WO2011142218A1 - 太陽電池用裏面保護シートとそれを備えた太陽電池モジュール - Google Patents
太陽電池用裏面保護シートとそれを備えた太陽電池モジュール Download PDFInfo
- Publication number
- WO2011142218A1 WO2011142218A1 PCT/JP2011/059594 JP2011059594W WO2011142218A1 WO 2011142218 A1 WO2011142218 A1 WO 2011142218A1 JP 2011059594 W JP2011059594 W JP 2011059594W WO 2011142218 A1 WO2011142218 A1 WO 2011142218A1
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- WO
- WIPO (PCT)
- Prior art keywords
- solar cell
- film
- density polyethylene
- protective sheet
- back surface
- Prior art date
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- 230000001681 protective effect Effects 0.000 title claims abstract description 38
- 229920005989 resin Polymers 0.000 claims abstract description 63
- 239000011347 resin Substances 0.000 claims abstract description 63
- 229920000092 linear low density polyethylene Polymers 0.000 claims abstract description 50
- 239000004707 linear low-density polyethylene Substances 0.000 claims abstract description 50
- -1 polypropylenes Polymers 0.000 claims abstract description 17
- 239000012790 adhesive layer Substances 0.000 claims abstract description 16
- 239000000945 filler Substances 0.000 claims abstract description 15
- 229920001155 polypropylene Polymers 0.000 claims abstract description 11
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims abstract description 10
- 239000004743 Polypropylene Substances 0.000 claims abstract description 10
- 229920001903 high density polyethylene Polymers 0.000 claims abstract description 7
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 15
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 15
- 239000002245 particle Substances 0.000 claims description 11
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 9
- 239000004700 high-density polyethylene Substances 0.000 claims description 6
- 239000000113 methacrylic resin Substances 0.000 claims description 6
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 239000010410 layer Substances 0.000 abstract description 65
- 238000007789 sealing Methods 0.000 abstract description 7
- 125000005395 methacrylic acid group Chemical group 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 description 15
- 239000000853 adhesive Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 229920000139 polyethylene terephthalate Polymers 0.000 description 8
- 239000005020 polyethylene terephthalate Substances 0.000 description 8
- 229920002620 polyvinyl fluoride Polymers 0.000 description 8
- 239000002033 PVDF binder Substances 0.000 description 7
- 230000035699 permeability Effects 0.000 description 7
- 229920005672 polyolefin resin Polymers 0.000 description 7
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000010030 laminating Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229920002635 polyurethane Polymers 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 238000010292 electrical insulation Methods 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 239000003566 sealing material Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 238000009820 dry lamination Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 239000012939 laminating adhesive Substances 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 229920013716 polyethylene resin Polymers 0.000 description 3
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920003355 Novatec® Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002998 adhesive polymer Substances 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 150000001925 cycloalkenes Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
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- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006289 polycarbonate film Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 238000009823 thermal lamination Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/325—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/02002—Arrangements for conducting electric current to or from the device in operations
- H01L31/02005—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier
- H01L31/02008—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules
- H01L31/02013—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules comprising output lead wires elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/712—Weather resistant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/12—Photovoltaic modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31786—Of polyester [e.g., alkyd, etc.]
- Y10T428/31797—Next to addition polymer from unsaturated monomers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31909—Next to second addition polymer from unsaturated monomers
- Y10T428/31913—Monoolefin polymer
Definitions
- the present invention generally relates to a solar cell back surface protection sheet disposed on the back surface side of a solar cell module and a solar cell module including the solar cell module, and more particularly to a solar cell back surface protection having long-term weather resistance.
- the present invention relates to a sheet and a solar cell module including the sheet.
- a transparent glass plate for example, is disposed on the front side, and on the back side.
- a back surface protection sheet for solar cells for example, a laminated sheet of an aluminum foil and a resin film, a laminated sheet of a resin film, or the like is disposed.
- Patent Document 1 proposes a laminated sheet of an aluminum foil and a resin film as a back protective sheet for solar cells having excellent moisture resistance.
- the solar cell back surface protective sheet proposed in Japanese Patent Application Laid-Open No. 2010-27714 may cause an electrical short circuit between the solar cell element and the aluminum foil, and may have a long period of time. Since there is a possibility that corrosion of the aluminum foil may occur due to the use of, a laminated sheet of a resin film is widely used as a back surface protection sheet for solar cells.
- the solar cell element is sealed with a filler such as ethylene-vinyl acetate copolymer (EVA) resin, and is arranged so as to be sandwiched between the transparent glass plate on the front surface side and the laminated sheet on the back surface side. Therefore, the back surface protection sheet for solar cells is adhered to the outer surface of the ethylene-vinyl acetate copolymer (EVA) resin by a hot press.
- a filler such as ethylene-vinyl acetate copolymer (EVA) resin
- EVA ethylene-vinyl acetate copolymer
- Patent Document 2 adhesion with EVA resin as a filler used for sealing a solar cell element can be improved, and weather resistance can be maintained over a long period of time.
- a solar cell back surface protective sheet that can be reduced in weight and has been proposed.
- the solar back protective sheet for a battery has a density of a first film containing 0.91 g / cm 3 or more 0.93 g / cm 3 or less linear low density polyethylene, are laminated in this first film, And a second film containing polyvinylidene fluoride and polymethyl methacrylate.
- Patent Document 2 Japanese Patent Application Laid-Open No. 2008-211034
- an object of the present invention is for a solar cell that can improve adhesion with an EVA resin as a filler used for sealing a solar cell element and can maintain weather resistance over a long period of time. It is providing a back surface protection sheet and a solar cell module provided with the same.
- the back surface protection sheet for solar cells is a back surface protection sheet for solar cells disposed on the back surface side of the solar cell module, and includes a linear low density polyethylene, an intervening resin, and a linear low density polyethylene.
- a first film made of a laminate formed by direct contact in order and a second film laminated on the first film with an adhesive layer interposed therebetween.
- the intervening resin is a kind of resin selected from the group consisting of high-density polyethylene, polypropylene, cycloolefin polymer, and methacrylic resin.
- the linear low density polyethylene is 0.91 g / cm 3 or more 0.93 g / cm 3 or less.
- the adhesive layer is preferably a urethane-based adhesive layer.
- the linear low-density polyethylene contains 0.1 to 30% by mass of an inorganic ultraviolet absorber having an average particle size of 0.1 to 5 ⁇ m. It is preferable.
- the second film is preferably made of a fluororesin.
- a solar cell module according to the present invention is fixed to an outer surface of a filler made of an ethylene-vinyl acetate copolymer resin disposed for sealing a solar cell element and a filler on the back side of the solar cell module.
- the solar cell back surface protective sheet having any of the above-described characteristics.
- the linear low density polyethylene contained in the first film is a filler made of an ethylene-vinyl acetate copolymer resin disposed for sealing the solar cell element.
- the adhesion can be maintained over time.
- a kind of resin selected from the group consisting of high-density polyethylene, polypropylene, cycloolefin polymer, and methacrylic resin as the intervening resin contained in the first film, moisture absorption and thermal action for a long time It is possible to prevent deterioration of the first film due to hydrolysis due to hydrolysis.
- linear low density polyethylene is excellent in adhesiveness with said interposition resin.
- the adhesion between the EVA resin as the filler used for sealing the solar cell element and the back surface protective sheet can be improved, and the weather resistance can be maintained over a long period of time. become.
- FIG. 1 shows schematic sectional structure of the solar cell module to which the back surface protection sheet for solar cells as one embodiment according to this invention is applied. It is sectional drawing which shows one embodiment of the back surface protection sheet for solar cells of this invention. It is sectional drawing which shows one form of comparison of the back surface protection sheet for solar cells. It is sectional drawing which shows another comparison form of the back surface protection sheet for solar cells.
- FIG. 1 is a diagram showing a schematic cross-sectional structure of a solar cell module to which a solar cell back surface protective sheet as one embodiment according to the present invention is applied.
- a large number of solar cell elements 1 are arranged in the solar cell module 100. These solar cell elements 1 are electrically connected to each other through connection wires 3 via electrodes 2, and the solar cell module 100 as a whole has a terminal 5 taken out on the back side by a lead wire 4, and the terminal 5 is a terminal box 6. It is stored in.
- a filler 7 made of an ethylene-vinyl acetate copolymer (EVA) resin is disposed to seal a large number of solar cell elements 1.
- EVA ethylene-vinyl acetate copolymer
- a transparent glass layer 8 is fixed to the outer surface of the filler 7 located on the light receiving surface side of the solar cell module 100.
- the back surface protection sheet 10 for solar cells of the present invention is fixed.
- An aluminum frame member 9 is attached to the side surface of the solar cell module 100 via a sealing material.
- FIG. 2 is a cross-sectional view showing one embodiment of the back surface protective sheet for solar cell of the present invention.
- the solar cell back surface protection sheet 10 is laminated in the order of the first film 11 and the second film 12 from the inner layer disposed on the side (inner side) relatively close to the solar cell module 100.
- a urethane-based adhesive layer 13 is disposed between the first film 11 and the second film 12.
- the first film 11 is fixed so as to contact the surface of the filler 7. This fixing is performed using a heating press.
- the 2nd film 12 is arrange
- the first film 11 includes a linear low density polyethylene layer 111 and 112 and an intervening resin layer 113 sandwiched between the linear low density polyethylene layers 111 and 112.
- the linear low density polyethylene layer 111, the intervening resin layer 113, and the linear low density polyethylene layer 112 are formed so as to be in direct contact with each other in order.
- the intervening resin layer 113 is made of a kind of resin selected from the group consisting of high-density polyethylene, polypropylene, cycloolefin polymer, and methacrylic resin.
- the linear low-density polyethylene layer 111 acts so as to improve the adhesion with a sealing agent such as EVA resin and the intervening resin layer 113.
- the linear low density polyethylene layer 112 acts so as to improve the adhesion with the intervening resin layer 113.
- the density of linear low density polyethylene is preferably less 0.91 g / cm 3 or more 0.93 g / cm 3.
- the intervening resin layer 113 By using a kind of resin selected from the group consisting of high density polyethylene (PE), polypropylene (PP), cycloolefin polymer (CPE), and methacrylic resin (PMMA) for the intervening resin layer 113, It is possible to prevent deterioration due to hydrolysis of the first film 11 due to moisture absorption and thermal action.
- These resins are called non-polar olefin resins or low-polar olefin resins and are olefin resins that do not have polar functional groups or do not have many reactive functional groups. It has the feature that it is hard to cause.
- the cycloolefin polymer is a hydrocarbon polymer having an alicyclic structure as a ring-opening polymer of cycloolefin, it constantly has a nonpolar structure.
- examples of the olefin resin having high polarity include polyesters such as polyethylene terephthalate. Resin having high polarity is likely to react with a solvent having polarity, that is, moisture. For this reason, for example, polyethylene terephthalate, which is an example of a highly polar resin, reacts with moisture to produce terephthalic acid. Since the production of terephthalic acid affects the molecular structure of polyethylene terephthalate, the mechanical strength and moisture resistance of the film are lowered.
- the non-polar or low-polar olefin resin that forms the intervening resin layer 113 is a polyurethane that is widely used as an adhesive having a polarity, particularly as an adhesive for dry lamination, as compared with a resin having a high polarity such as polyethylene terephthalate. Adhesiveness with adhesives is poor. For this reason, in the first film 11, the linear low-density polyethylene layer 111, the intervening resin layer 113, and the linear low-density polyethylene layer 112 are in direct contact and are in close contact with each other without interposing an adhesive layer. It is formed as follows.
- the linear low density polyethylene is an olefin resin having multipolarity, and exhibits good adhesiveness with any of a nonpolar olefin resin, a polyurethane adhesive, or EVA.
- the linear low density polyethylene layers 111 and 112 may be simultaneously formed on both surfaces of the film. Specifically, by adopting a co-extrusion method by T-die film formation or inflation film formation, a coating method, etc., the linear low density polyethylene layer 111, the intervening resin layer 113, and the linear low density polyethylene layer 112, What is necessary is just to form so that it may contact
- the thickness of the intervening resin layer 113 may be 20 ⁇ m or more and 200 ⁇ m or less, preferably 50 ⁇ m or more and 150 ⁇ m or less, more preferably 80 ⁇ m or more and 150 ⁇ m or less. When the thickness of the intervening resin layer 113 is less than 20 ⁇ m, the moisture-proof effect obtained by the intervening resin layer 113 is not sufficient. When the thickness of the intervening resin layer 113 exceeds 200 ⁇ m, the moisture-proof effect obtained by the intervening resin layer 113 is saturated.
- a colored film may be formed by adding a colorant to the intervening resin layer 113.
- the linear low-density polyethylene layers 111 and 112 may include an inorganic ultraviolet absorber having an average particle diameter of 0.1 ⁇ m or more and 5 ⁇ m or less in an amount of 0.1% by mass or more and 30% by mass or less.
- inorganic ultraviolet absorbers contained in the linear low density polyethylene layers 111 and 112 include titanium oxide, zinc oxide, zirconium oxide, calcium carbonate, cerium oxide, aluminum oxide, silica, iron oxide, and carbon. Titanium oxide or carbon is preferably used.
- the average particle diameter of the ultraviolet absorber exceeds 5 ⁇ m, the dispersibility in the linear low density polyethylene layers 111 and 112 may be deteriorated, and a uniform ultraviolet absorbing effect may not be obtained.
- the average particle diameter of the ultraviolet absorber is less than 0.1 ⁇ m, the price per unit weight increases.
- the content of the inorganic ultraviolet absorber is less than 0.1% by mass, the ultraviolet ray absorbing effect is not sufficient, and the solar cell back surface protective sheet 10 may be yellowed.
- content of an inorganic type ultraviolet absorber exceeds 30 mass%, there exists a possibility that the adhesiveness with a sealing material, an adhesive bond layer, and an interposition resin layer may fall.
- the thickness of the linear low density polyethylene layer 111 may be 30 ⁇ m or more and 150 ⁇ m or less, and preferably 30 ⁇ m or more and 80 ⁇ m or less.
- the thickness of the linear low density polyethylene layer 112 may be 10 ⁇ m or more and 150 ⁇ m or less, and preferably 20 ⁇ m or more and 80 ⁇ m or less. If the thickness of the linear low density polyethylene layer 111 is less than 30 ⁇ m or the thickness of the linear low density polyethylene layer 112 is less than 10 ⁇ m, the adhesion with the sealing material or the adhesive layer may be lowered.
- the thickness of the linear low density polyethylene layer 111 is less than 30 ⁇ m, and the thickness of the linear low density polyethylene layer 112 is less than 10 ⁇ m, The ultraviolet absorbing effect of the ultraviolet absorber is not sufficient, and part of the transmitted ultraviolet rays may promote the deterioration of the back surface protection sheet 10 for solar cells.
- the thickness of each of the linear low density polyethylene layers 111 and 112 exceeds 150 ⁇ m, the adhesion to the sealing material or the adhesive layer and the ultraviolet absorption effect are saturated.
- a colored film may be formed by adding a colorant to the linear low-density polyethylene layers 111 and 112.
- the second film 12 is required to have weather resistance and electrical insulation, such as polyester film such as polyethylene naphthalate (PEN) and polyethylene terephthalate (PET), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), and ethylene.
- Polyester film such as polyethylene naphthalate (PEN) and polyethylene terephthalate (PET), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), and ethylene.
- Fluorine films such as tetrafluoroethylene (ETFE), polyolefin films such as polyethylene and polypropylene, polystyrene films, polyamide films, polyvinyl chloride films, polycarbonate films, polyacrylonitrile films, polyimide films, and the like can be used.
- the 2nd film 12 may be comprised not from a single layer film but from a laminated
- the second film 12 is composed of a laminated film, it is preferable to laminate a film having excellent weather resistance and a film having excellent electrical insulation.
- a film having excellent electrical insulation is laminated on the first film 11 side.
- a film excellent in weather resistance it is particularly preferable to use a fluorine-based film having a thickness of 20 ⁇ m to 150 ⁇ m.
- PET polyethylene terephthalate
- the film having excellent electrical insulation polyethylene terephthalate (PET) having a thickness of 100 ⁇ m or more and 250 ⁇ m or less is particularly preferably used.
- the first film 11 and the second film 12 are laminated by a dry lamination method using a urethane-based adhesive.
- a urethane-based adhesive examples include a two-component curable urethane-based adhesive, a polyether urethane-based adhesive, and a polyester polyurethane polyol-based adhesive. It is particularly preferable to use a two-component curable urethane-based adhesive.
- the 1st film 11 and the 2nd film 12 can be laminated
- the first film 11 and the second film 12 may be laminated by co-extrusion, extrusion coating, a thermal lamination method using an anchor coating agent, or the like.
- a linear low density polyethylene composition was prepared.
- a film is formed by coextrusion with a T-die extruder in the form of sandwiching the intervening resin with this linear low density polyethylene composition, and as shown in FIG. 2, the linear low density polyethylene layer 111 / intervening resin layer 113 / The 1st film 11 was produced so that each thickness of the chain low density polyethylene layer 112 might be set to 50 ⁇ m / 100 ⁇ m / 50 ⁇ m.
- high-density polyethylene Novatec HD manufactured by Nippon Polyethylene Co., Ltd.
- polyvinyl fluoride (PVF) having a thickness of 38 ⁇ m (DuPont Tedlar) was used as the second film 12.
- the above-mentioned first film 11 and the second film 12 were adhered by a dry laminating method using an adhesive for dry laminating to produce a back surface protective sheet 10 for solar cells.
- the adhesive layer 13 a polyurethane adhesive obtained by mixing 100 parts by mass of “Product name: Takerak A315” and 10 parts by mass of “Product name: Takenate A50” manufactured by Mitsui Chemicals, Ltd. has a solid content application amount of 5 g. / M 2 was prepared and used.
- PVDF polyvinylidene fluoride
- a cycloolefin polymer Zeonor manufactured by Nippon Zeon Co., Ltd.
- PVDF polyvinylidene fluoride
- methacrylic resin (Sumipex, manufactured by Sumitomo Chemical Co., Ltd.) was used.
- Other configurations were the same as in Example 1, and a back protective sheet for solar cell 10 was produced.
- a linear low density polyethylene composition was prepared.
- a film composed of the linear low density polyethylene layer 111 having a thickness of 50 ⁇ m was formed by forming this linear low density polyethylene composition with a T-die extruder. As shown in FIG.
- a first film 11 was produced.
- the adhesive layer 13 a polyurethane adhesive obtained by mixing 100 parts by mass of “Product name: Takerak A315” and 10 parts by mass of “Product name: Takenate A50” manufactured by Mitsui Chemicals, Ltd. has a solid content application amount of 5 g. / M 2 was prepared and used.
- the back surface protection for solar cells is performed by bonding the PET film 114 side of the first film 11 and the second film 12 by the dry laminating method using the dry laminating adhesive in the same manner as in Example 1.
- Sheet 10 was produced.
- a linear low density polyethylene composition was prepared. By forming this linear low density polyethylene composition with a T-die extruder, a back protective sheet for a solar cell consisting only of a linear low density polyethylene film having a thickness of 200 ⁇ m was produced.
- the weather resistance of the solar cell back surface protective sheet 10 produced as described above was evaluated as follows.
- the peel strength between the first film 11 and the second film 12 is based on the T-type peel test of JIS K6854.
- the peeling rate was measured as 100 mm / min. However, the width of the test piece was 15 mm.
- the moisture resistance (water vapor permeability) of the entire back surface protective sheet 10 for solar cells was measured in the same manner as the weather resistance II described above.
- the water vapor permeability change rate [%] was calculated by the following equation.
- This water vapor permeability change rate was evaluated as weather resistance III.
- a positive value for the rate of change in water vapor transmission rate indicates that the water vapor transmission rate decreases after the pressure cooker test, and a negative value indicates that the water vapor transmission rate increases after the pressure cooker test.
- the solar cell back surface protective sheet of the present invention is used by being disposed on the back surface side of the solar cell module, and provides adhesion between the EVA resin as a filler used to seal the solar cell element and the back surface protective sheet.
- the weather resistance can be maintained over a long period of time.
- 10 back protective sheet for solar cell
- 11 first film
- 12 second film
- 13 adhesive layer
- 100 solar cell module
- 111 linear low density polyethylene layer
- 113 intervening resin layer.
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- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
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- Laminated Bodies (AREA)
Abstract
Description
Claims (6)
- 太陽電池モジュールの裏面側に配置される太陽電池用裏面保護シート(10)であって、
直鎖低密度ポリエチレン(111)、介在樹脂(113)、および、直鎖低密度ポリエチレン(112)を順に直接接触させることにより形成された積層体からなる第1のフィルム(11)と、
前記第1のフィルム(11)に接着剤層(13)を介在して積層された第2のフィルム(12)とを備え、
前記介在樹脂(113)が、高密度ポリエチレン、ポリプロピレン、シクロオレフィンポリマー、および、メタクリル樹脂からなる群より選ばれた一種の樹脂である、太陽電池用裏面保護シート(10)。 - 前記直鎖低密度ポリエチレンの密度が0.91g/cm3以上0.93g/cm3以下である、請求項1に記載の太陽電池用裏面保護シート。
- 前記接着剤層(13)がウレタン系接着剤層である、請求項1に記載の太陽電池用裏面保護シート(10)。
- 前記直鎖低密度ポリエチレンが、平均粒子径が0.1μm以上5μm以下の無機系の紫外線吸収剤を0.1質量%以上30質量%以下含有する、請求項1に記載の太陽電池用裏面保護シート(10)。
- 前記第2のフィルム(12)は、フッ素系樹脂からなる、請求項1に記載の太陽電池用裏面保護シート(10)。
- 太陽電池素子(1)を封止するために配置されたエチレン‐酢酸ビニル共重合体樹脂からなる充填材(7)と、
当該太陽電池モジュール(100)の裏面側の前記充填材(7)の外表面に固着された、請求項1に記載の太陽電池用裏面保護シート(10)とを備えた、太陽電池モジュール(100)。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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KR1020127029462A KR20130084975A (ko) | 2010-05-12 | 2011-04-19 | 태양 전지용 이면 보호 시트와 그를 구비한 태양 전지 모듈 |
US13/697,324 US20130056066A1 (en) | 2010-05-12 | 2011-04-19 | Back side protective sheet for solar cell and solar cell module comprising the same |
CN2011800235957A CN102893413A (zh) | 2010-05-12 | 2011-04-19 | 太阳能电池用背面保护片和具备该保护片的太阳能电池组件 |
EP11780475.7A EP2571061A4 (en) | 2010-05-12 | 2011-04-19 | BACK PROTECTIVE SHEET FOR SOLAR CELL AND SOLAR CELL MODULE COMPRISING SAME |
CA2797402A CA2797402A1 (en) | 2010-05-12 | 2011-04-19 | Back side protective sheet for solar cell and solar cell module comprising the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2010-109857 | 2010-05-12 | ||
JP2010109857A JP2011238817A (ja) | 2010-05-12 | 2010-05-12 | 太陽電池用裏面保護シートとそれを備えた太陽電池モジュール |
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WO2011142218A1 true WO2011142218A1 (ja) | 2011-11-17 |
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PCT/JP2011/059594 WO2011142218A1 (ja) | 2010-05-12 | 2011-04-19 | 太陽電池用裏面保護シートとそれを備えた太陽電池モジュール |
Country Status (8)
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US (1) | US20130056066A1 (ja) |
EP (1) | EP2571061A4 (ja) |
JP (1) | JP2011238817A (ja) |
KR (1) | KR20130084975A (ja) |
CN (1) | CN102893413A (ja) |
CA (1) | CA2797402A1 (ja) |
TW (1) | TW201218388A (ja) |
WO (1) | WO2011142218A1 (ja) |
Cited By (2)
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CN102544151A (zh) * | 2011-12-31 | 2012-07-04 | 苏州幸福新能源科技有限责任公司 | 新型太阳能背板用e膜 |
CN103895304A (zh) * | 2012-12-28 | 2014-07-02 | 苏州度辰新材料有限公司 | 一种太阳能背板及其制备方法 |
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CN102687278A (zh) * | 2009-12-23 | 2012-09-19 | 马迪可公司 | 用于光伏应用的高性能背板及其制备方法 |
CN102569456A (zh) * | 2011-12-31 | 2012-07-11 | 苏州幸福新能源科技有限责任公司 | 太阳能背板用e膜 |
US10295712B2 (en) * | 2012-04-19 | 2019-05-21 | Honeywell International Inc. | Backsheets for photovoltaic modules using infrared reflective pigments |
CN104335362B (zh) * | 2012-06-07 | 2017-03-08 | 东洋铝株式会社 | 太阳能电池用背面保护片 |
TW201505195A (zh) * | 2013-05-21 | 2015-02-01 | Toppan Printing Co Ltd | 後觸點型太陽能電池模組 |
KR101487257B1 (ko) * | 2013-07-11 | 2015-01-28 | 엘에스산전 주식회사 | 태양전지 모듈 |
EP3073533A4 (en) * | 2014-08-27 | 2017-07-26 | Moresco Corporation | Solar photovoltaic power generation module |
KR101668053B1 (ko) * | 2015-01-07 | 2016-10-20 | 주식회사 알앤에프케미칼 | 태양 전지용 백 시트 및 이의 제조방법 |
DE102016009020A1 (de) * | 2016-07-23 | 2018-01-25 | Aluminium Féron GmbH & Co. KG | Mehrschichtige Rückseitenfolie für Solarmodule, Solarmodul sowie Verfahren zur Herstellung der Folie und des Moduls |
MY195181A (en) * | 2017-09-19 | 2023-01-11 | Toyo Aluminium Kk | Solar Cell Module |
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Also Published As
Publication number | Publication date |
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EP2571061A1 (en) | 2013-03-20 |
JP2011238817A (ja) | 2011-11-24 |
KR20130084975A (ko) | 2013-07-26 |
CN102893413A (zh) | 2013-01-23 |
US20130056066A1 (en) | 2013-03-07 |
CA2797402A1 (en) | 2011-11-17 |
EP2571061A4 (en) | 2014-06-18 |
TW201218388A (en) | 2012-05-01 |
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