WO2013097775A1 - 等离子焊割枪 - Google Patents

等离子焊割枪 Download PDF

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Publication number
WO2013097775A1
WO2013097775A1 PCT/CN2012/087893 CN2012087893W WO2013097775A1 WO 2013097775 A1 WO2013097775 A1 WO 2013097775A1 CN 2012087893 W CN2012087893 W CN 2012087893W WO 2013097775 A1 WO2013097775 A1 WO 2013097775A1
Authority
WO
WIPO (PCT)
Prior art keywords
cathode
welding cutting
plasma
plasma welding
nozzle
Prior art date
Application number
PCT/CN2012/087893
Other languages
English (en)
French (fr)
Inventor
刘迎春
Original Assignee
Liu Yingchun
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liu Yingchun filed Critical Liu Yingchun
Publication of WO2013097775A1 publication Critical patent/WO2013097775A1/zh

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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00—Generating plasma; Handling plasma
    • H05H1/24—Generating plasma
    • H05H1/26—Plasma torches
    • H05H1/32—Plasma torches using an arc
    • H05H1/34—Details, e.g. electrodes, nozzles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K10/00—Welding or cutting by means of a plasma
    • B23K10/003—Scarfing, desurfacing or deburring
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00—Generating plasma; Handling plasma
    • H05H1/24—Generating plasma
    • H05H1/26—Plasma torches
    • H05H1/32—Plasma torches using an arc
    • H05H1/34—Details, e.g. electrodes, nozzles
    • H05H1/3442—Cathodes with inserted tip

Definitions

  • the field of plasma welding and cutting is a newly developed field, which has superior energy saving effect and safety and environmental protection effect compared with the original gas welding and cutting.
  • BACKGROUND OF THE INVENTION In the existing plasma welding technology, plasma arc welding and plasma cutting; plasma flame brazing is also a relatively mature technology that I have just developed. Because the brazing workpiece is complicated and the brazing space is narrow, the plasma flame brazing gun The head volume is small, which results in limited cooling capacity. It can not be used for high current and large fire brazing.
  • the air plasma cutting application is widely used. The disadvantages are that the cutting air is too dusty and the working environment is bad. The second is to cut the thick plate. A high current power supply is required, and the cut is not flat.
  • the plasma welding torch is composed of a gun body 6, a cathode column 2, a cathode 12, a nozzle 9, an insulating ceramic 7, an insulating rubber 3 between a gun body and a cathode column; and a cooling water in the gun body 6 Channel 5, water inlet 4, water outlet 14 and radial arc inlet 13; arc chamber 8 between nozzle 9 and cathode 12; cathode column 2 with high pressure inlet 1; cathode 12 with high pressure gas passage 11 and inlay
  • the ring emits an electronic electrode metal 10.
  • the plasma welding torch is adjusted to mix the alcohol-containing flammable gas.
  • the arc is stably maintained at the outer edge of the cathode 12 and the inner wall of the nozzle 9, and a plasma arc flame formed under the action of the arc gas is ejected from the nozzle 9; the alcohol-containing compressed air is mixed from the inlet port 1 of the cathode column 2
  • the gas passage 11 to the cathode 12 is flushed out of the nozzle 9, and the rapid combustion releases a large amount of heat to meet the needs of the large workpiece brazing; since the arc is on the outer edge of the cathode 12 and the inner wall of the nozzle, the high pressure gas does not break the arc.
  • the arc-mixing alcohol-containing flammable gas is adjusted, and the arc is stably maintained on the outer edge of the cathode 12 and the inner wall of the nozzle 9, and the plasma arc flame formed under the action of the arc gas is from the nozzle.
  • Such a cutting operation consumes a small amount of air and does not cause a large amount of dust. Since the vent hole of the cathode 12 is small due to preheating, the thick workpiece can be cut with a small current, and the cutting mouth is also neat.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma Technology (AREA)

Abstract

一种等离子焊割枪，包括枪体（6）、喷嘴（9）、阴极（12）、阴极柱（2）、绝缘陶瓷（7）、耐高温绝缘胶（3），阴极和阴极柱中间有空心气体通道（11）供焊割高压气体通过，阴极是用铜座镶嵌环形发射电子电极金属（10）构成。该等离子焊割枪耗气量小，不会造成大量灰尘，能用小电流切割厚工件，割口整齐。

Description

说 明 书 等离子悍割枪
技术领域 等离子焊割领域， 是新开发的领域， 相对原有的燃气焊割具有优越的节能效果和安 全环保作用。 背景技术 在现有的等离子焊割技术， 分等离子弧焊和等离子切割； 等离子火焰钎焊也是本人 刚研发比较成熟的技术， 由于钎焊工件比较复杂， 钎焊空间狭小， 所以等离子火焰钎焊 枪头体积要小， 导致冷却能力要受限制， 不能用于大电流， 大火力钎焊工件； 空气等离 子切割应用比较广泛， 缺点是一是切割空气灰尘太大， 工作环境恶劣， 二是切割厚板需 要大电流电源， 而且割口不平。 发明内容 本发明解决上述问题， 在本人原发明的等离子钎焊枪头中， 把阴极和阴极柱中心增 加一条高压气体通道， 阴极做成铜座镶嵌环形发射电子电极金属 （铪或锆） 结构。 附图说明 图 1为本发明的等离子焊割枪主剖视图。 具体实施方式 下面结合附图对本发明的具体实施方式作详细说明：
如图 1所示，等离子焊割枪， 由枪体 6、阴极柱 2、阴极 12、喷嘴 9、绝缘陶瓷 7、 枪体和阴极柱之间的绝缘胶 3组成； 枪体 6内有冷却水通道 5、 进水口 4、 出水口 14 和维弧进气口 13; 喷嘴 9和阴极 12之间有引弧室 8; 阴极柱 2有高压进气口 1 ; 阴 极 12有高压气体通道 11和镶嵌环形发射电子电极金属 10。
等离子焊割枪在引弧后， 用于等离子火焰焊时， 调节好维弧混合含醇类易燃气体， 电弧在阴极 12的外沿和喷嘴 9的内壁稳定维持， 并在维弧气体作用下形成的等离子电 弧火焰，从喷嘴 9喷出；混合含醇类压縮空气从阴极柱 2的进气口 1到阴极 12的气体 通道 11， 冲出喷嘴 9， 急剧燃烧释放大量热量， 满足大工件钎焊需求； 由于电弧是在阴 极 12的外沿和喷嘴的内壁， 高压气体不会冲断电弧。
而在用于等离子切割时， 调节好维弧混合含醇类易燃气体， 电弧在阴极 12 的外沿 和喷嘴 9的内壁稳定维持，并在维弧气体作用下形成的等离子电弧火焰，从喷嘴 9喷出； 对厚工件进行预热，在厚工件预热好后，开启高压气体从阴极柱 2的进气口 1到阴极 12 的气体通道 11， 冲出喷嘴 9， 把工件预热熔化的材料吹开， 形成一道整齐的割口。
这样的切割作业耗气量不大， 不会造成大量灰尘， 由于有预热， 阴极 12 的通气孔 小， 所以能用小电流切割厚工件， 割口也整齐。

Claims

权 利 要 求 书
1. 等离子焊割枪， 包括枪体、 喷嘴、 阴极、 阴极柱、 绝缘陶瓷， 耐高温绝缘胶， 其 特征在于： 阴极和阴极柱中间有空心气体通道。
2. 根据权利要求 1所述的一种等离子焊割枪， 其特征在于： 阴极是铜座镶嵌环形发 射电子电极金属组成。
PCT/CN2012/087893 2012-01-01 2012-12-28 等离子焊割枪 WO2013097775A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201210000080.1 2012-01-01
CN2012100000801A CN102601506A (zh) 2012-01-01 2012-01-01 等离子焊割枪

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102601506A (zh) * 2012-01-01 2012-07-25 刘迎春 等离子焊割枪
CN103121143A (zh) * 2013-03-20 2013-05-29 安徽西锐重工科技有限公司 一种等离子切割焊炬的电极及其制造方法
CN106785602A (zh) * 2016-11-15 2017-05-31 济南创菲美焊割辅具有限公司 等离子割枪快速安装拆卸接头
CN109382573A (zh) * 2017-08-10 2019-02-26 武汉华材表面科技有限公司 适用于小型内孔表面加工的等离子束枪头

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* Cited by examiner, † Cited by third party
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JPH04367377A (ja) * 1991-06-11 1992-12-18 Brother Ind Ltd プラズマ切断装置
CN1028501C (zh) * 1990-01-17 1995-05-24 Esab焊机产品公司 用于等离子弧炬的电极及其制造方法
CN2213604Y (zh) * 1994-09-19 1995-11-29 高学章 无高频轻便空气等离子切割机
CN1131598A (zh) * 1994-12-12 1996-09-25 Lg产电株式会社 等离子弧割炬
JP2001225170A (ja) * 2000-02-17 2001-08-21 Tanaka Engineering Works Ltd プラズマトーチ
CN202021408U (zh) * 2011-01-21 2011-11-02 刘迎春 等离子钎焊枪头
CN102601506A (zh) * 2012-01-01 2012-07-25 刘迎春 等离子焊割枪
CN202715947U (zh) * 2012-01-01 2013-02-06 东莞市星毅焊接设备科技有限公司 等离子焊割枪

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US3569661A (en) * 1969-06-09 1971-03-09 Air Prod & Chem Method and apparatus for establishing a cathode stabilized (collimated) plasma arc
JPS63154272A (ja) * 1986-12-17 1988-06-27 Mitsubishi Heavy Ind Ltd プラズマト−チ
CN2093714U (zh) * 1991-07-02 1992-01-22 衡阳工学院 一种等离子割枪
FR2917655A1 (fr) * 2007-06-22 2008-12-26 Air Liquide Controle du cycle de percage en coupage plasma.
DE102008022718A1 (de) * 2007-12-06 2009-06-18 Iffländer, Reinhard Kathode für Plassmabrenner
CN102039464B (zh) * 2011-01-21 2013-05-08 东莞市星毅焊接设备科技有限公司 等离子钎焊枪头

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1028501C (zh) * 1990-01-17 1995-05-24 Esab焊机产品公司 用于等离子弧炬的电极及其制造方法
JPH04367377A (ja) * 1991-06-11 1992-12-18 Brother Ind Ltd プラズマ切断装置
CN2213604Y (zh) * 1994-09-19 1995-11-29 高学章 无高频轻便空气等离子切割机
CN1131598A (zh) * 1994-12-12 1996-09-25 Lg产电株式会社 等离子弧割炬
JP2001225170A (ja) * 2000-02-17 2001-08-21 Tanaka Engineering Works Ltd プラズマトーチ
CN202021408U (zh) * 2011-01-21 2011-11-02 刘迎春 等离子钎焊枪头
CN102601506A (zh) * 2012-01-01 2012-07-25 刘迎春 等离子焊割枪
CN202715947U (zh) * 2012-01-01 2013-02-06 东莞市星毅焊接设备科技有限公司 等离子焊割枪

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