WO2012069475A1 - Coated cutting tool insert - Google Patents

Coated cutting tool insert Download PDF

Info

Publication number
WO2012069475A1
WO2012069475A1 PCT/EP2011/070685 EP2011070685W WO2012069475A1 WO 2012069475 A1 WO2012069475 A1 WO 2012069475A1 EP 2011070685 W EP2011070685 W EP 2011070685W WO 2012069475 A1 WO2012069475 A1 WO 2012069475A1
Authority
WO
WIPO (PCT)
Prior art keywords
cutting tool
hkl
tool insert
layer
insert according
Prior art date
Application number
PCT/EP2011/070685
Other languages
French (fr)
Inventor
Hans Lind
Rikard FORSÉN
Mats Johansson
Ferenc Tasnadi
Naureen Ghafoor
Björn ALLING
Magnus ODÉN
Igor Abrikossov
Original Assignee
Seco Tools Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seco Tools Ab filed Critical Seco Tools Ab
Priority to KR1020137016278A priority Critical patent/KR101831014B1/en
Priority to CN201180056410.2A priority patent/CN103249869B/en
Priority to BR112013012688A priority patent/BR112013012688A2/en
Priority to US13/989,139 priority patent/US9180522B2/en
Priority to RU2013128471/02A priority patent/RU2013128471A/en
Priority to EP11784719.4A priority patent/EP2643498B1/en
Publication of WO2012069475A1 publication Critical patent/WO2012069475A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/148Composition of the cutting inserts
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/0021Reactive sputtering or evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/0641Nitrides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/32Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
    • C23C14/325Electric arc evaporation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
    • C23C30/005Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process on hard metal substrates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00Cutters, for shaping
    • Y10T407/27Cutters, for shaping comprising tool of specific chemical composition

Definitions

  • the present invention relates to a cutting tool insert comprising of a body of a hard alloy of cemented carbide, cermet, ceramics and cubic boron nitride based materials and a coating designed to be used in metal cutting applications generating high tool temperatures.
  • Said coating comprises at least one thermally stable, textured
  • Ti,Al,Cr,Me based nitride, carbonitride, oxynitride and/or oxycarbonitride layer, where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si.
  • the coating is grown by physical vapour deposition (PVD) and preferably by cathodic arc evaporation.
  • JP 7237010 discloses a coated cutting tool at least one layer selected from
  • Ti,Al,Cr (Ti,Al,Cr)C, (Ti,Al,Cr)N or (Ti,Al,Cr)(C,N) and at least one layer of Ti, TiC, TiN or TiCN.
  • JP 4128363 discloses a (Tiigoing x grease y Al x Cr y )N layer where x ⁇ 0.8 and 0.2 ⁇ y ⁇ 0.7.
  • JP 2000038653 discloses a (Tii_ x _ y Cr x Al y )N layer where 0.02 ⁇ x ⁇ 1.0 and 0.02 ⁇ y ⁇ 0.7.
  • EP 1219723 discloses a hard coating for cutting tools composed of (Tii_ a _b- C - d Al a Cr b Si c B d )(Ci_ e Ne) where 0.5 ⁇ a ⁇ 0.8, 0.06 ⁇ b, 0 ⁇ c ⁇ 0.1, 0 ⁇ d ⁇ 0.1, 0 ⁇ c + d ⁇ 0.1, a + b + c + d ⁇ 1 and
  • EP 1947209 discloses a first layer of (Cri_ x M x )(B a C b Ni_ a -b) where 0 ⁇ x ⁇ 0.7, 0 ⁇ a ⁇ 0.2 and 0 ⁇ b ⁇ 0.5 and M is at least one of the elements W, V, Mo, Nb, Ti and Al and a second layer of (Tii_x_YCrxAlYLz)(B B CANi_A-B) where 0 ⁇ 1-X-Y ⁇ 0.5, 0 ⁇ X ⁇ 0.5 , 0.4 ⁇ Y ⁇ 0.7, 0 ⁇ Z ⁇ 0.15, 0 ⁇ A ⁇ 0.5, and 0 ⁇ B ⁇ 0.2 and L is at least either of Si and Y.
  • the metal cutting industry is continuously looking for new hard coatings with improved high temperature wear resistance and is partly biased by the ongoing development of advanced work material as well as the need for an increased productivity.
  • these aspects typically results in an increase of the tool temperature during a cutting operation.
  • the problem to be solved by the present invention focuses on how to provide an alternative method for making a coated cutting tool insert, drill or endmill.
  • Fig 1 SEM micrograph of a fractured cross section (Tio . i 7 Alo.5 3 Cro .3 o)N layer, marked with I, on a cemented carbide insert, marked with II.
  • Fig 2 TEM micrograph of a (Tio . i 7 Alo.53Cro.3o)N layer in cross section. The image is obtained close to the middle of the layer thickness. The growth direction is marked with an arrow.
  • Fig 3 Grazing incidence X-ray diffraction patterns of a (Tio . i 7 Alo.53Cro.3o)N layer obtained with an incidence angle of 1°.
  • the diffraction peaks are indexed as a NaCl- structure.
  • Fig 4 X-ray diffraction patterns of (Ti,Al,Cr)N layers with (A) a layer with ⁇ 111 ⁇ fiber texture having a Cr content of 30 at% and (B) a layer with ⁇ 200 ⁇ fiber textured having a Cr content of 10 at%.
  • a cutting tool insert for machining by chip removal comprising a body of a hard alloy of cemented carbide, cermet, ceramics, polycrystalhne- diamond or cubic boron nitride based materials onto which is deposited a hard and wear resistant coating comprising at least one layer of a NaCl-structured (Ti c Al a Cr b Me d )(C z O y N x ) with a thickness between 0.5 and 10 ⁇ , preferably between 1.5 and 5 ⁇ , where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si, preferably Zr, Nb and Ta, and
  • c > 0.05, preferably 0.05 ⁇ c ⁇ b + d,
  • Said layer has a fiber texture with texture coefficients, TC(hkl), according to:
  • TC m eas(hkl) is the measured texture coefficient for a given (hkl) reflection
  • ⁇ ( ⁇ " 1 ) is the linear absorption coefficient
  • x ( ⁇ ) is the layer thickness
  • QtM is half the diffraction angle for the same (hkl) reflection.
  • vary between 0.053 and 0.11 ⁇ 1 using CuKoc radiation, ⁇ increases with an increasing Cr content of the layers.
  • TC m eas(hkl) is determined from X-ray diffraction data in a ⁇ - 2 ⁇ configuration as:
  • Imeas(hkl) is the intensity of the (hkl) reflection
  • I 0 (hkl) is the standard intensity for the same (hkl) reflection
  • I 0 (l 11) 72
  • I o (200) 100
  • I o (220) 45, respectively
  • n 3, i.e., the number of (hkl) reflections used in the calculations.
  • only the first order reflections (hkl) are used, i.e., (I l l), (200) and (220), respectively.
  • Said layer has a columnar microstructure with an average column width of ⁇ 1 ⁇ , preferably ⁇ 0.6 ⁇ , as determined by cross sectional transmission electron microscopy of a middle region of the layer, i.e., a region within 30 to 70 % of the layer thickness in the growth direction, and said average columnar width is the average of at least 10 adjacent columns.
  • Said layer has a compressive stress level -6.0 ⁇ ⁇ ⁇ -0.5 GPa, preferably -4.0 ⁇ ⁇ ⁇ -1.5 GPa.
  • Said layer has a nanohardness >25 GPa, preferably between 25 GPa and 40 GPa, as measured by nanoindentation experiments.
  • Said layer may comprise an inner single- and/or laminated coating structure of, e.g., TiN, TiC, Ti(C,N) or (Ti,Al)N, preferably TiN or (Ti,Al)N, and/or an outer single- and/or laminated coating structure of, e.g., TiN, TiC, Ti(C,N), (Ti,Al)N or oxides, preferably TiN or (Ti,Al)N, to a total thickness of 0.7 to 20 ⁇ , preferably 2 to 10 ⁇ , and most preferably 2 to 7 ⁇ , according to prior art.
  • TiN, TiC, Ti(C,N) or (Ti,Al)N preferably TiN or (Ti,Al)N
  • oxides preferably TiN or (Ti,Al)N
  • the deposition method for the layers of the present invention is based on PVD techniques, e.g., cathodic arc evaporation or magnetron sputtering using one or more pure and/or alloyed metal (Ti c Al a Cr Me d ) cathodes/targets.
  • PVD techniques e.g., cathodic arc evaporation or magnetron sputtering using one or more pure and/or alloyed metal (Ti c Al a Cr Me d ) cathodes/targets.
  • the layers according to the invention are grown with an evaporation current between 50 and 200 A depending on the cathode size. A higher evaporation current is needed for larger cathodes in order to achieve comparable deposition conditions.
  • the layers are grown using one or more pure, composite and/or alloyed metal cathodes, where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si, in a reactive atmosphere containing N 2 and optionally 0 2 and/or C-containing gases, with or without a carrier gas such as, e.g. Ar, at a total gas pressure between 1.0 and 7.0 Pa, preferably between 1.5 and 4.0 Pa.
  • a carrier gas such as, e.g. Ar
  • the C-containing gas may, e.g., be selected from CH 4 and/or C 2 H 2 .
  • the desired layer composition is obtained by selecting adequate (Ti c Al a Cr Me d ) cathode compositions and gas atmosphere.
  • the negative substrate bias is between 0 and 300 V, preferably between 10 and 150 V, most preferably between 15 and 60 V.
  • the deposition temperature is between 200 and 800 °C, preferably between 300 and 600 °C.
  • the layers according to the invention are grown with a power density applied to the sputter target between 0.5 and 15 W/cm , preferably between 1 and 5 W/cm .
  • the layers are grown using one or more pure, composite and/or alloyed metal cathodes, where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si, in a reactive atmosphere containing N 2 and optionally 0 2 and/or C-containing gases, with or without a carrier gas such as, e.g. Ar, at a total pressure between 0.13 and 7.0 Pa, preferably between 0.13 and 2.5 Pa.
  • a carrier gas such as, e.g. Ar
  • the C-containing gas may, e.g., be selected from CH 4 and/or C 2 H 2 .
  • the desired layer composition is obtained by selecting adequate (Ti c Al a CrbMed) cathode compositions and gas atmosphere.
  • the negative substrate bias is between 0 and 300 V, preferably between 10 and 150 V, most preferably between 20 and 100 V.
  • the deposition temperature is between 200 and 800 °C, preferably between 300 and 600 °C.
  • the invention also relates to the use of cutting tool insert according to the above for metal machining generating high temperatures, e.g., super alloys and hardened steel at cutting speeds of 50 - 500 m/min, preferably 50 - 300 m/min, with an average feed of 0.08 - 0.5 mm/rev, preferably 0.1 - 0.4 mm/rev, depending on cutting speed and insert geometry.
  • the present invention has been described with reference to a cutting tool insert but it is evident that it also can be applied to other metal cutting tools, e.g., drills and endmills.
  • compositions as shown in Table 1. The layers were grown at 400 °C, in pure N 2 atmosphere at a total pressure of 2.5 Pa, using a substrate bias of -40 V and an
  • the as-deposited layers were characterized with respect to composition, microstructure and hardness by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and nanoindentation, respectively.
  • SEM scanning electron microscopy
  • TEM transmission electron microscopy
  • XRD X-ray diffraction
  • the average composition of the layers was estimated by energy dispersive spectroscopy (EDS) analysis area using a LEO Ultra 55 scanning electron microscope operated at 10 kV equipped with a Thermo Noran EDS. Industrial standards and ZAF correction were used for the quantitative analysis.
  • the metal composition was evaluated using a Noran System Six (NSS ver 2) software (see Table 1).
  • Figure 1 is a SEM micrograph of sample #23 in Table 1 showing a fractured cross section of the (Tio . i 7 Alo.53Cro.3o)N layer, marked as I, and the cemented carbide insert, marked as II.
  • I the cemented carbide insert
  • II the cemented carbide insert
  • Figure 2 shows a TEM micrograph of the ( ⁇ .17 ⁇ 1 ⁇ .53 ⁇ 3 ⁇ 4.3 0 ) ⁇ layer in cross section. The image is obtained close to the middle of the layer thickness and the growth direction is marked with an arrow. Said layer has a columnar microstructure with an average columnar width of about 0.5 ⁇ . The average column width was determined by averaging the width of more than 10 adjacent columns.
  • the NaCl-structure of the layers was confirmed by XRD in both ⁇ -2 ⁇ and grazing incidence (GI) configuration.
  • XRD patterns were obtained using a Bruker AXS D8- advanced x-ray diffractometer with Cu K a radiation.
  • Figure 3 shows the GI pattern, 1° incidence angle, of sample #23 from which the NaCl layer structure is verified.
  • the XRD data was also used to determine the texture relations of the samples.
  • the residual stresses, ⁇ , of the (Ti,Al,Cr)N layers were evaluated by XRD measurements using the sin ⁇ method.
  • the stress measurements were obtained using the 220-reflection.
  • Data was obtained using the side-inclination technique ( ⁇ -geometry) with 11, ⁇ -angles (positive and negative), equidistant within a sin ⁇ range of 0 to 0.82 ( ⁇ 65°).
  • Example 1 was repeated but using an alloyed (Tio .33AI0 .33 03 ⁇ 4 .34 ) cathode for growth of samples 1-4 in, an alloyed (Tio.25Alo.45Cro.30) cathode for growth of samples 5-8 and an alloyed (Tio.15Alo.55Cro.30) cathode for growth of samples 9-12 in Table 6, respectively.
  • Said layers were grown in a mixed reactive N2 + O2 + CH 4 gas mixture at a total gas pressure of 2.5 Pa. The partial pressures of N 2 , O2 and CH 4 were individually set to yield the desired layer composition as shown in Table 5.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

The present invention relates to a cutting tool insert for machining by chip removal comprising a body of a hard alloy of cemented carbide, cermet, ceramics, polycrystalline diamond or cubic boron nitride based materials onto which a hard and wear resistant coating is deposited by physical vapour deposition (PVD). Said coating comprising at least one layer of a Na Cl-structured (TicAla CrbMed )(CzOyNx ) where Me is one or more of the elements Zr, Hf, V, Nb, Ta, Mo, W and/or Si, 0.10 < a < 0.60, b + d > 0.20, c > 0.05, 0 ≤ d < 0.25, 0.75 < x < 1.05, 0 ≤ y < 0.25 and 0 ≤ z ≤ 0.25 with a thickness between 0.5 and 10 µm. Said layer has a columnar mictrostructure with an average columnar width of < 1µm, a compressive stress level of -6 GPa < s < -0.5 GPa and a nanohardness >25 GPa. This insert is particularly useful in metal cutting applications generating high tool temperatures.

Description

COATED CUTTING TOOL INSERT
BACKGROUND OF THE INVENTION
The present invention relates to a cutting tool insert comprising of a body of a hard alloy of cemented carbide, cermet, ceramics and cubic boron nitride based materials and a coating designed to be used in metal cutting applications generating high tool temperatures. Said coating comprises at least one thermally stable, textured
(Ti,Al,Cr,Me) based nitride, carbonitride, oxynitride and/or oxycarbonitride layer, where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si. The coating is grown by physical vapour deposition (PVD) and preferably by cathodic arc evaporation.
Since the mid 1980's, efforts have been made to improve the properties, e.g., wear resistance and hence the performance of tool coatings. At that time, the common practice was to coat cutting tools with TiN. However, TiN suffers from poor oxidation resistance. Improved heat resistance have been achieved by alloying Al in (Ti,Al)N. To further enhance the performance of tool coatings, a wide range of ternary and quaternary systems have been investigated, some with good and some with poor results. One of the most crucial parameter in this research is to achieve a good control of the solubility behavior of the alloying elements and in turn how this would yield an optimized coating performance. Recently, it has been shown that alloying Cr in (Ti,Al,Cr)N improves the coating behavior metal cutting applications.
JP 7237010 discloses a coated cutting tool at least one layer selected from
(Ti,Al,Cr)C, (Ti,Al,Cr)N or (Ti,Al,Cr)(C,N) and at least one layer of Ti, TiC, TiN or TiCN.
JP 4128363 discloses a (Tii„xyAlxCry)N layer where x < 0.8 and 0.2 < y < 0.7.
JP 2000038653 discloses a (Tii_x_yCrxAly)N layer where 0.02 < x < 1.0 and 0.02 < y < 0.7. EP 1219723 discloses a hard coating for cutting tools composed of (Tii_a_b-C- dAlaCrbSicBd)(Ci_eNe) where 0.5 < a < 0.8, 0.06 < b, 0 < c < 0.1, 0 < d < 0.1, 0 < c + d < 0.1, a + b + c + d < 1 and
0.5 < e < 1.
EP 1132498 discloses a hard wear resistance coating comprising one or two layers of (AlaTibCrc) (NwOi_w) where 30 < a < 70, 30 < b < 70, 0.5 < c < 20, a + b + c = 1 0 0 and 0.7 < w < 0.9.
EP 1947209 discloses a first layer of (Cri_xMx)(BaCbNi_a-b) where 0 < x < 0.7, 0 < a < 0.2 and 0 < b < 0.5 and M is at least one of the elements W, V, Mo, Nb, Ti and Al and a second layer of (Tii_x_YCrxAlYLz)(BBCANi_A-B) where 0 < 1-X-Y < 0.5, 0 < X < 0.5 , 0.4 < Y < 0.7, 0 < Z < 0.15, 0 < A < 0.5, and 0 < B < 0.2 and L is at least either of Si and Y.
As mentioned, the metal cutting industry is continuously looking for new hard coatings with improved high temperature wear resistance and is partly biased by the ongoing development of advanced work material as well as the need for an increased productivity. In turn, these aspects typically results in an increase of the tool temperature during a cutting operation. Hence, the problem to be solved by the present invention focuses on how to provide an alternative method for making a coated cutting tool insert, drill or endmill.
It is an object of the present invention to provide a coated cutting tool insert yielding improved performance in metal cutting applications at high tool temperatures.
Surprisingly, it has been found that by alloying Cr in (Ti,Al)N and adding small amounts of the metal elements Me: Zr, Hf, V, Nb, Ta, Mo, W and/or Si in a textured (Ti,Al,Cr,Me)(C,0,N) layer structure onto a cutting tool insert improves the tool life at machining operations generating high tool temperatures.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig 1; SEM micrograph of a fractured cross section (Tio.i7Alo.53Cro.3o)N layer, marked with I, on a cemented carbide insert, marked with II. Fig 2; TEM micrograph of a (Tio.i7Alo.53Cro.3o)N layer in cross section. The image is obtained close to the middle of the layer thickness. The growth direction is marked with an arrow.
Fig 3; Grazing incidence X-ray diffraction patterns of a (Tio.i7Alo.53Cro.3o)N layer obtained with an incidence angle of 1°. The diffraction peaks are indexed as a NaCl- structure.
Fig 4; X-ray diffraction patterns of (Ti,Al,Cr)N layers with (A) a layer with { 111 } fiber texture having a Cr content of 30 at% and (B) a layer with {200} fiber textured having a Cr content of 10 at%.
DETAILED DESCRIPTION OF THE INVENTION
According to the present invention, there is provided a cutting tool insert for machining by chip removal comprising a body of a hard alloy of cemented carbide, cermet, ceramics, polycrystalhne- diamond or cubic boron nitride based materials onto which is deposited a hard and wear resistant coating comprising at least one layer of a NaCl-structured (TicAlaCrbMed)(CzOyNx) with a thickness between 0.5 and 10 μπι, preferably between 1.5 and 5 μπι, where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si, preferably Zr, Nb and Ta, and
0.10 < a < 0.60, preferably 0.25 < a < 0.55, most preferably 0.45 < a < 0.55, b + d > 0.20, preferably b + d > 0.25, most preferably b + d > 0.35
c > 0.05, preferably 0.05 < c < b + d,
0 < d < 0.25,
0.75 < x < 1.05, preferably 0.90 < x < 1.05,
0 < y < 0.25, preferably 0 < y < 0.15,
0 < z < 0.25, preferably 0 < z < 0.15.
Said layer has a fiber texture with texture coefficients, TC(hkl), according to:
- TC(220) < TC(111),
- TC(220) < TC(200) and
- 0.1 < TC(111)/TC(200) < 10, preferably 1 < TC( 111 )/TC(200) < 10, most preferably
4 < TC(111)/TC(200) < 10. Due to the finite layer thickness, the corrected texture coefficients, TC(hkl), are deduced as:
TC(hkl) = TC (hkl) l—
Figure imgf000006_0001
where
TCmeas(hkl) is the measured texture coefficient for a given (hkl) reflection, μ (μπι" 1) is the linear absorption coefficient, x (μπι) is the layer thickness and QtM is half the diffraction angle for the same (hkl) reflection.
For said layers, μ vary between 0.053 and 0.11 μπ 1 using CuKoc radiation, μ increases with an increasing Cr content of the layers. In average, μ = 0.0815 μπ 1 is used in the TC(hkl) calculations which also is the close to the value for (Tio.i7Alo.53Cro.3o)N with μ = 0.08201.
TCmeas(hkl) is determined from X-ray diffraction data in a θ - 2Θ configuration as:
Tc (hki) = Imeas {hhl) where
I hkl) n n=l IQ hkl)
Imeas(hkl) is the intensity of the (hkl) reflection, I0(hkl) is the standard intensity for the same (hkl) reflection where I0(l 11) = 72, Io(200) = 100 and Io(220) = 45, respectively, and n = 3, i.e., the number of (hkl) reflections used in the calculations. Here, only the first order reflections (hkl) are used, i.e., (I l l), (200) and (220), respectively.
Said layer has a columnar microstructure with an average column width of <1 μπι, preferably <0.6 μπι, as determined by cross sectional transmission electron microscopy of a middle region of the layer, i.e., a region within 30 to 70 % of the layer thickness in the growth direction, and said average columnar width is the average of at least 10 adjacent columns.
Said layer has a compressive stress level -6.0 < σ < -0.5 GPa, preferably -4.0 < σ < -1.5 GPa. The residual stress is evaluated by XRD using the sin ψ method with a Poisson's ratio of v=0.23 and a Young's modulus of E = 379 GPa. Said layer has a nanohardness >25 GPa, preferably between 25 GPa and 40 GPa, as measured by nanoindentation experiments.
In one preferred embodiment, d = y = z = 0.
In another preferred embodiment, y = z = 0.
In yet another preferred embodiment, d = y = 0.
In yet another preferred embodiment, y = 0.
In yet another preferred embodiment, d = z = 0.
In yet another preferred embodiment, z = 0.
In yet another embodiment y = z = 0 and Me = Zr.
In yet another embodiment y = z = 0 and Me = Nb.
In yet another embodiment y = z = 0 and Me = Ta.
In yet another embodiment y = 0 and Me = Zr.
In yet another embodiment y = 0 and Me = Nb.
In yet another embodiment y = 0 and Me = Ta.
In yet another embodiment z = 0 and Me = Zr.
In yet another embodiment z = 0 and Me = Nb.
In yet another embodiment z = 0 and Me = Ta.
Said layer may comprise an inner single- and/or laminated coating structure of, e.g., TiN, TiC, Ti(C,N) or (Ti,Al)N, preferably TiN or (Ti,Al)N, and/or an outer single- and/or laminated coating structure of, e.g., TiN, TiC, Ti(C,N), (Ti,Al)N or oxides, preferably TiN or (Ti,Al)N, to a total thickness of 0.7 to 20 μπι, preferably 2 to 10 μπι, and most preferably 2 to 7 μπι, according to prior art.
The deposition method for the layers of the present invention is based on PVD techniques, e.g., cathodic arc evaporation or magnetron sputtering using one or more pure and/or alloyed metal (TicAlaCr Med) cathodes/targets.
In the case of cathodic arc evaporation, the layers according to the invention are grown with an evaporation current between 50 and 200 A depending on the cathode size. A higher evaporation current is needed for larger cathodes in order to achieve comparable deposition conditions. The layers are grown using one or more pure, composite and/or alloyed metal cathodes, where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si, in a reactive atmosphere containing N2 and optionally 02 and/or C-containing gases, with or without a carrier gas such as, e.g. Ar, at a total gas pressure between 1.0 and 7.0 Pa, preferably between 1.5 and 4.0 Pa. The C-containing gas may, e.g., be selected from CH4 and/or C2H2. The desired layer composition is obtained by selecting adequate (TicAlaCr Med) cathode compositions and gas atmosphere. The negative substrate bias is between 0 and 300 V, preferably between 10 and 150 V, most preferably between 15 and 60 V. The deposition temperature is between 200 and 800 °C, preferably between 300 and 600 °C.
In the case of magnetron sputtering, the layers according to the invention are grown with a power density applied to the sputter target between 0.5 and 15 W/cm , preferably between 1 and 5 W/cm . The layers are grown using one or more pure, composite and/or alloyed metal cathodes, where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si, in a reactive atmosphere containing N2 and optionally 02 and/or C-containing gases, with or without a carrier gas such as, e.g. Ar, at a total pressure between 0.13 and 7.0 Pa, preferably between 0.13 and 2.5 Pa. The C-containing gas may, e.g., be selected from CH4 and/or C2H2. The desired layer composition is obtained by selecting adequate (TicAlaCrbMed) cathode compositions and gas atmosphere. The negative substrate bias is between 0 and 300 V, preferably between 10 and 150 V, most preferably between 20 and 100 V. The deposition temperature is between 200 and 800 °C, preferably between 300 and 600 °C.
The invention also relates to the use of cutting tool insert according to the above for metal machining generating high temperatures, e.g., super alloys and hardened steel at cutting speeds of 50 - 500 m/min, preferably 50 - 300 m/min, with an average feed of 0.08 - 0.5 mm/rev, preferably 0.1 - 0.4 mm/rev, depending on cutting speed and insert geometry.
The present invention has been described with reference to a cutting tool insert but it is evident that it also can be applied to other metal cutting tools, e.g., drills and endmills.
Example 1
Cemented carbide inserts with composition 90 wt% WC - 10 wt% Co (fine grain size, He = 20.5 kA/m) were used. Before deposition, the inserts were cleaned according to standard practice. The system was evacuated to a pressure of less than 0.08 Pa, after which the inserts were sputter cleaned with Ar ions. (TicAlaCrb)Ny layers were grown by cathodic arc evaporation using alloyed (Ti,Al,Cr) cathodes, resulting in the desired layer
compositions as shown in Table 1. The layers were grown at 400 °C, in pure N2 atmosphere at a total pressure of 2.5 Pa, using a substrate bias of -40 V and an
evaporation current of 75 A to a total thickness of about 3.0 μπι.
Table 1.
Layer composition (at%)
Sample TC(111) TC(200) TC(220) TC(111)/TC(200)
Ti Al Cr N
1 0,63 0,16 0,23 1 ,02 1 ,23 0,64 0,09 1 ,92
2 0,41 0,1 1 0,48 1 ,00 1 ,05 0,58 0,09 1 ,81
3 0,09 0,08 0,83 0,94 1 ,20 0,50 0,05 2,40
4 0,24 0,21 0,55 0,96 2,43 0,62 0,13 3,93
5 0,37 0,25 0,38 0,97 2,21 0,57 0,1 1 3,89
6 0,49 0,24 0,29 1 ,02 2,01 0,60 0,08 3,35
7 0,09 0,23 0,68 1 ,00 1 ,95 0,56 0,08 3,48
8 0,75 0,25 0,00 0,98 - - - -
9 0,01 0,29 0,67 0,97 - - - -
10 0,46 0,33 0,22 0,97 2,12 0,60 0,06 3,53
1 1 0,32 0,34 0,34 0,92 2,10 0,56 0,07 3,75
12 0,16 0,33 0,51 0,98 2,14 0,57 0,12 3,76
13 0,49 0,48 0,06 1 ,03 0,51 2,44 0,30 0,21
14 0,24 0,46 0,30 1 ,00 2,48 0,43 0,09 5,83
15 0,15 0,46 0,38 0,95 2,29 0,28 0,09 8,18
16 0,31 0,46 0,23 0,97 2,10 0,55 0,15 3,82
17 0,08 0,47 0,45 0,96 2,13 0,42 0,10 5,06
18 0,38 0,47 0,15 0,97 0,37 2,52 0,25 0,15
19 0,02 0,50 0,49 1 ,01 2,38 0,35 0,13 6,80
20 0,50 0,50 0,05 1 ,05 - - - -
21 0,27 0,52 0,24 1 ,03 1 ,95 0,52 0,07 3,75
22 0,08 0,53 0,39 0,95 2,13 0,25 0,07 8,37
23 0,17 0,53 0,30 0,94 2,19 0,44 0,13 4,98
24 0,24 0,54 0,23 1 ,00 2,10 0,45 0,08 4,67
25 0,17 0,55 0,28 0,97 2,02 0,50 0,14 4,05
26 0,08 0,57 0,37 1 ,02 2,14 0,42 0,15 5,1 1
27 0,13 0,56 0,31 1 ,00 2,17 0,54 0,1 1 4,01
28 0,20 0,58 0,22 0,96 2,15 0,49 0,12 4,39
29 0,04 0,60 0,36 0,93 2,08 0,42 0,08 5,00
30 0,27 0,63 0,10 0,97 0,41 2,26 0,33 0,18
31 0,26 0,74 0,03 1 ,03 - - - -
32 0,00 0,73 0,27 0,95 - - - - The as-deposited layers were characterized with respect to composition, microstructure and hardness by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and nanoindentation, respectively. The average composition of the layers was estimated by energy dispersive spectroscopy (EDS) analysis area using a LEO Ultra 55 scanning electron microscope operated at 10 kV equipped with a Thermo Noran EDS. Industrial standards and ZAF correction were used for the quantitative analysis. The metal composition was evaluated using a Noran System Six (NSS ver 2) software (see Table 1).
All layers exhibited a columnar microstructure. Figure 1 is a SEM micrograph of sample #23 in Table 1 showing a fractured cross section of the (Tio.i7Alo.53Cro.3o)N layer, marked as I, and the cemented carbide insert, marked as II. In addition to SEM, further details of the mictrostructure were obtained by cross-sectional TEM using a FEI Technai G" TF 20 UT operated at 200 kV. Samples for TEM were prepared by conventional mechanical grinding/polishing followed by ion-beam etching to electron translucency of the samples. Figure 2 shows a TEM micrograph of the (Τΐο.17Α1ο.53θ¾.30)Ν layer in cross section. The image is obtained close to the middle of the layer thickness and the growth direction is marked with an arrow. Said layer has a columnar microstructure with an average columnar width of about 0.5 μπι. The average column width was determined by averaging the width of more than 10 adjacent columns.
The NaCl-structure of the layers was confirmed by XRD in both Θ-2Θ and grazing incidence (GI) configuration. XRD patterns were obtained using a Bruker AXS D8- advanced x-ray diffractometer with Cu Ka radiation. Figure 3 shows the GI pattern, 1° incidence angle, of sample #23 from which the NaCl layer structure is verified. The XRD data was also used to determine the texture relations of the samples. Figure 4 shows XRD patterns of sample #14, marked as A, with texture coefficients TC(111) = 2.48, TC(200) = 0.43 and TC(220) = 0.09, i.e., having a { 111 } fiber texture and sample #30, marked as B, with texture coefficients TC(111) = 0.41, TC(200) = 2.26 and TC(220) = 0.33, i.e., having a {200} fiber texture.
The residual stresses, σ, of the (Ti,Al,Cr)N layers were evaluated by XRD measurements using the sin ψ method. The stress measurements were obtained using the 220-reflection. Data was obtained using the side-inclination technique (Ψ-geometry) with 11, Ψ-angles (positive and negative), equidistant within a sin Ψ range of 0 to 0.82 (Ψ~65°). The residual stress values were evaluated using a Poisson's ratio of v=0.23 and Young's modulus of E=379 GPa.
Finally, hardness data was estimated by the nanoindentation technique.
Indentations were performed on mechanically polished layers using a UMIS
nanoindentation system with a Berkovich diamond tip and a maximum tip load of 30 mN. Hardness data was evaluated from the load-off segment using the UMIS software.
Example 2
Example 1 was repeated but using alloyed (Ti,Al,Cr,Me) cathodes, resulting in the desired (Ti,Al,Cr,Me)N, balanced in N content, layer compositions as shown in Table 2 for Me = Zr, Table 3 for Me = Nb and Table 4 for Me = Ta, respectively.
Table 2
Figure imgf000011_0001
Table 3
Layer composition (at%)
Sample
Ti Al Cr Nb
1 0,22 0,55 0, 18 0,05
2 0, 13 0,48 0,27 0, 12
3 0,20 0,38 0,27 0, 15 Table 4
Layer composition (at%)
Sample
Ti Al Cr Ta
1 0, 1 1 0,60 0,24 0,05
2 0, 15 0,48 0,27 0, 10
3 0,20 0,36 0,29 0, 15 Example 3
Example 1 was repeated but using an alloyed (Tio .33AI0.33.34) cathode for growth of samples 1-4 in, an alloyed (Tio.25Alo.45Cro.30) cathode for growth of samples 5-8 and an alloyed (Tio.15Alo.55Cro.30) cathode for growth of samples 9-12 in Table 6, respectively. Said layers were grown in a mixed reactive N2 + O2 + CH4 gas mixture at a total gas pressure of 2.5 Pa. The partial pressures of N2, O2 and CH4 were individually set to yield the desired layer composition as shown in Table 5.
Table 5
Layer composition (at%)
Sample
Ti Al Cr C 0 N
1 0,32 0,34 0,34 0,06 0,45 0,49
2 0,32 0,34 0,34 0, 13 0,25 0,62
3 0,32 0,34 0,34 0,07 0, 12 0,81
4 0,32 0,34 0,34 0, 10 0,00 0,90
5 0,24 0,46 0,30 0,06 0,45 0,49
6 0,24 0,46 0,30 0, 13 0,25 0,62
7 0,24 0,46 0,30 0,07 0, 12 0,81
8 0,24 0,46 0,30 0, 10 0,00 0,90
9 0, 13 0,56 0,31 0,06 0,45 0,49
10 0, 13 0,56 0,31 0, 13 0,25 0,62
1 1 0, 13 0,56 0,31 0,07 0, 12 0,81
12 0, 13 0,56 0,31 0, 10 0,00 0,90
Example 4
Samples 2, 4, 10, 13, 14, 22, 23, 25 and 30 from example 1 were tested and compared to competitor grades under the following conditions:
Geometry: DCMT11T304-F1
Application: Longitudinal turning
Work piece material: DIN 100Cr6
Cutting speed: 250 m/min
Feed: 0.15 mm/rev
Depth of cut: ap = 0.5 mm
Tool life criteria: Flank wear (vb) > 0.2 mm
The results are presented in Table 6.
Table 6
Figure imgf000013_0001
The test was stopped at the same maximum flank wear. An improved tool performance with improved wear characteristics scales with an increase in
TC(111)/TC(200).
Example 5
Samples 2, 4, 10, 13, 14, 22, 23, 25 and 30 from example 1 were tested and compared to competitor grades under the following conditions:
Geometry: XOEX120408-M07
Application: Shoulder milling
Cutter diameter: 32 mm
Work piece material: SSI 672
Cutting speed: 275 m/min
Feed: 0.25 mm/tooth
Depth of cut: ap = 3 mm
Width of cut: 8.8 mm
Tool life criteria: Flank wear (vb) > 0.3 mm
The results are presented in Table 7.
Table 7
Figure imgf000014_0001
The test was stopped at the same maximum flank wear. An improved tool performance with improved wear characteristics scales with an increase in
TC(111)/TC(200).

Claims

1. Cutting tool insert for machining by chip removal comprising a body of a hard alloy of cemented carbide, cermet, ceramics, polycrystalline- diamond or cubic boron nitride based materials onto which is deposited a hard and wear resistant coating comprising at least one layer characterised in that said layer is a columnar NaCl-structured (TicAlaCrbMed)(CzOyNx) with a thickness between 0.5 and 10 μπι, a compressive stress level of -6 GPa < σ < -0.5 GPa, a nanohardness >25 GPa with an average columnar width of < Ιμπι and where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si and
0.10<a<0.60,
b + d > 0.20,
c > 0.05,
0<d<0.25,
0.75 <x< 1.05,
0<y<0.25,
0<z<0.25.
2. Cutting tool insert according to claim lcharacterisedin that Me is one or more of the elements Zr, Nb and Ta.
3. Cutting tool insert according to claim lcharacterisedin that 0.25 < a < 0.55.
4. Cutting tool insert according to any of the above claims characterised in that b + d > 0.25.
5. Cutting tool insert according to any of the above claims characterised in that 0.05 < c < b + d.
6. Cutting tool insert according to any of the above claims characterised in that 0.90<x< 1.05.
7. Cutting tool insert according to any of the above claims characterised in that said layer is textured with
- TC(220)<TC(111),
- TC(220) < TC(200) and - 0.1 <TC(111)/TC(200)< 10,
where the TC(hkl) is the corrected texture coefficient for the (hkl) reflection and calculated as:
TC(hkl)=TC (hkl) l—
Figure imgf000016_0001
where μ (μηι1) is the linear absorption coefficient that in average is μ = 0.0815 μιη"1 for said layers, x (μηι) is the layer thickness, Ghki is half the diffraction angle for (hkl) reflection and TCmeas(hkl) is the measured texture coefficient using XRD data in a Θ - 2Θ configuration according to:
Tc (hki) = Imeas{hM) where
I hkl) n n=l IQ Ahkl) Imeas(hkl) is the intensity of the (hkl) reflection, I0(hkl) is the standard intensity for the same (hkl) reflection where I0(l 11) = 72, Io(200) = 100 and Io(220) = 45,
respectively, and n = 3, i.e., the number of (hkl) reflections, i.e., the (111), (200) and (220) reflections, respectively.
8. Cutting tool insert according to claim 7characterisedin that 1 <
TC(111)/TC(200)< 10.
9. Cutting tool insert according to claim lcharacterisedin that d = y = z = 0.
10. Cutting tool insert according to claim lcharacterisedin that y = z = 0.
11. Cutting tool insert according to claim lcharacterisedin that y = z = 0 and Me = Zr.
12. Cutting tool according to any of the preceding claims characterised in said layer may comprise an inner single- and/or laminated coating structure of, e.g., TiN, TiC, Ti(C,N) or (Ti,Al)N, preferably TiN or (Ti,Al)N, and/or an outer single- and/or laminated coating structure of, e.g., TiN, TiC, Ti(C,N), (Ti,Al)N or oxides, preferably TiN or (Ti,Al)N, to a total thickness of 0.7 to 20 μπι, preferably 2 to 10 μπι.
13. Method of making a cutting tool insert according to claim l c h a r a c t e r i s e d in that said layer is grown by cathodic arc evaporation using a composite and/or alloyed TicAlaCr Med cathode, where Me is one or more of the elements: Zr, Hf, V, Nb, Ta, Mo, W or Si, in a reactive atmosphere containing N2 and optionally 02 and/or C-containing gases, with or without a carrier gas, e.g., Ar, at a total gas pressure between 1.0 and 7.0 Pa, with cathode composition and gas atmosphere yielding the desired layer composition, an evaporation current between 50 and 200 A, a negative substrate bias between 0 and 300 V, and a deposition temperature between 200 and 800 °C.
14. Use of a cutting tool insert according to claims 1-13 for metal machining generating high temperatures, e.g., super alloys and hardened steel at cutting speeds of 50 - 500 m/rnin, preferably 50 - 300 m/min, with an average feed of 0.08 - 0.5 mm/rev, preferably 0.1 - 0.4 mm/rev, depending on cutting speed and insert geometry.
PCT/EP2011/070685 2010-11-23 2011-11-22 Coated cutting tool insert WO2012069475A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
KR1020137016278A KR101831014B1 (en) 2010-11-23 2011-11-22 Coated cutting tool insert
CN201180056410.2A CN103249869B (en) 2010-11-23 2011-11-22 Coated cutting tool insert
BR112013012688A BR112013012688A2 (en) 2010-11-23 2011-11-22 coated cutting tool insert
US13/989,139 US9180522B2 (en) 2010-11-23 2011-11-22 Coated cutting tool insert
RU2013128471/02A RU2013128471A (en) 2010-11-23 2011-11-22 COATED CUTTING PLATE
EP11784719.4A EP2643498B1 (en) 2010-11-23 2011-11-22 Coated cutting tool insert for metal machining that generates high temperatures

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP10192235.9 2010-11-23
EP10192235 2010-11-23

Publications (1)

Publication Number Publication Date
WO2012069475A1 true WO2012069475A1 (en) 2012-05-31

Family

ID=43821795

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2011/070685 WO2012069475A1 (en) 2010-11-23 2011-11-22 Coated cutting tool insert

Country Status (7)

Country Link
US (1) US9180522B2 (en)
EP (1) EP2643498B1 (en)
KR (1) KR101831014B1 (en)
CN (1) CN103249869B (en)
BR (1) BR112013012688A2 (en)
RU (1) RU2013128471A (en)
WO (1) WO2012069475A1 (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2679704A1 (en) * 2012-06-29 2014-01-01 Seco Tools Ab Coated cutting insert
RU2553778C1 (en) * 2013-12-03 2015-06-20 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет" Method for obtaining multi-layered coating for cutting tool
RU2553767C1 (en) * 2013-12-03 2015-06-20 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет" Method for multi-layer coating obtaining for cutting tool
RU2557935C2 (en) * 2013-07-23 2015-07-27 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет Method for obtaining wear-resistant coating for cutting tool
RU2558313C2 (en) * 2013-07-19 2015-07-27 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет" Method for obtaining multi-layered coating for cutting tool
RU2561612C2 (en) * 2013-07-12 2015-08-27 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет" Method of producing sandwiched coating for cutting tool
CN105247099A (en) * 2013-04-26 2016-01-13 瓦尔特公开股份有限公司 Tool having CVD coating
EP2980265A4 (en) * 2013-03-28 2016-11-30 Osg Corp Hard film for machining tools and hard film-coated metal machining tool
EP3170919A1 (en) 2015-11-20 2017-05-24 Seco Tools Ab Coated cutting tool
WO2018145815A1 (en) 2017-02-13 2018-08-16 Oerlikon Surface Solutions Ag, Pfäffikon High temperature stable compositionally modulated hard coatings
CN111647856A (en) * 2020-06-18 2020-09-11 天津职业技术师范大学(中国职业培训指导教师进修中心) Preparation process of AlCrTiSiN/AlCrTiSiON multilayer composite coating

Families Citing this family (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3041973A1 (en) * 2013-09-05 2016-07-13 Seco Tools AB A coated cutting tool and a method for coating the cutting tool
JP6331003B2 (en) * 2013-11-07 2018-05-30 三菱マテリアル株式会社 Surface coated cutting tool
US10227687B2 (en) * 2013-11-26 2019-03-12 Osg Corporation Hard lubricating coating film and hard lubricating coating film-covered tool
JP6525310B2 (en) * 2014-07-29 2019-06-05 日立金属株式会社 Coated tools
JP6493800B2 (en) * 2015-06-26 2019-04-03 三菱マテリアル株式会社 Surface coated cutting tool with excellent wear resistance in high speed cutting
CN105234439B (en) * 2015-11-23 2017-11-10 江苏切剀刀具有限公司 A kind of cutter knife and preparation method thereof
JPWO2017094440A1 (en) * 2015-12-02 2018-04-12 三菱日立ツール株式会社 Hard coating, hard coating covering member and manufacturing method thereof, target used for manufacturing hard coating, and manufacturing method thereof
RU2622537C1 (en) * 2015-12-15 2017-06-16 федеральное государственное бюджетное образовательное учреждение высшего образования "Ульяновский государственный технический университет" Method of producing multi-layer coating for cutting tool
RU2622546C1 (en) * 2015-12-15 2017-06-16 федеральное государственное бюджетное образовательное учреждение высшего образования "Ульяновский государственный технический университет" Method of producing sandwiched coating for cutting tool
RU2622542C1 (en) * 2015-12-15 2017-06-16 федеральное государственное бюджетное образовательное учреждение высшего образования "Ульяновский государственный технический университет" Method of producing multi-layer coating for cutting tool
JP6638936B2 (en) * 2016-01-13 2020-02-05 住友電工ハードメタル株式会社 Surface coated cutting tool and method of manufacturing the same
CN105803394B (en) * 2016-04-22 2018-04-13 济宁学院 TiZrCrAlN multiple elements design wear-resistant coating cutters and preparation method thereof
CN105862004B (en) * 2016-06-15 2018-09-28 济宁学院 TiAlCrN & MoS2The more first lamination lubricant coating cutters of/Ti/Al/Cr and its preparation process
CN105925941B (en) * 2016-06-15 2018-09-28 济宁学院 TiAlCrN+MoS2/ Ti/Al/Cr combined lubrications coated cutting tool and its preparation process
JP6229911B1 (en) * 2016-10-19 2017-11-15 株式会社タンガロイ Coated cutting tool
KR102635624B1 (en) * 2017-04-07 2024-02-08 산드빅 인터렉츄얼 프로퍼티 에이비 coated cutting tools
US10704334B2 (en) 2017-06-24 2020-07-07 Wenhui Jiang Polycrystalline diamond compact cutters having protective barrier coatings
JP6959577B2 (en) * 2018-01-04 2021-11-02 三菱マテリアル株式会社 Surface coating cutting tool
JP6959578B2 (en) * 2018-01-04 2021-11-02 三菱マテリアル株式会社 Surface coating cutting tool
RU2707373C1 (en) * 2019-10-04 2019-11-26 Общество с ограниченной ответственностью "Сборные конструкции инструмента, фрезы Москвитина" Disc mill for processing of narrow slots and cutting plate for it with wear-resistant coating
CN111283205B (en) * 2020-03-26 2022-03-01 成都比拓超硬材料有限公司 Super-thick polycrystalline diamond composite material, preparation method and application thereof
CN111304618B (en) * 2020-04-14 2021-12-21 上海工具厂有限公司 Nano composite coating and preparation method thereof
US11420346B2 (en) * 2020-08-19 2022-08-23 Acme United Corporation Coating for cutting implement
JP7445693B2 (en) * 2021-04-26 2024-03-07 ユニオンツール株式会社 Hard coating for cutting tools
EP4371683A1 (en) * 2021-07-12 2024-05-22 Kanefusa Kabushiki Kaisha Cutting tool
CN117467937B (en) * 2023-12-04 2024-09-10 苏州六九新材料科技有限公司 ALCRVTISICN coating, preparation method thereof and cutter

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04128363A (en) 1990-09-19 1992-04-28 Limes:Kk Composite material
JPH07237010A (en) 1994-02-25 1995-09-12 Mitsubishi Materials Corp Surface coated cutting tool with excellent wear resistance
JP2000038653A (en) 1998-07-21 2000-02-08 Sumitomo Electric Ind Ltd Die or mold having surface film
EP1132498A1 (en) 2000-03-09 2001-09-12 METAPLAS IONON Oberflächenveredelungstechnik GmbH Hard layer coated parts
EP1219723A2 (en) 2000-12-28 2002-07-03 Kabushiki Kaisha Kobe Seiko Sho Hard film for cutting tools
US20030124391A1 (en) * 2001-11-28 2003-07-03 Metaplas Ionon Hard coating coated parts
US20060222891A1 (en) * 2003-10-15 2006-10-05 Weber Frank-R Anti-abrasive layer
EP1947209A1 (en) 2007-01-17 2008-07-23 Kabushiki Kaisha Kobe Seiko Sho Hard coating film for forming tool and forming tool
JP2008264971A (en) * 2007-04-24 2008-11-06 Nisshin Kogu Kk Hard coat cutting tool

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4128363B2 (en) 2002-01-22 2008-07-30 松下電器産業株式会社 Method for producing porous gel
SE0602814L (en) 2006-12-27 2008-06-28 Sandvik Intellectual Property Cutting tool with multilayer coating
EP2042261A3 (en) 2007-09-26 2015-02-18 Sandvik Intellectual Property AB Method of making a coated cutting tool

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04128363A (en) 1990-09-19 1992-04-28 Limes:Kk Composite material
JPH07237010A (en) 1994-02-25 1995-09-12 Mitsubishi Materials Corp Surface coated cutting tool with excellent wear resistance
JP2000038653A (en) 1998-07-21 2000-02-08 Sumitomo Electric Ind Ltd Die or mold having surface film
EP1132498A1 (en) 2000-03-09 2001-09-12 METAPLAS IONON Oberflächenveredelungstechnik GmbH Hard layer coated parts
EP1219723A2 (en) 2000-12-28 2002-07-03 Kabushiki Kaisha Kobe Seiko Sho Hard film for cutting tools
US20040237840A1 (en) * 2000-12-28 2004-12-02 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) Hard film for cutting tools, cutting tool coated with hard film, process for forming hard film, and target used to form hard film
US20030124391A1 (en) * 2001-11-28 2003-07-03 Metaplas Ionon Hard coating coated parts
US20060222891A1 (en) * 2003-10-15 2006-10-05 Weber Frank-R Anti-abrasive layer
EP1947209A1 (en) 2007-01-17 2008-07-23 Kabushiki Kaisha Kobe Seiko Sho Hard coating film for forming tool and forming tool
JP2008264971A (en) * 2007-04-24 2008-11-06 Nisshin Kogu Kk Hard coat cutting tool

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014001190A1 (en) * 2012-06-29 2014-01-03 Seco Tools Ab Coated cutting insert
CN104508185A (en) * 2012-06-29 2015-04-08 山高刀具公司 Coated cutting insert
CN104508185B (en) * 2012-06-29 2018-06-15 山高刀具公司 Coated cutting insert
EP2679704A1 (en) * 2012-06-29 2014-01-01 Seco Tools Ab Coated cutting insert
US9523145B2 (en) 2012-06-29 2016-12-20 Seco Tools Ab Coated cutting insert
US9551062B2 (en) 2013-03-28 2017-01-24 Osg Corporation Hard film for machining tools and hard film-coated metal machining tool
EP2980265A4 (en) * 2013-03-28 2016-11-30 Osg Corp Hard film for machining tools and hard film-coated metal machining tool
US9976213B2 (en) 2013-04-26 2018-05-22 Walter Ag Tool having CVD coating
CN105247099A (en) * 2013-04-26 2016-01-13 瓦尔特公开股份有限公司 Tool having CVD coating
RU2561612C2 (en) * 2013-07-12 2015-08-27 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет" Method of producing sandwiched coating for cutting tool
RU2558313C2 (en) * 2013-07-19 2015-07-27 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет" Method for obtaining multi-layered coating for cutting tool
RU2557935C2 (en) * 2013-07-23 2015-07-27 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет Method for obtaining wear-resistant coating for cutting tool
RU2553767C1 (en) * 2013-12-03 2015-06-20 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет" Method for multi-layer coating obtaining for cutting tool
RU2553778C1 (en) * 2013-12-03 2015-06-20 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет" Method for obtaining multi-layered coating for cutting tool
EP3170919A1 (en) 2015-11-20 2017-05-24 Seco Tools Ab Coated cutting tool
US10428417B2 (en) 2015-11-20 2019-10-01 Seco Tools Ab Coated cutting tool
WO2018145815A1 (en) 2017-02-13 2018-08-16 Oerlikon Surface Solutions Ag, Pfäffikon High temperature stable compositionally modulated hard coatings
US11293089B2 (en) 2017-02-13 2022-04-05 Oerlikon Surface Solutions Ag, Pfäffikon High temperature stable compositionally modulated hard coatings
DE202018006896U1 (en) 2017-02-13 2024-03-12 Oerlikon Surface Solutions Ag, Pfäffikon High-temperature stable, compositionally modulated hard material coatings
CN111647856A (en) * 2020-06-18 2020-09-11 天津职业技术师范大学(中国职业培训指导教师进修中心) Preparation process of AlCrTiSiN/AlCrTiSiON multilayer composite coating
CN111647856B (en) * 2020-06-18 2022-08-05 天津职业技术师范大学(中国职业培训指导教师进修中心) Preparation process of AlCrTiSiN/AlCrTiSiON multilayer composite coating

Also Published As

Publication number Publication date
EP2643498B1 (en) 2018-10-10
EP2643498A1 (en) 2013-10-02
KR20130121884A (en) 2013-11-06
KR101831014B1 (en) 2018-02-21
US20130287507A1 (en) 2013-10-31
CN103249869B (en) 2016-05-18
US9180522B2 (en) 2015-11-10
RU2013128471A (en) 2014-12-27
BR112013012688A2 (en) 2016-09-06
CN103249869A (en) 2013-08-14

Similar Documents

Publication Publication Date Title
US9180522B2 (en) Coated cutting tool insert
US9540722B2 (en) Body with a metal based nitride layer and a method for coating the body
US8409696B2 (en) Multilayered coated cutting tool
EP1722009B1 (en) Thin wear resistant coating
US8741011B2 (en) Coated cutting tool for metal cutting applications generating high temperatures
EP3170919B1 (en) Coated cutting tool
US10023952B2 (en) Coated cutting tool and a method for coating the cutting tool
EP2300636B1 (en) Coated cutting tool for metal cutting applications generating high temperatures
WO2017174801A1 (en) Coated cutting tool
US10669622B2 (en) Coated cutting tool and a method for coating the cutting tool
WO2017217012A1 (en) Surface-coated cutting tool
WO2009110829A1 (en) Thermally stabilized (ti, si)n layer for cutting tool insert
US8216702B2 (en) Coated cutting tool for metal cutting applications generating high temperatures
WO2019043095A1 (en) A coated cutting tool and a method for coating the cutting tool
WO2022176057A1 (en) Cutting tool

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11784719

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 2011784719

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 20137016278

Country of ref document: KR

Kind code of ref document: A

ENP Entry into the national phase

Ref document number: 2013128471

Country of ref document: RU

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 13989139

Country of ref document: US

REG Reference to national code

Ref country code: BR

Ref legal event code: B01A

Ref document number: 112013012688

Country of ref document: BR

ENP Entry into the national phase

Ref document number: 112013012688

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20130522