JP5537332B2 - Futon straw lifting base material and method for laying futon straw using the lifting base material - Google Patents

Futon straw lifting base material and method for laying futon straw using the lifting base material Download PDF

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JP5537332B2
JP5537332B2 JP2010185533A JP2010185533A JP5537332B2 JP 5537332 B2 JP5537332 B2 JP 5537332B2 JP 2010185533 A JP2010185533 A JP 2010185533A JP 2010185533 A JP2010185533 A JP 2010185533A JP 5537332 B2 JP5537332 B2 JP 5537332B2
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futon
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廣二 平田
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北海道川崎鐵網株式会社
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本発明は、ふとん篭の敷設作業を容易化するための吊上用基材、および当該吊上用基材を用いたふとん篭の敷設方法に関する。   The present invention relates to a lifting base material for facilitating the laying work of a futon and a method for laying a futon using the lifting base.

護岸工事や盛土の法面、河川堤防の法面など、とくに法面(傾斜面)の補強と緑化等を目的とした土木工事を行うとき、各種のふとん篭を用いることがある。   Various types of futons are sometimes used when performing civil engineering works such as revetment work, embankment slopes, river embankment slopes, etc., especially for the purpose of reinforcing and planting slopes (slopes).

このような工事に用いる大型のふとん篭(じゃかご)、薄型のふとん篭(ドレン篭)は、いずれもフレーム材に金属製ネット(金属網)を配設したパネル材を組み合わせてボックス形状(箱形)に成形するもので、内部に砂利材等を装填して上蓋を閉め、これを敷設現場に複数設置してゆく。   Both large and thin futons (drains) used in such construction work have a box shape (box) by combining a frame material with a metal net (metal net). Shape), and gravel material etc. is loaded inside, the upper lid is closed, and several of these are installed at the site of laying.

従来、ふとん篭を敷設現場に設置するときには、まず現場(平場)へ組み立て前の篭ユニットを搬送し、現場(平場)において底面と側面を組み立てて必要個数を堆積した後、クレーン車によりふとん篭を法面へ移動させ、作業員によって篭の固定作業を行った。次に、配列させた篭へ詰石砂利を投入する作業を行う。この場合も、クレーン車によって砂利を移動させて投入する。次いで、篭に充填した砂利を均し、転圧を行い、ふとん篭の上面に配する蓋網(上蓋)をかぶせた後、蓋網を適宜手段によって結束固定する(例えば、特許文献1)。   Conventionally, when installing futons on the laying site, first transport the kite unit before assembly to the site (flat field), assemble the bottom and side surfaces on the site (flat field), deposit the required number, and then use the crane truck Was moved to the slope, and the anchor was fixed by the workers. Next, work to put cobble stone gravel into the arranged ridges is performed. Also in this case, gravel is moved by a crane vehicle and thrown in. Next, the gravel filled in the straw is leveled, pressed, and covered with a lid mesh (upper lid) disposed on the upper surface of the futon straw, and then the lid mesh is bound and fixed by appropriate means (for example, Patent Document 1).

ふとん篭は、透水性に優れ、柔軟性に富み、地盤変化になじみ良く対応する等の利点をもっている。法面(斜面)に設置した場合は、湧水や浸透水を効果的に排出し、地表面の浸食を防止し、客土吹付けの落ち着きも良く、緑化が可能である等、土木作業に適した効能を発揮する。近時は、高耐食性線材の普及により、法面以外への適用場面も広がっている。例えば海浜土木等である。   Futon is superior in water permeability, is flexible, and has the advantage of adapting well to changes in the ground. When installed on slopes (slopes), it effectively discharges spring water and seepage water, prevents erosion of the ground surface, provides good calming of the soil spray, and enables greening. Demonstrate suitable efficacy. Recently, the spread of highly corrosion-resistant wire has expanded the application scenes other than slopes. For example, beach engineering works.

特開2009−133062号公報JP 2009-133302 A

第一の問題は、施工コストが嵩む点にある。   The first problem is that the construction cost increases.

従来のふとん篭は、敷設現場(平場)においてふとん篭を組み立て、これを一時平場に堆積させて、法面等にふとん篭を配列した後に砂利を充填する作業を行うため、予定工期内に多数のふとん篭を法面等に設置しようとすると、多数の作業人員が必要であり、この作業人員を減らすことは難しい。また、敷設現場においてふとん篭を組み立て、法面にふとん篭を配列させた後に砂利の充填作業を行うため、作業時間も必然的に伸びる。このため、工事日数の短縮は難しく、人件費を含めた施工コストを削減することは非常に難しい現状にある。   Many traditional futons are assembled at the laying site (flat ground), and are temporarily deposited on the flat ground. After the futons are arranged on the slope, etc., they are filled with gravel. If it is going to install no futon hoe on a slope, etc., a large number of workers are required, and it is difficult to reduce this worker. Moreover, since the futon is assembled at the laying site and the futon is arranged on the slope, the gravel filling work is inevitably extended. For this reason, it is difficult to shorten the construction days, and it is very difficult to reduce construction costs including labor costs.

この問題は、ふとん篭を設置する場所が法面以外の場所であっても同様である。現場においてふとん篭を組み立て、篭を配列させて固定し、砂利を充填し、均し、転圧し、上蓋を閉めるという一連の作業は同じだからである。   This problem is the same even if the place where the futon is installed is a place other than the slope. This is because the sequence of operations is the same: assembling futons on site, arranging and fixing the bags, filling with gravel, leveling, rolling, and closing the top lid.

第二の問題は、とくに、法面における作業時の安全性確保が煩雑になる点である。多くの作業人員を傾斜地に配して、ふとん篭の設置、砂利充填、砂利の均し、転圧、上蓋閉鎖等の作業を長時間にわたって行うため、安全性確保のための器具(例えばロープ)の設置が人数分必要である。ロープを係留する樹木が少ない場所ではアンカーを打ち込む等、作業前の前準備にも時間を要した。   The second problem is that it is particularly troublesome to ensure safety during work on the slope. A lot of workers are placed on the slope, and the equipment for safety (eg rope) is used for long periods of time, such as installing futon bowls, filling gravel, leveling gravel, rolling and closing the top lid. Is required for the number of people. It took time to prepare before work, such as driving anchors in places where there were few trees mooring the rope.

そこで、本発明の目的は、ふとん篭の敷設作業を効率的に行うことが出来るようにすることにある。   Then, the objective of this invention is enabling it to perform the laying operation | work of a futon straw efficiently.

前記目的を達成して、課題を解決するため、請求項1に係るふとん篭の吊上用基材は、ふとん篭の底面を支持するための金属基板と、この金属基板の上に着脱自在に立設させる吊上用柱材を備えるとともに、この吊上用柱材に、起重機のフックと連結させるための係合部を設ける。   In order to achieve the above-mentioned object and to solve the problem, a futon basket lifting base material according to claim 1 is detachably mounted on a metal board for supporting the bottom face of the futon bowl. A lifting column member is provided to be erected, and an engaging portion is provided on the lifting column member to be connected to a hoist hook.

金属基板によってふとん篭の底面を支持しているので、ふとん篭に砂利を詰めた状態で吊上用柱材を介してふとん篭を吊り上げてもふとん篭の底面は撓み変形しない。この結果、ふとん篭の側面も変形せず、中に砂利を詰めた状態での吊り上げ移動が可能となる。吊上用柱材には、起重機(クレーン車両等)によってふとん篭を吊り上げる際のフックを連結させる手段となる、係合部を設けておく。係合部は、例えば鉤部、環部、孔部等として設けることが出来る。   Since the bottom of the futon is supported by the metal substrate, the bottom of the futon is not deformed even when the futon is lifted through the lifting column while the futon is filled with gravel. As a result, the side surface of the futon is not deformed, and the lifting movement in a state in which gravel is packed is possible. The lifting column member is provided with an engaging portion that serves as a means for connecting a hook when the futon is lifted by a hoist (a crane vehicle or the like). The engaging portion can be provided as, for example, a collar portion, a ring portion, a hole portion, or the like.

請求項2に係るふとん篭の吊上用基材は、金属基板に、吊上用柱材の下端部を嵌入するための複数の立設孔を設ける一方、前記吊上用柱材の下部に、固定挿通材を貫通させる固定用孔を設け、前記立設孔に下端部を嵌入させた前記吊上用柱材の固定用孔に、固定挿通材を貫通させて複数の吊上用柱材を立設させる。   According to a second aspect of the present invention, the lifting base material for the futon basket is provided with a plurality of standing holes for fitting the lower end portion of the lifting column material in the metal substrate, and at the lower portion of the lifting column material. A plurality of lifting column members that are provided with fixing holes for penetrating the fixed insertion material, and in which the fixed insertion material is passed through the fixing holes of the lifting column material in which the lower end portions are fitted into the standing holes. Erected.

吊上用柱材は、金属基板上に複数立設することが望ましいため、金属基板に複数の立設孔を設け、ここに嵌入(または遊嵌)させた吊上用柱材の下端部に固定挿通材を貫通させれば、複数の吊上用柱材の立設固定を簡単に行うことができる。この場合は、吊上用柱材の下部に固定挿通材を貫通させる固定用孔を設けておく。   Since it is desirable that a plurality of lifting column members are erected on the metal substrate, a plurality of erection holes are provided in the metal substrate, and the suspension column member is fitted (or loosely fitted) at the lower end portion of the lifting column member. If the fixed insertion member is penetrated, the plurality of lifting column members can be easily fixed upright. In this case, a fixing hole through which the fixed insertion member passes is provided in the lower part of the lifting column.

請求項3に係るふとん篭の吊上用基材は、立設孔に嵌入させた複数の吊上用柱材の下端部を保護するチャンネル材または角管(長尺の保護カバー材)を、金属基板の裏面に配するものである。吊上用柱材の下端部にコ字状のチャンネル材または角管を設けておけば、ふとん篭を法面に直置きしても(底面を地面に接地させても)チャンネル材または角管が吊上用柱材の下端部を保護するので、吊上用柱材の下端部に外力が加わらず、吊上用柱材の固定状態を安定的に保つことができる。   A lifting base material for futons according to claim 3 is a channel material or a square tube (long protective cover material) that protects the lower ends of a plurality of lifting column members fitted into the standing holes, It is arranged on the back surface of the metal substrate. If a U-shaped channel material or square tube is provided at the lower end of the lifting column, the channel material or square tube can be used even if the futon is placed directly on the slope (the bottom is grounded to the ground) Since the lower end portion of the lifting column member is protected, no external force is applied to the lower end portion of the lifting column member, and the fixed state of the lifting column member can be stably maintained.

請求項4に係るふとん篭の敷設方法は、請求項1記載の金属基板の上にふとん篭を載置する篭載置段階と、該篭載置段階に前後して、金属基板に吊上用柱材を立設する柱立設段階と、ふとん篭に砂利を充填する砂利充填段階と、前記吊上用柱材を吊り上げてふとん篭を移動させる移動段階と、敷設現場に移動させた後、吊上用柱材を撤去する柱撤去段階と、柱撤去段階の後、金属基板を撤去する基板撤去段階とを有する。   According to a fourth aspect of the present invention, there is provided a method for laying a futon basket on the metal substrate according to the first aspect. After moving up to the laying site, a pillar standing stage for standing the pillar material, a gravel filling stage for filling the futon wall with gravel, a moving stage for lifting the lifting column material and moving the futon bowl, It has a column removal stage for removing the lifting column material, and a substrate removal stage for removing the metal substrate after the column removal stage.

篭載置段階と柱立設段階は、いずれを優先させても良い。金属基板の上にふとん篭を載置してから金属基板に吊上用柱材を立設しても良いし、金属基板に吊上用柱材を立設してから金属基板の上にふとん篭を載置しても良い。篭載置段階、柱立設段階、砂利充填段階は、いずれもふとん篭の現場以外の場所で行うことができる。こうして砂利を詰めたふとん篭は、吊上用柱材を吊り上げることによって自由な移動が可能となるので、吊上用柱材を吊り上げてふとん篭を移動させる移動段階(搬送車両への搭載移動、搬送車両からの堆積移動、堆積場から配設現場への設置移動)を経て、吊上用柱材を撤去する柱撤去段階の作業を行う。   Either the heel mounting stage or the pillar standing stage may be prioritized. After placing the futon on the metal substrate, the lifting pillar material may be erected on the metal substrate, or after the lifting pillar material is erected on the metal substrate, the futon is placed on the metal substrate. A spear may be placed. The dredging stage, the pillar standing stage, and the gravel filling stage can all be performed at a place other than the futon bowl. Since the futon bowl filled with gravel can be freely moved by lifting the lifting column material, the moving stage (lifting movement to the transport vehicle, The column removal stage of removing the lifting column material is carried out through the deposition movement from the transport vehicle and the installation movement from the deposition site to the installation site.

柱撤去段階および基板撤去段階の作業は、ふとん篭を地面に接地させた状態でも少人数で簡単に行うことが出来る。吊上用柱材の取り外しは容易であり、金属基板の取り外しは、例えば、起重機(クレーン車等)を用いて簡単に引き抜くことが出来る。また、巻上装置を利用して引き抜くことも出来る。   The work of the pillar removal stage and the board removal stage can be easily performed by a small number of people even when the futon is in contact with the ground. The lifting column can be easily removed, and the metal substrate can be easily removed by using, for example, a hoist (a crane truck or the like). It can also be pulled out using a hoisting device.

本発明に係る吊上用基材および当該吊上用基材を用いたふとん篭の敷設方法によれば、現場におけるふとん篭の設置作業を効率的に行うことが出来る。   According to the lifting base material and the method of laying a futon using the lifting base according to the present invention, the operation of installing the futon can be performed efficiently on site.

図1は、本発明に係るふとん篭の吊上用基材の一実施形態を示すものである。
このふとん篭の吊上用基材は、ふとん篭Cの底面を支持するための金属基板10と、この金属基板10の上に着脱自在に立設させた吊上用柱材20を備え、該吊上用柱材20の上端部に、環部30を設けてなる。
FIG. 1 shows one embodiment of a futon basket lifting base material according to the present invention.
The lifting base material of the futon basket includes a metal substrate 10 for supporting the bottom surface of the futon basket C, and a lifting column member 20 detachably provided on the metal substrate 10. An annular portion 30 is provided at the upper end portion of the lifting column member 20.

金属基板10は、ふとん篭Cの底面と略同一の大きさをもつ。ふとん篭Cの底面を確実に保護するためである。なお、設置後に金属基板10を引き抜く(撤去する)ための利便を考慮して、金属基板10は引き抜き方向の寸法を若干大きくしておくことが望ましい。当該箇所にクレーンまたは牽引装置との連結手段を設けるためである。金属基板10は、不必要に大きくする必要はない。取り除く時(撤去するとき)に作業を邪魔する可能性があるからである。金属基板10は、例えば鋼板を用いる。入手しやすく経済性も優れるからである。   The metal substrate 10 has substantially the same size as the bottom surface of the futon bowl C. This is for reliably protecting the bottom surface of the futon bag C. In consideration of the convenience for pulling out (removing) the metal substrate 10 after installation, it is desirable that the size of the metal substrate 10 is slightly increased. This is because a connecting means with a crane or a traction device is provided at the location. The metal substrate 10 need not be unnecessarily large. This is because the work may be disturbed when removing (when removing). As the metal substrate 10, for example, a steel plate is used. It is easy to obtain and economical.

金属基板10は、ふとん篭Cに詰石用の砂利(小石)を充填して吊り上げたときに、大きく撓まない程度の肉厚をもっていれば良い。例えば2〜3mmの鋼板であれば、吊り上げ時の撓みも少なく実用に耐える。もちろん、肉厚を3mm以上、例えば3〜10mmにしても良いが、肉厚が大きくなるほど爾後の撤去作業(抜き取り作業)が煩雑になる可能性がある。   The metal substrate 10 only needs to have a thickness that does not bend significantly when the futon ridge C is filled with gravel (pebbles) for filling stones and lifted. For example, a steel plate of 2 to 3 mm can withstand practical use with little bending when lifted. Of course, the wall thickness may be 3 mm or more, for example, 3 to 10 mm. However, as the wall thickness increases, the removal operation (sampling operation) after dredging may become complicated.

金属基板10の上面(ふとん篭Cを配する側)には適当本数、例えば六本の吊上用柱材20を着脱自在に立設する。金属基板10の面積とふとん篭Cの底面の面積は略同一の大きさとすることが好ましいため、吊上用柱材20を立設するときは、金属基板10の上に空のふとん篭Cを載置してから行う。吊上用柱材20を立設した後にふとん篭Cを金属基板10上に載置することも可能である。   On the upper surface of the metal substrate 10 (the side where the futon basket C is disposed), an appropriate number, for example, six lifting column members 20 are detachably installed. Since it is preferable that the area of the metal substrate 10 and the area of the bottom surface of the futon bag C are substantially the same size, when the lifting column 20 is erected, an empty futon bag C is placed on the metal substrate 10. After placing. It is also possible to place the futon bag C on the metal substrate 10 after the lifting column 20 is erected.

吊上用柱材20を着脱自在に立設するため、本実施形態では、例えば、金属基板10に、吊上用柱材20と同数(この実施形態では六個)の立設孔11を設け(図2参照)、この立設孔11に吊上用柱材20の下端部を差し込み(図3参照)、吊上用柱材20の下部に設けた固定用孔21に固定挿通材24を貫通させる(図4参照)。立設孔11は、吊り上げ時の重量バランスがとれるよう、金属基板10の長手方向および短手方向に均等間隔をもって配設することが望ましい。固定用孔21を直線上に並列させて配しておけば、固定挿通材24は、直線状の金属線(例えば鉄筋材)を使用することができる。   In this embodiment, for example, the metal substrate 10 is provided with the same number of upright holes 11 (six in this embodiment) as the lifting pillars 20 are detachably erected. (See FIG. 2), the lower end portion of the lifting column member 20 is inserted into the standing hole 11 (see FIG. 3), and the fixed insertion member 24 is inserted into the fixing hole 21 provided in the lower portion of the lifting column member 20. It penetrates (see FIG. 4). The standing holes 11 are desirably arranged at equal intervals in the longitudinal direction and the short direction of the metal substrate 10 so that the weight balance during lifting can be maintained. If the fixing holes 21 are arranged in parallel on a straight line, the fixed insertion member 24 can use a linear metal wire (for example, a reinforcing bar material).

好ましくは、金属基板10の裏面(ふとん篭Cを配する面と反対側の面)には、図5、図6に示すように、接地時に吊上用柱材20の下端部が地面に接しないように保護するチャンネル材14を設けることが望ましい。チャンネル材14は、例えば、断面略コ字状またはC字状を呈する金属製の長尺材を利用できる。   Preferably, as shown in FIGS. 5 and 6, the lower end portion of the lifting column member 20 is in contact with the ground surface on the back surface of the metal substrate 10 (the surface opposite to the surface where the futon C is disposed). It is desirable to provide a channel material 14 that protects against this. As the channel material 14, for example, a metal long material having a substantially U-shaped or C-shaped cross section can be used.

チャンネル材14は、開放面を下向きにしても良いし、上向きにしても良い。接地時に吊上用柱材20の下端部が地面に接しないように保護できる点では同じだからである。またチャンネル材14に代えて角管を用いても良い。チャンネル材14の開放面を下向きにする場合、および角管を用いる場合は、立設孔11と重なる部分に吊上用柱材20の下部を挿通させるための孔部を設ける。   The channel material 14 may have an open surface facing downward or upward. This is because it is the same in that it can be protected so that the lower end portion of the lifting column 20 is not in contact with the ground at the time of grounding. Further, a square tube may be used in place of the channel material 14. When the open surface of the channel material 14 is faced downward, and when a square tube is used, a hole portion through which the lower portion of the lifting column member 20 is inserted is provided in a portion overlapping the standing hole 11.

固定用孔21に固定挿通材24を貫通させて吊上用柱材20を立設固定させた後、図7に示すように、吊上用柱材20の上部に環部30を取り付ければ、図1に示したふとん篭の吊上用基材となる。   After the fixed insertion member 24 is passed through the fixing hole 21 and the lifting column 20 is erected and fixed, as shown in FIG. 7, if the ring portion 30 is attached to the upper portion of the lifting column 20, It becomes the base material for the lifting of the futon shown in FIG.

実際の作業時では、金属基板10の上に空のふとん篭Cを載置してから組み立てるので、環部30を取り付ける前に、砂利の充填とふとん篭Cの蓋(図示せず)の固定を行う。環部30は、ふとん篭Cの蓋を閉じてから取り付ける。   In actual work, since an empty futon basket C is placed on the metal substrate 10 before assembling, gravel filling and fixing of the lid (not shown) of the futon bowl C are performed before attaching the ring portion 30. I do. The ring part 30 is attached after the lid of the futon bag C is closed.

環部30は、例えば、重機のフックに係合させるための環状部材31と、この環状部材31の下部に設けた螺合部材32とによって構成する。なお、環状部材31は完全な環(閉じた輪)である必要はない。その下部に螺合部材32を固定したときに全体として環を形成する部材であれば良い。   The ring portion 30 is constituted by, for example, an annular member 31 for engaging with a hook of a heavy machine, and a screwing member 32 provided at a lower portion of the annular member 31. The annular member 31 does not have to be a complete ring (closed ring). What is necessary is just a member which forms a ring as a whole when the screwing member 32 is fixed to the lower part.

螺合部材32は、例えば、短寸の環材の内側にねじ山を成形してなる。吊上用柱材20の上部にねじ山S(図7参照)を成形しておけば、当該ねじ山Sに螺合部材32を螺合させることによって、吊上用柱材20の上部に環部30を着脱自在に固定することができる。   The screwing member 32 is formed, for example, by forming a screw thread inside a short ring material. If the thread S (see FIG. 7) is formed on the upper part of the lifting column 20, the threading member 32 is screwed onto the thread S so that the ring 20 is connected to the upper part of the lifting column 20. The part 30 can be detachably fixed.

次に、図8に基づいて、請求項4に係るふとん篭の敷設方法を説明する。   Next, a method for laying futons according to claim 4 will be described with reference to FIG.

ふとん篭の敷設手順は、まず、前記金属基板10の上にふとん篭Cを載置する篭載置段階(S1)の作業を行い、この該篭載置段階(S1)に前後して、金属基板10に吊上用柱材20を立設する柱立設段階(S2)の作業を行う。   The procedure for laying the futon basket is as follows. First, an operation for placing the futon basket C on the metal substrate 10 is performed (S1). The column erecting step (S2) for erecting the lifting column 20 on the substrate 10 is performed.

金属基板10の底面はふとん篭Cの底面と略同一の形状・面積に成形しておくことが望ましく、その場合は、ふとん篭Cの載置作業における位置合わせも簡単になる。すでに述べたように、金属基板10は引き抜き方向に寸法を若干大きくしておくことが望ましい。通常、金属基板10の長手方向寸法を、ふとん篭Cの底面の長手方向より若干大きく設計すれば良い。例えば5〜15cm大きくする等である。   It is desirable that the bottom surface of the metal substrate 10 be formed to have substantially the same shape and area as the bottom surface of the futon bowl C. In this case, alignment in the placement operation of the futon bowl C is also simplified. As already described, it is desirable that the metal substrate 10 has a slightly larger dimension in the drawing direction. Usually, the longitudinal dimension of the metal substrate 10 may be designed to be slightly larger than the longitudinal direction of the bottom surface of the futon C. For example, it is increased by 5 to 15 cm.

吊上用柱材20を立設する柱立設段階(S2)は、篭載置段階(S1)を経て行っても良いし、篭載置段階(S1)の前に行い、吊上用柱材20の立設後に金属基板10の上にふとん篭Cを載置しても良い。   The column erecting step (S2) for erecting the lifting column member 20 may be performed through the eaves mounting step (S1) or before the eaves mounting step (S1). The futon C may be placed on the metal substrate 10 after the material 20 is erected.

次に、ふとん篭Cに砂利を充填する砂利充填段階(S3)の作業を行う。ふとん篭Cへの砂利(詰石)の充填は重機を利用しても良いし人力で行っても良い。砂利充填段階(S3)までの作業は、すべて平場で行うことが出来るので、人力(手作業)で充填作業を行っても危険性がないからである。砂利の充填後、上蓋を閉じ、吊上用柱材20の上部に環部30を取り付ける。吊上用柱材20の上部に成形したねじ山S(図7参照)に、螺合部材32を螺合させれば良い。   Next, the gravel filling step (S3) for filling gravel into the futon candy C is performed. Filling the futon candy C with gravel (filled stones) may be performed using heavy machinery or manually. This is because all the operations up to the gravel filling stage (S3) can be performed in a flat place, and there is no danger even if the filling operation is performed manually (manual operation). After filling with gravel, the upper lid is closed, and the ring portion 30 is attached to the upper part of the lifting column 20. What is necessary is just to screw the screwing member 32 in the thread S (refer FIG. 7) shape | molded on the upper part of the column material 20 for lifting.

次に、吊上用柱材20を吊り上げてふとん篭Cを移動させる移動段階(S4)の作業を行う。吊上用柱材20の上部には環部30を設けてあるので、起重機(クレーン車両等)を用いてふとん篭Cを移動させることが可能である。起重機(クレーン車両等)のフックを環部30に係合させ、クレーン車両等を駆動すれば良い。   Next, the operation of the moving stage (S4) of lifting the lifting column 20 and moving the futon C is performed. Since the ring portion 30 is provided on the upper part of the lifting column member 20, the futon C can be moved using a hoist (a crane vehicle or the like). The hook of a hoist (a crane vehicle or the like) may be engaged with the ring portion 30 to drive the crane vehicle or the like.

砂利が充填されたふとん篭Cは、暫時作業場に留め置く(保管)ことも出来るし、直ちに敷設現場へ搬送しても良い。いずれの作業も簡単であるから、少人数(例えば一人〜三人)の作業員で行うことのできる。ふとん篭Cを暫時保管する場合は、クレーン車両等を用いてふとん篭Cを近場である保管場所へ移動させる。ふとん篭Cを現場へ搬送する場合は、クレーン車両等を用いてトラック車両の荷台に搭載し、トラック車両によって敷設現場近くへ搬送した後、ふたたびクレーン車両によってふとん篭Cをトラック車両から荷おろしする。トラック荷台から降ろしたふとん篭Cは、現場の近傍箇所に暫時保管しても良いし、保管することなく直ちに敷設現場へ移動させても良い。   Futon 篭 C filled with gravel can be kept (stored) in the work place for a while, or may be immediately transported to the laying site. Since both operations are simple, it can be performed by a small number of workers (for example, one to three people). When the futon basket C is stored for a while, the futon basket C is moved to a nearby storage place using a crane vehicle or the like. When transporting Futon 篭 C to the site, it is mounted on the loading platform of the truck vehicle using a crane vehicle or the like, transported to the laying site by the truck vehicle, and then unloaded from the truck vehicle again by the crane vehicle. . The futon basket C lowered from the truck bed may be stored in the vicinity of the site for a while, or may be immediately moved to the laying site without storing.

次に、敷設現場にふとん篭Cを配置した後、吊上用柱材20を撤去する柱撤去段階(S5)の作業を行う。   Next, after the futon basket C is arranged at the laying site, the column removing step (S5) for removing the lifting column material 20 is performed.

この段階の作業は、例えば、図4に示したように固定挿通材24を用いて吊上用柱材20を固定している場合は、当該固定挿通材24を引き抜いてから、吊上用柱材20を引き抜けばよい。簡単な作業であるから、少人数(例えば一人〜三人)の作業員で行うことのできる。   For example, when the lifting column member 20 is fixed using the fixed insertion member 24 as shown in FIG. 4, the operation at this stage is performed by pulling out the fixed insertion member 24 and then lifting the column. The material 20 may be pulled out. Since it is a simple task, it can be performed by a small number of workers (for example, one to three people).

最後に、金属基板10を撤去する基板撤去段階(S6)の作業を行う。   Finally, a substrate removal step (S6) for removing the metal substrate 10 is performed.

この作業は、例えば、金属基板10の長手方向端部に孔部(図示せず)を設け、この孔部にワイヤ環を装着し、当該ワイヤ環にクレーン車のフックを係合させて、クレーンによって引き抜くことが出来る。巻上装置を利用する場合も同様である。例えば、金属基板10の長手方向端部に設けた孔部にワイヤを係着し、ワイヤの他端部にウィンチ装置を配して巻き上げ(引っ張り)駆動すれば良い。簡単な作業であるから、この段階の作業も少人数(例えば一人〜三人)の作業員で行うことができる。   In this operation, for example, a hole (not shown) is provided at the longitudinal end of the metal substrate 10, a wire ring is attached to the hole, and a hook of a crane truck is engaged with the wire ring. Can be pulled out. The same applies when using a hoisting device. For example, a wire may be engaged with a hole provided at the end of the metal substrate 10 in the longitudinal direction, and a winch device may be disposed at the other end of the wire and driven up (pulled). Since this is a simple work, this stage of work can be performed by a small number of workers (for example, one to three people).

以上のように、かかる敷設方法によれば、内部に砂利を充填したふとん篭Cを敷設前につくっておき、このふとん篭Cを敷設現場へ移動させてそのまま敷設することが出来る。このため、敷設作業時の作業がきわめて簡単になる。従来のように、敷設現場(傾斜地等)において危険な砂利詰め充填や砂利の均し作業等を行う必要がなくなるからである。   As described above, according to such a laying method, the futon basket C filled with gravel is made before laying, and the futon bowl C can be moved to the laying site and laid as it is. For this reason, the operation | work at the time of laying work becomes very easy. This is because it is not necessary to perform dangerous gravel filling and gravel leveling work or the like at the laying site (such as an inclined land) as in the prior art.

従来の敷設作業と異なり、吊上用柱材20を撤去する作業(S5)と、金属基板10を撤去する作業(S6)が必要となるが、これらは従来敷設現場で行っていた砂利詰め充填や砂利の均し作業等に比べて格段に簡単な作業であり、安全性も高く、作業時間もはるかに短時間ですむ。従って、敷設現場におけるふとん篭Cの設置作業を効率的に行うことが可能となる。   Unlike the conventional laying work, a work (S5) for removing the lifting column material 20 and a work (S6) for removing the metal substrate 10 are required. Compared to leveling work and gravel, it is much easier, safer and requires much less time. Therefore, it is possible to efficiently perform the installation work of the futon basket C at the laying site.

なお、前記実施形態では吊上用柱材(20)に環部(30)を取り付ける旨説明したが、図9に示すように、上下に孔部41を設けた板状の吊上用柱材40を用いても良い。孔部41は同一の大きさで設けて良い。こうすると、吊上用柱材40は長手方向に上下対称の部材となる。   In addition, although the said embodiment demonstrated that the ring part (30) was attached to the lifting column material (20), as shown in FIG. 9, the plate-shaped lifting column material which provided the hole part 41 up and down was shown. 40 may be used. The hole 41 may be provided with the same size. If it carries out like this, the column material 40 for lifting will become a vertically symmetrical member in a longitudinal direction.

この場合、金属基板10に設ける立設孔42は、板状の吊上用柱材40の一端部を差し込むことが出来るよう長方形または楕円形とする。また立設孔42は、差し込んだ吊上用柱材40に若干の遊びをもたせるよう、吊上用柱材40の肉厚よりも僅かに大きな幅寸法としておくことが望ましい。傾斜面にふとん篭Cを配設するときに、吊上用柱材40が鉛直方向に動いて吊り上げのバランスをとりやすくするためである。   In this case, the standing hole 42 provided in the metal substrate 10 is rectangular or elliptical so that one end of the plate-like lifting column 40 can be inserted. Further, it is desirable that the standing hole 42 has a width slightly larger than the thickness of the lifting column 40 so that the inserted lifting column 40 has some play. This is because when the futon basket C is disposed on the inclined surface, the lifting column 40 moves in the vertical direction to facilitate the lifting balance.

また、図10、図11に示すように、吊上用柱材40の裏面に配するチャンネル材44は、断面略C字を呈するものを用いることが出来、閉鎖面44−1を下向きに配することが望ましい。その他の部分、例えば金属基板10の大きさ、ふとん篭Cの配設順序等は前記実施形態と同様で良い。   As shown in FIGS. 10 and 11, the channel material 44 disposed on the back surface of the lifting column member 40 can be one having a substantially C-shaped cross section, and the closing surface 44-1 is disposed downward. It is desirable to do. Other portions, for example, the size of the metal substrate 10, the arrangement order of the futons C, etc. may be the same as in the above embodiment.

かかる上下対称の吊上用柱材40を用いれば、金属基板10の立設孔42に一端部を差し込むときは上下を気にせずに立設作業を行うことが出来るので、作業効率が良好となる。   By using this vertically symmetrical lifting column member 40, when one end portion is inserted into the standing hole 42 of the metal substrate 10, it is possible to perform the standing work without worrying about the top and bottom, so that the working efficiency is good. Become.

金属基板10の裏面には閉鎖面44−1をもったチャンネル材44を配してあるから、吊上用柱材40の下側の孔部41が上下同一位置に整列する。そして、整列した下側の孔部41が固定挿通材24を挿通させるための固定用孔として機能することになる。   Since the channel material 44 having the closing surface 44-1 is disposed on the back surface of the metal substrate 10, the lower holes 41 on the lifting column 40 are aligned at the same vertical position. The aligned lower holes 41 function as fixing holes through which the fixed insertion member 24 is inserted.

一方、立設時に吊上用柱材40の上側に位置する孔部41は、起重機のフックと連結させるための係合部として機能する。上側の孔部41に適宜のリングを取り付けて、当該リングをクレーンフックに係止させれば吊り上げが可能となる。リングは、例えばワイヤを環状にしたものを利用できる。   On the other hand, the hole 41 located on the upper side of the hoisting column member 40 at the time of standing functions as an engaging portion for connecting with the hook of the hoist. If an appropriate ring is attached to the upper hole portion 41 and the ring is locked to the crane hook, it can be lifted. As the ring, for example, an annular wire can be used.

上下対称に設けた孔部41が、吊上用柱材40の係合部と固定用孔となって働くので、前記実施形態の吊上用柱材(20)に較べて部品構成が単純となり、製造コストを抑えることが可能となる。   Since the holes 41 provided symmetrically in the vertical direction serve as engaging portions and fixing holes of the lifting column member 40, the component configuration is simplified compared to the lifting column member (20) of the above embodiment. It becomes possible to reduce the manufacturing cost.

なお、本発明に係る吊上用柱材は、固定挿通材24を介して固定する旨説明したが、円柱形や角柱形の吊上用柱材を用いる場合は、下端部にねじ山を切っておき、ナットを介して締め固定しても構わない。係合部は、起重機のフックと直接またはワイヤ等を介して間接的に連結できるものであれば良い。   The lifting column according to the present invention has been described as being fixed via the fixed insertion member 24. However, when a columnar or prismatic lifting column is used, a thread is cut at the lower end. Alternatively, it may be fastened and fixed via a nut. The engaging part should just be what can be connected with the hook of a hoist directly or indirectly via a wire.

第一の実施形態に係る吊上用基材を例示する斜視図である。1 is a perspective view illustrating a lifting base material according to a first embodiment. 第一の実施形態に係る金属基板を例示する斜視図である。1 is a perspective view illustrating a metal substrate according to a first embodiment. 図2の金属基板に吊上用柱材の下端部を差し込む状態を例示する図である。It is a figure which illustrates the state which inserts the lower end part of the column material for lifting in the metal substrate of FIG. 第一の実施形態に係る固定挿通材を例示する図である。It is a figure which illustrates the fixed insertion material which concerns on 1st embodiment. 第一の実施形態に係るチャンネル材を例示する斜視図である。It is a perspective view which illustrates the channel material concerning a first embodiment. 第一の実施形態に係るチャンネル材と吊上用柱材との関係を示す図である。It is a figure which shows the relationship between the channel material which concerns on 1st embodiment, and the column material for suspension. 第一の実施形態に係る環部の取り付け状態を例示する図である。It is a figure which illustrates the attachment state of the ring part which concerns on 1st embodiment. 実施形態に係るふとん篭の敷設方法を示すブロック図である。It is a block diagram which shows the laying method of the futon which concerns on embodiment. 第二の実施形態に係る吊上用基材を例示する斜視図である。It is a perspective view which illustrates the base material for lifting which concerns on 2nd embodiment. 第二の実施形態に係るチャンネル材を例示する斜視図である。It is a perspective view which illustrates the channel material concerning a second embodiment. 第二の実施形態に係るチャンネル材と吊上用柱材との関係を示す図である。It is a figure which shows the relationship between the channel material which concerns on 2nd embodiment, and the column material for lifting.

10 金属基板
11、42 立設孔
14、44 チャンネル材
15 挿通孔
20、40 吊上用柱材
21 固定用孔
24 固定挿通材
30 環部
31 環状部材(係合部)
32 螺合部材
41 孔部(係合部、固定用孔)
44−1 閉鎖面
C ふとん篭
S ねじ山
DESCRIPTION OF SYMBOLS 10 Metal substrate 11, 42 Standing hole 14, 44 Channel material 15 Insertion hole 20, 40 Lifting pillar material 21 Fixing hole 24 Fixed insertion material 30 Ring part 31 Ring member (engagement part)
32 screwing member 41 hole (engagement part, fixing hole)
44-1 Closure surface C Futon S S Thread

Claims (4)

ふとん篭の底面を支持するための金属基板と、
この金属基板の上に着脱自在に立設させる吊上用柱材を備えるとともに、
この吊上用柱材に、起重機のフックと連結させるための係合部を設けることを特徴とするふとん篭の吊上用基材。
A metal substrate for supporting the bottom of the futon bowl,
While equipped with a lifting column that is detachably mounted on this metal substrate,
A lifting base material for a futon, characterized in that an engaging portion is provided on the lifting pillar material to be connected to a hook of a hoist.
金属基板に、吊上用柱材の下端部を嵌入するための複数の立設孔を設ける一方、
前記吊上用柱材の下部に、固定挿通材を貫通させる固定用孔を設け、
前記立設孔に下端部を嵌入させた前記吊上用柱材の固定用孔に、固定挿通材を貫通させて複数の吊上用柱材を立設させるものであることを特徴とする請求項1記載のふとん篭の吊上用基材。
While providing a plurality of standing holes for fitting the lower end portion of the lifting column material on the metal substrate,
In the lower part of the lifting column material, a fixing hole for allowing the fixed insertion material to pass therethrough is provided,
A plurality of lifting pillars are erected by passing through a fixed insertion member in a fixing hole of the lifting pillar member in which a lower end portion is fitted in the standing hole. Item 1. A base material for lifting futons according to item 1.
立設孔に嵌入させた複数の吊上用柱材の下端部を保護するチャンネル材または角管を、金属基板の裏面に配したことを特徴とする請求項1または請求項2記載のふとん篭の吊上用基材。   3. A futon according to claim 1 or 2, wherein a channel material or a square tube that protects the lower ends of the plurality of hoisting column members fitted in the standing holes is arranged on the back surface of the metal substrate. Base material for lifting. 請求項1記載の金属基板の上にふとん篭を載置する篭載置段階と、
該篭載置段階に前後して、金属基板に吊上用柱材を立設する柱立設段階と、
ふとん篭に砂利を充填する砂利充填段階と、
前記吊上用柱材を吊り上げてふとん篭を移動させる移動段階と、
敷設現場に移動させた後、吊上用柱材を撤去する柱撤去段階と、
柱撤去段階の後、金属基板を撤去する基板撤去段階と、を有するふとん篭の敷設方法。
A bag mounting stage for mounting a futon on the metal substrate according to claim 1;
Before and after the saddle placement stage, a pillar standing stage for standing a lifting pillar material on the metal substrate;
Gravel filling stage to fill the futon with gravel,
A moving stage for lifting the lifting column and moving the futon;
After moving to the laying site, a column removal stage to remove the lifting column material,
A method for laying futons having a substrate removal step of removing the metal substrate after the pillar removal step.
JP2010185533A 2010-08-20 2010-08-20 Futon straw lifting base material and method for laying futon straw using the lifting base material Expired - Fee Related JP5537332B2 (en)

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