WO2011032348A1 - 一种马桶盖及其表面覆膜工艺 - Google Patents

一种马桶盖及其表面覆膜工艺 Download PDF

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Publication number
WO2011032348A1
WO2011032348A1 PCT/CN2010/000970 CN2010000970W WO2011032348A1 WO 2011032348 A1 WO2011032348 A1 WO 2011032348A1 CN 2010000970 W CN2010000970 W CN 2010000970W WO 2011032348 A1 WO2011032348 A1 WO 2011032348A1
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WIPO (PCT)
Prior art keywords
pattern
coating
toilet
film
lid according
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Application number
PCT/CN2010/000970
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English (en)
French (fr)
Inventor
周廷芳
Original Assignee
Zhou Tingfang
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Filing date
Publication date
Application filed by Zhou Tingfang filed Critical Zhou Tingfang
Publication of WO2011032348A1 publication Critical patent/WO2011032348A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0453—Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/005—Processes for producing special ornamental bodies comprising inserts

Definitions

  • the invention relates to a toilet cover and a surface coating process thereof. Background technique
  • the pattern decoration of the surface of the existing wooden toilet cover is generally completed by screen printing, thermal transfer, water transfer printing, etc. This process is cumbersome and the manual ratio is high, the quality varies from person to person; and the previous process Painting and sanding account for the majority, directly to the working environment ⁇ serious pollution, the dust and coating solvent generated in the production process will cause great harm to the physical and mental health of workers.
  • Existing traditional process production processes include: blank forming (molding or profiling), batch ash, sanding, batch secondary ash, coating seal primer, sanding, spray primer, sanding, cleaning, spraying NC white Topcoat, film transfer, finishing, spray PU transparent topcoat, 2000# water sanding, polishing, accessory combination, packaging.
  • the technical problem to be solved by the present invention is to provide a process for coating a surface of a toilet cover which is simple in production and environmentally friendly.
  • the present invention is achieved by the following technical solutions:
  • a toilet cover surface coating process of the present invention comprising a toilet cover body, a decorative pattern film disposed on the toilet cover body, and a 'protective pattern' disposed on the pattern flower film a transparent mold of the flower film; a glue for bonding the two is disposed between the toilet cover body and the pattern flower film.
  • the pattern film is embedded inside the transparent mold.
  • the glue is a two-liquid type adhesive.
  • the LED illuminator may be embedded in the interior of the pattern flower bud, and the illuminating from the inside makes the gradation of the three-dimensional and the 3D pattern more prominent and beautiful.
  • Another technical problem to be solved by the present invention is to provide a process for film coating of a horse bucket cover which is simple to produce and environmentally friendly.
  • the present invention is achieved by the following technical solutions:
  • the invention discloses a process for coating the surface of a toilet lid, and the process steps thereof include: blank forming, sanding, coating glue, vacuum coating or pressure polymer film coating, trimming, decoration, accessory assembly, packaging.
  • the vacuum coating process is performed by evacuating in a sealed container to cover the pattern on the blank.
  • the pressure polymer film is coated with a polymer film on the embryo by pressure.
  • the pattern film is heated before the film coating process.
  • the pattern flower is embedded in the transparent mold, and the LED illuminator can also be embedded between the blank and the polymer film.
  • the glue is a two-liquid type adhesive.
  • the surface coating process of the toilet cover of the invention simplifies the production process, improves the production process, reduces the process loss and reduces the storage space of the product due to a total of 6 processes from the blank grinding to the finished packaging; Process, and the blank does not need to be ash, so the dust is less easy to be removed during the sanding process, environmental protection and pollution-free; no coating is required in the production process, the organic solvent is eliminated, and the injury to the workers is avoided.
  • FIG. 1 is a partial cross-sectional view of a toilet lid of the present invention
  • the toilet cover structure comprises a toilet cover body 1 and a decorative pattern film disposed on the toilet cover body 1 2, and a transparent mold 3 for protecting the pattern film 2 disposed on the pattern film 2; a glue 4 for bonding the two is disposed between the toilet lid body 1 and the pattern film 2.
  • the pattern film 2 is embedded in the interior of the transparent mold 3, and the plane or the three-dimensional pattern can be embedded in the mold, and the embossing effect can be created, and the effects can be changed, such as metallic feeling, three-dimensional feeling, Multi-level 3D feeling, shiny feeling, etc.;
  • the surface decorative pattern is highly clear and laser-treated, has a strong layering and perspective stereoscopic effect, and can be convex microscopic three-dimensional relief pattern.
  • the glue used usually contains formaldehyde, and now the world is increasingly demanding environmental protection, and the requirements for formaldehyde are also very high, and the glue in the process It is a two-liquid type adhesive, does not contain any formaldehyde, and does not loosen and embrittle due to the expansion of the MDF or molded plate due to water absorption, and has a long service life.
  • an LED illuminator may be embedded in the interior of the pattern film to increase aesthetics.
  • the process steps include: 1. Embryo forming, blanks do not need to be ash, less dust; 2. Sanding, wool : sanding after embryo forming; 3. Coating glue, polymer film without any benzene solvent , formaldehyde-free release problem, meet environmental requirements; 4. Vacuum coating or pressure polymer film coating, the surface of the product is subjected to external forces such as vacuum or pressure, and has high bonding with the blank, with good integrity, no Any gap, especially good adhesion, and good acid and alkali resistance; before the film coating process, the pattern film is heated, no trace after heating, and it is integrally formed, and the appearance is beautiful; 5. Trimming; 6 . Modification; 7. Accessories combination; 8. Packaging is complete. Wherein, the vacuum coating process is performed by vacuuming in a sealed container to cover the pattern on the blank. Of course, the laminator Art can also be applied to other bathroom accessories.
  • the surface coating process of the toilet cover of the invention simplifies the production process, improves the production process, reduces the process loss and reduces the storage space of the product due to a total of 6 processes from the blank grinding to the finished packaging; Process, and the blank does not need to be ash, so the dust is less easy to be removed during the sanding process, environmental protection and pollution-free; no coating is required in the production process, the organic solvent is eliminated, and the injury to the workers is avoided.
  • the production process uses the original polymer film as a production mold, and the mold becomes the outer surface of the product, and it is not necessary to paint the surface of the paint to prevent the wooden toilet and other sanitary accessories from being sanded during the production process.
  • the pollution of the environment with the paint spray decoration affects the health of the workers, completely solves the defects caused by the traditional process sanding and spraying, simplifies the production process, and produces a beautifully decorated surface.

Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)

Description

一种马桶 其表面 gJ 工艺 技术领域
本发明涉及一种马桶盖及其表面覆膜工艺。 背景技术
现有木制马桶盖表面的图案装饰一般通过丝网印，热转印，水转印等工 艺完成， 这种工艺繁琐且手工比率偏高， 质量因人而异参差不齐； 且前期 的工艺涂装与砂磨占大部分， 直接对工作环境^成严重污染， 制作过程中 产生的粉尘与涂料溶剂对工人的身心健康产生很大的伤害。 现有传统工艺 生产流程包括： 毛坯成型（模压或仿型）、 批灰、 砂磨、 批二次灰、 涂封固 底漆、 砂磨、 喷涂底漆、 砂磨、 清灰、 喷涂 NC白面漆、 花膜转印、 修饰、 喷涂 PU透明面漆、 2000#水砂磨、 抛光、 配件组合、 包装。 其从毛胚批灰 ：到包装共 16个工序， 其中砂磨 3道工序， 清灰 1道工序， 会造成车间粉尘 弥漫， 为主要空气污染源。 喷涂 4道工序， 在喷涂过程因涂料与有机溶剂 残留严重超标将直接伤害人体呼吸器官， 并污染周围空气。 发明内容
本发明要解决的技术问题是提供一种生产简单，且绿色环保的马桶盖表 面覆膜工艺。 本发明是通过以下技术方案来实现的：
本发明的一种马桶盖表面覆膜工艺， 其结构包括马桶盖本体， 及设置 在马桶盖本体上的、 具装饰作用的图案花膜， 及设置在图案花膜上的、'用 于保护图案花膜的透明模具； 所述马桶盖本体与图案花膜之间设置有用于 粘接二者的胶水。
作为改进， 所述图案花膜内嵌在透明模具内部。
作为改进， 所述胶水为两液型胶粘剂。 作为改进，所述图案花臈内部还可内嵌有 LED发光体，从内部发光使立 体与 3D图案之层次感更突出美观。
- 本发明要解决的另一技术问题是提供一种生产简单， 且绿色环保的马 桶盖表面覆膜工艺。 本发明是通过以下技术方案来实现的：
本发明的一种马桶盖表面覆膜工艺， 其工艺步骤包括： 毛胚成型， 砂 磨， 涂布胶水， 真空覆膜或压力高分子花膜覆膜， 修毛边， 修饰， 配件组 合， 包装。
作为改进， 所述真空覆膜过程是设置在一密封的容器内通过抽真空， 以使图案花膜覆盖在毛胚上。
作为改进， 所述压力高分子花膜覆膜是通过压力将高分子花膜覆盖在 胚上。
； 作为改进， 所述覆膜工艺前还需对图案花膜进行加热。
作为改进， 所述图案花膜内嵌在透明模具内部，也可将 LED发光体内嵌 在毛胚与高分子花膜中间。
作为改进， 所述胶水为两液型胶粘剂。
本发明的马桶盖表面覆膜工艺， 由于从毛胚砂磨到成品包装共 6道工 序， 简化了制作流程， 提高了产能， 并降低流程损耗与减少制品存放空间； 由于砂磨只占 1道工序， 且毛胚不须批灰故砂磨过程粉尘少易排除， 环保 无污染； 制作过程中无需任何涂料涂装， 杜绝了有机溶剂挥发， 避免了对 作业人员产生伤害。该生产工艺将原本高分子花膜做为生产模具，而使此模 :具变为产品之外表面，不需要再以涂料外表涂装修饰，杜绝木制马桶與其它 卫浴成套配件在制作过程因砂磨与涂料喷涂装饰对环境的污染与影响工人 健康， 彻底解决了传统工艺砂磨与喷涂产生的敝端， 简化了生产工序， 产 品表面装饰精美。 附图说明 为了易于说明， 本发明由下述的较佳实施例及附图作以详细描述 图 1是本发明马桶盖的局部剖视图；
图 2是本发明马桶盖表面覆膜工艺的流程图。 具体实施方式
请参阅图 1和图 2所示， 本发明的一种马桶盖表面覆膜工艺， 所述马 桶盖结构包括马桶盖本体 1， 及设置在马桶盖本体 1上的、 具装饰作用的 图案花膜 2，及设置在图案花膜 2上的、用于保护图案花膜 2的透明模具 3; 所述马桶盖本体 1与图案花膜 2之间设置有用于粘接二者的胶水 4。 其中， 所述图案花膜 2内嵌在透明模具 3内部， 不论是平面或立体图案均可内嵌 在模具上， 可制造出浮雕效果， 还可变换无数种效果， 如金属感、 立体感、 多层次 3D感、 闪亮感等； 所述表面装饰图案高度清淅且经激光处理， 具有 强烈的层次感与透视立体效果， 并可凸显微立体浮雕图案。 另， 由于传统 毛胚用中纤板或模压板， 其所用的胶水通常含有甲醛， 而现在全世界对环 保的要求越来越高， 对甲醛的要求也非常高， 而本工艺中所述胶水为两液 型胶粘剂， 不含任何甲醛， 且不会因吸水造成中纤板或模压板膨胀而松散 脆化， 使用寿命长。 另， 所述图案花膜内部还可内嵌有 LED发光体， 可增 加美感。
其工艺步骤包括： 1.毛胚成型， 毛胚不须批灰， 灰尘少； 2.砂磨， 毛 :胚成型后砂磨； 3.涂布胶水， 高分子花膜没有使用任何苯类溶剂， 无甲醛 '释放问题， 符合环保要求； 4.真空覆膜或压力高分子花膜覆膜， 产品表面 花膜经真空或压力等外力， 与毛胚接合性高， 具有良好的完整性， 无任何 空隙， 密着性特别佳， 且耐酸碱防水性佳； 所述覆膜工艺前还需对图案花 膜进行加热， 加热后没有接痕， 呈现一体成型， 外表美观； 5.修毛边； 6. 修饰； 7.配件组合； 8.包装完成。 其中， 所述真空覆膜过程是设置在一密 封的容器内通过抽真空， 以使图案花膜覆盖在毛胚上。 当然， 所述覆膜工 艺还可应用在其它卫浴成套配件上。
本发明的马桶盖表面覆膜工艺， 由于从毛胚砂磨到成品包装共 6道工 序， 简化了制作流程， 提高了产能， 并降低流程损耗与减少制品存放空间; 由于砂磨只占 1道工序， 且毛胚不须批灰故砂磨过程粉尘少易排除， 环保 无污染； 制作过程中无需任何涂料涂装， 杜绝了有机溶剂挥发， 避免了对 作业人员产生伤害。该生产工艺将原本高分子花膜做为生产模具，而使此模 具变为产品之外表面，不需要再以涂料外表涂装修饰，杜绝木制马桶與其它 卫浴成套配件在制作过程因砂磨与涂料喷涂装饰对环境的污染与影响工人 健康， 彻底解决了传统工艺砂磨与喷涂产生的敝端， 简化了生产工序， 产 ·'品表面装饰精美。
上述实施例， 只是本发明的一个实例， 并不是用来限制本发明的实施 与权利范围， 凡依据本发明申请专利保护范围所述的制作工艺方法所作的 等效变化和修饰， 均应包括在本发明申请专利范围内。

Claims

1. 一种马桶盖， 其特征在于： 其结构包括马桶盖本体， 及设置在马桶 盖本体上的、 具装饰作用的图案花膜， 及设置在图案花膜上的、 用于保护 图案花膜的透明模具； 所述马桶盖本体与图案花膜之间设置有用于粘接二 者的胶水。
2. 根据权利要求 1所述的马桶盖， 其特征是： 所述图案花膜内嵌在透 明模具内部。
3. 根据权利要求 1所述的马桶盖， 其特征是： 所述胶水为两液型胶粘 剂。 .
4. 根据权利要求 1所述的马桶盖， 其特征是： 所述图案花膜内部还可 内嵌有 LED发光体。
5. 一种如权利要求 1所述的马桶盖表面覆膜工艺， 其特征在于： 其工 艺步骤包括： 毛胚成型， 砂磨， 涂布胶水， 真空覆膜或压力高分子花膜覆 膜， 修毛边， 修饰， 配件组合， 包装。
6. 根据权利要求 5所述的马桶盖表面覆膜工艺， 其特征是： 所述真空 覆膜过程是设置在一密封的容器内通过抽真空， 以使图案花膜覆盖在毛胚 上。
7. 根据权利要求 5所述的马桶盖表面覆膜工艺， 其特征是： 所述压力 高分子花膜覆膜是通过压力将高分子花膜覆盖在毛胚上。
8. 根据权利要求 6或 7任一所述的马桶盖表面覆膜工艺， 其特征是： 所述覆膜工艺前还需对图案花膜进行加热。
9. 根据权利要求 6或 7任一所述的马桶盖表面覆膜工艺， 其特征是： 所述图案花膜内嵌在透明模具内部。
10. 根据权利要求 5所述的马桶盖表面覆膜工艺， 其特征是： 所述胶水 为两液型胶粘剂。
PCT/CN2010/000970 2009-09-16 2010-06-28 一种马桶盖及其表面覆膜工艺 WO2011032348A1 (zh)

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