WO2012053172A1 - 組網線入二重管の製造方法 - Google Patents
組網線入二重管の製造方法 Download PDFInfo
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- WO2012053172A1 WO2012053172A1 PCT/JP2011/005779 JP2011005779W WO2012053172A1 WO 2012053172 A1 WO2012053172 A1 WO 2012053172A1 JP 2011005779 W JP2011005779 W JP 2011005779W WO 2012053172 A1 WO2012053172 A1 WO 2012053172A1
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- Prior art keywords
- pipe
- tube
- braided wire
- die
- double
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
- B21C1/22—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
- B21C37/154—Making multi-wall tubes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/003—Multiple wall conduits, e.g. for leak detection
Definitions
- the present invention relates to a method for producing a braided wire-containing double pipe used for a steam generator of a fast reactor.
- “Double pipe with braided wire” A double pipe in which the braided wire is interposed between the inner pipe and the outer pipe, and the braided wire is brought into close contact with the outer surface of the inner pipe and the inner face of the outer pipe by drawing. It is.
- the “braided wire” is, for example, a porous body formed by wrapping a mesh material knitted by arranging a large number of small-diameter wires around the outer surface of the inner tube.
- double tube breakage can be detected at an early stage.
- a double pipe is used as the heat transfer pipe that constitutes the steam generator, if a crack occurs in either the inner or outer pipe, the fluid leaking due to the crack passes through a slight gap between the outer pipe and the inner pipe, It oozes out.
- the breakage of the double tube can be detected in the initial stage.
- the double pipe consisting of only the outer and inner pipes with a smooth surface has a very narrow gap between them, in units of microns, and it takes a long time for the leaked fluid to ooze out to the pipe end after cracking occurs. There is a problem that the discovery of cracks is delayed.
- the double tube is used as a heat transfer tube, there is no gap between the outer tube and the inner tube, and it is required to have excellent thermal conductivity.
- a porous layer is interposed between the outer tube and the inner tube, thereby ensuring a flow path of the leaking fluid between the inner and outer tubes, and the porous layer is sufficiently adhered to the inner surface of the outer tube and the outer surface of the inner tube.
- Patent Document 1 a double pipe obtained by interposing an insert material between the mating surfaces of a porous metal layer and an inner and outer pipe interposed between an outer pipe and an inner pipe and performing a diameter reduction process is provided.
- a method has been proposed.
- the filling rate of the porous metal in the gap between the outer tube and the inner tube is set in the range of 70% to 95%. Further, the inner surface of the outer tube and the outer surface of the inner tube before the double tube processing are described.
- a double heat transfer tube for a steam generator in which at least one surface roughness is in the range of 0.5 ⁇ m to 1.6 ⁇ m, and furthermore, a porous metal is formed by assembling a plurality of fine wires having different wire diameters.
- the gap surrounded by the outer tube, the inner tube and the porous metal is kept in a vacuum, and the outer tube, the inner tube and the porous metal are solidified by heat treatment, respectively.
- a method of manufacturing a double heat transfer tube for diffusion bonding is disclosed.
- Patent Document 3 includes an inner tube and an outer tube made of an iron-based alloy, and a porous body having excellent thermal conductivity and a porosity of 3% ⁇ interposed between them. And the porous body is joined to the inner tube and the outer tube through a metal coating layer formed on the inner surface of the outer tube, and the heat transfer tube for a steam generator excellent in both crack detection performance and heat transfer performance, As a method of manufacturing this heat transfer tube, the porosity of the porous body inserted between the inner tube and the outer tube is set to 30% or more, the drawing rate of drawing is set to 70% or less, or the outer peripheral surface of the inner tube and the outer tube A method of manufacturing a heat transfer tube for a steam generator is disclosed in which a metal coating layer is formed in advance on the inner peripheral surface of the steel plate by electroplating or the like.
- Patent Document 4 discloses a process of inserting an inner tube in which a ceramic coating layer having a thin coating layer on the outer surface to improve heat transfer is inserted into the outer tube, and plastic deformation by expanding the inner tube. And a method of manufacturing a double heat transfer tube having a step of causing a crack to be a leakage detection flow path of a heated fluid in a ceramic coating layer.
- an insert material is interposed between the mating surfaces of the porous metal layer and the inner and outer tubes, and a process of reducing the diameter using a plug is required.
- the filling rate of the porous metal in the gap between the outer tube and the inner tube and the surface roughness of the inner surface of the outer tube and the outer surface of the inner tube before the double tube processing are defined.
- processing in vacuum is required.
- the porosity of the porous body and the reduction ratio of the drawing process are defined, or the metal coating layer is previously formed on the outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube by electroplating or the like. Is needed.
- the method described in Patent Document 4 requires a process for forming a ceramic coating layer on the inner tube surface by PVD or CVD and for forming a crack in the coating layer by expanding the inner tube.
- JP-A-10-82501 Japanese Patent Laid-Open No. 9-119791 Japanese Patent No. 2724169 JP-A-6-257986
- the present invention has been made in view of the above-described situation in the production of a double pipe in which a porous body is interposed between an inner pipe and an outer pipe, and the object thereof is a leakage fluid between the outer pipe and the inner pipe.
- the braided wire double pipe with excellent thermal conductivity by sufficiently bringing the braided wire into close contact with the inner surface of the outer tube and the outer surface of the inner tube, without adding a special process, It is to provide a method for efficiently producing by simple means.
- the gist of the present invention is as follows.
- a braided wire double pipe in which a braided wire is interposed between the outer tube and the inner tube, and then the drawn netting is performed to bring the braided wire into close contact with the inner surface of the outer tube and the outer surface of the inner tube.
- the inner surface of the outer tube and the outer surface of the inner tube are polished so that the surface roughness is arithmetic average roughness (Ra) and Ra ⁇ 1.0 ⁇ m, and then between the outer tube and the inner tube.
- a braided net characterized by interposing a braided wire and performing drawing by empty drawing so that the difference between the outer diameter of the resulting double pipe and the die diameter is 0.1 mm to 0.3 mm, followed by heat treatment
- a method of manufacturing a double pipe with wire is 0.1 mm to 0.3 mm.
- drawing by empty drawing refers to drawing without using a plug.
- FIG. 1 is a diagram for explaining a difference between a die diameter generated at the time of drawing by empty drawing and an outer diameter of the double pipe after drawing.
- the inner pipe 1b is inserted into the outer pipe 1a and the double pipe 1 is formed by emptying in the direction of the white arrow using, for example, a taper die 2, the inner surface of the pipe is plugged. Therefore, the outer diameter of the double pipe 1 is not the same as the die diameter, and is generally reduced.
- the above-mentioned “difference between the outer diameter of the double pipe obtained by empty drawing and the die diameter” refers to a difference d obtained by subtracting the outer diameter Dp of the double pipe after empty drawing from the die diameter Dd in FIG.
- the difference d between the outer diameter of the double pipe after empty drawing and the die diameter is also referred to herein as “the amount of drawing of the outer diameter of the double pipe” or simply “the amount of drawing”.
- thermo power standard refers to a technical standard related to a thermal power plant for power generation.
- a flow path of a leaking fluid is ensured between the outer pipe and the inner pipe, and the braided wire (porous body) is connected to the outer pipe and the inner pipe.
- a braided wire-containing double pipe excellent in thermal conductivity because of sufficient adhesion can be efficiently produced by a simple process.
- This braided double pipe is suitable as a material for a heat transfer pipe for a steam generator of a fast reactor.
- FIG. 1 is a diagram for explaining a difference between a die diameter generated at the time of drawing by empty drawing and an outer diameter of the double pipe after drawing.
- FIG. 2 is a diagram showing a cross-sectional shape of a working die used for cold drawing, where (a) shows an R die and (b) shows a tapered die.
- FIG. 3 shows the measurement results of the actual outer diameter after drawing (empty drawing) of a double pipe in which a cylindrical braided wire is interposed between the inner pipe and the outer pipe using variously shaped dies. It is a figure illustrated.
- FIG. 4 is a photomicrograph of a cross section of a braided-line double pipe using a taper die having both angles of 25 ° for emptying.
- FIG. 5 is a photomicrograph of a cross-section of a braided-lined double pipe using a taper die having both angles of 30 ° for emptying.
- FIG. 6 is a photomicrograph of a cross-section of a braided-line double pipe using an R die having a radius of curvature of 40 mm for emptying.
- FIG. 7 is a photomicrograph of a cross section of a braided-line double pipe using an R die having a radius of curvature of 80 mm for emptying.
- the inventors of the present invention have studied the method that can solve the above-described problems and can efficiently manufacture a braided-line-in-double-tube with a simple process.
- the inner surface of the outer tube and the outer surface of the inner tube are polished to a specified surface roughness by polishing before double tube drawing, and the double tube is drawn by empty drawing to remove the actual double tube
- the outer tube and the braided wire and the interface between the braided wire and the inner tube can be sufficiently adhered by making the difference of the diameter with respect to the die diameter 0.1 mm to 0.3 mm.
- the present invention has been made based on these findings.
- the braided wire is internally drawn by performing a drawing process. It is assumed that the outer surface of the tube is in close contact with the inner surface of the outer tube.
- the following method can be used as a method of interposing a braided wire between the inner pipe and the outer pipe. That is, a plate-shaped net knitted into a desired mesh using a thin wire rod is formed into a cylindrical body, and the cylindrical body is inserted between an inner tube and an outer tube, or the plate-shaped net is For example, the inner tube is inserted into the outer tube after being spirally wound around the outer surface of the inner tube.
- the present invention is obtained by polishing the inner surface of the outer tube and the outer surface of the inner tube so that the surface roughness satisfies Ra ⁇ 1.0 ⁇ m, and performing drawing processing by empty drawing.
- This is a method for producing a braided double pipe having a difference between the outer diameter of the pipe and the die diameter of 0.1 mm to 0.3 mm, followed by heat treatment.
- the inner surface of the outer tube and the outer surface of the inner tube are polished using, for example, a roller type polishing device for the outer surface of the tube, and the inner surface of the tube is polished using an inner surface polishing device that reciprocates a plug with abrasive paper in the tube. Just do it.
- the drawing process by empty drawing is performed in order to simplify the drawing process and improve the production efficiency.
- the difference (drawing amount) of the actual outer diameter of the double pipe after the drawing process with respect to the die diameter is set to 0.1 mm or more by performing the drawing process while maintaining the drawing amount within this range.
- the amount of drawing is 0.3 mm or less is that if it exceeds this, a strong tensile stress is applied in the longitudinal direction of the material to be drawn, and the possibility that the material to be drawn breaks increases.
- the amount of thinning is determined by the outer diameter of the tube, the die diameter, the degree of processing, etc., and the above-mentioned conditions of “0.1 mm ⁇ thinning amount ⁇ 0.3 mm” are maintained by appropriately selecting them.
- the outer diameter of the double pipe that is the subject of the present invention is 15 to 40 mm.
- the degree of adhesion at the interface is increased and reliable adhesion can be expected.However, if the drawing process is performed by emptying, the preparation of the plug and its operation are unnecessary. As a result, the process of lubricating the inner and outer surfaces of the steel pipe and the operation thereof can be omitted, so that the production efficiency can be greatly improved.
- the shape of the die used for emptying is preferably a taper die with a taper angle of 25 ° or more. In this case, it is more desirable to use a taper die having both taper angles of 30 ° or less.
- FIG. 2 is a diagram showing a cross-sectional shape of a working die used for cold drawing, where (a) shows an R die and (b) shows a tapered die.
- An R die 3 shown in FIG. 2A includes an approach portion 3a whose inner diameter decreases toward the center for guiding the pipe material to the center of the die hole, and an outlet side that has a constant inner diameter and determines the processing shape of the pipe material.
- the bearing part 3b and the escape part 3c are provided.
- the shape of the approach portion of the R die is defined by the radius of curvature R.
- the tapered die 2 shown in FIG. 2 (b) has an approach portion 2a in which the inner diameter is reduced toward the center for guiding the pipe material to the die hole center, and an outlet side having a constant inner diameter and determining the processing shape of the pipe material.
- the bearing part 2b and the escape part 2c are provided.
- the shape of the approach portion of the taper die is defined by both angles ⁇ .
- FIG. 3 exemplifies the measurement result of the actual outer diameter after drawing by empty drawing of a double pipe in which a cylindrical braided wire is interposed between the inner pipe and the outer pipe using variously shaped dies. It is a figure to do.
- the dies used were an R die having a radius of curvature of 80 mm (indicated as R80 in FIG. 3), an R die having a radius of curvature of 40 mm (also indicated as R40), and a taper die having both angles of 25 ° (also taper 25). And a taper die having both angles of 30 ° (also indicated as taper 30 °).
- the die diameter is 31.55 mm.
- the length of the arrow shown in FIG. 3 represents the amount of thinning.
- the amount of drawing can be increased by using a taper die rather than using an R die.
- the difference (drawing amount) of the actual outer diameter of the double tube with respect to the die diameter (31.55 mm) satisfies the condition that the drawing amount is ⁇ 0.1 mm.
- the R-type die having a radius of curvature of 80 to 40 mm had a thinning amount of less than 0.1 mm.
- a taper die having both taper angles of 25 ° to 30 ° is used as a processing die. This is because, as shown in FIG. 3, if the taper angle is 25 ° or more, the condition that the amount of reduction is 0.1 mm or more can be satisfied relatively easily. On the other hand, if the taper angle exceeds 30 °, a strong tensile stress is applied in the longitudinal direction of the material to be drawn, and the possibility that the material to be drawn breaks increases. Therefore, the upper limit is set to 30 °.
- heat treatment is performed after drawing by empty drawing.
- the predetermined condition 0.1 mm ⁇ the amount of thinning of the double tube ⁇ 0.3 mm
- the heat treatment may be performed under appropriate conditions according to the material of the double pipe.
- the material of the inner tube and the outer tube is Fire STBA28, SA-213Gr.
- tempering is performed by normalizing after holding for about 30 minutes at a temperature of about 1050 ° C. and then holding for about 60 minutes at a temperature of about 780 ° C. What is necessary is just to perform processing (tempering).
- the material of the outer pipe, the inner pipe and the braided wire is 9Cr-1Mo steel (Tue STBA28, SA-213Gr. T91) or its equivalent steel is used.
- the composition of fire STBA28 is as follows. That is, in mass%, C: 0.08 to 0.12%, Si: 0.20 to 0.50%, Mn: 0.30 to 0.60%, P ⁇ 0.020%, S ⁇ 0. 010%, Ni ⁇ 0.40%, Cr: 8.00 to 9.50%, Mo: 0.85 to 1.05%, V: 0.10 to 0.25% (the balance is Fe and impurities) Steel).
- Steel of this material is widely used as an alloy steel pipe for boilers and heat exchangers because of its high temperature characteristics (yield point, creep strength), and is often used in fast reactors.
- the material of each part of the lined double pipe is this 9Cr-1Mo steel, the characteristics of the production method of the present invention are maximized.
- a seamless steel pipe of fire STBA28 was prepared as an outer pipe and an inner pipe to be a double pipe.
- the dimensions of each tube are as follows. Outer tube: Outer diameter 35.8mm, wall thickness 3.2mm, length 10m Inner tube: Outer diameter 24.7mm, wall thickness 3.2mm, length 10m
- a wire rod having an outer diameter of 0.1 mm made of the same material is applied to the outer surface of the inner tube.
- a braided wire was formed by winding 44 knitted nets per bundle.
- a roller type polishing device was used for polishing the outer surface of the inner tube, and an inner surface polishing device was used for polishing the inner surface of the outer tube.
- the inner pipe with the braided wire formed on the outer surface was inserted into the outer pipe, and was drawn by empty drawing to obtain a double pipe.
- the die used for emptying is a taper die with a 25 ° angle (taper 25 °), a taper die with a 30 ° angle (taper 30 °), an R die (R40) with a radius of curvature of 40 mm, or a radius of curvature of 80 mm.
- R dice (R80) The die diameter was 31.55 mm in all cases.
- the drawing amount of the outer diameter of the double pipe after drawing is 0.13 mm for a die having a taper of 25 °, 0.24 mm for a die having a taper of 30 °, 0.06 mm for a die of R40, and 0. 0 for a die of R80. It was 04 mm.
- the double tube was subjected to a normalizing treatment at 1050 ° C. for 30 minutes in a bright furnace, and then subjected to a tempering treatment at 780 ° C. for 60 minutes to form a braided wire-containing double tube. .
- the cross-section of the double-lined pipe with the braided wire was observed with an optical microscope, and it was confirmed whether or not there was reliable adhesion between the outer pipe and the braided line, and both interfaces of the braided line and the inner pipe.
- FIG. 4 to 7 are micrographs of a cross section of a braided wire-filled double tube.
- FIG. 4 shows a case where a taper die having both angles of 25 ° is used for emptying
- FIG. 6 is a case where an R die having a radius of curvature of 40 mm is used for emptying
- FIG. 7 is a case where an R die having a radius of curvature of 80 mm is used for emptying.
- (a) is an overall photograph including both the outer tube and the braided wire and the interface between the braided wire and the inner tube
- (b) is an enlarged photograph of the interface between the outer tube and the braided wire
- (C) is an enlarged photograph of the interface between the braided wire and the inner pipe.
- the method for producing a double pipe with a braided wire according to the present invention is suitable as a method for producing a material of a heat transfer tube constituting a steam generator of a fast reactor, and can greatly contribute to this industrial field.
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Abstract
Description
「組網線入二重管」:組網線を内管と外管の間に介在させ、引抜き加工を行うことにより当該組網線を内管外面と外管内面に密着させた二重管である。「組網線」とは、例えば、細径の線材を多数配して編まれた網材を内管の外面に巻き付けて形成させた多孔質体である。
ここで、「空引きによる引き抜き加工」とは、プラグを用いない引抜き加工をいう。
本明細書において、「火力基準」とは、発電用火力設備に関する技術基準をいう。
また、テーパー両角が25°~30°のテーパーダイスを使用すれば、空引きの引抜き加工により、密着度を一層高めて、外管と組網線ならびに組網線と内管の両界面の確実な密着をより促進し得ることを知見した。
一方、引細り量を0.3mm以下とするのは、これを超えると、被引抜き加工材の長手方向へ強い引張応力がかかり、被引抜き加工材が破断する可能性が高くなるためである。
一方、テーパ両角が30°を超えると、被引抜き加工材の長手方向へ強い引張応力がかかり、被引抜き加工材が破断する可能性が高くなるため、その上限を30°とする。
外管:外径35.8mm、肉厚3.2mm、長さ10m
内管:外径24.7mm、肉厚3.2mm、長さ10m
2:テーパーダイス、 2a:アプローチ部、 2b:ベアリング部、
2c:逃げ部、
3:Rダイス、 3a:アプローチ部、 3b:ベアリング部、
3c:逃げ部
Claims (3)
- 外管と内管の間に組網線を介在させた後、引抜き加工を行うことにより当該組網線を外管内面と内管外面に密着させた組網線入二重管の製造方法であって、
外管内面および内管外面を、表面粗さが算術平均粗さ(Ra)で、Ra<1.0μmを満たすように研磨した後、当該外管と内管の間に組網線を介在させ、
空引きによる引抜き加工を行って、得られる二重管の外径のダイス径に対する差を0.1mm~0.3mmとし、
次いで熱処理を行うことを特徴とする組網線入二重管の製造方法。 - 加工用ダイスとして、テーパー両角が25°~30°のテーパーダイスを使用することを特徴とする請求項1に記載の組網線入二重管の製造方法。
- 前記外管、内管および組網線の材質を9Cr-1Mo鋼(例えば、火力基準の火STBA28またはASME SA-213Gr.T91)とすることを特徴とする請求項1または2に記載の組網線入二重管の製造方法。
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JP2012539588A JP5472480B2 (ja) | 2010-10-18 | 2011-10-17 | 組網線入二重管の製造方法 |
US13/878,275 US9238258B2 (en) | 2010-10-18 | 2011-10-17 | Method for producing double-wall tube with braided wires at its interface |
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JP2010-233629 | 2010-10-18 | ||
JP2010233629 | 2010-10-18 |
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CN103191940A (zh) * | 2013-04-02 | 2013-07-10 | 中南大学 | 一种换热金属复合管的制备方法 |
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US9153348B2 (en) * | 2010-06-04 | 2015-10-06 | Nippon Steel & Sumitomo Metal Corporation | Double-walled tube with interface gap and production method therefor |
BR102013021664B1 (pt) * | 2013-08-23 | 2020-11-10 | Vallourec Soluções Tubulares Do Brasil S.A | processo para produção de tubo cladeado por trefilação e tubo cladeado |
PL3169461T3 (pl) * | 2014-07-16 | 2020-11-02 | Vassena Filiere S.R.L. | Urządzenie do ciągnienia na zimno metalowego drutu |
KR101590021B1 (ko) * | 2014-08-14 | 2016-02-01 | 동연스틸 주식회사 | 다중관 제조장치 및 이것을 이용한 다중관의 제조방법 |
EP3466801B1 (en) * | 2016-06-07 | 2020-05-13 | Nippon Steel Corporation | Metal pipe, and vehicular structure member using metal pipe |
FR3130020B1 (fr) | 2021-12-02 | 2023-11-17 | Commissariat Energie Atomique | Procédé de fabrication d'une paroi d'échange de chaleur à double couche |
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JPH09119791A (ja) * | 1995-10-25 | 1997-05-06 | Toshiba Corp | 蒸気発生器用二重伝熱管およびその製造方法 |
JPH1043813A (ja) * | 1996-07-31 | 1998-02-17 | Mitsubishi Heavy Ind Ltd | 二重伝熱管の製造方法 |
JPH1082501A (ja) * | 1996-09-05 | 1998-03-31 | Sumitomo Metal Ind Ltd | 高速増殖炉用2重管およびその製造方法 |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN103191940A (zh) * | 2013-04-02 | 2013-07-10 | 中南大学 | 一种换热金属复合管的制备方法 |
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US9238258B2 (en) | 2016-01-19 |
US20130205861A1 (en) | 2013-08-15 |
JP5472480B2 (ja) | 2014-04-16 |
JPWO2012053172A1 (ja) | 2014-02-24 |
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