WO2013121814A1 - Coating device - Google Patents

Coating device Download PDF

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Publication number
WO2013121814A1
WO2013121814A1 PCT/JP2013/050609 JP2013050609W WO2013121814A1 WO 2013121814 A1 WO2013121814 A1 WO 2013121814A1 JP 2013050609 W JP2013050609 W JP 2013050609W WO 2013121814 A1 WO2013121814 A1 WO 2013121814A1
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WO
WIPO (PCT)
Prior art keywords
waste liquid
air vent
coating
air
coating liquid
Prior art date
Application number
PCT/JP2013/050609
Other languages
French (fr)
Japanese (ja)
Inventor
展雄 堀内
学 釜谷
Original Assignee
東レエンジニアリング株式会社
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Publication date
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Publication of WO2013121814A1 publication Critical patent/WO2013121814A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1039Recovery of excess liquid or other fluent material; Controlling means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet

Definitions

  • the present invention relates to a coating apparatus that coats a coating solution on a substrate, and more particularly to an air vent mechanism that discharges air present in a die.
  • a substrate made of glass or the like coated with a resist solution (referred to as a coated substrate) is used.
  • the coated substrate is formed by a coating apparatus that uniformly coats a resist solution (hereinafter referred to as a coating solution) (see Patent Document 1 below). That is, the coating apparatus includes a stage on which the substrate is placed and a coating unit having a base part that discharges the coating liquid. While discharging the coating liquid from the slit nozzle of the base part, the substrate and the coating unit By performing a coating operation that relatively moves the coating film, a coating film having a predetermined thickness is formed on the substrate.
  • an air vent process is performed before such a coating operation. That is, the base portion is provided with an internal flow path for temporarily storing the coating liquid supplied by a pump or the like, and the coating operation is performed in a state where air such as bubbles or air pockets is mixed in the internal flow path. If it does, it will become easy to produce fluctuation
  • the base part 100 is provided with a plurality of air vent holes 103 for discharging the air in the internal flow path 102 in addition to the coating liquid supply hole 101 to which the coating liquid is supplied.
  • a waste liquid tank 104 is provided for each of the air vent holes 103, and the air vent hole 103 and the waste liquid tank 104 are connected one-to-one through a waste liquid pipe 105.
  • the coating liquid is supplied from the coating liquid supply hole 101, whereby the air present in the internal flow path 102 of the base part 100 is discharged from the slit nozzle 106 and the air vent hole 103 together with the coating liquid.
  • the waste liquid pipes 105 that connect the air vent holes 103 and the waste liquid tanks 104 have the same diameter so that the pressure loss generated in the respective waste liquid pipes 105 is almost equal.
  • the piping length to the waste liquid tank 104 is set equal.
  • the pressure loss of each waste liquid pipe 105 becomes substantially equal, and the air in the internal flow path 102 is evenly pushed out to each air vent hole 103 by the supplied coating liquid. That is, because the pressure loss between the slit nozzle 106 and the waste liquid pipe 105 is different, a large amount of coating liquid is discharged from the air vent hole 103 of the waste liquid pipe 105 with a small pressure loss, and exists near the air vent hole 103 of the waste liquid pipe 105 with a large pressure loss. The problem of wasteful consumption of the coating liquid supplied to push out the air that does not discharge the air is suppressed.
  • the above-described coating apparatus has a problem that the apparatus cost becomes high. That is, the waste liquid tank 104 is expensive because it is necessary to attach a liquid level sensor or the like for determining whether or not the waste liquid is full. And in the said coating device, since such a waste liquid tank 104 is provided independently with respect to each air vent hole 103, there exists a problem that it is difficult to hold down apparatus cost.
  • the distance to the waste liquid tank 104 changes as a result of the positions of the respective air vent holes 103 being different.
  • the pressure loss of each of the 105 changes, and there is a problem that an extra coating solution is required to discharge the air in the internal flow path 102 in the air vent process, and the time required for the air vent process is also required.
  • the present invention has been made in view of the above-described problems, and an object of the present invention is to provide a coating apparatus capable of suppressing the cost of the apparatus while suppressing the amount and time of the coating liquid necessary for the air vent process.
  • a coating apparatus of the present invention includes a stage on which a substrate is placed, and an internal channel that stores a coating solution, and a slit nozzle that discharges the coating solution stored in the internal channel.
  • a coating device for forming a coating film on a substrate by relatively moving the nozzle portion and the stage, and the coating portion is provided with a coating liquid in an internal flow path.
  • a coating liquid supply hole to be supplied and a plurality of air vent holes for discharging air existing in the internal flow path by supplying the coating liquid from the coating liquid supply hole are provided, and the air vent hole and the waste liquid tank are disposed of as waste liquid.
  • Connected by piping at least two of the air vent holes are connected to a common waste liquid tank, and all the waste liquid pipes have the same pressure loss generated in each waste liquid pipe. Pipe diameter and the pipe length is characterized by being adjusted so.
  • the coating apparatus since the waste liquid pipe connected to at least two air vent holes is connected to a common waste liquid tank, the waste liquid tank is installed as compared with the conventional case where the waste liquid tank is provided in each air vent hole.
  • the number of devices can be reduced, and the cost of the apparatus can be reduced.
  • the pipe diameter and pipe length of the waste liquid pipe connected to the common waste liquid tank the pressure loss generated in all the waste liquid pipes is set to be approximately equal.
  • the ease of exhausting air such as bubbles can be made substantially equal. That is, the amount of the coating liquid necessary for the air vent process is not substantially different from the amount of the coating liquid that has been conventionally required, and the time required for the air vent process is also not substantially different from the conventional one. Therefore, the apparatus cost can be suppressed while suppressing the amount and time of the coating liquid necessary for the air vent process.
  • the base portion has a shape in which the direction orthogonal to the moving direction is the longitudinal direction, and the air vent hole is provided at one end in the longitudinal direction of the base portion.
  • the waste liquid pipes connected to the air vent holes can be connected to a common waste liquid tank.
  • the total pressure loss generated in all the waste pipes with the waste liquid valve opened may be set to be smaller than the pressure loss generated in the slit nozzle as long as air is not sucked from the slit nozzle. .
  • the coating liquid existing in the internal flow path of the base part is easily discharged from the waste liquid piping, the pressure loss value generated in the slit nozzle from the total value of the pressure loss generated in all waste liquid piping.
  • the larger the is the more the amount of coating solution discharged to waste can be suppressed. That is, since air in the internal flow path often exists in the upper part of the internal flow path, the amount of air mixed in the coating liquid discharged from the slit nozzle that opens downward is small. Therefore, the amount of the coating liquid used for the air vent process can be suppressed by suppressing the coating liquid discharged from the slit nozzle.
  • the apparatus cost can be suppressed while suppressing the amount and time of the coating liquid required for the air vent treatment.
  • FIG. It is a perspective view which shows the coating device which concerns on embodiment of this invention. It is the schematic which shows the leg part vicinity of an application unit. It is a figure which shows a nozzle
  • FIG. 1 is a perspective view schematically showing a coating apparatus according to an embodiment of the present invention
  • FIG. 2 is a view showing the vicinity of a leg portion of a coating unit
  • FIG. 3 is a view showing a base part and a waste liquid tank.
  • FIG. 4 schematically shows the internal flow path of the base part.
  • the coating apparatus forms a coating film of a liquid material (hereinafter referred to as a coating solution) such as a chemical solution or a resist solution on a substrate 10, and includes a base 2 and a substrate. 10, and a coating unit 30 configured to be movable in a specific direction with respect to the stage 21.
  • a coating solution a liquid material
  • a coating unit 30 configured to be movable in a specific direction with respect to the stage 21.
  • the direction in which the coating unit 30 moves is described as the X-axis direction
  • the direction orthogonal to this in the horizontal plane is defined as the Y-axis direction
  • the direction orthogonal to both the X-axis and Y-axis directions is described as the Z-axis direction.
  • the stage 2 is arranged at the center of the base 2.
  • the stage 21 is for placing the substrate 10 that has been carried in.
  • the stage 21 is provided with a substrate holding means, and the substrate 10 is held by the substrate holding means.
  • a plurality of suction holes formed on the surface of the stage 21 are formed, and by generating a suction force in the suction holes, the substrate 10 can be adsorbed and held on the surface of the stage 21. ing.
  • the stage 21 is provided with a substrate lifting mechanism for moving the substrate 10 up and down.
  • a substrate lifting mechanism for moving the substrate 10 up and down.
  • a plurality of pin holes are formed on the surface of the stage 21, and lift pins (not shown) that can be moved up and down in the Z-axis direction are embedded in the pin holes. That is, when the substrate 10 is carried in with the lift pins protruding from the surface of the stage 21, the tip portion of the lift pins can contact the substrate 10 and hold the substrate 10.
  • the substrate 10 can be placed on the surface of the stage 21 by lowering the lift pins from the state and accommodating them in the pin holes.
  • the coating unit 30 is for discharging a coating solution onto the substrate 10 to form a coating film.
  • the coating unit 30 includes a leg portion 31 connected to the base 2 and a base portion 34 extending in the Y-axis direction. It is attached so as to be movable in the X-axis direction in a state of straddling.
  • rails 22 extending in the X-axis direction are installed at both ends of the base 2 in the Y-axis direction, and leg portions 31 are slidably attached to the rails 22.
  • a linear motor 33 is attached to the leg portion 31, and by driving and controlling the linear motor 33, the coating unit 30 moves in the X-axis direction and can be stopped at an arbitrary position.
  • a base part 34 for applying the coating liquid is attached to the leg part 31 of the coating unit 30.
  • the leg portion 31 is provided with a rail 37 extending in the Z-axis direction and a slider 35 that slides along the rail 37, and the slider 35 and the base portion 34 are connected to each other.
  • a ball screw mechanism driven by a servomotor is attached to the slider 35. By controlling the drive of the servomotor, the slider 35 moves in the Z-axis direction and can be stopped at an arbitrary position. It has become. That is, the base part 34 is supported so as to be able to contact and separate from the substrate 10 held on the stage 21.
  • the base part 34 is for discharging a coating liquid to form a coating film on the substrate 10.
  • the base part 34 is a columnar member having a shape extending in one direction, and is provided so as to be substantially orthogonal to the traveling direction of the coating unit 30.
  • a slit nozzle 34a extending in the longitudinal direction is formed in the base part 34, and the coating liquid supplied to the base part 34 is uniformly ejected from the slit nozzle 34a in the longitudinal direction. . Therefore, by running the coating unit 30 in the X-axis direction with the coating liquid being discharged from the slit nozzle 34a, a coating film having a constant thickness is formed on the substrate 10 over the longitudinal direction of the slit nozzle 34a. It has become so.
  • the operation of moving the coating unit 30 in a state where the coating liquid is discharged from the slit nozzle 34a in order to apply the coating liquid is referred to as a coating operation.
  • the base 34 includes an internal channel 41 that stores the coating solution, a coating solution supply hole 42 that supplies the coating solution to the internal channel 41, and an internal channel 41. And an air vent hole 43 for discharging air such as air bubbles and air pockets.
  • an air vent hole 43L when the air vent hole 43 is specifically referred to as an air vent hole 43L, and the air vent hole 43 on the right side is particularly referred to as an air vent hole 43R. 43.
  • the internal flow path 41 is a part for temporarily storing the supplied coating liquid, and in the present embodiment, the internal flow path 41 is formed in the base part 34 along the longitudinal direction. Specifically, it has a shape extending along the longitudinal direction of the base part 34, and is highest at the central part 41a corresponding to the central part 41a in the longitudinal direction and lower at the side end parts 41b at both end parts in the longitudinal direction.
  • the lower part is formed and communicated with the slit nozzle 34a.
  • a top portion of the central portion 41 a communicates with the air vent hole 44, and a coating liquid supply hole 42 communicates with a lower portion of the air vent hole 44.
  • the coating liquid supply hole 42 is connected to a pump 51 that supplies the coating liquid by a supply pipe 55.
  • the coating liquid When the coating liquid is supplied by operating the pump 51, the coating liquid is supplied from the coating liquid supply hole 42 to the internal flow path 41. To be supplied.
  • the air ⁇ in the internal flow path 41 and the air ⁇ in the supplied coating solution gather at the central portion 41 a by buoyancy and are discharged through the air vent hole 44.
  • the air vent hole 44 is connected to an air vent pipe 52, and the air vent pipe 52 is connected to a waste liquid tank 60. That is, the air ⁇ (including the coating liquid in which the air ⁇ is mixed) in the internal flow path 41 passes through the air vent hole 52 through the air vent hole 44 and is discharged to the waste liquid tank 60.
  • This piping is provided with an air vent valve 52a.
  • the application operation is performed with the air vent valve 52a closed, so that the supplied application liquid does not leak through the air vent hole 44 during the application operation.
  • the waste liquid tank 60 stores air ⁇ in the internal flow path 41 and air ⁇ mixed as bubbles in the coating liquid.
  • only one waste liquid tank 60 is provided in the coating device, and is provided in the leg portion 31 of the coating unit 30 (see FIG. 2).
  • the waste liquid tank 60 is connected to an air vent pipe 52 connected to the cap portion 34 and a waste liquid pipe 53 described later, and the coating liquid containing air ⁇ and air ⁇ discharged from the internal flow path 41 is a waste liquid tank. 60 can be stored.
  • a liquid level sensor (not shown) is attached to the waste liquid tank 60 to detect that the waste liquid is full, and from the waste liquid tank 60 by a waste liquid pump (not shown) installed outside the apparatus. Waste liquid is discharged to the outside of the device.
  • the waste liquid tank 60 is attached to the leg part 31, even if the coating unit 30 moves, the distance of the nozzle
  • the air vent holes 43 are for discharging the air ⁇ in the internal flow path 41 in the air vent process, and two air vent holes 43 are provided at both ends in the longitudinal direction of the base part 34.
  • the air vent process is a process for removing the air ⁇ in the internal flow path 41 so that the air ⁇ is not discharged from the slit nozzle 34 a onto the substrate 10, and usually before the coating operation is performed. Done. Specifically, the cleaning is performed by supplying the coating liquid from the coating liquid supply hole 42 after cleaning the internal flow path 41 or replacing the base part 34 with a new base part 34.
  • the air ⁇ in the internal flow path 41 is pushed out from the slit nozzle 34a, the air vent hole 44, and the air vent hole 43, thereby discharging the air ⁇ from the internal flow path 41.
  • the air vent hole 43 is formed to communicate with the internal flow path 41 and is connected to the waste liquid pipe 53.
  • the air ⁇ and the coating liquid containing the air ⁇ in the internal flow path 41 are discharged from the air vent hole 43 to the waste liquid tank 60 through the waste liquid pipe 53.
  • These waste liquid pipes 53 are connected to a common waste liquid tank 60, and the air ⁇ and the coating liquid containing air ⁇ discharged from any of the air vent holes 43 are discharged to the waste liquid tank 60.
  • the waste liquid pipe 53 includes a parallel portion 531 extending along the base portion 34 and a vertical portion 532 orthogonal to the parallel portion 531.
  • a joint 54 that changes the direction by 90 degrees is connected to the parallel part 531 opposite to the side connected to the air vent hole 43, and a vertical part 532 connected to the joint 54 is connected to the waste liquid tank 60. ing.
  • the air ⁇ and the coating liquid containing the air ⁇ exiting the air vent hole 43 are discharged to the waste liquid tank 60 via the parallel portion 531 and the vertical portion 532.
  • the waste liquid pipe 53 is set so that the pressure loss generated in the waste liquid pipe 53 becomes equal.
  • the pressure loss is set by adjusting the pipe diameter and pipe length of the waste liquid pipe 53. That is, as shown in FIG. 3, the waste liquid pipe 53 has a parallel portion 531 having the same diameter (in FIG. 3, the thickness of the line indicating the waste liquid pipe 53 indicates the pipe inner diameter). . Since the waste liquid tank 60 is installed near the air vent hole 43R, the parallel portion 531 of the waste liquid pipe 53 is shorter when connected to the air vent hole 43R than when connected to the air vent hole 43L. Therefore, when only this parallel part 531 is compared, the pressure loss is larger in the air vent hole 43L.
  • the waste liquid pipe 53 connected to the air vent hole 43R is formed to have a smaller diameter than the waste liquid pipe 53 connected to the air vent hole 43L. That is, the pressure loss of the vertical portion 532 is set so that the waste liquid pipe 53 connected to the air vent hole 43R is larger. That is, since the length of the waste liquid pipe 53 connected to the air vent hole 43 is different by using the waste liquid tank 60 in common, the pressure loss generated in the entire waste liquid pipe 53 by forming a part of the waste liquid pipe 53 to have a small diameter. Is set to be equal in any waste liquid piping 53.
  • the parallel portion 531 of the waste liquid pipe 53 connected to the air vent hole 43 uses the same diameter pipe, and the pressure loss is adjusted by using the waste liquid pipe 53 having a different diameter only in the vertical portion 532.
  • the manufacturing cost of the base part 34 can be reduced, and it is more pressure to change the diameter of the vertical part 532. Easy to adjust loss.
  • setting the pressure loss equal is not limited to the case where the pressure losses are set to be completely the same, but it is sufficient if the air ⁇ is smoothly discharged from any of the air vent holes 43 so that the degree of discharge is the same. .
  • the total value of the pressure loss generated in all the waste liquid pipes 53 is set to be smaller than the pressure loss generated in the slit nozzle 34a in a range where the air ⁇ is not sucked from the slit nozzle 34a. Yes.
  • emitted from the slit nozzle 34a to waste can be suppressed. That is, when the coating liquid is supplied from the coating liquid supply hole 42 during the air vent process, the air ⁇ existing in the internal channel 41 is discharged from the slit nozzle 34 a, the air ⁇ vent hole, and the air vent hole 43, and is supplied to the internal channel 41.
  • the air ⁇ rises due to buoyancy, and the coating liquid containing the air ⁇ and the air ⁇ is discharged from the air ⁇ vent hole and the air vent hole 43.
  • the smaller the pressure loss value generated in the slit nozzle 34a than the total pressure loss value generated in all the waste liquid pipes 53 the easier it is to discharge from the slit nozzle 34a than to discharge from the air vent hole 43.
  • the air ⁇ since the air ⁇ has risen due to buoyancy, a large amount of the coating liquid not mixed with the air ⁇ is discharged from the slit nozzle 34a that is easily discharged.
  • the total value of the pressure loss generated in the waste liquid pipe 53 is smaller than the pressure loss generated in the slit nozzle 34a in a range where the air ⁇ is not sucked from the slit nozzle 34a, it is difficult to discharge from the slit nozzle 34a. Even if the air ⁇ rises due to buoyancy, the discharge from the slit nozzle 34a is suppressed, and it is possible to prevent the coating liquid from being wasted.
  • the suction of the air ⁇ from the slit nozzle 34a here means that the total value of the pressure loss of all the waste liquid pipes 53 in which a later-described waste liquid valve 53a is opened is significantly smaller than the pressure loss generated in the slit nozzle 34a.
  • the air ⁇ is sucked from the slit nozzle 34a and the liquid flows into the waste liquid pipe 53.
  • the coating liquid supplied from the coating liquid supply hole 42 is separated from the slit nozzle 34a and the waste liquid pipe by the ratio of pressure loss. In this case, more liquid flows to the waste liquid pipe 53 than the coating liquid supplied from the coating liquid supply hole 42.
  • the range in which the air ⁇ is not sucked from the slit nozzle 34a means that the coating liquid supplied from the coating liquid supply hole 42 does not suck the air ⁇ from the slit nozzle 34a to the maximum extent to the waste liquid pipe 53. A state in which the coating liquid containing ⁇ is discharged.
  • the waste liquid pipe 53 is provided with a waste liquid valve 53a. During the application operation, the waste liquid valve 53a is closed, so that the supplied application liquid does not leak through the air vent hole 43 during the application operation.
  • the air ⁇ in the internal flow path 41 can be smoothly discharged in the air vent process. That is, when the coating liquid is supplied from the coating liquid supply hole 42, the internal flow path 41 is filled with the coating liquid, and the already existing air reservoir is pushed out from the slit nozzle 34a, the air vent hole 44, and the air vent hole 43. It is discharged by. At this time, not only the air ⁇ but also the coating liquid containing the air ⁇ is simultaneously discharged from the slit nozzle 34a, the air vent hole 44, and the air vent hole 43. Then, when the internal flow path 41 is almost filled with the coating liquid, the air pool is almost eliminated, but air ⁇ such as bubbles is present in the filled coating liquid, so the coating liquid supply hole 42.
  • the pressure loss of one waste liquid pipe 53 is larger than that of the other waste liquid pipe 53, for example, as shown in FIG. 5B, the pressure loss of the waste liquid pipe 53 connected to the air vent hole 43L. Is large, it is difficult for the coating liquid to flow into the waste liquid pipe 53 having a large pressure loss, so that the supply pressure of the coating liquid is difficult to be transmitted and the air in the vicinity of the air vent hole 43L to which the waste liquid pipe 53 having a large pressure loss is connected. ⁇ stays at that position and is not discharged.
  • the total value of the pressure loss of all the waste liquid pipes 53 is set to be smaller than the pressure loss of the slit nozzle 34a in a range where the air ⁇ is not sucked from the slit nozzle 34a.
  • the amount can be reduced. That is, when the internal flow path 41 is filled with the coating liquid by performing the air vent process, the air ⁇ rises and the remaining air ⁇ is reduced in the vicinity of the slit nozzle 34a, so that the coating liquid discharged from the slit nozzle 34a is reduced. Almost does not contain air, and the coating solution is discharged as it is.
  • the total value of the pressure loss of all the waste liquid pipes 53 is set to be smaller than the pressure loss of the slit nozzle 34a in a range in which the air ⁇ is not sucked from the slit nozzle 34a.
  • the coating liquid containing air ⁇ easily flows from the waste liquid pipe 53, and the amount of the coating liquid containing air ⁇ discharged from all the waste liquid pipes 53 is the amount of the coating liquid containing air ⁇ discharged through the slit nozzle 34a. Therefore, the coating liquid containing air is positively discharged through the waste liquid pipe 53. Therefore, the amount of the coating liquid discharged from the slit nozzle 34a to the waste (amount of the coating liquid not including the air ⁇ ) can be suppressed, and the amount of the coating liquid used for the air vent process can be suppressed.
  • the waste liquid piping 53 connected to the two air vent holes 43 is connected to one common waste liquid tank 60, the waste liquid tank 60 is provided in each of the air vent holes 43 as in the prior art.
  • the number of necessary waste liquid tanks 60 can be reduced as compared with the case where the cost is reduced.
  • the pressure loss generated in all the waste liquid pipes 53 is set to be approximately equal. In this case, the ease of exhausting air ⁇ such as bubbles can be made substantially equal.
  • the amount of the coating liquid necessary for the air vent process is not substantially different from the amount of the coating liquid that has been conventionally required, and the time required for the air vent process is also not substantially different from the conventional one. Therefore, the apparatus cost can be suppressed while suppressing the amount and time of the coating liquid necessary for the air vent process.
  • the number of the waste liquid tanks 60 may be two or one, and all of the waste liquid tanks 60 are adjusted by adjusting the pipe diameter and the pipe length of the waste liquid pipes 53 connected to the respective air vent holes 43.
  • the pressure loss generated in the waste liquid piping 53 may be set to be substantially equal.

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  • Coating Apparatus (AREA)

Abstract

The present invention is a coating device provided with a stage on which a substrate is placed, and a mouthpiece (34) having a slit nozzle (34a) for discharging a coating liquid, a coating film being formed on the substrate by relative movement of the mouthpiece (34) and the stage, wherein a coating liquid supply hole (42) and a plurality of air vent holes (44, 43R, 43L) are provided to the mouthpiece (34), the air vent holes (44, 43R, 43L) and a waste tank (60) are linked together by waste pipes (52, 53, 54), at least two air vent holes (44, 43R, 43L) of the plurality of air vent holes (44, 43R, 43L) are connected to a shared waste tank (60), and the piping diameter and piping length of all of the waste pipes (52, 53, 54) are adjusted so that any pressure loss occurring among the waste pipes (52, 53, 54) is equal. This configuration makes it possible to minimize the time and amount of coating liquid needed for an air vent treatment.

Description

塗布装置Coating device
 本発明は、基板上に塗布液を塗布する塗布装置に関するものであり、特に、口金内に存在するエアを排出するエアベント機構に関するものである。 The present invention relates to a coating apparatus that coats a coating solution on a substrate, and more particularly to an air vent mechanism that discharges air present in a die.
 液晶ディスプレイやプラズマディスプレイ等のフラットパネルディスプレイには、ガラス等からなる基板上にレジスト液が塗布されたもの(塗布基板という)が使用されている。この塗布基板は、レジスト液(以下、塗布液と称す)を均一に塗布する塗布装置によって形成されている(下記特許文献1参照)。すなわち、塗布装置は、基板を載置するステージと、塗布液を吐出する口金部を有する塗布ユニットとを有しており、口金部のスリットノズルから塗布液を吐出させながら、基板と塗布ユニットとを相対的に移動させる塗布動作を行うことにより、所定厚さの塗布膜が基板上に形成されるようになっている。 In a flat panel display such as a liquid crystal display or a plasma display, a substrate made of glass or the like coated with a resist solution (referred to as a coated substrate) is used. The coated substrate is formed by a coating apparatus that uniformly coats a resist solution (hereinafter referred to as a coating solution) (see Patent Document 1 below). That is, the coating apparatus includes a stage on which the substrate is placed and a coating unit having a base part that discharges the coating liquid. While discharging the coating liquid from the slit nozzle of the base part, the substrate and the coating unit By performing a coating operation that relatively moves the coating film, a coating film having a predetermined thickness is formed on the substrate.
 一般に、このような塗布動作の前には、エアベント処理が行われる。すなわち、口金部には、ポンプ等により供給される塗布液を一時的に貯留する内部流路が設けられており、この内部流路に気泡や空気溜まりなどのエアが混在した状態で塗布動作を行うと、塗布液を吐出する圧力に変動が生じやすくなり、塗布ムラの要因になる。そのため、エアベント処理を行って内部流路に存在するエアを排出させることにより、スリットノズルから塗布液を安定して吐出させ、塗布ムラの発生を抑えるようにしている。 Generally, an air vent process is performed before such a coating operation. That is, the base portion is provided with an internal flow path for temporarily storing the coating liquid supplied by a pump or the like, and the coating operation is performed in a state where air such as bubbles or air pockets is mixed in the internal flow path. If it does, it will become easy to produce fluctuation | variation in the pressure which discharges a coating liquid, and will become a factor of a coating nonuniformity. Therefore, the air vent process is performed to discharge the air present in the internal flow path, so that the coating liquid is stably ejected from the slit nozzle and the occurrence of coating unevenness is suppressed.
 具体的には、図6に示すように、口金部100には、塗布液が供給される塗布液供給孔101の他、内部流路102のエアを排出させるエアベント孔103が複数設けられている。そして、これらエアベント孔103それぞれに対して廃液タンク104が設けられており、これらエアベント孔103と廃液タンク104とが廃液配管105を通じて1対1で連結されている。エアベント処理では、塗布液が塗布液供給孔101から供給されることにより、スリットノズル106及びエアベント孔103から口金部100の内部流路102に存在するエアが塗布液と共に排出される。そして、塗布液供給孔101から塗布液を供給し続けることにより、内部流路102のエアがすべて排出され内部流路102が塗布液で満たされる。このエアベント処理が完了した後、塗布動作が行われることにより、基板上に安定した塗布膜が形成される。 Specifically, as shown in FIG. 6, the base part 100 is provided with a plurality of air vent holes 103 for discharging the air in the internal flow path 102 in addition to the coating liquid supply hole 101 to which the coating liquid is supplied. . A waste liquid tank 104 is provided for each of the air vent holes 103, and the air vent hole 103 and the waste liquid tank 104 are connected one-to-one through a waste liquid pipe 105. In the air vent process, the coating liquid is supplied from the coating liquid supply hole 101, whereby the air present in the internal flow path 102 of the base part 100 is discharged from the slit nozzle 106 and the air vent hole 103 together with the coating liquid. Then, by continuing to supply the coating liquid from the coating liquid supply hole 101, all the air in the internal flow path 102 is discharged and the internal flow path 102 is filled with the coating liquid. After the air vent process is completed, a coating operation is performed, whereby a stable coating film is formed on the substrate.
 ここで、エアベント孔103と廃液タンク104とを連結する廃液配管105は、それぞれの廃液配管105で生じる圧力損失がほぼ等しくなるように廃液配管105は同径のものが使用され、エアベント孔103から廃液タンク104までの配管長が等しく設定されている。これにより、それぞれの廃液配管105の圧力損失がほぼ等しくなり供給される塗布液により、内部流路102内のエアはそれぞれのエアベント孔103に均等に押し出される。すなわち、スリットノズル106と廃液配管105の圧力損失が異なることにより、圧力損失が小さい廃液配管105のエアベント孔103から塗布液が多く排出され、圧力損失の大きい廃液配管105のエアベント孔103付近に存在するエアが排出されないというようなエアを押し出すために供給される塗布液がムダに消費されるという問題が抑えられている。 Here, the waste liquid pipes 105 that connect the air vent holes 103 and the waste liquid tanks 104 have the same diameter so that the pressure loss generated in the respective waste liquid pipes 105 is almost equal. The piping length to the waste liquid tank 104 is set equal. Thereby, the pressure loss of each waste liquid pipe 105 becomes substantially equal, and the air in the internal flow path 102 is evenly pushed out to each air vent hole 103 by the supplied coating liquid. That is, because the pressure loss between the slit nozzle 106 and the waste liquid pipe 105 is different, a large amount of coating liquid is discharged from the air vent hole 103 of the waste liquid pipe 105 with a small pressure loss, and exists near the air vent hole 103 of the waste liquid pipe 105 with a large pressure loss. The problem of wasteful consumption of the coating liquid supplied to push out the air that does not discharge the air is suppressed.
特開2006-281091JP 2006-281091 A
 しかし、上記塗布装置では、装置コストが高くなるという問題があった。すなわち、廃液タンク104は、廃液が満量か否かを判断する液面センサー等を取付ける必要があるためコストがかかる。そして、上記塗布装置では、このような廃液タンク104がエアベント孔103それぞれに対して独立して設けられるため、装置コストを抑えることが困難であるという問題がある。 However, the above-described coating apparatus has a problem that the apparatus cost becomes high. That is, the waste liquid tank 104 is expensive because it is necessary to attach a liquid level sensor or the like for determining whether or not the waste liquid is full. And in the said coating device, since such a waste liquid tank 104 is provided independently with respect to each air vent hole 103, there exists a problem that it is difficult to hold down apparatus cost.
 ここで、それぞれのエアベント孔103に接続される廃液配管105をそのまま共通の廃液タンク104に接続すると、それぞれのエアベント孔103の位置が異なることにより、廃液タンク104までの距離が変わる結果、廃液配管105それぞれの圧力損失が変化してしまい、エアベント処理における内部流路102のエアを排出するために余計な塗布液が必要になる上、エアベント処理に必要な時間もかかるという問題がある。 Here, if the waste liquid pipes 105 connected to the respective air vent holes 103 are directly connected to the common waste liquid tank 104, the distance to the waste liquid tank 104 changes as a result of the positions of the respective air vent holes 103 being different. The pressure loss of each of the 105 changes, and there is a problem that an extra coating solution is required to discharge the air in the internal flow path 102 in the air vent process, and the time required for the air vent process is also required.
 本発明は、上記の問題点を鑑みてなされたものであり、エアベント処理に必要な塗布液の量及び時間を抑えつつ、装置コストを抑えることができる塗布装置を提供することを目的としている。 The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a coating apparatus capable of suppressing the cost of the apparatus while suppressing the amount and time of the coating liquid necessary for the air vent process.
 上記課題を解決するために本発明の塗布装置は、基板を載置するステージと、塗布液を貯留する内部流路を有しこの内部流路に貯留された塗布液を吐出するスリットノズルを有する口金部と、を備え、前記口金部と前記ステージとを相対的に移動させることにより、基板上に塗布膜を形成する塗布装置であって、前記口金部には、内部流路に塗布液を供給する塗布液供給孔と、この塗布液供給孔から塗布液を供給することにより前記内部流路に存在するエアを排出させる複数のエアベント孔とが設けられ、前記エアベント孔と廃液タンクとが廃液配管で連結され、複数のエアベント孔のうち少なくとも2つのエアベント孔が共通の廃液タンクに接続されており、かつ、すべての廃液配管は、それぞれの廃液配管で生じる圧力損失が等しくなるように配管径と配管長さとが調節されていることを特徴としている。 In order to solve the above problems, a coating apparatus of the present invention includes a stage on which a substrate is placed, and an internal channel that stores a coating solution, and a slit nozzle that discharges the coating solution stored in the internal channel. A coating device for forming a coating film on a substrate by relatively moving the nozzle portion and the stage, and the coating portion is provided with a coating liquid in an internal flow path. A coating liquid supply hole to be supplied and a plurality of air vent holes for discharging air existing in the internal flow path by supplying the coating liquid from the coating liquid supply hole are provided, and the air vent hole and the waste liquid tank are disposed of as waste liquid. Connected by piping, at least two of the air vent holes are connected to a common waste liquid tank, and all the waste liquid pipes have the same pressure loss generated in each waste liquid pipe. Pipe diameter and the pipe length is characterized by being adjusted so.
 上記塗布装置によれば、少なくとも2つのエアベント孔に接続される廃液配管が共通の廃液タンクに接続されるため、従来のようにエアベント孔それぞれに廃液タンクが設けられる場合に比べて設置する廃液タンクの数を減らすことができ、装置のコストを下げることができる。また、共通の廃液タンクに接続される廃液配管の配管径と配管長さが調節されることにより、すべての廃液配管で生じzる圧力損失がほぼ等しく設定されるため、いずれのエアベント孔においても、気泡等のエアの排気され易さをほぼ等しくすることができる。すなわち、エアベント処理に必要な塗布液の量は、従来必要であった塗布液の量とほぼ変わることなく、エアベント処理に必要な時間も従来とほぼ変わらない。したがって、エアベント処理に必要な塗布液の量及び時間を抑えつつ、装置コストを抑えることができる。 According to the coating apparatus, since the waste liquid pipe connected to at least two air vent holes is connected to a common waste liquid tank, the waste liquid tank is installed as compared with the conventional case where the waste liquid tank is provided in each air vent hole. The number of devices can be reduced, and the cost of the apparatus can be reduced. In addition, by adjusting the pipe diameter and pipe length of the waste liquid pipe connected to the common waste liquid tank, the pressure loss generated in all the waste liquid pipes is set to be approximately equal. In addition, the ease of exhausting air such as bubbles can be made substantially equal. That is, the amount of the coating liquid necessary for the air vent process is not substantially different from the amount of the coating liquid that has been conventionally required, and the time required for the air vent process is also not substantially different from the conventional one. Therefore, the apparatus cost can be suppressed while suppressing the amount and time of the coating liquid necessary for the air vent process.
 また、具体的な様態としては、前記口金部は、移動方向と直交する方向が長手方向である形状を有しており、前記エアベント孔は、前記口金部の長手方向両端部に1カ所ずつ設けられ、これらエアベント孔に連結される前記廃液配管は、1つの共通の廃液タンクに接続されている構成にすることができる。 Further, as a specific aspect, the base portion has a shape in which the direction orthogonal to the moving direction is the longitudinal direction, and the air vent hole is provided at one end in the longitudinal direction of the base portion. The waste liquid pipes connected to the air vent holes can be connected to a common waste liquid tank.
 また、廃液バルブが開かれたすべての廃液配管で生じる圧力損失の合計値が、スリットノズルからエアを吸い込まない範囲で、前記スリットノズルで生じる圧力損失よりも小さく設定されている構成にしてもよい。 Further, the total pressure loss generated in all the waste pipes with the waste liquid valve opened may be set to be smaller than the pressure loss generated in the slit nozzle as long as air is not sucked from the slit nozzle. .
 この構成によれば、口金部の内部流路に存在する塗布液が、廃液配管から積極的に排出されやすくなるため、すべての廃液配管で生じる圧力損失の合計値よりスリットノズルで生じる圧力損失値が大きくなるほどムダに排出される塗布液の量を抑えることができる。すなわち、内部流路のエアは、内部流路の上部に存在することが多いため、下向きに開口するスリットノズルから排出される塗布液中には混入されるエアの量が少ない。したがって、スリットノズルから排出される塗布液を抑えることにより、エアベント処理に使用される塗布液量を抑えることができる。 According to this configuration, since the coating liquid existing in the internal flow path of the base part is easily discharged from the waste liquid piping, the pressure loss value generated in the slit nozzle from the total value of the pressure loss generated in all waste liquid piping. The larger the is, the more the amount of coating solution discharged to waste can be suppressed. That is, since air in the internal flow path often exists in the upper part of the internal flow path, the amount of air mixed in the coating liquid discharged from the slit nozzle that opens downward is small. Therefore, the amount of the coating liquid used for the air vent process can be suppressed by suppressing the coating liquid discharged from the slit nozzle.
 本発明の塗布装置によれば、エアベント処理に必要な塗布液の量及び時間を抑えつつ、装置コストを抑えることができる。 According to the coating apparatus of the present invention, the apparatus cost can be suppressed while suppressing the amount and time of the coating liquid required for the air vent treatment.
本発明の実施形態に係る塗布装置を示す斜視図である。It is a perspective view which shows the coating device which concerns on embodiment of this invention. 塗布ユニットの脚部付近を示す概略図である。It is the schematic which shows the leg part vicinity of an application unit. 口金部と廃液タンクとを概略的に示す図である。It is a figure which shows a nozzle | cap | die part and a waste liquid tank roughly. 口金部の内部流路を示す図である。It is a figure which shows the internal flow path of a nozzle | cap | die part. エアベント処理を行った場合のエアの流れを示す図であり、(a)は、廃液  配管の圧力損失が等しい場合を示す図であり、(b)は、廃液配管の圧力損失が異な  る場合を示す図である。It is a figure which shows the flow of air at the time of performing an air vent process, (a) is a figure which shows the case where the pressure loss of a waste liquid piping is equal, (b) is the case where the pressure loss of a waste liquid piping is different. FIG. 従来の塗布装置における口金部の廃液周りを示す図である。It is a figure which shows the periphery of the waste liquid of a nozzle | cap | die part in the conventional coating device.
 本発明に係る実施の形態を図面を用いて説明する。 Embodiments according to the present invention will be described with reference to the drawings.
 図1は、本発明の一実施形態における塗布装置を概略的に示す斜視図であり、図2は、塗布ユニットの脚部付近を示す図であり、図3は、口金部と廃液タンクとを概略的に示す図、図4は、口金部の内部流路を示す図である。 FIG. 1 is a perspective view schematically showing a coating apparatus according to an embodiment of the present invention, FIG. 2 is a view showing the vicinity of a leg portion of a coating unit, and FIG. 3 is a view showing a base part and a waste liquid tank. FIG. 4 schematically shows the internal flow path of the base part.
 図1~図4に示すように、塗布装置は、基板10上に薬液やレジスト液等の液状物(以下、塗布液と称す)の塗布膜を形成するものであり、基台2と、基板10を載置するためのステージ21と、このステージ21に対し特定方向に移動可能に構成される塗布ユニット30とを備えている。 As shown in FIGS. 1 to 4, the coating apparatus forms a coating film of a liquid material (hereinafter referred to as a coating solution) such as a chemical solution or a resist solution on a substrate 10, and includes a base 2 and a substrate. 10, and a coating unit 30 configured to be movable in a specific direction with respect to the stage 21.
 なお、以下の説明では、塗布ユニット30が移動する方向をX軸方向、これと水平面上で直交する方向をY軸方向、X軸およびY軸方向の双方に直交する方向をZ軸方向として説明を進めることとする。 In the following description, the direction in which the coating unit 30 moves is described as the X-axis direction, the direction orthogonal to this in the horizontal plane is defined as the Y-axis direction, and the direction orthogonal to both the X-axis and Y-axis directions is described as the Z-axis direction. To proceed.
 前記基台2には、その中央部分にステージ21が配置されている。このステージ21は、搬入された基板10を載置するものである。このステージ21には、基板保持手段が設けられており、この基板保持手段により基板10が保持されるようになっている。具体的には、ステージ21の表面に形成された複数の吸引孔が形成されており、この吸引孔に吸引力を発生させることにより基板10をステージ21の表面に吸着させて保持できるようになっている。 The stage 2 is arranged at the center of the base 2. The stage 21 is for placing the substrate 10 that has been carried in. The stage 21 is provided with a substrate holding means, and the substrate 10 is held by the substrate holding means. Specifically, a plurality of suction holes formed on the surface of the stage 21 are formed, and by generating a suction force in the suction holes, the substrate 10 can be adsorbed and held on the surface of the stage 21. ing.
 また、ステージ21には、基板10を昇降動作させる基板昇降機構が設けられている。具体的には、ステージ21の表面には複数のピン孔が形成されており、このピン孔にはZ軸方向に昇降動作可能なリフトピン(不図示)が埋設されている。すなわち、ステージ21の表面からリフトピンを突出させた状態で基板10が搬入されるとリフトピンの先端部分が基板10に当接して基板10を保持することができる。そして、その状態からリフトピンを下降させてピン孔に収容させることにより、基板10をステージ21の表面に載置することができるようになっている。 Further, the stage 21 is provided with a substrate lifting mechanism for moving the substrate 10 up and down. Specifically, a plurality of pin holes are formed on the surface of the stage 21, and lift pins (not shown) that can be moved up and down in the Z-axis direction are embedded in the pin holes. That is, when the substrate 10 is carried in with the lift pins protruding from the surface of the stage 21, the tip portion of the lift pins can contact the substrate 10 and hold the substrate 10. The substrate 10 can be placed on the surface of the stage 21 by lowering the lift pins from the state and accommodating them in the pin holes.
 また、塗布ユニット30は、基板10上に塗布液を吐出して塗布膜を形成するものである。この塗布ユニット30は、図1,図2に示すように、基台2と連結される脚部31とY軸方向に延びる口金部34とを有しており、基台2上をY軸方向に跨いだ状態でX軸方向に移動可能に取り付けられている。具体的には、基台2のY軸方向両端部分にはそれぞれX軸方向に延びるレール22が設置されており、脚部31がこのレール22にスライド自在に取り付けられている。そして、脚部31にはリニアモータ33が取り付けられており、このリニアモータ33を駆動制御することにより、塗布ユニット30がX軸方向に移動し、任意の位置で停止できるようになっている。 Further, the coating unit 30 is for discharging a coating solution onto the substrate 10 to form a coating film. As shown in FIGS. 1 and 2, the coating unit 30 includes a leg portion 31 connected to the base 2 and a base portion 34 extending in the Y-axis direction. It is attached so as to be movable in the X-axis direction in a state of straddling. Specifically, rails 22 extending in the X-axis direction are installed at both ends of the base 2 in the Y-axis direction, and leg portions 31 are slidably attached to the rails 22. A linear motor 33 is attached to the leg portion 31, and by driving and controlling the linear motor 33, the coating unit 30 moves in the X-axis direction and can be stopped at an arbitrary position.
 また、塗布ユニット30の脚部31には、図2に示すように、塗布液を塗布する口金部34が取り付けられている。具体的には、この脚部31にはZ軸方向に延びるレール37と、このレール37に沿ってスライドするスライダ35が設けられており、これらのスライダ35と口金部34とが連結されている。そして、スライダ35にはサーボモータにより駆動されるボールねじ機構が取り付けられており、このサーボモータを駆動制御することにより、スライダ35がZ軸方向に移動するとともに、任意の位置で停止できるようになっている。すなわち、口金部34が、ステージ21に保持された基板10に対して接離可能に支持されている。 Further, as shown in FIG. 2, a base part 34 for applying the coating liquid is attached to the leg part 31 of the coating unit 30. Specifically, the leg portion 31 is provided with a rail 37 extending in the Z-axis direction and a slider 35 that slides along the rail 37, and the slider 35 and the base portion 34 are connected to each other. . A ball screw mechanism driven by a servomotor is attached to the slider 35. By controlling the drive of the servomotor, the slider 35 moves in the Z-axis direction and can be stopped at an arbitrary position. It has become. That is, the base part 34 is supported so as to be able to contact and separate from the substrate 10 held on the stage 21.
 また、口金部34は、塗布液を吐出して基板10上に塗布膜を形成するものである。この口金部34は、一方向に延びる形状を有する柱状部材であり、塗布ユニット30の走行方向とほぼ直交するように設けられている。この口金部34には、長手方向に延びるスリットノズル34aが形成されており、口金部34に供給された塗布液がスリットノズル34aから長手方向に亘って一様に吐出されるようになっている。したがって、このスリットノズル34aから塗布液を吐出させた状態で塗布ユニット30をX軸方向に走行させることにより、スリットノズル34aの長手方向に亘って基板10上に一定厚さの塗布膜が形成されるようになっている。なお、塗布液を塗布するために、スリットノズル34aから塗布液を吐出させた状態で塗布ユニット30を移動させる動作を本実施形態では、塗布動作と呼ぶことにする。 The base part 34 is for discharging a coating liquid to form a coating film on the substrate 10. The base part 34 is a columnar member having a shape extending in one direction, and is provided so as to be substantially orthogonal to the traveling direction of the coating unit 30. A slit nozzle 34a extending in the longitudinal direction is formed in the base part 34, and the coating liquid supplied to the base part 34 is uniformly ejected from the slit nozzle 34a in the longitudinal direction. . Therefore, by running the coating unit 30 in the X-axis direction with the coating liquid being discharged from the slit nozzle 34a, a coating film having a constant thickness is formed on the substrate 10 over the longitudinal direction of the slit nozzle 34a. It has become so. In this embodiment, the operation of moving the coating unit 30 in a state where the coating liquid is discharged from the slit nozzle 34a in order to apply the coating liquid is referred to as a coating operation.
 また、図3,図4に示すように、口金部34は、塗布液を貯留する内部流路41と、この内部流路41に塗布液を供給する塗布液供給孔42と、内部流路41に存在する気泡や空気溜まりなどのエアを排出させるエアベント孔43とを有している。ここで、エアベント孔43は、紙面に向かって左側にあるエアベント孔43を特にエアベント孔43Lと称し、右側にあるエアベント孔43を特にエアベント孔43Rと称し、それぞれ区別なく指す場合は、単にエアベント孔43と称す。 As shown in FIGS. 3 and 4, the base 34 includes an internal channel 41 that stores the coating solution, a coating solution supply hole 42 that supplies the coating solution to the internal channel 41, and an internal channel 41. And an air vent hole 43 for discharging air such as air bubbles and air pockets. Here, when the air vent hole 43 is specifically referred to as an air vent hole 43L, and the air vent hole 43 on the right side is particularly referred to as an air vent hole 43R. 43.
 内部流路41は、供給された塗布液を一時的に貯留する部分であり、本実施形態では、口金部34の内部に長手方向に沿って形成されている。具体的には、口金部34の長手方向に沿って延びる形状を有しており、長手方向中央部41a分の中央部41aで最も高く、長手方向両端部分の側端部41bで低くなるように形成されており、下側部分はスリットノズル34aに連通されている。中央部41aの頂上部分は、エア抜き穴44と連通しており、そのエア抜き穴44の下側部分には塗布液供給孔42が連通されている。この塗布液供給孔42は、塗布液を供給するポンプ51と供給配管55で連結されており、ポンプ51を作動させて塗布液を供給すると、塗布液供給孔42から塗布液が内部流路41に供給される。そして、内部流路41内のエアα及び、供給された塗布液中のエアαは、浮力によって中央部41aに集まり、エア抜き穴44を通じて排出されるようになっている。 The internal flow path 41 is a part for temporarily storing the supplied coating liquid, and in the present embodiment, the internal flow path 41 is formed in the base part 34 along the longitudinal direction. Specifically, it has a shape extending along the longitudinal direction of the base part 34, and is highest at the central part 41a corresponding to the central part 41a in the longitudinal direction and lower at the side end parts 41b at both end parts in the longitudinal direction. The lower part is formed and communicated with the slit nozzle 34a. A top portion of the central portion 41 a communicates with the air vent hole 44, and a coating liquid supply hole 42 communicates with a lower portion of the air vent hole 44. The coating liquid supply hole 42 is connected to a pump 51 that supplies the coating liquid by a supply pipe 55. When the coating liquid is supplied by operating the pump 51, the coating liquid is supplied from the coating liquid supply hole 42 to the internal flow path 41. To be supplied. The air α in the internal flow path 41 and the air α in the supplied coating solution gather at the central portion 41 a by buoyancy and are discharged through the air vent hole 44.
 また、エア抜き穴44は、エア抜き配管52に接続されており、このエア抜き配管52は廃液タンク60に接続されている。すなわち、内部流路41のエアα(エアαが混入した塗布液を含む)は、エア抜き穴44を通じてエア抜き配管52を通り、この廃液タンク60に排出される。この配管には、エア抜きバルブ52aが設けられている。塗布動作は、このエア抜きバルブ52aを閉めた状態で行われることにより、塗布動作中には供給された塗布液がエア抜き穴44を通じて漏れることがないようになっている。 The air vent hole 44 is connected to an air vent pipe 52, and the air vent pipe 52 is connected to a waste liquid tank 60. That is, the air α (including the coating liquid in which the air α is mixed) in the internal flow path 41 passes through the air vent hole 52 through the air vent hole 44 and is discharged to the waste liquid tank 60. This piping is provided with an air vent valve 52a. The application operation is performed with the air vent valve 52a closed, so that the supplied application liquid does not leak through the air vent hole 44 during the application operation.
 廃液タンク60は、内部流路41のエアα及び、塗布液に気泡として混在するエアαを貯めるものである。この廃液タンク60は、本実施形態では、塗布装置に1つだけ設けられており、塗布ユニット30の脚部31に設けられている(図2参照)。この廃液タンク60には、口金部34と接続されるエア抜き配管52、後述する廃液配管53が接続されており、内部流路41から排出されるエアα及びエアαを含む塗布液が廃液タンク60に溜められるようになっている。また、廃液タンク60には、液面センサ(不図示)が取付けられており、廃液が満量になったことを検知し、装置外部に設置された廃液ポンプ(不図示)により廃液タンク60から装置外部へ廃液を排出するようになっている。なお、廃液タンク60は、脚部31に取付けられているため、塗布ユニット30が移動しても口金部34と廃液タンク60との距離は変わらない。したがって、廃液タンク60に接続されるエア抜き配管52、廃液配管53は一定の長さに保たれている。 The waste liquid tank 60 stores air α in the internal flow path 41 and air α mixed as bubbles in the coating liquid. In this embodiment, only one waste liquid tank 60 is provided in the coating device, and is provided in the leg portion 31 of the coating unit 30 (see FIG. 2). The waste liquid tank 60 is connected to an air vent pipe 52 connected to the cap portion 34 and a waste liquid pipe 53 described later, and the coating liquid containing air α and air α discharged from the internal flow path 41 is a waste liquid tank. 60 can be stored. In addition, a liquid level sensor (not shown) is attached to the waste liquid tank 60 to detect that the waste liquid is full, and from the waste liquid tank 60 by a waste liquid pump (not shown) installed outside the apparatus. Waste liquid is discharged to the outside of the device. In addition, since the waste liquid tank 60 is attached to the leg part 31, even if the coating unit 30 moves, the distance of the nozzle | cap | die part 34 and the waste liquid tank 60 does not change. Accordingly, the air vent pipe 52 and the waste liquid pipe 53 connected to the waste liquid tank 60 are kept at a certain length.
 エアベント孔43は、エアベント処理において内部流路41内のエアαを排出するためのものであり、口金部34の長手方向両端部に1つずつ計2つ設けられている。ここで、エアベント処理とは、基板10上にエアαがスリットノズル34aから吐出されることのないように内部流路41のエアαを除去する処理であり、通常、塗布動作が行われる前に行われる。具体的には、内部流路41を洗浄した後、又は、口金部34を新しい口金部34に交換した後、塗布液供給孔42から塗布液を供給することによって行われる。すなわち、塗布液供給孔42から塗布液を供給することにより、内部流路41のエアαをスリットノズル34a、エア抜き穴44、エアベント孔43から押し出すことにより、内部流路41からエアαを排出する。 The air vent holes 43 are for discharging the air α in the internal flow path 41 in the air vent process, and two air vent holes 43 are provided at both ends in the longitudinal direction of the base part 34. Here, the air vent process is a process for removing the air α in the internal flow path 41 so that the air α is not discharged from the slit nozzle 34 a onto the substrate 10, and usually before the coating operation is performed. Done. Specifically, the cleaning is performed by supplying the coating liquid from the coating liquid supply hole 42 after cleaning the internal flow path 41 or replacing the base part 34 with a new base part 34. That is, by supplying the coating liquid from the coating liquid supply hole 42, the air α in the internal flow path 41 is pushed out from the slit nozzle 34a, the air vent hole 44, and the air vent hole 43, thereby discharging the air α from the internal flow path 41. To do.
 このエアベント孔43は、内部流路41に連通して形成されており、廃液配管53に接続されている。これにより、エアベント処理の際に、内部流路41のエアα及びエアαを含む塗布液がエアベント孔43から廃液配管53を通じて廃液タンク60に排出されるようになっている。これらの廃液配管53は、共通の廃液タンク60に接続されており、いずれのエアベント孔43から排出されたエアα及びエアαを含む塗布液であっても、廃液タンク60に排出される。この廃液配管53は、口金部34に沿って延びる平行部分531と、これに直交する垂直部分532とを有している。すなわち、エアベント孔43に接続される側の反対側の平行部分531には、90度方向を変える継ぎ手54が連結されており、この継ぎ手54に連結される垂直部分532が廃液タンク60に接続されている。これにより、エアベント孔43を出たエアα及びエアαを含む塗布液は、平行部分531及び垂直部分532を経由し、廃液タンク60に排出される。 The air vent hole 43 is formed to communicate with the internal flow path 41 and is connected to the waste liquid pipe 53. Thus, during the air vent process, the air α and the coating liquid containing the air α in the internal flow path 41 are discharged from the air vent hole 43 to the waste liquid tank 60 through the waste liquid pipe 53. These waste liquid pipes 53 are connected to a common waste liquid tank 60, and the air α and the coating liquid containing air α discharged from any of the air vent holes 43 are discharged to the waste liquid tank 60. The waste liquid pipe 53 includes a parallel portion 531 extending along the base portion 34 and a vertical portion 532 orthogonal to the parallel portion 531. In other words, a joint 54 that changes the direction by 90 degrees is connected to the parallel part 531 opposite to the side connected to the air vent hole 43, and a vertical part 532 connected to the joint 54 is connected to the waste liquid tank 60. ing. As a result, the air α and the coating liquid containing the air α exiting the air vent hole 43 are discharged to the waste liquid tank 60 via the parallel portion 531 and the vertical portion 532.
 また、廃液配管53は、その廃液配管53で生じる圧力損失が等しくなるように設定されている。具体的には、廃液配管53の配管径、配管長さを調節することにより圧力損失が設定されている。すなわち、図3に示すように、廃液配管53は、その平行部分531は同径のものが使用されている(図3では、廃液配管53を示す線の太さが配管内径を示している)。廃液タンク60は、エアベント孔43Rの近くに設置されているため、廃液配管53の平行部分531は、エアベント孔43Lに連結されるものに比べてエアベント孔43Rに接続されるものの方が短い。そのため、この平行部分531のみを比較した場合は、圧力損失がエアベント孔43Lの方が大きい。一方、垂直部分532を比較した場合、エアベント孔43Rに接続される廃液配管53は、エアベント孔43Lに接続される廃液配管53よりも小径に形成されている。すなわち、垂直部分532の圧力損失は、エアベント孔43Rに連結される廃液配管53の方が大きくなるように設定されている。すなわち、廃液タンク60を共通にすることでエアベント孔43に接続される廃液配管53の長さが異なるため、廃液配管53の一部を小径に形成することにより、廃液配管53全体に生じる圧力損失がいずれの廃液配管53においても等しくなるように設定されている。本実施形態では、エアベント孔43に接続される廃液配管53の平行部分531は同径の配管を使用し、垂直部分532のみ径の異なる廃液配管53を使用して圧力損失を調節している。このように、エアベント孔43に直接接続する廃液配管53の平行部分531を同径にすることで、口金部34の製作コストを下げることができるとともに、垂直部分532の径を変化させる方が圧力損失の調節が行いやすい。なお、圧力損失を等しく設定するとは、完全に一致させる場合のみではなく、いずれのエアベント孔43からもエアαがスムーズに排出され、排出の度合いが同程度になるように設定されていればよい。 Further, the waste liquid pipe 53 is set so that the pressure loss generated in the waste liquid pipe 53 becomes equal. Specifically, the pressure loss is set by adjusting the pipe diameter and pipe length of the waste liquid pipe 53. That is, as shown in FIG. 3, the waste liquid pipe 53 has a parallel portion 531 having the same diameter (in FIG. 3, the thickness of the line indicating the waste liquid pipe 53 indicates the pipe inner diameter). . Since the waste liquid tank 60 is installed near the air vent hole 43R, the parallel portion 531 of the waste liquid pipe 53 is shorter when connected to the air vent hole 43R than when connected to the air vent hole 43L. Therefore, when only this parallel part 531 is compared, the pressure loss is larger in the air vent hole 43L. On the other hand, when comparing the vertical portion 532, the waste liquid pipe 53 connected to the air vent hole 43R is formed to have a smaller diameter than the waste liquid pipe 53 connected to the air vent hole 43L. That is, the pressure loss of the vertical portion 532 is set so that the waste liquid pipe 53 connected to the air vent hole 43R is larger. That is, since the length of the waste liquid pipe 53 connected to the air vent hole 43 is different by using the waste liquid tank 60 in common, the pressure loss generated in the entire waste liquid pipe 53 by forming a part of the waste liquid pipe 53 to have a small diameter. Is set to be equal in any waste liquid piping 53. In this embodiment, the parallel portion 531 of the waste liquid pipe 53 connected to the air vent hole 43 uses the same diameter pipe, and the pressure loss is adjusted by using the waste liquid pipe 53 having a different diameter only in the vertical portion 532. In this way, by making the parallel part 531 of the waste liquid pipe 53 directly connected to the air vent hole 43 the same diameter, the manufacturing cost of the base part 34 can be reduced, and it is more pressure to change the diameter of the vertical part 532. Easy to adjust loss. It should be noted that setting the pressure loss equal is not limited to the case where the pressure losses are set to be completely the same, but it is sufficient if the air α is smoothly discharged from any of the air vent holes 43 so that the degree of discharge is the same. .
 さらに、本実施形態では、これらすべての廃液配管53で生じる圧力損失の合計値が、スリットノズル34aからエアαを吸い込まない範囲で、スリットノズル34aで生じる圧力損失よりも小さくなるように設定されている。これにより、エアベント処理の際、供給した塗布液をスリットノズル34aからムダに排出される量を抑えることができる。すなわち、エアベント処理の際、塗布液供給孔42から塗布液を供給すると、内部流路41に存在するエアαはスリットノズル34a、エアα抜き孔及びエアベント孔43から排出され、内部流路41に塗布液が貯留されると、エアαが浮力により上昇し、エアα及びエアαを含む塗布液がエアα抜き孔及びエアベント孔43から排出される。この状態で、すべての廃液配管53で生じる圧力損失の合計値よりスリットノズル34aで生じる圧力損失値が小さくなるほど、エアベント孔43から排出されるよりも、スリットノズル34aから排出されやすくなる。しかし、エアαは浮力で上昇してしまっているため、排出されやすいスリットノズル34aからは、エアαの混入しない塗布液が大量に排出されてしまう。したがって、廃液配管53で生じる圧力損失の合計値が、スリットノズル34aからエアαを吸い込まない範囲で、スリットノズル34aで生じる圧力損失よりも小さく設定することにより、スリットノズル34aから排出されにくくなり、エアαが浮力により上昇してもスリットノズル34aからの排出が抑えられ、塗布液がムダに捨てられるのを防止することができる。 Further, in the present embodiment, the total value of the pressure loss generated in all the waste liquid pipes 53 is set to be smaller than the pressure loss generated in the slit nozzle 34a in a range where the air α is not sucked from the slit nozzle 34a. Yes. Thereby, at the time of an air vent process, the quantity by which the supplied coating liquid is discharged | emitted from the slit nozzle 34a to waste can be suppressed. That is, when the coating liquid is supplied from the coating liquid supply hole 42 during the air vent process, the air α existing in the internal channel 41 is discharged from the slit nozzle 34 a, the air α vent hole, and the air vent hole 43, and is supplied to the internal channel 41. When the coating liquid is stored, the air α rises due to buoyancy, and the coating liquid containing the air α and the air α is discharged from the air α vent hole and the air vent hole 43. In this state, the smaller the pressure loss value generated in the slit nozzle 34a than the total pressure loss value generated in all the waste liquid pipes 53, the easier it is to discharge from the slit nozzle 34a than to discharge from the air vent hole 43. However, since the air α has risen due to buoyancy, a large amount of the coating liquid not mixed with the air α is discharged from the slit nozzle 34a that is easily discharged. Therefore, by setting the total value of the pressure loss generated in the waste liquid pipe 53 to be smaller than the pressure loss generated in the slit nozzle 34a in a range where the air α is not sucked from the slit nozzle 34a, it is difficult to discharge from the slit nozzle 34a. Even if the air α rises due to buoyancy, the discharge from the slit nozzle 34a is suppressed, and it is possible to prevent the coating liquid from being wasted.
 また、ここでいうスリットノズル34aからのエアα吸い込みとは、後述の廃液バルブ53aが開かれた全ての廃液配管53の圧力損失の合計値が、スリットノズル34aで生じる圧力損失に比べ、著しく小さい場合に、スリットノズル34aからエアαを吸い込んで、廃液配管53へ液が流れる現象のことで、通常は塗布液供給孔42より供給された塗液は圧損の比率により、スリットノズル34aと廃液配管53へ割り振られるが、この場合、塗布液供給孔42より供給された塗布液よりも多く廃液配管53へ液が流れる。すなわち、スリットノズル34aからエアαを吸い込まない範囲とは、塗布液供給孔42から供給された塗布液が、スリットノズル34aからエアαを吸い込まない程度に、最大限廃液配管53にエアα及びエアαを含む塗布液が排出される状態をいう。 Further, the suction of the air α from the slit nozzle 34a here means that the total value of the pressure loss of all the waste liquid pipes 53 in which a later-described waste liquid valve 53a is opened is significantly smaller than the pressure loss generated in the slit nozzle 34a. In this case, the air α is sucked from the slit nozzle 34a and the liquid flows into the waste liquid pipe 53. Normally, the coating liquid supplied from the coating liquid supply hole 42 is separated from the slit nozzle 34a and the waste liquid pipe by the ratio of pressure loss. In this case, more liquid flows to the waste liquid pipe 53 than the coating liquid supplied from the coating liquid supply hole 42. That is, the range in which the air α is not sucked from the slit nozzle 34a means that the coating liquid supplied from the coating liquid supply hole 42 does not suck the air α from the slit nozzle 34a to the maximum extent to the waste liquid pipe 53. A state in which the coating liquid containing α is discharged.
 なお、この廃液配管53には、廃液バルブ53aが設けられている。塗布動作中は、この廃液バルブ53aを閉めた状態で行われることにより、塗布動作中には供給された塗布液がエアベント孔43を通じて漏れることがないようになっている。 The waste liquid pipe 53 is provided with a waste liquid valve 53a. During the application operation, the waste liquid valve 53a is closed, so that the supplied application liquid does not leak through the air vent hole 43 during the application operation.
 このような構成により、エアベント処理において、内部流路41のエアαをスムーズに排出させることができる。すなわち、塗布液供給孔42から塗布液を供給すると、内部流路41に塗布液が満たされると共に、すでに存在していた空気溜まりがスリットノズル34a、エア抜き穴44、エアベント孔43から押し出されることにより排出される。このとき、スリットノズル34a、エア抜き穴44、エアベント孔43からは、エアαのみならず、エアαを含む塗布液も同時に排出される。そして、内部流路41にほぼ塗布液が満たされた状態になると、空気溜まりはほぼなくなるものの、満たされた塗布液中には気泡などのエアαが存在しているため、塗布液供給孔42から塗布液を供給し続けることにより、残存している気泡を押し出して排出する。すなわち、残存しているエアαは浮力により上昇し、主にエア抜き穴44から排出されるが、エア抜き穴44に移動しないエアαについては、塗布液の供給圧でエアベント孔43から押し出して排出される。本実施形態では、エアベント孔43に連結されるそれぞれの廃液配管53の圧力損失が、ほぼ等しく設定されているため、図5(a)に示すように、塗布液供給孔42から供給される塗布液の供給圧がエアベント孔43から廃液配管53に抜ける方向に伝わり、エア抜き穴44から排出されきれないエアαがエアベント孔43を通じてエアαを含む塗布液が廃液タンク60に排出される。なお、図5では、実線の矢印が塗布液の流れを示し、破線の矢印がエアαの流れを示している。 With such a configuration, the air α in the internal flow path 41 can be smoothly discharged in the air vent process. That is, when the coating liquid is supplied from the coating liquid supply hole 42, the internal flow path 41 is filled with the coating liquid, and the already existing air reservoir is pushed out from the slit nozzle 34a, the air vent hole 44, and the air vent hole 43. It is discharged by. At this time, not only the air α but also the coating liquid containing the air α is simultaneously discharged from the slit nozzle 34a, the air vent hole 44, and the air vent hole 43. Then, when the internal flow path 41 is almost filled with the coating liquid, the air pool is almost eliminated, but air α such as bubbles is present in the filled coating liquid, so the coating liquid supply hole 42. By continuing to supply the coating liquid from, the remaining bubbles are pushed out and discharged. That is, the remaining air α rises due to buoyancy and is mainly discharged from the air vent hole 44, but the air α that does not move to the air vent hole 44 is pushed out from the air vent hole 43 by the supply pressure of the coating liquid. Discharged. In the present embodiment, since the pressure loss of each waste liquid pipe 53 connected to the air vent hole 43 is set to be approximately equal, the application supplied from the application liquid supply hole 42 as shown in FIG. The supply pressure of the liquid is transmitted in the direction from the air vent hole 43 to the waste liquid pipe 53, and the air α that cannot be discharged from the air vent hole 44 is discharged to the waste liquid tank 60 through the air vent hole 43. In FIG. 5, solid arrows indicate the flow of the coating liquid, and broken arrows indicate the flow of the air α.
 ここで仮に、一の廃液配管53の圧力損失が、他の廃液配管53に比べて大きい場合、例えば、図5(b)に示すように、エアベント孔43Lに接続される廃液配管53の圧力損失が大きい場合には、圧力損失の大きい廃液配管53には塗布液が流れにくくなるため、塗布液の供給圧が伝達されにくく、圧力損失の大きい廃液配管53が接続されるエアベント孔43L付近のエアαは、その位置に滞留し排出されない。 If the pressure loss of one waste liquid pipe 53 is larger than that of the other waste liquid pipe 53, for example, as shown in FIG. 5B, the pressure loss of the waste liquid pipe 53 connected to the air vent hole 43L. Is large, it is difficult for the coating liquid to flow into the waste liquid pipe 53 having a large pressure loss, so that the supply pressure of the coating liquid is difficult to be transmitted and the air in the vicinity of the air vent hole 43L to which the waste liquid pipe 53 having a large pressure loss is connected. α stays at that position and is not discharged.
 一方、すべての廃液配管53の圧力損失の合計値は、スリットノズル34aからエアαを吸い込まない範囲で、スリットノズル34aの圧力損失よりも小さく設定されているため、エアベント処理に使用する塗布液の量を抑えることができる。すなわち、エアベント処理を行うことにより内部流路41が塗布液で満たされると、エアαが浮上しスリットノズル34a付近には残存するエアαが少なくなるため、スリットノズル34aから排出される塗布液にはほとんどエアが含まれず、塗布液がそのまま排出されるという捨て打ち状態になる。そこで、すべての廃液配管53の圧力損失の合計値は、スリットノズル34aからエアαを吸い込まない範囲で、スリットノズル34aの圧力損失よりも小さく設定されていることにより、内部流路41のエアα及びエアαを含む塗布液が廃液配管53から流れやすくなり、すべての廃液配管53から排出されるエアαを含む塗布液の量が、スリットノズル34aを通じて排出されるエアαを含む塗布液の量よりも多量になるため、エアを含む塗布液が廃液配管53を通じて積極的に排出される。したがって、スリットノズル34aからムダに排出される塗布液の量(エアαを含まない塗布液の量)を抑えられ、エアベント処理に使用する塗布液の量を抑えることができる。 On the other hand, the total value of the pressure loss of all the waste liquid pipes 53 is set to be smaller than the pressure loss of the slit nozzle 34a in a range where the air α is not sucked from the slit nozzle 34a. The amount can be reduced. That is, when the internal flow path 41 is filled with the coating liquid by performing the air vent process, the air α rises and the remaining air α is reduced in the vicinity of the slit nozzle 34a, so that the coating liquid discharged from the slit nozzle 34a is reduced. Almost does not contain air, and the coating solution is discharged as it is. Therefore, the total value of the pressure loss of all the waste liquid pipes 53 is set to be smaller than the pressure loss of the slit nozzle 34a in a range in which the air α is not sucked from the slit nozzle 34a. And the coating liquid containing air α easily flows from the waste liquid pipe 53, and the amount of the coating liquid containing air α discharged from all the waste liquid pipes 53 is the amount of the coating liquid containing air α discharged through the slit nozzle 34a. Therefore, the coating liquid containing air is positively discharged through the waste liquid pipe 53. Therefore, the amount of the coating liquid discharged from the slit nozzle 34a to the waste (amount of the coating liquid not including the air α) can be suppressed, and the amount of the coating liquid used for the air vent process can be suppressed.
 上記実施形態における塗布装置によれば、2つのエアベント孔43に接続される廃液配管53が共通の1つの廃液タンク60に接続されるため、従来のようにエアベント孔43それぞれに廃液タンク60が設けられる場合に比べて必要な廃液タンク60の数を減らすことができ、装置のコストを下げることができる。また、共通の廃液タンク60に接続される廃液配管53の配管径と配管長さが調節されることにより、すべての廃液配管53で生じる圧力損失がほぼ等しく設定されるため、いずれのエアベント孔43においても、気泡等のエアαの排気され易さをほぼ等しくすることができる。すなわち、エアベント処理に必要な塗布液の量は、従来必要であった塗布液の量とほぼ変わることなく、エアベント処理に必要な時間も従来とほぼ変わらない。したがって、エアベント処理に必要な塗布液の量及び時間を抑えつつ、装置コストを抑えることができる。 According to the coating apparatus in the above embodiment, since the waste liquid piping 53 connected to the two air vent holes 43 is connected to one common waste liquid tank 60, the waste liquid tank 60 is provided in each of the air vent holes 43 as in the prior art. The number of necessary waste liquid tanks 60 can be reduced as compared with the case where the cost is reduced. Further, by adjusting the pipe diameter and the pipe length of the waste liquid pipe 53 connected to the common waste liquid tank 60, the pressure loss generated in all the waste liquid pipes 53 is set to be approximately equal. In this case, the ease of exhausting air α such as bubbles can be made substantially equal. That is, the amount of the coating liquid necessary for the air vent process is not substantially different from the amount of the coating liquid that has been conventionally required, and the time required for the air vent process is also not substantially different from the conventional one. Therefore, the apparatus cost can be suppressed while suppressing the amount and time of the coating liquid necessary for the air vent process.
 また、上記実施形態では、エアベント孔43が2つである場合の例について説明したが、3つ以上設けるものであってもよい。この場合、廃液タンク60は、2つであっても、1つであってもよく、それぞれのエアベント孔43に接続される廃液配管53の配管径と配管長さが調節されることにより、すべての廃液配管53で生じる圧力損失がほぼ等しくなるように設定されていればよい。 In the above embodiment, an example in which there are two air vent holes 43 has been described, but three or more air vent holes 43 may be provided. In this case, the number of the waste liquid tanks 60 may be two or one, and all of the waste liquid tanks 60 are adjusted by adjusting the pipe diameter and the pipe length of the waste liquid pipes 53 connected to the respective air vent holes 43. The pressure loss generated in the waste liquid piping 53 may be set to be substantially equal.
 また、上記実施形態では、すべての廃液配管53で生じる圧力損失の合計値が、前記スリットノズルで生じる圧力損失よりも小さく設定されている例について説明したが、すべての廃液配管53とエア抜き穴44とに生じる圧力損失の合計値がスリットノズル34aからエアαを吸い込まない範囲で、前記スリットノズルで生じる圧力損失よりも小さく設定されているものであってもよい。この構成であれば、スリットノズル34aにおける塗布液の捨て打ち量をより抑えることができる。 Moreover, although the said embodiment demonstrated the example in which the total value of the pressure loss produced in all the waste liquid piping 53 was set smaller than the pressure loss produced in the said slit nozzle, all the waste liquid piping 53 and air vent hole were demonstrated. 44 may be set to be smaller than the pressure loss generated in the slit nozzle as long as the total value of the pressure loss generated in 44 does not suck the air α from the slit nozzle 34a. With this configuration, it is possible to further suppress the amount of application liquid discarded in the slit nozzle 34a.
 10 基板
 21 ステージ
 30 塗布ユニット
 34 口金部
 34a スリットノズル
 41 内部流路
 42 塗布液供給孔
 43 エアベント孔
 44 エア抜き穴
 53 廃液配管
 60 廃液タンク
DESCRIPTION OF SYMBOLS 10 Board | substrate 21 Stage 30 Application | coating unit 34 Base part 34a Slit nozzle 41 Internal flow path 42 Coating liquid supply hole 43 Air vent hole 44 Air vent hole 53 Waste liquid piping 60 Waste liquid tank

Claims (3)

  1.  基板を載置するステージと、
     塗布液を貯留する内部流路を有しこの内部流路に貯留された塗布液を吐出するスリットノズルを有する口金部と、
    を備え、前記口金部と前記ステージとを相対的に移動させることにより、基板上に塗布膜を形成する塗布装置であって、
     前記口金部には、内部流路に塗布液を供給する塗布液供給孔と、この塗布液供給孔から塗布液を供給することにより前記内部流路に存在するエアを排出させる複数のエアベント孔とが設けられ、
     前記エアベント孔と廃液タンクとが廃液配管で連結され、複数のエアベント孔のうち少なくとも2つのエアベント孔が共通の廃液タンクに接続されており、かつ、すべての廃液配管は、それぞれの廃液配管で生じる圧力損失が等しくなるように配管径と配管長さとが調節されていることを特徴とする塗布装置。
    A stage on which a substrate is placed;
    A base having an internal flow path for storing the coating liquid and a slit nozzle for discharging the coating liquid stored in the internal flow path;
    A coating apparatus for forming a coating film on a substrate by relatively moving the base portion and the stage,
    The base part has a coating liquid supply hole for supplying a coating liquid to the internal flow path, and a plurality of air vent holes for discharging air existing in the internal flow path by supplying the coating liquid from the coating liquid supply hole. Is provided,
    The air vent hole and the waste liquid tank are connected by a waste liquid pipe, and at least two of the plurality of air vent holes are connected to a common waste liquid tank, and all the waste liquid pipes are generated in the respective waste liquid pipes. A coating apparatus, wherein a pipe diameter and a pipe length are adjusted so that pressure losses are equal.
  2.  前記口金部は、移動方向と直交する方向が長手方向である形状を有しており、前記エアベント孔は、前記口金部の長手方向両端部に1カ所ずつ設けられ、これらエアベント孔に連結される前記廃液配管は、共通の1つの廃液タンクに接続されていることを特徴とする請求項1に記載の塗布装置。 The base part has a shape in which the direction orthogonal to the moving direction is the longitudinal direction, and the air vent holes are provided at one end in the longitudinal direction of the base part and are connected to the air vent holes. The coating apparatus according to claim 1, wherein the waste liquid pipe is connected to a common waste liquid tank.
  3.  廃液バルブが開かれたすべての廃液配管で生じる圧力損失の合計値が、スリットノズルからエアを吸い込まない範囲で、前記スリットノズルで生じる圧力損失よりも小さく設定されていることを特徴とする請求項1又は2に記載の塗布装置。 The total value of the pressure loss generated in all the waste pipes in which the waste liquid valve is opened is set to be smaller than the pressure loss generated in the slit nozzle as long as air is not sucked from the slit nozzle. The coating apparatus according to 1 or 2.
PCT/JP2013/050609 2012-02-17 2013-01-16 Coating device WO2013121814A1 (en)

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JP2008114137A (en) * 2006-11-02 2008-05-22 Toray Ind Inc Coater, coating apparatus and method, and apparatus and method of manufacturing member for display
JP2010194473A (en) * 2009-02-26 2010-09-09 Toray Ind Inc Coating apparatus of coating liquid, coating method, method for manufacturing member for plasma display panel, and plasma display panel
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JP2012183463A (en) * 2011-03-04 2012-09-27 Toray Ind Inc Applicator

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JP2008114137A (en) * 2006-11-02 2008-05-22 Toray Ind Inc Coater, coating apparatus and method, and apparatus and method of manufacturing member for display
JP2010194473A (en) * 2009-02-26 2010-09-09 Toray Ind Inc Coating apparatus of coating liquid, coating method, method for manufacturing member for plasma display panel, and plasma display panel
JP2011094679A (en) * 2009-10-28 2011-05-12 Toray Eng Co Ltd Valve and coating apparatus
JP2012183463A (en) * 2011-03-04 2012-09-27 Toray Ind Inc Applicator

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