WO2012014562A1 - Adhesive composition, connection structure, connection structure manufacturing method and application of adhesive composition - Google Patents
Adhesive composition, connection structure, connection structure manufacturing method and application of adhesive composition Download PDFInfo
- Publication number
- WO2012014562A1 WO2012014562A1 PCT/JP2011/062417 JP2011062417W WO2012014562A1 WO 2012014562 A1 WO2012014562 A1 WO 2012014562A1 JP 2011062417 W JP2011062417 W JP 2011062417W WO 2012014562 A1 WO2012014562 A1 WO 2012014562A1
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- circuit member
- adhesive composition
- acrylate
- urethane
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- 0 *C(C(OCC(COCC*Oc1ccc(C2(c3ccccc3-c3ccccc23)c(cc2*)ccc2OCCOCC(COC(C(*)=C)=O)O)cc1*)O)=O)=C Chemical compound *C(C(OCC(COCC*Oc1ccc(C2(c3ccccc3-c3ccccc23)c(cc2*)ccc2OCCOCC(COC(C(*)=C)=O)O)cc1*)O)=O)=C 0.000 description 4
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
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- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6603—Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/6607—Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
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- C08G18/672—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
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- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
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- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
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- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/141—One or more single auxiliary printed circuits mounted on a main printed circuit, e.g. modules, adapters
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- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10613—Details of electrical connections of non-printed components, e.g. special leads
- H05K2201/10954—Other details of electrical connections
- H05K2201/10977—Encapsulated connections
Definitions
- the present embodiment relates to an adhesive composition, a connection structure, a manufacturing method of the connection structure, and an application of the adhesive composition.
- adherends used for adhesion include printed wiring boards, organic substrates such as polyimide, polyethylene terephthalate (PET), polycarbonate (PC), polyethylene naphthalate (PEN), metals such as copper and aluminum, Substrates having various surface states such as ITO (complex oxide of indium and tin), SiN, SiO 2 and the like are used, and molecular design in accordance with each adherend is required.
- organic substrates such as polyimide, polyethylene terephthalate (PET), polycarbonate (PC), polyethylene naphthalate (PEN), metals such as copper and aluminum
- Substrates having various surface states such as ITO (complex oxide of indium and tin), SiN, SiO 2 and the like are used, and molecular design in accordance with each adherend is required.
- thermosetting resin using an epoxy resin having high adhesiveness and high reliability has been used (for example, see Patent Document 1).
- a curing agent such as an epoxy resin, a phenol resin having reactivity with the epoxy resin, and a thermal latent catalyst for promoting the reaction between the epoxy resin and the curing agent are generally used.
- a thermal latent catalyst is a substance that does not react at a storage temperature such as room temperature and exhibits high reactivity upon heating, and is an important factor that determines the curing temperature and the curing rate.
- Various compounds have been used from the viewpoints of storage stability at room temperature and curing rate during heating.
- the desired adhesion was obtained by curing at a temperature of 170 to 250 ° C. for 1 to 3 hours.
- semiconductor elements, liquid crystal display elements and wirings may be formed on organic substrates with low heat resistance such as PET, PC, PEN, etc., but the organic substrate and peripheral members are heated by curing. Since there is a possibility of adverse effects, adhesion at lower temperature curing is required. In order to achieve low-temperature rapid curing with the above-described epoxy resin or the like, it is necessary to use a thermal latent catalyst with low activation energy, but it is difficult to combine storage stability near room temperature.
- a radical curable adhesive using a radical polymerizable compound such as an acrylate derivative or a methacrylate derivative in combination with a peroxide which is a radical polymerization initiator has attracted attention.
- Radical curing can be cured for a short time because radicals that are reactive species are rich in reactivity (see, for example, Patent Document 2).
- the radical curing adhesive has a large curing shrinkage when heated, it is inferior in adhesive strength as compared with the case of using an epoxy resin.
- urethane acrylate is applied to provide flexibility and improve the adhesive strength (see, for example, Patent Document 3).
- the present invention can obtain excellent adhesive strength even under low temperature curing conditions for organic base materials such as polyethylene terephthalate, polycarbonate, polyethylene naphthalate, etc., and a long-term reliability test (high temperature and high humidity test).
- Adhesive composition that can maintain stable performance (adhesive strength and connection resistance) afterwards, circuit member connection structure using the same, connection structure manufacturing method, and application of adhesive composition The purpose is to provide.
- the present invention connects a first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface.
- the first circuit member and / or the second circuit member is composed of a base material containing a thermoplastic resin having a glass transition temperature of 200 ° C. or lower, and the adhesive composition is Urethane (meth) acrylate containing (a) thermoplastic resin, (b) radical polymerizable compound and (c) radical polymerization initiator, and (b) radical polymerizable compound having a critical surface tension of 25 to 40 mN / m An adhesive composition is provided.
- the adhesive composition includes a thermoplastic polymer having a Tg of 200 ° C. or less by containing (b) a radical polymerizable compound containing urethane (meth) acrylate having a critical surface tension of 25 to 40 mN / m.
- a thermoplastic polymer having a Tg of 200 ° C. or less by containing (b) a radical polymerizable compound containing urethane (meth) acrylate having a critical surface tension of 25 to 40 mN / m.
- a material for example, PET, PC, PEN, etc.
- the urethane (meth) acrylate contained in the radically polymerizable compound (b) is preferably represented by the following general formula (A).
- R 1 and R 2 each independently represent a hydrogen atom or a methyl group
- R 3 represents a group derived from a ring-opening compound of ethylene group, propylene group or ⁇ -caprolactone, or the following general formula:
- R 4 represents a group represented by the following general formula (B)
- R 5 represents a saturated aliphatic group or a saturated alicyclic group
- a represents 1 to 40 Indicates an integer.
- R 6 and R 7 each independently represents a linear or branched alkylene group having 2 to 12 carbon atoms, b represents an integer of 1 to 10, and c represents an integer of 1 to 25. Indicates. In the formula, R 6 s , R 7 s , b s, and c s may be the same or different.
- the urethane (meth) acrylate contained in the radical polymerizable compound has a structure represented by the above general formula (A), whereby the cohesive energy density is improved, and the adhesive composition and Tg are 200.
- the urethane (meth) acrylate contained in the radical polymerizable compound has a structure represented by the general formula (A), so that an appropriate flexibility is imparted to the adhesive composition. Adhesive strength between circuit members composed of a base material containing a thermoplastic resin such as PC and PEN is improved, and excellent connection reliability can be obtained.
- the present invention also provides an adhesive composition for connecting a first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface.
- the first circuit member and / or the second circuit member is composed of a base material containing a thermoplastic resin having a glass transition temperature of 200 ° C. or less, and the adhesive composition is (a) a thermoplastic resin. , (B) a radically polymerizable compound and (c) a radical polymerization initiator, and (b) a radically polymerizable compound containing a urethane (meth) acrylate represented by the following general formula (A) I will provide a.
- R 1 and R 2 each independently represent a hydrogen atom or a methyl group
- R 3 represents a group derived from a ring-opening compound of ethylene group, propylene group or ⁇ -caprolactone, or the following general formula:
- R 4 represents a group represented by the following general formula (B)
- R 5 represents a saturated aliphatic group or a saturated alicyclic group
- a represents 1 to 40 Indicates an integer.
- R 6 and R 7 each independently represents a linear or branched alkylene group having 2 to 12 carbon atoms
- b represents an integer of 1 to 10
- c represents an integer of 1 to 25. Indicates.
- R 6 s , R 7 s , b s, and c s may be the same or different.
- This adhesive composition has a structure in which the urethane (meth) acrylate contained in the radically polymerizable compound (b) is represented by the general formula (A), whereby the cohesive energy density is improved, and the adhesive composition
- a base material containing a thermoplastic resin having a Tg of 200 ° C. or lower for example, PET, PC, PEN, etc.
- the base material contains a thermoplastic resin such as PET, PC, PEN, etc.
- the adhesive strength between circuit members is improved, and excellent connection reliability can be obtained.
- the urethane (meth) acrylate contained in the radical polymerizable compound has a structure represented by the general formula (A), so that an appropriate flexibility is imparted to the adhesive composition.
- Adhesive strength between circuit members composed of a base material containing a thermoplastic resin such as PC and PEN is improved, and excellent connection reliability can be obtained. Furthermore, stable performance can be maintained even after a long-term reliability test.
- the urethane (meth) acrylate is preferably obtained using an aliphatic polyester diol. Since the urethane (meth) acrylate is obtained using an aliphatic polyester diol, the flexibility of the adhesive composition is improved, and it is composed of a base material containing a thermoplastic resin such as PET, PC, or PEN. The adhesive strength between circuit members can be improved, and excellent connection reliability can be obtained.
- the weight average molecular weight of urethane (meth) acrylate is 8000 or more and less than 25,000.
- the adhesive strength with an organic base material such as PET, PC, PEN or the like is further improved, and excellent connection reliability can be obtained.
- the radically polymerizable compound (b) is a vinyl compound having a phosphate group and one or more radically polymerizable compounds other than the vinyl compound having a phosphate group. It is preferable to contain. (B) Since the radically polymerizable compound has such a configuration, the adhesive strength with a base material made of a metal is further improved.
- the thermoplastic resin contains at least one selected from the group consisting of phenoxy resin, polyurethane resin, polyester urethane resin, butyral resin, acrylic resin, and polyimide resin. It is preferable to do.
- the thermoplastic resin contains at least one selected from the group consisting of phenoxy resin, polyurethane resin, polyester urethane resin, butyral resin, acrylic resin, and polyimide resin. It is preferable to do.
- the heat resistance and adhesiveness of the adhesive composition are further improved.
- the adhesive composition of the present invention preferably further contains (d) conductive particles.
- (D) By containing conductive particles, it is possible to impart good conductivity or anisotropic conductivity to the adhesive composition. Therefore, it is preferably used for bonding applications between circuit members having connection terminals. It becomes possible. Moreover, the connection resistance of the circuit member electrically connected via the said adhesive composition can be reduced more fully.
- this invention is a circuit member provided with the 1st circuit member which has a 1st connection terminal on a main surface, the 2nd circuit member which has a 2nd connection terminal on a main surface, and a connection member
- the first circuit member and the second circuit member are arranged via the connection member made of the adhesive composition so that the first connection terminal and the second connection terminal face each other.
- the first connection terminal and the second connection terminal are electrically connected, and the first circuit member and / or the second circuit member has a glass transition temperature of 200 ° C. or less.
- a circuit member connection structure composed of a base material containing a resin.
- the first circuit member and / or the second circuit member is a circuit member composed of a base material containing a thermoplastic resin having a glass transition temperature of 200 ° C. or lower, so that wetting with the adhesive composition As a result, the adhesive strength is further improved and excellent connection reliability can be obtained.
- the thermoplastic resin having a glass transition temperature of 200 ° C. or lower is preferably at least one selected from the group consisting of polyethylene terephthalate, polycarbonate, and polyethylene naphthalate.
- a circuit member composed of a base material containing polyethylene terephthalate or the like wettability with the adhesive composition is improved, adhesive strength is further improved, and excellent connection reliability can be obtained.
- one circuit member of the first circuit member or the second circuit member is at least one selected from the group consisting of polyethylene terephthalate, polycarbonate, and polyethylene naphthalate. It is comprised from the base material to contain, and the other circuit member is comprised from the base material which contains at least 1 sort (s) chosen from the group which consists of a polyimide resin and a polyethylene terephthalate among 1st circuit members or 2nd circuit members. It is preferable.
- the first circuit member and the second circuit member are composed of the above-described base materials, so that the wettability and adhesive strength with the adhesive composition are further improved, and an excellent connection is achieved. Reliability can be obtained.
- the present invention provides a first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface through the adhesive composition.
- the manufacturing method of the connection structure of a circuit member provided with these is provided. According to this manufacturing method, the connection structure of the circuit member which has the outstanding connection reliability can be obtained by connecting the 1st circuit member and the 2nd circuit member with the said adhesive composition.
- the present invention also includes (a) a thermoplastic resin, (b) a radical polymerizable compound, and (c) a radical polymerization initiator, and (b) the radical polymerizable compound has a critical surface tension of 25 to 40 mN / m.
- a first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface of the adhesive composition containing urethane (meth) acrylate having As an adhesive composition for connecting the first circuit member and the second circuit member, wherein at least one circuit member is composed of a base material containing a thermoplastic resin having a glass transition temperature of 200 ° C. or less.
- the adhesive composition containing (b) a radical polymerizable compound containing urethane (meth) acrylate having a critical surface tension of 25 to 40 mN / m is a base material containing a thermoplastic resin having a Tg of 200 ° C. or less (for example, PET, PC, PEN, etc.) are improved in wettability and can be bonded by low-temperature curing. Therefore, it is suitable for application as an adhesive composition for connecting circuit members.
- urethane (meth) acrylate is a urethane (meth) acrylate represented by the following general formula (A).
- the urethane (meth) acrylate has a structure represented by the following general formula (A)
- the adhesive strength between the circuit members is improved, and excellent connection reliability can be obtained.
- R 1 and R 2 each independently represent a hydrogen atom or a methyl group
- R 3 represents a group derived from a ring-opening compound of ethylene group, propylene group or ⁇ -caprolactone, or the following general formula:
- R 4 represents a group represented by the following general formula (B)
- R 5 represents a saturated aliphatic group or a saturated alicyclic group
- a represents 1 to 40 Indicates an integer.
- R 6 and R 7 each independently represents a linear or branched alkylene group having 2 to 12 carbon atoms
- b represents an integer of 1 to 10
- c represents an integer of 1 to 25. Indicates.
- R 6 s , R 7 s , b s, and c s may be the same or different.
- the present invention also includes (a) a thermoplastic resin, (b) a radical polymerizable compound, and (c) a radical polymerization initiator, and (b) the radical polymerizable compound is represented by the following general formula (A).
- R 1 and R 2 each independently represent a hydrogen atom or a methyl group
- R 3 represents a group derived from a ring-opening compound of ethylene group, propylene group or ⁇ -caprolactone, or the following general formula:
- R 4 represents a group represented by the following general formula (B)
- R 5 represents a saturated aliphatic group or a saturated alicyclic group
- a represents 1 to 40 Indicates an integer.
- R 6 and R 7 each independently represents a linear or branched alkylene group having 2 to 12 carbon atoms, b represents an integer of 1 to 10, and c represents an integer of 1 to 25. Indicates. In the formula, R 6 s , R 7 s , b s, and c s may be the same or different.
- the urethane (meth) acrylate is preferably obtained using an aliphatic polyester diol. Since the urethane (meth) acrylate is obtained using an aliphatic polyester diol, the flexibility of the adhesive composition is improved, and it is composed of a base material containing a thermoplastic resin such as PET, PC, or PEN. The adhesive strength between circuit members can be improved, and excellent connection reliability can be obtained.
- the weight average molecular weight of urethane (meth) acrylate is preferably 8000 or more and less than 25000.
- the adhesive strength with an organic base material such as PET, PC, PEN or the like is further improved, and excellent connection reliability can be obtained.
- the (b) radical polymerizable compound contains at least one vinyl compound having a phosphate group and one or more radical polymerizable compounds other than the vinyl compound having a phosphate group.
- the radically polymerizable compound has such a configuration, the adhesive strength with a base material made of a metal is further improved.
- thermoplastic resin preferably contains at least one selected from the group consisting of phenoxy resin, polyurethane resin, polyester urethane resin, butyral resin, acrylic resin and polyimide resin.
- thermoplastic resin By containing such a resin as a thermoplastic resin, heat resistance and adhesiveness are further improved.
- the adhesive composition further contains (d) conductive particles.
- conductive particles By containing conductive particles, it is possible to impart good conductivity or anisotropic conductivity to the adhesive composition, and more sufficiently reduce the connection resistance of electrically connected circuit members. can do.
- an excellent adhesive strength can be obtained even under low temperature curing conditions on an organic substrate such as polyethylene terephthalate, polycarbonate, and polyethylene naphthalate, and a long-term reliability test (high temperature and high humidity) can be achieved.
- Adhesive composition capable of maintaining stable performance (adhesive strength and connection resistance) even after test), circuit member connection structure using the same, circuit member connection structure manufacturing method, and adhesive composition Application of things can be provided.
- (meth) acrylic acid means acrylic acid or methacrylic acid corresponding thereto
- (meth) acrylate means acrylate or methacrylate corresponding thereto
- (meth) acryloyl group means acryloyl. Means a group or a methacryloyl group.
- Glass transition temperature (Tg) in the present embodiment refers to a film-like organic base material using a viscoelasticity analyzer “RSA-3” (trade name) manufactured by TA Instruments, Inc. The value of tan ⁇ peak temperature in the vicinity of Tg, measured under the conditions of 5 ° C./min, frequency 10 Hz, measurement temperature ⁇ 150 to 300 ° C.
- weight average molecular weight and “number average molecular weight” refer to values measured using a standard polystyrene calibration curve from a gel permeation chromatograph (GPC) according to the conditions shown in Table 1.
- the adhesive composition of the present embodiment is for connecting a first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface.
- An adhesive composition wherein the first circuit member and / or the second circuit member is composed of a base material containing a thermoplastic resin having a glass transition temperature of 200 ° C. or less, and the adhesive composition comprises (a A) a thermoplastic resin, (b) a radically polymerizable compound and (c) a radical polymerization initiator, and (b) the radically polymerizable compound contains a urethane (meth) acrylate having a critical surface tension of 25 to 40 mN / m.
- An adhesive composition is for connecting a first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface.
- thermoplastic resin (a) contained in the adhesive composition of the present embodiment becomes a liquid state having a high viscosity by heating and is freely deformed by external force, and is hardened while maintaining its shape when cooled and removed. That is, it refers to a resin (polymer) having the property of repeating this process. In addition, a resin (polymer) having a reactive functional group having the above properties is also included.
- Tg of the thermoplastic resin is preferably 0 to 190 ° C, more preferably 20 to 170 ° C.
- thermoplastic resin polyimide resin, polyamide resin, phenoxy resin, (meth) acrylic resin, urethane resin, polyester urethane resin, polyvinyl butyral resin, or the like can be used. These can be used alone or in admixture of two or more. Further, these thermoplastic resins may contain a siloxane bond or a fluorine substituent. These can be suitably used as long as the resins to be mixed are completely compatible with each other or microphase separation occurs and becomes cloudy.
- the weight average molecular weight of the thermoplastic resin is preferably 5000 to 150,000, more preferably 10,000 to 80,000. If this value is less than 5000, good film formability tends to be difficult to obtain, and if it exceeds 150,000, good compatibility with other components tends to be difficult to obtain.
- the content of the thermoplastic resin (a) is preferably 5 to 80% by mass, and preferably 15 to 70% by mass based on the total amount of the adhesive composition. More preferred. When this content is less than 5% by mass, particularly when the adhesive composition is used in the form of a film, good film formability tends to be difficult to obtain, and when it exceeds 80% by mass, good adhesion is obtained. The fluidity of the agent composition tends to be difficult to obtain.
- the (b) radical polymerizable compound contained in the adhesive composition of the present embodiment refers to a compound that generates radical polymerization by the action of a radical polymerization initiator, but by applying activation energy such as light and heat. It may be a compound that itself generates a radical.
- a compound having a functional group that is polymerized by an active radical such as a vinyl group, a (meth) acryloyl group, an allyl group, or a maleimide group can be preferably used.
- radical polymerizable compound examples include epoxy (meth) acrylate oligomers, urethane (meth) acrylate oligomers, polyether (meth) acrylate oligomers, polyester (meth) acrylate oligomers, trimethylolpropane tri ( (Meth) acrylate, polyethylene glycol di (meth) acrylate, polyalkylene glycol di (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, neopentyl glycol di (meth) acrylate, di Pentaerythritol hexa (meth) acrylate, isocyanuric acid modified bifunctional (meth) acrylate, isocyanuric acid modified trifunctional (meth) acrylate, bisphenoxyeta (Meth) acrylic acid is added to the glycidyl group of bisphenol fluorene gly
- R 8 and R 9 each independently represent a hydrogen atom or a methyl group, and d and e each independently represent an integer of 1 to 8. ]
- R 10 and R 11 each independently represent a hydrogen atom or a methyl group, and f and g each independently represents an integer of 0 to 8. ]
- the radically polymerizable compound (b) is a solid state having no fluidity such as waxy, waxy, crystalline, glassy or powdery when left alone at 30 ° C.
- the (b) radical polymerizable compound include N, N′-methylenebisacrylamide, diacetone acrylamide, N-methylolacrylamide, N-phenylmethacrylamide, 2-acrylamido-2-methylpropanesulfonic acid.
- Tris (2-acryloyloxyethyl) isocyanurate N-phenylmaleimide, N- (o-methylphenyl) maleimide, N- (m-methylphenyl) maleimide, N- (p-methylphenyl) -maleimide, N- (O-methoxyphenyl) maleimide, N- (m-methoxyphenyl) maleimide, N- (p-methoxyphenyl) -maleimide, N-methylmaleimide, N-ethylmaleimide, N-octylmaleimide, 4,4'-diphenylmethane Bismaleimide, m-fe Renbismaleimide, 3,3'-dimethyl-5,5'-diethyl-4,4'-diphenylmethane bismaleimide, 4-methyl-1,3-phenylenebismaleimide, N-methacryloxymaleimide, N-acryloxymaleimide 1,6-bismaleimide- (2,2,2,
- R 12 and R 13 each independently represent a hydrogen atom or a methyl group, and i represents an integer of 15 to 30. ]
- R 14 and R 15 each independently represent a hydrogen atom or a methyl group, and j represents an integer of 15 to 30. ]
- R 16 represents a hydrogen atom or a methyl group.
- R 17 represents a hydrogen atom or a methyl group, and k represents an integer of 1 to 10.
- R 18 represents a hydrogen atom or an organic group represented by the following general formula (i) or (ii), and l represents an integer of 1 to 10. ]
- R 19 represents a hydrogen atom or an organic group represented by the following general formula (iii) or (iv), and m represents an integer of 1 to 10. ]
- R 20 represents a hydrogen atom or a methyl group.
- R 21 represents a hydrogen atom or a methyl group.
- the (b) radical polymerizable compound can be used in combination.
- the combined use of the phosphoric acid group-containing vinyl compound makes it possible to improve the adhesion of the adhesive composition to the metal substrate.
- the combined use of the N-vinyl compound can improve the crosslinking rate of the adhesive composition.
- the phosphate group-containing vinyl compound is not particularly limited as long as it is a compound having a phosphate group and a vinyl group, but compounds represented by the following general formulas (O) to (Q) are preferable.
- R 22 represents a (meth) acryloyloxy group
- R 23 represents a hydrogen atom or a methyl group
- n and o each independently represents an integer of 1 to 8.
- R 22 s , R 23 s , n s, and o s may be the same or different.
- R 24 represents a (meth) acryloyloxy group, and p and q each independently represents an integer of 1 to 8.
- R 24 s , p s, and q s may be the same or different.
- R 25 represents a (meth) acryloyloxy group
- R 26 represents a hydrogen atom or a methyl group
- r and s each independently represent an integer of 1 to 8.
- R 26 and r may be the same or different.
- the phosphoric acid group-containing vinyl compound examples include acid phosphooxyethyl methacrylate, acid phosphooxyethyl acrylate, acid phosphooxypropyl methacrylate, acid phosphooxypolyoxyethylene glycol monomethacrylate, acid phosphooxypolyoxypropylene glycol monomethacrylate, Examples include 2,2′-di (meth) acryloyloxydiethyl phosphate, EO-modified phosphate dimethacrylate, phosphate-modified epoxy acrylate, and vinyl phosphate.
- the blending amount of the phosphoric acid group-containing vinyl compound is, independently of the blending amount of the (b) radical polymerizable compound other than the phosphoric acid group-containing vinyl compound, (a) with respect to 100 parts by mass of the thermoplastic resin. It is preferably from ⁇ 300 parts by weight, more preferably from 1 to 200 parts by weight, even more preferably from 1 to 50 parts by weight, and particularly preferably from 1 to 15 parts by weight. If the amount of the phosphoric acid group-containing vinyl compound is less than 0.2 parts by mass, high adhesive strength tends to be difficult to obtain, and if it exceeds 300 parts by mass, the physical properties of the cured adhesive composition are likely to deteriorate. , Tend to be difficult to ensure reliability.
- N-vinyl compounds include N-vinylimidazole, N-vinylpyridine, N-vinylpyrrolidone, N-vinylformamide, N-vinylcaprolactam, 4,4′-vinylidenebis (N, N -Dimethylaniline), N-vinylacetamide, N, N-dimethylacrylamide, N, N-diethylacrylamide and the like.
- the amount of the radically polymerizable compound (b) excluding the compound corresponding to the above-mentioned phosphate group-containing vinyl compound is preferably 50 to 250 parts by mass with respect to 100 parts by mass of the (a) thermoplastic resin. 60 to 150 parts by mass is more preferable. If the blending amount is less than 50 parts by mass, sufficient heat resistance tends to be difficult to obtain after curing, and if it exceeds 250 parts by mass, good film formability is obtained when used as a film. It tends to be difficult.
- the adhesive composition of the present embodiment includes (b) a urethane (meth) acrylate having a critical surface tension of 25 to 40 mN / m as a radical polymerizable compound, and a urethane (meth) represented by the following general formula (A):
- Urethane (meth) acrylate satisfying one or both conditions of acrylate is contained as an essential component.
- fills the said conditions is used more suitably.
- the urethane (meth) acrylate represented by the following general formula (A) can be obtained by a condensation reaction of an aliphatic diisocyanate and a polyester diol.
- R 1 and R 2 each independently represent a hydrogen atom or a methyl group
- R 3 represents a group derived from a ring-opening compound of ethylene group, propylene group or ⁇ -caprolactone, or the following general formula:
- R 4 represents a group represented by the following general formula (B)
- R 5 represents a saturated aliphatic group or a saturated alicyclic group
- a represents 1 to 40 Indicates an integer.
- R 6 and R 7 each independently represents a linear or branched alkylene group having 2 to 12 carbon atoms, b represents an integer of 1 to 10, and c represents an integer of 1 to 25. Indicates. In the formula, R 6 s , R 7 s , b s, and c s may be the same or different.
- the aliphatic diisocyanate constituting the urethane (meth) acrylate is tetramethylene diisocyanate, hexamethylene diisocyanate, lysine diisocyanate, 2-methylpentane-1,5-diisocyanate, 3-methylpentane-1,5-diisocyanate, 2, 2,4-trimethylhexamethylene-1,6-diisocyanate, 2,4,4-trimethylhexamethylene-1,6-diisocyanate, isophorone diisocyanate, cyclohexyl diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated trimethyl It is selected from xylylene diisocyanate and the like.
- polyester diol constituting the urethane (meth) acrylate for example, an aliphatic polyester diol or an aromatic polyester diol can be used, and an aliphatic polyester diol is preferably used.
- Aliphatic polyester diols are ethylene glycol, propylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 1,2-pentane.
- the weight average molecular weight of the said urethane (meth) acrylate is in the range of 8000 or more and less than 25000 from a viewpoint of the adhesive strength improvement with respect to base materials, such as PET, PC, and PEN. It can be freely adjusted and used suitably. If the weight average molecular weight of the urethane (meth) acrylate is within the above range, both flexibility and cohesive force can be obtained, and the adhesive strength with organic base materials such as PET, PC, and PEN is improved and excellent. Connection reliability can be obtained. Moreover, from the viewpoint of obtaining such effects more sufficiently, the weight average molecular weight of the urethane (meth) acrylate is more preferably 10,000 or more and less than 25,000. In addition, when this weight average molecular weight is less than 8000, there exists a tendency for sufficient flexibility not to be acquired, and when it is 25000 or more, there exists a tendency for the fluidity
- the critical surface tension of the urethane (meth) acrylate is preferably 25 to 40 mN / m, and more preferably 25 to 35 mN / m.
- the critical surface tension of urethane (meth) acrylate is 25 to 40 mN / m, it becomes close to the critical surface tension of the adherends PET, PC and PEN, and the wettability is improved, thereby improving the adhesive strength. Excellent connection reliability can be obtained.
- this critical surface tension is less than 25 mN / m or more than 40 mN / m, the wettability with respect to PET, PC, PEN and the like may be deteriorated and the compatibility may deteriorate.
- the critical surface tension of the urethane (meth) acrylate is related to the urethane bond equivalent and can be adjusted by changing the number average molecular weight of the diol. For example, when the number average molecular weight of the diol is increased, the urethane bond equivalent decreases, and the critical surface tension tends to decrease.
- the blending amount of the urethane (meth) acrylate is preferably 5 to 95% by mass, more preferably 10 to 80% by mass based on the total amount of the adhesive composition.
- the blending amount is less than 5% by mass, the heat resistance tends to decrease, and when it exceeds 95% by mass, the film formability tends to decrease when used as a film.
- the radical polymerization initiator contained in the adhesive composition of the present embodiment conventionally known organic peroxides, azo compounds, and the like are compounds that generate radicals by applying external energy. Can be used.
- the radical polymerization initiator is preferably an organic peroxide having a one-minute half-life temperature of 90 to 175 ° C. and a molecular weight of 180 to 1,000 from the viewpoints of stability, reactivity, and compatibility. When the 1-minute half-life temperature is within this range, the storage stability is excellent, the radical polymerizability is sufficiently high, and the composition can be cured in a short time.
- radical polymerization initiator examples include 1,1,3,3-tetramethylbutylperoxyneodecanoate, di (4-t-butylcyclohexyl) peroxydicarbonate, di (2 -Ethylhexyl) peroxydicarbonate, cumylperoxyneodecanoate, 1,1,3,3-tetramethylbutylperoxyneodecanoate, dilauroyl peroxide, 1-cyclohexyl-1-methylethylperoxynoe Decanoate, t-hexylperoxyneodecanoate, t-butylperoxyneodecanoate, t-butylperoxypivalate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexa Noate, 2,5-dimethyl-2,5-di (2-ethylhexanoylperoxy) hexane, t Hex
- These compounds may be used alone or in combination of two or more compounds.
- the (c) radical polymerization initiator a compound that generates radicals upon irradiation with light of 150 to 750 nm can be used.
- Such compounds include, for example, Photoinitiation, Photopolymerization, and Photocuring, J. MoI. -P. ⁇ -acetaminophenone derivatives and phosphine oxide derivatives described in Fouassier, Hanser Publishers (1995, p17 to p35) are more preferred because of their high sensitivity to light irradiation.
- These compounds may be used alone or in combination with the above organic peroxides or azo compounds.
- the blending amount of the (c) radical polymerization initiator is preferably 0.1 to 500 parts by weight, more preferably 1 to 300 parts by weight, and more preferably 5 to 50 parts by weight with respect to 100 parts by weight of the (a) thermoplastic resin. More preferred is 10 to 30 parts by mass.
- the blending amount of the radical polymerization initiator is less than 0.1 parts by mass, the adhesive composition tends to be hard to be cured sufficiently, and when it exceeds 500 parts by mass, the storage stability tends to deteriorate.
- the conductive particles (d) contained in the adhesive composition of the present embodiment may be particles having conductivity on the whole or on the surface, but when used for connecting circuit members having connection terminals, The average particle size is preferably smaller than the distance between the connection terminals.
- the conductive particles include metal particles such as Au, Ag, Ni, Cu, and solder, and carbon. Further, non-conductive glass, ceramic, plastic or the like may be used as a core, and the core may be coated with the metal, metal particles, or carbon.
- the conductive particles are made of plastic as a core and the core is coated with the above metal, metal particles or carbon, or hot-melt metal particles, they are deformable by heating and pressurization, so that they are in contact with the electrode at the time of connection. This is preferable because the area is increased and the reliability is improved.
- the fine particles obtained by coating the surface of the conductive particles (d) with a polymer resin or the like suppress a short circuit due to contact between the particles when the blending amount of the conductive particles is increased. Since insulation can be improved, it may be used alone or in admixture with (d) conductive particles.
- the average particle diameter of the conductive particles is preferably 1 to 18 ⁇ m from the viewpoint of dispersibility and conductivity.
- the adhesive composition can be suitably used as an anisotropic conductive adhesive.
- the amount of the conductive particles used is not particularly limited, but is preferably 0.1 to 30% by volume, preferably 0.1 to 10% by volume based on the total volume of the adhesive composition. Is more preferable. If this value is less than 0.1% by volume, the conductivity tends to be low, and if it exceeds 30% by volume, a short circuit tends to occur.
- volume% is determined based on the volume of each component before 23 degreeC hardening, the volume of each component can be converted into a volume from a weight using specific gravity. In addition, do not dissolve or swell the component in a graduated cylinder, etc., and put the component in a suitable solvent (water, alcohol, etc.) that wets the component well. It can also be determined as a volume.
- a stabilizer can be added to the adhesive composition of the present embodiment in order to control the curing rate and to provide storage stability.
- known compounds can be used without particular limitation, but quinone derivatives such as benzoquinone and hydroquinone; phenol derivatives such as 4-methoxyphenol and 4-t-butylcatechol; , 6,6-tetramethylpiperidine-1-oxyl, 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxyl, and the like; hindered amine derivatives such as tetramethylpiperidyl methacrylate;
- the blending amount of the stabilizer is preferably 0.01 to 30 parts by mass, more preferably 0.05 to 10 parts by mass with respect to 100 parts by mass of the adhesive composition.
- the blending amount is less than 0.01 parts by mass, it becomes difficult to control the curing rate and storage stability, and when it exceeds 30 parts by mass, the compatibility with other components tends to be adversely affected.
- adhesion aids such as coupling agents represented by alkoxysilane derivatives and silazane derivatives, adhesion improvers, and leveling agents may be appropriately added to the adhesive composition of the present embodiment.
- the compound represented by the following general formula (R) is preferable as the coupling agent, and two or more compounds may be mixed and used in addition to the compound used alone.
- R 27 , R 28 and R 29 are each independently a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, or an alkoxycarbonyl group having 1 to 5 carbon atoms.
- R 30 represents (meth) acryloyl group, vinyl group, isocyanate group, imidazole group, mercapto group, amino group, methylamino group, dimethylamino group, benzylamino group, phenylamino group, cyclohexylamino group , A morpholino group, a piperazino group, a ureido group or a glycidyl group, and t represents an integer of 1 to 10. ]
- a rubber component may be used in combination for the purpose of stress relaxation and adhesion improvement.
- the rubber component refers to a component that exhibits rubber elasticity (JIS K6200) as it is or a component that exhibits rubber elasticity by reaction.
- the rubber component may be solid or liquid at room temperature (25 ° C.), but is preferably liquid from the viewpoint of improving fluidity.
- a compound having a polybutadiene skeleton is preferable.
- the rubber component may have a cyano group, a carboxyl group, a hydroxyl group, a (meth) acryloyl group, or a morpholine group.
- a rubber component containing a cyano group or a carboxyl group, which is a highly polar group, in the side chain or terminal is preferable.
- a rubber component containing a cyano group or a carboxyl group, which is a highly polar group, in the side chain or terminal is preferable.
- thermoplasticity even if it has a polybutadiene skeleton, if it exhibits thermoplasticity, it is classified as (a) a thermoplastic resin, and if it exhibits radical polymerizability, it is classified as (b) a radically polymerizable compound.
- Specific rubber components include polyisoprene, polybutadiene, carboxyl-terminated polybutadiene, hydroxyl-terminated polybutadiene, 1,2-polybutadiene, carboxyl-terminated 1,2-polybutadiene, hydroxyl-terminated 1,2-polybutadiene, acrylic rubber, styrene- Butadiene rubber, hydroxyl-terminated styrene-butadiene rubber, acrylonitrile-butadiene rubber, acrylonitrile-butadiene rubber containing carboxyl group, hydroxyl group, (meth) acryloyl group or morpholine group at the polymer end, carboxylated nitrile rubber, hydroxyl-terminated poly (oxypropylene) ), Alkoxysilyl group-terminated poly (oxypropylene), poly (oxytetramethylene) glycol, polyolefin glycol, and the like.
- the rubber component having a high polar group and being liquid at room temperature specifically includes a liquid acrylonitrile-butadiene rubber, a carboxyl group, a hydroxyl group, a (meth) acryloyl group or a morpholine group at the polymer end.
- a liquid acrylonitrile-butadiene rubber specifically includes a carboxyl group, a hydroxyl group, a (meth) acryloyl group or a morpholine group at the polymer end.
- examples thereof include liquid acrylonitrile-butadiene rubber and liquid carboxylated nitrile rubber.
- the content of acrylonitrile, which is a polar group is preferably 10 to 60% by mass.
- These compounds may be used alone or in combination of two or more compounds.
- organic fine particles may be added to the adhesive composition of the present embodiment for the purpose of stress relaxation and adhesion improvement.
- the average particle size of the organic fine particles is preferably 0.05 to 1.0 ⁇ m.
- organic fine particles consist of the above-mentioned rubber component it classifies into a rubber component instead of organic fine particles, and when organic fine particles consist of the above-mentioned (a) thermoplastic resin, it is not organic fine particle (a) thermoplastic resin. Classify into:
- organic fine particles include polyisoprene, polybutadiene, carboxyl-terminated polybutadiene, hydroxyl-terminated polybutadiene, 1,2-polybutadiene, carboxyl-terminated 1,2-polybutadiene, acrylic rubber, styrene-butadiene rubber, acrylonitrile-butadiene rubber, Acrylonitrile-butadiene rubber, carboxylated nitrile rubber, hydroxyl-terminated poly (oxypropylene), alkoxysilyl-terminated poly (oxypropylene), poly (oxypropylene) containing carboxyl group, hydroxyl group, (meth) acryloyl group or morpholine group at the polymer end Tetramethylene) glycol, polyolefin glycol (meth) acrylic acid alkyl-butadiene-styrene copolymer, (meth) acrylic acid alkyl-silicone copolymer or Recone (meth) - include organic
- organic fine particles may be used alone or in combination of two or more compounds.
- the adhesive composition of this embodiment can be used in the form of a paste when it is liquid at room temperature. In the case of a solid at room temperature, it may be used by heating, or may be pasted using a solvent.
- Solvents that can be used are preferably those that are not reactive with the adhesive composition and additives and that exhibit sufficient solubility, and those having a boiling point of 50 to 150 ° C. at normal pressure. When the boiling point is less than 50 ° C., it tends to volatilize when left at room temperature, and it tends to be difficult to use in an open system. On the other hand, if the boiling point exceeds 150 ° C., it is difficult to volatilize the solvent, and the reliability after adhesion tends to be adversely affected.
- the adhesive composition of the present embodiment can be used in the form of a film.
- a solution in which a solvent or the like is added to the adhesive composition as necessary is applied onto a peelable substrate such as a fluororesin film, a polyethylene terephthalate film or a release paper, or a substrate such as a nonwoven fabric is impregnated with the above solution. It can be placed on a peelable substrate and used as a film after removing the solvent and the like. Use in the form of a film is more convenient from the viewpoint of handleability.
- the adhesive composition of the present embodiment can be bonded by using both heating and pressing.
- the heating temperature is preferably 100 to 200 ° C.
- the pressure is preferably in a range that does not damage the adherend, and generally 0.1 to 10 MPa. These heating and pressurization are preferably performed in the range of 0.5 seconds to 120 seconds, and can be bonded by heating at 120 to 190 ° C., 3 MPa, and 10 seconds.
- the adhesive composition of the present embodiment can be used as an adhesive for different types of adherends having different thermal expansion coefficients. Specifically, it is used as a semiconductor element adhesive material typified by anisotropic conductive adhesive, silver paste, silver film, etc., circuit connection material, CSP elastomer, CSP underfill material, LOC tape, etc. Can do.
- the adhesive composition of the present embodiment is for connecting a first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface.
- said 1st circuit member and / or said 2nd circuit member are comprised from the base material containing the thermoplastic resin whose glass transition temperature is 200 degrees C or less.
- a thermoplastic resin whose glass transition temperature is 200 degrees C or less For example, a polyethylene terephthalate, a polycarbonate, a polyethylene naphthalate, etc. are mentioned.
- FIG. 1 is a schematic cross-sectional view showing an embodiment of a circuit member connection structure using the adhesive composition of the present embodiment.
- FIG. 2 is a schematic cross-sectional view showing the first circuit member, the second circuit member, and the adhesive composition before producing the circuit member connection structure shown in FIG. 1.
- a circuit member connection structure 100 shown in FIG. 1 includes a first circuit member 30 having a first connection terminal 32 on a main surface 31 a of a first circuit board 31, and a main surface of a second circuit board 41.
- the main surface 31a of the first circuit board 31 so that the second circuit member 40 having the second connection terminal 42 on 41a and the first connection terminal 32 and the second connection terminal 42 face each other.
- 10C of connection members which connect the main surface 41a of the 2nd circuit board 41.
- the first connection terminal 32 and the second connection terminal 42 are electrically connected by being in contact with each other.
- 10C of connection members consist of hardened
- the circuit member connection structure 100 shown in FIG. 1 can be manufactured, for example, as follows.
- the first circuit member 30, the second circuit member 40, and the adhesive composition 10 formed into a film shape are prepared.
- the adhesive composition 10 is placed on the main surface 41a of the second circuit member 40 on which the second connection terminals 42 are formed, and the first connection terminals are further formed on the adhesive composition 10.
- the first circuit member 30 is placed so that 32 faces the second connection terminal 42.
- the adhesive composition 10 is cured while being heated through the first circuit member 30 and the second circuit member 40, and simultaneously pressurized in a direction perpendicular to the main surfaces 31a and 41a.
- a connection member 10C is formed between the second circuit members 30 and 40 to obtain the circuit member connection structure 100 of FIG.
- FIG. 3 is a schematic cross-sectional view showing an embodiment of a circuit member connection structure using the adhesive composition of this embodiment containing (d) conductive particles.
- FIG. 4 is a schematic cross-sectional view showing the first circuit member, the second circuit member, and the adhesive composition (containing conductive particles) before producing the circuit member connection structure shown in FIG. 3.
- a circuit member connection structure 200 shown in FIG. 3 includes a first circuit member 30 having a first connection terminal 32 on a main surface 31 a of a first circuit board 31, and a main surface of a second circuit board 41.
- the main surface 31a of the first circuit board 31 so that the second circuit member 40 having the second connection terminal 42 on 41a and the first connection terminal 32 and the second connection terminal 42 face each other.
- the connecting member 20C is a cured product of the adhesive composition 20 in which the conductive particles 22 are dispersed in the component 21 other than the conductive particles of the adhesive composition (that is, the components other than the conductive particles of the adhesive composition).
- the conductive particles 22 are dispersed in the cured product 21C), and the conductive particles 22 are in contact with both connection terminals between the first connection terminal 32 and the second connection terminal 42 facing each other. Both connection terminals are electrically connected through the conductive particles 22.
- the circuit member connection structure 200 shown in FIG. 3 includes, for example, as shown in FIG. 4, a first circuit member 30, a second circuit member 40, and an adhesive composition 20 formed into a film shape,
- the circuit member connection structure 100 can be manufactured by the same method as described above.
- At least one of the first circuit member 30 and the second circuit member 40 is composed of a base material containing a thermoplastic resin having a glass transition temperature of 200 ° C. or less. That is, at least one of the first circuit board 31 and the second circuit board 41 contains a thermoplastic resin having a glass transition temperature of 200 ° C. or lower.
- the thermoplastic resin having a glass transition temperature of 200 ° C. or lower is preferably at least one selected from the group consisting of polyethylene terephthalate, polycarbonate, and polyethylene naphthalate.
- One of the first circuit member 30 and the second circuit member 40 may be composed of a base material that does not contain at least one selected from the group consisting of polyethylene terephthalate, polycarbonate, and polyethylene naphthalate.
- a base material for forming such a circuit member a base material made of an inorganic material such as a semiconductor, glass or ceramic, a base material made of an organic material such as polyimide, a base material combining an inorganic material such as glass / epoxy and an organic material, etc. Can be used.
- connection terminal 32 and the second connection terminal 42 is composed of at least one selected from the group consisting of ITO and IZO.
- ITO and IZO are suitable as connection terminals because they are easily etched and have excellent pattern processability. And the corrosion of the connection terminal comprised by ITO and / or IZO can fully be suppressed by using the adhesive composition of this embodiment.
- connection terminal 32 and the second connection terminal 42 may be made of a material other than ITO and IZO.
- a connection terminal made of a metal such as copper, silver, aluminum, gold, palladium, nickel, or an alloy thereof can be used.
- connection member does not need to be completely cured (the highest degree of curing that can be achieved under predetermined curing conditions) and is in a partially cured state as long as the above characteristics are produced. May be.
- ⁇ Thermoplastic resin> 40 parts by mass of phenoxy resin (manufactured by Toto Kasei Co., Ltd., YP-50 (trade name)) was dissolved in 60 parts by mass of methyl ethyl ketone to obtain a solution having a solid content of 40% by mass.
- polyester urethane resin Preparation of polyester urethane resin
- UR-1400 trade name
- a 1: 1 mixed solvent solution of methyl ethyl ketone and toluene having a resin content of 30% by mass was used.
- urethane acrylate (L-1600S)
- L-1600S urethane acrylate having a weight average molecular weight of 15000 and a critical surface tension of 15 mN / m (manufactured by Mitsui Polyurethane Co., Ltd., L-1600S (trade name)) was prepared.
- L-1600S uses an ether diol and does not satisfy the general formula (A).
- the reaction was terminated to obtain urethane acrylate.
- the urethane acrylate (PE-UA1) obtained had a critical surface tension of 30 mN / m and a weight average molecular weight of 15,300.
- PE-UA1 uses a polyester diol and satisfies the above general formula (A).
- Polycaprolactone diol (aliphatic polyester diol, trade name: Plaxel 220EB, Daicel Chemical Industries, Ltd.) having a number average molecular weight of 2000 in a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser equipped with a calcium chloride drying tube, and a nitrogen gas introduction tube Co., Ltd.) 2000 parts by mass (1.00 mol) and dibutyltin dilaurate (Aldrich Co., Ltd.) 5.53 parts by mass were added.
- the mixture After sufficiently introducing nitrogen gas, the mixture is heated to 70 to 75 ° C., and 666 parts by mass (3.00 mol) of isophorone diisocyanate (aliphatic diisocyanate, manufactured by Aldrich Co., Ltd.) is uniformly added dropwise over 3 hours to be reacted. It was. The reaction was continued for about 10 hours after the completion of the dropwise addition. To this, 238 parts by mass (2.05 mol) of 2-hydroxyethyl acrylate (manufactured by Aldrich) and 0.53 parts by mass of hydroquinone monomethyl ether (manufactured by Aldrich) were further reacted for 10 hours.
- isophorone diisocyanate aliphatic diisocyanate, manufactured by Aldrich Co., Ltd.
- the reaction was terminated to obtain urethane acrylate.
- the urethane acrylate (PE-UA2) obtained had a critical surface tension of 25 mN / m and a weight average molecular weight of 13,500.
- PE-UA2 uses a polyester diol and satisfies the above general formula (A).
- the mixture After sufficiently introducing nitrogen gas, the mixture is heated to 70 to 75 ° C., and 666 parts by mass (3.00 mol) of isophorone diisocyanate (aliphatic diisocyanate, manufactured by Aldrich Co., Ltd.) is uniformly added dropwise over 3 hours to be reacted. It was. The reaction was continued for about 15 hours after the completion of the dropwise addition. To this, 238 parts by mass (2.05 mol) of 2-hydroxyethyl acrylate (manufactured by Aldrich) and 0.53 parts by mass of hydroquinone monomethyl ether (manufactured by Aldrich) were further reacted for 10 hours.
- isophorone diisocyanate aliphatic diisocyanate, manufactured by Aldrich Co., Ltd.
- PE-UA5 The resulting urethane acrylate (PE-UA5) had a critical surface tension of 21 mN / m and a weight average molecular weight of 30000. PE-UA5 uses polycarbonate diol and does not satisfy the general formula (A).
- Isocyanuric acid-modified bifunctional acrylate (manufactured by Toagosei Co., Ltd., M-215 (trade name)) was prepared.
- Dibenzoyl peroxide (trade name: Nyper BW, manufactured by NOF Corporation) was prepared as a radical polymerization initiator.
- a nickel layer having a thickness of 0.2 ⁇ m is provided on the surface of particles having polystyrene as a core, and a gold layer having a thickness of 0.02 ⁇ m is provided outside the nickel layer, and conductive particles having an average particle diameter of 10 ⁇ m and a specific gravity of 2.5. Was made.
- Examples 1 to 10 and Comparative Examples 1 to 5 As shown in Table 2 in terms of solid mass ratio, a thermoplastic resin, a radical polymerizable compound, and a radical polymerization initiator were blended, and 1.5% by volume of conductive particles were blended and dispersed to obtain an adhesive composition.
- the obtained adhesive composition was applied on a fluororesin film having a thickness of 80 ⁇ m using a coating apparatus, and a film-like adhesive composition having an adhesive layer thickness of 20 ⁇ m was dried by hot air at 70 ° C. for 10 minutes. Obtained.
- a flexible circuit board having the film-like adhesive compositions of Examples 1 to 10 and Comparative Examples 1 to 5 having 80 copper circuits having a line width of 150 ⁇ m, a pitch of 300 ⁇ m, and a thickness of 8 ⁇ m on a polyimide film (Tg 350 ° C.). And a PET substrate (thickness 0.1 mm) on which a thin layer of 5 ⁇ m thick Ag paste was formed.
- the film-like adhesive compositions of Examples 1 to 10 and Comparative Examples 1 to 5 were prepared by using FPC having 80 copper circuits having a line width of 150 ⁇ m, a pitch of 300 ⁇ m, and a thickness of 18 ⁇ m on a polyimide film, and PET (thickness 0. 1 mm) It was interposed between a substrate on which an Ag paste circuit having a line width of 150 ⁇ m, a pitch of 300 ⁇ m, and a thickness of 10 ⁇ m was formed on a film. These were each connected by heating and pressing at 150 ° C. and 2 MPa for 10 seconds using a thermocompression bonding apparatus (heating method: constant heat type, manufactured by Toray Engineering Co., Ltd.) to produce a connection body.
- FPC having 80 copper circuits having a line width of 150 ⁇ m, a pitch of 300 ⁇ m, and a thickness of 18 ⁇ m on a polyimide film, and PET (thickness 0. 1 mm) It was interposed between a substrate on which an Ag
- the resistance value between adjacent circuits of these connected bodies was measured with a multimeter immediately after bonding and after being kept in a high-temperature and high-humidity bath at 85 ° C. and 85% RH for 240 hours (after the test). The resistance value was shown as an average of 37 resistances between adjacent circuits.
- connection strength of each connection body was measured by a 90-degree peeling method according to JIS-Z0237 and evaluated.
- Tensilon UTM-4 peeleling speed 50 mm / min, 25 ° C.
- the results of measurement of the connection resistance and adhesive strength of the film adhesive composition performed as described above are shown in Table 3 below.
- the adhesive compositions of Examples 1 to 7 were about 1.2 ⁇ or less immediately after bonding at a heating temperature of 150 ° C. and after being kept in a high-temperature and high-humidity bath at 85 ° C. and 85% RH for 240 hours (after the test). And good adhesive strength of 600 N / m or more.
- the adhesive compositions of Comparative Examples 1 and 3 show good connection resistance immediately after bonding and after being held in a high-temperature and high-humidity tank at 85 ° C. and 85% RH for 240 hours (after the test). The adhesive strength was low. Further, the adhesive compositions of Comparative Examples 2, 4, and 5 have high connection resistance immediately after connection and after being held in a high-temperature and high-humidity tank at 85 ° C. and 85% RH for 240 hours (after the test), and the adhesive strength was also implemented Lower than Examples 1-7.
- the adhesive compositions of Examples 8 to 10 had good connections of about 1.2 ⁇ or less immediately after bonding and after being held in a high-temperature and high-humidity tank at 85 ° C. and 85% RH for 240 hours (after the test). Resistance was exhibited and the adhesive strength was superior to Comparative Examples 1 and 3.
- the film-like adhesive compositions of Examples 3, 4 and 7 and Comparative Examples 3 and 4 are flexible circuit boards (FPC) having 80 copper circuits having a line width of 150 ⁇ m, a pitch of 300 ⁇ m and a thickness of 8 ⁇ m on a polyimide film.
- FPC flexible circuit boards
- a PET film thinness 0.1 mm, Tg 120 ° C.
- a PC film thinness 0.1 mm, Tg 150 ° C.
- a PEN film thickness 0.1 mm, Tg 160 ° C.
- the adhesive compositions used in Examples 11 to 13 were heated at 150 ° C. for any substrate immediately after bonding and after being kept in a high-temperature and high-humidity bath at 85 ° C. and 85% RH for 240 hours. In (after test), good adhesive strength of 600 N / m or more was exhibited. On the other hand, the adhesive composition used in Comparative Examples 6 and 7 has low adhesive strength immediately after bonding and after being kept in a high-temperature and high-humidity tank at 85 ° C. and 85% RH for 240 hours (after the test). became.
- the film-like adhesive compositions of Examples 3, 4, 6 and 7 and Comparative Examples 1 and 3 are flexible circuits having 500 copper circuits having a line width of 25 ⁇ m, a pitch of 50 ⁇ m and a thickness of 8 ⁇ m on a polyimide film. It was interposed between a plate (FPC) and glass (thickness 1.1 mm, surface resistance 20 ⁇ / ⁇ ) on which a thin layer of 0.2 ⁇ m ITO was formed. Using a thermocompression bonding apparatus (heating method: constant heat type, manufactured by Toray Engineering Co., Ltd.), this was heated and pressurized at 150 ° C.
- connection body was measured with a multimeter immediately after bonding and after being held in a high-temperature and high-humidity bath at 85 ° C. and 85% RH for 240 hours (after the test). The resistance value was shown as an average of 37 resistances between adjacent circuits.
- connection body was measured by a 90-degree peeling method according to JIS-Z0237 and evaluated.
- Tensilon UTM-4 peeleling speed 50 mm / min, 25 ° C.
- Table 5 shows the results of the measurement of the connection resistance and the adhesive strength of the film adhesive composition performed as described above.
- the adhesive composition of the comparative example was inferior in connection resistance and adhesive strength.
- Table 5 when the adherend is a glass with ITO, in all of Reference Examples 1 to 6 including the case where the adhesive composition of the comparative example was used, immediately after bonding and at 85 ° C., 85 ° C. It was confirmed that a good connection resistance of 2.5 ⁇ or less and a good adhesive strength of 680 N / m or more can be obtained after being kept in a high-temperature, high-humidity tank of% RH for 240 hours (after the test).
- Adhesive composition 10C, 20C ... Connection member, 21 ... Adhesive composition which does not contain electroconductive particle, 22 ... Conductive particle, 21C ... Hardened
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Abstract
Description
(フェノキシ樹脂の調整)
フェノキシ樹脂(東都化成株式会社製、YP-50(商品名))40質量部を、メチルエチルケトン60質量部に溶解して、固形分40質量%の溶液とした。 <Thermoplastic resin>
(Adjustment of phenoxy resin)
40 parts by mass of phenoxy resin (manufactured by Toto Kasei Co., Ltd., YP-50 (trade name)) was dissolved in 60 parts by mass of methyl ethyl ketone to obtain a solution having a solid content of 40% by mass.
ポリエステルウレタン樹脂(東洋紡株式会社製、UR-1400(商品名))は、樹脂分30質量%のメチルエチルケトンとトルエンの1:1混合溶媒溶解品を用いた。 (Preparation of polyester urethane resin)
As the polyester urethane resin (Toyobo Co., Ltd., UR-1400 (trade name)), a 1: 1 mixed solvent solution of methyl ethyl ketone and toluene having a resin content of 30% by mass was used.
攪拌機、温度計、塩化カルシウム乾燥管を備えた還流冷却管、窒素ガス導入管を備えた反応容器に、重量平均分子量2000のポリブチレンアジペートジオール450質量部、重量平均分子量2000のポリオキシテトラメチレングリコール450質量部、及び、1,4-ブチレングリコール100質量部をメチルエチルケトン4000質量部中で均一に混合し、ジフェニルメタンジイソシアネート390質量部を加えて70℃にて反応させて、重量平均分子量35万のウレタン樹脂を得た。 (Synthesis of urethane resin)
In a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser equipped with a calcium chloride drying tube, and a nitrogen gas introduction tube, 450 parts by weight of polybutylene adipate diol having a weight average molecular weight of 2000 and polyoxytetramethylene glycol having a weight average molecular weight of 2000 450 parts by mass and 100 parts by mass of 1,4-butylene glycol are uniformly mixed in 4000 parts by mass of methyl ethyl ketone, and 390 parts by mass of diphenylmethane diisocyanate is added and reacted at 70 ° C. to give a urethane having a weight average molecular weight of 350,000. A resin was obtained.
(ウレタンアクリレート(L-1600S)の準備)
重量平均分子量が15000、臨界表面張力が15mN/mのウレタンアクリレート(三井ポリウレタン株式会社製、L-1600S(商品名))を準備した。また、L-1600Sはエーテル系ジオールを用いているものであり、上記一般式(A)を満たさないものである。 <Radically polymerizable compound>
(Preparation of urethane acrylate (L-1600S))
A urethane acrylate having a weight average molecular weight of 15000 and a critical surface tension of 15 mN / m (manufactured by Mitsui Polyurethane Co., Ltd., L-1600S (trade name)) was prepared. L-1600S uses an ether diol and does not satisfy the general formula (A).
攪拌機、温度計、塩化カルシウム乾燥管を備えた還流冷却管、窒素ガス導入管を備えた反応容器に、数平均分子量2000のポリ(3-メチルペンタンアジペート)ジオール(脂肪族ポリエステルジオール、株式会社クラレ社製、クラポールP-2010(商品名))2000質量部(1.00モル)、ジブチルスズジラウレート(Aldrich株式会社製)5.53質量部を投入した。充分に窒素ガスを導入した後、70~75℃に加熱し、ジシクロヘキシルメタン4,4’-ジイソシアナート(脂肪族ジイソシアネート、エボニックデグサ社製、VESTANAT H12DMI(商品名))787質量部(3.00モル)を3時間で均一に滴下し、反応させた。滴下完了後約10時間反応を継続した。これに2-ヒドロキシエチルアクリレート(Aldrich株式会社製)238質量部(2.05モル)、ハイドロキノンモノメチルエーテル(Aldrich株式会社製)0.53質量部を投入し、さらに10時間反応させ、IR測定によりイソシアネートが消失したことを確認して反応を終了し、ウレタンアクリレートを得た。得られたウレタンアクリレート(PE-UA1)の臨界表面張力は30mN/m、重量平均分子量は15300であった。また、PE-UA1はポリエステルジオールを用いているものであり、上記一般式(A)を満たすものである。 (Synthesis of urethane acrylate (PE-UA1))
Poly (3-methylpentaneadipate) diol (aliphatic polyester diol, Kuraray Co., Ltd.) having a number average molecular weight of 2000 was added to a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser equipped with a calcium chloride drying tube, and a nitrogen gas introduction tube. Kurapol P-2010 (trade name) 2000 parts by mass (1.00 mol) and dibutyltin dilaurate (Aldrich Co., Ltd.) 5.53 parts by mass were added. After sufficiently introducing nitrogen gas, the mixture was heated to 70 to 75 ° C., and dicyclohexylmethane 4,4′-diisocyanate (aliphatic diisocyanate, manufactured by Evonik Degussa, VESTANAT H 12 DMI (trade name)) 787 parts by mass ( 3.00 mol) was uniformly added dropwise over 3 hours to react. The reaction was continued for about 10 hours after the completion of the dropwise addition. To this, 238 parts by mass (2.05 mol) of 2-hydroxyethyl acrylate (manufactured by Aldrich) and 0.53 parts by mass of hydroquinone monomethyl ether (manufactured by Aldrich) were further reacted for 10 hours. After confirming that the isocyanate had disappeared, the reaction was terminated to obtain urethane acrylate. The urethane acrylate (PE-UA1) obtained had a critical surface tension of 30 mN / m and a weight average molecular weight of 15,300. PE-UA1 uses a polyester diol and satisfies the above general formula (A).
攪拌機、温度計、塩化カルシウム乾燥管を備えた還流冷却管、窒素ガス導入管を備えた反応容器に、数平均分子量2000のポリカプロラクトンジオール(脂肪族ポリエステルジオール、商品名:プラクセル220EB、ダイセル化学工業株式会社製)2000質量部(1.00モル)、ジブチルスズジラウレート(Aldrich株式会社製)5.53質量部を投入した。充分に窒素ガスを導入した後、70~75℃に加熱し、イソフォロンジイソシアネート(脂肪族ジイソシアネート、Aldrich株式会社製)666質量部(3.00モル)を3時間で均一に滴下し、反応させた。滴下完了後約10時間反応を継続した。これに2-ヒドロキシエチルアクリレート(Aldrich株式会社製)238質量部(2.05モル)、ハイドロキノンモノメチルエーテル(Aldrich株式会社製)0.53質量部を投入し、さらに10時間反応させ、IR測定によりイソシアネートが消失したことを確認して反応を終了し、ウレタンアクリレートを得た。得られたウレタンアクリレート(PE-UA2)の臨界表面張力は25mN/m、重量平均分子量は13500であった。また、PE-UA2はポリエステルジオールを用いているものであり、上記一般式(A)を満たすものである。 (Synthesis of urethane acrylate (PE-UA2))
Polycaprolactone diol (aliphatic polyester diol, trade name: Plaxel 220EB, Daicel Chemical Industries, Ltd.) having a number average molecular weight of 2000 in a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser equipped with a calcium chloride drying tube, and a nitrogen gas introduction tube Co., Ltd.) 2000 parts by mass (1.00 mol) and dibutyltin dilaurate (Aldrich Co., Ltd.) 5.53 parts by mass were added. After sufficiently introducing nitrogen gas, the mixture is heated to 70 to 75 ° C., and 666 parts by mass (3.00 mol) of isophorone diisocyanate (aliphatic diisocyanate, manufactured by Aldrich Co., Ltd.) is uniformly added dropwise over 3 hours to be reacted. It was. The reaction was continued for about 10 hours after the completion of the dropwise addition. To this, 238 parts by mass (2.05 mol) of 2-hydroxyethyl acrylate (manufactured by Aldrich) and 0.53 parts by mass of hydroquinone monomethyl ether (manufactured by Aldrich) were further reacted for 10 hours. After confirming that the isocyanate had disappeared, the reaction was terminated to obtain urethane acrylate. The urethane acrylate (PE-UA2) obtained had a critical surface tension of 25 mN / m and a weight average molecular weight of 13,500. PE-UA2 uses a polyester diol and satisfies the above general formula (A).
攪拌機、温度計、塩化カルシウム乾燥管を備えた還流冷却管、窒素ガス導入管を備えた反応容器に、2-ヒドロキシエチルアクリレート(Aldrich株式会社製)238質量部(2.05モル)、ハイドロキノンモノメチルエーテル(Aldrich株式会社製)0.53質量部、数平均分子量1000のポリカプロラクトンジオール(脂肪族ポリエステルジオール、商品名:プラクセル210N、ダイセル化学工業株式会社製)2000質量部(2.00モル)、ジブチルスズジラウレート(Aldrich株式会社製)5.53質量部を投入した。充分に窒素ガスを導入した後、70~75℃に加熱し、イソフォロンジイソシアネート(脂肪族ジイソシアネート、Aldrich株式会社製)666質量部(3.00モル)を3時間で均一に滴下し、反応させた。滴下完了後約10時間反応を継続し、IR測定によりイソシアネートが消失したことを確認して反応を終了し、ウレタンアクリレートを得た。得られたウレタンアクリレート(PE-UA3)の臨界表面張力は28mN/m、重量平均分子量は14500であった。また、PE-UA3はポリエステルジオールを用いているものであり、上記一般式(A)を満たすものである。 (Synthesis of urethane acrylate (PE-UA3))
In a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser equipped with a calcium chloride drying tube, and a nitrogen gas introduction tube, 238 parts by mass (2.05 mol) of 2-hydroxyethyl acrylate (manufactured by Aldrich), hydroquinone monomethyl 0.53 parts by mass of ether (manufactured by Aldrich), polycaprolactone diol having a number average molecular weight of 1000 (aliphatic polyester diol, trade name: Plaxel 210N, manufactured by Daicel Chemical Industries, Ltd.), 2000 parts by mass (2.00 mol), Dibutyltin dilaurate (Aldrich Co., Ltd.) 5.53 parts by mass was added. After sufficiently introducing nitrogen gas, the mixture is heated to 70 to 75 ° C., and 666 parts by mass (3.00 mol) of isophorone diisocyanate (aliphatic diisocyanate, manufactured by Aldrich Co., Ltd.) is uniformly added dropwise over 3 hours to be reacted. It was. The reaction was continued for about 10 hours after completion of the dropping, and the reaction was terminated after confirming that the isocyanate had disappeared by IR measurement, to obtain urethane acrylate. The obtained urethane acrylate (PE-UA3) had a critical surface tension of 28 mN / m and a weight average molecular weight of 14,500. PE-UA3 uses a polyester diol and satisfies the above general formula (A).
攪拌機、温度計、塩化カルシウム乾燥管を備えた還流冷却管、窒素ガス導入管を備えた反応容器に、3-メチル-1,5-ペンタンジオール1650質量部(14モル)とイソフタル酸1660質量部(10モル)を仕込み、常圧下、充分に窒素ガスを導入した後、約170℃で生成する水を系外に留去しながらエステル化反応を行った。ポリエステルの酸価が0.3mgKOH/g以下になった時点で真空ポンプにより徐々に真空度を上げ、反応を完結させた。このようにして得られた芳香族ポリエステルジオール(ED-1)は数平均分子量2000を有していた。 (Synthesis of urethane acrylate (PE-UA4))
In a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser equipped with a calcium chloride drying tube, and a nitrogen gas introduction tube, 1650 parts by mass (14 mol) of 3-methyl-1,5-pentanediol and 1660 parts by mass of isophthalic acid (10 mol) was charged, nitrogen gas was sufficiently introduced under normal pressure, and then the esterification reaction was carried out while distilling out the water produced at about 170 ° C. out of the system. When the acid value of the polyester became 0.3 mgKOH / g or less, the degree of vacuum was gradually increased by a vacuum pump to complete the reaction. The aromatic polyester diol (ED-1) thus obtained had a number average molecular weight of 2000.
攪拌機、温度計、塩化カルシウム乾燥管を備えた還流冷却管、窒素ガス導入管を備えた反応容器に、数平均分子量2000のポリ(1,6-ヘキサンジオールカーボネート)ジオール(脂肪族ポリカーボネートジオール、旭化成ケミカルズ株式会社製、PCDL T5652(商品名))4000質量部(2.00モル)、ジブチルスズジラウレート(Aldrich株式会社製)5.53質量部を投入した。充分に窒素ガスを導入した後、70~75℃に加熱し、イソフォロンジイソシアネート(脂肪族ジイソシアネート、Aldrich株式会社製)666質量部(3.00モル)を3時間で均一に滴下し、反応させた。滴下完了後約15時間反応を継続した。これに2-ヒドロキシエチルアクリレート(Aldrich株式会社製)238質量部(2.05モル)、ハイドロキノンモノメチルエーテル(Aldrich株式会社製)0.53質量部を投入し、さらに10時間反応させ、IR測定によりイソシアネートが消失したことを確認して反応を終了し、ウレタンアクリレートを得た。得られたウレタンアクリレート(PE-UA5)の臨界表面張力は21mN/m、重量平均分子量は30000であった。また、PE-UA5はポリカーボネートジオールを用いているものであり、上記一般式(A)を満たさないものである。 (Synthesis of urethane acrylate (PE-UA5))
A poly (1,6-hexanediol carbonate) diol (aliphatic polycarbonate diol, Asahi Kasei) with a number average molecular weight of 2000 was added to a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser equipped with a calcium chloride drying tube, and a nitrogen gas introduction tube. Chemicals Co., Ltd., PCDL T5652 (trade name) 4000 parts by mass (2.00 mol) and dibutyltin dilaurate (Aldrich Co., Ltd.) 5.53 parts by mass were added. After sufficiently introducing nitrogen gas, the mixture is heated to 70 to 75 ° C., and 666 parts by mass (3.00 mol) of isophorone diisocyanate (aliphatic diisocyanate, manufactured by Aldrich Co., Ltd.) is uniformly added dropwise over 3 hours to be reacted. It was. The reaction was continued for about 15 hours after the completion of the dropwise addition. To this, 238 parts by mass (2.05 mol) of 2-hydroxyethyl acrylate (manufactured by Aldrich) and 0.53 parts by mass of hydroquinone monomethyl ether (manufactured by Aldrich) were further reacted for 10 hours. After confirming that the isocyanate had disappeared, the reaction was terminated to obtain urethane acrylate. The resulting urethane acrylate (PE-UA5) had a critical surface tension of 21 mN / m and a weight average molecular weight of 30000. PE-UA5 uses polycarbonate diol and does not satisfy the general formula (A).
イソシアヌル酸変性2官能アクリレート(東亞合成株式会社製、M-215(商品名)を準備した。 (Preparation of isocyanuric acid-modified bifunctional acrylate (M-215))
Isocyanuric acid-modified bifunctional acrylate (manufactured by Toagosei Co., Ltd., M-215 (trade name)) was prepared.
2-(メタ)アクリロイロキシエチルホスフェート(商品名:ライトエステルP-2M、共栄社化学株式会社製)を準備した。 (Preparation of a vinyl compound having a phosphate group (P-2M))
2- (Meth) acryloyloxyethyl phosphate (trade name: Light Ester P-2M, manufactured by Kyoeisha Chemical Co., Ltd.) was prepared.
ラジカル重合開始剤としてジベンゾイルパーオキサイド(商品名:ナイパーBW、日油株式会社製)を準備した。 <Radical polymerization initiator>
Dibenzoyl peroxide (trade name: Nyper BW, manufactured by NOF Corporation) was prepared as a radical polymerization initiator.
(導電性粒子の作製)
ポリスチレンを核とする粒子の表面に、厚み0.2μmのニッケル層を設け、このニッケル層の外側に、厚み0.02μmの金層を設け、平均粒径10μm、比重2.5の導電性粒子を作製した。 <Conductive particles>
(Preparation of conductive particles)
A nickel layer having a thickness of 0.2 μm is provided on the surface of particles having polystyrene as a core, and a gold layer having a thickness of 0.02 μm is provided outside the nickel layer, and conductive particles having an average particle diameter of 10 μm and a specific gravity of 2.5. Was made.
固形質量比で表2に示すように熱可塑性樹脂、ラジカル重合性化合物及びラジカル重合開始剤を配合し、さらに導電性粒子を1.5体積%配合分散させ、接着剤組成物を得た。得られた接着剤組成物を、塗工装置を用いて厚み80μmのフッ素樹脂フィルム上に塗布し、70℃、10分の熱風乾燥によって接着剤層の厚みが20μmのフィルム状接着剤組成物を得た。 [Examples 1 to 10 and Comparative Examples 1 to 5]
As shown in Table 2 in terms of solid mass ratio, a thermoplastic resin, a radical polymerizable compound, and a radical polymerization initiator were blended, and 1.5% by volume of conductive particles were blended and dispersed to obtain an adhesive composition. The obtained adhesive composition was applied on a fluororesin film having a thickness of 80 μm using a coating apparatus, and a film-like adhesive composition having an adhesive layer thickness of 20 μm was dried by hot air at 70 ° C. for 10 minutes. Obtained.
実施例1~10及び比較例1~5のフィルム状接着剤組成物を、ポリイミドフィルム(Tg350℃)上にライン幅150μm、ピッチ300μm、厚み8μmの銅回路を80本有するフレキシブル回路板(FPC)と、厚み5μmのAgペーストの薄層を形成したPET基板(厚み0.1mm)との間に介在させた。また、実施例1~10及び比較例1~5のフィルム状接着剤組成物を、ポリイミドフィルム上にライン幅150μm、ピッチ300μm、厚み18μmの銅回路を80本有するFPCと、PET(厚み0.1mm)フィルム上にライン幅150μm、ピッチ300μm、厚み10μmのAgペースト回路を形成した基板との間に介在させた。これらを、それぞれ熱圧着装置(加熱方式:コンスタントヒート型、東レエンジニアリング社製)を用いて、150℃、2MPaで10秒間加熱加圧して幅2mmにわたり接続し、接続体を作製した。これらの接続体の隣接回路間の抵抗値を、接着直後と、85℃、85%RHの高温高湿槽中に240時間保持した後(試験後)にマルチメータで測定した。抵抗値は隣接回路間の抵抗37点の平均で示した。 [Measurement of connection resistance and adhesive strength]
A flexible circuit board (FPC) having the film-like adhesive compositions of Examples 1 to 10 and Comparative Examples 1 to 5 having 80 copper circuits having a line width of 150 μm, a pitch of 300 μm, and a thickness of 8 μm on a polyimide film (Tg 350 ° C.). And a PET substrate (thickness 0.1 mm) on which a thin layer of 5 μm thick Ag paste was formed. Further, the film-like adhesive compositions of Examples 1 to 10 and Comparative Examples 1 to 5 were prepared by using FPC having 80 copper circuits having a line width of 150 μm, a pitch of 300 μm, and a thickness of 18 μm on a polyimide film, and PET (thickness 0. 1 mm) It was interposed between a substrate on which an Ag paste circuit having a line width of 150 μm, a pitch of 300 μm, and a thickness of 10 μm was formed on a film. These were each connected by heating and pressing at 150 ° C. and 2 MPa for 10 seconds using a thermocompression bonding apparatus (heating method: constant heat type, manufactured by Toray Engineering Co., Ltd.) to produce a connection body. The resistance value between adjacent circuits of these connected bodies was measured with a multimeter immediately after bonding and after being kept in a high-temperature and high-humidity bath at 85 ° C. and 85% RH for 240 hours (after the test). The resistance value was shown as an average of 37 resistances between adjacent circuits.
また、実施例3、4及び7並びに比較例3及び4のフィルム状接着剤組成物を、ポリイミドフィルム上にライン幅150μm、ピッチ300μm、厚み8μmの銅回路を80本有するフレキシブル回路板(FPC)と、PETフィルム(厚み0.1mm、Tg120℃)、PCフィルム(厚み0.1mm、Tg150℃)及びPENフィルム(厚み0.1mm、Tg160℃)との間にそれぞれ介在させた。これらを、それぞれ熱圧着装置(加熱方式:コンスタントヒート型、東レエンジニアリング社製)を用いて、150℃、2MPaで10秒間加熱加圧して幅2mmにわたり圧着し、接続体を作製した。 [Examples 11 to 13 and Comparative Examples 6 and 7]
Further, the film-like adhesive compositions of Examples 3, 4 and 7 and Comparative Examples 3 and 4 are flexible circuit boards (FPC) having 80 copper circuits having a line width of 150 μm, a pitch of 300 μm and a thickness of 8 μm on a polyimide film. And a PET film (thickness 0.1 mm, Tg 120 ° C.), a PC film (thickness 0.1 mm, Tg 150 ° C.) and a PEN film (thickness 0.1 mm, Tg 160 ° C.). These were each heat-pressed at 150 ° C. and 2 MPa for 10 seconds using a thermocompression bonding apparatus (heating method: constant heat type, manufactured by Toray Engineering Co., Ltd.), and pressure-bonded over a width of 2 mm to prepare a connected body.
参考例として、実施例3、4、6及び7並びに比較例1及び3のフィルム状接着剤組成物を、ポリイミドフィルム上にライン幅25μm、ピッチ50μm、厚み8μmの銅回路を500本有するフレキシブル回路板(FPC)と、0.2μmのITOの薄層を形成したガラス(厚み1.1mm、表面抵抗20Ω/□)との間に介在させた。これを、熱圧着装置(加熱方式:コンスタントヒート型、東レエンジニアリング社製)を用いて、150℃、2MPaで10秒間加熱加圧して幅2mmにわたり接続し、接続体を作製した。この接続体の隣接回路間の抵抗値を、接着直後と、85℃、85%RHの高温高湿槽中に240時間保持した後(試験後)にマルチメータで測定した。抵抗値は隣接回路間の抵抗37点の平均で示した。 [Reference Examples 1 to 6]
As a reference example, the film-like adhesive compositions of Examples 3, 4, 6 and 7 and Comparative Examples 1 and 3 are flexible circuits having 500 copper circuits having a line width of 25 μm, a pitch of 50 μm and a thickness of 8 μm on a polyimide film. It was interposed between a plate (FPC) and glass (thickness 1.1 mm, surface resistance 20Ω / □) on which a thin layer of 0.2 μm ITO was formed. Using a thermocompression bonding apparatus (heating method: constant heat type, manufactured by Toray Engineering Co., Ltd.), this was heated and pressurized at 150 ° C. and 2 MPa for 10 seconds to be connected over a width of 2 mm to produce a connected body. The resistance value between adjacent circuits of this connection body was measured with a multimeter immediately after bonding and after being held in a high-temperature and high-humidity bath at 85 ° C. and 85% RH for 240 hours (after the test). The resistance value was shown as an average of 37 resistances between adjacent circuits.
Claims (20)
- 主面上に第一の接続端子を有する第一の回路部材と、主面上に第二の接続端子を有する第二の回路部材とを接続するための接着剤組成物であって、
前記第一の回路部材及び/又は前記第二の回路部材は、ガラス転移温度が200℃以下の熱可塑性樹脂を含む基材から構成され、
前記接着剤組成物は、(a)熱可塑性樹脂、(b)ラジカル重合性化合物及び(c)ラジカル重合開始剤を含有し、前記(b)ラジカル重合性化合物が25~40mN/mの臨界表面張力を有するウレタン(メタ)アクリレートを含む、接着剤組成物。 An adhesive composition for connecting a first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface,
Said 1st circuit member and / or said 2nd circuit member are comprised from the base material containing the thermoplastic resin whose glass transition temperature is 200 degrees C or less,
The adhesive composition contains (a) a thermoplastic resin, (b) a radical polymerizable compound, and (c) a radical polymerization initiator, and the (b) radical polymerizable compound has a critical surface of 25 to 40 mN / m. An adhesive composition comprising urethane (meth) acrylate having tension. - 前記ウレタン(メタ)アクリレートが下記一般式(A)で表されるウレタン(メタ)アクリレートである、請求項1記載の接着剤組成物。
- 主面上に第一の接続端子を有する第一の回路部材と、主面上に第二の接続端子を有する第二の回路部材とを接続するための接着剤組成物であって、
前記第一の回路部材及び/又は前記第二の回路部材は、ガラス転移温度が200℃以下の熱可塑性樹脂を含む基材から構成され、
前記接着剤組成物は、(a)熱可塑性樹脂、(b)ラジカル重合性化合物及び(c)ラジカル重合開始剤を含有し、前記(b)ラジカル重合性化合物が下記一般式(A)で表されるウレタン(メタ)アクリレートを含む、接着剤組成物。
Said 1st circuit member and / or said 2nd circuit member are comprised from the base material containing the thermoplastic resin whose glass transition temperature is 200 degrees C or less,
The adhesive composition contains (a) a thermoplastic resin, (b) a radical polymerizable compound, and (c) a radical polymerization initiator, and the (b) radical polymerizable compound is represented by the following general formula (A). An adhesive composition comprising urethane (meth) acrylate.
- 前記ウレタン(メタ)アクリレートが、脂肪族ポリエステルジオールを用いて得たものである、請求項1~3のいずれか一項に記載の接着剤組成物。 The adhesive composition according to any one of claims 1 to 3, wherein the urethane (meth) acrylate is obtained using an aliphatic polyester diol.
- 前記ウレタン(メタ)アクリレートの重量平均分子量が8000以上25000未満である、請求項1~4のいずれか一項に記載の接着剤組成物。 The adhesive composition according to any one of claims 1 to 4, wherein the urethane (meth) acrylate has a weight average molecular weight of 8000 or more and less than 25,000.
- 前記(b)ラジカル重合性化合物が、リン酸基を有するビニル化合物と、前記リン酸基を有するビニル化合物以外のラジカル重合性化合物と、をそれぞれ1種以上含有する、請求項1~5のいずれか一項に記載の接着剤組成物。 6. The method according to claim 1, wherein the radically polymerizable compound (b) contains at least one vinyl compound having a phosphate group and one or more radically polymerizable compounds other than the vinyl compound having a phosphate group. The adhesive composition according to claim 1.
- 前記(a)熱可塑性樹脂が、フェノキシ樹脂、ポリウレタン樹脂、ポリエステルウレタン樹脂、ブチラール樹脂、アクリル樹脂及びポリイミド樹脂からなる群より選ばれる少なくとも1種を含有する、請求項1~6のいずれか一項に記載の接着剤組成物。 The thermoplastic resin (a) contains at least one selected from the group consisting of phenoxy resin, polyurethane resin, polyester urethane resin, butyral resin, acrylic resin and polyimide resin. The adhesive composition described in 1.
- (d)導電性粒子をさらに含有する、請求項1~7のいずれか一項に記載の接着剤組成物。 (D) The adhesive composition according to any one of claims 1 to 7, further comprising conductive particles.
- 主面上に第一の接続端子を有する第一の回路部材と、主面上に第二の接続端子を有する第二の回路部材と、接続部材と、を備える回路部材の接続構造体であって、
前記第一の接続端子及び前記第二の接続端子が対向するように、前記第一の回路部材及び前記第二の回路部材が請求項1~8のいずれか一項に記載の接着剤組成物からなる前記接続部材を介して配置されるとともに、前記第一の接続端子及び前記第二の接続端子が電気的に接続されており、
前記第一の回路部材及び/又は前記第二の回路部材は、ガラス転移温度が200℃以下の熱可塑性樹脂を含有する基材から構成されている、回路部材の接続構造体。 A circuit member connection structure comprising: a first circuit member having a first connection terminal on a main surface; a second circuit member having a second connection terminal on a main surface; and a connection member. And
The adhesive composition according to any one of claims 1 to 8, wherein the first circuit member and the second circuit member are arranged so that the first connection terminal and the second connection terminal face each other. And the first connection terminal and the second connection terminal are electrically connected with each other through the connection member.
Said 1st circuit member and / or said 2nd circuit member are the connection structures of a circuit member comprised from the base material containing the thermoplastic resin whose glass transition temperature is 200 degrees C or less. - 前記ガラス転移温度が200℃以下の熱可塑性樹脂は、ポリエチレンテレフタレート、ポリカーボネート及びポリエチレンナフタレートからなる群より選ばれる少なくとも1種である、請求項9記載の回路部材の接続構造体。 The circuit member connection structure according to claim 9, wherein the thermoplastic resin having a glass transition temperature of 200 ° C or lower is at least one selected from the group consisting of polyethylene terephthalate, polycarbonate, and polyethylene naphthalate.
- 前記第一の回路部材又は前記第二の回路部材のうち一方の回路部材が、ポリエチレンテレフタレート、ポリカーボネート及びポリエチレンナフタレートからなる群より選ばれる少なくとも1種を含有する基材から構成され、
前記第一の回路部材又は第二の回路部材のうちもう一方の回路部材が、ポリイミド樹脂及びポリエチレンテレフタレートからなる群より選ばれる少なくとも1種を含有する基材から構成される、請求項9又は10記載の回路部材の接続構造体。 One of the first circuit member or the second circuit member is composed of a base material containing at least one selected from the group consisting of polyethylene terephthalate, polycarbonate and polyethylene naphthalate,
The other circuit member of the first circuit member or the second circuit member is composed of a base material containing at least one selected from the group consisting of polyimide resin and polyethylene terephthalate. The connection structure of the circuit member described. - 主面上に第一の接続端子を有する第一の回路部材と、主面上に第二の接続端子を有する第二の回路部材とを、請求項1~8のいずれか一項に記載の接着剤組成物を介して前記第一の接続端子及び前記第二の接続端子が対向するように、配置する工程と、
前記接着剤組成物を加熱し、硬化させて、前記第一の回路部材と前記第二の回路部材とを接続する工程と、
を備える、回路部材の接続構造体の製造方法。 The first circuit member having a first connection terminal on the main surface and the second circuit member having a second connection terminal on the main surface are described in any one of claims 1 to 8. A step of arranging the first connection terminal and the second connection terminal to face each other through an adhesive composition;
Heating and curing the adhesive composition to connect the first circuit member and the second circuit member;
The manufacturing method of the connection structure of a circuit member provided with this. - (a)熱可塑性樹脂、(b)ラジカル重合性化合物及び(c)ラジカル重合開始剤を含有し、前記(b)ラジカル重合性化合物が25~40mN/mの臨界表面張力を有するウレタン(メタ)アクリレートを含む、接着剤組成物の、
主面上に第一の接続端子を有する第一の回路部材と、主面上に第二の接続端子を有する第二の回路部材であって、少なくとも一方の回路部材がガラス転移温度200℃以下の熱可塑性樹脂を含む基材から構成された、前記第一の回路部材及び第二の回路部材を接続するための接着剤組成物の応用。 Urethane (meth) containing (a) a thermoplastic resin, (b) a radical polymerizable compound and (c) a radical polymerization initiator, wherein the (b) radical polymerizable compound has a critical surface tension of 25 to 40 mN / m An adhesive composition comprising an acrylate,
A first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface, wherein at least one circuit member has a glass transition temperature of 200 ° C. or less. Application of the adhesive composition for connecting the first circuit member and the second circuit member, each of which is composed of a base material containing the thermoplastic resin. - 前記ウレタン(メタ)アクリレートが下記一般式(A)で表されるウレタン(メタ)アクリレートである、請求項13記載の応用。
- (a)熱可塑性樹脂、(b)ラジカル重合性化合物及び(c)ラジカル重合開始剤を含有し、前記(b)ラジカル重合性化合物が下記一般式(A)で表されるウレタン(メタ)アクリレートを含む、接着剤組成物の、
主面上に第一の接続端子を有する第一の回路部材と、主面上に第二の接続端子を有する第二の回路部材であって、少なくとも一方の回路部材がガラス転移温度200℃以下の熱可塑性樹脂を含む基材から構成された、前記第一の回路部材及び第二の回路部材を接続するための接着剤組成物の応用。
A first circuit member having a first connection terminal on the main surface and a second circuit member having a second connection terminal on the main surface, wherein at least one circuit member has a glass transition temperature of 200 ° C. or less. Application of the adhesive composition for connecting the first circuit member and the second circuit member, each of which is composed of a base material containing the thermoplastic resin.
- 前記ウレタン(メタ)アクリレートが、脂肪族ポリエステルジオールを用いて得たものである、請求項13~15のいずれか一項に記載の応用。 The application according to any one of claims 13 to 15, wherein the urethane (meth) acrylate is obtained by using an aliphatic polyester diol.
- 前記ウレタン(メタ)アクリレートの重量平均分子量が8000以上25000未満である、請求項13~16のいずれか一項に記載の応用。 The application according to any one of claims 13 to 16, wherein the urethane (meth) acrylate has a weight average molecular weight of 8000 or more and less than 25,000.
- 前記(b)ラジカル重合性化合物が、リン酸基を有するビニル化合物と、前記リン酸基を有するビニル化合物以外のラジカル重合性化合物と、をそれぞれ1種以上含有する、請求項13~17のいずれか一項に記載の応用。 18. The method according to claim 13, wherein the radical polymerizable compound (b) contains at least one vinyl compound having a phosphate group and one or more radical polymerizable compounds other than the vinyl compound having a phosphate group. Application as described in one.
- 前記(a)熱可塑性樹脂が、フェノキシ樹脂、ポリウレタン樹脂、ポリエステルウレタン樹脂、ブチラール樹脂、アクリル樹脂及びポリイミド樹脂からなる群より選ばれる少なくとも1種を含有する、請求項13~18のいずれか一項に記載の応用。 The thermoplastic resin (a) contains at least one selected from the group consisting of phenoxy resin, polyurethane resin, polyester urethane resin, butyral resin, acrylic resin and polyimide resin. Application as described in.
- 前記接着剤組成物が(d)導電性粒子をさらに含有する、請求項13~19のいずれか一項に記載の応用。 The application according to any one of claims 13 to 19, wherein the adhesive composition further contains (d) conductive particles.
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JP2009277769A (en) * | 2008-05-13 | 2009-11-26 | Hitachi Chem Co Ltd | Circuits connecting material and connection structure of circuit member using the same |
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2011
- 2011-05-30 JP JP2011525055A patent/JP5855459B2/en not_active Expired - Fee Related
- 2011-05-30 KR KR1020117018211A patent/KR101296486B1/en active IP Right Grant
- 2011-05-30 CN CN201310462149.7A patent/CN103589384B/en active Active
- 2011-05-30 KR KR1020137006450A patent/KR20130042017A/en not_active Application Discontinuation
- 2011-05-30 CN CN2011800010169A patent/CN102449096A/en active Pending
- 2011-05-30 WO PCT/JP2011/062417 patent/WO2012014562A1/en active Application Filing
- 2011-05-30 CN CN201510711209.3A patent/CN105176471A/en active Pending
- 2011-05-31 TW TW100119007A patent/TWI445792B/en active
Patent Citations (3)
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WO2008139996A1 (en) * | 2007-05-09 | 2008-11-20 | Hitachi Chemical Company, Ltd. | Film-like circuit connecting material and connection structure for circuit member |
JP2009277682A (en) * | 2008-05-12 | 2009-11-26 | Hitachi Chem Co Ltd | Circuit connecting material and connection structure of circuit member using the same |
JP2010153882A (en) * | 2010-01-27 | 2010-07-08 | Hitachi Chem Co Ltd | Circuit connecting material, connection structure of circuit member and method of connecting the same |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014022229A (en) * | 2012-07-19 | 2014-02-03 | Hitachi Chemical Co Ltd | Film shape circuit connection material, and circuit connection structure |
WO2015108025A1 (en) * | 2014-01-16 | 2015-07-23 | デクセリアルズ株式会社 | Connection body, connection body production method, connection method, anisotropic conductive adhesive |
WO2015115161A1 (en) * | 2014-01-28 | 2015-08-06 | デクセリアルズ株式会社 | Connection body and connection body production method |
JP2015140409A (en) * | 2014-01-29 | 2015-08-03 | 日立化成株式会社 | Adhesive composition, electronic member using the adhesive composition and manufacturing method of semiconductor device |
WO2015135800A1 (en) * | 2014-03-11 | 2015-09-17 | Henkel Ag & Co. Kgaa | Uv-reactive hot-melt adhesive for laminating transparent films |
US10407596B2 (en) | 2014-03-11 | 2019-09-10 | Henkel Ag & Co. Kgaa | UV-reactive hot-melt adhesive for laminating transparent films |
WO2020110785A1 (en) * | 2018-11-29 | 2020-06-04 | 日立化成株式会社 | Film-like adhesive agent for semiconductor, semiconductor device, and method for manufacturing same |
Also Published As
Publication number | Publication date |
---|---|
CN103589384B (en) | 2016-03-02 |
JPWO2012014562A1 (en) | 2013-09-12 |
KR20120021297A (en) | 2012-03-08 |
CN105176471A (en) | 2015-12-23 |
CN102449096A (en) | 2012-05-09 |
CN103589384A (en) | 2014-02-19 |
TWI445792B (en) | 2014-07-21 |
KR101296486B1 (en) | 2013-08-13 |
TW201204798A (en) | 2012-02-01 |
KR20130042017A (en) | 2013-04-25 |
JP5855459B2 (en) | 2016-02-09 |
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