WO2012011166A1 - Light irradiation device - Google Patents
Light irradiation device Download PDFInfo
- Publication number
- WO2012011166A1 WO2012011166A1 PCT/JP2010/062192 JP2010062192W WO2012011166A1 WO 2012011166 A1 WO2012011166 A1 WO 2012011166A1 JP 2010062192 W JP2010062192 W JP 2010062192W WO 2012011166 A1 WO2012011166 A1 WO 2012011166A1
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- WO
- WIPO (PCT)
- Prior art keywords
- ultraviolet
- light
- light irradiation
- stage
- linear
- Prior art date
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1306—Details
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7003—Alignment type or strategy, e.g. leveling, global alignment
- G03F9/7042—Alignment for lithographic apparatus using patterning methods other than those involving the exposure to radiation, e.g. by stamping or imprinting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0274—Photolithographic processes
- H01L21/0275—Photolithographic processes using lasers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0277—Electrolithographic processes
Definitions
- the present invention relates to a light irradiation apparatus.
- an element substrate on which thin film transistors are arranged and formed in a matrix and a counter substrate on which a light shielding film, a color filter, and the like are formed are arranged to face each other at an extremely narrow interval.
- the liquid crystal is sealed in a region between the two substrates and surrounded by a sealing material containing a photocurable resin.
- the liquid crystal display panel is manufactured by irradiating the sealing material with ultraviolet rays, curing the sealing material, and bonding the two substrates together.
- a light irradiation device as a device for UV-curing the sealing material and bonding the two substrates together.
- this type of light irradiation device for example, an arc discharge type metal highland lamp or the like is used as a light source, and the whole surface of a substrate to be bonded is irradiated with ultraviolet rays (for example, Patent Document 1).
- an ultraviolet light emitting diode that can reduce power consumption by irradiating only a linear sealing material with a linear ultraviolet beam light and can easily and quickly respond to changes in the standard of a substrate to be bonded.
- the light irradiation device used has attracted attention.
- a plurality of ultraviolet light emitting diodes are arranged at a predetermined pitch in one direction.
- An optical system such as a hemispherical lens or a cylindrical lens is disposed on the light emitting side of each ultraviolet light emitting diode.
- each ultraviolet light emitting diode becomes a beam light (linear beam light) having a linear cross section through these optical systems such as a hemispherical lens and a cylindrical lens, and a linear sealing material. Is irradiated.
- the linear beam light has the same line width as the horizontal width of the linear sealing material in order to efficiently supply the ultraviolet irradiation energy at the maximum.
- the linear beam light having the same line width as the lateral width of the sealing material is aligned without being displaced from the linear sealing material. Accordingly, since the irradiation energy of the linear beam light is uniformly supplied to the entire surface of the sealing material, the integrated illuminance necessary for curing the sealing material becomes the same at each position of the sealing material. Therefore, since each position of the sealing material can be irradiated in the same time, the irradiation time can be shortened and the production efficiency can be improved.
- the line width of the linear beam light is longer than the width of the sealing material
- ultraviolet beam light that is not irradiated onto the sealing material is generated.
- the ultraviolet beam light deviated from the sealing material penetrates the liquid crystal display panel and reaches the stage.
- the ultraviolet beam light that has reached the stage is reflected by the stage and is incident on the liquid crystal display panel again.
- the ultraviolet beam light reflected and incident on the liquid crystal display panel is incident on the region surrounded by the sealing material. Since the liquid crystal is sealed in the region surrounded by the sealing material, the liquid crystal may be deteriorated by the incident ultraviolet beam light.
- the thin film transistor (TFT) formed on the substrate in the region surrounded by the sealing material may be adversely affected.
- the present invention has been made to solve the above-mentioned problems, and its purpose is to prevent reflection of linear beam light reaching the stage without being irradiated to the linear photocurable resin, and
- An object of the present invention is to provide a light irradiation apparatus that does not change the elements other than the photocurable resin disposed on the top.
- the light irradiation apparatus includes a stage on which a substrate on which a linear photocurable resin is formed and a plurality of optical elements arranged along one direction, and a light beam emitted from the plurality of optical elements is received.
- the linear beam light extending in the one direction is generated by superimposing and irradiating the linear photocurable resin formed on the substrate while facing the linear beam light along the one direction.
- the perspective view of the ultraviolet irradiation device of this embodiment The front view of an ultraviolet irradiation device.
- (A) (b) The schematic diagram for demonstrating the linear beam light radiate
- an ultraviolet irradiation device 1 is provided in a production line (not shown) for producing an active matrix type liquid crystal display panel P in which liquid crystal is sealed between two types of substrates W1 and W2.
- the ultraviolet irradiation device 1 is an ultraviolet ray provided on the gantry 2 on a sealing material S made of an ultraviolet curable resin interposed between the lower substrate W1 and the upper substrate W2 of the liquid crystal display panel P. It is used for the step of irradiating linear ultraviolet rays from the irradiation unit 3 and curing the sealing material S.
- the ultraviolet irradiation device 1 has a machine casing 5 installed on the floor surface.
- the machine frame 5 has four support columns 5a arranged in four directions, and the four support columns 5a are erected with respect to the floor surface.
- the machine casing 5 has four lower frames 5b that respectively connect lower positions of two adjacent columns 5a.
- the machine frame 5 includes two intermediate frames that respectively connect the intermediate position of the pair of left and right support columns 5a on the front side (on the opposite Y direction side) and the intermediate position of the pair of left and right support columns 5a on the rear side (Y direction side). 5c.
- the machine frame 5 has a left upper frame 5d that connects the upper end positions of the pair of front and rear columns 5a on the left side (counter X direction side), and the upper end position of the pair of front and rear columns 5a on the right side (X direction side). It has a right upper frame 5e to be connected.
- the left-right direction of the ultraviolet irradiation device 1 is referred to as “X direction”
- the front-rear direction is referred to as “Y direction”
- the up-down direction is referred to as “Z direction”. That is, in FIG. 1, the front-rear direction refers to the longitudinal direction of the upper frames 5d, 5e, and the left-right direction refers to the longitudinal direction of the gantry 2 spanned between the upper frames 5d, 5e.
- An octagonal stage ST on which the liquid crystal display panel P is placed is provided in the machine frame 5.
- the lower surface STa of the stage ST is supported by a support arm 7 provided on a rectangular frame body 6 which is arranged below the stage ST and is moved up and down by four ball screws provided on the lower frame 5b. The support is fixed.
- a through hole 8 is formed at the center position of the stage ST.
- an alignment table TB provided in a substrate moving device 9 (see FIG. 2) fixed to the rectangular frame 6 is arranged.
- the alignment table TB can be moved by the substrate moving device 9 in the left-right direction (X direction) and the front-rear direction (Y direction) perpendicular to the X direction with respect to the stage ST.
- the alignment table TB is rotated about the central axis L of the table TB by the substrate moving device 9. Further, the upper surface of the table TB is positioned on the same plane as the upper surface of the stage ST.
- the alignment table TB of the substrate moving device 9 places the panel P on the stage ST after aligning the liquid crystal display panel P transported from a transport device (not shown). Further, the substrate moving device 9 rotates the liquid crystal display panel P placed on the stage ST by 90 degrees and places it again on the stage ST.
- a plurality of guide holes 10 are formed in the stage ST at predetermined intervals.
- lift pins (not shown) of a substrate transfer device (not shown) provided on the lower side of the square frame body 6 appear and disappear. That is, with the lift pins protruding from the guide holes 10, the liquid crystal display panel P transported from a transport device (not shown) is delivered to the tip of the lift pins.
- the liquid crystal display panel P is delivered to the alignment table TB and aligned by the alignment table TB.
- the liquid crystal display panel P is placed on the stage ST in an aligned state by immersing the alignment table TB into the through hole 8.
- a pair of detection windows 11 extending in the left-right direction (X direction) are formed through the respective sides of the stage ST in the front and rear sides of the through hole 8.
- an illuminance detection device 12 is provided at a position below the stage ST and facing the detection window 11.
- Each illuminance detection device 12 has a guide rail 13 supported and fixed to the square frame 6.
- the guide rail 13 is disposed in the left-right direction (X direction) along the detection window 11.
- a carriage 14 is disposed on the upper surface of the guide rail 13 facing the detection window 11 so as to be able to reciprocate in the left-right direction (X direction).
- the carriage 14 is connected to a carriage motor (not shown) via a timing belt (not shown).
- the carriage 14 is driven via a timing belt when the carriage motor is driven, and is reciprocated along the guide rail 13, that is, in the X direction.
- An illuminance sensor 15 is fixed on the upper surface of the carriage 14, and the illuminance sensor 15 receives the emitted ultraviolet light through the detection window 11 and detects the illuminance of the ultraviolet light. Specifically, by reciprocating the carriage 14 in the X direction, the linear beam light LB (see FIG. 6) incident through the detection window 11 formed along the X direction at each position in the X direction. Illuminance can be detected.
- the stage ST is formed of an aluminum plate in this embodiment.
- An ultraviolet absorbing film 18 as a light absorbing member is formed on the entire upper surface of the stage ST.
- the ultraviolet absorbing film 18 is black alumite, and is formed by performing black alumite treatment on the upper surface of the aluminum stage ST. Accordingly, the entire upper surface of the stage ST is blackened by the ultraviolet absorbing film 18 made of black alumite. As a result, when the stage ST is irradiated with ultraviolet rays, the ultraviolet rays are absorbed by the ultraviolet absorbing film 18 made of black alumite without being reflected.
- the alignment table TB is also formed of an aluminum plate in this embodiment.
- the upper surface of the alignment table TB is similarly subjected to black alumite treatment to form an ultraviolet absorbing film 19 made of black alumite.
- the ultraviolet absorbing film 19 absorbs the ultraviolet rays without reflecting them.
- the gantry 2 includes a pair of front and rear gantry bodies 2 a that are spanned between a left upper frame 5 d and a right upper frame 5 e.
- the lower surfaces of the left and right ends of the two gantry main bodies 2a are arranged on a pair of guide rails 21 provided on the upper surface of the left upper frame 5d and the upper surface of the right upper frame 5e.
- the two guide rails 21 are parallel to each other and extend along the Y direction. Therefore, the pair of gantry main bodies 2a extending in the X direction can be moved along the Y direction.
- the left and right ends of the pair of gantry main bodies 2a are screwed with ball screws (not shown) rotatably supported by the frames 5d and 5e, respectively.
- ball screws (not shown)
- the pair of gantry main bodies 2a reciprocate along the pair of guide rails 21, that is, along the Y direction (front-rear direction).
- the lower surface of the gantry main body 2a is arranged in parallel along the X direction so as to face the surface of the stage ST.
- the ultraviolet irradiation unit 3 is provided along the gantry main body 2a, that is, along the X direction via an attachment member 23.
- the ultraviolet irradiation unit 3 provided on each attachment member 23 can reciprocate along the Y direction together with the gantry body 2a.
- Each ultraviolet irradiation unit 3 irradiates the liquid crystal display panel P mounted and fixed on the stage ST with a linear beam LB made of ultraviolet rays extending in a straight line in the X-axis direction.
- Each attachment member 23 is attached to the gantry body 2a so as to be capable of reciprocating along the X direction (left and right direction) by a ball screw (not shown). Then, by rotating the ball screw with a motor (not shown), the ultraviolet irradiation unit 3 attached to each mounting member 23 is reciprocated along the X direction (left and right direction) with respect to the gantry body 2a. It has become.
- the center position Puo in the width direction of the ultraviolet irradiation unit 3 is moved to and reciprocated along the Y direction by moving each ultraviolet irradiation unit 3 in the Y direction. It can be stopped at a predetermined upper position (a position facing the linear sealing material S extending in the X direction formed between the substrates W1 and W2).
- the ultraviolet irradiation unit 3 will be described with reference to FIGS. Since each ultraviolet irradiation unit 3 has the same configuration, only one ultraviolet irradiation unit will be described.
- the ultraviolet irradiation unit 3 has a connecting plate 31, and the connecting plate 31 is connected and fixed to the lower surface of the housing 30 extending in the X direction of the attachment member 23.
- a plurality (40 in this embodiment) of irradiation modules 32 each having a plurality (eight in this embodiment) of ultraviolet light emitting diodes LED arranged in a row on the lower surface of the connecting plate 31 are arranged along the X direction. Arrayed in a row.
- Each irradiation module 32 has a circuit board 33, and as shown in FIG. 5, eight ultraviolet light emitting diodes LED as optical elements are mounted on the circuit board 33 in a line along the X direction.
- the ultraviolet light emitting diode LED mounted on the circuit board 33 is positioned on the lower side of the circuit board 33, and eight ultraviolet rays are provided.
- the light emitting diodes LED are arranged along the X direction.
- the ultraviolet light emitting diodes LED mounted on the circuit boards 33 of all the adjacent irradiation modules 32 are positioned so as to be arranged in a straight line along the X direction at equal intervals.
- 320 ultraviolet light emitting diodes LED are arranged in a straight line along the X direction at equal intervals.
- a hemispherical lens 35 is disposed below each ultraviolet light emitting diode LED mounted on the circuit board 33 in a straight line, and each hemispherical lens 35 receives ultraviolet UV emitted from the corresponding ultraviolet light emitting diode LED.
- Each hemispherical lens 35 emits downward while suppressing the diffusion of the incident UV light UV.
- a rod-shaped cylindrical lens 36 that covers the entire hemispherical lens 35 is disposed along the X direction below the eight hemispherical lenses 35 that are respectively arranged corresponding to the ultraviolet light emitting diodes LED.
- the cylindrical lens 36 receives the ultraviolet UV emitted from each hemispherical lens 35.
- the cylindrical lens 36 converges the ultraviolet rays UV incident from the respective hemispherical lenses 35 in the Y direction and collects them in an elliptical shape.
- the ultraviolet UV emitted from each ultraviolet light-emitting diode LED is suppressed from being diffused by the hemispherical lens 35 disposed immediately below. Then, the ultraviolet UV emitted from each hemispherical lens 35 is converged only in the Y direction by the cylindrical lens 36 and condensed into an elliptical shape. As a result, the irradiation region T on the upper substrate W2 of the ultraviolet light UV emitted from each ultraviolet light-emitting diode LED has an oblong shape having a long axis in the X direction.
- the light irradiation surface SF extended linearly along a X direction is formed because the long-axis direction edge part (superposition
- the linear beam light LB irradiated to the upper substrate W2 with the line width D passes through the upper substrate W2 and is irradiated to the sealing material S as shown in FIG. All is not irradiated to the sealing material S, and a part is removed from the sealing material S.
- the linear beam light LB deviated from the sealing material S passes through the lower substrate W1 and is irradiated on the stage ST.
- the linear beam light LB deviated from the sealing material S irradiated on the stage ST is absorbed by the ultraviolet absorbing film 18 formed on the upper surface of the stage ST.
- the linear beam light LB deviated from the sealing material S irradiated on the stage ST is not reflected toward the liquid crystal display panel P.
- the elements disposed on the substrate in the region other than the sealing material S for example, the liquid crystal sealed in the region surrounded by the sealing material S, or the lower substrate W1 (or the upper substrate in the region surrounded by the sealing material).
- TFT thin film transistor
- the ultraviolet absorbing film 19 is similarly formed on the table TB, the linear beam light LB that is off the sealing material S and incident on the table TB is similarly reflected on the ultraviolet absorbing film 19. Absorbed.
- each hemispherical lens 35 and cylindrical lens 36 are held by a holding member 40 attached to the lower surface of the circuit board 33 along the X direction.
- the holding member 40 is also fixed to the circuit board 33 with the bolts 34.
- An accommodation groove 41 is recessed along the X direction at the center of the lower surface of the holding member 40, and the cylindrical lens 36 is accommodated in the accommodation groove 41. Further, through holes 42 are formed at equal intervals on the inner bottom surface of the receiving groove 41 provided in the holding member 40 and corresponding to the respective hemispherical lenses 35. The diameter of the through hole 42 is slightly shorter than the diameter of the hemispherical lens 35, and a part of the hemispherical lens 35 disposed below each ultraviolet light emitting diode LED is fitted into the through hole 42.
- a pair of dropout prevention plates 43 are arranged on the lower surface of the holding member 40 on both sides in the Y direction.
- the pair of drop-off prevention plates 43 are fixed to the holding member 40 with the bolt 34.
- the pair of dropout prevention plates 43 are disposed at positions facing each other with a predetermined interval.
- An elastic locking claw 43a extends at the tip of the drop-off prevention plate 43, and the cylindrical lens 36 accommodated in the accommodation groove 41 is elastically locked from below by the elastic locking claw 43a. Is prevented from falling out of the receiving groove 41.
- An ultraviolet absorbing film 18 is formed on the upper surface of the stage ST. Even when the linear beam LB deviating from the sealing material S is irradiated on the stage ST, the linear beam LB is absorbed by the ultraviolet absorbing film 18 and is not reflected toward the liquid crystal display panel P. . Therefore, the linear beam light LB is applied to the liquid crystal sealed in the region surrounded by the sealing material S or the thin film transistor (TFT) formed on the lower substrate W1 (or the upper substrate W2) surrounded by the sealing material. There is no risk of irradiation. As a result, the liquid crystal is not altered and the transistor characteristics of the thin film transistor (TFT) are not changed.
- the ultraviolet absorbing film 18 was formed by performing black alumite treatment on the aluminum stage ST. Therefore, the ultraviolet absorbing film 18 that absorbs ultraviolet rays can be formed on the entire surface of the stage ST very easily.
- the ultraviolet absorbing film 18 is formed of black alumite.
- the present invention is not limited to this.
- the ultraviolet absorbing film 18 may be formed by applying a black paint or the like that absorbs ultraviolet rays. .
- the hemispherical lens 35 is disposed corresponding to each ultraviolet light emitting diode LED, and the rod-shaped cylindrical lens 36 is disposed below the hemispherical lens 35 so that the ultraviolet UV emitted from the hemispherical lens 35 is emitted.
- the cylindrical lens 36 generates linear beam light LB having a line width D that converges only in the Y direction and extends linearly.
- the linear beam light LB may be generated using a structure as shown in FIG.
- a first mask MS1 is disposed between each ultraviolet light emitting diode LED and each hemispherical lens 35 (that is, on the lower surface of each ultraviolet light emitting diode LED).
- the first mask MS1 shields the ultraviolet ray UV emitted from the ultraviolet light emitting diode LED to the hemispherical lens 35 and diffusing in the Y direction, and makes the line width D of the linear beam light LB coincide with the line width of the sealing material S.
- the second mask MS2 may be disposed between each hemispherical lens 35 and the cylindrical lens 36 (that is, on the upper surface of the cylindrical lens 36).
- the second mask MS2 shields the ultraviolet rays UV emitted from the hemispherical lens 35 to the cylindrical lens 36 and diffusing in the Y direction, so that the line width D of the linear beam light LB matches the line width of the sealing material S.
- the ultraviolet irradiation unit 3 shown in FIG. 8 is provided with the first mask MS1 and the second mask MS2, but it goes without saying that it may be applied to the ultraviolet irradiation unit 3 provided with only one of them. is there.
- the ultraviolet irradiation device 1 is embodied as the light irradiation device, but the present invention is applied to a light irradiation device using a light emitting diode that emits visible light instead of the ultraviolet light emitting diode LED that emits ultraviolet light. You may apply.
- the ultraviolet irradiation apparatus 1 that cures the sealing material S made of an ultraviolet curable resin is used to bond the lower substrate W1 and the upper substrate W2, but the present invention treats other substrates. You may apply to the light irradiation apparatus for doing. That is, the present invention is not limited to application to a light irradiation device used in a liquid crystal display panel manufacturing apparatus.
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Abstract
Description
図1において、紫外線照射装置1は、2種類の基板W1,W2の間に液晶を封入したアクティブマトリクス型の液晶ディスプレイパネルPを製造する図示しない製造ラインに備えられている。紫外線照射装置1は、液晶ディスプレイパネルPの製造工程のうち、液晶ディスプレイパネルPの下基板W1と上基板W2との間に介在された紫外線硬化樹脂よりなるシール材Sにガントリ2に設けた紫外線照射ユニット3から直線状の紫外線を照射し、該シール材Sを硬化させる工程に用いられる。 Hereinafter, an embodiment in which the light irradiation apparatus of the present invention is embodied as an ultraviolet irradiation apparatus for bonding substrates will be described with reference to the drawings.
In FIG. 1, an
図4及び図5に示すように、紫外線照射ユニット3は連結板31を有し、その連結板31は、取り付け部材23のX方向に延びた筺体30の下面に連結固定されている。連結板31の下面には、複数個(本実施形態では8個)の紫外線発光ダイオードLEDがそれぞれ列設されてなる複数個(本実施形態では40個)の照射モジュール32が、X方向に沿って一列に配列固定されている。 Next, the ultraviolet irradiation unit 3 will be described with reference to FIGS. Since each ultraviolet irradiation unit 3 has the same configuration, only one ultraviolet irradiation unit will be described.
As shown in FIGS. 4 and 5, the ultraviolet irradiation unit 3 has a connecting
回路基板33に一直線上に実装された各紫外線発光ダイオードLEDの下側には、半球レンズ35がそれぞれ配置され、各半球レンズ35はそれぞれ対応する紫外線発光ダイオードLEDが出射する紫外線UVを入射する。そして、各半球レンズ35は、その入射した紫外線UVの拡散を抑制して下方にそれぞれ出射する。 Therefore, in this embodiment, 320 ultraviolet light emitting diodes LED are arranged in a straight line along the X direction at equal intervals.
A
また、保持部材40に凹設した収容溝41の内底面であって、各半球レンズ35と対応する位置には、貫通穴42が等間隔に貫通形成されている。貫通穴42の直径は、半球レンズ35の直径より若干短くなっていて、各紫外線発光ダイオードLEDの下側に配置された半球レンズ35の一部が貫通穴42に嵌入される。そして、保持部材40が回路基板33に固着されたとき、半球レンズ35は、保持部材40と回路基板33に実装された紫外線発光ダイオードLEDとの間で挟持固定されるようになっている。 An accommodation groove 41 is recessed along the X direction at the center of the lower surface of the holding
Further, through holes 42 are formed at equal intervals on the inner bottom surface of the receiving groove 41 provided in the holding
(1)ステージSTの上面に紫外線吸収膜18を形成した。そして、シール材Sから外れた直線状ビーム光LBがステージSTに照射されても、直線状ビーム光LBは紫外線吸収膜18にて吸収されて、液晶ディスプレイパネルPに向かって反射されないようにした。従って、シール材Sに囲まれた領域に封入された液晶や、シール材に囲まれた領域の下基板W1(又は上基板W2)に形成された薄膜トランジスタ(TFT)に、直線状ビーム光LBが照射される虞がない。その結果、液晶が変質したり、薄膜トランジスタ(TFT)のトランジスタ特性が変動したりすることはない。 Next, advantages of the
(1) An
・上記実施形態では、黒アルマイトで紫外線吸収膜18を形成したが、これに限定されるものではなく、紫外線を吸収する、例えば、黒色の塗料等を塗布して形成して実施してもよい。 In addition, you may change the said embodiment as follows.
In the above embodiment, the
Claims (6)
- 光照射装置であって、
直線状の光硬化性樹脂を形成した基板を載置するステージと、
一方向に沿って配列された複数の光学素子を含み、該複数の光学素子から出射される光ビームを重ね合わせることにより前記一方向に延びる直線状ビーム光を生成し、前記基板に形成された前記直線状の光硬化性樹脂に前記一方向に沿って前記直線状ビーム光を対峙させながら照射を行う光照射ユニットと、
前記ステージの表面に形成された光吸収部材と、
を備える光照射装置。 A light irradiation device,
A stage on which a substrate on which a linear photocurable resin is formed is placed;
A plurality of optical elements arranged along one direction, and a linear beam extending in the one direction is generated by superimposing light beams emitted from the plurality of optical elements, and formed on the substrate A light irradiation unit for irradiating the linear photocurable resin while facing the linear beam light along the one direction;
A light absorbing member formed on the surface of the stage;
A light irradiation apparatus comprising: - 請求項1に記載の光照射装置において、
前記複数の光学素子は、複数の紫外線発光ダイオードであり、
前記光硬化性樹脂は、液晶ディスプレイパネルを形成する前記基板に形成された紫外線硬化性樹脂であり、
前記光照射ユニットは、前記複数の紫外線発光ダイオードから出射される紫外線ビームを重ね合わせることにより前記直線状ビーム光を生成して、該直線状ビーム光を前記基板上の前記紫外線硬化性樹脂に照射するように構成されており、
前記光吸収部材は、前記紫外線を吸収する紫外線吸収膜であることを特徴とする光照射装置。 In the light irradiation apparatus of Claim 1,
The plurality of optical elements are a plurality of ultraviolet light emitting diodes,
The photocurable resin is an ultraviolet curable resin formed on the substrate forming a liquid crystal display panel,
The light irradiation unit generates the linear beam light by superimposing the ultraviolet beams emitted from the plurality of ultraviolet light emitting diodes, and irradiates the ultraviolet curable resin on the substrate with the linear beam light. Is configured to
The light irradiation device, wherein the light absorbing member is an ultraviolet absorbing film that absorbs the ultraviolet rays. - 請求項2に記載の光照射装置において、
前記紫外線吸収膜は、黒色の紫外線吸収膜であることを特徴とする光照射装置。 In the light irradiation apparatus of Claim 2,
The light irradiation apparatus, wherein the ultraviolet absorbing film is a black ultraviolet absorbing film. - 請求項3に記載の光照射装置において、
前記ステージは、アルミニウム製であり、
前記黒色の紫外線吸収膜は、前記アルミニウム製のステージの表面を黒アルマイト処理することによって形成された黒アルマイトであることを特徴とする光照射装置。 In the light irradiation apparatus of Claim 3,
The stage is made of aluminum,
The light irradiation apparatus, wherein the black ultraviolet absorbing film is black alumite formed by performing black alumite treatment on a surface of the aluminum stage. - 請求項1に記載の光照射装置は更に、
前記ステージに載置される前記基板の位置合わせを行うアライメントテーブルと、
前記アライメントテーブルの表面に形成された紫外線吸収膜と、
を備えることを特徴とする光照射装置。 The light irradiation apparatus according to claim 1 further includes:
An alignment table for aligning the substrate placed on the stage;
An ultraviolet absorbing film formed on the surface of the alignment table;
A light irradiation apparatus comprising: - 請求項2~5のいずれか1つに記載の光照射装置において、
前記光照射ユニットは、
前記複数の紫外線発光ダイオードの一つから出射された紫外線ビームを各々受ける複数の半球レンズと、
前記複数の半球レンズから出射された紫外線ビームを受ける棒状のシリンドリカルレンズと、を含み、
前記光照射装置が更に、
前記複数の紫外線発光ダイオードの一つと前記複数の半球レンズの一つとの間、又は、前記複数の半球レンズと前記シリンドリカルレンズとの間に配置され、前記直線状ビーム光がその線幅方向に拡散することを抑制するマスクを備えることを特徴とする光照射装置。 In the light irradiation device according to any one of claims 2 to 5,
The light irradiation unit is:
A plurality of hemispherical lenses each receiving an ultraviolet beam emitted from one of the plurality of ultraviolet light emitting diodes;
A rod-shaped cylindrical lens that receives an ultraviolet beam emitted from the plurality of hemispherical lenses,
The light irradiation device further includes
It is arranged between one of the plurality of ultraviolet light emitting diodes and one of the plurality of hemispherical lenses, or between the plurality of hemispherical lenses and the cylindrical lens, and the linear beam light diffuses in the line width direction. A light irradiation apparatus comprising a mask that suppresses this.
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