WO2011136108A1 - Glass plate package body and method for packaging glass plate stack - Google Patents

Glass plate package body and method for packaging glass plate stack Download PDF

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Publication number
WO2011136108A1
WO2011136108A1 PCT/JP2011/059752 JP2011059752W WO2011136108A1 WO 2011136108 A1 WO2011136108 A1 WO 2011136108A1 JP 2011059752 W JP2011059752 W JP 2011059752W WO 2011136108 A1 WO2011136108 A1 WO 2011136108A1
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Prior art keywords
glass plate
thickness
glass
less
laminate
Prior art date
Application number
PCT/JP2011/059752
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French (fr)
Japanese (ja)
Inventor
裕児 布施
Original Assignee
旭硝子株式会社
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Publication date
Application filed by 旭硝子株式会社 filed Critical 旭硝子株式会社
Priority to CN201180021357.2A priority Critical patent/CN102858654B/en
Priority to JP2012512802A priority patent/JP5489088B2/en
Priority to KR1020127028073A priority patent/KR101423413B1/en
Publication of WO2011136108A1 publication Critical patent/WO2011136108A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D61/00External frames or supports adapted to be assembled around, or applied to, articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/02Arrangements of flexible binders
    • B65D71/04Arrangements of flexible binders with protecting or supporting elements arranged between binder and articles or materials, e.g. for preventing chafing of binder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets

Definitions

  • the present invention relates to a glass plate package for stacking and packing ultrathin FPD (Flat Panel Display) glass substrates such as a liquid crystal display glass substrate and a method for packing the glass plate laminate.
  • ultrathin FPD Fluorescence Deposition
  • Glass substrates for FPD such as glass substrates for liquid crystal displays and glass substrates for plasma displays are prone to product defects due to surface fouling and contamination during storage and transportation.
  • a glass substrate that incorporates an electrical circuit on its surface such as a non-alkali glass substrate used for liquid crystal displays
  • disconnection and patterning defects may occur even if there is slight wrinkles or contamination on the surface. To do. Therefore, such a glass substrate is required to have extremely high surface characteristics.
  • Patent Document 1 A glass plate laminate having a so-called interleaving paper is disclosed in Patent Document 1.
  • the slip sheet has a function as a cushioning material for preventing the glass substrate from being broken or chipped during storage or transportation of the glass substrate.
  • Patent Documents 2 and 3 disclose slip sheets that prevent such cracks and chips.
  • Patent Document 2 discloses a slip sheet having a thickness of 30 to 400 ⁇ m and a density of 0.70 g / cm 3 or less.
  • Patent Document 1 describes that the thickness of the slip sheet is preferably 60 to 150 ⁇ m, and the density is preferably 0.5 g / cm 3 or less.
  • Patent Document 2 exemplifies a glass plate having a size of 680 mm ⁇ 880 mm ⁇ 0.7 mm as a glass plate to which the slip sheet is applied. That is, a glass plate laminate is described in which a slip sheet is applied to a 0.7 mm thick glass plate.
  • Patent Document 3 discloses a slip sheet having a thickness of 40 to 400 ⁇ m and a density of 0.5 to 1 g / cm 3 or less. Further, in Patent Document 3, the thickness of the slip sheet is more preferably 50 to 250 ⁇ m, more preferably in the range of 60 to 95 ⁇ m, and the density is 0.6 to 0.9 g / cm 3. Preferred is described.
  • Japanese Unexamined Patent Publication No. 2008-143542 Japanese Unexamined Patent Publication No. 2006-44674 Japanese Unexamined Patent Publication No. 2008-296938
  • Recent glass substrates for liquid crystal displays are manufactured with a thickness of 0.7 mm or less, but a glass substrate having a size of 1800 mm ⁇ 1500 mm or more is packed with the interleaving papers of Patent Documents 2 and 3. In such a case, there has been a problem that the effects as described in Patent Documents 2 and 3 cannot be obtained with respect to prevention of cracks during storage or transportation of the glass substrate.
  • the interleaving papers of Patent Documents 2 and 3 are effective as interleaving paper for a glass substrate having a size of less than 1800 mm ⁇ 1500 mm, but the glass substrate having a size of 1800 mm ⁇ 1500 mm or more, in particular, a thickness of 0.3 mm or less.
  • interleaving paper it was not possible to obtain a sufficient effect on cracking and chipping simply by defining the thickness and density of the interleaving paper, which are requirements for the cushioning material.
  • This invention is made
  • the present invention provides a glass plate package in which a glass plate laminate in which a plurality of glass plates are laminated via a sheet is packed in a packing container, and the thickness of the glass plate is 0.7 mm or less, and the glass plate laminate is a vertically stacked glass plate laminate in which the glass plates are laminated while being tilted with respect to the vertical direction, and the thickness deviation of the glass plate laminate is A glass plate package that is 10% or less is provided.
  • the present invention provides a glass plate package in which a glass plate laminate in which a plurality of glass plates are laminated via a sheet is packed in a packing container, and the thickness of the glass plate is
  • the glass plate laminate is a flat glass plate laminate in which the glass plates are horizontally laminated, and the glass plate laminate has a thickness deviation of 3% or less.
  • a board package is provided.
  • the sheet for a glass plate having a thickness of 0.7 mm or less not only the sheet thickness and density, which are buffer requirements, are specified, but also when the glass plates are stacked vertically, It is specified that the sheet has a thickness deviation of 10% or less.
  • the deviation of the thickness was obtained by measuring the thickness of the glass plate laminate at several peripheral portions of the glass plate laminate, obtaining the maximum value, subtracting the ideal thickness from the maximum value, and subtracting it. This is a value obtained by dividing the thickness by the ideal thickness.
  • the ideal thickness is the sum of the value obtained by multiplying the manufacturer's official value for the thickness of the glass plate by the number of laminated glass plates and the value obtained by multiplying the manufacturer's official value for the sheet thickness by the number of laminated sheets. is there.
  • the large deviation in thickness means that wrinkles are generated in the sheets of the glass plate laminate or that the intervals between adjacent glass plates are separated.
  • a measurement point is a peripheral part of the glass plate laminated body which a crack crack tends to generate
  • the displacement of the glass plate in the lateral direction is also 10 mm or less, preferably 4 mm or less, more preferably 1 mm. It is desirable to manage the following.
  • the displacement of the glass plate in the horizontal direction can be easily measured using a ruler or the like by determining the right side and left side of the glass plate package. If there is some structure and measurement is not possible, it can be measured using a mirror.
  • the thickness of the sheet is preferably 50 to 100 ⁇ m, and the density is preferably 0.80 g / cm 3 or less.
  • the thickness of the sheet is preferably 50 to 100 ⁇ m because it functions as a cushioning material. That is, if the thickness is less than 50 ⁇ m, it may not function as a buffer material because it is thin. On the other hand, when the thickness exceeds 100 ⁇ m, the sheet becomes so thick that wrinkles are easily generated, and it becomes difficult to suppress the above-described thickness deviation to 10% or less.
  • the sheet thickness is more preferably 70 to 80 ⁇ m.
  • the density is preferably 0.80 g / cm 3 or less. If the density exceeds 0.80 g / cm 3 , the sheet may be too hard and may not function as a buffer material for a glass plate having a thickness of 0.3 mm or less.
  • the thickness deviation in the case of a vertically stacked glass plate laminate in which the weight of the glass plate does not contribute to a reduction in thickness deviation of the glass plate laminate, the thickness deviation is defined as 10% or less. In the case of a flat glass plate laminate in which the weight of the glass plate contributes to a reduction in the thickness deviation of the glass plate laminate, the thickness deviation is defined as 3% or less.
  • the present invention is particularly effective for a glass plate having a size of 1800 mm ⁇ 1500 mm or more.
  • the present invention is particularly effective for a glass plate having a thickness of 0.3 mm or less.
  • the glass plate of the present invention is preferably a glass substrate for flat panel display.
  • a resin film, a resin sheet, and a foamed resin sheet other than a slip sheet can be mentioned.
  • a sheet in which at least two of these sheets are stacked and integrated may be used.
  • a glass plate shall include the glass plate by which the film is previously affixed on the surface.
  • the present invention is a method for packing a glass plate laminate in which a glass plate laminate in which a plurality of glass plates are laminated via a sheet is packed in a packing container, and the glass plate has a thickness of 0.7 mm.
  • the sheet is 50 to 100 ⁇ m in thickness, the density is 0.80 g / cm 3 or less, and the glass plate is laminated so that the thickness deviation of the glass plate laminate is 10% or less.
  • Provided is a method for packing laminated glass plate laminates.
  • FIG. 1 is a perspective view of a vertically stacked glass plate package according to an embodiment of the present invention.
  • FIG. 2 is a perspective view showing the entire structure of the vertically stacked packaging container shown in FIG.
  • FIG. 3 is a side view of a vertically stacked glass plate package in which glass plate laminates are packed.
  • FIG. 4 is a schematic side view of a glass plate package in which the lower sides of adjacent glass plates are stacked apart.
  • FIG. 5 is a side view of the flat glass plate package according to the embodiment of the present invention.
  • FIG. 6 is a graph showing the relationship between the deviation of the thickness of the glass plate laminate and the defect occurrence rate in the vertically stacked glass plate package.
  • FIG. 1 is a perspective view of a vertically stacked glass plate package according to an embodiment of the present invention.
  • FIG. 2 is a perspective view showing the entire structure of the vertically stacked packaging container shown in FIG.
  • FIG. 3 is a side view of a vertically stacked glass plate package in which
  • FIG. 7 is a graph showing the relationship between the deviation of the thickness of the glass plate laminate and the defect occurrence rate in the stacked glass plate package.
  • FIG. 8 is an explanatory diagram showing the thickness measurement points of the glass plate laminate in the vertically stacked glass plate package.
  • FIG. 9 is an explanatory view showing the thickness measurement points of the glass plate laminate in the flat glass plate package.
  • FIG. 10 is an explanatory diagram showing angles when the glass plates are stacked.
  • FIG. 1 shows a vertically stacked glass plate laminate 12 in which a plurality of rectangular glass plates G are vertically inclined and stacked via rectangular interleaving papers 10, 10. Moreover, the state by which this glass plate laminated body 12 was packed in the packaging container 14 of embodiment is shown.
  • the glass plate G is used for an FPD glass substrate for a liquid crystal display or the like, and has a thickness of 0.7 mm or less.
  • the interleaf paper 10 is exemplified as a sheet interposed between the glass plate G and the glass plate G, but is not limited thereto.
  • stacked and integrated at least 2 sheets of these sheets may be sufficient.
  • the glass plate G includes the glass plate G by which the film is previously affixed on the surface.
  • FIG. 2 is a perspective view showing the overall configuration of the packaging container 14 and shows the lower lateral pressing members 15A and 15B and the upper lateral pressing members 17A and 17B.
  • FIG. 3 is a side view of the glass plate package in which the glass plate laminate 12 is packed in the packing container 14. Further, FIG. 3 shows a state in which the side portion of the glass plate laminate 12 is pressed by the lower lateral holding member 15B and the upper lateral holding member 17B and the glass plate laminated body 12 is packed in the packing container 14. ing. That is, the packaging form of the glass plate laminated body 12 is shown in FIG. 3, and the taking-out form of the glass plate G and the interleaf paper 10 is shown in FIG. That is, when the glass plate G and the interleaf sheet 10 are taken out, the detachable unit portions of the lower lateral pressing members 15A and 15B and the upper lateral pressing members 17A and 17B shown in FIG.
  • the packaging container 14 includes a pedestal 18 having a flat mounting surface 16 formed on the upper surface. Further, the packaging container 14 includes a flat bottom plate 20 that is provided to be inclined at an angle ( ⁇ 1 ) of about 18 ° with respect to the mounting surface 16 and on which the lower edge of the glass plate is placed. Further, the packing container 14 includes an inclined base 22 that is inclined with respect to the bottom plate 20 at an angle of about 90 ° ( ⁇ 2 ). A flat resin back plate 24 is fixed to the front surface of the inclined base 22 with an adhesive. The back plate 24 receives the surface of the glass plate G, and the glass plate laminate 12 is mounted on the packing container 14 in a vertical orientation.
  • the number of glass plates G and interleaf paper 10 mounted on the packaging container 14 is, for example, 300 or more in the case of a sixth generation glass substrate and 250 or more in the case of a seventh generation glass substrate.
  • the packaging container 14 is erected on the mounting surface 16 as shown in FIG. 1 and a bottom plate receiving member 26 that supports the bottom plate 20 on the mounting surface 16 at an angle ( ⁇ 1 ) of about 18 ° with respect to the mounting surface 16. And a frame-shaped receiving member 28 that supports the back surface of the inclined base 22.
  • the pedestal 18 is formed by welding a large number of short and long steel materials in the vertical and horizontal directions and in the height direction, and the mounting surface 16 is processed to a predetermined flatness by grinding after the welding assembly. Further, the front and rear surfaces of the pedestal 18 are provided with openings 30 and 30 through which forklift claws (not shown) are inserted and removed.
  • the interleaf paper 10 is a paper having a size larger than that of the glass plate G, and a part of the interleaf paper 10 protrudes from the side of the glass plate G.
  • an elongated upper edge portion 10c protruding from the upper side of the glass plate G is sucked and held by a suction pad of an unpacker (not shown) or has a pair of claws.
  • the slip sheet 10 is taken out from the packing container 14 by being held by the king device.
  • the raw material of the interleaf paper 10 is preferably virgin pulp.
  • a raw material containing cellulose or the like may be used. The buffer requirement and thickness deviation requirement of the slip sheet 10 will be described later.
  • the lower lateral pressing members 15A and 15B are composed of a main body 32 formed in a plate shape, a handle 34, a pressing plate 36, and the like.
  • the main body 32 has a shape obtained by bending a metal plate material having a predetermined shape by press molding, and is detachably fixed to the mounting surface 16 of the pedestal 18 by a bolt (not shown).
  • a screw rod 38 is fixed to the center portion of the handle 34, and the screw rod 38 is screwed to the main body 32 in the horizontal direction.
  • a pressing plate 36 is in contact with the tip of the screw rod 38.
  • the pressing plate 36 is engaged with the main body 32 through a pair of guide bars 40, 40 so as to be movable in the horizontal direction. Further, the handle 34, the holding plate 36, the screw rod 38, and the guide bar 40 are unitized and attached to and detached from the main body 32.
  • the members formed as a unit with respect to the lower lateral pressing members 15A and 15B are configured to be dropped into the main body 32 and engaged. Therefore, when the handle 34 dropped into the main body 32 is rotated in the tightening direction, the pressing plate 36 is pushed by the screw rod 38 of the handle 34 and moves in the direction in which the lower side surface of the glass plate laminate 12 is pushed. By this operation, the lower side surface of the glass plate laminate 12 is sandwiched between the press plates 36 and 36 of the pair of lower lateral holding members 15A and 15B shown in FIG. 2, and the glass plate laminate 12 is fixed to the packaging container 14.
  • a rectangular buffer plate 42 having a predetermined thickness is placed on the surface of the glass plate laminate 12 loaded on the packaging container 14, and a front frame 44 is put on the surface.
  • the lower end portion of the front frame 44 is engaged with the pedestal 18, is tilted about the lower end portion as a fulcrum, and is in contact with the surface of the buffer plate 42.
  • the upper lateral pressing member 17B is in contact with the side surface of the glass plate laminate 12 with its base end engaged with the frame-shaped receiving member 28 and cantilevered. Further, a hook 46 is provided on the upper side portion of the front frame 44, and a belt 48 is hung on the hook 46.
  • the belt 48 is arranged so as to cross the upper lateral pressing member 17 ⁇ / b> B, and an end portion of the belt 48 is connected to the inclined base 22 via a ratchet type winding device 50. Therefore, by driving the ratchet type hoisting device 50 and winding up the belt 48, the front frame 44 is fixed to the inclined base 22 by the tension of the belt 48.
  • the upper lateral pressing member 17A has the same configuration as the upper lateral pressing member 17B.
  • the slip sheet 10 of the embodiment has a thickness of 50 to 100 ⁇ m and a density of 0.80 g / cm 3 or less. Moreover, it is the slip sheet 10 in which the deviation of the thickness of the glass plate laminate 12 is 10% or less.
  • the glass sheet interleaf 10 having a thickness of 0.7 mm or less, not only the thickness and density which are buffer requirements are defined, but also the deviation of the thickness of the glass sheet laminate 12 is 10% or less. Stipulated.
  • the large thickness deviation means that wrinkles are generated in the interleaf paper 10 of the glass plate laminate 12 or the interval between the adjacent glass plates G is large.
  • the lower side of the glass plate G is spaced from the lower side of the adjacent glass plate G. Phenomenon occurs. Since this phenomenon requires the glass plate G to be loaded on the bottom plate 20 with the glass plate G separated from the bottom plate 20 by several mm so that the bottom plate 20 and the glass plate G shown in FIG. This is caused by dropping the glass plate G to the bottom plate 20 by 10 mm or more.
  • the following method can also be used to reduce the thickness deviation of the glass plate laminate 12.
  • the packing container 14 is tilted in the direction of the back plate 24 so that the glass plate G is almost horizontal, and the thickness of the glass plate laminate 12 is determined by its own weight.
  • the packaging container 14 is returned to the original position. Thereby, the thickness deviation itself of the glass plate laminate can be reduced under the influence of gravity.
  • the thickness of the interleaf paper 10 is defined to be 50 to 100 ⁇ m in order to satisfy the function of the buffer material. That is, if the thickness is less than 50 ⁇ m, the interleaf paper 10 is too thin to function as a buffer material, and if the thickness exceeds 100 ⁇ m, the interleaf paper 10 becomes too thick. Wrinkles are likely to occur. Generation of wrinkles in the interleaf paper 10 means that the deviation of the thickness of the glass plate laminate described above becomes large, and therefore it is difficult to suppress the deviation of the thickness of the glass plate laminate to 10% or less. Become.
  • the thickness of the slip sheet 10 is more preferably 70 to 80 ⁇ m.
  • the cause of wrinkles in the slip sheet 10 is not only the thickness of the slip sheet 10, but it is necessary to manage the humidity of the environment to which the slip sheet 10 is exposed.
  • the humidity of the environment to which the interleaving paper 10 is exposed is preferably 40% or less. That is, when the slip sheet 10 is exposed to a high humidity environment, the slip sheet 10 absorbs moisture and wrinkles occur in the slip sheet 10. Therefore, in order to prevent wrinkles from occurring in the interleaf paper 10, the interleaf paper can be double-packed, vinyl, aluminum, etc. so that it is not affected by humidity when the interleaf paper 10 is shipped from the interleaf paper manufacturer. It is also important to pack slip sheets with foil. Moreover, it is necessary to manage the humidity of the slip sheet receiving warehouse from the slip sheet manufacturer, the factory in which the slip sheet 10 is interposed between the glass plates G, and the glass plate laminate 12 itself.
  • a desiccant 51 packed in a net is inserted and disposed in the opening 30 provided in the bottom plate receiving member 26 of the packaging container 14 as shown in FIG.
  • the glass plate package in which the glass plate laminate 12 is packed is packaged by a vinyl sheet at the time of shipment, but the desiccant 51 absorbs moisture in the sealed space packaged in the vinyl sheet.
  • the humidity of glass plate laminated body 12 itself is managed low, wrinkle generation
  • the deviation of the thickness of the glass plate laminate 12 means that the thickness of the glass plate laminate 12 is measured at several peripheral portions of the glass plate laminate 12, the maximum value is obtained, and the ideal thickness is determined from the maximum value. This is a value obtained by subtracting the thickness and dividing the thickness obtained by subtraction by the ideal thickness.
  • the ideal thickness is the sum of the value obtained by multiplying the manufacturer's official value for the thickness of the glass plate G by the number of laminated glass plates G and the value obtained by multiplying the manufacturer's official value for the thickness of the slip sheet 10 by the number of laminated sheets. Thickness.
  • the thickness of the glass plate laminated body 12 in the glass plate package shown in FIG. 1 and FIG. 3 can be measured with a vernier caliper or a metal ruler. Can be measured.
  • the glass plate G is likely to be broken and broken in contact with the lateral pressing members 60 and 60.
  • symbol 56 of FIG. 5 is an upper pan part, and the glass plate laminated body 52 is piled up on the main body 58 of the packaging container 54 via this upper pan part 56.
  • the slip sheet 10 needs to satisfy the function as a buffer material, its density is defined to be 0.80 g / cm 3 or less. That is, when the density exceeds 0.80 g / cm 3 , the interleaf paper 10 becomes too hard, so that it does not function as a buffer material for the glass plate G having a thickness of 0.3 mm or less.
  • the thickness deviation of the glass plate laminate is specified to be 10% or less in the case of the vertically stacked glass plate laminate 12 shown in FIGS.
  • the thickness deviation of the glass plate laminate 52 is regulated to 3% or less. be able to. That is, in the case of the vertically stacked glass plate laminates 12, the weight of the glass plate G does not contribute to the reduction of the thickness deviation, so the thickness deviation is set to 10% or less which is the maximum allowable value.
  • the thickness deviation can be specified to 3% or less.
  • FIG. 6 shows the occurrence rate of defects (breaking cracks) of glass plates (product name AN100, manufactured by Asahi Glass Co., Ltd.) having a thickness of 0.7 mm and 0.3 mm of the glass plate laminate 12 in the vertically stacked glass plate package.
  • FIG. 7 is a graph showing the defect occurrence rate of glass plates having thicknesses of 0.7 mm and 0.3 mm in the glass plate laminate 12 in the flat glass plate package.
  • shaft of these graphs showed the defect incidence rate of the glass plate, and the horizontal axis has shown the deviation of the thickness of a glass plate laminated body.
  • these experiments were performed by preparing 200 glass plate packages in which glass plates having a size of 1800 mm ⁇ 1500 mm were laminated via interleaving paper.
  • the number of glass plate packages in which cracks and chips are generated during conveyance is defined as the defect occurrence rate. That is, the defect occurrence rate of 5% means that cracks and cracks were observed in one or more glass plates in 10 of the 200 packing bodies.
  • the thickness measurement location of the glass plate laminated body 12 in the vertically stacked glass plate package is as follows. There are four places.
  • the thickness measurement location of the glass plate laminate 12 in the flat glass plate package includes four locations a to d at the four corners indicated by the two-dot chain line in FIG. 9 and the side presser member 60 shown in FIG. 8 points e to l indicated by a two-dot chain line pushed by.
  • the glass plate having a thickness of 0.7 mm and the glass plate having a thickness of 0.3 mm both have a deviation in the thickness of the glass plate laminate. Although cracking and chipping did not occur up to 10%, cracking and chipping occurred when exceeding 10%. It was also found that the defect occurrence rate of the glass plate having a thickness of 0.3 mm is higher than that of the glass plate having a thickness of 0.7 mm as the thickness deviation increases.
  • both the 0.7 mm thick glass plate and the 0.3 mm glass plate are of the thickness of the glass plate laminate. Cracks were not generated up to a deviation of 3%. However, when the deviation exceeded 3%, cracks were generated. It was also found that the defect occurrence rate of the glass plate having a thickness of 0.3 mm is higher than that of the glass plate having a thickness of 0.7 mm as the thickness deviation increases.
  • the slip sheet 10 of the embodiment has a paper smoothness of 20 seconds in order to prevent the resin content contained in the slip sheet 10 from being transferred to the surface of the glass plate G and causing paper texture, burns, and dirt.
  • the rough surface is preferably 18 seconds or shorter.
  • angle (theta) of the surface of the glass plate G and the upper plate part 56 is 0 degree or more and 10 degrees or less. Is preferred.

Abstract

Disclosed is a glass plate package body wherein a glass plate stack formed by stacking a plurality of glass plates with a sheet between the plates is packed by a package container, and wherein the glass plate has a thickness of 0.7 mm or less, the glass plates are vertically stacked to be tilted relative to the vertical direction to form the glass plate stack, and the deviation in the thickness of the glass plate stack is 10% or less.

Description

ガラス板梱包体及びガラス板積層体の梱包方法Glass plate package and method for packing glass plate laminate
 本発明は、液晶ディスプレイ用ガラス基板等の極薄いFPD(Flat Panel Display)用ガラス基板を積層して梱包するガラス板梱包体及びガラス板積層体の梱包方法に関する。 The present invention relates to a glass plate package for stacking and packing ultrathin FPD (Flat Panel Display) glass substrates such as a liquid crystal display glass substrate and a method for packing the glass plate laminate.
 液晶ディスプレイ用ガラス基板及びプラズマディスプレイ用ガラス基板等のFPD用ガラス基板は、保管中や搬送中に表面に疵や汚染が付き、製品欠陥となり易い。特に、液晶ディスプレイ用に使用される無アルカリガラス基板のように、その表面に電気回路を組み込むガラス基板として用いる場合には、その表面にわずかな疵や汚染があっても断線やパターニング不良が発生する。よって、このようなガラス基板には、きわめて高い表面特性が要求される。 Glass substrates for FPD such as glass substrates for liquid crystal displays and glass substrates for plasma displays are prone to product defects due to surface fouling and contamination during storage and transportation. In particular, when used as a glass substrate that incorporates an electrical circuit on its surface, such as a non-alkali glass substrate used for liquid crystal displays, disconnection and patterning defects may occur even if there is slight wrinkles or contamination on the surface. To do. Therefore, such a glass substrate is required to have extremely high surface characteristics.
 そこで、このようなガラス基板の保管中や搬送中の疵や汚染を防止する方法として、積層するガラス基板とガラス基板との間に紙を介在させて隣接するガラス基板の表面同士を分離する、いわゆる合紙を介装したガラス板積層体が、特許文献1に開示されている。 Therefore, as a method of preventing such wrinkles and contamination during storage and transport of the glass substrate, to separate the surfaces of the adjacent glass substrates by interposing paper between the glass substrate and the glass substrate to be laminated, A glass plate laminate having a so-called interleaving paper is disclosed in Patent Document 1.
 また合紙は、ガラス基板の保管中や搬送中におけるガラス基板の割れ欠けを防止する緩衝材としての機能も備えている。特許文献2、3には、このような割れ欠けを防止する合紙が開示されている。 Also, the slip sheet has a function as a cushioning material for preventing the glass substrate from being broken or chipped during storage or transportation of the glass substrate. Patent Documents 2 and 3 disclose slip sheets that prevent such cracks and chips.
 特許文献2には、厚さが30~400μmであり、密度が0.70g/cm以下の合紙が開示されている。また、特許文献1には、合紙の厚さが60~150μmであることが好ましいこと、密度は0.5g/cm以下が好ましいことが記載されている。更に、特許文献2には、その合紙が適用されるガラス板として、サイズ680mm×880mm×0.7mmのガラス板が例示されている。すなわち、厚さが0.7mmのガラス板に、その合紙が適用されたガラス板積層体が記載されている。 Patent Document 2 discloses a slip sheet having a thickness of 30 to 400 μm and a density of 0.70 g / cm 3 or less. Patent Document 1 describes that the thickness of the slip sheet is preferably 60 to 150 μm, and the density is preferably 0.5 g / cm 3 or less. Furthermore, Patent Document 2 exemplifies a glass plate having a size of 680 mm × 880 mm × 0.7 mm as a glass plate to which the slip sheet is applied. That is, a glass plate laminate is described in which a slip sheet is applied to a 0.7 mm thick glass plate.
 一方、特許文献3には、厚さが40~400μmであって、密度が0.5~1g/cm以下の合紙が開示されている。また、特許文献3には、合紙の厚さが50~250μmであることがより好ましく、60~95μmの範囲が更に好ましいこと、密度は0.6~0.9g/cmであることが好ましいと記載されている。 On the other hand, Patent Document 3 discloses a slip sheet having a thickness of 40 to 400 μm and a density of 0.5 to 1 g / cm 3 or less. Further, in Patent Document 3, the thickness of the slip sheet is more preferably 50 to 250 μm, more preferably in the range of 60 to 95 μm, and the density is 0.6 to 0.9 g / cm 3. Preferred is described.
日本国特開2008-143542号公報Japanese Unexamined Patent Publication No. 2008-143542 日本国特開2006-44674号公報Japanese Unexamined Patent Publication No. 2006-44674 日本国特開2008-296938号公報Japanese Unexamined Patent Publication No. 2008-296938
 最近の液晶ディスプレイ用ガラス基板は、その厚さが0.7mm以下のものが製造されているが、1800mm×1500mm以上のサイズのガラス基板を、特許文献2、3の合紙を介在させて梱包した場合、ガラス基板の保管中や搬送中の割れ欠けの防止に関して、特許文献2、3のような効果を得ることができないという問題があった。 Recent glass substrates for liquid crystal displays are manufactured with a thickness of 0.7 mm or less, but a glass substrate having a size of 1800 mm × 1500 mm or more is packed with the interleaving papers of Patent Documents 2 and 3. In such a case, there has been a problem that the effects as described in Patent Documents 2 and 3 cannot be obtained with respect to prevention of cracks during storage or transportation of the glass substrate.
 すなわち、特許文献2、3の合紙は、サイズが1800mm×1500mm未満のガラス基板用合紙としては有効であるが、サイズが1800mm×1500mm以上、特に、厚さが0.3mm以下のガラス基板用合紙となると、緩衝材の要件である合紙の厚さと密度とを規定するだけでは、割れ欠けに対する十分な効果を得ることはできなかった。 That is, the interleaving papers of Patent Documents 2 and 3 are effective as interleaving paper for a glass substrate having a size of less than 1800 mm × 1500 mm, but the glass substrate having a size of 1800 mm × 1500 mm or more, in particular, a thickness of 0.3 mm or less. In the case of interleaving paper, it was not possible to obtain a sufficient effect on cracking and chipping simply by defining the thickness and density of the interleaving paper, which are requirements for the cushioning material.
 本発明は、このような事情に鑑みてなされたもので、厚さが0.7mm以下のガラス板の割れ欠けを少なくすることができるガラス板梱包体及びガラス板積層体の梱包方法を提供することを目的とする。 This invention is made | formed in view of such a situation, and provides the packaging method of the glass plate package which can reduce the cracking chip of a glass plate whose thickness is 0.7 mm or less, and a glass plate laminated body. For the purpose.
 本発明は、前記目的を達成するために、複数枚のガラス板がシートを介して積層されたガラス板積層体が、梱包容器で梱包されたガラス板梱包体において、前記ガラス板の厚さは0.7mm以下であり、前記ガラス板積層体は、前記ガラス板が鉛直方向に対して傾けられて積層された縦積みのガラス板積層体であり、前記ガラス板積層体の厚さの偏差が10%以下であるガラス板梱包体を提供する。 In order to achieve the above object, the present invention provides a glass plate package in which a glass plate laminate in which a plurality of glass plates are laminated via a sheet is packed in a packing container, and the thickness of the glass plate is 0.7 mm or less, and the glass plate laminate is a vertically stacked glass plate laminate in which the glass plates are laminated while being tilted with respect to the vertical direction, and the thickness deviation of the glass plate laminate is A glass plate package that is 10% or less is provided.
 本発明は、前記目的を達成するために、複数枚のガラス板がシートを介して積層されたガラス板積層体が、梱包容器で梱包されたガラス板梱包体において、前記ガラス板の厚さは0.7mm以下であり、前記ガラス板積層体は、前記ガラス板が水平に積層された平積みのガラス板積層体であり、前記ガラス板積層体の厚さの偏差が3%以下であるガラス板梱包体を提供する。 In order to achieve the above object, the present invention provides a glass plate package in which a glass plate laminate in which a plurality of glass plates are laminated via a sheet is packed in a packing container, and the thickness of the glass plate is The glass plate laminate is a flat glass plate laminate in which the glass plates are horizontally laminated, and the glass plate laminate has a thickness deviation of 3% or less. A board package is provided.
 本発明によれば、厚さが0.7mm以下のガラス板用シートとして、緩衝要件であるシートの厚さと密度とを規定するだけではなく、ガラス板が縦積みに積層された場合は、ガラス板積層体の厚さの偏差が10%以下となるシートであると規定している。 According to the present invention, as a sheet for a glass plate having a thickness of 0.7 mm or less, not only the sheet thickness and density, which are buffer requirements, are specified, but also when the glass plates are stacked vertically, It is specified that the sheet has a thickness deviation of 10% or less.
 前記厚さの偏差とは、ガラス板積層体の厚さをガラス板積層体の周縁部数箇所において測定し、その最大値を求め、その最大値から理想厚さを減算し、減算して求めた厚さを前記理想厚さで除算することにより求められた値である。理想厚さとは、ガラス板の厚さのメーカー公証値にガラス板の積層枚数を乗算した値と、シートの厚さのメーカー公証値にシートの積層枚数を乗算した値とを合算した厚さである。この厚さの偏差が大きいことは、ガラス板積層体のシートに皺が発生していたり、隣接するガラス板同士の間隔が離れていたりしていることを意味する。特に縦積みのガラス板梱包体の場合には、ガラス板を斜めに立て掛ける形態であるため、ガラス板の下辺部が、隣接するガラス板の下辺部に対して開いてしまう傾向にある。よって、縦積みのガラス板梱包体の場合には、平積みのガラス板梱包体と比較して、ガラス板積層体の厚さの偏差が必然的に大きくなる。 The deviation of the thickness was obtained by measuring the thickness of the glass plate laminate at several peripheral portions of the glass plate laminate, obtaining the maximum value, subtracting the ideal thickness from the maximum value, and subtracting it. This is a value obtained by dividing the thickness by the ideal thickness. The ideal thickness is the sum of the value obtained by multiplying the manufacturer's official value for the thickness of the glass plate by the number of laminated glass plates and the value obtained by multiplying the manufacturer's official value for the sheet thickness by the number of laminated sheets. is there. The large deviation in thickness means that wrinkles are generated in the sheets of the glass plate laminate or that the intervals between adjacent glass plates are separated. In particular, in the case of a vertically stacked glass plate package, since the glass plate is leaned diagonally, the lower side portion of the glass plate tends to open with respect to the lower side portion of the adjacent glass plate. Therefore, in the case of a vertically stacked glass plate package, the thickness deviation of the glass plate laminate is inevitably increased as compared with a flat stacked glass plate package.
 厚さが0.7mm以下のガラス板、特に厚さが0.3mm以下のガラス板では、前記厚さの偏差が大きいと、保管中や搬送中においてガラス板に割れ欠けが顕著に発生することを実験により確認し、ガラス板積層体の厚さの偏差を10%以下に規定することにより、前記割れ欠けが大幅に減少することを実験によって突き止めた。なお、測定点は、割れ欠けが発生し易いガラス板積層体の周縁部である。すなわち、ガラス板積層体の中央部において、厚さの偏差が10%を超えても、ガラス板積層体の中央部は、搬送中に押さえ部材によって押さえられるので問題はない。 In a glass plate having a thickness of 0.7 mm or less, particularly a glass plate having a thickness of 0.3 mm or less, if the deviation of the thickness is large, cracks and cracks are remarkably generated in the glass plate during storage or transportation. This was confirmed by experiments, and it was found by experiments that the cracks were greatly reduced by defining the thickness deviation of the glass plate laminate to 10% or less. In addition, a measurement point is a peripheral part of the glass plate laminated body which a crack crack tends to generate | occur | produce. That is, even if the thickness deviation exceeds 10% in the central portion of the glass plate laminate, there is no problem because the central portion of the glass plate laminate is pressed by the pressing member during conveyance.
 一方、梱包容器にガラス板を積み込んでいく場合、ガラス板の横方向のずれは少ないが、何らかの事情により途中で積み込み作業を中断し、再度積み込む場合には、梱包容器の位置決め精度によっては横方向に数mmずれる場合が発生する。
 この場合、作業中断の前後で複数枚のガラス板に対して相対位置がずれるため、割れに対する影響度は少ない。ただし、ガラス板積層体の厚さの偏差が大きい場合には、1枚又は2枚のガラス板が横方向にずれる場合がある。これは、ロボットによるガラス板の積み込み動作において、ガラス板をガラス板梱包体の底板に落下させる動作によるものであり、横方向のガラス板のずれも10mm以下、好ましくは4mm以下、より好ましくは1mm以下に管理するのが望ましい。
 横方向のガラス板のずれは、ガラス板梱包体の右辺、左辺などの基準を決め、定規などを使って簡単に測定することができる。何らかの構造物があって、測定できない場合は鏡を使って測定すればよい。
On the other hand, when loading a glass plate into a packaging container, the lateral displacement of the glass plate is small, but if the loading operation is interrupted for some reason and then loaded again, depending on the positioning accuracy of the packaging container, the horizontal direction In some cases, a few millimeters will deviate.
In this case, since the relative position shifts with respect to the plurality of glass plates before and after the work interruption, the degree of influence on the crack is small. However, when the deviation of the thickness of the glass plate laminate is large, one or two glass plates may be displaced laterally. This is due to the operation of dropping the glass plate onto the bottom plate of the glass plate package in the loading operation of the glass plate by the robot, and the displacement of the glass plate in the lateral direction is also 10 mm or less, preferably 4 mm or less, more preferably 1 mm. It is desirable to manage the following.
The displacement of the glass plate in the horizontal direction can be easily measured using a ruler or the like by determining the right side and left side of the glass plate package. If there is some structure and measurement is not possible, it can be measured using a mirror.
 また、本発明によれば、前記シートの厚さは50~100μmであり、密度は0.80g/cm以下であることが好ましい。 According to the present invention, the thickness of the sheet is preferably 50 to 100 μm, and the density is preferably 0.80 g / cm 3 or less.
 シートは、緩衝材として機能することからその厚さは50~100μmであることが好ましい。つまり、厚さが50μm未満であると、薄いため緩衝材として機能しないおそれがある。また、厚さが100μmを超えると、厚くなり過ぎるためシートに皺が発生し易くなり、前述した厚さの偏差を10%以下に抑えることが難しくなる。なお、シートの厚さは、70~80μmがより好ましい。 The thickness of the sheet is preferably 50 to 100 μm because it functions as a cushioning material. That is, if the thickness is less than 50 μm, it may not function as a buffer material because it is thin. On the other hand, when the thickness exceeds 100 μm, the sheet becomes so thick that wrinkles are easily generated, and it becomes difficult to suppress the above-described thickness deviation to 10% or less. The sheet thickness is more preferably 70 to 80 μm.
 また、シートは、緩衝材として機能することからその密度は0.80g/cm以下であることが好ましい。密度が0.80g/cmを超えると、シートが硬過ぎるために、厚さが0.3mm以下のガラス板の緩衝材として機能しなくなることがある。 Further, since the sheet functions as a buffer material, the density is preferably 0.80 g / cm 3 or less. If the density exceeds 0.80 g / cm 3 , the sheet may be too hard and may not function as a buffer material for a glass plate having a thickness of 0.3 mm or less.
 また、本発明によれば、ガラス板の自重がガラス板積層体の厚さの偏差の減少に寄与しない縦積みのガラス板積層体の場合には、厚さの偏差を10%以下と規定し、ガラス板の自重がガラス板積層体の厚さの偏差の減少に寄与する平積みのガラス板積層体の場合には、厚さの偏差を3%以下と規定する。 Further, according to the present invention, in the case of a vertically stacked glass plate laminate in which the weight of the glass plate does not contribute to a reduction in thickness deviation of the glass plate laminate, the thickness deviation is defined as 10% or less. In the case of a flat glass plate laminate in which the weight of the glass plate contributes to a reduction in the thickness deviation of the glass plate laminate, the thickness deviation is defined as 3% or less.
 また、本発明は、サイズが1800mm×1500mm以上のガラス板に特に有効である。 Further, the present invention is particularly effective for a glass plate having a size of 1800 mm × 1500 mm or more.
 また、本発明は、厚さが0.3mm以下のガラス板に特に有効である。 The present invention is particularly effective for a glass plate having a thickness of 0.3 mm or less.
 また、本発明のガラス板は、フラットパネルディスプレイ用ガラス基板であることが好ましい。 The glass plate of the present invention is preferably a glass substrate for flat panel display.
 なお、シートとしては合紙の他、樹脂フィルム、樹脂シート、発泡樹脂シートを挙げることができる。又は、これらのシートのうち少なくとも2枚のシートを積層して一体化したシートでもよい。また、ガラス板とは、その表面にフィルムが予め貼られているガラス板を含むものとする。 In addition, as a sheet | seat, a resin film, a resin sheet, and a foamed resin sheet other than a slip sheet can be mentioned. Alternatively, a sheet in which at least two of these sheets are stacked and integrated may be used. Moreover, a glass plate shall include the glass plate by which the film is previously affixed on the surface.
 また、本発明は、複数枚のガラス板がシートを介して積層されたガラス板積層体を梱包容器で梱包するガラス板積層体の梱包方法であって、前記ガラス板は厚さが0.7mm以下であり、前記シートは厚さが50~100μmであり、密度が0.80g/cm以下であり、前記ガラス板積層体の厚さの偏差が10%以下となるように前記ガラス板を積層させたガラス板積層体の梱包方法を提供する。 Further, the present invention is a method for packing a glass plate laminate in which a glass plate laminate in which a plurality of glass plates are laminated via a sheet is packed in a packing container, and the glass plate has a thickness of 0.7 mm. The sheet is 50 to 100 μm in thickness, the density is 0.80 g / cm 3 or less, and the glass plate is laminated so that the thickness deviation of the glass plate laminate is 10% or less. Provided is a method for packing laminated glass plate laminates.
 本発明のガラス板梱包体及びガラス板積層体の梱包方法によれば、厚さが0.7mm以下のガラス板の割れ欠けを少なくすることができる。 According to the method for packing a glass plate package and a glass plate laminate of the present invention, it is possible to reduce cracking and chipping of a glass plate having a thickness of 0.7 mm or less.
図1は、本発明の実施の形態の縦積みのガラス板梱包体の斜視図である。FIG. 1 is a perspective view of a vertically stacked glass plate package according to an embodiment of the present invention. 図2は、図1に示した縦積み用梱包容器の全体構造を示した斜視図である。FIG. 2 is a perspective view showing the entire structure of the vertically stacked packaging container shown in FIG. 図3は、ガラス板積層体が梱包された縦積みのガラス板梱包体の側面図である。FIG. 3 is a side view of a vertically stacked glass plate package in which glass plate laminates are packed. 図4は、隣接するガラス板同士の下辺部が離れて積載されたガラス板梱包体の概略側面図である。FIG. 4 is a schematic side view of a glass plate package in which the lower sides of adjacent glass plates are stacked apart. 図5は、本発明の実施の形態の平積みのガラス板梱包体の側面図である。FIG. 5 is a side view of the flat glass plate package according to the embodiment of the present invention. 図6は、縦積みのガラス板梱包体における、ガラス板積層体の厚さの偏差と不良発生率の関係を示したグラフである。FIG. 6 is a graph showing the relationship between the deviation of the thickness of the glass plate laminate and the defect occurrence rate in the vertically stacked glass plate package. 図7は、平積みのガラス板梱包体における、ガラス板積層体の厚さの偏差と不良発生率の関係を示したグラフである。FIG. 7 is a graph showing the relationship between the deviation of the thickness of the glass plate laminate and the defect occurrence rate in the stacked glass plate package. 図8は、縦積みのガラス板梱包体におけるガラス板積層体の厚さ測定箇所を示した説明図である。FIG. 8 is an explanatory diagram showing the thickness measurement points of the glass plate laminate in the vertically stacked glass plate package. 図9は、平積みのガラス板梱包体におけるガラス板積層体の厚さ測定箇所を示した説明図である。FIG. 9 is an explanatory view showing the thickness measurement points of the glass plate laminate in the flat glass plate package. 図10は、ガラス板の積載時の角度を示した説明図である。FIG. 10 is an explanatory diagram showing angles when the glass plates are stacked.
 以下、添付図面に従って本発明に係るガラス板梱包体及びガラス板積層体の梱包方法の好ましい実施の形態について詳説する。 Hereinafter, a preferred embodiment of a method for packing a glass plate package and a glass plate laminate according to the present invention will be described in detail with reference to the accompanying drawings.
 図1には、矩形状の複数枚のガラス板Gが矩形状の合紙10、10…を介して縦置きに傾斜して積層された縦積みのガラス板積層体12が示されている。また、このガラス板積層体12が、実施の形態の梱包容器14に梱包された状態が示されている。 FIG. 1 shows a vertically stacked glass plate laminate 12 in which a plurality of rectangular glass plates G are vertically inclined and stacked via rectangular interleaving papers 10, 10. Moreover, the state by which this glass plate laminated body 12 was packed in the packaging container 14 of embodiment is shown.
 前記ガラス板Gは、液晶ディスプレイ用等のFPD用ガラス基板に使用されるものであり、その厚さは0.7mm以下である。なお、実施の形態では、ガラス板Gとガラス板Gとの間に介在されるシートとして合紙10を例示したが、これに限定されるものではない。例えば、樹脂フィルム、樹脂シート、及び発泡樹脂シートにおいても、後述する緩衝要件(クッション性)及びガラス板積層体の厚さの偏差要件を満足するものであれば、合紙10に代えて適用することができる。また、これらのシートのうち少なくとも2枚のシートを積層して一体化したシートでもよい。また、ガラス板Gとは、その表面にフィルムが予め貼られているガラス板Gを含むものとする。 The glass plate G is used for an FPD glass substrate for a liquid crystal display or the like, and has a thickness of 0.7 mm or less. In the embodiment, the interleaf paper 10 is exemplified as a sheet interposed between the glass plate G and the glass plate G, but is not limited thereto. For example, also in a resin film, a resin sheet, and a foamed resin sheet, as long as the buffer requirement (cushioning property) and the thickness deviation requirement of the glass plate laminate described later are satisfied, it is applied instead of the interleaf paper 10 be able to. Moreover, the sheet | seat which laminated | stacked and integrated at least 2 sheets of these sheets may be sufficient. Moreover, the glass plate G includes the glass plate G by which the film is previously affixed on the surface.
 図2は、梱包容器14の全体構成を示す斜視図であり、下部横押さえ部材15A、15B、及び上部横押さえ部材17A、17Bが示されている。図3は、梱包容器14にガラス板積層体12が梱包されたガラス板梱包体の側面図である。また、図3には、ガラス板積層体12の側部が下部横押さえ部材15Bと上部横押さえ部材17Bとによって押さえ付けられて梱包容器14にガラス板積層体12が梱包された状態が示されている。すなわち、ガラス板積層体12の梱包形態が図3に示され、ガラス板Gと合紙10の取り出し形態が図1に示されている。つまり、ガラス板Gと合紙10の取り出し時には、図2に示した下部横押さえ部材15A、15Bの着脱可能なユニット部分と上部横押さえ部材17A、17Bが梱包容器14から取り外される。 FIG. 2 is a perspective view showing the overall configuration of the packaging container 14 and shows the lower lateral pressing members 15A and 15B and the upper lateral pressing members 17A and 17B. FIG. 3 is a side view of the glass plate package in which the glass plate laminate 12 is packed in the packing container 14. Further, FIG. 3 shows a state in which the side portion of the glass plate laminate 12 is pressed by the lower lateral holding member 15B and the upper lateral holding member 17B and the glass plate laminated body 12 is packed in the packing container 14. ing. That is, the packaging form of the glass plate laminated body 12 is shown in FIG. 3, and the taking-out form of the glass plate G and the interleaf paper 10 is shown in FIG. That is, when the glass plate G and the interleaf sheet 10 are taken out, the detachable unit portions of the lower lateral pressing members 15A and 15B and the upper lateral pressing members 17A and 17B shown in FIG.
 図2の如く梱包容器14は、上面に平坦な搭載面16が形成された台座18を備えている。また、梱包容器14は、搭載面16に対し約18°の角度(θ)で傾斜して設けられるとともにガラス板の下縁が載置される平坦な底板20を備えている。更に、梱包容器14は、底板20に対して約90°(θ)の角度で傾斜して立設された傾斜台22を備えている。この傾斜台22の前面には、平坦な樹脂製の背板24が接着剤によって固着されている。この背板24にガラス板Gの面が受けられてガラス板積層体12が縦置きに梱包容器14に搭載される。なお、梱包容器14に搭載されるガラス板G及び合紙10の枚数は、例えば第6世代のガラス基板の場合は300枚以上、第7世代のガラス基板の場合は250枚以上である。 As shown in FIG. 2, the packaging container 14 includes a pedestal 18 having a flat mounting surface 16 formed on the upper surface. Further, the packaging container 14 includes a flat bottom plate 20 that is provided to be inclined at an angle (θ 1 ) of about 18 ° with respect to the mounting surface 16 and on which the lower edge of the glass plate is placed. Further, the packing container 14 includes an inclined base 22 that is inclined with respect to the bottom plate 20 at an angle of about 90 ° (θ 2 ). A flat resin back plate 24 is fixed to the front surface of the inclined base 22 with an adhesive. The back plate 24 receives the surface of the glass plate G, and the glass plate laminate 12 is mounted on the packing container 14 in a vertical orientation. The number of glass plates G and interleaf paper 10 mounted on the packaging container 14 is, for example, 300 or more in the case of a sixth generation glass substrate and 250 or more in the case of a seventh generation glass substrate.
 また、梱包容器14は、底板20を搭載面16に対して約18°の角度(θ)をもって搭載面16に支持する底板受け部材26と、図1の如く搭載面16に立設されて傾斜台22の背面を支持する枠状受け部材28とを有している。 Further, the packaging container 14 is erected on the mounting surface 16 as shown in FIG. 1 and a bottom plate receiving member 26 that supports the bottom plate 20 on the mounting surface 16 at an angle (θ 1 ) of about 18 ° with respect to the mounting surface 16. And a frame-shaped receiving member 28 that supports the back surface of the inclined base 22.
 台座18は、長短多数本の鋼材を縦横、高さ方向に溶着することにより構成され、溶着組み立て後に研削加工によってその搭載面16が所定の平坦度に加工されている。また、台座18の前後方向の面には、フォークリフトの爪(不図示)が挿抜される開口部30、30が備えられている。 The pedestal 18 is formed by welding a large number of short and long steel materials in the vertical and horizontal directions and in the height direction, and the mounting surface 16 is processed to a predetermined flatness by grinding after the welding assembly. Further, the front and rear surfaces of the pedestal 18 are provided with openings 30 and 30 through which forklift claws (not shown) are inserted and removed.
 合紙10は、ガラス板Gを保護するために、ガラス板Gよりも大きいサイズの紙であり、合紙10の一部は、ガラス板Gの辺部からはみ出されている。この合紙10の、はみ出た部分のうちガラス板Gの上辺部からはみ出した細長の上縁部分10cが、不図示のアンパッカーの吸着パッドに吸着把持されて、又は、一対の爪を有するチャッキング装置に把持されて、合紙10が梱包容器14から取り出される。なお、合紙10の原料はバージンパルプが好ましい。更にセルロース等を含有している原料を用いてもよい。この合紙10の緩衝要件及び厚さの偏差要件については後述する。 In order to protect the glass plate G, the interleaf paper 10 is a paper having a size larger than that of the glass plate G, and a part of the interleaf paper 10 protrudes from the side of the glass plate G. Of the protruding portion of the interleaf paper 10, an elongated upper edge portion 10c protruding from the upper side of the glass plate G is sucked and held by a suction pad of an unpacker (not shown) or has a pair of claws. The slip sheet 10 is taken out from the packing container 14 by being held by the king device. In addition, the raw material of the interleaf paper 10 is preferably virgin pulp. Furthermore, a raw material containing cellulose or the like may be used. The buffer requirement and thickness deviation requirement of the slip sheet 10 will be described later.
 下部横押さえ部材15A、15Bは、板状に形成されている本体32、ハンドル34、及び押さえ板36等から構成される。 The lower lateral pressing members 15A and 15B are composed of a main body 32 formed in a plate shape, a handle 34, a pressing plate 36, and the like.
 本体32は、所定の形状の金属製板材をプレス成型によって屈曲された形状を有しており、不図示のボルトによって台座18の搭載面16に着脱自在に固定される。ハンドル34の中央部には、ねじ棒38が固定され、このねじ棒38は本体32に水平方向に螺合されている。また、ねじ棒38の先端部には、押さえ板36が当接されている。押さえ板36は、一対のガイドバー40、40を介して本体32に水平方向に移動自在に係合されている。またハンドル34、押さえ板36、ねじ棒38、ガイドバー40がユニット化されて、本体32に対して着脱される。下部横押さえ部材15A、15Bに対して前記ユニット化された部材は、本体32に落とし込んで係合される構造になっている。したがって、本体32に落とし込まれたハンドル34を締め込む方向に回動すると、ハンドル34のねじ棒38に押されて押さえ板36が、ガラス板積層体12の下部側面を押し込む方向に移動する。この動作によって、図2に示す一対の下部横押さえ部材15A、15Bの各々の押さえ板36、36によってガラス板積層体12の下部側面が挟持され、ガラス板積層体12が梱包容器14に固定される。 The main body 32 has a shape obtained by bending a metal plate material having a predetermined shape by press molding, and is detachably fixed to the mounting surface 16 of the pedestal 18 by a bolt (not shown). A screw rod 38 is fixed to the center portion of the handle 34, and the screw rod 38 is screwed to the main body 32 in the horizontal direction. A pressing plate 36 is in contact with the tip of the screw rod 38. The pressing plate 36 is engaged with the main body 32 through a pair of guide bars 40, 40 so as to be movable in the horizontal direction. Further, the handle 34, the holding plate 36, the screw rod 38, and the guide bar 40 are unitized and attached to and detached from the main body 32. The members formed as a unit with respect to the lower lateral pressing members 15A and 15B are configured to be dropped into the main body 32 and engaged. Therefore, when the handle 34 dropped into the main body 32 is rotated in the tightening direction, the pressing plate 36 is pushed by the screw rod 38 of the handle 34 and moves in the direction in which the lower side surface of the glass plate laminate 12 is pushed. By this operation, the lower side surface of the glass plate laminate 12 is sandwiched between the press plates 36 and 36 of the pair of lower lateral holding members 15A and 15B shown in FIG. 2, and the glass plate laminate 12 is fixed to the packaging container 14. The
 図3の如く、梱包容器14に積載されたガラス板積層体12の表面には、所定の厚さの矩形状の緩衝板42が載置され、その表面に前枠44が被せられている。前枠44の下端部は台座18に係合され、下端部を支点に傾動されて緩衝板42の表面に当接されている。 As shown in FIG. 3, a rectangular buffer plate 42 having a predetermined thickness is placed on the surface of the glass plate laminate 12 loaded on the packaging container 14, and a front frame 44 is put on the surface. The lower end portion of the front frame 44 is engaged with the pedestal 18, is tilted about the lower end portion as a fulcrum, and is in contact with the surface of the buffer plate 42.
 上部横押さえ部材17Bは、その基端部が枠状受け部材28に係合されて片持ち支持された状態で、ガラス板積層体12の側面に当接されている。また、前枠44の上部の側部にはフック46が設けられ、このフック46にはベルト48が掛けられている。また、このベルト48は、上部横押さえ部材17Bを横切るように配され、ベルト48の端部が、ラチェット式巻上装置50を介して傾斜台22に連結されている。したがって、ラチェット式巻上装置50を駆動してベルト48を巻き上げることにより、ベルト48の張力によって前枠44が傾斜台22に固定される。なお、上部横押さえ部材17Aについても、上部横押さえ部材17Bと同一の構成である。 The upper lateral pressing member 17B is in contact with the side surface of the glass plate laminate 12 with its base end engaged with the frame-shaped receiving member 28 and cantilevered. Further, a hook 46 is provided on the upper side portion of the front frame 44, and a belt 48 is hung on the hook 46. The belt 48 is arranged so as to cross the upper lateral pressing member 17 </ b> B, and an end portion of the belt 48 is connected to the inclined base 22 via a ratchet type winding device 50. Therefore, by driving the ratchet type hoisting device 50 and winding up the belt 48, the front frame 44 is fixed to the inclined base 22 by the tension of the belt 48. Note that the upper lateral pressing member 17A has the same configuration as the upper lateral pressing member 17B.
 ところで、実施の形態の合紙10は、ガラス板Gの緩衝性能を満足するために、その厚さが50~100μmであり、密度が0.80g/cm以下に規定されている。また、ガラス板積層体12の厚さの偏差が10%以下となる合紙10である。 By the way, in order to satisfy the buffering performance of the glass plate G, the slip sheet 10 of the embodiment has a thickness of 50 to 100 μm and a density of 0.80 g / cm 3 or less. Moreover, it is the slip sheet 10 in which the deviation of the thickness of the glass plate laminate 12 is 10% or less.
 実施の形態では、厚さが0.7mm以下のガラス板用合紙10として、緩衝要件である厚さと密度とを規定するだけではなく、ガラス板積層体12の厚さの偏差を10%以下に規定した。 In the embodiment, as the glass sheet interleaf 10 having a thickness of 0.7 mm or less, not only the thickness and density which are buffer requirements are defined, but also the deviation of the thickness of the glass sheet laminate 12 is 10% or less. Stipulated.
 前記厚さの偏差が大きいことは、ガラス板積層体12の合紙10に皺が発生していたり、隣接するガラス板G同士の間隔が大きくなっていたりしていることを意味する。特に縦積みのガラス板梱包体の場合には、図4の如くガラス板Gを斜めに立て掛ける形態であるため、ガラス板Gの下辺部が隣接するガラス板Gの下辺部に対して間隔が開いてしまう現象が生じる。この現象は、図2に示す底板20とガラス板Gが接触しないように、底板20に対して何mmかガラス板Gを離した状態でガラス板Gを底板20に積み込む必要があるため、結局ガラス板Gを底板20に10mm以上落下させることに起因して発生する。この現象発生を抑えるためには、梱包容器14の寸法管理、特に底板20の高さ管理、ガラス板Gの位置決め精度の向上、ロボットのティーチングも厳密に実施し、ガラス板Gを底板20に積み込む際のガラス板Gと底板20の間隔を小さくすることが必要であり、ガラス板Gと底板20との間隔は10mm未満、好ましくは5mm以下、より好ましくは3mm以下である。なお、梱包容器14の寸法管理は、寸法誤差を±3mm以内にすることが好ましい。 The large thickness deviation means that wrinkles are generated in the interleaf paper 10 of the glass plate laminate 12 or the interval between the adjacent glass plates G is large. In particular, in the case of a vertically stacked glass plate package, since the glass plate G is slanted as shown in FIG. 4, the lower side of the glass plate G is spaced from the lower side of the adjacent glass plate G. Phenomenon occurs. Since this phenomenon requires the glass plate G to be loaded on the bottom plate 20 with the glass plate G separated from the bottom plate 20 by several mm so that the bottom plate 20 and the glass plate G shown in FIG. This is caused by dropping the glass plate G to the bottom plate 20 by 10 mm or more. In order to suppress the occurrence of this phenomenon, the size management of the packaging container 14, particularly the height management of the bottom plate 20, the positioning accuracy of the glass plate G is improved, and the teaching of the robot is strictly performed, and the glass plate G is loaded on the bottom plate 20. It is necessary to reduce the distance between the glass plate G and the bottom plate 20, and the distance between the glass plate G and the bottom plate 20 is less than 10 mm, preferably 5 mm or less, more preferably 3 mm or less. In addition, it is preferable that the dimensional error of the packaging container 14 is within ± 3 mm.
 ガラス板積層体12の厚さの偏差を低減するには、以下の方法を用いることもできる。縦積み用梱包容器14にガラス板Gを斜めに立て掛けた後、ガラス板Gがほぼ水平になるように梱包容器14を背板24の方向に傾け、ガラス板積層体12の自重でその厚さの偏差が小さくした後、梱包容器14をもとの位置に戻す。これにより重力の影響でガラス板積層体の厚さの偏差そのものを低減することができる。 The following method can also be used to reduce the thickness deviation of the glass plate laminate 12. After the glass plate G is leaned diagonally on the vertical packing container 14, the packing container 14 is tilted in the direction of the back plate 24 so that the glass plate G is almost horizontal, and the thickness of the glass plate laminate 12 is determined by its own weight. After the deviation is reduced, the packaging container 14 is returned to the original position. Thereby, the thickness deviation itself of the glass plate laminate can be reduced under the influence of gravity.
 特に厚さが0.7mm以下のガラス板においては、前記ガラス板積層体の厚さの偏差が大きいと、保管中や搬送中においてガラス板Gに割れ欠けが顕著に発生することを実験により確認した。そして、ガラス板積層体12の厚さの偏差を10%以下に規定することにより、前記割れ欠けが大幅に減少することを実験によって確認した。 In particular, in a glass plate having a thickness of 0.7 mm or less, it is confirmed by experiment that cracks and cracks are remarkably generated in the glass plate G during storage and transportation when the thickness deviation of the glass plate laminate is large. did. And it was confirmed by experiment that the said crack chip | tip reduces significantly by prescribing | regulating the deviation of the thickness of the glass plate laminated body 12 to 10% or less.
 一方で合紙10は、緩衝材の機能を満足するために、その厚さが50~100μmであると規定した。つまり、厚さが50μm未満であると、合紙10が薄過ぎるために緩衝材として機能せず、また、厚さが100μmを超えると、合紙10が厚くなり過ぎるために、合紙10に皺が発生し易くなる。合紙10に皺が発生することは、前述したガラス板積層体の厚さの偏差が大きくなることを意味し、よって、ガラス板積層体の厚さの偏差を10%以下に抑えることが難しくなる。なお、合紙10の厚さは、70~80μmがより好ましい。 On the other hand, the thickness of the interleaf paper 10 is defined to be 50 to 100 μm in order to satisfy the function of the buffer material. That is, if the thickness is less than 50 μm, the interleaf paper 10 is too thin to function as a buffer material, and if the thickness exceeds 100 μm, the interleaf paper 10 becomes too thick. Wrinkles are likely to occur. Generation of wrinkles in the interleaf paper 10 means that the deviation of the thickness of the glass plate laminate described above becomes large, and therefore it is difficult to suppress the deviation of the thickness of the glass plate laminate to 10% or less. Become. The thickness of the slip sheet 10 is more preferably 70 to 80 μm.
 また、合紙10に皺が発生する原因は、合紙10の厚さだけにあるのではなく、合紙10がさらされる環境の湿度を管理する必要がある。なお、合紙10がさらされる環境の湿度は、40%以下にすることが好ましい。すなわち、湿度の高い環境に合紙10がさらされると、合紙10が水分を吸収して合紙10に皺が発生する。よって、合紙10に皺を発生させないためには、合紙メーカーから合紙10を出荷するときの荷姿で湿度の影響を受けないように、合紙を二重梱包にしたり、ビニールやアルミニウム箔で合紙を梱包したりすることも重要である。また、合紙メーカーからの合紙受け入れ倉庫、合紙10をガラス板Gとガラス板Gとの間に介在させる工場、及びガラス板積層体12自体の湿度を管理する必要がある。 Further, the cause of wrinkles in the slip sheet 10 is not only the thickness of the slip sheet 10, but it is necessary to manage the humidity of the environment to which the slip sheet 10 is exposed. The humidity of the environment to which the interleaving paper 10 is exposed is preferably 40% or less. That is, when the slip sheet 10 is exposed to a high humidity environment, the slip sheet 10 absorbs moisture and wrinkles occur in the slip sheet 10. Therefore, in order to prevent wrinkles from occurring in the interleaf paper 10, the interleaf paper can be double-packed, vinyl, aluminum, etc. so that it is not affected by humidity when the interleaf paper 10 is shipped from the interleaf paper manufacturer. It is also important to pack slip sheets with foil. Moreover, it is necessary to manage the humidity of the slip sheet receiving warehouse from the slip sheet manufacturer, the factory in which the slip sheet 10 is interposed between the glass plates G, and the glass plate laminate 12 itself.
 湿度管理の一例として、図1の如く梱包容器14の底板受け部材26に備えられている開口部30にネットに詰めた乾燥剤51を挿入配置している。ガラス板積層体12が梱包されたガラス板梱包体は、出荷時にビニルシートによって包装されるが、ビニルシートに包装された密閉空間の水分を乾燥剤51が吸収する。これにより、ガラス板積層体12自体の湿度が低く管理されるので、合紙10の皺発生を防止することができる。また、合紙メーカーからのロール状合紙をビニールで密封し、その中に乾燥剤を配置することも得策である。 As an example of humidity management, a desiccant 51 packed in a net is inserted and disposed in the opening 30 provided in the bottom plate receiving member 26 of the packaging container 14 as shown in FIG. The glass plate package in which the glass plate laminate 12 is packed is packaged by a vinyl sheet at the time of shipment, but the desiccant 51 absorbs moisture in the sealed space packaged in the vinyl sheet. Thereby, since the humidity of glass plate laminated body 12 itself is managed low, wrinkle generation | occurrence | production of the slip sheet 10 can be prevented. It is also a good idea to seal the roll paper from the paper manufacturer with vinyl and place the desiccant in it.
 ここで、ガラス板積層体12の厚さの偏差とは、ガラス板積層体12の厚さをガラス板積層体12の周縁部数箇所において測定し、その最大値を求め、その最大値から理想厚さを減算し、減算して求めた厚さを前記理想厚さで除算することにより求められた値である。理想厚さとは、ガラス板Gの厚さのメーカー公証値にガラス板Gの積層枚数を乗算した値と、合紙10の厚さのメーカー公証値にシートの積層枚数を乗算した値とを合算した厚さである。 Here, the deviation of the thickness of the glass plate laminate 12 means that the thickness of the glass plate laminate 12 is measured at several peripheral portions of the glass plate laminate 12, the maximum value is obtained, and the ideal thickness is determined from the maximum value. This is a value obtained by subtracting the thickness and dividing the thickness obtained by subtraction by the ideal thickness. The ideal thickness is the sum of the value obtained by multiplying the manufacturer's official value for the thickness of the glass plate G by the number of laminated glass plates G and the value obtained by multiplying the manufacturer's official value for the thickness of the slip sheet 10 by the number of laminated sheets. Thickness.
 また、図1および図3に示したガラス板梱包体におけるガラス板積層体12の厚さは、ノギス又は金尺で測定することができ、平積みのガラス板積層体の場合にはハイトゲージにて測定することができる。図5の如くガラス板を水平に積層した平積みのガラス板積層体52を梱包する梱包容器54の場合、ガラス板Gの割れ欠けが発生し易いのは、横押さえ部材60、60との接触部である。なお、図5の符号56は上皿部であり、この上皿部56を介してガラス板積層体52が梱包容器54の本体58に平積みされる。 Moreover, the thickness of the glass plate laminated body 12 in the glass plate package shown in FIG. 1 and FIG. 3 can be measured with a vernier caliper or a metal ruler. Can be measured. In the case of the packaging container 54 for packing the flat glass plate laminate 52 in which the glass plates are horizontally laminated as shown in FIG. 5, the glass plate G is likely to be broken and broken in contact with the lateral pressing members 60 and 60. Part. In addition, the code | symbol 56 of FIG. 5 is an upper pan part, and the glass plate laminated body 52 is piled up on the main body 58 of the packaging container 54 via this upper pan part 56. FIG.
 また、合紙10は、緩衝材としての機能を満足する必要があることからその密度が0.80g/cm以下に規定される。つまり、密度が0.80g/cmを超えると、合紙10が硬くなり過ぎるために、厚さが0.3mm以下のガラス板Gの緩衝材として機能しなくなるからである。 Further, since the slip sheet 10 needs to satisfy the function as a buffer material, its density is defined to be 0.80 g / cm 3 or less. That is, when the density exceeds 0.80 g / cm 3 , the interleaf paper 10 becomes too hard, so that it does not function as a buffer material for the glass plate G having a thickness of 0.3 mm or less.
 なお、ガラス板積層体の厚さの偏差に関しては、図1~図3に示した縦積みのガラス板積層体12の場合には、10%以下と規定する。また、図5の如くガラス板を水平に積層した平積みのガラス板積層体52を梱包する梱包容器54の場合には、そのガラス板積層体52の厚さの偏差を3%以下に規定することができる。すなわち、縦積みのガラス板積層体12の場合には、ガラス板Gの自重が厚さの偏差の減少に寄与しないため、厚さの偏差は許容できる最大値である10%以下とする。一方で、ガラス板Gの自重が厚さの偏差の減少に寄与する平積みのガラス板積層体52の場合には、厚さの偏差を3%以下に規定できる。 Note that the thickness deviation of the glass plate laminate is specified to be 10% or less in the case of the vertically stacked glass plate laminate 12 shown in FIGS. Further, in the case of a packaging container 54 for packing a flat glass plate laminate 52 in which glass plates are horizontally laminated as shown in FIG. 5, the thickness deviation of the glass plate laminate 52 is regulated to 3% or less. be able to. That is, in the case of the vertically stacked glass plate laminates 12, the weight of the glass plate G does not contribute to the reduction of the thickness deviation, so the thickness deviation is set to 10% or less which is the maximum allowable value. On the other hand, in the case of the flat glass plate laminate 52 in which the weight of the glass plate G contributes to the reduction of the thickness deviation, the thickness deviation can be specified to 3% or less.
 〔実験例〕
 図6は、縦積みのガラス板梱包体におけるガラス板積層体12の、厚さが0.7mm及び0.3mmのガラス板(商品名AN100、旭硝子株式会社製)の不良(割れ欠け)発生率を示したグラフであり、図7は、平積みのガラス板梱包体におけるガラス板積層体12の、厚さが0.7mm及び0.3mmのガラス板の不良発生率を示したグラフである。これらのグラフの縦軸はガラス板の不良発生率を示し、横軸はガラス板積層体の厚さの偏差を示している。また、これらの実験は、1800mm×1500mmのサイズのガラス板を、合紙を介して積層したガラス板梱包体を200台準備して実施した。その内、搬送において、割れ欠けが発生したガラス板梱包体の台数を不良発生率と定義している。つまり、不良発生率5%とは、200台の梱包体の内、10台の梱包体で1枚以上のガラス板に割れ欠けが観察されたことを意味する。
 また、縦積みのガラス板梱包体におけるガラス板積層体12の厚さ測定箇所は、図8の二点鎖線で示した右上隅部a、右下隅部b、左上隅部c、左下隅部dの4箇所である。
[Experimental example]
FIG. 6 shows the occurrence rate of defects (breaking cracks) of glass plates (product name AN100, manufactured by Asahi Glass Co., Ltd.) having a thickness of 0.7 mm and 0.3 mm of the glass plate laminate 12 in the vertically stacked glass plate package. FIG. 7 is a graph showing the defect occurrence rate of glass plates having thicknesses of 0.7 mm and 0.3 mm in the glass plate laminate 12 in the flat glass plate package. The vertical axis | shaft of these graphs showed the defect incidence rate of the glass plate, and the horizontal axis has shown the deviation of the thickness of a glass plate laminated body. In addition, these experiments were performed by preparing 200 glass plate packages in which glass plates having a size of 1800 mm × 1500 mm were laminated via interleaving paper. Among them, the number of glass plate packages in which cracks and chips are generated during conveyance is defined as the defect occurrence rate. That is, the defect occurrence rate of 5% means that cracks and cracks were observed in one or more glass plates in 10 of the 200 packing bodies.
Moreover, the thickness measurement location of the glass plate laminated body 12 in the vertically stacked glass plate package is as follows. There are four places.
 ここで、ガラス板積層体の厚さの偏差の計算例の一例を説明する。
 ガラス板Gの厚さ:0.7mm(メーカー公証値)
 合紙10の厚さ :0.07mm(メーカー公証値)
 ガラス板Gの枚数:300枚
 合紙10の枚数 :300枚
 ガラス板積層体の理想厚さ=0.7×300+0.07×300=231mm
 右上隅部aの厚さ:237.5mm
 右下隅部bの厚さ:242.5mm
 左上隅部cの厚さ:236.5mm
 左下隅部dの厚さ:242.5mm
 ガラス板積層体の厚さの最大値  :242.5mm
 ガラス板積層体の厚さの偏差(%)=(242.5-231)×100/231=5(%)
Here, an example of a calculation example of the thickness deviation of the glass plate laminate will be described.
Thickness of glass plate G: 0.7mm (Manufacturer's official value)
Thickness of interleaf paper 10: 0.07mm (manufacturer's notarized value)
Number of glass plates G: 300 Number of interleaf sheets 10: 300 Ideal thickness of glass plate laminate = 0.7 × 300 + 0.07 × 300 = 231 mm
Upper right corner a thickness: 237.5mm
Lower right corner b thickness: 242.5mm
Upper left corner c thickness: 236.5 mm
Lower left corner d thickness: 242.5mm
Maximum thickness of glass plate laminate: 242.5 mm
Deviation of thickness of glass plate laminate (%) = (242.5-231) × 100/231 = 5 (%)
 なお、平積みのガラス板梱包体におけるガラス板積層体12の厚さ測定箇所は、図9の二点鎖線で示した四隅部の4箇所a~dと、図5に示した横押え部材60によって押される二点鎖線で示した8箇所e~lである。 In addition, the thickness measurement location of the glass plate laminate 12 in the flat glass plate package includes four locations a to d at the four corners indicated by the two-dot chain line in FIG. 9 and the side presser member 60 shown in FIG. 8 points e to l indicated by a two-dot chain line pushed by.
 縦積みのガラス板梱包体においては、図6及び下記表1に示すように、厚さが0.7mmのガラス板及び0.3mmのガラス板はともに、ガラス板積層体の厚さの偏差が10%まで割れ欠けは発生しなかったが、10%を超えると、割れ欠けが発生した。また、厚さの偏差が大きくなるに従って、不良発生率は、0.7mm厚のガラス板よりも0.3mm厚のガラス板の方が高くなることが判明した。 In a vertically stacked glass plate package, as shown in FIG. 6 and Table 1 below, the glass plate having a thickness of 0.7 mm and the glass plate having a thickness of 0.3 mm both have a deviation in the thickness of the glass plate laminate. Although cracking and chipping did not occur up to 10%, cracking and chipping occurred when exceeding 10%. It was also found that the defect occurrence rate of the glass plate having a thickness of 0.3 mm is higher than that of the glass plate having a thickness of 0.7 mm as the thickness deviation increases.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 一方、平積みのガラス板梱包体においては、図7及び下記表2に示すように、厚さが0.7mmのガラス板及び0.3mmのガラス板はともに、ガラス板積層体の厚さの偏差が3%まで割れ欠けは発生しなかったが、3%を超えると、割れ欠けが発生した。また、厚さの偏差が大きくなるに従って、不良発生率は、0.7mm厚のガラス板よりも0.3mm厚のガラス板の方が高くなることが判明した。 On the other hand, in the flat stacked glass plate package, as shown in FIG. 7 and Table 2 below, both the 0.7 mm thick glass plate and the 0.3 mm glass plate are of the thickness of the glass plate laminate. Cracks were not generated up to a deviation of 3%. However, when the deviation exceeded 3%, cracks were generated. It was also found that the defect occurrence rate of the glass plate having a thickness of 0.3 mm is higher than that of the glass plate having a thickness of 0.7 mm as the thickness deviation increases.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 なお、実施の形態の合紙10は、合紙10が含有する樹脂分がガラス板Gの表面に転写されて紙肌模様や焼けや汚れが生じることを防ぐため、紙の平滑度が20秒以下、好ましくは18秒以下の粗面とされている。これにより、ガラス板Gの表面との接触面積が減少するので、樹脂分の転写を防ぐことができる。 In addition, the slip sheet 10 of the embodiment has a paper smoothness of 20 seconds in order to prevent the resin content contained in the slip sheet 10 from being transferred to the surface of the glass plate G and causing paper texture, burns, and dirt. The rough surface is preferably 18 seconds or shorter. Thereby, since a contact area with the surface of the glass plate G reduces, transfer of a resin part can be prevented.
 なお、ガラス板Gを図2に示した縦積み用梱包容器14に積層する場合、図10に示すように、ガラス板Gの表面と搭載面16との角度θは45°以上90°未満が好ましい。すなわち、図2においてθ=18°、θ=90°のとき、図10の角度θ=72°となるが、θ=72°に限定されるものではなく、角度θは45°以上90°未満の範囲であればよい。
 また、ガラス板Gを図5に示した平積み用梱包容器54に積層する場合、図10に示すように、ガラス板Gの表面と上皿部56との角度θは0°以上10°以下が好ましい。
In addition, when laminating | stacking the glass plate G on the vertical packaging container 14 shown in FIG. 2, as shown in FIG. 10, the angle (theta) of the surface of the glass plate G and the mounting surface 16 is 45 degrees or more and less than 90 degrees. preferable. That is, when θ 1 = 18 ° and θ 2 = 90 ° in FIG. 2, the angle θ = 72 ° in FIG. 10 is obtained, but is not limited to θ = 72 °, and the angle θ is 45 ° or more and 90 °. It may be in the range of less than °.
Moreover, when laminating | stacking the glass plate G on the flat packing container 54 shown in FIG. 5, as shown in FIG. 10, angle (theta) of the surface of the glass plate G and the upper plate part 56 is 0 degree or more and 10 degrees or less. Is preferred.
 本発明を詳細に、また特定の実施態様を参照して説明したが、本発明の範囲と精神を逸脱することなく、様々な修正や変更を加えることができることは、当業者にとって明らかである。
 本出願は、2010年4月28日出願の日本特許出願2010-103851に基づくものであり、その内容はここに参照として取り込まれる。
Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various modifications and variations can be made without departing from the scope and spirit of the invention.
This application is based on Japanese Patent Application 2010-103851 filed on April 28, 2010, the contents of which are incorporated herein by reference.
 G…ガラス板、10…合紙、12…ガラス板積層体、14…梱包容器、15A、15B…下部横押さえ部材、16…搭載面、17A、17B…上部横押さえ部材、18…台座、20…底板、22…傾斜台、24…背板、26…底板受け部材、28…枠状受け部材、30…開口部、32…本体、34…ハンドル、36…押さえ板、38…ねじ棒、40…ガイドバー、42…緩衝板、44…前枠、46…フック、48…ベルト、50…ラチェット式巻上装置、51…乾燥剤、52…ガラス板積層体、54…梱包容器、56…上皿部、58…本体、60…横押さえ部材 G ... Glass plate, 10 ... Interleaf, 12 ... Glass plate laminate, 14 ... Packing container, 15A, 15B ... Lower lateral pressing member, 16 ... Mounting surface, 17A, 17B ... Upper lateral pressing member, 18 ... Base, 20 DESCRIPTION OF SYMBOLS ... Bottom plate, 22 ... Inclined base, 24 ... Back plate, 26 ... Bottom plate receiving member, 28 ... Frame-shaped receiving member, 30 ... Opening part, 32 ... Main body, 34 ... Handle, 36 ... Holding plate, 38 ... Screw rod, 40 DESCRIPTION OF SYMBOLS ... Guide bar, 42 ... Buffer plate, 44 ... Front frame, 46 ... Hook, 48 ... Belt, 50 ... Ratchet type winding device, 51 ... Desiccant, 52 ... Glass plate laminate, 54 ... Packing container, 56 ... Top Plate part, 58... Body, 60 .. lateral holding member

Claims (7)

  1.  複数枚のガラス板がシートを介して積層されたガラス板積層体が、梱包容器で梱包されたガラス板梱包体において、
     前記ガラス板の厚さは0.7mm以下であり、前記ガラス板積層体は、前記ガラス板が鉛直方向に対して傾けられて積層された縦積みのガラス板積層体であり、前記ガラス板積層体の厚さの偏差が10%以下であるガラス板梱包体。
    In a glass plate package in which a plurality of glass plates are laminated via sheets, the glass plate package is packed in a packaging container.
    The glass plate has a thickness of 0.7 mm or less, and the glass plate laminate is a vertically stacked glass plate laminate in which the glass plates are laminated while being inclined with respect to a vertical direction, and the glass plate laminate A glass plate package having a body thickness deviation of 10% or less.
  2.  複数枚のガラス板がシートを介して積層されたガラス板積層体が、梱包容器で梱包されたガラス板梱包体において、
     前記ガラス板の厚さは0.7mm以下であり、前記ガラス板積層体は、前記ガラス板が水平に積層された平積みのガラス板積層体であり、前記ガラス板積層体の厚さの偏差が3%以下であるガラス板梱包体。
    In a glass plate package in which a plurality of glass plates are laminated via sheets, the glass plate package is packed in a packaging container.
    The glass plate has a thickness of 0.7 mm or less, and the glass plate laminate is a flat glass plate laminate in which the glass plates are horizontally laminated, and the thickness deviation of the glass plate laminate A glass plate package having 3% or less.
  3.  前記シートの厚さは50~100μmであり、密度は0.80g/cm以下である請求項1又は2に記載のガラス板梱包体。 The glass plate package according to claim 1 or 2, wherein the sheet has a thickness of 50 to 100 µm and a density of 0.80 g / cm 3 or less.
  4.  前記ガラス板のサイズは、1800mm×1500mm以上である請求項1から3のいずれか1項に記載のガラス板梱包体。 The glass plate package according to any one of claims 1 to 3, wherein a size of the glass plate is 1800 mm x 1500 mm or more.
  5.  前記ガラス板の厚さは、0.3mm以下である請求項1から4のいずれか1項に記載のガラス板梱包体。 The glass plate package according to any one of claims 1 to 4, wherein the glass plate has a thickness of 0.3 mm or less.
  6.  前記ガラス板は、フラットパネルディスプレイ用ガラス基板である請求項1から5のいずれか1項に記載のガラス板梱包体。 The glass plate package according to any one of claims 1 to 5, wherein the glass plate is a glass substrate for a flat panel display.
  7.  複数枚のガラス板がシートを介して積層されたガラス板積層体を梱包容器で梱包するガラス板積層体の梱包方法であって、前記ガラス板は厚さが0.7mm以下であり、前記シートは厚さが50~100μm、密度が0.80g/cm以下であり、前記ガラス板積層体の厚さの偏差が10%以下となるように前記ガラス板を積層させたガラス板積層体の梱包方法。 A method of packing a glass plate laminate in which a glass plate laminate in which a plurality of glass plates are laminated via a sheet is packed in a packing container, wherein the glass plate has a thickness of 0.7 mm or less, and the sheet Has a thickness of 50 to 100 μm, a density of 0.80 g / cm 3 or less, and a glass plate laminate in which the glass plates are laminated so that the deviation of the thickness of the glass plate laminate is 10% or less. Packing method.
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