WO2012039427A1 - Bearing device for a wheel - Google Patents
Bearing device for a wheel Download PDFInfo
- Publication number
- WO2012039427A1 WO2012039427A1 PCT/JP2011/071496 JP2011071496W WO2012039427A1 WO 2012039427 A1 WO2012039427 A1 WO 2012039427A1 JP 2011071496 W JP2011071496 W JP 2011071496W WO 2012039427 A1 WO2012039427 A1 WO 2012039427A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bearing device
- protective cover
- shielding
- wheel bearing
- reduced diameter
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B27/00—Hubs
- B60B27/0005—Hubs with ball bearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B27/00—Hubs
- B60B27/0047—Hubs characterised by functional integration of other elements
- B60B27/0068—Hubs characterised by functional integration of other elements the element being a sensor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B27/00—Hubs
- B60B27/0073—Hubs characterised by sealing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B7/00—Wheel cover discs, rings, or the like, for ornamenting, protecting, venting, or obscuring, wholly or in part, the wheel body, rim, hub, or tyre sidewall, e.g. wheel cover discs, wheel cover discs with cooling fins
- B60B7/0013—Hub caps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/723—Shaft end sealing means, e.g. cup-shaped caps or covers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/76—Sealings of ball or roller bearings
- F16C33/768—Sealings of ball or roller bearings between relatively stationary parts, i.e. static seals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/76—Sealings of ball or roller bearings
- F16C33/78—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
- F16C33/7816—Details of the sealing or parts thereof, e.g. geometry, material
- F16C33/783—Details of the sealing or parts thereof, e.g. geometry, material of the mounting region
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
- F16C41/007—Encoders, e.g. parts with a plurality of alternating magnetic poles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/24428—Error prevention
- G01D5/24433—Error prevention by mechanical means
- G01D5/24442—Error prevention by mechanical means by mounting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2900/00—Purpose of invention
- B60B2900/20—Avoidance of
- B60B2900/211—Soiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2900/00—Purpose of invention
- B60B2900/20—Avoidance of
- B60B2900/212—Damage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2900/00—Purpose of invention
- B60B2900/50—Improvement of
- B60B2900/511—Sealing
- B60B2900/5112—Sealing against dust or dirt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2900/00—Purpose of invention
- B60B2900/50—Improvement of
- B60B2900/511—Sealing
- B60B2900/5114—Sealing against humidity or water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
- F16C19/18—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
- F16C19/181—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
- F16C19/183—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
- F16C19/184—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
- F16C19/186—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2240/00—Specified values or numerical ranges of parameters; Relations between them
- F16C2240/40—Linear dimensions, e.g. length, radius, thickness, gap
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2240/00—Specified values or numerical ranges of parameters; Relations between them
- F16C2240/40—Linear dimensions, e.g. length, radius, thickness, gap
- F16C2240/60—Thickness, e.g. thickness of coatings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2326/00—Articles relating to transporting
- F16C2326/01—Parts of vehicles in general
- F16C2326/02—Wheel hubs or castors
Definitions
- the outer member 50 integrally has a vehicle body mounting flange 50b fixed to the knuckle 65 constituting the suspension device on the outer periphery, and double row outer rolling surfaces 50a and 50a are integrally formed on the inner periphery.
- a sensor 63 is supported and fixed to the knuckle 65 by a screw 66.
- FIG. 3 shows a modification of the protective cover 10 described above.
- the protective cover 17 is basically different from the protective cover 10 described above only in part in the configuration of the seal member, and the same reference numerals are given to other identical parts, and detailed description thereof is omitted.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Rolling Contact Bearings (AREA)
- Transmission And Conversion Of Sensor Element Output (AREA)
- Sealing Of Bearings (AREA)
Abstract
[Problem] To provide a bearing device for a wheel that protects a magnetic encoder by increasing the air-tightness of the engagement section between a protective cover and an outer member, suppresses deformation by increasing the rigidity of the protective cover, and improves the precision and reliability of rotation speed detection. [Solution] A protective cover (10) is provided with a conical engagement section (10a) formed in a cup shape by pressing a non-magnetic steel plate and press fitted into an outer member (2), a disc-shaped shielding section (10c) that from such point, with a reduced diameter section (10b) interposed therebetween, extends radially inwards, so as to approach a sensor (S), and a bottom section (10e) that closes an inner-side end section of an inner member (1); a flat escape section (16) is provided parallel to the shielding section (10c) between the reduced diameter section (10b) and the shielding section (10c); an elastic member (15) formed having a slight recess with respect to the shielding section (10c)on the reduced diameter section (10b) side is integrally bonded to the outer periphery of the reduced diameter section (10b) by vulcanization bonding; and the protrusion (15a) is press fitted into the outer member (2) with a prescribed clearance.
Description
本発明は、自動車等の車輪を回転自在に支承すると共に、軸受内部を密封する保護カバーが装着された車輪用軸受装置に関するものである。
The present invention relates to a wheel bearing device in which a wheel of an automobile or the like is rotatably supported and a protective cover for sealing the inside of the bearing is mounted.
自動車の車輪を懸架装置に対して回転自在に支承すると共に、車輪の回転速度を検出し、アンチロックブレーキシステム(ABS)を制御する回転速度検出装置が軸受内部に内蔵された車輪用軸受装置が一般的に知られている。従来、このような車輪用軸受装置は、転動体を介して転接する内方部材および外方部材の間にシール装置が設けられ、円周方向に磁極を交互に並べてなる磁気エンコーダを前記シール装置に一体化させている。この磁気エンコーダに対面配置され、車輪の回転に伴う磁気エンコーダの磁極変化を検出する回転速度センサは、懸架装置を構成するナックルに車輪用軸受装置が装着された後、当該ナックルに装着されている。
There is provided a wheel bearing device in which a rotation speed detection device for detecting a rotation speed of a vehicle and controlling an anti-lock brake system (ABS) is incorporated in the bearing while rotatably supporting a vehicle wheel with respect to a suspension device. Generally known. Conventionally, in such a wheel bearing device, a sealing device is provided between an inner member and an outer member that are in rolling contact with a rolling element, and a magnetic encoder in which magnetic poles are alternately arranged in a circumferential direction is provided as the sealing device. It is integrated with. A rotational speed sensor that is arranged facing this magnetic encoder and detects a change in magnetic pole of the magnetic encoder accompanying the rotation of the wheel is mounted on the knuckle after the wheel bearing device is mounted on the knuckle constituting the suspension device. .
このような車輪用軸受装置の一例として図6に示すような構造が知られている。この車輪用軸受装置は、外方部材50と内方部材51と、これら外方部材50と内方部材51との間に収容される複数のボール52とを備えている。内方部材51は、ハブ輪53と、このハブ輪53に圧入された内輪54とからなる。
A structure as shown in FIG. 6 is known as an example of such a wheel bearing device. The wheel bearing device includes an outer member 50, an inner member 51, and a plurality of balls 52 accommodated between the outer member 50 and the inner member 51. The inner member 51 includes a hub ring 53 and an inner ring 54 press-fitted into the hub ring 53.
外方部材50は、外周に懸架装置を構成するナックル65に固定される車体取付フランジ50bを一体に有し、内周に複列の外側転走面50a、50aが一体に形成されている。ナックル65には、センサ63がねじ66によって支持固定されている。
The outer member 50 integrally has a vehicle body mounting flange 50b fixed to the knuckle 65 constituting the suspension device on the outer periphery, and double row outer rolling surfaces 50a and 50a are integrally formed on the inner periphery. A sensor 63 is supported and fixed to the knuckle 65 by a screw 66.
ハブ輪53は、一端部に車輪(図示せず)を取り付けるための車輪取付フランジ55を一体に有し、外周に内側転走面53aと、この内側転走面53aから軸方向に延びる小径段部53bが形成されている。内輪54は、外周に内側転走面54aが形成され、小径段部53bの端部を塑性変形させて形成した加締部53cによって軸方向に固定されている。
The hub wheel 53 integrally has a wheel mounting flange 55 for mounting a wheel (not shown) at one end, an inner rolling surface 53a on the outer periphery, and a small diameter step extending in the axial direction from the inner rolling surface 53a. A portion 53b is formed. The inner ring 54 has an inner rolling surface 54a formed on the outer periphery, and is fixed in the axial direction by a caulking portion 53c formed by plastically deforming an end portion of the small diameter step portion 53b.
外方部材50の外端部にはシールリング56が内嵌固定され、このシールリング56のリップは車輪取付フランジ55の基部55aに摺接されている。一方、内輪54の内端部外周面にはエンコーダ57が外嵌固定されている。このエンコーダ57は、断面L字形に形成された支持環58と、この支持環58の側面に全周に亙って添着支持された円環状のエンコーダ本体59とからなる。このエンコーダ本体59は、周方向に交互に磁極N、Sが等間隔ピッチに着磁されている。
A seal ring 56 is fitted and fixed to the outer end portion of the outer member 50, and the lip of the seal ring 56 is in sliding contact with the base portion 55 a of the wheel mounting flange 55. On the other hand, an encoder 57 is fitted and fixed to the outer peripheral surface of the inner end portion of the inner ring 54. The encoder 57 includes a support ring 58 having an L-shaped cross section, and an annular encoder body 59 attached and supported on the side surface of the support ring 58 over the entire circumference. In the encoder body 59, magnetic poles N and S are alternately magnetized at equal intervals in the circumferential direction.
外方部材50の内端開口部はカバー60によって塞がれている。このカバー60は、非磁性体のステンレス鋼板、アルミニウム合金板、高機能樹脂等の非磁性の板材からシャーレ状に形成され、円形の塞ぎ板部61と、この塞ぎ板部61の外周縁部に形成された円筒状の嵌合部62とからなる。
The inner end opening of the outer member 50 is closed by a cover 60. The cover 60 is formed in a petri dish from a nonmagnetic plate material such as a non-magnetic stainless steel plate, an aluminum alloy plate, or a high-functional resin, and has a circular closing plate portion 61 and an outer peripheral edge portion of the closing plate portion 61. It is formed of a cylindrical fitting portion 62 formed.
図7(a)に示すように、エンコーダ57を構成するエンコーダ本体59の側面は、カバー60に近接対向して配置されると共に、センサ63の検出部64は、カバー60の側面に近接もしくは当接され、検出部64とエンコーダ本体59とはカバー60を介して近接対向されている。このようなカバー60の存在により、センサ63とエンコーダ57との間に、水や鉄粉、磁気を帯びた破片等が入り込むのを防止してセンサ63やエンコーダ57の破損が防止できると共に、エンコーダ本体59の規則的、周期的な磁気特性変化を乱したり劣化させたりするのを防止することができる(例えば、特許文献1参照。)。
As shown in FIG. 7A, the side surface of the encoder body 59 constituting the encoder 57 is disposed in close proximity to the cover 60, and the detection unit 64 of the sensor 63 is in proximity to or against the side surface of the cover 60. The detection unit 64 and the encoder main body 59 are in close proximity to each other via the cover 60. The presence of such a cover 60 can prevent water, iron powder, magnetic fragments, etc. from entering between the sensor 63 and the encoder 57 to prevent the sensor 63 and the encoder 57 from being damaged. It is possible to prevent the regular and periodic magnetic property changes of the main body 59 from being disturbed or deteriorated (see, for example, Patent Document 1).
然しながら、こうした従来の車輪用軸受装置では、以下に挙げるような問題点がある。まず、単にカバー60が外方部材50に金属嵌合により固定されているので、嵌合面の面精度や粗さを向上させないと嵌合部の気密性を充分確保することができない。また、カバー60の形状が単純な断面コの字状のため剛性が不足し、飛石等の衝突によりカバー60が変形してエンコーダ本体59に接触する恐れがある。
However, such conventional wheel bearing devices have the following problems. First, since the cover 60 is simply fixed to the outer member 50 by metal fitting, sufficient airtightness of the fitting portion cannot be ensured unless the surface accuracy and roughness of the fitting surface are improved. Further, since the shape of the cover 60 is a simple U-shaped cross section, the rigidity is insufficient, and the cover 60 may be deformed by contact with a flying stone or the like, and may come into contact with the encoder main body 59.
ここで、(b)に示すように、カバー67の形状を変更し、塞ぎ板部61と円筒状の嵌合部62との間にテーパ状の縮径部67aを形成すると共に、この縮径部67aの外径に合成ゴムからなるシール部材68を加硫接着によって接合し、外方部材に弾性接触させて嵌合部の気密性を確保することが考えられる。然しながら、この場合、シール部材68の加硫時に、テーパ状の縮径部67aでの型押えは、合せ部の精度の関係で、高い技術を要すると共に、型押えによってカバー67に歪みが生じる恐れがあり好ましくない。
Here, as shown in (b), the shape of the cover 67 is changed to form a tapered diameter-reduced portion 67a between the closing plate portion 61 and the cylindrical fitting portion 62, and this diameter-reduction is performed. It is conceivable that a sealing member 68 made of synthetic rubber is joined to the outer diameter of the portion 67a by vulcanization adhesion and elastically brought into contact with the outer member to ensure airtightness of the fitting portion. However, in this case, at the time of vulcanization of the seal member 68, the mold presser at the tapered diameter-reduced portion 67a requires a high technique due to the accuracy of the mating portion, and the cover 67 may be distorted by the presser. Is not preferable.
また、(c)に示すように、シール部材68を塞ぎ板部61の側面まで加硫接着した場合、カバー67に歪みが生じることはなくなるが、折り曲げ部から塞ぎ板部61の側面にシール部材68のゴムがはみ出し、センサ63の検出部64に干渉する恐れがある。
Further, as shown in (c), when the seal member 68 is vulcanized and bonded to the side surface of the closing plate portion 61, the cover 67 will not be distorted, but the sealing member is formed from the bent portion to the side surface of the closing plate portion 61. There is a possibility that the rubber 68 protrudes and interferes with the detection unit 64 of the sensor 63.
また、(d)に示すように、シール部材68を塞ぎ板部61の側面からさらに突出させて加硫接着した場合、カバー67に歪みが生じることはなくなり、また、折り曲げ部から塞ぎ板部61の側面にシール部材68のゴムがはみ出すのを防止することができるが、検出部64の干渉を回避させてセンサ63を配置しなければならなく、エアギャップが実質的に大きくなって検出精度が低下してしまう。
Further, as shown in (d), when the sealing member 68 is further protruded from the side surface of the closing plate portion 61 and is vulcanized and bonded, the cover 67 is not distorted, and from the bent portion to the closing plate portion 61. It is possible to prevent the rubber of the seal member 68 from protruding to the side surface, but the sensor 63 must be disposed so as to avoid the interference of the detection unit 64, and the air gap is substantially increased and the detection accuracy is improved. It will decline.
本発明は、このような事情に鑑みてなされたもので、保護カバーと外方部材との嵌合部の気密性を高めて磁気エンコーダを保護すると共に、保護カバーの剛性を高めて変形を抑制し、回転速度検出の精度と信頼性を向上させた車輪用軸受装置を提供することを目的としている。
The present invention has been made in view of such circumstances, and improves the airtightness of the fitting portion between the protective cover and the outer member to protect the magnetic encoder, and also increases the rigidity of the protective cover to suppress deformation. It is an object of the present invention to provide a wheel bearing device with improved accuracy and reliability of rotational speed detection.
係る目的を達成すべく、本発明のうち請求項1記載の発明は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記内輪に外嵌された磁気エンコーダとを備え、前記外方部材のアウター側の端部にシールが装着されると共に、前記外方部材のインナー側の端部に保護カバーが装着され、前記外方部材と内方部材とで形成される環状空間の開口部が密封された車輪用軸受装置において、前記保護カバーが非磁性の材料からカップ状に形成され、前記外方部材の端部内周面に圧入される円筒状の嵌合部と、この嵌合部からテーパ状に形成された縮径部を介して径方向内方に延び、センサが近接または当接される円板状の遮蔽部と、この遮蔽部から段部を介して前記内方部材のインナー側の端部を塞ぐ底部とを備え、前記縮径部と遮蔽部との間に前記遮蔽部と平行に平坦な逃げ部が設けられ、この逃げ部が前記遮蔽部に対して前記縮径部側に僅かに凹んで形成されると共に、前記縮径部の外周部に加硫接着によって弾性部材が一体に接合され、この弾性部材が前記外方部材の端部内周面に弾性接触されている。
In order to achieve such an object, the invention according to claim 1 of the present invention includes an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel attachment for attaching a wheel to one end. The hub ring has a flange integrally formed with a small diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small diameter step portion of the hub ring. An inner member in which a double-row inner rolling surface facing the running surface is formed, and a double-row rolling element that is movably accommodated between the inner and outer members. And a magnetic encoder externally fitted to the inner ring, a seal is attached to the outer end of the outer member, and a protective cover is attached to the inner end of the outer member, The opening of the annular space formed by the outer member and the inner member is sealed In the wheel bearing device, the protective cover is formed in a cup shape from a nonmagnetic material, and is fitted into a cylindrical fitting portion that is press-fitted into the inner peripheral surface of the end portion of the outer member, and is tapered from the fitting portion. A disc-shaped shielding portion that extends radially inward through the formed reduced diameter portion and that the sensor approaches or abuts, and an end on the inner side of the inner member from the shielding portion via a stepped portion And a flat relief portion is provided between the reduced diameter portion and the shielding portion in parallel with the shielding portion, and the relief portion is slightly closer to the reduced diameter portion than the shielding portion. The elastic member is integrally joined to the outer peripheral portion of the reduced diameter portion by vulcanization adhesion, and this elastic member is in elastic contact with the inner peripheral surface of the end portion of the outer member.
このように、内輪回転タイプの車輪用軸受装置において、保護カバーが非磁性の材料からカップ状に形成され、外方部材の端部内周面に圧入される円筒状の嵌合部と、この嵌合部からテーパ状に形成された縮径部を介して径方向内方に延び、センサが近接または当接される円板状の遮蔽部と、この遮蔽部から段部を介して内方部材のインナー側の端部を塞ぐ底部とを備え、縮径部と遮蔽部との間に遮蔽部と平行に平坦な逃げ部が設けられ、この逃げ部が遮蔽部に対して縮径部側に僅かに凹んで形成されると共に、縮径部の外周部に加硫接着によって弾性部材が一体に接合され、この弾性部材が外方部材の端部内周面に弾性接触されているので、長期間に亘って外方部材と保護カバーとの嵌合面の気密性を高めることができると共に、弾性部材の加硫時に、テーパ状の縮径部から逃げ部の側面に弾性部材のゴムがはみ出したとしても遮蔽部まで及ばず、はみ出したゴムがセンサに干渉して検出精度に悪影響を及ぼすのを確実に防止することができ、回転速度検出の精度と信頼性を向上させた車輪用軸受装置を提供することができる。
Thus, in the inner ring rotation type wheel bearing device, the protective cover is formed in a cup shape from a non-magnetic material, and is fitted into a cylindrical fitting portion that is press-fitted into the inner peripheral surface of the end portion of the outer member. A disc-shaped shielding portion that extends radially inward from the joint portion via a tapered diameter-reduced portion and that comes close to or abuts on the sensor, and an inner member from the shielding portion via a stepped portion And a bottom portion that closes the inner side end portion, and a flat relief portion is provided between the reduced diameter portion and the shielding portion in parallel with the shielding portion, and the relief portion is closer to the reduced diameter portion than the shielding portion. Since the elastic member is integrally joined to the outer peripheral portion of the reduced diameter portion by vulcanization adhesion, and this elastic member is elastically contacted with the inner peripheral surface of the end portion of the outer member. The airtightness of the fitting surface between the outer member and the protective cover can be enhanced over the elastic part When vulcanizing, even if rubber of the elastic member protrudes from the tapered reduced diameter part to the side of the relief part, it does not reach the shielding part, and it is sure that the protruding rubber interferes with the sensor and adversely affects the detection accuracy. Therefore, it is possible to provide a wheel bearing device in which the accuracy and reliability of rotation speed detection can be improved.
また、請求項2に記載の発明のように、前記弾性部材が、前記保護カバーの嵌合部の外径よりも小径に形成された環状部と、前記嵌合部の外径よりも大径に形成された凸部を備え、この凸部が前記外方部材の端部内周面に所定のシメシロを介して圧入されていれば、外方部材と保護カバーとの嵌合面の気密性を一層高めることができる。
Further, as in the invention described in claim 2, the elastic member has an annular portion formed smaller in diameter than the outer diameter of the fitting portion of the protective cover, and a larger diameter than the outer diameter of the fitting portion. If the convex portion is press-fitted to the inner peripheral surface of the end portion of the outer member via a predetermined shimoshiro, the airtightness of the fitting surface between the outer member and the protective cover is improved. It can be further enhanced.
また、請求項3に記載の発明のように、前記弾性部材が前記縮径部の外周部から前記逃げ部のインナー側の側面に亙って固着されていれば、この逃げ部により、ゴム加硫時における型押え部を逃げ部と面一な平坦面にできるため、ゴムのはみ出しを防止して簡便な加硫を行うことができると共に、型押えによる保護カバーの歪みを防止することができる。
Further, as in the invention described in claim 3, if the elastic member is fixed from the outer peripheral portion of the reduced diameter portion to the side surface on the inner side of the escape portion, the escape portion causes rubber addition. Since the mold presser part at the time of vulcanization can be made to be a flat surface flush with the relief part, it is possible to prevent rubber from sticking out and perform simple vulcanization and to prevent distortion of the protective cover due to the mold holder. .
また、請求項4に記載の発明のように、前記弾性部材が前記縮径部の外周部から前記逃げ部のインナー側の側面より前記遮蔽部側に僅かに突出した位置まで固着されていれば、弾性部材の接着強度が増し、ゴム剥れ等の接着不良を防止することができ、信頼性を向上させることができる。
Further, as in the invention according to claim 4, if the elastic member is fixed from the outer peripheral portion of the reduced diameter portion to a position slightly protruding from the inner side surface of the escape portion to the shielding portion side. In addition, the adhesive strength of the elastic member is increased, adhesion failure such as rubber peeling can be prevented, and reliability can be improved.
また、請求項5に記載の発明のように、前記保護カバーがオーステナイト系ステンレス鋼板からプレス加工によって形成され、前記逃げ部と遮蔽部との間の屈曲部が前記センサのセンシングエリアに入らないように離間量が設定されていれば、この屈曲部のプレス加工時に過度な変形を与えられ、マルテンサイトへ変態してこの部位が磁化してしまったとしても、エンコーダへの影響を防止し、所望の検出精度を確保することができる。
Further, as in the invention described in claim 5, the protective cover is formed by press working from an austenitic stainless steel plate so that a bent portion between the escape portion and the shielding portion does not enter the sensing area of the sensor. If the amount of separation is set, the bending portion is excessively deformed during press processing, and even if it is transformed into martensite and this part is magnetized, the influence on the encoder is prevented, and the desired Detection accuracy can be ensured.
好ましくは、請求項6に記載の発明のように、前記逃げ部と遮蔽部との間の屈曲部が前記磁気エンコーダの外径よりも大径になるように設定されていれば、マルテンサイト化による磁化がエンコーダに与える影響を確実に防止し、所望の検出精度を確保することができる。
Preferably, as in the invention described in claim 6, if the bent portion between the escape portion and the shielding portion is set to have a larger diameter than the outer diameter of the magnetic encoder, it is martensiticized. Thus, it is possible to surely prevent the influence of the magnetization caused on the encoder and to secure a desired detection accuracy.
また、請求項7に記載の発明のように、前記逃げ部の板厚が他の部位の板厚よりも薄肉になるようプレス加工により形成されていれば、保護カバーを外方部材に圧入する際の変形をこの逃げ部で吸収することができ、検出精度に影響する遮蔽部の変形を抑制することができる。
Further, as in the invention according to claim 7, if the plate thickness of the relief portion is formed by press working so as to be thinner than the plate thickness of other portions, the protective cover is press-fitted into the outer member. The deformation at the time can be absorbed by the escape portion, and the deformation of the shielding portion that affects the detection accuracy can be suppressed.
また、請求項8に記載の発明のように、前記逃げ部の板厚t1が0.4mm以上に設定されると共に、当該逃げ部の板厚t1と他の部位の板厚t0との比が80%以上(t1/t0≧0.80)に設定されていれば、保護カバーの剛性を確保することができる。
Further, as in the invention described in claim 8, the plate thickness t1 of the escape portion is set to 0.4 mm or more, and the ratio between the plate thickness t1 of the escape portion and the plate thickness t0 of other portions is If it is set to 80% or more (t1 / t0 ≧ 0.80), the rigidity of the protective cover can be ensured.
また、請求項9に記載の発明のように、前記保護カバーの底部が複数の折曲部を有し、前記内方部材の外郭形状に沿った形状に成形されていれば、保護カバーの剛性が増大し、車両の走行中に飛石等が衝突したとしても変形するのを防止することができる。
Moreover, if the bottom part of the said protective cover has a some bending part and is shape | molded in the shape along the outer shape of the said inward member like invention of Claim 9, the rigidity of a protective cover Thus, even if a stepping stone or the like collides during traveling of the vehicle, it can be prevented from being deformed.
また、請求項10に記載の発明のように、前記弾性部材の材質が、HNBR、EPDM、ACM、FKM、シリコンゴムの中から選択されていれば、耐熱性に富み、耐薬品性に優れて長期間に亘って耐久性を確保することができる。
In addition, as in the invention described in claim 10, if the material of the elastic member is selected from HNBR, EPDM, ACM, FKM, and silicon rubber, it is rich in heat resistance and excellent in chemical resistance. Durability can be ensured over a long period of time.
本発明に係る車輪用軸受装置は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記内輪に外嵌された磁気エンコーダとを備え、前記外方部材のアウター側の端部にシールが装着されると共に、前記外方部材のインナー側の端部に保護カバーが装着され、前記外方部材と内方部材とで形成される環状空間の開口部が密封された車輪用軸受装置において、前記保護カバーが非磁性の材料からカップ状に形成され、前記外方部材の端部内周面に圧入される円筒状の嵌合部と、この嵌合部からテーパ状に形成された縮径部を介して径方向内方に延び、センサが近接または当接される円板状の遮蔽部と、この遮蔽部から段部を介して前記内方部材のインナー側の端部を塞ぐ底部とを備え、前記縮径部と遮蔽部との間に前記遮蔽部と平行に平坦な逃げ部が設けられ、この逃げ部が前記遮蔽部に対して前記縮径部側に僅かに凹んで形成されると共に、前記縮径部の外周部に加硫接着によって弾性部材が一体に接合され、この弾性部材が前記外方部材の端部内周面に弾性接触されているので、長期間に亘って外方部材と保護カバーとの嵌合面の気密性を高めることができると共に、弾性部材の加硫時に、テーパ状の縮径部から逃げ部の側面に弾性部材のゴムがはみ出したとしても遮蔽部まで及ばず、はみ出したゴムがセンサに干渉して検出精度に悪影響を及ぼすのを確実に防止することができ、回転速度検出の精度と信頼性を向上させた車輪用軸受装置を提供することができる。
The wheel bearing device according to the present invention integrally has an outer member integrally formed with a double row outer rolling surface on the inner periphery, and a wheel mounting flange for mounting the wheel on one end, and on the outer periphery. A hub ring formed with a small-diameter step portion extending in the axial direction, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring, the inner side of the double row facing the outer rolling surface of the double row on the outer periphery An inner member on which a rolling surface is formed, a double row rolling element that is slidably accommodated between the rolling surfaces of the inner member and the outer member, and the inner ring is externally fitted to the inner ring. A magnetic encoder, and a seal is attached to an outer end of the outer member, and a protective cover is attached to an inner end of the outer member, and the outer member, the inner member, In the wheel bearing device in which the opening of the annular space formed by A protective cover is formed in a cup shape from a non-magnetic material, and includes a cylindrical fitting portion that is press-fitted into the inner peripheral surface of the end portion of the outer member, and a reduced diameter portion that is tapered from the fitting portion. A disc-shaped shielding portion that extends radially inward through which the sensor approaches or abuts, and a bottom portion that closes the inner side end of the inner member from the shielding portion via a stepped portion. A flat relief portion is provided between the reduced diameter portion and the shielding portion in parallel with the shielding portion, and the relief portion is formed to be slightly recessed toward the reduced diameter portion with respect to the shielding portion. The elastic member is integrally joined to the outer peripheral portion of the reduced diameter portion by vulcanization adhesion, and the elastic member is elastically contacted with the inner peripheral surface of the end portion of the outer member. The airtightness of the mating surface between the protective cover and the protective cover can be improved, and the taper Even if the rubber of the elastic member protrudes from the reduced diameter portion to the side surface of the escape portion, it does not reach the shielding portion, and it can reliably prevent the protruding rubber from interfering with the sensor and adversely affecting the detection accuracy. It is possible to provide a wheel bearing device with improved accuracy and reliability of rotational speed detection.
外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、前記複列の外側転走面に対向する他方の内側転走面が形成された内輪からなる内方部材と、この前記内方部材と外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記内輪に外嵌された磁気エンコーダとを備え、前記ハブ輪の小径段部の端部を塑性変形させて形成した加締部により、所定の軸受予圧が付与された状態で前記内輪が前記ハブ輪に対して軸方向に固定されると共に、前記外方部材のアウター側の端部にシールが装着され、前記外方部材のインナー側の端部に保護カバーが装着されて前記外方部材と内方部材とで形成される環状空間の開口部が密封された車輪用軸受装置において、前記保護カバーが非磁性体の鋼板からプレス加工によりカップ状に形成され、前記外方部材の端部内周面に圧入される円筒状の嵌合部と、この嵌合部からテーパ状に形成された縮径部を介して径方向内方に延び、センサが近接または当接される円板状の遮蔽部と、この遮蔽部から円筒部を介して前記内方部材のインナー側の端部を塞ぐ底部とを備え、前記縮径部と遮蔽部との間に前記遮蔽部と平行に平坦な逃げ部が設けられ、この逃げ部が前記遮蔽部に対して前記縮径部側に僅かに凹んで形成されると共に、前記縮径部の外周部に加硫接着によって弾性部材が一体に接合され、この弾性部材が前記保護カバーの嵌合部の外径よりも小径に形成された環状部と、前記嵌合部の外径よりも大径に形成された凸部を備え、この凸部が前記外方部材の端部内周面に所定のシメシロを介して圧入されている。
A vehicle body mounting flange to be attached to the knuckle on the outer periphery, an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel mounting flange to mount a wheel on one end A hub wheel integrally formed and having one inner rolling surface opposed to the double-row outer rolling surface on the outer periphery, and a small-diameter step portion extending in the axial direction from the inner rolling surface, and the hub wheel An inner member formed of an inner ring that is press-fitted into the small-diameter step portion and formed with the other inner rolling surface opposite to the double row outer rolling surface, and the inner member and the outer member. A caulking formed by plastically deforming an end portion of a small-diameter step portion of the hub wheel, comprising a double-row rolling element that is rotatably accommodated between the running surfaces, and a magnetic encoder that is externally fitted to the inner ring. The inner ring against the hub ring in a state where a predetermined bearing preload is applied by the portion. The outer member is fixed in the axial direction, a seal is attached to the outer end of the outer member, and a protective cover is attached to the inner end of the outer member. In the wheel bearing device in which the opening of the annular space formed by the above is sealed, the protective cover is formed into a cup shape by pressing from a non-magnetic steel plate and is press-fitted into the inner peripheral surface of the end portion of the outer member. A cylindrical fitting portion that extends radially inward from the fitting portion via a tapered diameter-reduced portion, and a disk-shaped shielding portion that is in close contact with or in contact with the sensor. A bottom part that closes the inner side end of the inner member from the shielding part through the cylindrical part, and a flat relief part is provided in parallel with the shielding part between the reduced diameter part and the shielding part, The relief portion is formed to be slightly recessed toward the reduced diameter portion with respect to the shielding portion. In addition, an elastic member is integrally joined to the outer peripheral portion of the reduced diameter portion by vulcanization adhesion, and the elastic member is formed with an annular portion having a smaller diameter than the outer diameter of the fitting portion of the protective cover, and the fitting The convex part formed larger diameter than the outer diameter of a part is provided, and this convex part is press-fitted via the predetermined | prescribed shimiro to the edge part internal peripheral surface of the said outer member.
以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る車輪用軸受装置の第1の実施形態を示す縦断面図、図2は、図1の要部拡大図、図3は、図2の変形例を示す要部拡大図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図1の左側)、中央寄り側をインナー側(図1の右側)という。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing a first embodiment of a wheel bearing device according to the present invention, FIG. 2 is an enlarged view of a main part of FIG. 1, and FIG. 3 is an enlarged main part of a modification of FIG. FIG. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outer side (left side in FIG. 1), and the side closer to the center is referred to as the inner side (right side in FIG. 1).
図1は、本発明に係る車輪用軸受装置の第1の実施形態を示す縦断面図、図2は、図1の要部拡大図、図3は、図2の変形例を示す要部拡大図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図1の左側)、中央寄り側をインナー側(図1の右側)という。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing a first embodiment of a wheel bearing device according to the present invention, FIG. 2 is an enlarged view of a main part of FIG. 1, and FIG. 3 is an enlarged main part of a modification of FIG. FIG. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outer side (left side in FIG. 1), and the side closer to the center is referred to as the inner side (right side in FIG. 1).
この車輪用軸受装置は第3世代と称される従動輪用であって、内方部材1と外方部材2、および両部材1、2間に転動自在に収容された複列の転動体(ボール)3、3とを備えている。内方部材1は、ハブ輪4と、このハブ輪4に所定のシメシロを介して圧入された内輪5とからなる。
This wheel bearing device is for a driven wheel referred to as a third generation, and is a double row rolling element housed in a freely rollable manner between the inner member 1, outer member 2, and both members 1,2. (Balls) 3 and 3. The inner member 1 includes a hub ring 4 and an inner ring 5 press-fitted into the hub ring 4 through a predetermined shimiro.
外方部材2はS53C等の炭素0.40~0.80wt%を含む中高炭素鋼からなり、外周にナックル(図示せず)に取り付けるための車体取付フランジ2bを一体に有し、内周に複列の外側転走面2a、2aが一体に形成されている。そして、少なくとも複列の外側転走面2a、2aに高周波焼入れによって表面硬さを58~64HRCの範囲に硬化層が形成されている。
The outer member 2 is made of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and integrally has a vehicle body mounting flange 2b for attaching to a knuckle (not shown) on the outer periphery. Double row outer rolling surfaces 2a, 2a are integrally formed. A hardened layer having a surface hardness in the range of 58 to 64 HRC is formed by induction hardening on at least the double-row outer raceway surfaces 2a and 2a.
ハブ輪4は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ6を一体に有し、この車輪取付フランジ6の円周等配位置にハブボルト6aが植設されている。また、外周に前記複列の外側転走面2a、2aの一方(アウター側)に対向する内側転走面4aと、この内側転走面4aから軸方向に延びる小径段部4bが形成されている。一方、内輪5は外周に前記複列の外側転走面2a、2aの他方(インナー側)に対向する内側転走面5aが形成され、ハブ輪4の小径段部4bに所定のシメシロを介して圧入されている。そして、ハブ輪4の小径段部4bの端部を径方向外方に塑性変形させて形成した加締部7によって所定の軸受予圧が付与された状態で内輪5が軸方向に固定されている。
The hub wheel 4 integrally has a wheel mounting flange 6 for mounting a wheel (not shown) at an end portion on the outer side, and hub bolts 6a are implanted at circumferentially equidistant positions of the wheel mounting flange 6. Yes. Moreover, the inner side rolling surface 4a which opposes one (outer side) of the said double row outer side rolling surface 2a, 2a and the small diameter step part 4b extended in an axial direction from this inner side rolling surface 4a are formed in outer periphery. Yes. On the other hand, the inner ring 5 is formed on the outer periphery with an inner rolling surface 5a facing the other (inner side) of the double row outer rolling surfaces 2a, 2a, and a small-diameter step portion 4b of the hub wheel 4 via a predetermined shimoshiro. It is press-fitted. The inner ring 5 is fixed in the axial direction in a state where a predetermined bearing preload is applied by a crimping portion 7 formed by plastically deforming an end portion of the small-diameter stepped portion 4b of the hub wheel 4 radially outward. .
外方部材2の複列の外側転走面2a、2aと、これらに対向する複列の内側転走面4a、5a間には複列の転動体3、3がそれぞれ収容され、保持器8、8によって転動自在に保持されている。また、外方部材2と内方部材1との間に形成される環状空間の開口部のうちアウター側の開口部にはシール9が装着され、インナー側の開口部には保護カバー10が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から軸受内部に雨水やダスト等が侵入するのを防止している。
Between the double row outer rolling surfaces 2a, 2a of the outer member 2 and the double row inner rolling surfaces 4a, 5a facing these, the double row rolling elements 3, 3 are respectively accommodated, and the cage 8 , 8 are held so as to roll freely. A seal 9 is attached to the outer opening of the annular space formed between the outer member 2 and the inner member 1, and a protective cover 10 is attached to the inner opening. This prevents leakage of the lubricating grease sealed inside the bearing and prevents rainwater and dust from entering the bearing from the outside.
なお、ここでは、転動体3にボールを使用した複列アンギュラ玉軸受で構成された車輪用軸受装置を例示したが、これに限らず、転動体3に円錐ころを使用した複列円錐ころ軸受で構成されていても良い。また、ここでは、ハブ輪4の外周に直接内側転走面4aが形成された第3世代構造を例示したが、図示はしないが、ハブ輪の小径段部に一対の内輪が圧入固定された第1世代または第2世代構造であっても良い。
In addition, although the wheel bearing apparatus comprised by the double row angular contact ball bearing which used the ball for the rolling element 3 was illustrated here, it is not restricted to this, The double row tapered roller bearing which used the tapered roller for the rolling element 3 It may consist of. In addition, here, a third generation structure in which the inner rolling surface 4a is formed directly on the outer periphery of the hub wheel 4 is illustrated, but although not shown, a pair of inner rings are press-fitted and fixed to the small-diameter step portion of the hub wheel. It may be a first generation or second generation structure.
ハブ輪4はS53C等の炭素0.40~0.80wt%を含む中高炭素鋼からなり、内側転走面4aをはじめ車輪取付フランジ6のインナー側の基部6bから小径段部4bに亙って高周波焼入れによって表面硬さを58~64HRCの範囲に硬化処理が施されている。なお、加締部7は鍛造加工後の表面硬さのままとされている。これにより、加締加工が容易となり、加工時の微小クラックの発生を防止すると共に、後述するシール9のシールランド部となる基部6bの耐摩耗性が向上するばかりでなく、車輪取付フランジ6に負荷される回転曲げ荷重に対して充分な機械的強度を有し、ハブ輪4の耐久性が向上する。なお、内輪5および転動体3はSUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れにより芯部まで58~64HRCの範囲で硬化処理されている。
The hub wheel 4 is made of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon, such as S53C, and extends from the inner rolling surface 4a to the base portion 6b on the inner side of the wheel mounting flange 6 to the small diameter step portion 4b. The surface is hardened by induction hardening in the range of 58 to 64 HRC. In addition, the crimping part 7 is made into the surface hardness after a forge process. This facilitates the caulking process, prevents the occurrence of microcracks during the process, improves not only the wear resistance of the base part 6b, which will be a seal land part of the seal 9, which will be described later, but also the wheel mounting flange 6. It has sufficient mechanical strength against the applied rotational bending load, and the durability of the hub wheel 4 is improved. The inner ring 5 and the rolling element 3 are made of a high carbon chrome bearing steel such as SUJ2, and are hardened in the range of 58 to 64 HRC to the core part by quenching.
シール9は、外方部材2のアウター側端部の内周に所定のシメシロを介して圧入された芯金11と、この芯金11に接合されたシール部材12とからなる一体型のシールで構成されている。芯金11は、オーステナイト系ステンレス鋼板(JIS規格のSUS304系等)あるいは冷間圧延鋼板(JIS規格のSPCC系等)をプレス加工にて断面略L字状に形成されている。
The seal 9 is an integrated seal composed of a core metal 11 press-fitted into the inner periphery of the outer side end portion of the outer member 2 through a predetermined shimiro and a seal member 12 joined to the core metal 11. It is configured. The core metal 11 is formed in a substantially L-shaped cross section by pressing austenitic stainless steel plate (JIS standard SUS304 type or the like) or cold rolled steel plate (JIS standard SPCC type or the like).
一方、シール部材12はNBR(アクリロニトリル-ブタジエンゴム)等の合成ゴムからなり、加硫接着によって芯金11に一体に接合されている。このシール部材12は、径方向外方に傾斜して形成され、車輪取付フランジ6のインナー側の側面に所定の軸方向シメシロをもって摺接するサイドリップ12aと、断面が円弧状に形成された基部6bに所定の軸方向シメシロをもって摺接するサイドリップ12bと、軸受内方側に傾斜して形成されたグリースリップ12cとを有している。
On the other hand, the seal member 12 is made of synthetic rubber such as NBR (acrylonitrile-butadiene rubber) and is integrally joined to the core metal 11 by vulcanization adhesion. The seal member 12 is formed to be inclined outward in the radial direction, and has a side lip 12a slidably contacting a side surface on the inner side of the wheel mounting flange 6 with a predetermined axial squeeze, and a base portion 6b having a cross section formed in an arc shape. The side lip 12b is in sliding contact with a predetermined axial direction, and the grease lip 12c is formed to be inclined inward of the bearing.
内輪5には断面L字形に形成された支持環13が外嵌されている。この支持環13は、内輪5の外径に圧入される円筒部13aと、この円筒部13aから径方向外方に延びる立板部13bとを備え、立板部13bのインナー側の側面に磁気エンコーダ14が加硫接着によって一体に接合されている。磁気エンコーダ14は、合成ゴムにフェライト等の磁性体粉が混入され、周方向に交互に等ピッチで磁極N、Sが着磁されている。
A support ring 13 having an L-shaped cross section is fitted on the inner ring 5. The support ring 13 includes a cylindrical portion 13a that is press-fitted into the outer diameter of the inner ring 5, and a standing plate portion 13b that extends radially outward from the cylindrical portion 13a, and a magnet is formed on the inner side surface of the standing plate portion 13b. The encoder 14 is integrally joined by vulcanization adhesion. In the magnetic encoder 14, magnetic powder such as ferrite is mixed in synthetic rubber, and magnetic poles N and S are magnetized alternately at equal pitches in the circumferential direction.
また、支持環13は、強磁性体の鋼板、例えば、フェライト系のステンレス鋼板(JIS規格のSUS430系等)や防錆処理された冷間圧延鋼板(JIS規格のSPCC系等)からプレス加工にて形成されている。これにより、支持環13が発錆するのを防止すると共に、磁気エンコーダ14の磁気出力が強くなり安定した検出精度を確保することができる。
Further, the support ring 13 can be pressed from a ferromagnetic steel plate, for example, a ferritic stainless steel plate (JIS standard SUS430 system or the like) or a rust-proof cold rolled steel sheet (JIS standard SPCC system or the like). Is formed. As a result, it is possible to prevent the support ring 13 from rusting and to increase the magnetic output of the magnetic encoder 14 to ensure stable detection accuracy.
外方部材2のインナー側の端部に装着された保護カバー10は、非磁性のオーステナイト系ステンレス鋼板(JIS規格のSUS304系等)あるいは防錆処理された冷間圧延鋼板(JIS規格のSPCC系等)からプレス加工にてカップ状に形成されている。この保護カバー10は、外方部材2の端部内周に圧入される円筒状の嵌合部10aと、この嵌合部10aからテーパ状に形成された縮径部10bを介して径方向内方に延びる円板状の遮蔽部10cと、この遮蔽部10cから円筒部10dを介して内方部材1のインナー側の端部を塞ぐ底部10eとを備えている。この底部10eは複数の折曲部を有し、加締部7の外郭形状に沿った形状に成形されている。これにより、保護カバー10の剛性が増大し、車両の走行中に飛石等が衝突したとしても変形するのを防止することができる。なお、ここでは、保護カバー10が非磁性体の鋼板で形成されたものを例示したが、これに限らず、例えば、合成樹脂、アルミニウム合金あるいはチタン合金等の非磁性の材料で形成されていても良い。
The protective cover 10 attached to the inner side end of the outer member 2 is a non-magnetic austenitic stainless steel plate (JIS standard SUS304 type or the like) or a rust-proof cold rolled steel plate (JIS standard SPCC type). Etc.) is formed into a cup shape by press working. The protective cover 10 is radially inward via a cylindrical fitting portion 10a that is press-fitted into the inner periphery of the end portion of the outer member 2, and a reduced diameter portion 10b that is tapered from the fitting portion 10a. And a bottom portion 10e that closes the inner side end of the inner member 1 from the shielding portion 10c through the cylindrical portion 10d. The bottom portion 10e has a plurality of bent portions, and is formed in a shape along the outline shape of the caulking portion 7. Thereby, the rigidity of the protective cover 10 is increased, and even if a stepping stone or the like collides during traveling of the vehicle, it can be prevented from being deformed. Here, the protective cover 10 is illustrated as being formed of a non-magnetic steel plate. However, the present invention is not limited to this. For example, the protective cover 10 is formed of a non-magnetic material such as a synthetic resin, an aluminum alloy, or a titanium alloy. Also good.
また、図2に拡大して示すように、センサSの検出部S1は、保護カバー10の遮蔽部10cに近接または当接され、検出部S1と磁気エンコーダ14とは保護カバー10を介して所定のエアギャップ(軸方向すきま)で対向配置されている。このように保護カバー10が非磁性体のため磁束の流れ経路に影響せず、また、耐食性に優れ、長期間に亘って耐久性を向上させることができる。
Further, as shown in an enlarged view in FIG. 2, the detection unit S <b> 1 of the sensor S is brought close to or in contact with the shielding unit 10 c of the protective cover 10, and the detection unit S <b> 1 and the magnetic encoder 14 are predetermined via the protective cover 10. Are opposed to each other with an air gap (clearance in the axial direction). Thus, since the protective cover 10 is a non-magnetic material, it does not affect the flow path of the magnetic flux, has excellent corrosion resistance, and can improve durability over a long period of time.
本実施形態では、保護カバー10の縮径部10bと遮蔽部10cとの間に、この遮蔽部10cと平行に平坦な逃げ部16が設けられ、遮蔽部10cに対して縮径部10b側に僅かに凹んで形成されている。そして、縮径部10bの外周部からこの逃げ部16のインナー側の側面に亙って弾性部材15が固着されている。この逃げ部16により、ゴム加硫時における型押え部を逃げ部16と面一な平坦面にできるため、ゴムのはみ出しを防止して簡便な加硫を行うことができると共に、型押えによる保護カバー10の歪みを防止することができる。
In the present embodiment, a flat relief portion 16 is provided between the reduced diameter portion 10b of the protective cover 10 and the shielding portion 10c in parallel with the shielding portion 10c, and on the reduced diameter portion 10b side with respect to the shielding portion 10c. It is slightly recessed. The elastic member 15 is fixed from the outer peripheral portion of the reduced diameter portion 10b to the inner side surface of the escape portion 16. The relief portion 16 allows the mold retainer portion during rubber vulcanization to be a flat surface flush with the relief portion 16, so that the rubber can be prevented from sticking out and vulcanized easily and protected by the die retainer. The distortion of the cover 10 can be prevented.
弾性部材15はNBR等の合成ゴムからなり、加硫接着によって保護カバー10に一体に接合され、凸部15aと環状部15bとで構成されている。環状部15bは嵌合部10aの外径よりも僅かに小径に形成されると共に、凸部15aは嵌合部10aの外径よりも僅かに大径に形成され、外方部材2の端部内周面2cに所定のシメシロを介して圧入されている。これにより、長期間に亘って外方部材2と保護カバー10との嵌合面の気密性を高めることができると共に、弾性部材15の加硫時に、テーパ状の縮径部10bから逃げ部16の側面に弾性部材15のゴムがはみ出したとしても遮蔽部10cまで及ばず、はみ出したゴムがセンサSに干渉して検出精度に悪影響を及ぼすのを確実に防止することができ、回転速度検出の精度と信頼性を向上させた車輪用軸受装置を提供することができる。
The elastic member 15 is made of synthetic rubber such as NBR, and is integrally joined to the protective cover 10 by vulcanization adhesion, and includes a convex portion 15a and an annular portion 15b. The annular portion 15b is formed to be slightly smaller in diameter than the outer diameter of the fitting portion 10a, and the convex portion 15a is formed to be slightly larger in diameter than the outer diameter of the fitting portion 10a. The peripheral surface 2c is press-fitted through a predetermined scissors. Thereby, the airtightness of the fitting surface between the outer member 2 and the protective cover 10 can be improved over a long period of time, and at the time of vulcanization of the elastic member 15, the relief portion 16 from the tapered diameter-reduced portion 10b. Even if the rubber of the elastic member 15 protrudes from the side surface of the elastic member 15, it does not reach the shielding portion 10c, and it is possible to reliably prevent the protruding rubber from interfering with the sensor S and adversely affecting the detection accuracy. A wheel bearing device with improved accuracy and reliability can be provided.
ここで、弾性部材15の材質としてNBR以外にも、例えば、耐熱性、耐薬品性に優れたHNBR(水素化アクリロニトリル-ブタジエンゴム)、EPDM(エチレン・プロピレンゴム)等をはじめ、ACM(ポリアクリルゴム)や、FKM(フッ素ゴム)、あるいはシリコンゴム等を例示することができる。
Here, in addition to NBR as the material of the elastic member 15, for example, HNBR (hydrogenated acrylonitrile-butadiene rubber), EPDM (ethylene propylene rubber), etc., which are excellent in heat resistance and chemical resistance, ACM (polyacrylic) Rubber), FKM (fluoro rubber), silicon rubber, and the like.
また、本実施形態では、逃げ部16と遮蔽部10cとの間の屈曲部16aが検出部S1のセンシングエリアAに入らないように離間量BがB>0になるように設定されている。この屈曲部16aのプレス加工時に過度な変形を与えると、この種のオーステナイト系ステンレス鋼板の場合、マルテンサイトへ変態してこの部位が磁化してしまう恐れがあるが、このように、屈曲部16aが検出部S1のセンシングエリアAに入らないようにすることにより、マルテンサイト化による磁化がエンコーダに与える影響を防止し、所望の検出精度を確保することができる。
In the present embodiment, the separation amount B is set so that B> 0 so that the bent portion 16a between the escape portion 16 and the shielding portion 10c does not enter the sensing area A of the detection portion S1. If this bending portion 16a is excessively deformed during press working, in the case of this type of austenitic stainless steel plate, there is a risk that it will be transformed into martensite and this portion may be magnetized. In this way, the bending portion 16a Is prevented from entering the sensing area A of the detection unit S1, thereby preventing the influence of the magnetization due to martensite on the encoder and ensuring the desired detection accuracy.
図3は、前述した保護カバー10の変形例である。この保護カバー17は、前述した保護カバー10と基本的にはシール部材の構成が一部異なるだけで、その他同一部位には同じ符号を付してその詳細な説明を省略する。
FIG. 3 shows a modification of the protective cover 10 described above. The protective cover 17 is basically different from the protective cover 10 described above only in part in the configuration of the seal member, and the same reference numerals are given to other identical parts, and detailed description thereof is omitted.
本実施形態では、弾性部材18はニトリルゴム等の合成ゴムからなり、凸部15aと環状部18aとで構成され、テーパ状に形成された縮径部10bの外周部から逃げ部16のインナー側の側面より遮蔽部10c側に僅かに突出した位置まで固着されている。そして、この突出量δは、逃げ部16と遮蔽部10cの段差Cよりも小さく設定されている(δ<C)。これにより、弾性部材18の接着強度が増し、ゴム剥れ等の接着不良を防止することができ、信頼性を向上させることができる。
In the present embodiment, the elastic member 18 is made of synthetic rubber such as nitrile rubber, and includes a convex portion 15a and an annular portion 18a. The inner side of the escape portion 16 from the outer peripheral portion of the reduced diameter portion 10b formed in a tapered shape. It is fixed to a position slightly protruding from the side surface toward the shielding portion 10c. And this protrusion amount (delta) is set smaller than the level | step difference C of the escape part 16 and the shielding part 10c ((delta) <C). Thereby, the adhesive strength of the elastic member 18 is increased, adhesion failure such as rubber peeling can be prevented, and reliability can be improved.
また、前述した実施形態と同様、逃げ部16と遮蔽部10cとの間の屈曲部16aが磁気エンコーダ14の外径よりも大径になるよう、すなわち、両者の離間量DがD>0になるように設定されている。これにより、マルテンサイト化による磁化がエンコーダに与える影響を防止し、所望の検出精度を確保することができる。
Similarly to the above-described embodiment, the bent portion 16a between the escape portion 16 and the shielding portion 10c is larger in diameter than the outer diameter of the magnetic encoder 14, that is, the distance D between them is D> 0. It is set to be. Thereby, the influence which the magnetization by martensite-izing has on an encoder can be prevented, and a desired detection accuracy can be ensured.
図4は、本発明に係る車輪用軸受装置の第2の実施形態を示す縦断面図、図5は、図4の要部拡大図である。なお、この実施形態は前述した実施形態と基本的には保護カバーの構成が異なるだけで、その他同一部品同一部位あるいは同様の機能を有する部品や部位には同じ符合を付して詳細な説明を省略する。
FIG. 4 is a longitudinal sectional view showing a second embodiment of the wheel bearing device according to the present invention, and FIG. 5 is an enlarged view of a main part of FIG. Note that this embodiment basically differs from the above-described embodiment only in the configuration of the protective cover, and other detailed descriptions will be given with the same reference numerals assigned to the same parts or parts having the same functions. Omitted.
外方部材2のインナー側の端部に保護カバー19が装着され、この保護カバー19は、非磁性のオーステナイト系ステンレス鋼板あるいは防錆処理された冷間圧延鋼板からプレス加工にてカップ状に形成されている。この保護カバー19は、外方部材2の端部内周に圧入される円筒状の嵌合部10aと、この嵌合部10aからテーパ状に形成された縮径部10bを介して径方向内方に延びる円板状の遮蔽部19aと、この遮蔽部19aから円筒部10dを介して内方部材1のインナー側の端部を塞ぐ底部19bとを備えている。この底部19bは複数の折曲部を有し、加締部7の内径部7aに膨出する凹み部が形成されている。これにより、前述した実施形態と同様、保護カバー19の剛性が増大し、車両の走行中に飛石等が衝突したとしても変形するのを防止することができる。
A protective cover 19 is attached to the inner side end of the outer member 2, and this protective cover 19 is formed into a cup shape by pressing from a nonmagnetic austenitic stainless steel plate or a rust-proof cold rolled steel plate. Has been. The protective cover 19 is radially inward via a cylindrical fitting portion 10a that is press-fitted into the inner periphery of the end portion of the outer member 2, and a reduced diameter portion 10b that is tapered from the fitting portion 10a. And a bottom 19b that closes the inner side end of the inner member 1 through the cylindrical part 10d from the shielding part 19a. The bottom portion 19b has a plurality of bent portions, and a recess that bulges out on the inner diameter portion 7a of the caulking portion 7 is formed. As a result, like the above-described embodiment, the rigidity of the protective cover 19 is increased, and it is possible to prevent deformation even if a stepping stone or the like collides during traveling of the vehicle.
ここで、本実施形態では、図5に拡大して示すように、保護カバー19の縮径部10bと遮蔽部19aとの間に遮蔽部19aと平行に平坦な逃げ部20が設けられ、遮蔽部19aに対して縮径部10b側に僅かに凹むように薄肉に形成されている。具体的には、この逃げ部20の板厚t1が、他の部位の嵌合部10a、縮径部10b、遮蔽部10c、円筒部10dおよび底部19bの板厚t0よりも薄くなるようにプレス加工により形成されている。そして、縮径部10bの外周部からこの逃げ部20のインナー側の側面より僅かに突出した位置まで弾性部材18が固着されている。
Here, in the present embodiment, as shown in an enlarged view in FIG. 5, a flat relief portion 20 is provided between the reduced diameter portion 10b of the protective cover 19 and the shielding portion 19a in parallel with the shielding portion 19a, thereby shielding the shielding. The portion 19a is formed thin so as to be slightly recessed toward the reduced diameter portion 10b. Specifically, the plate thickness t1 of the relief portion 20 is pressed so as to be thinner than the plate thickness t0 of the fitting portion 10a, the reduced diameter portion 10b, the shielding portion 10c, the cylindrical portion 10d, and the bottom portion 19b of other portions. It is formed by processing. The elastic member 18 is fixed from the outer peripheral portion of the reduced diameter portion 10b to a position slightly protruding from the inner side surface of the escape portion 20.
なお、逃げ部20の板厚t1は0.4mm以上に設定されると共に、逃げ部20の板厚t1と他の部位の板厚t0との比は80%以上(t1/t0≧0.80)に設定されている。これにより、保護カバー19の剛性が確保できると共に、保護カバー19を外方部材2に圧入する際の変形をこの逃げ部20で吸収することができ、検出精度に影響する遮蔽部19aの変形を抑制することができる。
In addition, the plate thickness t1 of the relief portion 20 is set to 0.4 mm or more, and the ratio between the plate thickness t1 of the relief portion 20 and the plate thickness t0 of other portions is 80% or more (t1 / t0 ≧ 0.80). ) Is set. As a result, the rigidity of the protective cover 19 can be secured, and the deformation when the protective cover 19 is press-fitted into the outer member 2 can be absorbed by the escape portion 20, and the deformation of the shielding portion 19a that affects the detection accuracy can be absorbed. Can be suppressed.
以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。
The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.
本発明に係る車輪用軸受装置は、内輪回転タイプの第1乃至第3世代構造の従動輪側の車輪用軸受装置に適用することができる。
The wheel bearing device according to the present invention can be applied to the wheel bearing device on the driven wheel side of the first to third generation structure of the inner ring rotation type.
1 内方部材
2 外方部材
2a 外側転走面
2b 車体取付フランジ
2c 外方部材の端部内周面
3 転動体
4 ハブ輪
4a、5a 内側転走面
4b 小径段部
5 内輪
6 車輪取付フランジ
6a ハブボルト
6b インナー側の基部
7 加締部
7a 加締部の内径
8 保持器
9 シール
10、17、19 保護カバー
10a 嵌合部
10b 縮径部
10c、19a 遮蔽部
10d 円筒部
10e、19b 底部
11 芯金
12 シール部材
12a、12b サイドリップ
12c グリースリップ
13 支持環
13a 円筒部
13b 立板部
14 磁気エンコーダ
15、18 弾性部材
15a 凸部
15b、18a 環状部
16、20 逃げ部
16a 屈曲部
50 外方部材
50a 外側転走面
50b 車体取付フランジ
51 内方部材
52 ボール
53 ハブ輪
53a、54a 内側転走面
53b 小径段部
53c 加締部
54 内輪
55 車輪取付フランジ
55a 基部
56 シールリング
57 エンコーダ
58 支持環
59 エンコーダ本体
60、67 カバー
61 塞ぎ板部
62 嵌合部
63 センサ
64 検出部
65 ナックル
66 ねじ
67a 縮径部
68 シール部材
A センシングエリア
B 屈曲部とセンシングエリアとの離間量
C 逃げ部と遮蔽部との段差
D 屈曲部と磁気エンコーダとの離間量
δ 弾性部材の突出量
S センサ
S1 検出部
t0 保護カバーの板厚
t1 保護カバーの逃げ部の板厚 DESCRIPTION OF SYMBOLS 1 Inner member 2 Outer member 2a Outer rolling surface 2b Car body mounting flange 2c End member inner peripheral surface 3 Rolling body 4 Hub wheel 4a, 5a Inner rolling surface 4b Small diameter step portion 5 Inner ring 6 Wheel mounting flange 6a Hub bolt 6b Inner side base 7 Caulking portion 7a Caulking inner diameter 8 Cage 9 Seals 10, 17, 19 Protective cover 10a Fitting portion 10b Reduced diameter portion 10c, 19a Shielding portion 10d Cylindrical portion 10e, 19b Bottom 11 Core Gold 12 Seal member 12a, 12b Side lip 12c Grease lip 13 Support ring 13a Cylindrical portion 13b Standing plate portion 14 Magnetic encoder 15, 18 Elastic member 15a Protruding portion 15b, 18a Annular portion 16, 20 Escape portion 16a Bending portion 50 Outer member 50a Outer rolling surface 50b Car body mounting flange 51 Inner member 52 Ball 53 Hub wheels 53a, 54a Inner rolling surface 53b Small diameter Portion 53c caulking portion 54 inner ring 55 wheel mounting flange 55a base 56 seal ring 57 encoder 58 support ring 59 encoder body 60, 67 cover 61 closing plate portion 62 fitting portion 63 sensor 64 detecting portion 65 knuckle 66 screw 67a reduced diameter portion 68 Seal member A Sensing area B Separation amount C between bent portion and sensing area D Step between relief portion and shielding portion D Separation amount between bent portion and magnetic encoder δ Projection amount of elastic member S Sensor S1 Detection portion t0 Protection cover plate Thickness t1 Thickness of the protective cover relief
2 外方部材
2a 外側転走面
2b 車体取付フランジ
2c 外方部材の端部内周面
3 転動体
4 ハブ輪
4a、5a 内側転走面
4b 小径段部
5 内輪
6 車輪取付フランジ
6a ハブボルト
6b インナー側の基部
7 加締部
7a 加締部の内径
8 保持器
9 シール
10、17、19 保護カバー
10a 嵌合部
10b 縮径部
10c、19a 遮蔽部
10d 円筒部
10e、19b 底部
11 芯金
12 シール部材
12a、12b サイドリップ
12c グリースリップ
13 支持環
13a 円筒部
13b 立板部
14 磁気エンコーダ
15、18 弾性部材
15a 凸部
15b、18a 環状部
16、20 逃げ部
16a 屈曲部
50 外方部材
50a 外側転走面
50b 車体取付フランジ
51 内方部材
52 ボール
53 ハブ輪
53a、54a 内側転走面
53b 小径段部
53c 加締部
54 内輪
55 車輪取付フランジ
55a 基部
56 シールリング
57 エンコーダ
58 支持環
59 エンコーダ本体
60、67 カバー
61 塞ぎ板部
62 嵌合部
63 センサ
64 検出部
65 ナックル
66 ねじ
67a 縮径部
68 シール部材
A センシングエリア
B 屈曲部とセンシングエリアとの離間量
C 逃げ部と遮蔽部との段差
D 屈曲部と磁気エンコーダとの離間量
δ 弾性部材の突出量
S センサ
S1 検出部
t0 保護カバーの板厚
t1 保護カバーの逃げ部の板厚 DESCRIPTION OF SYMBOLS 1 Inner member 2 Outer member 2a Outer rolling surface 2b Car body mounting flange 2c End member inner peripheral surface 3 Rolling body 4 Hub wheel 4a, 5a Inner rolling surface 4b Small diameter step portion 5 Inner ring 6 Wheel mounting flange 6a Hub bolt 6b Inner side base 7 Caulking portion 7a Caulking inner diameter 8 Cage 9 Seals 10, 17, 19 Protective cover 10a Fitting portion 10b Reduced diameter portion 10c, 19a Shielding portion 10d Cylindrical portion 10e, 19b Bottom 11 Core Gold 12 Seal member 12a, 12b Side lip 12c Grease lip 13 Support ring 13a Cylindrical portion 13b Standing plate portion 14 Magnetic encoder 15, 18 Elastic member 15a Protruding portion 15b, 18a Annular portion 16, 20 Escape portion 16a Bending portion 50 Outer member 50a Outer rolling surface 50b Car body mounting flange 51 Inner member 52 Ball 53 Hub wheels 53a, 54a Inner rolling surface 53b Small diameter Portion 53c caulking portion 54 inner ring 55 wheel mounting flange 55a base 56 seal ring 57 encoder 58 support ring 59 encoder body 60, 67 cover 61 closing plate portion 62 fitting portion 63 sensor 64 detecting portion 65 knuckle 66 screw 67a reduced diameter portion 68 Seal member A Sensing area B Separation amount C between bent portion and sensing area D Step between relief portion and shielding portion D Separation amount between bent portion and magnetic encoder δ Projection amount of elastic member S Sensor S1 Detection portion t0 Protection cover plate Thickness t1 Thickness of the protective cover relief
Claims (10)
- 内周に複列の外側転走面が一体に形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
この内方部材と前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、
前記内輪に外嵌された磁気エンコーダとを備え、
前記外方部材のアウター側の端部にシールが装着されると共に、
前記外方部材のインナー側の端部に保護カバーが装着され、前記外方部材と内方部材とで形成される環状空間の開口部が密封された車輪用軸受装置において、
前記保護カバーが非磁性の材料からカップ状に形成され、前記外方部材の端部内周面に圧入される円筒状の嵌合部と、この嵌合部からテーパ状に形成された縮径部を介して径方向内方に延び、センサが近接または当接される円板状の遮蔽部と、この遮蔽部から段部を介して前記内方部材のインナー側の端部を塞ぐ底部とを備え、前記縮径部と遮蔽部との間に前記遮蔽部と平行に平坦な逃げ部が設けられ、この逃げ部が前記遮蔽部に対して前記縮径部側に僅かに凹んで形成されると共に、前記縮径部の外周部に加硫接着によって弾性部材が一体に接合され、この弾性部材が前記外方部材の端部内周面に弾性接触されていることを特徴とする車輪用軸受装置。 An outer member in which a double row outer rolling surface is integrally formed on the inner periphery;
From a hub wheel integrally having a wheel mounting flange for mounting a wheel at one end and having a small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring An inner member in which a double-row inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery,
A double row rolling element housed movably between the rolling surfaces of the inner member and the outer member;
A magnetic encoder fitted on the inner ring,
A seal is attached to the outer end of the outer member,
In the wheel bearing device in which a protective cover is attached to an inner side end of the outer member, and an opening of an annular space formed by the outer member and the inner member is sealed,
The protective cover is formed in a cup shape from a non-magnetic material, and a cylindrical fitting portion that is press-fitted into the inner peripheral surface of the end portion of the outer member, and a reduced diameter portion that is tapered from the fitting portion. A disc-shaped shielding portion extending inward in the radial direction through which the sensor approaches or abuts, and a bottom portion that covers the inner side end of the inner member from the shielding portion via a stepped portion. A flat relief portion is provided between the reduced diameter portion and the shielding portion in parallel with the shielding portion, and the relief portion is formed to be slightly recessed toward the reduced diameter portion with respect to the shielding portion. In addition, an elastic member is integrally joined to the outer peripheral portion of the reduced diameter portion by vulcanization adhesion, and the elastic member is elastically contacted with the inner peripheral surface of the end portion of the outer member. . - 前記弾性部材が、前記保護カバーの嵌合部の外径よりも小径に形成された環状部と、前記嵌合部の外径よりも大径に形成された凸部を備え、この凸部が前記外方部材の端部内周面に所定のシメシロを介して圧入されている請求項1に記載の車輪用軸受装置。 The elastic member includes an annular portion formed to have a smaller diameter than the outer diameter of the fitting portion of the protective cover, and a convex portion formed to have a larger diameter than the outer diameter of the fitting portion. The wheel bearing device according to claim 1, wherein the wheel bearing device is press-fitted into an inner peripheral surface of an end portion of the outer member via a predetermined shimoshiro.
- 前記弾性部材が前記縮径部の外周部から前記逃げ部のインナー側の側面に亙って固着されている請求項1または2に記載の車輪用軸受装置。 The wheel bearing device according to claim 1 or 2, wherein the elastic member is fixed from an outer peripheral portion of the reduced diameter portion to an inner side surface of the escape portion.
- 前記弾性部材が前記縮径部の外周部から前記逃げ部のインナー側の側面より前記遮蔽部側に僅かに突出した位置まで固着されている請求項1または2に記載の車輪用軸受装置。 The wheel bearing device according to claim 1 or 2, wherein the elastic member is fixed from the outer peripheral portion of the reduced diameter portion to a position slightly protruding from the inner side surface of the escape portion to the shielding portion side.
- 前記保護カバーがオーステナイト系ステンレス鋼板からプレス加工によって形成され、前記逃げ部と遮蔽部との間の屈曲部が前記センサのセンシングエリアに入らないように離間量が設定されている請求項1に記載の車輪用軸受装置。 The said protective cover is formed from an austenitic stainless steel plate by press work, and the separation | spacing amount is set so that the bending part between the said escape part and a shielding part may not enter into the sensing area of the said sensor. Wheel bearing device.
- 前記逃げ部と遮蔽部との間の屈曲部が前記磁気エンコーダの外径よりも大径になるように設定されている請求項5に記載の車輪用軸受装置。 The wheel bearing device according to claim 5, wherein a bent portion between the escape portion and the shielding portion is set to have a larger diameter than an outer diameter of the magnetic encoder.
- 前記逃げ部の板厚が他の部位の板厚よりも薄肉になるようプレス加工により形成されている請求項5または6に記載の車輪用軸受装置。 The wheel bearing device according to claim 5 or 6, wherein the relief portion is formed by pressing so that the thickness of the relief portion is thinner than the thickness of other portions.
- 前記逃げ部の板厚t1が0.4mm以上に設定されると共に、当該逃げ部の板厚t1と他の部位の板厚t0との比が80%以上(t1/t0≧0.80)に設定されている請求項7に記載の車輪用軸受装置。 The plate thickness t1 of the relief portion is set to 0.4 mm or more, and the ratio between the plate thickness t1 of the relief portion and the plate thickness t0 of other portions is 80% or more (t1 / t0 ≧ 0.80). The wheel bearing device according to claim 7, which is set.
- 前記保護カバーの底部が複数の折曲部を有し、前記内方部材の外郭形状に沿った形状に成形されている請求項1に記載の車輪用軸受装置。 2. The wheel bearing device according to claim 1, wherein a bottom portion of the protective cover has a plurality of bent portions and is formed in a shape along an outer shape of the inner member.
- 前記弾性部材の材質が、HNBR、EPDM、ACM、FKM、シリコンゴムの中から選択されている請求項1に記載の車輪用軸受装置。 The wheel bearing device according to claim 1, wherein a material of the elastic member is selected from HNBR, EPDM, ACM, FKM, and silicon rubber.
Priority Applications (3)
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CN201180045660.6A CN103124642B (en) | 2010-09-22 | 2011-09-21 | Wheel bearing arrangement |
EP11826872.1A EP2620294B1 (en) | 2010-09-22 | 2011-09-21 | Bearing device for a wheel |
US13/826,666 US8690449B2 (en) | 2010-09-22 | 2013-03-14 | Wheel bearing apparatus |
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JP2015117727A (en) * | 2013-12-17 | 2015-06-25 | 株式会社ジェイテクト | Hub unit |
US20160288567A1 (en) * | 2013-12-17 | 2016-10-06 | Jtekt Corporation | Hub unit |
US9724963B2 (en) * | 2013-12-17 | 2017-08-08 | Jtekt Corporation | Hub unit |
Also Published As
Publication number | Publication date |
---|---|
US8690449B2 (en) | 2014-04-08 |
EP2620294A1 (en) | 2013-07-31 |
EP2620294A4 (en) | 2016-04-06 |
CN103124642A (en) | 2013-05-29 |
JP5528278B2 (en) | 2014-06-25 |
EP2620294B1 (en) | 2017-11-01 |
US20130195389A1 (en) | 2013-08-01 |
CN103124642B (en) | 2015-10-07 |
JP2012066661A (en) | 2012-04-05 |
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