WO2012013150A1 - 一种具有碾磨功能的豆浆/榨汁机 - Google Patents

一种具有碾磨功能的豆浆/榨汁机 Download PDF

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Publication number
WO2012013150A1
WO2012013150A1 PCT/CN2011/077710 CN2011077710W WO2012013150A1 WO 2012013150 A1 WO2012013150 A1 WO 2012013150A1 CN 2011077710 W CN2011077710 W CN 2011077710W WO 2012013150 A1 WO2012013150 A1 WO 2012013150A1
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WO
WIPO (PCT)
Prior art keywords
rotor
stator
gap
grinding
soymilk
Prior art date
Application number
PCT/CN2011/077710
Other languages
English (en)
French (fr)
Inventor
石振宇
陈江
彭海辉
邢冬川
马智坚
Original Assignee
广东新宝电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东新宝电器股份有限公司 filed Critical 广东新宝电器股份有限公司
Priority to BR112013001998-0A priority Critical patent/BR112013001998B1/pt
Priority to US13/812,864 priority patent/US9253995B2/en
Priority to AU2011285320A priority patent/AU2011285320B2/en
Priority to RU2013107715/12A priority patent/RU2531901C1/ru
Priority to JP2013520957A priority patent/JP5625111B2/ja
Priority to EP11811851.2A priority patent/EP2599411B1/en
Priority to CA2806631A priority patent/CA2806631C/en
Priority to KR1020137005084A priority patent/KR101457554B1/ko
Publication of WO2012013150A1 publication Critical patent/WO2012013150A1/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J19/00—Household machines for straining foodstuffs; Household implements for mashing or straining foodstuffs
    • A47J19/02—Citrus fruit squeezers; Other fruit juice extracting devices
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
    • A23L11/07—Soya beans, e.g. oil-extracted soya bean flakes
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J19/00—Household machines for straining foodstuffs; Household implements for mashing or straining foodstuffs
    • A47J19/02—Citrus fruit squeezers; Other fruit juice extracting devices
    • A47J19/025—Citrus fruit squeezers; Other fruit juice extracting devices including a pressing screw
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
    • A23C11/00—Milk substitutes, e.g. coffee whitener compositions
    • A23C11/02—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins
    • A23C11/10—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins
    • A23C11/103—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins containing only proteins from pulses, oilseeds or nuts, e.g. nut milk
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/60—Drinks from legumes, e.g. lupine drinks
    • A23L11/65—Soy drinks
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J19/00—Household machines for straining foodstuffs; Household implements for mashing or straining foodstuffs
    • A47J19/06—Juice presses for vegetables
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/04—Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
    • A47J43/07—Parts or details, e.g. mixing tools, whipping tools

Definitions

  • the present invention relates to a domestic soybean milk/juice extractor, and more particularly to a soymilk/juice extractor having a milling function.
  • Food processors such as soymilk, juicer/juice extractor, blender and other small white household appliances are an important branch of the home appliance industry. In recent years, they have become a hot spot in the global home appliance market, because they are convenient and fast to use, and in line with China. People's eating habits are increasingly favored by domestic consumers. There are three basic technologies for food processing machines such as soymilk machines, juicers, and blenders:
  • Omega metal tools will inevitably have problems such as rust and blade passivation
  • the metal knife is easy to generate heat during work, and the processed food is easy to stick to the metal blade, which is difficult to clean, especially the heating soymilk machine is more likely to make the food stick to the metal blade when heated;
  • Metal knives can easily breed bacteria due to the micropores on the surface and easily form odor or metallic taste, affecting taste, and also produce chemical reactions when in contact with foods such as fruits, affecting the color of food, even in the grinding and polishing. At the same time, a small amount of heavy metals will precipitate, which will have certain adverse effects on the health of the human body.
  • Soymilk the existing soya-bean milk machine is not a soy milk making tool in the traditional sense. Because the traditional soymilk processing technology is realized by manually grinding the soybeans with stone grinding tools, the types of stone grinding are generally classified into wet grinding, dry grinding, oil grinding, sauce grinding, etc., and the wet grinding is transmitted.
  • a special tool for making soy milk that is, the soybeans to be processed are soaked in water and placed in a gap between a pair of grinding discs (including the upper disc 36 and the lower disc 37), and the upper disc 36 and the lower disc 37 are on the circumference of the grinding edge. Each has a divergent grinding tooth 38 (see Fig. 1).
  • the length of the upper disc 36 grinding teeth 38 is often smaller than the length of the lower disc 36 grinding teeth 38.
  • the grinding teeth 38 can be divided into eight teeth and eight teeth. (See Fig. 1), the ten-square four-tooth and the ten-square six-tooth, etc.
  • a proper amount of water is added to the inlet, and the pair of interacting grinding discs exerts a positive pressure on the soybean while the relative movement is dislocated, and
  • the grinding action of the grinding teeth on the soybeans causes the soybeans to be pulverized and slurried.
  • the milling process includes various compounding actions such as extrusion, pressing, mashing, twisting, screwing and grinding.
  • the advantage of the stone mill milled soybean milk is that it has a rich aroma and a good taste.
  • the speed of the traditional human stone grinding is about 4 ⁇ 7 rpm, and the low-speed pulping can make it in the slurry.
  • the soy protein is in full contact with the air to promote the full oxidation of the protein.
  • the slower the rotation speed the better the soymilk is. Therefore, the soymilk produced by the traditional stone mill has a strong aroma and aroma is overflowing; then the soybean milk is filtered and the bean dregs are wrapped with cotton cloth. Pressed, the soymilk made is tender and smooth, and has a good taste.
  • the soybeans are powdered or granulated while being stirred and heated, and replaced by simple pulverization and extrusion, in the soybean milk.
  • Containing a large amount of bean dregs powder, coupled with the speed of the tool in the soymilk machine is much higher than the traditional stone grinding speed (more than 10,000 revolutions per minute), it will destroy some nutrients in the soy milk, and the nutrient extraction rate in the beans is lower. Therefore, the soymilk made is very different from traditional stone milled soy milk in terms of flavor, taste and nutritional value.
  • the traditional stone milled soymilk is superior to the existing one in taste, taste and nutritional value.
  • the blade of the agitated soya-bean milk machine is powdered with soy milk.
  • the soymilk machine to which the above-mentioned technique is applied does not have a slurry separation section, and is generally a mixed form of pulp, which not only affects the mouthfeel but also is harmful to the absorption of nutrients by the human body.
  • the existing soymilk shakes when rotating at a high speed, which in turn causes a large noise.
  • a "juice extractor” which belongs to the juice/soybean milk machine using such technology, as shown in Figs. It is shown that it comprises a pair of vertically arranged concentric screw 200 and mesh cylinder 300, wherein the thread on the surface of the screw 200 has a height from the top to the bottom, and the inner surface of the mesh cylinder 300 has a grinding machine.
  • the food enters the mesh tube and the thread gap of the screw from above. When the screw rotates, the food in the gap is squeezed and pulverized.
  • the juice produced in the above process passes through the upper and lower parts of the mesh tube respectively.
  • the filter screens (the strain net 320 and the press net 330, respectively) pass through the mesh tube and pass through The juice outlet port is discharged and the residue is discharged through the residue outlet port 570.
  • the above-mentioned juicer has the defects that: since the body of the screw 200 is a bamboo shoot-shaped structure with a small both ends and a large middle portion, the gap between the screw body and the mesh cylinder 300 correspondingly forms a larger material with a larger gap in the upper middle section. a crushing point segment f 2 having a smallest gap at a middle point of the broken grain segment, and a slurry separation portion f 3 having a slightly increased gap at a lower end portion, wherein the gap of the broken particle portion gradually becomes smaller from top to bottom.
  • the gap is minimized, so that the food material enters the processing chamber and passes through the feeding, granulating, and pulverizing stages in order from the top to the bottom, and then enters the gap corresponding to the lower filter mesh of the mesh cylinder relative to the pulverization.
  • the increased pulp residue separation section at the section which is processed by pressing and pulverizing the foodstuff, does not have a processing method similar to the conventional manual grinding, and therefore, although the screw adopts a slow rotation, due to the lack of a grinding process, Therefore, the aroma and taste of the soymilk still have a significant gap with the traditional stone-milled soymilk; moreover, because of the lack of milling process, the grain of the ingredients is larger, and the rotating brush 400 is required to be stuck in the mesh tube. Large food particles on the brush falls in juice expressed otherwise, the filter can not be clogged quickly out of the pulp, this will increase the amount of milk containing slag, the degree of influence smooth juice.
  • the object of the present invention is to provide a soymilk/juice extracting machine with a simple structure, a scent of the edible material, which can retain the scent of the food itself, a delicate and smooth mouthfeel, and a rich nutrient composition, which can realize the tradition.
  • the grinding effect of the stone mill can carry out various compounding effects such as smashing, smashing, pressing, squeezing, screwing and grinding on the processed food to achieve the purpose of grinding and discharging.
  • a soymilk/juice extracting machine having a grinding function, comprising an upper body and a lower seat body, wherein the lower seat body is provided with a driving mechanism, and the upper seat body comprises a shell a body, an upper cover and a pair of concentric rotors and stators vertically disposed in the housing, the stator being nested on the rotor, the rotor comprising a rotor body and a threaded rib distributed on the outer surface of the body and a driving connection structure connected to the driving mechanism, the upper part and the lower part of the stator have an annular filter screen, and the inner wall of the two filter nets is provided with a vertical grinding plate; the bottom of the casing has a liquid outlet and a slag outlet , characterized in that at least two threaded ribs on the rotor are evenly distributed on the outer surface of the rotor body, and a rotating gap is left between the threaded rib of the
  • the threaded rib of the rotor of the invention is evenly distributed on the rotor body, so that the rotor can rotate stably. Since the rotor rotates at a low speed, the rotation speed does not exceed 100 rpm, so that the phenomenon of rotor shake does not occur and the noise is relatively greatly reduced;
  • the ingredients are subjected to materials such as feeding, granulating, pulverizing, grinding and pulverizing. Among them, the grinding process is similar to the traditional stone grinding process for grinding the ingredients.
  • the ingredients can be milled more delicately, the flavor is rich, and the taste is delicate and smooth.
  • Nutritional analysis is higher; most of the nutrients in the ingredients are milled out, which can increase the body's absorption rate of nutrients; in addition, due to the above-mentioned milling process, the smoothness of the juice is high, and the stator can be maintained.
  • the mesh is unobstructed, so that it is possible to maintain a certain rate of slag discharge and slag without using the rotating brush of the prior art.
  • the middle portion of the rotor body corresponding to the lower portion of the stator plate is a grinding gap, and the width of the grinding gap is 0.5 mm D 0.8 mm; the length of the grinding gap is 10 mm L 3 25mm.
  • the rotor is located at the circumference of the outer surface of the grinding section to form a rotor nano ceramic ring by using a nano ceramic material;
  • the stator inner surface is made of a nano ceramic material at a circumference of the corresponding inner surface of the stator.
  • the ceramic ring, the food material enters the gap of the grinding section and is ground at a low speed between the rotor nano ceramic ring and the stator nano ceramic ring.
  • the nano ceramic material itself has no micropores, high density and no heavy metal elements such as nickel and chromium. It is resistant to acid and alkali, rust and discoloration, does not cause any chemical reaction with food, and does not precipitate any toxic substances.
  • the characteristics of the material with less force are more conducive to maintaining the original taste of the food, and it is easier to clean; and it can effectively inhibit the growth of bacteria, and the long-term use is beneficial to the health; in addition, the hardness and wear resistance of the ceramic are much higher than the traditional metal.
  • the performance is stable for a long time and the decomposition recovery rate is high, which can effectively improve the service life of the invention and greatly reduce the environmental pollution caused when the product is scrapped.
  • the rotor having a nano ceramic ring is integrally assembled by an upper rotor, a rotor nano ceramic ring and a lower rotor, and an annular mounting groove is provided on a top side edge of the lower rotor, A rotor nanoceramic ring is located in the mounting groove, and the upper rotor is coupled to a top surface of the lower rotor.
  • the housing is cylindrical, and the upper cover is disposed on the housing On the top of the top, the upper cover has a feed port, the central portion of the rotor has a rotating shaft, and the upper end of the rotating shaft is positioned by the upper cover; the feeding port is eccentrically disposed with the rotating shaft of the rotor, the feeding port A spiral rib of the rotor communicates with a gap between the rotor and the stator.
  • the invention can also make the following improvements: in order to avoid the leakage of the slurry into the connection structure between the rotor and the driving mechanism, the breeding of bacteria or the rusting of the metal parts, the water proof structure is provided on the bottom surface of the casing and the bottom surface of the rotor, The central portion of the bottom surface of the casing is designed to be higher than the plane of the bottom surface of the outer surface of the rotor and the bottom surface of the casing, and the central portion of the bottom portion of the convex portion is provided with a through hole.
  • the bottom surface of the bottom surface of the rotor corresponding to the bottom surface of the bottom surface of the bottom of the rotor is also provided with a matching concave hole, so that the bottom surface of the rotor and the bottom surface of the covered body are An anastomosis is provided, and at least one sealing structure is disposed between the two.
  • a sealing ring having a U-shaped cross section is sleeved at a portion of the central through hole of the bottom surface of the casing, and a U-shaped groove is fitted on the edge of the through hole.
  • Providing the sealing structure further prevents the slurry from entering from the gap between the through hole and the driving connection structure.
  • At least one first-order circumferential step may be added to the bottom surface of the boss-shaped middle portion to increase the water penetration line.
  • at least one annular strip-shaped flange may be further disposed on the step surface of the at least one step as a further water penetration line, and correspondingly, the bottom surface of the rotor also has an annular groove, and the flange is stuck in the concave In the slot.
  • an annular guide groove is formed at an outer edge of the bottom of the housing, and a bottom surface of the rotor is provided with a protruding guide ring, and the guide ring is embedded in the housing guide groove.
  • the guide groove cooperates with the guide ring to form a peripheral sealing structure for preventing the slurry from entering from the gap between the rotor and the bottom surface of the casing.
  • the gap between the rotor at the separation section of the slurry corresponding to the lower filter of the stator is a separation gap of the slurry, and the separation gap of the slurry gradually increases from top to bottom to form a ring-shaped bell mouth. shape.
  • the width of the slurry separation gap of the present invention is 1.0 mm H 2.0 mm; the length of the slurry separation gap is 10 mm L 4 25 mm.
  • the present invention has the following remarkable effects:
  • the rotor of the rotor of the present invention has at least two or more thread ribs which are evenly distributed on the surface of the rotor body so that the rotor can be stably rotated without causing rotor shake and the noise can be greatly reduced.
  • the present invention increases the gap formed between the upper portion and the stator in the rotor body from the top to the bottom, and increases the grinding section in which the gap between the lower portion of the middle portion of the rotor body and the stator grinding portion does not exceed 1 mm,
  • the food enters the processing chamber of the invention not only through the processing of the broken section, the pulverizing section and the slag separation section, but also, the food material is further subjected to grinding after pulverization, and the low-speed grinding process of the grinding section is similar to the traditional stone.
  • this kind of grinding process carries out various compound processing effects such as mashing, smashing, pressing, squeezing, screwing and grinding on the ingredients, which can grind the ingredients more delicately, and the nutrient formation is higher; most of the ingredients The nutrients are milled out to increase the body's absorption of nutrients.
  • the invention can eliminate the rotating brush, and the structure is relatively simple; at the same time, the invention can maintain a certain rate of pulping and slag discharging.
  • the present invention recommends that the rotor and the stator adopt a nano ceramic material in the grinding section, which has the advantages of abrasion resistance, easy cleaning, inhibition of bacterial growth, low adsorption of foodstuffs, etc., and can greatly improve product performance and durability. Controls the precipitation of toxic substances from metal blades, has long-term stability and high decomposition and recovery rate, and is easy to clean, which can greatly reduce the environmental pollution caused when products are scrapped.
  • the invention can extract more nutrients in the food material, enhance the taste and make the nutrition more easily absorbed by the human body, has strong practicability, wide adaptability and relatively low cost; and has the characteristics of convenience, quickness and environmental protection.
  • FIG. 1 is a schematic view of a conventional wet grinding upper and lower disc and an assembly structure
  • Figure 2 is a schematic cross-sectional view of a conventional juicer
  • Figure 3 is a partial enlarged view of A in Figure 2;
  • FIG. 4 is a schematic exploded view of the upper body of the embodiment of the present invention.
  • Figure 5 is a cross-sectional view showing the structure of an upper body according to an embodiment of the present invention.
  • FIG. 6 is a cross-sectional view showing the structure of the upper body in another direction according to the embodiment of the present invention.
  • Figure 7 is a schematic structural view of a stator
  • Figure 8 is a cross-sectional view showing the structure of the upper body of the second embodiment of the present invention.
  • Figure 9 is a partial enlarged view of C in Figure 8.
  • Figure 10 is a cross-sectional view showing the structure of the upper body in another direction according to the second embodiment of the present invention.
  • a soymilk/juice extracting machine having a grinding function comprises an upper body and a lower seat body (not shown), and a driving mechanism is provided in the lower seat body, and the upper seat body comprises a housing 11, an upper cover 12 and a pair of concentric rotors 13 and stators 14 vertically disposed in the housing 11, the stator 14 being nested on the rotor 13, the rotor 13 including the rotor body 15 and distributed on the outer surface of the body 15.
  • the threaded rib 16 and the driving connection structure connected to the driving mechanism.
  • the driving connecting structure is a rotating shaft 32 located at a central portion of the rotor 13.
  • the upper and lower portions of the stator 14 have an annular filter screen, respectively
  • the net 17 and the slag separating net 18, the inner wall of the slag net 17 and the slag separating net 18 are provided with a vertical grinding plate 19 and a vertical knives 33; the bottom of the casing 11 is provided with a liquid outlet 20 and slag
  • the number of the threaded ribs 16 on the rotor 13 is three, and is evenly distributed on the outer surface of the rotor body 15, and a rotation gap is left between the threaded ribs 16 of the rotor 13 and the inner wall of the stator 14.
  • the upper part of the rotor body 15 is a rotating body that is large and small, so that the rotor body 15
  • the gap between the upper portion and the stator 14 is reduced from top to bottom, wherein the upper portion of the rotor body 15 corresponds to the largest gap at the upper returning net 17 of the stator 14, and is a broken portion for processing the food after feeding, and the rotor body 15
  • the middle portion corresponds to the middle portion of the upper portion of the stator plate 19, and is further pulverized to the food material, which is the pulverizing portion L 2 ;
  • the middle portion of the rotor body 15 corresponds to the gap at the lower portion of the stator plate 19 as small as 1 mm, which is a grinding of the food material.
  • the grinding section L 3 that is, in the section, the food material is subjected to various composite processing functions such as ⁇ , ⁇ , pressing, squeezing, screwing, grinding, etc., and below the grinding section, the rotor 13 corresponds to the lower slag separating net 18 of the stator 14
  • the slag separation section L4 through the slow rotation of the rotor 13 in the stator 14, relies on the difference of the gap to feed, granulate, pulverize, grind, and separate the slag from top to bottom, and finally pulverize.
  • the middle portion of the rotor body 15 corresponding to the lower portion of the stator plate 19 is a grinding gap, and the gap is formed by the height of the threaded rib 16, and the height of the threaded rib 16 is gradually reduced, in this embodiment.
  • the width of the grinding gap is about 0.8 mm; the length of the grinding gap is 25 mm.
  • the low-speed grinding process of the grinding section is similar to the traditional stone grinding. This grinding process performs a variety of compound processing functions such as mashing, smashing, pressing, squeezing, screwing and grinding on the ingredients, which can grind the ingredients more delicately. , nutrient formation analysis is higher; most of the nutrients of the ingredients are milled out, which can increase the body's absorption rate of nutrients.
  • the gap between the rotor 13 at the slurry separation section L 4 and the lower slurry separation grid 18 of the stator 14 is a slurry separation gap, and the separation gap of the slurry gradually increases from top to bottom to form an annular bell mouth shape.
  • the annular bell mouth at the pulp separation section is straight, that is, vertically downward.
  • the length L 4 of the slurry separation gap is 25 mm, the width H is 2.0 mm, and the slag gap G is 1.2 mm.
  • the housing 11 is cylindrical, the upper cover 12 is disposed on the top of the housing 11, the upper cover 12 has a feeding port 20, and the central portion of the rotor 13 has a rotating shaft 32.
  • the upper end of the rotating shaft 32 is positioned by the upper cover 12, that is, the rotating shaft
  • the upper end of the 32 is positioned in the positioning hole 29 of the upper cover 12, the feed port 20 is eccentrically disposed with the rotating shaft 32 of the rotor 13, and the feed port 20 is communicated with the gap between the rotor 13 and the stator 14 through the spiral rib 16 of the rotor 13. .
  • the food to be processed enters between the rotor 13 and the stator 14 from the feed port 20 for each processing.
  • the upper cover 12 and the housing 11 are connected by a movable connecting structure.
  • the movable connecting structure includes a claw 21 and a slot 22, and the claws 21 are spaced apart on the bottom circumference of the upper cover 12, and the slots 22 are distributed. On the top circumference of the housing 11, the claw 21 is fitted in the card slot 22.
  • the middle portion of the bottom surface of the casing 11 is a boss shape 23 which is higher than the bottom surface of the outer edge of the rotor body 15 in contact with the bottom surface of the casing 11, and a through hole is formed at the center of the bottom surface of the boss portion 23 so that the rotating shaft 32 of the rotor 13 passes.
  • a concave hole having a shape matching is also provided at a bottom surface of the boss portion 23 corresponding to the bottom surface of the casing 11 at the bottom surface of the rotor 13, so that the bottom surface of the rotor 13 coincides with the bottom surface of the covered casing 11, and both At least one sealing structure is disposed between the central through hole of the bottom surface of the casing 11 and a U-shaped sealing ring 24 is disposed, and the U-shaped groove is sleeved on the through hole edge.
  • a first circumferential step is added to the bottom surface of the central portion of the boss 23; an annular strip flange 25 is provided on the step surface of the step as a further water penetration line, and accordingly, the bottom surface of the rotor 13 also has The annular groove 26, the flange 25 is caught in the groove 26.
  • the outer edge of the bottom of the housing 11 has an annular guide groove 27, and the bottom edge of the rotor 13 is provided with a projecting guide ring 28, and the guide ring 28 is embedded in the guide groove 27 of the housing 11.
  • the difference between this embodiment and the first embodiment is that: the rotor 13 is located at the circumference of the outer surface of the grinding section, and the rotor nano ceramic ring 30 is made of nano ceramic material; the stator 14 corresponds to The stator nano ceramic ring 31 is made of nano ceramic material at the inner surface circumference, and the food material enters the grinding section gap and is ground at a low speed between the rotor nano ceramic ring 30 and the stator nano ceramic ring 31.
  • Nano-ceramic materials have the advantages of abrasion resistance, easy cleaning, inhibition of bacterial growth, low adsorption of foodstuffs, etc., which can greatly improve product performance and durability, control the precipitation of toxic substances in metal blades, and have long-term stability and high decomposition recovery rate. Easy to clean, which can greatly reduce the environmental pollution caused by the product being scrapped.
  • the rotor 13 having a nano ceramic ring is integrally formed by the upper rotor 34, the rotor nanoceramic ring 30 and the lower rotor 35, and an annular mounting groove is provided on the top side edge of the lower rotor 35, and the rotor nano ceramic ring 30 is located in the mounting groove, and the upper rotor 34 is coupled to the top surface of the lower rotor 35.
  • the width D of the grinding gap is about 0.5 mm; the length L 3 of the grinding gap is 10 mm.
  • the annular bell mouth at the separation section of the pulp is oblique, that is, obliquely downward.
  • the length of the separation gap of the slag! ⁇ )!, the width H is l.Omm, and the slag gap G is 1.5 mm.
  • the width D of the grinding gap is about 0.7 mm; the length L 3 of the grinding gap is 20 mm.
  • the length of the slag separation gap is 15 mm, the width H is 1.5 mm, and the slag gap G is 2.0 mm.
  • the embodiment of the present invention is not limited thereto. According to the above-mentioned contents of the present invention, according to the common technical knowledge and conventional means in the art, the driving connection structure of the present invention may also be adopted without departing from the above basic technical idea of the present invention.
  • the middle portion of the rotor is a shaft hole, and the driving mechanism of the driving mechanism extends into the shaft hole; the movable connecting structure between the upper cover and the housing can adopt other embodiments; the number of the threaded ribs on the rotor body is Two or more. Therefore, it is also possible to make various other modifications, substitutions and alterations of the present invention, which are within the scope of the present invention.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Nutrition Science (AREA)
  • Health & Medical Sciences (AREA)
  • Botany (AREA)
  • Agronomy & Crop Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Mechanical Engineering (AREA)
  • Beans For Foods Or Fodder (AREA)
  • Crushing And Grinding (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Food-Manufacturing Devices (AREA)

Description

一种具有碾磨功能的豆浆 /榨汁机
【技术领域】 本发明涉及一种家用豆浆 /搾汁机， 特别是涉及一种具有碾磨功能的豆浆 /搾汁机。
【背景技术】 食物处理器如豆浆机、果汁机 /搾汁机、搅拌机等白色小家电是家电产业的 一个重要分支， 近年来已成为全球家电市场的热点， 因其使用方便快捷， 又 符合中国人饮食习惯而越来越受国内消费者青睐。 现有的豆浆机、 搾汁机、 搅拌机之类的食品加工机的核心技术大致有以下三种：
①利用金属刀具高速旋转， 将食料打碎。 如现有的大部分豆浆机和食品 加工机都是采用这种搅拌式的食品加工机等；
②采用食料与表面冲出很多刨孔的金属刨刀片间的相对运动， 将食料加 工成丝状或粉碎， 并利用离心力使汁渣分离。 如： 刨刀式搾汁机等；
③利用螺旋杆把食料推进到一个小空间， 在空间的端部放置金属滤网， 利用挤压将食料通过滤网孔挤出； 或放置一组可相对运动的刀具， 剪切食料， 达到粉碎和搾汁的目的。 如： 螺杆式搾汁机、 绞肉机等。
上述第①、 ②点所述技术的不足之处在于：
ω金属刀具不可避免的会出现生锈、 刀刃钝化等问题；
(2)金属刀在工作时容易发热， 加工后的食物容易与金属刀片粘黏， 造成 不易清洗的缺点， 特别是加热类豆浆机更容易使食物在加热时与金属刀片粘 黏；
(3)金属刀会因其表面的微孔容易滋生细菌并且容易形成异味或金属味， 影响口味， 还会在与水果等食物接触时产生化学反应， 影响食物的色质， 甚 至在搅拌打磨的同时会有少量的重金属析出， 给人体的健康带来一定的不利 影响。
而对于豆浆机而言， 现有的豆浆机都不能算是传统意义上的豆浆制作工 具。 因为传统的豆浆加工工艺是采用石磨工具手工对黄豆进行碾磨出浆来实 现的， 石磨的类型一般分为湿磨、 干磨、 油磨、 酱磨等， 而其中的湿磨是传 统制作豆浆的专用工具， 即是将要加工的黄豆泡水后放入一对磨盘 （包括上 盘 36和下盘 37 ) 之间的间隙中， 上盘 36和下盘 37对磨面边缘圆周上均具 有呈发散状的磨齿 38 (参见图 1 )， 上盘 36磨齿 38的长度往往小于下盘 36 磨齿 38的长度， 根据不同碾磨的需要， 磨齿 38可分为八方八齿（参见图 1 )、 十方四齿及十方六齿等， 在转动磨盘的过程中向入料口适量加水， 通过这一 对相互作用的磨盘对黄豆施加正压力的同时相对移动错位， 加之磨齿对黄豆 的碾磨作用， 使黄豆粉碎出浆， 碾磨过程包括挤、 压、 揉、 搓、 拧、 磨等多 种复合作用。 石磨碾磨出的豆浆优势在于香味浓郁， 口感好。
研究发现， 决定香味浓郁的重要因素与石磨低转速的碾磨过程有直接的 关系， 传统的人力石磨转速大约在 4〜7 转 /分的范围内， 低速制浆能使浆汁 中的豆蛋白与空气充分地接触， 从而促进蛋白质的充分氧化， 转速越慢豆浆 越好吃， 故传统石磨制出的豆浆有浓郁的香味并且香气四溢； 再用棉布对豆 浆进行过滤及包裹豆渣进行压搾， 所制豆浆的细嫩幼滑， 口感甚佳。
而现有的豆浆机大多数都是采用上述第①点的搅拌式加工工艺： 即将黄 豆打成粉状或小颗粒状同时加以搅拌、 加热， 用简单的粉碎和挤压代替碾磨， 豆浆中含有大量的豆渣粉粒， 再加上豆浆机中刀具转速远高于传统石磨转速 (每分钟超过 1万转)， 会破坏豆浆中某些营养成分， 且豆中的营养成份提取率 较低， 因此做出来的豆浆无论在香味、 口感， 还是营养价值上都与传统石磨 豆浆有着天壤之别， 传统的石磨制出的豆浆在味感、 口感和营养价值上均优 于现有的搅拌式豆浆机的刀片打粉豆浆， 而且， 上述①所述技术应用于的豆 浆机不存在浆渣分离段， 一般是浆渣混合形态， 不仅影响口感， 而且不利于 人体对营养成分的吸收。 另外， 现有豆浆机在高速旋转时发生抖动， 进而会 产生较大的噪音。
上述第③点所述的技术应用于豆浆机上的很少， 但中国专利申请 200780001269. X公开了一种 《搾汁机》 属于采用这类技术的搾汁 /豆浆机， 如图 1、 2所示， 它包括一对竖向设置且嵌装在一起的同心螺杆 200和网孔筒 300， 其中， 螺杆 200表面的螺纹从上至下其高度从大变小， 网孔筒 300内表 面具有磨片， 食材从上方进入网孔筒与螺杆螺纹间隙中， 当螺杆旋转时就会 对该间隙中的食材进行挤压和粉碎， 在上述过程中产生的汁液分别通过网孔 筒上、 下两处的滤网 （分别为应变网 320和压搾网 330 ) 穿出网孔筒并通过 汁液出口端口排出， 而残渣则通过残渣出口端口 570排出。
上述搾汁机的缺陷在于： 由于螺杆 200 的本体为两端较小、 中间大的笋 形结构， 而螺杆本体与网孔筒 300之间的间隙就相应地形成了上中段间隙较 大的引料破粒段 中下点处间隙最小的粉碎点段 f2， 及下端段间隙又略为 增大的浆渣分离段 f3， 其中， 所述破粒段 ^的间隙从上至下逐渐变小， 至所 述粉碎点段时其间隙縮至最小， 使得食材进入该加工腔体内从上至下依次经 过引料、 破粒、 粉碎阶段后即进入对应于网孔筒下部滤网处的间隙相对于粉 碎段处增大的浆渣分离段， 其对食材的加工应该是挤搾和粉碎， 不具有类似 传统手工碾磨的加工方式， 因此， 尽管螺杆采用了慢速转动， 但由于缺乏碾 磨过程， 故豆浆的香味和口感仍与传统石磨加工的豆浆有明显的差距； 而且， 由于它缺乏碾磨的过程， 导致食材的颗粒较大， 需要旋转刷 400将卡在网孔 筒滤网上的大颗粒食材刷落在搾出的汁液中， 否则， 滤网会很快堵塞而无法 出浆， 这样会增加豆浆的含渣量， 影响汁液的细滑度。
【发明内容】 本发明的目的在于提供一种结构简单、 所制食材浆汁能保留食材本身的香 味、 口感细嫩幼滑、 营养成分丰富的具有碾磨功能的豆浆 /搾汁机， 可实现传统 石磨的碾磨效果， 能够对被加工食材进行揉、 搓、 压、 挤、 拧、 磨等多种复合作 用， 以达到碾磨出浆的目的。
本发明的上述目的通过如下的技术方案来实现： 一种具有碾磨功能的豆浆 /搾 汁机， 包括上座体与下座体， 所述下座体内设有驱动机构， 所述上座体包括壳体、 上盖及竖向设置于壳体内的一对同心转子和定子， 所述定子嵌套在所述转子 上， 所述转子包括转子本体及分布于该本体外表面上的螺纹凸筋和与驱动机 构连接的驱动连接结构， 所述定子的上部与下部具有环形滤网， 两滤网之间 内壁上设有竖向的磨片； 所述壳体的底部开有出液口与出渣口， 其特征在于 所述转子上的螺纹凸筋至少为两个， 且均衡分布在转子本体外表面上， 所述 转子的螺纹凸筋与定子内壁之间留有转动间隙， 所述转子本体中上部为上小 下大的回转体， 使得转子本体中上部与定子之间的间隙自上而下逐渐縮小， 其中， 转子本体上部对应于定子上部过滤网处的间隙最大， 是进料后对食材 进行加工的破粒段， 转子本体中部对应于定子磨片中上部处的间隙中等， 是对食 材进一步粉碎，转子本体中部以下对应于定子磨片下部处的间隙縮小至 lmm以内， 是对食材的碾磨段， 即在该段中对食材实施揉、 搓、 压、 挤、 拧、 磨等多种复合 加工作用， 在碾磨段下方转子对应定子下部滤网处为浆渣分离段， 通过转子在定 子内的慢速转动， 依靠所述间隙的不同对食材自上而下进行引料、破粒、粉碎、 碾磨、 浆渣分离， 最后出浆。
本发明转子的螺纹凸筋均衡分布在转子本体上， 使得转子可稳定转动， 由于 转子是低速转动， 转速不超过 100转 /分， 故不会发生转子抖动的现象， 噪音也相 对大大地减少； 食材经过引料、 破粒、 粉碎、 碾磨、 出浆过程， 其中， 碾磨过程 类似于传统石磨对食材的碾磨加工， 可将食材碾磨的更细腻， 香味浓郁， 口感细 嫩幼滑， 营养成分析出更高； 食材的大部分营养成分被碾磨出来， 能够增加人体 对营养成分的吸收率； 另外， 由于经过上述的碾磨过程， 所制汁液的细滑度高， 能够保持定子的网孔畅通， 因此无需采用现有技术中的旋转刷， 就能保持一定的 出浆、 出渣率。
作为本发明的优选实施方式， 所述转子本体中部对应于定子磨片下部处的 间隙为碾磨间隙， 该碾磨间隙的宽度为 0.5mm D 0.8mm; 该碾磨间隙的长度 为 10mm L3 25mm。
作为本发明的一种改进， 所述转子位于碾磨段部位的外表面圆周处采用 纳米陶瓷材料制成转子纳米陶瓷环； 所述定子相对应的内表面圆周处采用纳 米陶瓷材料制成定子纳米陶瓷环， 食材进入所述碾磨段间隙时在转子纳米陶 瓷环与定子纳米陶瓷环之间低速碾磨。 利用纳米陶瓷材料本身无微孔、 高致密 性及不含镍、 铬等重金属元素， 耐酸碱、 不易生锈变色， 不会与食物发生任何化 学反应， 无任何有毒物质析出， 对食材的吸附力较小的材料特质， 以便更有利于 保持食物的原味， 更便于进行清洗； 而且还能有效抑制细菌的滋长， 长期使用有 益身体健康； 此外， 陶瓷硬度、 耐磨度远高于传统金属， 性能长期稳定且分解回 收率高， 既能有效提高本发明的使用寿命， 又能大幅减少产品报废时对环境造成 的污染。
作为本发明的一种实施方式， 所述具有纳米陶瓷环的转子由上转子、 转 子纳米陶瓷环和下转子组合为一体， 在所述下转子的顶部侧缘上设有环形安 装槽， 所述转子纳米陶瓷环位于所述安装槽中， 所述上转子结合于所述下转 子的顶面上。
作为本发明的一种实施方式， 所述壳体为筒形， 所述上盖设于所述壳体 的顶部上， 所述上盖具有进料口， 所述转子的中心部位具有转轴， 该转轴的 上端由上盖定位； 所述进料口与所述转子的转轴偏心设置， 所述进料口通过 转子的螺旋凸筋与所述转子、 定子之间的间隙相通。
本发明还可以做以下改进， 为避免浆汁渗漏进入转子与驱动机构的连接 结构中， 滋生细菌或者引起金属零件生锈等问题， 在壳体底面与转子底面设 置了防渗水结构， 利用水向低处流的规律而将所述壳体底面的中部设计为高 于转子本体外缘底端与壳体底面相接触的平面的凸台形， 所述凸台形中部底 面中心处开有通孔， 以便让所述驱动连接结构通过； 相应地， 在转子底面对 应于所述壳体底面的凸台形中部底面处也设置有形状相合的内凹孔， 使转子 底面与所覆盖的壳体底面相吻合， 并且两者之间设置有至少一道密封结构， 如在壳体底面中心通孔的部位套有横截面为 u字形的密封圈， 其 u字形槽套 装在所述通孔孔缘上。 而设置密封结构则可进一步防止浆汁从该通孔与所述 驱动连接结构之间的间隙进入。
作为本发明防渗水结构的进一步改进， 所述凸台形中部底面可以加设至 少一级圆周台阶， 以增加渗水防线。 另外， 还可以进一步在至少一个台阶的 阶面上设置至少一条环形条状凸缘作为进一步的渗水防线， 相应地， 所述转 子的底面也具有环形凹槽， 所述凸缘卡于所述凹槽中。
为进一步加强本发明的防渗水结构， 在所述壳体底部外缘具有环形的导 向槽， 所述转子底面边缘设有突起的导向环， 所述导向环嵌入所述壳体导向 槽中。 导向槽与导向环配合构成外围的密封结构， 用于防止浆汁从转子与壳 体底面之间的间隙进入。
作为本发明的一种实施方式， 所述浆渣分离段处的转子对应定子下部滤网 处的间隙为浆渣分离间隙， 该浆渣分离间隙由上至下逐渐增大， 形成环形的喇叭 口形状。
本发明所述浆渣分离间隙的宽度为 1.0mm H 2.0mm; 该浆渣分离间隙的 长度为 10mm L4 25mm。
与现有技术相比， 本发明具有如下显著的效果：
ω本发明转子的螺纹凸筋至少是两条或者两条以上， 它们均衡地分布在转子 本体表面上， 使得转子可稳定转动， 不会发生转子抖动的现象， 噪音也能大大地 减小。 (2)本发明除了转子本体中上部与定子之间形成的间隙自上而下縮小外， 还增 加了转子本体中部以下一段与定子磨片部之间的间隙不超过 1mm的碾磨段， 使得 食材进入本发明的加工腔体内不但经过破粒段、 粉碎段、 浆渣分离段的加工， 而 且， 食材在粉碎后会进一步经过碾磨加工， 该碾磨段的低速碾磨过程类似于传统 石磨碾磨， 这种碾磨过程对食材实施揉、 搓、 压、 挤、 拧、 磨等多种复合加工作 用， 可将食材碾磨得更细腻， 营养成分析出更高； 食材的大部分营养成分被碾磨 出来， 能够增加人体对营养成分的吸收率。
(3)由于本发明食材经过碾磨过程， 所制食材浆汁的细滑度高， 不会堵塞定子 上的网孔， 可保持定子的网孔畅通， 因此， 与现有技术相比， 本发明可省去旋转 刷， 结构比较简单； 同时， 本发明能够保持一定的出浆、 出渣率。
(4)本发明推荐转子与定子在碾磨段部位采用纳米陶瓷材料， 其具有耐磨损、 易清洁、 抑制细菌繁殖、 对食材的低吸附性等优点， 可大幅提高产品性能及耐用 度， 控制金属刀片有毒物质的析出， 性能长期稳定且分解回收率高， 容易清洗， 可大幅减少产品报废时对环境造成的污染。
(5)本发明可以提取食材中更多的营养成分， 提升口感的同时使营养更容易被 人体吸收， 实用性强， 适应性广， 成本相对低廉； 同时又具备方便、 快捷、 环保 的特点。
【附图说明】
下面结合附图和具体实施例对本发明作进一步的详细说明。
图 1是现有湿磨上、 下盘及装配结构示意图；
图 2现有搾汁机的剖视示意图；
图 3是图 2中 A局部放大示意图；
图 4是本发明实施例一上座体的爆炸示意图；
图 5是本发明实施例一上座体的结构剖视示意图；
图 6是本发明实施例一上座体另一方向的结构剖视示意图；
图 7是定子的结构示意图；
图 8本发明实施例二上座体的结构剖视示意图；
图 9是图 8中 C局部放大示意图；
图 10是本发明实施例二上座体另一方向的结构剖视示意图。
【具体实施方式】 实施例一
如图 4〜6所示， 是本发明一种具有碾磨功能的豆浆 /搾汁机， 包括上座体与 下座体（图中未示出） ， 下座体内设有驱动机构， 上座体包括壳体 11、 上盖 12及 竖向设置于壳体 11 内的一对同心转子 13和定子 14， 定子 14嵌套在转子 13 上， 转子 13包括转子本体 15及分布于该本体 15外表面上的螺纹凸筋 16和 与驱动机构连接的驱动连接结构， 在本实施例中， 该驱动连接结构是位于转 子 13中心部位的转轴 32， 定子 14的上部与下部具有环形滤网， 分别为返浆 网 17和浆渣分离网 18， 返浆网 17和浆渣分离网 18之间内壁上设有竖向的 磨片 19和竖刀 33 ; 壳体 11的底部开有出液口 20与出渣口 40， 在本实施例 中， 转子 13上的螺纹凸筋 16为 3个， 且均衡分布在转子本体 15外表面上， 转子 13的螺纹凸筋 16与定子 14内壁之间留有转动间隙， 转子本体 15中上 部为上小下大的回转体， 使得转子本体 15中上部与定子 14之间的间隙自上 而下縮小， 其中， 转子本体 15上部对应于定子 14上部返浆网 17处的间隙最 大， 是进料后对食材进行加工的破粒段 ， 转子本体 15 中部对应于定子磨片 19中上部处的间隙中等， 是对食材进一步粉碎， 为粉碎段 L2 ; 转子本体 15中部 对应于定子磨片 19下部处的间隙小至 lmm以内， 是对食材的碾磨段 L3， 即在该 段中对食材实施揉、 搓、 压、 挤、 拧、 磨等多种复合加工作用， 在该碾磨段下方 转子 13对应定子 14下部浆渣分离网 18处为浆渣分离段 L4， 通过转子 13在定 子 14内的慢速转动， 依靠间隙的不同对食材自上而下进行引料、 破粒、 粉碎、 碾磨、 浆渣分离， 最后出浆。
如图 9所示，转子本体 15中部对应于定子磨片 19下部处的间隙为碾磨间隙， 间隙是依靠螺纹凸筋 16的高度来形成， 螺纹凸筋 16的高度渐变縮小， 在本实施 例中， 该碾磨间隙的宽度 D约 0.8mm; 碾磨间隙的长度 为 25mm。 碾磨段的 低速碾磨过程类似于传统石磨碾磨， 这种碾磨过程对食材实施揉、 搓、 压、 挤、 拧、 磨等多种复合加工作用， 可将食材碾磨得更细腻， 营养成分析出更高； 食材 的大部分营养成分被碾磨出来， 能够增加人体对营养成分的吸收率。
浆渣分离段 L4处的转子 13对应定子 14下部浆渣分离网 18处的间隙为浆渣 分离间隙， 该浆渣分离间隙由上至下逐渐增大， 形成环形的喇叭口形状。 在本实 施例中， 浆渣分离段处的环形喇叭口为直口， 即竖直向下。 浆渣分离间隙的长度 L4是 25mm， 宽度 H是 2.0mm， 出渣间隙 G是 1.2mm。 壳体 11为筒形， 上盖 12设于壳体 11的顶部上， 上盖 12具有进料口 20， 转子 13的中心部位具有转轴 32， 该转轴 32的上端由上盖 12定位， 即转轴 32的上端定位在上盖 12的定位孔 29中， 进料口 20与转子 13的转轴 32偏 心设置， 进料口 20通过转子 13的螺旋凸筋 16与转子 13、 定子 14之间的间 隙相通。待加工的食材从进料口 20进入转子 13与定子 14之间进行各加工过 程。
上盖 12与壳体 11之间通过活动连接结构连接， 在本实施例中， 活动连 接结构包括卡爪 21和卡槽 22， 卡爪 21 间隔分布在上盖 12底部圆周上， 卡 槽 22分布在壳体 11的顶部圆周上， 卡爪 21嵌合在卡槽 22中。
壳体 11底面的中部为高于转子本体 15外缘底端与壳体 11底面相接触的 平面的凸台形 23， 凸台形 23中部底面中心处开有通孔， 以便让转子 13的转 轴 32通过； 相应地， 在转子 13底面对应于壳体 11底面的凸台形 23中部底 面处也设置有形状相合的内凹孔， 使转子 13底面与所覆盖的壳体 11底面相 吻合， 并且两者之间设置有至少一道密封结构， 是在壳体 11底面中心通孔的 部位套有横截面为 U字形的密封圈 24， 其 U字形槽套装在通孔孔缘上。在本 实施例中， 凸台形 23中部底面加设了一级圆周台阶； 在该台阶的阶面上设置 了一条环形条状凸缘 25作为进一步的渗水防线， 相应地， 转子 13的底面也 具有环形凹槽 26， 凸缘 25卡于凹槽 26中。在壳体 11底部外缘具有环形的导 向槽 27， 转子 13底面边缘设有突起的导向环 28， 导向环 28嵌入壳体 11导 向槽 27中。
实施例二
如图 8〜10所示， 本实施例与实施例一的区别之处在于： 转子 13位于碾 磨段部位的外表面圆周处采用纳米陶瓷材料制成转子纳米陶瓷环 30;定子 14 相对应的内表面圆周处采用纳米陶瓷材料制成定子纳米陶瓷环 31， 食材进入 碾磨段间隙时在转子纳米陶瓷环 30与定子纳米陶瓷环 31之间低速碾磨。
纳米陶瓷材料具有耐磨损、 易清洁、 抑制细菌繁殖、 对食材的低吸附性等优 点， 可大幅提高产品性能及耐用度， 控制金属刀片有毒物质的析出， 性能长期稳 定且分解回收率高， 容易清洗， 可大幅减少产品报废时对环境造成的污染。
具有纳米陶瓷环的转子 13由上转子 34、转子纳米陶瓷环 30和下转子 35 组合为一体， 在下转子 35 的顶部侧缘上设有环形安装槽， 转子纳米陶瓷环 30位于安装槽中， 上转子 34结合于下转子 35的顶面上。
在本实施例中，碾磨间隙的宽度 D约 0.5mm;碾磨间隙的长度 L3为 10mm。 浆渣分离段处的环形喇叭口为斜口， 即斜向下。浆渣分离间隙的长度！^是^)!!!!!!， 宽度 H是 l.Omm, 出渣间隙 G是 1.5mm。
实施例三
本实施例与实施例二的区别之处在于： 碾磨间隙的宽度 D约 0.7mm; 碾 磨间隙的长度 L3为 20mm。 浆渣分离间隙的长度 是 15mm， 宽度 H是 1.5mm， 出渣间隙 G是 2.0mm。
本发明的实施方式不限于此， 根据本发明的上述内容， 按照本领域的普通技 术知识和惯用手段， 在不脱离本发明上述基本技术思想前提下， 本发明的的驱动 连接结构还可以是采用转子中部为轴孔， 驱动机构的驱动轴向上伸入所述轴孔中 所形成； 上盖与壳体之间的活动连接结构可以采用其它的实施方式； 转子本 体上螺纹凸筋的数量为两个或两个以上。 因此本发明还可以做出其它多种形式 的修改、 替换或变更， 均落在本发明权利保护范围之内。

Claims

权 利 要 求
1、 一种具有碾磨功能的豆浆 /搾汁机， 包括上座体与下座体， 所述下座体内 设有驱动机构， 所述上座体包括壳体、 上盖及竖向设置于壳体内的一对同心转子 和定子， 所述定子嵌套在所述转子上， 所述转子包括转子本体及分布于该本 体外表面上的螺纹凸筋和与驱动机构连接的驱动连接结构， 所述定子的上部 与下部具有环形滤网， 两滤网之间内壁上设有竖向的磨片； 所述壳体的底部 开有出液口与出渣口， 其特征在于： 所述转子上的螺纹凸筋至少为两个， 且 均衡分布在转子本体外表面上， 所述转子的螺纹凸筋与定子内壁之间留有转 动间隙， 所述转子本体中上部为上小下大的回转体， 使得转子本体中上部与 定子之间的间隙自上而下逐渐縮小， 其中， 转子本体上部对应于定子上部过 滤网处的间隙最大， 是进料后对食材进行加工的破粒段， 转子本体中部对应于 定子磨片中上部处的间隙中等， 是对食材进一步粉碎， 转子本体中部以下对应于 定子磨片下部处的间隙縮小至 lmm以内， 是对食材的碾磨段， 在碾磨段下方转子 对应定子下部滤网处为浆渣分离段， 通过转子在定子内的慢速转动， 依靠所述间 隙的不同对食材自上而下进行引料、 破粒、 粉碎、 碾磨、 浆渣分离， 最后出浆。
2、 根据权利要求 1所述的具有碾磨功能的豆浆 /搾汁机， 其特征在于： 所述 转子本体中部对应于定子磨片下部处的间隙为碾磨间隙， 该碾磨间隙的宽度为
0.5mm^ D^ 0.8mm; 该碾磨间隙的长度为 10mm L3 25mm。
3、 根据权利要求 1或 2所述的具有碾磨功能的豆浆 /搾汁机， 其特征在于： 所 述转子位于碾磨段部位的外表面圆周处采用纳米陶瓷材料制成转子纳米陶瓷 环；所述定子相对应的内表面圆周处采用纳米陶瓷材料制成定子纳米陶瓷环， 食材进入所述碾磨段间隙时在转子纳米陶瓷环与定子纳米陶瓷环之间低速碾 磨。
4、 根据权利要求 3所述的具有碾磨功能的豆浆 /搾汁机， 其特征在于： 所述 具有纳米陶瓷环的转子由上转子、 转子纳米陶瓷环和下转子组合为一体， 在 所述下转子的顶部侧缘上设有环形安装槽， 所述转子纳米陶瓷环位于所述安 装槽中， 所述上转子结合于所述下转子的顶面上。
5、 根据权利要求 4所述的具有碾磨功能的豆浆 /搾汁机， 其特征在于： 所述 壳体为筒形， 所述上盖设于所述壳体的顶部上， 所述上盖具有进料口， 所述 转子的中心部位具有转轴， 该转轴的上端由上盖定位； 所述进料口与所述转 子的转轴偏心设置， 所述进料口通过转子的螺旋凸筋与所述转子、 定子之间 的间隙相通。
6、 根据权利要求 5所述的具有碾磨功能的豆浆 /搾汁机， 其特征在于： 所述 壳体底面的中部为高于转子本体外缘底端与壳体底面相接触的平面的凸台 形， 所述凸台形中部底面中心处开有通孔， 以便让所述驱动连接结构通过； 相应地， 在转子底面对应于所述壳体底面的凸台形中部底面处也设置有形状 相合的内凹孔， 使转子底面与所覆盖的壳体底面相吻合， 并且两者之间设置 有至少一道密封结构。
7、 根据权利要求 6所述的具有碾磨功能的豆浆 /搾汁机， 其特征在于： 所述 凸台形中部底面加设至少一级圆周台阶； 在至少一个台阶的阶面上设置至少 一条环形条状凸缘作为进一步的渗水防线， 相应地， 所述转子的底面也具有 环形凹槽， 所述凸缘卡于所述凹槽中。
8、 根据权利要求 Ί所述的具有碾磨功能的豆浆 /搾汁机， 其特征在于： 在所 述壳体底部外缘具有环形的导向槽， 所述转子底面边缘设有突起的导向环， 所述导向环嵌入所述壳体导向槽中。
9、 根据权利要求 8所述的具有碾磨功能的豆浆 /搾汁机， 其特征在于： 所述 浆渣分离段处的转子对应定子下部滤网处的间隙为浆渣分离间隙， 该浆渣分离间 隙由上至下逐渐增大， 形成环形的喇叭口形状。
10、 根据权利要求 9所述的具有碾磨功能的豆浆 /搾汁机， 其特征在于： 所述 浆渣分离间隙的宽度为 1.0mm H 2.0mm; 该浆渣分离间隙的长度为 10mm L4 25mm。
PCT/CN2011/077710 2010-07-28 2011-07-28 一种具有碾磨功能的豆浆/榨汁机 WO2012013150A1 (zh)

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