WO2012139412A1 - 导电板 - Google Patents

导电板 Download PDF

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Publication number
WO2012139412A1
WO2012139412A1 PCT/CN2012/000163 CN2012000163W WO2012139412A1 WO 2012139412 A1 WO2012139412 A1 WO 2012139412A1 CN 2012000163 W CN2012000163 W CN 2012000163W WO 2012139412 A1 WO2012139412 A1 WO 2012139412A1
Authority
WO
WIPO (PCT)
Prior art keywords
conductive plate
conductive
junction box
cable
hanging
Prior art date
Application number
PCT/CN2012/000163
Other languages
English (en)
French (fr)
Inventor
刘玉柱
格哈德克鲁斯·彼得
Original Assignee
乐清市信达利实业有限公司
Eme有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 乐清市信达利实业有限公司, Eme有限公司 filed Critical 乐清市信达利实业有限公司
Priority to EA201370225A priority Critical patent/EA201370225A1/ru
Priority to EP12771492.1A priority patent/EP2698875A4/en
Publication of WO2012139412A1 publication Critical patent/WO2012139412A1/zh

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30—Electrical components
    • H02S40/34—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the present invention relates to a conductive plate, and more particularly to a conductive plate that is adapted to a junction box, and the junction box is particularly suitable for connection to a solar panel.
  • the conductive plate is an indispensable component in the junction box, and the junction box realizes the effective connection between various electrical devices in the low-voltage electrical, which is the function of the internal conductive plate.
  • the invention is based on the customer's connection box ( The shape of the junction box is as shown in FIG. 1 , and further develops a novel design and a reasonable structure of the conductive plate, which is dedicated to the customer-specified junction box as described in FIG. 1 and The junction box is dedicated to the attachment means attached to the solar panel.
  • An object of the present invention is to overcome the deficiencies of the prior art and to provide a conductive board having a novel design and a reasonable structure suitable for a specific junction box.
  • the present invention adopts a conductive plate, and the conductive plate disposed in the junction box has a coupling portion and a fixing portion, wherein the coupling portion is provided with one side of the conductive plate and corresponds to one end of the cable; At least two through holes which are fitted with the protrusions on the bottom surface of the junction box and which are formed to be positioned; the conductive plate has a conductor connected to the conductive plate at a distance from the other side of the coupling portion
  • the hanging portion has a measuring area with an area of not less than 10 mm X 6 on the fixing portion near the hanging portion.
  • the conductive plates are formed by positioning with the protrusions on the bottom surface of the junction box through the through holes, and the hanging portions are connected by conductors and are tested at the factory,
  • the position near the hanging portion has a measuring area of not less than 10 mm X 6 mm, and this size area is particularly suitable for the robot to detect.
  • the coupling portion has an axially distributed cable clamping hole and a core clamping hole, and the cable clamping hole is arranged forward relative to the core clamping hole. Due to cable The clamping hole is arranged in front of the wire core clamping hole. When clamping one end of the cable, the wire core clamping hole can be easily clamped to the wire core protruding at one end of the cable, and then the cable clamping hole clamp is clamped by the cable. Tightening the outer insulation of the cable ensures the reliability of the connection between the conductive plate and the cable.
  • the conductor is a conductive rod with a diode, and the hanging portion and the fixing portion are bent upward by 90°, and the hanging portion has a circular arc-shaped lateral groove.
  • the conductive rod connecting the conductive plates is adapted to the circular arc-shaped lateral groove and forms a longitudinal limit on the conductive plate.
  • the diode since the diode is disposed at the conductive rod on the hanging portion, when the factory inspection is performed, if the power is good, the diode will be bright, and when the power is not good, the flash will not be fired, so that the staff Or the robot can more intuitively identify the energization condition between the conductive plates during the detection; further, the cooperation between the conductive rod and the circular arc-shaped lateral groove of the hanging portion also forms a further longitudinal limit to a certain extent, so that The conductive plates are placed more firmly.
  • one side of the conductive plate is provided with a through groove
  • the other side corresponding to the through groove is provided with a downwardly bent convex edge, and the convex edge and the end surface circular arc of the conductive plate transition.
  • the corresponding two sides of the conductive plate are respectively provided with through grooves and flanges, so as to be in a specific case, for example, to further fix the position of the conductive plates in the junction box, respectively, in the junction box
  • the position corresponding to the through groove and the convex edge is provided with a stopper and a limiting groove.
  • due to the circular arc transition between the convex edge and the upper end surface of the fixing portion of the conductive plate it is more difficult to hurt the hand to a certain extent. And it is not easy to affect the effect of the product.
  • the position of the upper end surface of the fixing portion of the conductive plate near the flange is left at a position of not less than 10 mm X 6 mm.
  • the spot welding area is reserved for the purpose of mounting the conductive plate to the junction box and, in turn, connecting the junction box to the solar panel, so that the outer connection attachment can be conveniently placed at the point of the conductive plate.
  • FIG. 1 is a perspective view showing the structure of a junction box as a reference in an embodiment of the present invention.
  • Figure 2 is a perspective view of the sealing plate removed in Figure 1.
  • FIG 3 is a perspective view of a conductive plate in an embodiment of the present invention.
  • a specific embodiment of the present invention is a conductive plate, and the conductive plate shown in FIG. 3 is dedicated to the junction box 2 shown in FIG. 1, and the internal structure of the junction box 2 and the placement of the conductive plate are shown. The position is apparent from FIG. 2 in which the sealing plate 25 is removed, and it can be seen from FIG.
  • the coupling portion 210 has two cable clamping holes 2100 and a core clamping hole 2101 which are axially distributed and have different inner diameters, and the cable clamping hole 2100 is opposite to the wire.
  • the core clamping hole 2101 is arranged in front; since the cable clamping hole 2100 is disposed in front of the wire core clamping hole 2101, when clamping one end of the cable, the cable clamping hole 2101 can be easily clamped at one end of the cable.
  • the fixing portion 211 is Two protrusions and 2412 are provided on the bottom surface of the junction box 2 A through hole 2110 is formed and formed; the conductive plate has a hanging portion 212 connected to the conductive plate via a conductive rod 26 with a diode 27 at a distance from the other side of the coupling portion 210, the fixing portion
  • the position of the 211 near the hanging portion 212 has a measuring area 2112 with an area of 10 ⁇ X 6 faces. The size of the area is particularly suitable for the robot to detect.
  • the area of the measuring area 2112 can be larger;
  • the conductive plate 21 has a hanging portion 212 bent upward by 90° at a position distant from the connecting portion 210 and corresponding to the conductive rod 26, and the hanging portion 212 has a circular arc-shaped lateral groove 2120, the conductive portion
  • the rod 26 is adapted to the circular arc-shaped lateral groove 2120 and forms a longitudinal limit on the conductive plate 21; a further design of such a structure, since the diode 27 is disposed on the conductive rod 26 at the hanging portion 212, When the factory inspection is performed, if the power is on well, the diode 27 will be bright, and when the power is not good, the flash will not be flashed, so that the worker or the robot can more intuitively identify the energization between the conductive plates during the detection; Forming a conductive rod 26 and a further vertical spacing between the mating arcuate hanging transverse grooves 2120 holding portion 212 to some extent, so that the conductive plate is disposed position
  • one side of the conductive plate is provided with a through groove 214, and the other side corresponding to the through groove 214 is provided with a downwardly bent flange 213, the flange 213 Interchanging with the upper end surface of the conductive plate fixing portion 211; the corresponding two sides of the conductive plate are respectively opened
  • the through groove 214 and the flange 213 are provided for the purpose of, for example, further fixing the position of the conductive plate in the junction box 2, respectively, in the junction box 2 with the through groove 214 and the flange 213
  • the corresponding position and the limiting groove are disposed at the corresponding positions.
  • the external connection accessory can be conveniently placed at the spot welding area 215 of the conductive plate.

Landscapes

  • Photovoltaic Devices (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Multi-Conductor Connections (AREA)

Description

导电板
技术领域
本发明涉及一种导电板， 尤其涉及一种适配到接线盒的导电板， 该接线盒具体适用于接到太阳能板的连接装置。
背景技术 说
众所周知， 导电板是接线盒中不可或缺的零部件， 而接线盒在低 压电气中实现各种电气装置之间的有效连接靠的就是其内部导电板 的功能， 本发明根据客户对接线盒 （接线盒的形状结构如图 1所示） 的特定要求， 而进一步研发一种设计新颖书、 结构合理的导电板， 该导 电板专用于如图 1所述的客户指定的接线盒内，并且该接线盒专用于 附接到太阳能板的连接装置。
发明内容
本发明的目的在于克服现有技术的缺陷，提供一种适用于特定接 线盒的设计新颖、 结构合理的导电板。
为实现上述目的， 本发明采用一种导电板， 所述设置在接线盒内 的导电板具有联结部和固定部， 其中联结部设置导电板的一侧， 并且 与线缆一端对应；所述固定部上开设有至少两个与接线盒底面上具有 的凸出部适配并形成定位的通孔；'所述导电板上远距离于联结部的另 一侧具有一个通过导体连接所述导电板的挂持部，所述固定部上靠近 挂持部的位置具有一个面积不小于 10mm X 6讓的测电区域。
通过对现有技术的上述改进，导电板通过通孔与接线盒底面上所 具¾；的凸出部适配形成定位安装，所述挂持部之间通过导体连接并且 在出厂测试时， 由于靠近该挂持部的位置具有的不小于 10mm X 6mm的 测电区域， 这个尺寸大小的区域尤其适合机械手进行检测。
优选的，所述联结部具有一个轴向分布的线缆夹持孔和线芯夹持 孔， 并且所述线缆夹持孔相对于所述线芯夹持孔排列较前。 由于线缆 夹持孔设置在线芯夹持孔的前方，,在夹紧电缆一端时， 可以由线芯夹 持孔非常简便的先夹紧电缆一端凸出来的线芯，而后再由线缆夹持孔 夹紧电缆的外绝缘层， 从而保证了导电板与电缆之间连接的可靠性。
进一步优选的， 所述导体为带有二极管的导电杆， 所述挂持部与 固定部之间呈向上弯折 90° 的结构， 并且该挂持部上具有一圆弧形 横向凹槽，所述连接导电板的导电杆与该圆弧形横向凹槽适配并对导 电板形成纵向限位。该种结构的进一步设计， 由于在所述挂持部上的 导电杆处设置了二极管， 在进行出厂检验时， 如果通电良好， 二极管 就会亮光， 而通电不良时， 则不闪光， 使得工作人员或者机械手在检 测时更加直观的辨明导电板之间的通电状况； 更进一步的， 导电杆与 挂持部圆弧形横向凹槽之间的配合也一定程度上形成了进一步的纵 向限位， 使得导电板设置位置更为牢固。
进一步优选的， 所述导电板的其中一个侧边开设有通槽， 与通槽 相对应的另一个侧边设置有向下弯折的凸边，该凸边与所述导电板上 端面圆弧过渡。之所以导电板的相对应的两个侧边分别开设通槽和凸 边， 是为了在特定情况下， 比如为了更进一步的固定住导电板在接线 盒内的位置，分别在接线盒内与所述通槽和凸边相对应的位置处设置 挡块和限位槽， 另外， 由于所述凸边与导电板固定部上端面之间的圆 弧过渡， 在一定程度上实现了更加不易伤手以及不易影响产品的效 果。
再进一步优选，所述导电板固定部的上端面上靠近凸边的位置留 有不小于 10mmX 6mm的点悍区域。该点焊区域的预留， 是为了在导电 板安装到接线盒， 并进而将接线盒连接到太阳能板时， 可方便的将外 连接附件点悍在导电板的点悍区域位置。
附图说明
图 1是本发明实施例中作为参考的接线盒结构的立体示意图。
图 2是图 1中去掉封板的立体示意图。
图 3是本发明实施例中导电板的立体示意图。
具体实施方式 如图 1-3所示， 本发明的具体实施例是一种导电板， 图 3所示的 导电板专用于图 1所述的接线盒 2内，该接线盒 2内部结构与导电板 的放置位置从去掉封板 25的图 2中明显可知， 并且结合图 3可知所 述导电板 21具有联结部 210和固定部 211， 其中联结部 210设置在 导电板的一侧， 并且与线缆一端对应， 本实施例中， 所述联结部 210 具有两个轴向分布并且内径不一的线缆夹持孔 2100 和线芯夹持孔 2101，并且所述线缆夹持孔 2100相对于所述线芯夹持孔 2101排列较 前； 由于线缆夹持孔 2100设置在线芯夹持孔 2101的前方， 在夹紧电 缆一端时， 可以由线芯夹持孔 2101简便的先夹紧电缆一端凸出来的 线芯， 而后再由线缆夹持孔 2100夹紧电缆的外绝缘层， 从而保证了 导电板与电缆之间连接的可靠性； 结合图 2、 图 3还可知， 所述固定 部 211上开设有两个与接线盒 2底面上具有的凸出部 2412适配并形 成定位的通孔 2110; 所述导电板上远距离于联结部 210的另一侧具 有一个通过带有二极管 27的导电杆 26连接所述导电板的挂持部 212， 所述固定部 211上靠近挂持部 212的位置具有一个面积为 10誦 X 6麵 的测电区域 2112， 这个尺寸大小的区域尤其适合机械手进行检测， 显然， 该测电区域 2112的面积可以更大； 所述导电板 21上远距离于 联结部 210并与导电杆 26相对应的位置具有向上弯折 90° 的挂持部 212, 该挂持部 212上具有一圆弧形横向凹槽 2120， 所述导电杆 26 与该圆弧形横向凹槽 2120适配并对导电板 21形成纵向限位；此种结 构的进一步设计， 由于在所述挂持部 212处的导电杆 26上设置了二 极管 27， 在进行出厂检验时， 如果通电良好， 二极管 27就会亮光， 而通电不良时， 则不闪光， 使得工作人员或者机械手在检测时更加直 观的辨明导电板之间的通电状况; 更进一步的， 导电杆 26与挂持部 212 圆弧形横向凹槽 2120之间的配合也一定程度上形成了进一步的 纵向限位， 使得导电板设置位置更为牢固。 从图 3还可以明显看出， 所述导电板的其中一个侧边开设有通槽 214， 与通槽 214相对应的另 一个侧边设置有向下弯折的凸边 213， 该凸边 213与所述导电板固定 部 211的上端面圆弧过渡；之所以导电板的相对应的两个侧边分别开 设通槽 214和凸边 213， 是为了在特定情况下， 比如为了更进一步的 固定住导电板在接线盒 2 内的位置， 分别在接线盒 2 内与所述通槽 214和凸边 213相对应的位置处设置适配的挡块和限位槽， 另外， 由 于所述凸边 213与导电板固定部上端面之间的圆弧过渡，在一定程度 上实现了更加不易伤手以及不易影响产品产生瑕疵等效果； 图 3中， 所述导电板固定部 211 的上端面上靠近凸边 213 的位置留有不小于 10廳 X 6醒的点焊区域 215， 该点焊区域 215的预留， 是为了在导电 板安装到接线盒， 并进而将接线盒连接到太阳能板时， 可方便的将外 连接附件点悍在导电板的点焊区域 215位置。
显然， 只要是基于本发明的精神所引申出的显而易见的改进， 都 落入本发明的保护范围之中。

Claims

1、 一种导电板， 其特征在于： 所述设置在接线盒内的导电板具 有联结部和固定部， 其中联结部设置在导电板的一侧， 并且与线缆一 端对应；所述固定部上开设有至 两个与接线盒底面上具有的凸出部 适配并形成定位的通权孔；所述导电板上远距离于联结部的另一侧具有 一个通过导体连接所述导电板的挂持部，所述固定部上靠近挂持部的 位置具有一个面积不小于 10mmX 6mm的测电区域。
2、 根据权利要求 1所述的导电板， 其特征在于： 所述联结部具 要.
有一个轴向分布的线缆夹持孔和线芯夹持孔，并且所述线缆夹持孔相 对于所述线芯夹持孔排列较前。 ：
3、 根据权利要求 1或 2所述的导电板， 其特征在于： 所述导体 为带有二极管的导电杆， 所述挂持部与固定部书之间呈向上弯折 90° 的结构， 并且该挂持部上具有一圆弧形横向凹槽， 所述连接导电板的 导电杆与该圆弧形横向凹槽适配并对导电板形成纵向限位。
4、 根据权利要求 1或 2所述的导电板， 其特征在于： 所述导电 板的其中一个侧边开设有通槽，与通槽相对应的另一个侧边设置有向 下弯折的凸边， 该凸边与所述导电板上端面圆弧过渡。
5、 根据权利要求 4所述的导电板， 其特征在于： 所述导电板固 定部的上端面上靠近凸边的位置留有不小于 10醒 X 6讓的点焊区域。
PCT/CN2012/000163 2011-04-14 2012-02-10 导电板 WO2012139412A1 (zh)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EA201370225A EA201370225A1 (ru) 2011-04-14 2012-02-10 Проводящая плата
EP12771492.1A EP2698875A4 (en) 2011-04-14 2012-02-10 CIRCUIT BOARD

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CN201110107789 2011-04-14
CN201110107789.7 2011-04-14

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CN (1) CN102738619A (zh)
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