WO2012133083A1 - ヒータ - Google Patents
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- Publication number
- WO2012133083A1 WO2012133083A1 PCT/JP2012/057280 JP2012057280W WO2012133083A1 WO 2012133083 A1 WO2012133083 A1 WO 2012133083A1 JP 2012057280 W JP2012057280 W JP 2012057280W WO 2012133083 A1 WO2012133083 A1 WO 2012133083A1
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- WO
- WIPO (PCT)
- Prior art keywords
- heating element
- heater
- metal particles
- lead
- paste layer
- Prior art date
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- 238000010438 heat treatment Methods 0.000 claims abstract description 162
- 239000002923 metal particle Substances 0.000 claims abstract description 113
- 230000002411 adverse Effects 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 239000000919 ceramic Substances 0.000 description 44
- 239000000843 powder Substances 0.000 description 29
- 239000000758 substrate Substances 0.000 description 28
- 229910052581 Si3N4 Inorganic materials 0.000 description 27
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 27
- 238000007639 printing Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 9
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- 229910052750 molybdenum Inorganic materials 0.000 description 4
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- 229910052721 tungsten Inorganic materials 0.000 description 4
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
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- 229910052702 rhenium Inorganic materials 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
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- 229910052715 tantalum Inorganic materials 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910016006 MoSi Inorganic materials 0.000 description 1
- -1 Y 2 O 3 Chemical class 0.000 description 1
- 229910052769 Ytterbium Inorganic materials 0.000 description 1
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
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- 239000003350 kerosene Substances 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
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- 229910052574 oxide ceramic Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
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- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23Q—IGNITION; EXTINGUISHING-DEVICES
- F23Q7/00—Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23Q—IGNITION; EXTINGUISHING-DEVICES
- F23Q7/00—Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
- F23Q7/001—Glowing plugs for internal-combustion engines
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/18—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor the conductor being embedded in an insulating material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/027—Heaters specially adapted for glow plug igniters
Definitions
- the present invention is, for example, for a heater for ignition or flame detection in a combustion-type in-vehicle heating device, a heater for ignition of various combustion devices such as an oil fan heater, a heater for a glow plug of an automobile engine, and various sensors such as an oxygen sensor.
- the present invention relates to a heater used as a heater for heating a measuring instrument and a heater for measuring equipment.
- An ignition heater for various combustion devices that use gas, kerosene, etc. and a heater for various heating devices are, for example, a folded heating element and a pair of leads joined to respective ends of the heating element. And an insulating base in which a heating element and a pair of leads are embedded (see, for example, Patent Document 1).
- a drive method in which the control signal from the control circuit is pulsed may be used to control the combustion state so that the heater temperature does not rise too much after ignition.
- a rectangular wave is used as the pulse, but there is a high-frequency component at the rising portion of this pulse, and it flows as a high-frequency current on the surface portion of the heating element.
- a high-frequency current flows through the heating element, a large amount of radio waves are emitted from the heating element, which causes a problem that the radio waves have a negative effect on the control circuit and the like.
- the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a heater that is suppressed from adversely affecting a control circuit or the like even when a high-frequency current flows through a heating element during pulse driving. .
- a heater according to the present invention includes a heating element, a pair of leads joined to respective end portions of the heating element, and an insulating base in which the heating element and the pair of leads are embedded.
- the heating element there are a plurality of metal particles apart from the heating element.
- the heater includes: a heating element; a pair of leads joined to respective end portions of the heating element; and the insulating base in which the heating element and the pair of leads are embedded.
- a heating element Around the heating element inside, there are a plurality of metal particles apart from the heating element, so that even if a high-frequency current flows, the plurality of metal particles serve as a shield and radio waves fly to the surrounding control circuit etc. It is possible to suppress adverse effects as noise on the control circuit and the like.
- FIG. 1 is a longitudinal cross-sectional view which shows an example of embodiment of the heater of this invention
- (b) is a cross-sectional view cut
- (c) is (a) It is a cross-sectional view cut along the line BB shown in FIG. (A)-(c) is a cross-sectional view showing another example of the embodiment of the heater of the present invention, cut along line AA shown in FIG.
- FIG. 6 is a cross-sectional view showing another example of the embodiment of the heater of the present invention, cut along the line AA shown in FIG. 1.
- FIG. 5 is an enlarged cross-sectional view of a main part showing another example of the embodiment of the heater of the present invention, cut along line AA shown in FIG. 1.
- (A) And (b) is a cross-sectional view which shows the other example of embodiment of the heater of this invention cut
- FIG. 1 (a) is a longitudinal sectional view showing an example of an embodiment of the heater of the present invention
- FIG. 1 (b) is a transverse sectional view taken along the line AA shown in FIG. 1 (a).
- FIG. 1C is a cross-sectional view taken along line BB shown in FIG.
- the heater according to the present embodiment includes a heating element 2, a pair of leads 4 joined to each end of the heating element 2, and an insulation in which the heating element 2 and the pair of leads 4 are embedded. And a plurality of metal particles 3 apart from the heating element 2 around the heating element 2 inside the insulating substrate 1.
- the insulating base 1 in the heater of the present embodiment is formed, for example, in a rod shape or a plate shape.
- a heating element 2 and a pair of leads 4 are embedded in the insulating base 1.
- the insulating substrate 1 is preferably made of ceramics, which makes it possible to provide a heater with high reliability during rapid temperature rise. Examples thereof include electrically insulating ceramics such as oxide ceramics, nitride ceramics, and carbide ceramics. Specifically, alumina ceramics, silicon nitride ceramics, aluminum nitride ceramics, silicon carbide ceramics, or the like can be used. In particular, it is preferably made of silicon nitride ceramics.
- silicon nitride ceramics is superior in terms of high strength, high toughness, high insulation, and heat resistance because silicon nitride, which is a main component, is used.
- the insulating substrate 1 made of a silicon nitride ceramic is, for example, 3 to 12% by mass of a rare earth such as Y 2 O 3 , Yb 2 O 3 , Er 2 O 3 or the like as a sintering aid with respect to silicon nitride as a main component.
- Element oxide, 0.5 to 3% by mass of Al 2 O 3 , and SiO 2 are mixed so that the amount of SiO 2 contained in the sintered body is 1.5 to 5% by mass, and formed into a predetermined shape Then, it can be obtained by hot press firing at 1650 to 1780 ° C.
- the length of the insulating base 1 is, for example, 20 to 50 mm, and the diameter of the insulating base 1 is, for example, 3 to 5 mm.
- the thermal expansion coefficient of the silicon nitride ceramic that is the base material can be brought close to the thermal expansion coefficient of the heating element 2, and the durability of the heater can be improved.
- the heating element 2 embedded in the insulating base 1 has a folded shape in the longitudinal section, and the vicinity of the center of the folded shape located at the tip (near the middle point of folding) generates the most heat. It is a heating part.
- the heating element 2 is embedded at the front end side of the insulating base 1, and the distance from the leading end of the heating element 2 (near the center of the folded shape) to the rear end of the heating element 2 is formed to 2 to 10 mm, for example.
- the shape of the cross section of the heat generating body 2 may be any shape such as a circle, an ellipse, or a rectangle.
- the material for forming the heating element 2 a material mainly composed of carbides such as W, Mo, Ti, nitrides, silicides, and the like can be used.
- the insulating base 1 is made of silicon nitride ceramics
- tungsten carbide (WC) is one of the above-mentioned materials in that it has a small difference in coefficient of thermal expansion from the insulating base 1, high heat resistance, and low specific resistance.
- WC tungsten carbide
- the heating element 2 is mainly composed of WC of an inorganic conductor and the content of silicon nitride added thereto is 20% by mass or more.
- the conductor component serving as the heating element 2 has a higher coefficient of thermal expansion than silicon nitride, and thus is usually in a state where tensile stress is applied.
- the thermal expansion coefficient of the heating element 2 is brought close to the thermal expansion coefficient of the insulating base 1, and the thermal expansion coefficient when the heater is raised and lowered is reduced. The stress due to the difference can be relaxed.
- the resistance value of the heating element 2 can be made relatively small and stabilized.
- the content of silicon nitride contained in the heating element 2 is preferably 20% by mass to 40% by mass. More preferably, the silicon nitride content is 25% by mass to 35% by mass. Further, as a similar additive to the heating element 2, 4% by mass to 12% by mass of boron nitride can be added instead of silicon nitride.
- the lead 4 embedded in the insulating base 1 is connected to the heating element 2 at one end side, and the other end is led out to the surface of the insulating base 1.
- leads 4 are joined to both end portions (one end portion and the other end portion) of a heating element 2 that has a folded shape from one end to the other end.
- Each lead 4 has one end connected to one end of the heating element 2 and the other end led out from the side surface near the rear end of the insulating substrate 1.
- the lead 4 is formed using the same material as that of the heating element 2.
- the lead 4 has a larger cross-sectional area than the heating element 2, or the content of the forming material of the insulating base 1 is less than that of the heating element 2. By doing so, the resistance value per unit length is low.
- the insulating substrate 1 is made of a silicon nitride ceramic
- WC is suitable as a material for the lead 4 in that it has a small difference in thermal expansion coefficient from the insulating substrate 1, high heat resistance, and low specific resistance. It is.
- the lead 4 is preferably composed mainly of WC, which is an inorganic conductor, and silicon nitride is added to the lead 4 so that the content is 15% by mass or more.
- the thermal expansion coefficient of the lead 4 can be made closer to the thermal expansion coefficient of the silicon nitride constituting the insulating substrate 1. Further, when the content of silicon nitride is 40% by mass or less, the resistance value of the lead 4 becomes small and stable. Accordingly, the silicon nitride content is preferably 15% by mass to 40% by mass. More preferably, the silicon nitride content is 20 mass% to 35 mass%.
- connection fitting 5 is electrically connected to the end portion of each lead 4 led out to the side surface of the insulating base 1 and is connected to an external circuit.
- FIG.1 (b) the surroundings of the heat generating body 2 in the inside of the insulation base
- substrate 1 are separated from the heat generating body 2, and there are several metal particles 3.
- FIG. The plurality of metal particles 3 are provided around the heating element 2 over the entire region in the longitudinal direction of the heating element 2.
- the plurality of metal particles 3 are particles having an average particle diameter of 0.1 to 50 ⁇ m, for example, W, Mo, Re, Ta, Nb, Cr, V, Ti, Zr, Hf, Fe, Ni, Co, Pd, for example. , Pt, or an alloy thereof.
- a radio wave absorbing material that absorbs radio waves such as Fe, Ni, ferrite, etc., and the radio waves are absorbed so that the radio waves hardly fly toward the outside of the heater.
- the plurality of metal particles 3 are distributed in a region separated by, for example, 1 ⁇ m or more from the heating element 2 in that the insulation between the heating element 2 and the metal particles 3 is maintained and noise generation is reduced.
- the plurality of metal particles 3 can serve as a shield to suppress radio waves from flying to the surrounding control circuit or the like. Therefore, adverse effects as noise on the control circuit and the like can be suppressed.
- a plurality of metal particles 3 are randomly dispersed.
- That the plurality of metal particles 3 surround the heating element 2 is that the plurality of metal particles 3 are formed on the surface of the heating element 2 and the insulating substrate 1 when viewed in cross section as shown in FIG. A structure arranged so as to surround the heating element 2 between the surface, specifically, a plurality of metal particles 3 partition the insulating substrate 1 between the surface of the heating element 2 and the surface of the insulating substrate 1.
- FIG. 2 (b) or FIG. 2 (c) when viewed in a cross section, a part of the plurality of metal particles 3 arranged at the interval d1 has an interval larger than the interval d1 (for example, An interval d2 of 100 to 500 ⁇ m) may be provided.
- the plurality of metal particles 3 regularly surround the heating element 2 as described above, that is, the plurality of metal particles 3 surround the heating element 2 between the surface of the heating element 2 and the surface of the insulating substrate 1.
- a plurality of metal particles 3 surround the periphery of the heating element 2.
- the configuration in which the plurality of metal particles 3 surround the periphery of the heating element 2 is a configuration in which the plurality of metal particles 3 are arranged along the heating element 2 so as to surround the heating element 2, as shown in FIG.
- the plurality of metal particles 3 partition the insulating substrate 1 not only between the surface of the heating element 2 and the surface of the insulating substrate 1 but also between the heating element 2 and the heating element 2, for example, 5 ⁇ m or less.
- a state in which the circumference of the heating element 2 is surrounded by the interval d1 means that the heating element 2 is formed along the circumference.
- the plurality of metal particles 3 regularly surrounds the periphery of the heating element 2, that is, the plurality of metal particles 3 are arranged along the heating element 2 so as to surround the heating element 2, whereby the heating element 2. Therefore, it is possible to further suppress adverse effects as noise on the control circuit and the like.
- the plurality of metal particles 3 are arranged along the heat generating element 2 so as to surround the heat generating element 2, an excessive voltage is applied, and a crack is generated near the boundary between the heat generating element 2 and the insulating substrate 1.
- the strength of the metal particle 3 portion is weaker than that of the insulating substrate 1, so that the cracks propagate along the distribution of the metal particles 3, and the crack hardly propagates to the outer periphery (the surface of the insulating substrate 1).
- there is an effect that the heating element 2 is not exposed to the atmosphere in a high temperature state and does not oxidize.
- the metal particles 3 are arranged along the heat generating element 2 so as to surround the heat generating element 2, even if the heat generating element 2 is rapidly cooled and cracked from the surface of the insulating base 1, the metal particles 3 Since the portion is weaker than the insulating substrate 1, the crack progresses along the distribution of the metal particles 3, and the crack hardly develops on the heating element 2 side, and the heating element 2 does not break. Also play.
- the plurality of metal particles 3 and the heating element 2 have an elliptical shape in which the cross-sectional shape is the same in the major axis direction.
- the average length L1 of the minor axis of the metal particles 3 is 0.1 to 50 ⁇ m
- the ratio of the major axis length L2 to the minor axis (L2 / L1) is 2 to 10.
- the short axis length L3 of the heating element 2 is 5 to 200 ⁇ m
- the ratio of the long axis length L4 to the short axis (L4 / L3) is 1.5 to 100.
- the cracks propagate along the long axis direction of the metal particles 3, and the cracks do not progress on the heating element 2 side.
- the heating element 2 does not break.
- the heating element 2 is elliptical, the interval between the metal particles 3 is shortened in the arrangement of the metal particles 3 in the minor axis direction without significantly increasing the number compared to the arrangement in the major axis direction ( And the cracks can be propagated along the distribution of the metal particles 3.
- the plurality of metal particles 3 are in contact with each other.
- being in contact with each other means that the cross section is seen in contact with an electron beam microanalyzer (EPMA) apparatus 100-fold image. Since the metal particles 3 are adhered to each other, the periphery of the heating element 2 is surrounded by the metal particles 3 with no gap. Therefore, even if a high-frequency current is applied, radio waves do not leak to the outside, and adversely affect the control circuit and the like as noise. Can be further suppressed.
- EPMA electron beam microanalyzer
- a plurality of metal particles 3 are also provided around each of the pair of leads 4. Since the electrons vibrate and move easily when the temperature is high, the radio waves easily fly, so that a lot of radio waves fly from the heating element 2, but the radio waves also fly from the lead 4 though it is less than the heating element 2. Therefore, since the plurality of metal particles 3 around each of the pair of leads 4 serves as a shield and suppresses radio waves from flying from the lead 4 to the surrounding control circuit and the like, it adversely affects the control circuit and the like as noise. Can be further suppressed.
- a raw material for the insulating substrate 1 is obtained by adding a sintering aid such as SiO 2 , CaO, MgO, ZrO 2 to ceramic powder such as alumina ceramics, silicon nitride ceramics, aluminum nitride ceramics, and silicon carbide ceramics.
- a sintering aid such as SiO 2 , CaO, MgO, ZrO 2
- ceramic powder such as alumina ceramics, silicon nitride ceramics, aluminum nitride ceramics, and silicon carbide ceramics.
- the ceramic powder is press-molded to produce a molded body, or the ceramic powder is prepared into a ceramic slurry and molded into a sheet to produce a ceramic green sheet.
- the obtained molded body or ceramic green sheet is to be the insulating substrate 1 in a halved state.
- a metal particle paste is printed on one main surface of the obtained molded body or ceramic green sheet by using a method such as screen printing.
- the metal particle paste is prepared by mixing and kneading metal particles having an average particle size of 0.1 to 50 ⁇ m, ceramic powder, a binder, an organic solvent, and the like.
- the insulating paste layer 62 is formed by printing the insulating paste on the metal particle paste layer 61 so as to be slightly narrower than the width of the metal particle paste layer 61, thereby obtaining the molded body 7a.
- the insulating paste is prepared by kneading ceramic powder, a binder, an organic solvent, and the like.
- the thickness of the metal particle paste layer 61 and the thickness of the insulating paste layer 62 are appropriately adjusted, or the metal particle paste layer 61 has an insulating paste layer 62, a heating element conductive paste 63 to be described later, and a lead conductivity to be described later.
- the distribution state of the plurality of metal particles 3 can be changed by forming the paste 64 to be embedded.
- a pattern of the conductive paste 63 for the heating element to be the heating element 2 and the conductive paste 64 for the lead to be the lead 4 is formed on the insulating paste layer 62 in the molded body 7a. Each is printed to obtain a molded body 7b.
- a material of the conductive paste 63 for a heating element and the conductive paste 64 for a lead a refractory metal such as W, Mo, Re or the like that can be fired simultaneously with a molded body that becomes the insulating base 1 is a main component. Use what you want.
- the conductive paste 63 for a heating element and the conductive paste 64 for a lead can be produced by mixing and kneading ceramic powder, a binder, an organic solvent, etc. with these high melting point metals.
- the length and line width of the pattern of the conductive paste 63 for the heating element and the conductive paste 64 for the lead, the distance and interval of the folded pattern, and the like can be changed.
- the heat generation position and resistance value are set to desired values.
- the lead 4 may be formed using a metal lead wire such as W, Mo, Re, Ta, or Nb instead of the lead conductive paste 64.
- a pattern of conductive paste 63 for heating element and conductive paste 64 for lead is formed inside, and an insulating paste layer 62 is interposed around these.
- a molded body having the metal particle paste layer 61 is obtained.
- the obtained molded body is fired at 1500 to 1800 ° C., whereby a heater can be produced.
- the firing is preferably performed in an inert gas atmosphere or a reducing atmosphere. Moreover, it is preferable to bake in the state which applied the pressure.
- the metal particle paste layer 61 is formed only in the vicinity of the formation region of the conductive paste 63 for the heating element and the conductive paste 64 for the lead, and the insulating paste layer 62 is solid.
- the conductive paste 63 for the heating element and the conductive paste 64 for the lead are formed as shown in FIG. 7B, so that the form as shown in FIG. 2B is obtained. it can. Further, as shown in FIG.
- the metal particle paste layer 61 is formed only in the vicinity of the formation region of the conductive paste 63 for heating elements and the conductive paste 64 for leads, and the insulating paste layer 62 is replaced with the metal particle paste layer 61.
- the conductive paste 63 for heating elements and the conductive paste 64 for leads are formed, whereby the configuration shown in FIG. 3 can be obtained.
- the cross-sectional shape of the plurality of metal particles 3 and the heating element 2 is elliptical, and the major axis direction of the metal particles 3 is The direction parallel to the major axis direction of the heating element 2, in other words, the cross-sectional shape of the plurality of metal particles 3 and the heating element 2 can be an elliptical shape having the same major axis direction.
- the metal powder of the metal particle paste can be manufactured at 50 mass% or more.
- the heater of the example of the present invention was manufactured as follows.
- a ceramic powder was prepared by adding 15% by mass of a sintering aid made of ytterbium (Yb 2 O 3 ) powder or the like as a sintering aid to 85% by mass of silicon nitride (Si 3 N 4 ) powder.
- a sintering aid made of ytterbium (Yb 2 O 3 ) powder or the like as a sintering aid to 85% by mass of silicon nitride (Si 3 N 4 ) powder.
- a metal particle paste layer was formed on one main surface.
- an insulating paste layer is formed on the metal particle paste layer by screen printing using a ceramic paste prepared by adding 2 parts by mass of a binder to 100 parts by mass of the ceramic powder, followed by molding. Got the body.
- a conductive paste for a heating element and a conductive paste for leads prepared by mixing 2 parts by mass of a binder with 100 parts by mass of a mixture of 70% by mass of WC powder and 30% by mass of ceramic powder. Then, a conductive paste for heating element and a conductive paste for lead were formed on the insulating paste layer to obtain a molded body 7b.
- the molded body 7a and the molded body 7b were overlapped to obtain a molded body having a heating element, leads, and a plurality of metal particles inside the insulating substrate.
- the obtained sintered body is polished into a cylindrical shape having a diameter of 4 mm and a total length of 40 mm, and a coil-shaped connecting fitting made of Ni is brazed to the lead end portion (terminal portion) exposed on the surface to produce a heater. did.
- the following samples were prepared by changing the amount of W contained in the metal particle paste layer and the printing thickness and shape of the metal particle paste layer and the insulating paste layer.
- Sample No. 1 was prepared such that the content of W powder contained in the metal particle paste was 5% by mass and the balance was ceramic powder, and a metal particle paste layer having a printing thickness of 300 ⁇ m was formed.
- An insulating paste layer having a printing thickness of 20 ⁇ m was formed on the metal particle paste layer so as to be 100 ⁇ m inside, thereby obtaining a molded body 7a as shown in FIG.
- the conductive paste for heating element and the conductive paste for lead were printed so as to be 20 ⁇ m inside from the insulating paste layer, to obtain a molded body 7b.
- a plurality of metal particles 3 are placed around the heating element 2 and the lead 4 at a distance of 10 ⁇ m or more from the heating element 2 and the lead 4 as shown in FIGS. 1B and 1C. Random distributions were made.
- Sample No. 2 was prepared such that the W powder content contained in the metal particle paste was 10% by mass and the balance was ceramic powder, and the printing thickness was 10 ⁇ m, and a metal particle paste layer having a hollow at the center was formed. .
- An insulating paste layer having a printing thickness of 20 ⁇ m was formed on the metal particle paste layer so as to be 100 ⁇ m inside, thereby obtaining a molded body 7c as shown in FIG. Further thereon, the conductive paste for heating element and the conductive paste for lead were printed so as to be 20 ⁇ m inside from the insulating paste layer to obtain a molded body 7d.
- the cavity at the center of the metal particle paste layer was 40 ⁇ m inside the gap between the opposing portions of the conductive paste for heating element and the conductive paste for lead.
- a plurality of metal particles 3 are distributed so as to surround the whole of the heating element 2 and the lead 4 at a distance of 10 ⁇ m or more from the heating element 2 and the lead 4 as in the form shown in FIG. (A plurality of metal particles 3 are arranged between the surface of the heating element 2 and the surface of the insulating base 1 so as to surround the heating element 2).
- Sample No. 3 was prepared such that the W powder content contained in the metal particle paste was 10% by mass and the balance was ceramic powder, and the printing thickness was 10 ⁇ m, and a metal particle paste layer having a hollow at the center was formed. .
- an insulating paste layer having a printing thickness of 20 ⁇ m was formed with a central portion as a cavity so as to be 100 ⁇ m inside from the metal particle paste layer, to obtain a molded body 7e as shown in FIG.
- the cavity at the center of the metal particle paste layer was 200 ⁇ m inside with respect to the cavity at the center of the insulating paste layer.
- the conductive paste for heating element and the conductive paste for lead were printed so as to be 20 ⁇ m inside from the insulating paste layer to obtain a molded body 7f.
- the cavity at the center of the insulating paste layer was 40 ⁇ m inside the gap between the opposing portions of the conductive paste for heating element and the conductive paste for leads.
- a plurality of metal particles 3 are distributed around the periphery of the heating element 2 and the lead 4 at a distance of 10 ⁇ m or more from the heating element 2 and the lead 4 (heating element 2 Has a folded shape, and a plurality of metal particles 3 are arranged along the heating element 2 so as to surround the heating element 2).
- Sample No. 4 was prepared such that the content of W powder contained in the metal particle paste was 50% by mass and the balance was ceramic powder, and the printing thickness was 10 ⁇ m, and a metal particle paste layer having a hollow at the center was formed. .
- an insulating paste layer having a printing thickness of 20 ⁇ m was formed with a central portion as a cavity so as to be 100 ⁇ m inside from the metal particle paste layer, to obtain a molded body 7e as shown in FIG.
- the cavity at the center of the metal particle paste layer is 200 ⁇ m inside the cavity at the center of the insulating paste layer.
- the conductive paste for heating element and the conductive paste for lead were printed so as to be 20 ⁇ m inside from the insulating paste layer to obtain a molded body 7f.
- the cavity at the center of the insulating paste layer was 40 ⁇ m inside the gap between the opposing portions of the conductive paste for heating element and the conductive paste for leads.
- a plurality of metal particles 3 surround the heating element 2 and the lead 4 at a distance of 10 ⁇ m or more from the heating element 2 and the lead 4, and the metal particle paste By increasing the W content, one in which at least one of the plurality of metal particles 3 was bonded to the other metal particles 3 was produced.
- Sample No. 5 was prepared such that the W powder content contained in the metal particle paste was 5 mass% and the balance was ceramic powder, the printing thickness was 300 ⁇ m, and the metal particle paste layer was formed only on the heating element portion.
- An insulating paste layer having a printing thickness of 20 ⁇ m was formed thereon so as to be 100 ⁇ m inside the metal particle paste layer. Further thereon, a conductive paste for a heating element was printed so as to be 20 ⁇ m inside from the insulating paste layer.
- Sample No. 6 was prepared such that the content of W powder contained in the metal particle paste was 10% by mass and the balance was ceramic powder, and the printing thickness was 20 ⁇ m, and a metal particle paste layer having a hollow at the center was formed. .
- an insulating paste layer having a printing thickness of 20 ⁇ m was formed with a central portion as a cavity so as to be 100 ⁇ m inside from the metal particle paste layer, to obtain a molded body 7e as shown in FIG.
- the cavity at the center of the metal particle paste layer is 200 ⁇ m inside the cavity at the center of the insulating paste layer.
- the conductive paste for heating element and the conductive paste for lead were printed so as to be 20 ⁇ m inside from the insulating paste layer to obtain a molded body 7f.
- the cavity at the center of the insulating paste layer is 40 ⁇ m inside with respect to the gap between the opposing portions of the conductive paste for heating element and the conductive paste for lead.
- the temperature of the hot press was set to 1780 ° C. and the pressure was set to a high temperature and high pressure of 50 MPa.
- the metal particles 3, the heating element 2 and the lead 4 have an elliptical cross section, and are separated from the heating element 2 and the lead 4 by 10 ⁇ m or more. With the same orientation and surrounding the periphery of the heating element 2 and the lead 4 were produced.
- Sample No. 7 is a comparative evaluation heater, and a comparative heater having no metal particles 3 around the heating element 2 was prepared.
- a rectangular pulse having an applied voltage of 100 V, a pulse width of 10 ⁇ s, and a pulse interval of 1 ⁇ s was continuously energized to the heaters of the prepared samples.
- an oscilloscope was connected to the loop antenna, the signal was read after amplification by an amplifier, and the noise was compared.
- the loop antenna forms a loop of ⁇ 10 with a wire having a diameter of ⁇ 1.
- the signal was read at a position where the loop antenna was 5 cm away from the heating element 2 and the lead 4 of the heater.
- Table 1 The evaluation results are shown in Table 1.
- the heater of sample number 7 having no plurality of metal particles 3 around the heating element 2 has a value exceeding 500 mV, in which the noise voltage has a very high possibility of adversely affecting the surrounding control circuit. It has become.
- the heaters of sample numbers 1 to 6 which are the embodiments of the present invention can suppress the noise voltage to 100 mV or less.
- the sample No. 7 heater had cracks on the surface, but the sample No. 3 heater had no cracks on the surface.
- the specimen No. 3, the specimen No. 6 heater and the specimen No. 7 heater were observed with a scanning electron microscope (SEM) 100 ⁇ image (JSM-6700, manufactured by JEOL) in the cross section.
- SEM scanning electron microscope
- JSM-6700 manufactured by JEOL
- the heater of Sample No. 6 cracks entering from the surface stopped at the metal particle portion, and the crack did not progress to the heating element.
- the heater of sample number 3 the end of the crack flowed to the insulating substrate without following the metal particles, and in the heater of sample number 6, the crack followed the distribution of metal particles until the end.
- the heater of sample number 7 it was confirmed that cracks entering from the surface propagated to the heating element and the heating element was disconnected.
- Insulating substrate 2 Heating element 3: Metal particles 4: Lead 5: Connection fitting 61: Metal particle paste layer 62: Insulating paste layer 63: Conductive paste for heating element 64: Conductive paste for leads 7a, 7b, 7c , 7d, 7e, 7f: Molded body
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Resistance Heating (AREA)
Abstract
Description
2:発熱体
3:金属粒子
4:リード
5:接続金具
61:金属粒子ペースト層
62:絶縁ペースト層
63:発熱体用導電性ペースト
64:リード用導電性ペースト
7a,7b,7c,7d,7e,7f:成型体
Claims (6)
- 発熱体と、該発熱体のそれぞれの端部に接合された一対のリードと、前記発熱体および前記一対のリードを埋設した絶縁基体とを備え、前記絶縁基体の内部における前記発熱体の周囲には、該発熱体から離れて複数の金属粒子があることを特徴とするヒータ。
- 前記複数の金属粒子は、前記発熱体の表面と前記絶縁基体の表面との間に前記発熱体を囲むように配置されていることを特徴とする請求項1に記載のヒータ。
- 前記発熱体が折返し形状をなしていて、前記複数の金属粒子は、前記発熱体に沿って当該発熱体を囲むように配置されていることを特徴とする請求項1に記載のヒータ。
- 前記複数の金属粒子および前記発熱体は、横断面形状が長軸方向を同じ向きとする楕円形状であることを特徴とする請求項1乃至請求項3のうちいずれかに記載のヒータ。
- 前記複数の金属粒子は互いに接していることを特徴とする請求項1乃至請求項4のうちいずれかに記載のヒータ。
- 前記一対のリードのそれぞれの周囲にも該一対のリードから離れて複数の金属粒子があることを特徴とする請求項1乃至請求項5のうちいずれかに記載のヒータ。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/008,856 US9681498B2 (en) | 2011-03-30 | 2012-03-22 | Heater with particle shield for noise |
KR1020137024234A KR101486319B1 (ko) | 2011-03-30 | 2012-03-22 | 히터 |
JP2013507446A JP5665971B2 (ja) | 2011-03-30 | 2012-03-22 | ヒータ |
EP12764786.5A EP2693834B1 (en) | 2011-03-30 | 2012-03-22 | Heater |
CN201280015456.4A CN103460793B (zh) | 2011-03-30 | 2012-03-22 | 加热器 |
Applications Claiming Priority (2)
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JP2011-075561 | 2011-03-30 | ||
JP2011075561 | 2011-03-30 |
Publications (1)
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WO2012133083A1 true WO2012133083A1 (ja) | 2012-10-04 |
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PCT/JP2012/057280 WO2012133083A1 (ja) | 2011-03-30 | 2012-03-22 | ヒータ |
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US (1) | US9681498B2 (ja) |
EP (1) | EP2693834B1 (ja) |
JP (1) | JP5665971B2 (ja) |
KR (1) | KR101486319B1 (ja) |
CN (1) | CN103460793B (ja) |
WO (1) | WO2012133083A1 (ja) |
Cited By (2)
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JP2020107517A (ja) * | 2018-12-27 | 2020-07-09 | 京セラ株式会社 | ヒータ |
JP2020107518A (ja) * | 2018-12-27 | 2020-07-09 | 京セラ株式会社 | ヒータ |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE202017101662U1 (de) | 2017-03-22 | 2017-04-11 | Türk & Hillinger GmbH | Elektrische Vorrichtung mit Isolierstoffkörper |
WO2020067508A1 (ja) * | 2018-09-28 | 2020-04-02 | 京セラ株式会社 | ヒータおよびこれを備えたグロープラグ |
CN111592363A (zh) * | 2020-04-17 | 2020-08-28 | 北京中材人工晶体研究院有限公司 | 一种陶瓷加热器及其制备方法 |
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- 2012-03-22 EP EP12764786.5A patent/EP2693834B1/en active Active
- 2012-03-22 US US14/008,856 patent/US9681498B2/en active Active
- 2012-03-22 KR KR1020137024234A patent/KR101486319B1/ko active IP Right Grant
- 2012-03-22 CN CN201280015456.4A patent/CN103460793B/zh active Active
- 2012-03-22 WO PCT/JP2012/057280 patent/WO2012133083A1/ja active Application Filing
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JP2020107518A (ja) * | 2018-12-27 | 2020-07-09 | 京セラ株式会社 | ヒータ |
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JP7154126B2 (ja) | 2018-12-27 | 2022-10-17 | 京セラ株式会社 | ヒータ |
Also Published As
Publication number | Publication date |
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EP2693834B1 (en) | 2016-04-27 |
JPWO2012133083A1 (ja) | 2014-07-28 |
CN103460793B (zh) | 2015-11-25 |
KR20130118990A (ko) | 2013-10-30 |
CN103460793A (zh) | 2013-12-18 |
US20150001207A1 (en) | 2015-01-01 |
JP5665971B2 (ja) | 2015-02-04 |
EP2693834A4 (en) | 2015-03-18 |
EP2693834A1 (en) | 2014-02-05 |
KR101486319B1 (ko) | 2015-01-26 |
US9681498B2 (en) | 2017-06-13 |
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