WO2011095680A1 - Transfer form, method, and form guide for filling and moving a gabion - Google Patents

Transfer form, method, and form guide for filling and moving a gabion Download PDF

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Publication number
WO2011095680A1
WO2011095680A1 PCT/FI2011/050065 FI2011050065W WO2011095680A1 WO 2011095680 A1 WO2011095680 A1 WO 2011095680A1 FI 2011050065 W FI2011050065 W FI 2011050065W WO 2011095680 A1 WO2011095680 A1 WO 2011095680A1
Authority
WO
WIPO (PCT)
Prior art keywords
gabion
guide
filled
transfer
transfer form
Prior art date
Application number
PCT/FI2011/050065
Other languages
French (fr)
Inventor
Jukka Siekkeli
Original Assignee
Suunnittelupuu Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suunnittelupuu Oy filed Critical Suunnittelupuu Oy
Priority to EP11739439.5A priority Critical patent/EP2572046A4/en
Publication of WO2011095680A1 publication Critical patent/WO2011095680A1/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F8/00—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic
    • E01F8/02—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic specially adapted for sustaining vegetation or for accommodating plants ; Embankment-type or crib-type noise barriers; Retaining walls specially adapted to absorb or reflect noise
    • E01F8/021—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic specially adapted for sustaining vegetation or for accommodating plants ; Embankment-type or crib-type noise barriers; Retaining walls specially adapted to absorb or reflect noise with integral support structure
    • E01F8/025—Gabion-type
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00—Independent underground or underwater structures; Retaining walls
    • E02D29/02—Retaining or protecting walls
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F8/00—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00—Independent underground or underwater structures; Retaining walls
    • E02D29/02—Retaining or protecting walls
    • E02D29/0208—Gabions

Definitions

  • the present invention relates to a transfer form, a method, and a form guide for filling and moving gabions.
  • Gabions are mesh structures, which are manufactured either by weaving from wire or are assembled by welding from mesh. The height, width, and depth dimensions vary. Gabions are used to support earth berms. They are also used to make walls, which protect against road-traffic noise and other irritating noise. They can also act as visual barriers and elements in landscape design.
  • gabions were assembled at the installation site of the wall.
  • the gabions were filled by hand, or by dribbling from the bucket of an excavator, so that their manufacture has been expensive and time consuming.
  • Gabions are usually filled with stones, but they can also be filled with other materials.
  • the mechanical filling of gabions speeds up the work and can be done protected from the weather, so that weather conditions will not hinder the work. If the gabions are filled on ground level, there will be no need for separate work platforms when assembling berms.
  • the present invention is intended to create a transfer form, a method, and a form guide, with the aid of which the filling and movement of gabions can be performed quickly and in a controlled manner.
  • Figure 1 shows an axonometric view of the transfer form according to the invention and a gabion
  • Figure 2 shows a work station intended for filling the device according to Figure 1 ;
  • Figure 3 shows the surroundings of the work stage, in which a filled gabion is placed in its final position.
  • gabions are filled, from which berms, or walls, or similar structures can be built.
  • Figure 1 shows the essential elements in terms of the invention, i.e. a gabion 1 , which is thus a mesh structure, the cover 1a of which is open, or can be opened, or can be set in place in a later stage.
  • a gabion 1 which is thus a mesh structure, the cover 1a of which is open, or can be opened, or can be set in place in a later stage.
  • a second essential part is a transfer form 2, in which there is a space delimited by walls corresponding to the dimensions of a gabion, into which the gabion 1 can be placed.
  • a foot system 3 rotating to a limited extent around pivots 20, the more precise purpose of which will be explained hereinafter, but which in a known manner changes its position according to the lifting point acting upon it.
  • the feet 3 rotate around the pivot point 20 to the position shown in Figure 1 , in which the extensions 3a of the feet 3 extend into the space, into which it is intended to place the gabion 1 , to form a base to hold the gabion in place.
  • the extensions 3a can be bar-shaped, but particularly plate-shaped, at least on one side of the form 2.
  • a plate-like structure will provide excellent support for the gabion 1. It will be explained hereinafter how, on the other hand, when lifting from point B, the lower part of the feet 3 rotate outwards, thus moving out of the aforementioned space and releasing the gabion, so that lifting the form will leave the gabion in place.
  • Figure 2 shows one alternative for a gabion-filling station. The filling of the gabions is commenced by placing a gabion in the transfer form 2 and bringing the transfer form 2 to the work site, into the vicinity of the filling machine. Of course, the gabion 1 can be placed in the transfer form also immediately before filling is begun.
  • the cover 1a of the gabion is opened, if it already has a cover at this stage. In this situation, the gabion 1 is well supported by the transfer form 2.
  • the materials silo 6 is filled, using an excavator or similar.
  • the filling of the gabion 1 is started by moving the vibrating table 9, on top of which is the transfer form 2 and the gabion 1 inside it, under the material feeds 7.
  • the vibrator of the vibrating table 9 and the material feeds 7 are then started.
  • the filling material dropping from the material feeds 7 is guided through a material guide 8, and by a lateral movement of the vibrating table 9 the surface of the gabion 1 is formed as an even layer while simultaneously vibrating, so that the gabion becomes densely packed and cannot collapse.
  • the feeders 7 are stopped between the layers and intermediate securing of the gabion 1 takes place, according to the manufacturing instructions for the gabion 1.
  • the reference number 12 is used to mark the power unit, which is usually a diesel engine for operating the various movements and hydraulic cylinders.
  • the transfer form 2 on the vibrating table 9 is lifted by the main hoist 10 to the ground and the cover of the gabion 1 is closed.
  • the transfer form 2, with the gabion 1 inside it, is taken to the installation site by an excavator or similar transfer machine.
  • a special form guide which is shown in Figure 3, is used to build a wall formed of gabions 1.
  • the wall has already been built to the extent of a few gabions.
  • the form guide 14 is set parallel to the line of the wall being built.
  • the line can be straight or curved, so that the line of the form guide 14 is adjusted as desired.
  • the form guide 14 is guided from its rear end with the aid of side guides 18 parallel to the previous gabion 1.
  • the side guides are formed of essentially vertical beams, but the guides can, understandably, be of other types.
  • the front end of the form guide 14 is pressed onto the gabion 1 beneath it with the aid of attachment arms 15 and adjusted laterally using side transveyers 17 to become parallel to the desired wall line.
  • a transfer form 2 with a full gabion 1 inside it, is lowered into the form guide, when it assumes the correct position.
  • the transfer form 2 In the direction parallel to the wall line of the transfer form 2, there is a certain tolerance, in order to facilitate placing.
  • the transfer form 2 is lowered close to the previous gabion 1.
  • the final placing tightly as a continuation of the previous gabion takes place by pressing the transfer form 2 against the previous gabion, using a press 16, which pushes the gabion 1 in its longitudinal direction.
  • the gabions 1 are placed tightly against each other at their ends.
  • the lifting belts of the transfer form are moved to the outer lifting point 2 marked with the letter symbol B in Figure 1 and lifting of the transfer form 2 is started.
  • This causes the rotation of the feet 3 around the pivot points 20, so that the extensions 3a ( Figure 1 ) of the feet move outwards from the gabion's centre line.
  • the base support for the gabion 1 from the state of the transfer form 2, is removed and further lifting of the transfer form 2 leaves the gabion on top of the gabion already in place.
  • the outward continuations 3b ( Figure 1) of the feet 3 catch on the intermediate support 19 of the form guide and raise the form guide.
  • the form guide is moved to the next gabion 1 installation location, where the form guide is placed on top of the gabion already there.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Revetment (AREA)

Abstract

The invention relates to a transfer form (2), a method, and a form guide (14), with the aid of which gabions are filled, moved, and positioned, in order to form a wall or similar structure. The transfer form (2) consists of a structure supporting a gabion (1), in which there is a foot construction (3), an extension (3a) of which acts, if necessary, as a base supporting the gabion. In the form guide, there is equipment permitting precise positioning.

Description

Transfer form, method, and form guide for filling and moving a gabion
The present invention relates to a transfer form, a method, and a form guide for filling and moving gabions.
Gabions are mesh structures, which are manufactured either by weaving from wire or are assembled by welding from mesh. The height, width, and depth dimensions vary. Gabions are used to support earth berms. They are also used to make walls, which protect against road-traffic noise and other irritating noise. They can also act as visual barriers and elements in landscape design.
Previously known gabions were assembled at the installation site of the wall. The gabions were filled by hand, or by dribbling from the bucket of an excavator, so that their manufacture has been expensive and time consuming. Gabions are usually filled with stones, but they can also be filled with other materials. The mechanical filling of gabions speeds up the work and can be done protected from the weather, so that weather conditions will not hinder the work. If the gabions are filled on ground level, there will be no need for separate work platforms when assembling berms.
The present invention is intended to create a transfer form, a method, and a form guide, with the aid of which the filling and movement of gabions can be performed quickly and in a controlled manner.
The characteristic features of the invention are stated in the accompanying Claims.
In the following, the invention is described in greater detail, with reference to the accompanying drawings, which show the transfer form and form guide for filling gabions. The method will become apparent on the basis of the device descriptions and the method descriptions relating to them. Figure 1 shows an axonometric view of the transfer form according to the invention and a gabion;
Figure 2 shows a work station intended for filling the device according to Figure 1 ; and
Figure 3 shows the surroundings of the work stage, in which a filled gabion is placed in its final position. Thus, according to the invention, gabions are filled, from which berms, or walls, or similar structures can be built.
Figure 1 shows the essential elements in terms of the invention, i.e. a gabion 1 , which is thus a mesh structure, the cover 1a of which is open, or can be opened, or can be set in place in a later stage.
A second essential part is a transfer form 2, in which there is a space delimited by walls corresponding to the dimensions of a gabion, into which the gabion 1 can be placed. On two sides of the form 2, there is a foot system 3 rotating to a limited extent around pivots 20, the more precise purpose of which will be explained hereinafter, but which in a known manner changes its position according to the lifting point acting upon it. Thus, when lifting from the point marked with the reference letter A, the feet 3 rotate around the pivot point 20 to the position shown in Figure 1 , in which the extensions 3a of the feet 3 extend into the space, into which it is intended to place the gabion 1 , to form a base to hold the gabion in place. The extensions 3a can be bar-shaped, but particularly plate-shaped, at least on one side of the form 2. A plate-like structure will provide excellent support for the gabion 1. It will be explained hereinafter how, on the other hand, when lifting from point B, the lower part of the feet 3 rotate outwards, thus moving out of the aforementioned space and releasing the gabion, so that lifting the form will leave the gabion in place. Figure 2 shows one alternative for a gabion-filling station. The filling of the gabions is commenced by placing a gabion in the transfer form 2 and bringing the transfer form 2 to the work site, into the vicinity of the filling machine. Of course, the gabion 1 can be placed in the transfer form also immediately before filling is begun. It is ensured that the extensions 3a of the feet 3 of the transfer form are rotated to form a base of the receiving space of the gabion 1. For example, this takes place by performing the lifting operations from the location of the line A marked in Figure 1. The filling machine is installed in a horizontal position with the aid of support feet 5 and, if desired, the sets of transportation wheels 13 are moved away.
The cover 1a of the gabion is opened, if it already has a cover at this stage. In this situation, the gabion 1 is well supported by the transfer form 2. The transfer form 2, inside which the gabion 1 is moved, using particularly lifting lugs 4 and an auxiliary hoist 11 , on top of a vibrating table 9, and then lowered, when the hoisting belts are also detached.
Next, the materials silo 6 is filled, using an excavator or similar. The filling of the gabion 1 is started by moving the vibrating table 9, on top of which is the transfer form 2 and the gabion 1 inside it, under the material feeds 7. The vibrator of the vibrating table 9 and the material feeds 7 are then started. The filling material dropping from the material feeds 7 is guided through a material guide 8, and by a lateral movement of the vibrating table 9 the surface of the gabion 1 is formed as an even layer while simultaneously vibrating, so that the gabion becomes densely packed and cannot collapse. There may be several layers of filling material, depending on the gabion 1. The feeders 7 are stopped between the layers and intermediate securing of the gabion 1 takes place, according to the manufacturing instructions for the gabion 1. The reference number 12 is used to mark the power unit, which is usually a diesel engine for operating the various movements and hydraulic cylinders.
Once the gabion 1 is full, the transfer form 2 on the vibrating table 9 is lifted by the main hoist 10 to the ground and the cover of the gabion 1 is closed. The transfer form 2, with the gabion 1 inside it, is taken to the installation site by an excavator or similar transfer machine.
A special form guide, which is shown in Figure 3, is used to build a wall formed of gabions 1. In the situation shown in Figure 3, the wall has already been built to the extent of a few gabions. The form guide 14 is set parallel to the line of the wall being built. The line can be straight or curved, so that the line of the form guide 14 is adjusted as desired. The form guide 14 is guided from its rear end with the aid of side guides 18 parallel to the previous gabion 1. In this embodiment, the side guides are formed of essentially vertical beams, but the guides can, understandably, be of other types. The front end of the form guide 14 is pressed onto the gabion 1 beneath it with the aid of attachment arms 15 and adjusted laterally using side transveyers 17 to become parallel to the desired wall line.
Once the form guide 14 has been set on the correct line, a transfer form 2, with a full gabion 1 inside it, is lowered into the form guide, when it assumes the correct position. In the direction parallel to the wall line of the transfer form 2, there is a certain tolerance, in order to facilitate placing. Thus, the transfer form 2 is lowered close to the previous gabion 1. The final placing tightly as a continuation of the previous gabion takes place by pressing the transfer form 2 against the previous gabion, using a press 16, which pushes the gabion 1 in its longitudinal direction. Thus, the gabions 1 are placed tightly against each other at their ends.
Next, the lifting belts of the transfer form are moved to the outer lifting point 2 marked with the letter symbol B in Figure 1 and lifting of the transfer form 2 is started. This causes the rotation of the feet 3 around the pivot points 20, so that the extensions 3a (Figure 1 ) of the feet move outwards from the gabion's centre line. Thus, the base support for the gabion 1 , from the state of the transfer form 2, is removed and further lifting of the transfer form 2 leaves the gabion on top of the gabion already in place. When the lifting is continued, the outward continuations 3b (Figure 1) of the feet 3 catch on the intermediate support 19 of the form guide and raise the form guide. The form guide is moved to the next gabion 1 installation location, where the form guide is placed on top of the gabion already there. When the lifting belts are released, they are moved to the inner lifting point A and lifting is commenced, when the extensions 3a of the feet 3 move inwards to form the base of the transfer form. The transfer form 2 then rises freely upwards, leaving the form guide in place. The freed transfer form 2 is taken by an excavator to the rear end of the filling machine to await refilling.
The cycle described above continues and thus a wall or berm, or a similar structure of gabions is created, vastly more quickly and cheaply than when using traditional procedures. It is obvious that the above description is of only one practical example of the invention and that many details can be resolved in many other ways, without, nevertheless, deviating from the inventive idea and the scope of protection defined by the accompanying Claims.

Claims

Claims
1. Transfer form for handling gabions (1) to be filled and filled with stone or a similar material, from which it is intended to form berms, walls, or similar structures, characterized in that it is formed essentially of a space (2) delimited by side walls that correspond to the dimensions of the gabion (1), on two opposite sides of which there are feed (3) rotating to a limited extent around a pivot point (20), extensions (3a) to which can be rotated to form a base for the space of the gabion (1), in order to support it.
2. Transfer form according to claim 1 , characterized in that in the feet (3) there are also extensions (3b) oriented outwards from the form.
3. Transfer form according to claim 1 , characterized in that at the upper end of the feet (3) there are lifting points (A and B), which are located on different sides of the pivot point (20) relative to the vertical direction, in order to move the lower end of the feet inwards or outwards relative to the transfer form (2), depending on the lifting point (A or B) used.
4. Method for moving and handling gabions (1), in which method a mesh gabion (1) is filled with stone or similar materials and berms, walls, or similar structures are formed of the filled gabions, characterized in that, prior to filling, the gabion (1) is placed in a transfer form (2), which is transferred to a filling device, in which filling is performed and the filled gabion (1) is moved to the installation location still in the transfer form (2), by utilizing which the gabion (1) is positioned in its final location.
5. Method according to claim 4, characterized in that the gabion (1) is filled while it is in the transfer form (2) and is being vibrated.
6. Method according to claim 4, characterized in that, at the installation site, a separate form guide (14) is used to position the gabion (1).
7. Method according to claim 4, characterized in that the material is fed to the gabion (1) from a material silo (7), through a material guide (8).
8. Method according to claim 4, characterized in that, in order to vibrate the material, a vibrating table (9) is used, which moves laterally, in order to distribute the material being filled evenly in the gabion (1).
9. Form guide for use with the method according to claim 4, utilizing a transfer form (2) according to claim 1 , for positioning a filled gabion in the installation location, characterized in that the guide is formed of a metal frame, in which there are side guides (18) essentially adapted to the dimensions of the gabion (1) and a combination of attachment arms (15) supporting the gabion (1) from underneath and lateral transveyers (17), for performing lateral positioning. 0. Form guide according to claim 9, characterized in that the guide (14) also includes a press (16), for pushing the gabion (1) set inside the guide against the pervious gabion. 11. Form guide according to claim 9, characterized in that it has intermediate supports (19) at the sides, which the extensions (3b) of the feet of the transfer form (2) grip, in order to raise the guide when lifting the transfer form (2) from the lifting point (B). 12. Form guide according to claim 9, characterized in that at least some of the side guides (18) are located in an area of the form guide (14), in which they support the rear end of the guide (14) on the previous gabion (1).
PCT/FI2011/050065 2010-02-03 2011-01-28 Transfer form, method, and form guide for filling and moving a gabion WO2011095680A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP11739439.5A EP2572046A4 (en) 2010-02-03 2011-01-28 Transfer form, method, and form guide for filling and moving a gabion

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
FI20100039 2010-02-03
FI20100039A FI20100039A0 (en) 2010-02-03 2010-02-03 Material basket filling and transfer method
FI20115036A FI20115036L (en) 2010-02-03 2011-01-13 Transfer mold, method and mold control device for filling and moving a material basket
FI20115036 2011-01-13

Publications (1)

Publication Number Publication Date
WO2011095680A1 true WO2011095680A1 (en) 2011-08-11

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ID=41727587

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/FI2011/050065 WO2011095680A1 (en) 2010-02-03 2011-01-28 Transfer form, method, and form guide for filling and moving a gabion

Country Status (3)

Country Link
EP (1) EP2572046A4 (en)
FI (2) FI20100039A0 (en)
WO (1) WO2011095680A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013140045A1 (en) * 2012-03-22 2013-09-26 Sunnittelupuu Oy A method for making a gabion, a mold for this purpose and a gabion
JP2018172959A (en) * 2017-11-29 2018-11-08 共和ハーモテック株式会社 Method for installing gabion
SE1950865A1 (en) * 2019-07-08 2021-01-09 Slaattx Ab Device and method for filling a gabion with stones
EP4306720A1 (en) * 2022-07-15 2024-01-17 Wolfgang Deutschle Vibrating device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002097616A (en) * 2000-09-25 2002-04-02 Eiji Yasuda Gabion construction method
DE10326537A1 (en) * 2003-06-12 2005-01-05 M & S Haslinger Lifting method for filled brick baskets, involves abutting retainers of lifting pliers with bottom surface of brick basket, whereby retainers are loosened at least partly by weight of brick basket
FR2904337A1 (en) * 2006-07-28 2008-02-01 France Maccaferri Soc Par Acti Parallelepiped shaped gabion type individual construction element manufacturing method for forming e.g. retaining wall, involves ensuring compaction by vibrations of filling material, and closing box with upper cover

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002097616A (en) * 2000-09-25 2002-04-02 Eiji Yasuda Gabion construction method
DE10326537A1 (en) * 2003-06-12 2005-01-05 M & S Haslinger Lifting method for filled brick baskets, involves abutting retainers of lifting pliers with bottom surface of brick basket, whereby retainers are loosened at least partly by weight of brick basket
FR2904337A1 (en) * 2006-07-28 2008-02-01 France Maccaferri Soc Par Acti Parallelepiped shaped gabion type individual construction element manufacturing method for forming e.g. retaining wall, involves ensuring compaction by vibrations of filling material, and closing box with upper cover

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2572046A4 *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013140045A1 (en) * 2012-03-22 2013-09-26 Sunnittelupuu Oy A method for making a gabion, a mold for this purpose and a gabion
EP2836649A4 (en) * 2012-03-22 2015-12-02 Suunnittelupuu Oy A method for making a gabion, a mold for this purpose and a gabion
JP2018172959A (en) * 2017-11-29 2018-11-08 共和ハーモテック株式会社 Method for installing gabion
SE1950865A1 (en) * 2019-07-08 2021-01-09 Slaattx Ab Device and method for filling a gabion with stones
SE543604C2 (en) * 2019-07-08 2021-04-13 Slaattx Ab Device and method for filling a gabion with stones
EP4306720A1 (en) * 2022-07-15 2024-01-17 Wolfgang Deutschle Vibrating device

Also Published As

Publication number Publication date
FI20115036L (en) 2011-08-04
FI20115036A0 (en) 2011-01-13
FI20100039A0 (en) 2010-02-03
EP2572046A1 (en) 2013-03-27
EP2572046A4 (en) 2013-12-04

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