WO2013104187A1 - 直线驱动电线绞合机 - Google Patents

直线驱动电线绞合机 Download PDF

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Publication number
WO2013104187A1
WO2013104187A1 PCT/CN2012/079817 CN2012079817W WO2013104187A1 WO 2013104187 A1 WO2013104187 A1 WO 2013104187A1 CN 2012079817 W CN2012079817 W CN 2012079817W WO 2013104187 A1 WO2013104187 A1 WO 2013104187A1
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WIPO (PCT)
Prior art keywords
assembly
linear drive
side plate
split
splitter
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PCT/CN2012/079817
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English (en)
French (fr)
Inventor
张涛
郝长忠
Original Assignee
天津豪风机电设备有限公司
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Priority claimed from CN 201210008043 external-priority patent/CN102426886B/zh
Priority claimed from CN2012200118921U external-priority patent/CN202405001U/zh
Application filed by 天津豪风机电设备有限公司 filed Critical 天津豪风机电设备有限公司
Publication of WO2013104187A1 publication Critical patent/WO2013104187A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02—Stranding-up
    • H01B13/0207—Details; Auxiliary devices

Definitions

  • the present invention relates to a wire stranding machine, and more particularly to a linear drive wire stranding machine. Background technique
  • the twister is specially designed for the automotive wiring harness system. It is a device that combines two or more wires with the same wire diameter and twists them into a twisted pair or multi-stranded wire with signal shielding function through a constant pulling force.
  • the tensioning collet assembly is mounted on the sliding table.
  • the operator manually moves the sliding table to the tail position, and then the end of the plurality of wires and the clip in the rotating collet assembly.
  • the head mechanism is connected, and then the other end of the plurality of wires is connected to the collet mechanism in the tension chuck assembly.
  • the wire exceeds a certain length, it must be frequently reciprocated or used by two people. The operator has high labor intensity and low production efficiency.
  • a linear drive wire stranding machine comprising a frame assembly, a rotary chuck assembly, a tension chuck assembly, a longitudinal moving slide assembly, and an electric control box, wherein the longitudinal moving slide assembly is mounted Pulling the collet assembly, the rack assembly is mounted with a drop groove, wherein the frame assembly is mounted with a linear drive lateral moving slide assembly, and the linear drive laterally moving the slide table
  • the assembly includes a rail bracket mounted on the rack assembly along the length of the rack, the rail bracket is mounted with a linear drive rail, and a linear drive motor is mounted at one end of the linear drive rail, and the linear drive motor passes through a synchronous straight line.
  • the transmission mechanism is coupled to the lateral movement slide, and the lateral movement slide is slidably coupled to the linear drive rail via a slider, and the longitudinal movement slide assembly is mounted on the lateral movement slide.
  • a front line controller is installed at a front end of the rotating collet assembly of the rack assembly, and the branch line controller includes a splitter fixed seat, a split static pressure wheel, a split dynamic pressure wheel, and a wire wheel Multiple points a wire column, an inner side plate, an outer side plate, a freely rotating wire wheel is installed at one end between the inner side plate and the outer side plate, and a freely rotating split static pressure wheel is mounted at the other end, and the wire wheel and the partial line static pressure are installed
  • a splitter seat is installed between the inner side plate and the outer side plate between the tension wheels, and the splitter seat is mounted with a plurality of split line columns, and the split line column and the split line static pressure wheel are disposed between a freely rotating split line dynamic pressure wheel, the split line dynamic pressure wheel forms a closed space with the inner side plate and the outer side plate, and the split line dynamic pressure wheel is connected with the dynamic pressure wheel reverse drive mechanism,
  • the inner side plate is fixedly connected with the splitter fixing seat, and the splitter fixing base is fixedly
  • the dynamic pressure roller reverse driving mechanism includes a linear driving cylinder, the piston rod of the linear driving cylinder is fixedly connected with the branching pressing rack, and the branching pressing rack meshes with the branching pressing gear,
  • the branching pinch gear is coupled to the rotating shaft of the branching dynamic pressure roller.
  • the front end of the rack assembly is provided with a storage line slot and a backup line slot, and the backup line slot is connected to the switching drive cylinder.
  • the rotary chuck assembly, the tension chuck assembly, the longitudinal movement slide assembly, and the linear drive lateral movement slide are respectively two sets.
  • a protective cover is mounted on an upper portion of the rotary clamping mechanism in the rotary chuck assembly.
  • the linear drive motor is coupled to an automatic controller within the electrical control box.
  • the synchronous linear transmission mechanism is a belt transmission mechanism including a timing belt.
  • the electric wire stranding machine of the invention drives the sliding table and the tensioning chuck mechanism to move by the linear driving mechanism, thereby avoiding the reciprocating movement of the operator, improving the labor efficiency, reducing the labor intensity, and simultaneously completing the operation by one person. , saving labor and reducing production costs.
  • the wire stranding machine of the present invention uses a branching controller to separate a single wire, thereby avoiding entanglement between the wires and producing a smoother production.
  • the split-line dynamic pressure-tightening wheel adopts a reverse driving structure in which a linear driving cylinder is combined with a gear and a rack, and can realize the turning of the split-line dynamic pressure-tightening wheel in a small space.
  • the structure is simple and easy to use.
  • the wire stranding machine of the present invention is provided with a storage line slot and a backup line slot, and the spare line slot is connected with the switching drive cylinder, so as to conveniently switch the number of wire slots required when two or more sets of wires are twisted.
  • FIG. 1 is a schematic view of a linear drive wire stranding machine of the present invention
  • FIG. 2 is a schematic view of a linearly driven laterally moving slide assembly
  • Figure 3 is an assembly view of the lateral movement slide
  • Figure 4 is a schematic diagram of the branch line controller
  • Figure 5 is a schematic view of the flip drive mechanism. detailed description
  • the schematic diagram of the linear drive wire stranding machine of the present invention is shown in Figs. 1 to 5, and includes a frame assembly 11, a rotary chuck assembly 6, a tension chuck assembly 2, a longitudinal moving slide assembly 3, and an electric a control box 5, the longitudinal moving slide assembly 3 is mounted with a tensioning collet 2 assembly, the frame assembly 11 is provided with a drop slot 10, and the frame assembly 11 is mounted with a straight line
  • Driving the lateral movement slide assembly 4 the linear drive lateral movement slide assembly 4 includes a rail bracket 13 mounted on the frame assembly along the length of the frame, and the linear support rail 14 is mounted on the rail bracket 13
  • a linear drive motor 12 is mounted at one end of the linear drive rail 14, and the linear drive motor 12 is coupled to the lateral movement slide 15 by a synchronous transmission mechanism.
  • the lateral movement slide table 15 is slidably coupled to the linear drive rail 14 via a slider 17, and the longitudinal movement slide table 15 is mounted with the longitudinal movement slide assembly 3.
  • the linear drive motor is coupled to an automatic controller within the electrical control box.
  • the synchronous linear transmission mechanism can be driven by a belt, a wire rope, a chain drive, or the like, or a screw drive.
  • the synchronous linear transmission mechanism in this embodiment is a belt transmission mechanism including a timing belt 16, and the synchronous belt 16 passes The belt lock 18 and the belt lock platen 19 are fixedly coupled to the lateral movement slide table 15.
  • the front end of the rotating chuck assembly of the frame assembly is provided with a branching controller 7, which includes a splitter mount 23, the line static pressure wheel 27, the line dynamic pressure wheel 24, the wire wheel 21, a plurality of branch lines
  • the splitter base 26 is mounted with a plurality of splitter posts 25, and the splitter post 26 and the splitter static pressure brake wheel 27 are provided with a freely rotatable split dynamic pressure brake wheel 24,
  • the split dynamic pressure roller 24 forms a closed space with the inner side panel and the outer side panel, so that each guide can only pass between the two splitter posts, avoiding a plurality of wires being entangled.
  • the split dynamic pressure roller 24 and the dynamic pressure roller turn over The moving mechanism is connected, the inner side plate 22 is fixedly connected to the splitter fixing seat 23, and the splitter fixing base 23 is fixedly connected to the frame assembly 11.
  • the dynamic pressure roller inversion driving mechanism in this embodiment includes a linear driving cylinder 30, and the piston rod of the linear driving cylinder is fixedly connected with the branching pressing rack 29, The branching pressing rack is meshed with the branching pinch gear 28, and the branching pinch gear 28 is coupled to the rotating shaft of the branching dynamic pressure roller 24.
  • the front end of the frame assembly is provided with a storage slot 9 and a backup slot 8 , which is connected to the switching drive cylinder.
  • a shield 1 is mounted on the upper portion of the rotary clamp mechanism in the rotary chuck assembly.
  • the operator stands on the wire side of the machine to take out the wires from the storage line slot.
  • One end of each wire passes through the gap between the two splitter posts on the splitter controller, and the linear drive cylinder piston rod extends to drive the split wire to compact.
  • the rack, the split-line compression rack drives the split-line compression gear, and the split-line compression gear drives the split-line dynamic pressure-wheel to turn over 90.
  • a closed space is formed between the split dynamic pressure roller and the inner side plate and the outer side plate, and the electric wires are pressed by the split line dynamic pressure wheel and the split line static pressure wheel.
  • One end of each wire is connected to the tensioning collet assembly, and the linear drive motor is started.
  • the laterally moving slide table and the longitudinally moving sliding table assembly thereon are slid on the linear drive rail by the timing belt to pull the electric wire to a predetermined position to stop. , then connect the other end of the wire to the rotating collet.
  • the linear drive cylinder piston rod shrinks to drive the split line to press the rack, the split line presses the rack to drive the split line to press the gear, and the split line presses the belt to drive the split line dynamic pressure wheel to turn 90.

Abstract

一种直线驱动电线绞合机，包括机架总成（11）、旋转夹头总成（6）、拉紧夹头总成（2）、纵向移动滑台总成（3）、电控箱（5）。机架总成上安装有直线驱动横向移动滑台总成（4），直线驱动横向移动滑台总成包括轨道支架（13），轨道支架上有直线驱动轨道（14），直线驱动轨道一端有直线驱动电机（12），直线驱动电机通过同步传动机构与横向移动滑台（15）连接，横向移动滑台通过滑块（17）与直线驱动轨道滑动连接，横向移动滑台上有纵向移动滑台总成。该直线驱动电线绞合机通过直线驱动机构带动滑台移动来完成绞线，避免了操作人员的繁往复走动，提高了劳动效率，一人即可完成操作，降低了生产成本。

Description

直线驱动电线绞合机 技术领域
本发明涉及一种电线绞合机， 更具体的说， 是涉及一种直线驱动电线 绞合机。 背景技术
绞合机专为汽车线束系统开发设计， 是将两棵或多棵线径相同的电 线， 通过恒定的拉力， 旋转绞合成具有信号屏蔽功能的双绞线或多绞线的 设备。
目前的绞合机中， 拉紧夹头总成安装在滑台上， 操作过程中， 操作人 员手动将滑台移动到机尾位置,再将多根电线一端与旋转夹头总成中的夹 头机构连接， 然后多根电线另一端与拉紧夹头总成中的夹头机构连接。 当 电线超过一定长度后， 就要频繁往复走动或利用双人完成， 操作人员劳动 强度大， 生产效率低。 发明内容 构带动滑台移动来完成绞线， 以提高生产效率的直线驱动电线绞合机。
本发明通过下述技术方案实现：
一种直线驱动电线绞合机， 包括机架总成、 旋转夹头总成、 拉紧夹头 总成、 纵向移动滑台总成、 电控箱， 所述纵向移动滑台总成上安装有拉紧 夹头总成， 所述机架总成上安装有落线槽， 其特征在于， 所述机架总成上 安装有直线驱动横向移动滑台总成， 所述直线驱动横向移动滑台总成包括 沿机架长度方向安装在机架总成上的轨道支架， 所述轨道支架上安装有直 线驱动轨道， 所述直线驱动轨道一端安装有直线驱动电机， 所述直线驱动 电机通过同步直线传动机构与横向移动滑台连接， 所述横向移动滑台通过 滑块与所述直线驱动轨道滑动连接， 所述横向移动滑台上安装有所述纵向 移动滑台总成。
所述机架总成上旋转夹头总成的前端安装有分线控制器， 所述分线控 制器包括分线器固定座、 分线静压紧轮、 分线动压紧轮、 导线轮、 多个分 线柱、 内侧板、 外侧板， 所述内侧板与外侧板之间一端安装有自由转动的 导线轮， 另一端安装有自由转动的分线静压紧轮， 所述导线轮与分线静压 紧轮之间的内侧板和外侧板之间安装有分线器座， 所述分线器座上安装有 多个分线柱， 分线柱与所述分线静压紧轮之间设置有自由转动的分线动压 紧轮， 所述分线动压紧轮与内侧板和外侧板之间形成封闭空间， 所述分线 动压紧轮与动压紧轮翻转驱动机构连接， 所述内侧板与分线器固定座固定 连接， 所述分线器固定座与机架总成固定连接。
所述动压紧轮翻转驱动机构包括直线驱动气缸， 所述直线驱动气缸的 活塞杆与分线压紧齿条固定连接， 所述分线压紧齿条与分线压紧齿轮啮 合， 所述分线压紧齿轮与所述分线动压紧轮的转动轴连接。
所述机架总成的前端设置有储线槽和备线槽， 所述备线槽与切换驱动 气缸连接。
所述旋转夹头总成、 拉紧夹头总成、 纵向移动滑台总成、 直线驱动横 向移动滑台分别为两组。
所述旋转夹头总成中的旋转夹紧机构上部安装有防护罩。
所述直线驱动电机与电控箱内的自动控制器连接。
所述同步直线传动机构为含有同步带的皮带传动机构。
本发明具有下述技术效果：
1、 本发明的电线绞合机通过直线驱动机构带动滑台及拉紧夹头机构 移动， 避免了操作人员的繁往复走动，提高了劳动效率， 降低了劳动强度， 同时， 一人即可完成操作， 节省了劳动力， 降低了生产成本。
2、 本发明的电线绞合机使用分线控制器将单根电线分隔开， 能够避 免电线之间缠绕在一起， 生产更顺畅。
3、 本发明的分线控制器中， 分线动压紧轮采用直线驱动气缸与齿轮、 齿条相结合的翻转驱动结构， 能够在较小的空间内实现分线动压紧轮的翻 转， 结构筒单， 使用方便。
4、 本发明的电线绞合机中设置有储线槽和备线槽， 备线槽与切换驱 动气缸连接， 方便切换两组或多组电线绞合时所需线槽数量。 附图说明
图 1为本发明直线驱动电线绞合机的示意图；
图 2为直线驱动横向移动滑台总成的示意图; 图 3为横向移动滑台装配图；
图 4为分线控制器的示意图；
图 5为翻转驱动机构的示意图。 具体实施方式
以下结合附图和具体实施例对本发明进行详细说明。
本发明直线驱动电线绞合机的示意图如图 1-图 5所示， 包括机架总成 11、 旋转夹头总成 6、 拉紧夹头总成 2、 纵向移动滑台总成 3、 电控箱 5 , 所述纵向移动滑台总成 3上安装有拉紧夹头 2总成， 所述机架总成 11上 安装有落线槽 10, 所述机架总成 11上安装有直线驱动横向移动滑台总成 4, 所述直线驱动横向移动滑台总成 4 包括沿机架长度方向安装在机架总 成上的轨道支架 13 , 所述轨道支架 13上安装有直线驱动轨道 14, 所述直 线驱动轨道 14一端安装有直线驱动电机 12,所述直线驱动电机 12通过同 步传动机构与横向移动滑台 15连接。 所述横向移动滑台 15通过滑块 17 与所述直线驱动轨道 14滑动连接， 所述横向移动滑台 15上安装有所述纵 向移动滑台总成 3。 对于双头绞合机， 所述旋转夹头总成、 拉紧夹头总成、 纵向移动滑台总成、 直线驱动横向移动滑台分别为两组。 为了实现自动控 制， 所述直线驱动电机与电控箱内的自动控制器连接。 其中， 同步直线传 动机构可以用皮带、钢丝绳、链条传动等传动形式， 也可以使用丝杠传动， 本实施例中的同步直线传动机构为含有同步带 16 的皮带传动机构， 所述 同步带 16通过皮带锁扣 18和皮带锁扣压板 19与横向移动滑台 15固定连 接。
为了分隔来自不同备品槽的电线， 从而绞合多股电线， 所述机架总成 上旋转夹头总成的前端安装有分线控制器 7 , 所述分线控制器包括分线器 固定座 23、 分线静压紧轮 27、 分线动压紧轮 24、 导线轮 21、 多个分线柱
25、 内侧板 22、 外侧板 20, 所述内侧板 22与外侧板 20之间一端安装有 自由转动的导线轮 21 , 另一端安装有自由转动的分线静压紧轮 27 , 所述 导线轮 21与分线静压紧轮 27之间的内侧板和外侧板之间安装有分线器座
26, 所述分线器座 26上安装有多个分线柱 25 , 分线柱 26与所述分线静压 紧轮 27之间设置有自由转动的分线动压紧轮 24,所述分线动压紧轮 24与 内侧板和外侧板之间形成封闭空间， 使每根导向只能从两个分线柱之间穿 过， 避免多根电线缠绕在一起。 所述分线动压紧轮 24 与动压紧轮翻转驱 动机构连接， 所述内侧板 22与分线器固定座 23固定连接， 所述分线器固 定座 23与机架总成 11固定连接。
由于分线控制器内的空间很小， 本实施例中的动压紧轮翻转驱动机构 包括直线驱动气缸 30, 所述直线驱动气缸的活塞杆与分线压紧齿条 29固 定连接， 所述分线压紧齿条与分线压紧齿轮 28啮合， 所述分线压紧齿轮 28与所述分线动压紧轮 24的转动轴连接。
为了方便切换两组或多组电线绞合时所需线槽数量， 所述机架总成的 前端设置有储线槽 9和备线槽 8 , 所述备线槽与切换驱动气缸连接。
所述旋转夹头总成中的旋转夹紧机构上部安装有防护罩 1。
操作者站在机头夹线侧从储线槽中取出电线， 每根电线一端分别穿过 分线控制器上两个分线柱之间的空隙， 直线驱动气缸活塞杆伸出带动分线 压紧齿条， 分线压紧齿条带动分线压紧齿轮， 分线压紧齿轮带动分线动压 紧轮翻转 90。 ， 使分线动压紧轮与内侧板和外侧板之间形成封闭空间， 通 过分线动压紧轮和分线静压紧轮将电线压合。 每根电线一端与拉紧夹头总 成连接， 直线驱动电机启动， 通过同步带带动横向移动滑台及其上的纵向 移动滑台总成在直线驱动轨道上滑动将电线拉至预定的位置停止， 再将电 线另一端与旋转夹头连接。 直线驱动气缸活塞杆收缩带动分线压紧齿条， 分线压紧齿条带动分线压紧齿轮，分线压紧齿轮带动分线动压紧轮翻转 90 。 复位， 将压合的电线松开， 直线驱动电机启动， 通过同步带带动横向移 动滑台及其上的纵向移动滑台总成在直线驱动轨道上滑动将电线拉直， 旋 转夹头总成、 拉紧夹头总成中的旋转机构收缩至机身内侧， 旋转完成电线 的绞合。 完成绞合后， 旋转夹头总成、 拉紧夹头总成自动伸出机身外侧并 松开两端电线， 绞合后的电线落入落线槽中， 直线驱动电机启动， 通过同 步带带动横向移动滑台及其上的纵向移动滑台总成回到机头侧， 进行下一 次绞合。
对于双头绞合机， 当一组旋转夹头总成和拉紧夹头总成做电线绞合 时， 另一组旋转夹头总成和拉紧夹头总成做电线卡线工作。

Claims

权 利 要 求
1、 一种直线驱动电线绞合机， 包括机架总成、 旋转夹头总成、 拉紧夹 头总成、 纵向移动滑台总成、 电控箱， 所述纵向移动滑台总成上安装有拉紧 夹头总成， 所述机架总成上安装有落线槽， 其特征在于， 所述机架总成上安 装有直线驱动横向移动滑台总成， 所述直线驱动横向移动滑台总成包括沿机 架长度方向安装在机架总成上的轨道支架，所述轨道支架上安装有直线驱动 轨道， 所述直线驱动轨道一端安装有直线驱动电机， 所述直线驱动电机通过 同步直线传动机构与横向移动滑台连接，所述横向移动滑台通过滑块与所述 直线驱动轨道滑动连接， 所述横向移动滑台上安装有所述纵向移动滑台总 成。
2、 根据权利要求 1所述的直线驱动电线绞合机， 其特征在于， 所述机 架总成上旋转夹头总成的前端安装有分线控制器，所述分线控制器包括分线 器固定座、 分线静压紧轮、 分线动压紧轮、 导线轮、 多个分线柱、 内侧板、 外侧板， 所述内侧板与外侧板之间一端安装有自由转动的导线轮， 另一端安 装有自由转动的分线静压紧轮，所述导线轮与分线静压紧轮之间的内侧板和 外侧板之间安装有分线器座， 所述分线器座上安装有多个分线柱， 分线柱与 所述分线静压紧轮之间设置有自由转动的分线动压紧轮，所述分线动压紧轮 与内侧板和外侧板之间形成封闭空间， 所述分线动压紧轮与动压紧轮翻转驱 动机构连接， 所述内侧板与分线器固定座固定连接， 所述分线器固定座与机 架总成固定连接。
3、 根据权利要求 2所述的直线驱动电线绞合机， 其特征在于， 所述动 压紧轮翻转驱动机构包括直线驱动气缸，所述直线驱动气缸的活塞杆与分线 压紧齿条固定连接， 所述分线压紧齿条与分线压紧齿轮啮合， 所述分线压紧 齿轮与所述分线动压紧轮的转动轴连接。
4、 根据权利要求 2或 3所述的直线驱动电线绞合机， 其特征在于， 所 述机架总成的前端设置有储线槽和备线槽， 所述备线槽与切换驱动气缸连 接。
5、 根据权利要求 2或 3所述的直线驱动电线绞合机， 其特征在于， 所 述旋转夹头总成、 拉紧夹头总成、 纵向移动滑台总成、 直线驱动横向移动滑 台分别为两组。
6、 根据权利要求 5所述的直线驱动电线绞合机， 其特征在于， 所述旋 转夹头总成中的旋转夹紧机构上部安装有防护罩。
7、 根据权利要求 5所述的直线驱动电线绞合机， 其特征在于， 所述直 线驱动电机与电控箱内的自动控制器连接。
8、 根据权利要求 1所述的直线驱动电线绞合机， 其特征在于， 所述同 步直线传动机构为含有同步带的皮带传动机构。
PCT/CN2012/079817 2012-01-12 2012-08-08 直线驱动电线绞合机 WO2013104187A1 (zh)

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