WO2011148759A1 - Liquid crystal display device manufacturing method - Google Patents

Liquid crystal display device manufacturing method Download PDF

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Publication number
WO2011148759A1
WO2011148759A1 PCT/JP2011/060445 JP2011060445W WO2011148759A1 WO 2011148759 A1 WO2011148759 A1 WO 2011148759A1 JP 2011060445 W JP2011060445 W JP 2011060445W WO 2011148759 A1 WO2011148759 A1 WO 2011148759A1
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WIPO (PCT)
Prior art keywords
liquid crystal
substrate
dropping
dropped
display device
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PCT/JP2011/060445
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French (fr)
Japanese (ja)
Inventor
康弘 古澤
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シャープ株式会社
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Application filed by シャープ株式会社 filed Critical シャープ株式会社
Priority to CN2011800263976A priority Critical patent/CN102934014A/en
Priority to JP2012517206A priority patent/JPWO2011148759A1/en
Publication of WO2011148759A1 publication Critical patent/WO2011148759A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1341Filling or closing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1341Filling or closing of cells
    • G02F1/13415Drop filling process

Definitions

  • the present invention relates to a method for manufacturing a liquid crystal display device, and more particularly to a method for manufacturing a liquid crystal display device in which liquid crystal is sealed between two substrates using a dropping injection method.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2005-115155
  • Patent Document 2 Japanese Patent Application Laid-Open No. 2001-281678
  • Patent Document 3 Japanese Laid-Open Patent Publication No. 9-311340
  • Patent Document 1 In the method of manufacturing a liquid crystal panel described in Japanese Patent Application Laid-Open No. 2005-115155 (Patent Document 1), first, a first sealing material that surrounds a display region and an outer side of the display region are provided on one of a pair of opposing substrates. And a second sealing material for forming a reduced pressure region. After dropping the liquid crystal in a reduced pressure state, the other substrate is bonded, and the sealing material is cured while pressing the substrate from both sides in the atmospheric state to seal the liquid crystal.
  • the dropping region of the liquid crystal is defined so that the interval between the portion and the inner edge portion of the second sealing material satisfies a predetermined interval. In this way, the gap between the substrates is made uniform by antagonizing the pressing force at the periphery of the liquid crystal panel when the substrates are bonded together.
  • Patent Document 2 In the method of manufacturing a liquid crystal display device described in Japanese Patent Application Laid-Open No. 2001-281678 (Patent Document 2), an optimal drop amount of liquid crystal is predicted using a laser displacement type or the like, and the drop amount of liquid crystal is based on the predicted value. Is controlling. In this manner, it is possible to suppress the generation of bubbles due to insufficient amount of the sealed liquid crystal and the occurrence of display unevenness due to the large amount of the sealed liquid crystal.
  • Patent Document 3 In the method of manufacturing a liquid crystal display device described in Japanese Patent Laid-Open No. 9-31340 (Patent Document 3), the display area is divided into blocks, and a dropping pattern and a dropping amount of liquid crystal determined for each block are dropped. . In this way, the in-plane gap between the bonded substrates is made uniform.
  • the liquid crystal dropping position and the liquid crystal dropping amount on the substrate are devised.
  • a device that pressurizes a dispenser or syringe with a pulse motor is used.
  • the time required for dripping the liquid crystal becomes long. Specifically, the time required for positioning the dispenser or syringe when the liquid crystal is dropped is increased. In this case, the manufacturing tact time of the liquid crystal display device becomes long, which increases the manufacturing cost of the liquid crystal display device.
  • the present invention has been made in view of the above-described problems, and an object of the present invention is to provide a method for manufacturing a liquid crystal display device capable of reducing the manufacturing tact time while making the gap between the substrates uniform. To do.
  • liquid crystal is injected by dropping liquid crystal onto a substrate, bringing the liquid crystal dropping surface side of the substrate into opposition to the opposite substrate and bonding them in a vacuum, and then returning to atmospheric pressure.
  • a manufacturing method of a liquid crystal display device includes a step of forming a sealing material on a substrate for sealing liquid crystal, and one end of each of a plurality of line segments parallel to each other in a display region on the substrate surrounded by the sealing material And dropping the liquid crystal on a dropping position pattern composed of a plurality of points positioned at a predetermined interval from the other end to the other end.
  • the method for manufacturing a liquid crystal display device includes a step of bonding the substrate and the counter substrate in a vacuum, and a step of curing the sealing material.
  • the step of dripping the liquid crystal the liquid crystal is dripped without changing the predetermined dripping position pattern as a whole of the display area, and the dripping amount of the liquid crystal is increased from the central portion at the corner of the dripping position pattern.
  • the amount of liquid crystal dropped is increased by increasing the number of liquid crystal drops.
  • the amount of liquid crystal dripped is increased as it approaches the corner.
  • Embodiment 1 of the method for manufacturing a liquid crystal display device according to the present invention will be described with reference to the drawings.
  • the same or corresponding parts in the drawings are denoted by the same reference numerals, and the description thereof will not be repeated.
  • FIG. 1 is a side view showing a part of a liquid crystal dropping device used in a method for manufacturing a liquid crystal display device according to Embodiment 1 of the present invention.
  • FIG. 2 is a view of the liquid crystal dropping device of FIG. 1 as viewed from an arrow II.
  • a rectangular parallelepiped gantry 110 is supported by a transfer device (not shown) and is movable. Yes.
  • a syringe 130 and a liquid crystal holding tank 140 are disposed on the top of the gantry 110.
  • the syringe 130 and the liquid crystal holding tank 140 are connected by a tube 160.
  • the tube 160 is piped into the gantry 110 via the valve 150.
  • a nozzle 120 serving as a liquid crystal discharge port is disposed below the gantry 110.
  • the nozzle 120 is connected to a tube 160 piped in the gantry 110.
  • a discharge port 121 is formed in the nozzle 120.
  • the syringe 130, the liquid crystal holding tank 140, the valve 150, and the nozzle 120 are combined to form a liquid crystal discharge unit.
  • a stepping motor is connected to the syringe 130, and the liquid crystal 170 in the liquid crystal holding tank 140 is discharged from the nozzle 120 by pressurizing the syringe 130 with the stepping motor.
  • the applied pressure of the syringe 130 can be made substantially uniform, so that the discharge amount of one liquid crystal can be made uniform to a predetermined amount.
  • 16 columns of liquid crystal discharge portions of 1A to 1D, 2A to 2D, 3A to 3D, and 4A to 4D are provided in the longitudinal direction of the gantry 110.
  • the interval between the columns and the interval between the liquid crystal ejection portions in each column are adjusted in accordance with a later-described dropping position pattern.
  • FIG. 3 is a plan view for explaining the movement of the gantry when the liquid crystal is dropped according to the dropping position pattern of this embodiment.
  • a sealing material 500 for sealing liquid crystal is formed on the substrate 200, and eight display areas 210, 220, 230, 240, 250, 260, 270, and 280 are formed.
  • a color filter is formed on the substrate 200.
  • the sealing material 500 is formed of a material that is cured when irradiated with ultraviolet rays, and has adhesiveness until irradiated with ultraviolet rays.
  • an ultraviolet curable acrylic resin was used as the sealing material 500.
  • a display area 210, a display area 230, a display area 250, and a display area 270 are arranged at predetermined intervals. Further, the display area 220, the display area 240, the display area 260, and the display area 280 are arranged at predetermined intervals in parallel to the short direction of the substrate 200 with respect to the display areas 210, 230, 250, and 270, respectively. Has been.
  • Dropping of the liquid crystal in the display area 210 and the display area 220 is performed by the liquid crystal ejection units in the 1A to 1D rows.
  • the dropping of the liquid crystal in the display area 230 and the display area 240 is performed by the liquid crystal ejection units in the 2A to 2D columns.
  • the dropping of the liquid crystal in the display area 250 and the display area 260 is performed by the liquid crystal ejection units in the 3A to 3D columns.
  • the dropping of the liquid crystal in the display area 270 and the display area 280 is performed by the liquid crystal ejection units in the 4A to 4D columns.
  • the liquid crystal is discharged from each nozzle 120 at a predetermined interval. After 16 rows of liquid crystals are dropped in the short direction of the substrate 200, the gantry 110 moves in the direction indicated by the arrow 310. Next, while the gantry 110 is moving in the direction indicated by the arrow 320, the liquid crystal is discharged from each nozzle 120 at a predetermined interval. As described above, liquid crystal is dropped from the nozzle 120 while the gantry 110 is moved, so that liquid crystal is dropped in eight rows in each display region.
  • FIG. 4 is a plan view showing a state in which the liquid crystal is dropped on the substrate in the reference example. As shown in FIG. 4, in each display region, eight rows extending in the longitudinal direction of the substrate 200, and 16 liquid crystal droplets 400 are formed in each row. In the present embodiment, the interval between the columns in which the liquid crystal droplets 400 are arranged and the interval between the liquid crystal droplets 400 on each column are made uniform.
  • the liquid crystal is dropped from the nozzles 120 on the 1A row at equal intervals, and the liquid crystal droplets 400 are formed on the rows 10A and 11A.
  • Liquid crystals are dropped at equal intervals from the nozzles 120 on the 1B row, and liquid crystal droplets 400 are formed on the rows 10B and 11B.
  • Liquid crystals are dropped from the nozzles 120 on the 1C row at equal intervals, and liquid crystal droplets 400 are formed on the rows 10C and 11C.
  • Liquid crystals are dropped at equal intervals from the nozzles 120 on the 1D rows, and liquid crystal droplets 400 are formed on the rows 10D and 11D.
  • the liquid crystal is dropped from the nozzles 120 on the 2A row at equal intervals, and the liquid crystal droplets 400 are formed on the rows 20A and 21A.
  • Liquid crystals are dropped from the nozzles 120 on the 2B rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 20B and 21B.
  • Liquid crystals are dropped at equal intervals from the nozzles 120 on the 2C row, and liquid crystal droplets 400 are formed on the rows 20C and 21C.
  • Liquid crystals are dropped from the nozzles 120 on the 2D rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 20D and 21D.
  • the liquid crystal is dropped from the nozzles 120 on the 3A row at equal intervals, and the liquid crystal droplets 400 are formed on the rows 30A and 31A.
  • Liquid crystals are dropped from the nozzles 120 on the 3B rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 30B and 31B.
  • Liquid crystals are dropped from nozzles 120 on the 3C row at equal intervals, and liquid crystal droplets 400 are formed on the rows 30C and 31C.
  • Liquid crystals are dropped from the nozzles 120 on the 3D rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 30D and 31D.
  • the liquid crystal is dropped from the nozzles 120 on the 4A row at equal intervals, and the liquid crystal droplets 400 are formed on the rows 40A and 41A.
  • Liquid crystals are dropped at equal intervals from the nozzles 120 on the 4B row, and liquid crystal droplets 400 are formed on the rows 40B and 41B.
  • Liquid crystals are dropped from nozzles 120 on the 4C row at equal intervals, and liquid crystal droplets 400 are formed on the rows 40C and 41C.
  • Liquid crystals are dropped from the nozzles 120 on the 4D rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 40D and 41D.
  • the sealing material 500 in the display area on the substrate 200 surrounded by the sealing material 500, from a plurality of points positioned at predetermined intervals between one end and the other end of each of a plurality of parallel line segments.
  • the liquid crystal is dropped on the constituted dropping position pattern.
  • the plurality of line segments correspond to the respective columns, and the plurality of points correspond to positions where the liquid crystal droplets 400 are formed.
  • FIG. 5 is an enlarged plan view showing the display area 210 in the reference example.
  • a drop position pattern is composed of a plurality of position points of the liquid crystal drops 400 formed at predetermined intervals on the rows 10A to 11D.
  • the distance between the outer edge of the dropping position pattern and the sealing material 500 is maintained at a predetermined distance. Specifically, the distance L 1 between the outer edge of the dropping position pattern and the sealing material 500 is kept constant in the longitudinal direction of the substrate 200. In the lateral direction of the substrate 200, the distance L 2 between the outer edge and the sealing material 500 of the dropping position pattern is kept constant.
  • the sealing material 500 chemically reacts with the liquid crystal droplet 400 until the sealing material 500 is cured by bonding the substrate 200 and the counter substrate. It can suppress that hardening becomes inadequate.
  • the sealing material 500 when the liquid crystal is dropped in the vicinity of the sealing material 500 and the liquid crystal droplet 400 and the sealing material 500 come into contact immediately after the dropping, the sealing material 500 is liquid crystal after about 20 minutes from the point of contact. And start a chemical reaction.
  • the sealing material 500 that has caused a chemical reaction is not preferable because it hardly causes a curing reaction even when irradiated with ultraviolet rays.
  • the liquid crystal droplet 400 is preferably dropped at a position where it does not come into contact with the sealing material 500 until the substrate 200 and the counter substrate are bonded together.
  • the sealing material 500 can be cured by being irradiated with ultraviolet rays.
  • FIG. 6 is a plan view showing a state in which the substrate and the counter substrate are bonded together in the reference example. As shown in FIG. 6, the substrate 200 onto which the liquid crystal is dropped and the counter substrate 290 are bonded together in a vacuum. In the present embodiment, a TFT (thin film transistor) is formed on the counter substrate 290.
  • the liquid crystal droplet 400 is crushed into a liquid crystal film 410.
  • the amount of liquid crystal to be sealed is large, display unevenness of the liquid crystal display device occurs. Conversely, when the amount of liquid crystal to be sealed is small, as shown in FIG. 6, the liquid crystal does not reach the corner portion 600 of the display area, and bubbles are generated.
  • FIG. 7 is a plan view showing a liquid crystal dropping position pattern in a comparative example. As shown in FIG. 7, in the comparative example, in order to spread the liquid crystal on the corner portion 600, the liquid crystal is dropped at the four corners of the display area in addition to the dropping position pattern shown in FIG.
  • the liquid crystal droplets 420 are arranged at a distance of L 3 from the sealing material 500 in the longitudinal direction of the substrate 200 and at a distance of L 4 from the sealing material 500 in the short direction of the substrate 200. L 1 > L 3 and L 2 > L 4 are satisfied. The liquid crystal dropping amount of all the liquid crystal droplets 400 and the liquid crystal droplets 420 is made uniform.
  • the gap between the substrates can be made uniform while suppressing the generation of bubbles by spreading the liquid crystal around the corner portion 600.
  • FIG. 8 is a diagram for explaining the movement of the gantry 110 for dropping liquid crystal on the dropping position pattern of the comparative example.
  • the liquid crystal is dropped by the nozzle 120 on the 1A row to form two liquid crystal drops 420 at the right end of the figure. Is done.
  • the gantry 110 moves in the direction indicated by the arrow 700, but during this time, the nozzles 120 other than the nozzles 120 on the 1A row do not drop liquid crystal.
  • the gantry 110 moves in the direction indicated by the arrow 710. Thereafter, while the gantry 110 is moving in the direction indicated by the arrow 720, the liquid crystal is discharged from each nozzle 120 at a predetermined interval.
  • the display area 210 after the liquid crystal is dropped in four rows extending in the short direction of the substrate 200, the gantry 110 moves in the direction indicated by the arrow 730.
  • the gantry 110 is moving in the direction indicated by the arrow 740, the liquid crystal is discharged from each nozzle 120 at a predetermined interval. Thereafter, the gantry 110 moves in the direction indicated by the arrow 780.
  • the liquid crystal is dropped by the nozzle 120 on the 1D row to form two liquid crystal drops 420 at the left end of the figure.
  • the nozzles 120 other than the nozzles 120 on the 1D row do not drop the liquid crystal.
  • the time required for dropping the liquid crystal is increased by about 1 minute as the time for the gantry 110 to move in the direction indicated by the arrow 700 and the direction indicated by the arrow 790.
  • the time required for dropping the liquid crystal is increased, which is not preferable because the manufacturing tact time of the liquid crystal display device becomes long.
  • FIG. 9 is a plan view showing a state in which the liquid crystal is dropped on the substrate in the present embodiment.
  • the liquid crystal dropping amount at the corners of the dropping position pattern is changed without changing the dropping position pattern of the reference example shown in FIG. More than the amount of liquid crystal dripped at the center of the pattern.
  • the syringe 130 when forming the liquid crystal droplets 430 positioned at the corners of the liquid crystal dropping pattern, the syringe 130 was pressurized multiple times by a stepping motor, and the liquid crystal was dropped multiple times.
  • the other liquid crystal droplets 400 positioned at the center of the liquid crystal dropping pattern were formed by pressing the syringe once with a stepping motor and dropping the liquid crystal once.
  • the liquid crystal When the liquid crystal is dropped in this way, the liquid crystal can be spread to the corner of the display area 210 because the liquid amount of the liquid crystal droplet 430 located at the corner of the liquid crystal dropping pattern is large. Further, since the path through which the gantry 110 moves to drop the liquid crystal is not different from the path of the reference example shown in FIG. 3, the time required to drop the liquid crystal hardly increases. Therefore, the manufacturing tact time of the liquid crystal display device can be shortened as compared with the comparative example.
  • the amount of liquid crystal dropped is increased by increasing the number of times the liquid crystal is dropped, so that the configuration of the liquid crystal discharge unit can be simplified. For example, there is no need to provide a plurality of syringes with different liquid crystal dropping amounts, and the apparatus cost can be reduced.
  • the substrate 200 and the counter substrate 290 are bonded together, and then the liquid crystal is injected by returning to atmospheric pressure. Thereafter, the sealing material 500 is irradiated with ultraviolet rays, whereby the sealing material 500 is cured and the liquid crystal is sealed.
  • the liquid crystal display device of this embodiment is manufactured through the above steps.
  • Embodiment 2 of the manufacturing method of the liquid crystal display device according to the present invention will be described with reference to the drawings.
  • FIG. 10 is a plan view showing a state where liquid crystal is dropped on the substrate in the second embodiment of the present invention.
  • the drop position pattern of the liquid crystal according to the present embodiment increases the drop amount of liquid crystal as it approaches the corner of the drop position pattern without changing the drop position pattern of the reference example shown in FIG. is doing. Since other configurations are the same as those in the first embodiment, description thereof will not be repeated.
  • the syringe 130 when forming the liquid crystal droplets 440 located at the corners of the liquid crystal dropping pattern, the syringe 130 was pressurized three times by the stepping motor, and the liquid crystal was dropped three times.
  • the syringe 130 When forming the liquid crystal droplet 450 adjacent to the liquid crystal droplet 440, the syringe 130 was pressurized twice by the stepping motor, and the liquid crystal was dropped twice.
  • the other liquid crystal droplets 400 positioned at the center of the liquid crystal dropping pattern were formed by pressing the syringe once with a stepping motor and dropping the liquid crystal once.
  • the liquid crystal droplets 440 located at the corners of the dropping position pattern and the liquid crystal droplets 450 adjacent thereto are large in volume, so that the liquid crystals can be spread to the corners of the display area 210.
  • the path through which the gantry 110 moves to drop the liquid crystal is not different from the path of the reference example shown in FIG. 3, the time required to drop the liquid crystal hardly increases. Therefore, the manufacturing tact time of the liquid crystal display device can be shortened as compared with the comparative example.
  • This embodiment is used when the liquid crystal cannot be sufficiently distributed to the corners of the display area 210 just by increasing the liquid amount of only the liquid crystal droplets 430 positioned at the corners of the dropping position pattern as in the first embodiment. It is valid.
  • the adjacent liquid crystal droplets 400 and the liquid crystal droplets 430 may be combined to disturb the arrangement of the liquid crystal droplets. In this case, the liquid crystal cannot be sealed with the desired gap between the substrates.
  • the liquid crystal by increasing the amount of liquid crystal dripping as it approaches the corner of the dripping position pattern, only specific liquid crystal droplets are enlarged, thereby preventing adjacent liquid crystal droplets from being combined with each other, while maintaining the liquid crystal When sealed, the liquid crystal can be sufficiently spread around the corners of the display area.
  • liquid crystal dropping device 110 gantry, 120 nozzle, 121 discharge port, 130 syringe, 140 liquid crystal holding tank, 150 valve, 160 tube, 170 liquid crystal, 200 substrate, 210, 220, 230, 240, 250, 260, 270, 280 Display area, 290, counter substrate, 400, 420, 430, 440, 450 liquid crystal droplets, 410 liquid crystal film, 500 sealing material, 600 corners.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Liquid Crystal (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)

Abstract

The disclosed liquid crystal display device manufacturing method involves a step for forming on a substrate (200) a seal material (500) for sealing liquid crystal (170), and a step for adding dropwise, in a display area (210) on the substrate (200) surrounded by the seal material (500), liquid crystal (170) on a drip position pattern configured from multiple points separated by a prescribed interval and positioned on multiple parallel lines segments from one end to the other end. Further, the liquid crystal display device manufacturing method involves a step for bonding in a vacuum the substrate (200) and an opposing substrate (290), and a step for curing the seal material (500). In the step for adding the liquid crystal (170) dropwise, although the liquid crystal (170) is dripped without changing the prescribed drip position pattern on the display region (210) on the whole, the amount of liquid crystal (170) dripped in the corners of the drip position pattern is greater than that dripped in the center area. By means of this configuration, it is possible to shorten the manufacturing cycle time while making the gap between substrates uniform.

Description

液晶表示装置の製造方法Manufacturing method of liquid crystal display device
 本発明は、液晶表示装置の製造方法に関し、特に、滴下注入法を用いて2枚の基板間に液晶を封止する液晶表示装置の製造方法に関する。 The present invention relates to a method for manufacturing a liquid crystal display device, and more particularly to a method for manufacturing a liquid crystal display device in which liquid crystal is sealed between two substrates using a dropping injection method.
 滴下注入方を用いて液晶を封止する液晶表示装置の製造方法を開示した先行文献として特開2005-115155号公報(特許文献1)、特開2001-281678号公報(特許文献2)および特開平9-311340号公報(特許文献3)がある。 As prior literatures that disclose a method for manufacturing a liquid crystal display device that seals liquid crystal using a dropping injection method, Japanese Patent Application Laid-Open No. 2005-115155 (Patent Document 1), Japanese Patent Application Laid-Open No. 2001-281678 (Patent Document 2), and the like. Japanese Laid-Open Patent Publication No. 9-311340 (Patent Document 3) is available.
 特開2005-115155号公報(特許文献1)に記載の液晶パネルの製造方法においては、まず、対向する一対の基板の一方に、表示領域を包囲する第1のシール材と、表示領域の外側に減圧領域を形成するための第2のシール材とを形成している。減圧状態で液晶を滴下したあと、他方の基板を貼り合わせ、大気状態で基板を両外側から押圧しながらシール材を硬化させて液晶を封止している。 In the method of manufacturing a liquid crystal panel described in Japanese Patent Application Laid-Open No. 2005-115155 (Patent Document 1), first, a first sealing material that surrounds a display region and an outer side of the display region are provided on one of a pair of opposing substrates. And a second sealing material for forming a reduced pressure region. After dropping the liquid crystal in a reduced pressure state, the other substrate is bonded, and the sealing material is cured while pressing the substrate from both sides in the atmospheric state to seal the liquid crystal.
 また、特開2005-115155号公報(特許文献1)に記載の液晶パネルの製造方法においては、第1のシール材の内縁部と液晶滴下領域外縁部との間隔と、第1シール材の外縁部と第2シール材の内縁部との間隔とが所定の間隔を満たすように液晶の滴下領域を規定している。そのようにして、基板貼り合わせ時の液晶パネル周辺部の押圧力を拮抗させて基板間のギャップを均一にしている。 Further, in the method for manufacturing a liquid crystal panel described in Japanese Patent Application Laid-Open No. 2005-115155 (Patent Document 1), the distance between the inner edge portion of the first sealing material and the outer edge portion of the liquid crystal dropping region, and the outer edge of the first sealing material. The dropping region of the liquid crystal is defined so that the interval between the portion and the inner edge portion of the second sealing material satisfies a predetermined interval. In this way, the gap between the substrates is made uniform by antagonizing the pressing force at the periphery of the liquid crystal panel when the substrates are bonded together.
 特開2001-281678号公報(特許文献2)に記載の液晶表示装置の製造方法においては、液晶の最適な滴下量をレーザ変位形などを用いて予測し、その予測値に基づいて液晶滴下量を制御している。そのようにして、封止された液晶の量が不足して気泡ができること、および、封止された液晶の量が多くて表示ムラが生じることを抑制している。 In the method of manufacturing a liquid crystal display device described in Japanese Patent Application Laid-Open No. 2001-281678 (Patent Document 2), an optimal drop amount of liquid crystal is predicted using a laser displacement type or the like, and the drop amount of liquid crystal is based on the predicted value. Is controlling. In this manner, it is possible to suppress the generation of bubbles due to insufficient amount of the sealed liquid crystal and the occurrence of display unevenness due to the large amount of the sealed liquid crystal.
 特開平9-311340号公報(特許文献3)に記載の液晶表示装置の製造方法においては、表示領域をブロックに分割し、ブロック毎に決められた滴下パターンと滴下量の液晶を滴下している。そのようにして、貼り合わされた基板間の面内におけるギャップを均一にしている。 In the method of manufacturing a liquid crystal display device described in Japanese Patent Laid-Open No. 9-31340 (Patent Document 3), the display area is divided into blocks, and a dropping pattern and a dropping amount of liquid crystal determined for each block are dropped. . In this way, the in-plane gap between the bonded substrates is made uniform.
特開2005-115155号公報JP 2005-115155 A 特開2001-281678号公報JP 2001-281678 A 特開平9-311340号公報Japanese Patent Laid-Open No. 9-311340
 上記のように、高質の表示品位を得るために、基板上の液晶滴下位置および液晶滴下量の工夫がされている。基板上に液晶を滴下する際には、ディスペンサまたはシリンジをパルスモータで加圧するものなどが使用されている。 As described above, in order to obtain high-quality display quality, the liquid crystal dropping position and the liquid crystal dropping amount on the substrate are devised. When a liquid crystal is dropped onto a substrate, a device that pressurizes a dispenser or syringe with a pulse motor is used.
 液晶が滴下される基板上の表示領域内において、場所ごとに液晶の滴下位置パターンが不規則に変化している場合、液晶の滴下に要する時間が長くなる。具体的には、液晶を滴下する際のディスペンサまたはシリンジなどの位置合わせに要する時間が長くなる。この場合、液晶表示装置の製造タクトタイムが長くなるため、液晶表示装置の製造コストの増加をもたらす。 In the display area on the substrate where the liquid crystal is dripped, when the liquid crystal dripping position pattern changes irregularly for each place, the time required for dripping the liquid crystal becomes long. Specifically, the time required for positioning the dispenser or syringe when the liquid crystal is dropped is increased. In this case, the manufacturing tact time of the liquid crystal display device becomes long, which increases the manufacturing cost of the liquid crystal display device.
 本発明は上記の問題点に鑑みてなされたものであって、基板間のギャップを均一にしつつ、製造タクトタイムの短縮を図ることができる、液晶表示装置の製造方法を提供することを目的とする。 The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a method for manufacturing a liquid crystal display device capable of reducing the manufacturing tact time while making the gap between the substrates uniform. To do.
 本発明に基づく液晶表示装置の製造方法は、基板上に液晶を滴下し、基板の液晶滴下面側を対向基板に対向させて真空中で貼り合わせてから大気圧に戻すことにより液晶注入を行なう液晶表示装置の製造方法である。液晶表示装置の製造方法は、液晶を封止するためのシール材を基板上に形成する工程と、シール材で囲まれた基板上の表示領域において、互いに平行な複数の線分のそれぞれの一端から他端までの間で所定の間隔を置いて位置する複数のポイントから構成される滴下位置パターン上に液晶を滴下する工程とを備えている。また、液晶表示装置の製造方法は、基板と対向基板とを真空中で貼り合せる工程と、シール材を硬化する工程とを備えている。液晶を滴下する工程において、表示領域の全体として所定の滴下位置パターンを変更することなく液晶を滴下しつつ、液晶の滴下量を滴下位置パターンの角部において中央部より多くする。 In the liquid crystal display device manufacturing method according to the present invention, liquid crystal is injected by dropping liquid crystal onto a substrate, bringing the liquid crystal dropping surface side of the substrate into opposition to the opposite substrate and bonding them in a vacuum, and then returning to atmospheric pressure. It is a manufacturing method of a liquid crystal display device. A manufacturing method of a liquid crystal display device includes a step of forming a sealing material on a substrate for sealing liquid crystal, and one end of each of a plurality of line segments parallel to each other in a display region on the substrate surrounded by the sealing material And dropping the liquid crystal on a dropping position pattern composed of a plurality of points positioned at a predetermined interval from the other end to the other end. In addition, the method for manufacturing a liquid crystal display device includes a step of bonding the substrate and the counter substrate in a vacuum, and a step of curing the sealing material. In the step of dripping the liquid crystal, the liquid crystal is dripped without changing the predetermined dripping position pattern as a whole of the display area, and the dripping amount of the liquid crystal is increased from the central portion at the corner of the dripping position pattern.
 好ましくは、液晶を滴下する工程において、液晶の滴下回数を増加することにより液晶の滴下量を多くする。 Preferably, in the step of dropping the liquid crystal, the amount of liquid crystal dropped is increased by increasing the number of liquid crystal drops.
 本発明の一形態においては、液晶を滴下する工程において、上記角部に近づくにつれて液晶の滴下量を多くする。 In one embodiment of the present invention, in the step of dripping liquid crystal, the amount of liquid crystal dripped is increased as it approaches the corner.
 本発明によれば、基板間のギャップを均一にしつつ、製造タクトタイムの短縮を図ることができる。 According to the present invention, it is possible to shorten the manufacturing tact time while making the gap between the substrates uniform.
本発明の実施形態1に係る液晶表示装置の製造方法に用いられる液晶滴下装置の一部を示す側面図である。It is a side view which shows a part of liquid crystal dropping apparatus used for the manufacturing method of the liquid crystal display device which concerns on Embodiment 1 of this invention. 図1の液晶滴下装置を矢印IIから見た図である。It is the figure which looked at the liquid crystal dropping apparatus of FIG. 1 from arrow II. 同実施形態の滴下位置パターンにより液晶を滴下する際のガントリの動きを説明する平面図である。It is a top view explaining the movement of the gantry at the time of dripping a liquid crystal with the dripping position pattern of the embodiment. 参考例において基板上に液晶が滴下された状態を示す平面図である。It is a top view which shows the state by which the liquid crystal was dripped on the board | substrate in a reference example. 参考例において表示領域210を拡大して示す平面図である。It is a top view which expands and shows display field 210 in a reference example. 参考例において基板と対向基板とを貼り合わせた状態を示す平面図である。It is a top view which shows the state which bonded together the board | substrate and the counter substrate in the reference example. 比較例における液晶の滴下位置パターンを示す平面図である。It is a top view which shows the dripping position pattern of the liquid crystal in a comparative example. 比較例の滴下位置パターンに液晶を滴下するためのガントリ110の動きを説明する図である。It is a figure explaining the movement of the gantry 110 for dripping a liquid crystal to the dripping position pattern of a comparative example. 同実施形態において基板上に液晶が滴下された状態を示す平面図である。It is a top view which shows the state by which the liquid crystal was dripped on the board | substrate in the same embodiment. 本発明の実施形態2において基板上に液晶が滴下された状態を示す平面図である。It is a top view which shows the state by which the liquid crystal was dripped on the board | substrate in Embodiment 2 of this invention.
 以下、本発明に係る液晶表示装置の製造方法の実施形態1について図面を参照して説明する。以下の実施形態の説明においては、図中の同一または相当部分には同一符号を付して、その説明は繰返さない。 Hereinafter, Embodiment 1 of the method for manufacturing a liquid crystal display device according to the present invention will be described with reference to the drawings. In the following description of the embodiments, the same or corresponding parts in the drawings are denoted by the same reference numerals, and the description thereof will not be repeated.
 (実施形態1)
 図1は、本発明の実施形態1に係る液晶表示装置の製造方法に用いられる液晶滴下装置の一部を示す側面図である。図2は、図1の液晶滴下装置を矢印IIから見た図である。
(Embodiment 1)
FIG. 1 is a side view showing a part of a liquid crystal dropping device used in a method for manufacturing a liquid crystal display device according to Embodiment 1 of the present invention. FIG. 2 is a view of the liquid crystal dropping device of FIG. 1 as viewed from an arrow II.
 図1に示すように、本発明の実施形態1に係る液晶表示装置の製造方法に用いられる液晶滴下装置100においては、直方体状のガントリ110が図示しない搬送装置に支持されて移動可能にされている。 As shown in FIG. 1, in a liquid crystal dropping device 100 used in the method for manufacturing a liquid crystal display device according to Embodiment 1 of the present invention, a rectangular parallelepiped gantry 110 is supported by a transfer device (not shown) and is movable. Yes.
 ガントリ110の上部には、シリンジ130および液晶保持タンク140が配置されている。シリンジ130と液晶保持タンク140とは、チューブ160で接続されている。チューブ160は、バルブ150を経由してガントリ110内に配管されている。 A syringe 130 and a liquid crystal holding tank 140 are disposed on the top of the gantry 110. The syringe 130 and the liquid crystal holding tank 140 are connected by a tube 160. The tube 160 is piped into the gantry 110 via the valve 150.
 ガントリ110の下部には、液晶の吐出口となるノズル120が配置されている。ノズル120は、ガントリ110内に配管されたチューブ160と接続されている。図2に示すように、ノズル120には、吐出口121が形成されている。シリンジ130、液晶保持タンク140、バルブ150およびノズル120がそれぞれ1つずつ組合されて液晶吐出部が構成されている。 A nozzle 120 serving as a liquid crystal discharge port is disposed below the gantry 110. The nozzle 120 is connected to a tube 160 piped in the gantry 110. As shown in FIG. 2, a discharge port 121 is formed in the nozzle 120. The syringe 130, the liquid crystal holding tank 140, the valve 150, and the nozzle 120 are combined to form a liquid crystal discharge unit.
 シリンジ130にはステッピングモータが接続されており、ステッピングモータによりシリンジ130を加圧することにより、液晶保持タンク140内の液晶170がノズル120から吐出される。ステッピングモータを用いることにより、シリンジ130の加圧力を略均等にすることができるため、1回の液晶の吐出量を所定の量に均一にすることができる。 A stepping motor is connected to the syringe 130, and the liquid crystal 170 in the liquid crystal holding tank 140 is discharged from the nozzle 120 by pressurizing the syringe 130 with the stepping motor. By using the stepping motor, the applied pressure of the syringe 130 can be made substantially uniform, so that the discharge amount of one liquid crystal can be made uniform to a predetermined amount.
 本実施形態においては、図2に示すように、ガントリ110の長手方向に1A~1D,2A~2D,3A~3D,4A~4Dの16列の液晶吐出部を設けた。各列同士の間隔、および、各列における液晶吐出部同士の間隔は、後述する滴下位置パターンに合わせて調節されている。 In this embodiment, as shown in FIG. 2, 16 columns of liquid crystal discharge portions of 1A to 1D, 2A to 2D, 3A to 3D, and 4A to 4D are provided in the longitudinal direction of the gantry 110. The interval between the columns and the interval between the liquid crystal ejection portions in each column are adjusted in accordance with a later-described dropping position pattern.
 図3は、本実施形態の滴下位置パターンにより液晶を滴下する際のガントリの動きを説明する平面図である。本実施形態においては、図3に示すように、基板200上に液晶を封止するためのシール材500が形成されて、基板200上に8つの表示領域210,220,230,240,250,260,270,280が形成されている。本実施形態においては、基板200には、カラーフィルタが形成されている。 FIG. 3 is a plan view for explaining the movement of the gantry when the liquid crystal is dropped according to the dropping position pattern of this embodiment. In the present embodiment, as shown in FIG. 3, a sealing material 500 for sealing liquid crystal is formed on the substrate 200, and eight display areas 210, 220, 230, 240, 250, 260, 270, and 280 are formed. In the present embodiment, a color filter is formed on the substrate 200.
 全ての表示領域は、シール材500で縁を囲まれている。シール材500は、紫外線を照射されると硬化する材料で形成されており、紫外線を照射されるまでは粘着性を有している。シール材500としては、紫外線硬化型のアクリル樹脂を使用した。 All the display areas are surrounded by the sealing material 500. The sealing material 500 is formed of a material that is cured when irradiated with ultraviolet rays, and has adhesiveness until irradiated with ultraviolet rays. As the sealing material 500, an ultraviolet curable acrylic resin was used.
 基板200の長手方向に、表示領域210、表示領域230、表示領域250および表示領域270が、それぞれ所定の間隔を置いて配置されている。また、上記の表示領域210,230,250,270に対して基板200の短手方向に平行に所定の間隔を置いて、表示領域220、表示領域240、表示領域260および表示領域280がそれぞれ配置されている。 In the longitudinal direction of the substrate 200, a display area 210, a display area 230, a display area 250, and a display area 270 are arranged at predetermined intervals. Further, the display area 220, the display area 240, the display area 260, and the display area 280 are arranged at predetermined intervals in parallel to the short direction of the substrate 200 with respect to the display areas 210, 230, 250, and 270, respectively. Has been.
 表示領域210および表示領域220の液晶の滴下は、1A~1Dの列の液晶吐出部によって行なわれる。表示領域230および表示領域240の液晶の滴下は、2A~2Dの列の液晶吐出部によって行なわれる。表示領域250および表示領域260の液晶の滴下は、3A~3Dの列の液晶吐出部によって行なわれる。表示領域270および表示領域280の液晶の滴下は、4A~4Dの列の液晶吐出部によって行なわれる。 Dropping of the liquid crystal in the display area 210 and the display area 220 is performed by the liquid crystal ejection units in the 1A to 1D rows. The dropping of the liquid crystal in the display area 230 and the display area 240 is performed by the liquid crystal ejection units in the 2A to 2D columns. The dropping of the liquid crystal in the display area 250 and the display area 260 is performed by the liquid crystal ejection units in the 3A to 3D columns. The dropping of the liquid crystal in the display area 270 and the display area 280 is performed by the liquid crystal ejection units in the 4A to 4D columns.
 具体的には、まず、ガントリ110が矢印300で示す方向に移動している間に、各ノズル120から所定の間隔で液晶が吐出される。基板200の短手方向に液晶が16列滴下された後、ガントリ110が矢印310で示す方向に移動する。次に、ガントリ110が矢印320で示す方向に移動している間に、各ノズル120から所定の間隔で液晶が吐出される。上記のように、ガントリ110が移動しながら、ノズル120から液晶が滴下されることにより、各表示領域において8列に液晶が滴下される。 Specifically, first, while the gantry 110 is moving in the direction indicated by the arrow 300, the liquid crystal is discharged from each nozzle 120 at a predetermined interval. After 16 rows of liquid crystals are dropped in the short direction of the substrate 200, the gantry 110 moves in the direction indicated by the arrow 310. Next, while the gantry 110 is moving in the direction indicated by the arrow 320, the liquid crystal is discharged from each nozzle 120 at a predetermined interval. As described above, liquid crystal is dropped from the nozzle 120 while the gantry 110 is moved, so that liquid crystal is dropped in eight rows in each display region.
 図4は、参考例において基板上に液晶が滴下された状態を示す平面図である。図4に示すように、各表示領域には、基板200の長手方向に延びる8列、その各列において16箇所、液晶滴400が形成されている。本実施形態においては、液晶滴400が配列された列同士の間隔、および、各列上における液晶滴400同士の間隔は、それぞれ均一にされている。 FIG. 4 is a plan view showing a state in which the liquid crystal is dropped on the substrate in the reference example. As shown in FIG. 4, in each display region, eight rows extending in the longitudinal direction of the substrate 200, and 16 liquid crystal droplets 400 are formed in each row. In the present embodiment, the interval between the columns in which the liquid crystal droplets 400 are arranged and the interval between the liquid crystal droplets 400 on each column are made uniform.
 具体的には、1A列上のノズル120から液晶が等間隔に滴下されて、列10A,11A上に液晶滴400が形成されている。1B列上のノズル120から液晶が等間隔に滴下されて、列10B,11B上に液晶滴400が形成されている。1C列上のノズル120から液晶が等間隔に滴下されて、列10C,11C上に液晶滴400が形成されている。1D列上のノズル120から液晶が等間隔に滴下されて、列10D,11D上に液晶滴400が形成されている。 Specifically, the liquid crystal is dropped from the nozzles 120 on the 1A row at equal intervals, and the liquid crystal droplets 400 are formed on the rows 10A and 11A. Liquid crystals are dropped at equal intervals from the nozzles 120 on the 1B row, and liquid crystal droplets 400 are formed on the rows 10B and 11B. Liquid crystals are dropped from the nozzles 120 on the 1C row at equal intervals, and liquid crystal droplets 400 are formed on the rows 10C and 11C. Liquid crystals are dropped at equal intervals from the nozzles 120 on the 1D rows, and liquid crystal droplets 400 are formed on the rows 10D and 11D.
 2A列上のノズル120から液晶が等間隔に滴下されて、列20A,21A上に液晶滴400が形成されている。2B列上のノズル120から液晶が等間隔に滴下されて、列20B,21B上に液晶滴400が形成されている。2C列上のノズル120から液晶が等間隔に滴下されて、列20C,21C上に液晶滴400が形成されている。2D列上のノズル120から液晶が等間隔に滴下されて、列20D,21D上に液晶滴400が形成されている。 The liquid crystal is dropped from the nozzles 120 on the 2A row at equal intervals, and the liquid crystal droplets 400 are formed on the rows 20A and 21A. Liquid crystals are dropped from the nozzles 120 on the 2B rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 20B and 21B. Liquid crystals are dropped at equal intervals from the nozzles 120 on the 2C row, and liquid crystal droplets 400 are formed on the rows 20C and 21C. Liquid crystals are dropped from the nozzles 120 on the 2D rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 20D and 21D.
 3A列上のノズル120から液晶が等間隔に滴下されて、列30A,31A上に液晶滴400が形成されている。3B列上のノズル120から液晶が等間隔に滴下されて、列30B,31B上に液晶滴400が形成されている。3C列上のノズル120から液晶が等間隔に滴下されて、列30C,31C上に液晶滴400が形成されている。3D列上のノズル120から液晶が等間隔に滴下されて、列30D,31D上に液晶滴400が形成されている。 The liquid crystal is dropped from the nozzles 120 on the 3A row at equal intervals, and the liquid crystal droplets 400 are formed on the rows 30A and 31A. Liquid crystals are dropped from the nozzles 120 on the 3B rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 30B and 31B. Liquid crystals are dropped from nozzles 120 on the 3C row at equal intervals, and liquid crystal droplets 400 are formed on the rows 30C and 31C. Liquid crystals are dropped from the nozzles 120 on the 3D rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 30D and 31D.
 4A列上のノズル120から液晶が等間隔に滴下されて、列40A,41A上に液晶滴400が形成されている。4B列上のノズル120から液晶が等間隔に滴下されて、列40B,41B上に液晶滴400が形成されている。4C列上のノズル120から液晶が等間隔に滴下されて、列40C,41C上に液晶滴400が形成されている。4D列上のノズル120から液晶が等間隔に滴下されて、列40D,41D上に液晶滴400が形成されている。 The liquid crystal is dropped from the nozzles 120 on the 4A row at equal intervals, and the liquid crystal droplets 400 are formed on the rows 40A and 41A. Liquid crystals are dropped at equal intervals from the nozzles 120 on the 4B row, and liquid crystal droplets 400 are formed on the rows 40B and 41B. Liquid crystals are dropped from nozzles 120 on the 4C row at equal intervals, and liquid crystal droplets 400 are formed on the rows 40C and 41C. Liquid crystals are dropped from the nozzles 120 on the 4D rows at equal intervals, and liquid crystal droplets 400 are formed on the rows 40D and 41D.
 上記のように、シール材500で囲まれた基板200上の表示領域において、互いに平行な複数の線分のそれぞれの一端から他端までの間で所定の間隔を置いて位置する複数のポイントから構成される滴下位置パターン上に液晶が滴下される。ここで、複数の線分は上記の各列に相当し、複数のポイントは上記の液晶滴400が形成された位置に相当する。 As described above, in the display area on the substrate 200 surrounded by the sealing material 500, from a plurality of points positioned at predetermined intervals between one end and the other end of each of a plurality of parallel line segments. The liquid crystal is dropped on the constituted dropping position pattern. Here, the plurality of line segments correspond to the respective columns, and the plurality of points correspond to positions where the liquid crystal droplets 400 are formed.
 図5は、参考例において表示領域210を拡大して示す平面図である。図5に示すように、表示領域210においては、列10A~11D上に所定の間隔を置いて形成された液晶滴400の複数の位置ポイントから滴下位置パターンが構成されている。 FIG. 5 is an enlarged plan view showing the display area 210 in the reference example. As shown in FIG. 5, in the display area 210, a drop position pattern is composed of a plurality of position points of the liquid crystal drops 400 formed at predetermined intervals on the rows 10A to 11D.
 滴下位置パターンの外縁とシール材500との間の間隔は、所定の距離に維持されている。具体的には、基板200の長手方向において、滴下位置パターンの外縁とシール材500との間の間隔L1が一定に維持されている。基板200の短手方向において、滴下位置パターンの外縁とシール材500との間の間隔L2が一定に維持されている。 The distance between the outer edge of the dropping position pattern and the sealing material 500 is maintained at a predetermined distance. Specifically, the distance L 1 between the outer edge of the dropping position pattern and the sealing material 500 is kept constant in the longitudinal direction of the substrate 200. In the lateral direction of the substrate 200, the distance L 2 between the outer edge and the sealing material 500 of the dropping position pattern is kept constant.
 このようにすることにより、液晶滴400を形成した後、基板200と対向基板とを貼り合わせてシール材500を硬化するまでに、シール材500が液晶滴400と化学反応してシール材500の硬化が不十分になることを抑制することができる。 In this manner, after the liquid crystal droplet 400 is formed, the sealing material 500 chemically reacts with the liquid crystal droplet 400 until the sealing material 500 is cured by bonding the substrate 200 and the counter substrate. It can suppress that hardening becomes inadequate.
 具体的には、液晶がシール材500の近傍に滴下されて、滴下直後に液晶滴400とシール材500とが接触した場合、その接触の時点から約20分経過後から、シール材500は液晶と化学反応を起し始める。化学反応を起したシール材500は、紫外線を照射されても硬化反応を起しにくくなり好ましくない。 Specifically, when the liquid crystal is dropped in the vicinity of the sealing material 500 and the liquid crystal droplet 400 and the sealing material 500 come into contact immediately after the dropping, the sealing material 500 is liquid crystal after about 20 minutes from the point of contact. And start a chemical reaction. The sealing material 500 that has caused a chemical reaction is not preferable because it hardly causes a curing reaction even when irradiated with ultraviolet rays.
 そのため、液晶滴400は、基板200と対向基板とを貼り合わすまでの間、シール材500と接触しない位置に滴下されることが好ましい。このようにすることにより、液晶とシール材500とが化学反応を起す前に、シール材500に紫外線を照射して硬化させることができるようになる。また、先行文献に記載のように、基板間のギャップを均一にするためにも、シール材500から所定の距離だけ離して液晶を滴下することが好ましい。 Therefore, the liquid crystal droplet 400 is preferably dropped at a position where it does not come into contact with the sealing material 500 until the substrate 200 and the counter substrate are bonded together. By doing so, before the liquid crystal and the sealing material 500 cause a chemical reaction, the sealing material 500 can be cured by being irradiated with ultraviolet rays. Further, as described in the prior art, in order to make the gap between the substrates uniform, it is preferable to drop the liquid crystal at a predetermined distance from the sealing material 500.
 図6は、参考例において基板と対向基板とを貼り合わせた状態を示す平面図である。図6に示すように、液晶が滴下された基板200と対向基板290とを真空中で貼り合わせる。本実施形態においては、対向基板290にはTFT(thin film transistor)が形成されている。 FIG. 6 is a plan view showing a state in which the substrate and the counter substrate are bonded together in the reference example. As shown in FIG. 6, the substrate 200 onto which the liquid crystal is dropped and the counter substrate 290 are bonded together in a vacuum. In the present embodiment, a TFT (thin film transistor) is formed on the counter substrate 290.
 基板200と対向基板290とが貼り合わされることにより、液晶滴400は、押しつぶされて液晶膜410となる。封止される液晶量が多い場合、液晶表示装置の表示ムラが発生する。逆に、封止される液晶量が少ない場合、図6に示すように、表示領域の角部600に液晶が行き渡らずに気泡が発生してしまう。 When the substrate 200 and the counter substrate 290 are bonded to each other, the liquid crystal droplet 400 is crushed into a liquid crystal film 410. When the amount of liquid crystal to be sealed is large, display unevenness of the liquid crystal display device occurs. Conversely, when the amount of liquid crystal to be sealed is small, as shown in FIG. 6, the liquid crystal does not reach the corner portion 600 of the display area, and bubbles are generated.
 図7は、比較例における液晶の滴下位置パターンを示す平面図である。図7に示すように、比較例においては、上記の角部600に液晶を行き渡らすために、図5に示す滴下位置パターンに加えて表示領域の4角に液晶を滴下している。 FIG. 7 is a plan view showing a liquid crystal dropping position pattern in a comparative example. As shown in FIG. 7, in the comparative example, in order to spread the liquid crystal on the corner portion 600, the liquid crystal is dropped at the four corners of the display area in addition to the dropping position pattern shown in FIG.
 具体的には、基板200の長手方向においてシール材500からL3の距離、かつ、基板200の短手方向においてシール材500からL4の距離の位置に、液晶滴420を配置している。L1>L3、L2>L4の関係にある。全ての液晶滴400と液晶滴420との液晶滴下量は均一にしている。 Specifically, the liquid crystal droplets 420 are arranged at a distance of L 3 from the sealing material 500 in the longitudinal direction of the substrate 200 and at a distance of L 4 from the sealing material 500 in the short direction of the substrate 200. L 1 > L 3 and L 2 > L 4 are satisfied. The liquid crystal dropping amount of all the liquid crystal droplets 400 and the liquid crystal droplets 420 is made uniform.
 比較例のように液晶滴を配置した場合には、角部600に液晶を行き渡らせて気泡の発生を抑制しつつ、基板間のギャップを均一にすることができる。ただし、以下の問題がある。 When the liquid crystal droplets are arranged as in the comparative example, the gap between the substrates can be made uniform while suppressing the generation of bubbles by spreading the liquid crystal around the corner portion 600. However, there are the following problems.
 図8は、比較例の滴下位置パターンに液晶を滴下するためのガントリ110の動きを説明する図である。図8に示すように、比較例の滴下位置パターンに液晶を滴下するためには、まず、1A列上のノズル120により液晶が滴下されて、図の右端にある2滴の液晶滴420が形成される。このとき、ガントリ110は矢印700で示す方向に移動しているが、この間、1A列上のノズル120以外のノズル120は、液晶を滴下していない。 FIG. 8 is a diagram for explaining the movement of the gantry 110 for dropping liquid crystal on the dropping position pattern of the comparative example. As shown in FIG. 8, in order to drop the liquid crystal on the dropping position pattern of the comparative example, first, the liquid crystal is dropped by the nozzle 120 on the 1A row to form two liquid crystal drops 420 at the right end of the figure. Is done. At this time, the gantry 110 moves in the direction indicated by the arrow 700, but during this time, the nozzles 120 other than the nozzles 120 on the 1A row do not drop liquid crystal.
 次に、ガントリ110は矢印710で示す方向に移動する。その後、ガントリ110が矢印720で示す方向に移動している間、各ノズル120から所定の間隔で液晶が吐出される。表示領域210において、液晶が基板200の短手方向に延びる4列に滴下された後、ガントリ110が矢印730で示す方向に移動する。次に、ガントリ110が矢印740で示す方向に移動している間に、各ノズル120から所定の間隔で液晶が吐出される。その後、ガントリ110が矢印780で示す方向に移動する。最後に、ガントリ110が矢印790で示す方向に移動する間、1D列上のノズル120により液晶が滴下されて、図の左端にある2滴の液晶滴420が形成される。この間、1D列上のノズル120以外のノズル120は、液晶を滴下していない。 Next, the gantry 110 moves in the direction indicated by the arrow 710. Thereafter, while the gantry 110 is moving in the direction indicated by the arrow 720, the liquid crystal is discharged from each nozzle 120 at a predetermined interval. In the display area 210, after the liquid crystal is dropped in four rows extending in the short direction of the substrate 200, the gantry 110 moves in the direction indicated by the arrow 730. Next, while the gantry 110 is moving in the direction indicated by the arrow 740, the liquid crystal is discharged from each nozzle 120 at a predetermined interval. Thereafter, the gantry 110 moves in the direction indicated by the arrow 780. Finally, while the gantry 110 moves in the direction indicated by the arrow 790, the liquid crystal is dropped by the nozzle 120 on the 1D row to form two liquid crystal drops 420 at the left end of the figure. During this time, the nozzles 120 other than the nozzles 120 on the 1D row do not drop the liquid crystal.
 上記の比較例のように、角部600に液晶を行き渡らせるために、図5に示す参考例の液晶の滴下位置パターンに液晶滴420の位置ポイントを追加する滴下位置パターンの変更をした場合、液晶の滴下位置にノズル120の吐出位置を合わせるためのガントリ110の移動経路が長くなる。そのため、比較例においては、矢印700で示す方向および矢印790で示す方向にガントリ110が移動する時間として、液晶滴下に要する時間が1分程度増加した。このように、表示領域内において、場所ごとに滴下位置パターンを不規則に変更した場合、液晶滴下に要する時間が増加するため、液晶表示装置の製造タクトタイムが長くなり好ましくない。 As in the above comparative example, in order to spread the liquid crystal in the corner portion 600, when changing the dropping position pattern to add the position point of the liquid crystal droplet 420 to the liquid crystal dropping position pattern of the reference example shown in FIG. The moving path of the gantry 110 for adjusting the discharge position of the nozzle 120 to the liquid crystal dropping position becomes long. Therefore, in the comparative example, the time required for dropping the liquid crystal is increased by about 1 minute as the time for the gantry 110 to move in the direction indicated by the arrow 700 and the direction indicated by the arrow 790. As described above, when the dropping position pattern is irregularly changed for each place in the display region, the time required for dropping the liquid crystal is increased, which is not preferable because the manufacturing tact time of the liquid crystal display device becomes long.
 図9は、本実施形態において基板上に液晶が滴下された状態を示す平面図である。図9に示すように、本実施形態に係る液晶の滴下位置パターンにおいては、図5に示す参考例の滴下位置パターンを変更せずに、滴下位置パターンの角部の液晶の滴下量を滴下位置パターンの中央部の液晶の滴下量より多くしている。 FIG. 9 is a plan view showing a state in which the liquid crystal is dropped on the substrate in the present embodiment. As shown in FIG. 9, in the liquid crystal dropping position pattern according to the present embodiment, the liquid crystal dropping amount at the corners of the dropping position pattern is changed without changing the dropping position pattern of the reference example shown in FIG. More than the amount of liquid crystal dripped at the center of the pattern.
 具体的には、液晶滴下パターンの角部に位置する液晶滴430を形成する際に、ステッピングモータにより複数回シリンジ130を加圧して、液晶を複数回滴下した。液晶滴下パターンの中央部に位置する他の液晶滴400は、ステッピングモータにより1回シリンジを加圧して、液晶を1回滴下して形成した。 Specifically, when forming the liquid crystal droplets 430 positioned at the corners of the liquid crystal dropping pattern, the syringe 130 was pressurized multiple times by a stepping motor, and the liquid crystal was dropped multiple times. The other liquid crystal droplets 400 positioned at the center of the liquid crystal dropping pattern were formed by pressing the syringe once with a stepping motor and dropping the liquid crystal once.
 このように液晶を滴下する場合、液晶滴下パターンの角部に位置する液晶滴430の液量が多いため、表示領域210の角部まで液晶を行き渡らせることができる。また、液晶を滴下するためにガントリ110が移動する経路は、図3で示した参考例の経路と変わらないため、液晶を滴下するのに要する時間はほとんど増加しない。よって、比較例に比べて、液晶表示装置の製造タクトタイムを短縮することができる。 When the liquid crystal is dropped in this way, the liquid crystal can be spread to the corner of the display area 210 because the liquid amount of the liquid crystal droplet 430 located at the corner of the liquid crystal dropping pattern is large. Further, since the path through which the gantry 110 moves to drop the liquid crystal is not different from the path of the reference example shown in FIG. 3, the time required to drop the liquid crystal hardly increases. Therefore, the manufacturing tact time of the liquid crystal display device can be shortened as compared with the comparative example.
 その結果、基板間に均一に液晶を封止して基板間のギャップを均一にしつつ、製造タクトタイムの短縮を図ることができる。従って、液晶表示装置の表示品位を高質にしつつ、液晶表示装置の製造コストの低減を図ることができる。 As a result, it is possible to reduce the manufacturing tact time while uniformly sealing the liquid crystal between the substrates to make the gap between the substrates uniform. Accordingly, it is possible to reduce the manufacturing cost of the liquid crystal display device while improving the display quality of the liquid crystal display device.
 本実施形態においては、液晶を滴下する際に、液晶の滴下回数を増加することにより液晶の滴下量を多くしているため、液晶吐出部の構成を簡易にすることができる。たとえば、液晶の滴下量が異なるシリンジを複数備える必要性がなくなり、装置コストの削減を図ることができる。 In the present embodiment, when the liquid crystal is dropped, the amount of liquid crystal dropped is increased by increasing the number of times the liquid crystal is dropped, so that the configuration of the liquid crystal discharge unit can be simplified. For example, there is no need to provide a plurality of syringes with different liquid crystal dropping amounts, and the apparatus cost can be reduced.
 上記のように、液晶を滴下した後に、基板200と対向基板290とを貼り合わせてから大気圧に戻すことにより液晶の注入が行なわれる。その後、シール材500に紫外線を照射することにより、シール材500が硬化して液晶が封止される。上記の工程を経て、本実施形態の液晶表示装置が製造される。 As described above, after the liquid crystal is dropped, the substrate 200 and the counter substrate 290 are bonded together, and then the liquid crystal is injected by returning to atmospheric pressure. Thereafter, the sealing material 500 is irradiated with ultraviolet rays, whereby the sealing material 500 is cured and the liquid crystal is sealed. The liquid crystal display device of this embodiment is manufactured through the above steps.
 以下、本発明に係る液晶表示装置の製造方法の実施形態2について図面を参照して説明する。 Hereinafter, Embodiment 2 of the manufacturing method of the liquid crystal display device according to the present invention will be described with reference to the drawings.
 (実施形態2)
 図10は、本発明の実施形態2において基板上に液晶が滴下された状態を示す平面図である。図10に示すように、本実施形態に係る液晶の滴下位置パターンは、図5に示す参考例の滴下位置パターンを変更せずに、滴下位置パターンの角部に近づくにつれて液晶の滴下量を多くしている。その他の構成については、実施形態1と同様であるため説明を繰返さない。
(Embodiment 2)
FIG. 10 is a plan view showing a state where liquid crystal is dropped on the substrate in the second embodiment of the present invention. As shown in FIG. 10, the drop position pattern of the liquid crystal according to the present embodiment increases the drop amount of liquid crystal as it approaches the corner of the drop position pattern without changing the drop position pattern of the reference example shown in FIG. is doing. Since other configurations are the same as those in the first embodiment, description thereof will not be repeated.
 具体的には、液晶滴下パターンの角部に位置する液晶滴440を形成する際に、ステッピングモータにより3回シリンジ130を加圧して、液晶を3回滴下した。液晶滴440に隣接する液晶滴450を形成する際に、ステッピングモータにより2回シリンジ130を加圧して、液晶を2回滴下した。液晶滴下パターンの中央部に位置する他の液晶滴400は、ステッピングモータにより1回シリンジを加圧して、液晶を1回滴下して形成した。 Specifically, when forming the liquid crystal droplets 440 located at the corners of the liquid crystal dropping pattern, the syringe 130 was pressurized three times by the stepping motor, and the liquid crystal was dropped three times. When forming the liquid crystal droplet 450 adjacent to the liquid crystal droplet 440, the syringe 130 was pressurized twice by the stepping motor, and the liquid crystal was dropped twice. The other liquid crystal droplets 400 positioned at the center of the liquid crystal dropping pattern were formed by pressing the syringe once with a stepping motor and dropping the liquid crystal once.
 このように、液晶を滴下する場合、滴下位置パターンの角部に位置する液晶滴440およびそれに隣接する液晶滴450の液量が多いため、表示領域210の角部まで液晶を行き渡らせることができる。また、液晶を滴下するためにガントリ110が移動する経路は、図3で示した参考例の経路と変わらないため、液晶を滴下するのに要する時間はほとんど増加しない。よって、比較例に比べて、液晶表示装置の製造タクトタイムを短縮することができる。 As described above, when the liquid crystal is dropped, the liquid crystal droplets 440 located at the corners of the dropping position pattern and the liquid crystal droplets 450 adjacent thereto are large in volume, so that the liquid crystals can be spread to the corners of the display area 210. . Further, since the path through which the gantry 110 moves to drop the liquid crystal is not different from the path of the reference example shown in FIG. 3, the time required to drop the liquid crystal hardly increases. Therefore, the manufacturing tact time of the liquid crystal display device can be shortened as compared with the comparative example.
 本実施形態は、実施形態1のように滴下位置パターンの角部に位置する液晶滴430のみの液量を多くするだけでは、表示領域210の角部に十分に液晶を行き渡らせられない場合に有効である。また、実施形態1において液晶滴430の液量を多くしすぎた場合、隣接する液晶滴400と液晶滴430とが合わさって、液晶滴の配置が乱れる場合がある。この場合、基板間のギャップを所望の状態にして液晶を封止することができなくなる。 This embodiment is used when the liquid crystal cannot be sufficiently distributed to the corners of the display area 210 just by increasing the liquid amount of only the liquid crystal droplets 430 positioned at the corners of the dropping position pattern as in the first embodiment. It is valid. In addition, in the first embodiment, when the liquid amount of the liquid crystal droplets 430 is excessively large, the adjacent liquid crystal droplets 400 and the liquid crystal droplets 430 may be combined to disturb the arrangement of the liquid crystal droplets. In this case, the liquid crystal cannot be sealed with the desired gap between the substrates.
 本実施形態においては、滴下位置パターンの角部に近づくにつれて液晶の滴下量を多くすることにより、特定の液晶滴のみが大きくなることによって隣接する液晶滴が互いに合わさることを防止しつつ、液晶を封止した際に、表示領域の角部に十分に液晶を行き渡らせることができる。 In the present embodiment, by increasing the amount of liquid crystal dripping as it approaches the corner of the dripping position pattern, only specific liquid crystal droplets are enlarged, thereby preventing adjacent liquid crystal droplets from being combined with each other, while maintaining the liquid crystal When sealed, the liquid crystal can be sufficiently spread around the corners of the display area.
 その結果、基板間に均一に液晶を封止して基板間のギャップを均一にしつつ、製造タクトタイムの短縮を図ることができる。従って、液晶表示装置の表示品位を高質にしつつ、液晶表示装置の製造コストの低減を図ることができる。 As a result, it is possible to reduce the manufacturing tact time while uniformly sealing the liquid crystal between the substrates to make the gap between the substrates uniform. Accordingly, it is possible to reduce the manufacturing cost of the liquid crystal display device while improving the display quality of the liquid crystal display device.
 なお、今回開示した上記実施形態はすべての点で例示であって、限定的な解釈の根拠となるものではない。したがって、本発明の技術的範囲は、上記した実施形態のみによって解釈されるものではなく、請求の範囲の記載に基づいて画定される。また、請求の範囲と均等の意味および範囲内でのすべての変更が含まれる。 In addition, the said embodiment disclosed this time is an illustration in all the points, Comprising: It does not become the basis of a limited interpretation. Therefore, the technical scope of the present invention is not interpreted only by the above-described embodiments, but is defined based on the description of the scope of claims. In addition, meanings equivalent to the claims and all modifications within the scope are included.
 100 液晶滴下装置、110 ガントリ、120 ノズル、121 吐出口、130 シリンジ、140 液晶保持タンク、150 バルブ、160 チューブ、170 液晶、200 基板、210,220,230,240,250,260,270,280 表示領域、290 対向基板、400,420,430,440,450 液晶滴、410 液晶膜、500 シール材、600 角部。 100 liquid crystal dropping device, 110 gantry, 120 nozzle, 121 discharge port, 130 syringe, 140 liquid crystal holding tank, 150 valve, 160 tube, 170 liquid crystal, 200 substrate, 210, 220, 230, 240, 250, 260, 270, 280 Display area, 290, counter substrate, 400, 420, 430, 440, 450 liquid crystal droplets, 410 liquid crystal film, 500 sealing material, 600 corners.

Claims (3)

  1.  基板(200)上に液晶(170)を滴下し、前記基板(200)の液晶滴下面側を対向基板(290)に対向させて真空中で貼り合わせてから大気圧に戻すことにより液晶注入を行なう液晶表示装置の製造方法であって、
     液晶(170)を封止するためのシール材(500)を前記基板(200)上に形成する工程と、
     前記シール材(500)で囲まれた前記基板(200)上の表示領域(210,220,230,240,250,260,270,280)において、互いに平行な複数の線分のそれぞれの一端から他端までの間で所定の間隔を置いて位置する複数のポイントから構成される滴下位置パターン上に液晶(170)を滴下する工程と、
     前記基板(200)と前記対向基板(290)とを真空中で貼り合せる工程と、
     前記シール材(500)を硬化する工程と
    を備え、
     前記液晶(170)を滴下する工程において、前記表示領域(210,220,230,240,250,260,270,280)の全体として所定の前記滴下位置パターンを変更することなく前記液晶(170)を滴下しつつ、前記液晶(170)の滴下量を前記滴下位置パターンの角部において中央部より多くする、液晶表示装置の製造方法。
    The liquid crystal (170) is dropped on the substrate (200), the liquid crystal dropping surface side of the substrate (200) is opposed to the counter substrate (290), bonded in a vacuum, and then returned to atmospheric pressure to inject liquid crystal. A method of manufacturing a liquid crystal display device, comprising:
    Forming a sealing material (500) on the substrate (200) for sealing the liquid crystal (170);
    In the display area (210, 220, 230, 240, 250, 260, 270, 280) on the substrate (200) surrounded by the sealing material (500), from one end of each of a plurality of parallel line segments. Dropping the liquid crystal (170) on a dropping position pattern composed of a plurality of points located at predetermined intervals between the other ends; and
    Bonding the substrate (200) and the counter substrate (290) in a vacuum;
    Curing the sealing material (500),
    In the step of dripping the liquid crystal (170), the liquid crystal (170) is changed without changing the predetermined dripping position pattern as a whole of the display area (210, 220, 230, 240, 250, 260, 270, 280). A method of manufacturing a liquid crystal display device, in which the amount of the liquid crystal (170) dropped is larger than the central portion at the corners of the dropping position pattern.
  2.  前記液晶(170)を滴下する工程において、前記液晶(170)の滴下回数を増加することにより前記液晶(170)の滴下量を多くする、請求項1に記載の液晶表示装置の製造方法。 The method for manufacturing a liquid crystal display device according to claim 1, wherein in the step of dropping the liquid crystal (170), the amount of the liquid crystal (170) dropped is increased by increasing the number of drops of the liquid crystal (170).
  3.  前記液晶(170)を滴下する工程において、前記角部に近づくにつれて前記液晶(170)の滴下量を多くする、請求項1または2に記載の液晶表示装置の製造方法。 The method of manufacturing a liquid crystal display device according to claim 1 or 2, wherein in the step of dropping the liquid crystal (170), the amount of the liquid crystal (170) dropped is increased as the corner is approached.
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