WO2013089009A1 - Cutting device - Google Patents

Cutting device Download PDF

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Publication number
WO2013089009A1
WO2013089009A1 PCT/JP2012/081598 JP2012081598W WO2013089009A1 WO 2013089009 A1 WO2013089009 A1 WO 2013089009A1 JP 2012081598 W JP2012081598 W JP 2012081598W WO 2013089009 A1 WO2013089009 A1 WO 2013089009A1
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WO
WIPO (PCT)
Prior art keywords
trim
block
cutter blade
cutter
roll
Prior art date
Application number
PCT/JP2012/081598
Other languages
French (fr)
Japanese (ja)
Inventor
斉藤 公二
雄一 石野
Original Assignee
花王株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 花王株式会社 filed Critical 花王株式会社
Priority to CN201280058500.XA priority Critical patent/CN103957853B/en
Publication of WO2013089009A1 publication Critical patent/WO2013089009A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/018Holding the work by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863Means for removing cut-out material or waste by non mechanical means by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/384Cutting-out; Stamping-out using rotating drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/12Advancing webs by suction roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/10Rollers
    • B65H2404/13Details of longitudinal profile
    • B65H2404/132Details of longitudinal profile arrangement of segments along axis
    • B65H2404/1321Segments juxtaposed along axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00Means using fluid
    • B65H2406/30Suction means
    • B65H2406/33Rotary suction means, e.g. roller, cylinder or drum
    • B65H2406/332Details on suction openings

Definitions

  • the present invention relates to a cutting apparatus for cutting a strip-like body in which a plurality of single-wafer bodies are continuously formed into a strip shape into individual sheet bodies.
  • Patent Document 1 includes a cutter roll having a cutter blade along the cutting shape of an absorbent article, and an anvil roll provided to face the cutter roll.
  • the cutter roll or the anvil roll has an absorptivity.
  • a product cutter device for absorbent articles comprising trim retaining means for temporarily retaining trim after cutting from an article strip into individual absorbent articles.
  • the trim is a portion other than the absorbent article (product) in the absorbent article strip, and after cutting the absorbent article strip, it becomes a cut end portion and is usually discarded.
  • Patent Document 1 describes a suction holding means provided on a cutter roll or an anvil roll as an example of the trim holding means, and the trim after cutting can be sucked and held on the roll peripheral surface by the suction holding means. It is stated.
  • Patent Document 2 describes an improvement technique for the product cutter device described in Patent Document 1, and is provided between a side surface of a holding roll (cutter roll or anvil roll) facing each other and a side surface of a negative pressure manifold. In addition, it is described that by providing a slight gap, thermal expansion due to frictional heat caused by rotation of the holding roll is prevented, and defective cutting is thereby suppressed.
  • the present invention comprises a cutter roll having a cutter blade formed on the outer peripheral surface, and an anvil roll for receiving the cutter blade, and a long strip fed between the two rolls is made into a plurality of short lengths by the cutter blade. It is a cutting device which cuts into a single wafer.
  • the outer peripheral surface of the cutter roll is located at a relatively low position, and the sheet body corresponding surface corresponding to the sheet body at the time of cutting the strip-shaped body, and the position relatively high with respect to the sheet body corresponding surface And a trim corresponding surface corresponding to a trim formed of a portion other than the sheet body in the belt-like body.
  • the sheet-corresponding surface and the trim-corresponding surface are adjacent to each other with the cutter blade interposed therebetween, and the trim can be sucked and held on the trim-corresponding surface.
  • this invention is a manufacturing method of the absorbent article using the said cutting apparatus, Comprising: The absorbent article strip
  • FIG. 1 is a schematic perspective view of a method for producing an absorbent article (sanitary napkin) using the cutting apparatus of the present invention.
  • FIG. 2 is a schematic plan view of the absorbent article strip before being cut by the cutting apparatus shown in FIG. 1.
  • FIG. 3 is a schematic front view of the first embodiment of the cutting apparatus of the present invention. 4 is a cross-sectional view taken along the line II of FIG.
  • FIG. 5 is a cross-sectional view of an essential part schematically showing how the absorbent article strip is cut by a cutting device in the manufacturing method shown in FIG. 3.
  • FIG. 6 is a cross-sectional view (corresponding to FIG. 4) of the main part of the second embodiment of the cutting apparatus of the present invention.
  • FIG. 7 is a cross-sectional view (corresponding to FIG.
  • FIG. 8 is a cross-sectional view (corresponding to FIG. 4) of an essential part of the fourth embodiment of the cutting apparatus of the present invention.
  • FIG. 9 is a cross-sectional view (corresponding to FIG. 4) of the main part of the fifth embodiment of the cutting apparatus of the present invention.
  • FIG. 10 is a sectional view (corresponding to FIG. 4) of an essential part of the sixth embodiment of the cutting apparatus of the present invention.
  • the absorbent article (product) portion is usually configured to include a bulky absorbent body, and thus includes a relatively thick part, whereas the other part. Since the trim part does not include an absorber and is composed of a laminate of one or several thin sheets, the trim part as a whole is a relatively thin thin part. .
  • the cutter roll projects from the outer peripheral surface and the outer peripheral surface.
  • the present invention relates to a cutting device that can stably separate a trim from a strip.
  • the present invention comprises a cutter roll having a cutter blade formed on the outer peripheral surface, and an anvil roll for receiving the cutter blade, and a long strip fed between the two rolls is made into a plurality of short lengths by the cutter blade. It is a cutting device which cuts into a single wafer.
  • the outer peripheral surface of the cutter roll is located at a relatively low position, and the sheet body corresponding surface corresponding to the sheet body at the time of cutting the strip-shaped body, and the position relatively high with respect to the sheet body corresponding surface And a trim corresponding surface corresponding to a trim formed of a portion other than the sheet body in the belt-like body.
  • the sheet-corresponding surface and the trim-corresponding surface are adjacent to each other with the cutter blade interposed therebetween, and the trim can be sucked and held on the trim-corresponding surface.
  • this invention is a manufacturing method of the absorbent article using the said cutting apparatus, Comprising: The absorbent article strip
  • the cutting device 1 of the first embodiment is used to cut a long strip 19 into a plurality of short napkins 10 in the manufacture of a sanitary napkin 10 which is a kind of absorbent article.
  • the belt-like body 19 is composed of a napkin 10 and a trim 18 including other parts.
  • the napkin 10 is arranged at a predetermined interval in the transport direction MD such that the longitudinal direction X thereof coincides with the longitudinal direction of the belt-like body 19 (transport direction MD).
  • the napkin 10 has a vertically long absorbent main body 14 that is long in one direction X and a pair of wing portions 15 and 15 that extend from both side edges along the longitudinal direction X of the absorbent main body 14.
  • the absorbent main body 14 is a liquid-permeable surface sheet 11 that forms a skin facing surface (a surface facing the wearer's skin when wearing a napkin), a non-skin facing surface [the side opposite to the skin side when wearing a napkin (clothing)
  • a liquid-impermeable or water-repellent back sheet 12 that forms a surface directed toward the side
  • a liquid-retaining absorbent 13 disposed between the two sheets 11 and 12.
  • the wing portion 15 is composed of a laminate of the top sheet 11 and the back sheet 12, and is located at the center in the longitudinal direction X of the absorbent main body 14.
  • the top sheet 11 and the back sheet 12 are joined by a known joining process such as hot-melt adhesive, heat sealing, ultrasonic sealing, etc. at the extended portion from the periphery of the absorbent body 13, and thereby the napkin 10.
  • a seal portion 16 is formed around the periphery.
  • the top sheet 11, the back sheet 12, and the absorbent body 13 various materials conventionally used in absorbent articles such as sanitary napkins can be used without particular limitation.
  • the surface sheet 11 for example, a single layer or multilayer nonwoven fabric, a perforated film, or the like can be used.
  • the back sheet 12 for example, a liquid-impermeable or water-repellent resin film or a laminate of a resin film and a nonwoven fabric can be used.
  • the absorbent body 13 include an aggregate of fibers such as pulp fibers (which may be a non-woven fabric), an absorbent core in which particles of the water-absorbing polymer are held in the aggregate, and the absorbent core is made water-permeable. That are coated with a core wrap sheet made of a conductive thin paper or nonwoven fabric, various known polymer sheets, and the like can be used.
  • the trim 18 is formed of a laminate of the top sheet 11 and the back sheet 12, similarly to the wing portion 15. Since the absorbent main body 14 includes the absorbent body 13, the entire absorbent main body 14 is a thick portion having a relatively large thickness, whereas the trim 18 includes the absorbent body. However, since it is composed of a laminate of sheets 11 and 12 smaller than the absorbent body, the trim 18 as a whole is a thin portion having a relatively small thickness. The trim 18 becomes a cut end portion after the napkin 10 is cut from the belt-like body 19 and is usually discarded.
  • the cutting device 1 includes a cutter roll 2 having a cutter blade 21 formed on the outer peripheral surface 20, and an anvil roll 3 that receives the cutter blade 21.
  • the cutter roll 2 has a rotation shaft 22 that functions as a rotation center line
  • the anvil roll 3 has a rotation shaft 32 that functions as a rotation center line
  • both the rolls 2 and 3 The outer peripheral surface 20 of the roll 2 and the outer peripheral surface 30 of the roll 3 are arranged so as to be parallel to each other.
  • the cutting device 1 is for cutting a long belt-like body 19 in which a plurality of single-wafer bodies 10 (sanitary napkins) are continuously formed into a belt-like shape into individual short-sized sheet bodies 10,
  • a cutter roll 2 having a cylindrical metal rotating body 23 supported so as to be rotatable around a rotating shaft 22 and a cylindrical metal rotating body 33 rotating around the rotating shaft 32 in synchronization with the cutter roll 2.
  • an anvil roll 3 having a belt-like body 19 passing between the rolls 2 and 3 (rotating bodies 23 and 33) when the rolls 2 and 3 (rotating bodies 23 and 33) are rotating.
  • the blades 21 of the cutter roll 2 and the outer peripheral surface 30 of the anvil roll 3 are sandwiched between the blades 21 and cut into individual sheets 10.
  • the cutter blade 21 has a shape corresponding to the outer shape (contour when viewed in plan) of a single sheet body 10 (sanitary napkin).
  • the single blade body 10 It is continuous without interruption along the outer shape, and has a closed shape in plan view.
  • plan view refers to an object on the outer peripheral surface 20 of the cutter roll 2 (the cutter blade 21, a block 4, a suction port 25, a through-hole 5, etc. described later) in the normal direction of the outer peripheral surface 20 ( It means a case where it is viewed from the outside of the cutter roll 2 in the direction orthogonal to the rotation axis 22.
  • the cutter blade 21 having a closed shape corresponding to the outer shape of the sheet 10 is formed in the center portion of the cutter roll 2 in the roll width direction Y (direction in which the rotation shaft 22 extends). Two are provided at predetermined intervals in the circumferential direction.
  • the outer peripheral surface 20 of the cutter roll 2 corresponds to a trim corresponding to a single-wafer body corresponding surface 20A corresponding to the single-wafer body 10 when the strip-shaped body 19 is cut, and a trim 18 including a portion other than the single-wafer body 10 in the strip-shaped body 19.
  • the sheet-corresponding surface 20A and the trim-corresponding surface 20B are adjacent to each other with the cutter blade 21 in between.
  • the sheet-corresponding surface 20 ⁇ / b> A is located at the center in the roll width direction Y
  • the trim-corresponding surfaces 20 ⁇ / b> B are located on the left and right sides.
  • the single wafer corresponding surface 20A is a portion surrounded by the cutter blade 21 on the outer peripheral surface 20, and is provided in the same number as the cutter blades 21 having the closed shape described above. In the first embodiment, two are provided on the outer peripheral surface 20. It has been.
  • the area of each single wafer corresponding surface 20A (the area of the portion surrounded by the cutter blade 21 on the outer peripheral surface 20) is substantially the same as the area of the single wafer 10 (sanitary napkin).
  • the length (width) of the trim corresponding surface 20B in the roll width direction Y is larger than the length (width) of the trim 18 in the width direction Y (see FIG. 2, the direction orthogonal to the longitudinal direction X).
  • the surface 20B is wider than the trim 18.
  • the main features of the present invention are as follows: 1) The sheet-corresponding surface 20A is at a relatively low position (compared to the trim-corresponding surface 20B), and the trim-corresponding surface 20B is compared with the sheet-corresponding surface 20A. And 2) a point that the trim 18 can be sucked and held on the trim corresponding surface 20B.
  • the trim corresponding surface 20B is formed by raising a part of the cutter roll 2 (outer peripheral surface 20).
  • the trim corresponding surface 20 ⁇ / b> B is relatively high (as compared to the single wafer corresponding surface 20 ⁇ / b> A) in the first embodiment.
  • the block 4, which is separate from the cutter roll 2, is formed on the outer peripheral surface 20 of the cutter roll 2.
  • the sheet-corresponding surface 20A is formed from the outer peripheral surface 20 of the cutter roll 2
  • the trim corresponding surface 20B is the outer surface 40 (the outer peripheral surface 20 and the outer surface 20) of the block 4 arranged on the outer peripheral surface 20.
  • the height relationship of the outer peripheral surface 20 of the cutter roll 2 is closely related to the magnitude relationship of the diameter of the cutter roll 2, and the single wafer corresponding surface 20 ⁇ / b> A existing at a relatively low position has a relatively large diameter of the cutter roll 2.
  • the trim corresponding surface 20 ⁇ / b> B located in a small portion and located in a relatively high position is located in a portion where the diameter of the cutter roll 2 is relatively large.
  • the block 4 is made of a non-breathable material such as resin or metal, and corresponds to the trim 18 when the strip 19 is cut on the outer peripheral surface 20 by fixing means (not shown) such as bolts, fittings, and adhesives. Removably fixed to the area.
  • the block 4 has a circumferential length of the cutter roll 2 that is obtained by dividing the circumferential length of the cutter roll 2 into two equal parts, and connects the two blocks 4 and 4 to each other on the outer peripheral surface 20. By fixing in this manner, the cutter roll 2 having the structure as shown in FIG. 3 is obtained.
  • the block 4 is formed along the cutter blade 21 (arranged in the vicinity of the cutter blade 21 so that the separation distance from the cutter blade 21 is kept constant).
  • the block 4 has a cross-sectional view along the roll width direction Y as shown in FIG. 4 (a cross-sectional view in a direction straddling the cutter blade 21). It has an inclined part which inclines along the cutting edge which inclines.
  • the sheet-corresponding surface 20 ⁇ / b> A (the outer peripheral surface 20 of the cutter roll 2) and the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20 are flush with each other. Therefore, the level difference D between the single-wafer body-corresponding surface 20A and the trim-corresponding surface 20B matches the thickness of the block 4.
  • the sheet body corresponding surface 20A and the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20 are flush with each other.
  • the napkin 10 constituting the strip 19 that is the object to be cut is relatively thick and thick, the single-wafer body-corresponding surface 20A has the arrangement region 20 of the block 4 to cope with this.
  • the cutter roll 2 is configured so that the depth from the cutting edge of the cutter blade 21 is slightly deeper than ', and as a result, the arrangement region 20' of the block 4 is compared with the sheet-corresponding surface 20A, There may be a case where the height of the step on the outer peripheral surface is relatively high. In that case, the block 4 is fixed on the arrangement region 20 ′ of the block 4 located at a relatively high position, and the single body corresponding surface 20A and the trim corresponding surface 20B (the outer surface 40 of the flock 4) where the block 4 is not arranged. Is a total value of the height (thickness) of the step on the outer peripheral surface and the thickness of the block 4.
  • a step D between the sheet-corresponding surface 20A and the trim-corresponding surface 20B (in the first embodiment, the thickness of the block 4) is a protruding height of the cutter blade 21 from the outer peripheral surface 20 (the sheet-corresponding surface 20A). It is set slightly lower than this.
  • the step D (thickness of the block 4) means the step (thickness) of the portion having the largest step (thickness) when the step D (thickness of the block 4) is partially different. Therefore, the cutting edge of the cutter blade 21 is located at a position relatively higher than the trim corresponding surface 20B, and between the trim corresponding surface 20B (the outer surface 40 of the block 4) and the cutting edge of the cutter blade 21.
  • a relatively small step d is generated, and the cutting edge of the cutter blade 21 is further separated from the outer peripheral surface 20 by the step d than the trim corresponding surface 20B.
  • this minute step d substantially equal to the thickness of the trim 18 in the strip 19 cut by the cutter blade 21, the trim 18 is connected to the cutting edge of the cutter blade 21 at and immediately after cutting the strip 19.
  • the step d between the trim corresponding surface 20B (the outer surface 40 of the block 4) and the cutting edge of the cutter blade 21 is preferably 0.05 to 2 mm, more preferably 0.5 to 1 mm.
  • FIG. 3 and FIG. 4 As shown in FIG. 4, a through-hole 5 (from the outer surface 40 of the block 4 to the inner surface (the surface facing the outer peripheral surface 20 of the cutter roll 2)) that penetrates the block 4 in the thickness direction is formed in the block 4.
  • a suction port 25 for sucking and holding the trim 18 to the trim corresponding surface 20B is formed in the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20, and the through hole 5 and the suction port 25 communicate with each other. .
  • the suction port 25 has a circular shape in plan view, and a plurality of suction ports 25 are formed in the vicinity of the cutter blade 21 in the arrangement region 20 ′ of the block 4.
  • the plurality of suction ports 25 in addition to the vicinity of the cutter blade 21, include two sheet-corresponding surfaces 20 ⁇ / b> A adjacent in the circumferential direction of the cutter roll 2 in the arrangement region 20 ′ of the block 4. It is also formed between 20A, and is formed so as to surround one single body corresponding surface 20A.
  • the suction port 25 is an opening on the outer peripheral surface 20 side of the radial hole 26 that extends in the radial direction of the cutter roll 2 from the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20 toward the rotating shaft 22. It is an end.
  • the cutter roll 2 extends along the rotation axis 22 from the bottom of each radial hole 26 toward the side surface 29 of the cutter roll 2 (the surface from which the rotation axis 22 protrudes).
  • a plurality of axial holes 27 are formed.
  • a suction means (not shown) is connected to an opening end (not shown) on the side surface 29 side of the axial hole 27, and by operating the suction means, the inside of the radial hole 26 and the axial direction are arranged.
  • the inside of the hole 27 can be maintained at a negative pressure, and at this time, a suction force is generated at the suction port 25.
  • the through hole 5 has a constant diameter (diameter of the through hole) throughout the thickness direction of the block 4, and has an opening end 5 a on the outer surface 40 side of the block 4 and an opening end 5 b on the opposite side (inner surface side).
  • the same number of through holes 5 as the plurality of suction ports 25 are formed, and the plurality of suction ports 25 and the plurality of through holes 5 (open end portions 5b) correspond one-to-one.
  • the diameter of the communicating portion (opening end 5b) with the suction port 25 in the through hole 5 is the same as the diameter of the suction port 25 (opening end on the outer peripheral surface 20 side of the radial hole 26). However, they may be different.
  • the through-hole 5 extends obliquely from the suction port 25 toward the cutter blade 21 in a cross-sectional view of the block 4 as shown in FIG. 4 (a cross-sectional view across the cutter blade 21). ing. That is, the opening end portion 5a on the outer surface 40 side of the block 4 in the through hole 5 is closer to the cutter blade 21 than the opening end portion 5b on the opposite side (inner surface side of the block 4) and the suction port 25 opposite thereto. It is close.
  • a plurality of suction ports are formed on the outer peripheral surface 30 of the anvil roll 3.
  • the suction port formed on the outer peripheral surface 30 is for sucking and holding the strip 19 on the outer peripheral surface 30 when the strip 19 is cut.
  • the anvil roll 3 is connected to a suction means (not shown) for generating a suction force at the suction port of the outer peripheral surface 30.
  • the belt-like body 19 is supplied between the cutter roll 2 and the anvil roll 3 constituting the cutting device 1, and the belt-like body 19 is formed between the cutter blade 21 and the outer peripheral surface 30 of the anvil roll 3. And a step of cutting by sandwiching them.
  • a long strip 19 shown in FIG. 2 is manufactured. More specifically, as shown in FIG. 1, the belt-like topsheet 11 is conveyed toward the cutting device 1, and a plurality of pre-manufactured absorbers 13 are placed on one surface of the topsheet 11. Then, a belt-like back sheet 12 is supplied on the one surface, and is passed between the pair of nip rolls 5, 5 to obtain a belt-like body 19. Sealing means (not shown) is disposed between the pair of nip rolls 5, 5 and the cutting device 1, and the belt-like body 19 that has passed through the pair of nip rolls 5, 5 is introduced into the sealing means.
  • the periphery of the portion corresponding to the napkin 10 is heated and pressurized by the sealing means to form the seal portion 16.
  • the sealing means to form the seal portion 16.
  • it is bonded to one or both predetermined positions of both sheets 11 and 12 by an adhesive application means (not shown). An agent may be applied.
  • the belt-like body 19 is supplied between the cutter roll 2 and the anvil roll 3 of the cutting device 1, and between the cutter 21 of the cutter roll 2 and the outer peripheral surface 30 of the anvil roll 3 as shown in FIG. 5. Cut into individual napkins 10 with the pinch.
  • the belt-like body 19 includes a thick portion where the portion corresponding to the napkin 10 (short sheet body) is relatively thick, and a thin portion where the portion corresponding to the trim 18 is relatively thin. The thin portion is cut with the cutting edge of the cutter blade 21.
  • the belt-like body 19 is in a state in which the top sheet 11 side is sucked and held on the outer peripheral surface 30 of the anvil roll 3, while the napkin 10 faces the single wafer corresponding surface 20A and the trim 18 faces the trim corresponding surface 20B.
  • the sheet is cut from the back sheet 12 side by the cutter blade 21 located at the boundary between the single wafer corresponding surface 20A and the trim corresponding surface 20B, and separated into the napkin 10 (product portion) and the strip-shaped trim 18 (cut end portion).
  • each cut napkin 10 is transported in the same direction as the transport direction of the band 19 before cutting, as shown in FIG. It may be transferred to the outer peripheral surface 30 by a suction force and transported in a direction different from the transport direction of the strip 19 before cutting.
  • the cut strip-shaped trim 18 is sucked and held on the outer surface 40 (trim-corresponding surface) by the suction force of the opening end portion 5a on the outer surface 40 side of the block 4 in the through-hole 5 in the state where it is held by the cutter.
  • the trim removing means includes a plurality of rolls for conveying or winding the belt-shaped trim 18, and winds and removes the belt-shaped trim 18 in a roll shape.
  • the trim corresponding surface 20 ⁇ / b> B (the outer surface 40 of the block 4) corresponding to the trim 18 having a relatively thin thickness is configured so that the trim 18 can be sucked and held at the time of cutting the strip-shaped body 19 and immediately thereafter.
  • the trim corresponding surface 20B is located at a position higher than the single-wafer corresponding surface 20A corresponding to the relatively thick napkin 10 by a level difference D, At the time of cutting 19 and immediately after that, the trim 18 is substantially at the same position with respect to the outer peripheral surface 20 (sheet-fed body-corresponding surface 20A) to the extent that there is a relatively small step d between the cutter blade 21 and the cutting edge.
  • the trim 18 can be stably separated from the belt-like body 19, and the sanitary napkin 10 having a predetermined shape can be continuously manufactured efficiently and stably.
  • the through-hole 5 is formed in the block 4 and the through-hole 5 and the suction port 25 of the trim corresponding surface 20 ⁇ / b> B communicate with each other, whereby the outer surface 40 of the block 4 in the through-hole 5.
  • the opening end 5a on the side functions as a suction port for sucking and holding the trim 18. Therefore, the position of the trim 18 at the time of cutting is more stable, and the trim 18 is less likely to be displaced, so that the cutting accuracy is improved.
  • the through-hole 5 is formed in the outer peripheral surface 20 (arrangement region 20 ′ of the block 4) in the cross-sectional view of the block 4 as shown in FIG. 4 (cross-sectional view in the direction straddling the cutter blade 21).
  • the opening end portion 5a of the through hole 5 that functions as a suction port for sucking and holding the trim 18 is inclined relative to the suction port 25. It is in a position closer to the blade 21. Since the trim 18 is usually discarded after cutting, it is preferable that the size (area) of the trim 18 is as small as possible.
  • the opening end 5a is a cutter blade as compared with the suction port 25. Therefore, the width of the trim 18 (the length in the roll width direction Y) can be made as narrow as possible, and the size of the trim 18 can be reduced to reduce the waste portion. it can.
  • each part of the cutting device 1 are preferably set as follows.
  • the step D (see FIG. 4) between the trim corresponding surface 20B (the outer surface 40 of the convex portion 4) and the single wafer corresponding surface 20A is preferably 0.01 to 20 mm, more preferably 0.5 to 10 mm. .
  • the protruding height of the cutter blade 21 from the outer peripheral surface 20 (the sheet-corresponding surface 20A) is preferably 2 to 20 mm, more preferably 5 to 10 mm.
  • the width of the cutter blade 21 (corresponding to the length in the roll width direction Y in FIG. 4) is preferably 2 to 10 mm, more preferably 3 to 8 mm.
  • the diameter L1 see FIG.
  • the distance L2 (see FIG. 4) between the opening end 5a on the outer surface 40 side of the block 4 and the cutter blade 21 (blade edge) in the through hole 5 is preferably 1 to 10 mm, more preferably 2 to 5 mm.
  • FIG. 6 shows the main parts (cutter blade and block) of the second embodiment of the cutting apparatus of the present invention.
  • the through hole 5 is in the normal direction of the outer peripheral surface 20 from the suction port 25 formed in the outer peripheral surface 20 (arrangement region 20 ′ of the block 4) (the protruding direction from the outer peripheral surface 20 of the cutter blade 21). ) Is different from the first embodiment in which the through hole 5 extends obliquely from the suction port 25 toward the cutter blade 21.
  • the second embodiment substantially the same effect as that of the first embodiment can be obtained.
  • FIG. 7 shows the main parts (cutter blade and block) of the third embodiment of the cutting apparatus of the present invention.
  • a plurality of (three in FIG. 7) through holes 5 communicate with one suction port 25, and each of the plurality of through holes 5 has one suction port 25.
  • the caliber is small compared to.
  • Each of the plurality of through holes 5 in the third embodiment has a constant diameter over the entire area of the block 4 in the thickness direction.
  • the plurality of through holes 5 each extend obliquely from the suction port 25 toward the cutter blade 21.
  • the suction port 25 is subdivided without changing the design, and the trim is sucked and held by using a larger number of through holes 5 (opening end portions 5a) than the suction port 25. Therefore, it becomes difficult to be influenced by the surface state of the sheet that is the object to be cut, and the adhesion between the sheet and the trim corresponding surface 20B (the outer surface 40 of the block 4) is improved, so that the suction and holding of the trim can be further stabilized. .
  • the outer peripheral surface of the cutter roll is usually made of a hard metal, it is technically and costly to make a small hole (trim suction port) having an opening end portion having a small diameter on the outer peripheral surface.
  • the through-hole 5 having such a small hole can be easily formed by forming the block 4 from a material that is relatively easy to process such as resin.
  • the ratio (the latter / the former) of the diameter of the through hole 5 (diameter of the through hole) to the diameter of the suction port 25 (the diameter of the suction port) is preferably 0.01 to 0.5, more preferably 0.04 to 0. .4.
  • FIG. 8 shows the main parts (cutter blade and block) of the fourth embodiment of the cutting apparatus of the present invention.
  • the opening end portion 5a on the outer surface 40 side of the block 4 in the through hole 5 is an opening on the inner surface side of the block 4 (on the side facing the outer peripheral surface 20 (arrangement region 20 ′ of the block 4)).
  • the diameter is smaller than that of the end portion 5b and the suction port 25.
  • the diameter of the through hole 5 in the fourth embodiment gradually decreases from the inner surface side to the outer surface 40 side of the block 4, and the opening end 5 b has the same shape (circular shape) as the suction port 25. And have the same dimensions (same diameter).
  • the through hole 5 extends obliquely from the suction port 25 toward the cutter blade 21 in a sectional view of the convex portion 4 (a sectional view in a direction straddling the cutter blade 21).
  • the same effects as in the first embodiment are achieved.
  • the diameter of the opening end portion 5a of the through hole 5 is smaller than that of the opening end portion 5b located on the opposite side and the suction port 25 facing the opening end portion 5b.
  • the trim width can be made smaller than that of the first embodiment, and further reduction of the waste portion can be expected.
  • the opening end portion 5a that directly acts on the suction of the trim has a relatively smaller suction area than the opening end portion 5b, so that the suction areas of both the opening end portions 5a and 5b are equal.
  • the flow rate of the air flow (vacuum air) generated by suction is increased, and the effect of improving the trim suction force can be expected.
  • FIG. 9 shows the main parts (cutter blade and block) of the fifth embodiment of the cutting apparatus of the present invention.
  • a portion 45 (from the suction port 25 at the position farthest away from the cutter blade 21 when the plurality of suction ports 25 are formed) to the cutter blade 21 ( A portion closer to the cutter blade 21 than that including the portion corresponding to the suction port 25.
  • an inner portion 45 is formed from a porous material.
  • the porous material has innumerable pores on the outer surface and inside, and therefore, the entire porous material has air permeability. Therefore, the inner portion 45 made of the porous material has air permeability.
  • the suction force when a suction force is generated in the suction port 25, the suction force extends into the inner portion 45, and as a result, the inner portion 45.
  • a suction force is generated over the entire outer surface 40A (a part of the outer surface 40 of the block 4).
  • the porous material for example, hard urethane, sponge, porous metal, or the like can be used.
  • the porous metal for example, those manufactured by Taisei Kogyo Co., Ltd. can be used.
  • the portion 46 (hereinafter also referred to as the outer portion 46) other than the inner portion 45 in the block 4 that is disposed adjacent to the inner portion 45 is from the viewpoint of preventing a reduction in suction force generated in the inner portion 45.
  • FIG. 10 shows the main parts (cutter blades and blocks) of the sixth embodiment of the cutting apparatus of the present invention.
  • a gap 6 is provided between the cutter blade 21 and the block 4, and the gap 6 and the suction port 25 communicate with each other.
  • the gap 6 is continuously provided along the cutter blade 21 over the entire circumference of the cutter blade 21.
  • a gap is provided between the cutter blade 21 and the block 4.
  • a feature of the sixth embodiment is that the gap 6 and the suction port 25 communicate with each other. .
  • the space portion 7 is formed between the inner surface 41A (the surface facing the outer peripheral surface 20) of the inner portion 45 of the block 4 and the outer peripheral surface 20 (arrangement region 20 ′ of the block 4).
  • the space portion 7 communicates with the gap 6.
  • the outer portion 46 of the block 4 adjacent to the inner portion 45 is in close contact with the outer peripheral surface 20 (arrangement region 20 ′ of the block 4), and a substantial space is formed between the outer portion 46 and the outer peripheral surface 20. The part is not formed.
  • a suction force is generated at the suction port 25, the suction force reaches the space 7 and the gap 6 communicating with the space 7. As a result, a suction force is generated in the gap 6.
  • the trim can be sucked and held on the trim corresponding surface 20B (the outer surface 40 of the block 4) by the suction force of the gap 6, the block 4 (the inner portion 45 and the outer portion 46) A through hole communicating with the suction port 25 of the outer peripheral surface 20 is not formed, and the outer surface 40 (the outer surface 40A of the inner portion 45 and the outer surface 40B of the outer portion) itself does not have a trim suction holding function.
  • the trim since the trim is stably sucked and held by the trim corresponding surface 20B (the outer surface 40 of the block 4) by the suction force of the gap 6, the trim from the belt-like body is performed as in the first embodiment. Can be stably performed.
  • the shape of the cutter blade 21 in plan view can be an arbitrary shape that matches the shape (cut shape) of the absorbent article.
  • the shape of the block 4 in a plan view, the number of the suction ports 25, and the arrangement location can be changed as appropriate.
  • Absorbent articles produced in the present invention are not limited to sanitary napkins, but broadly include articles used to absorb liquids discharged from the human body. In addition to sanitary napkins, disposable diapers, incontinence pads, panty liners, etc. Are also included.
  • the wing part 15 in the napkin 10 was formed from the laminated body of the surface sheet 11 and the back surface sheet 12, it may be formed from the sheet
  • the sheet material for forming the wing portion is sandwiched and fixed between the top sheet 11 and the back sheet 12 on both the left and right sides in the longitudinal direction of the absorbent main body 14 or bonded to the skin facing surface of the top sheet 11. Or joined to the non-skin facing surface of the back sheet 12.
  • the napkin 10 does not need to have the wing part 15, and this invention is applicable also to manufacture of the sanitary napkin (planar view sanitary napkin in plan view) which does not have a wing part.
  • the block 4 is formed along the cutter blade 21, but may not be formed along the cutter blade 21.
  • the two blade corresponding surfaces 20 ⁇ / b> A and 20 ⁇ / b> A adjacent to each other in the circumferential direction of the cutter roll 2 may be separated by the cutter blade 21.
  • the suction port 25 for sucking and holding the trim 18 to the trim corresponding surface 20B has a circular shape in plan view as shown in FIG.
  • the shape is not limited to this and can be appropriately changed.
  • the shape may have a groove shape extending in the circumferential direction of the cutter roll 2.
  • the groove-like suction port 25 is a groove portion in which a part of the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20 of the cutter roll 2 is recessed in a concave shape, and suction means (not shown) is provided at a predetermined position of the groove portion.
  • the axial direction hole 27 connected to can be communicated.
  • each of the plurality of through holes 5 has an opening end 5 a on the outer surface 40 side of the block 4 compared to the opening end 5 b on the inner surface side of the block 4.
  • the diameter may gradually decrease from the inner surface side of the block 4 toward the outer surface 40 side as in the through hole 5 in the fourth embodiment shown in FIG.
  • the through hole 5 extends obliquely from the suction port 25 toward the cutter blade 21, but the second embodiment shown in FIG.
  • the through holes 5 of various forms described above are communicated with the suction port 25 of the outer peripheral surface 20 in the portion (inner portion 45) made of the porous material in the block 4. You may form in. Further, in the sixth embodiment shown in FIG. 10, the through holes 5 of the various forms described above are formed in the block 4 (inner part 45, outer part 46) so as to communicate with the suction port 25 of the outer peripheral surface 20. May be.
  • a cutter roll having a cutter blade formed on the outer peripheral surface and an anvil roll that receives the cutter blade, and a long belt-like body supplied between both rolls,
  • a cutting device for cutting into single wafers The outer peripheral surface of the cutter roll is located at a relatively low position, and the sheet body corresponding surface corresponding to the sheet body at the time of cutting the strip-shaped body, and the position relatively high with respect to the sheet body corresponding surface
  • a trim corresponding surface corresponding to a trim composed of a portion other than the sheet body in the strip, and the sheet corresponding surface and the trim corresponding surface are adjacent to each other with the cutter blade interposed therebetween.
  • a cutting device configured to suck and hold the trim on the trim-corresponding surface.
  • ⁇ 2> The cutting device according to ⁇ 1>, wherein a relatively high position of the trim corresponding surface is formed by disposing a block separate from the cutter roll on an outer peripheral surface of the cutter roll.
  • the block includes an inclined portion that is formed along the cutter blade and is inclined along a blade edge that the cutter blade is inclined.
  • ⁇ 4> In the block, a through-hole penetrating the block in the thickness direction is formed, and the trim is sucked and held on the trim-corresponding surface in the arrangement area of the block on the outer peripheral surface of the cutter roll.
  • ⁇ 5> The cutting device according to ⁇ 4>, wherein the through hole extends obliquely from the suction port toward the cutter blade in a cross-sectional view of the block.
  • a plurality of the through holes communicate with one suction port, and each of the plurality of through holes has a smaller diameter than one suction port ⁇ 4> or ⁇ 5>
  • the opening end portion on the outer surface side of the block in the through hole is any one of ⁇ 4> to ⁇ 6>, which has a smaller diameter than the opening end portion on the inner surface side of the block and the suction port.
  • ⁇ 8> The cutting device according to any one of ⁇ 2> to ⁇ 7>, wherein a portion of the block from the suction port to the cutter blade is formed of a porous material.
  • ⁇ 9> The cutting device according to any one of ⁇ 2> to ⁇ 8>, wherein a gap is provided between the cutter blade and the block, and the gap and the suction port communicate with each other.
  • ⁇ 10> The cutting device according to any one of ⁇ 1> to ⁇ 9>, wherein a cutting edge of the cutter blade is located at a position relatively higher than the trim corresponding surface.
  • ⁇ 11> The cutting height according to any one of ⁇ 1> to ⁇ 10>, wherein a protruding height of the cutter blade from the outer peripheral surface of the cutter roll is 2 mm or more and 20 mm or less and 5 mm or more and 10 mm or less. apparatus.
  • the trimming device according to any one of ⁇ 1> to ⁇ 11>, wherein the trim includes a laminate of a top sheet and a back sheet.
  • the cutter roll has a rotation axis that functions as a rotation center line
  • the anvil roll has a rotation axis that functions as a rotation center line
  • both the rolls have their rotation axes parallel to each other and the cutter roll.
  • the cutting apparatus according to any one of ⁇ 1> to ⁇ 12>, wherein the outer peripheral surface of the anvil roll and the outer peripheral surface of the anvil roll are arranged to face each other.
  • the cutter blade has a shape corresponding to the outer shape (contour when viewed in plan) of a single sheet body, and is continuous without being interrupted along the outer shape of the single sheet body.
  • the cutting device according to any one of ⁇ 1> to ⁇ 13>, which has a closed shape in plan view.
  • a cutter blade having a closed shape corresponding to the outer shape of the sheet body has a predetermined interval in the circumferential direction of the cutter roll at a central portion in the roll width direction Y (direction in which the rotation axis extends) of the cutter roll.
  • the cutting apparatus according to ⁇ 14>, wherein a plurality of the cutting apparatuses are provided.
  • ⁇ 16> The length (width) of the trim corresponding surface in the roll width direction Y is larger than the length (width) of the trim in the width direction Y, and the trim corresponding surface is wider than the trim.
  • the cutting apparatus according to any one of ⁇ 1> to ⁇ 15>.
  • ⁇ 17> The cutting device according to any one of ⁇ 1> to ⁇ 16>, wherein the sheet-corresponding surface is located at a relatively lower position than the trim-corresponding surface.
  • ⁇ 18> The cutting device according to any one of ⁇ 2> to ⁇ 17>, wherein a step between the single wafer corresponding surface and the trim corresponding surface matches a thickness of the block.
  • ⁇ 19> Any one of ⁇ 1> to ⁇ 18>, wherein a step between the trim corresponding surface and the single wafer corresponding surface is 0.01 mm or more and 20 mm or less and 0.5 mm or more and 10 mm or less.
  • the cutting edge of the cutter blade is located relatively higher than the trim corresponding surface, and a step is generated between the trim corresponding surface and the cutting edge of the cutter blade.
  • the cutting apparatus according to any one of ⁇ 1> to ⁇ 19>, wherein the step is set to be substantially equal to the thickness of the trim in the belt-shaped body cut by the cutter blade.
  • the suction port has a circular shape in plan view and is formed in the vicinity of a cutter blade in a block arrangement region. .
  • the plurality of suction ports are also formed between the plurality of sheet-corresponding surfaces adjacent in the circumferential direction of the cutter roll in the block arrangement region.
  • the through-hole has a constant diameter (diameter of the through-hole) over the entire area in the thickness direction of the block, and the opening end on the outer surface side of the block and the opening end on the opposite side (inner surface side) are:
  • Each has the same shape and the same size (same diameter) as the suction port, and the number of through holes is the same as the number of suction ports, and a plurality of suction ports and a plurality of through holes (opening end portions) Is a cutting apparatus according to any one of ⁇ 4> to ⁇ 22>, which corresponds one-to-one.
  • ⁇ 24> The cutting device according to any one of ⁇ 4> to ⁇ 23>, wherein a diameter of the through hole of the block is 1 mm or more and 10 mm or less and 2 mm or more and 5 mm or less. ⁇ 25> The distance between the opening end on the outer surface side of the block in the through hole and the cutter blade (blade edge) is 1 mm or more and 10 mm or less, and 2 mm or more and 5 mm or less ⁇ 4> to ⁇ 24> The cutting device according to any one of the above.
  • a plurality of suction ports are formed on the outer peripheral surface of the anvil roll for sucking and holding the band-like member on the outer peripheral surface when the strip-like member is cut.
  • a method for producing an absorbent article using the cutting device according to any one of ⁇ 1> to ⁇ 26> An absorbent article strip formed by continuously forming a plurality of absorbent articles in a strip shape is supplied between the cutter roll and the anvil roll, and the absorbent article strip is provided on the outer periphery of the cutter blade and the anvil roll.
  • the manufacturing method of an absorbent article which comprises the process of pinching and cutting between surfaces.
  • a portion corresponding to the sheet body is a thick portion having a relatively large thickness
  • a portion corresponding to the trim is a thin portion having a relatively small thickness
  • ⁇ 31> In the state where the top sheet side is sucked and held on the outer peripheral surface of the anvil roll, the absorbent article is opposed to the single wafer corresponding surface, and the trim is opposed to the trim corresponding surface.
  • ⁇ 27> to ⁇ 30 which are cut from the back sheet side by the cutter blade located at the boundary between the sheet-corresponding surface and the trim-corresponding surface and separated into the absorbent article and the strip-shaped trim.
  • ⁇ 32> The cut strip-shaped trim is conveyed to the trim removing means disposed above the cutter roll by the rotation of the cutter roll while being sucked and held on the trim corresponding surface.
  • the trim removing means includes a plurality of rolls for transporting or winding the belt-like trim, and takes up and removes the belt-like trim in a roll. Any one of ⁇ 27> to ⁇ 32> A method for producing an absorbent article according to claim 1. ⁇ 34> The method for producing an absorbent article according to any one of ⁇ 27> to ⁇ 33>, wherein the absorbent article is a sanitary napkin, a disposable diaper, an incontinence pad, or a panty liner.
  • the trim can be stably separated from the strip.
  • an absorbent article of a predetermined shape can be manufactured efficiently and continuously by stably separating the trim from the strip.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

This cutting device is equipped with a cutter roll (2) on the outer circumferential surface (20) of which a cutter blade (21) is formed, and an anvil roll (3) that receives the cutter blade (21). The outer circumferential surface (20) of the cutter roll (2) comprises a leaf-supporting surface (20A) that is present at a relatively lower position and supports the leaf when a band-shaped body is being cut, and a trim-supporting surface (20B) that is present at a high position relative to the leaf-supporting surface (20A) and supports the trim obtained from the non-leaf portions of the band-shaped body. The leaf-supporting surface (20A) is adjacent to the trim-supporting surface (20B) with the cutter blade (21) therebetween. The device is formed so as to be capable of drawing and holding the trim on the trim-supporting surface (20B).

Description

裁断装置Cutting device
 本発明は、複数の枚葉体が帯状に連続してなる帯状体を個々の枚葉体に裁断する裁断装置に関する。 The present invention relates to a cutting apparatus for cutting a strip-like body in which a plurality of single-wafer bodies are continuously formed into a strip shape into individual sheet bodies.
 生理用ナプキン、使い捨ておむつ等の吸収性物品の製造工程において、複数の吸収性物品が帯状に連続してなる吸収性物品帯状体を個々の吸収性物品に裁断する裁断装置が用いられている。例えば特許文献1には、吸収性物品の裁断形状に沿ったカッター刃を備えるカッターロールと、該カッターロールに対向して設けられるアンビルロールとからなり、該カッターロール又は該アンビルロールに、吸収性物品帯状体から個々の吸収性物品に裁断した後のトリムを一時的に保持するトリム保持手段を備えた、吸収性物品の製品カッター装置が記載されている。トリムは、吸収性物品帯状体における吸収性物品(製品)以外の部分であり、吸収性物品帯状体の裁断後は切れ端部分となり、通常廃棄される。特許文献1には、前記トリム保持手段の一例として、カッターロール又はアンビルロールに設けられた吸引保持手段が記載されており、該吸引保持手段によって裁断後のトリムをロール周面に吸引保持し得る旨記載されている。また、特許文献2には、特許文献1に記載の製品カッター装置の改良技術が記載されており、互いに対面する保持ロール(カッターロール又はアンビルロール)の側面と負圧マニホルドの側面との間に、わずかばかりの間隙を設けることにより、該保持ロールの回転に起因する摩擦熱による熱膨張を防止し、それによる裁断不良を抑制することが記載されている。 In a manufacturing process of absorbent articles such as sanitary napkins and disposable diapers, a cutting device is used that cuts an absorbent article strip formed of a plurality of absorbent articles in a continuous strip into individual absorbent articles. For example, Patent Document 1 includes a cutter roll having a cutter blade along the cutting shape of an absorbent article, and an anvil roll provided to face the cutter roll. The cutter roll or the anvil roll has an absorptivity. There is described a product cutter device for absorbent articles comprising trim retaining means for temporarily retaining trim after cutting from an article strip into individual absorbent articles. The trim is a portion other than the absorbent article (product) in the absorbent article strip, and after cutting the absorbent article strip, it becomes a cut end portion and is usually discarded. Patent Document 1 describes a suction holding means provided on a cutter roll or an anvil roll as an example of the trim holding means, and the trim after cutting can be sucked and held on the roll peripheral surface by the suction holding means. It is stated. Patent Document 2 describes an improvement technique for the product cutter device described in Patent Document 1, and is provided between a side surface of a holding roll (cutter roll or anvil roll) facing each other and a side surface of a negative pressure manifold. In addition, it is described that by providing a slight gap, thermal expansion due to frictional heat caused by rotation of the holding roll is prevented, and defective cutting is thereby suppressed.
特開2008-237796号公報JP 2008-237796 A 特開2011-25321号公報JP 2011-25321 A
 本発明は、カッター刃が外周面に形成されたカッターロールと、該カッター刃を受けるアンビルロールとを具備し、両ロール間に供給された長尺の帯状体を、該カッター刃により複数の短尺の枚葉体に裁断する裁断装置である。前記カッターロールの外周面は、相対的に低い位置に存し且つ前記帯状体の裁断時に前記枚葉体に対応する枚葉体対応面と、該枚葉体対応面に対し相対的に高い位置に存し且つ該帯状体における該枚葉体以外の部分からなるトリムに対応するトリム対応面とを有する。該枚葉体対応面と該トリム対応面とは、前記カッター刃を挟んで隣接しており、前記トリム対応面に前記トリムを吸引保持可能になされている。 The present invention comprises a cutter roll having a cutter blade formed on the outer peripheral surface, and an anvil roll for receiving the cutter blade, and a long strip fed between the two rolls is made into a plurality of short lengths by the cutter blade. It is a cutting device which cuts into a single wafer. The outer peripheral surface of the cutter roll is located at a relatively low position, and the sheet body corresponding surface corresponding to the sheet body at the time of cutting the strip-shaped body, and the position relatively high with respect to the sheet body corresponding surface And a trim corresponding surface corresponding to a trim formed of a portion other than the sheet body in the belt-like body. The sheet-corresponding surface and the trim-corresponding surface are adjacent to each other with the cutter blade interposed therebetween, and the trim can be sucked and held on the trim-corresponding surface.
 また本発明は、前記裁断装置を用いた吸収性物品の製造方法であって、前記カッターロールと前記アンビルロールとの間に、複数の吸収性物品が帯状に連続してなる吸収性物品帯状体を供給し、該吸収性物品帯状体を、前記カッター刃と該アンビルロールの外周面との間で挟んで裁断する工程を具備する。 Moreover, this invention is a manufacturing method of the absorbent article using the said cutting apparatus, Comprising: The absorbent article strip | belt body in which a some absorbent article continues in strip | belt shape between the said cutter roll and the said anvil roll. And a step of cutting the absorbent article strip between the cutter blade and the outer peripheral surface of the anvil roll.
図1は、本発明の裁断装置を用いた吸収性物品(生理用ナプキン)の製造方法の概略斜視図である。FIG. 1 is a schematic perspective view of a method for producing an absorbent article (sanitary napkin) using the cutting apparatus of the present invention. 図2は、図1に示す裁断装置で裁断する前の吸収性物品帯状体の模式的な平面図である。FIG. 2 is a schematic plan view of the absorbent article strip before being cut by the cutting apparatus shown in FIG. 1. 図3は、本発明の裁断装置の第1実施態様の模式的な正面図である。FIG. 3 is a schematic front view of the first embodiment of the cutting apparatus of the present invention. 図4は、図3のI-I線断面図である。4 is a cross-sectional view taken along the line II of FIG. 図5は、図3に示す製造方法において、裁断装置により吸収性物品帯状体を裁断する様子を模式的に示す要部の断面図である。FIG. 5 is a cross-sectional view of an essential part schematically showing how the absorbent article strip is cut by a cutting device in the manufacturing method shown in FIG. 3. 図6は、本発明の裁断装置の第2実施態様の要部の断面図(図4相当図)である。FIG. 6 is a cross-sectional view (corresponding to FIG. 4) of the main part of the second embodiment of the cutting apparatus of the present invention. 図7は、本発明の裁断装置の第3実施態様の要部の断面図(図4相当図)である。FIG. 7 is a cross-sectional view (corresponding to FIG. 4) of the main part of the third embodiment of the cutting apparatus of the present invention. 図8は、本発明の裁断装置の第4実施態様の要部の断面図(図4相当図)である。FIG. 8 is a cross-sectional view (corresponding to FIG. 4) of an essential part of the fourth embodiment of the cutting apparatus of the present invention. 図9は、本発明の裁断装置の第5実施態様の要部の断面図(図4相当図)である。FIG. 9 is a cross-sectional view (corresponding to FIG. 4) of the main part of the fifth embodiment of the cutting apparatus of the present invention. 図10は、本発明の裁断装置の第6実施態様の要部の断面図(図4相当図)である。FIG. 10 is a sectional view (corresponding to FIG. 4) of an essential part of the sixth embodiment of the cutting apparatus of the present invention.
発明の詳細な説明Detailed Description of the Invention
 吸収性物品帯状体において、通常、吸収性物品(製品)部分は、嵩高な吸収体を含んで構成されているため、相対的に厚みの大きい肉厚部を含んでいるのに対し、それ以外のトリム部分は、吸収体を含んでおらず、1枚又は数枚程度の薄手のシートの積層体から構成されているため、該トリム部分全体として相対的に厚みの薄い肉薄部となっている。このような、厚みの不均一な吸収性物品帯状体から、特許文献1及び2に記載の裁断装置を用いて個々の吸収性物品を裁断すると、カッターロールの外周面と該外周面から突出するカッター刃の先端との間の段差に起因して、裁断直後のトリムの位置が安定し難いため、裁断直後のロール周面によるトリムの吸引保持が安定せず、吸収性物品帯状体からのトリムの分離が不安定になるおそれがあった。 In the absorbent article strip, the absorbent article (product) portion is usually configured to include a bulky absorbent body, and thus includes a relatively thick part, whereas the other part. Since the trim part does not include an absorber and is composed of a laminate of one or several thin sheets, the trim part as a whole is a relatively thin thin part. . When each absorbent article is cut from the strip of absorbent article having a non-uniform thickness using the cutting device described in Patent Documents 1 and 2, the cutter roll projects from the outer peripheral surface and the outer peripheral surface. Because the position of the trim immediately after cutting is difficult to stabilize due to the difference in level with the tip of the cutter blade, the trim suction from the roll peripheral surface immediately after cutting is not stable, and the trim from the absorbent article strip There was a risk that the separation of would become unstable.
 従って、本発明は、帯状体からトリムを安定的に分離し得る裁断装置に関する。 Therefore, the present invention relates to a cutting device that can stably separate a trim from a strip.
 本発明は、カッター刃が外周面に形成されたカッターロールと、該カッター刃を受けるアンビルロールとを具備し、両ロール間に供給された長尺の帯状体を、該カッター刃により複数の短尺の枚葉体に裁断する裁断装置である。前記カッターロールの外周面は、相対的に低い位置に存し且つ前記帯状体の裁断時に前記枚葉体に対応する枚葉体対応面と、該枚葉体対応面に対し相対的に高い位置に存し且つ該帯状体における該枚葉体以外の部分からなるトリムに対応するトリム対応面とを有する。該枚葉体対応面と該トリム対応面とは、前記カッター刃を挟んで隣接しており、前記トリム対応面に前記トリムを吸引保持可能になされている。 The present invention comprises a cutter roll having a cutter blade formed on the outer peripheral surface, and an anvil roll for receiving the cutter blade, and a long strip fed between the two rolls is made into a plurality of short lengths by the cutter blade. It is a cutting device which cuts into a single wafer. The outer peripheral surface of the cutter roll is located at a relatively low position, and the sheet body corresponding surface corresponding to the sheet body at the time of cutting the strip-shaped body, and the position relatively high with respect to the sheet body corresponding surface And a trim corresponding surface corresponding to a trim formed of a portion other than the sheet body in the belt-like body. The sheet-corresponding surface and the trim-corresponding surface are adjacent to each other with the cutter blade interposed therebetween, and the trim can be sucked and held on the trim-corresponding surface.
 また本発明は、前記裁断装置を用いた吸収性物品の製造方法であって、前記カッターロールと前記アンビルロールとの間に、複数の吸収性物品が帯状に連続してなる吸収性物品帯状体を供給し、該吸収性物品帯状体を、前記カッター刃と該アンビルロールの外周面との間で挟んで裁断する工程を具備する。 Moreover, this invention is a manufacturing method of the absorbent article using the said cutting apparatus, Comprising: The absorbent article strip | belt body in which a some absorbent article continues in strip | belt shape between the said cutter roll and the said anvil roll. And a step of cutting the absorbent article strip between the cutter blade and the outer peripheral surface of the anvil roll.
 以下、本発明をその好ましい実施態様に基づき、図面を参照しながら説明する。第1実施態様の裁断装置1は、図1に示すように、吸収性物品の一種である生理用ナプキン10の製造において、長尺の帯状体19を複数の短尺のナプキン10に裁断するのに用いられる。帯状体19は、図2に示すように、ナプキン10とそれ以外の部分からなるトリム18とからなる。帯状体19において、ナプキン10は、その長手方向Xを帯状体19の長手方向(搬送方向MD)に一致させて、搬送方向MDに所定間隔を置いて配置されている。 Hereinafter, the present invention will be described based on preferred embodiments with reference to the drawings. As shown in FIG. 1, the cutting device 1 of the first embodiment is used to cut a long strip 19 into a plurality of short napkins 10 in the manufacture of a sanitary napkin 10 which is a kind of absorbent article. Used. As shown in FIG. 2, the belt-like body 19 is composed of a napkin 10 and a trim 18 including other parts. In the belt-like body 19, the napkin 10 is arranged at a predetermined interval in the transport direction MD such that the longitudinal direction X thereof coincides with the longitudinal direction of the belt-like body 19 (transport direction MD).
 ナプキン10は、図2に示すように、一方向Xに長い縦長の吸収性本体14及び吸収性本体14の長手方向Xに沿う両側縁から延出する一対のウイング部15,15を有する。吸収性本体14は、肌対向面(ナプキン着用時に着用者の肌側に向けられる面)を形成する液透過性の表面シート11、非肌対向面〔ナプキン着用時に肌側とは反対側(着衣側)に向けられる面〕を形成する液不透過性又は撥水性の裏面シート12、及びこれら両シート11,12間に配された液保持性の吸収体13を具備している。ウイング部15は、表面シート11と裏面シート12との積層体からなり、吸収性本体14の長手方向Xの中央部に位置している。表面シート11と裏面シート12とは、吸収体13の周縁からの延出部において、ホットメルト型接着剤、ヒートシール、超音波シール等の公知の接合加工により接合されており、それによってナプキン10の周囲にシール部16が形成されている。 2, the napkin 10 has a vertically long absorbent main body 14 that is long in one direction X and a pair of wing portions 15 and 15 that extend from both side edges along the longitudinal direction X of the absorbent main body 14. The absorbent main body 14 is a liquid-permeable surface sheet 11 that forms a skin facing surface (a surface facing the wearer's skin when wearing a napkin), a non-skin facing surface [the side opposite to the skin side when wearing a napkin (clothing) A liquid-impermeable or water-repellent back sheet 12 that forms a surface directed toward the side), and a liquid-retaining absorbent 13 disposed between the two sheets 11 and 12. The wing portion 15 is composed of a laminate of the top sheet 11 and the back sheet 12, and is located at the center in the longitudinal direction X of the absorbent main body 14. The top sheet 11 and the back sheet 12 are joined by a known joining process such as hot-melt adhesive, heat sealing, ultrasonic sealing, etc. at the extended portion from the periphery of the absorbent body 13, and thereby the napkin 10. A seal portion 16 is formed around the periphery.
 表面シート11、裏面シート12、吸収体13としては、生理用ナプキン等の吸収性物品において従来用いられている各種の材料を特に制限なく用いることができる。表面シート11としては、例えば、単層又は多層構造の不織布や、開孔フィルム等を用いることができる。裏面シート12としては、例えば、液不透過性又は撥水性の樹脂フィルムや樹脂フィルムと不織布の積層体等を用いることができる。吸収体13としては、例えば、パルプ繊維等の繊維の集合体(不織布であっても良い)又は該集合体に吸水性ポリマーの粒子を保持させてなる吸収性コアや、該吸収性コアを透水性の薄紙や不織布からなるコアラップシートで被覆したものや、各種公知のポリマーシート等を用いることができる。 As the top sheet 11, the back sheet 12, and the absorbent body 13, various materials conventionally used in absorbent articles such as sanitary napkins can be used without particular limitation. As the surface sheet 11, for example, a single layer or multilayer nonwoven fabric, a perforated film, or the like can be used. As the back sheet 12, for example, a liquid-impermeable or water-repellent resin film or a laminate of a resin film and a nonwoven fabric can be used. Examples of the absorbent body 13 include an aggregate of fibers such as pulp fibers (which may be a non-woven fabric), an absorbent core in which particles of the water-absorbing polymer are held in the aggregate, and the absorbent core is made water-permeable. That are coated with a core wrap sheet made of a conductive thin paper or nonwoven fabric, various known polymer sheets, and the like can be used.
 トリム18は、ウイング部15と同様に、表面シート11と裏面シート12との積層体からなる。吸収性本体14が、吸収体13を含んで構成されていることにより、吸収性本体14全体として相対的に厚みの大きい肉厚部となっているのに対し、トリム18は、吸収体を含んでおらず、吸収体に比して小さいシート11,12の積層体から構成されているため、トリム18全体として相対的に厚みの小さい肉薄部となっている。トリム18は、帯状体19からナプキン10を裁断した後は切れ端部分となり、通常廃棄される。 The trim 18 is formed of a laminate of the top sheet 11 and the back sheet 12, similarly to the wing portion 15. Since the absorbent main body 14 includes the absorbent body 13, the entire absorbent main body 14 is a thick portion having a relatively large thickness, whereas the trim 18 includes the absorbent body. However, since it is composed of a laminate of sheets 11 and 12 smaller than the absorbent body, the trim 18 as a whole is a thin portion having a relatively small thickness. The trim 18 becomes a cut end portion after the napkin 10 is cut from the belt-like body 19 and is usually discarded.
 図3及び図4には、第1実施態様の裁断装置1が示されている。裁断装置1は、カッター刃21が外周面20に形成されたカッターロール2と、カッター刃21を受けるアンビルロール3とを具備している。カッターロール2は、回転中心線として機能する回転軸22を有し、アンビルロール3は回転中心線として機能する回転軸32を有し、両ロール2,3は、それらの回転軸22,32が互いに平行で且つロール2の外周面20とロール3の外周面30とが対向するように配置される。 3 and 4 show the cutting device 1 of the first embodiment. The cutting device 1 includes a cutter roll 2 having a cutter blade 21 formed on the outer peripheral surface 20, and an anvil roll 3 that receives the cutter blade 21. The cutter roll 2 has a rotation shaft 22 that functions as a rotation center line, the anvil roll 3 has a rotation shaft 32 that functions as a rotation center line, and both the rolls 2 and 3 The outer peripheral surface 20 of the roll 2 and the outer peripheral surface 30 of the roll 3 are arranged so as to be parallel to each other.
 更に説明すると、裁断装置1は、複数の枚葉体10(生理用ナプキン)が帯状に連続してなる長尺の帯状体19を個々の短尺の枚葉体10に裁断するためのもので、回転軸22回りに回転可能に支持された円筒形状の金属製の回転体23を有するカッターロール2と、回転軸32回りにカッターロール2と同期して回転する円筒形状の金属製の回転体33を有するアンビルロール3とを具備し、各ロール2,3(回転体23,33)が回転しているときに、両ロール2,3(回転体23,33)間を通過する帯状体19を、カッターロール2のカッター刃21とアンビルロール3の外周面30との間で挟んで個々の枚葉体10に裁断するように構成されている。 To explain further, the cutting device 1 is for cutting a long belt-like body 19 in which a plurality of single-wafer bodies 10 (sanitary napkins) are continuously formed into a belt-like shape into individual short-sized sheet bodies 10, A cutter roll 2 having a cylindrical metal rotating body 23 supported so as to be rotatable around a rotating shaft 22 and a cylindrical metal rotating body 33 rotating around the rotating shaft 32 in synchronization with the cutter roll 2. And an anvil roll 3 having a belt-like body 19 passing between the rolls 2 and 3 (rotating bodies 23 and 33) when the rolls 2 and 3 (rotating bodies 23 and 33) are rotating. The blades 21 of the cutter roll 2 and the outer peripheral surface 30 of the anvil roll 3 are sandwiched between the blades 21 and cut into individual sheets 10.
 カッター刃21は、1個の枚葉体10(生理用ナプキン)の外形(平面視した場合の輪郭)に対応する形状を有し、第1実施態様においては、1個の枚葉体10の外形に沿って途切れることなく連続しており、平面視において閉じた形状をしている。ここで、「平面視」とは、カッターロール2の外周面20上の対象物(カッター刃21、後述するブロック4や吸引口25や貫通孔5等)を、外周面20の法線方向(カッターロール2の回転軸22と直交する方向)の外方から見た場合を意味する。そして、第1実施態様においては、枚葉体10の外形に対応する閉じた形状のカッター刃21が、カッターロール2のロール幅方向Y(回転軸22の延びる方向)の中央部において、カッターロール2の周方向に所定間隔を置いて2つ設けられている。 The cutter blade 21 has a shape corresponding to the outer shape (contour when viewed in plan) of a single sheet body 10 (sanitary napkin). In the first embodiment, the single blade body 10 It is continuous without interruption along the outer shape, and has a closed shape in plan view. Here, “plan view” refers to an object on the outer peripheral surface 20 of the cutter roll 2 (the cutter blade 21, a block 4, a suction port 25, a through-hole 5, etc. described later) in the normal direction of the outer peripheral surface 20 ( It means a case where it is viewed from the outside of the cutter roll 2 in the direction orthogonal to the rotation axis 22. In the first embodiment, the cutter blade 21 having a closed shape corresponding to the outer shape of the sheet 10 is formed in the center portion of the cutter roll 2 in the roll width direction Y (direction in which the rotation shaft 22 extends). Two are provided at predetermined intervals in the circumferential direction.
 カッターロール2の外周面20は、帯状体19の裁断時に枚葉体10に対応する枚葉体対応面20Aと、帯状体19における枚葉体10以外の部分からなるトリム18に対応するトリム対応面20Bとを有し、枚葉体対応面20Aとトリム対応面20Bとは、カッター刃21を挟んで隣接している。第1実施態様においては、図3に示すように、ロール幅方向Yの中央部に枚葉体対応面20Aが位置し、左右両側部それぞれにトリム対応面20Bが位置している。枚葉体対応面20Aは、外周面20におけるカッター刃21で包囲された部分であり、前述した閉じた形状のカッター刃21と同数設けられ、第1実施態様においては外周面20に2つ設けられている。各枚葉体対応面20Aの面積(外周面20におけるカッター刃21で包囲された部分の面積)は、枚葉体10(生理用ナプキン)の面積と略同じである。一方、トリム対応面20Bのロール幅方向Yの長さ(幅)は、トリム18の幅方向Y(図2参照、長手方向Xと直交する方向)の長さ(幅)よりも大きく、トリム対応面20Bはトリム18よりも幅広になされている。 The outer peripheral surface 20 of the cutter roll 2 corresponds to a trim corresponding to a single-wafer body corresponding surface 20A corresponding to the single-wafer body 10 when the strip-shaped body 19 is cut, and a trim 18 including a portion other than the single-wafer body 10 in the strip-shaped body 19. The sheet-corresponding surface 20A and the trim-corresponding surface 20B are adjacent to each other with the cutter blade 21 in between. In the first embodiment, as shown in FIG. 3, the sheet-corresponding surface 20 </ b> A is located at the center in the roll width direction Y, and the trim-corresponding surfaces 20 </ b> B are located on the left and right sides. The single wafer corresponding surface 20A is a portion surrounded by the cutter blade 21 on the outer peripheral surface 20, and is provided in the same number as the cutter blades 21 having the closed shape described above. In the first embodiment, two are provided on the outer peripheral surface 20. It has been. The area of each single wafer corresponding surface 20A (the area of the portion surrounded by the cutter blade 21 on the outer peripheral surface 20) is substantially the same as the area of the single wafer 10 (sanitary napkin). On the other hand, the length (width) of the trim corresponding surface 20B in the roll width direction Y is larger than the length (width) of the trim 18 in the width direction Y (see FIG. 2, the direction orthogonal to the longitudinal direction X). The surface 20B is wider than the trim 18.
 本発明の主たる特長として、1)枚葉体対応面20Aが(トリム対応面20Bに比して)相対的に低い位置に存し、且つトリム対応面20Bが(枚葉体対応面20Aに比して)相対的に高い位置に存している点、及び2)トリム対応面20Bにトリム18を吸引保持可能になされている点が挙げられる。 The main features of the present invention are as follows: 1) The sheet-corresponding surface 20A is at a relatively low position (compared to the trim-corresponding surface 20B), and the trim-corresponding surface 20B is compared with the sheet-corresponding surface 20A. And 2) a point that the trim 18 can be sucked and held on the trim corresponding surface 20B.
 本発明の主たる特長の1つである前記1)について説明すると、本発明においては、トリム対応面20Bは、カッターロール2(外周面20)の一部が隆起して形成され、カッターロール2と一体不可分に構成されていても良いが、第1実施態様においては、図3及び図4に示すように、トリム対応面20Bの(枚葉体対応面20Aに比して)相対的に高い位置は、カッターロール2とは別体のブロック4が該カッターロール2の外周面20に配置されて形成されている。従って、枚葉体対応面20Aは、カッターロール2の外周面20から形成されているのに対し、トリム対応面20Bは、外周面20上に配置されたブロック4の外面40(外周面20との対向面とは反対側の面)から形成されている。カッターロール2の外周面20の高低関係は、カッターロール2の直径の大小関係と密接に関係し、相対的に低い位置に存する枚葉体対応面20Aは、カッターロール2の直径が相対的に小さい部分に位置し、相対的に高い位置に存するトリム対応面20Bは、カッターロール2の直径が相対的に大きい部分に位置する。 The above 1), which is one of the main features of the present invention, will be described. In the present invention, the trim corresponding surface 20B is formed by raising a part of the cutter roll 2 (outer peripheral surface 20). In the first embodiment, as shown in FIGS. 3 and 4, the trim corresponding surface 20 </ b> B is relatively high (as compared to the single wafer corresponding surface 20 </ b> A) in the first embodiment. The block 4, which is separate from the cutter roll 2, is formed on the outer peripheral surface 20 of the cutter roll 2. Accordingly, the sheet-corresponding surface 20A is formed from the outer peripheral surface 20 of the cutter roll 2, whereas the trim corresponding surface 20B is the outer surface 40 (the outer peripheral surface 20 and the outer surface 20) of the block 4 arranged on the outer peripheral surface 20. The surface on the opposite side to the opposite surface of the substrate). The height relationship of the outer peripheral surface 20 of the cutter roll 2 is closely related to the magnitude relationship of the diameter of the cutter roll 2, and the single wafer corresponding surface 20 </ b> A existing at a relatively low position has a relatively large diameter of the cutter roll 2. The trim corresponding surface 20 </ b> B located in a small portion and located in a relatively high position is located in a portion where the diameter of the cutter roll 2 is relatively large.
 ブロック4は、樹脂、金属等の非通気性材料からなり、ボルト、嵌合、接着剤等の固定手段(図示せず)により、外周面20における、帯状体19の裁断時にトリム18に対応する領域に、脱着可能に固定されている。また、ブロック4は、そのカッターロール2の周方向の長さが、カッターロール2の周長を2等分した長さとなっており、2つのブロック4,4を外周面20上で互いに連結するように固定することにより、図3に示す如き構成のカッターロール2となる。第1実施態様においては、ブロック4は、カッター刃21に沿って形成(カッター刃21の近傍に、該カッター刃21との離間距離が一定に保持されるように配置)されている。また、ブロック4は、図4に示す如きロール幅方向Yに沿う断面視(カッター刃21を跨ぐ方向の断面視)において、外面40及びその近傍(ブロック4の外層部)に、カッター刃21の傾斜する刃先に沿って傾斜する傾斜部を有している。 The block 4 is made of a non-breathable material such as resin or metal, and corresponds to the trim 18 when the strip 19 is cut on the outer peripheral surface 20 by fixing means (not shown) such as bolts, fittings, and adhesives. Removably fixed to the area. In addition, the block 4 has a circumferential length of the cutter roll 2 that is obtained by dividing the circumferential length of the cutter roll 2 into two equal parts, and connects the two blocks 4 and 4 to each other on the outer peripheral surface 20. By fixing in this manner, the cutter roll 2 having the structure as shown in FIG. 3 is obtained. In the first embodiment, the block 4 is formed along the cutter blade 21 (arranged in the vicinity of the cutter blade 21 so that the separation distance from the cutter blade 21 is kept constant). In addition, the block 4 has a cross-sectional view along the roll width direction Y as shown in FIG. 4 (a cross-sectional view in a direction straddling the cutter blade 21). It has an inclined part which inclines along the cutting edge which inclines.
 第1実施態様においては、図4に示すように、枚葉体対応面20A(カッターロール2の外周面20)と外周面20におけるブロック4の配置領域20’とは面一となっている。従って、枚葉体対応面20Aとトリム対応面20Bとの間の段差Dは、ブロック4の厚みに一致している。 In the first embodiment, as shown in FIG. 4, the sheet-corresponding surface 20 </ b> A (the outer peripheral surface 20 of the cutter roll 2) and the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20 are flush with each other. Therefore, the level difference D between the single-wafer body-corresponding surface 20A and the trim-corresponding surface 20B matches the thickness of the block 4.
 尚、本発明においては、カッターロール2の外周面20にブロック4が配置される前の状態において、該外周面20における枚葉体対応面20Aとブロック4の配置領域20’とが面一となっておらず、両者間に、ブロック4に起因しない、外周面20が本来有する外周面段差が生じている場合があり得る。例えば、裁断対象物である帯状体19を構成するナプキン10が、厚みが比較的大きく肉厚なものである場合は、これに対応すべく、枚葉体対応面20Aがブロック4の配置領域20’に比してカッター刃21の刃先からの深さが若干深くなるように、カッターロール2が構成され、結果として、ブロック4の配置領域20’が枚葉体対応面20Aに比して、前記外周面段差の高さ分だけ相対的に高い位置に存する場合があり得る。その場合、ブロック4は、相対的に高い位置に存するブロック4の配置領域20’上に固定され、ブロック4が配置されない枚葉体対応面20Aとトリム対応面20B(フロック4の外面40)との間の段差D(図4参照)は、前記外周面段差の高さ(厚み)とブロック4の厚みとの合計値となる。 In the present invention, before the block 4 is arranged on the outer peripheral surface 20 of the cutter roll 2, the sheet body corresponding surface 20A and the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20 are flush with each other. In other words, there may be an outer peripheral surface step inherent to the outer peripheral surface 20 that is not caused by the block 4 between them. For example, when the napkin 10 constituting the strip 19 that is the object to be cut is relatively thick and thick, the single-wafer body-corresponding surface 20A has the arrangement region 20 of the block 4 to cope with this. The cutter roll 2 is configured so that the depth from the cutting edge of the cutter blade 21 is slightly deeper than ', and as a result, the arrangement region 20' of the block 4 is compared with the sheet-corresponding surface 20A, There may be a case where the height of the step on the outer peripheral surface is relatively high. In that case, the block 4 is fixed on the arrangement region 20 ′ of the block 4 located at a relatively high position, and the single body corresponding surface 20A and the trim corresponding surface 20B (the outer surface 40 of the flock 4) where the block 4 is not arranged. Is a total value of the height (thickness) of the step on the outer peripheral surface and the thickness of the block 4.
 枚葉体対応面20Aとトリム対応面20Bとの間の段差D(第1実施態様においてはブロック4の厚み)は、カッター刃21の外周面20(枚葉体対応面20A)からの突出高さに比して若干低く設定されている。尚、ここでいう段差D(ブロック4の厚み)は、該段差D(ブロック4の厚み)が部分的に異なる場合は、段差(厚み)が最大の部分の段差(厚み)を意味する。従って、カッター刃21の刃先は、トリム対応面20Bに比して相対的に高い位置に存しており、トリム対応面20B(ブロック4の外面40)とカッター刃21の刃先との間には、比較的微小な段差dが生じており、カッター刃21の刃先の方がトリム対応面20Bよりも段差dだけ余計に外周面20から離間している。この微小な段差dを、カッター刃21により裁断される帯状体19におけるトリム18の厚みと略等しく設定することにより、帯状体19の裁断時及びその直後において、トリム18はカッター刃21の刃先と略同位置に配されるようになり、帯状体19からトリム18をより安定的に分離できるようになる。トリム対応面20B(ブロック4の外面40)とカッター刃21の刃先との間の段差dは、好ましくは0.05~2mm、更に好ましくは0.5~1mmである。 A step D between the sheet-corresponding surface 20A and the trim-corresponding surface 20B (in the first embodiment, the thickness of the block 4) is a protruding height of the cutter blade 21 from the outer peripheral surface 20 (the sheet-corresponding surface 20A). It is set slightly lower than this. Here, the step D (thickness of the block 4) means the step (thickness) of the portion having the largest step (thickness) when the step D (thickness of the block 4) is partially different. Therefore, the cutting edge of the cutter blade 21 is located at a position relatively higher than the trim corresponding surface 20B, and between the trim corresponding surface 20B (the outer surface 40 of the block 4) and the cutting edge of the cutter blade 21. A relatively small step d is generated, and the cutting edge of the cutter blade 21 is further separated from the outer peripheral surface 20 by the step d than the trim corresponding surface 20B. By setting this minute step d substantially equal to the thickness of the trim 18 in the strip 19 cut by the cutter blade 21, the trim 18 is connected to the cutting edge of the cutter blade 21 at and immediately after cutting the strip 19. Thus, the trim 18 can be more stably separated from the belt-like body 19. The step d between the trim corresponding surface 20B (the outer surface 40 of the block 4) and the cutting edge of the cutter blade 21 is preferably 0.05 to 2 mm, more preferably 0.5 to 1 mm.
 また、本発明の主たる特長の他の1つである前記2)「トリム対応面20Bにトリム18を吸引保持可能になされている」について説明すると、第1実施態様においては、図3及び図4に示すように、ブロック4に、該ブロック4を厚み方向に貫通する〔ブロック4の外面40から内面(カッターロール2の外周面20との対向面)に亘る〕貫通孔5が形成されていると共に、外周面20におけるブロック4の配置領域20’に、トリム18をトリム対応面20Bに吸引保持するための吸引口25が形成されており、貫通孔5と吸引口25とが連通している。 Further, 2) “the trim 18 can be sucked and held on the trim corresponding surface 20B”, which is another main feature of the present invention, will be described. In the first embodiment, FIG. 3 and FIG. As shown in FIG. 4, a through-hole 5 (from the outer surface 40 of the block 4 to the inner surface (the surface facing the outer peripheral surface 20 of the cutter roll 2)) that penetrates the block 4 in the thickness direction is formed in the block 4. In addition, a suction port 25 for sucking and holding the trim 18 to the trim corresponding surface 20B is formed in the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20, and the through hole 5 and the suction port 25 communicate with each other. .
 吸引口25は、図3に示すように、平面視して円形形状を有し、ブロック4の配置領域20’におけるカッター刃21の近傍に複数形成されている。第1実施態様においては、複数の吸引口25は、カッター刃21の近傍に加えて、ブロック4の配置領域20’における、カッターロール2の周方向に隣接する2つの枚葉体対応面20A,20Aの間にも形成されており、1つの枚葉体対応面20Aを囲むように形成されている。 As shown in FIG. 3, the suction port 25 has a circular shape in plan view, and a plurality of suction ports 25 are formed in the vicinity of the cutter blade 21 in the arrangement region 20 ′ of the block 4. In the first embodiment, in addition to the vicinity of the cutter blade 21, the plurality of suction ports 25 include two sheet-corresponding surfaces 20 </ b> A adjacent in the circumferential direction of the cutter roll 2 in the arrangement region 20 ′ of the block 4. It is also formed between 20A, and is formed so as to surround one single body corresponding surface 20A.
 吸引口25は、図4に示すように、外周面20におけるブロック4の配置領域20’から回転軸22に向かってカッターロール2の半径方向に延びる、半径方向孔26の外周面20側の開口端部である。カッターロール2には、複数の半径方向孔26に加えて、各半径方向孔26の底部からカッターロール2の側面29(回転軸22が突出している面)に向かって回転軸22に沿って延びる、複数の軸方向孔27が穿設されている。この軸方向孔27の側面29側の開口端部(図示せず)には吸引手段(図示せず)が接続されており、該吸引手段を作動させることにより、半径方向孔26内及び軸方向孔27内を負圧に維持可能であり、このとき、吸引口25に吸引力が発生する。 As shown in FIG. 4, the suction port 25 is an opening on the outer peripheral surface 20 side of the radial hole 26 that extends in the radial direction of the cutter roll 2 from the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20 toward the rotating shaft 22. It is an end. In addition to the plurality of radial holes 26, the cutter roll 2 extends along the rotation axis 22 from the bottom of each radial hole 26 toward the side surface 29 of the cutter roll 2 (the surface from which the rotation axis 22 protrudes). A plurality of axial holes 27 are formed. A suction means (not shown) is connected to an opening end (not shown) on the side surface 29 side of the axial hole 27, and by operating the suction means, the inside of the radial hole 26 and the axial direction are arranged. The inside of the hole 27 can be maintained at a negative pressure, and at this time, a suction force is generated at the suction port 25.
 貫通孔5は、ブロック4の厚み方向の全域に亘って口径(貫通孔の直径)が一定で、ブロック4の外面40側の開口端部5a及びその反対側(内面側)の開口端部5bは、何れも吸引口25と同形状(円形形状)で同寸法(口径が同じ)となっている。貫通孔5は、複数の吸引口25と同数形成されており、複数の吸引口25と複数の貫通孔5(開口端部5b)とは1対1で対応している。吸引口25に吸引力が発生すると、その吸引力は貫通孔5内にも及び、その結果、開口端部5aに吸引力が発生する。第1実施態様においては、貫通孔5における吸引口25との連通部分(開口端部5b)の孔径は、吸引口25の口径(半径方向孔26の外周面20側の開口端部)と同じであるが、両者は異なっていても良い。 The through hole 5 has a constant diameter (diameter of the through hole) throughout the thickness direction of the block 4, and has an opening end 5 a on the outer surface 40 side of the block 4 and an opening end 5 b on the opposite side (inner surface side). Are the same shape (circular shape) as the suction port 25 and have the same dimensions (the same diameter). The same number of through holes 5 as the plurality of suction ports 25 are formed, and the plurality of suction ports 25 and the plurality of through holes 5 (open end portions 5b) correspond one-to-one. When a suction force is generated at the suction port 25, the suction force extends into the through hole 5, and as a result, a suction force is generated at the open end 5a. In the first embodiment, the diameter of the communicating portion (opening end 5b) with the suction port 25 in the through hole 5 is the same as the diameter of the suction port 25 (opening end on the outer peripheral surface 20 side of the radial hole 26). However, they may be different.
 また、第1実施態様においては、図4に示す如きブロック4の断面視(カッター刃21を跨ぐ方向の断面視)において、貫通孔5は、吸引口25からカッター刃21に向かって斜めに延びている。即ち、貫通孔5におけるブロック4の外面40側の開口端部5aは、その反対側(ブロック4の内面側)の開口端部5b及びこれに相対向する吸引口25よりも、カッター刃21に近接している。 In the first embodiment, the through-hole 5 extends obliquely from the suction port 25 toward the cutter blade 21 in a cross-sectional view of the block 4 as shown in FIG. 4 (a cross-sectional view across the cutter blade 21). ing. That is, the opening end portion 5a on the outer surface 40 side of the block 4 in the through hole 5 is closer to the cutter blade 21 than the opening end portion 5b on the opposite side (inner surface side of the block 4) and the suction port 25 opposite thereto. It is close.
 アンビルロール3の外周面30には、吸引口(図示せず)が複数形成されている。この外周面30に形成された吸引口は、帯状体19の裁断時に該帯状体19を外周面30に吸引保持するためのものである。アンビルロール3には、この外周面30の吸引口に吸引力を発生させる吸引手段(図示せず)が接続されている。 A plurality of suction ports (not shown) are formed on the outer peripheral surface 30 of the anvil roll 3. The suction port formed on the outer peripheral surface 30 is for sucking and holding the strip 19 on the outer peripheral surface 30 when the strip 19 is cut. The anvil roll 3 is connected to a suction means (not shown) for generating a suction force at the suction port of the outer peripheral surface 30.
 次に、前述した裁断装置1を用いてナプキン10を連続的に製造する方法、即ち、本発明の吸収性物品の一実施態様(第1実施態様)について、図1を参照しながら説明する。第1実施態様の製造方法は、裁断装置1を構成するカッターロール2とアンビルロール3との間に帯状体19を供給し、帯状体19をカッター刃21とアンビルロール3の外周面30との間で挟んで裁断する工程を具備する。 Next, a method for continuously producing the napkin 10 using the cutting apparatus 1 described above, that is, one embodiment (first embodiment) of the absorbent article of the present invention will be described with reference to FIG. In the manufacturing method of the first embodiment, the belt-like body 19 is supplied between the cutter roll 2 and the anvil roll 3 constituting the cutting device 1, and the belt-like body 19 is formed between the cutter blade 21 and the outer peripheral surface 30 of the anvil roll 3. And a step of cutting by sandwiching them.
 第1実施態様の製造方法においては、先ず、図2に示す長尺の帯状体19を製造する。より具体的には、図1に示すように、帯状の表面シート11を裁断装置1に向けて搬送し、該表面シート11の一面上に、予め製造した複数の吸収体13を、表面シート11の搬送方向MDに所定間隔を置いて載置した後、該一面上に帯状の裏面シート12を供給し、これらを一対のニップロール5,5間を通過させて重ね合わせ、帯状体19を得る。一対のニップロール5,5と裁断装置1との間には、図示しないシール手段が配置されており、一対のニップロール5,5を通過した帯状体19は該シール手段に導入され、帯状体19における、ナプキン10(短尺の枚葉体)に対応する部分の周囲が、該シール手段で加熱加圧されて、シール部16が形成される。尚、表面シート11と裏面シート12とを重ね合わせる前(一対のニップロール5,5間の通過前)に、図示しない接着剤塗布手段により、両シート11,12の一方又は両方の所定箇所に接着剤を塗布しても良い。 In the manufacturing method of the first embodiment, first, a long strip 19 shown in FIG. 2 is manufactured. More specifically, as shown in FIG. 1, the belt-like topsheet 11 is conveyed toward the cutting device 1, and a plurality of pre-manufactured absorbers 13 are placed on one surface of the topsheet 11. Then, a belt-like back sheet 12 is supplied on the one surface, and is passed between the pair of nip rolls 5, 5 to obtain a belt-like body 19. Sealing means (not shown) is disposed between the pair of nip rolls 5, 5 and the cutting device 1, and the belt-like body 19 that has passed through the pair of nip rolls 5, 5 is introduced into the sealing means. The periphery of the portion corresponding to the napkin 10 (short sheet body) is heated and pressurized by the sealing means to form the seal portion 16. In addition, before superimposing the top sheet 11 and the back sheet 12 (before passing between the pair of nip rolls 5 and 5), it is bonded to one or both predetermined positions of both sheets 11 and 12 by an adhesive application means (not shown). An agent may be applied.
 次いで、帯状体19を、裁断装置1のカッターロール2とアンビルロール3との間に供給し、図5に示すように、カッターロール2のカッター21とアンビルロール3の外周面30との間で挟んで個々のナプキン10に裁断する。前述したように、帯状体19は、ナプキン10(短尺の枚葉体)に相当する部分が相対的に厚みの大きい肉厚部、トリム18に相当する部分が相対的に厚みの小さい肉薄部となっており、該肉薄部をカッター刃21の刃先で裁断する。このとき、帯状体19は、その表面シート11側がアンビルロール3の外周面30に吸引保持されつつ、ナプキン10が枚葉体対応面20Aに、トリム18がトリム対応面20Bにそれぞれ対向した状態で、枚葉体対応面20Aとトリム対応面20Bとの境界に位置するカッター刃21により、裏面シート12側から裁断され、ナプキン10(製品部分)と帯状のトリム18(切れ端部分)とに分離される。 Next, the belt-like body 19 is supplied between the cutter roll 2 and the anvil roll 3 of the cutting device 1, and between the cutter 21 of the cutter roll 2 and the outer peripheral surface 30 of the anvil roll 3 as shown in FIG. 5. Cut into individual napkins 10 with the pinch. As described above, the belt-like body 19 includes a thick portion where the portion corresponding to the napkin 10 (short sheet body) is relatively thick, and a thin portion where the portion corresponding to the trim 18 is relatively thin. The thin portion is cut with the cutting edge of the cutter blade 21. At this time, the belt-like body 19 is in a state in which the top sheet 11 side is sucked and held on the outer peripheral surface 30 of the anvil roll 3, while the napkin 10 faces the single wafer corresponding surface 20A and the trim 18 faces the trim corresponding surface 20B. The sheet is cut from the back sheet 12 side by the cutter blade 21 located at the boundary between the single wafer corresponding surface 20A and the trim corresponding surface 20B, and separated into the napkin 10 (product portion) and the strip-shaped trim 18 (cut end portion). The
 こうして裁断された個々のナプキン10は、それぞれ、コンベア等の搬送手段(図示せず)により搬送方向MDに搬送され、必要に応じ種々の加工が施されて、最終製品とされる。尚、第1実施態様では、裁断された個々のナプキン10は、図1に示すように、裁断前の帯状体19の搬送方向と同方向に搬送されるが、アンビルロール3の外周面30の吸引力により該外周面30に転写され、裁断前の帯状体19の搬送方向と異なる方向に搬送されても良い。一方、裁断された帯状のトリム18は、貫通孔5における、ブロック4の外面40側の開口端部5aの吸引力により、該外面40(トリム対応面)上に吸引保持された状態で、カッターロール2の回転により、カッターロール2の上方に配置されたトリム除去手段(図示せず)に搬送される。このトリム除去手段は、帯状のトリム18の搬送用あるいは巻き取り用のロールを複数備えており、帯状のトリム18をロール状に巻き取って除去する。 The individual napkins 10 thus cut are each conveyed in a conveying direction MD by a conveying means (not shown) such as a conveyor, and subjected to various processing as necessary to obtain a final product. In the first embodiment, each cut napkin 10 is transported in the same direction as the transport direction of the band 19 before cutting, as shown in FIG. It may be transferred to the outer peripheral surface 30 by a suction force and transported in a direction different from the transport direction of the strip 19 before cutting. On the other hand, the cut strip-shaped trim 18 is sucked and held on the outer surface 40 (trim-corresponding surface) by the suction force of the opening end portion 5a on the outer surface 40 side of the block 4 in the through-hole 5 in the state where it is held by the cutter. As the roll 2 rotates, the roll 2 is conveyed to trim removing means (not shown) arranged above the cutter roll 2. The trim removing means includes a plurality of rolls for conveying or winding the belt-shaped trim 18, and winds and removes the belt-shaped trim 18 in a roll shape.
 第1実施態様によれば、比較的厚みの薄いトリム18に対応するトリム対応面20B(ブロック4の外面40)が、帯状体19の裁断時及びその直後においてトリム18を吸引保持可能になされていることに加えて、更に、該トリム対応面20Bが、比較的厚みの厚いナプキン10に対応する枚葉体対応面20Aに比して、段差Dだけ高い位置に存しているため、帯状体19の裁断時及びその直後において、トリム18は、カッター刃21の刃先との間に比較的微小な段差dが存在する程度で外周面20(枚葉体対応面20A)に対して略同位置にある、トリム対応面20Bに吸引保持される。そのため、第1実施態様によれば、裁断直後のトリム対応面20Bにおけるトリム18の位置が安定し易く、トリム18のよれや皴の発生等を起こし難く、トリム対応面20Bによるトリム18の吸引保持が安定し、帯状体19からのトリム18の分離を安定的に行うことが可能となり、所定形状の生理用ナプキン10を効率良く安定的に連続製造することができる。 According to the first embodiment, the trim corresponding surface 20 </ b> B (the outer surface 40 of the block 4) corresponding to the trim 18 having a relatively thin thickness is configured so that the trim 18 can be sucked and held at the time of cutting the strip-shaped body 19 and immediately thereafter. In addition, since the trim corresponding surface 20B is located at a position higher than the single-wafer corresponding surface 20A corresponding to the relatively thick napkin 10 by a level difference D, At the time of cutting 19 and immediately after that, the trim 18 is substantially at the same position with respect to the outer peripheral surface 20 (sheet-fed body-corresponding surface 20A) to the extent that there is a relatively small step d between the cutter blade 21 and the cutting edge. And is held by suction on the trim corresponding surface 20B. Therefore, according to the first embodiment, the position of the trim 18 on the trim corresponding surface 20B immediately after cutting is easily stabilized, and the trim 18 is not liable to bend or wrinkled. Therefore, the trim 18 can be stably separated from the belt-like body 19, and the sanitary napkin 10 having a predetermined shape can be continuously manufactured efficiently and stably.
 また、第1実施態様によれば、ブロック4に貫通孔5が形成され且つ貫通孔5とトリム対応面20Bの吸引口25とが連通していることにより、貫通孔5におけるブロック4の外面40側の開口端部5aが、トリム18を吸引保持する吸引口として機能する。そのため、裁断時におけるトリム18の位置がより安定し、トリム18のズレ等が生じにくくなるため、裁断精度が向上する。 Further, according to the first embodiment, the through-hole 5 is formed in the block 4 and the through-hole 5 and the suction port 25 of the trim corresponding surface 20 </ b> B communicate with each other, whereby the outer surface 40 of the block 4 in the through-hole 5. The opening end 5a on the side functions as a suction port for sucking and holding the trim 18. Therefore, the position of the trim 18 at the time of cutting is more stable, and the trim 18 is less likely to be displaced, so that the cutting accuracy is improved.
 また、第1実施態様では、図4に示す如きブロック4の断面視(カッター刃21を跨ぐ方向の断面視)において、貫通孔5は、外周面20(ブロック4の配置領域20’)に形成された吸引口25からカッター刃21に向かって斜めに延びており、それによって、トリム18を吸引保持する吸引口として機能する貫通孔5の開口端部5aが、吸引口25に比してカッター刃21により近い位置に存している。トリム18は通常裁断後に廃棄されるため、トリム18の大きさ(面積)は出来る限り少ないことが好ましいところ、第1実施態様によれば、開口端部5aが吸引口25に比してカッター刃21により近い位置に存しているため、トリム18の幅(ロール幅方向Yの長さ)を極力狭くすることが可能であり、トリム18の大きさを小さくして廃棄部分を少なくすることができる。 In the first embodiment, the through-hole 5 is formed in the outer peripheral surface 20 (arrangement region 20 ′ of the block 4) in the cross-sectional view of the block 4 as shown in FIG. 4 (cross-sectional view in the direction straddling the cutter blade 21). The opening end portion 5a of the through hole 5 that functions as a suction port for sucking and holding the trim 18 is inclined relative to the suction port 25. It is in a position closer to the blade 21. Since the trim 18 is usually discarded after cutting, it is preferable that the size (area) of the trim 18 is as small as possible. However, according to the first embodiment, the opening end 5a is a cutter blade as compared with the suction port 25. Therefore, the width of the trim 18 (the length in the roll width direction Y) can be made as narrow as possible, and the size of the trim 18 can be reduced to reduce the waste portion. it can.
 前述した効果をより確実に奏させるようにする観点から、裁断装置1の各部の寸法等は次のように設定されることが好ましい。
 トリム対応面20B(凸部4の外面40)と枚葉体対応面20Aとの間の段差D(図4参照)は、好ましくは0.01~20mm、更に好ましくは0.5~10mmである。
 カッター刃21の外周面20(枚葉体対応面20A)からの突出高さは、好ましくは2~20mm、更に好ましくは5~10mmである。
 カッター刃21の幅(図4ではロール幅方向Yの長さに相当)は、好ましくは2~10mm、更に好ましくは3~8mmである。
 ブロック4の貫通孔5の口径L1(図4参照)は、好ましくは1~10mm、更に好ましくは2~5mmである。
 貫通孔5におけるブロック4の外面40側の開口端部5aとカッター刃21(刃先)との離間距離L2(図4参照)は、好ましくは1~10mm、更に好ましくは2~5mmである。
From the viewpoint of ensuring the above-described effects more reliably, the dimensions and the like of each part of the cutting device 1 are preferably set as follows.
The step D (see FIG. 4) between the trim corresponding surface 20B (the outer surface 40 of the convex portion 4) and the single wafer corresponding surface 20A is preferably 0.01 to 20 mm, more preferably 0.5 to 10 mm. .
The protruding height of the cutter blade 21 from the outer peripheral surface 20 (the sheet-corresponding surface 20A) is preferably 2 to 20 mm, more preferably 5 to 10 mm.
The width of the cutter blade 21 (corresponding to the length in the roll width direction Y in FIG. 4) is preferably 2 to 10 mm, more preferably 3 to 8 mm.
The diameter L1 (see FIG. 4) of the through hole 5 of the block 4 is preferably 1 to 10 mm, more preferably 2 to 5 mm.
The distance L2 (see FIG. 4) between the opening end 5a on the outer surface 40 side of the block 4 and the cutter blade 21 (blade edge) in the through hole 5 is preferably 1 to 10 mm, more preferably 2 to 5 mm.
 以下、本発明の他の実施態様について説明する。後述する他の実施態様については、前述した第1実施態様と異なる構成部分を主として説明し、同様の構成部分は同一の符号を付して説明を省略する。特に説明しない構成部分は、前述した第1実施態様についての説明が適宜適用される。 Hereinafter, other embodiments of the present invention will be described. In other embodiments described later, components different from those of the first embodiment described above will be mainly described, and similar components will be denoted by the same reference numerals and description thereof will be omitted. The description of the first embodiment described above is appropriately applied to components that are not particularly described.
 図6には、本発明の裁断装置の第2実施態様の要部(カッター刃及びブロック)が示されている。第2実施態様は、貫通孔5が、外周面20(ブロック4の配置領域20’)に形成された吸引口25から外周面20の法線方向(カッター刃21の外周面20からの突出方向)に延びている点で、貫通孔5が吸引口25からカッター刃21に向かって斜めに延びている第1実施態様と異なる。第2実施態様によっても第1実施態様と略同様の効果が奏され、特に、外周面20におけるブロック4の配置領域20’にブロック4を配置するのが容易である。 FIG. 6 shows the main parts (cutter blade and block) of the second embodiment of the cutting apparatus of the present invention. In the second embodiment, the through hole 5 is in the normal direction of the outer peripheral surface 20 from the suction port 25 formed in the outer peripheral surface 20 (arrangement region 20 ′ of the block 4) (the protruding direction from the outer peripheral surface 20 of the cutter blade 21). ) Is different from the first embodiment in which the through hole 5 extends obliquely from the suction port 25 toward the cutter blade 21. According to the second embodiment, substantially the same effect as that of the first embodiment can be obtained. In particular, it is easy to arrange the block 4 in the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20.
 図7には、本発明の裁断装置の第3実施態様の要部(カッター刃及びブロック)が示されている。第3実施態様においては、1個の吸引口25に対し複数個(図7では3個)の貫通孔5が連通しており、複数個の貫通孔5は、それぞれ、1個の吸引口25に比して口径が小さい。第3実施態様における複数個の貫通孔5は、それぞれ、ブロック4の厚み方向の全域に亘って口径が一定である。図7に示す如きブロック4の断面視(カッター刃21を跨ぐ方向の断面視)において、複数個の貫通孔5は、それぞれ、吸引口25からカッター刃21に向かって斜めに延びている。 FIG. 7 shows the main parts (cutter blade and block) of the third embodiment of the cutting apparatus of the present invention. In the third embodiment, a plurality of (three in FIG. 7) through holes 5 communicate with one suction port 25, and each of the plurality of through holes 5 has one suction port 25. The caliber is small compared to. Each of the plurality of through holes 5 in the third embodiment has a constant diameter over the entire area of the block 4 in the thickness direction. In the cross-sectional view of the block 4 as shown in FIG. 7 (cross-sectional view across the cutter blade 21), the plurality of through holes 5 each extend obliquely from the suction port 25 toward the cutter blade 21.
 第3実施態様によっても第1実施態様と同様の効果が奏される。特に、第3実施態様によれば、吸引口25の設計を変更せずにこれを細分化し、吸引口25より多数の貫通孔5(開口端部5a)を用いてトリムを吸引保持するようにしたので、裁断対象物であるシートの表面状態に影響されにくくなり、該シートとトリム対応面20B(ブロック4の外面40)との密着性が向上するため、トリムの吸引保持が一層安定し得る。また、通常、カッターロールの外周面は硬い金属製であるため、該外周面に口径の小さい開口端部を有する小孔(トリムの吸引口)を穿設することは、技術的及びコスト的に困難であるところ、第3実施態様によれば、ブロック4を樹脂等の比較的加工し易い材料から形成することにより、そのような小孔の貫通孔5を容易に形成することができる。吸引口25の口径(吸引口の直径)に対する貫通孔5の口径(貫通孔の直径)の比率(後者/前者)は、好ましくは0.01~0.5、更に好ましくは0.04~0.4である。 Also in the third embodiment, the same effect as in the first embodiment is achieved. In particular, according to the third embodiment, the suction port 25 is subdivided without changing the design, and the trim is sucked and held by using a larger number of through holes 5 (opening end portions 5a) than the suction port 25. Therefore, it becomes difficult to be influenced by the surface state of the sheet that is the object to be cut, and the adhesion between the sheet and the trim corresponding surface 20B (the outer surface 40 of the block 4) is improved, so that the suction and holding of the trim can be further stabilized. . Further, since the outer peripheral surface of the cutter roll is usually made of a hard metal, it is technically and costly to make a small hole (trim suction port) having an opening end portion having a small diameter on the outer peripheral surface. Although difficult, according to the third embodiment, the through-hole 5 having such a small hole can be easily formed by forming the block 4 from a material that is relatively easy to process such as resin. The ratio (the latter / the former) of the diameter of the through hole 5 (diameter of the through hole) to the diameter of the suction port 25 (the diameter of the suction port) is preferably 0.01 to 0.5, more preferably 0.04 to 0. .4.
 図8には、本発明の裁断装置の第4実施態様の要部(カッター刃及びブロック)が示されている。第4実施態様においては、貫通孔5におけるブロック4の外面40側の開口端部5aは、ブロック4の内面側〔外周面20(ブロック4の配置領域20’)との対向面側〕の開口端部5b及び吸引口25に比して口径が小さい。第4実施態様における貫通孔5は、ブロック4の前記内面側から外面40側に向かって口径が漸次減少しており、また、その開口端部5bは、吸引口25と同形状(円形形状)で同寸法(口径が同じ)となっている。図8に示す如き凸部4の断面視(カッター刃21を跨ぐ方向の断面視)において、貫通孔5は、吸引口25からカッター刃21に向かって斜めに延びている。 FIG. 8 shows the main parts (cutter blade and block) of the fourth embodiment of the cutting apparatus of the present invention. In the fourth embodiment, the opening end portion 5a on the outer surface 40 side of the block 4 in the through hole 5 is an opening on the inner surface side of the block 4 (on the side facing the outer peripheral surface 20 (arrangement region 20 ′ of the block 4)). The diameter is smaller than that of the end portion 5b and the suction port 25. The diameter of the through hole 5 in the fourth embodiment gradually decreases from the inner surface side to the outer surface 40 side of the block 4, and the opening end 5 b has the same shape (circular shape) as the suction port 25. And have the same dimensions (same diameter). As shown in FIG. 8, the through hole 5 extends obliquely from the suction port 25 toward the cutter blade 21 in a sectional view of the convex portion 4 (a sectional view in a direction straddling the cutter blade 21).
 第4実施態様によっても第1実施態様と同様の効果が奏される。特に、第4実施態様によれば、貫通孔5の開口端部5aの口径を、その反対側に位置する開口端部5b及び該開口端部5bと相対向する吸引口25に比して小さくしたことにより、トリムの幅を第1実施態様よりも更に小さくすることが可能となり、廃棄部分の更なる減量が期待できる。また、トリムの吸引に直接的に作用する開口端部5aの方が、開口端部5bよりも相対的に吸引面積が小さいため、両開口端部5a,5bの吸引面積が等しい場合に比して、吸引により発生する空気流(バキュームエア)の流速が速くなり、トリムの吸引力が向上するという効果も期待できる。 Also in the fourth embodiment, the same effects as in the first embodiment are achieved. In particular, according to the fourth embodiment, the diameter of the opening end portion 5a of the through hole 5 is smaller than that of the opening end portion 5b located on the opposite side and the suction port 25 facing the opening end portion 5b. As a result, the trim width can be made smaller than that of the first embodiment, and further reduction of the waste portion can be expected. Further, the opening end portion 5a that directly acts on the suction of the trim has a relatively smaller suction area than the opening end portion 5b, so that the suction areas of both the opening end portions 5a and 5b are equal. Thus, the flow rate of the air flow (vacuum air) generated by suction is increased, and the effect of improving the trim suction force can be expected.
 図9には、本発明の裁断装置の第5実施態様の要部(カッター刃及びブロック)が示されている。第5実施態様においては、ブロック4における、吸引口25(吸引口25が複数形成されている場合は、カッター刃21から最も離間した位置にある吸引口25)からカッター刃21に亘る部分45(吸引口25に対応する部分を含んでそれよりもカッター刃21寄りの部分。以下、内側部45ともいう。)が多孔質材料から形成されている。前記多孔質材料は、外面及び内部に無数の細孔を有しており、そのため、該多孔質材料全体として通気性を有している。従って、前記多孔質材料からなる内側部45は通気性を有しており、そのため、吸引口25に吸引力が発生すると、その吸引力は内側部45内にも及び、その結果、内側部45の外面40A(ブロック4の外面40の一部)の全域に吸引力が発生する。前記多孔質材料としては、例えば、硬質のウレタンやスポンジ、多孔質金属等を用いることができる。多孔質金属としては、例えば、太盛工業株式会社製のものを使用することができる。一方、内側部45に隣接して配置された、ブロック4における内側部45以外の部分46(以下、外側部46ともいう)は、内側部45内に生じた吸引力の低減を防止する観点から、樹脂、金属等の非通気性材料からなる。従って、吸引口25に吸引力が発生しても、外側部46の外面40B(ブロック4の外面40の一部)には吸引力は発生しない。第5実施態様によっても第1実施態様と同様の効果が奏され、特に、ブロック4の外面40全体に対するトリムの密着性が向上し、トリム対応面20Bによるトリムの吸引保持が一層安定する。 FIG. 9 shows the main parts (cutter blade and block) of the fifth embodiment of the cutting apparatus of the present invention. In the fifth embodiment, in the block 4, a portion 45 (from the suction port 25 at the position farthest away from the cutter blade 21 when the plurality of suction ports 25 are formed) to the cutter blade 21 ( A portion closer to the cutter blade 21 than that including the portion corresponding to the suction port 25. Hereinafter also referred to as an inner portion 45) is formed from a porous material. The porous material has innumerable pores on the outer surface and inside, and therefore, the entire porous material has air permeability. Therefore, the inner portion 45 made of the porous material has air permeability. Therefore, when a suction force is generated in the suction port 25, the suction force extends into the inner portion 45, and as a result, the inner portion 45. A suction force is generated over the entire outer surface 40A (a part of the outer surface 40 of the block 4). As the porous material, for example, hard urethane, sponge, porous metal, or the like can be used. As the porous metal, for example, those manufactured by Taisei Kogyo Co., Ltd. can be used. On the other hand, the portion 46 (hereinafter also referred to as the outer portion 46) other than the inner portion 45 in the block 4 that is disposed adjacent to the inner portion 45 is from the viewpoint of preventing a reduction in suction force generated in the inner portion 45. It consists of non-breathable materials such as resin and metal. Therefore, even if a suction force is generated at the suction port 25, no suction force is generated on the outer surface 40B of the outer portion 46 (a part of the outer surface 40 of the block 4). According to the fifth embodiment, the same effects as those of the first embodiment can be obtained. In particular, the adhesion of the trim to the entire outer surface 40 of the block 4 is improved, and the suction and holding of the trim by the trim corresponding surface 20B is further stabilized.
 図10には、本発明の裁断装置の第6実施態様の要部(カッター刃及びブロック)が示されている。第6実施態様においては、カッター刃21とブロック4との間に隙間6が設けられており、隙間6と吸引口25とが連通している。隙間6は、カッター刃21に沿ってカッター刃21の全周に亘って連続的に設けられている。前述した各実施態様においても、カッター刃21とブロック4との間に隙間が設けられていたが、第6実施態様において特長的なのは、隙間6と吸引口25とが連通している点である。即ち、第6実施態様においては、ブロック4の内側部45の内面41A(外周面20との対向面)と外周面20(ブロック4の配置領域20’)との間に、空間部7が形成されており、この空間部7が隙間6と連通している。一方、内側部45に隣接するブロック4の外側部46は、外周面20(ブロック4の配置領域20’)と密着しており、外側部46と外周面20との間には実質的な空間部は形成されていない。吸引口25に吸引力が発生すると、その吸引力は空間部7及びそれに連通する隙間6にも及び、その結果、隙間6に吸引力が発生する。第6実施態様においては、この隙間6の吸引力によってトリム対応面20B(ブロック4の外面40)にトリムの吸引保持が可能であるため、ブロック4(内側部45、外側部46)には、外周面20の吸引口25と連通する貫通孔は形成されておらず、その外面40(内側部45の外面40A,外側部の外面40B)自体はトリムの吸引保持機能を有していない。第6実施態様によれば、隙間6の吸引力によってトリムがトリム対応面20B(ブロック4の外面40)に安定的に吸引保持されるため、第1実施態様と同様に、帯状体からのトリムの分離を安定的に行うことができる。 FIG. 10 shows the main parts (cutter blades and blocks) of the sixth embodiment of the cutting apparatus of the present invention. In the sixth embodiment, a gap 6 is provided between the cutter blade 21 and the block 4, and the gap 6 and the suction port 25 communicate with each other. The gap 6 is continuously provided along the cutter blade 21 over the entire circumference of the cutter blade 21. In each of the embodiments described above, a gap is provided between the cutter blade 21 and the block 4. However, a feature of the sixth embodiment is that the gap 6 and the suction port 25 communicate with each other. . That is, in the sixth embodiment, the space portion 7 is formed between the inner surface 41A (the surface facing the outer peripheral surface 20) of the inner portion 45 of the block 4 and the outer peripheral surface 20 (arrangement region 20 ′ of the block 4). The space portion 7 communicates with the gap 6. On the other hand, the outer portion 46 of the block 4 adjacent to the inner portion 45 is in close contact with the outer peripheral surface 20 (arrangement region 20 ′ of the block 4), and a substantial space is formed between the outer portion 46 and the outer peripheral surface 20. The part is not formed. When a suction force is generated at the suction port 25, the suction force reaches the space 7 and the gap 6 communicating with the space 7. As a result, a suction force is generated in the gap 6. In the sixth embodiment, since the trim can be sucked and held on the trim corresponding surface 20B (the outer surface 40 of the block 4) by the suction force of the gap 6, the block 4 (the inner portion 45 and the outer portion 46) A through hole communicating with the suction port 25 of the outer peripheral surface 20 is not formed, and the outer surface 40 (the outer surface 40A of the inner portion 45 and the outer surface 40B of the outer portion) itself does not have a trim suction holding function. According to the sixth embodiment, since the trim is stably sucked and held by the trim corresponding surface 20B (the outer surface 40 of the block 4) by the suction force of the gap 6, the trim from the belt-like body is performed as in the first embodiment. Can be stably performed.
 以上、本発明について説明したが、本発明は、前述した実施態様に制限されず適宜変更可能である。例えば、カッター刃21の平面視における形状は、吸収性物品の形状(裁断形状)に合わせた任意の形状とすることができる。ブロック4の平面視における形状並びに吸引口25の数及び配置箇所についても適宜変更可能である。 As mentioned above, although this invention was demonstrated, this invention is not restrict | limited to the embodiment mentioned above, It can change suitably. For example, the shape of the cutter blade 21 in plan view can be an arbitrary shape that matches the shape (cut shape) of the absorbent article. The shape of the block 4 in a plan view, the number of the suction ports 25, and the arrangement location can be changed as appropriate.
 本発明で製造する吸収性物品は、生理用ナプキンに制限されず、人体から排出される液の吸収に用いられる物品を広く包含し、生理用ナプキンの他、使い捨ておむつ、失禁パッド、パンティライナー等も包含される。 Absorbent articles produced in the present invention are not limited to sanitary napkins, but broadly include articles used to absorb liquids discharged from the human body. In addition to sanitary napkins, disposable diapers, incontinence pads, panty liners, etc. Are also included.
 また、ナプキン10におけるウイング部15は、表面シート11と裏面シート12との積層体から形成されていたが、両シート11,12とは別体のウイング部形成用シート材から形成されていても良い。その場合、ウイング部形成用シート材は、吸収性本体14の長手方向左右両側部において、表面シート11と裏面シート12との間に挟持固定されるか、又は表面シート11の肌対向面に接合されるか、又は裏面シート12の非肌対向面に接合される。また、ナプキン10は、ウイング部15を有していなくても良く、本発明は、ウイング部を有しない生理用ナプキン(平面視して長楕円形状の生理用ナプキン)の製造にも適用できる。 Moreover, although the wing part 15 in the napkin 10 was formed from the laminated body of the surface sheet 11 and the back surface sheet 12, it may be formed from the sheet | seat material for wing part formation separate from both the sheets 11 and 12. good. In that case, the sheet material for forming the wing portion is sandwiched and fixed between the top sheet 11 and the back sheet 12 on both the left and right sides in the longitudinal direction of the absorbent main body 14 or bonded to the skin facing surface of the top sheet 11. Or joined to the non-skin facing surface of the back sheet 12. Moreover, the napkin 10 does not need to have the wing part 15, and this invention is applicable also to manufacture of the sanitary napkin (planar view sanitary napkin in plan view) which does not have a wing part.
 前述した一の実施態様における説明省略部分及び一の実施態様のみが有する構成要件は、それぞれ他の実施態様に適宜適用することができ、また、各実施態様における構成要件は、適宜、変更又は実施態様間で相互に置換可能である。
 例えば、図4に示す第1実施態様において、ブロック4は、カッター刃21に沿って形成されているが、カッター刃21に沿って形成されていなくても良い。
 また、第1実施態様では、図3に示すように、カッターロール2の周方向に隣接する2つの枚葉体対応面20A,20Aの間に、2本のカッター刃21,21とそれらの間に挟まれたトリム対応面20B(ブロック4の外面40)とが存していたが、該2つの枚葉体対応面20A,20Aの間に1本のカッター刃21のみが存し、該1本のカッター刃21によって、カッターロール2の周方向に隣接する2つの枚葉体対応面20A,20Aが分け隔てられていても良い。
 また、第1実施態様では、トリム18をトリム対応面20Bに吸引保持するための吸引口25は、図3に示すように、平面視して円形形状を有していたが、吸引口25の形状はこれに制限されず適宜変更可能であり、例えば、カッターロール2の周方向に延びる溝状を有していても良い。この溝状の吸引口25は、カッターロール2の外周面20におけるブロック4の配置領域20’の一部が凹状に窪んだ溝部であり、該溝部の所定箇所に、吸引手段(図示せず)と接続された軸方向孔27を連通させることができる。
The description omitted in one embodiment and the configuration requirements of only one embodiment can be applied to other embodiments as appropriate, and the configuration requirements in each embodiment can be changed or implemented as appropriate. Mutually interchangeable between embodiments.
For example, in the first embodiment shown in FIG. 4, the block 4 is formed along the cutter blade 21, but may not be formed along the cutter blade 21.
In the first embodiment, as shown in FIG. 3, the two cutter blades 21, 21 and the space between the two blade-corresponding surfaces 20 </ b> A, 20 </ b> A adjacent in the circumferential direction of the cutter roll 2. There is a trim corresponding surface 20B (outer surface 40 of the block 4) sandwiched between the two blade corresponding surfaces 20A, 20A, and there is only one cutter blade 21. The two blade corresponding surfaces 20 </ b> A and 20 </ b> A adjacent to each other in the circumferential direction of the cutter roll 2 may be separated by the cutter blade 21.
Further, in the first embodiment, the suction port 25 for sucking and holding the trim 18 to the trim corresponding surface 20B has a circular shape in plan view as shown in FIG. The shape is not limited to this and can be appropriately changed. For example, the shape may have a groove shape extending in the circumferential direction of the cutter roll 2. The groove-like suction port 25 is a groove portion in which a part of the arrangement region 20 ′ of the block 4 on the outer peripheral surface 20 of the cutter roll 2 is recessed in a concave shape, and suction means (not shown) is provided at a predetermined position of the groove portion. The axial direction hole 27 connected to can be communicated.
 また、図7に示す第3実施態様において、複数個の貫通孔5は、それぞれ、そのブロック4の外面40側の開口端部5aが、ブロック4の内面側の開口端部5bに比して口径が小さくなっていても良く、例えば、図8に示す第4実施態様における貫通孔5のように、ブロック4の内面側から外面40側に向かって口径が漸次減少していても良い。
 また、図7に示す第3実施態様及び図8に示す第4実施態様において、貫通孔5は、吸引口25からカッター刃21に向かって斜めに延びていたが、図6に示す第2実施態様のように、吸引口25から外周面20の法線方向(カッター刃21の外周面20からの突出方向)に延びていても良い。
 また、図9に示す第5実施態様において、ブロック4における多孔質材料からなる部分(内側部45)に、前述した種々の形態の貫通孔5を、外周面20の吸引口25と連通するように形成しても良い。
 また、図10に示す第6実施態様において、ブロック4(内側部45、外側部46)に、前述した種々の形態の貫通孔5を、外周面20の吸引口25と連通するように形成しても良い。
In the third embodiment shown in FIG. 7, each of the plurality of through holes 5 has an opening end 5 a on the outer surface 40 side of the block 4 compared to the opening end 5 b on the inner surface side of the block 4. For example, the diameter may gradually decrease from the inner surface side of the block 4 toward the outer surface 40 side as in the through hole 5 in the fourth embodiment shown in FIG.
Further, in the third embodiment shown in FIG. 7 and the fourth embodiment shown in FIG. 8, the through hole 5 extends obliquely from the suction port 25 toward the cutter blade 21, but the second embodiment shown in FIG. Like an aspect, you may extend from the suction opening 25 in the normal line direction of the outer peripheral surface 20 (projection direction from the outer peripheral surface 20 of the cutter blade 21).
Further, in the fifth embodiment shown in FIG. 9, the through holes 5 of various forms described above are communicated with the suction port 25 of the outer peripheral surface 20 in the portion (inner portion 45) made of the porous material in the block 4. You may form in.
Further, in the sixth embodiment shown in FIG. 10, the through holes 5 of the various forms described above are formed in the block 4 (inner part 45, outer part 46) so as to communicate with the suction port 25 of the outer peripheral surface 20. May be.
 前述した本発明の実施態様に関し、更に以下の付記(積繊装置、吸収体の製造方法、吸収性物品の製造方法)を開示する。 The following additional notes (a fiber stacking apparatus, an absorbent body manufacturing method, and an absorbent article manufacturing method) are further disclosed in relation to the above-described embodiments of the present invention.
<1> カッター刃が外周面に形成されたカッターロールと、該カッター刃を受けるアンビルロールとを具備し、両ロール間に供給された長尺の帯状体を、該カッター刃により複数の短尺の枚葉体に裁断する裁断装置であって、
 前記カッターロールの外周面は、相対的に低い位置に存し且つ前記帯状体の裁断時に前記枚葉体に対応する枚葉体対応面と、該枚葉体対応面に対し相対的に高い位置に存し且つ該帯状体における該枚葉体以外の部分からなるトリムに対応するトリム対応面とを有し、該枚葉体対応面と該トリム対応面とは、前記カッター刃を挟んで隣接しており、
 前記トリム対応面に前記トリムを吸引保持可能になされている裁断装置。
<1> A cutter roll having a cutter blade formed on the outer peripheral surface and an anvil roll that receives the cutter blade, and a long belt-like body supplied between both rolls, A cutting device for cutting into single wafers,
The outer peripheral surface of the cutter roll is located at a relatively low position, and the sheet body corresponding surface corresponding to the sheet body at the time of cutting the strip-shaped body, and the position relatively high with respect to the sheet body corresponding surface And a trim corresponding surface corresponding to a trim composed of a portion other than the sheet body in the strip, and the sheet corresponding surface and the trim corresponding surface are adjacent to each other with the cutter blade interposed therebetween. And
A cutting device configured to suck and hold the trim on the trim-corresponding surface.
<2> 前記トリム対応面の相対的に高い位置は、前記カッターロールとは別体のブロックが該カッターロールの外周面に配置されて形成されている<1>記載の裁断装置。
<3> 前記ブロックは、前記カッター刃に沿って形成され且つ該カッター刃の傾斜する刃先に沿って傾斜する傾斜部を有している<2>記載の裁断装置。
<4> 前記ブロックに、該ブロックを厚み方向に貫通する貫通孔が形成されていると共に、前記カッターロールの外周面における該ブロックの配置領域に、前記トリムを前記トリム対応面に吸引保持するための吸引口が形成されており、該貫通孔と該吸引口とが連通している<2>又は<3>記載の裁断装置。
<2> The cutting device according to <1>, wherein a relatively high position of the trim corresponding surface is formed by disposing a block separate from the cutter roll on an outer peripheral surface of the cutter roll.
<3> The cutting device according to <2>, wherein the block includes an inclined portion that is formed along the cutter blade and is inclined along a blade edge that the cutter blade is inclined.
<4> In the block, a through-hole penetrating the block in the thickness direction is formed, and the trim is sucked and held on the trim-corresponding surface in the arrangement area of the block on the outer peripheral surface of the cutter roll. The cutting device according to <2> or <3>, wherein the suction port is formed, and the through hole communicates with the suction port.
<5> 前記ブロックの断面視において、前記貫通孔は、前記吸引口から前記カッター刃に向かって斜めに延びている<4>記載の裁断装置。
<6> 1個の前記吸引口に対し複数個の前記貫通孔が連通しており、複数個の該貫通孔は、それぞれ、1個の該吸引口に比して口径が小さい<4>又は<5>記載の裁断装置。
<7> 前記貫通孔における前記ブロックの前記外面側の開口端部は、該ブロックの内面側の開口端部及び前記吸引口に比して口径が小さい<4>~<6>の何れか一項に記載の裁断装置。
<8> 前記ブロックにおける、前記吸引口から前記カッター刃に亘る部分が多孔質材料から形成されている<2>~<7>の何れか一項に記載の裁断装置。
<9> 前記カッター刃と前記ブロックとの間に隙間が設けられており、該隙間と前記吸引口とが連通している<2>~<8>の何れか一項に記載の裁断装置。
<10> 前記カッター刃の刃先は、前記トリム対応面に比して相対的に高い位置に存している<1>~<9>の何れか一項に記載の裁断装置。
<11> 前記カッター刃の前記カッターロールの外周面からの突出高さは、2mm以上20mm以下であって、5mm以上10mm以下である<1>~<10>の何れか一項に記載の裁断装置。
<5> The cutting device according to <4>, wherein the through hole extends obliquely from the suction port toward the cutter blade in a cross-sectional view of the block.
<6> A plurality of the through holes communicate with one suction port, and each of the plurality of through holes has a smaller diameter than one suction port <4> or <5> The cutting apparatus according to the above.
<7> The opening end portion on the outer surface side of the block in the through hole is any one of <4> to <6>, which has a smaller diameter than the opening end portion on the inner surface side of the block and the suction port. The cutting device according to item.
<8> The cutting device according to any one of <2> to <7>, wherein a portion of the block from the suction port to the cutter blade is formed of a porous material.
<9> The cutting device according to any one of <2> to <8>, wherein a gap is provided between the cutter blade and the block, and the gap and the suction port communicate with each other.
<10> The cutting device according to any one of <1> to <9>, wherein a cutting edge of the cutter blade is located at a position relatively higher than the trim corresponding surface.
<11> The cutting height according to any one of <1> to <10>, wherein a protruding height of the cutter blade from the outer peripheral surface of the cutter roll is 2 mm or more and 20 mm or less and 5 mm or more and 10 mm or less. apparatus.
<12> 前記トリムは、表面シートと裏面シートとの積層体からなる<1>~<11>の何れか一項に記載の裁断装置。
<13> 前記カッターロールは、回転中心線として機能する回転軸を有し、アンビルロールは回転中心線として機能する回転軸を有し、両ロールは、それらの回転軸が互いに平行で且つカッターロールの外周面とアンビルロールの外周面とが対向するように配置される<1>~<12>の何れか一項に記載の裁断装置。
<14> 前記カッター刃は、1個の枚葉体の外形(平面視した場合の輪郭)に対応する形状を有し、1個の枚葉体の外形に沿って途切れることなく連続しており、平面視において閉じた形状をしている<1>~<13>の何れか一項に記載の裁断装置。
<15> 前記枚葉体の外形に対応する閉じた形状のカッター刃が、前記カッターロールのロール幅方向Y(回転軸の延びる方向)の中央部において、前記カッターロールの周方向に所定間隔を置いて複数設けられている<14>記載の裁断装置。
<12> The trimming device according to any one of <1> to <11>, wherein the trim includes a laminate of a top sheet and a back sheet.
<13> The cutter roll has a rotation axis that functions as a rotation center line, the anvil roll has a rotation axis that functions as a rotation center line, and both the rolls have their rotation axes parallel to each other and the cutter roll. The cutting apparatus according to any one of <1> to <12>, wherein the outer peripheral surface of the anvil roll and the outer peripheral surface of the anvil roll are arranged to face each other.
<14> The cutter blade has a shape corresponding to the outer shape (contour when viewed in plan) of a single sheet body, and is continuous without being interrupted along the outer shape of the single sheet body. The cutting device according to any one of <1> to <13>, which has a closed shape in plan view.
<15> A cutter blade having a closed shape corresponding to the outer shape of the sheet body has a predetermined interval in the circumferential direction of the cutter roll at a central portion in the roll width direction Y (direction in which the rotation axis extends) of the cutter roll. The cutting apparatus according to <14>, wherein a plurality of the cutting apparatuses are provided.
<16> 前記トリム対応面のロール幅方向Yの長さ(幅)は、前記トリムの幅方向Yの長さ(幅)よりも大きく、前記トリム対応面は前記トリムよりも幅広になされている<1>~<15>の何れか一項に記載の裁断装置。
<17> 前記枚葉体対応面が前記トリム対応面に比して相対的に低い位置に存している<1>~<16>の何れか一項に記載の裁断装置。
<18> 前記枚葉体対応面と前記トリム対応面との間の段差は、ブロックの厚みに一致している<2>~<17>の何れか一項に記載の裁断装置。
<19> 前記トリム対応面と前記枚葉体対応面との間の段差は、0.01mm以上20mm以下であって、0.5mm以上10mm以下である<1>~<18>の何れか一項に記載の裁断装置。
<16> The length (width) of the trim corresponding surface in the roll width direction Y is larger than the length (width) of the trim in the width direction Y, and the trim corresponding surface is wider than the trim. The cutting apparatus according to any one of <1> to <15>.
<17> The cutting device according to any one of <1> to <16>, wherein the sheet-corresponding surface is located at a relatively lower position than the trim-corresponding surface.
<18> The cutting device according to any one of <2> to <17>, wherein a step between the single wafer corresponding surface and the trim corresponding surface matches a thickness of the block.
<19> Any one of <1> to <18>, wherein a step between the trim corresponding surface and the single wafer corresponding surface is 0.01 mm or more and 20 mm or less and 0.5 mm or more and 10 mm or less. The cutting device according to item.
<20> 前記カッター刃の刃先は、前記トリム対応面に比して相対的に高い位置に存しており、前記トリム対応面と前記カッター刃の刃先との間には、段差が生じており、段差を、前記カッター刃により裁断される帯状体における前記トリムの厚みと略等しく設定する<1>~<19>の何れか一項に記載の裁断装置。
<21> 前記吸引口は、平面視して円形形状を有し、ブロックの配置領域におけるカッター刃の近傍に複数形成されている<4>~<20>の何れか一項に記載の裁断装置。
<22> 複数の前記吸引口は、前記カッター刃の近傍に加えて、ブロックの配置領域における、前記カッターロールの周方向に隣接する複数の前記枚葉体対応面の間にも形成されており、1つの枚葉体対応面を囲むように形成されている<4>~<21>の何れか一項に記載の裁断装置。
<20> The cutting edge of the cutter blade is located relatively higher than the trim corresponding surface, and a step is generated between the trim corresponding surface and the cutting edge of the cutter blade. The cutting apparatus according to any one of <1> to <19>, wherein the step is set to be substantially equal to the thickness of the trim in the belt-shaped body cut by the cutter blade.
<21> The cutting device according to any one of <4> to <20>, wherein the suction port has a circular shape in plan view and is formed in the vicinity of a cutter blade in a block arrangement region. .
<22> In addition to the vicinity of the cutter blade, the plurality of suction ports are also formed between the plurality of sheet-corresponding surfaces adjacent in the circumferential direction of the cutter roll in the block arrangement region. The cutting device according to any one of <4> to <21>, wherein the cutting device is formed so as to surround a single sheet-corresponding surface.
<23> 前記貫通孔は、ブロックの厚み方向の全域に亘って口径(貫通孔の直径)が一定で、ブロックの外面側の開口端部及びその反対側(内面側)の開口端部は、何れも吸引口と同形状で同寸法(口径が同じ)となっており、貫通孔は、複数の吸引口と同数形成されており、複数の吸引口と複数の貫通孔(開口端部)とは1対1で対応している<4>~<22>の何れか一項に記載の裁断装置。
<24> 前記ブロックの前記貫通孔の口径は、1mm以上10mm以下であって、2mm以上5mm以下である<4>~<23>の何れか一項に記載の裁断装置。
<25> 前記貫通孔における前記ブロックの外面側の開口端部と前記カッター刃(刃先)との離間距離は、1mm以上10mm以下であって、2mm以上5mm以下である<4>~<24>の何れか一項に記載の裁断装置。
<26> 前記アンビルロールの外周面には、帯状体の裁断時に該帯状体を外周面に吸引保持するための吸引口が複数形成されている<1>~<23>の何れか一項に記載の裁断装置。
<23> The through-hole has a constant diameter (diameter of the through-hole) over the entire area in the thickness direction of the block, and the opening end on the outer surface side of the block and the opening end on the opposite side (inner surface side) are: Each has the same shape and the same size (same diameter) as the suction port, and the number of through holes is the same as the number of suction ports, and a plurality of suction ports and a plurality of through holes (opening end portions) Is a cutting apparatus according to any one of <4> to <22>, which corresponds one-to-one.
<24> The cutting device according to any one of <4> to <23>, wherein a diameter of the through hole of the block is 1 mm or more and 10 mm or less and 2 mm or more and 5 mm or less.
<25> The distance between the opening end on the outer surface side of the block in the through hole and the cutter blade (blade edge) is 1 mm or more and 10 mm or less, and 2 mm or more and 5 mm or less <4> to <24> The cutting device according to any one of the above.
<26> In any one of <1> to <23>, a plurality of suction ports are formed on the outer peripheral surface of the anvil roll for sucking and holding the band-like member on the outer peripheral surface when the strip-like member is cut. The cutting device described.
<27> <1>~<26>の何れか一項に記載の裁断装置を用いた吸収性物品の製造方法であって、
 前記カッターロールと前記アンビルロールとの間に、複数の吸収性物品が帯状に連続してなる吸収性物品帯状体を供給し、該吸収性物品帯状体を、前記カッター刃と該アンビルロールの外周面との間で挟んで裁断する工程を具備する、吸収性物品の製造方法。
<28> 前記吸収性物品帯状体は、前記枚葉体に相当する部分が相対的に厚みの大きい肉厚部、前記トリムに相当する部分が相対的に厚みの小さい肉薄部となっており、該肉薄部を前記カッター刃の刃先で裁断する<27>記載の吸収性物品の製造方法。
<29> 前記吸収性物品は、縦長の吸収性本体及び該吸収性本体の長手方向に沿う両側縁から延出する一対のウイング部を有している<27>又は<28>記載の吸収性物品の製造方法。
<27> A method for producing an absorbent article using the cutting device according to any one of <1> to <26>,
An absorbent article strip formed by continuously forming a plurality of absorbent articles in a strip shape is supplied between the cutter roll and the anvil roll, and the absorbent article strip is provided on the outer periphery of the cutter blade and the anvil roll. The manufacturing method of an absorbent article which comprises the process of pinching and cutting between surfaces.
<28> In the absorbent article strip, a portion corresponding to the sheet body is a thick portion having a relatively large thickness, and a portion corresponding to the trim is a thin portion having a relatively small thickness, The method for producing an absorbent article according to <27>, wherein the thin portion is cut with a cutting edge of the cutter blade.
<29> The absorbent article according to <27> or <28>, wherein the absorbent article has a vertically long absorbent main body and a pair of wing portions extending from both side edges along the longitudinal direction of the absorbent main body. Article manufacturing method.
<30> 帯状の表面シートを裁断装置に向けて搬送し、該表面シートの一面上に、予め製造した複数の吸収体を、表面シートの搬送方向MDに所定間隔を置いて載置した後、該一面上に帯状の裏面シートを供給し、これらを一対のニップロール間を通過させて重ね合わせ、帯状体を得て、一対のニップロールを通過した帯状体はシール手段に導入され、帯状体における、短尺の枚葉体に対応する部分の周囲が、該シール手段で加熱加圧されて、シール部が形成される<27>~<29>の何れか一項に記載の吸収性物品の製造方法。
<31> 前記帯状体は、その表面シート側が前記アンビルロールの外周面に吸引保持されつつ、前記吸収性物品が前記枚葉体対応面に、前記トリムが前記トリム対応面にそれぞれ対向した状態で、前記枚葉体対応面と前記トリム対応面との境界に位置する前記カッター刃により、裏面シート側から裁断され、前記吸収性物品と帯状の前記トリムとに分離される<27>~<30>の何れか一項に記載の吸収性物品の製造方法。
<32> 裁断された帯状の前記トリムは、前記トリム対応面上に吸引保持された状態で、前記カッターロールの回転により、前記カッターロールの上方に配置された前記トリム除去手段に搬送される<27>~<31>の何れか一項に記載の吸収性物品の製造方法。
<33> 前記トリム除去手段は、帯状の前記トリムの搬送用あるいは巻き取り用のロールを複数備えており、帯状の前記トリムをロール状に巻き取って除去する<27>~<32>の何れか一項に記載の吸収性物品の製造方法。
<34> 吸収性物品は、生理用ナプキン、使い捨ておむつ、失禁パッド、パンティライナーである<27>~<33>の何れか一項に記載の吸収性物品の製造方法。
<30> After transporting the belt-shaped top sheet toward the cutting device, and placing a plurality of pre-manufactured absorbers on one surface of the top sheet at a predetermined interval in the transport direction MD of the top sheet, A belt-like back sheet is supplied on the one surface, and these are passed through a pair of nip rolls to be overlapped to obtain a belt-like body, and the belt-like body that has passed through the pair of nip rolls is introduced into the sealing means. The manufacturing method of an absorbent article according to any one of <27> to <29>, wherein a periphery of a portion corresponding to the short sheet body is heated and pressurized by the sealing means to form a seal portion .
<31> In the state where the top sheet side is sucked and held on the outer peripheral surface of the anvil roll, the absorbent article is opposed to the single wafer corresponding surface, and the trim is opposed to the trim corresponding surface. <27> to <30 which are cut from the back sheet side by the cutter blade located at the boundary between the sheet-corresponding surface and the trim-corresponding surface and separated into the absorbent article and the strip-shaped trim. The manufacturing method of the absorbent article as described in any one of>.
<32> The cut strip-shaped trim is conveyed to the trim removing means disposed above the cutter roll by the rotation of the cutter roll while being sucked and held on the trim corresponding surface. 27. The method for producing an absorbent article according to any one of 27> to <31>.
<33> The trim removing means includes a plurality of rolls for transporting or winding the belt-like trim, and takes up and removes the belt-like trim in a roll. Any one of <27> to <32> A method for producing an absorbent article according to claim 1.
<34> The method for producing an absorbent article according to any one of <27> to <33>, wherein the absorbent article is a sanitary napkin, a disposable diaper, an incontinence pad, or a panty liner.
 本発明の裁断装置によれば、帯状体からトリムを安定的に分離することができる。また、本発明の吸収性物品の製造方法によれば、帯状体からトリムが安定的に分離されることにより、所定形状の吸収性物品を効率良く連続的に製造することができる。 According to the cutting apparatus of the present invention, the trim can be stably separated from the strip. Moreover, according to the manufacturing method of the absorbent article of this invention, an absorbent article of a predetermined shape can be manufactured efficiently and continuously by stably separating the trim from the strip.

Claims (13)

  1.  カッター刃が外周面に形成されたカッターロールと、該カッター刃を受けるアンビルロールとを具備し、両ロール間に供給された長尺の帯状体を、該カッター刃により複数の短尺の枚葉体に裁断する裁断装置であって、
     前記カッターロールの外周面は、相対的に低い位置に存し且つ前記帯状体の裁断時に前記枚葉体に対応する枚葉体対応面と、該枚葉体対応面に対し相対的に高い位置に存し且つ該帯状体における該枚葉体以外の部分からなるトリムに対応するトリム対応面とを有し、該枚葉体対応面と該トリム対応面とは、前記カッター刃を挟んで隣接しており、
     前記トリム対応面に前記トリムを吸引保持可能になされている裁断装置。
    A cutter roll having a cutter blade formed on the outer peripheral surface and an anvil roll for receiving the cutter blade. A long strip fed between the two rolls is cut into a plurality of short sheets by the cutter blade. A cutting device for cutting into
    The outer peripheral surface of the cutter roll is located at a relatively low position, and the sheet body corresponding surface corresponding to the sheet body at the time of cutting the strip-shaped body, and the position relatively high with respect to the sheet body corresponding surface And a trim corresponding surface corresponding to a trim composed of a portion other than the sheet body in the strip, and the sheet corresponding surface and the trim corresponding surface are adjacent to each other with the cutter blade interposed therebetween. And
    A cutting device configured to suck and hold the trim on the trim-corresponding surface.
  2.  前記トリム対応面の相対的に高い位置は、前記カッターロールとは別体のブロックが該カッターロールの外周面に配置されて形成されている請求項1記載の裁断装置。 The cutting device according to claim 1, wherein the relatively high position of the trim corresponding surface is formed by arranging a block separate from the cutter roll on the outer peripheral surface of the cutter roll.
  3.  前記ブロックは、前記カッター刃に沿って形成され且つ該カッター刃の傾斜する刃先に沿って傾斜する傾斜部を有している請求項2記載の裁断装置。 3. The cutting apparatus according to claim 2, wherein the block has an inclined portion that is formed along the cutter blade and that is inclined along the blade edge of the cutter blade.
  4.  前記ブロックに、該ブロックを厚み方向に貫通する貫通孔が形成されていると共に、前記カッターロールの外周面における該ブロックの配置領域に、前記トリムを前記トリム対応面に吸引保持するための吸引口が形成されており、該貫通孔と該吸引口とが連通している請求項2又は3記載の裁断装置。 A through-hole penetrating the block in the thickness direction is formed in the block, and a suction port for sucking and holding the trim to the trim-corresponding surface in the arrangement area of the block on the outer peripheral surface of the cutter roll The cutting device according to claim 2 or 3, wherein the through hole and the suction port communicate with each other.
  5.  前記ブロックの断面視において、前記貫通孔は、前記吸引口から前記カッター刃に向かって斜めに延びている請求項4記載の裁断装置。 The cutting device according to claim 4, wherein the through hole extends obliquely from the suction port toward the cutter blade in a sectional view of the block.
  6.  1個の前記吸引口に対し複数個の前記貫通孔が連通しており、複数個の該貫通孔は、それぞれ、1個の該吸引口に比して口径が小さい請求項4又は5記載の裁断装置。 The plurality of through holes communicate with one suction port, and each of the plurality of through holes has a smaller diameter than one suction port. Cutting device.
  7.  前記貫通孔における前記ブロックの前記外面側の開口端部は、該ブロックの内面側の開口端部及び前記吸引口に比して口径が小さい請求項4~6の何れか一項に記載の裁断装置。 The cutting end according to any one of claims 4 to 6, wherein the opening end portion on the outer surface side of the block in the through hole has a smaller diameter than the opening end portion on the inner surface side of the block and the suction port. apparatus.
  8.  前記ブロックにおける、前記吸引口から前記カッター刃に亘る部分が多孔質材料から形成されている請求項2~7の何れか一項に記載の裁断装置。 The cutting device according to any one of claims 2 to 7, wherein a portion of the block extending from the suction port to the cutter blade is formed of a porous material.
  9.  前記カッター刃と前記ブロックとの間に隙間が設けられており、該隙間と前記吸引口とが連通している請求項2~8の何れか一項に記載の裁断装置。 The cutting device according to any one of claims 2 to 8, wherein a gap is provided between the cutter blade and the block, and the gap and the suction port communicate with each other.
  10.  前記カッター刃の刃先は、前記トリム対応面に比して相対的に高い位置に存している請求項1~9の何れか一項に記載の裁断装置。 The cutting device according to any one of claims 1 to 9, wherein a cutting edge of the cutter blade is located at a position relatively higher than the trim corresponding surface.
  11.  請求項1~10の何れか一項に記載の裁断装置を用いた吸収性物品の製造方法であって、
     前記カッターロールと前記アンビルロールとの間に、複数の吸収性物品が帯状に連続してなる吸収性物品帯状体を供給し、該吸収性物品帯状体を、前記カッター刃と該アンビルロールの外周面との間で挟んで裁断する工程を具備する、吸収性物品の製造方法。
    A method of manufacturing an absorbent article using the cutting device according to any one of claims 1 to 10,
    An absorbent article strip formed by continuously forming a plurality of absorbent articles in a strip shape is supplied between the cutter roll and the anvil roll, and the absorbent article strip is provided on the outer periphery of the cutter blade and the anvil roll. The manufacturing method of an absorbent article which comprises the process of pinching and cutting between surfaces.
  12.  前記吸収性物品帯状体は、前記枚葉体に相当する部分が相対的に厚みの大きい肉厚部、前記トリムに相当する部分が相対的に厚みの小さい肉薄部となっており、該肉薄部を前記カッター刃の刃先で裁断する請求項11記載の吸収性物品の製造方法。 In the absorbent article strip, the portion corresponding to the sheet body is a thick portion having a relatively large thickness, and the portion corresponding to the trim is a thin portion having a relatively small thickness. The manufacturing method of the absorbent article of Claim 11 cut | judged with the blade edge | tip of the said cutter blade.
  13.  前記吸収性物品は、縦長の吸収性本体及び該吸収性本体の長手方向に沿う両側縁から延出する一対のウイング部を有している請求項11又は12記載の吸収性物品の製造方法。 The method for producing an absorbent article according to claim 11 or 12, wherein the absorbent article has a vertically long absorbent main body and a pair of wing portions extending from both side edges along the longitudinal direction of the absorbent main body.
PCT/JP2012/081598 2011-12-14 2012-12-06 Cutting device WO2013089009A1 (en)

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CN103957853B (en) 2015-11-25

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