WO2013047800A1 - しゅう動部材及びしゅう動材料組成物 - Google Patents
しゅう動部材及びしゅう動材料組成物 Download PDFInfo
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- WO2013047800A1 WO2013047800A1 PCT/JP2012/075183 JP2012075183W WO2013047800A1 WO 2013047800 A1 WO2013047800 A1 WO 2013047800A1 JP 2012075183 W JP2012075183 W JP 2012075183W WO 2013047800 A1 WO2013047800 A1 WO 2013047800A1
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- sliding
- sliding member
- hard particles
- present
- molybdenum disulfide
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/12—Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
- F16C33/121—Use of special materials
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- F16C33/20—Sliding surface consisting mainly of plastics
- F16C33/203—Multilayer structures, e.g. sleeves comprising a plastic lining
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- C10M125/10—Metal oxides, hydroxides, carbonates or bicarbonates
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Definitions
- the present invention relates to a sliding member and a sliding material composition that are suitable for a counterpart material that has been cured.
- Japanese Patent No. 4004631 Japanese Unexamined Patent Publication No. 10-37962 Japanese Unexamined Patent Publication No. 2002-53883
- the hard powder blended in the sliding material composition is expected to have a so-called wrapping action that wraps the roughened part of the mating material and smoothes the mating material surface. Is insufficient.
- a quick lapping action can be expected, but since the lapping action occurs even after the transition to a smooth surface, the wear of the counterpart material continues to progress.
- the surface roughness of the other material may increase.
- the spherical particles described in Patent Document 2 have a problem that the surface roughness of the counterpart material after lapping is sufficient, but the lapping speed is slow.
- An object of the present invention is to provide a sliding member that can quickly wrap a mating material and reduce the surface roughness of the mating material after wrapping.
- the present invention relates to the following sliding member and sliding material composition.
- a member can be provided.
- FIG. 1 is a graph showing the relationship between the shape of hard particles and the surface roughness of the mating shaft after a wear test.
- FIG. 2 is a graph showing the relationship between the shape of the hard particles and the wear depth of the mating shaft after the wear test.
- the sliding material composition of the present invention (hereinafter also referred to as “the composition of the present invention”) includes a binder resin, molybdenum disulfide, and massive hard particles.
- the binder resin is a material that collects the composition of the present invention, and is at least one selected from the group consisting of a polyamideimide (PAI) resin, a polyimide resin, a phenol resin, a polyacetal resin, a polyether ether ketone resin, and a polyphenylene sulfide resin.
- PAI polyamideimide
- PAI polyamideimide
- the composition of the present invention contains massive hard particles.
- the hard particles contained in the sliding material composition provide a so-called lapping action that smoothes the sliding surface of the counterpart material, thereby improving wear resistance and seizure resistance.
- the present invention is characterized in that the shape of the hard particles is massive.
- the “bulk shape” means an irregular shape that substantially does not include a protrusion of 90 ° or less, and shapes that can be formed by processing such as a spherical shape and an acute angle shape are excluded.
- the average particle diameter (mode diameter) of the hard particles is preferably 2 to 10 times, more preferably 2 to 5 times, the arithmetic average roughness (Ra) of the surface of the counterpart material.
- the surface roughness is defined by the ten-point average roughness (Rz)
- Arithmetic average roughness (Ra) 1/2 to 1/3 ⁇ 10-point average roughness (Rz)
- the hardness of the hard particles is not limited as long as it has sufficient hardness with respect to the hardened counterpart material.
- sufficient hardness is required for a mating material such as a forged shaft or a cast shaft that has been quenched or nitrided as a curing treatment.
- the hardness of the counterpart material is HV 500 to 800 in the quenching treatment, the compound layer is HV 1000 to 1100 in the nitriding treatment, and the diffusion layer is about 800 HV.
- the hardness means Vickers hardness (the same applies hereinafter).
- the kind of hard particles is not particularly limited, but from the viewpoint of satisfying the above hardness, Fe 3 P (HV about 800), Al 2 O 3 (HV 1500 or more), SiC (HV 2000 or more), AlN (HV 1000 or more), etc. It can be preferably used, and Al 2 O 3 and SiC are more preferable.
- the content of hard particles in the composition of the present invention is preferably 0.1 to 5% by volume, more preferably 1 to 4% by volume. If the content is within the above range, there is a wrapping effect and the counterpart material attack is low.
- molybdenum disulfide functions as a solid lubricant that imparts wear resistance.
- various materials such as polytetrafluoroethylene (PTFE) and graphite are known in addition to molybdenum disulfide, and molybdenum disulfide shows an excellent lubricating effect.
- PTFE polytetrafluoroethylene
- graphite graphite
- molybdenum disulfide shows an excellent lubricating effect.
- PTFE polytetrafluoroethylene
- graphite graphite
- molybdenum disulfide shows an excellent lubricating effect.
- PTFE polytetrafluoroethylene
- graphite graphite
- molybdenum disulfide shows an excellent lubricating effect.
- PTFE is oleophobic
- an oil film is unlikely to form during sliding under oil lubrication, and the seizure resistance may be reduced.
- molybdenum disulfide
- graphite depends on the degree of crystallinity, but it has both the effect as a solid lubricant and the effect as a hard particle, but the effect as a lubricant is lower than that of molybdenum disulfide, and the wrapping effect as a hard particle is It is lower than the above-mentioned massive hard particles.
- the content of molybdenum disulfide in the composition of the present invention is 25 to 70% by volume, preferably 35 to 60% by volume. A sufficient lubricating action can be obtained when the content of molybdenum disulfide is within the above range.
- Molybdenum disulfide preferably has an average particle size of 5 ⁇ m or less, more preferably 3 ⁇ m or less.
- the composition of the present invention may contain other solid lubricant other than molybdenum disulfide.
- the other solid lubricant is preferably at least one selected from the group consisting of graphite, tungsten disulfide, mica, boron nitride, graphite fluoride, and fullerene. These are auxiliary elements of molybdenum disulfide and are for obtaining a lubricating action even when the oil runs out. Therefore, the content thereof is preferably 5 to 35% by volume.
- the composition of the present invention may further contain an inorganic additive, and the inorganic additive is preferably at least one selected from the group consisting of calcium carbonate, barium sulfate, and calcium phosphate. From the viewpoint of wear resistance, the content in the composition is preferably 5 to 10% by volume.
- the sliding material composition according to the present invention can be used as a coating layer on the surface of the base material of the sliding member.
- it is suitable for coating the sliding surface when the counterpart sliding material is subjected to hardening treatment such as quenching or nitriding treatment.
- hardening treatment such as quenching or nitriding treatment.
- Specific examples of such a counterpart material include a quenched shaft and a nitrided shaft.
- the sliding member according to the present invention includes a base material and a coating layer provided on the base material, and the coating layer is formed from the sliding material composition of the present invention.
- the material of the base material of the sliding member according to the present invention is not particularly limited, but is a material selected from the group consisting of steel, stainless steel, cast iron, copper, copper alloy, aluminum, aluminum alloy, rubber, plastics and ceramics. Is preferred.
- the shape of the substrate is not particularly limited, and may be plate-shaped or tubular.
- a base material has back metal steel, such as steel or stainless steel, and the alloy layer which is arrange
- the coating layer is formed by, for example, mixing the composition of the present invention together with a binder resin solvent, forming a film on the substrate surface by a known method such as air spray coating, and then baking at the baking temperature of the binder resin. Is applicable.
- a roughening treatment may be performed before the surface of the substrate is coated, or an adhesive layer may be provided between the substrate and the coating layer.
- the thickness of the coating layer is preferably 5 to 30 ⁇ m.
- the surface roughness of the coating layer is not particularly limited, but is preferably 0.3 to 3 ⁇ mRa.
- the lubrication conditions of the sliding member according to the present invention are not particularly limited, and can be used for any of oil lubrication, grease lubrication, and no lubrication.
- the composition shown in Table 1 was spray coated to a thickness of about 10 ⁇ m to form a coating layer. After film formation by spray coating, the sample material was baked at 200 ° C.
- the materials used were as follows. ⁇ Binder resin Polyamideimide (PAI) resin: manufactured by Hitachi Chemical Co., Ltd.
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Abstract
Description
本発明は、相手材を速やかにラッピングし、かつ、ラッピング後の相手材の表面粗さを小さくすることが可能なしゅう動部材を提供することを目的とする。
〔1〕 硬化処理をされた相手材としゅう動するしゅう動部材であって、バインダー樹脂、二硫化モリブデン、及び塊状の硬質物粒子を含む被覆層を有するしゅう動部材。
〔2〕 硬質物粒子の平均粒径が、相手材しゅう動面の算術平均粗さRaの2~10倍である上記〔1〕に記載のしゅう動部材。
〔3〕 硬質物粒子の硬度が相手材の硬度の1倍以上である上記〔1〕又は〔2〕に記載のしゅう動部材。
〔4〕 硬化処理された相手材としゅう動するしゅう動部材に用いられるしゅう動材料組成物であって、バインダー樹脂、二硫化モリブデン、及び塊状の硬質物粒子を含むしゅう動材料組成物。
なお、表面粗さを十点平均粗さ(Rz)で規定する場合は下記関係式に従う。
算術平均粗さ(Ra)=1/2~1/3×十点平均粗さ(Rz)
硬質物粒子の種類は特に限定されないが、上記硬度を満足する観点から、Fe3P(HV約800)、Al2O3(HV1500以上)、SiC(HV2000以上)、AlN(HV1000以上)等を好ましく用いることができ、Al2O3及びSiCがより好ましい。
なお、二硫化モリブデンは平均粒径が5μm以下であることが好ましく、3μm以下がより好ましい。
その他の固体潤滑剤としてはグラファイト、二硫化タングステン、雲母、窒化ほう素、フッ化黒鉛、及びフラーレンからなる群より選ばれる少なくとも1種であることが好ましい。これらは二硫化モリブデンの補助的なもので、油切れした際にも潤滑作用を得るためのものであるから、これらの含有量は5~35体積%が好ましい。
本発明に係るしゅう動部材は、基材と、基材上に設けられた被覆層とを備え、被覆層は上記本発明のしゅう動材料組成物により形成される。 本発明に係るしゅう動部材の基材の材質は特に制限されないが、鉄鋼、ステンレス、鋳鉄、銅、銅合金、アルミニウム、アルミニウム合金、ゴム、プラスチックス及びセラミックスからなる群より選ばれる材料であることが好ましい。また、基材の形状は特に制限されず、板状でも管状でもよい。また、基材は、鉄鋼又はステンレス等の裏金鋼と、裏金鋼の上に配置されアルミニウム合金又は銅合金等を含む合金層とを有することが好ましい。
・バインダー樹脂
ポリアミドイミド(PAI)樹脂:日立化成工業株式会社製
・固体潤滑剤
二硫化モリブデン:住鋼潤滑剤株式会社製、平均粒径2μm
グラファイト:住鋼潤滑剤株式会社製、平均粒径2μm
二硫化タングステン:住鋼潤滑剤株式会社製、平均粒径2μm
・硬質物粒子
Al2O3:
塊状、鋭角形状・・・株式会社フジミインコーポレーテッド製
球状・・・株式会社アドマテックス製
SiC:
全て・・・株式会社フジミインコーポレーテッド製
Fe3P:
全て・・・福田金属箔粉工業株式会社製
また、実施例4~6、比較例1~3、及び比較例6~8について、硬質物粒子の形状と試験後の相手軸の表面粗さとの関係を図1に、硬質物粒子の形状と試験後の相手軸の摩耗深さとの関係を図2に示す。
摩耗試験は片当たり摩耗試験機を用いて以下の条件で行った。
回転数:0rpm(1分保持)→1200rpm(1分保持)→0rpm(1分保持)のサイクル試験
潤滑油:0W-20
給油温度:100℃
荷重:4.41kN
試験時間:100時間
JIS B 061(2001)に準拠し、算術平均粗さRaを測定した。
供試材(軸受)の被覆層の厚さを試験前後で測定し、その値から摩耗深さを算出した。
図2より、鋭角状の硬質物粒子では、軸を削り続ける影響が大きいことが分かる。
Claims (4)
- 硬化処理をされた相手材としゅう動するしゅう動部材であって、バインダー樹脂、二硫化モリブデン、及び塊状の硬質物粒子を含む被覆層を有するしゅう動部材。
- 前記硬質物粒子の平均粒径が、相手材しゅう動面の算術平均粗さRaの2~10倍である請求項1に記載のしゅう動部材。
- 硬質物粒子の硬度が相手材の硬度の1倍以上である請求項1又は2に記載のしゅう動部材。
- 硬化処理された相手材としゅう動するしゅう動部材に用いられるしゅう動材料組成物であって、バインダー樹脂、二硫化モリブデン、及び塊状の硬質物粒子を含むしゅう動材料組成物。
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EP12834823.2A EP2762552B1 (en) | 2011-09-28 | 2012-09-28 | Sliding member and sliding material composition |
US14/346,122 US9109185B2 (en) | 2011-09-28 | 2012-09-28 | Sliding member and sliding material composition |
CN201280046265.4A CN103827274B (zh) | 2011-09-28 | 2012-09-28 | 滑动构件和滑动材料组合物 |
BR112014006606-0A BR112014006606B1 (pt) | 2011-09-28 | 2012-09-28 | Sistema compreendendo um membro deslizante e um membro de acoplamento |
JP2013536452A JP5841607B2 (ja) | 2011-09-28 | 2012-09-28 | しゅう動部材及びしゅう動材料組成物 |
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JP2017115920A (ja) * | 2015-12-22 | 2017-06-29 | 大同メタル工業株式会社 | 摺動部材 |
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US9109185B2 (en) | 2015-08-18 |
EP2762552A1 (en) | 2014-08-06 |
BR112014006606A2 (pt) | 2017-03-28 |
KR101558826B1 (ko) | 2015-10-07 |
CN103827274A (zh) | 2014-05-28 |
JP5841607B2 (ja) | 2016-01-13 |
JPWO2013047800A1 (ja) | 2015-03-30 |
US20140303050A1 (en) | 2014-10-09 |
BR112014006606B1 (pt) | 2019-10-15 |
EP2762552A4 (en) | 2015-07-22 |
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CN103827274B (zh) | 2016-08-17 |
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