WO2011038571A1 - Modular profile structure air conditioner for vehicle - Google Patents

Modular profile structure air conditioner for vehicle Download PDF

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Publication number
WO2011038571A1
WO2011038571A1 PCT/CN2010/001474 CN2010001474W WO2011038571A1 WO 2011038571 A1 WO2011038571 A1 WO 2011038571A1 CN 2010001474 W CN2010001474 W CN 2010001474W WO 2011038571 A1 WO2011038571 A1 WO 2011038571A1
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WO
WIPO (PCT)
Prior art keywords
water
air
cover
air conditioner
flap
Prior art date
Application number
PCT/CN2010/001474
Other languages
French (fr)
Chinese (zh)
Inventor
刘丰
Original Assignee
珠海市纯生电器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 珠海市纯生电器有限公司 filed Critical 珠海市纯生电器有限公司
Publication of WO2011038571A1 publication Critical patent/WO2011038571A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F5/00Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
    • F24F5/0007Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning
    • F24F5/0035Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning using evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00357Air-conditioning arrangements specially adapted for particular vehicles
    • B60H1/00371Air-conditioning arrangements specially adapted for particular vehicles for vehicles carrying large numbers of passengers, e.g. buses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00507Details, e.g. mounting arrangements, desaeration devices
    • B60H1/00514Details of air conditioning housings
    • B60H1/00542Modular assemblies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3202Cooling devices using evaporation, i.e. not including a compressor, e.g. involving fuel or water evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3204Cooling devices using compression
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00207Combined heating, ventilating, or cooling devices characterised by the position of the HVAC devices with respect to the passenger compartment
    • B60H2001/00235Devices in the roof area of the passenger compartment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/54Free-cooling systems

Definitions

  • the invention relates to an air conditioning system, in particular to a multi-functional modular profile structure vehicle air conditioner, which is widely used in passenger cars, motor homes, trucks, box trucks and trains, and can be determined according to the length of the vehicle. Length size.
  • the existing automotive air-conditioning housing and air duct are mostly made of metal, injection molding material or FRP, which not only has high production cost, but also has poor thermal insulation performance of the housing, and its own quality is too heavy. When installed on the roof, it requires high local force and daily maintenance. inconvenient. Moreover, the length of the air conditioner cannot be adjusted as required for the required air outlet, cooling capacity and length of the roof platform.
  • the air-conditioning fan has a long air supply distance and uneven air supply before and after, and since the existing air-conditioning housing structure has only a small fresh air inlet, it is not possible to ventilate a large amount of ventilation inside the vehicle.
  • Existing car air conditioners need to be provided with larger air ducts, which will reduce the effective space height in the car.
  • various functional devices arranged inside the air-conditioning structure must have separate casings, resulting in waste of materials.
  • the versatility of manufacturing molds in the manufacture of different housings is inflexible, resulting in excessively high cost of manufacturing molds.
  • the existing automotive air conditioning structure does not have an add-on function module position that reserves water evaporative cooling and ventilation cooling.
  • Other cooling methods cannot be selected depending on the region and climate.
  • the main water tank directly participates in the semi-open water evaporation water supply, which makes the circulating water easy to deteriorate.
  • the main water tank is mainly composed of water storage tank, water supply device, water level detecting device, circulating water pump, circulating water tank, humidifying medium, water distribution device and related pipelines. Therefore, in order to achieve the effect of water evaporation and cooling, it is necessary to humidify the humidifying medium by using a large flow water distribution method. .
  • many of its internal related components are not integrated, and the water level detection and control devices are not perfect.
  • An object of the present invention is to provide a profile structure for determining the length of an air conditioner module according to the length of the roof platform, the number of required air outlets, and the amount of refrigeration.
  • the profile of the air conditioner housing adopts a plastic extrusion process, and the profile shell
  • the interior of the body is equipped with a vehicle air conditioner that integrates the installation location of the relevant pipelines and auxiliary components.
  • Another object of the present invention is to provide a vehicle air conditioner having one or more of three cooling modes of ventilation cooling, mechanical cooling, and water evaporation cooling, which can select a suitable cooling mode according to a region and a climatic environment.
  • Another object of the present invention is to provide a ventilation and cooling air conditioner that can be separately selected as a basic housing structure; or a mechanical cooling air conditioner; or a water evaporative cooling air conditioner; or a plurality of cooling modes can be installed together.
  • a vehicle air conditioner that constitutes a plurality of cooling modes.
  • Another object of the present invention is to provide a low-carbon automotive air conditioner capable of reducing the surface temperature and internal pressure of a condenser, contributing to energy saving and environmental protection, and achieving uniform water supply to a humidifying medium in a case where a water supply amount is small.
  • Another object of the present invention is to provide a temperature reduction by a single module or a plurality of independent small modules to cool down, when the passengers are less, the interior air of the cabin can be locally adjusted, and when one of the cooling units fails, the other independent The cooling unit can still make the air conditioner for the whole air conditioner work.
  • the vehicular air conditioner comprises a ventilation and cooling air conditioner comprising a casing, a blower fan, an exhaust fan, a flap mechanism, and a ventilation and cooling electronic control device; or a casing, a compressor, and a condensing a mechanical cooling air conditioner composed of a condenser, a condensing fan, a throttling device, an evaporator, an evaporator condensate treatment device, an evaporating fan, a flap mechanism, and a mechanical cooling electronic control device; or a housing, a water inlet, a water storage level sensor, Water evaporative cooling air conditioner composed of water storage tank, water supply solenoid valve, circulating flow sensor, circulating water pump, water distributor, humidifying medium, water tank, water supply pipeline, water distributor water supply pipe, flap mechanism, water evaporation and temperature reduction electric control device;
  • the housing is in the form of a profile structure, and the length of the air conditioner can be arbitrarily cut according to the
  • the air supply fan and the exhaust fan of the profile structure of the ventilation and cooling air conditioner are disposed on both sides of the casing, and the air supply fan and the exhaust fan are respectively driven by a motor, and the motor is disposed on the left upper cover and the lower lower cover.
  • the upper left cover and the lower lower cover support plate, the upper right cover and the right lower cover support plate are also used as the exhaust fan impeller and the blower fan impeller on the plate, the upper right cover and the right lower cover support plate. Side fence.
  • the housing is composed of a left upper cover, a right upper cover, a left lower cover, a lower right cover, a rain and snow damper, two end flow guides, two end plates, and an intermittently disposed left upper cover and a left lower cover support. Plate, right upper cover, right lower cover support plate and two ends Description
  • the support plate, the support plate on the flap and the lower support plate are assembled, wherein a distance between the left upper cover and the right upper cover forms an external air inlet to allow outside air to enter, and the right upper cover is provided with water distribution.
  • One end is a curved volute, the middle of the curved volute is connected by co-extruded soft pvc; the left lower cover is at the volute end of the exhaust fan, the other end has a sump, and the right lower cover has a sump at one end, One end is a volute tongue with a protrusion, ?
  • the left upper cover, the upper right cover, the lower left cover, the inner side of the right lower cover, and the flap mechanism are assembled to form an air inlet, an air outlet, a air supply opening, and a return air outlet, and at the same time, a wind exhausting air is formed.
  • the cavity of the right upper cover has an insulation layer, and the left lower cover and the right lower cover are intermittently provided with a rainwater pipe.
  • the flap mechanism is composed of a flap with a heat insulating layer, a flap support plate, a rotating device and a rotary shaft, and the flap is fixedly disposed on the spaced flap support plate, and the rotating device is disposed thereon Flip along the axis of rotation.
  • the fresh air duct is located between the left upper cover and the right upper cover, and is composed of a gap between the left upper cover and the right upper cover and an air deflector disposed under the cover.
  • the evaporator condensate water treatment device is disposed under the condenser and the evaporator, and is composed of a water tank, a condensate drain water pump, a drain pipe, and a spray water chamber above the flap, and is evaporated by a condensate drain pump.
  • the water tank is located on the lower casing of the evaporator, one end of the drain line is connected to the condensate drain water pump, and the other end is connected to the spray water chamber above it through the flap, and the spray water chamber is provided with a water drain hole.
  • one end of the water supply pipeline is connected to the water storage tank, and the other end is connected to the water tank with the circulating water pump through the water supply electromagnetic water, and the water supply pipe of the water distributor is sent to the water distributor through the circulating flow sensor to humidify the humidifying medium.
  • the remaining water flows back to the sink through the hole in the right lower cover to achieve the purpose of circulation humidification.
  • the length of the shell and internal functional components can be determined according to the functional requirements of the passenger car and the length of the roof platform to optimize the structure. Due to the smaller length of the cross section of the air conditioner, the local force requirements are lower when installed on the roof.
  • the inlet and exhaust vents are larger than the inlet and exhaust vents of the existing air conditioner, so a large amount of uniform inlet and exhaust ventilation can be realized.
  • the air blower can be arranged longitudinally along the direction of the vehicle body or evenly in the longitudinal direction of the vehicle body to ensure the shortest air supply distance between each fan and the air outlet of the vehicle. And the relevant position insulation layer in the car can be removed to form the air supply duct.
  • a uniform post is sent to the wind.
  • the profile housing structure serves as both the structure required for other internal functions and the appearance.
  • the profile housing adopts a flow line structure with less wind resistance.
  • the basic housing structure When the basic housing structure is unchanged, it can be separately installed as a ventilation and cooling air conditioner; or a mechanical cooling air conditioner; or a water evaporation cooling air conditioner; a plurality of cooling modes can also be installed together to form an air conditioner of various cooling modes. Moreover, the water evaporation cooling mode and the ventilation cooling mode can selectively have no exhaust fan, and only the blower is used for work.
  • the main tank is not directly involved in the semi-open water evaporation cycle.
  • the condensate of the air conditioner evaporator is sent to the spray water chamber above the flap through the condensate drain pump and the drain line, and sprayed on the condenser (the system control unit can selectively use the storage when there is less condensed water)
  • the water in the water tank is added to reduce the surface temperature and internal pressure of the condenser, which is conducive to energy saving and environmental protection.
  • the water distributor adopts a mesh-type opening method of water distribution. This water distribution method can achieve uniform water supply to the humidification medium under the condition of small water supply.
  • An ozone disinfection device is provided, and the interior of the air conditioner can be disinfected before and after each use by the control function.
  • the distance between the compressor and the condenser and the evaporator can be shortened.
  • its power source can come from a car generator or an external power source.
  • the configured electric compressor is not directly connected to the engine, and its cooling capacity is not affected by the engine speed. It is not necessary to configure a compressor with excessive cooling capacity.
  • the electric compressor is in a closed form, which is easy to operate and maintain.
  • the air conditioner has an electric heating function.
  • the air conditioner has a variable length and a small width for different types of passenger cars, RVs, trucks, vans and trains.
  • the air conditioner is optionally equipped with a vehicle compressor (an open compressor driven by an engine) and a pipeline connection of the electric compressor.
  • a single housing can contain multiple independent and individually operable cooling units, which can be adjusted locally according to the number and position of passengers. When a cooling module fails, other cooling units can still work normally. .
  • the air inlet is arranged above the air conditioner. When it rains, the rainwater can be drained out of the casing through the casing and the drain pipe to prevent rainwater from entering the air duct inside the air conditioner and the interior of the vehicle.
  • the air conditioner provides a new air duct suitable for profile mechanical air conditioners.
  • the air conditioner uses the cavity of the profile as the pipeline and pipeline transfer part of the air conditioner.
  • the air conditioning pipeline connection can be used for ultra long single row condensers and evaporator refrigeration systems.
  • Figure 1 is a perspective view of the overall structure of a multi-functional modular structure air conditioner for a vehicle
  • FIG. 2 is a structural axis view of the optional ventilation and cooling mode of the present invention and the air blower in the form of a centrifugal fan and a cross flow fan respectively;
  • Figure 3 is a structural axis view of the optional mechanical cooling mode of the present invention.
  • Figure 4 contains the structure of the evaporator condensate treatment, the water evaporation cycle water supply working structure, the schematic diagram of the flap device and the 152 ° at the flap, the working section of the rainwater drain, the ventilation cooling mode, the ventilation cooling only the air blower work and water a cross-sectional view of the evaporation cooling mode;
  • Figure 5 is a structural axis view of the optional water evaporation and cooling mode of the present invention.
  • Figure 6 is a schematic view of the pipeline connection and the working direction of the refrigerant
  • Figure 7 is an axial view of the explosion structure of the air conditioner housing
  • Figure 8 is a schematic view of the operation of water evaporation and cooling
  • Figure 9 is a schematic view showing the installation of the end face and the roof of the air conditioner housing
  • Figure 10 is an end view of the air-conditioning case when the flap is at 29 °, the working section of the rainwater, and the right upper cover is opened 52° and the blower is in the form of a cross-flow fan;
  • Figure 1 is a schematic diagram of the operation of the fresh air entering mode with mechanical cooling, including the condensate treatment of the evaporator;
  • Figure 12 is a schematic diagram of the system for installing two modules on the passenger car;
  • Figure 13 is a schematic diagram of a system for installing a single module on a motorhome
  • Figure 14 is a schematic diagram of a system for installing a single module on a truck
  • Figure 15 is a schematic diagram of a system for installing a plurality of modules on a train
  • Figure 16 is a schematic cross-sectional view showing the installation of a single module on the motorhome
  • Figure 17 is a schematic cross-sectional view showing a plurality of modules mounted on a train
  • Figure 18, 19, and 20 are schematic diagrams of two air-conditioning modules suitable for different passenger car roofs with and without air duct system installation;
  • Figure 21 is a schematic diagram of circuit control of an air-conditioning system when three cooling modes are simultaneously selected;
  • Figure 22 is a flow chart of the operation of water evaporation and cooling.
  • FIG. 1 shows: The vehicular air conditioner is equipped with a blower fan (evaporation fan) inside and outside the casing 1. 2. Exhaust fan (condensing fan) 3. Ventilation and cooling electronic control device 4, compressor 5, condenser .6, throttling device 7, evaporator 8, evaporator condensate treatment device 9, mechanical cooling electronic control device 10, water inlet 1 1 , water storage level sensor 12, water storage tank 13, water supply solenoid valve 14, circulating flow sensor 15.
  • a blower fan evaporation fan
  • Exhaust fan condensing fan
  • the circulating water pump 16, the water distributor 17 located in the middle of the right upper cover 38, the humidifying medium 18, the water tank 19, the water supply pipeline 20, the water distributor water supply pipe 21, the water evaporation and cooling electronic control device 22, and the flap mechanism 23 It forms three kinds of cooling air conditioners, such as ventilation cooling air conditioner, mechanical cooling air conditioner, water evaporative cooling air conditioner, and can realize three cooling modes of ventilation cooling, mechanical cooling, and water evaporation and cooling.
  • FIG. 3 If only the air blowing fan 2, the exhaust fan 3, the flap mechanism 23, and the ventilation cooling electronic control device 4 are disposed in the casing 1, the present invention constitutes a single ventilation cooling. Air conditioning, working mode to achieve ventilation and cooling.
  • the ventilation cooling device comprises a profile structure air supply fan 2, an exhaust fan 3, a ventilation and cooling electronic control device 4, and a flap mechanism 23 disposed on both sides of the casing; the air supply fan 2 and the exhaust fan 3 are respectively supplied by air
  • the fan drive motor 24 and the exhaust fan drive motor 25 are driven, and the blower fan drive motor 24 and the exhaust fan drive motor 25 are disposed on the upper left side.
  • the cover plate and the left lower cover support plate 26, the right upper cover plate and the right lower cover support plate 27, the left upper cover plate and the left lower cover support plate 26 can be used as the side baffle and the upper right cover of the exhaust fan impeller And the right lower cover support plate 27 can be used as a side baffle of the blower fan impeller.
  • the air supply fan mainly comprises: a blower fan volute 28, a blower fan impeller 29, a blower fan impeller side baffle 27, a centrifugal fan volute curved baffle 30 (not required as a cross flow fan), a cross flow The volute baffle 90 (required as a cross flow fan) and the blower fan drive motor 24.
  • the exhaust fan mainly comprises: an exhaust fan volute 31, an exhaust fan impeller 32, an exhaust fan impeller side baffle 26, and an exhaust fan drive motor 25.
  • blower fan When the blower fan is in the form of a centrifugal fan, an air outlet 33 is opened directly below the blower fan 29, and then the centrifugal fan volute curved baffle 30 and the blower fan side baffle 27 are fixed by screws. Then, screw the blower vane side guard 27 to the right lower cover 43 with screws. Then, the air blower impeller 29 is placed in the air supply fan volute 28 above the air outlet 33 (coaxially cooperate with the right upper cover and the right lower cover support plate 27).
  • the blower fan drive motor 24 is fixed to the right upper cover and the right lower cover support plate 27 by screws, and finally the blower fan 29 is fixed to the drive motor shaft 34.
  • the blower volute 28 When the blower fan is in the form of a cross-flow fan, the blower volute 28 is loaded with the cross-flow volute baffle 90 to form a cross-flow fan volute, which is an air outlet 35 directly below the blower fan 29, and then
  • the air blower impeller 29-end is coaxially engaged with the right upper cover and the right lower cover support plate 27 through the bearing, and the other end is coaxially engaged with the drive motor shaft 36 (the impeller of the cross flow fan and the impeller of the centrifugal fan are no longer the same axis) Heart), and the blower fan drive motor 24 is fixed to the right upper cover and the right lower cover support plate 27 by screws.
  • the mechanical cooling air conditioner includes a compressor 5, a condenser 6, a condensing fan (exhaust fan) 3, a throttling device 7, an evaporator 8, an evaporator condensate treatment device 9, an evaporating fan (air blowing fan) 2, mechanical cooling
  • the gap between the cover plate 37 and the right upper cover 38 and the air deflector 39 disposed therebelow may constitute a fresh air duct.
  • FIG. 4 shows: The evaporator condensate treatment unit 9 is disposed below the condenser 6 and the evaporator 8, which is made of water. Description
  • the tank 19, the condensate drain pump 40, the drain line 41, and the shower water chamber 42 above the flap 75 are formed, wherein the water tank 19 is disposed on the right lower cover 43.
  • the drain line 41 is connected at one end to the condensate drain pump 40, and the other end is connected to the spray water chamber above the flap 75.
  • the spray water chamber 42 is provided with a drain hole 45.
  • the evaporator condensate can be caused to flow into the water tank 19 by the opening 46 formed in the lower right cover 43.
  • the water tank 19 is formed by cutting a profile, and a baffle is attached to both ends to fix the water tank 19 to the right lower cover 43.
  • the working principle of the evaporator condensate treatment device 9 is as follows:
  • the evaporator condensate flows into the water tank 19 through the hole 46 of the right lower cover 43.
  • the condensate drain water pump 40 sends the condensed water in the water tank 19 through the drain line 41 to the shower water chamber 42 above the flap 75, and then sprays the condensed water onto the condenser 6 through the shower hole 45 of the chamber. The purpose of cooling the condenser 6 is achieved.
  • the open type compressor is driven by the engine, and the refrigerant is sent to the condenser through the refrigeration line, sent to the evaporator through the throttling device, and finally the refrigerant vapor is returned from the refrigerant line to
  • the compressor and the mechanical cooling electronic control device can use the power source of the generator on the engine (also an alternator).
  • the direction of the refrigerant is shown in Fig. 6.
  • the air conditioner is not equipped with a compressor, it can be connected by an in-vehicle compressor or other compressor through the exhaust pipe 94 and the suction pipe 95.
  • the heating device may be an electric heater, which may be a water tank heater. When the heating device is configured, the evaporator on the side of the wet curtain can be replaced with an electric heater or a water tank heater.
  • the corresponding fan can also be driven by an AC motor and provided by a mechanical cooling electronic control unit, thus reducing maintenance costs.
  • FIG. 5, FIG. 7, and FIG. 8 If only the water inlet 11, the water storage level sensor 12, the water storage tank 13, the water supply solenoid valve 14, the circulation flow sensor 15, and the circulating water pump 16 are provided inside and outside the casing.
  • the present invention is located in the middle of the right upper cover 38, the water distributor 17, the humidification medium 18, the water tank 19, the water supply line 20, the water distributor water supply pipe 21, the flap mechanism 23, and the water evaporating and cooling electronic control device 22. It constitutes a single water evaporative cooling air conditioner, which realizes the working mode of water evaporation and cooling.
  • the water evaporating air conditioner includes a water storage tank 13 with a water storage level sensor 12, a water replenishing solenoid valve 14, a circulating flow sensor 15, a circulating water pump 16, a water distributor 17 located in the middle of the right upper cover 38, a humidifying medium 18, and a water tank. 19.
  • the water tank 19 of the water pump 16 is sent to the water distributor 17 located at the center of the right upper cover 38 via the water distributor water supply pipe 21 and the circulating flow sensor 15, and humidifies the humidifying medium 18, and the remaining water passes through the right lower cover 43.
  • the hole 46 flows back to the water tank 19 for the purpose of circulating humidification.
  • the humidifying medium circulating water supply device mainly comprises a water filling port 1 1 , a water storage tank 13 , a circulating water pump 16 , a water tank 19 , and a supplement Description
  • the water line 20 is constructed. Water is added to the water storage tank 13 through the water supply port 11 through the water pump 98.
  • the water storage tank 13 is made of a profile when placed on the roof of the vehicle, and has a plurality of water blocking plates 49 inside, and a water storage level sensor 12 is mounted on the water blocking plate 49.
  • a circulating water pump 16 is placed inside the water tank 19.
  • a grid-like cloth water hole 50 is formed at a position below the water distributor 17 located in the middle of the right upper cover 38, and the ends of the water distributor 17 and the appropriate position in the middle are sealed with a sealant, and on the water distributor 17 as needed.
  • a water supply hole 51 is provided, and the humidification medium 18 is installed below the water distributor 17.
  • a water evaporation circulation unit is composed of two water tanks 19, two circulating water pumps 16, and two circulating flow sensors 15.
  • the water storage level sensor 12 detects that the water full signal is sent to the water evaporation and temperature reduction electronic control device 22, the water supply indicator light is on, and the water supply electromagnetic width is closed.
  • the circulating water pump 16 is in the initial state, there is no water in the water tank 19, and the circulating flow sensor 15 sends a waterless signal to the water evaporative cooling electronic control unit 22.
  • the water evaporates and cools down.
  • the electric control device 22 supplies power to the hydrating solenoid valve 14, and the hydrating solenoid valve 14 opens.
  • the water is replenished into the water tank 19 through the water supply solenoid valve 14 through the water supply solenoid valve 14.
  • the water level in the water tank 19 can satisfy the normal operation of the circulating water pump 16
  • the water is sent to the circulating flow sensor 15 through the water distributor water supply pipe 21 until it is located on the right upper cover.
  • the humidifying medium 18 is wetted, and the excess water is returned to the water tank 19 to form a circulation, and the circulating flow sensor 15 sends out a water signal: sent to the water evaporation and cooling electronic control device 22, water
  • the evaporative cooling electronic control device 22 cuts off the power supply of the water supply solenoid valve 14 to achieve the water level-control purpose, wherein the riser 99 and the rainwater pipe 66 can separate the profile cavity to prevent the water from flowing around.
  • the air blower When the air outside the vehicle is dry, the air blower is turned on, and the dry hot air is taken away by the humidified medium to become cool, humid air entering the vehicle compartment.
  • a hydration water pump When the water storage tank device is under the vehicle, a hydration water pump must be installed inside the water tank and the corresponding water supply and water supply pipelines need to be changed.
  • the circulating water pump and the water supply solenoid valve power are provided by the water evaporation and temperature control electronic control device.
  • the housing is in the form of a profile structure, and the length of the air conditioner can be arbitrarily cut according to the length of the air conditioner required.
  • the housing is composed of a left upper cover 37, a right upper cover 38, a lower lower cover 44, a right lower cover 43, a rain and snow damper 52, two end guides 53, two end plates 97, and an upper left intermittently disposed.
  • the cover plate and the left lower cover support plate 26, the two end support plates 96, the right upper cover and the right lower cover support plate 27, the flap support plate 54 and the flap lower support plate 55 are assembled.
  • An arc-shaped profile (below the lower left cover 44 and the lower right cover 43) and an optionally mounted housing trim strip 91 are provided below the mounting housing that is adapted to the under-vehicle.
  • the air inlet 56, the air supply port 57, the air outlet 58, the rainwater, and the rainwater are separated, and the rainwater draining structure supports each other.
  • the air supply duct 60 and the air duct 61 can be formed.
  • the indoor air supply duct and the exhaust duct are equipped with a louvered air outlet 62.
  • the left lower cover 44 has a volute end of the exhaust fan at one end, and a sump 64 is formed at the other end opening with a water blocking plate.
  • the right lower cover 43 is open at the end and the water blocking plate is added to form the water collecting chamber 65, and the other end is a protruding worm tongue 68, and the rainwater pipe 66 and the rainwater pipe are installed in the opening 46 of the right lower cover 43.
  • the sump 64 and the inner portion of the water collecting chamber 65 have a certain number of water blocking plates.
  • An air supply port 57 is disposed between the left upper cover plate 37 and the left lower cover plate 44.
  • the rainproof snow damper 52 is disposed between the left upper cover plate 37 and the left lower cover plate 44, and the rain and snow damper 52 is coupled to the left lower cover plate 44. At the left end, it can be opened when there is airflow (or mechanical force) at the air outlet 58.
  • the left upper cover 37 is fixed to the left upper cover and the left lower cover support plate 26 and the support plate 54 on the flap by screws or rivets.
  • the right upper cover 38 is a curved volute, the middle of the curved volute is connected by a co-extruded soft pvc, the curved part forms a blower volute 28, and the lower end of the blower volute 28 is provided with a blower 57, and the The upper right cover 38) has an insulating layer in the cavity.
  • one end of the upper right cover is a curved volute, and the middle of the curved volute is connected by a co-extruded soft pvc, which can replace the hinge to achieve the purpose of opening and closing; 71 is attached to the upper right cover 38.
  • the right upper cover can open a stroke of less than 52°, and the right upper cover 38 can be locked to the support plate 54 on the flap when the right upper cover 38 is closed, and the upper right cover 38 and the lower right cover can also be screwed.
  • a gas spring 72 is installed between 43.
  • the outer surface of the right upper cover 38 can be fixed to the solar panel 73 which is equivalent to the outer surface of the right upper cover by sticking or by screws or rivets.
  • the flap mechanism 23 is composed of a flap 75 with a heat insulating layer 74, a flap support plate 54, a flap lower support plate 55, a rotating device 76, and a rotary shaft 77.
  • 75 is fixed to the flap support plate 54 and the lower flap support plate 55 which are disposed at intervals, and can be turned over along the rotary shaft 77 by the rotating device 76 provided thereon.
  • the sealing strip is attached to the "T" groove of the lower left cover and the right lower cover by bonding or snapping, and the flap 75 is coaxially coupled with the support plate 54 of the flap.
  • the flap rotation device When the flap rotation device is configured as a quarter-turn motor, its rotary shaft is coaxially engaged with the round hole of the flap and is screwed to the support plate of the flap or the lower support plate of the flap.
  • the flap rotation device When the flap rotation device is configured to manually pull the wire, the movable portion of one end of the wire is pulled Description
  • the core of the wire is coupled to the flap, and the fixing portion is fixed to the support plate of the flap or the lower support plate of the flap.
  • the other end of the cable is placed above the dashboard of the car or where the driver can operate.
  • the initial angle of the flap 75 is approximately 29 from the horizontal positive direction.
  • the left lower cover 44 and the right upper cover 38 can be sealingly fitted and the space can be divided into two parts, and the air inlet 56 and the air outlet 58 and the intermediate portion thereof constitute an air flow passage.
  • the air inlet 56 and the air supply port 57 and the middle portion thereof constitute an air flow passage
  • the air return port 59 and the air outlet port 58 and an intermediate portion thereof constitute an air flow passage
  • the basic housing structure When the basic housing structure is unchanged, it can be separately selected as a ventilation and cooling air conditioner; or a mechanical cooling air conditioner; or a water evaporative cooling air conditioner; a plurality of cooling modes can also be installed together to form a plurality of air conditioning modes of cooling mode.
  • the user can choose to install an engine-driven compressor, or an electric-driven compressor to achieve a mechanical cooling mode.
  • multiple independent cooling modules can be installed in one housing for local cooling, and when one When the cooling module fails, other cooling modules can work, which greatly improves the system's ability to cope with accidents.
  • the invention can realize a plurality of working modes, and the specific working principle thereof is as follows:
  • the humidifying medium does not work, and is in the mechanical cooling mode.
  • the air in the vehicle compartment enters from the air return port 59, is induced by the air blowing fan 2, passes through the evaporator 8, and the air is cooled and finally delivered to the vehicle interior.
  • the direction of air flow is shown by the arrow in Figure 9.
  • the indoor air is circulated only between the interior of the vehicle and the air conditioning module, while the outdoor air flows only between the outside of the vehicle and the air conditioning module, and the two do not interfere with each other.
  • This mechanical cooling mode is suitable for situations where the vehicle has a large cold load.
  • the humidifying medium When rotating clockwise by 3°), the humidifying medium does not work, and there is a fresh air entering mode for mechanical cooling.
  • fresh air enters from the air inlet 56, passes through the condenser 6, and is induced to be discharged into the vehicle compartment by the air blowing fan 2.
  • the air in the vehicle compartment enters from the return air inlet 59, is induced by the air supply fan 2, passes through the evaporator 8, and the air is cooled and finally delivered to the vehicle interior.
  • the direction of air flow is shown by the arrow in Figure 10.
  • This kind of mechanical cooling has a working mode of fresh air entering, which is suitable for the case where the vehicle has a large cold load and needs fresh air.
  • the flap 75 When the flap 75 is in the fully open position, that is, the flap 75 is about 152° from the horizontal positive direction, the evaporator 8 and the condenser 6 and the humidifying medium are not operated, and the air cooling mode is adopted.
  • the fresh air enters the vehicle compartment from the air inlet 56, and is induced by the air blowing fan 2, and then directly enters the vehicle interior, and the air in the vehicle interior is induced to be discharged outside the vehicle by the exhaust fan 3.
  • the direction of air flow is shown by the arrow in Figure 4. This mode of ventilation cooling saves energy and improves air quality in the cabin while cooling.
  • Fig. 10 When the flap 75 is in the closed position, that is, when the flap 75 is about 29° from the horizontal positive direction, the evaporator 8 and the condenser 6 and the humidifying medium do not work, and the ventilation is cooled in the inner circulation mode. At this time, the air in the vehicle interior flows in from the air return port 59, and after being induced by the air blowing fan 2, the air returns to the vehicle interior. The direction of air flow is shown by the arrow in Figure 9. This mode of ventilation and internal circulation can save energy while blocking outside noise.
  • the flap 75 When the flap 75 is in the fully open position, that is, the flap 75 is about 152° from the horizontal positive direction, the evaporator 8 and the condenser 6 and the humidifying medium are not operated, and only the air blower working mode is provided for the ventilation to cool down. At this time, the fresh air enters the vehicle interior from the air inlet 56, and is induced by the air blowing fan 2, and directly enters the vehicle interior. It is naturally discharged through the return air port 59. The direction of air flow is shown by the arrow in Figure 10. This type of ventilation cooling can only save energy while improving the indoor air quality.
  • the evaporator 8 and the condenser 6 are not operated, and the humidifying medium 18 operates as a water evaporation cooling mode.
  • fresh air enters from the air inlet 56, and after flowing through the humidifying medium 18, it is cooled and humidified, and then sent to the vehicle interior by the air blowing fan 2 through the air blowing port 57.
  • the return air in the interior of the vehicle is induced by the exhaust fan 3, enters through the return air port 59 and flows through the condenser 6, and finally exits from the exhaust vent 58 to the outside of the vehicle.
  • the direction of air flow is shown by the arrow in Figure 4.
  • This water evaporative cooling mode is suitable for situations where the cold load in the vehicle interior is small and the air is dry.
  • Fig. 4 When the flap 75 is in the closed position, that is, the flap 75 is about 29° from the horizontal positive direction, the evaporator 8 and the condenser 6 are not working, and the humidifying medium 18 is operated, which is the water evaporation inner circulation cooling mode. . At this time, the air in the vehicle interior flows in from the air return port 59, passes through the humidifying medium 18, and is cooled and humidified, and then induced by the air blowing fan 2, and then sent to the vehicle interior by the air blowing fan 2 through the air blowing port 57. The direction of air flow is shown by the arrow in Figure 4. This water evaporation a manual
  • the warm mode is suitable for the case where the cold load in the vehicle interior is small and the air is dry.
  • the air conditioner of the present invention can be installed on passenger cars, motor homes, trucks, vans, and trains in the following manner, as follows:
  • the passenger car has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the adjusted air to the passenger compartment, the following steps are installed as shown in Fig. 12.
  • the air conditioner is centrally installed on the roof with the longitudinal center line of the roof as the reference, so that the air supply port and the air outlet of the module are connected with the air supply port and the air outlet in the roof.
  • the length of the air-conditioned housing installed above is about 85 to 90% of the length of the roof.
  • the modules can be mounted one or a pair on the roof depending on the amount of cooling required.
  • the motorhome When the motorhome has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the conditioned air to the passenger compartment, it is installed as shown in Fig. 16 as follows.
  • the air conditioner is centrally installed on the roof with the longitudinal center line of the roof as the reference, so that the air supply port and the air outlet of the module are connected with the air supply port and the air outlet in the roof.
  • the length of the air-conditioned housing installed above is about 85 to 90% of the length of the roof.
  • the modules can be mounted one or a pair on the roof depending on the amount of cooling required.
  • the truck When the truck has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the conditioned air to the passenger compartment, it is installed as shown in Fig. 14 as follows.
  • the air conditioner is centrally installed on the roof with the horizontal center line of the roof as the reference, so that the air supply port and the air outlet of the module are connected with the air supply port and the air outlet in the roof.
  • the length of the air-conditioned housing installed above is about 85 to 90% of the width of the roof.
  • the modules can be mounted one or a pair on the roof depending on the amount of cooling required.
  • the box has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the adjusted air to the passenger compartment, the following steps are as shown in FIG. installation.
  • the air conditioner is centered on the roof of the roof based on the horizontal centerline of the roof, and the air conditioner is based on the longitudinal centerline of the car. Description
  • the module It is installed on the car, so that the air supply and exhaust vents of the module are connected to the air supply and exhaust ports in the roof and the car.
  • the length of the air-conditioned housing installed above is approximately 85 to 90% of the length of the car.
  • the module can be mounted on the roof or on the car according to the amount of cooling required.
  • the train has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the conditioned air to the passenger compartment, the following steps are installed as shown in Figs. 15 and 17 .
  • the air conditioner is centrally installed on the roof with the longitudinal center line of the roof as the reference, so that the air supply port and the air outlet of the module are connected with the air supply port and the air outlet in the roof.
  • the length of the air-conditioned housing installed above is about 85% to 90% of the width of the roof.
  • the modules can be mounted one or a pair on the roof depending on the amount of cooling required.
  • the dotted line portion is the installation of the roof air conditioner when the air duct is disposed.
  • the air supply duct is located near the outside of the passenger car.
  • the air supply duct moves a small distance inward from the outside of the passenger car.
  • the air supply duct moves slightly inward from the outside of the passenger car.
  • the unlined portion is the roof air conditioner installation without the air duct.
  • the air conditioner is installed as an air duct using the in-vehicle insulation as described above, the positions of the various openings on the vehicle may vary significantly depending on the application.
  • the air supply duct In the wide passenger car application shown in Figure 18, the air supply duct is located near the outside of the passenger car. In the narrow passenger car application shown in Figure 19, the air supply duct moves a small distance inward from the outside of the passenger car. In the curved top passenger car application shown in Fig. 20, the air supply duct is slightly moved inward from the outside of the passenger car.
  • the electrical control part of the invention comprises: a ventilation and cooling electronic control device, a mechanical cooling electronic control device and a water evaporation and cooling electronic control device.
  • the above electronic control devices are all conventional methods in the prior art, and can be realized by the existing electronic control technology. .
  • the circuit diagram shown in Figure 21 is used; when the ventilation cooling mode is separately installed, the remote controller 80, the generator 81, the original vehicle engine 82, the central control box 83, and the external unit in Fig.
  • the control sensor 84, the inverter controller 85, the exhaust fan 3, the ozone generator 86, the blower fan 2, the electric heater 87, the control sensor 88, and the flap motor 89 can realize circuit control; when the mechanical cooling mode is separately installed At the time, the remote controller 80, the generator 81, the original vehicle engine 82, the central control box 83, the external sensor 84, the inverter controller 85, the compressor 5, the condensate drain water pump 40, the exhaust fan 3, and the condensation in Fig.
  • the remote controller 80 the water storage level sensor 12, the circulating flow sensor 15, the generator 81, the original vehicle engine 82, the central control box 83, the external control sensor 84, the inverter controller 85, the circulating water pump 16, and the hydrating electromagnetic in Fig. 21 ⁇ 14, the exhaust fan 3, the ozone generator 86, the blower fan 2, the electric heater 87, the control sensor 88, and the flap motor 89 can realize circuit control.

Abstract

A modular profile structure air conditioner for vehicle includes a ventilation cooling device, a mechanical cooling device, and a water evaporation cooling device. By turning a tipping flap mechanism (23), one or more modes among ventilation cooling mode, mechanical cooling mode, and water evaporation cooling mode can be performed.

Description

说 明 书  Description
模块式型材结构车用空调  Modular profile structure car air conditioner
技术领域  Technical field
本发明涉及一种空调系统, 具体的说是一种多功能模块式型材结构车用空调, 它被广 泛用于客车、 房车、 卡车、 箱式货车和列车上, 可根据车辆的长度来确定其长度尺寸。  The invention relates to an air conditioning system, in particular to a multi-functional modular profile structure vehicle air conditioner, which is widely used in passenger cars, motor homes, trucks, box trucks and trains, and can be determined according to the length of the vehicle. Length size.
背景技术 Background technique
现有车用空调壳体和风道多采用金属、 注塑材料或玻璃钢制成, 不但生产成本高, 壳 体保温性能差, 自身质量过重, 安装在车顶时对局部受力要求高, 日常维修不便。 而且, 空调长度不能随着所需出风口、 制冷量和车顶平台长度的要求做相应的调整。 空调风机送 风距离长、 前后送风不均, 且由于现有空调壳体结构只有较小的新风入口, 因而不能大量 给车内通风换气。 现有车用空调需设置较大风道, 这会减少车内有效空间高度。 另外, 空 调结构内部布置的各种功能器件都必须有独立的外壳, 造成材料的浪费。 在生产制造不同 壳体时制造模具通用性不灵活, 导致制造模具成本过高。  The existing automotive air-conditioning housing and air duct are mostly made of metal, injection molding material or FRP, which not only has high production cost, but also has poor thermal insulation performance of the housing, and its own quality is too heavy. When installed on the roof, it requires high local force and daily maintenance. inconvenient. Moreover, the length of the air conditioner cannot be adjusted as required for the required air outlet, cooling capacity and length of the roof platform. The air-conditioning fan has a long air supply distance and uneven air supply before and after, and since the existing air-conditioning housing structure has only a small fresh air inlet, it is not possible to ventilate a large amount of ventilation inside the vehicle. Existing car air conditioners need to be provided with larger air ducts, which will reduce the effective space height in the car. In addition, various functional devices arranged inside the air-conditioning structure must have separate casings, resulting in waste of materials. The versatility of manufacturing molds in the manufacture of different housings is inflexible, resulting in excessively high cost of manufacturing molds.
除此之外, 现有车用空调结构没有预留水蒸发降温和通风降温的可添加功能模块位 置。 不能根据地域、 气候环境来选择其它降温方式。 在车内空气干燥时没有加湿功能。 不 能在使用前后或定期对空调风道、 壳体内部进行消毒, 长时间会对人体健康不利。  In addition, the existing automotive air conditioning structure does not have an add-on function module position that reserves water evaporative cooling and ventilation cooling. Other cooling methods cannot be selected depending on the region and climate. There is no humidification function when the air in the car is dry. It is not possible to disinfect the air conditioning ducts and the inside of the casing before and after use, which may be detrimental to human health for a long time.
虽然现在也存在一些车用水蒸发空调, 但其主水箱直接参与半敞开式水蒸发供水, 这 样就使循环水易变质。 并且主要由储水箱、 补水装置、 水位检测装置、 循环水泵、 循环水 箱、 加湿介质、 布水装置和相关管路构成, 所以为了达到水蒸发降温效果就必须使用大流 量布水方式把加湿介质加湿。 再有其内部相关部件较多未集成在一起, 水位检测和控制装 置也不完善。  Although there are some car water evaporative air conditioners, the main water tank directly participates in the semi-open water evaporation water supply, which makes the circulating water easy to deteriorate. And it is mainly composed of water storage tank, water supply device, water level detecting device, circulating water pump, circulating water tank, humidifying medium, water distribution device and related pipelines. Therefore, in order to achieve the effect of water evaporation and cooling, it is necessary to humidify the humidifying medium by using a large flow water distribution method. . In addition, many of its internal related components are not integrated, and the water level detection and control devices are not perfect.
除了上述问题, 现有空调压缩机多数为开启式压缩机, 装置在发动机附近, 压缩机和 顶式空调壳体之间的管道距离过长、 维修面大、 弊端多。 传统空调蒸发器冷凝水排泄的方 法也会给环境造成影响。 使用制热功能时, 大多数加热装置的热量来自发动机, 通过冷 却液来传送。 但是与制冷情况类似, 例如, 当发动机怠速时将获得较少的热量。 另外, 在 车内乘客较少时现有空调不能进行局部降温, 这样不利于节能。 出现故障时整个空调将不 能工作, 所以在这种情况下最好能够具备应急能力。 另外, 由于客车用途种类繁多, 势必 说 明 书 In addition to the above problems, most of the existing air conditioner compressors are open type compressors, and the device is located near the engine. The distance between the compressor and the top air conditioner housing is too long, the maintenance surface is large, and the drawbacks are many. The method of draining condensate from conventional air conditioner evaporators also has an impact on the environment. When using the heating function, the heat of most heating devices comes from the engine and is transmitted through the coolant. However, similar to the cooling situation, for example, less heat will be obtained when the engine is idling. In addition, the existing air conditioner cannot perform local cooling when there are few passengers in the vehicle, which is not conducive to energy saving. In the event of a failure, the entire air conditioner will not work, so in this case it is best to have emergency response capabilities. In addition, due to the wide variety of passenger vehicles, it is bound to Description
提供许多不同种类的空调系统以满足不同要求。 结果制造、 安装、 维护、 保养成本高。 Many different types of air conditioning systems are available to meet different requirements. As a result, manufacturing, installation, maintenance, and maintenance costs are high.
发明内容 Summary of the invention
本发明的一个目的是要提供一种可根据车顶平台长度、所需出风口数量、制冷量的要 求来确定空调模块长度尺寸, 空调的壳体采用塑料挤出工艺的型材结构形式, 型材壳体内 部设置集成相关管线和辅助部件的安装位置的车用空调。  An object of the present invention is to provide a profile structure for determining the length of an air conditioner module according to the length of the roof platform, the number of required air outlets, and the amount of refrigeration. The profile of the air conditioner housing adopts a plastic extrusion process, and the profile shell The interior of the body is equipped with a vehicle air conditioner that integrates the installation location of the relevant pipelines and auxiliary components.
本发明的另一个目的是提供一种带有通风降温、机械降温和水蒸发降温三种降温模式 的一种或多种的车用空调, 它能够根据地域、 气候环境选择适合的降温模式。  Another object of the present invention is to provide a vehicle air conditioner having one or more of three cooling modes of ventilation cooling, mechanical cooling, and water evaporation cooling, which can select a suitable cooling mode according to a region and a climatic environment.
„本发明的另一个目的是提供一种在基本壳体架构不变时可单独选装成为通风降温空 调; 或机械降温空调; 或水蒸发降温空调; 也可将多种降温模式装置在一起, 构成多种降 温模式的车用空调。  „ Another object of the present invention is to provide a ventilation and cooling air conditioner that can be separately selected as a basic housing structure; or a mechanical cooling air conditioner; or a water evaporative cooling air conditioner; or a plurality of cooling modes can be installed together. A vehicle air conditioner that constitutes a plurality of cooling modes.
本发明的另一个目的是提供一种能够降低冷凝器的表面温度和内部压力,有利于节能 环保、 在供水量较小的情况下达到均匀供水给加湿介质的低碳车用空调。  Another object of the present invention is to provide a low-carbon automotive air conditioner capable of reducing the surface temperature and internal pressure of a condenser, contributing to energy saving and environmental protection, and achieving uniform water supply to a humidifying medium in a case where a water supply amount is small.
本发明的另一个目的是提供一种可实现由单体模块降温或多个独立的小模块降温、在 乘客较少时车厢内部空气可进行局部调节、 当其中某一降温单元故障时, 其它独立降温单 元仍能使整个空调工作的车用空调。  Another object of the present invention is to provide a temperature reduction by a single module or a plurality of independent small modules to cool down, when the passengers are less, the interior air of the cabin can be locally adjusted, and when one of the cooling units fails, the other independent The cooling unit can still make the air conditioner for the whole air conditioner work.
本发明的目的是这样实现的: 该车用空调包括由壳体、 送风风机、 排风风机、 翻板机 构、 通风降温电控装置构成的通风降温空调; 或由壳体、 压缩机、 冷凝器、 冷凝风机、 节 流装置、 蒸发器、 蒸发器冷凝水处理装置、 蒸发风机、 翻板机构、 机械降温电控装置构成 的机械降温空调; 或由壳体、 加水口、 储水水位传感器、 储水箱、 补水电磁阀、 循环流量 传感器、 循环水泵、 布水器、 加湿介质、 水槽、 补水管路、 布水器供水管、 翻板机构、 水 蒸发降温电控装置构成的水蒸发降温空调; 所述的壳体是采用型材结构形式, 可根据所需 空调的长度任意截取其长度大小。  The object of the present invention is achieved as follows: The vehicular air conditioner comprises a ventilation and cooling air conditioner comprising a casing, a blower fan, an exhaust fan, a flap mechanism, and a ventilation and cooling electronic control device; or a casing, a compressor, and a condensing a mechanical cooling air conditioner composed of a condenser, a condensing fan, a throttling device, an evaporator, an evaporator condensate treatment device, an evaporating fan, a flap mechanism, and a mechanical cooling electronic control device; or a housing, a water inlet, a water storage level sensor, Water evaporative cooling air conditioner composed of water storage tank, water supply solenoid valve, circulating flow sensor, circulating water pump, water distributor, humidifying medium, water tank, water supply pipeline, water distributor water supply pipe, flap mechanism, water evaporation and temperature reduction electric control device; The housing is in the form of a profile structure, and the length of the air conditioner can be arbitrarily cut according to the length of the required air conditioner.
所述的通风降温空调中型材结构的送风风机和排风风机被设置在壳体内的两侧,送风 风机和排风风机分别由电机驱动, 电机被设置在左上盖板和左下盖板支撑板、 右上盖板和 右下盖板支撑板上, 所述的左上盖板和左下盖板支撑板、 右上盖板和右下盖板支撑板还可 作为排风风机叶轮、 送风风机叶轮的侧挡板。  The air supply fan and the exhaust fan of the profile structure of the ventilation and cooling air conditioner are disposed on both sides of the casing, and the air supply fan and the exhaust fan are respectively driven by a motor, and the motor is disposed on the left upper cover and the lower lower cover. The upper left cover and the lower lower cover support plate, the upper right cover and the right lower cover support plate are also used as the exhaust fan impeller and the blower fan impeller on the plate, the upper right cover and the right lower cover support plate. Side fence.
所述的壳体由左上盖板、右上盖板、左下盖板、右下盖板、防雨雪风门、两端导流罩、 两端端板, 间歇设置的左上盖板和左下盖板支撑板、 右上盖板、 右下盖板支撑板和两端支 说 明 书 The housing is composed of a left upper cover, a right upper cover, a left lower cover, a lower right cover, a rain and snow damper, two end flow guides, two end plates, and an intermittently disposed left upper cover and a left lower cover support. Plate, right upper cover, right lower cover support plate and two ends Description
撑板、 翻板上支撑板和翻板下支撑板组装而成, 其中左上盖板和右上盖板之间有一定距离 构成外界空气进风口可使外界空气进入, 右上盖板上带有布水器, 一端为曲面蜗壳, 曲面 蜗壳的中部通过共挤软 pvc连接; 左下盖板一端为排风机的蜗壳端, 另一端带有集水槽, 右下盖板一端带有集水槽, 另一端为带有突起的蜗舌、 ? L; 所述的左上盖板和左下盖板之 间有一排风口, 防雨雪风门设置在左上盖板和左下盖板之间, 右上盖板右侧中部通过共挤 软 PVC连接, 曲线部分形成风机蜗壳, 蜗壳下端开设有送风口, 左下盖板和右下盖板之间 有一定距离, 构成空气的回风口。 The support plate, the support plate on the flap and the lower support plate are assembled, wherein a distance between the left upper cover and the right upper cover forms an external air inlet to allow outside air to enter, and the right upper cover is provided with water distribution. One end is a curved volute, the middle of the curved volute is connected by co-extruded soft pvc; the left lower cover is at the volute end of the exhaust fan, the other end has a sump, and the right lower cover has a sump at one end, One end is a volute tongue with a protrusion, ? L; there is an air outlet between the left upper cover and the left lower cover, the rain and snow damper is disposed between the left upper cover and the left lower cover, and the right middle portion of the right upper cover is connected by the co-extruded soft PVC, the curved portion The fan volute is formed, the air outlet is opened at the lower end of the volute, and a certain distance is formed between the left lower cover and the right lower cover to form an air return port.
所述的左上盖板、 右上盖板、 左下盖板、 右下盖板的内侧和翻板机构组装后形成有进 风口、 排风口、 送风口和回风口, 同时形成了用于排风的贯流风机蜗壳、 用于送风的离心 风机 (贯流风机) 蜗壳的半封闭空间。  The left upper cover, the upper right cover, the lower left cover, the inner side of the right lower cover, and the flap mechanism are assembled to form an air inlet, an air outlet, a air supply opening, and a return air outlet, and at the same time, a wind exhausting air is formed. The cross-flow fan volute, the centrifugal fan for the air supply (cross-flow fan), the semi-enclosed space of the volute.
所述的右上盖板的型腔内带有保温层,所述的左下盖板和右下盖板上间歇设置有排雨 水管。  The cavity of the right upper cover has an insulation layer, and the left lower cover and the right lower cover are intermittently provided with a rainwater pipe.
所述的翻板机构由带有保温层的翻板、 翻板支撑板、 转动装置、 回转轴构成, 翻板设 置固定在间隔设置的翻板支撑板上, 并可通过其上设置的转动装置沿回转轴翻转。  The flap mechanism is composed of a flap with a heat insulating layer, a flap support plate, a rotating device and a rotary shaft, and the flap is fixedly disposed on the spaced flap support plate, and the rotating device is disposed thereon Flip along the axis of rotation.
所述的新风风道位于左上盖板和右上盖板之间,由左上盖板和右上盖板之间的空隙和 其下面设置的导风板构成。  The fresh air duct is located between the left upper cover and the right upper cover, and is composed of a gap between the left upper cover and the right upper cover and an air deflector disposed under the cover.
所述的蒸发器冷凝水处理装置设置在冷凝器和蒸发器的下面, 它由水槽、冷凝水排泄 水泵、 排水管路、 翻板上方的喷淋水腔构成, 带有冷凝水排泄水泵的蒸发器水槽在蒸发器 下面壳体上,排水管路一端连接冷凝水排泄水泵,另一端通过翻板连接其上方的喷淋水腔, 喷淋水腔上带有淋水孔。  The evaporator condensate water treatment device is disposed under the condenser and the evaporator, and is composed of a water tank, a condensate drain water pump, a drain pipe, and a spray water chamber above the flap, and is evaporated by a condensate drain pump. The water tank is located on the lower casing of the evaporator, one end of the drain line is connected to the condensate drain water pump, and the other end is connected to the spray water chamber above it through the flap, and the spray water chamber is provided with a water drain hole.
所述的水蒸发装置中补水管路一端连接储水箱,另一端通过补水电磁阔连接至带有循 环水泵的水槽, 经布水器供水管经循环流量传感器送至布水器, 将加湿介质加湿, 剩余的 水通过右下盖板上的孔流回至水槽中, 达到循环加湿的目的。  In the water evaporation device, one end of the water supply pipeline is connected to the water storage tank, and the other end is connected to the water tank with the circulating water pump through the water supply electromagnetic water, and the water supply pipe of the water distributor is sent to the water distributor through the circulating flow sensor to humidify the humidifying medium. The remaining water flows back to the sink through the hole in the right lower cover to achieve the purpose of circulation humidification.
本发明由于采用上述方案, 因此具有以下优点及积极效果:  The present invention has the following advantages and positive effects due to the adoption of the above scheme:
1.可根据客车功能要求并用车顶平台长度来确定壳体和内部功能元器件长度尺寸以 便优化结构, 并且由于空调横截面较小长度增加, 安装在车顶时对局部受力要求较低。  1. The length of the shell and internal functional components can be determined according to the functional requirements of the passenger car and the length of the roof platform to optimize the structure. Due to the smaller length of the cross section of the air conditioner, the local force requirements are lower when installed on the roof.
2.进、 排风口均大于现有空调的进、 排风口, 所以可实现大量均匀进、 排通风。 2. The inlet and exhaust vents are larger than the inlet and exhaust vents of the existing air conditioner, so a large amount of uniform inlet and exhaust ventilation can be realized.
3.可沿车身方向纵向布置其内部相关的送风风机也可沿车身方向纵向均匀布置,保证 每个风机和车内出风口送风距离最短。 且可将车内相关位置保温层移除后构成送风风道进 说 明 书 3. The air blower can be arranged longitudinally along the direction of the vehicle body or evenly in the longitudinal direction of the vehicle body to ensure the shortest air supply distance between each fan and the air outlet of the vehicle. And the relevant position insulation layer in the car can be removed to form the air supply duct. Description
行均匀岗位送风。 A uniform post is sent to the wind.
4.型材壳体结构既可作为内部其它功能所需结构又可做外观。  4. The profile housing structure serves as both the structure required for other internal functions and the appearance.
5.型材壳体采用流型线结构风阻较小。  5. The profile housing adopts a flow line structure with less wind resistance.
6.根据安装车辆的长度、 车顶形状、 车顶宽度进行安装, 由于只有一种壳体, 所以壳 体模具制造费用可降低。  6. Mounting according to the length of the installed vehicle, the shape of the roof, and the width of the roof. Since there is only one type of housing, the manufacturing cost of the shell mold can be reduced.
7.在基本壳体架构不变时可单独选装成为通风降温空调; 或机械降温空调; 或水蒸发 降温空调; 也可将多种降温模式装置在一起, 构成多种降温模式的空调。 而且水蒸发降温 模式与通风降温模式可有选择地不设排风机, 仅使用送风机来进行工作。  7. When the basic housing structure is unchanged, it can be separately installed as a ventilation and cooling air conditioner; or a mechanical cooling air conditioner; or a water evaporation cooling air conditioner; a plurality of cooling modes can also be installed together to form an air conditioner of various cooling modes. Moreover, the water evaporation cooling mode and the ventilation cooling mode can selectively have no exhaust fan, and only the blower is used for work.
8.可根据地域、 气候环境选择适合的降温模式, 降低运行成本、 可获得更舒适空气。 8. Choose the appropriate cooling mode according to the geographical and climatic environment, reduce operating costs and obtain more comfortable air.
9.主水箱不直接参与半敞开式水蒸发循环。 9. The main tank is not directly involved in the semi-open water evaporation cycle.
10.空调蒸发器冷凝水经冷凝水排泄水泵和排水管路送至翻板上方的喷淋水腔, 并喷 淋在冷凝器上 (在冷凝水较少时系统控制单元可有选择的用储水箱的水来补充), 降低了 冷凝器的表面温度和内部压力, 这样有利于节能、 环保。  10. The condensate of the air conditioner evaporator is sent to the spray water chamber above the flap through the condensate drain pump and the drain line, and sprayed on the condenser (the system control unit can selectively use the storage when there is less condensed water) The water in the water tank is added to reduce the surface temperature and internal pressure of the condenser, which is conducive to energy saving and environmental protection.
11.水蒸发装置布水器采用网状型开孔的布水方式, 这种布水方式在供水量较小的情' 况下就能达到给加湿介质均匀供水。  11. Water Evaporation Device The water distributor adopts a mesh-type opening method of water distribution. This water distribution method can achieve uniform water supply to the humidification medium under the condition of small water supply.
12.在储水水位传感器、 循环流量传感器、 补水电磁阀、 循环水泵基础上加上单片电 脑和软件, 使得车用水蒸发装置安全系数得以提高达到实用目的。  12. Adding a single computer and software to the water storage level sensor, circulating flow sensor, water supply solenoid valve and circulating water pump, the safety factor of the vehicle water evaporation device can be improved to achieve practical purposes.
13.设置有臭氧消毒装置, 通过控制功能在每次使用前后或定期可对空调内部进行消 毒。  13. An ozone disinfection device is provided, and the interior of the air conditioner can be disinfected before and after each use by the control function.
14.配置电动压缩机时可缩短压缩机与冷凝器、 蒸发器之间的距离相关管路不必设计 过长。  14. When configuring the electric compressor, the distance between the compressor and the condenser and the evaporator can be shortened.
15.在选装电动压缩机时, 其电源可来自汽车发电机或外接电源。  15. When an electric compressor is selected, its power source can come from a car generator or an external power source.
16.在不允许汽车长时间发动的地方, 可使用外接电源工作。  16. Use an external power supply where the car is not allowed to run for a long time.
17.配置的电动压缩机不直接与发动机联接, 其制冷能力不受发动机转速影响, 不必 配置制冷能力过大压缩机。  17. The configured electric compressor is not directly connected to the engine, and its cooling capacity is not affected by the engine speed. It is not necessary to configure a compressor with excessive cooling capacity.
18.电动压缩机为封闭形式, 运行维护简单。  18. The electric compressor is in a closed form, which is easy to operate and maintain.
19.该空调具有电加热功能。  19. The air conditioner has an electric heating function.
20.当选装两种以上工作模式的空调工作时, 在模式转换功能正常情况下如果一种工 作模式发生故障其它模式仍可正常工作。 说 明 书 20. When the air conditioner works with more than two working modes, when the mode conversion function is normal, if one working mode fails, the other modes can still work normally. Instruction manual
21.本空调壳体内部有大量的气流转换通道。 通风换气能力超过现有车用通风设备, 并能满足机械降温空气内循环要求和水蒸发降温大量空气置换要求。  21. There are a large number of air flow conversion channels inside the air conditioner housing. Ventilation and ventilation capacity exceeds the existing vehicle ventilation equipment, and can meet the requirements of mechanical cooling air circulation and water evaporation and large air replacement.
22.安装本空调时可将车内对应空调进、 排风口位置保温层移除并在车内相应位置加 上型材风口挡板构成送风风道。  22. When installing the air conditioner, remove the insulation layer corresponding to the air conditioner inlet and exhaust vents in the vehicle and add the profile tuyere baffle at the corresponding position in the vehicle to form the air supply duct.
23.该空调长度可变、 宽度较小适于不同种类客车、 房车、 卡车、 箱式货车和列车安 装。  23. The air conditioner has a variable length and a small width for different types of passenger cars, RVs, trucks, vans and trains.
24.该空调可选装车用压缩机 (由发动机带动的开启式压缩机) 和电动压缩机的管路 联接方式。  24. The air conditioner is optionally equipped with a vehicle compressor (an open compressor driven by an engine) and a pipeline connection of the electric compressor.
25.一个整体壳体下可包含多个独立可单独操作的降温单元, 可根据乘客数量与位置 进行局部调节, 并在某个降温模块发生故障时, 其它降温单元仍可正常工作的车用空调。  25. A single housing can contain multiple independent and individually operable cooling units, which can be adjusted locally according to the number and position of passengers. When a cooling module fails, other cooling units can still work normally. .
26.进风口设置在空调上方, 下雨时可通过壳体和排水管路将雨水排到壳体外, 防止 雨水进入空调内风道和车辆内部。  26. The air inlet is arranged above the air conditioner. When it rains, the rainwater can be drained out of the casing through the casing and the drain pipe to prevent rainwater from entering the air duct inside the air conditioner and the interior of the vehicle.
27.该空调提供一种适用于型材机械空调的新风风道。  27. The air conditioner provides a new air duct suitable for profile mechanical air conditioners.
28.该空调是利用型材的型腔作为空调所需管路和管路转接部分。  28. The air conditioner uses the cavity of the profile as the pipeline and pipeline transfer part of the air conditioner.
29.在外界环境变化时操作人员可通过手动或降温程序自动控制来选择上述三种降温 模式, 以达到经济的目的。  29. When the external environment changes, the operator can select the above three cooling modes by manual or cooling program automatic control to achieve economical purposes.
30.该空调的管路联接方式可使用于超长单排冷凝器与蒸发器制冷系统。  30. The air conditioning pipeline connection can be used for ultra long single row condensers and evaporator refrigeration systems.
附图说明 DRAWINGS
图 1为多功能模块式型材结构车用空调整体结构轴视图;  Figure 1 is a perspective view of the overall structure of a multi-functional modular structure air conditioner for a vehicle;
图 2 为本发明选装通风降温模式及送风风机分别采用离心风机和贯流风机形式时的 结构轴视图;  2 is a structural axis view of the optional ventilation and cooling mode of the present invention and the air blower in the form of a centrifugal fan and a cross flow fan respectively;
图 3为本发明选装机械降温模式时结构轴视图;  Figure 3 is a structural axis view of the optional mechanical cooling mode of the present invention;
图 4 包含蒸发器冷凝水处理的结构、 水蒸发循环供水工作结构、 翻板装置示意图和 翻板处 152 ° 时, 排雨水的工作截面图、 通风降温模式、 通风降温仅送风风机工作和水蒸 发降温模式的截面图;  Figure 4 contains the structure of the evaporator condensate treatment, the water evaporation cycle water supply working structure, the schematic diagram of the flap device and the 152 ° at the flap, the working section of the rainwater drain, the ventilation cooling mode, the ventilation cooling only the air blower work and water a cross-sectional view of the evaporation cooling mode;
图 5为本发明选装水蒸发降温模式时的结构轴视图;  Figure 5 is a structural axis view of the optional water evaporation and cooling mode of the present invention;
图 6为管路连接和制冷剂的走向工作示意图;  Figure 6 is a schematic view of the pipeline connection and the working direction of the refrigerant;
图 7为空调壳体爆炸结构轴视图; 说 明 书 Figure 7 is an axial view of the explosion structure of the air conditioner housing; Instruction manual
图 8为水蒸发降温的工作示意图;  Figure 8 is a schematic view of the operation of water evaporation and cooling;
图 9为空调壳体端面和车顶安装示意图;  Figure 9 is a schematic view showing the installation of the end face and the roof of the air conditioner housing;
图 10为翻板处于 29 ° 时,排雨水的工作截面图和右上盖板打开 52° 及送风风机采用 贯流风机形式时的结构时空调壳体端面图;  Figure 10 is an end view of the air-conditioning case when the flap is at 29 °, the working section of the rainwater, and the right upper cover is opened 52° and the blower is in the form of a cross-flow fan;
图 1 1为机械降温有新风进入模式, 包含蒸发器冷凝水处理的工作示意图; 图 12客车上安装两个模块的系统示意图;  Figure 1 is a schematic diagram of the operation of the fresh air entering mode with mechanical cooling, including the condensate treatment of the evaporator; Figure 12 is a schematic diagram of the system for installing two modules on the passenger car;
图 13为房车上安装单个模块的系统示意图;  Figure 13 is a schematic diagram of a system for installing a single module on a motorhome;
图 14为卡车上安装单个模块的系统示意图;  Figure 14 is a schematic diagram of a system for installing a single module on a truck;
图 15为列车上安装多个模块的系统示意图;  Figure 15 is a schematic diagram of a system for installing a plurality of modules on a train;
图 16为房车上安装单个模块的截面示意图;  Figure 16 is a schematic cross-sectional view showing the installation of a single module on the motorhome;
图 17为列车上安装多个模块的截面示意图;  Figure 17 is a schematic cross-sectional view showing a plurality of modules mounted on a train;
图 18、 19、 20为适合不同客车车顶的两个空调模块有、 无风道系统安装的示意图; 图 21为同时选装三种降温模式时的空调系统的电路控制示意图;  Figure 18, 19, and 20 are schematic diagrams of two air-conditioning modules suitable for different passenger car roofs with and without air duct system installation; Figure 21 is a schematic diagram of circuit control of an air-conditioning system when three cooling modes are simultaneously selected;
图 22为水蒸发降温的工作流程图。  Figure 22 is a flow chart of the operation of water evaporation and cooling.
具体实施方式 detailed description
由附图 1 所示: 该车用空调在壳体 1 内、 外安装送风风机 (蒸发风机) 2、 排风风机 (冷凝风机) 3、 通风降温电控装置 4、 压缩机 5、 冷凝器 .6、 节流装置 7、 蒸发器 8、 蒸发 器冷凝水处理装置 9、 机械降温电控装置 10、 加水口 1 1、 储水水位传感器 12、 储水箱 13、 补水电磁阀 14、 循环流量传感器 15、 循环水泵 16、 位于右上盖板 38中部的布水器 17、 加湿介质 18、 水槽 19、 补水管路 20、 布水器供水管 21、 水蒸发降温电控装置 22、 翻板机 构 23 可以构成通风降温空调、 机械降温空调、 水蒸发降温空调三种降温空调, 同时可以 实现通风降温、 机械降温、 水蒸发降温三种降温工作模式。  Figure 1 shows: The vehicular air conditioner is equipped with a blower fan (evaporation fan) inside and outside the casing 1. 2. Exhaust fan (condensing fan) 3. Ventilation and cooling electronic control device 4, compressor 5, condenser .6, throttling device 7, evaporator 8, evaporator condensate treatment device 9, mechanical cooling electronic control device 10, water inlet 1 1 , water storage level sensor 12, water storage tank 13, water supply solenoid valve 14, circulating flow sensor 15. The circulating water pump 16, the water distributor 17 located in the middle of the right upper cover 38, the humidifying medium 18, the water tank 19, the water supply pipeline 20, the water distributor water supply pipe 21, the water evaporation and cooling electronic control device 22, and the flap mechanism 23 It forms three kinds of cooling air conditioners, such as ventilation cooling air conditioner, mechanical cooling air conditioner, water evaporative cooling air conditioner, and can realize three cooling modes of ventilation cooling, mechanical cooling, and water evaporation and cooling.
由附 2、 图 3所示: 如果在壳体 1 内仅设置送风风机 2、 排风风机 3、 翻板机构 23、 通风降温电控装置 4时, 本发明就构成了一个单一的通风降温空调, 实现通风降温的工作 模式。  2, FIG. 3: If only the air blowing fan 2, the exhaust fan 3, the flap mechanism 23, and the ventilation cooling electronic control device 4 are disposed in the casing 1, the present invention constitutes a single ventilation cooling. Air conditioning, working mode to achieve ventilation and cooling.
通风降温装置包括壳体内两侧设置的型材结构送风风机 2、 排风风机 3、 通风降温电 控装置 4、 翻板机构 23 ; 所述的送风风机 2和排风风机 3分别由送风风机驱动电机 24和 排风风机驱动电机 25驱动, 送风风机驱动电机 24和排风风机驱动电机 25被设置在左上 说 明 书 The ventilation cooling device comprises a profile structure air supply fan 2, an exhaust fan 3, a ventilation and cooling electronic control device 4, and a flap mechanism 23 disposed on both sides of the casing; the air supply fan 2 and the exhaust fan 3 are respectively supplied by air The fan drive motor 24 and the exhaust fan drive motor 25 are driven, and the blower fan drive motor 24 and the exhaust fan drive motor 25 are disposed on the upper left side. Description
盖板和左下盖板支撑板 26、 右上盖板和右下盖板支撑板 27上, 所述的左上盖板和左下盖 板支撑板 26可作为排风风机叶轮的侧挡板、 右上盖板和右下盖板支撑板 27可作为送风风 机叶轮的侧挡板。 The cover plate and the left lower cover support plate 26, the right upper cover plate and the right lower cover support plate 27, the left upper cover plate and the left lower cover support plate 26 can be used as the side baffle and the upper right cover of the exhaust fan impeller And the right lower cover support plate 27 can be used as a side baffle of the blower fan impeller.
所述送风风机主要包括: 送风风机蜗壳 28、 送风风机叶轮 29、 送风风机叶轮侧挡板 27、 离心风机蜗壳曲面挡板 30 (作为贯流风机时不需要)、 贯流蜗壳挡板 90 (作为贯流风 机时需要)、 送风风机驱动电机 24。  The air supply fan mainly comprises: a blower fan volute 28, a blower fan impeller 29, a blower fan impeller side baffle 27, a centrifugal fan volute curved baffle 30 (not required as a cross flow fan), a cross flow The volute baffle 90 (required as a cross flow fan) and the blower fan drive motor 24.
所述排风风机主要包括: 排风风机蜗壳 31、 排风风机叶轮 32、 排风风机叶轮侧挡板 26、 排风风机驱动电机 25。  The exhaust fan mainly comprises: an exhaust fan volute 31, an exhaust fan impeller 32, an exhaust fan impeller side baffle 26, and an exhaust fan drive motor 25.
当送风风机采用离心风机形式时, 在送风风机叶轮 29正下方开设出风口 33, 然后用 螺丝将离心风机蜗壳曲面挡板 30和送风风机叶轮侧挡板 27固定。 再用螺丝把送风风机叶 轮侧挡板 27固定到右下盖板 43上。 再将送风风机叶轮 29放置在出风口 33上方送风风机 蜗壳 28 内 (与右上盖板和右下盖板支撑板 27同轴配合)。 并用螺丝将送风风机驱动电机 24固定在右上盖板和右下盖板支撑板 27上,最后把送风风机叶轮 29固定在驱动电机轴 34 上。  When the blower fan is in the form of a centrifugal fan, an air outlet 33 is opened directly below the blower fan 29, and then the centrifugal fan volute curved baffle 30 and the blower fan side baffle 27 are fixed by screws. Then, screw the blower vane side guard 27 to the right lower cover 43 with screws. Then, the air blower impeller 29 is placed in the air supply fan volute 28 above the air outlet 33 (coaxially cooperate with the right upper cover and the right lower cover support plate 27). The blower fan drive motor 24 is fixed to the right upper cover and the right lower cover support plate 27 by screws, and finally the blower fan 29 is fixed to the drive motor shaft 34.
当送风风机采用贯流风机形式时, 送风风机蜗壳 28上装入贯流蜗壳挡板 90后形成贯 流风机蜗壳, 在送风风机叶轮 29正下方为出风口 35, 然后将送风风机叶轮 29—端通过轴 承与右上盖板和右下盖板支撑板 27同轴配合, 另一端与驱动电机轴 36同轴配合 (贯流风 机的叶轮和离心风机的叶轮不再同一轴心), 并用螺丝将送风风机驱动电机 24固定在右上 盖板和右下盖板支撑板上 27。  When the blower fan is in the form of a cross-flow fan, the blower volute 28 is loaded with the cross-flow volute baffle 90 to form a cross-flow fan volute, which is an air outlet 35 directly below the blower fan 29, and then The air blower impeller 29-end is coaxially engaged with the right upper cover and the right lower cover support plate 27 through the bearing, and the other end is coaxially engaged with the drive motor shaft 36 (the impeller of the cross flow fan and the impeller of the centrifugal fan are no longer the same axis) Heart), and the blower fan drive motor 24 is fixed to the right upper cover and the right lower cover support plate 27 by screws.
ώ附图 3所示: 如果在壳体内外仅设置 缩机 5、 冷凝器 6、 冷凝风机(排风风机) 3、 节流装置 7、 蒸发器 8、 蒸发器冷凝水处理装置 9、 蒸发风机(送风风机) 2、 翻板机构 23、 机械降温电控装置 10 时, 本发明就构成了单一的机械降温空调, 实现机械降温的工作模 式。  ώ Figure 3: If only inside and outside the housing, the compressor 5, the condenser 6, the condenser fan (exhaust fan) 3, the throttle device 7, the evaporator 8, the evaporator condensate treatment device 9, the evaporator fan (Air supply fan) 2. When the flap mechanism 23 and the mechanical cooling electronic control device 10, the present invention constitutes a single mechanical cooling air conditioner, and realizes a mechanical cooling mode.
机械降温空调包括压縮机 5、 冷凝器 6、 冷凝风机 (排风风机) 3、 节流装置 7、 蒸发 器 8、 蒸发器冷凝水处理装置 9、 蒸发风机 (送风风机) 2、 机械降温电控装置 10、 翻板机 构 23; 所述的冷凝风机 3设置在左上盖板 37和左下盖板 44之间, 蒸发风机 2设置在右上 盖板 38和右下盖板 43之间, 其中左上盖板 37和右上盖板 38之间的空隙和其下面设置的 导风板 39可构成新风风道。  The mechanical cooling air conditioner includes a compressor 5, a condenser 6, a condensing fan (exhaust fan) 3, a throttling device 7, an evaporator 8, an evaporator condensate treatment device 9, an evaporating fan (air blowing fan) 2, mechanical cooling The electric control device 10, the flap mechanism 23; the condensation fan 3 is disposed between the upper left cover plate 37 and the left lower cover plate 44, and the evaporating fan 2 is disposed between the upper right cover plate 38 and the right lower cover plate 43, wherein the upper left The gap between the cover plate 37 and the right upper cover 38 and the air deflector 39 disposed therebelow may constitute a fresh air duct.
由附图 4所示: 蒸发器冷凝水处理装置 9设置在冷凝器 6和蒸发器 8的下面, 它由水 说 明 书 Figure 4 shows: The evaporator condensate treatment unit 9 is disposed below the condenser 6 and the evaporator 8, which is made of water. Description
槽 19、 冷凝水排泄水泵 40、 排水管路 41、 翻板 75上方的喷淋水腔 42构成, 其中水槽 19 设置在右下盖板 43上。 排水管路 41一端连接冷凝水排泄水泵 40, 另一端连接到翻板 75 的上方的喷淋水腔 42, 喷淋水腔 42上带有淋水孔 45。 The tank 19, the condensate drain pump 40, the drain line 41, and the shower water chamber 42 above the flap 75 are formed, wherein the water tank 19 is disposed on the right lower cover 43. The drain line 41 is connected at one end to the condensate drain pump 40, and the other end is connected to the spray water chamber above the flap 75. The spray water chamber 42 is provided with a drain hole 45.
通过将右下盖板 43开设的孔 46, 可使蒸发器冷凝水流入水槽 19。 水槽 19为型材经 切割后制成, 其两端加上挡板将水槽 19固定到右下盖板 43上。  The evaporator condensate can be caused to flow into the water tank 19 by the opening 46 formed in the lower right cover 43. The water tank 19 is formed by cutting a profile, and a baffle is attached to both ends to fix the water tank 19 to the right lower cover 43.
蒸发器冷凝水处理装置 9的工作原理流程如下:  The working principle of the evaporator condensate treatment device 9 is as follows:
蒸发器冷凝水经过右下盖板 43的孔 46流入水槽 19。冷凝水排泄水泵 40将水槽 19内 的冷凝水先经排水管路 41送至翻板 75上方的喷淋水腔 42, 再通过该腔的淋水孔 45将冷 凝水喷淋至冷凝器 6上, 达到冷凝器 6降温的目的。  The evaporator condensate flows into the water tank 19 through the hole 46 of the right lower cover 43. The condensate drain water pump 40 sends the condensed water in the water tank 19 through the drain line 41 to the shower water chamber 42 above the flap 75, and then sprays the condensed water onto the condenser 6 through the shower hole 45 of the chamber. The purpose of cooling the condenser 6 is achieved.
在配置幵启式压缩机时, 开启式压缩机由发动机驱动, 将制冷剂通过制冷管路送至冷 凝器后, 经节流装置送至蒸发器, 最后制冷剂蒸汽由制冷剂管路返回到压缩机, 并且机械 降温电控装置可使用发动机上发电机的电源(也可是交流发电机)。制冷剂的走向由附图 6 所示, 若空调不配置压缩机时, 可用车载压缩机或其他压缩机通过排气管 94和吸气管 95 联接。 同样, 加热装置可以是电加热器, 可以是水箱加热器。 当配置加热装置的时候, 可 将湿帘一侧的蒸发器换成电加热器或水箱加热器。  When the ramming compressor is configured, the open type compressor is driven by the engine, and the refrigerant is sent to the condenser through the refrigeration line, sent to the evaporator through the throttling device, and finally the refrigerant vapor is returned from the refrigerant line to The compressor, and the mechanical cooling electronic control device can use the power source of the generator on the engine (also an alternator). The direction of the refrigerant is shown in Fig. 6. If the air conditioner is not equipped with a compressor, it can be connected by an in-vehicle compressor or other compressor through the exhaust pipe 94 and the suction pipe 95. Also, the heating device may be an electric heater, which may be a water tank heater. When the heating device is configured, the evaporator on the side of the wet curtain can be replaced with an electric heater or a water tank heater.
当系统配置交流电动压缩机时相应的风机也可由交流电机驱动, 并由机械降温电控装 置提供, 因此可降低维护成本。  When the system is equipped with an AC motor compressor, the corresponding fan can also be driven by an AC motor and provided by a mechanical cooling electronic control unit, thus reducing maintenance costs.
由附图 4、 图 5、 图 7、 图 8所示: 如果在壳体内外仅设置加水口 11、 储水水位传感 器 12、 储水箱 13、 补水电磁阀 14、 循环流量传感器 15、 循环水泵 16、 位于右上盖板 38 中部的布水器 17、 加湿介质 18、 水槽 19、 补水管路 20、 布水器供水管 21、 翻板机构 23、 水蒸发降温电控装置 2 2时, 本发明就构成了单一的水蒸发降温空调, 实现水蒸发降温的 工作模式。  4, FIG. 5, FIG. 7, and FIG. 8: If only the water inlet 11, the water storage level sensor 12, the water storage tank 13, the water supply solenoid valve 14, the circulation flow sensor 15, and the circulating water pump 16 are provided inside and outside the casing. The present invention is located in the middle of the right upper cover 38, the water distributor 17, the humidification medium 18, the water tank 19, the water supply line 20, the water distributor water supply pipe 21, the flap mechanism 23, and the water evaporating and cooling electronic control device 22. It constitutes a single water evaporative cooling air conditioner, which realizes the working mode of water evaporation and cooling.
所述的水蒸发空调包括带有储水水位传感器 12的储水箱 13、 补水电磁阀 14、 循环流 量传感器 15、 循环水泵 16、 位于右上盖板 38中部的布水器 17、 加湿介质 18、 水槽 19、 补水管路 20、 布水器供水管 21、 水蒸发降温电控装置 22、 翻板机构 23, 其中补水管路 20 一端连接储水箱 13, 另一端通过补水电磁阀 14连接至带有循环水泵 16的水槽 19, 经布 水器供水管 21、 循环流量传感器 15送至位于右上盖板 38中部的布水器 17, 将加湿介质 18加湿, 剩余的水再通过右下盖板 43上的孔 46流回至水槽 19, 达到循环加湿的目的。  The water evaporating air conditioner includes a water storage tank 13 with a water storage level sensor 12, a water replenishing solenoid valve 14, a circulating flow sensor 15, a circulating water pump 16, a water distributor 17 located in the middle of the right upper cover 38, a humidifying medium 18, and a water tank. 19. The water supply pipeline 20, the water distributor water supply pipe 21, the water evaporation and cooling electronic control device 22, and the flap mechanism 23, wherein one end of the water supply pipe 20 is connected to the water storage tank 13, and the other end is connected to the water circulation solenoid valve 14 with a circulation The water tank 19 of the water pump 16 is sent to the water distributor 17 located at the center of the right upper cover 38 via the water distributor water supply pipe 21 and the circulating flow sensor 15, and humidifies the humidifying medium 18, and the remaining water passes through the right lower cover 43. The hole 46 flows back to the water tank 19 for the purpose of circulating humidification.
所述加湿介质循环供水装置主要由加水口 1 1、 储水箱 13、 循环水泵 16、 水槽 19、 补 说 明 书 The humidifying medium circulating water supply device mainly comprises a water filling port 1 1 , a water storage tank 13 , a circulating water pump 16 , a water tank 19 , and a supplement Description
水管路 20构成。 经加水口 11再通过加水泵 98, 将水加入储水箱 13。 储水箱 13置于车顶 之上时由型材制成, 其内部有若干隔水板 49, 并在隔水板 49上装有储水水位传感器 12。 水槽 19内部置有循环水泵 16。 在位于右上盖板 38中部的布水器 17下方处开设网格状布 水孔 50, 再将布水器 17两端及中间适当位置用密封胶堵密封, 并且在布水器 17上根据需 要幵设供水孔 51, 加湿介质 18安装在布水器 17下方。 The water line 20 is constructed. Water is added to the water storage tank 13 through the water supply port 11 through the water pump 98. The water storage tank 13 is made of a profile when placed on the roof of the vehicle, and has a plurality of water blocking plates 49 inside, and a water storage level sensor 12 is mounted on the water blocking plate 49. A circulating water pump 16 is placed inside the water tank 19. A grid-like cloth water hole 50 is formed at a position below the water distributor 17 located in the middle of the right upper cover 38, and the ends of the water distributor 17 and the appropriate position in the middle are sealed with a sealant, and on the water distributor 17 as needed. A water supply hole 51 is provided, and the humidification medium 18 is installed below the water distributor 17.
水蒸发循环供水水路工作原理:  Water evaporation cycle water supply road working principle:
由附图 8、 图 22所示, 一个水蒸发循环单元由两个水槽 19、 两个循环水泵 16、 两个 循环流量传感器 15构成。 当加满时, 储水水位传感器 12检测到水满信号送至水蒸发降温 电控装置 22, 加水指示灯亮, 关闭补水电磁阔 14。 在初始状态循环水泵 16工作时, 水槽 19内没有水, 循环流量传感器 15发出无水信号送至水蒸发降温电控装置 22。 水蒸发降温 电控装置 22向补水电磁阀 14供电, 补水电磁阀 14打开。 水经补水管路 20通过补水电磁 阀 14向水槽 19内补水, 当水槽 19内水位能够满足循环水泵 16正常工作时, 水经布水器 供水管 21输送至循环流量传感器 15, 直至位于右上盖板 38中部的布水器 17后, 再将加 湿介质 18淋湿, 多余的水又回到水槽 19内形成循环, 循环流量传感器 15发出有水信号: 送至水蒸发降温电控装置 22, 水蒸发降温电控装置 22切断补水电磁阀 14供电, 达到水位- 控制目的, 其中隔水管 99和排雨水管 66可将型材空腔隔开防止水左右涌动。  As shown in Figs. 8 and 22, a water evaporation circulation unit is composed of two water tanks 19, two circulating water pumps 16, and two circulating flow sensors 15. When it is full, the water storage level sensor 12 detects that the water full signal is sent to the water evaporation and temperature reduction electronic control device 22, the water supply indicator light is on, and the water supply electromagnetic width is closed. When the circulating water pump 16 is in the initial state, there is no water in the water tank 19, and the circulating flow sensor 15 sends a waterless signal to the water evaporative cooling electronic control unit 22. The water evaporates and cools down. The electric control device 22 supplies power to the hydrating solenoid valve 14, and the hydrating solenoid valve 14 opens. The water is replenished into the water tank 19 through the water supply solenoid valve 14 through the water supply solenoid valve 14. When the water level in the water tank 19 can satisfy the normal operation of the circulating water pump 16, the water is sent to the circulating flow sensor 15 through the water distributor water supply pipe 21 until it is located on the right upper cover. After the water distributor 17 in the middle of the plate 38, the humidifying medium 18 is wetted, and the excess water is returned to the water tank 19 to form a circulation, and the circulating flow sensor 15 sends out a water signal: sent to the water evaporation and cooling electronic control device 22, water The evaporative cooling electronic control device 22 cuts off the power supply of the water supply solenoid valve 14 to achieve the water level-control purpose, wherein the riser 99 and the rainwater pipe 66 can separate the profile cavity to prevent the water from flowing around.
当车外空气干热时, 送风风机开启, 干热的空气经过加湿后的介质将水分带走, 变成 凉爽、 湿润的空气进入车室内。  When the air outside the vehicle is dry, the air blower is turned on, and the dry hot air is taken away by the humidified medium to become cool, humid air entering the vehicle compartment.
当所述储水箱装置在车下时, 须在其内部设置补水水泵并需改动相应的加水、 补水管 路。  When the water storage tank device is under the vehicle, a hydration water pump must be installed inside the water tank and the corresponding water supply and water supply pipelines need to be changed.
循环水泵和补水电磁阀电能由水蒸发降温电控装置提供。  The circulating water pump and the water supply solenoid valve power are provided by the water evaporation and temperature control electronic control device.
由附图 4、 图 7、 图 9所示: 所述的壳体是采用型材结构形式, 可根据所需空调的长 度任意截取其长度大小。  As shown in Fig. 4, Fig. 7, and Fig. 9, the housing is in the form of a profile structure, and the length of the air conditioner can be arbitrarily cut according to the length of the air conditioner required.
所述的壳体由左上盖板 37、右上盖板 38、左下盖板 44、右下盖板 43、防雨雪风门 52、 两端导流罩 53、两端端板 97、 间歇设置的左上盖板和左下盖板支撑板 26、两端支撑板 96, 右上盖板和右下盖板支撑板 27、 翻板上支撑板 54和翻板下支撑板 55组装而成。 为适应不 通车顶的安装壳体下方采用弧线形轮廓 (左下盖板 44与右下盖板 43的下方) 和可选择安 装的壳体装饰条 91。 具有进风口 56、 送风口 57、 排风口 58、 回风口 59和雨水的分离、 雨水排泄结构, 它们之间相互支撑相互传力。 将车顶内对应送风口、 排风口下方的保温层 说 明 书 The housing is composed of a left upper cover 37, a right upper cover 38, a lower lower cover 44, a right lower cover 43, a rain and snow damper 52, two end guides 53, two end plates 97, and an upper left intermittently disposed. The cover plate and the left lower cover support plate 26, the two end support plates 96, the right upper cover and the right lower cover support plate 27, the flap support plate 54 and the flap lower support plate 55 are assembled. An arc-shaped profile (below the lower left cover 44 and the lower right cover 43) and an optionally mounted housing trim strip 91 are provided below the mounting housing that is adapted to the under-vehicle. The air inlet 56, the air supply port 57, the air outlet 58, the rainwater, and the rainwater are separated, and the rainwater draining structure supports each other. The corresponding air supply opening in the roof and the insulation layer under the air outlet Description
以纵向中心线移除后即可构成送风风道 60、 排风风道 61。 车室内送风风道与排风风道装 有百叶风口 62。 其中左上盖板 37和右上盖板 38之间有一定距离构成外界空气进风口 56, 右上盖板 38上带有布水器 63, 一端为曲面蜗壳, 曲面蜗壳的中部通过共挤软 pvc连接; 左下盖板 44一端为排风风机的蜗壳端, 另一端开口处加隔水板即可形成集水槽 64。 右下 盖板 43—端开口且加隔水板即可形成集水腔 65, 另一端为带有突起的蜗舌 68,, 并在右 下盖板 43开孔 46安装排雨水管 66和排雨水管单向阀 67。 上述集水槽 64、 集水腔 65内 部装置有一定数量的隔水板。所述的左上盖板 37和左下盖板 44之间有一送风口 57, 防雨 雪风门 52设置在左上盖板 37和左下盖板 44之间, 将防雨雪风门 52联接至左下盖板 44 左端, 在排风口 58处有气流流出 (或有开启机械力) 时可将其打开。 在排风口 58处没有 气流流出 (或有关闭机械力) 时可将其关闭。 在防雨雪风门 52 上部有一空腔可连接机械 幵闭装置和锁定磁铁 78, 锁定磁铁 78与左支撑板 26可将型材防雨雪风门 52在关闭位置 上锁定。 左上盖板 37用螺丝或铆钉固定在左上盖板和左下盖板支撑板 26与翻板上支撑板 54上。 右上盖板 38—端为曲面蜗壳, 曲面蜗壳的中部通过共挤软 pvc连接, 曲线部分形 成送风风机蜗壳 28, 送风风机蜗壳 28下端开设有送风口 57, 且所述的右上盖板 38 ) 的型 腔内带有保温层。  After the longitudinal center line is removed, the air supply duct 60 and the air duct 61 can be formed. The indoor air supply duct and the exhaust duct are equipped with a louvered air outlet 62. There is a certain distance between the upper left cover plate 37 and the right upper cover plate 38 to form an external air inlet 56, and the right upper cover 38 is provided with a water distributor 63, one end is a curved volute, and the middle part of the curved volute is coextruded by soft pvc. Connection; The left lower cover 44 has a volute end of the exhaust fan at one end, and a sump 64 is formed at the other end opening with a water blocking plate. The right lower cover 43 is open at the end and the water blocking plate is added to form the water collecting chamber 65, and the other end is a protruding worm tongue 68, and the rainwater pipe 66 and the rainwater pipe are installed in the opening 46 of the right lower cover 43. Check valve 67. The sump 64 and the inner portion of the water collecting chamber 65 have a certain number of water blocking plates. An air supply port 57 is disposed between the left upper cover plate 37 and the left lower cover plate 44. The rainproof snow damper 52 is disposed between the left upper cover plate 37 and the left lower cover plate 44, and the rain and snow damper 52 is coupled to the left lower cover plate 44. At the left end, it can be opened when there is airflow (or mechanical force) at the air outlet 58. It can be turned off when there is no airflow (or mechanical force) at the vent 58. In the upper part of the rain and snow damper 52, there is a cavity for connecting the mechanical closing device and the locking magnet 78, and the locking magnet 78 and the left supporting plate 26 lock the profile rain and snow damper 52 in the closed position. The left upper cover 37 is fixed to the left upper cover and the left lower cover support plate 26 and the support plate 54 on the flap by screws or rivets. The right upper cover 38 is a curved volute, the middle of the curved volute is connected by a co-extruded soft pvc, the curved part forms a blower volute 28, and the lower end of the blower volute 28 is provided with a blower 57, and the The upper right cover 38) has an insulating layer in the cavity.
左下盖板 44和右下盖板 43之间有一定距离, 构成空气的回风口 59。  There is a certain distance between the lower left cover 44 and the right lower cover 43 to constitute an air return port 59.
由附图 10所示:, 右上盖板一端为曲面蜗壳, 曲面蜗壳的中部通过共挤软 pvc连接, 此结构可以代替合页达到开启关闭的目的; 再把上盖锁紧转接部件 71 固定在右上盖板 38 上。右上盖板可打开小于 52° 的行程, 在右上盖板 38关闭时可用螺丝将右上盖板 38锁紧 到翻板上支撑板 54上, 并且还可用螺丝在右上盖板 38和右下盖板 43之间处安装气弹簧 72。 右上盖板 38 外侧表面可通过粘贴或通过螺丝、 铆钉固定与右上盖板外侧表面同等面 积的太阳能电池板 73。  As shown in FIG. 10, one end of the upper right cover is a curved volute, and the middle of the curved volute is connected by a co-extruded soft pvc, which can replace the hinge to achieve the purpose of opening and closing; 71 is attached to the upper right cover 38. The right upper cover can open a stroke of less than 52°, and the right upper cover 38 can be locked to the support plate 54 on the flap when the right upper cover 38 is closed, and the upper right cover 38 and the lower right cover can also be screwed. A gas spring 72 is installed between 43. The outer surface of the right upper cover 38 can be fixed to the solar panel 73 which is equivalent to the outer surface of the right upper cover by sticking or by screws or rivets.
由附图 1、 图 4所示: 翻板机构 23由带有保温层 74的翻板 75、 翻板上支撑板 54、 翻 板下支撑板 55、 转动装置 76、 回转轴 77构成, 翻板 75固定在间隔设置的翻板上支撑板 54、 翻板下支撑板 55上, 并可通过其上设置的转动装置 76沿回转轴 77翻转。  1 and 4: The flap mechanism 23 is composed of a flap 75 with a heat insulating layer 74, a flap support plate 54, a flap lower support plate 55, a rotating device 76, and a rotary shaft 77. 75 is fixed to the flap support plate 54 and the lower flap support plate 55 which are disposed at intervals, and can be turned over along the rotary shaft 77 by the rotating device 76 provided thereon.
将密封条以粘接或卡接方式装在左下盖板、 右下盖板的 "T "型槽内, 再将翻板 75与 翻板上支撑板 54进行同轴联接。  The sealing strip is attached to the "T" groove of the lower left cover and the right lower cover by bonding or snapping, and the flap 75 is coaxially coupled with the support plate 54 of the flap.
翻板转动装置配置为角行程电机时, 其回转轴与翻板圆孔处同轴配合并用螺丝固定在 翻板上支撑板或翻板下支撑板上。 翻板转动装置配置为手动拉线时, 拉线一端的活动部分 说 明 书 When the flap rotation device is configured as a quarter-turn motor, its rotary shaft is coaxially engaged with the round hole of the flap and is screwed to the support plate of the flap or the lower support plate of the flap. When the flap rotation device is configured to manually pull the wire, the movable portion of one end of the wire is pulled Description
(拉线的芯) 与翻板联接, 固定部分固定在翻板上支撑板或翻板下支撑板上。 拉线的另一 端装置在汽车仪表台上方或司机可操作的地方。  (The core of the wire) is coupled to the flap, and the fixing portion is fixed to the support plate of the flap or the lower support plate of the flap. The other end of the cable is placed above the dashboard of the car or where the driver can operate.
由附图 4、 图 9所示: 翻板 75起始角度与水平正方向夹角约为 29。时, 可与左下盖板 44和右上盖板 38密封配合并将此空间分成两部分, 此时进风口 56和排风口 58及其中间 部分构成气流通道。  As shown in Fig. 4 and Fig. 9, the initial angle of the flap 75 is approximately 29 from the horizontal positive direction. At this time, the left lower cover 44 and the right upper cover 38 can be sealingly fitted and the space can be divided into two parts, and the air inlet 56 and the air outlet 58 and the intermediate portion thereof constitute an air flow passage.
翻板 75起始角度与水平正方向夹角约为 152° 时, 可与左上盖板 37、 右下盖板 43密 封配合并将此空间分成两部分。 此时 进风口 56与送风口 57及其中间部分构成气流通道, 回风口 59与排风口 58及其中间部分构成气流通道。  When the initial angle of the flap 75 is about 152° from the horizontal positive direction, it can be tightly fitted with the upper left cover 37 and the lower right cover 43 and divide the space into two parts. At this time, the air inlet 56 and the air supply port 57 and the middle portion thereof constitute an air flow passage, and the air return port 59 and the air outlet port 58 and an intermediate portion thereof constitute an air flow passage.
当进风口位于空调上方时, 因为在进入空气的同时雨水也可流入, 为了不影响空调正 常工作。 所以必须设有雨水排泄部分。  When the air inlet is located above the air conditioner, rainwater can also flow in while entering the air, in order not to affect the normal operation of the air conditioner. Therefore, it is necessary to have a rainwater discharge section.
具体有两种方式:  There are two ways to do this:
翻板 75起始角度与水平正方向夹角约为 152° 时, 如有雨水经进风口 56流到翻板表 面后受重力影响再流入型材右下盖板 43的集水腔 65里。 通过排雨水 66、 单向阀 67排至 空调外部。  When the initial angle of the flap 75 is about 152° from the horizontal positive direction, if rainwater flows to the flap surface through the air inlet 56, it is affected by gravity and then flows into the water collecting chamber 65 of the right lower cover 43 of the profile. It is discharged to the outside of the air conditioner by draining water 66 and check valve 67.
翻板 75起始角度与水平正方向夹角约为 29°时, 如有雨水经进风口 56流到翻板 75表 面后受重力影响再流入左下盖板 44的集水槽 64里。 通过排雨水管 66、 单向阔 67排至右: 下盖板 43的集水腔 65里。 再通过排雨水管 66、 单向阀 67排至空调外部。  When the initial angle of the flap 75 is about 29° from the horizontal positive direction, if rainwater flows through the air inlet 56 to the surface of the flap 75, it is affected by gravity and then flows into the sump 64 of the lower lower cover 44. Through the rainwater pipe 66, one-way wide 67 rows to the right: the water collecting chamber 65 of the lower cover 43. Then, through the rainwater pipe 66, the check valve 67 is discharged to the outside of the air conditioner.
在基本壳体架构不变时可单独选装成为通风降温空调; 或机械降温空调; 或水蒸发降 温空调; 也可将多种降温模式装置在一起, 构成多种降温模式的空调。 用户可选择安装由 发动机驱动的压縮机, 或由电力驱动的压缩机来实现机械降温模式, 也可以选择在一个壳 体内安装多个独立的降温模块, 可进行局部的降温, 并且当某一个降温模块发生故障时, 其它降温模块还可以工作, 大大提高了系统的应对事故能力。  When the basic housing structure is unchanged, it can be separately selected as a ventilation and cooling air conditioner; or a mechanical cooling air conditioner; or a water evaporative cooling air conditioner; a plurality of cooling modes can also be installed together to form a plurality of air conditioning modes of cooling mode. The user can choose to install an engine-driven compressor, or an electric-driven compressor to achieve a mechanical cooling mode. Alternatively, multiple independent cooling modules can be installed in one housing for local cooling, and when one When the cooling module fails, other cooling modules can work, which greatly improves the system's ability to cope with accidents.
本发明可以实现多种工作模式, 其具体工作原理如下:  The invention can realize a plurality of working modes, and the specific working principle thereof is as follows:
由附图 10所示: 当翻板处于封闭位置即翻板 75与水平正方向约 29° 时, 加湿介质不 工作, 为机械降温模式。 此时车室内的空气从回风口 59进入, 由送风风机 2诱导后, 经 过蒸发器 8, 空气被冷却, 最后被输送到车室内。 空气流动方向如图 9箭头所示。 这种机 械降温的工作模式, 车室内空气仅在车室内和空调模块之间循环, 而室外空气仅在车室外 和空调模块之间流动, 二者互不干涉。 此种机械制冷模式适用于车内冷负荷较大的情况。  As shown in Fig. 10: When the flap is in the closed position, that is, the flap 75 is about 29° from the horizontal positive direction, the humidifying medium does not work, and is in the mechanical cooling mode. At this time, the air in the vehicle compartment enters from the air return port 59, is induced by the air blowing fan 2, passes through the evaporator 8, and the air is cooled and finally delivered to the vehicle interior. The direction of air flow is shown by the arrow in Figure 9. In this mechanical cooling mode, the indoor air is circulated only between the interior of the vehicle and the air conditioning module, while the outdoor air flows only between the outside of the vehicle and the air conditioning module, and the two do not interfere with each other. This mechanical cooling mode is suitable for situations where the vehicle has a large cold load.
由附图 4所示: 当翻板 75处于半封闭位置即翻板 75与水平正方向约 26° (翻板 75 说 明 书 Figure 4: When the flap 75 is in the semi-closed position, the flap 75 is about 26° from the horizontal positive direction (the flap 75) Instruction manual
顺时针旋转 3° ) 时, 加湿介质不工作, 为机械降温有新风进入模式。 此时新风从进风口 56进入, 经过冷凝器 6后, 由送风风机 2诱导排到车室内。 车室内的空气从回风口 59进 入, 由送风风机 2诱导后, 经过蒸发器 8, 空气被冷却, 最后被输送到车室内。 空气流动 方向如图 10 箭头所示。 这种机械降温有新风进入的工作模式, 适用于车内冷负荷较大且 需要新鲜空气的情况。 When rotating clockwise by 3°), the humidifying medium does not work, and there is a fresh air entering mode for mechanical cooling. At this time, fresh air enters from the air inlet 56, passes through the condenser 6, and is induced to be discharged into the vehicle compartment by the air blowing fan 2. The air in the vehicle compartment enters from the return air inlet 59, is induced by the air supply fan 2, passes through the evaporator 8, and the air is cooled and finally delivered to the vehicle interior. The direction of air flow is shown by the arrow in Figure 10. This kind of mechanical cooling has a working mode of fresh air entering, which is suitable for the case where the vehicle has a large cold load and needs fresh air.
所示当翻板 75处于全开位置即翻板 75与水平正方向约 152° 时, 蒸发器 8和冷凝器 6、 加湿介质都不工作, 为通风降温模式。 新风从进风口 56 进入车室内, 由送风风机 2诱 导后, 直接进入车室内, 车室内的空气由排风风机 3诱导排到车室外。 空气流动方向如图 4 箭头所示。 这种通风降温的工作模式即可以节约能源又可在降温的同时改善车室内的空 气质量。  When the flap 75 is in the fully open position, that is, the flap 75 is about 152° from the horizontal positive direction, the evaporator 8 and the condenser 6 and the humidifying medium are not operated, and the air cooling mode is adopted. The fresh air enters the vehicle compartment from the air inlet 56, and is induced by the air blowing fan 2, and then directly enters the vehicle interior, and the air in the vehicle interior is induced to be discharged outside the vehicle by the exhaust fan 3. The direction of air flow is shown by the arrow in Figure 4. This mode of ventilation cooling saves energy and improves air quality in the cabin while cooling.
由图 10所示: 当翻板 75处于封闭位置即翻板 75与水平正方向约 29° 时, 蒸发器 8 和冷凝器 6、 加湿介质不工作, 为通风降温内循环模式。 此时车室内的空气从回风口 59流 入, 由送风风机 2诱导后, 空气回到车厢内。 空气流动方向如图 9箭头所示。 这种通风降 温内循环的工作模式可以节约能源同时又可阻隔外界噪音。  It is shown in Fig. 10: When the flap 75 is in the closed position, that is, when the flap 75 is about 29° from the horizontal positive direction, the evaporator 8 and the condenser 6 and the humidifying medium do not work, and the ventilation is cooled in the inner circulation mode. At this time, the air in the vehicle interior flows in from the air return port 59, and after being induced by the air blowing fan 2, the air returns to the vehicle interior. The direction of air flow is shown by the arrow in Figure 9. This mode of ventilation and internal circulation can save energy while blocking outside noise.
当翻板 75处于全开位置即翻板 75与水平正方向约 152° 时, 蒸发器 8和冷凝器 6、 加湿介质都不工作, 为通风降温仅送风风机工作模式。 此时新风从进风口 56进入车室内, 由送风风机 2诱导后, 直接进入车室内。 通过回风口 59 自然排出。 空气流动方向如图 10 箭头所示。 这种通风降温仅送风风机工作的工作模式可以节约能源同时又可改善车室内空 气质量。  When the flap 75 is in the fully open position, that is, the flap 75 is about 152° from the horizontal positive direction, the evaporator 8 and the condenser 6 and the humidifying medium are not operated, and only the air blower working mode is provided for the ventilation to cool down. At this time, the fresh air enters the vehicle interior from the air inlet 56, and is induced by the air blowing fan 2, and directly enters the vehicle interior. It is naturally discharged through the return air port 59. The direction of air flow is shown by the arrow in Figure 10. This type of ventilation cooling can only save energy while improving the indoor air quality.
由当翻板 75处于全幵位置即翻板 75与水平正方向约 152° 时, 蒸发器 8和冷凝器 6 都不工作, 加湿介质 18工作, 为水蒸发降温模式。 此时新风从进风口 56进入, 流经加湿 介质 18经过冷却加湿后, 再由送风风机 2经送风口 57全部送到车室内。 车室内的回风由 排风风机 3诱导, 经回风口 59进入并流过冷凝器 6, 最后从排风口 58排到车室外。 空气 流动方向如图 4箭头所示。 这种水蒸发降温模式适用于车室内冷负荷较小且空气干燥的情 况。  When the flap 75 is in the full position, that is, the flap 75 is about 152° from the horizontal positive direction, the evaporator 8 and the condenser 6 are not operated, and the humidifying medium 18 operates as a water evaporation cooling mode. At this time, fresh air enters from the air inlet 56, and after flowing through the humidifying medium 18, it is cooled and humidified, and then sent to the vehicle interior by the air blowing fan 2 through the air blowing port 57. The return air in the interior of the vehicle is induced by the exhaust fan 3, enters through the return air port 59 and flows through the condenser 6, and finally exits from the exhaust vent 58 to the outside of the vehicle. The direction of air flow is shown by the arrow in Figure 4. This water evaporative cooling mode is suitable for situations where the cold load in the vehicle interior is small and the air is dry.
由附图 4所示: 当翻板 75处于封闭位置即翻板 75与水平正方向约 29° 时, 蒸发器 8 和冷凝器 6都不工作, 加湿介质 18工作, 为水蒸发内循环降温模式。 此时车室内的空气 从回风口 59流入, 流经加湿介质 18经过冷却加湿后, 由送风风机 2诱导后, 再由送风风 机 2经送风口 57全部送到车室内。 空气流动方向如图 4箭头所示。 这种水蒸发内循环降 一 说 明 书 As shown in Fig. 4: When the flap 75 is in the closed position, that is, the flap 75 is about 29° from the horizontal positive direction, the evaporator 8 and the condenser 6 are not working, and the humidifying medium 18 is operated, which is the water evaporation inner circulation cooling mode. . At this time, the air in the vehicle interior flows in from the air return port 59, passes through the humidifying medium 18, and is cooled and humidified, and then induced by the air blowing fan 2, and then sent to the vehicle interior by the air blowing fan 2 through the air blowing port 57. The direction of air flow is shown by the arrow in Figure 4. This water evaporation a manual
温模式适用于车室内冷负荷较小且空气干燥的情况。 The warm mode is suitable for the case where the cold load in the vehicle interior is small and the air is dry.
本发明空调可以采用以下方式安装在客车、 房车、 卡车、 箱式货车、 列车上, 具体叙 述如下:  The air conditioner of the present invention can be installed on passenger cars, motor homes, trucks, vans, and trains in the following manner, as follows:
一、 客车的安装 '  First, the installation of the bus '
当客车具有至少一个用于引导车厢回气气流的车顶开口和至少一个用于引导到车厢 的已调节空气的车顶开口的时候, 由附图 12所示按下列步骤安装。  When the passenger car has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the adjusted air to the passenger compartment, the following steps are installed as shown in Fig. 12.
首先确定客车所需的通风风量, 根据通风风量选择所匹配的排风风机、 送风风机。 然 后将空调以车顶纵向中心线为基准居中安装在车顶, 使模块的送风口和排风口与车顶中的 供气口和排气口相连。 上述安装的空调壳体长度约为车顶长度的 85 %〜90%。所述模块可 根据制冷量需要在车顶上安装一个或一对。  First, determine the ventilation air volume required by the passenger car, and select the matching exhaust fan and air supply fan according to the ventilation air volume. Then, the air conditioner is centrally installed on the roof with the longitudinal center line of the roof as the reference, so that the air supply port and the air outlet of the module are connected with the air supply port and the air outlet in the roof. The length of the air-conditioned housing installed above is about 85 to 90% of the length of the roof. The modules can be mounted one or a pair on the roof depending on the amount of cooling required.
二、 房车的安装  Second, the installation of the RV
当房车具有至少一个用于引导车厢回气气流的车顶开口和至少一个用于引导到车厢 的己调节空气的车顶幵口的时候, 由附图 16所示按下列步骤安装。  When the motorhome has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the conditioned air to the passenger compartment, it is installed as shown in Fig. 16 as follows.
首先确定房车所需的通风风量, 根据通风风量选择所匹配的排风风机、 送风风机。 然 后将空调以车顶纵向中心线为基准居中安装在车顶, 使模块的送风口和排风口与车顶中的 供气口和排气口相连。上述安装的空调壳体长度约为车顶长度的 85 %〜90%。所述模块可 根据制冷量需要在车顶上安装一个或一对。  Firstly, determine the ventilation air volume required for the RV, and select the matching exhaust fan and air supply fan according to the ventilation air volume. Then, the air conditioner is centrally installed on the roof with the longitudinal center line of the roof as the reference, so that the air supply port and the air outlet of the module are connected with the air supply port and the air outlet in the roof. The length of the air-conditioned housing installed above is about 85 to 90% of the length of the roof. The modules can be mounted one or a pair on the roof depending on the amount of cooling required.
三、 卡车的安装  Third, the installation of the truck
当卡车具有至少一个用于引导车厢回气气流的车顶开口和至少一个用于引导到车厢 的己调节空气的车顶幵口的时候, 由附图 14所示按下列步骤安装。  When the truck has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the conditioned air to the passenger compartment, it is installed as shown in Fig. 14 as follows.
首先确定卡车所需的通风风量, 根据通风风量选择所匹配的排风风机、 送风风机。 然 后将空调以车顶横向中心线为基准居中安装在车顶, 使模块的送风口和排风口与车顶中的 供气口和排气口相连。上述安装的空调壳体长度约为车顶宽度的 85 %〜90%。所述模块可 根据制冷量需要在车顶上安装一个或一对。  First determine the ventilation air volume required by the truck, and select the matching exhaust fan and air supply fan according to the ventilation air volume. Then, the air conditioner is centrally installed on the roof with the horizontal center line of the roof as the reference, so that the air supply port and the air outlet of the module are connected with the air supply port and the air outlet in the roof. The length of the air-conditioned housing installed above is about 85 to 90% of the width of the roof. The modules can be mounted one or a pair on the roof depending on the amount of cooling required.
四、 箱式货车的安装  Fourth, the installation of box trucks
当箱式具有至少一个用于引导车厢回气气流的车顶开口和至少一个用于引导到车厢 的已调节空气的车顶开口的时候, 由附图 13所示如房车的安装方式按下列步骤安装。  When the box has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the adjusted air to the passenger compartment, the following steps are as shown in FIG. installation.
首先确定箱式货车所需的通风风量,根据通风风量选择所匹配的排风风机、送风风机。 然后将空调以车顶横向中心线为基准居中安装在车顶, 将空调以车箱纵向中心线为基准居 说 明 书 Firstly, determine the ventilation air volume required for the box truck, and select the matching exhaust fan and air supply fan according to the ventilation air volume. Then, the air conditioner is centered on the roof of the roof based on the horizontal centerline of the roof, and the air conditioner is based on the longitudinal centerline of the car. Description
中安装在车厢上, 使模块的送风口和排风口与车顶和车厢中的供气口和排气口相连。 上述 安装的空调壳体长度约为车箱长度的 85 %〜90%。所述模块可根据制冷量需要在车顶或车 厢上安装一个或一对。 It is installed on the car, so that the air supply and exhaust vents of the module are connected to the air supply and exhaust ports in the roof and the car. The length of the air-conditioned housing installed above is approximately 85 to 90% of the length of the car. The module can be mounted on the roof or on the car according to the amount of cooling required.
五、 列车的安装  Fifth, the installation of the train
当列车具有至少一个用于引导车厢回气气流的车顶开口和至少一个用于引导到车厢 的己调节空气的车顶开口的时候, 由附图 15、 图 17所示按下列步骤安装。  When the train has at least one roof opening for guiding the return airflow of the passenger compartment and at least one roof opening for guiding the conditioned air to the passenger compartment, the following steps are installed as shown in Figs. 15 and 17 .
首先确定卡车所需的通风风量, 根据通风风量选择所匹配的排风风机、 送风风机。 然 后将空调以车顶纵向中心线为基准居中安装在车顶, 使模块的送风口和排风口与车顶中的 供气口和排气口相连。 上述安装的空调壳体长度约为车顶宽度的 85%〜90%。所述模块可 根据制冷量需要在车顶上安装一个或一对。  First determine the ventilation air volume required by the truck, and select the matching exhaust fan and air supply fan according to the ventilation air volume. Then, the air conditioner is centrally installed on the roof with the longitudinal center line of the roof as the reference, so that the air supply port and the air outlet of the module are connected with the air supply port and the air outlet in the roof. The length of the air-conditioned housing installed above is about 85% to 90% of the width of the roof. The modules can be mounted one or a pair on the roof depending on the amount of cooling required.
由附图 18、 图 19、 图 20所示: 其中虚线部分为配置风道时车顶空调的安装。 当所述 空调以如上方式车内配置送风风道安装时, 车上各种开口的位置可随应用的不同而显著变 化。 在图 18所示的宽客车应用中, 供气管道位于客车外侧附近。 在图 19所示的窄客车应 用中, 供气管道从客车外侧向内移动一小段距离。 在图 20 所示的曲顶客车应用中, 供气 管道从客车外侧再向内稍微移动一些。  18, 19, and 20: The dotted line portion is the installation of the roof air conditioner when the air duct is disposed. When the air conditioner is installed in the vehicle air duct in the above manner, the positions of the various openings on the vehicle may vary significantly depending on the application. In the wide passenger car application shown in Figure 18, the air supply duct is located near the outside of the passenger car. In the narrow passenger car application shown in Figure 19, the air supply duct moves a small distance inward from the outside of the passenger car. In the curved top passenger car application shown in Figure 20, the air supply duct moves slightly inward from the outside of the passenger car.
由附图 18、 图 19、 图 20所示: 其中无虚线部分为没有配置风道的车顶空调安装。 当. 所述空调以如上方式用车内保温层作风道安装时, 车上各种开口的位置可随应用的不同而 显著变化。 在图 18所示的宽客车应用中, 供气管道位于客车外侧附近。 在图 19所示的窄 客车应用中, 供气管道从客车外侧向内移动一小段距离。 在图 20所示的曲顶客车应用中, 供气管道从客车外侧再向内稍微移动一些。  As shown in Fig. 18, Fig. 19 and Fig. 20, the unlined portion is the roof air conditioner installation without the air duct. When the air conditioner is installed as an air duct using the in-vehicle insulation as described above, the positions of the various openings on the vehicle may vary significantly depending on the application. In the wide passenger car application shown in Figure 18, the air supply duct is located near the outside of the passenger car. In the narrow passenger car application shown in Figure 19, the air supply duct moves a small distance inward from the outside of the passenger car. In the curved top passenger car application shown in Fig. 20, the air supply duct is slightly moved inward from the outside of the passenger car.
本发明的电气控制部分包括: 通风降温电控装置、 机械降温电控装置和水蒸发降温电 控装置, 以上电控装置均为现有技术中的常规方法, 通过现有的电控技术可以实现。 其中 当同时安装三种降温模式的时候, 采用如下图 21 的电路图; 当单独安装通风降温模式的 时候, 图 21 中的遥控器 80、 发电机 81、 原车发动机 82、 中央控制盒 83、 外部控制传感 器 84、 逆变控制器 85、 排风风机 3、 臭氧发生器 86、 送风风机 2、 电加热器 87、 控制传 感器 88和翻板电机 89可实现电路控制; 当单独安装机械降温模式的时候, 图 21 中的遥 控器 80、 发电机 81、 原车发动机 82、 中央控制盒 83、 外部传感器 84、 逆变控制器 85、 压缩机 5、 冷凝水排泄水泵 40、 排风风机 3、 冷凝器 6、 蒸发器 8、 臭氧发生器 86、 电加 热器 87、 送风风机 2、 翻板电机 89可实现电路控制; 当单独安装水蒸发降温模式的时候, 图 21中的遥控器 80、 储水水位传感器 12、 循环流量传感器 15、 发电机 81、 原车发动机 82、 中央控制盒 83、 外部控制传感器 84、 逆变控制器 85、 循环水泵 16、 补水电磁闽 14、 排风风机 3、 臭氧发生器 86、 送风风机 2、 电加热器 87、 控制传感器 88和翻板电机 89可 实现电路控制。 The electrical control part of the invention comprises: a ventilation and cooling electronic control device, a mechanical cooling electronic control device and a water evaporation and cooling electronic control device. The above electronic control devices are all conventional methods in the prior art, and can be realized by the existing electronic control technology. . When three cooling modes are installed at the same time, the circuit diagram shown in Figure 21 is used; when the ventilation cooling mode is separately installed, the remote controller 80, the generator 81, the original vehicle engine 82, the central control box 83, and the external unit in Fig. 21 The control sensor 84, the inverter controller 85, the exhaust fan 3, the ozone generator 86, the blower fan 2, the electric heater 87, the control sensor 88, and the flap motor 89 can realize circuit control; when the mechanical cooling mode is separately installed At the time, the remote controller 80, the generator 81, the original vehicle engine 82, the central control box 83, the external sensor 84, the inverter controller 85, the compressor 5, the condensate drain water pump 40, the exhaust fan 3, and the condensation in Fig. 21 6, the evaporator 8, the ozone generator 86, the electric heater 87, the air blower 2, the flap motor 89 can realize circuit control; when the water evaporation cooling mode is separately installed, The remote controller 80, the water storage level sensor 12, the circulating flow sensor 15, the generator 81, the original vehicle engine 82, the central control box 83, the external control sensor 84, the inverter controller 85, the circulating water pump 16, and the hydrating electromagnetic in Fig. 21闽14, the exhaust fan 3, the ozone generator 86, the blower fan 2, the electric heater 87, the control sensor 88, and the flap motor 89 can realize circuit control.
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Claims

权 利 要 求 书 Claims
、 一种多功能模块式型材结构车用空调, 其特征在于: 该车用空调在壳体(1) 内装入送 风风机 (2)、 排风风机 (3)、 翻板机构 (23)、 通风降温电控装置 (4) 组成通风降温 空调, 实现通风降温的工作模式; 其中送风风机 (2) 和排风风机 (3) 被设置在壳体The utility model relates to a multi-functional modular profile structure vehicle air conditioner, which is characterized in that: the vehicle air conditioner is provided with a blower fan (2), an exhaust fan (3) and a flap mechanism (23) in the casing (1), The ventilation and cooling electronic control device (4) constitutes a ventilation and cooling air conditioner, and realizes a working mode of ventilation and cooling; wherein the air supply fan (2) and the exhaust fan (3) are disposed in the casing
(1) 两侧形成的蜗壳内, 翻板机构 (23) 设置在壳体 (1) 的中间位置, 通风降温电 控装置 (4) 设置在壳体 (1) 上。 (1) In the volute formed on both sides, the flap mechanism (23) is placed in the middle of the casing (1), and the ventilation and cooling electric control device (4) is placed on the casing (1).
、 一种多功能模块式型材结构车用空调, 其特征在于: 该车用空调在壳体(1) 内外装入 压缩机 (5)、 冷凝器 (6)、 排风风机 (3)、 节流装置 (7)、 蒸发器 (8)、 蒸发器冷凝 水处理装置 (9)、 送风风机 (2)、 翻板机构 (23)、 机械降温电控装置 (10) 组成机 械降温空调, 实现机械降温的工作模式; 其中压缩机 (5) 设置在壳体 (1) 的一端, 排风风机 (3) 作为冷凝风机、 送风风机 (2) 作为蒸发风机分别被设置在壳体 (1) 两侧形成的蜗壳内, 冷凝器 (6) 和蒸发器 (8) 设置在壳体 (1) 内翻板机构 (23) 的两侧, 蒸发器冷凝水处理装置 (9) 设置在冷凝器 (6) 和蒸发器 (8) 的下面, 壳 体 (1) 上设置有新风风道、 机械降温电控装置 (10)。 A multi-functional modular profile structure vehicle air conditioner, characterized in that: the vehicle air conditioner is installed inside and outside the casing (1) with a compressor (5), a condenser (6), an exhaust fan (3), and a section The flow device (7), the evaporator (8), the evaporator condensate treatment device (9), the air supply fan (2), the flap mechanism (23), and the mechanical cooling electronic control device (10) constitute a mechanical cooling air conditioner, The working mode of mechanical cooling; wherein the compressor (5) is disposed at one end of the casing (1), and the exhaust fan (3) is provided as a condensing fan and a blowing fan (2) as an evaporating fan respectively disposed in the casing (1) In the volute formed on both sides, the condenser (6) and the evaporator (8) are disposed on both sides of the flap mechanism (23) of the casing (1), and the evaporator condensate treatment device (9) is disposed in the condenser (6) Under the evaporator (8), the casing (1) is provided with a fresh air duct and a mechanical cooling electronic control device (10).
、 一种多功能模块式型材结构车用空调, 其特征在于: 该车用空调在壳体(1) 内装入送- 风风机 (2)、 排风风机 (3)、 储水水位传感器 (12)、 补水电磁阀 (14)、 循环流量传 感器(15)、循环水泵(16)、位于右上盖板(38)中部的布水器(17)、加湿介质(18)、 水槽 (19)、 补水管路 (20)、 布水器供水管 (21)、 翻板机构 (23)、 水蒸发降温电控 装置 (22), 另外加上加水口 (11)、 储水箱 (13) 即可组成水蒸发降温空调, 实现水 蒸发降温的工作模式; 其中补水管路 (20) —端连接储水箱 (13), 另一端通过补水 电磁阀 (14) 连接至其内带有循环水泵 (16) 的水槽 (19), 经布水器供水管 (21)、 循环流量传感器 (15) 送至布水器 (17), 将加湿介质 (18) 加湿, 剩余的水再通过 右下盖板 (43) 上的孔 (46) 流回至水槽 (19), 达到循环加湿的目的。 A multi-functional modular profile structure vehicle air conditioner, characterized in that: the vehicle air conditioner is equipped with a wind blower (2), an exhaust fan (3), a water storage water level sensor (12) in the casing (1). ), water supply solenoid valve (14), circulating flow sensor (15), circulating water pump (16), water distributor (17) located in the middle of the upper right cover (38), humidifying medium (18), water tank (19), hydration Pipe (20), water distributor water supply pipe (21), flap mechanism (23), water evaporative cooling electronic control device (22), plus water inlet (11), water storage tank (13) can form water The evaporative cooling air conditioner realizes the working mode of water evaporation and cooling; wherein the water supply pipeline (20) is connected to the water storage tank (13), and the other end is connected to the water tank with the circulating water pump (16) through the water supply electromagnetic valve (14). (19), sent to the water distributor (17) through the water supply pipe (21) and the circulating flow sensor (15), humidify the humidifying medium (18), and the remaining water passes through the right lower cover (43). The hole (46) flows back to the sink (19) for circulation humidification purposes.
、 一种多功能模块式型材结构车用空调, 其特征在于: 该车用空调在壳体(1) 内外装入 压缩机 (5)、 冷凝器 (6)、 排风风机 (3)、 节流装置 (7)、 蒸发器 (8)、 蒸发器冷凝 水处理装置(9)、 送风风机(2)、 加水口 (11)、 储水水位传感器(12)、 储水箱 (13)、 补水电磁阀 (14)、 循环流量传感器 (15)、 循环水泵 (16)、 位于右上盖板 (38) 中 部的布水器(17)、 加湿介质(18)、 水槽 (19)、 补水管路(20)、 布水器供水管 (21)、 翻板机构 (23)、 通风降温电控装置 (4)、 机械降温电控装置 (10)、 水蒸发降温电控 装置 (22) 即可组成通风降温、 机械降温、 水蒸发降温空调, 实现通风降温、 机械降 权 利 要 求 书 A multi-functional modular profile structure vehicle air conditioner, characterized in that: the vehicle air conditioner is installed inside and outside the casing (1) with a compressor (5), a condenser (6), an exhaust fan (3), and a section Flow device (7), evaporator (8), evaporator condensate treatment device (9), air supply fan (2), water inlet (11), water storage level sensor (12), water storage tank (13), hydration Solenoid valve (14), circulating flow sensor (15), circulating water pump (16), water distributor (17) located in the middle of the upper right cover (38), humidifying medium (18), water tank (19), water supply line ( 20), water distribution pipe (21), flap mechanism (23), ventilation and cooling electronic control device (4), mechanical cooling electronic control device (10), water evaporation and cooling electronic control device (22) can form ventilation Cooling, mechanical cooling, water evaporation, cooling air conditioning, ventilation cooling, mechanical drop Claim
温、 水蒸发降温的工作模式的一种或多种。  One or more of the working modes of temperature and water evaporation and cooling.
、 根据权利要求 1、 2、 3或 4所述的一种多功能模块式型材结构车用空调, 其特征在于: 所述的壳体 (1) 是采用型材结构形式, 可根据所需空调的长度任意截取其长度大小, 其中壳体 (].) 由左上盖板 (37)、 右上盖板 (38)、 左下盖板 (44)、 右下盖板 (43)、 防雨雪风门 (52)、 两端导流罩 (53)、 两端端板 97, 间歇设置的左上盖板和左下盖板 支撑板(26)、 右上盖板和右下盖板支撑板(27)、 两端支撑板 96、翻板上支撑板(54) 和翻板下支撑板 (55) 组装而成, 其中左上盖板 (37) 和右上盖板 (38) 之间有一定 距离构成外界空气进风口 (56), 右上盖板 (38) 上带有布水器 (17), 一侧为曲面, 曲面的中部为连接端; 左下盖板 (44) 一端为排风风机 (3) 的蜗壳端, 另一端带有 集水槽(64), 右下盖板(43)—端带有集水腔(65), 另一端为带有突起的蜗舌('68)、 孔 (46); 所述的左上盖板 (37) 和左下盖板 (44) 之间有一排风口 (58), 防雨雪风 门 (52) 设置在左上盖板 (37) 和左下盖板 (44) 之间, 右上盖板 (38) 右侧中部通 过共挤软 pvc 连接, 曲线部分形成风机蜗壳, 蜗壳下端开设有送风口 (57), 左下盖 板 (44) 和右下盖板 (43) 之间有一定距离, 构成空气的回风口 (59)。 A multi-functional modular profile structure vehicle air conditioner according to claim 1, 2, 3 or 4, characterized in that: the casing (1) is in the form of a profile structure, and can be air-conditioned according to requirements The length is arbitrarily cut to the length, wherein the casing (].) consists of the upper left cover (37), the upper right cover (38), the lower left cover (44), the right lower cover (43), and the rain-proof damper (52). ), two ends of the shroud (53), two end plates 97, intermittently set left and right lower cover support plates (26), right upper cover and right lower cover support plate (27), support at both ends The plate 96, the support plate (54) on the flap and the lower support plate (55) are assembled, and a distance between the upper left cover (37) and the upper right cover (38) constitutes an outside air inlet (56). ), the right upper cover (38) is provided with a water distributor (17), one side is a curved surface, the middle of the curved surface is a connecting end; the left lower cover (44) has one end of the volute end of the exhaust fan (3), and One end has a sump (64), the right lower cover (43) has a water collection chamber (65) at the end, and the other end has a protrusion Tongue ('68), hole (46); there is an air outlet (58) between the left upper cover (37) and the left lower cover (44), and the rain and snow damper (52) is disposed on the upper left cover ( 37) Between the left lower cover (44) and the right upper cover (38), the right middle part is connected by co-extruded soft pvc, the curved part forms the fan volute, and the lower end of the volute is provided with air supply port (57), left lower cover ( 44) There is a certain distance from the right lower cover (43), which constitutes the air return port (59).
、 根据权利要求 5所述的一种多功能模块式型材结构车用空调, 其特征在于: 所述的左 上盖板 (37)、 右上盖板 (38)、 左下盖板 (44)、 右下盖板 (43) 的内侧和翻板机构A multi-functional modular profile structure vehicular air conditioner according to claim 5, wherein: the left upper cover (37), the upper right cover (38), the lower left cover (44), and the lower right Inner side of the cover plate (43) and flap mechanism
(23) 组装后形成进风口 (56)、 送风口 (57)、 排风口 (58) 和回风口 (59), 同时 形成了用于排风的贯流风机蜗壳、 用于送风的离心风机 (贯流风机) 蜗壳的半封闭空 间。 (23) After assembly, air inlet (56), air supply port (57), air outlet (58) and return air inlet (59) are formed, and a cross-flow fan volute for exhausting air is formed. Centrifugal fan (cross-flow fan) The semi-enclosed space of the volute.
、 根据权利要求 5所述的一种多功能模块式型材结构车用空调, 其特征在于: 所述的右 上盖板 (38) 的型腔内带有保温层, 所述左下盖板 (44) 和右下盖板 (43) 上间歇设 置有排雨水管 (66)。 The versatile modular structure air conditioner for a vehicle according to claim 5, wherein: the upper right cover (38) has a heat insulating layer in the cavity, and the left lower cover (44) A drain pipe (66) is intermittently arranged on the right lower cover (43).
、 根据权利要求 1、 2、 3或 4所述的一种多功能模块式型材结构车用空调, 其特征在于: 所述的翻板机构 (23) 由带有保温层 (74) 的翻板 (75)、 翻板上支撑板 (54)、 翻板 下支撑板 (55)、 转动装置 (76)、 回转轴 (77) 构成, 翻板 (75) 设置固定在间隔设 置的翻板支撑板上, 并可通过其上设置的转动装置 76沿回转轴 (77) 翻转。 A multi-functional modular profile structure vehicle air conditioner according to claim 1, 2, 3 or 4, characterized in that: said flap mechanism (23) is formed by a flap with a heat insulating layer (74) (75), a flap support plate (54), a flap lower support plate (55), a rotating device (76), a rotary shaft (77), and the flap (75) is fixed to the spaced flap support plate Up, and can be turned over the rotary shaft (77) by the rotating device 76 provided thereon.
、 根据权利要求 1、 2、 3或 4所述的一种多功能模块式型材结构车用空调, 其特征在于: 所述的送风风机 (2) 和排风风机 (3) 为型材结构形式, 送风风机 (2) 和排风风机A multi-functional modular profile structure vehicle air conditioner according to claim 1, 2, 3 or 4, characterized in that: the air supply fan (2) and the exhaust fan (3) are in the form of a profile structure , air supply fan (2) and exhaust fan
(3) 分别由电机驱动, 电机被设置在左上盖板和左下盖板支撑板 (26)、 右上盖板和 权 利 要 求 书 (3) Driven by a motor, the motor is placed on the left upper cover and the left lower cover support plate (26), the upper right cover and Claim
右下盖板支撑板 (27) 上, 所述的左上盖板和左下盖板支撑板 (26) 可作为排风风机 叶轮的侧挡板、 右上盖板和右下盖板支撑板 (27) 可作为送风风机叶轮的侧挡板。 、 根据权利要求 2 所述的一种多功能模块式型材结构车用空调, 其特征在于所述的 冷凝风机 (3) 设置在左上盖板 (37) 和左下盖板 (44) 之间, 蒸发风机 (2) 设置在 右上盖板 (38) 和右下盖板 (43) 之间, 其中左上盖板 (37) 和右上盖板 (38) 之间 的空隙和其下面设置的导风板 (39) 可构成新风风道。  On the right lower cover support plate (27), the left upper cover and the left lower cover support plate (26) can be used as the side baffle, the upper right cover and the lower lower cover support plate of the exhaust fan impeller (27) Can be used as a side baffle for the blower fan. A multi-functional modular profile structure vehicle air conditioner according to claim 2, wherein said condensation fan (3) is disposed between the upper left cover plate (37) and the lower left cover plate (44) to evaporate The fan (2) is placed between the upper right cover (38) and the right lower cover (43), with the gap between the upper left cover (37) and the upper right cover (38) and the air deflector provided underneath ( 39) It can form a fresh air duct.
、 根据权利要求 2 所述的一种多功能模块式型材结构车用空调, 其特征在于: 所述 的蒸发器冷凝水处理装置(9) 由水槽(19)、 冷凝水排泄水泵(40)、 排水管路(41)、 翻板 (75) 上方的喷淋水腔 (42) 构成, 带有冷凝水排泄水泵 (40) 的水槽 (19) 设 置在蒸发器 (8) 下面壳体 (1) 上, 排水管路 41一端连接冷凝水排泄水泵 (40), 另 一端通过排水管路 (41)、 到翻板 (75) 的上方的喷淋水腔 (42), 喷淋水腔 (42) 上 带有淋水孔 (45)。 A multi-functional modular profile structure vehicle air conditioner according to claim 2, wherein: said evaporator condensate treatment device (9) comprises a water tank (19), a condensate drain water pump (40), The drain line (41), the spray water chamber (42) above the flap (75), the sink (19) with the condensate drain pump (40) is placed under the evaporator (8) below the housing (1) Above, the drain line 41 is connected to the condensate drain water pump (40) at one end, and the other end is passed through the drain line (41) to the spray water chamber (42) above the flap (75), and the spray water chamber (42) With a drain hole (45).
、 根据权利要求 8 所述的一种多功能模块式型材结构车用空调, 其特征在于: 翻板 (75)起始角度与水平正方向夹角约为 29° 时, 可与左下盖板(44)和右上盖板(38) 密封配合并将此空间分成两部分, 此时进风口 (56) 和排风口 (58) 及其中间部分构 成气流通道, 回风口 (59) 与送风口 (57) 及其中间部分构成气流通道; The air conditioner for a multi-functional modular profile structure according to claim 8, wherein: when the initial angle of the flap (75) is at an angle of about 29° with respect to the horizontal positive direction, the left lower cover ( 44) Seal the fit with the right upper cover (38) and divide the space into two parts. At this time, the air inlet (56) and the air outlet (58) and the middle part constitute an air flow passage, and the air return port (59) and the air supply port ( 57) and its intermediate portion constitute an air flow passage;
翻板 (75)起始角度与水平正方向夹角约为 152° 时, 可与左上盖板 (37)、 右下 盖板 (43) 密封配合并将此空间分成两部分。 此时 进风口 (56) 与送风口 (57) 及 其中间部分构成气流通道, 回风口 (59)与排风口 (58)及其中间部分构成气流通道; 翻板 (75)起始角度与水平正方向夹角约为 26° 时, 新风风道打开, 此时有新风 进入;  When the starting angle of the flap (75) is approximately 152° from the horizontal positive direction, it can be sealed with the upper left cover (37) and the lower right cover (43) and divide the space into two parts. At this time, the air inlet (56) and the air supply port (57) and the middle portion thereof constitute an air flow passage, and the air return port (59) and the air outlet port (58) and the middle portion thereof constitute an air flow passage; the starting angle of the flap (75) When the angle of the horizontal positive direction is about 26°, the fresh air duct opens, and fresh air enters at this time;
由于进风口 (56) 位于空调上方, 所以当空气进入的同时雨水也可流入, 为了不 影响空调正常工作, 应设有雨水排泄部分, 具体有两种方式:  Since the air inlet (56) is located above the air conditioner, rainwater can also flow in while the air enters. In order not to affect the normal operation of the air conditioner, there should be a rainwater draining part. There are two ways:
翻板 (75) 起始角度与水平正方向夹角约为 152° 时, 如有雨水经进风口 (56) 流到翻板 (75) 表面后受重力影响再流入型材右下盖板 (43) 的集水腔 (65) 里, 通 过排雨水管单向阔 (67) 排至空调外部;  When the angle between the starting angle and the horizontal positive direction is about 152°, if rainwater flows to the surface of the flap (75) through the air inlet (56), it will be affected by gravity and then flow into the right lower cover of the profile (43). In the water collection chamber (65), it is discharged to the outside of the air conditioner through a rainwater pipe unidirectionally wide (67);
翻板 (75)起始角度与水平正方向夹角约为 29° 时, 如有雨水经进风口 (56)流 到翻板 (75) 表面后受重力影响再流入型材左下盖板 (44) 的集水槽 (64) 里, 通过 排雨水管单向阀 (67) 排至空调外部。  When the angle between the starting angle of the flap (75) and the horizontal positive direction is about 29°, if rainwater flows to the surface of the flap (75) through the air inlet (56), it will be affected by gravity and then flow into the lower left cover of the profile (44). In the sump (64), it is discharged to the outside of the air conditioner through the rainwater pipe check valve (67).
PCT/CN2010/001474 2009-09-30 2010-09-25 Modular profile structure air conditioner for vehicle WO2011038571A1 (en)

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