WO2013078632A1 - Cutting apparatus and cutting method for liquid crystal panel - Google Patents

Cutting apparatus and cutting method for liquid crystal panel Download PDF

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Publication number
WO2013078632A1
WO2013078632A1 PCT/CN2011/083201 CN2011083201W WO2013078632A1 WO 2013078632 A1 WO2013078632 A1 WO 2013078632A1 CN 2011083201 W CN2011083201 W CN 2011083201W WO 2013078632 A1 WO2013078632 A1 WO 2013078632A1
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WO
WIPO (PCT)
Prior art keywords
substrate
cutting
liquid crystal
crystal panel
cutter head
Prior art date
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PCT/CN2011/083201
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French (fr)
Chinese (zh)
Inventor
李冬
佘峰
黄正明
Original Assignee
深圳市华星光电技术有限公司
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Priority to US13/379,021 priority Critical patent/US9067327B2/en
Publication of WO2013078632A1 publication Critical patent/WO2013078632A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/03Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/07Cutting armoured, multi-layered, coated or laminated, glass products
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs

Definitions

  • the invention belongs to the technical field of production of liquid crystal panels, and particularly relates to a cutting device and a cutting method for a liquid crystal panel.
  • a thin film field effect transistor (Thin Film) Transistor, TFT) substrate and color filter (Color) After the combination of the filter and the CF substrate, it is necessary to cleave the both ends of the CF substrate to expose the metal wires at both ends of the TFT substrate, so that the length or width of the TFT substrate and the CF substrate do not coincide with each other, thereby forming the terminal portion.
  • TFT Thin Film field effect transistor
  • the liquid crystal panel 10' includes a TFT substrate 11' and a CF substrate 12', wherein the terminal portions 111' at both ends of the TFT substrate 11' include a plurality of metal wires 1111', and the plurality of metal wires 1111' are in the direction B. arrangement.
  • the cutting apparatus includes an upper cutter head 21' and a lower cutter head 22'.
  • the liquid crystal panel 10' shown in FIG. 1A is cut by a cutting device, if the cutting direction L of the cutting device (ie, the liquid crystal panel 10) The 'flow direction" is perpendicular to the arrangement direction B of the metal wire 1111'.
  • the cutting device needs to pass through the terminal portion 111', and two cases will occur:
  • the upper cutter head 21' starts cutting the TFT substrate 11', and the lower cutter head 22' simultaneously starts cutting the CF substrate 12', the upper cutter head 21' and the lower cutter head 22' are spaced apart in the cutting direction L. The distance will be too large, causing the LCD panel to break;
  • the upper cutter head 21' will be cut to the TFT substrate 11', and the lower cutter head 22' will also be applied to the TFT substrate 11.
  • 'Cutting when the lower cutter head 22' is moved to the CF substrate 12', it will touch the side of the CF substrate 12', causing irregular movement of the liquid crystal panel 10' or causing the lower cutter head 22' to be on the CF substrate 12. 'The side of the 'stops the advance, greatly affecting the quality of the cut.
  • the prior art In order to avoid the above-mentioned adverse effects caused by the cutting direction L of the cutting device and the alignment direction B of the metal wire 1111' to the liquid crystal panel 10', the prior art generally cuts the terminal portion 111' in the following two ways:
  • the arrangement direction B of the metal wires 1111' of the liquid crystal panel 10' is controlled to be parallel to the cutting direction L of the cutting device, and the terminal portion 111' of the liquid crystal panel 10' is cut by an existing cutting device.
  • the alignment direction B of the metal wires 1111' is not parallel to the cutting direction L of the cutting device, the flow direction of the liquid crystal panel 10' needs to be readjusted, resulting in an increase in the production time of the single-piece product and a decrease in the production efficiency.
  • a pre-cutting portion is added to the cutting device, and the terminal portion 111' of the liquid crystal panel 10' is cut off in advance by the pre-cutting portion, so that the length and width of the TFT substrate 11' and the CF substrate 12' are identical, and then passed.
  • the existing cutting device cuts the liquid crystal panel 10'.
  • this method requires adding a pre-cutting portion to the existing cutting device, which complicates the process and increases the production cost.
  • An object of the present invention is to provide a cutting device for a liquid crystal panel, which solves the problem that the flow direction of the liquid crystal panel is limited or cut when the liquid crystal panel is cut when the liquid crystal panel is cut when the liquid crystal panel is cut in the prior art.
  • the process is complicated and the cost is high.
  • the present invention constructs a cutting device for a liquid crystal panel, the liquid crystal panel including a first substrate and a second substrate that are bonded to each other;
  • the cutting device of the liquid crystal panel includes a first cutting portion and a second cutting portion, the a cutting portion includes a first cutter head for cutting the first substrate, and the second cutting portion includes a second cutter head for cutting the second substrate;
  • the first cutter head and the second cutter head are disposed offset from each other in a direction perpendicular to the liquid crystal panel, and the first cutter head and the second cutter head are spaced apart from each other in a direction parallel to the liquid crystal panel. distance;
  • the second cutting portion further includes a support portion, the support portion is a nozzle, the nozzle is configured to cut the first substrate at the first cutting portion, and the second cutting portion is not yet When the second substrate is cut, gas is ejected to support the first substrate.
  • the second blade and the second substrate are spaced apart by a knife distance in a direction perpendicular to a plane of the liquid crystal panel.
  • the second cutting portion further includes a second base and a second bracket, and the second bracket and the support portion are both disposed on the second base.
  • the distance between the second bracket and the first substrate is smaller than the distance between the support portion and the first substrate.
  • the first cutting portion includes the first cutter head, the first bracket, the first base, the first motor, and the first lead screw; the first cutter head setting The first bracket is disposed on the first base, the first motor is coupled to the first base, and the first base is slidably coupled to the first lead screw The first motor is configured to drive the first base to slide along the first lead screw;
  • the second cutting portion includes the second cutter head, the second bracket, the second base, the second motor, the second lead screw, and the support portion; the second motor is connected to the first portion a second base, the second base is slidably coupled to the second lead screw, and the second motor is configured to drive the second base to slide along the second lead screw.
  • the distance between the first cutter head and the second cutter head in a direction parallel to the liquid crystal panel is less than or equal to 3.5 mm.
  • Another object of the present invention is to provide a cutting device for a liquid crystal panel, which solves the problem that in the prior art, when the liquid crystal panel is cut, since the terminal portion exists at both ends of the TFT substrate, the direction of the flow sheet is limited when the liquid crystal panel is cut or The cutting process is complicated and the cost is high.
  • the present invention constructs a cutting device for a liquid crystal panel, the liquid crystal panel including a first substrate and a second substrate that are bonded to each other;
  • the cutting device of the liquid crystal panel includes a cutting substrate for cutting the first substrate a first cutting portion and a second cutting portion for cutting the second substrate;
  • the second cutting portion includes a supporting portion for cutting the first substrate at the first cutting portion, and the second cutting portion is not cutting the second substrate Supporting the first substrate.
  • the first cutting portion includes a first cutter head for cutting the first substrate
  • the second cutting portion includes a second cutting portion for cutting the second substrate a cutter head
  • the first cutter head and the second cutter head are disposed offset from each other in a direction perpendicular to the liquid crystal panel
  • the first cutter head and the second cutter head are spaced apart from each other in a direction parallel to the liquid crystal panel a distance.
  • the second blade and the second substrate are spaced apart by a knife distance in a direction perpendicular to a plane of the liquid crystal panel.
  • the second cutting portion further includes a second base and a second bracket, and the second bracket and the support portion are both disposed on the second base.
  • the distance between the second bracket and the first substrate is smaller than the distance between the support portion and the first substrate.
  • the first cutting portion includes the first cutter head, the first bracket, the first base, the first motor, and the first lead screw; the first cutter head setting The first bracket is disposed on the first base, the first motor is coupled to the first base, and the first base is slidably coupled to the first lead screw The first motor is configured to drive the first base to slide along the first lead screw;
  • the second cutting portion includes the second cutter head, the second bracket, the second base, the second motor, the second lead screw, and the support portion; the second motor is connected to the first portion a second base, the second base is slidably coupled to the second lead screw, and the second motor is configured to drive the second base to slide along the second lead screw.
  • the distance between the first cutter head and the second cutter head in a direction parallel to the liquid crystal panel is less than or equal to 3.5 mm.
  • the support portion is a nozzle for ejecting gas to support the first substrate.
  • a further object of the present invention is to provide a method for cutting a liquid crystal panel, which solves the problem that in the prior art, when the liquid crystal panel is cut, since the terminal portion exists at both ends of the TFT substrate, the direction of the flow sheet is limited when the liquid crystal panel is cut or The cutting process is complicated and the cost is high.
  • the present invention constructs a cutting method of a liquid crystal panel, the liquid crystal panel includes a first substrate and a second substrate that are bonded to each other; and the cutting method of the liquid crystal panel includes the following steps:
  • the cutting device of the liquid crystal panel comprising a first cutting portion and a second cutting portion, the second cutting portion comprising a supporting portion;
  • the method before controlling the second cutting portion to contact the second substrate, the method further includes the following steps:
  • the second cutting portion is controlled to move a knife distance in a direction perpendicular to a plane of the liquid crystal panel to contact the second substrate.
  • the supporting portion is a nozzle
  • the step of supporting the first substrate by the supporting portion specifically includes:
  • Gas is ejected through the nozzle to support the first substrate.
  • the present invention provides a support portion, such as a nozzle, in the second cutting portion, and the first substrate is cut in the first cutting portion, and the second cutting portion is not cut in the second substrate.
  • the support portion supports the first substrate.
  • 1A is a schematic structural view of a liquid crystal panel
  • 1B-1C are schematic diagrams of cutting of a liquid crystal panel in the prior art
  • FIG. 2 is a schematic view showing the positional relationship between a preferred embodiment of the cutting device of the liquid crystal panel of the present invention and the liquid crystal panel;
  • FIG. 3 is a schematic structural view of a liquid crystal panel cut by a cutting device of a liquid crystal panel of the present invention
  • FIG. 4 is a schematic structural view of a preferred embodiment of a nozzle of a cutting device for a liquid crystal panel of the present invention
  • FIG. 5 is a schematic view showing a starting position of a cutting device of a liquid crystal panel according to the present invention for cutting a liquid crystal panel;
  • FIG. 6 is a schematic view showing a process position of a cutting device of a liquid crystal panel according to the present invention for cutting a liquid crystal panel;
  • FIG. 7 is a schematic flow chart of a preferred embodiment of a method of cutting a liquid crystal panel according to the present invention.
  • FIG. 2 is a schematic view showing the positional relationship between a preferred embodiment of a cutting device for a liquid crystal panel and a liquid crystal panel according to the present invention.
  • the cutting device of the liquid crystal panel includes a first cutting portion 10 and a second cutting portion 20.
  • the first cutting portion 10 includes a first cutter head 11 , a first bracket 12 , a first base 13 , a first motor 14 , and a first lead screw 15 .
  • the first cutter head 11 is disposed on the first bracket 12
  • the first bracket 12 is disposed on the first base 13
  • the first motor 14 is connected to the first base 13 .
  • the first base 13 is slidably coupled to the first lead screw 15 for driving the first base 13 to slide along the first lead screw 15.
  • the second cutting portion 20 includes a second cutter head 21, a second bracket 22, a second base 23, a second motor 24, a second lead screw 25, and a nozzle 26.
  • the second cutter head 21 is disposed on the second bracket 22, the second bracket 22 and the nozzle 26 are disposed on the second base 23, and the second motor 24 is connected to the second bracket
  • the base 23 is slidably coupled to the second lead screw 25, and the second motor 24 is configured to drive the second base 23 to slide along the second lead screw 25.
  • FIG. 3 is a perspective view of a liquid crystal panel 30 which is cut by a cutting device of a liquid crystal panel according to the present invention.
  • the liquid crystal panel 30 includes the first substrate 31 and the second substrate 32 .
  • the first substrate 31 is bonded to the second substrate 32, and a terminal portion 311 is formed at both ends of the first substrate 31.
  • the terminal portion 311 has a plurality of metal wires 3111, and the plurality of metal wires 3111 are along the direction. B arranged.
  • B1 is a direction parallel to the liquid crystal panel 30, and B2 is a direction perpendicular to the liquid crystal panel 30.
  • the first cutting portion 10 and the second cutting portion 20 are oppositely disposed, and the first cutter head 11 and the second cutter head 21 are dislocated in the direction B2 so as to be spaced apart by a distance D4 in the direction B1.
  • the liquid crystal panel 30 is disposed between the first cutter head 11 and the second cutter head 21, and the first cutter head 11 is disposed above the first substrate 31, and the second cutter head 21 is disposed at the Below the second substrate 32.
  • the nozzle 26 and the first substrate 31 have a supporting distance D1 in the direction B2, and the second bracket 22 and the first substrate 31 have a spacing D2 in the direction B2, and the second cutting head 21 is
  • the second substrate 32 has a lower knife distance D3 in the direction B2.
  • the nozzle 26 can eject a gas flow in a direction B2 for supporting the first substrate 31 when the first cutter head 11 cuts the terminal portion 311 of the first substrate 31. .
  • FIG. 4 is a schematic structural view of a preferred embodiment of the nozzle 26 of the present invention.
  • the nozzle 26 is a Laval tube, and the nozzle 26 includes an outlet 261 and a throat 262 that can eject a gas of sufficient pressure to support the first substrate 31, the nozzle 26 further comprising
  • the cavity structure in which the gas is ejected is not described herein in view of the well-known technique.
  • the nozzle 26 can also be a support portion of another structure, such as a pole that can be automatically telescoped, as long as the terminal portion of the first substrate 31 facing the first substrate 31 can be When the 311 is cut, the first substrate 31 is supported, and is not enumerated here.
  • the cutting device of the liquid crystal panel cuts the terminal portion 311 of the first substrate 31, and the second cutter head 21 does not cut the second substrate 32. At this time, the nozzle 26 is ejected.
  • the gas supports the first substrate 31, thereby avoiding damage to the liquid crystal panel 30 due to the force imbalance of the terminal portion 311 of the first substrate 31.
  • the distance D2 between the second bracket 22 and the first substrate 31 is smaller than the support distance D1 of the nozzle 26 and the first substrate 31 . Therefore, when the second susceptor 23 is moved in the direction B1, the contact of the nozzle 26 with the second substrate 32 can be avoided, further ensuring the cutting quality.
  • the first The distance D4 at which the cutter head 11 and the second cutter head 21 are spaced apart in the direction B1 should not be too large.
  • the distance D4 of the interval is less than or equal to 3.5 mm.
  • the second motor 24 drives the second base 23 to move in the direction B1
  • the second cutter head 21 is simultaneously controlled to move the lower cutter distance D3 in the direction B2, so that the second cutter head 21 Contacting the second substrate 32.
  • the moving speed of the second cutter head 21 in the direction B2 ie, the lower knife speed
  • the moving speed of the second cutter head 21 in the direction B2 is adjusted according to the moving speed of the second cutter head 21 in the direction B1 and the lower cutter distance D3. I won't go into details here.
  • the cutting device of the liquid crystal panel cuts the liquid crystal panel 30 in the direction B1, and the first motor 14 drives the first base 13 to slide along the first lead screw 15.
  • the first cutter head 11 contacts the first substrate 31 and begins to cut the terminal portion 311 of the first substrate 31.
  • the nozzle 26 ejects gas to support the first substrate 31.
  • the second motor 24 drives the second base 23 to slide along the second lead screw 25, and simultaneously controls the second cutter head 21 to move toward the second substrate 32 in the direction B2, at the control station. After the second cutter head 21 moves the lower cutter distance D3 in the direction B2, the second cutter head 21 contacts the second substrate 32.
  • the second cutter head 21 contacts the second substrate 32 and begins to cut the second substrate 32.
  • the nozzle 26 stops the ejection of the gas, and the second cutter 32 cuts the second substrate 32 to generate a supporting force to the liquid crystal panel 30, thereby canceling the first cutter head.
  • the pressure on the liquid crystal panel 30 is cut, so that the liquid crystal panel 30 does not warp, and the quality of the cutting is ensured.
  • the nozzle portion 26 when the nozzle portion 26 is provided in the second cutting portion 20, when the first cutting portion 10 cuts the terminal portion 311 of the first substrate 31, the nozzle 26 ejects gas to support the nozzle.
  • the first substrate 31 is described.
  • the present invention can effectively cut the liquid crystal panel 30 regardless of the flow direction of the liquid crystal panel 30 of the terminal portion 311, thereby eliminating the adverse effect of the terminal portion 311 on cutting.
  • the cutting quality improves the cutting efficiency, and the pre-cutting portion is not required to be added, thereby reducing the process cost.
  • FIG. 7 is a schematic flow chart of a method for cutting a liquid crystal panel according to a preferred embodiment of the present invention.
  • the method for cutting a liquid crystal panel includes the following steps:
  • Step S701 A cutting device for a liquid crystal panel is provided.
  • the cutting device of the liquid crystal panel please refer to the description of FIG. 2 to FIG. 6 , and details are not described herein again.
  • Step S702 The first cutting portion 21 cuts the first substrate 31, and the nozzle 26 ejects gas.
  • the first motor 14 drives the first susceptor 13 to slide along the first lead screw 15, the first cutter head 11 contacts the first substrate 31, and begins to cut the first substrate 31.
  • the starting position of the liquid crystal panel 30 is the one end of the liquid crystal panel 30 where the terminal portion 311 is located, and the cutting direction of the first cutting head 11 is perpendicular to the arrangement direction B of the metal wire 3111.
  • the nozzle 26 ejects gas to support the first substrate 31. At this time, since the gas ejected from the nozzle 26 generates a supporting force, the supporting force supports the first substrate 31, and the pressure of the first cutting head 11 against the first substrate 31 is cancelled.
  • the nozzle 26 can also be a support portion of another structure, such as a pole that can be automatically telescoped, as long as the terminal portion 311 of the first substrate 31 can be performed on the first cutter head 11 When cutting, the first substrate 31 may be supported, and will not be enumerated here.
  • Step S703 the second motor 24 drives the second base 23 to slide along the second lead screw 25 while controlling the second cutter head 22 to move toward the second substrate 32 in the direction B2.
  • the second cutter head 22 contacts the second substrate 32 after moving the lower cutter distance D3 in the direction B2.
  • Step S704 The second cutter head 21 cuts the second substrate 32, and the nozzle 26 stops the discharge of gas.
  • the nozzle portion 26 when the nozzle portion 26 is provided in the second cutting portion 20, when the first cutting portion 10 cuts the terminal portion 311 of the first substrate 31, the nozzle 26 ejects gas to support the nozzle.
  • the first substrate 31 is apparently capable of effectively cutting the liquid crystal panel 30 regardless of the flow direction of the liquid crystal panel 30 of the terminal portion 311, eliminating the pair of terminal portions 311.
  • the adverse effects of cutting ensure the cutting quality and improve the cutting efficiency, and the pre-cutting part is not required to be added, which reduces the process cost.

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
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  • Liquid Crystal (AREA)

Abstract

Apparatus and method for cutting a liquid crystal panel (30). The liquid crystal panel (30) comprises a first substrate (31) and a second substrate (32) affixed to each other. The apparatus for cutting the liquid crystal panel (30) comprises a first cutter part (10) used for cutting the first substrate (31) and a second cutter part (20) used for cutting the second substrate (32). The second cutter part (20) comprises a first support part (26). The first support part (26) is used for supporting the first substrate (31) when the first cutter part (10) is cutting the first substrate (31) while the second cutter part (20) has yet to cut the second substrate (32). This ensures the cutting quality, increases the cutting efficiency, and conserves cutting costs.

Description

液晶面板的切割装置及切割方法 Liquid crystal panel cutting device and cutting method 技术领域Technical field
本发明属于液晶面板的生产技术领域,特别是涉及一种液晶面板的切割装置及切割方法。The invention belongs to the technical field of production of liquid crystal panels, and particularly relates to a cutting device and a cutting method for a liquid crystal panel.
背景技术Background technique
随着液晶显示器的不断普及,对液晶面板的生产效率提出了更高的要求。With the increasing popularity of liquid crystal displays, higher requirements have been placed on the production efficiency of liquid crystal panels.
在液晶面板的制作过程中,在将薄膜场效应晶体管(Thin Film Transistor,TFT)基板和彩色滤光 (Color Filter,CF)基板组合后,由于需要对CF基板两端进行裂片以露出TFT基板两端的金属线,使得TFT基板和CF基板的长度或者宽度不一致,从而形成端子部。In the process of fabricating a liquid crystal panel, a thin film field effect transistor (Thin Film) Transistor, TFT) substrate and color filter (Color After the combination of the filter and the CF substrate, it is necessary to cleave the both ends of the CF substrate to expose the metal wires at both ends of the TFT substrate, so that the length or width of the TFT substrate and the CF substrate do not coincide with each other, thereby forming the terminal portion.
请参阅图1A,液晶面板10'包括TFT基板11'和CF基板12',其中,TFT基板11'两端的端子部111'包括多条金属线1111',且多条金属线1111'沿方向B排列。Referring to FIG. 1A, the liquid crystal panel 10' includes a TFT substrate 11' and a CF substrate 12', wherein the terminal portions 111' at both ends of the TFT substrate 11' include a plurality of metal wires 1111', and the plurality of metal wires 1111' are in the direction B. arrangement.
请参阅图1B,切割设备包括上刀头21'和下刀头22',在通过切割设备对图1A所示的液晶面板10'进行切割时,如果切割设备的切割方向L(即液晶面板10'的流片方向)与金属线1111'的排列方向B垂直,在对液晶面板10'进行切割时,切割设备需要经过端子部111',此时将出现两种情况:Referring to FIG. 1B, the cutting apparatus includes an upper cutter head 21' and a lower cutter head 22'. When the liquid crystal panel 10' shown in FIG. 1A is cut by a cutting device, if the cutting direction L of the cutting device (ie, the liquid crystal panel 10) The 'flow direction" is perpendicular to the arrangement direction B of the metal wire 1111'. When the liquid crystal panel 10' is cut, the cutting device needs to pass through the terminal portion 111', and two cases will occur:
第一、如果上刀头21'对TFT基板11'开始切割时,下刀头22'同时开始对CF基板12'进行切割,则上刀头21'和下刀头22'在切割方向L间隔的距离将过大,会造成液晶面板的断裂;First, if the upper cutter head 21' starts cutting the TFT substrate 11', and the lower cutter head 22' simultaneously starts cutting the CF substrate 12', the upper cutter head 21' and the lower cutter head 22' are spaced apart in the cutting direction L. The distance will be too large, causing the LCD panel to break;
第二、如果上刀头21'和下刀头22'在切割方向L间隔距离太小,则将使得上刀头21'对TFT基板11'切割时,下刀头22'也对TFT基板11'切割,则当下刀头22'运动到CF基板12'时,将触碰到CF基板12'的侧边,导致液晶面板10'发生不规则移动,或者导致下刀头22'在CF基板12'的侧边处停止前进,极大地影响了切割品质。Second, if the distance between the upper cutter head 21' and the lower cutter head 22' in the cutting direction L is too small, the upper cutter head 21' will be cut to the TFT substrate 11', and the lower cutter head 22' will also be applied to the TFT substrate 11. 'Cutting, when the lower cutter head 22' is moved to the CF substrate 12', it will touch the side of the CF substrate 12', causing irregular movement of the liquid crystal panel 10' or causing the lower cutter head 22' to be on the CF substrate 12. 'The side of the 'stops the advance, greatly affecting the quality of the cut.
为了避免由于切割设备的切割方向L与金属线1111'的排列方向B垂直给液晶面板10'的切割带来的上述不良影响,现有技术通常采取以下两种方式将端子部111'切除:In order to avoid the above-mentioned adverse effects caused by the cutting direction L of the cutting device and the alignment direction B of the metal wire 1111' to the liquid crystal panel 10', the prior art generally cuts the terminal portion 111' in the following two ways:
第一、请参阅图1C,控制液晶面板10'的金属线1111'的排列方向B平行于切割设备的切割方向L,通过现有的切割设备将液晶面板10'的端子部111'切割掉。但是该方式下,如果金属线1111'的排列方向B与切割设备的切割方向L不平行,则需要重新调整液晶面板10'的流片方向,导致单件产品生产时间增加,降低了生成效率。First, referring to FIG. 1C, the arrangement direction B of the metal wires 1111' of the liquid crystal panel 10' is controlled to be parallel to the cutting direction L of the cutting device, and the terminal portion 111' of the liquid crystal panel 10' is cut by an existing cutting device. However, in this manner, if the alignment direction B of the metal wires 1111' is not parallel to the cutting direction L of the cutting device, the flow direction of the liquid crystal panel 10' needs to be readjusted, resulting in an increase in the production time of the single-piece product and a decrease in the production efficiency.
第二、在切割设备上增设一预切割部,通过该预切割部将液晶面板10'的端子部111'提前切除,使得TFT基板11'和CF基板12'的长度和宽度一致,之后再通过现有的切割设备对液晶面板10'进行切割。但是该方式需要在现有的切割设备上增加一个预切割部,使得制程变得复杂,而且还增加生产成本。Secondly, a pre-cutting portion is added to the cutting device, and the terminal portion 111' of the liquid crystal panel 10' is cut off in advance by the pre-cutting portion, so that the length and width of the TFT substrate 11' and the CF substrate 12' are identical, and then passed. The existing cutting device cuts the liquid crystal panel 10'. However, this method requires adding a pre-cutting portion to the existing cutting device, which complicates the process and increases the production cost.
综上,现有技术中在对液晶面板进行切割时,由于TFT基板存在端子部,导致液晶面板切割时流片方向受限或者切割制程复杂、成本较高,是液晶面板生产技术领域需要解决的技术问题之一。In summary, in the prior art, when the liquid crystal panel is cut, the terminal portion of the TFT substrate is present, and the direction of the flow film is limited when the liquid crystal panel is cut or the cutting process is complicated and the cost is high, which is a technical problem in the production technology of the liquid crystal panel. One of the technical issues.
技术问题technical problem
本发明的一个目的在于提供一种液晶面板的切割装置,以解决现有技术中在对液晶面板进行切割时,由于TFT基板两端存在端子部,导致液晶面板切割时流片方向受限或者切割制程复杂、成本较高的问题。 An object of the present invention is to provide a cutting device for a liquid crystal panel, which solves the problem that the flow direction of the liquid crystal panel is limited or cut when the liquid crystal panel is cut when the liquid crystal panel is cut when the liquid crystal panel is cut in the prior art. The process is complicated and the cost is high.
技术解决方案Technical solution
本发明构造了一种液晶面板的切割装置,所述液晶面板包括相互贴合的第一基板和第二基板;所述液晶面板的切割装置包括第一切割部和第二切割部,所述第一切割部包括用于切割所述第一基板的第一刀头,所述第二切割部包括用于切割所述第二基板的第二刀头;The present invention constructs a cutting device for a liquid crystal panel, the liquid crystal panel including a first substrate and a second substrate that are bonded to each other; the cutting device of the liquid crystal panel includes a first cutting portion and a second cutting portion, the a cutting portion includes a first cutter head for cutting the first substrate, and the second cutting portion includes a second cutter head for cutting the second substrate;
所述第一刀头与所述第二刀头在与所述液晶面板垂直的方向错位设置,且所述第一刀头和所述第二刀头在与所述液晶面板平行的方向间隔一距离;The first cutter head and the second cutter head are disposed offset from each other in a direction perpendicular to the liquid crystal panel, and the first cutter head and the second cutter head are spaced apart from each other in a direction parallel to the liquid crystal panel. distance;
所述第二切割部还包括一支撑部,所述支撑部为一喷嘴,所述喷嘴用于在所述第一切割部对所述第一基板进行切割,而所述第二切割部尚未对所述第二基板进行切割时,喷出气体以支撑所述第一基板。The second cutting portion further includes a support portion, the support portion is a nozzle, the nozzle is configured to cut the first substrate at the first cutting portion, and the second cutting portion is not yet When the second substrate is cut, gas is ejected to support the first substrate.
在本发明的液晶面板的切割装置中,所述第二刀头与所述第二基板在与所述液晶面板的平面垂直的方向间隔一下刀距离。In the cutting device for a liquid crystal panel of the present invention, the second blade and the second substrate are spaced apart by a knife distance in a direction perpendicular to a plane of the liquid crystal panel.
在本发明的液晶面板的切割装置中,所述第二切割部还包括第二基座及第二支架,所述第二支架和所述支撑部均设置于所述第二基座上,所述第二支架与所述第一基板的距离小于所述支撑部与所述第一基板的距离。In the cutting device of the liquid crystal panel of the present invention, the second cutting portion further includes a second base and a second bracket, and the second bracket and the support portion are both disposed on the second base. The distance between the second bracket and the first substrate is smaller than the distance between the support portion and the first substrate.
在本发明的液晶面板的切割装置中,所述第一切割部包括所述第一刀头、第一支架、第一基座、第一马达及第一丝杠;所述第一刀头设置于所述第一支架上,所述第一支架设置于所述第一基座上,所述第一马达连接所述第一基座,所述第一基座滑动连接所述第一丝杠,所述第一马达用于驱动所述第一基座沿所述第一丝杠滑动;In the cutting device of the liquid crystal panel of the present invention, the first cutting portion includes the first cutter head, the first bracket, the first base, the first motor, and the first lead screw; the first cutter head setting The first bracket is disposed on the first base, the first motor is coupled to the first base, and the first base is slidably coupled to the first lead screw The first motor is configured to drive the first base to slide along the first lead screw;
所述第二切割部包括所述第二刀头、所述第二支架、所述第二基座、第二马达、第二丝杠以及所述支撑部;所述第二马达连接所述第二基座,所述第二基座滑动连接所述第二丝杠,所述第二马达用于驱动所述第二基座沿所述第二丝杠滑动。The second cutting portion includes the second cutter head, the second bracket, the second base, the second motor, the second lead screw, and the support portion; the second motor is connected to the first portion a second base, the second base is slidably coupled to the second lead screw, and the second motor is configured to drive the second base to slide along the second lead screw.
在本发明的液晶面板的切割装置中,所述第一刀头和所述第二刀头在与所述液晶面板平行的方向的距离小于或等于3.5毫米。In the cutting device of the liquid crystal panel of the present invention, the distance between the first cutter head and the second cutter head in a direction parallel to the liquid crystal panel is less than or equal to 3.5 mm.
本发明的另一个目的在于提供一种液晶面板的切割装置,以解决现有技术中在对液晶面板进行切割时,由于TFT基板两端存在端子部,导致液晶面板切割时流片方向受限或者切割制程复杂、成本较高的问题。Another object of the present invention is to provide a cutting device for a liquid crystal panel, which solves the problem that in the prior art, when the liquid crystal panel is cut, since the terminal portion exists at both ends of the TFT substrate, the direction of the flow sheet is limited when the liquid crystal panel is cut or The cutting process is complicated and the cost is high.
为解决上述问题,本发明构造了一种液晶面板的切割装置,所述液晶面板包括相互贴合的第一基板和第二基板;所述液晶面板的切割装置包括用于切割所述第一基板的第一切割部及用于切割所述第二基板的第二切割部;In order to solve the above problems, the present invention constructs a cutting device for a liquid crystal panel, the liquid crystal panel including a first substrate and a second substrate that are bonded to each other; the cutting device of the liquid crystal panel includes a cutting substrate for cutting the first substrate a first cutting portion and a second cutting portion for cutting the second substrate;
所述第二切割部包括一支撑部,所述支撑部用于在所述第一切割部对所述第一基板进行切割,而所述第二切割部尚未对所述第二基板进行切割时,支撑所述第一基板。The second cutting portion includes a supporting portion for cutting the first substrate at the first cutting portion, and the second cutting portion is not cutting the second substrate Supporting the first substrate.
在本发明的液晶面板的切割装置中,所述第一切割部包括用于切割所述第一基板的第一刀头,所述第二切割部包括用于切割所述第二基板的第二刀头,所述第一刀头与第二刀头在与所述液晶面板垂直的方向错位设置,且所述第一刀头和所述第二刀头在与所述液晶面板平行的方向间隔一距离。In the cutting device of the liquid crystal panel of the present invention, the first cutting portion includes a first cutter head for cutting the first substrate, and the second cutting portion includes a second cutting portion for cutting the second substrate a cutter head, the first cutter head and the second cutter head are disposed offset from each other in a direction perpendicular to the liquid crystal panel, and the first cutter head and the second cutter head are spaced apart from each other in a direction parallel to the liquid crystal panel a distance.
在本发明的液晶面板的切割装置中,所述第二刀头与所述第二基板在与所述液晶面板的平面垂直的方向间隔一下刀距离。In the cutting device for a liquid crystal panel of the present invention, the second blade and the second substrate are spaced apart by a knife distance in a direction perpendicular to a plane of the liquid crystal panel.
在本发明的液晶面板的切割装置中,所述第二切割部还包括第二基座及第二支架,所述第二支架和所述支撑部均设置于所述第二基座上,所述第二支架与所述第一基板的距离小于所述支撑部与所述第一基板的距离。In the cutting device of the liquid crystal panel of the present invention, the second cutting portion further includes a second base and a second bracket, and the second bracket and the support portion are both disposed on the second base. The distance between the second bracket and the first substrate is smaller than the distance between the support portion and the first substrate.
在本发明的液晶面板的切割装置中,所述第一切割部包括所述第一刀头、第一支架、第一基座、第一马达及第一丝杠;所述第一刀头设置于所述第一支架上,所述第一支架设置于所述第一基座上,所述第一马达连接所述第一基座,所述第一基座滑动连接所述第一丝杠,所述第一马达用于驱动所述第一基座沿所述第一丝杠滑动;In the cutting device of the liquid crystal panel of the present invention, the first cutting portion includes the first cutter head, the first bracket, the first base, the first motor, and the first lead screw; the first cutter head setting The first bracket is disposed on the first base, the first motor is coupled to the first base, and the first base is slidably coupled to the first lead screw The first motor is configured to drive the first base to slide along the first lead screw;
所述第二切割部包括所述第二刀头、所述第二支架、所述第二基座、第二马达、第二丝杠以及所述支撑部;所述第二马达连接所述第二基座,所述第二基座滑动连接所述第二丝杠,所述第二马达用于驱动所述第二基座沿所述第二丝杠滑动。The second cutting portion includes the second cutter head, the second bracket, the second base, the second motor, the second lead screw, and the support portion; the second motor is connected to the first portion a second base, the second base is slidably coupled to the second lead screw, and the second motor is configured to drive the second base to slide along the second lead screw.
在本发明的液晶面板的切割装置中,所述第一刀头和所述第二刀头在与所述液晶面板平行的方向的距离小于或等于3.5毫米。In the cutting device of the liquid crystal panel of the present invention, the distance between the first cutter head and the second cutter head in a direction parallel to the liquid crystal panel is less than or equal to 3.5 mm.
在本发明的液晶面板的切割装置中,所述支撑部为一喷嘴,所述喷嘴用于喷出气体以支撑所述第一基板。In the cutting device of the liquid crystal panel of the present invention, the support portion is a nozzle for ejecting gas to support the first substrate.
本发明的又一个目的在于提供一种液晶面板的切割方法,以解决现有技术中在对液晶面板进行切割时,由于TFT基板两端存在端子部,导致液晶面板切割时流片方向受限或者切割制程复杂、成本较高的问题。A further object of the present invention is to provide a method for cutting a liquid crystal panel, which solves the problem that in the prior art, when the liquid crystal panel is cut, since the terminal portion exists at both ends of the TFT substrate, the direction of the flow sheet is limited when the liquid crystal panel is cut or The cutting process is complicated and the cost is high.
为解决上述问题,本发明构造了一种液晶面板的切割方法,所述液晶面板包括相互贴合的第一基板和第二基板;所述液晶面板的切割方法包括以下步骤:In order to solve the above problems, the present invention constructs a cutting method of a liquid crystal panel, the liquid crystal panel includes a first substrate and a second substrate that are bonded to each other; and the cutting method of the liquid crystal panel includes the following steps:
提供一液晶面板的切割装置,所述液晶面板的切割装置包括第一切割部和第二切割部,所述第二切割部包括一支撑部;Providing a cutting device for a liquid crystal panel, the cutting device of the liquid crystal panel comprising a first cutting portion and a second cutting portion, the second cutting portion comprising a supporting portion;
控制所述第一切割部接触第一基板,并开始对所述第一基板进行切割,同时通过所述支撑部支撑所述第一基板;Controlling the first cutting portion to contact the first substrate, and starting to cut the first substrate while supporting the first substrate through the supporting portion;
控制所述第二切割部接触所述第二基板,并开始对所述第二基板进行切割,停止所述支撑部对所述第一基板的支撑。Controlling the second cutting portion to contact the second substrate, and starting to cut the second substrate to stop the support of the support portion to the first substrate.
在本发明的液晶面板的制作方法中,在控制所述第二切割部接触第二基板之前,所述方法还包括以下步骤:In the manufacturing method of the liquid crystal panel of the present invention, before controlling the second cutting portion to contact the second substrate, the method further includes the following steps:
控制所述第二切割部沿与所述液晶面板的平面垂直的方向移动一下刀距离,以接触所述第二基板。The second cutting portion is controlled to move a knife distance in a direction perpendicular to a plane of the liquid crystal panel to contact the second substrate.
在本发明的液晶面板的制作方法中,所述支撑部为一喷嘴,通过所述支撑部支撑所述第一基板的步骤具体包括:In the manufacturing method of the liquid crystal panel of the present invention, the supporting portion is a nozzle, and the step of supporting the first substrate by the supporting portion specifically includes:
通过所述喷嘴喷出气体以支撑所述第一基板。Gas is ejected through the nozzle to support the first substrate.
有益效果 Beneficial effect
本发明相较于现有技术,通过在第二切割部设置一支撑部,譬如喷嘴,在第一切割部对第一基板进行切割,而第二切割部尚未对第二基板进行切割时,通过所述支撑部支撑所述第一基板,显然,本发明不管存在端子部的液晶面板的流片方向如何,都能够对液晶面板进行有效地切割,消除了端子部对液晶面板的切割造成的不良影响,保证了切割品质,提高了切割效率,而且无需余外增加预切割部,降低了制程成本。Compared with the prior art, the present invention provides a support portion, such as a nozzle, in the second cutting portion, and the first substrate is cut in the first cutting portion, and the second cutting portion is not cut in the second substrate. The support portion supports the first substrate. Obviously, the present invention can effectively cut the liquid crystal panel regardless of the flow direction of the liquid crystal panel of the terminal portion, thereby eliminating the defect caused by the terminal portion on the cutting of the liquid crystal panel. The effect is to ensure the cutting quality, improve the cutting efficiency, and increase the pre-cutting part without reducing the process cost.
附图说明DRAWINGS
图1A为液晶面板的结构示意图;1A is a schematic structural view of a liquid crystal panel;
图1B-1C为现有技术中液晶面板的切割示意图;1B-1C are schematic diagrams of cutting of a liquid crystal panel in the prior art;
图2为本发明液晶面板的切割装置的较佳实施例与液晶面板的位置关系示意图;2 is a schematic view showing the positional relationship between a preferred embodiment of the cutting device of the liquid crystal panel of the present invention and the liquid crystal panel;
图3为采用本发明液晶面板的切割装置进行切割的液晶面板的结构示意图;3 is a schematic structural view of a liquid crystal panel cut by a cutting device of a liquid crystal panel of the present invention;
图4为本发明液晶面板的切割装置的喷嘴的较佳实施例的结构示意图;4 is a schematic structural view of a preferred embodiment of a nozzle of a cutting device for a liquid crystal panel of the present invention;
图5为本发明液晶面板的切割装置对液晶面板切割的起始位置示意图;5 is a schematic view showing a starting position of a cutting device of a liquid crystal panel according to the present invention for cutting a liquid crystal panel;
图6为本发明液晶面板的切割装置对液晶面板切割的过程位置示意图;以及6 is a schematic view showing a process position of a cutting device of a liquid crystal panel according to the present invention for cutting a liquid crystal panel;
图7为本发明液晶面板的切割方法的较佳实施例流程示意图。FIG. 7 is a schematic flow chart of a preferred embodiment of a method of cutting a liquid crystal panel according to the present invention.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
以下各实施例的说明是参考附加的图式,用以例示本发明可用以实施的特定实施例。The following description of the various embodiments is provided to illustrate the specific embodiments of the invention.
请参阅图2,为本发明液晶面板的切割装置的较佳实施例与液晶面板的位置关系示意图,所述液晶面板的切割装置包括第一切割部10和第二切割部20。2 is a schematic view showing the positional relationship between a preferred embodiment of a cutting device for a liquid crystal panel and a liquid crystal panel according to the present invention. The cutting device of the liquid crystal panel includes a first cutting portion 10 and a second cutting portion 20.
所述第一切割部10包括第一刀头11、第一支架12、第一基座13、第一马达14及第一丝杠15。所述第一刀头11设置于所述第一支架12上,所述第一支架12设置于所述第一基座13上,所述第一马达14连接所述第一基座13,所述第一基座13滑动连接所述第一丝杠15,所述第一马达14用于驱动所述第一基座13沿所述第一丝杠15滑动。The first cutting portion 10 includes a first cutter head 11 , a first bracket 12 , a first base 13 , a first motor 14 , and a first lead screw 15 . The first cutter head 11 is disposed on the first bracket 12 , the first bracket 12 is disposed on the first base 13 , and the first motor 14 is connected to the first base 13 . The first base 13 is slidably coupled to the first lead screw 15 for driving the first base 13 to slide along the first lead screw 15.
所述第二切割部20包括第二刀头21、第二支架22、第二基座23、第二马达24、第二丝杠25以及喷嘴26。所述第二刀头21设置于所述第二支架22上,所述第二支架22和所述喷嘴26设置于所述第二基座23上,所述第二马达24连接所述第二基座23,所述第二基座23滑动连接所述第二丝杠25,所述第二马达24用于驱动所述第二基座23沿所述第二丝杠25滑动。The second cutting portion 20 includes a second cutter head 21, a second bracket 22, a second base 23, a second motor 24, a second lead screw 25, and a nozzle 26. The second cutter head 21 is disposed on the second bracket 22, the second bracket 22 and the nozzle 26 are disposed on the second base 23, and the second motor 24 is connected to the second bracket The base 23 is slidably coupled to the second lead screw 25, and the second motor 24 is configured to drive the second base 23 to slide along the second lead screw 25.
请参阅图3,其为采用本发明液晶面板的切割装置进行切割的液晶面板30的立体示意图,所述液晶面板30包括所述第一基板31及第二基板32。所述第一基板31与第二基板32贴合,并在所述第一基板31两端形成端子部311,所述端子部311具有多条金属线3111,所述多条金属线3111沿方向B排列。Please refer to FIG. 3 , which is a perspective view of a liquid crystal panel 30 which is cut by a cutting device of a liquid crystal panel according to the present invention. The liquid crystal panel 30 includes the first substrate 31 and the second substrate 32 . The first substrate 31 is bonded to the second substrate 32, and a terminal portion 311 is formed at both ends of the first substrate 31. The terminal portion 311 has a plurality of metal wires 3111, and the plurality of metal wires 3111 are along the direction. B arranged.
请一并参阅图2及图3,图中B1为与所述液晶面板30平行的方向,B2为与所述液晶面板30垂直的方向。所述第一切割部10和所述第二切割部20相对设置,所述第一刀头11和所述第二刀头21在方向B2错位设置从而在方向B1间隔一距离D4。所述液晶面板30设置在第一刀头11与第二刀头21之间,且所述第一刀头11设置在所述第一基板31上方、所述第二刀头21设置在所述第二基板32的下方。所述喷嘴26与所述第一基板31在方向B2具有一支撑距离D1,所述第二支架22与所述第一基板31在方向B2具有一间距D2,所述第二刀头21与所述第二基板32在方向B2具有一下刀距离D3。Referring to FIG. 2 and FIG. 3 together, B1 is a direction parallel to the liquid crystal panel 30, and B2 is a direction perpendicular to the liquid crystal panel 30. The first cutting portion 10 and the second cutting portion 20 are oppositely disposed, and the first cutter head 11 and the second cutter head 21 are dislocated in the direction B2 so as to be spaced apart by a distance D4 in the direction B1. The liquid crystal panel 30 is disposed between the first cutter head 11 and the second cutter head 21, and the first cutter head 11 is disposed above the first substrate 31, and the second cutter head 21 is disposed at the Below the second substrate 32. The nozzle 26 and the first substrate 31 have a supporting distance D1 in the direction B2, and the second bracket 22 and the first substrate 31 have a spacing D2 in the direction B2, and the second cutting head 21 is The second substrate 32 has a lower knife distance D3 in the direction B2.
再请参阅图2,所述喷嘴26可沿方向B2喷出气流,用于在所述第一刀头11对所述第一基板31的端子部311进行切割时,支撑所述第一基板31。Referring to FIG. 2 again, the nozzle 26 can eject a gas flow in a direction B2 for supporting the first substrate 31 when the first cutter head 11 cuts the terminal portion 311 of the first substrate 31. .
请一并参阅图2及图4,图4为本发明的所述喷嘴26的一优选实施例的结构示意图。所述喷嘴26为拉瓦尔管,所述喷嘴26包括出口261和喉部262,该拉瓦尔管可喷出压力足够大的气体以支撑所述第一基板31,所述喷嘴26还包括用于喷出气体的腔体结构,鉴于为熟知技术,此处不再赘述。当然,在具体实施过程中,所述喷嘴26也可以为其它结构的支撑部,譬如一能够自动伸缩的支杆,只要能够在所述第一刀头11对所述第一基板31的端子部311进行切割时,支撑所述第一基板31即可,此处不一一列举。Please refer to FIG. 2 and FIG. 4 together. FIG. 4 is a schematic structural view of a preferred embodiment of the nozzle 26 of the present invention. The nozzle 26 is a Laval tube, and the nozzle 26 includes an outlet 261 and a throat 262 that can eject a gas of sufficient pressure to support the first substrate 31, the nozzle 26 further comprising The cavity structure in which the gas is ejected is not described herein in view of the well-known technique. Of course, in the specific implementation process, the nozzle 26 can also be a support portion of another structure, such as a pole that can be automatically telescoped, as long as the terminal portion of the first substrate 31 facing the first substrate 31 can be When the 311 is cut, the first substrate 31 is supported, and is not enumerated here.
所述液晶面板的切割装置在对所述第一基板31的端子部311进行切割时,而所述第二刀头21未对所述第二基板32进行切割,此时所述喷嘴26喷出气体以支撑所述第一基板31,避免了由于所述第一基板31的所述端子部311受力不平衡而对所述液晶面板30造成的损坏。The cutting device of the liquid crystal panel cuts the terminal portion 311 of the first substrate 31, and the second cutter head 21 does not cut the second substrate 32. At this time, the nozzle 26 is ejected. The gas supports the first substrate 31, thereby avoiding damage to the liquid crystal panel 30 due to the force imbalance of the terminal portion 311 of the first substrate 31.
请继续参阅图2,在方向B1上,所述第二支架22与所述第一基板31的间距D2小于所述喷嘴26与所述第一基板31的支撑距离D1。因此,当所述第二基座23沿方向B1移动时,可避免了所述喷嘴26与所述第二基板32的接触,进一步的保证了切割品质。Referring to FIG. 2 , in the direction B1 , the distance D2 between the second bracket 22 and the first substrate 31 is smaller than the support distance D1 of the nozzle 26 and the first substrate 31 . Therefore, when the second susceptor 23 is moved in the direction B1, the contact of the nozzle 26 with the second substrate 32 can be avoided, further ensuring the cutting quality.
本实施例中,为避免由于所述第一刀头11和所述第二刀头21在方向B1的间距D4过大而造成所述液晶面板30的切割断面过大的情况,所述第一刀头11和所述第二刀头21在方向B1间隔的距离D4不宜过大,优选的,该间隔的距离D4小于或等于3.5mm。In this embodiment, in order to avoid an excessively large cutting section of the liquid crystal panel 30 due to the excessive spacing D4 of the first cutter head 11 and the second cutter head 21 in the direction B1, the first The distance D4 at which the cutter head 11 and the second cutter head 21 are spaced apart in the direction B1 should not be too large. Preferably, the distance D4 of the interval is less than or equal to 3.5 mm.
所述第二刀头21与所述第二基板32在方向B2之间的下刀距离D3>0。当所述第二马达24驱动所述第二基座23沿方向B1运动时,同时控制所述第二刀头21沿方向B2移动所述下刀距离D3,以使得所述第二刀头21接触所述第二基板32。本实施例通过在所述第二刀头21与所述第二基板32之间间隔一下刀距离D3,保证了所述第二刀头21在对所述第二基板32切割前不与所述第二基板32的边缘发生碰撞。在具体实施过程中,所述第二刀头21在方向B2的移动速度(即下刀速度)根据所述第二刀头21在方向B1的移动速度和所述下刀距离D3进行调整,此处不再赘述。The lower cutting distance D3>0 between the second cutter head 21 and the second substrate 32 in the direction B2. When the second motor 24 drives the second base 23 to move in the direction B1, the second cutter head 21 is simultaneously controlled to move the lower cutter distance D3 in the direction B2, so that the second cutter head 21 Contacting the second substrate 32. In this embodiment, by spacing the knife distance D3 between the second cutter head 21 and the second substrate 32, it is ensured that the second cutter head 21 does not intersect with the second substrate 32 before cutting. The edge of the second substrate 32 collides. In a specific implementation process, the moving speed of the second cutter head 21 in the direction B2 (ie, the lower knife speed) is adjusted according to the moving speed of the second cutter head 21 in the direction B1 and the lower cutter distance D3. I won't go into details here.
下面结合图2、图5及图6详细说明本发明中液晶面板的切割装置的较佳实施例的切割液晶面板的过程。The process of cutting the liquid crystal panel of the preferred embodiment of the cutting device for a liquid crystal panel of the present invention will be described in detail below with reference to FIGS. 2, 5 and 6.
请参阅图2及图5,所述液晶面板的切割装置沿方向B1对所述液晶面板30进行切割,所述第一马达14驱动所述第一基座13沿所述第一丝杠15滑动,所述第一刀头11接触所述第一基板31并开始对所述第一基板31的端子部311处进行切割,此时,所述喷嘴26喷出气体以支撑所述第一基板31,所述第二马达24驱动所述第二基座23沿所述第二丝杠25滑动,并同时控制所述第二刀头21沿方向B2向所述第二基板32移动,在控制所述第二刀头21沿方向B2移动了所述下刀距离D3后,所述第二刀头21接触所述第二基板32。 Referring to FIG. 2 and FIG. 5, the cutting device of the liquid crystal panel cuts the liquid crystal panel 30 in the direction B1, and the first motor 14 drives the first base 13 to slide along the first lead screw 15. The first cutter head 11 contacts the first substrate 31 and begins to cut the terminal portion 311 of the first substrate 31. At this time, the nozzle 26 ejects gas to support the first substrate 31. The second motor 24 drives the second base 23 to slide along the second lead screw 25, and simultaneously controls the second cutter head 21 to move toward the second substrate 32 in the direction B2, at the control station. After the second cutter head 21 moves the lower cutter distance D3 in the direction B2, the second cutter head 21 contacts the second substrate 32.
请参阅图2及图6,所述第二刀头21接触所述第二基板32,并开始对所述第二基板32进行切割。此时,所述喷嘴26停止喷出气体,由于所述第二刀头21对所述第二基板32进行切割的同时对所述液晶面板30产生一支撑力,抵消了所述第一刀头11对所述第一基板31切割时对所述液晶面板30的压力,因此所述液晶面板30不会发生翘起现象,保证了切割的品质。Referring to FIGS. 2 and 6, the second cutter head 21 contacts the second substrate 32 and begins to cut the second substrate 32. At this time, the nozzle 26 stops the ejection of the gas, and the second cutter 32 cuts the second substrate 32 to generate a supporting force to the liquid crystal panel 30, thereby canceling the first cutter head. When the first substrate 31 is cut, the pressure on the liquid crystal panel 30 is cut, so that the liquid crystal panel 30 does not warp, and the quality of the cutting is ensured.
本发明通过在所述第二切割部20设置所述喷嘴26,在所述第一切割部10对所述第一基板31的端子部311进行切割时,所述喷嘴26喷出气体以支撑所述第一基板31。显然,本发明不管存在所述端子部311的所述液晶面板30的流片方向如何,都能够对所述液晶面板30进行有效地切割,消除了所述端子部311对切割的不良影响,保证了切割品质,提高了切割效率,而且无需余外增加预切割部,降低了制程成本。According to the present invention, when the nozzle portion 26 is provided in the second cutting portion 20, when the first cutting portion 10 cuts the terminal portion 311 of the first substrate 31, the nozzle 26 ejects gas to support the nozzle. The first substrate 31 is described. Obviously, the present invention can effectively cut the liquid crystal panel 30 regardless of the flow direction of the liquid crystal panel 30 of the terminal portion 311, thereby eliminating the adverse effect of the terminal portion 311 on cutting. The cutting quality improves the cutting efficiency, and the pre-cutting portion is not required to be added, thereby reducing the process cost.
请参阅图7,图7为本发明中液晶面板的切割方法的较佳实施例流程示意图,所述液晶面板的切割方法包括如下步骤:Please refer to FIG. 7. FIG. 7 is a schematic flow chart of a method for cutting a liquid crystal panel according to a preferred embodiment of the present invention. The method for cutting a liquid crystal panel includes the following steps:
步骤S701:提供一液晶面板的切割装置,该液晶面板的切割装置的详细结构请参阅图2-图6的描述,此处不再赘述。Step S701: A cutting device for a liquid crystal panel is provided. For detailed structure of the cutting device of the liquid crystal panel, please refer to the description of FIG. 2 to FIG. 6 , and details are not described herein again.
步骤S702:第一切割部21切割第一基板31,喷嘴26喷出气体。Step S702: The first cutting portion 21 cuts the first substrate 31, and the nozzle 26 ejects gas.
在本步骤中,第一马达14驱动第一基座13沿第一丝杠15滑动,第一刀头11接触第一基板31,并开始对所述第一基板31进行切割。其中,对液晶面板30切割的起始位置为所述液晶面板30中端子部311所在的一端,所述第一刀头11的切割方向垂直于所述金属线3111的排列方向B。In this step, the first motor 14 drives the first susceptor 13 to slide along the first lead screw 15, the first cutter head 11 contacts the first substrate 31, and begins to cut the first substrate 31. The starting position of the liquid crystal panel 30 is the one end of the liquid crystal panel 30 where the terminal portion 311 is located, and the cutting direction of the first cutting head 11 is perpendicular to the arrangement direction B of the metal wire 3111.
所述喷嘴26喷出气体,支撑所述第一基板31。此时,由于所述喷嘴26喷出的气体产生一支撑力,该支撑力支撑所述第一基板31,抵消了所述第一刀头11对所述第一基板31的压力。在具体实施过程中,所述喷嘴26也可以为其它结构的支撑部,譬如一能够自动伸缩的支杆,只要能够在所述第一刀头11对所述第一基板31的端子部311进行切割时,支撑所述第一基板31即可,此处不一一列举。The nozzle 26 ejects gas to support the first substrate 31. At this time, since the gas ejected from the nozzle 26 generates a supporting force, the supporting force supports the first substrate 31, and the pressure of the first cutting head 11 against the first substrate 31 is cancelled. In a specific implementation, the nozzle 26 can also be a support portion of another structure, such as a pole that can be automatically telescoped, as long as the terminal portion 311 of the first substrate 31 can be performed on the first cutter head 11 When cutting, the first substrate 31 may be supported, and will not be enumerated here.
步骤S703:所述第二马达24驱动所述第二基座23沿所述第二丝杠25滑动,同时控制所述第二刀头22沿方向B2向所述第二基板32移动,所述第二刀头22在沿方向B2移动了下刀距离D3后,接触所述第二基板32。Step S703: the second motor 24 drives the second base 23 to slide along the second lead screw 25 while controlling the second cutter head 22 to move toward the second substrate 32 in the direction B2. The second cutter head 22 contacts the second substrate 32 after moving the lower cutter distance D3 in the direction B2.
步骤S704:所述第二刀头21对所述第二基板32进行切割,所述喷嘴26停止喷出气体。Step S704: The second cutter head 21 cuts the second substrate 32, and the nozzle 26 stops the discharge of gas.
本发明通过在所述第二切割部20设置所述喷嘴26,在所述第一切割部10对所述第一基板31的端子部311进行切割时,所述喷嘴26喷出气体以支撑所述第一基板31,显然,本发明不管存在所述端子部311的所述液晶面板30的流片方向如何,都能够对所述液晶面板30进行有效地切割,消除了所述端子部311对切割的不良影响,保证了切割品质,提高了切割效率,而且无需余外增加预切割部,降低了制程成本。According to the present invention, when the nozzle portion 26 is provided in the second cutting portion 20, when the first cutting portion 10 cuts the terminal portion 311 of the first substrate 31, the nozzle 26 ejects gas to support the nozzle. The first substrate 31 is apparently capable of effectively cutting the liquid crystal panel 30 regardless of the flow direction of the liquid crystal panel 30 of the terminal portion 311, eliminating the pair of terminal portions 311. The adverse effects of cutting ensure the cutting quality and improve the cutting efficiency, and the pre-cutting part is not required to be added, which reduces the process cost.
综上所述,虽然本发明已以优选实施例揭露如上,但上述优选实施例并非用以限制本发明,本领域的普通技术人员,在不脱离本发明的精神和范围内,均可作各种更动与润饰,因此本发明的保护范围以权利要求界定的范围为准。 In the above, the present invention has been disclosed in the above preferred embodiments, but the preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various modifications without departing from the spirit and scope of the invention. The invention is modified and retouched, and the scope of the invention is defined by the scope defined by the claims.
本发明的实施方式Embodiments of the invention
工业实用性Industrial applicability
序列表自由内容Sequence table free content

Claims (15)

  1. 一种液晶面板的切割装置,所述液晶面板包括相互贴合的第一基板和第二基板;所述液晶面板的切割装置包括第一切割部和第二切割部,所述第一切割部包括用于切割所述第一基板的第一刀头,所述第二切割部包括用于切割所述第二基板的第二刀头,其特征在于:A cutting device for a liquid crystal panel, the liquid crystal panel including a first substrate and a second substrate that are bonded to each other; the cutting device of the liquid crystal panel includes a first cutting portion and a second cutting portion, the first cutting portion including a first cutter head for cutting the first substrate, the second cutting portion including a second cutter head for cutting the second substrate, wherein:
    所述第一刀头与所述第二刀头在与所述液晶面板垂直的方向错位设置,且所述第一刀头和所述第二刀头在与所述液晶面板平行的方向间隔一距离;The first cutter head and the second cutter head are disposed offset from each other in a direction perpendicular to the liquid crystal panel, and the first cutter head and the second cutter head are spaced apart from each other in a direction parallel to the liquid crystal panel. distance;
    所述第二切割部还包括一支撑部,所述支撑部为一喷嘴,所述喷嘴用于在所述第一切割部对所述第一基板进行切割,而所述第二切割部尚未对所述第二基板进行切割时,喷出气体以支撑所述第一基板。The second cutting portion further includes a support portion, the support portion is a nozzle, the nozzle is configured to cut the first substrate at the first cutting portion, and the second cutting portion is not yet When the second substrate is cut, gas is ejected to support the first substrate.
  2. 根据权利要求1所述的液晶面板的切割装置,其特征在于,所述第二刀头与所述第二基板在与所述液晶面板的平面垂直的方向间隔一下刀距离。The cutting device for a liquid crystal panel according to claim 1, wherein the second tip and the second substrate are spaced apart by a knife distance in a direction perpendicular to a plane of the liquid crystal panel.
  3. 根据权利要求1所述的液晶面板的切割装置,其特征在于,所述第二切割部还包括第二基座及第二支架,所述第二支架和所述支撑部均设置于所述第二基座上,所述第二支架与所述第一基板的距离小于所述支撑部与所述第一基板的距离。The cutting device of the liquid crystal panel according to claim 1, wherein the second cutting portion further comprises a second base and a second bracket, wherein the second bracket and the support portion are both disposed on the first The distance between the second bracket and the first substrate is smaller than the distance between the support portion and the first substrate.
  4. 根据权利要求3所述的液晶面板的切割装置,其特征在于,A cutting device for a liquid crystal panel according to claim 3, wherein
    所述第一切割部包括所述第一刀头、第一支架、第一基座、第一马达及第一丝杠;所述第一刀头设置于所述第一支架上,所述第一支架设置于所述第一基座上,所述第一马达连接所述第一基座,所述第一基座滑动连接所述第一丝杠,所述第一马达用于驱动所述第一基座沿所述第一丝杠滑动;The first cutting portion includes the first cutter head, the first bracket, the first base, the first motor and the first lead screw; the first cutter head is disposed on the first bracket, the first a bracket is disposed on the first base, the first motor is coupled to the first base, the first base is slidably coupled to the first lead screw, and the first motor is configured to drive the The first base slides along the first lead screw;
    所述第二切割部包括所述第二刀头、所述第二支架、所述第二基座、第二马达、第二丝杠以及所述支撑部;所述第二马达连接所述第二基座,所述第二基座滑动连接所述第二丝杠,所述第二马达用于驱动所述第二基座沿所述第二丝杠滑动。The second cutting portion includes the second cutter head, the second bracket, the second base, the second motor, the second lead screw, and the support portion; the second motor is connected to the first portion a second base, the second base is slidably coupled to the second lead screw, and the second motor is configured to drive the second base to slide along the second lead screw.
  5. 根据权利要求1所述的液晶面板的切割装置,其特征在于,所述第一刀头和所述第二刀头在与所述液晶面板平行的方向的距离小于或等于3.5毫米。A cutting device for a liquid crystal panel according to claim 1, wherein a distance between said first cutter head and said second cutter head in a direction parallel to said liquid crystal panel is less than or equal to 3.5 mm.
  6. 一种液晶面板的切割装置,所述液晶面板包括相互贴合的第一基板和第二基板;所述液晶面板的切割装置包括用于切割所述第一基板的第一切割部及用于切割所述第二基板的第二切割部,其特征在于:A cutting device for a liquid crystal panel, the liquid crystal panel including a first substrate and a second substrate that are bonded to each other; the cutting device of the liquid crystal panel includes a first cutting portion for cutting the first substrate and for cutting a second cutting portion of the second substrate, characterized by:
    所述第二切割部包括一支撑部,所述支撑部用于在所述第一切割部对所述第一基板进行切割,而所述第二切割部尚未对所述第二基板进行切割时,支撑所述第一基板。The second cutting portion includes a supporting portion for cutting the first substrate at the first cutting portion, and the second cutting portion is not cutting the second substrate Supporting the first substrate.
  7. 根据权利要求6所述的液晶面板的切割装置,其特征在于,所述第一切割部包括用于切割所述第一基板的第一刀头,所述第二切割部包括用于切割所述第二基板的第二刀头,所述第一刀头与所述第二刀头在与所述液晶面板垂直的方向错位设置,且所述第一刀头和所述第二刀头在与所述液晶面板平行的方向间隔一距离。The cutting device of a liquid crystal panel according to claim 6, wherein the first cutting portion includes a first cutter head for cutting the first substrate, and the second cutting portion includes a cutting portion for cutting a second cutter head of the second substrate, the first cutter head and the second cutter head are offset from each other in a direction perpendicular to the liquid crystal panel, and the first cutter head and the second cutter head are in a The liquid crystal panels are spaced apart by a distance in a parallel direction.
  8. 根据权利要求7所述的液晶面板的切割装置,其特征在于,所述第二刀头与所述第二基板在与所述液晶面板的平面垂直的方向间隔一下刀距离。The cutting device of a liquid crystal panel according to claim 7, wherein the second blade and the second substrate are spaced apart by a knife distance in a direction perpendicular to a plane of the liquid crystal panel.
  9. 根据权利要求7所述的液晶面板的切割装置,其特征在于,所述第二切割部还包括第二基座及第二支架,所述第二支架和所述支撑部均设置于所述第二基座上,所述第二支架与所述第一基板的距离小于所述支撑部与所述第一基板的距离。The cutting device of the liquid crystal panel according to claim 7, wherein the second cutting portion further comprises a second base and a second bracket, wherein the second bracket and the support portion are both disposed on the first The distance between the second bracket and the first substrate is smaller than the distance between the support portion and the first substrate.
  10. 根据权利要求9所述的液晶面板的切割装置,其特征在于,A cutting device for a liquid crystal panel according to claim 9, wherein
    所述第一切割部包括所述第一刀头、第一支架、第一基座、第一马达及第一丝杠;所述第一刀头设置于所述第一支架上,所述第一支架设置于所述第一基座上,所述第一马达连接所述第一基座,所述第一基座滑动连接所述第一丝杠,所述第一马达用于驱动所述第一基座沿所述第一丝杠滑动;The first cutting portion includes the first cutter head, the first bracket, the first base, the first motor and the first lead screw; the first cutter head is disposed on the first bracket, the first a bracket is disposed on the first base, the first motor is coupled to the first base, the first base is slidably coupled to the first lead screw, and the first motor is configured to drive the The first base slides along the first lead screw;
    所述第二切割部包括所述第二刀头、所述第二支架、所述第二基座、第二马达、第二丝杠以及所述支撑部;所述第二马达连接所述第二基座,所述第二基座滑动连接所述第二丝杠,所述第二马达用于驱动所述第二基座沿所述第二丝杠滑动。The second cutting portion includes the second cutter head, the second bracket, the second base, the second motor, the second lead screw, and the support portion; the second motor is connected to the first portion a second base, the second base is slidably coupled to the second lead screw, and the second motor is configured to drive the second base to slide along the second lead screw.
  11. 根据权利要求7所述的液晶面板的切割装置,其特征在于,所述第一刀头和所述第二刀头在与所述液晶面板平行的方向的距离小于或等于3.5毫米。A cutting device for a liquid crystal panel according to claim 7, wherein a distance between said first cutter head and said second cutter head in a direction parallel to said liquid crystal panel is less than or equal to 3.5 mm.
  12. 根据权利要求6所述的液晶面板的切割装置,其特征在于,所述支撑部为一喷嘴,所述喷嘴用于喷出气体以支撑所述第一基板。The cutting device of a liquid crystal panel according to claim 6, wherein the support portion is a nozzle for ejecting gas to support the first substrate.
  13. 一种液晶面板的切割方法,所述液晶面板包括相互贴合的第一基板和第二基板;其特征在于,所述液晶面板的切割方法包括以下步骤:A cutting method of a liquid crystal panel, the liquid crystal panel comprising a first substrate and a second substrate which are bonded to each other; wherein the cutting method of the liquid crystal panel comprises the following steps:
    提供一液晶面板的切割装置,所述液晶面板的切割装置包括第一切割部和第二切割部,所述第二切割部包括一支撑部;Providing a cutting device for a liquid crystal panel, the cutting device of the liquid crystal panel comprising a first cutting portion and a second cutting portion, the second cutting portion comprising a supporting portion;
    控制所述第一切割部接触第一基板,并开始对所述第一基板进行切割,同时通过所述支撑部支撑所述第一基板;Controlling the first cutting portion to contact the first substrate, and starting to cut the first substrate while supporting the first substrate through the supporting portion;
    控制所述第二切割部接触所述第二基板,并开始对所述第二基板进行切割,停止所述支撑部对所述第一基板的支撑。Controlling the second cutting portion to contact the second substrate, and starting to cut the second substrate to stop the support of the support portion to the first substrate.
  14. 根据权利要求13所述的液晶面板的制作方法,其特征在于,在控制所述第二切割部接触第二基板之前,所述方法还包括以下步骤:The method of fabricating a liquid crystal panel according to claim 13, wherein before the controlling the second cutting portion contacts the second substrate, the method further comprises the steps of:
    控制所述第二切割部沿与所述液晶面板的平面垂直的方向移动一下刀距离,以接触所述第二基板。The second cutting portion is controlled to move a knife distance in a direction perpendicular to a plane of the liquid crystal panel to contact the second substrate.
  15. 根据权利要求13所述的液晶面板的制作方法,其特征在于,所述支撑部为一喷嘴,通过所述支撑部支撑所述第一基板的步骤具体包括:The method of fabricating a liquid crystal panel according to claim 13, wherein the supporting portion is a nozzle, and the step of supporting the first substrate by the supporting portion comprises:
    通过所述喷嘴喷出气体以支撑所述第一基板。Gas is ejected through the nozzle to support the first substrate.
PCT/CN2011/083201 2011-11-28 2011-11-30 Cutting apparatus and cutting method for liquid crystal panel WO2013078632A1 (en)

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