WO2013005452A1 - 排気ガス浄化装置 - Google Patents
排気ガス浄化装置 Download PDFInfo
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- WO2013005452A1 WO2013005452A1 PCT/JP2012/053483 JP2012053483W WO2013005452A1 WO 2013005452 A1 WO2013005452 A1 WO 2013005452A1 JP 2012053483 W JP2012053483 W JP 2012053483W WO 2013005452 A1 WO2013005452 A1 WO 2013005452A1
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- shell
- exhaust gas
- main body
- csf
- heat insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/0211—Arrangements for mounting filtering elements in housing, e.g. with means for compensating thermal expansion or vibration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/033—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
- F01N3/035—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
- F01N3/0222—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/025—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust
- F01N3/0253—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/103—Oxidation catalysts for HC and CO only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/18—Methods or apparatus for fitting, inserting or repairing different elements by using quick-active type locking mechanisms, e.g. clips
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/24—Methods or apparatus for fitting, inserting or repairing different elements by bolts, screws, rivets or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/30—Removable or rechangeable blocks or cartridges, e.g. for filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/18—Structure or shape of gas passages, pipes or tubes the axis of inlet or outlet tubes being other than the longitudinal axis of apparatus
Definitions
- the present invention relates to an exhaust gas purification device.
- Patent Document 1 in order to reduce the size of the entire apparatus, a diameter-enlarged portion is provided on the outlet side of the DOC-side shell, and the inlet side of the CSF-side shell is inserted into the enlarged-diameter portion. The distance from the CSF is reduced to reduce the overall length of the device.
- the shells are connected by bringing the opposing flanges into contact with each other and fastening bolts and nuts penetrating them.
- Patent Document 2 since one shell is fitted so as to be inserted into the other shell, when thermal stress is generated by the heat of the exhaust gas, the shells are deformed to easily disassemble each other. This makes it difficult to perform maintenance such as cleaning and replacement of the CSF. Therefore, as in Patent Document 2, it is conceivable to have a structure in which the fitting portion in Patent Document 1 is eliminated and the inlet portion of the CSF enters the DOC-side shell.
- JP 2004-263593 A Japanese Patent Application Laid-Open No. 2011-012618
- Patent Document 2 in the state assembled as an exhaust gas purification device, both DOC and CSF are covered by the shell, but in the disassembled state, the amount of CSF entering the shell on the DOC side, It protrudes from the shell covering itself and is exposed. Therefore, during maintenance, the protruding portion of the CSF may be damaged due to contact with other parts, and it is necessary to handle it carefully.
- each flange is greatly shifted to the DOC side and the CSF is completely covered with its own shell, the flange is too close to the heat insulating material covering the outer periphery of the DOC side shell.
- the operation of the bolt that penetrates the flange and the nut that is screwed into the flange becomes complicated, and the disassembly and assembly cannot be performed quickly.
- the flange may be too close to the exhaust pipe or too close to the temperature sensor, which causes the same problem.
- An object of the present invention is to provide an exhaust gas purification device that can be easily handled while maintaining downsizing of the device and that can be quickly assembled and disassembled.
- An exhaust gas purification apparatus includes a cylindrical first shell and a second shell that are detachably arranged in series along a flow direction of exhaust gas, and the second shell in the first shell is connected to the exhaust gas purification device.
- a bulging portion bulging outward in the radial direction is provided at an end portion of the second shell, and an end portion of the second shell to which the first shell is connected is provided on the first shell side.
- a flare portion that is widened toward the first shell and the second shell of the first shell and the second shell is provided with an interior member that is held via a heat insulating mat.
- the end portion on the second shell side of the interior member provided in the shell protrudes to the second shell side from the end portion of the heat insulating mat and does not protrude from the end portion of the first shell.
- the first shell and The second shell is characterized by being connected to each other by a fastener having a V insert straddling said flared portion and the bulging portion close to each other.
- the end portion on the second shell side of the interior member is positioned on the second shell side beyond the minimum allowance from the heat insulating mat in the assembly process. It is characterized by that.
- an end of the interior member on the second shell side is located within the range of the bulging portion.
- the amount of protrusion of the interior member from the end of the heat insulating mat is such that the stress due to the bending moment generated in the interior member does not exceed the allowable stress of the interior member. It is characterized by being.
- the end portion of the interior member such as CSF disposed in the first shell is flush with the end portion of the heat insulating mat, or is located on the second shell side beyond the end portion. , It can be shifted to the second shell side with respect to the heat insulating mat. Therefore, in the first shell, the opposite end portion (end portion opposite to the second shell side) side can be shortened to shorten the length, which can contribute to the compactness of the entire apparatus.
- the end of the interior member does not protrude from the end of its own shell, and a plurality of bolts and nuts that protrude along the connecting direction are used by using a fastener with a V insert. Therefore, the bulging portion can be largely moved toward the second shell. As a result, the end portion of the interior member is completely covered by the first shell, and the fragile interior member is exposed even when the first shell in a state where the interior member is accommodated is removed from the apparatus and left to stand. And can prevent damage due to contact with others.
- the fastener for connecting the first and second shells has a structure in which the bulging portion and the flare portion of each shell are brought close to each other by the wedge effect and connected, and in order to exert the wedge effect, Since there is only a single band, one bolt member that fastens both ends of the band, and a nut that is screwed to this, and only the nut needs to be operated during assembly and disassembly, workability can be improved. .
- the end portion of the interior member protrudes beyond the minimum protrusion allowance from the heat insulating mat, so that the periphery of the protruding portion that is not covered by the heat insulating mat is warmed by the heat of the exhaust gas.
- the interior member is CSF
- regeneration can be performed more quickly than when only the end face is exposed.
- the end of the interior member is exposed to the large internal space formed by the bulging portion, so that the end of the interior member is further exposed.
- the periphery of the protruding portion can be more effectively warmed by the exhaust gas, and regeneration can be performed more quickly.
- the end of the interior member protrudes within the allowable stress due to the bending moment, so there is no fear of cracking at the holding portion of the heat insulating mat, and the durability of the interior member is improved. Can be maintained.
- FIG. 1 is a side sectional view showing an entire exhaust gas purification apparatus according to an embodiment of the present invention.
- FIG. 2 is an enlarged cross-sectional view of a main part of the embodiment, and is an enlarged view of a circle II in FIG. 1.
- the side view of the partial cross section which expands and shows the principal part of the fastener used by the said embodiment. 1.
- It is sectional drawing which expands and shows the other principal part of the said embodiment,
- upstream side used in the following description refers to the upstream side in the exhaust gas flow direction
- downstream side refers to the downstream side in the exhaust gas flow direction
- upstream side and the inlet side, and the downstream side and the outlet side may be used synonymously.
- FIG. 1 shows an exhaust gas purification device 1 of the present embodiment.
- the exhaust gas purification device 1 is a device that is provided in the middle of an exhaust pipe from an internal combustion engine such as a diesel engine (not shown) and collects PM contained in the exhaust gas.
- the exhaust gas purifying apparatus 1 is provided on the most upstream side (right side in the drawing), the main body 3 provided on the downstream side of the inlet side body 2, and the most downstream side.
- Each of the bodies 2, 3, 4 has a cylindrical shape made of a metal such as stainless steel, and includes an inlet-side shell 21, a body shell 31, and an outlet-side shell 41 that are detachably arranged in series along the exhaust gas flow direction. Have.
- the inlet-side body 2 includes an inlet-side shell 21, a cylindrical inlet pipe 22 that vertically penetrates the outer peripheral portion of the inlet-side shell 21, and an inner cylinder that is accommodated in the inlet-side shell 21 and through which the inlet pipe 22 is inserted.
- a member 23 and a columnar DOC 24 that is accommodated in the inlet-side shell 21 and disposed on the downstream side of the inner cylinder member 23 are provided.
- One end of the cylindrical inlet side shell 21 (opposite side to the main body 3 and the right end in the figure) is closed by the outer plate 211, and the other end opens toward the main body 3 side. is doing.
- the inlet pipe 22 penetrates the inlet-side shell 21 and the inner cylinder member 23 up and down, protrudes downward such that the inlet 221 is on the lower side, and is welded to the inlet-side shell 21.
- the inlet 221 side which is the lower end of the inlet pipe 22 is connected to an exhaust pipe from the engine, and the upper end is closed by a plate 222.
- a large number of round holes 223 are provided (in the figure, a vertical line is shown for simplification), and exhaust gas is emitted from these round holes 223. It flows into the inlet side shell 21.
- three adjustment plates 224 (224A, 224B, 224C) are attached at intervals along the inflow direction of the exhaust gas.
- Two upstream adjustment plates 224A and 224B are provided with openings 225 that penetrate the front and back.
- the adjustment plate 224A attached on the upstream side has a larger opening area of the opening 225 than the adjustment plate 224B.
- the inner cylinder member 23 is a substantially cylindrical member for making it difficult to transfer heat from the exhaust gas flowing out from the inlet pipe 22 to the inlet-side shell 21, one end of which is blocked by the inner plate 231, and the other end The side is opened so as to be close to the DOC 24.
- the outer periphery of the inner plate 231 is welded to the inner peripheral surface of the inlet-side shell 21.
- the inner plate 231 faces the outer plate 211 of the inlet-side shell 21 with a predetermined gap, and a ceramic fiber or glass fiber heat insulating mat 232 is interposed between the plates 211 and 231. Is done.
- the DOC 24 is a catalyst that raises the exhaust gas temperature to a predetermined high temperature range by oxidizing and heating the dosing fuel supplied to the exhaust gas as necessary. By using this raised exhaust gas, PM deposited on the CSF 32, which will be described later, is self-combusted and incinerated and removed, and the CSF 32 is regenerated.
- the dosing fuel is, for example, the same light oil as the engine fuel, and is supplied into the exhaust gas by a dosing fuel injection device provided in the exhaust pipe to which the inlet pipe 22 is connected. It flows into the exhaust gas purification device 1 together with the gas. Further, in the case where fuel for dosing is supplied into the engine cylinder, fuel for dosing is also supplied by the fuel injection device for engine cylinder injection.
- the heat insulating mat 242 is interposed between the DOC 24 and the inlet-side shell 21 in a press-fit state.
- the material of the heat insulating mat 242 is the same as that of the heat insulating mat 232 described above.
- the heat insulating mat 242 here also functions as a holding member that holds the DOC 24 using a reaction force (elastic force) against compression.
- the main body 3 includes a main body shell 31 and a CSF 32 that is accommodated in the main body shell 31 and collects PM in the exhaust gas.
- annular member 311 having a predetermined thickness is provided at the inlet side portion.
- the annular member 311 includes an annular plate 312 that is in contact with the inner peripheral surface of the main body shell 31, and an annular U-shaped member 313 having a U-shaped cross-section that opens toward the annular plate 312. Connected by.
- a heat insulating mat 314 is accommodated in an internal space formed by the annular plate member 312 and the annular U-shaped member 313.
- the CSF 32 has a structure in which a large number of small holes are provided, although detailed illustration is omitted.
- the small holes communicate from the inflow side to the outflow side, and the cross section is formed in a polygonal shape (for example, a hexagonal shape).
- the one opened at the inlet side and sealed at the outlet side and the one sealed at the inlet side and opened at the outlet side were alternately arranged and flowed from the former small hole. Exhaust gas passes through the boundary wall, escapes into the latter small hole, and flows downstream. And PM is collected by the boundary wall.
- the material of CSF32 consists of ceramics, such as cordierite and silicon carbide, or metals, such as stainless steel and aluminum, and is suitably determined according to a use. Note that an oxidation catalyst made of a material different from that of the DOC 24 may be coated on the inlet side of the CSF 32 with a wash coat or the like.
- the heat insulating mat 322 is also inserted between the CSF 32 and the main body shell 31 in a press-fitted state.
- the materials of the heat insulating mat 322 and the heat insulating mat 314 are the same as those of the heat insulating mats 232 and 242 described above. The same applies to a heat insulating mat 432 described later.
- the heat insulating mat 322 here also functions as a holding member that holds the CSF 32 by utilizing a reaction force against compression.
- the outlet side body 4 includes an outlet side shell 41, a cylindrical outlet pipe 42 inserted through the outer peripheral portion of the upper part of the outlet side shell 41, and an inner cylinder that is accommodated in the outlet side shell 41 and into which the outlet pipe 42 is inserted. And a member 43.
- one end (the opposite side to the main body 3 and the left end in the figure) is closed by a disk-shaped outer plate 411 and the other end is on the main body 3 side. Open toward.
- the outlet pipe 42 passes through the upper part of the outlet side shell 41 and the inner cylinder member 43, protrudes upward so that the outlet 421 is on the upper side, directly with respect to the inlet side shell 21, and an annular reinforcing member 422. It is welded through.
- the inner cylinder member 43 is a member for making it difficult to transfer heat from the exhaust gas flowing out from the CSF 32 to the outlet side shell 41, one end of which is blocked by the inner plate 431, and the other end side is close to the CSF 32. So that it is open.
- the outer periphery of the inner plate 431 is welded to the inner peripheral surface of the outlet side shell 41. At this time, the inner plate 431 faces the outer plate 411 of the outlet side shell 41 with a predetermined interval, and a heat insulating mat 432 is interposed between the plates 411 and 431.
- a water stop member 433 having a diameter reduced toward the outlet side is provided near the inlet inside the inner cylinder member 43. Since the opening 434 provided in the reduced diameter portion of the water stop member 433 is positioned higher than the bottom portion of the inner cylinder member 43 where rainwater or the like is likely to accumulate, intrusion of rainwater to the CSF 32 side is prevented. When rainwater enters from the tail pipe through the outlet pipe 42 and this rainwater is applied to the CSF 32, the CSF 32 may be damaged or the function may be deteriorated. Therefore, the water stop member 433 prevents rainwater from entering the CSF 32 side. It is.
- the temperature sensor 11 penetrating the inlet side shell 21 and the inner cylinder member 23 is provided between the inlet pipe 22 and the DOC 24, and the main body shell is also between the DOC 24 and the CSF 32. 31 and a temperature sensor 12 penetrating the annular member 311 are provided. Based on the temperature of the exhaust gas obtained from these temperature sensors 11 and 12, dosing fuel supply control and the like are performed. Further, the exhaust gas purification apparatus 1 includes a differential pressure sensor 13 that detects a differential pressure between the upstream side and the downstream side of the CSF 32, and the differential pressure obtained from the differential pressure sensor 13 is information for determining a clogged state of the CSF 32. Used as.
- FIG. 2 shows an enlarged view of the main part of the connecting portion between the main body 3 and the outlet body 4.
- a mountain-shaped bulging portion 51 bulging outward in the radial direction is provided at the end on the outlet side shell 41 side.
- a first flat portion 53 is provided on the upstream side of the bulging portion 51 via a bent portion 52, and a second flat portion whose diameter is reduced via a stepped portion 54 on the further upstream side of the first flat portion 53.
- a portion 55 is provided.
- a third flat portion 57 is provided on the downstream side of the bulging portion 51 via a bent portion 56.
- the heat insulating mat 322 is interposed between the second flat portion 55 and the CSF 32, and the inner diameter of the second flat portion 55 is determined by the compressed heat insulating mat 322.
- the size is set such that an appropriate elastic force for holding is generated. That is, even if the end portion of the heat insulating mat 322 protrudes greatly toward the bulging portion 51, the inner diameter diameter is too large in the region downstream of the first flat portion 53, and the heat insulating mat 322 is compressed well. In this case, no proper elastic force is generated, so that the CSF 32 is not held at all. Accordingly, the heat insulating mat 322 is interposed in the region of the second flat portion 55.
- the distance from the downstream end of the heat insulating mat 322 to the downstream end of the CSF 32 is A
- the distance from the downstream end of the body shell 31 is B
- Formula (1) is a state in which the end portion of the CSF 32 protrudes from the end portion of the heat insulating mat 322 and is located inside the end portion of the main body shell 31, and the CSF 32 protrudes from the end portion of the heat insulating mat 322. Means that it is completely covered with the main body shell 31. Since the protruding end side of the CSF 32 is covered, the CSF 32 does not protrude from the main body shell 31 when the main body 3 is removed, and it is difficult for the CSF 32 to come into contact with others even if it is left as it is. Etc. can be effectively prevented.
- Expression (2) “C” indicates a minimum protrusion margin of the CSF 32 that is necessary in the assembly process. Therefore, the expression (2) means that the end portion of the CSF 32 protrudes beyond the protrusion margin than the end portion of the heat insulating mat 322 while satisfying the expression (1).
- the heat insulating mat 322 is wound around the carrier of the CSF 32 in advance, and is pressed into the main body shell 31 together with the CSF 32 in this state. At this time, the CSF 32 is protruded by the minimum protrusion allowance and the heat insulating mat 322 is wound, so that the periphery of the protruding portion that is not covered by the heat insulating mat 322 is warmed by the heat of the exhaust gas, and only the end face is exposed.
- the CSF 32 can be played back more quickly than when not.
- Equation (3) is positioned so that the end of CSF 32 protrudes downstream more than the distance from the end of heat insulating mat 322 to internal space 58 bulged by bulging portion 51 while satisfying equation (1).
- the end portion of the CSF 32 in the present embodiment is located between the bent portions 52 and 56, that is, within “E” indicating the range of the bulging portion 51. Since the upstream side of the bulging portion 51 is the first flat portion 53, it is a narrow space with a reduced diameter as compared with the wide internal space 58 formed by the bulging portion 51.
- the edge part of CSF32 is located in such a narrow space, the range of the protrusion part which is not covered with the heat insulation mat 322 will be narrow, and the effect warmed by exhaust gas will become limited.
- the end portion of the CSF 32 By positioning the end portion of the CSF 32 in the wide internal space 58 of the bulging portion 51, the end portion is further exposed, and the periphery of the protruding portion can be more effectively warmed by the exhaust gas, The CSF 32 can be regenerated more quickly.
- the first flat portion 53 and the stepped portion 54 do not exist, and the second flat portion 55 is disposed on the upstream side of the bulging portion 51 via the bent portion 52 as shown by a two-dot chain line. In such a case, the effect is remarkable.
- the end portion of the CSF 32 protrudes excessively from the end portion of the heat insulating mat 322
- the bending moment generated on the protruding end side becomes larger than the contact portion with the end portion of the heat insulating mat 322 in the CSF 32 due to vibration or the like. Stress can be concentrated and damaged. Therefore, even if the end portion of the CSF 32 is within a range that does not protrude from the end portion of the main body shell 31, the end portion of the heat insulating mat 322 exceeds the allowable stress and is positioned so as to be within the allowable stress due to the bending moment. It does not protrude from the end.
- the position of the end portion of the CSF 32 in the present embodiment is a position facing the wide internal space 58 formed by the bulging portion 51, and is set slightly upstream from the top of the bulging portion 51.
- a flare portion 61 whose diameter is increased toward the upstream side is provided at an end portion on the main body shell 31 side.
- the maximum diameter of the flare 61 is substantially the same as the diameter of the top of the bulge 51.
- a flat portion 63 is provided on the downstream side of the flare portion 61 via a stepped portion 62.
- the flare portion 61 faces the inclined surface on the downstream side of the bulging portion 51 provided in the main body shell 31, and is brought into contact with the inclined surface via the packing 14. At this time, the end of the main body shell 31 is positioned inside the stepped portion 62.
- a flare portion 44 is provided at the upstream end of the inner cylinder member 43.
- the position of the flare 44 is slightly downstream of the top of the bulging portion 51 and is close to the outlet end surface 323 of the CSF 32.
- the fastener 7 includes a V insert 71 wound around the bulging portion 51 and the flare portion 61 of each shell 31, 41, and an outer peripheral surface of the V insert 71.
- the band 72 is integrally provided, a bolt member 73 that connects the ends of the band 72, and a nut 74 that is screwed to the bolt member 73.
- a plurality of V inserts 71 having a predetermined length are arranged at equal intervals along the circumferential direction, and a band 72 is attached so as to connect them.
- the cross section of the V insert 71 has a shape that expands toward the bulging portion 51 and the flare portion 61, and includes an inclined surface on the upstream side of the bulging portion 51 and a back surface of the flare portion 61 (inclination on the side opposite to the packing 14). It is fitted so that it contacts the surface.
- One end of the band 72 is a folded portion 721 folded upward, and a shaft portion 731 on the proximal end side of the bolt member 73 is inserted into the folded portion 721.
- a male screw portion 732 provided integrally with the shaft portion 731 of the bolt member 73 protrudes from an opening 723 provided in the folded portion 721 and is rotatable together with the shaft portion 731.
- a bolt insertion portion 722 is provided at the other end of the band 72.
- the bolt insertion portion 722 is provided with an insertion hole 724 through which the male screw portion 732 of the bolt member 73 is inserted.
- a nut 74 is screwed at the tip of the inserted male screw portion 732.
- the V insert 71 of the fastener 7 is fitted over the bulging portion 51 and the flare portion 61, and the nut 74 screwed into the male screw portion 732 is tightened. . Then, as the nut 74 is tightened, the V insert 71 moves inward in the radial direction, the fitting between the bulging portion 51 and the flare portion 61 is deepened, and the wedge effect is exerted. The bulging portion 51 and the flare portion 61 Are pressed in the proximity direction and connected to each other.
- each body 3, 4 is different from connecting the conventional flanges by abutting the conventional flanges and fastening bolts and nuts penetrating them. There are no bolts or nuts that protrude significantly along the connection direction. Accordingly, the assembling work and the disassembling work can be facilitated, and the connecting portions can be brought closer to the outlet pipe 42 (only a part of the reinforcing member 422 is shown in FIG. As described above, even when the main body 3 is removed, the CSF 32 can be prevented from being exposed from the main body shell 31.
- connection using the fastener 7 in the bulging part 51 and the flare part 61 should just operate the nut 74 screwed together in the one bolt member 73, it was arranged in multiple numbers along the circumferential direction As compared with the conventional flange type connection using bolts and nuts, the assembly and disassembly can be facilitated, and the workability can be greatly improved.
- FIG. 4 shows an enlarged view of the main part of the connection portion between the main body 3 and the inlet body 2.
- the connection structure between the main body 3 and the inlet body 2 is basically the same as the connection structure between the main body 3 and the outlet body 4 described above, the same functional parts and members are shown in FIG.
- the same reference numerals are given and the description thereof is omitted, and only a simplified description is given below.
- the flare portion 61 provided at the upstream end of the main body shell 31 is connected to the inlet-side shell 21 of the inlet-side body 2, and the bulging portion 51 provided in the inlet-side shell 21. This is opposed to the inclined surface on the downstream side and is in contact with the inclined surface via the packing 14. At this time, the end of the inlet-side shell 21 is positioned inside the stepped portion 62 on the main body shell 31 side.
- the position of the end portion of the DOC 24 in the inlet-side shell 21 is a position facing the wide internal space 58 formed by the bulging portion 51, and is set slightly downstream from the top portion of the bulging portion 51. ing.
- the position of the upstream side end portion of the annular member 311 in the main body shell 31 is in the vicinity of the bulging portion 51 of the inlet side shell 21 and is close to the outlet end surface 243 of the DOC 24. In this way, by bringing the end of the DOC 24 close to the annular member 311, the DOC 24 having a sufficient length can be used even if the entire length of the inlet side body 2 is shortened. 1 can contribute to the overall compactness.
- the present invention is not limited to the above-described embodiment, and modifications, improvements, and the like within the scope that can achieve the object of the present invention are included in the present invention.
- the DOC 24 is completely covered with the inlet shell 21 and the CSF 32 is completely covered with the main body shell 31.
- the CSF 32 is completely covered with the main body shell 31. What is necessary is just to include even if the edge part of DOC24 is exposed from the entrance side shell 21, it is contained in this invention.
- the DOC 24 is provided to increase the temperature of the exhaust gas.
- the present invention can also be applied to the exhaust gas purification apparatus 1 in which the DOC 24 does not exist and only the CSF 32 is provided.
- DOC24 may be sufficient besides CSF32, and if it is a member hold
- the inlet-side shell 21 corresponds to the first shell of the present invention, and the main body shell 31 corresponds to the second shell of the present invention.
- the inlet pipe 22 and the outlet pipe 42 are provided so as to protrude in the radial direction with respect to the shells 21 and 41.
- the inlet pipe 22 and the outlet pipe 42 protrude along the connecting direction (axial direction) of the shells 21 and 41. It may be provided, and whether to project in the radial direction or project in the connecting direction may be arbitrarily determined in consideration of the arrangement space in the engine room.
- the present invention can be suitably used as an exhaust gas purification device for construction machines such as bulldozers and power shovels.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
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- Chemical Kinetics & Catalysis (AREA)
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- Materials Engineering (AREA)
- Biomedical Technology (AREA)
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Abstract
Description
そこで、特許文献2のように、特許文献1にあった嵌合部分をなくしたうえで、CSFの入口部分をDOC側のシェル内に入り込ませる構造とすることが考えられる。
なお、以下の説明で使用する「上流側」とは、排気ガスの流れ方向の上流側をいい、「下流側」とは、排気ガスの流れ方向の下流側をいう。また、上流側と入口側、および下流側と出口側とを同義で使用する場合がある。
排気ガス浄化装置1は、図示しないディーゼルエンジン等の内燃機関からの排気管途中に設けられて、排気ガス中に含まれるPMを捕集する装置である。具体的に排気ガス浄化装置1は、最も上流側(図中右側)に設けられた入口側ボディ2と、入口側ボディ2の下流側に設けられた本体ボディ3と、最も下流側に設けられた出口側ボディ4とで構成されている。各ボディ2,3,4は、それぞれステンレス等の金属からなる円筒状で、かつ排気ガスの流れ方向に沿って着脱自在に直列配置された入口側シェル21、本体シェル31、出口側シェル41を有している。
入口側ボディ2は、入口側シェル21と、入口側シェル21の外周部分を上下に貫通する円筒状の入口管22と、入口側シェル21内に収容されて入口管22が挿通された内筒部材23と、入口側シェル21内に収容され、内筒部材23の下流側に配置された円柱状のDOC24とを備えている。
本体ボディ3は、本体シェル31と、本体シェル31の内部に収容されて、排気ガス中のPMを捕集するCSF32とで構成されている。
出口側ボディ4は、出口側シェル41と、出口側シェル41上部の外周部分に挿通された円筒状の出口管42と、出口側シェル41内に収容されて出口管42が挿通された内筒部材43とを備えている。
図2には、本体ボディ3と出口側ボディ4との接続部分について、その要部が拡大して示されている。
図2に示す本体ボディ3の本体シェル31において、出口側シェル41側の端部には、径方向の外側に膨出した山形状の膨出部51が設けられている。膨出部51の上流側には、屈曲部52を介して第1平坦部53が設けられ、第1平坦部53のさらに上流側には、段差部54を介して縮径された第2平坦部55が設けられている。一方、膨出部51の下流側には、屈曲部56を介して第3平坦部57が設けられている。
C < A ≦ B … (2)
D ≦ A ≦ B … (3)
出口側ボディ4の出口側シェル41において、本体シェル31側の端部には、上流側に向かって拡径したフレア部61が設けられている。フレア部61の最大の径寸法は、膨出部51の頂部の径寸法と略同じである。フレア部61の下流側には、段差部62を介して平坦部63が設けられている。フレア部61は、本体シェル31との接続にあたって、本体シェル31に設けられた膨出部51の下流側の傾斜面と対向し、パッキン14を介して該傾斜面に当接される。この際、段差部62の内側には、本体シェル31の端部が位置することになる。
図2、図3において、締結具7は、各シェル31,41の互いに当接した膨出部51およびフレア部61を跨いで巻回されるVインサート71と、Vインサート71の外周面に沿って一体に設けられたバンド72と、バンド72の端部同士を連結するボルト部材73と、これに螺合するナット74とで構成される。
図4には、本体ボディ3と入口側ボディ2との接続部分について、その要部が拡大して示されている。
ただし、本体ボディ3と入口側ボディ2との接続構造は、前述した本体ボディ3と出口側ボディ4との接続構造と基本的に同じであるから、その同じ機能部位、部材については図2と同一符号を付してそれらの説明を省略し、以下には簡略化した説明にとどめる。
例えば、前記実施形態では、DOC24が完全に入口側シェル21で覆われ、CSF32が完全に本体シェル31で覆われていたが、本発明では、少なくともCSF32が本体シェル31で完全に覆われていればよく、DOC24の端部が入口側シェル21から露出しても、本発明に含まれる。
また、本発明の内装部材としては、CSF32の他、DOC24であってもよく、さらに断熱マットを介して保持される部材であれば、それらに限定されない。つまり、内装部材をCSF32とした場合には、本体シェル31が本発明の第1シェルに相当し、出口側シェル41が本発明の第2シェルに相当する。また、内装部材をDOC24とした場合には、入口側シェル21が本発明の第1シェルに相当し、本体シェル31が本発明の第2シェルに相当することになる。
Claims (4)
- 排気ガスの流れ方向に沿って着脱自在に直列配置される筒状の第1シェルおよび第2シェルを備え、
前記第1シェルにおける前記第2シェルが接続される側の端部には、径方向の外側に膨出した膨出部が設けられ、
前記第2シェルにおける前記第1シェルが接続される側の端部には、該第1シェル側に向けて拡開したフレア部が設けられ、
前記第1シェルおよび前記第2シェルのうちの少なくとも前記第1シェルの内部には、断熱マットを介して保持された内装部材が設けられ、
前記第1シェルの内部に設けられた前記内装部材における前記第2シェル側の端部は、前記断熱マットの端部よりも前記第2シェル側に突出し、かつ前記第1シェルの端部よりも突出しない位置とされ、
前記第1シェルおよび前記第2シェルは、互いに近接する前記膨出部と前記フレア部とを跨ぐVインサートを備えた締結具により互いに接続されている
ことを特徴とする排気ガス浄化装置。 - 請求項1に記載の排気ガス浄化装置において、
前記内装部材における前記第2シェル側の端部は、組立工程上で最低限必要な前記断熱マットからの突出代を越えて前記第2シェル側に位置している
ことを特徴とする排気ガス浄化装置。 - 請求項1に記載の排気ガス浄化装置において、
前記内装部材における前記第2シェル側の端部は、前記膨出部の範囲内に位置している
ことを特徴とする排気ガス浄化装置。 - 請求項1ないし請求項3のいずれかに記載の排気ガス浄化装置において、
前記内装部材の前記断熱マットの端部からの突出量は、前記内装部材に生じる曲げモーメントによる応力が当該内装部材の許容応力を越えないような値とされる
ことを特徴とする排気ガス浄化装置。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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DE112012000057.9T DE112012000057T5 (de) | 2011-07-05 | 2012-02-15 | Abgasemissions-Steuersystem |
US13/697,652 US20130156652A1 (en) | 2011-07-05 | 2012-02-15 | Exhaust Gas Emission Control System |
KR1020127026632A KR20130014681A (ko) | 2011-07-05 | 2012-02-15 | 배기가스 정화장치 |
CN201280001447XA CN102971503A (zh) | 2011-07-05 | 2012-02-15 | 废气净化装置 |
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JP2011149027A JP2013015090A (ja) | 2011-07-05 | 2011-07-05 | 排気ガス浄化装置 |
JP2011-149027 | 2011-07-05 |
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PCT/JP2012/053483 WO2013005452A1 (ja) | 2011-07-05 | 2012-02-15 | 排気ガス浄化装置 |
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US (1) | US20130156652A1 (ja) |
JP (1) | JP2013015090A (ja) |
KR (1) | KR20130014681A (ja) |
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CN110552763A (zh) * | 2019-09-12 | 2019-12-10 | 无锡威孚力达催化净化器有限责任公司 | 可拆卸的汽车后处理尿素混合装置 |
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US9285066B2 (en) * | 2009-01-15 | 2016-03-15 | Cheminee Securite International Ltee | Positive pressure pipe coupling |
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EP1797295A1 (en) * | 2004-09-08 | 2007-06-20 | Donaldson Company, Inc. | Joint for an engine exhaust system component |
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CN103644015B (zh) * | 2009-03-17 | 2016-04-27 | 洋马株式会社 | 发动机 |
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- 2011-07-05 JP JP2011149027A patent/JP2013015090A/ja active Pending
-
2012
- 2012-02-15 US US13/697,652 patent/US20130156652A1/en not_active Abandoned
- 2012-02-15 CN CN201280001447XA patent/CN102971503A/zh active Pending
- 2012-02-15 DE DE112012000057.9T patent/DE112012000057T5/de not_active Withdrawn
- 2012-02-15 WO PCT/JP2012/053483 patent/WO2013005452A1/ja active Application Filing
- 2012-02-15 KR KR1020127026632A patent/KR20130014681A/ko not_active Application Discontinuation
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JP2002188436A (ja) * | 2000-08-09 | 2002-07-05 | Toyota Motor Corp | 内燃機関の排気浄化装置 |
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JP2013015090A (ja) | 2013-01-24 |
KR20130014681A (ko) | 2013-02-08 |
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