原則として吸着した部品数と同じ回数分、部品装着ヘッドの装着位置への移動と部品装着の動作を繰り返す必要がある。 A conventional component mounting head is, for example, circular, and has a configuration in which a plurality of nozzles for component mounting are arranged in a circle on one component mounting head, and one component mounting head simultaneously adsorbs a plurality of components. It is possible to do. However, when these components are mounted on an object such as a printed circuit board, the components are positioned and mounted one at a time while rotating, for example, a circular component mounting head. Therefore, in order to mount all the components sucked by the component mounting head, in principle, it is necessary to repeat the movement of the component mounting head to the mounting position and the component mounting operation by the same number of times as the number of the sucked components.
 一方で、本実施の形態では、部品装着ヘッド108において、複数の部品装着ノズル組205が、それぞれ個別に独立して位置や姿勢を微調整することができるため、同時に複数(種類)の部品を装着することが可能である。従って、従来の部品装着ヘッドと比較して、部品装着ヘッド108の移動回数を削減することができ、生産スループットを向上させることができる。 On the other hand, in the present embodiment, in the component mounting head 108, a plurality of component mounting nozzle groups 205 can finely adjust the position and orientation independently of each other. It is possible to install. Therefore, compared with the conventional component mounting head, the number of movements of the component mounting head 108 can be reduced, and the production throughput can be improved.
 図5は、本実施の形態における部品受け渡しテーブル105の構成例について概要を示した斜視図である。部品受け渡しテーブル105は、部品供給部101とプリント基板搬送路110との間で、1サイクルで装着する部品の受け渡しを行うためのキャッシュ的な機能を有するテーブルであり、例えば、複数(図5の例では8つ)の部品保持テーブル301、部品吸着孔302、および部品保持テーブル上下駆動部303を有している。 FIG. 5 is a perspective view showing an outline of a configuration example of the component delivery table 105 in the present embodiment. The component delivery table 105 is a table having a cache function for delivering components to be mounted in one cycle between the component supply unit 101 and the printed circuit board conveyance path 110. For example, a plurality of (see FIG. In the example, there are eight component holding tables 301, a component suction hole 302, and a component holding table vertical drive unit 303.
 各部品保持テーブル301は、例えば、部品吸着孔302により、受け渡しを行う部品を吸着(例えば空気圧等を利用)することでテーブル上に保持する。このとき、保持する部品の高さや大きさに合わせて、部品保持テーブル上下駆動部303により、部品保持テーブル301の上下方向の位置をそれぞれ微調整することが可能である。 Each component holding table 301 is held on the table by, for example, sucking (for example, using air pressure or the like) the component to be delivered through the component suction hole 302. At this time, the vertical position of the component holding table 301 can be finely adjusted by the component holding table vertical drive unit 303 according to the height and size of the component to be held.
 部品保持テーブル301の数は、部品装着ヘッド108が有する部品装着ノズル組205の数と同数であり、各部品保持テーブル301の配列および間隔は、部品装着ヘッド108における各部品装着ノズル組205の配列および間隔に対応させる。すなわち、部品装着ヘッド108における各部品装着ノズル組205の原点位置(初期位置)の配列および間隔と一致させる。これにより、部品装着ヘッド108は、各部品装着ノズル組205により、部品受け渡しテーブル105の各部品保持テーブル301上に保持された部品を同時に取得することが可能である。 The number of the component holding tables 301 is the same as the number of the component mounting nozzle groups 205 included in the component mounting head 108, and the arrangement and interval of the component holding tables 301 are the arrangement of the component mounting nozzle groups 205 in the component mounting head 108. And correspond to the interval. That is, the arrangement and interval of the origin positions (initial positions) of the component mounting nozzle groups 205 in the component mounting head 108 are made to coincide with each other. As a result, the component mounting head 108 can simultaneously acquire the components held on each component holding table 301 of the component delivery table 105 by each component mounting nozzle set 205.
 図6は、本実施の形態における部品取り出しヘッド102の構成例について概要を示した斜視図である。部品取り出しヘッド102は、部品供給部101から必要な複数の部品を取り出して、部品受け渡しテーブル105の各部品保持テーブル301に同時に配置するものであり、例えば、部品取り出しヘッドベース部304、および複数(図6の例では8つ)の部品取り出しノズル組305を有する。 FIG. 6 is a perspective view showing an outline of a configuration example of the component picking head 102 in the present embodiment. The component take-out head 102 takes out a plurality of necessary components from the component supply unit 101 and simultaneously arranges them on each component holding table 301 of the component delivery table 105. For example, the component take-out head base unit 304 and a plurality of ( In the example of FIG. 6, there are 8) component takeout nozzle sets 305.
 部品取り出しヘッドベース部304は、例えば、部品取り出しヘッドY軸駆動部104に取り付けられ、これにより、部品取り出しヘッドベース部304を介して、部品取り出しヘッド102全体を、部品供給部101と部品受け渡しテーブル105を含む領域の上方でY軸方向に移動可能なストロークを有する。一方、図1に示すように、部品取り出しヘッドY軸駆動部104は、部品取り出しヘッドX軸駆動部103によりX軸方向に移動可能なストロークを有する。これらにより、部品取り出しヘッド102(およびこれに取り付けられた部品取り出しノズル組305)は、部品供給部101上を移動し、さらに複数の部品受け渡しテーブル105上へ移動可能なストロークを有する。 The component pick-up head base unit 304 is attached to, for example, the component pick-up head Y-axis drive unit 104, whereby the entire component pick-up head 102 is connected to the component supply unit 101 and the component transfer table via the component pick-up head base unit 304. It has a stroke that can move in the Y-axis direction above the region including 105. On the other hand, as shown in FIG. 1, the component picking head Y-axis driving unit 104 has a stroke that can be moved in the X-axis direction by the component picking head X-axis driving unit 103. As a result, the component pick-up head 102 (and the component pick-up nozzle set 305 attached thereto) moves on the component supply unit 101 and further has a stroke that can be moved onto a plurality of component delivery tables 105.
 部品取り出しヘッド102が有する部品取り出しノズル組305の数は、部品受け渡しテーブル105が有する部品保持テーブル301の数と同数であり、各部品取り出しノズル組305の原点位置(初期位置)の配列および間隔は、部品受け渡しテーブル105における各部品保持テーブル301の配列および間隔と一致させる。これにより、部品取り出しヘッド102は、各部品取り出しノズル組305により、部品供給部101から取り出した部品を部品受け渡しテーブル105の各部品保持テーブル301上に同時に配置することが可能である。 The number of component extraction nozzle groups 305 that the component extraction head 102 has is the same as the number of component holding tables 301 that the component delivery table 105 has, and the arrangement and interval of the origin positions (initial positions) of the component extraction nozzle groups 305 are as follows. The arrangement and interval of each component holding table 301 in the component delivery table 105 are matched. As a result, the component take-out head 102 can simultaneously place the components taken out from the component supply unit 101 on each component holding table 301 of the component delivery table 105 by each component take-out nozzle set 305.
 図7は、本実施の形態における部品取り出しノズル組305の構成例について概要を示した斜視図である。部品取り出しノズル組305は、部品供給部101により供給される部品を吸着等により取り出して、部品受け渡しテーブル105の所定の部品保持テーブル301上に配置するノズルであり、例えば、部品取り出しノズル回転機構部306、部品取り出しノズル上下駆動部307、部品取り出しノズル本体308を有する。 FIG. 7 is a perspective view showing an outline of a configuration example of the component picking nozzle set 305 in the present embodiment. The component take-out nozzle set 305 is a nozzle that takes out components supplied by the component supply unit 101 by suction or the like and places them on a predetermined component holding table 301 of the component delivery table 105. For example, the component take-out nozzle rotation mechanism unit 306, a component take-out nozzle vertical drive unit 307, and a component take-out nozzle main body 308.
 部品取り出しノズル本体308は、部品取り出しノズル回転機構部306および部品取り出しノズル上下駆動部307を介して部品取り出しヘッドベース部304に取り付けられている。これらにより、部品取り出しノズル本体308は、XY平面上で回転可能であり、また、上下方向に移動可能なストロークを有する。すなわち、これらの移動等により、部品取り出しノズル本体308の先端に吸着等(例えば空気圧等を利用)により保持された部品の姿勢を調整し、部品受け渡しテーブル105の所定の部品保持テーブル301上に部品を配置することが可能である。この部品取り出しノズル本体308は、取り出す部品の種類等に応じて異なる特性のものを適宜付け替えることが可能である。 The component ejection nozzle body 308 is attached to the component ejection head base unit 304 via the component ejection nozzle rotation mechanism unit 306 and the component ejection nozzle vertical drive unit 307. Accordingly, the component pick-up nozzle body 308 can rotate on the XY plane and has a stroke that can move in the vertical direction. That is, by such movement or the like, the posture of the component held by suction or the like (for example, using air pressure or the like) is adjusted at the tip of the component pick-up nozzle body 308, and the component is placed on a predetermined component holding table 301 of the component delivery table 105. Can be arranged. The component take-out nozzle body 308 can be appropriately replaced with one having different characteristics depending on the type of the component to be taken out.
 なお、図7の例に示すように、本実施の形態では、部品取り出しノズル組305において、部品を取り出して保持し、配置する部材(部品取り出し部材)として、部品を吸着して保持するノズルを用いているが、上記の部品装着ノズル組205の場合と同様に、部品取り出し部材はこれに限らず、例えば、部品を挟んで取り出して保持するチャック等を用いることも可能である。 In the present embodiment, as shown in the example of FIG. 7, in the component take-out nozzle set 305, a nozzle that picks up and holds a component is used as a member (component take-out member) that takes out and holds the component and arranges it. However, as in the case of the component mounting nozzle set 205 described above, the component takeout member is not limited to this, and for example, a chuck that takes out and holds the component may be used.
 また、部品供給部101から部品を取り出して部品受け渡しテーブル105に配置する際の部品の位置決めの精度は、部品受け渡しテーブル105から部品を取得してプリント基板に装着する際の精度ほど高いものは要求されず、これより低いものであってもよい。その代わり、部品取り出しヘッド102の移動速度や位置決めの速度、部品の吸着や配置の処理速度を上げることで、部品装着ヘッド108よりも少ない数の部品取り出しヘッド102で素早く効率的に部品を部品受け渡しテーブル105上に配置することを図る。 Further, the accuracy of positioning of the component when the component is taken out from the component supply unit 101 and placed on the component delivery table 105 is required to be higher than the accuracy when the component is obtained from the component delivery table 105 and mounted on the printed circuit board. It may not be lower than this. Instead, by increasing the moving speed and positioning speed of the part picking head 102 and the processing speed of picking up and arranging the parts, the parts can be delivered quickly and efficiently with a smaller number of part picking heads 102 than the part mounting head 108. It is intended to be placed on the table 105.
 また、本実施の形態では、部品取り出しヘッド102を上記の図6、図7に示したような構成として、各部品取り出しノズル組305が吸着した部品を同時に部品受け渡しテーブル105に配置することが可能な構成としているが、十分な処理速度で部品供給部101から部品を取り出して部品受け渡しテーブル105に配置することが可能なものであれば、部品取り出しヘッド102については従来技術における部品装着ヘッドと同様のものを用いることも可能である。 In the present embodiment, the component picking head 102 is configured as shown in FIGS. 6 and 7, and the components picked up by the component picking nozzle groups 305 can be simultaneously placed on the component delivery table 105. However, if the component can be taken out from the component supply unit 101 at a sufficient processing speed and placed on the component delivery table 105, the component pickup head 102 is the same as the component mounting head in the prior art. It is also possible to use.
 図8は、本実施の形態における部品装着装置100の制御システムの構成例について概要を示した図である。制御システム400は、例えば、MPU(Micro-Processing Unit)401、RAM(Random Access Memory)402、ROM(Read Only Memory)403、インターフェイス404、外部記憶装置405、LCD(Liquid Crystal Display)タッチパネル406、バーコードリーダ407、プリント基板認識画像処理回路408、プリント基板認識カメラ204、部品認識画像処理回路409、取り出し部品認識カメラ106、装着部品認識カメラ107などを有する。 FIG. 8 is a diagram showing an outline of a configuration example of a control system of the component mounting apparatus 100 according to the present embodiment. The control system 400 includes, for example, an MPU (Micro-Processing Unit) 401, a RAM (Random Access Memory) 402, a ROM (Read Only Memory) 403, an interface 404, an external storage device 405, an LCD (Liquid Crystal Display) touch panel 406, a bar, and the like. A code reader 407, a printed circuit board recognition image processing circuit 408, a printed circuit board recognition camera 204, a component recognition image processing circuit 409, a picked up component recognition camera 106, a mounted component recognition camera 107, and the like.
 また、図1~図7に示した各部の駆動回路およびその駆動部として、部品供給部駆動回路410、部品供給部駆動部415、部品取り出しヘッド・ノズル駆動回路411、部品取り出しヘッド・ノズル駆動部416、部品受け渡しテーブル駆動回路412、部品受け渡しテーブル駆動部417、部品装着ヘッド・ノズル駆動回路413、部品装着ヘッド・ノズル駆動部418、プリント基板搬送路駆動回路414、およびプリント基板搬送路駆動部419などを有する。 1 to FIG. 7 as a drive circuit and a drive unit thereof, a component supply unit drive circuit 410, a component supply unit drive unit 415, a component take-out head / nozzle drive circuit 411, and a component take-out head / nozzle drive unit. 416, a component delivery table drive circuit 412, a component delivery table drive unit 417, a component mounting head / nozzle drive circuit 413, a component mounting head / nozzle drive unit 418, a printed circuit board transport path drive circuit 414, and a printed circuit board transport path drive unit 419. Etc.
 制御システム400の電源が投入されると、ROM403に収められた起動プログラムがMPU401により実行される。起動処理では、インターフェイス404に接続された各装置や回路をまず初期化し、その後、各駆動部が動作して、部品供給部101、部品取り出しヘッド102、部品受け渡しテーブル105、および部品装着ヘッド108の各機構部を所定の待機位置に停止させる。その後、外部記憶装置405に保持されている部品装着プログラムがMPU401により実行される。部品装着プログラムは、バーコードリーダ407等による部品供給情報の入力や、LCDタッチパネル406による生産するプリント基板の型式や枚数、生産の開始指示等の入力を受け付けるための待ち状態となり、生産の開始指示を受け付けると、以下の処理フローに従ってプリント基板に部品を装着する処理を開始する。 When the control system 400 is powered on, the startup program stored in the ROM 403 is executed by the MPU 401. In the startup process, each device or circuit connected to the interface 404 is first initialized, and then each driving unit operates to operate the component supply unit 101, the component pick-up head 102, the component delivery table 105, and the component mounting head 108. Each mechanism is stopped at a predetermined standby position. Thereafter, the component mounting program held in the external storage device 405 is executed by the MPU 401. The component mounting program enters a waiting state for receiving input of component supply information by the barcode reader 407 or the like, input of the type and number of printed circuit boards to be produced by the LCD touch panel 406, production start instruction, etc. Is received, the process of mounting the component on the printed circuit board is started according to the following processing flow.
 図9は、本実施の形態における部品装着プログラムの処理の流れの例について概要を示したフローチャートである。ここでは、1枚のプリント基板に部品を装着する場合の処理の流れの例について説明する。従って、複数のプリント基板への部品の装着を連続して実行するには、図9の処理フローに示した一連の処理を適宜繰り返すことになる。 FIG. 9 is a flowchart showing an outline of an example of the flow of processing of the component mounting program in the present embodiment. Here, an example of the flow of processing when a component is mounted on one printed board will be described. Therefore, in order to continuously mount components on a plurality of printed boards, a series of processes shown in the process flow of FIG. 9 is repeated as appropriate.
 まず、部品装着処理を開始する前に、初期処理として、部品装着装置100の操作担当者(以下では単に“ユーザ”と記載する場合がある)から各種の設定情報の入力を受け付けて外部記憶装置405に保持しておく(S01)。例えば、部品型式ごとの部品の寸法、使用可能な部品取り出しノズル本体308や部品装着ノズル本体213の種類、部品取り出しヘッド102や部品装着ヘッド108で部品を運搬する際のX軸およびY軸方向の速度や加速度、各上下駆動部の速度や加速度、取り出し部品認識カメラ106や装着部品認識カメラ107の撮像方法、および部品認識画像処理回路409による画像認識方法などの情報を含む部品情報を外部記憶装置405に保持しておく。 First, before starting the component mounting process, as an initial process, input of various setting information is received from an operator in charge of the component mounting apparatus 100 (hereinafter sometimes simply referred to as “user”), and the external storage device It is held at 405 (S01). For example, the dimensions of parts for each part model, the types of usable part ejection nozzle body 308 and part mounting nozzle body 213, and the X-axis and Y-axis directions for transporting parts by the part ejection head 102 and the part mounting head 108 Component information including information such as speed and acceleration, speed and acceleration of each vertical drive unit, imaging method of the picked-up component recognition camera 106 and mounted component recognition camera 107, and an image recognition method by the component recognition image processing circuit 409, etc. Held at 405.
 また、プリント基板に装着する部品をユーザが予め部品供給部101に配置し、部品メーカから供給される部品フィーダに貼付された部品型式情報を、ユーザがバーコードリーダ407によって読み取る、もしくはLCDタッチパネル406を介して入力する等により、どの型式の部品が部品供給部101のどの位置に配置されているかの情報を取得する。当該情報と上記の部品情報とに基づいて、部品型式ごとに、部品取り出しヘッド102の各部品取り出しノズル組305が部品供給部101から部品を取り出す際の停止座標を予め計算し、外部記憶装置405に保存しておく。 In addition, a user places components to be mounted on the printed circuit board in the component supply unit 101 in advance, and the user reads the component type information attached to the component feeder supplied from the component manufacturer by the barcode reader 407, or the LCD touch panel 406. For example, information on which type of component is located at which position in the component supply unit 101 is acquired. Based on this information and the above-described component information, for each component type, the stop coordinates when each component extraction nozzle set 305 of the component extraction head 102 extracts components from the component supply unit 101 are calculated in advance, and the external storage device 405 is obtained. Save to.
 また、プリント基板の型式ごとに、プリント基板の寸法、プリント基板搬送路110上でプリント基板を固定する位置、プリント基板の座標原点位置、プリント基板に付された認識マークのプリント基板の原点からの座標、プリント基板に装着する部品の型式、装着座標および角度等の情報を含むプリント基板設計情報についても、同様に外部記憶装置405に保存しておく。 In addition, for each printed circuit board model, the dimensions of the printed circuit board, the position where the printed circuit board is fixed on the printed circuit board conveyance path 110, the coordinate origin position of the printed circuit board, and the recognition mark attached to the printed circuit board from the origin of the printed circuit board. Similarly, the printed circuit board design information including information such as coordinates, part types to be mounted on the printed circuit board, mounting coordinates, and angles is also stored in the external storage device 405.
 プリント基板への部品装着は、後述するように、部品取り出しヘッド102が部品供給部101から指定された部品を取り出し、部品受け渡しテーブル105に配置する部品取り出しサイクルと、部品装着ヘッド108が部品受け渡しテーブル105上の部品を吸着する部品吸着サイクルと、吸着した部品をプリント基板搬送路110上のプリント基板の指定された位置に運んで装着する部品装着サイクルとを、指定された部品を全てプリント基板に装着するまで繰り返すことにより実現される。 As will be described later, component mounting on the printed circuit board is performed by a component pick-up cycle in which the component pick-up head 102 picks up a specified component from the component supply unit 101 and places it on the component transfer table 105, and the component mounting head 108 has a component transfer table. 105, a component suction cycle for sucking the components on 105, and a component mounting cycle for transporting and mounting the sucked components to a specified position on the printed circuit board on the printed circuit board conveyance path 110. It is realized by repeating until it is installed.
 ここで、各部品装着ヘッド108についての、各部品装着サイクルにおける装着部品の型式、プリント基板上の装着座標および部品の向き、使用する部品装着ノズル組205、各部品装着ノズルY軸駆動部207および部品装着ノズルX軸駆動部209の駆動距離等の情報を部品装着サイクル情報として予め外部記憶装置405に保存しておく。また、各部品装着ヘッド108についての、各部品吸着サイクルにおける吸着部品の型式、および部品受け渡しテーブル105から装着部品認識カメラ107を経由して各部品装着サイクルにおける停止座標に至るまでの移動経路等の情報を部品吸着サイクル情報として予め外部記憶装置405に保存しておく。 Here, for each component mounting head 108, the model of the mounted component in each component mounting cycle, the mounting coordinates and the component orientation on the printed circuit board, the component mounting nozzle set 205 to be used, each component mounting nozzle Y-axis drive unit 207, and Information such as the driving distance of the component mounting nozzle X-axis drive unit 209 is stored in advance in the external storage device 405 as component mounting cycle information. In addition, for each component mounting head 108, the type of suction component in each component suction cycle, the movement path from the component delivery table 105 to the stop coordinates in each component mounting cycle via the mounting component recognition camera 107, etc. The information is stored in advance in the external storage device 405 as component suction cycle information.
 また、各部品装着ヘッド108が各部品吸着サイクルにおいて部品受け渡しテーブル105から吸着する部品は、上述したように、部品取り出しヘッド102が予め部品供給部101から取り出し、部品受け渡しテーブル105へ配列する。このときの、各部品取り出しヘッド102が取り出す部品の順番、部品供給部101上の部品の取り出し位置、使用する部品取り出しノズル組305、部品取り出しノズル本体308の種類、部品供給部101から取り出し部品認識カメラ106を経由して部品受け渡しテーブル105に至るまでの移動経路等の情報を部品取り出しサイクル情報として予め外部記憶装置405に保存しておく。 Also, the components picked up from the component delivery table 105 in each component suction cycle by each component mounting head 108 are taken out from the component supply unit 101 in advance by the component take-out head 102 and arranged in the component delivery table 105 as described above. At this time, the order of the parts to be picked up by each of the parts picking heads 102, the picking position of the parts on the part supply unit 101, the type of the part pickup nozzle 305 to be used, the type of the part pickup nozzle body 308, and the recognition of the parts taken out from the part supply unit 101 Information such as the movement route to the parts delivery table 105 via the camera 106 is stored in the external storage device 405 in advance as part extraction cycle information.
 各種設定情報が外部記憶装置405に保持された状態で、ユーザが、生産するプリント基板を特定する情報として型式等の情報をLCDタッチパネル406を介して入力し、生産開始を指示すると、プリント基板への部品の装着による生産を開始する(S02)。生産を開始すると、まず、指定されたプリント基板の型式について、予め外部記憶装置405に保持しているプリント基板設計情報を読み込んで、RAM402に保持する(S03)。次に、読み込んだプリント基板設計情報に定義されたプリント基板の固定位置の情報に従って、プリント基板をプリント基板搬送路110上で搬送し、指定された固定位置にプリント基板を固定する(S04)。 When various setting information is held in the external storage device 405, the user inputs information such as a model via the LCD touch panel 406 as information for specifying a printed circuit board to be produced, and instructs the start of production. Production by mounting the parts is started (S02). When production is started, first, the printed circuit board design information held in the external storage device 405 in advance for the designated printed circuit board model is read and stored in the RAM 402 (S03). Next, the printed circuit board is conveyed on the printed circuit board conveyance path 110 according to the information on the fixed position of the printed circuit board defined in the read printed circuit board design information, and the printed circuit board is fixed to the designated fixed position (S04).
 その後、当該プリント基板に部品を装着する処理として、上述した部品取り出しサイクルと、部品吸着サイクルおよび部品装着サイクルとを同時並行的に実行する。まず、部品取り出しサイクルを開始するために、部品取り出しヘッド102ごとに、外部記憶装置405に保存している部品取り出しサイクル情報をRAM402に読み込み(S11)、この情報に基づいて、部品供給部101に配置された部品を指定された順番で指定された部品取り出しノズル組305により順次吸着して取り出す(S12)。部品取り出しヘッド102が1回の部品取り出しサイクルで取り出すべき部品を全て取り出すと、部品取り出しヘッド102を取り出し部品認識カメラ106上に移動し、取り出した部品を撮像して部品認識画像処理回路409によって取り出し時の部品の吸着位置、回転等の姿勢を計算し、結果をRAM402に保持する(S13)。 Thereafter, as the process of mounting the component on the printed circuit board, the above-described component pick-up cycle, component suction cycle, and component mounting cycle are executed in parallel. First, in order to start a component extraction cycle, component extraction cycle information stored in the external storage device 405 is read into the RAM 402 for each component extraction head 102 (S11), and the component supply unit 101 is based on this information. The arranged parts are sequentially picked up and taken out by the designated part take-out nozzle set 305 in the designated order (S12). When the parts picking head 102 picks up all the parts to be picked up in one part picking cycle, the parts picking head 102 is moved onto the picking up part recognition camera 106, picked up the picked up parts and picked up by the parts recognition image processing circuit 409. At this time, the component suction position, orientation such as rotation, etc. are calculated, and the result is stored in the RAM 402 (S13).
 その後、取り出した部品の運搬先として指定された部品受け渡しテーブル105上に、部品装着ヘッド108が存在しないこと、およびプリント基板にまだ装着されていない部品が残っていないことを確認して、部品取り出しヘッド102を当該部品受け渡しテーブル105上に移動させ、取り出した部品を配置する(S14)。具体的には、例えば、部品取り出しヘッドX軸駆動部103と部品取り出しヘッドY軸駆動部104により、部品取り出しヘッド102(および各部品取り出しノズル組305)が指定された部品受け渡しテーブル105(および各部品保持テーブル301)の上方に来るようX軸方向/Y軸方向の位置決めを行う。さらに、ステップS13で検出した部品の姿勢に係る情報を使用して、各部品取り出しノズル組305が吸着した部品について、それぞれ部品取り出しノズル回転機構部306により姿勢の回転補正を行う。 After that, it is confirmed that there is no component mounting head 108 on the component delivery table 105 designated as the transport destination of the extracted components and that there are no components that have not been mounted on the printed circuit board. The head 102 is moved onto the component delivery table 105, and the removed component is placed (S14). Specifically, for example, the component delivery table 105 (and each of the component ejection nozzle sets 305) in which the component ejection head 102 (and each component ejection nozzle set 305) is designated by the component ejection head X-axis drive unit 103 and the component ejection head Y-axis drive unit 104. Positioning in the X-axis direction / Y-axis direction is performed so as to be above the component holding table 301). Further, using the information related to the posture of the component detected in step S13, the rotation of the posture is corrected by the component pickup nozzle rotating mechanism 306 for each component picked up by each component pickup nozzle set 305.
 さらに、外部記憶装置405に保持している対象部品の高さ情報に基づいて、各部品取り出しノズル上下駆動部307を駆動して上下方向の位置を調節し、部品保持テーブル301上に同時に部品を配置する。このとき、各部品取り出しノズル組305の降下に合わせて、部品保持テーブル上下駆動部303を駆動して部品配置時の衝撃を吸収するようにしてもよい。また、部品保持テーブル301の素材を衝撃を吸収可能なものとするようにしてもよい。配置された部品は、部品吸着孔302により吸着することで当該位置に固定する。部品吸着孔302により部品を吸着した後、配置された部品の高さが概略同じとなる(各部品の頂点部分が概略同一平面上に来る)ように、部品保持テーブル上下駆動部303を駆動して部品保持テーブル301の高さを調整する。 Further, based on the height information of the target component held in the external storage device 405, each component take-out nozzle vertical drive unit 307 is driven to adjust the vertical position, and the components are simultaneously placed on the component holding table 301. Deploy. At this time, the component holding table vertical drive unit 303 may be driven in accordance with the lowering of each component take-out nozzle set 305 to absorb the impact during component placement. Further, the material of the component holding table 301 may be capable of absorbing an impact. The arranged component is fixed at the position by being sucked by the component suction hole 302. After the components are sucked by the component suction holes 302, the component holding table vertical drive unit 303 is driven so that the heights of the arranged components are substantially the same (the vertex portions of the respective components are substantially on the same plane). The height of the component holding table 301 is adjusted.
 部品取り出しヘッド102が1回の部品取り出しサイクルで取り出した部品を全て部品受け渡しテーブル105に配置する(当該部品取り出しサイクルを完了する)と、全ての部品取り出しサイクルが完了したか否かを判定する(S15)。全ての部品取り出しサイクルが完了していない場合は、ステップS11に戻って次の部品取り出しサイクルを実行し、全ての部品取り出しサイクルが完了するまで、ステップS11~S14の処理を繰り返す。 When all the parts picked up by the part picking head 102 in one part picking cycle are arranged on the part delivery table 105 (the part picking cycle is completed), it is determined whether or not all the part picking cycles are completed ( S15). If all the component pick-up cycles are not completed, the process returns to step S11 to execute the next component pick-up cycle, and repeats the processing of steps S11 to S14 until all the component pick-up cycles are completed.
 一方、部品取り出しヘッド102による部品取り出しサイクルの実行と同時並行的に、部品取り出しサイクルによって部品受け渡しテーブル105に配置された部品を取得して、プリント基板搬送路110上のプリント基板に装着する処理として、各部品装着ヘッド108による部品吸着サイクル、および部品装着サイクルがそれぞれ実行される。なお、部品吸着サイクルおよび部品装着サイクルは、部品取り出しサイクルと同時並行的に実行することが可能であるが、対応する部品受け渡しテーブル105に装着対象の部品が配置されている必要があるため、少なくとも先行する部品取り出しサイクルが1回以上行われて部品受け渡しテーブル105に部品が配置されてから処理を開始することになる。 On the other hand, as a process of acquiring the components arranged on the component delivery table 105 by the component extraction cycle and mounting them on the printed circuit board on the printed circuit board conveyance path 110 in parallel with the execution of the component extraction cycle by the component extraction head 102. Then, a component adsorption cycle and a component mounting cycle by each component mounting head 108 are executed. The component adsorption cycle and the component mounting cycle can be executed concurrently with the component picking cycle. However, since the component to be mounted needs to be arranged on the corresponding component delivery table 105, at least The process is started after the preceding part picking cycle is performed one or more times and the parts are arranged on the part delivery table 105.
 まず、部品吸着サイクルおよび部品装着サイクルの開始前に、プリント基板搬送路110上に固定されたプリント基板の位置を把握するため、プリント基板設計情報に定義されたプリント基板の認識マークの座標情報に従って、指定された部品装着ヘッド108が認識マークをプリント基板認識カメラ204で撮像し、プリント基板認識画像処理回路408によって認識マークの位置を検出して、その座標の情報をRAM402に保存する(S21)。これにより、プリント基板上において部品を配置するための座標系の原点位置を把握する。 First, in order to grasp the position of the printed circuit board fixed on the printed circuit board conveyance path 110 before the start of the component suction cycle and the component mounting cycle, the coordinate information of the recognition mark of the printed circuit board defined in the printed circuit board design information is used. The designated component mounting head 108 images the recognition mark with the printed circuit board recognition camera 204, detects the position of the recognition mark with the printed circuit board recognition image processing circuit 408, and stores the coordinate information in the RAM 402 (S21). . Thereby, the origin position of the coordinate system for arranging components on the printed circuit board is grasped.
 その後、部品受け渡しテーブル105から部品を吸着して取り出す部品吸着サイクルを開始する。まず、部品装着ヘッド108ごとに、外部記憶装置405に保存している部品吸着サイクル情報をRAM402に読み込む(S22)。さらに、この情報に基づいて、部品装着ヘッド108を対応する部品受け渡しテーブル105上に移動させ、部品装着ノズル組205の部品装着ノズル上下駆動部212を駆動して、部品受け渡しテーブル105の各部品保持テーブル301上に配置された部品を、部品装着ノズル本体213でそれぞれ同時に吸着する(S23)。このとき、部品装着ノズル本体213による部品の吸着と同期して、部品保持テーブル301の部品保持テーブル上下駆動部303を駆動して、部品吸着時の衝撃を吸収すると同時に部品吸着孔302による部品吸着を解除する。 After that, a part suction cycle is started to pick up and take out parts from the part delivery table 105. First, for each component mounting head 108, the component suction cycle information stored in the external storage device 405 is read into the RAM 402 (S22). Further, based on this information, the component mounting head 108 is moved onto the corresponding component delivery table 105 and the component mounting nozzle vertical drive unit 212 of the component mounting nozzle set 205 is driven to hold each component of the component delivery table 105. The components arranged on the table 301 are simultaneously sucked by the component mounting nozzle body 213 (S23). At this time, the component holding table vertical drive unit 303 of the component holding table 301 is driven in synchronization with the component suction by the component mounting nozzle body 213 to absorb the impact at the time of component suction, and at the same time, the component suction by the component suction hole 302 Is released.
 部品装着ヘッド108が1回の部品吸着サイクルで吸着すべき部品を全て吸着すると、部品装着ヘッド108を対応する装着部品認識カメラ107上に移動し、吸着した部品を撮像して部品認識画像処理回路409によって部品の吸着位置、回転等の姿勢を計算し、結果をRAM402に保持する(S24)。 When the component mounting head 108 sucks all the components to be sucked in one component picking cycle, the component mounting head 108 is moved onto the corresponding mounting component recognition camera 107 to pick up the picked-up component, and the component recognition image processing circuit 409 calculates the component's suction position, orientation such as rotation, and holds the result in the RAM 402 (S24).
 その後、外部記憶装置405に保存している部品装着サイクル情報をRAM402に読込み(S25)、この情報に基づいて、部品装着ヘッドY軸駆動部109により部品装着ヘッド108をプリント基板上の指定された位置に移動させる(S26)。これと並行して、当該部品装着ヘッド108について、部品装着サイクル情報で指定された各部品装着ノズル組205が吸着した部品を、例えば、部品装着ノズルY軸駆動部207、部品装着ノズルX軸駆動部209、および部品装着ノズル回転機構部211の駆動により、プリント基板上の指定された位置にそれぞれ位置決めする(S27)。このとき、例えば、ステップS24で測定した部品の姿勢に係る情報を使用して、部品吸着位置のずれおよび回転を補正する。 Thereafter, the component mounting cycle information stored in the external storage device 405 is read into the RAM 402 (S25). Based on this information, the component mounting head 108 is designated on the printed circuit board by the component mounting head Y-axis drive unit 109. Move to position (S26). In parallel with this, for the component mounting head 108, the components sucked by the component mounting nozzle groups 205 specified by the component mounting cycle information are, for example, the component mounting nozzle Y-axis drive unit 207 and the component mounting nozzle X-axis drive. By driving the unit 209 and the component mounting nozzle rotating mechanism unit 211, they are respectively positioned at designated positions on the printed circuit board (S27). At this time, for example, the information on the posture of the component measured in step S24 is used to correct the shift and rotation of the component suction position.
 部品装着ヘッド108の各部品装着ノズル組205についてそれぞれ位置決めが完了すると、外部記憶装置405に保持している対象部品の高さ情報に基づいて、部品装着ノズル上下駆動部212を駆動して部品装着ノズル本体213を降下させて上下方向の位置を調節し、プリント基板上に部品を同時に装着する(S28)。これにより1回の部品装着サイクルが完了する。 When positioning is completed for each component mounting nozzle set 205 of the component mounting head 108, the component mounting nozzle vertical drive unit 212 is driven based on the height information of the target component held in the external storage device 405 to mount the component. The nozzle body 213 is lowered to adjust the vertical position, and components are simultaneously mounted on the printed circuit board (S28). Thus, one component mounting cycle is completed.
 ここで、図2、図3で示したように、1つの部品装着ヘッド108は、複数の部品装着ノズル組205を有するので、一度に複数の部品を吸着可能である。また、図4で示したように、各部品装着ノズル組205は部品装着ノズルY軸駆動部207および部品装着ノズルX軸駆動部209により、プリント基板上の複数の位置に同時に位置決め可能である。ただし、プリント基板上の部品配置と部品装着ノズルY軸駆動部207および部品装着ノズルX軸駆動部209の可動範囲の制約により、同時に位置決め可能な部品数が1つの部品装着ヘッド108が有する部品装着ノズル組205の数より少ない、すなわち、1回の部品装着サイクルで、部品装着ヘッド108の各部品装着ノズル組205に吸着された部品全てを装着することができない場合もある。 Here, as shown in FIGS. 2 and 3, since one component mounting head 108 has a plurality of component mounting nozzle sets 205, a plurality of components can be sucked at a time. As shown in FIG. 4, each component mounting nozzle set 205 can be simultaneously positioned at a plurality of positions on the printed circuit board by the component mounting nozzle Y-axis driving unit 207 and the component mounting nozzle X-axis driving unit 209. However, the component mounting head 108 has one component mounting head 108 that can be positioned at the same time due to restrictions on the component arrangement on the printed circuit board and the movable range of the component mounting nozzle Y-axis driving unit 207 and the component mounting nozzle X-axis driving unit 209. In some cases, it is not possible to mount all the components sucked by the component mounting nozzle groups 205 of the component mounting head 108 in a single component mounting cycle, which is smaller than the number of nozzle groups 205.
 そこで、1回の部品装着サイクルが完了した際に、1回の部品吸着サイクルが完了したか否か、すなわち、1回の部品吸着サイクルで部品装着ヘッド108の各部品装着ノズル組205が吸着した部品全てを装着したか否かを判定する(S29)。未装着の部品がある場合は、ステップS25に戻って次の部品装着サイクルを実行し、1回の部品吸着サイクルで部品受け渡しテーブル105から吸着した残りの全部品を装着するまで、ステップS25~S28の処理を繰り返す。 Therefore, when one component mounting cycle is completed, whether or not one component suction cycle is completed, that is, each component mounting nozzle set 205 of the component mounting head 108 is sucked in one component suction cycle. It is determined whether or not all parts have been mounted (S29). If there are unmounted components, the process returns to step S25 to execute the next component mounting cycle, and steps S25 to S28 are performed until all the remaining components sucked from the component delivery table 105 are mounted in one component suction cycle. Repeat the process.
 ステップS29で、1回の部品吸着サイクルが完了した、すなわち、1回の部品吸着サイクルで部品装着ヘッド108の各部品装着ノズル組205が吸着した部品全てを装着した場合は、全ての部品吸着サイクルが完了したか否かを判定する(S30)。全ての部品吸着サイクルが完了していない場合は、ステップS22に戻って次の部品吸着サイクルを実行し、全ての部品吸着サイクルが完了するまで、ステップS22~S29の処理を繰り返す。 In step S29, when one component suction cycle is completed, that is, when all components suctioned by each component mounting nozzle set 205 of the component mounting head 108 are mounted in one component suction cycle, all component suction cycles are performed. It is determined whether or not (S30). If all the component suction cycles have not been completed, the process returns to step S22 to execute the next component suction cycle, and the processes of steps S22 to S29 are repeated until all the component suction cycles are completed.
 ステップS30で、全ての部品吸着サイクルが完了した場合(当然ながらステップS15で全ての部品取り出しサイクルが完了している)は、1枚のプリント基板に対する部品装着の処理が完了する。 In step S30, when all the component pick-up cycles are completed (of course, all the component take-out cycles are completed in step S15), the component mounting process for one printed circuit board is completed.
 従来技術では、1枚のプリント基板に多くの種類の部品を装着するには、多くの装着ユニット(モジュール)を直列に連結する必要があり、装着ユニット間の搬送、プリント基板保持、プリント基板認識処理の回数が多くなることから、生産スループットが低下するという問題があった。これに対して少ない装着ユニットで多くの部品種類を供給・装着可能とするためには、部品供給部101のX軸方向幅を従来技術より広く取ることが必要となる。 In the prior art, in order to mount many types of components on a single printed circuit board, it is necessary to connect a large number of mounting units (modules) in series. Transfer between mounted units, printed circuit board holding, printed circuit board recognition Since the number of times of processing increases, there is a problem that the production throughput decreases. On the other hand, in order to be able to supply and mount many types of components with a small number of mounting units, it is necessary to make the width in the X-axis direction of the component supply unit 101 wider than that of the conventional technology.
 しかしながら、従来技術の構成では、部品装着ヘッドが部品供給部101に直接移動して部品を取り出す必要があるため、部品装着ヘッドの移動距離が長くなり、生産スループットが低下してしまう。また、部品供給部101が保持する部品種類が多いと、装着すべき部品のプリント基板上の位置と部品供給部101上の位置とが交差する可能性が高くなり、複数の部品装着ヘッドが同時に部品供給部101上の部品を取り出そうとすると衝突が発生してしまう。その結果、従来技術では衝突回避のための待ち時間が多くなり、生産スループットが低下してしまうという課題を有していた。 However, in the configuration of the conventional technique, since the component mounting head needs to move directly to the component supply unit 101 and take out the component, the moving distance of the component mounting head becomes long, and the production throughput is reduced. In addition, if there are many types of components held by the component supply unit 101, there is a high possibility that the position of the component to be mounted on the printed circuit board and the position on the component supply unit 101 intersect, and a plurality of component mounting heads can be simultaneously connected. If an attempt is made to take out a component on the component supply unit 101, a collision occurs. As a result, the prior art has a problem that the waiting time for collision avoidance increases and the production throughput decreases.
 これに対し、本発明の実施の形態1の部品装着装置100によれば、部品装着ヘッド108に加えて部品取り出しヘッド102を有することにより、部品取り出しヘッド102および部品装着ヘッド108ともに、従来技術より移動距離が短くなり、さらに、部品の取り出しと装着が並列かつ短時間で実行可能となるため、生産スループットを改善することができる。 On the other hand, according to the component mounting apparatus 100 of the first embodiment of the present invention, since the component picking head 102 is provided in addition to the component mounting head 108, both the component picking head 102 and the component mounting head 108 are compared with the prior art. Since the moving distance is shortened and the parts can be taken out and mounted in parallel and in a short time, the production throughput can be improved.
 また、本実施の形態では、部品装着ヘッド108は、部品受け渡しテーブル105とプリント基板の上をY軸方向に移動するだけで、X軸方向には移動しないことから、部品装着ヘッド108同士は交差しない。一方、部品取り出しヘッド102は、部品受け渡しテーブル105と部品供給部101上をX軸方向およびY軸方向に移動するため、部品取り出しヘッド102同士では交差する可能性がある。しかしながら、従来技術より部品取り出しヘッド102の移動距離が短いことから、交差を回避するための待機時間を短くすることができるため、従来技術より生産スループットを改善することができる。 In the present embodiment, the component mounting heads 108 move only in the Y-axis direction on the component delivery table 105 and the printed circuit board, and do not move in the X-axis direction. do not do. On the other hand, since the component pick-up head 102 moves on the component delivery table 105 and the component supply unit 101 in the X-axis direction and the Y-axis direction, the component pick-up heads 102 may cross each other. However, since the moving distance of the component pick-up head 102 is shorter than that in the conventional technique, the waiting time for avoiding the intersection can be shortened, so that the production throughput can be improved as compared with the conventional technique.
 また、従来技術では、一つの部品装着ヘッドに複数のノズルを有しているものの、一度に装着される部品は1回の装着サイクルあたり1つであるため、部品装着ヘッドが吸着した部品の数だけ部品装着ヘッドの移動と部品装着の処理(装着サイクル)を繰り返す必要がある。これに対し、本実施の形態では、複数の部品装着ノズル組205が1回の部品装着サイクルで同時に複数の部品を装着可能であるため、従来技術より部品装着ヘッド108の移動回数を少なくすることができ、生産スループットを向上させることができる。 In the prior art, although one component mounting head has a plurality of nozzles, the number of components mounted at one time is one per mounting cycle, so the number of components adsorbed by the component mounting head. It is necessary to repeat the movement of the component mounting head and the component mounting process (mounting cycle) only. On the other hand, in the present embodiment, since the plurality of component mounting nozzle sets 205 can simultaneously mount a plurality of components in a single component mounting cycle, the number of movements of the component mounting head 108 can be reduced compared to the prior art. Production throughput can be improved.
 また、部品装着ヘッド108、部品装着ノズルY軸駆動部207、および部品装着ノズルX軸駆動部209のストローク(移動距離)は、従来技術における各種ヘッドの移動距離に比べて短いため、移動および装着の精度を容易に向上させることができる。 Further, since the stroke (movement distance) of the component mounting head 108, the component mounting nozzle Y-axis drive unit 207, and the component mounting nozzle X-axis drive unit 209 is shorter than the movement distances of various heads in the prior art, the movement and mounting are performed. Accuracy can be easily improved.
 <実施の形態2>
 本発明の実施の形態2である部品装着装置100は、基本的な構成は上述の実施の形態1の部品装着装置100と同様であるが、部品装着ヘッド108に取り付けられた複数の部品装着ノズル組205が、実施の形態1の場合は図4に示したようにX軸およびY軸の両方向に移動可能であったのに対し、本実施の形態ではX軸方向にのみ移動可能であることが相違する。すなわち、部品装着ヘッド108自体がY軸方向に移動可能であることから、これに重ねてさらに部品装着ヘッド108に取り付けられた部品装着ノズル組205をY軸方向に移動可能とする構造を省略するものである。
<Embodiment 2>
The component mounting apparatus 100 according to the second embodiment of the present invention has the same basic configuration as the component mounting apparatus 100 according to the first embodiment described above, but a plurality of component mounting nozzles mounted on the component mounting head 108. In the case of the first embodiment, the set 205 is movable in both the X-axis and Y-axis directions as shown in FIG. 4, whereas in the present embodiment, the set 205 is movable only in the X-axis direction. Is different. That is, since the component mounting head 108 itself can move in the Y-axis direction, a structure that allows the component mounting nozzle set 205 attached to the component mounting head 108 to be moved in the Y-axis direction is also omitted. Is.
 図10は、本実施の形態における部品装着ノズル組205の構成例について概要を示した斜視図である。図4に示した実施の形態1の部品装着ノズル組205に対して、部品装着ノズルY軸駆動部207および部品装着ノズルY軸ガイド206を省略することで、部品装着ヘッド108に対するY軸方向への移動を不可とし、部品装着ノズルY軸ベース部208を、図2に示した部品装着ヘッドベース部201と一体とすることで、部品装着ノズル組205をX軸方向にのみ移動可能としている。 FIG. 10 is a perspective view showing an outline of a configuration example of the component mounting nozzle set 205 in the present embodiment. In the Y-axis direction with respect to the component mounting head 108 by omitting the component mounting nozzle Y-axis drive unit 207 and the component mounting nozzle Y-axis guide 206 with respect to the component mounting nozzle set 205 of the first embodiment shown in FIG. The component mounting nozzle set 205 can be moved only in the X-axis direction by integrating the component mounting nozzle Y-axis base portion 208 with the component mounting head base portion 201 shown in FIG.
 本実施の形態では、部品装着ノズル組205がX軸方向にのみ移動可能であることから、基本的には部品装着ヘッド108が有する複数の部品装着ノズル組205による部品の同時装着は行わず、1回の部品装着サイクルで部品装着ヘッド108は1つの部品装着ノズル組205により1つの部品の装着のみを行う(同時装着を禁止するものではなく、X軸方向の移動のみで可能であれば実施の形態1と同様に同時装着を行なってもよいことは当然である)。 In the present embodiment, since the component mounting nozzle set 205 can move only in the X-axis direction, basically, the component mounting nozzle assembly 205 of the component mounting head 108 does not perform simultaneous component mounting. In one component mounting cycle, the component mounting head 108 mounts only one component by one component mounting nozzle set 205 (does not permit simultaneous mounting, but if possible only by movement in the X-axis direction. It is natural that simultaneous mounting may be performed as in the first embodiment).
 この場合、実施の形態1の図9に示した部品装着処理の処理フローにおいて、ステップS25~S28の部品装着サイクルは、ステップS23において部品装着ヘッド108が部品受け渡しテーブル105から吸着した部品の数と同じ回数実行される。部品装着サイクルでは、ステップS26で、対象の部品装着ノズル組205について、プリント基板上における対象の部品を装着する位置に対して、図1に示した部品装着ヘッドY軸駆動部109を駆動してY軸方向の位置決めを行なう。さらに、ステップS27で、部品装着ノズルX軸駆動部209を駆動してX軸方向の位置決めを行い、ステップS28で部品の装着を実行する。 In this case, in the processing flow of the component mounting process shown in FIG. 9 of the first embodiment, the component mounting cycle in steps S25 to S28 includes the number of components sucked from the component delivery table 105 by the component mounting head 108 in step S23. It is executed the same number of times. In the component mounting cycle, in step S26, the component mounting head Y-axis drive unit 109 shown in FIG. 1 is driven with respect to the target component mounting nozzle set 205 for the target component mounting position on the printed circuit board. Position in the Y-axis direction. Further, in step S27, the component mounting nozzle X-axis drive unit 209 is driven to perform positioning in the X-axis direction, and component mounting is executed in step S28.
 なお、上記の例では、各部品装着サイクルで1つの部品を装着するものとしているが、ステップS25で、部品装着ヘッド108が吸着した部品全てについての部品装着サイクル情報を読み込み、各部品に対してステップS26~ステップS28の処理を繰り返すようにしてもよい。部品装着ヘッド108は、1回の部品装着サイクルで1つの部品を装着するが、各部品装着ヘッド108はそれぞれ独立して並行的に動作することができるため、部品装着ヘッド108の数と同数の部品を同時にプリント基板に装着することが可能である。 In the above example, one component is mounted in each component mounting cycle. However, in step S25, the component mounting cycle information for all components picked up by the component mounting head 108 is read, and each component is loaded. You may make it repeat the process of step S26-step S28. The component mounting head 108 mounts one component in one component mounting cycle. Since each component mounting head 108 can operate independently and in parallel, the number of component mounting heads 108 is the same as the number of component mounting heads 108. It is possible to mount components on the printed circuit board at the same time.
 本実施の形態においても、実施の形態1と同様に、部品取り出しヘッド102が予め部品受け渡しテーブル105に配置した複数の部品を、部品装着ヘッド108の部品装着ノズル組205で同時に吸着することが可能である。また、複数の部品装着ヘッド108は、交差回避のための待ちを極力少なくして並行的に動作することが可能であることから、従来技術に比べて生産スループットを向上させることができる。 In the present embodiment as well, as in the first embodiment, a plurality of components previously arranged on the component delivery table 105 by the component pick-up head 102 can be simultaneously sucked by the component mounting nozzle set 205 of the component mounting head 108. It is. In addition, since the plurality of component mounting heads 108 can operate in parallel while minimizing waiting for crossing avoidance, the production throughput can be improved as compared with the prior art.
 また、実施の形態1の部品装着装置100において、部品装着ヘッド108の各部品装着ノズル組205が有する部品装着ノズルY軸駆動部207(および部品装着ノズルY軸ガイド206)を省略することにより、実施の形態1の部品装着装置100に比べて製造コストの低減を図ることができるとともに、部品装着ヘッド108の軽量化によりヘッド駆動速度を向上させることが可能であり、部品装着ヘッド108が複数の部品を同時に装着できないことによる生産スループットの低下を抑制することが可能である。 Further, in the component mounting apparatus 100 according to the first embodiment, by omitting the component mounting nozzle Y-axis driving unit 207 (and the component mounting nozzle Y-axis guide 206) included in each component mounting nozzle set 205 of the component mounting head 108, The manufacturing cost can be reduced as compared with the component mounting apparatus 100 of the first embodiment, and the head driving speed can be improved by reducing the weight of the component mounting head 108. It is possible to suppress a decrease in production throughput due to the inability to mount components at the same time.
 <実施の形態3>
 本発明の実施の形態3である部品装着装置100は、基本的な構成は上述の実施の形態1の部品装着装置100と同様であるが、部品装着ヘッド108について、実施の形態1の場合は、図1、図2に示したように部品装着ヘッドY軸駆動部109によってY軸方向にのみ移動可能であったのに対し、本実施の形態ではX軸、Y軸の両方向に移動可能であることが相違する。
<Embodiment 3>
The component mounting apparatus 100 according to the third embodiment of the present invention has the same basic configuration as the component mounting apparatus 100 according to the first embodiment described above, but the component mounting head 108 is the same as that in the first embodiment. As shown in FIGS. 1 and 2, the component mounting head Y-axis drive unit 109 can move only in the Y-axis direction, but in this embodiment, it can move in both the X-axis and Y-axis directions. There is a difference.
 図11は、本実施の形態における部品装着ヘッド108の構成例について概要を示した斜視図である。部品装着ヘッド108は、例えば、図2に示した実施の形態1の部品装着ヘッド108の構成に加えて、さらに部品装着ヘッドX軸駆動部501、および部品装着ヘッドX軸ベース部502を有する。また、図2に示した構成と異なり、プリント基板認識カメラ204が、部品装着ヘッドベース部201ではなく部品装着ヘッドX軸ベース部502に取り付けられているとともに、部品装着ノズル組205の代わりにこれとは構造が異なる部品装着ノズル組503を有している。 FIG. 11 is a perspective view showing an outline of a configuration example of the component mounting head 108 in the present embodiment. For example, the component mounting head 108 further includes a component mounting head X-axis drive unit 501 and a component mounting head X-axis base unit 502 in addition to the configuration of the component mounting head 108 of the first embodiment shown in FIG. Further, unlike the configuration shown in FIG. 2, the printed circuit board recognition camera 204 is attached not to the component mounting head base unit 201 but to the component mounting head X-axis base unit 502, and instead of the component mounting nozzle set 205. And a component mounting nozzle set 503 having a different structure.
 この構造により、部品装着ヘッド108は、実施の形態1の場合と同様に、部品装着ヘッドY軸駆動部109により、部品装着ヘッドY軸駆動部送りねじ203を介して、部品装着ヘッドY軸駆動部ガイド202に沿ってY軸方向に移動可能であるとともに、部品装着ヘッドX軸駆動部501により、部品装着ヘッドX軸ベース部502を介してX軸方向に移動可能なストロークを有する。 With this structure, the component mounting head 108 is driven by the component mounting head Y-axis drive unit 109 via the component mounting head Y-axis drive unit feed screw 203 as in the case of the first embodiment. It is movable along the part guide 202 in the Y-axis direction, and has a stroke that can be moved in the X-axis direction via the component mounting head X-axis base unit 502 by the component mounting head X-axis drive unit 501.
 図12は、本実施の形態における部品装着ノズル組503の構成例について概要を示した斜視図である。部品装着ノズル組503の構成は、図4に示した実施の形態1の部品装着ノズル組205に対して、部品装着ノズルY軸ガイド206、部品装着ノズルY軸駆動部207、部品装着ノズルY軸ベース部208、部品装着ノズルX軸駆動部209、および部品装着ノズルX軸ベース部210を省略して、図7に示した部品取り出しノズル組305と同様の構成としている。これを図11に示した部品装着ヘッドX軸ベース部50に固定する構成とすることで、部品装着ノズル組503自体をX軸方向、Y軸方向ともに移動不可としている。 FIG. 12 is a perspective view showing an outline of a configuration example of the component mounting nozzle set 503 in the present embodiment. The component mounting nozzle set 503 is different from the component mounting nozzle set 205 of the first embodiment shown in FIG. 4 in terms of a component mounting nozzle Y-axis guide 206, a component mounting nozzle Y-axis drive unit 207, and a component mounting nozzle Y-axis. The base unit 208, the component mounting nozzle X-axis drive unit 209, and the component mounting nozzle X-axis base unit 210 are omitted, and the configuration is the same as that of the component pick-up nozzle set 305 shown in FIG. By adopting a configuration in which this is fixed to the component mounting head X-axis base portion 50 shown in FIG. 11, the component mounting nozzle set 503 itself cannot be moved in both the X-axis direction and the Y-axis direction.
 すなわち、本実施の形態では、部品装着ヘッド108自体がX軸方向、Y軸方向に移動可能であることから、これに重ねてさらに部品装着ヘッド108に取り付けられた部品装着ノズル組503自体をX軸方向、Y軸方向に移動可能とする構造を省略するものである。 In other words, in the present embodiment, the component mounting head 108 itself can move in the X-axis direction and the Y-axis direction. A structure that allows movement in the axial direction and the Y-axis direction is omitted.
 本実施の形態では、部品装着ノズル組503自体がX軸方向、Y軸方向ともに移動不可であることから、実施の形態2の場合と同様に、基本的には部品装着ヘッド108が有する複数の部品装着ノズル組503による部品の同時装着は行わず、1回の部品装着サイクルで部品装着ヘッド108は1つの部品装着ノズル組503により1つの部品の装着のみを行う。 In the present embodiment, since the component mounting nozzle set 503 itself cannot move in both the X-axis direction and the Y-axis direction, basically, a plurality of component mounting heads 108 have a plurality of components as in the second embodiment. Component mounting by the component mounting nozzle set 503 is not performed simultaneously, and the component mounting head 108 mounts only one component by one component mounting nozzle set 503 in one component mounting cycle.
 この場合、実施の形態2の場合と同様に、図9に示した部品装着処理の処理フローにおいて、ステップS25~S28の部品装着サイクルは、ステップS23において部品装着ヘッド108が部品受け渡しテーブル105から吸着した部品の数と同じ回数実行される。部品装着サイクルでは、ステップS26で、対象の部品装着ノズル組503について、プリント基板上における対象の部品を装着する位置に対して、部品装着ヘッドX軸駆動部501、および図1に示した部品装着ヘッドY軸駆動部109を駆動して、X軸方向、Y軸方向の位置決めを行い、ステップS28で部品の装着を実行する。本実施の形態では、部品装着ノズル組503はX軸方向およびY軸方向の駆動部を有さないため、ステップS27ではX軸方向、Y軸方向の位置決め処理は行わず、部品装着ノズル回転機構部211による部品の姿勢制御のみ行う。 In this case, as in the case of the second embodiment, in the component mounting process flow shown in FIG. 9, in the component mounting cycle of steps S25 to S28, the component mounting head 108 sucks from the component delivery table 105 in step S23. It is executed as many times as the number of parts selected. In the component mounting cycle, in step S26, with respect to the target component mounting nozzle set 503, the component mounting head X-axis drive unit 501 and the component mounting shown in FIG. The head Y-axis drive unit 109 is driven to perform positioning in the X-axis direction and the Y-axis direction, and component mounting is executed in step S28. In the present embodiment, since the component mounting nozzle set 503 does not have driving units in the X-axis direction and the Y-axis direction, positioning processing in the X-axis direction and the Y-axis direction is not performed in step S27, and the component mounting nozzle rotation mechanism Only the component attitude control by the unit 211 is performed.
 なお、実施の形態2の場合と同様に、本実施の形態においても、各部品装着サイクルで1つの部品を装着するものとしているが、ステップS25で、部品装着ヘッド108が吸着した部品全てについての部品装着サイクル情報を読み込み、各部品に対してステップS26~ステップS28の処理を繰り返すようにしてもよい。部品装着ヘッド108は、1回の部品装着サイクルで1つの部品を装着するが、各部品装着ヘッド108はそれぞれ独立して並行的に動作することができるため、部品装着ヘッド108の数と同数の部品を同時にプリント基板に装着することが可能である。 As in the case of the second embodiment, in the present embodiment, one component is mounted in each component mounting cycle. However, in step S25, all components that are picked up by the component mounting head 108 are detected. The component mounting cycle information may be read, and the processing in steps S26 to S28 may be repeated for each component. The component mounting head 108 mounts one component in one component mounting cycle. However, since each component mounting head 108 can operate independently and in parallel, the number of component mounting heads 108 is the same as the number of component mounting heads 108. It is possible to mount components on the printed circuit board at the same time.
 本実施の形態においても、実施の形態1と同様に、部品取り出しヘッド102が予め部品受け渡しテーブル105に配置した複数の部品を、部品装着ヘッド108の部品装着ノズル組503で同時に吸着することが可能である。また、複数の部品装着ヘッド108は、交差回避のための待ちを極力少なくして並行的に動作することが可能であることから、従来技術に比べて生産スループットを向上させることができる。 In the present embodiment as well, as in the first embodiment, a plurality of components previously arranged on the component delivery table 105 by the component pick-up head 102 can be simultaneously sucked by the component mounting nozzle set 503 of the component mounting head 108. It is. In addition, since the plurality of component mounting heads 108 can operate in parallel while minimizing waiting for crossing avoidance, the production throughput can be improved as compared with the prior art.
 また、実施の形態1の部品装着装置100において部品装着ヘッド108の各部品装着ノズル組205が有する部品装着ノズルY軸駆動部207(および部品装着ノズルY軸ガイド206)、部品装着ノズルY軸ベース部208、部品装着ノズルX軸駆動部209、および部品装着ノズルX軸ベース部210を省略することにより、実施の形態1の部品装着装置100に比べて製造コストの低減を図ることができるとともに、部品装着ヘッド108の軽量化によりヘッド駆動速度を向上させることが可能であり、部品装着ヘッド108が複数の部品を同時に装着できないことによる生産スループットの低下を抑制することが可能である。 Further, in the component mounting apparatus 100 according to the first embodiment, the component mounting nozzle Y-axis drive unit 207 (and the component mounting nozzle Y-axis guide 206) included in each component mounting nozzle set 205 of the component mounting head 108, the component mounting nozzle Y-axis base. By omitting the part 208, the component mounting nozzle X-axis drive unit 209, and the component mounting nozzle X-axis base unit 210, the manufacturing cost can be reduced compared to the component mounting apparatus 100 of the first embodiment. It is possible to improve the head driving speed by reducing the weight of the component mounting head 108, and it is possible to suppress a decrease in production throughput due to the component mounting head 108 being unable to mount a plurality of components simultaneously.
 以上、本発明者によってなされた発明を実施の形態に基づき具体的に説明したが、本発明は前記実施の形態に限定されるものではなく、その要旨を逸脱しない範囲で種々変更可能であることはいうまでもない。例えば、上記の各実施の形態で説明した例は、本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施の形態における構成の一部を他の実施の形態の構成に置き換えることが可能であり、また、ある実施の形態の構成に他の実施の形態の構成を加えることも可能である。また、各実施の形態の構成の一部について、他の構成の追加・削除・置換をすることが可能である。 As mentioned above, the invention made by the present inventor has been specifically described based on the embodiment. However, the present invention is not limited to the embodiment, and various modifications can be made without departing from the scope of the invention. Needless to say. For example, the examples described in the above embodiments are described in detail in order to easily understand the present invention, and are not necessarily limited to those having all the configurations described. Further, a part of a configuration in one embodiment can be replaced with a configuration in another embodiment, and a configuration in another embodiment can be added to a configuration in one embodiment. . Further, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.
 また、上記の各構成や機能、処理部、処理手段等は、それらの一部または全部を、例えば、集積回路で設計する等によりハードウェアで実現してもよい。また、上記の各構成や機能等は、プロセッサがそれぞれの機能を実現するプログラムを解釈し、実行することによりソフトウェアで実現してもよい。各機能を実現するプログラム、テーブル、ファイル等の情報は、メモリや、ハードディスク、SSD(Solid State Drive)等の記録装置、または、IC(Integrated Circuit)カード、SDメモリカード、DVD(Digital Versatile Disk)等の記録媒体に置くことができる。また、制御線や情報線は説明上必要と考えられるものを示しており、製品上必ずしも全ての制御線や情報線を示しているとは限らない。実際には殆ど全ての構成が相互に接続されていると考えてもよい。 In addition, each of the above-described configurations, functions, processing units, processing means, and the like may be realized by hardware by designing a part or all of them with, for example, an integrated circuit. Further, each of the above-described configurations, functions, and the like may be realized by software by interpreting and executing a program that realizes each function by the processor. Information such as programs, tables, and files that realize each function is stored in a memory, hard disk, SSD (Solid State Drive) or other recording device, or IC (Integrated Circuit) card, SD memory card, DVD (Digital Versatile Disk) Etc. can be placed on a recording medium. Further, the control lines and information lines are those that are considered necessary for the explanation, and not all the control lines and information lines on the product are necessarily shown. In practice, it may be considered that almost all the components are connected to each other.
 また、上記の各実施の形態では、部品装着装置の例として、プリント基板上に電子部品等を装着する部品装着装置100について説明したが、適用分野はこれに限らず、例えば、機械製品の製造や食品の加工など、工業的に多数生産される物品に対して部品等の物を装着・配置する装置に対しても広く適用することが可能である。 In each of the above-described embodiments, the component mounting apparatus 100 that mounts an electronic component or the like on a printed circuit board has been described as an example of the component mounting apparatus. The present invention can also be widely applied to devices for mounting and arranging parts and the like on industrially produced articles such as food processing and food processing.
 本発明は、プリント基板への電子部品の装着など、小型の部品を多数装着する部品装着装置および部品装着方法に利用可能である。
 
The present invention is applicable to a component mounting apparatus and a component mounting method for mounting a large number of small components, such as mounting electronic components on a printed circuit board.

Claims (10)

  1.  部品供給部から供給される複数種類の部品を、対象物搬送路に固定された対象物に装着する部品装着装置であって、
     前記部品供給部と前記対象物搬送路との間に複数の部品受け渡しテーブルを有し、
     さらに、前記部品供給部と前記各部品受け渡しテーブルを含む領域の上方を移動可能な複数の部品取り出しヘッドと、
     前記部品受け渡しテーブルと前記対象物搬送路を含む領域の上方を相互に交差することなく移動可能な、前記部品受け渡しテーブルと同数の部品装着ヘッドとを有し、
     前記部品取り出しヘッドは、前記部品供給部から必要な部品を取り出して所定の前記部品受け渡しテーブルに配置するとともに、前記部品装着ヘッドは、前記各部品取り出しヘッドによって対応する前記部品受け渡しテーブルに配置された部品を取得して、前記対象物の所定の位置に装着することを特徴とする部品装着装置。
    A component mounting apparatus for mounting a plurality of types of components supplied from a component supply unit to an object fixed to an object conveyance path,
    A plurality of component delivery tables between the component supply unit and the object transport path;
    Furthermore, a plurality of component pick-up heads that are movable above an area including the component supply unit and each component delivery table;
    Having the same number of component mounting heads as the component transfer table, which is movable without crossing over the region including the component transfer table and the object transport path,
    The component pick-up head picks up a necessary part from the component supply unit and arranges it on the predetermined component delivery table, and the component mounting head is arranged on the corresponding component delivery table by each component take-out head. A component mounting apparatus that acquires a component and mounts the component at a predetermined position of the object.
  2.  請求項1に記載の部品装着装置において、
     前記部品装着ヘッドは、複数の部品装着部材組を有し、
     前記部品受け渡しテーブルは、前記部品装着ヘッドにおける前記各部品装着部材組の配置と対応する配置により、部品を保持する部品保持テーブルを複数有し、
     前記部品装着ヘッドは、対応する前記部品受け渡しテーブルの前記各部品保持テーブルにそれぞれ保持された部品を、前記各部品装着部材組によりそれぞれ同時に取得することを特徴とする部品装着装置。
    In the component mounting apparatus according to claim 1,
    The component mounting head has a plurality of component mounting member sets,
    The component delivery table has a plurality of component holding tables for holding components by an arrangement corresponding to the arrangement of the component mounting member groups in the component mounting head.
    The component mounting head is configured to simultaneously acquire the components respectively held in the component holding tables of the corresponding component delivery table by the component mounting member groups.
  3.  請求項1または2に記載の部品装着装置において、
     前記部品装着ヘッドは、前記部品供給部と前記対象物搬送路とを結ぶ第1の方向に沿って、前記部品受け渡しテーブルと前記対象物搬送路を含む領域の上方を移動可能であり、
     前記部品装着ヘッドの前記各部品装着部材組は、前記部品装着ヘッドに対して、前記第1の方向、および前記第1の方向に直交する第2の方向に沿って移動可能であり、
     前記部品装着ヘッドは、前記各部品装着部材組がそれぞれ前記部品受け渡しテーブルから取得した部品を装着すべき前記対象物の位置に対して、前記各部品装着部材組を前記第1の方向および/または前記第2の方向にそれぞれ個別に移動させて位置決めし、前記各部品装着部材組がそれぞれ取得した部品を同時に前記対象物に装着することを特徴とする部品装着装置。
    In the component mounting apparatus according to claim 1 or 2,
    The component mounting head is movable above a region including the component delivery table and the object conveyance path along a first direction connecting the component supply unit and the object conveyance path.
    Each of the component mounting member sets of the component mounting head is movable along the first direction and a second direction orthogonal to the first direction with respect to the component mounting head.
    The component mounting head moves the component mounting member group in the first direction and / or the position of the object on which the component mounting member group should mount the component acquired from the component delivery table. A component mounting apparatus, wherein the component mounting device is configured to individually move and position each of the components in the second direction and simultaneously mount the components acquired by the component mounting member groups on the object.
  4.  請求項1または2に記載の部品装着装置において、
     前記部品装着ヘッドは、前記部品供給部と前記対象物搬送路とを結ぶ第1の方向に沿って、前記部品受け渡しテーブルと前記対象物搬送路を含む領域の上方を移動可能であり、
     前記部品装着ヘッドの前記各部品装着部材組は、前記部品装着ヘッドに対して、前記第1の方向に直交する第2の方向に沿って移動可能であることを特徴とする部品装着装置。
    In the component mounting apparatus according to claim 1 or 2,
    The component mounting head is movable above a region including the component delivery table and the object conveyance path along a first direction connecting the component supply unit and the object conveyance path.
    Each of the component mounting member groups of the component mounting head is movable with respect to the component mounting head along a second direction orthogonal to the first direction.
  5.  請求項1または2に記載の部品装着装置において、
     前記部品装着ヘッドは、前記部品供給部と前記対象物搬送路とを結ぶ第1の方向、および前記第1の方向に直交する第2の方向に沿って、前記部品受け渡しテーブルと前記対象物搬送路を含む領域の上方を移動可能であり、
     前記部品装着ヘッドの前記各部品装着部材組は、前記部品装着ヘッドに対して移動不可となるように取り付けられていることを特徴とする部品装着装置。
    In the component mounting apparatus according to claim 1 or 2,
    The component mounting head includes the component delivery table and the object conveyance along a first direction connecting the component supply unit and the object conveyance path and a second direction orthogonal to the first direction. Move over the area containing the road,
    Each component mounting member set of the component mounting head is attached so as not to move with respect to the component mounting head.
  6.  請求項2に記載の部品装着装置において、
     前記部品取り出しヘッドは、前記部品装着ヘッドにおける前記各部品装着部材組の配置と同様の配置により複数の部品取り出し部材組を有し、前記各部品取り出し部材組により前記部品供給部からそれぞれ取り出した部品を、前記部品受け渡しテーブルの対応する前記部品保持テーブルに同時に配置することを特徴とする部品装着装置。
    In the component mounting apparatus according to claim 2,
    The component take-out head has a plurality of component take-out member sets by the same arrangement as the arrangement of the respective component mount member sets in the component mount head, and the components taken out from the component supply unit by the respective component take-out member sets. Are arranged simultaneously on the corresponding component holding tables of the component delivery table.
  7.  請求項2に記載の部品装着装置において、
     前記部品受け渡しテーブルの前記各部品保持テーブルは、それぞれ個別に上下方向に移動可能であり、部品が配置される際の衝撃の吸収、および/または配置された部品の高さの調整を行うことが可能であることを特徴とする部品装着装置。
    In the component mounting apparatus according to claim 2,
    Each of the component holding tables of the component delivery table is individually movable in the vertical direction, and can absorb the impact when the components are arranged and / or adjust the height of the arranged components. A component mounting device characterized in that it is possible.
  8.  請求項2に記載の部品装着装置において、
     前記部品装着ヘッドの前記各部品装着部材組は、部品の取得と保持および解放を行う部品装着部材本体を上下方向に移動、および/または回転移動させて、前記部品装着部材が保持している部品の位置、および/または姿勢を調整することを特徴とする部品装着装置。
    In the component mounting apparatus according to claim 2,
    Each component mounting member group of the component mounting head is a component that is held by the component mounting member by moving a component mounting member main body that acquires, holds, and releases the component vertically and / or rotationally. A component mounting device that adjusts the position and / or posture of the device.
  9.  請求項1に記載の部品装着装置において、
     前記対象物搬送路に対する、前記各部品受け渡しテーブルおよび前記部品供給部と、前記各部品取り出しヘッドおよび前記各部品装着ヘッドからなる構成を、前記対象物搬送路の両側に有することを特徴とする部品装着装置。
    In the component mounting apparatus according to claim 1,
    A component having a configuration including the component delivery table and the component supply unit, the component take-out head, and the component mounting head on both sides of the object conveyance path with respect to the object conveyance path. Mounting device.
  10.  部品供給部から供給される複数種類の部品を、対象物搬送路に固定された対象物に装着する部品装着装置により、前記対象物に部品を装着する部品装着方法であって、
     複数の部品取り出しヘッドが、前記対象物に装着すべき複数の部品を前記部品供給部から取り出して、前記部品供給部と前記対象物搬送路との間に配置された複数の部品受け渡しテーブルのうちの所定のものに配置する部品取り出し工程と、
     前記部品受け渡しテーブルと同数の部品装着ヘッドが、対応する前記部品受け渡しテーブルに配置された複数の部品を同時に取得する部品取得工程と、
     前記各部品装着ヘッドが、前記部品受け渡しテーブルから取得した複数の部品を前記対象物の所定の位置にそれぞれ装着する部品装着工程とを有し、
     前記部品取り出し工程と、前記部品取得工程および前記部品装着工程とを並行して実行することを特徴とする部品装着方法。
     
     
     
     
     
    A component mounting method for mounting a component on a target by a component mounting device for mounting a plurality of types of components supplied from a component supply unit on the target fixed to the target transport path,
    A plurality of component pick-up heads take out a plurality of components to be mounted on the object from the component supply unit, and among a plurality of component delivery tables arranged between the component supply unit and the object conveyance path A part removing step to be arranged in a predetermined one,
    A component acquisition step in which the same number of component mounting heads as the component delivery table simultaneously acquire a plurality of components arranged in the corresponding component delivery table;
    Each of the component mounting heads includes a component mounting step of mounting a plurality of components acquired from the component delivery table at predetermined positions of the object,
    A component mounting method, wherein the component take-out step, the component acquisition step, and the component mounting step are executed in parallel.




PCT/JP2013/052589 2012-02-15 2013-02-05 Component mounting device and component mounting method WO2013121931A1 (en)

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JPH11289195A (en) * 1998-04-02 1999-10-19 Matsushita Electric Ind Co Ltd Apparatus and method for mounting electronic component
JP2001358498A (en) * 2000-06-15 2001-12-26 Matsushita Electric Ind Co Ltd Method and apparatus for mounting component
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