WO2011049086A1 - Barrel plating device - Google Patents

Barrel plating device Download PDF

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Publication number
WO2011049086A1
WO2011049086A1 PCT/JP2010/068386 JP2010068386W WO2011049086A1 WO 2011049086 A1 WO2011049086 A1 WO 2011049086A1 JP 2010068386 W JP2010068386 W JP 2010068386W WO 2011049086 A1 WO2011049086 A1 WO 2011049086A1
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WO
WIPO (PCT)
Prior art keywords
barrel
anode
plating apparatus
cathode
plated
Prior art date
Application number
PCT/JP2010/068386
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French (fr)
Japanese (ja)
Inventor
学 井上
忠寛 大沼
俊樹 猪股
勉 宮寺
Original Assignee
ディップソール株式会社
本田技研工業株式会社
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Application filed by ディップソール株式会社, 本田技研工業株式会社 filed Critical ディップソール株式会社
Publication of WO2011049086A1 publication Critical patent/WO2011049086A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/10Electrodes, e.g. composition, counter electrode
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/16Apparatus for electrolytic coating of small objects in bulk
    • C25D17/18Apparatus for electrolytic coating of small objects in bulk having closed containers
    • C25D17/20Horizontal barrels

Definitions

  • the present invention relates to a barrel plating apparatus, and more particularly to a barrel plating apparatus that can be used for electroplating small parts such as bolts and screws.
  • Patent Document 1 describes a barrel rotation support method and apparatus in a plating tank.
  • the plating apparatus described here includes a barrel that accommodates an object to be plated, a cathode that is inserted into the barrel and is in contact with the object to be plated, and an anode that is disposed outside the barrel.
  • Patent Document 2 describes a barrel plating apparatus for electrolytic chromium plating.
  • the barrel portion of the barrel container is formed of metal, and this barrel portion constitutes the cathode electrode. Further, an anode electrode is inserted and fixed in the axial center portion of the barrel container.
  • the cathode inserted into the barrel is in contact with the object to be plated so that each object to be plated has a cathode potential.
  • the number of objects to be plated is small, there is a problem in that contact between the cathode and the objects to be plated or contact between the objects to be plated is not sufficiently ensured, and electric conduction failure tends to occur. If even one of a large number of plated objects causes a failure in energization, a bipolar phenomenon occurs and a good plating film cannot be obtained.
  • an object of the present invention is to provide a barrel plating apparatus capable of obtaining a good plating film regardless of the amount of an object to be plated.
  • the present invention is a barrel plating apparatus that accommodates an object to be plated, a barrel having an inner wall provided with a cathode, and an anode disposed in the barrel. And a barrel driving unit that rotates, swings, or vibrates the barrel, and an anode driving unit that rotates, swings, or vibrates the anode.
  • the object to be plated accommodated in the barrel is electrically connected to the cathode provided on the inner wall surface of the barrel.
  • the barrel is rotated, rocked, or vibrated by a barrel drive.
  • the anode is disposed in the barrel and is rotated, rocked, or vibrated by the anode driving unit.
  • the cathode is provided on the inner wall surface of the barrel, the conduction between the object to be plated and the cathode is reliably ensured, and the anode is disposed in the barrel. Since it is rotated, oscillated, or oscillated by the drive unit, an excessive increase in bath voltage can be prevented. Thereby, regardless of the amount of the object to be plated, a good plating film can be obtained.
  • the anode further has an anode electrical contact for energizing the anode while allowing the anode to rotate, swing or vibrate, and the anode electrical contact is immersed in the plating solution.
  • the anode electrical contact that allows rotation, oscillation, or vibration of the anode can be immersed in the plating solution, so that the entire configuration of the barrel plating apparatus can be simplified. can do.
  • the contact portion of the anode electrical contact is made of aluminum on the movable side connected to the anode, and the fixed side in contact with the anode is made of a corrosion-resistant metal material. According to the present invention thus configured, even when the contact portion of the anode electrical contact is immersed in the plating solution, the contact resistance of the contact can be kept low.
  • the corrosion-resistant metal material on the anode fixing side is preferably titanium or a titanium alloy.
  • the anode has a cylindrical or columnar shape. According to the present invention configured as described above, the anode can be easily formed.
  • the anode has irregularities formed on the surface thereof. According to the present invention configured as described above, an excessive increase in the bath voltage can be further suppressed.
  • the anode is preferably an insoluble anode or a soluble anode.
  • the anode is preferably one in which a replaceable soluble anode material or insoluble anode material is attached to a plastic and / or metal hollow cylindrical surface.
  • the cathode is formed of a conductive material.
  • the cathode is made of copper, gold, iron, nickel, stainless steel, aluminum, titanium, carbon, or conductive resin.
  • the object to be plated can be immersed in the plating solution by immersing the barrel in the plating solution tank.
  • the barrel is capable of forcibly circulating the plating solution in the barrel with a separately provided plating solution tank.
  • the cathode provided on the inner wall surface of the barrel covers the entire inner wall surface of the barrel. According to the present invention configured as described above, conduction between the object to be plated and the cathode can be made more reliable.
  • this invention has a triangular-column-shaped mountain-shaped baffle plate further arrange
  • the objects to be plated in the barrel can be mixed more effectively, so that the formed plating layer can be made more uniform.
  • the barrel is preferably made of polyvinyl chloride, polypropylene, or Teflon (registered trademark).
  • a pulse power supply unit that applies a pulsed voltage between the cathode and the anode.
  • electroplating of various metals such as aluminum, aluminum alloy, zinc, zinc alloy, chromium, tin alloy, nickel, nickel alloy, etc. can be performed regardless of the amount of the object to be plated. It is possible to obtain a uniform and dense plating film free of rust and burns.
  • 1 is a front view of a barrel plating apparatus according to a first embodiment of the present invention. It is a left view of the barrel plating apparatus by 1st Embodiment of this invention. It is a right view of the barrel plating apparatus by 1st Embodiment of this invention. It is sectional drawing of a barrel. It is a figure which shows the mechanism of the anode electrical contact which provides a positive voltage to an anode. It is sectional drawing which shows typically the structure of the barrel plating apparatus by 2nd Embodiment of this invention.
  • FIG. 1 is a front view of a barrel plating apparatus according to the present embodiment
  • FIG. 2 is a left side view
  • FIG. 3 is a right side view
  • FIG. 4 is a cross-sectional view of the barrel.
  • FIG. 5 is a diagram showing a mechanism of an anode electrical contact for applying a positive voltage to the anode.
  • a barrel plating apparatus 1 includes two frame plates 2a and 2b, and a barrel 4 supported so as to be swingable with respect to the frame plates and provided with a cathode.
  • the barrel driving motor 8 serving as the barrel driving unit
  • the anode driving motor 10 serving as the anode driving unit
  • the cathode and the anode 6 The power supply unit 11 for applying a voltage.
  • the barrel plating apparatus 1 of this embodiment is an aluminum barrel plating apparatus using a soluble anode made of aluminum.
  • This apparatus accommodates small articles such as bolts and screws in a barrel 4 and immerses the barrel plating apparatus 1 in a plating solution in a plating solution tank to a predetermined position.
  • the barrel 4 is swung at a predetermined cycle, and a current is passed between the anode 6 and the cathode provided on the barrel 4, thereby The small article in 4 is plated with aluminum.
  • the power supply unit 11 is a pulse power supply unit that applies a pulsed voltage between the cathode and the anode 6.
  • the frame plates 2a and 2b are two flat plates formed of an insulator, and are connected in parallel by three connecting rods 2c, 2d, and 2e.
  • the frame plates 2a and 2b are provided with bearings for supporting the barrel 4 so as to be swingable between them.
  • the frame plates 2a and 2b are made of Teflon (registered trademark).
  • the barrel 4 includes two large-diameter barrel gears 12 disposed at both ends, a thin metal plate 14 disposed so as to connect these, a positive electrode cover 16, and a negative terminal 18. And baffle plate 20.
  • the thin plate 14 is bent into a concave shape to form a barrel having a half octagonal cross section, and an object to be plated (not shown) is accommodated inside this.
  • the thin plate 14 is an aluminum plate provided with a large number of small holes, and its inner surface functions as a cathode provided on the inner wall surface. In use, the plating solution flows in or out through many small holes in the thin plate 14.
  • the cathode is formed by forming the barrel itself from a conductive material.
  • the barrel is formed of an insulator such as polyvinyl chloride, polypropylene, or Teflon (registered trademark).
  • a conductive cathode plate may be attached to the inner wall surface of the barrel.
  • the thin plate 14 is made of aluminum, but the barrel 4 may be made of copper, gold, iron, nickel, stainless steel, titanium, carbon, or conductive resin as another metal. .
  • the anode cover 16 is formed of five plate-like members, and is disposed so as to cover the generally lower half of the anode 6 disposed in the barrel 4.
  • the anode cover 16 prevents accidental contact of the object to be plated with the anode 6 when the number of objects to be plated is large.
  • a large number of small holes are formed in the anode cover 16, and a current flows from the anode to the object to be plated through these small holes.
  • the anode cover 16 is made of Teflon (registered trademark).
  • the cathode terminal 18 is an elongated metal plate extending from both sides of the thin plate 14, and is connected to the negative terminal of the power supply unit 11 (FIG. 1).
  • the baffle plate 20 is a prismatic member disposed at the corner of the folded thin plate 14, and the baffle plate 20 forms a triangular cross-section mountain inside the barrel 4.
  • the baffle plate 20 forms a mountain on the inside of the barrel 4 so that the object to be plated is well mixed when the barrel 4 is swung.
  • the anode 6 is a stepped shaft-like aluminum cylinder having a small diameter at both ends, and both ends extend through the frame plates 2a and 2b. ing. Thereby, the anode 6 is supported rotatably with respect to the frame plates 2a and 2b.
  • An anode driving gear 22 is attached to one step of the anode 6.
  • the anode 6 may be formed hollow and cylindrical.
  • the anode 6 can also be comprised by attaching the soluble or insoluble anode material to the surface of the hollow cylinder formed with the plastic and / or metal so that replacement
  • dimple-like irregularities of the golf ball are formed on the surface of the anode 6.
  • the anode driving motor 10 disposed on the upper portion of the barrel plating apparatus 1 rotates and drives the anode driving gear 22 through transmission gears 24a, 24b, and 24c attached to the frame plate 2b. To do. Thereby, the anode 6 is rotationally driven.
  • the barrel driving motor 8 arranged at the upper part of the barrel plating apparatus 1 drives the barrel gear 12 via transmission gears 26a and 26b attached to the frame plate 2a.
  • the barrel gear 12 is provided with protrusions 12a and 12b.
  • the protrusions 12a and 12b are moved, and thereby the rod 28 rotatably attached to the frame plate 2a is rotated.
  • the tip of the rotated rod 28 switches the microswitches 30a and 30b arranged on both sides thereof on or off. That is, in FIG.
  • the anode electrical contact portion includes a rod-like anode terminal 32, a coil spring 34 that urges the anode terminal 32, and a fixed-side contact member 36 that is a fixed-side member that contacts the anode 6. And an insulating sleeve 38 through which the anode terminal 32 passes, and a spring adjustment bolt 40 for adjusting the urging force of the coil spring 34.
  • the anode electrical contact portion is immersed in the plating solution, and the anode 6 is slid with respect to the stationary contact member 36.
  • the anode terminal 32 is a stepped aluminum shaft having a thin upper portion, and the upper end thereof is connected to the plus terminal of the power supply unit 11, and the fixed contact member 36 is attached to the lower end.
  • the thinned upper portion of the anode terminal 32 is passed through the coil spring 34, and the stepped portion of the anode terminal 32 is engaged with the lower end of the coil spring 34.
  • the stationary contact member 36 is made of titanium and is screwed to the lower end of the anode terminal 32.
  • the bottom surface of the stationary contact member 36 is formed in a cylindrical surface so as to slide with a small contact area with the small diameter portion of the anode 6.
  • the anode 6 is rotated while the bottom surface of the stationary contact member 36 that is the stationary side of the anode electrical contact and the aluminum anode 6 that is the movable side of the anode electrical contact are in contact.
  • a current flows from the positive terminal of the power supply unit 11 to the anode 6 through the anode terminal 32 and the stationary contact member 36.
  • the fixed side contact member 36 and / or the movable side of the anode electrical contact can be made of a corrosion-resistant metal material such as titanium or a titanium alloy.
  • the insulating sleeve 38 is a pipe made of Teflon (registered trademark), and is disposed so as to cover the anode terminal 32 and the coil spring 34.
  • the spring adjusting bolt 40 is a Teflon (registered trademark) in which a bore is formed at the center. ) Made of bolt-like member, and is formed so as to be screwed onto the upper portion of the insulating sleeve 38.
  • the spring adjustment bolt 40 is disposed such that the anode terminal 32 passes through the bore and the tip of the spring adjustment bolt 40 presses the upper end of the coil spring 34. For this reason, by rotating the spring adjustment bolt 40, the force for compressing the coil spring 34 changes, and the force for pressing the stationary contact member 36 against the anode 6 can be adjusted.
  • each to-be-plated object is electrically connected with a cathode through the other to-be-plated object which is in direct contact with the inner wall surface of the barrel 4 or in contact with the inner wall surface of the barrel 4.
  • the barrel plating apparatus 1 is immersed in a plating tank containing a plating solution up to a predetermined position.
  • the barrel plating apparatus 1 is plated so that the barrel 4 and the anode 6 are completely immersed in the plating solution, and the barrel driving motor 8 and the anode driving motor 10 are positioned above the liquid surface of the plating solution. Immerse in the liquid.
  • a non-aqueous Al—Mn—Zn alloy plating solution having a bath temperature of about 80 to 110 ° C. is used as the plating solution.
  • the barrel driving motor 8 and the anode driving motor 10 are started.
  • the anode 6 is rotated at about 50 to 100 rpm around the central axis of the anode 6 by the driving force of the anode driving motor 10.
  • the barrel gear 12 of the barrel 4 is rotationally driven at a rotational speed of about 1 rpm by the driving force of the barrel driving motor 8 and is swung so that the rotational direction is reversed every time it is rotated about 90 °. .
  • a pulsed 50 A-10 V current is caused to flow between the anode terminal 32 and the cathode terminal 18 by the power supply unit 11.
  • the current flows through the anode terminal 32, the fixed contact member 36, the anode 6, the plating solution, the object to be plated, and the cathode (the inner wall surface of the barrel 4).
  • metal ions such as aluminum ions, manganese ions, and zirconium ions eluted from the anode 6 are supplied into the plating solution, and the metal ions in the plating solution are reduced and deposited on the surface of the object to be plated.
  • a uniform and dense plating layer of zirconium or the like is formed.
  • the current efficiency at this time is usually 95% or more.
  • the object to be plated in the barrel 4 is mixed, and a uniform plating layer is formed on the surface of the object to be plated.
  • the baffle plate 20 provided in the barrel 4 promotes the mixing of the objects to be plated in the barrel 4 and forms a more uniform plating layer.
  • the inner wall surface of the barrel 4 constitutes the cathode, the number of the objects to be plated is small, and even when the objects to be plated are not in contact with each other, the conduction of the objects to be plated to the cathode is ensured. The occurrence of bipolar phenomenon is prevented.
  • the anode cover 16 is disposed around the anode 6, even when the number of objects to be plated is large, direct contact of the objects to be plated with the anode 6 is prevented.
  • the anode 6 immersed in the plating solution is rotated, a flow of the plating solution is always generated around the anode 6 and the bath voltage (voltage between the anode terminal 32 and the cathode terminal 18) is abnormally increased. Can be prevented. Furthermore, since the anode 6 is disposed in the barrel 4 at a position relatively close to the cathode, and the object to be plated is disposed so as to surround the anode 6, the exposed area of the anode 6 with respect to the object to be plated increases, Black deposits due to concentration and burning are prevented. After a predetermined time, the application of voltage by the power supply unit 11 is stopped, and the barrel plating apparatus 1 is pulled up from the plating bath to finish the plating operation.
  • FIG. 6 is a cross-sectional view schematically showing the configuration of the barrel plating apparatus according to the second embodiment of the present invention.
  • the barrel plating apparatus 100 includes a sealed barrel 104, an anode 106 disposed in the barrel 104, and a plating solution introduced into the barrel 104. And a plating solution replenishment tank 108 for storing the liquid.
  • the plating solution in the barrel 104 is forcibly circulated by a pump between a plating solution supply tank 108 which is a plating solution tank provided separately from the barrel 104.
  • the barrel 104 is configured in a truncated cone shape and is configured to be hermetically sealed so that the plating solution can be accommodated therein.
  • the barrel 104 is arranged so that the central axis thereof is inclined by about 45 ° with respect to the vertical line, and is configured to be rotated around the central axis by a barrel driving motor (not shown). ing.
  • a metal cathode 104 a is disposed so as to cover the inner side surface and the bottom surface of the barrel 104.
  • the objects to be plated accommodated in the barrel 104 gather in the lower part of the bottom surface of the inclined truncated cone, and are mixed by the barrel 104 being rotated about the central axis of the truncated cone.
  • the anode 106 is disposed on the central axis of the barrel 104, is supported by a shaft 106a inserted into the barrel 104, and is disposed on the central axis inside the barrel 104.
  • the shaft 106 a is rotationally driven by an anode driving motor (not shown), and the anode 106 is rotated around the central axis of the barrel 104 inside the barrel 104.
  • a plating solution extraction pipe 110 for extracting the plating solution in the barrel 104 to the outside is inserted into the barrel 104, and the plating solution extraction pipe 110 is provided at the extraction port 110 a provided on the top surface of the barrel 104. And is connected to a plating solution supply tank 108.
  • the plating solution supply tank 108 is a sealed tank, and a predetermined amount of plating solution is stored inside.
  • a plating solution injection pipe 112 is connected to the plating solution supply tank 108, and this plating solution injection pipe 112 extends into the barrel 104 through an injection port 112a.
  • the plating solution supply tank 108 has a built-in pump (not shown). By this pump, the plating solution is drawn out to the plating solution supply tank 108 through the plating solution drawing pipe 110 and is returned to the barrel 104 through the plating solution injection pipe 112 pipe.
  • a nitrogen gas inlet 114 a and a nitrogen gas outlet 114 b are provided on the top surface of the barrel 104 so that the nitrogen gas can be circulated through the barrel 104. Thereby, the space in the sealed barrel 104 is filled with nitrogen gas.
  • the plating process can be performed in a nitrogen atmosphere without providing a special purge chamber.
  • the present invention is applied to a barrel plating apparatus for aluminum electroplating using a soluble anode.
  • a soluble anode In addition to the non-aqueous solution aluminum molten salt plating described above, an insoluble anode is used.
  • the present invention can be applied to any barrel plating apparatus such as a plating apparatus or an aqueous plating apparatus.
  • the anode is rotated in the barrel.
  • the barrel plating apparatus of the present invention can be configured such that the anode is swung or vibrated.
  • the barrel is swung or rotated, but the barrel plating apparatus of the present invention can also be configured so that the barrel is vibrated.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

A barrel plating device capable of providing a satisfactory plating film irrespective of the quantity of objects to be plated. A barrel plating device (1) comprises: a barrel (4) which contains therein objects to be plated and has a negative electrode provided to the inner wall surface of the barrel; a positive electrode (6) which is disposed within the barrel; a barrel driving section (8) which rotates, rocks, or vibrates the barrel; and a positive electrode driving section (10) which rotates, rocks, or vibrates the positive electrode.

Description

バレルめっき装置Barrel plating equipment
 本発明は、バレルめっき装置に関し、特に、ボルト、ねじ等の小物部品の電気めっきに使用することができるバレルめっき装置に関する。 The present invention relates to a barrel plating apparatus, and more particularly to a barrel plating apparatus that can be used for electroplating small parts such as bolts and screws.
 特開昭49-130号公報(特許文献1)には、メッキ槽におけるバレル回転支持方法並びに装置が記載されている。ここに記載されているめっき装置は、被めっき物を収容するバレルと、このバレルの中に挿入され、被めっき物と接触される陰極と、バレルの外部に配置された陽極と、を有する。
 また、特開2006-312759号公報(特許文献2)には、電解クロムめっき用バレルめっき装置が記載されている。このバレルめっき装置においては、バレル容器の胴部が金属で形成され、この胴部が陰極電極を構成している。また、バレル容器の軸中心部には陽極電極が挿通され、固定されている。
Japanese Patent Laid-Open No. 49-130 (Patent Document 1) describes a barrel rotation support method and apparatus in a plating tank. The plating apparatus described here includes a barrel that accommodates an object to be plated, a cathode that is inserted into the barrel and is in contact with the object to be plated, and an anode that is disposed outside the barrel.
Japanese Patent Laying-Open No. 2006-312759 (Patent Document 2) describes a barrel plating apparatus for electrolytic chromium plating. In this barrel plating apparatus, the barrel portion of the barrel container is formed of metal, and this barrel portion constitutes the cathode electrode. Further, an anode electrode is inserted and fixed in the axial center portion of the barrel container.
特開昭49-130号公報JP-A-49-130 特開2006-312759号公報JP 2006-312759 A
 特開昭49-130号公報に記載されたバレルめっき装置においては、バレルに挿入された陰極が被めっき物と接触して、各被めっき物が陰極電位となるように構成されているので、被めっき物の数量が少ない場合には、陰極と被めっき物の接触、又は被めっき物同士の接触が十分に確保されず、通電不良を起こしやすいという問題がある。多数のめっき物のうちの一つでも通電不良が生じると、バイポーラ現象が発生し、良好なめっき被膜を得ることができなくなる。また、被めっき物が多い場合には、めっきに必要な総電流量が大きくなり、また、浴電圧も高くなるため、この電流が、バレル外部の陽極からバレルの壁面に設けられた穴を通って流れるため、そこに電流が集中し、焦げと呼ばれるめっき金属の異常析出が発生するという問題がある。 In the barrel plating apparatus described in Japanese Patent Laid-Open No. 49-130, the cathode inserted into the barrel is in contact with the object to be plated so that each object to be plated has a cathode potential. When the number of objects to be plated is small, there is a problem in that contact between the cathode and the objects to be plated or contact between the objects to be plated is not sufficiently ensured, and electric conduction failure tends to occur. If even one of a large number of plated objects causes a failure in energization, a bipolar phenomenon occurs and a good plating film cannot be obtained. In addition, when there are many objects to be plated, the total amount of current required for plating increases, and the bath voltage also increases, so this current flows from the anode outside the barrel through the hole provided in the wall of the barrel. Therefore, there is a problem that current concentrates there and abnormal plating metal deposition called scoring occurs.
 また、特開2006-312759号公報に記載された装置では、バレルの内壁面が陰極とされているため、被めっき物の数量が少ない場合でも通電不良を起こしにくい。しかしながら、被めっき物の数量が多い場合には、浴電圧が高くなるため、「焦げ」が発生しやすいという問題がある。 Further, in the apparatus described in Japanese Patent Application Laid-Open No. 2006-312759, since the inner wall surface of the barrel is a cathode, it is difficult to cause a conduction failure even when the number of objects to be plated is small. However, when the number of objects to be plated is large, the bath voltage becomes high, and there is a problem that “burning” is likely to occur.
 従って、本発明は、被めっき物の量の多少に関わらず、良好なめっき被膜を得ることができるバレルめっき装置を提供することを目的としている。 Therefore, an object of the present invention is to provide a barrel plating apparatus capable of obtaining a good plating film regardless of the amount of an object to be plated.
 上述した課題を解決するために、本発明は、バレルめっき装置であって、内部に被めっき物を収容する、内壁面に陰極が設けられたバレルと、このバレルの中に配置された陽極と、バレルを回転、揺動、又は振動させるバレル駆動部と、陽極を回転、揺動、又は振動させる陽極駆動部と、を有することを特徴としている。 In order to solve the above-described problems, the present invention is a barrel plating apparatus that accommodates an object to be plated, a barrel having an inner wall provided with a cathode, and an anode disposed in the barrel. And a barrel driving unit that rotates, swings, or vibrates the barrel, and an anode driving unit that rotates, swings, or vibrates the anode.
 このように構成された本発明においては、バレルに収容された被めっき物は、バレルの内壁面に設けられた陰極に導通する。バレルはバレル駆動部により回転、揺動、又は振動される。また、陽極はバレルの中に配置され、陽極駆動部により回転、揺動、又は振動される。 In the present invention configured as described above, the object to be plated accommodated in the barrel is electrically connected to the cathode provided on the inner wall surface of the barrel. The barrel is rotated, rocked, or vibrated by a barrel drive. The anode is disposed in the barrel and is rotated, rocked, or vibrated by the anode driving unit.
 このように構成された本発明によれば、陰極がバレルの内壁面に設けられているので被めっき物と陰極との導通が確実に確保されると共に、陽極がバレルの中に配置され、陽極駆動部により回転、揺動、又は振動されるので、浴電圧の過度の上昇を防止することができる。これにより、被めっき物の量の多少に関わらず、良好なめっき被膜を得ることができる。 According to the present invention configured as described above, since the cathode is provided on the inner wall surface of the barrel, the conduction between the object to be plated and the cathode is reliably ensured, and the anode is disposed in the barrel. Since it is rotated, oscillated, or oscillated by the drive unit, an excessive increase in bath voltage can be prevented. Thereby, regardless of the amount of the object to be plated, a good plating film can be obtained.
 本発明において、好ましくは、さらに、陽極の回転、揺動、又は振動を許容しながら、陽極へ通電させる陽極電気接点を有し、この陽極電気接点は、めっき液の中に浸漬されている。 In the present invention, preferably, the anode further has an anode electrical contact for energizing the anode while allowing the anode to rotate, swing or vibrate, and the anode electrical contact is immersed in the plating solution.
 このように構成された本発明によれば、陽極の回転、揺動、又は振動を許容する陽極電気接点を、めっき液の中に浸漬することができるので、バレルめっき装置全体の構成を簡単にすることができる。 According to the present invention configured as described above, the anode electrical contact that allows rotation, oscillation, or vibration of the anode can be immersed in the plating solution, so that the entire configuration of the barrel plating apparatus can be simplified. can do.
 本発明において、好ましくは、陽極電気接点の接点部は、陽極に導通した可動側がアルミニウム製であり、これと接触する固定側が耐腐食性金属材料製である。
 このように構成された本発明によれば、陽極電気接点の接点部がめっき液の中に浸漬されていても、接点の接触抵抗を低く抑えることができる。
In the present invention, preferably, the contact portion of the anode electrical contact is made of aluminum on the movable side connected to the anode, and the fixed side in contact with the anode is made of a corrosion-resistant metal material.
According to the present invention thus configured, even when the contact portion of the anode electrical contact is immersed in the plating solution, the contact resistance of the contact can be kept low.
 本発明において、好ましくは、陽極固定側の耐腐食性金属材料がチタン又はチタン合金である。
 本発明において、好ましくは、陽極は、円筒又は円柱形状である。
 このように構成された本発明によれば、陽極を簡単に形成することができる。
In the present invention, the corrosion-resistant metal material on the anode fixing side is preferably titanium or a titanium alloy.
In the present invention, preferably, the anode has a cylindrical or columnar shape.
According to the present invention configured as described above, the anode can be easily formed.
 本発明において、好ましくは、陽極は、その表面に凹凸が形成されている。
 このように構成された本発明によれば、浴電圧の過度の上昇をさらに抑えることができる。
In the present invention, preferably, the anode has irregularities formed on the surface thereof.
According to the present invention configured as described above, an excessive increase in the bath voltage can be further suppressed.
 本発明において、好ましくは、陽極は、不溶性陽極又は可溶性陽極である。
 本発明において、好ましくは、陽極は、プラスチック製及び/又は金属製の中空円筒表面に、交換可能な可溶性陽極材又は不溶性陽極材を取り付けたものである。
 本発明において、好ましくは、陰極は、導電性を有する材料で形成されている。
In the present invention, the anode is preferably an insoluble anode or a soluble anode.
In the present invention, the anode is preferably one in which a replaceable soluble anode material or insoluble anode material is attached to a plastic and / or metal hollow cylindrical surface.
In the present invention, preferably, the cathode is formed of a conductive material.
 本発明において、好ましくは、陰極は、銅、金、鉄、ニッケル、ステンレス、アルミニウム、チタン、カーボン、又は導電性樹脂製である。 In the present invention, preferably, the cathode is made of copper, gold, iron, nickel, stainless steel, aluminum, titanium, carbon, or conductive resin.
 本発明において、好ましくは、バレル及びその内壁面に設けられた陰極には多数の穴が形成されており、これらの穴を介してめっき液が流入又は流出される。
 このように構成された本発明によれば、バレルをめっき液槽に浸けることにより、被めっき物をめっき液に浸けることができる。
 本発明において、好ましくは、バレルは、バレル内のめっき液が、別に設けためっき液槽との間で強制循環できるものである。
In the present invention, preferably, a plurality of holes are formed in the barrel and the cathode provided on the inner wall surface, and the plating solution flows in or out through these holes.
According to the present invention thus configured, the object to be plated can be immersed in the plating solution by immersing the barrel in the plating solution tank.
In the present invention, preferably, the barrel is capable of forcibly circulating the plating solution in the barrel with a separately provided plating solution tank.
 本発明において、好ましくは、バレルの内壁面に設けられた陰極は、バレルの内壁面全体を覆っている。
 このように構成された本発明によれば、被めっき物と陰極との導通を、より確実にすることができる。
In the present invention, preferably, the cathode provided on the inner wall surface of the barrel covers the entire inner wall surface of the barrel.
According to the present invention configured as described above, conduction between the object to be plated and the cathode can be made more reliable.
 本発明において、好ましくは、さらに、バレル内に配置され、バレル内の被めっき物を混合するための三角柱状山型の邪魔板を有する。
 このように構成された本発明によれば、バレル内の被めっき物を、より効果的に混合することができるので、形成されるめっき層をより均一にすることができる。
In this invention, Preferably, it has a triangular-column-shaped mountain-shaped baffle plate further arrange | positioned in a barrel and mixing the to-be-plated object in a barrel.
According to the present invention configured as described above, the objects to be plated in the barrel can be mixed more effectively, so that the formed plating layer can be made more uniform.
 本発明において、好ましくは、バレルは、ポリ塩化ビニル、ポリプロピレン、又はテフロン(登録商標)製である。
 本発明において、好ましくは、さらに、陰極と陽極の間にパルス状の電圧を印可するパルス電源部を有する。
In the present invention, the barrel is preferably made of polyvinyl chloride, polypropylene, or Teflon (registered trademark).
In the present invention, it is preferable to further include a pulse power supply unit that applies a pulsed voltage between the cathode and the anode.
 本発明のバレルめっき装置によれば、アルミニウム、アルミニウム合金、亜鉛、亜鉛合金、クロム、スズ合金、ニッケル、ニッケル合金等の各種金属の電気めっきを、被めっき物の量の多少に関わらず、ヤケやコゲのない均一で緻密なめっき被膜を得ることができる。 According to the barrel plating apparatus of the present invention, electroplating of various metals such as aluminum, aluminum alloy, zinc, zinc alloy, chromium, tin alloy, nickel, nickel alloy, etc. can be performed regardless of the amount of the object to be plated. It is possible to obtain a uniform and dense plating film free of rust and burns.
本発明の第1実施形態によるバレルめっき装置の正面図である。1 is a front view of a barrel plating apparatus according to a first embodiment of the present invention. 本発明の第1実施形態によるバレルめっき装置の左側面図である。It is a left view of the barrel plating apparatus by 1st Embodiment of this invention. 本発明の第1実施形態によるバレルめっき装置の右側面図である。It is a right view of the barrel plating apparatus by 1st Embodiment of this invention. バレルの断面図である。It is sectional drawing of a barrel. 陽極にプラス電圧を付与する陽極電気接点の機構を示す図である。It is a figure which shows the mechanism of the anode electrical contact which provides a positive voltage to an anode. 本発明の第2実施形態によるバレルめっき装置の構成を模式的に示す断面図である。It is sectional drawing which shows typically the structure of the barrel plating apparatus by 2nd Embodiment of this invention.
 次に、添付図面を参照して、本発明の好ましい実施形態を説明する。
 まず、図1乃至図5を参照して、本発明の第1実施形態によるバレルめっき装置を説明する。図1は本実施形態によるバレルめっき装置の正面図であり、図2は左側面図であり、図3は右側面図である。また、図4は、バレルの断面図である。図5は、陽極にプラス電圧を付与する陽極電気接点の機構を示す図である。
Next, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
First, a barrel plating apparatus according to a first embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a front view of a barrel plating apparatus according to the present embodiment, FIG. 2 is a left side view, and FIG. 3 is a right side view. FIG. 4 is a cross-sectional view of the barrel. FIG. 5 is a diagram showing a mechanism of an anode electrical contact for applying a positive voltage to the anode.
 図1乃至3に示すように、本実施形態のバレルめっき装置1は、2枚のフレーム板2a、2bと、このフレーム板に対して揺動可能に支持され、陰極が設けられたバレル4と、このバレル4が揺動する中心軸線上に配置された陽極6と、バレル駆動部であるバレル駆動用モーター8と、陽極駆動部である陽極駆動用モーター10と、陰極と陽極6の間に電圧を印可する電源部11と、を有する。 As shown in FIGS. 1 to 3, a barrel plating apparatus 1 according to the present embodiment includes two frame plates 2a and 2b, and a barrel 4 supported so as to be swingable with respect to the frame plates and provided with a cathode. Between the anode 6 disposed on the central axis on which the barrel 4 swings, the barrel driving motor 8 serving as the barrel driving unit, the anode driving motor 10 serving as the anode driving unit, and the cathode and the anode 6. And a power supply unit 11 for applying a voltage.
 本実施形態のバレルめっき装置1は、アルミニウム製の可溶性陽極を使用した、アルミバレルめっき装置である。この装置は、バレル4に、ボルト、ねじ等の小物物品を収容し、バレルめっき装置1を所定の位置までめっき液槽のめっき液の中に漬ける。次いで、陽極駆動用モーター10を起動して陽極6を回転させながら、バレル4を所定の周期で揺動させると共に、陽極6とバレル4に設けられた陰極の間に電流を流すことにより、バレル4内の小物物品にアルミめっきを施すものである。 The barrel plating apparatus 1 of this embodiment is an aluminum barrel plating apparatus using a soluble anode made of aluminum. This apparatus accommodates small articles such as bolts and screws in a barrel 4 and immerses the barrel plating apparatus 1 in a plating solution in a plating solution tank to a predetermined position. Next, while starting the anode driving motor 10 and rotating the anode 6, the barrel 4 is swung at a predetermined cycle, and a current is passed between the anode 6 and the cathode provided on the barrel 4, thereby The small article in 4 is plated with aluminum.
 電源部11は、本実施形態においては、陰極と陽極6の間にパルス状の電圧を印可するパルス電源部である。
 フレーム板2a、2bは、絶縁体で形成された2枚の平板であり、3本の連結棒2c、2d、2eにより、平行に連結されている。また、フレーム板2a、2bには、それらの間にバレル4を揺動可能に支持するための軸受けが設けられている。なお、本実施形態においては、フレーム板2a、2bは、テフロン(登録商標)製である。
In the present embodiment, the power supply unit 11 is a pulse power supply unit that applies a pulsed voltage between the cathode and the anode 6.
The frame plates 2a and 2b are two flat plates formed of an insulator, and are connected in parallel by three connecting rods 2c, 2d, and 2e. The frame plates 2a and 2b are provided with bearings for supporting the barrel 4 so as to be swingable between them. In the present embodiment, the frame plates 2a and 2b are made of Teflon (registered trademark).
 図4に示すように、バレル4は、両端に配置された2つの大径のバレル歯車12と、これらを連結するように配置された金属製の薄板14と、陽極カバー16と、陰極端子18と、邪魔板20と、を有する。 As shown in FIG. 4, the barrel 4 includes two large-diameter barrel gears 12 disposed at both ends, a thin metal plate 14 disposed so as to connect these, a positive electrode cover 16, and a negative terminal 18. And baffle plate 20.
 薄板14は、凹形に折り曲げられ、半八角形断面を有するバレルを形成し、被めっき物(図示せず)が、この内側に収容される。本実施形態においては、薄板14は、多数の小穴が設けられたアルミニウム板であり、その内側表面は内壁面に設けられた陰極として機能する。使用時においては、めっき液は、薄板14の多数の小穴を通って流入し、又は流出する。 The thin plate 14 is bent into a concave shape to form a barrel having a half octagonal cross section, and an object to be plated (not shown) is accommodated inside this. In this embodiment, the thin plate 14 is an aluminum plate provided with a large number of small holes, and its inner surface functions as a cathode provided on the inner wall surface. In use, the plating solution flows in or out through many small holes in the thin plate 14.
 なお、本実施形態においては、バレル自体を導電性を有する材料で形成して陰極を構成しているが、変形例として、ポリ塩化ビニル、ポリプロピレン、テフロン(登録商標)等の絶縁体で形成されたバレルの内壁面に導体の陰極板を取り付けても良い。また、本実施形態においては、薄板14はアルミニウム製であるが、他の金属として、銅、金、鉄、ニッケル、ステンレス、チタン、或いは、カーボン、導電性樹脂によりバレル4を構成することもできる。 In the present embodiment, the cathode is formed by forming the barrel itself from a conductive material. However, as a modification, the barrel is formed of an insulator such as polyvinyl chloride, polypropylene, or Teflon (registered trademark). A conductive cathode plate may be attached to the inner wall surface of the barrel. Further, in the present embodiment, the thin plate 14 is made of aluminum, but the barrel 4 may be made of copper, gold, iron, nickel, stainless steel, titanium, carbon, or conductive resin as another metal. .
 陽極カバー16は、5枚の板状の部材で形成され、バレル4の中に配置される陽極6の概ね下半分を覆うように配置されている。この陽極カバー16により、被めっき物の数量が多い場合等において、被めっき物の陽極6への偶発的な接触が防止される。陽極カバー16には多数の小穴が形成されており、これらの小穴を通って、陽極から被めっき物に電流が流れるように構成されている。なお、本実施形態においては、陽極カバー16はテフロン(登録商標)製である。 The anode cover 16 is formed of five plate-like members, and is disposed so as to cover the generally lower half of the anode 6 disposed in the barrel 4. The anode cover 16 prevents accidental contact of the object to be plated with the anode 6 when the number of objects to be plated is large. A large number of small holes are formed in the anode cover 16, and a current flows from the anode to the object to be plated through these small holes. In the present embodiment, the anode cover 16 is made of Teflon (registered trademark).
 陰極端子18は、薄板14の両側から延びる金属製の細長い板であり、電源部11のマイナス側の端子に接続される(図1)。
 邪魔板20は、折り曲げられた薄板14の角部に配置された角柱状の部材であり、この邪魔板20により、バレル4の内側に三角形状の断面の山を形成している。邪魔板20は、バレル4の内側に山を形成することにより、バレル4が揺動された際に、被めっき物が良く混合されるようにしている。
The cathode terminal 18 is an elongated metal plate extending from both sides of the thin plate 14, and is connected to the negative terminal of the power supply unit 11 (FIG. 1).
The baffle plate 20 is a prismatic member disposed at the corner of the folded thin plate 14, and the baffle plate 20 forms a triangular cross-section mountain inside the barrel 4. The baffle plate 20 forms a mountain on the inside of the barrel 4 so that the object to be plated is well mixed when the barrel 4 is swung.
 図1乃至3に示すように、陽極6は、両端部の直径が小さく構成されている段付き軸状のアルミニウム製の円柱であり、その両端部は各フレーム板2a、2bを貫通して延びている。これにより、陽極6は、フレーム板2a、2bに対して回転可能に支持されている。また、陽極6の一方の段部には陽極駆動用歯車22が取り付けられている。変形例として、陽極6を中空に形成し、円筒状としても良い。また、陽極6は、プラスチック及び/又は金属で形成された中空円筒の表面に、可溶性又は不溶性の陽極材を交換可能に取り付けることにより構成することもできる。好ましくは、陽極6の表面にゴルフボールのディンプル状の凹凸を形成しておく。 As shown in FIGS. 1 to 3, the anode 6 is a stepped shaft-like aluminum cylinder having a small diameter at both ends, and both ends extend through the frame plates 2a and 2b. ing. Thereby, the anode 6 is supported rotatably with respect to the frame plates 2a and 2b. An anode driving gear 22 is attached to one step of the anode 6. As a modification, the anode 6 may be formed hollow and cylindrical. Moreover, the anode 6 can also be comprised by attaching the soluble or insoluble anode material to the surface of the hollow cylinder formed with the plastic and / or metal so that replacement | exchange is possible. Preferably, dimple-like irregularities of the golf ball are formed on the surface of the anode 6.
 図3に示すように、バレルめっき装置1の上部に配置された陽極駆動用モーター10は、フレーム板2bに取り付けられた伝動用歯車24a、24b、24cを介して陽極駆動用歯車22を回転駆動する。これにより、陽極6が回転駆動される。 As shown in FIG. 3, the anode driving motor 10 disposed on the upper portion of the barrel plating apparatus 1 rotates and drives the anode driving gear 22 through transmission gears 24a, 24b, and 24c attached to the frame plate 2b. To do. Thereby, the anode 6 is rotationally driven.
 一方、図2に示すように、バレルめっき装置1の上部に配置されたバレル駆動用モーター8は、フレーム板2aに取り付けられた伝動用歯車26a、26bを介してバレル歯車12を駆動する。また、バレル歯車12には、突起12a、12bが設けられている。バレル歯車12が陽極6を中心に回転すると、突起12a、12bが移動され、これによりフレーム板2aに回動可能に取り付けられたロッド28が回動される。回動されたロッド28の先端部は、その両側に配置されたマイクロスイッチ30a、30bをオン又はオフに切り替える。即ち、図2において、バレル歯車12が反時計回りに回転されると、突起12aがロッド28の下端部を左方向に押し、ロッド28は時計回りに回動される。これにより、ロッド28の上端部がマイクロスイッチ30aを押して、これをオンにする。マイクロスイッチ30aがオンにされると、バレル駆動用モーター8の回転が反転され、バレル歯車12は時計回りに回転されるようになる。 On the other hand, as shown in FIG. 2, the barrel driving motor 8 arranged at the upper part of the barrel plating apparatus 1 drives the barrel gear 12 via transmission gears 26a and 26b attached to the frame plate 2a. Further, the barrel gear 12 is provided with protrusions 12a and 12b. When the barrel gear 12 rotates about the anode 6, the protrusions 12a and 12b are moved, and thereby the rod 28 rotatably attached to the frame plate 2a is rotated. The tip of the rotated rod 28 switches the microswitches 30a and 30b arranged on both sides thereof on or off. That is, in FIG. 2, when the barrel gear 12 is rotated counterclockwise, the protrusion 12a pushes the lower end portion of the rod 28 leftward, and the rod 28 is rotated clockwise. As a result, the upper end of the rod 28 pushes the micro switch 30a to turn it on. When the micro switch 30a is turned on, the rotation of the barrel driving motor 8 is reversed, and the barrel gear 12 is rotated clockwise.
 バレル歯車12が時計回りに回転されると、突起12bがロッド28の下端部を右方向に押し、ロッド28は反時計回りに回動される。これにより、ロッド28の上端部がマイクロスイッチ30bを押して、これをオンにする。マイクロスイッチ30bがオンにされると、バレル駆動用モーター8の回転が反転され、バレル歯車12は再び反時計回りに回転されるようになる。以上の作用を繰り返すことにより、バレル4は、約90゜の角度範囲に亘って揺動運動される。 When the barrel gear 12 is rotated clockwise, the protrusion 12b pushes the lower end of the rod 28 to the right, and the rod 28 is rotated counterclockwise. As a result, the upper end of the rod 28 pushes the micro switch 30b to turn it on. When the micro switch 30b is turned on, the rotation of the barrel driving motor 8 is reversed, and the barrel gear 12 is rotated counterclockwise again. By repeating the above operation, the barrel 4 is swung over an angular range of about 90 °.
 次に、図5を参照して、陽極電気接点部の構成を説明する。
 図5に示すように、陽極電気接点部は、棒状の陽極端子32と、この陽極端子32を付勢するコイルスプリング34と、陽極6と接触する固定側の部材である固定側接点部材36と、内部に陽極端子32を通す絶縁スリーブ38と、コイルスプリング34による付勢力を調節するスプリング調節ボルト40と、を有する。なお、使用時において、陽極電気接点部はめっき液の中に浸漬され、固定側接点部材36に対して陽極6が摺動される。
Next, the configuration of the anode electrical contact portion will be described with reference to FIG.
As shown in FIG. 5, the anode electrical contact portion includes a rod-like anode terminal 32, a coil spring 34 that urges the anode terminal 32, and a fixed-side contact member 36 that is a fixed-side member that contacts the anode 6. And an insulating sleeve 38 through which the anode terminal 32 passes, and a spring adjustment bolt 40 for adjusting the urging force of the coil spring 34. In use, the anode electrical contact portion is immersed in the plating solution, and the anode 6 is slid with respect to the stationary contact member 36.
 陽極端子32は、上部が細く形成された段付きのアルミニウム製の軸であり、その上端は電源部11のプラス端子に接続され、下端には固定側接点部材36が取り付けられている。また、陽極端子32の細くなった上部は、コイルスプリング34に通されており、陽極端子32の段部がコイルスプリング34の下端と係合されるようになっている。 The anode terminal 32 is a stepped aluminum shaft having a thin upper portion, and the upper end thereof is connected to the plus terminal of the power supply unit 11, and the fixed contact member 36 is attached to the lower end. The thinned upper portion of the anode terminal 32 is passed through the coil spring 34, and the stepped portion of the anode terminal 32 is engaged with the lower end of the coil spring 34.
 固定側接点部材36は、チタン製であり、陽極端子32の下端部に螺合されている。また、固定側接点部材36の底面は、陽極6の小径部と広い接触面積で摺動するように、円筒面に形成されている。陽極電気接点の固定側である固定側接点部材36の底面と、陽極電気接点の可動側であるアルミニウム製の陽極6が接触しながら陽極6が回転される。これにより、電源部11のプラス端子から陽極端子32、固定側接点部材36を介して陽極6に電流が流れる。
 なお、変形例として、固定側接点部材36及び/又は陽極電気接点の可動側を、チタン、チタン合金等の耐腐食性の金属材料で構成することもできる。
The stationary contact member 36 is made of titanium and is screwed to the lower end of the anode terminal 32. The bottom surface of the stationary contact member 36 is formed in a cylindrical surface so as to slide with a small contact area with the small diameter portion of the anode 6. The anode 6 is rotated while the bottom surface of the stationary contact member 36 that is the stationary side of the anode electrical contact and the aluminum anode 6 that is the movable side of the anode electrical contact are in contact. As a result, a current flows from the positive terminal of the power supply unit 11 to the anode 6 through the anode terminal 32 and the stationary contact member 36.
As a modification, the fixed side contact member 36 and / or the movable side of the anode electrical contact can be made of a corrosion-resistant metal material such as titanium or a titanium alloy.
 絶縁スリーブ38は、テフロン(登録商標)製のパイプであり、陽極端子32及びコイルスプリング34を覆うように配置される、また、スプリング調節ボルト40は、中心にボアが形成されたテフロン(登録商標)製のボルト状の部材であり、絶縁スリーブ38の上部に螺合されるように形成されている。スプリング調節ボルト40は、そのボアに陽極端子32が貫通され、スプリング調節ボルト40の先端がコイルスプリング34の上端を押圧するように配置される。このため、スプリング調節ボルト40を回転させることにより、コイルスプリング34を圧縮する力が変化し、固定側接点部材36を陽極6に押し付ける力を調節することができる。 The insulating sleeve 38 is a pipe made of Teflon (registered trademark), and is disposed so as to cover the anode terminal 32 and the coil spring 34. The spring adjusting bolt 40 is a Teflon (registered trademark) in which a bore is formed at the center. ) Made of bolt-like member, and is formed so as to be screwed onto the upper portion of the insulating sleeve 38. The spring adjustment bolt 40 is disposed such that the anode terminal 32 passes through the bore and the tip of the spring adjustment bolt 40 presses the upper end of the coil spring 34. For this reason, by rotating the spring adjustment bolt 40, the force for compressing the coil spring 34 changes, and the force for pressing the stationary contact member 36 against the anode 6 can be adjusted.
 次に、本発明の第1実施形態によるバレルめっき装置1の作用を説明する。
 まず、本実施形態のバレルめっき装置1のバレル4に、被めっき物である例えば鉄材のボルト、ねじ等の小物物品を入れる。これにより、各被めっき物は、バレル4の内壁面に直接接触して、又は、バレル4の内壁面に接触している他の被めっき物を介して陰極と導通される。バレル4に被めっき物を入れた後、バレルめっき装置1を、めっき液が入れられためっき槽に所定の位置まで浸す。具体的には、バレル4及び陽極6が完全にめっき液に浸かり、バレル駆動用モーター8及び陽極駆動用モーター10が、めっき液の液面よりも上方に位置するようにバレルめっき装置1をめっき液に浸す。なお、本実施形態においては、めっき液として浴温80~110゜C程度の非水溶液系のAl-Mn-Zn合金めっき液が使用されている。
Next, the operation of the barrel plating apparatus 1 according to the first embodiment of the present invention will be described.
First, small articles such as iron bolts and screws, which are objects to be plated, are placed in the barrel 4 of the barrel plating apparatus 1 of the present embodiment. Thereby, each to-be-plated object is electrically connected with a cathode through the other to-be-plated object which is in direct contact with the inner wall surface of the barrel 4 or in contact with the inner wall surface of the barrel 4. After putting an object to be plated in the barrel 4, the barrel plating apparatus 1 is immersed in a plating tank containing a plating solution up to a predetermined position. Specifically, the barrel plating apparatus 1 is plated so that the barrel 4 and the anode 6 are completely immersed in the plating solution, and the barrel driving motor 8 and the anode driving motor 10 are positioned above the liquid surface of the plating solution. Immerse in the liquid. In this embodiment, a non-aqueous Al—Mn—Zn alloy plating solution having a bath temperature of about 80 to 110 ° C. is used as the plating solution.
 次に、バレル駆動用モーター8及び陽極駆動用モーター10を起動する。陽極6は、陽極駆動用モーター10の駆動力により、陽極6の中心軸線を中心に約50~100rpmで回転される。一方、バレル4のバレル歯車12は、バレル駆動用モーター8の駆動力により約1rpmの回転速度で回転駆動され、約90゜回動される毎に回転方向が反転されるように揺動される。 Next, the barrel driving motor 8 and the anode driving motor 10 are started. The anode 6 is rotated at about 50 to 100 rpm around the central axis of the anode 6 by the driving force of the anode driving motor 10. On the other hand, the barrel gear 12 of the barrel 4 is rotationally driven at a rotational speed of about 1 rpm by the driving force of the barrel driving motor 8 and is swung so that the rotational direction is reversed every time it is rotated about 90 °. .
 また、電源部11により、陽極端子32と陰極端子18との間に例えばパルス状の50A-10Vの電流を流す。これにより、電流は、陽極端子32、固定側接点部材36、陽極6、めっき液、被めっき物、陰極(バレル4の内壁面)を通って流れる。陽極6から溶出した例えばアルミニウムイオン、マンガンイオン、ジルコニウムイオンなどの金属イオンはめっき液中に供給され、めっき液中の金属イオンが被めっき物表面に還元析出し、被めっき物表面にアルミニウム、マンガン、ジルコニウム等の均一で緻密なめっき層が形成される。このときの電流効率としては、通常95%以上である。 Further, for example, a pulsed 50 A-10 V current is caused to flow between the anode terminal 32 and the cathode terminal 18 by the power supply unit 11. Thereby, the current flows through the anode terminal 32, the fixed contact member 36, the anode 6, the plating solution, the object to be plated, and the cathode (the inner wall surface of the barrel 4). For example, metal ions such as aluminum ions, manganese ions, and zirconium ions eluted from the anode 6 are supplied into the plating solution, and the metal ions in the plating solution are reduced and deposited on the surface of the object to be plated. A uniform and dense plating layer of zirconium or the like is formed. The current efficiency at this time is usually 95% or more.
 さらに、バレル4が揺動されることにより、バレル4内の被めっき物が混合され、被めっき物の表面に均一なめっき層が形成される。また、バレル4内に設けられた邪魔板20は、バレル4内における被めっき物の混合が促進され、より均一なめっき層が形成される。また、バレル4の内壁面が陰極を構成しているので、被めっき物の数量が少なく、被めっき物同士が接触していない状態であっても、被めっき物の陰極への導通が確保され、バイポーラ現象の発生が防止される。さらに、陽極6の周囲には陽極カバー16が配置されているので、被めっき物の数量が多い場合でも、被めっき物の陽極6への直接接触が防止される。 Further, when the barrel 4 is swung, the object to be plated in the barrel 4 is mixed, and a uniform plating layer is formed on the surface of the object to be plated. Further, the baffle plate 20 provided in the barrel 4 promotes the mixing of the objects to be plated in the barrel 4 and forms a more uniform plating layer. Further, since the inner wall surface of the barrel 4 constitutes the cathode, the number of the objects to be plated is small, and even when the objects to be plated are not in contact with each other, the conduction of the objects to be plated to the cathode is ensured. The occurrence of bipolar phenomenon is prevented. Furthermore, since the anode cover 16 is disposed around the anode 6, even when the number of objects to be plated is large, direct contact of the objects to be plated with the anode 6 is prevented.
 また、めっき液に浸漬されている陽極6は回転されているので、陽極6の周囲にめっき液の流れが常に生成され、浴電圧(陽極端子32と陰極端子18の間の電圧)異常な上昇を防止することができる。さらに、陽極6がバレル4の中の、陰極に比較的近い位置に配置され、陽極6を囲むように被めっき物が配置されるので、陽極6の被めっき物に対する露出面積が大きくなり、電流集中による黒色析出物や、焦げの発生が防止される。
 所定時間後、電源部11による電圧の印加を停止し、バレルめっき装置1をめっき液槽から引き上げで、めっき作業を終了する。
Further, since the anode 6 immersed in the plating solution is rotated, a flow of the plating solution is always generated around the anode 6 and the bath voltage (voltage between the anode terminal 32 and the cathode terminal 18) is abnormally increased. Can be prevented. Furthermore, since the anode 6 is disposed in the barrel 4 at a position relatively close to the cathode, and the object to be plated is disposed so as to surround the anode 6, the exposed area of the anode 6 with respect to the object to be plated increases, Black deposits due to concentration and burning are prevented.
After a predetermined time, the application of voltage by the power supply unit 11 is stopped, and the barrel plating apparatus 1 is pulled up from the plating bath to finish the plating operation.
 次に、図6を参照して、本発明の第2実施形態によるバレルめっき装置を説明する。本実施形態によるバレルめっき装置は、密閉式のバレルめっき装置である点が上述した第1実施形態とは異なる。ここでは、本実施形態の第1実施形態とは異なる点のみを説明し、同様の構成、作用、効果については説明を省略する。図6は、本発明の第2実施形態によるバレルめっき装置の構成を模式的に示す断面図である。 Next, a barrel plating apparatus according to a second embodiment of the present invention will be described with reference to FIG. The barrel plating apparatus according to this embodiment is different from the first embodiment described above in that it is a sealed barrel plating apparatus. Here, only the points of the present embodiment that are different from the first embodiment will be described, and descriptions of similar configurations, functions, and effects will be omitted. FIG. 6 is a cross-sectional view schematically showing the configuration of the barrel plating apparatus according to the second embodiment of the present invention.
 図6に示すように、本発明の第2実施形態によるバレルめっき装置100は、密閉式のバレル104と、このバレル104の内部に配置された陽極106と、バレル104の中に導入するめっき液を溜めておくめっき液補給タンク108と、を有する。本実施形態においては、バレル104内のめっき液は、バレル104とは別に設けためっき液槽であるめっき液補給タンク108との間を、ポンプにより強制的に循環される。 As shown in FIG. 6, the barrel plating apparatus 100 according to the second embodiment of the present invention includes a sealed barrel 104, an anode 106 disposed in the barrel 104, and a plating solution introduced into the barrel 104. And a plating solution replenishment tank 108 for storing the liquid. In the present embodiment, the plating solution in the barrel 104 is forcibly circulated by a pump between a plating solution supply tank 108 which is a plating solution tank provided separately from the barrel 104.
 バレル104は、截頭円錐台状に構成されており、内部にめっき液を収容しておくことができるように密閉可能に構成されている。また、バレル104は、その中心軸線が鉛直線に対して約45゜傾斜するように配置されており、バレル駆動用モーター(図示せず)により、中心軸線を中心に回転されるように構成されている。また、バレル104の内側側面及び底面を覆うように金属製の陰極104aが配置されている。バレル104内に収容された被めっき物は、傾斜した截頭円錐台の底面の低い部分に集まり、バレル104が截頭円錐台の中心軸線を中心に回転されることにより混合される。 The barrel 104 is configured in a truncated cone shape and is configured to be hermetically sealed so that the plating solution can be accommodated therein. The barrel 104 is arranged so that the central axis thereof is inclined by about 45 ° with respect to the vertical line, and is configured to be rotated around the central axis by a barrel driving motor (not shown). ing. A metal cathode 104 a is disposed so as to cover the inner side surface and the bottom surface of the barrel 104. The objects to be plated accommodated in the barrel 104 gather in the lower part of the bottom surface of the inclined truncated cone, and are mixed by the barrel 104 being rotated about the central axis of the truncated cone.
 陽極106は、バレル104の中心軸線上に配置され、バレル104内に挿入されたシャフト106aにより支持され、バレル104内部の中心軸線上に配置されている。シャフト106aは、陽極駆動用モーター(図示せず)により回転駆動され、陽極106はバレル104の内部でバレル104の中心軸線を中心に回転される。 The anode 106 is disposed on the central axis of the barrel 104, is supported by a shaft 106a inserted into the barrel 104, and is disposed on the central axis inside the barrel 104. The shaft 106 a is rotationally driven by an anode driving motor (not shown), and the anode 106 is rotated around the central axis of the barrel 104 inside the barrel 104.
 また、バレル104には、バレル104内のめっき液を外部に引き出すためのめっき液引き出しパイプ110が挿入されており、このめっき液引き出しパイプ110は、バレル104の頂面に設けられた引き出し口110aを介して外部に引き出され、めっき液補給タンク108に接続されている。このめっき液補給タンク108は密閉式のタンクであり、所定量のめっき液が内部に貯留されている。 Further, a plating solution extraction pipe 110 for extracting the plating solution in the barrel 104 to the outside is inserted into the barrel 104, and the plating solution extraction pipe 110 is provided at the extraction port 110 a provided on the top surface of the barrel 104. And is connected to a plating solution supply tank 108. The plating solution supply tank 108 is a sealed tank, and a predetermined amount of plating solution is stored inside.
 めっき液補給タンク108にはめっき液注入パイプ112が接続されており、このめっき液注入パイプ112は、注入口112aを介してバレル104の内部に延びている。また、めっき液補給タンク108にはポンプ(図示せず)が内蔵されている。このポンプにより、めっき液は、めっき液引き出しパイプ110を介してめっき液補給タンク108に引き出されると共に、めっき液注入パイプ112パイプを介してバレル104内に還流される。 A plating solution injection pipe 112 is connected to the plating solution supply tank 108, and this plating solution injection pipe 112 extends into the barrel 104 through an injection port 112a. The plating solution supply tank 108 has a built-in pump (not shown). By this pump, the plating solution is drawn out to the plating solution supply tank 108 through the plating solution drawing pipe 110 and is returned to the barrel 104 through the plating solution injection pipe 112 pipe.
 さらに、バレル104の頂面には窒素ガス入口114aと、窒素ガス出口114bが設けられており、バレル104に窒素ガスを循環させることができるように構成されている。これにより、密閉式のバレル104内の空間は窒素ガスで満たされている。 Furthermore, a nitrogen gas inlet 114 a and a nitrogen gas outlet 114 b are provided on the top surface of the barrel 104 so that the nitrogen gas can be circulated through the barrel 104. Thereby, the space in the sealed barrel 104 is filled with nitrogen gas.
 本発明の第2実施形態のバレルめっき装置によれば、密閉式のバレルを使用しているので、特別なパージ室を設けることなく窒素雰囲気中でめっき処理を行うことができる。 According to the barrel plating apparatus of the second embodiment of the present invention, since the sealed barrel is used, the plating process can be performed in a nitrogen atmosphere without providing a special purge chamber.
 以上、本発明の好ましい実施形態を説明したが、上述した実施形態に種々の変更を加えることができる。特に、上述した実施形態は、本発明を可溶性陽極を使用したアルミ電気めっき用のバレルめっき装置に適用したものであるが、上述した非水溶液系のアルミ溶融塩めっきの他、不溶性陽極を使用しためっき装置、水溶液系のめっき装置等、任意のバレルめっき装置に本発明を適用することができる。 The preferred embodiments of the present invention have been described above, but various modifications can be made to the above-described embodiments. In particular, in the above-described embodiment, the present invention is applied to a barrel plating apparatus for aluminum electroplating using a soluble anode. In addition to the non-aqueous solution aluminum molten salt plating described above, an insoluble anode is used. The present invention can be applied to any barrel plating apparatus such as a plating apparatus or an aqueous plating apparatus.
 また、上述した実施形態においては、陽極は、バレルの中で回転されていたが、陽極が揺動又は振動されるように本発明のバレルめっき装置を構成することもできる。 In the above-described embodiment, the anode is rotated in the barrel. However, the barrel plating apparatus of the present invention can be configured such that the anode is swung or vibrated.
 さらに、上述した実施形態においては、バレルは、揺動され、又は回転されていたが、バレルが振動されるように、本発明のバレルめっき装置を構成することもできる。 Furthermore, in the above-described embodiment, the barrel is swung or rotated, but the barrel plating apparatus of the present invention can also be configured so that the barrel is vibrated.
 1    本発明の第1実施形態によるバレルめっき装置
 2a、2b フレーム板
 2c、2d、2e 連結棒
 4    バレル
 6    陽極
 8    バレル駆動用モーター(バレル駆動部)
 10   陽極駆動用モーター(陽極駆動部)
 11   電源部
 12   バレル歯車
 14   薄板
 16   陽極カバー
 18   陰極端子
 20   邪魔板
 22   陽極駆動用歯車
 24a、24b、24c 伝動用歯車
 26a、26b 伝動用歯車
 28   ロッド
 30a、30b マイクロスイッチ
 32   陽極端子
 34   コイルスプリング
 36   固定側接点部材
 38   絶縁スリーブ
 40   スプリング調節ボルト
 100  本発明の第2実施形態によるバレルめっき装置
 104  バレル
 106  陽極
 106a シャフト
 108  めっき液補給タンク
 110  めっき液引き出しパイプ
 110a 引き出し口
 112  めっき液注入パイプ
 112a 注入口
 114a 窒素ガス入口
 114b 窒素ガス出口
DESCRIPTION OF SYMBOLS 1 Barrel plating apparatus 2a, 2b Frame board 2c, 2d, 2e Connecting rod 4 Barrel 6 Anode 8 Barrel drive motor (barrel drive part) by 1st Embodiment of this invention
10 Anode drive motor (anode drive)
DESCRIPTION OF SYMBOLS 11 Power supply part 12 Barrel gear 14 Thin plate 16 Anode cover 18 Cathode terminal 20 Baffle plate 22 Anode drive gear 24a, 24b, 24c Transmission gear 26a, 26b Transmission gear 28 Rod 30a, 30b Micro switch 32 Anode terminal 34 Coil spring 36 Fixed side contact member 38 Insulating sleeve 40 Spring adjusting bolt 100 Barrel plating apparatus according to the second embodiment of the present invention 104 Barrel 106 Anode 106a Shaft 108 Plating solution supply tank 110 Plating solution extraction pipe 110a Drawer port 112 Plating solution injection pipe 112a Inlet port 114a Nitrogen gas inlet 114b Nitrogen gas outlet

Claims (16)

  1.  バレルめっき装置であって、
     内部に被めっき物を収容する、内壁面に陰極が設けられたバレルと、
     このバレルの中に配置された陽極と、
     上記バレルを回転、揺動、又は振動させるバレル駆動部と、
     上記陽極を回転、揺動、又は振動させる陽極駆動部と、
     を有することを特徴とするバレルめっき装置。
    A barrel plating apparatus,
    A barrel with a cathode on the inner wall that houses the object to be plated inside,
    An anode placed in this barrel;
    A barrel drive for rotating, swinging, or vibrating the barrel;
    An anode driving unit for rotating, swinging, or vibrating the anode;
    A barrel plating apparatus characterized by comprising:
  2.  さらに、上記陽極の回転、揺動、又は振動を許容しながら、上記陽極へ通電させる陽極電気接点を有し、この陽極電気接点は、めっき液の中に浸漬されている請求項1記載のバレルめっき装置。 The barrel according to claim 1, further comprising an anode electrical contact for energizing the anode while allowing the anode to rotate, swing or vibrate, the anode electrical contact being immersed in a plating solution. Plating equipment.
  3.  上記陽極電気接点の接点部は、上記陽極に導通した可動側及びこれと接触する固定側が共に耐腐食性金属材料製である請求項1又は2記載のバレルめっき装置。 The barrel plating apparatus according to claim 1 or 2, wherein the contact portion of the anode electrical contact is made of a corrosion-resistant metal material on both the movable side connected to the anode and the fixed side in contact with the anode.
  4.  上記耐腐食性金属材料がチタン又はチタン合金である請求項1乃至3の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 3, wherein the corrosion-resistant metal material is titanium or a titanium alloy.
  5.  上記陽極は、円筒又は円柱形状である請求項1乃至4の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 4, wherein the anode has a cylindrical or columnar shape.
  6.  上記陽極は、その表面に凹凸が形成されている請求項1乃至5の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 5, wherein the anode has irregularities formed on a surface thereof.
  7.  上記陽極は、不溶性陽極又は可溶性陽極である請求項1乃至6の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 6, wherein the anode is an insoluble anode or a soluble anode.
  8.  上記陽極は、プラスチック製及び/又は金属製の中空円筒表面に、交換可能な可溶性陽極材又は不溶性陽極材を取り付けたものである請求項1乃至7の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 7, wherein the anode is obtained by attaching a replaceable soluble anode material or an insoluble anode material to a hollow cylindrical surface made of plastic and / or metal.
  9.  上記陰極は、導電性を有する材料で形成されている請求項1乃至8の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 8, wherein the cathode is formed of a conductive material.
  10.  上記陰極は、銅、金、鉄、ニッケル、ステンレス、アルミニウム、チタン、カーボン、又は導電性樹脂製である請求項1乃至9の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 9, wherein the cathode is made of copper, gold, iron, nickel, stainless steel, aluminum, titanium, carbon, or a conductive resin.
  11.  上記バレル及びその内壁面に設けられた陰極には多数の穴が形成されており、これらの穴を介してめっき液がバレル内に流入又は流出される請求項1乃至10の何れか1項に記載のバレルめっき装置。 The said cathode and the cathode provided in the inner wall surface are formed with many holes, and the plating solution flows into or out of the barrel through these holes. The barrel plating apparatus as described.
  12.  上記バレルは、バレル内のめっき液が、別に設けためっき液槽との間で強制循環できるものである請求項1乃至11の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 11, wherein the barrel is capable of forcibly circulating a plating solution in the barrel with a separately provided plating solution tank.
  13.  上記バレルの内壁面に設けられた陰極は、バレルの内壁面全体を覆っている請求項1乃至12の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 12, wherein the cathode provided on the inner wall surface of the barrel covers the entire inner wall surface of the barrel.
  14.  さらに、上記バレル内に配置され、上記バレル内の被めっき物を混合するための三角柱状山型の邪魔板を有する請求項1乃至13の何れか1項に記載のバレルめっき装置。 14. The barrel plating apparatus according to any one of claims 1 to 13, further comprising a triangular prism-shaped baffle plate arranged in the barrel for mixing the objects to be plated in the barrel.
  15.  上記バレルは、ポリ塩化ビニル、ポリプロピレン、又はテフロン製である請求項1乃至14の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 14, wherein the barrel is made of polyvinyl chloride, polypropylene, or Teflon.
  16.  さらに、上記陰極と上記陽極の間にパルス状の電圧を印可するパルス電源部を有する請求項1乃至15の何れか1項に記載のバレルめっき装置。 The barrel plating apparatus according to any one of claims 1 to 15, further comprising a pulse power supply unit that applies a pulsed voltage between the cathode and the anode.
PCT/JP2010/068386 2009-10-19 2010-10-19 Barrel plating device WO2011049086A1 (en)

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