WO2013031565A1 - Part supply device - Google Patents

Part supply device Download PDF

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Publication number
WO2013031565A1
WO2013031565A1 PCT/JP2012/070966 JP2012070966W WO2013031565A1 WO 2013031565 A1 WO2013031565 A1 WO 2013031565A1 JP 2012070966 W JP2012070966 W JP 2012070966W WO 2013031565 A1 WO2013031565 A1 WO 2013031565A1
Authority
WO
WIPO (PCT)
Prior art keywords
reel
main body
supply device
holding
component
Prior art date
Application number
PCT/JP2012/070966
Other languages
French (fr)
Japanese (ja)
Inventor
勉 国広
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to CN201280036837.0A priority Critical patent/CN103703876B/en
Publication of WO2013031565A1 publication Critical patent/WO2013031565A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/0084Containers and magazines for components, e.g. tube-like magazines
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes
    • H05K13/0419Feeding with belts or tapes tape feeders

Definitions

  • the present invention relates to a component supply apparatus including a reel holding unit that holds a reel around which a component holding tape is wound.
  • Patent Document 1 discloses a component supply device including a reel holding unit that rotatably holds a reel around which a component holding tape is wound, and a feeding device that sends the component holding tape drawn from the reel to the component supply unit.
  • the reel holding unit includes a support device disposed between two parallel side plates, and holds a reel on which a component holding tape currently being supplied is wound, and a spare reel.
  • the reel holding unit includes a support device that supports the outer peripheral surface of the reel with a plurality of rollers, or a support device that slidably supports the outer peripheral surface of the reel with an upward concave surface.
  • Patent Document 2 discloses that a plurality of component holding tapes pulled out from a plurality of reel holding portions partially overlap each other in the width direction of the component holding tapes.
  • a component supply device is described that includes a feeding device that feeds in a non-overlapping condition.
  • Patent Document 3 discloses a component supply position for supplying a component and a replacement position at which the reel can be replaced by rotating a support arm that rotatably supports a reel around which a component holding tape is wound by a support shaft.
  • a component supply device that can be moved to is described.
  • the support arm can be locked at the replacement position by a lock mechanism.
  • Patent Document 4 describes a component supply device in which a reel holding portion is provided at one end of a main body frame.
  • the reel holding unit shifts the plurality of reels from each other in the left-right direction by the width of the component holding tape, and supports the respective reels rotatably by the plurality of reel support shafts with different positions in the up-down, left-right, and front-back directions. It is supposed to be.
  • Patent Document 5 two feeding devices are arranged side by side on the main body, and two reels are lined up and down on the reel holding portion provided at one end of the main body and are shifted in the left-right direction.
  • a component supply device that is held without any problem is described.
  • Each of the two reels is rotatably supported by a support shaft, and is attached and detached in the axial direction.
  • a support shaft that rotatably supports a reel is attached to an inner surface of a side plate of a container-shaped reel holder by a magnet, and the reel can be detached from the reel holder together with the magnet and the support shaft. It is described to do. It also describes that the support shaft can be moved along a slot formed in the side plate of the reel holder, and that the reel can be moved to the attachment / detachment position and the component supply position by moving the support shaft. .
  • a supply device body including a reel holding portion that holds a reel around which a component holding tape is wound, and a feeding device that sends the component holding tape drawn from the reel to the component supply portion. It is an object of the present invention to reduce the required space of a component supply device including a portion as much as possible and to arrange as many reels as possible in a limited space.
  • This problem includes (A) a reel holding portion that holds a reel around which a component holding tape holding components at a predetermined interval, (B) a guide passage that guides the component holding tape drawn from the reel, and A supply device main body including a feeding device for feeding the component holding tape along the guide path to a component supply unit provided on the front end side of the guide channel, and enabling the component holder to take out the component by the component holder.
  • the reel holding part is arranged between (a) a pair of side plates parallel to each other and (b) the pair of side plates and inserted between the side plates.
  • the attachment device is movably attached to the component supply position and the reel attachment / detachment position by a parallel movement in a substantially horizontal direction by the attachment device. This is solved by forming a notch in the outer peripheral portion of the reel supported by each of the one or more supporting devices so as to allow contact without being obstructed by other adjacent reel holding portions.
  • the reel holding unit can move to the component supply position and the reel attachment / detachment position in a substantially horizontal direction with respect to the supply device main body, and the reel holding unit is in the component supply position. Even if the reel holder is adjacent to another reel holder, if the reel holder is moved to the reel mounting / removal position, the reel holder is separated from the adjacent reel holder almost horizontally. Since at least one of the pair of side plates of the reel holding portion has a notch, the notch is used at the reel attaching / detaching position, and one of the pair of flanges of the reel is picked from both sides with fingers or the like. It can be taken out. Accordingly, the plurality of reel holding portions can be arranged close to each other, and the entire component supply system including the plurality of component supply devices can be configured in a compact manner.
  • claimable invention is a subordinate concept of the “present invention”, which is the invention described in the claims).
  • the invention may include inventions, superordinate concepts of the invention of the present application, or inventions of other concepts).
  • each aspect is divided into sections, each section is numbered, and is described in a form that cites the numbers of other sections as necessary. This is for the purpose of facilitating the understanding of the claimable invention, and is not intended to limit the combinations of the constituent elements constituting the claimable invention to those described in the following sections.
  • the claimable invention should be construed in consideration of the description accompanying each section, the description of the embodiments, the prior art, and the like.
  • the added aspect and the aspect in which the constituent elements are deleted from the aspect of each item can be an aspect of the claimable invention.
  • a reel holding unit for holding a reel on which a component holding tape holding components at regular intervals is wound;
  • a guide passage for guiding the component holding tape pulled out from the reel; and
  • a feeding device for feeding the component holding tape along the guide passage to a component supply section provided on a tip side of the guide passage.
  • a component supply device including a supply device main body that enables removal of a component by a component holder in the supply unit,
  • the reel holding part is A pair of side plates parallel to each other; The reel is disposed between the pair of side plates and supports the outer peripheral surface of the reel inserted between the side plates in a state in which the reel is allowed to rotate while suppressing radial movement of the reel.
  • Two or more support devices and the reel holding portion is attached to the supply device main body movably to the component supply position and the reel attachment / detachment position by a parallel movement in a substantially horizontal direction by the attachment device.
  • at least one of the pair of side plates, at the reel mounting / demounting position hinders other reel holding portions adjacent to the outer peripheral portion of the reel supported by each of the one or more support devices.
  • a component supply device wherein a notch that enables contact without being formed is formed.
  • adjacent means that the distance between adjacent reel holding portions is adjacent to each other with a gap where a human finger cannot enter, for example, a gap of 10 mm or less, desirably 7 mm or less, and more desirably 5 mm or less. . If a notch is formed in at least one of the pair of side plates, the operator can use two fingers (or a pair of clamping rods of a clamping tool) in the gap between the pair of flanges of the reel and the notch in the side plate. Is positioned so that one flange is sandwiched from both sides and the reel can be taken out from the reel holder.
  • the inclination angle in the positive or negative direction with respect to the horizontal direction is preferably 30 ° or less, 15 ° or less, or 5 ° or less.
  • the supply device main body includes a common main body member for the plurality of reel holding portions, and each of the plurality of reel holding portions is connected to the common main body member by the mounting device.
  • the component supply device according to item (1) or (2) which is attached adjacently and movably to the component supply position and the reel attachment / detachment position. In an aspect in which this item is dependent on the item (2), the component supply device can be attached to the holding table in a state where all of the plurality of reel holding units are adjacent to each other.
  • the component supply apparatus according to (3), wherein three or more reel holding portions are attached to the common main body member.
  • the supply device main body includes a main body member common to the two reel holding portions, and the two reel holding portions are adjacent to each other by the mounting device with respect to the common main body member.
  • the reels can be separated from each other, and the reels held by these two reel holders can be taken out. However, in that case, it is necessary to form a notch in three sheets (when two reel holding portions share one side plate) or two of the four side plates that are farthest from each other.
  • the mounting device is A guide plate that is suspended downward from the supply device main body and has an elongated hole extending in the substantially horizontal direction; Between the pair of side plates of the reel holding portion, a plurality of guide rollers which are rotatably disposed at a plurality of locations separated in the longitudinal direction of the elongated hole and roll along the inner surface of the elongated hole.
  • the component supply apparatus according to any one of (1) to (4).
  • the mounting device includes a guide rail having a cross-sectional shape such as a T-shape or a trapezoid and one or more guided members slidably fitted to the guide rail, or a guide rail and guided It is also possible to adopt a structure in which a plurality of balls are arranged so as to be able to roll between members. However, if the configuration of this section is adopted, the configuration of the mounting device becomes simple and an inexpensive mounting device can be obtained.
  • At least the lower groove side surface of the portion connected to the end corresponding to the reel attachment / detachment position of the long hole is an inclined portion inclined so as to descend toward the end, and at least one of the plurality of guide rollers is It is desirable that the movement of the reel holding portion to the component supply position is suppressed by engaging the inclined portion. Even if the elongated hole itself is inclined, only the inner surface on the lower side of the elongated hole may be inclined. When the feature of this section is applied to the component supply apparatus described in the section (5), it is desirable that a guide roller is provided between two of the three or four side plates that are furthest away from each other.
  • Each guide roller may be configured such that a part of itself (for example, a shaft part having a smaller diameter than the other part as in the embodiments described later) is rotatably held on the side plate. If it is made, there exists an advantage which can prevent the movement of the radial direction with respect to the side plate of a guide roller reliably.
  • a plurality of support pins suspended between a pair of side plates, and a plurality of guide rollers which are fitted to each of the plurality of support pins so as to be relatively rotatable and roll on the inner surface of the elongated hole in this case, for example, as in a support roller set described later, another advantage is that it is possible to perform a function of connecting a pair of side plates to a support pin.
  • the reel holding unit includes, as the support device, one that can selectively support a large-diameter reel and a small-diameter reel having different outer diameters, and when holding the large-diameter reel,
  • the component supply device according to any one of (1) to (6), wherein at least the support device for the small-diameter reel is removed. “At least the support device for the small-diameter reel is removed” means that when the support device for the large-diameter reel is attached from the beginning, it is only necessary to remove the support device for the small-diameter reel.
  • the support device In the case where the support device is not attached from the beginning, this means that the support device for the small-diameter reel is removed and the support device for the large-diameter reel is attached.
  • a device having a concave surface that slidably supports the outer peripheral surface of the reel can be used.
  • the support device is positioned between the pair of side plates at positions separated from each other in a direction including a horizontal component. It is also possible to employ one that supports the outer peripheral surface of the reel by a plurality of support rollers that are arranged and rotatable respectively. In the latter case, one or more of the plurality of support rollers as a support device for a small-diameter reel is used.
  • the removal may correspond to “the support device for the small-diameter reel is removed”. It is also possible to use the removed support roller as a support roller for a large-diameter reel.
  • Each of the pair of side plates is formed with at least one of an opening and a notch that allow the adjacent reel holding portion to be changed between the large-diameter support device and the small-diameter support device (7 The component supply device according to item). It is also possible to use the notch described in this section and the notch described in (1) above. The openings and notches also serve to reduce the weight of the reel holding part.
  • the component supply apparatus according to any one of (1) to (8), wherein the reel holding unit includes a plurality of sets of couplers that detachably couple the pair of side plates.
  • the features of this section are particularly effective when employed together with the features described in the sections (6) to (8).
  • the reel holding section includes a plurality of the support devices, and each of the plurality of support devices includes a state in which the reels can be supported simultaneously one by one. Parts supply equipment.
  • the plurality of support devices are provided in a state where the two reels are parallel to a vertical plane parallel to the feed passage and are shifted from each other in a direction including a horizontal component.
  • the component supply device according to any one of (1) to (11), further including a connecting device that connects the reel holding portion to the supply device main body at the component supply position.
  • the connecting device is A first engagement portion provided on one of the reel holding portion and the supply device body portion;
  • the reel holding portion is provided on the other of the reel holding portion and the supply device main body portion, and is urged toward the operating position by the urging means, and in the state of being engaged with the first engaging portion at the operating position, the reel holding portion.
  • a second engagement portion that suppresses relative movement between the supply device main body portion and separates from the first engagement portion against the urging force of the urging means when a force exceeding a set value is applied ( The component supply apparatus according to item 12).
  • the supply device main body is provided with an indicator lamp that instructs to move the reel holding portion attached to the supply device main body to the reel mounting / removal position.
  • the component supply apparatus according to any one of the items). It is also possible to provide a display lamp in the reel holding part. However, since the reel holding part is moved relative to the supply apparatus main body part, the wiring becomes complicated. On the other hand, if a display lamp is provided in the supply device main body, wiring is simple. In any case, the operator can easily know which reel holders arranged adjacent to each other should be moved to the reel mounting / removal position.
  • the supply device main body is provided with an operation panel operated for at least one of operating the feeding device and setting an operation pattern of the feeding device, and the display lamp is The component supply device according to item (14) provided on the operation panel.
  • the supply device main body includes a cover tape separating device for removing the cover tape from the carrier tape of the component holding tape, and a cover tape container for housing the peeled cover tape, and the cover tape container is removable.
  • the component supply device according to any one of (1) to (15).
  • FIG. 5 is a right side view showing a component supply device which is an embodiment of the claimable invention and is a component of the electronic circuit component mounting module held in a row on the holding table. It is a left view which shows the said component supply apparatus. It is a right view which shows the inside of the supply apparatus main-body part in the said component supply apparatus. It is a right view which shows the attachment apparatus to the supply apparatus main-body part of the reel holding
  • FIG. 7 It is a cross-sectional view of the attachment device. It is a front view which shows the coupler which couple
  • the said component supply apparatus it is a right view which shows the state which one reel holding
  • FIG. 1 is a diagram showing a part of an electronic circuit component mounting system including a plurality of electronic circuit component mounting modules (hereinafter abbreviated as component mounting modules) 10.
  • Each component mounting module 10 is an electronic circuit component mounting machine. It is an example.
  • Each mounting module 10 includes two rows of substrate transfer devices 12 and is arranged side by side in the transfer direction of the substrate transfer devices 12.
  • One substrate holding device 14 is provided for each substrate transfer device 12 to hold the circuit board 16 horizontally.
  • Each mounting module 10 includes a component mounting device 20 having a mounting head 18.
  • the mounting head 18 sucks and holds an electronic circuit component (hereinafter, abbreviated as a component) by a suction nozzle 22 and holds it on the substrate holding device 14.
  • the component mounting apparatus moves the mounting head 24 to an arbitrary position in a plane parallel to the circuit board held by the board holding apparatus, and the suction nozzle 22 approaches and separates from the circuit board 16.
  • a nozzle approaching / separating device (not shown).
  • the mounting module 10 includes a component supply device holding table (hereinafter abbreviated as a holding table) 30, and the holding table 30 includes a plurality of component supply devices 32 shown in FIGS. 3 and 4, and the transfer direction of the substrate transfer device 12. Are detachably held side by side in a parallel direction.
  • the holding base 30 includes a horizontal portion 36 in which a plurality of positioning grooves 34 are formed in parallel, and a rising portion 38 that rises vertically from the front end thereof.
  • a plurality of connectors 40 and positioning holes 42 to which the supply device 32 is connected are formed.
  • the component supply device 32 is provided with an attachment / detachment device that can be easily fixed to or removed from the holding base 30, but is not directly related to the claimable invention, and thus illustration and detailed description thereof are omitted. .
  • Each component supply device 32 includes a supply device main body portion (hereinafter abbreviated as a main body portion) 50 and a reel holding portion 52.
  • a plurality of (two in the illustrated example) reel holding portions 52 are attached to one main body portion 50.
  • Each reel holding unit 52 includes a main body 60 in which two (a pair of) side plates 54 and 56 are coupled in parallel to each other by a plurality of couplers 58, a support roller set 66, and the like. Two reels 62 are held rotatably.
  • the main body 60 is provided with a plurality of (two in the illustrated example) support devices 64.
  • Each support device 64 includes two sets of support roller sets 66. As shown in FIG.
  • each coupler 58 includes a coupling pin 70 and two countersunk screws 72 that fix both end surfaces of the coupling pin 70 to the side plates 54 and 56.
  • each support roller set 66 is rotatably fitted to the support pin 74, two countersunk screws 72 that fix both end faces of the support plate 74 to the side plates 54 and 56, and the support pin 74.
  • the roller 76 is made of.
  • the support pin 74 is the same as the coupling pin 70, and a part of the support roller set 66 also serves as the coupling tool 58.
  • the reel holding unit 52 is further provided with a reel separation preventing roller set 78 having the same configuration as that of the support roller set 66.
  • Two sets of the reel separation prevention roller sets 78 are provided for each of the two support roller sets 66, and when a force is applied to the reel 62 in a direction away from the support roller set 66 for some reason, The reel 62 is prevented from being separated from the support roller set 66 by a predetermined distance or more.
  • one of the support roller sets 66 for the upper reel 62 also serves as the reel separation preventing roller set 78 for the lower reel 62.
  • each of these reel separation preventing roller sets 78 is wound with a component holding tape 79 pulled out from the reel 62, whereby a tape guide roller that guides the component holding tape 79. It is supposed to function as a set.
  • the reel holder 52 is attached to the main body 50 so as to be movable in the horizontal direction.
  • a mounting device 80 for this purpose is shown in FIGS.
  • a plurality (two in the illustrated example) of guide plates 84 hang down in parallel to each other on the lower surface of the main body 82 of the main body portion 50, and as shown in FIG.
  • the reel holders 52 are combined with each of the guide plates 84 with the pair of side plates 54 and 56 sandwiching the guide plate 84 from both sides.
  • the guide plate 84 is movable along a long hole 88 formed in the horizontal direction.
  • the reel holder 52 is provided with two guide roller sets 86. As shown in FIG.
  • each guide roller set 86 includes a support shaft 90 and a roller 92 that is rotatably supported by the support shaft 90.
  • the support shaft 90 includes small-diameter portions 94 projecting from both end faces, and these small-diameter portions 94 are passed between the side plates 54 and 56 by being fitted into through holes formed in the side plates 54 and 56.
  • the two sets of guide roller sets 86 roll on the inner surface of the elongated hole 88, and both ends of the elongated hole 88 correspond to the component supply position and the reel mounting / removal position of the reel holding portion 52, respectively.
  • the reel holder 52 is normally maintained at the supply position by a ball catch set 100 shown in FIG.
  • the ball catch set 100 is a commercially available one, and is held by the holding portion 122 provided with two balls 120 which are provided opposite to each other and are urged to a working position close to each other by a spring. And held portion 124.
  • the reel holding unit 52 is normally held at the component supply position by the ball catch set 100. However, when a force exceeding a certain level is applied, the held unit 124 can be detached from the holding unit 122 and moved to the reel mounting / removal position. Become.
  • the lower inner surface of the elongated hole 88 is an inclined surface 126 that is inclined so that the portion closer to the reel attaching / detaching position is located below, and is moved to the reel attaching / detaching position. Further, the reel holding portion 52 is prevented from being separated from the reel attaching / detaching position due to vibration or the like.
  • the guide roller set 86 is reliably prevented from moving relative to the side plates 54 and 56 by fitting the small diameter portion 94 of the support shaft 90 into the through hole.
  • the roller set 86 cannot serve as the coupling tool 58 like the support roller set 66, and the rigidity of the main body 60 of the reel support portion 52 is insufficient.
  • a coupler 58 is provided near the guide roller set 86.
  • a part holding tape 79 is wound around each of the reels 62.
  • the component holding tape 79 is configured such that electronic circuit components are accommodated in each of the accommodating recesses formed at equal intervals in the longitudinal direction of the carrier tape, and a cover tape is attached to the upper surface of the carrier tape. It is prevented from detaching from the opening of the housing recess.
  • the tip of the component holding tape 79 is pulled out from the reel 62, guided to the guide passage 132 of the main body 50, and sent to the supply unit 136 by the feeding device 134 shown in FIG.
  • a plurality of guide passages 132, a holding tape feeding device 134, and a cover tape processing device 142 are provided on a main body 82 common to a plurality of reel holding portions 52.
  • the two reel holding portions 52 are common, and two sets of guide passages 132, a holding tape feeding device 134 and a cover tape processing device 142 are provided for each of the two reel holding portions 52. Therefore, a total of four sets are provided for one main body 82.
  • the main body 50 is the same as the main body of the electronic circuit component supply apparatus described in Japanese Patent Application Laid-Open No. 2011-138834, and is not an important part for the present invention. .
  • Each holding tape feeder 134 includes a sprocket 144 that engages with a feed hole of the component holding tape 79, a feed drive motor 146, and a rotation transmission device 148.
  • the feed drive motor 146 is controlled by a control device that is not shown. As a result, the receiving recesses are fed one pitch at a time as necessary, and after the cover tape 152 is peeled off from the carrier tape 150, the opened receiving recesses are sequentially positioned on the supply unit 136.
  • each cover tape processing device 142 includes a cover tape container 160, a cover tape feeding device 162, and a guide device 164, and a feed driving motor that omits the illustration of the cover tape feeding device 162.
  • the cover tape 152 is peeled off from the carrier tape 150 at the tip end portion of the guide passage 132 and is stored in the cover tape container 160.
  • Each cover tape container 160 can be individually detached from the main body 82.
  • a longitudinal cover 166 is attached to the main body 50 so as to be rotatable around a rotation axis at the front end, and has an operation portion 168 provided at the rear end to guide the guide passage 132 and the cover tape.
  • a rotation operation is performed between a closed position covering the top of the processing device 142 and an uncovered open position.
  • an operation panel 170 is provided in a portion near the operation unit 168 of the cover 166 and is connected to the control device.
  • the operation panel 170 is provided with an operation member for manually operating the tape feeding device 134 and the cover tape processing device 142, an operation member for setting an operation mode of the tape feeding device 134 and the cover tape processing device 142, and the like.
  • a display lamp 176 for displaying which of the plurality of reel holding portions 52 should be moved to the reel mounting / removing position is provided at a position corresponding to each reel holding portion 52.
  • the reel holding portion 52 is normally positioned at the component supply position shown in FIGS. 3 and 4, and is securely held at that position by the ball catch set 100. In this state, a large number of reel holders 52 of the component supply device 32 held adjacent to each other on the holder 30 are adjacent to each other, and an operator's finger is placed in the gap between the reel holders 52. Does not enter. If the remaining amount of the component holding tape 79 in the reel 62 held by any one of the reel holders 52 is equal to or less than the set amount and the fact is displayed by the display lamp 176, as shown in FIG. The holding part 52 is pulled out to the reel attaching / detaching position.
  • the remaining amount of the component holding tape 79 in the reel 62 is equal to or less than the set amount is a known method, for example, the electronic device actually supplied from the component holding tape wound around each reel 62 in the control device. It is detected when the remaining number of electronic circuit components obtained by subtracting the supply number, which is the number of circuit components, from the initial component number of the component holding tape is equal to or less than the set number.
  • the operator After removing the reel 62, the operator inserts a new reel 62 into the reel holder 52 and supports the pair of support roller sets 66, and the start end of the component holding tape 79 of the new reel 62, A splicing operation is performed in which the end portion of the removed component holding tape 79 of the reel 62 is connected by a connection tape. While this operation is being performed, the mounting operation is continued in the component mounting module 10 and vibration is transmitted to the component supply device 32. However, the guide roller set 86 of the reel holder 52 has the inclined surface 126 as described above. Since it is engaged with the reel, it is stably kept at the reel attaching / detaching position. After the splicing operation, the reel holding unit 52 is returned to the component supply position. At this time, the reel 62 newly held by the reel holding unit 52 is reversed to remove the slack of the component holding tape 79. It is desirable to keep it.
  • the component supply device of the present embodiment is One of them can be changed to a large-diameter reel 194. That is, if two support roller sets 66 and reel detachment prevention roller sets 78 for the small-diameter reel that interfere with the large-diameter reel 194 in FIG.
  • One large-diameter reel support roller set 192 can hold a large-diameter reel (eg, a 13-inch diameter reel) 194 instead of one small-diameter reel (eg, a 7-inch diameter reel) 62. It becomes possible.
  • the configuration change operation is performed in a state in which the component supply device 32 is detached from the holding table 30 at the time of setup operation or the like.
  • the side plates 54 and 56 are provided with working openings 196 and 198, and the tools are engaged with the countersunk screws 72 through the working openings 196 and 198.
  • the screw 72 can be tightened or loosened.
  • the configuration change work will be described with reference to the drawings.
  • the countersunk screw 72 coincides with the work openings 196 and 198 of the reel holding portion 52 located on the front side (strictly speaking, the work openings 196 of the side plates 54 and 56 and the work of the side plate 54).
  • the reel holding portion 52 is pulled out to a position that coincides with the opening 198 for use, and a countersunk screw 72 is removed by inserting a tool into the work openings 196 and 198.
  • the countersunk screw 72 of the reel detachment prevention roller set 78 that comes off the reel holding portion 52 on the front side is also removed.
  • Another opening formed at the same height and size as the work opening 198 is a finger-hanging opening for hooking a finger when the reel holder 52 is pulled out.
  • the countersunk screws 72 that fix the support pins 74 to the side plates 54 and 56 also have the work opening 196. , 198 and can be removed using either of the left and right reel holding portions 52 from a state where two small diameter reels 62 can be held, and a reel holding portion capable of holding the small diameter reel 62 and the large diameter reel 194. It can be changed to 52.
  • two reel holding portions 52 are attached to one main body portion 50, but three or more reel holding portions 52 may be attached.
  • An example in which three reel holding portions 52 are attached is shown in FIG.
  • the holding portion 52 is changed to the reel holding portion 52 capable of holding the small-diameter reel 62 and the large-diameter reel 194, even if the disc spring 72 fixed to the support pin 74 is removed from either of the side plates 54 and 56. Since there is the reel holding part 52 positioned in front, the work openings 196 and 198 of the reel holding part positioned in front thereof are used.
  • each set of the reel detachment prevention roller set 78 functions as a tape guide roller set that guides the component holding tape 79 by winding the component holding tape 79 pulled out from the reel 62.
  • the large-diameter reel 194 is held and then attached again to function as a tape guide roller set. It is necessary to return to the state to obtain.
  • a tape guide roller set can be provided at a position that does not interfere with the detaching operation of the large-diameter reel 194. The set does not need to be attached or detached.

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  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

This invention achieves both size reduction of a part supply device provided with a reel holder and a supply device main body, and simplification of reel removal from the reel holder. An attachment device (80) attaches the reel holder (52) for holding a reel (62) on which holding tape (79) is wound to the supply device main body (50) provided with a guide path (132) and a holding tape feed device (134). The attachment device (80) permits the movement of the reel holder (52) to a parts supply position and a reel attachment and detachment position. In the reel attachment and detachment position, notches (178, 180) formed in a side panel (56) are displaced forward away from the other side panel (54) of the reel holder (52), so that a worker can use the notches (178, 180) to grasp one flange (182) of the reel (62) from both sides and remove the reel from the real holder (52).

Description

部品供給装置Parts supply device
 本発明は、部品保持テープが巻き付けられたリールを保持するリール保持部を備えた部品供給装置に関するものである。 The present invention relates to a component supply apparatus including a reel holding unit that holds a reel around which a component holding tape is wound.
 下記特許文献1には、部品保持テープが巻き付けられたリールを回転可能に保持するリール保持部と、リールから引き出された部品保持テープを部品供給部へ送る送り装置とを備えた部品供給装置が記載されている。リール保持部は、2枚の互いに平行な側板の間に配設された支持装置を備え、現に部品供給中の部品保持テープが巻き付けられたリールと、予備のリールとを保持するものとされている。また、リール保持部は複数のローラによりリールの外周面を支持する支持装置、あるいは上向きの凹面によりリールの外周面を摺動可能に支持する支持装置を備えたものとされている。
 また、特許文献2には、複数のリール保持部から引き出された複数の部品保持テープを、それら部品保持テープの幅方向において一部が互いに上下に重なり合うが、部品保持テープの部品収容凹部同士は重ならない状態で送る送り装置を備えた部品供給装置が記載されている。
The following Patent Document 1 discloses a component supply device including a reel holding unit that rotatably holds a reel around which a component holding tape is wound, and a feeding device that sends the component holding tape drawn from the reel to the component supply unit. Are listed. The reel holding unit includes a support device disposed between two parallel side plates, and holds a reel on which a component holding tape currently being supplied is wound, and a spare reel. . The reel holding unit includes a support device that supports the outer peripheral surface of the reel with a plurality of rollers, or a support device that slidably supports the outer peripheral surface of the reel with an upward concave surface.
Patent Document 2 discloses that a plurality of component holding tapes pulled out from a plurality of reel holding portions partially overlap each other in the width direction of the component holding tapes. A component supply device is described that includes a feeding device that feeds in a non-overlapping condition.
 特許文献3には、部品保持テープが巻き付けられたリールを支持軸により回転可能に支持した支持アームの回動運動により、リールを、部品供給を行う部品供給位置とリール交換が可能な交換位置とへ移動させ得る部品供給装置が記載されている。支持アームは、ロック機構により交換位置にロック可能とされている。
 特許文献4には、本体フレームの一端部にリール保持部を設けた部品供給装置が記載されている。リール保持部は、複数のリールを、互いに、部品保持テープの幅分だけ左右方向にずらすとともに、上下、左右あるいは前後方向に位置を異ならせて、複数のリール支持軸によりそれぞれ回転可能に支持するものとされている。
Patent Document 3 discloses a component supply position for supplying a component and a replacement position at which the reel can be replaced by rotating a support arm that rotatably supports a reel around which a component holding tape is wound by a support shaft. A component supply device that can be moved to is described. The support arm can be locked at the replacement position by a lock mechanism.
Patent Document 4 describes a component supply device in which a reel holding portion is provided at one end of a main body frame. The reel holding unit shifts the plurality of reels from each other in the left-right direction by the width of the component holding tape, and supports the respective reels rotatably by the plurality of reel support shafts with different positions in the up-down, left-right, and front-back directions. It is supposed to be.
 特許文献5には、本体部に2つの送り装置が左右に並べて配設され、その本体部の一端に設けられたリール保持部に、2つのリールが前後に並んで、かつ左右方向にはずれることなく保持される部品供給装置が記載されている。2つのリールはそれぞれ支持軸により回転可能に支持され、軸方向に着脱される。
 特許文献6には、部品供給装置において、リールを回転可能に支持する支持軸を、容器状のリールホルダの側板の内側面に磁石により取り付け、リールを磁石および支持軸ごとリールホルダから取り外し可能とすることが記載されている。また、支持軸をリールホルダの側板に形成した長穴に沿って移動可能とし、その支持軸の移動により、リールを着脱位置と部品供給位置とへ移動させ得るようにすることも記載されている。
In Patent Document 5, two feeding devices are arranged side by side on the main body, and two reels are lined up and down on the reel holding portion provided at one end of the main body and are shifted in the left-right direction. A component supply device that is held without any problem is described. Each of the two reels is rotatably supported by a support shaft, and is attached and detached in the axial direction.
In Patent Document 6, in a component supply apparatus, a support shaft that rotatably supports a reel is attached to an inner surface of a side plate of a container-shaped reel holder by a magnet, and the reel can be detached from the reel holder together with the magnet and the support shaft. It is described to do. It also describes that the support shaft can be moved along a slot formed in the side plate of the reel holder, and that the reel can be moved to the attachment / detachment position and the component supply position by moving the support shaft. .
特許第3820927号公報Japanese Patent No. 3820927 特許第4041736号公報Japanese Patent No. 4041736 特許第4360894号公報Japanese Patent No. 4360894 特公平7-114319号公報Japanese Patent Publication No.7-114319 特開2007-220712号公報JP 2007-220712 A 特開2010-182838号公報JP 2010-182838 A
 本発明は、上記の状況を背景として、それぞれ部品保持テープが巻き付けられたリールを保持するリール保持部と、リールから引き出された部品保持テープを部品供給部へ送る送り装置を備えた供給装置本体部とを含む部品供給装置の所要スペースを可及的に小さくし、限られたスペースに可及的に多くのリールを配置し得るようにすることを課題として為されたものである。 In the present invention, against the background described above, a supply device body including a reel holding portion that holds a reel around which a component holding tape is wound, and a feeding device that sends the component holding tape drawn from the reel to the component supply portion. It is an object of the present invention to reduce the required space of a component supply device including a portion as much as possible and to arrange as many reels as possible in a limited space.
 この課題は、(A)部品を一定間隔で保持した部品保持テープが巻き付けられたリールを保持するリール保持部と、(B)前記リールから引き出された前記部品保持テープを案内する案内通路、およびその案内通路に沿って前記部品保持テープをその案内通路の先端側に設けられた部品供給部へ送る送り装置を備えて前記部品供給部において部品保持具による部品の取出しを可能にする供給装置本体部とを含む部品供給装置において、前記リール保持部を、(a)互いに平行な1対の側板と、(b)それら1対の側板の間に配設されて、その側板間に挿入された前記リールの外周面を、そのリールの半径方向の移動を抑制しつつ、そのリールの回転を許容する状態で支持する1つ以上の支持装置とを含むものとし、かつ、そのリール保持部を、前記供給装置本体部に、取付装置により、ほぼ水平な方向の平行移動により、部品供給位置とリール着脱位置とへ移動可能に取り付けるとともに、前記1対の側板の少なくとも一方に、前記リール着脱位置においては、前記1つ以上の支持装置の各々に支持されている前記リールの外周部に、隣接する他のリール保持部に妨げられることなく接触を可能にする切欠を形成することにより解決される。 This problem includes (A) a reel holding portion that holds a reel around which a component holding tape holding components at a predetermined interval, (B) a guide passage that guides the component holding tape drawn from the reel, and A supply device main body including a feeding device for feeding the component holding tape along the guide path to a component supply unit provided on the front end side of the guide channel, and enabling the component holder to take out the component by the component holder. In the component supply apparatus including the parts, the reel holding part is arranged between (a) a pair of side plates parallel to each other and (b) the pair of side plates and inserted between the side plates. Including one or more supporting devices that support the outer peripheral surface of the reel in a state in which the reel is allowed to rotate while suppressing the movement of the reel in the radial direction, At the reel attachment / detachment position, the attachment device is movably attached to the component supply position and the reel attachment / detachment position by a parallel movement in a substantially horizontal direction by the attachment device. This is solved by forming a notch in the outer peripheral portion of the reel supported by each of the one or more supporting devices so as to allow contact without being obstructed by other adjacent reel holding portions.
 上記部品供給装置においては、リール保持部が供給装置本体部に対して、ほぼ水平方向に、部品供給位置とリール着脱位置とに移動可能であり、リール保持部が部品供給位置にある状態では、そのリール保持部が他のリール保持部に隣接する状態にあっても、リール着脱位置に移動させればその隣接するリール保持部からほぼ水平方向に外れた状態となる。そして、リール保持部の1対の側板の少なくとも一方には切欠が形成されているため、リール着脱位置においてその切欠を利用して、リールの1対のフランジの一方を指等で両側から摘んで取り出すことができる。したがって、複数のリール保持部を互いに近接させて配列することができ、複数の部品供給装置を含む部品供給システム全体をコンパクトに構成することができる。 In the above-described component supply device, the reel holding unit can move to the component supply position and the reel attachment / detachment position in a substantially horizontal direction with respect to the supply device main body, and the reel holding unit is in the component supply position. Even if the reel holder is adjacent to another reel holder, if the reel holder is moved to the reel mounting / removal position, the reel holder is separated from the adjacent reel holder almost horizontally. Since at least one of the pair of side plates of the reel holding portion has a notch, the notch is used at the reel attaching / detaching position, and one of the pair of flanges of the reel is picked from both sides with fingers or the like. It can be taken out. Accordingly, the plurality of reel holding portions can be arranged close to each other, and the entire component supply system including the plurality of component supply devices can be configured in a compact manner.
発明の態様Aspects of the Invention
 以下に、本願において特許請求が可能と認識されている発明(以下、「請求可能発明」という場合がある。請求可能発明は、請求の範囲に記載された発明である「本願発明」の下位概念発明や、本願発明の上位概念あるいは別概念の発明を含むこともある。)の態様をいくつか例示し、それらについて説明する。各態様は請求項と同様に、項に区分し、各項に番号を付し、必要に応じて他の項の番号を引用する形式で記載する。これは、あくまでも請求可能発明の理解を容易にするためであり、請求可能発明を構成する構成要素の組み合わせを、以下の各項に記載されたものに限定する趣旨ではない。つまり、請求可能発明は、各項に付随する記載,実施例の記載,従来技術等を参酌して解釈されるべきであり、その解釈に従う限りにおいて、各項の態様にさらに他の構成要素を付加した態様も、また、各項の態様から構成要素を削除した態様も、請求可能発明の一態様となり得るのである。 In the following, the invention that can be claimed in the present application (hereinafter referred to as “claimable invention”. The claimable invention is a subordinate concept of the “present invention”, which is the invention described in the claims). The invention may include inventions, superordinate concepts of the invention of the present application, or inventions of other concepts). As with the claims, each aspect is divided into sections, each section is numbered, and is described in a form that cites the numbers of other sections as necessary. This is for the purpose of facilitating the understanding of the claimable invention, and is not intended to limit the combinations of the constituent elements constituting the claimable invention to those described in the following sections. In other words, the claimable invention should be construed in consideration of the description accompanying each section, the description of the embodiments, the prior art, and the like. The added aspect and the aspect in which the constituent elements are deleted from the aspect of each item can be an aspect of the claimable invention.
(1)部品を一定間隔で保持した部品保持テープが巻き付けられたリールを保持するリール保持部と、
 前記リールから引き出された前記部品保持テープを案内する案内通路、およびその案内通路に沿って前記部品保持テープをその案内通路の先端側に設けられた部品供給部へ送る送り装置を備え、前記部品供給部において部品保持具による部品の取出しを可能にする供給装置本体部と
 を含む部品供給装置であって、
 前記リール保持部が、
 互いに平行な1対の側板と、
 それら1対の側板の間に配設されて、その側板間に挿入された前記リールの外周面を、そのリールの半径方向の移動を抑制しつつ、そのリールの回転を許容する状態で支持する1つ以上の支持装置と
 を含み、かつ、そのリール保持部が、前記供給装置本体部に、取付装置により、ほぼ水平な方向の平行移動により、部品供給位置とリール着脱位置とへ移動可能に取り付けられるとともに、前記1対の側板の少なくとも一方に、前記リール着脱位置においては、前記1つ以上の支持装置の各々に支持されている前記リールの外周部に、隣接する他のリール保持部に妨げられることなく接触を可能にする切欠が形成されたことを特徴とする部品供給装置。
 上記「隣接」は、相隣り合うリール保持部同士の間隔が人の指が入らない隙間、例えば、10mm以下、望ましくは7mm以下、さらに望ましくは5mm以下の隙間を隔てて隣り合うことを意味する。1対の側板の少なくとも一方に切欠が形成されていれば、作業者は、リールの1対のフランジ間の隙間と側板の切欠とに、2本の指(または挟持工具の一対の挟持嘴)を位置させて1つのフランジを両側から挟み、リールをリール保持部から取り出すことができる。
 また、上記「ほぼ水平な方向」は、水平方向に対する正あるいは負の方向における傾きの角度が、30°以下,15°以下,5度以下であることが望ましい。
(2)前記供給装置本体部が複数、共通の保持台に、それら複数の供給装置本体部の各々に取り付けられた前記リール保持部の1つずつが互いに隣接する状態で着脱可能に取り付けられ、部品供給システムを構成する(1)項に記載の部品供給装置。
 1つの供給装置本体部に1つのリール保持部が取り付けられても、複数のリール保持部が取り付けられてもよい。前者の場合は、1つずつ取り付けられるリール保持部同士が互いに隣接し、後者の場合は、複数取り付けられるリール保持部のうち最も外側に取り付けられるもの同士が互いに隣接するように、供給装置本体部が保持台に取り付けられる。
(3)前記供給装置本体部が、複数の前記リール保持部に対して共通の本体部材を含み、その共通の本体部材に対してそれら複数のリール保持部の各々が、前記取付装置により、互いに隣接して、かつ、個別に前記部品供給位置と前記リール着脱位置とへ移動可能に取り付けられた(1)項または(2)項に記載の部品供給装置。
 本項が(2)項に従属する態様では、複数のリール保持部のすべてが互いに隣接する状態に部品供給装置を保持台に取り付け得ることとなる。
(4)前記共通の本体部材に対して3つ以上のリール保持部が取り付けられた(3)項に記載の部品供給装置。
(5)前記供給装置本体部が、2つの前記リール保持部に対して共通の本体部材を含み、その共通の本体部材に対してそれら2つのリール保持部が、前記取付装置により、互いに隣接して、かつ、一体的に前記部品供給位置と前記リール着脱位置とへ移動可能に取り付けられた(1)項または(2)項に記載の部品供給装置。
 前記供給装置本体部に取り付けられるリール保持部が2つであれば、それら2つのリール保持部を一体的にリール着脱位置へ移動させても、それら2つのリール保持部を他のリール保持部から離れた状態とすることができ、それら2つのリール保持部に保持されたリールを取り出すことが可能となる。ただし、その場合は、3枚(2つのリール保持部が1枚の側板を共有する場合)あるいは4枚の側板のうち、互いに最も離れた2枚に切欠が形成されることが必要である。
(6)前記取付装置が、
 前記供給装置本体部から下方に垂下させられ、前記ほぼ水平な方向に延びる長穴が形成されたガイド板と、
 前記リール保持部の前記1対の側板の間に、前記長穴の長手方向に隔たった複数箇所に回転可能に配設され、前記長穴の内側面に沿って転動する複数のガイドローラと
 を含む(1)項ないし(4)項のいずれかに記載の部品供給装置。
 取付装置としては、T字形,台形等の横断面形状を有するガイドレールと、そのガイドレールに摺動可能に嵌合される1つ以上の被案内部材とを含むものや、ガイドレールと被案内部材との間に複数のボールが転動可能に配列されたもの等を採用することも可能である。しかし、本項の構成を採用すれば、取付装置の構成が簡単となり、安価な取付装置が得られる。
 長穴のリール着脱位置に対応する端に連なる部分の、少なくとも下側の溝側面が、その端に向かって下降するように傾斜した傾斜部とされており、前記複数のガイドローラの少なくとも1つがその傾斜部に係合することにより、リール保持部の部品供給位置への移動が抑制されることが望ましい。長穴自体が傾斜しても、長穴の下側の内側面のみが傾斜してもよい。
 本項の特徴を(5)項に記載の部品供給装置に適用する場合には、3枚あるいは4枚の側板のうち、互いに最も離れた2枚の間にガイドローラが設けられることが望ましい。
 各ガイドローラは、それ自体の一部(例えば、後述の実施形態におけるように、他の部分より小径の軸部)が側板に回転可能に保持されたものとすることも可能であり、そのようにすれば、ガイドローラの側板に対する半径方向の移動を確実に防止し得る利点がある。しかし、1対の側板の間に掛け渡された複数の支持ピンと、それら複数の支持ピンの各々に相対回転可能に嵌合され、前記長穴の内側面上を転動する複数のガイドローラとを含むものとすることも可能であり、そのようにすれば、例えば後述の支持ローラセットにおけるように、支持ピンに1対の側板同士を結合する機能をも果たさせることが可能となる別の利点が生じる。
(7)前記リール保持部が、前記支持装置として、外径を互いに異にする大径リールと小径リールとを択一的に支持可能なものを含み、大径リールを保持させる場合には、少なくとも、小径リール用の支持装置が取り外される(1)項ないし(6)項のいずれかに記載の部品供給装置。
 「少なくとも、小径リール用の支持装置が取り外される」とは、当初から大径リール用の支持装置が取り付けられている場合は、小径リール用の支持装置が取り外されるのみでよいが、大径リール用の支持装置が当初からは取り付けられていない場合には、小径リール用の支持装置が取り外されるとともに、大径リール用の支持装置が取り付けられることを意味する。
 支持装置として、リールの外周面を摺動可能に支持する凹面を備えたものを使用することも可能であるが、水平方向の成分を含む方向に互いに隔たった位置において前記1対の側板の間に配設され、それぞれ回転可能な複数の支持ローラによりリールの外周面を支持するものも採用可能であり、後者の場合には、小径リール用の支持装置としての複数の支持ローラの1つ以上が取り外されることが、「小径リール用の支持装置が取り外される」ことに相当するようにすることが可能である。取り外された支持ローラを大径リール用の支持ローラとして使用することも可能である。
(8)前記一対の側板の各々に、隣接するリール保持部の大径用支持装置と小径用支持装置との間の変更作業を可能にする開口と切欠との少なくとも一方が形成された(7)項に記載の部品供給装置。
 本項に記載の切欠と、前記(1)項に記載の切欠とを兼用とすることも可能である。
 上記開口や切欠はリール保持部の重量軽減の機能も果たす。
(9)前記リール保持部が、前記1対の側板を互いに分離可能に結合する複数組の結合具を含む(1)項ないし(8)項のいずれかに記載の部品供給装置。
 本項の特徴は(6)項ないし(8)項に記載の特徴と共に採用する場合に特に有効である。
(10)前記リール保持部が、前記支持装置を複数、それら複数の支持装置の各々において前記リールを1つずつ同時に支持可能な状態で含む(1)項ないし(9)項のいずれかに記載の部品供給装置。
(11)前記複数の支持装置が、前記リールを2つ、前記送り通路に平行な垂直面に平行で、かつ、水平方向の成分を含む方向に互いにずれた状態で設けられた(10)項に記載の部品供給装置。
(12)さらに、前記リール保持部を前記部品供給位置において前記供給装置本体部に連結する連結装置を含む(1)項ないし(11)項のいずれかに記載の部品供給装置。
(13)前記連結装置が、
 前記リール保持部と前記供給装置本体部との一方に設けられた第1係合部と、
 前記リール保持部と前記供給装置本体部との他方に設けられ、付勢手段により作用位置に向かって付勢され、その作用位置において前記第1係合部と係合した状態では前記リール保持部と前記供給装置本体部との相対移動を抑制し、設定以上の力が加えられれば前記付勢手段の付勢力に抗して第1係合部から離脱する第2係合部と
 を含む(12)項に記載の部品供給装置。
(14)前記供給装置本体部に、その供給装置本体部に取り付けられている前記リール保持部を前記リール着脱位置へ移動させるべきことを指示する表示ランプが設けられた(1)項ないし(13)項のいずれかに記載の部品供給装置。
 表示ランプをリール保持部に設けることも可能である。しかし、リール保持部は供給装置本体部に対して相対移動させられるため、配線が複雑になる。それに対し、供給装置本体部に表示ランプを設ければ配線が簡単で済む。
 いずれにしても、互いに隣接して並んでいるリール保持部のうちでリール着脱位置へ移動させるべきものを作業者が容易に知ることができる。
(15)前記供給装置本体部に、前記送り装置を作動させることと、その送り装置の作動パターンを設定することとの少なくとも一方のために操作される操作パネルが設けられ、前記表示ランプがその操作パネルに設けられた(14)項に記載の部品供給装置。
(16)前記供給装置本体部が、部品保持テープのキャリヤテープからカバーテープを剥がすカバーテープ隔離装置と、剥がされたカバーテープを収容するカバーテープ収容具とを含み、カバーテープ収容具が取り外し可能である(1)項ないし(15)項のいずれかに記載の部品供給装置。
(1) a reel holding unit for holding a reel on which a component holding tape holding components at regular intervals is wound;
A guide passage for guiding the component holding tape pulled out from the reel; and a feeding device for feeding the component holding tape along the guide passage to a component supply section provided on a tip side of the guide passage. A component supply device including a supply device main body that enables removal of a component by a component holder in the supply unit,
The reel holding part is
A pair of side plates parallel to each other;
The reel is disposed between the pair of side plates and supports the outer peripheral surface of the reel inserted between the side plates in a state in which the reel is allowed to rotate while suppressing radial movement of the reel. Two or more support devices, and the reel holding portion is attached to the supply device main body movably to the component supply position and the reel attachment / detachment position by a parallel movement in a substantially horizontal direction by the attachment device. In addition, at least one of the pair of side plates, at the reel mounting / demounting position, hinders other reel holding portions adjacent to the outer peripheral portion of the reel supported by each of the one or more support devices. A component supply device, wherein a notch that enables contact without being formed is formed.
The term “adjacent” means that the distance between adjacent reel holding portions is adjacent to each other with a gap where a human finger cannot enter, for example, a gap of 10 mm or less, desirably 7 mm or less, and more desirably 5 mm or less. . If a notch is formed in at least one of the pair of side plates, the operator can use two fingers (or a pair of clamping rods of a clamping tool) in the gap between the pair of flanges of the reel and the notch in the side plate. Is positioned so that one flange is sandwiched from both sides and the reel can be taken out from the reel holder.
In the “substantially horizontal direction”, the inclination angle in the positive or negative direction with respect to the horizontal direction is preferably 30 ° or less, 15 ° or less, or 5 ° or less.
(2) A plurality of the supply device main body portions are detachably attached to a common holding stand, one of the reel holding portions attached to each of the plurality of supply device main body portions being adjacent to each other, The component supply apparatus according to item (1) constituting the component supply system.
One reel holding unit may be attached to one supply device main body, or a plurality of reel holding units may be attached. In the former case, the reel holding portions that are attached one by one are adjacent to each other, and in the latter case, the reel mounting portions that are attached to the outermost side among the plurality of reel holding portions that are attached are adjacent to each other. Is attached to the holding table.
(3) The supply device main body includes a common main body member for the plurality of reel holding portions, and each of the plurality of reel holding portions is connected to the common main body member by the mounting device. The component supply device according to item (1) or (2), which is attached adjacently and movably to the component supply position and the reel attachment / detachment position.
In an aspect in which this item is dependent on the item (2), the component supply device can be attached to the holding table in a state where all of the plurality of reel holding units are adjacent to each other.
(4) The component supply apparatus according to (3), wherein three or more reel holding portions are attached to the common main body member.
(5) The supply device main body includes a main body member common to the two reel holding portions, and the two reel holding portions are adjacent to each other by the mounting device with respect to the common main body member. In addition, the component supply device according to (1) or (2), wherein the component supply device is integrally attached so as to be movable to the component supply position and the reel attachment / detachment position.
If there are two reel holders attached to the supply device main body, the two reel holders can be moved from the other reel holders even if the two reel holders are moved to the reel attachment / detachment position integrally. The reels can be separated from each other, and the reels held by these two reel holders can be taken out. However, in that case, it is necessary to form a notch in three sheets (when two reel holding portions share one side plate) or two of the four side plates that are farthest from each other.
(6) The mounting device is
A guide plate that is suspended downward from the supply device main body and has an elongated hole extending in the substantially horizontal direction;
Between the pair of side plates of the reel holding portion, a plurality of guide rollers which are rotatably disposed at a plurality of locations separated in the longitudinal direction of the elongated hole and roll along the inner surface of the elongated hole. The component supply apparatus according to any one of (1) to (4).
The mounting device includes a guide rail having a cross-sectional shape such as a T-shape or a trapezoid and one or more guided members slidably fitted to the guide rail, or a guide rail and guided It is also possible to adopt a structure in which a plurality of balls are arranged so as to be able to roll between members. However, if the configuration of this section is adopted, the configuration of the mounting device becomes simple and an inexpensive mounting device can be obtained.
At least the lower groove side surface of the portion connected to the end corresponding to the reel attachment / detachment position of the long hole is an inclined portion inclined so as to descend toward the end, and at least one of the plurality of guide rollers is It is desirable that the movement of the reel holding portion to the component supply position is suppressed by engaging the inclined portion. Even if the elongated hole itself is inclined, only the inner surface on the lower side of the elongated hole may be inclined.
When the feature of this section is applied to the component supply apparatus described in the section (5), it is desirable that a guide roller is provided between two of the three or four side plates that are furthest away from each other.
Each guide roller may be configured such that a part of itself (for example, a shaft part having a smaller diameter than the other part as in the embodiments described later) is rotatably held on the side plate. If it is made, there exists an advantage which can prevent the movement of the radial direction with respect to the side plate of a guide roller reliably. However, a plurality of support pins suspended between a pair of side plates, and a plurality of guide rollers which are fitted to each of the plurality of support pins so as to be relatively rotatable and roll on the inner surface of the elongated hole. In this case, for example, as in a support roller set described later, another advantage is that it is possible to perform a function of connecting a pair of side plates to a support pin. Arise.
(7) The reel holding unit includes, as the support device, one that can selectively support a large-diameter reel and a small-diameter reel having different outer diameters, and when holding the large-diameter reel, The component supply device according to any one of (1) to (6), wherein at least the support device for the small-diameter reel is removed.
“At least the support device for the small-diameter reel is removed” means that when the support device for the large-diameter reel is attached from the beginning, it is only necessary to remove the support device for the small-diameter reel. In the case where the support device is not attached from the beginning, this means that the support device for the small-diameter reel is removed and the support device for the large-diameter reel is attached.
As the support device, a device having a concave surface that slidably supports the outer peripheral surface of the reel can be used. However, the support device is positioned between the pair of side plates at positions separated from each other in a direction including a horizontal component. It is also possible to employ one that supports the outer peripheral surface of the reel by a plurality of support rollers that are arranged and rotatable respectively. In the latter case, one or more of the plurality of support rollers as a support device for a small-diameter reel is used. The removal may correspond to “the support device for the small-diameter reel is removed”. It is also possible to use the removed support roller as a support roller for a large-diameter reel.
(8) Each of the pair of side plates is formed with at least one of an opening and a notch that allow the adjacent reel holding portion to be changed between the large-diameter support device and the small-diameter support device (7 The component supply device according to item).
It is also possible to use the notch described in this section and the notch described in (1) above.
The openings and notches also serve to reduce the weight of the reel holding part.
(9) The component supply apparatus according to any one of (1) to (8), wherein the reel holding unit includes a plurality of sets of couplers that detachably couple the pair of side plates.
The features of this section are particularly effective when employed together with the features described in the sections (6) to (8).
(10) The reel holding section includes a plurality of the support devices, and each of the plurality of support devices includes a state in which the reels can be supported simultaneously one by one. Parts supply equipment.
(11) The plurality of support devices are provided in a state where the two reels are parallel to a vertical plane parallel to the feed passage and are shifted from each other in a direction including a horizontal component. The component supply apparatus described in 1.
(12) The component supply device according to any one of (1) to (11), further including a connecting device that connects the reel holding portion to the supply device main body at the component supply position.
(13) The connecting device is
A first engagement portion provided on one of the reel holding portion and the supply device body portion;
The reel holding portion is provided on the other of the reel holding portion and the supply device main body portion, and is urged toward the operating position by the urging means, and in the state of being engaged with the first engaging portion at the operating position, the reel holding portion. And a second engagement portion that suppresses relative movement between the supply device main body portion and separates from the first engagement portion against the urging force of the urging means when a force exceeding a set value is applied ( The component supply apparatus according to item 12).
(14) The supply device main body is provided with an indicator lamp that instructs to move the reel holding portion attached to the supply device main body to the reel mounting / removal position. The component supply apparatus according to any one of the items).
It is also possible to provide a display lamp in the reel holding part. However, since the reel holding part is moved relative to the supply apparatus main body part, the wiring becomes complicated. On the other hand, if a display lamp is provided in the supply device main body, wiring is simple.
In any case, the operator can easily know which reel holders arranged adjacent to each other should be moved to the reel mounting / removal position.
(15) The supply device main body is provided with an operation panel operated for at least one of operating the feeding device and setting an operation pattern of the feeding device, and the display lamp is The component supply device according to item (14) provided on the operation panel.
(16) The supply device main body includes a cover tape separating device for removing the cover tape from the carrier tape of the component holding tape, and a cover tape container for housing the peeled cover tape, and the cover tape container is removable. The component supply device according to any one of (1) to (15).
複数の電子回路部品装着モジュールを含む電子回路部品装着システムの一部を示す斜視図であるIt is a perspective view which shows a part of electronic circuit component mounting system containing a some electronic circuit component mounting module. 上記電子回路部品装着モジュールにおける保持台を示す斜視図である。It is a perspective view which shows the holding stand in the said electronic circuit component mounting module. 請求可能発明の一実施例であり、上記保持台に複数並べて保持されて電子回路部品装着モジュールの構成要素となる部品供給装置を示す右側面図である。FIG. 5 is a right side view showing a component supply device which is an embodiment of the claimable invention and is a component of the electronic circuit component mounting module held in a row on the holding table. 上記部品供給装置を示す左側面図である。It is a left view which shows the said component supply apparatus. 上記部品供給装置における供給装置本体部の内部を示す右側面図である。It is a right view which shows the inside of the supply apparatus main-body part in the said component supply apparatus. 上記部品供給装置におけるリール保持部の供給装置本体部への取付装置を、リール保持部一方の側板を除去した状態で示す右側面図である。It is a right view which shows the attachment apparatus to the supply apparatus main-body part of the reel holding | maintenance part in the said component supply apparatus in the state which removed the side board of the reel holding | maintenance part. 上記取付装置の横断面図である。It is a cross-sectional view of the attachment device. 上記部品供給装置において1対の側板を結合する結合具を示す正面図である。It is a front view which shows the coupler which couple | bonds a pair of side plate in the said component supply apparatus. 上記部品供給装置における支持ローラセットを示す正面断面図である。It is front sectional drawing which shows the support roller set in the said component supply apparatus. 上記部品供給装置において、リールの着脱のために1つのリール保持部がリール着脱位置へ移動させられた状態を示す右側面図である。In the said component supply apparatus, it is a right view which shows the state which one reel holding | maintenance part was moved to the reel attachment / detachment position for attachment / detachment of a reel. 上記部品供給装置を大径リールを保持可能な状態に変更した状態を示す右側面図である。It is a right view which shows the state which changed the said component supply apparatus into the state which can hold | maintain a large diameter reel. 上記部品供給装置を大径リールを保持可能な状態に変更する変更作業の一部を説明するための図である。It is a figure for demonstrating a part of change operation | work which changes the said component supply apparatus in the state which can hold | maintain a large diameter reel. 上記部品供給装置を大径リールを保持可能な状態に変更する変更作業の別の一部を説明するための図である。It is a figure for demonstrating another part of the change operation | work which changes the said component supply apparatus in the state which can hold | maintain a large diameter reel. 請求可能発明の別の実施例である部品供給装置における図7に相当する図である。It is a figure equivalent to FIG. 7 in the components supply apparatus which is another Example of claimable invention.
 図1は、電子回路部品装着モジュール(以下、部品装着モジュールと略称する)10を複数台含む電子回路部品装着システムの一部を示す図であり、各部品装着モジュール10がそれぞれ電子回路部品装着機の一例である。各装着モジュール10はそれぞれ2列の基板搬送装置12を備え、それら基板搬送装置12の搬送方向に並べて設置される。各基板搬送装置12に対して1つずつの基板保持装置14が設けられ、回路基板16を水平に保持する。各装着モジュール10は装着ヘッド18を備えた部品装着装置20を含み、装着ヘッド18が吸着ノズル22により電子回路部品(以下、部品と略称する)を吸着して保持し、基板保持装置14に保持された回路基板に装着する。そのために、部品装着装置は装着ヘッドを基板保持装置に保持された回路基板に平行な平面内の任意の位置へ移動させるヘッド移動装置24と、吸着ノズル22を回路基板16に対して接近,離間させるノズル接近離間装置(図示省略)とを備えている。 FIG. 1 is a diagram showing a part of an electronic circuit component mounting system including a plurality of electronic circuit component mounting modules (hereinafter abbreviated as component mounting modules) 10. Each component mounting module 10 is an electronic circuit component mounting machine. It is an example. Each mounting module 10 includes two rows of substrate transfer devices 12 and is arranged side by side in the transfer direction of the substrate transfer devices 12. One substrate holding device 14 is provided for each substrate transfer device 12 to hold the circuit board 16 horizontally. Each mounting module 10 includes a component mounting device 20 having a mounting head 18. The mounting head 18 sucks and holds an electronic circuit component (hereinafter, abbreviated as a component) by a suction nozzle 22 and holds it on the substrate holding device 14. Mounted on the circuit board. For this purpose, the component mounting apparatus moves the mounting head 24 to an arbitrary position in a plane parallel to the circuit board held by the board holding apparatus, and the suction nozzle 22 approaches and separates from the circuit board 16. A nozzle approaching / separating device (not shown).
 装着モジュール10は、部品供給装置保持台(以下、保持台と略称する)30を備え、その保持台30に図3および図4に示す部品供給装置32が複数、前記基板搬送装置12の搬送方向に平行な方向に並べて着脱可能に保持される。保持台30は図2に拡大して示すように、複数の位置決め溝34が平行に形成された水平部36と、その前端から鉛直に立ち上がった立上がり部38とを備え、立上がり部38には部品供給装置32が接続されるコネクタ40と位置決め穴42とが複数組形成されている。部品供給装置32にはそれを保持台30に簡単に固定したり、取り外したりし得る着脱装置が設けられているが、本請求可能発明と直接関係がないため、図示および詳細な説明は省略する。 The mounting module 10 includes a component supply device holding table (hereinafter abbreviated as a holding table) 30, and the holding table 30 includes a plurality of component supply devices 32 shown in FIGS. 3 and 4, and the transfer direction of the substrate transfer device 12. Are detachably held side by side in a parallel direction. As shown in an enlarged view in FIG. 2, the holding base 30 includes a horizontal portion 36 in which a plurality of positioning grooves 34 are formed in parallel, and a rising portion 38 that rises vertically from the front end thereof. A plurality of connectors 40 and positioning holes 42 to which the supply device 32 is connected are formed. The component supply device 32 is provided with an attachment / detachment device that can be easily fixed to or removed from the holding base 30, but is not directly related to the claimable invention, and thus illustration and detailed description thereof are omitted. .
 各部品供給装置32は、供給装置本体部(以下、本体部と略称する)50とリール保持部52とを備えている。1つの本体部50に複数(図示の例では2つ)のリール保持部52が取り付けられている。各リール保持部52は、2枚(1対)の側板54,56が互いに平行に複数の結合具58,支持ローラセット66等によって結合されて成る本体60を備え、それぞれ複数(図示の例では2つ)のリール62を回転可能に保持する。そのために本体60には、複数(図示の例では2つ)の支持装置64が設けられている。各支持装置64は、2組ずつの支持ローラセット66を備えている。各結合具58は、図8に示すように、結合ピン70とそれの両端面を側板54,56に固定する2本の皿ねじ72とから成っている。一方、各支持ローラセット66は、図9に示すように、支持ピン74と、それの両端面を側板54,56に固定する2本の皿ねじ72と、支持ピン74に回転可能に嵌合されたローラ76から成っている。図8および図9から明らかなように、本実施例では支持ピン74は結合ピン70と同じであり、支持ローラセット66の一部は結合具58を兼ねている。 Each component supply device 32 includes a supply device main body portion (hereinafter abbreviated as a main body portion) 50 and a reel holding portion 52. A plurality of (two in the illustrated example) reel holding portions 52 are attached to one main body portion 50. Each reel holding unit 52 includes a main body 60 in which two (a pair of) side plates 54 and 56 are coupled in parallel to each other by a plurality of couplers 58, a support roller set 66, and the like. Two reels 62 are held rotatably. For this purpose, the main body 60 is provided with a plurality of (two in the illustrated example) support devices 64. Each support device 64 includes two sets of support roller sets 66. As shown in FIG. 8, each coupler 58 includes a coupling pin 70 and two countersunk screws 72 that fix both end surfaces of the coupling pin 70 to the side plates 54 and 56. On the other hand, as shown in FIG. 9, each support roller set 66 is rotatably fitted to the support pin 74, two countersunk screws 72 that fix both end faces of the support plate 74 to the side plates 54 and 56, and the support pin 74. The roller 76 is made of. As is apparent from FIGS. 8 and 9, in this embodiment, the support pin 74 is the same as the coupling pin 70, and a part of the support roller set 66 also serves as the coupling tool 58.
 リール保持部52にはさらに、上記支持ローラセット66と同じ構成を有するリール離脱防止ローラセット78が設けられている。リール離脱防止ローラセット78は、2組ずつの支持ローラセット66に対して2組ずつ設けられており、何らかの理由でリール62に支持ローラセット66から離脱する向きの力が加えられた際に、リール62が支持ローラセット66から一定距離以上離間することが防止されるようになっている。ただし、図示の例では上側のリール62用の支持ローラセット66の1つが下側のリール62用のリール離脱防止ローラセット78を兼ねている。そして、図3に示すように、これらリール離脱防止ローラセット78の1つずつが、リール62から引き出された部品保持テープ79が巻き掛けられることにより、その部品保持テープ79を案内するテープガイドローラセットとして機能するようにされている。 The reel holding unit 52 is further provided with a reel separation preventing roller set 78 having the same configuration as that of the support roller set 66. Two sets of the reel separation prevention roller sets 78 are provided for each of the two support roller sets 66, and when a force is applied to the reel 62 in a direction away from the support roller set 66 for some reason, The reel 62 is prevented from being separated from the support roller set 66 by a predetermined distance or more. However, in the illustrated example, one of the support roller sets 66 for the upper reel 62 also serves as the reel separation preventing roller set 78 for the lower reel 62. Then, as shown in FIG. 3, each of these reel separation preventing roller sets 78 is wound with a component holding tape 79 pulled out from the reel 62, whereby a tape guide roller that guides the component holding tape 79. It is supposed to function as a set.
 リール保持部52は本体部50に水平方向に移動可能に取り付けられている。そのための取付装置80を図6および図7に示す。本体部50の本体82の下面に、図7に示すように、複数(図示の例では2つ)のガイド板84が互いに平行に垂下し、かつ、図6に示すように、基板搬送装置12の搬送方向と直交する方向に延びる状態で固定されており、それらガイド板84の各々に、各リール保持部52が、1対の側板54,56によりガイド板84を両側から挟む状態で組み合わされ、ガイド板84に水平方向に長く形成された長穴88に沿って移動可能とされているのである。そのために、リール保持部52には2組のガイドローラセット86が設けられている。各ガイドローラセット86は、図7に示すように、支持軸90とそれに回転可能に支持されたローラ92とから成っている。支持軸90は両端面から突出した小径部94を備え、それら小径部94が側板54,56に形成された貫通穴に嵌合されることにより、側板54,56の間に渡されている。2組のガイドローラセット86は長穴88の内側面上を転動するが、その長穴88の両端がそれぞれリール保持部52の部品供給位置とリール着脱位置とに対応している。 The reel holder 52 is attached to the main body 50 so as to be movable in the horizontal direction. A mounting device 80 for this purpose is shown in FIGS. As shown in FIG. 7, a plurality (two in the illustrated example) of guide plates 84 hang down in parallel to each other on the lower surface of the main body 82 of the main body portion 50, and as shown in FIG. The reel holders 52 are combined with each of the guide plates 84 with the pair of side plates 54 and 56 sandwiching the guide plate 84 from both sides. The guide plate 84 is movable along a long hole 88 formed in the horizontal direction. For this purpose, the reel holder 52 is provided with two guide roller sets 86. As shown in FIG. 7, each guide roller set 86 includes a support shaft 90 and a roller 92 that is rotatably supported by the support shaft 90. The support shaft 90 includes small-diameter portions 94 projecting from both end faces, and these small-diameter portions 94 are passed between the side plates 54 and 56 by being fitted into through holes formed in the side plates 54 and 56. The two sets of guide roller sets 86 roll on the inner surface of the elongated hole 88, and both ends of the elongated hole 88 correspond to the component supply position and the reel mounting / removal position of the reel holding portion 52, respectively.
 リール保持部52は、通常は図6に示すボールキャッチセット100により供給位置に維持されている。ボールキャッチセット100は市販のものであり、互いに対向して設けられ、スプリングにより互いに接近する作用位置へ付勢されている2つのボール120を備えた保持部122と、その保持部122により保持される被保持部124とから成っている。リール保持部52は通常、ボールキャッチセット100により部品供給位置に保たれているが、一定以上の力が加えられることにより、被保持部124が保持部122から脱してリール着脱位置へ移動可能となる。そのリール着脱位置の近傍においては長穴88の下側の内側面がリール着脱位置に近い部分ほど下に位置する状態に傾斜させられた傾斜面126とされており、リール着脱位置へ移動させられたリール保持部52が振動等に起因してリール着脱位置から離れてしまうことが防止されている。 The reel holder 52 is normally maintained at the supply position by a ball catch set 100 shown in FIG. The ball catch set 100 is a commercially available one, and is held by the holding portion 122 provided with two balls 120 which are provided opposite to each other and are urged to a working position close to each other by a spring. And held portion 124. The reel holding unit 52 is normally held at the component supply position by the ball catch set 100. However, when a force exceeding a certain level is applied, the held unit 124 can be detached from the holding unit 122 and moved to the reel mounting / removal position. Become. In the vicinity of the reel attaching / detaching position, the lower inner surface of the elongated hole 88 is an inclined surface 126 that is inclined so that the portion closer to the reel attaching / detaching position is located below, and is moved to the reel attaching / detaching position. Further, the reel holding portion 52 is prevented from being separated from the reel attaching / detaching position due to vibration or the like.
 前述のように、ガイドローラセット86は支持軸90の小径部94が貫通穴に嵌合されることにより、側板54,56に対して移動することが確実に防止されているが、そのためにガイドローラセット86は、支持ローラセット66のように結合具58を兼ねることができず、リール支持部52の本体60の剛性が不足する。この剛性不足を補うために、図6に示すように、ガイドローラセット86の近くに結合具58が設けられている。 As described above, the guide roller set 86 is reliably prevented from moving relative to the side plates 54 and 56 by fitting the small diameter portion 94 of the support shaft 90 into the through hole. The roller set 86 cannot serve as the coupling tool 58 like the support roller set 66, and the rigidity of the main body 60 of the reel support portion 52 is insufficient. In order to compensate for this lack of rigidity, as shown in FIG. 6, a coupler 58 is provided near the guide roller set 86.
 前記リール62の各々には部品保持テープ79がそれぞれ巻かれている。部品保持テープ79は、図示は省略するが、キャリヤテープの長手方向に等間隔に並んで形成された収容凹部の各々に電子回路部品が収容され、キャリヤテープの上面にカバーテープが貼られることによって収容凹部の開口から離脱することが防止されたものである。 A part holding tape 79 is wound around each of the reels 62. Although not shown, the component holding tape 79 is configured such that electronic circuit components are accommodated in each of the accommodating recesses formed at equal intervals in the longitudinal direction of the carrier tape, and a cover tape is attached to the upper surface of the carrier tape. It is prevented from detaching from the opening of the housing recess.
 部品保持テープ79は先端部がリール62から引き出され、本体部50の案内通路132に導かれ、図5に示す送り装置134により供給部136へ送られる。本体部50は複数のリール保持部52に共通の本体82に、複数組の案内通路132,保持テープ送り装置134およびカバーテープ処理装置142が設けられたものである。図示の例では、2つのリール保持部52に共通であり、2つのリール保持部52の各々に対して2組ずつの案内通路132,保持テープ送り装置134およびカバーテープ処理装置142が設けられているため、1つの本体82に対して合計4組が設けられている。この本体部50は、特開平2011-138834に記載された電子回路部品供給装置の本体部と同様であり、かつ、本願発明にとって重要な部分ではないため詳細な説明は省略し、簡単に説明する。 The tip of the component holding tape 79 is pulled out from the reel 62, guided to the guide passage 132 of the main body 50, and sent to the supply unit 136 by the feeding device 134 shown in FIG. In the main body 50, a plurality of guide passages 132, a holding tape feeding device 134, and a cover tape processing device 142 are provided on a main body 82 common to a plurality of reel holding portions 52. In the illustrated example, the two reel holding portions 52 are common, and two sets of guide passages 132, a holding tape feeding device 134 and a cover tape processing device 142 are provided for each of the two reel holding portions 52. Therefore, a total of four sets are provided for one main body 82. The main body 50 is the same as the main body of the electronic circuit component supply apparatus described in Japanese Patent Application Laid-Open No. 2011-138834, and is not an important part for the present invention. .
 各保持テープ送り装置134は、部品保持テープ79の送り穴に係合するスプロケット144と、送り駆動モータ146と、回転伝達装置148とを備え、送り駆動モータ146が図示を省略する制御装置によって制御されることによって、必要に応じて収容凹部の1ピッチずつ送られ、キャリヤテープ150からカバーテープ152が剥がされた上で、開放された各収容凹部が供給部136に順次位置決めされる。
 なお、特開平2011-138834に記載された電子回路部品供給装置の本体部においては、1組ずつの案内通路132および保持テープ送り装置134によって導かれ、送られる2本の部品保持テープ79が、平面視において幅方向の一部が上下に重なる状態とされていたが、本実施例の本体部50においては2本の部品保持テープ79は上下に重なることなく、幅方向に並んで送られるようにされている。しかし、保持テープ送り装置134は幅方向に並べて配設するには幅が広いため、図5に示すように、互いに送り方向にずらして配設されている。
 各カバーテープ処理装置142は、図3および図4に示すように、カバーテープ収容具160,カバーテープ送り装置162および案内装置164を備え、カバーテープ送り装置162の図示を省略する送り駆動モータが前記制御装置により制御されることにより、カバーテープ152が前記案内通路132の先端部においてキャリヤテープ150から剥がされ、カバーテープ収容具160に収容される。各カバーテープ収容具160は本体82から個別に取り外し可能である。
Each holding tape feeder 134 includes a sprocket 144 that engages with a feed hole of the component holding tape 79, a feed drive motor 146, and a rotation transmission device 148. The feed drive motor 146 is controlled by a control device that is not shown. As a result, the receiving recesses are fed one pitch at a time as necessary, and after the cover tape 152 is peeled off from the carrier tape 150, the opened receiving recesses are sequentially positioned on the supply unit 136.
In the main part of the electronic circuit component supply device described in JP-A-2011-13834, two component holding tapes 79 guided and sent by the guide passage 132 and the holding tape feeding device 134, one by one, In the plan view, a part in the width direction overlapped vertically. However, in the main body 50 of the present embodiment, the two component holding tapes 79 are sent side by side in the width direction without overlapping vertically. Has been. However, since the holding tape feeders 134 are wide to be arranged side by side in the width direction, they are arranged so as to be shifted from each other in the feeding direction as shown in FIG.
As shown in FIGS. 3 and 4, each cover tape processing device 142 includes a cover tape container 160, a cover tape feeding device 162, and a guide device 164, and a feed driving motor that omits the illustration of the cover tape feeding device 162. By being controlled by the control device, the cover tape 152 is peeled off from the carrier tape 150 at the tip end portion of the guide passage 132 and is stored in the cover tape container 160. Each cover tape container 160 can be individually detached from the main body 82.
 本体部50には、長手形状のカバー166が前端部の回動軸線のまわりに回動可能に取り付けられており、後端部に設けられた操作部168を持って、案内通路132およびカバーテープ処理装置142の上方を覆う閉位置と覆わない開位置とに回動操作される。
 また、カバー166の操作部168に近接した部分には、操作パネル170が設けられており、前記制御装置に接続されている。操作パネル170には、テープ送り装置134やカバーテープ処理装置142を手動操作するための操作部材や、テープ送り装置134やカバーテープ処理装置142の作動モードを設定するための操作部材等が設けられているが、それらと共に、複数のリール保持部52のうちリール着脱位置へ移動させるべきものを表示する表示ランプ176が、各リール保持部52に対応した位置に設けられている。
A longitudinal cover 166 is attached to the main body 50 so as to be rotatable around a rotation axis at the front end, and has an operation portion 168 provided at the rear end to guide the guide passage 132 and the cover tape. A rotation operation is performed between a closed position covering the top of the processing device 142 and an uncovered open position.
In addition, an operation panel 170 is provided in a portion near the operation unit 168 of the cover 166 and is connected to the control device. The operation panel 170 is provided with an operation member for manually operating the tape feeding device 134 and the cover tape processing device 142, an operation member for setting an operation mode of the tape feeding device 134 and the cover tape processing device 142, and the like. However, together with them, a display lamp 176 for displaying which of the plurality of reel holding portions 52 should be moved to the reel mounting / removing position is provided at a position corresponding to each reel holding portion 52.
 以上のように構成された部品供給装置32は、通常はリール保持部52が図3,図4に示す部品供給位置に位置させられ、ボールキャッチセット100によりその位置に確実に保たれている。その状態では、保持台30に互いに隣接して保持された部品供給装置32の多数のリール保持部52同士が互いに隣接した状態にあり、それらリール保持部52の間の隙間には作業者の指が入らない。いずれかのリール保持部52に保持されたリール62において部品保持テープ79の残量が設定量以下になり、その事実が上記表示ランプ176により表示されれば、図10に示すように、そのリール保持部52がリール着脱位置へ引き出される。この状態では、側板54,56の一方、図示の例では側板56に形成された切欠178,180が、二点差線で示す他のリール保持部52から前方へ出外れた状態となり、作業者は、リール62の1対のフランジ182の間に挿入した指と、切欠178あるいは切欠180から一方のフランジ182に接触させた指とにより、その一方のフランジ182を両側から摘んで、リール62をリール保持部52の外部へ取り出すことができる。
 なお、リール62において部品保持テープ79の残量が設定量以下になったことは、公知の方法、例えば、制御装置において、各リール62に巻かれている部品保持テープから実際に供給された電子回路部品の数である供給数を、その部品保持テープの初期部品数から差し引くことにより取得される電子回路部品の残数が、設定数以下となったことにより検出される。
In the component supply device 32 configured as described above, the reel holding portion 52 is normally positioned at the component supply position shown in FIGS. 3 and 4, and is securely held at that position by the ball catch set 100. In this state, a large number of reel holders 52 of the component supply device 32 held adjacent to each other on the holder 30 are adjacent to each other, and an operator's finger is placed in the gap between the reel holders 52. Does not enter. If the remaining amount of the component holding tape 79 in the reel 62 held by any one of the reel holders 52 is equal to or less than the set amount and the fact is displayed by the display lamp 176, as shown in FIG. The holding part 52 is pulled out to the reel attaching / detaching position. In this state, one of the side plates 54 and 56, in the illustrated example, the notches 178 and 180 formed in the side plate 56 have come out of the other reel holding portion 52 indicated by a two-dot chain line, and the operator The reel 62 is picked from both sides by a finger inserted between the pair of flanges 182 of the reel 62 and a finger that is brought into contact with the flange 182 from the notch 178 or the notch 180. It can be taken out of the holding part 52.
Note that the remaining amount of the component holding tape 79 in the reel 62 is equal to or less than the set amount is a known method, for example, the electronic device actually supplied from the component holding tape wound around each reel 62 in the control device. It is detected when the remaining number of electronic circuit components obtained by subtracting the supply number, which is the number of circuit components, from the initial component number of the component holding tape is equal to or less than the set number.
 作業者は、上記リール62の取り外し後、新しいリール62をリール保持部52へ挿入して、1対の支持ローラセット66に支持させるとともに、その新しいリール62の部品保持テープ79の始端部と、取り外したリール62の部品保持テープ79の末端部とを接続テープによって接続するスプライシング作業を行う。この作業が行われている間も、部品装着モジュール10においては装着作業が続行され、部品供給装置32に振動が伝わるが、リール保持部52のガイドローラセット86は、前述のように傾斜面126と係合しているため、リール着脱位置に安定して保たれる。スプライシング作業の後、リール保持部52を部品供給位置へ戻すのであるが、その際、そのリール保持部52に新たに保持させたリール62を逆転させて、部品保持テープ79の弛みを除去しておくことが望ましい。 After removing the reel 62, the operator inserts a new reel 62 into the reel holder 52 and supports the pair of support roller sets 66, and the start end of the component holding tape 79 of the new reel 62, A splicing operation is performed in which the end portion of the removed component holding tape 79 of the reel 62 is connected by a connection tape. While this operation is being performed, the mounting operation is continued in the component mounting module 10 and vibration is transmitted to the component supply device 32. However, the guide roller set 86 of the reel holder 52 has the inclined surface 126 as described above. Since it is engaged with the reel, it is stably kept at the reel attaching / detaching position. After the splicing operation, the reel holding unit 52 is returned to the component supply position. At this time, the reel 62 newly held by the reel holding unit 52 is reversed to remove the slack of the component holding tape 79. It is desirable to keep it.
 以上の説明は、本実施例の部品供給装置32のリール保持部52に同径のリール62が2つ保持される場合について行ったが、本実施例の部品供給装置は、2つのリール62の一方を大径のリール194に変更可能とされている。すなわち、図11において大径のリール194と干渉することとなる小径リール用の2組ずつの支持ローラセット66とリール離脱防止ローラセット78と(何れも二点鎖線で示す)を取り外せば、2つの大径リール用の支持ローラセット192により、小径リール(例えば、直径が7インチのリール)62の一方の代わりに、大径リール(例えば、直径が13インチのリール)194を保持させることが可能になるのである。 Although the above description has been made on the case where two reels 62 having the same diameter are held by the reel holding portion 52 of the component supply device 32 of the present embodiment, the component supply device of the present embodiment is One of them can be changed to a large-diameter reel 194. That is, if two support roller sets 66 and reel detachment prevention roller sets 78 for the small-diameter reel that interfere with the large-diameter reel 194 in FIG. One large-diameter reel support roller set 192 can hold a large-diameter reel (eg, a 13-inch diameter reel) 194 instead of one small-diameter reel (eg, a 7-inch diameter reel) 62. It becomes possible.
 上記構成変更の作業は、段取り作業時等に、部品供給装置32を保持台30から取り外した状態で行われる。そのために、図12および図13に示すように、側板54,56には作業用開口196,198が設けられており、これら作業用開口196、198を通して工具を皿ねじ72に係合させ、皿ねじ72を締めたり、緩めたりすることができるようにされている。以下、図に基づいてこの構成変更作業を説明する。
 側板54,56のうち、手前に他のリール保持部52が位置していないものに支持ローラセット66とリール離脱防止ローラセット78との支持ピン74を固定している皿ねじ72を外す場合には何ら支障はない。
 それに対し、手前に他のリール保持部52が位置している側板56に、支持ローラセット66とリール離脱防止ローラセット78との支持ピン74を固定している皿ねじ72を外す場合には、図12に示すように、その皿ねじ72が、手前に位置しているリール保持部52の作業用開口196,198と一致(厳密には側板54,56の作業用開口196と側板54の作業用開口198と一致)する位置まで、目的とするリール保持部52を引き出し、作業用開口196,198に工具を差し込んで皿ねじ72を外す。また、手前のリール保持部52から外れるリール離脱防止ローラセット78の皿ねじ72も外す。
 なお、作業用開口198と同じ高さに、同じ大きさで形成されている別の開口は、リール保持部52を引き出す際に指を掛けるための指掛け用開口である。
The configuration change operation is performed in a state in which the component supply device 32 is detached from the holding table 30 at the time of setup operation or the like. For this purpose, as shown in FIGS. 12 and 13, the side plates 54 and 56 are provided with working openings 196 and 198, and the tools are engaged with the countersunk screws 72 through the working openings 196 and 198. The screw 72 can be tightened or loosened. Hereinafter, the configuration change work will be described with reference to the drawings.
When removing the countersunk screws 72 that fix the support pins 74 of the support roller set 66 and the reel separation prevention roller set 78 to the side plates 54 and 56 where the other reel holding portion 52 is not positioned in front. There is no hindrance.
On the other hand, when removing the countersunk screws 72 fixing the support pins 74 of the support roller set 66 and the reel separation prevention roller set 78 to the side plate 56 on which the other reel holding portion 52 is positioned in front, As shown in FIG. 12, the countersunk screw 72 coincides with the work openings 196 and 198 of the reel holding portion 52 located on the front side (strictly speaking, the work openings 196 of the side plates 54 and 56 and the work of the side plate 54). The reel holding portion 52 is pulled out to a position that coincides with the opening 198 for use, and a countersunk screw 72 is removed by inserting a tool into the work openings 196 and 198. Further, the countersunk screw 72 of the reel detachment prevention roller set 78 that comes off the reel holding portion 52 on the front side is also removed.
Another opening formed at the same height and size as the work opening 198 is a finger-hanging opening for hooking a finger when the reel holder 52 is pulled out.
 一方、手前に他のリール保持部52が位置している側板54に、支持ローラセット66とリール離脱防止ローラセット78との支持ピン74を固定している皿ねじ72を外す場合には、図13に示すように、その皿ねじ72が、手前に位置しているリール保持部52の作業用開口196,198と一致する位置まで、目的とするリール保持部52を引き出し、作業用開口196,198に工具を差し込んで皿ねじ72を外す。手前のリール保持部52から外れるリール離脱防止ローラセット78の皿ねじ72も外す。
 このように、側板54,56のいずれの手前に他のリール保持部52が位置している場合でも、それら側板54,56に支持ピン74を固定している皿ねじ72も、作業用開口196,198を利用して取り外すことができ、左右いずれのリール保持部52でも、小径のリール62を2つを保持可能な状態から、小径リール62と大径リール194とを保持可能なリール保持部52に変更することができる。
On the other hand, when the flat head screws 72 that fix the support pins 74 of the support roller set 66 and the reel separation prevention roller set 78 are removed from the side plate 54 on which the other reel holding portion 52 is positioned in front, 13, the target reel holder 52 is pulled out to a position where the countersunk screw 72 coincides with the opening 196, 198 of the reel holder 52 positioned in front, and the opening 196, Insert a tool into 198 and remove the countersunk screw 72. The countersunk screw 72 of the reel separation preventing roller set 78 that comes off the front reel holding portion 52 is also removed.
As described above, even when the other reel holding portion 52 is positioned in front of any of the side plates 54 and 56, the countersunk screws 72 that fix the support pins 74 to the side plates 54 and 56 also have the work opening 196. , 198 and can be removed using either of the left and right reel holding portions 52 from a state where two small diameter reels 62 can be held, and a reel holding portion capable of holding the small diameter reel 62 and the large diameter reel 194. It can be changed to 52.
 上記実施例においては、1つの本体部50にリール保持部52が2つ取り付けられていたが、3つ以上取り付けることも可能である。3つのリール保持部52が取り付けられる場合を例として図14に示す。図から明らかなように、3つ以上のリール保持部52が取り付けられる場合には、中央部のリール保持部52の両側に他のリール保持部52が隣接することとなるため、中央部のリール保持部52を小径リール62と大径リール194とを保持可能なリール保持部52に変更する場合には、側板54,56のいずれに支持ピン74に固定している皿ばね72を外す場合でも、手前に位置しているリール保持部52ががあることになるため、その手前に位置しているリール保持部の作業用開口196,198を利用することとなる。 In the above embodiment, two reel holding portions 52 are attached to one main body portion 50, but three or more reel holding portions 52 may be attached. An example in which three reel holding portions 52 are attached is shown in FIG. As is apparent from the figure, when three or more reel holding portions 52 are attached, the other reel holding portions 52 are adjacent to both sides of the central reel holding portion 52. When the holding portion 52 is changed to the reel holding portion 52 capable of holding the small-diameter reel 62 and the large-diameter reel 194, even if the disc spring 72 fixed to the support pin 74 is removed from either of the side plates 54 and 56. Since there is the reel holding part 52 positioned in front, the work openings 196 and 198 of the reel holding part positioned in front thereof are used.
 上記実施例においては、リール離脱防止ローラセット78の1組ずつが、リール62から引き出された部品保持テープ79が巻き掛けられることにより、その部品保持テープ79を案内するテープガイドローラセットとして機能するようにされており、かつ、そのうちの1組をリール保持部52の構成変更時に取り外すことが必要であるため、大径リール194を保持させた後、再び取り付けて、テープガイドローラセットとして機能し得る状態に戻すことが必要である。それに対し、上記1組のリール離脱防止ローラセット78とは別に、大径リール194の脱着作業の邪魔にならない位置にテープガイドローラセットを設けることも可能であり、その場合にはそのテープガイドローラセットは着脱する必要が無くなる。 In the above embodiment, each set of the reel detachment prevention roller set 78 functions as a tape guide roller set that guides the component holding tape 79 by winding the component holding tape 79 pulled out from the reel 62. In addition, since it is necessary to remove one of them when the configuration of the reel holder 52 is changed, the large-diameter reel 194 is held and then attached again to function as a tape guide roller set. It is necessary to return to the state to obtain. On the other hand, apart from the one set of reel detachment prevention roller set 78, a tape guide roller set can be provided at a position that does not interfere with the detaching operation of the large-diameter reel 194. The set does not need to be attached or detached.
 以上、本発明の一実施例を詳細に説明したが、これは文字通り例示に過ぎず、本発明は、前記〔発明の態様〕の項に記載された態様を始めとして、当業者の知識に基づいて種々の変更を施した態様で実施することができる。 As mentioned above, although one Example of this invention was described in detail, this is only an illustration and this invention is based on the knowledge of those skilled in the art including the aspect described in the above-mentioned [Aspect of invention]. The present invention can be implemented in variously modified forms.

Claims (8)

  1.  部品を一定間隔で保持した部品保持テープが巻き付けられたリールを保持するリール保持部と、
     前記リールから引き出された前記部品保持テープを案内する案内通路、およびその案内通路に沿って前記部品保持テープをその案内通路の先端側に設けられた部品供給部へ送る送り装置を備え、前記部品供給部において部品保持具による部品の取出しを可能にする供給装置本体部と
     を含む部品供給装置であって、
     前記リール保持部が、
     互いに平行な1対の側板と、
     それら1対の側板の間に配設されて、その側板間に挿入された前記リールの外周面を、そのリールの半径方向の移動を抑制しつつ、そのリールの回転を許容する状態で支持する1つ以上の支持装置と
     を含み、かつ、そのリール保持部が、前記供給装置本体部に、取付装置により、ほぼ水平な方向の平行移動により、部品供給位置とリール着脱位置とへ移動可能に取り付けられるとともに、前記1対の側板の少なくとも一方に、前記リール着脱位置においては、前記1つ以上の支持装置の各々に支持されている前記リールの外周部に、隣接する他のリール保持部に妨げられることなく接触を可能にする切欠が形成されたことを特徴とする部品供給装置。
    A reel holding unit for holding a reel wound with a component holding tape that holds the components at regular intervals;
    A guide passage for guiding the component holding tape pulled out from the reel; and a feeding device for feeding the component holding tape along the guide passage to a component supply section provided on a tip side of the guide passage. A component supply device including a supply device main body that enables removal of a component by a component holder in the supply unit,
    The reel holding part is
    A pair of side plates parallel to each other;
    The reel is disposed between the pair of side plates and supports the outer peripheral surface of the reel inserted between the side plates in a state in which the reel is allowed to rotate while suppressing radial movement of the reel. Two or more support devices, and the reel holding portion is attached to the supply device main body movably to the component supply position and the reel attachment / detachment position by a parallel movement in a substantially horizontal direction by the attachment device. In addition, at least one of the pair of side plates, at the reel mounting / demounting position, hinders other reel holding portions adjacent to the outer peripheral portion of the reel supported by each of the one or more support devices. A component supply device, wherein a notch that enables contact without being formed is formed.
  2.  前記供給装置本体部が複数、共通の保持台に、それら複数の供給装置本体部の各々に取り付けられた前記リール保持部の1つずつが互いに隣接する状態で着脱可能に取り付けられ、部品供給システムを構成する請求項1に記載の部品供給装置。 A plurality of the supply device main body portions are detachably attached to a common holding stand, with each of the reel holding portions attached to each of the plurality of supply device main body portions being adjacent to each other. The component supply apparatus of Claim 1 which comprises these.
  3.  前記供給装置本体部が、複数の前記リール保持部に対して共通の本体部材を含み、その共通の本体部材に対してそれら複数のリール保持部の各々が、前記取付装置により、互いに隣接して、かつ、個別に前記部品供給位置と前記リール着脱位置とへ移動可能に取り付けられた請求項1または2に記載の部品供給装置。 The supply device main body includes a common main body member for the plurality of reel holding portions, and each of the plurality of reel holding portions is adjacent to each other by the mounting device with respect to the common main body member. And the component supply apparatus of Claim 1 or 2 attached to the said component supply position and the said reel attachment / detachment position separately so that a movement was possible.
  4.  前記取付装置が、
     前記供給装置本体部から下方に垂下させられ、前記ほぼ水平な方向に延びる長穴が形成されたガイド板と、
     前記リール保持部の前記1対の側板の間に、前記長穴の長手方向に隔たった複数箇所に回転可能に配設され、前記長穴の内側面に沿って転動する複数のガイドローラと
     を含む請求項1ないし3のいずれかに記載の部品供給装置。
    The mounting device is
    A guide plate that is suspended downward from the supply device main body and has an elongated hole extending in the substantially horizontal direction;
    Between the pair of side plates of the reel holding portion, a plurality of guide rollers which are rotatably disposed at a plurality of locations separated in the longitudinal direction of the elongated hole and roll along the inner surface of the elongated hole. The component supply apparatus according to any one of claims 1 to 3.
  5.  前記リール保持部が、前記支持装置として、外径を互いに異にする大径リールと小径リールとを択一的に支持可能なものを含み、大径リールを保持させる場合には、少なくとも、小径リール用の支持装置が取り外される請求項1ないし4のいずれかに記載の部品供給装置。 The reel holding unit includes, as the support device, one that can selectively support a large-diameter reel and a small-diameter reel that have different outer diameters. The component supply apparatus according to claim 1, wherein the reel support device is removed.
  6.  前記リール保持部が、前記支持装置を複数、それら複数の支持装置の各々において前記リールを1つずつ同時に支持可能な状態で含む請求項1ないし5のいずれかに記載の部品供給装置。 The component supply device according to any one of claims 1 to 5, wherein the reel holding unit includes a plurality of the support devices and can support the reels one by one in each of the plurality of support devices.
  7.  さらに、前記リール保持部を前記部品供給位置において前記供給装置本体部に連結する連結装置を含み、その連結装置が、
     前記リール保持部と前記供給装置本体部との一方に設けられた第1係合部と、
     前記リール保持部と前記供給装置本体部との他方に設けられ、付勢手段により作用位置に向かって付勢され、その作用位置において前記第1係合部と係合した状態では前記リール保持部と前記供給装置本体部との相対移動を抑制し、設定以上の力が加えられれば前記付勢手段の付勢力に抗して第1係合部から離脱する第2係合部と
     を含む請求項1ないし6のいずれかに記載の部品供給装置。
    And a connecting device for connecting the reel holding portion to the supply device main body at the component supply position, the connecting device comprising:
    A first engagement portion provided on one of the reel holding portion and the supply device body portion;
    The reel holding portion is provided on the other of the reel holding portion and the supply device main body portion, and is urged toward the operating position by the urging means, and in the state of being engaged with the first engaging portion at the operating position, the reel holding portion. And a second engagement portion that suppresses relative movement between the main body and the supply device main body and separates from the first engagement portion against a biasing force of the biasing means when a force exceeding a set value is applied. Item 7. The component supply device according to any one of Items 1 to 6.
  8.  前記供給装置本体部に、その供給装置本体部に取り付けられている前記リール保持部を前記リール着脱位置へ移動させるべきことを指示する表示ランプが設けられた請求項1ないし7のいずれかに記載の部品供給装置。 8. The display lamp according to claim 1, wherein the supply device main body is provided with an indicator lamp that instructs to move the reel holding portion attached to the supply device main body to the reel attachment / detachment position. Parts supply equipment.
PCT/JP2012/070966 2011-08-26 2012-08-20 Part supply device WO2013031565A1 (en)

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JP2011184922A JP2013046024A (en) 2011-08-26 2011-08-26 Component feeder
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