WO2011020151A1 - Building system - Google Patents
Building system Download PDFInfo
- Publication number
- WO2011020151A1 WO2011020151A1 PCT/AU2010/001065 AU2010001065W WO2011020151A1 WO 2011020151 A1 WO2011020151 A1 WO 2011020151A1 AU 2010001065 W AU2010001065 W AU 2010001065W WO 2011020151 A1 WO2011020151 A1 WO 2011020151A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- insulating element
- building section
- section according
- sub
- cladding
- Prior art date
Links
- 238000005253 cladding Methods 0.000 claims abstract description 124
- 238000013016 damping Methods 0.000 claims abstract description 12
- 239000006260 foam Substances 0.000 claims description 46
- 239000000463 material Substances 0.000 claims description 22
- 239000000853 adhesive Substances 0.000 claims description 18
- 230000001070 adhesive effect Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 230000000704 physical effect Effects 0.000 claims description 7
- 229920000098 polyolefin Polymers 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 33
- 238000010276 construction Methods 0.000 description 8
- 238000009413 insulation Methods 0.000 description 8
- 239000011518 fibre cement Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000011800 void material Substances 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 3
- 238000009432 framing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000003522 acrylic cement Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- -1 timber Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
- E04B2/7409—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
- E04B2/7453—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling
- E04B2/7457—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling with wallboards attached to the outer faces of the posts, parallel to the partition
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/22—Connection of slabs, panels, sheets or the like to the supporting construction
- E04B9/24—Connection of slabs, panels, sheets or the like to the supporting construction with the slabs, panels, sheets or the like positioned on the upperside of, or held against the underside of the horizontal flanges of the supporting construction or accessory means connected thereto
- E04B9/245—Connection of slabs, panels, sheets or the like to the supporting construction with the slabs, panels, sheets or the like positioned on the upperside of, or held against the underside of the horizontal flanges of the supporting construction or accessory means connected thereto by means of screws, bolts or clamping strips held against the underside of the supporting construction
Definitions
- the present invention relates generally to the field of building systems and, in particular, to systems incorporating the use of improved materials for insulating a section of a building.
- a building section including:
- a cladding member connected in fixed relation relative to the sub-structure; and an elongate, flexible insulating element, the insulating element having at least one insulating segment which is substantially incompressible, wherein the insulating element is disposed between the sub-structure and the cladding member for damping energy transfer between the cladding member and the sub-structure.
- substantially incompressible is used herein to define at least one insulating segment of an insulating element which substantially resists compression during and after fixing between a sub- structure and a cladding member when
- cladding member is intended to include all internal or external wall, floor and ceiling covering panels and planks or opening covers such as windows and door frames, as may be secured to a structural frame to define a building envelope.
- the substantially incompressible characteristic of the at least one insulating segment results in this segment substantially maintaining its geometric shape when the cladding member is being connected to the sub-structure by fasteners which pass through the insulating element.
- the at least one insulating segment provides support to the cladding member when the cladding member is being secured to the substructure. It will be appreciated that this enables cladding materials such as fibre cement panels to be nailed or screwed to the sub- structure using conventional power tools and the like by providing rear support to the material.
- the substantial incompressibility of the at least one insulating segment helps facilitate the erection of a building section having a substantially continuous cladding surface at the abutting edges of adjacent cladding members.
- the substantial incompressibility of the at least one insulating segment also helps to inhibit over driving fasteners when using conventional hand and power tools.
- the insulating element reduces the transfer of thermal energy between the cladding member and the sub- structure. In other preferred embodiments, the insulating element reduces the transfer of acoustic energy between the cladding member and the sub-structure. Preferably, the insulating element reduces the transfer of both thermal and acoustic energy between the cladding member and the substructure. In some embodiments, the damping of energy transfer between the cladding member and the sub-structure is primarily effected by the at least one substantially incompressible insulating segment. In other embodiments, the damping of energy transfer is achieved by the combination of the substantially incompressible insulating segment or segments and the remaining segment or segments of the insulating element. That is, in these embodiments, the damping of energy transfer is achieved by the insulating element as a whole.
- the cladding member is preferably connected to the sub- structure via one or more fasteners.
- the one or more fasteners securely engage the sub-structure and the cladding member.
- At least certain of the one or more fasteners preferably pass through the insulating element to hold the insulating element in a desired position relative to the cladding member/sub-structure.
- the fasteners are preferably selected from the group including nails, screws, staples and rivets.
- the fasteners are not limited to those listed here, and that any suitable fastener (including adhesives) may be used to connect the cladding member to the sub-structure.
- the fasteners pass directly through the substantially incompressible insulating segment only.
- the at least one insulating segment is preferably formed of a foam, more preferably, a closed cell foam such as, for example, polyolefin.
- the foam is cross-linked.
- Suitable cross-linked foams include polyurethane and polystyrene. It will of course be appreciated that the closed cell and cross-linked foams are not limited to those listed here, and that other suitable foams may be used.
- the insulating element may, in certain preferred forms, be a homogeneous element such that the overall construction results in a flexible, substantially incompressible insulating element.
- the insulating element may be a hybrid or composite element having two or more segments such as layers, at least one segment or layer being formed of a material having at least one different physical property relative to the material used to form one or more of the other layers.
- the insulating element may be a two-layer element having one layer which is relatively 'harder' than the other.
- the insulating element may be a three-layer element in which the outer layers are relatively 'harder' than the inner layer, or vice versa.
- the first 'harder' layer or layers are substantially incompressible and the second 'softer' layer or layers can advantageously deform to account for, or at least reduce the effect of, irregularities in the sub-structure to provide a substantially flat surface across adjacent cladding panels. Accordingly, in embodiments having a 'softer' outer layer, this layer preferably abuts the sub-structure. However, in other embodiments the softer outer layer could abut the cladding member or another intermediate member.
- the insulating element could be embodied in many various differently layered or otherwise segmented constructions including regular and irregular segmentation to suit a particular building application.
- the insulating element could have a variegated segmentation with a plurality of substantially incompressible insulating segments randomly disposed throughout the insulating element, or a checkerboard type pattern having primary substantially incompressible segments and secondary deformable segments.
- one or more of the physical properties of density, hardness, compressive strength, thermal conductivity, thermal resistance, cross-section and thickness of at least one layer (or segment) may be configured to be different to that of another layer (or segment) of the insulating element. It will be appreciated by those skilled in the art that the physical properties which can be varied are not limited to those listed here.
- the thickness of each layer is substantially the same. In other embodiments, the thickness of each layer is different relative to each other.
- the flexiblility of the insulating element enables the insulating element to be wound along its longitudinal axis to form a (spiralled) roll of the insulating element for storage prior to use.
- the insulating element can be supplied as substantially flat strips or "sticks" of a predetermined length.
- the predetermined length may be suitable for immediate use of the insulating element or for the insulating element to be readily cut-to-length, as desired.
- the sticks of the insulating element have a length of approximately 3m. It will however be appreciated by those skilled in the art that the sticks can be supplied in any desired length, including lengths longer and shorter than 3m.
- the insulating element could be supplied in lengths of, but not limited to, 1.0m, 1.2m, 1.5m, 1.8m, 2.0m, 2.4m, 2.5m, 2.75m, 3.5m, 4m, 4.5m, 5.0m or 6.0m.
- the at least one substantially incompressible insulating segment or the insulating element itself has a substantially constant density.
- the density of the insulating element is preferably in the range of about 50 kg/m 3 to 500 kg/m 3 .
- the density of the insulating element is preferably in the range of about 100 kg/m 3 to 400 kg/m 3 , more preferably 200 kg/m 3 to 300 kg/m 3 , and even more preferably, 205 kg/m 3 to 255 kg/m 3 .
- the density of the insulating element is approximately 230 kg/m 3 .
- the density of the insulating element is approximately 300 kg/m 3 . It will be appreciated that the density of the insulating element is not limited to the values listed here, but rather will be selected to meet the insulating requirements of a particular application.
- the insulating element (or at least one segment of the insulating element) has a hardness at least 60 HC 0 , as measured under the Durometer Type C hardness standard specified in ASTM D2240.
- the insulating element (or at least one segment of the insulating element) may have a hardness of at least 80 HC 0 , at least 100 HC 0 or at least 200 HC 0 .
- the insulating element (or the at least one insulating segment) preferably has a compressive strength in the range of approximately 200 to 400 kPa.
- the insulating element (or the at least one insulating segment) preferably has a constant thickness.
- the constant thickness of the insulating element (or the at least one insulating segment) in combination with the substantially incompressible property helps to fix and maintain adjacent cladding members relative to the sub-structure such that abutting edges are not raised or lowered relative to each other but, rather are substantially flush with each other.
- the insulating element (or the at least one insulating segment) has a thermal conductivity of less than 0.1 W/m-K. In certain preferred embodiments, the insulating element (or the at least one insulating segment) has a thermal conductivity of less than 0.06 W/m-K. In one particularly preferred embodiment, the insulating element (or the at least one insulating segment) has a thermal conductivity of approximately 0.035 W/m-K.
- the insulating element (or the at least one insulating segment) is configured to have a thermal resistance, or R- value, of at least 0.1 K.m 2 /W, more preferably, at least 0.2 K.m /W.
- R- value a thermal resistance, or R- value
- the building section as a whole will be constructed to have a particular R-value to meet the building code of a particular jurisdiction. For example, in Australia the building section may be required to have an R-value of at least 0.2 K.m 2 /W. In New Zealand, the building section may be required to have an R-value of at least 0.3 K.m 2 /W.
- the thermal resistance is determined by the thickness of the insulating element(or the at least one insulating segment).
- the thickness of the insulating element (or the at least one insulating segment) is preferably in the range of about 5 mm to 50 mm. More preferably, the thickness of the insulating element (or the at least one insulating segment) is in the range of about 5 mm to 30mm. In particularly preferred forms, the thickness of the insulating element (or the at least one insulating segment) is in the range of about 6 mm to 20 mm, with even more preferred forms in the range of 7 mm to 13 mm.
- the thickness of the insulating element (or the at least one insulating segment) is approximately 13 mm. In another particularly preferred form, the thickness of the insulating element (or the at least one insulating segment) is approximately 7.5 mm.
- the insulating element (or the at least one insulating segment) defines a mounting surface for abutting one of the sub- structure and the cladding member.
- the insulating element (or the at least one insulating segment) preferably includes an attaching means associated with the mounting surface for attaching the insulating element in position. In certain embodiments, the attaching means is used to attach the insulating element to the cladding member.
- the attaching means is used to attach the insulating element to the sub- structure.
- the attaching means is a layer of adhesive applied to the mounting surface of the insulating element(or the at least one insulating segment).
- the adhesive is acrylic.
- a layer of adhesive may also be applied to a surface of the insulating element (or the at least one insulating segment) which is opposite the mounting surface (i.e. the operative outer surface).
- the adhesive layer on the mounting surface provides the insulating element with the characteristic of a self-adhesive tape and thus facilitates installing the insulating element in the desired position.
- this additional layer of adhesive can be used to hold the cladding members in a desired position relative to the sub-structure (or at least take some of their weight) to facilitate driving fasteners through the cladding members.
- the adhesive layer works in combination with these fasteners to secure the insulating element relative to the cladding member/sub-structure.
- the insulating element has a plurality of markings or indicia, the markings being spaced relative to one another on the operative outer surface of the insulating element for facilitating alignment of the cladding members relative to the sub-structure. That is, the markings act as a depth gauge during construction of the building section. Preferably, the markings are configured such that when a top edge of a cladding member is aligned with a marking it follows that the cladding member is correctly aligned relative to the sub-structure, in use. In some forms, the markings are spaced relative to one another to suit a cladding member of a particular size or shape.
- the insulating element can have two or more sets of markings, each set being configured to facilitate alignment of cladding members of a particular size or shape.
- the insulating element could have three sets of markings including a first set for plank- style cladding members, a second set for sheet- style cladding members and a third set for board-style cladding members. It will be appreciated that pairs of insulating elements with corresponding markings are preferably used to facilitate the alignment of the cladding members.
- a first insulating element is applied to a first member of the sub- structure and a second insulating element is applied to a second member of the sub- structure whereby the top edge of the cladding member can be aligned with a marking on the first insulating element and a corresponding marking on the second insulating element so that the cladding member is correctly aligned relative to the sub-structure.
- the sub-structure is a frame having a plurality of frame members.
- the frame is preferably one of a wall frame, a sub-floor frame, a ceiling frame (including eaves) and a roof frame.
- a wall frame preferably one of a wall frame, a sub-floor frame, a ceiling frame (including eaves) and a roof frame.
- each frame member is formed of metal.
- the metal is steel.
- the metal is aluminium.
- the frame members are formed of timber.
- the insulating element is close-fittingly disposed between the sub- structure and the cladding member.
- the substructure includes an intermediate support member connected to a frame member, the support member being arranged intermediate the frame member and the cladding member such that the insulating element is sandwiched between the frame member and the support member or between the support member and the cladding member.
- a first insulating element is provided between the frame member and the support member and a second insulating element is provided between the support member and the cladding member.
- the intermediate support member is preferably a top-hat batten, the top-hat batten having a base, two webs extending from the base and a flange associated with the distal end of each web.
- an insulating element is associated with the base and each flange.
- the insulating element primarily provides acoustic insulation.
- the insulating element is usually selected primarily to provide thermal insulation.
- the insulating element is attached to one of the frame members of the sub-structure. More preferably, the insulating element is attached to the frame member by the adhesive.
- the insulating element preferably extends in a direction substantially parallel to the longitudinal direction of the respective frame member.
- an insulating element is attached to one or more of the substantially vertical frame members of the sub-structure. In some embodiments, an insulating element is attached to each substantially vertical frame member. In certain embodiments, an insulating element is also applied to at least one of the substantially horizontal frame members.
- the width of the insulating element may be greater than or less than the width of the associated frame member to which it is attached. In certain embodiments, the width of the insulating element (or the at least one insulating segment) is substantially the same as the width of the associated frame member. In the event that double-framing is used, an insulating element may be applied to each frame member.
- the cladding member is a cladding panel, the cladding panel defining a cladding surface for the building section.
- the cladding member can be an internal cladding member or an external cladding member. More particularly, the cladding member may be internal or external wall sheeting, a ceiling sheet or floor boards. It will also be appreciated that the cladding member can be formed of any suitable cladding material and is preferably formed of one of fibre cement, polystyrene, timber, gypsum board and metal.
- the building system includes sarking for inhibiting the passage of liquid through the building section, the sarking being arranged between the sub- structure and the cladding member.
- the sarking is arranged to be between the sub- structure and the insulating element.
- the sarking is arranged to be between the insulating element and the cladding member.
- the sarking is preferably a membrane of flexible, vapour permeable material.
- some of the one or more fasteners are used to secure the sarking in place relative to the cladding member.
- a separate fastening means is used to secure the sarking in place.
- the building section may also include some form of rigid air barrier lining.
- the cladding members when strips of the insulating element are applied to the sub-structure, the cladding members will be spaced from the sub-structure such that a cavity or void is formed between the cladding member and the plane on which the mounting surface of the insulating element lies.
- the cavity or void improves the overall efficiency of the insulation associated with the building section by improving the R-value of the building section and/or acts as a drainage passage through which rainwater may pass or evaporate so that this water is not trapped inside the building section. That is, the cavity or void facilitates moisture management within the building section and thus reduces or delays the onset of water damage, advantageously improving the durability of the building section.
- the thickness of the cavity or void is preferably at least 6 mm. When the thickness of the cavity is 6 mm or greater, the benefit of the moisture management characteristic is most noticeable.
- a method of constructing a building section including:
- a building section insulating element including:
- an elongate, flexible body having at least one substantially incompressible insulating segment, the body being mountable between a cladding member and a substructure of a building section for damping energy transfer through the building section.
- the body of the insulating element is a homogenous construction. In other embodiments, the body of the insulating element is a multi- segmented construction. In segmented embodiments of the insulating element the body preferably has two or more layers, wherein at least one layer is formed of a material having at least one different physical property relative to the material used to form one or more of the other layer or layers.
- the use of multi-layered insulating elements advantageously enables an insulating element to be constructed so as to be suitable for use with particular cladding and framing materials, to account for irregularities in the cladding and/or framing materials, to account for expected environmental conditions and/or to suit the method of construction used for erecting the building section.
- FIG. 1 is a schematic front view of a building section according to the invention
- FIG. 2 is a plan view of the building section of FIG. 1;
- FIG. 3 is a plan view of another embodiment of the building section
- FIG. 4 is a front view of an embodiment of a frame of the building section
- FIG. 5 is a schematic side view of a roll the insulating element of the building section.
- FIG. 6 is a partial perspective view of the insulating element showing the layer of adhesive on the mounting surface.
- the building section 1 includes a sub-structure in the form of a frame 2.
- the frame 2 is formed from a series of interconnected frame members 3 including a plurality of substantially vertical frame members and a plurality of substantially horizontal frame members.
- the frame members 3 may be made from timber or metal such as steel.
- the frame 2 may be a section of any suitable building frame including a wall frame, a sub-floor frame, a ceiling frame and a roof frame. It will be further appreciated by those skilled in the art that the present invention is not limited to the sub- structures listed here. In addition, it is to be understood that certain frames may be inclined, rather than being arranged to lie in a substantially vertical or horizontal plane.
- each cladding panel 4 preferably spans two or more of the frame members 3.
- the type of fasteners 5 used to secure the panels 4 to the frame 2 will be primarily determined by the type of material of the frame members 3. That is, fasteners 5 in the form of screws, nails or staples can be used to securely fasten the cladding panels 4 to a timber frame.
- the present invention advantageously enables cladding materials, such as the fibre cement panels 4, to be readily nailed or screwed to the frame 2 using conventional power tools and the like.
- an elongate, flexible insulating element in the form of a foam tape 7 is arranged along the length of at least some of the substantially vertical frame members 3.
- the insulating element is not limited to such forms and can advantageously be embodied as a hybrid or composite construction having primary segments or layers formed of a substantially incompressible insulating material and second segments formed a material which can deform to account for irregularities in the sub- structure or cladding materials.
- the insulating foam tape 7 is applied in strips and positioned to extend in a direction substantially parallel to the longitudinal axis of the associated frame member 3.
- a strip of foam tape 7 is applied to each vertical frame member 3.
- a strip of foam tape 7 can be applied to each vertical and horizontal frame member 3.
- the foam tape 7 has a rectangular cross-section with a constant thickness along the length of the strip.
- the insulating foam tape 7 defines a mounting surface 8 on which an attaching means in the form of a layer of acrylic adhesive 9 is applied.
- the adhesive 9 enables the foam tape 7 to be readily adhered to the relevant frame member 3 in the desired position. It will therefore be appreciated that the adhesive layer 9 provides the foam tape 7 with the characteristic of a self-adhesive tape.
- a removable backing strip covers the mounting surface 8 to protect the layer of adhesive 9 from dust and other debris during storage of the foam tape 7 prior to use.
- the insulating tape 7 is formed of a closed cell, cross-linked foam such as, for example, polyolefin.
- the insulating element is substantially incompressible such that the insulating element substantially maintains its geometric shape when the cladding member is being fastened to the frame. This property enables the insulating element to provide support to the cladding material when the cladding member is being secured to the sub- structure.
- the significant lack of compression of the foam tape 7 in combination with the degree to which this compression is consistent at the various fastening locations is particularly advantageous at the adjoining/abutting edges of adjacent cladding panels 4. That is, the substantial incompressibility of the foam tape 7 facilitates the erection of a building section 1 having a substantially flush wall surface 6 at the abutting edges of adjacent cladding panels. In other words, the adjoining or abutting edges are not significantly raised or lowered relative to each other as a result of the fastening process.
- the polyolefin preferably has a substantially constant density of about 230 kg/m 3 ⁇ 10%.
- the width of the foam tape 7 is less than that of the associated frame member to which it is attached. In the illustrated embodiments, the width of the foam tape 7 is approximately 45mm. The thickness of the foam tape is approximately 13mm ⁇ 0.16mm. It will be appreciated that the tape may be formed in various widths with the thickness of the tape then being selected to provide the insulating tape with a thermal resistance of at least 0.2 K.m 2 /W (or a thermal
- Each strip of foam tape 7 is adhered directly to the respective frame member 3 by the layer of adhesive 9.
- a fibre cement cladding panel 4 is then held in position relative to the frame 2, against the foam tape 7.
- the panel 4 is then secured in the desired position such that each strip of foam tape 7 is disposed between the frame 2 and the associated panel 4.
- at least some of the fasteners 5 pass through the foam tape 7.
- the adhesive 9 works in combination with these fasteners to securely hold the strip of foam tape 7 relative to the cladding member 4 and frame 2.
- the foam tape 7 forms a thermal break for damping thermal transfer between the cladding panels 4 and the frame 2 to reduce thermal losses through the wall section 1.
- the insulating element again primarily provides thermal insulation.
- the insulating element primarily provides acoustic insulation.
- the foam tape can provide both thermal and acoustic insulation for the building section 1 and therefore reduce energy losses. It will be further appreciated that the foam tape 7 may also provide a degree of moisture management for the building section.
- the foam tape 4 is close- fittingly disposed between the frame 2 and the cladding panel 4.
- the frame 2 includes an elongate intermediate support member in the form of a top-hat batten 10.
- the top-hat batten 10 has a base 11, two webs 12 extending from the base 11 and a flange 13 associated with the distal end of each web 12.
- the top-hat batten 10 is arranged to extend substantially parallel to a vertical frame member 3 such that the base 11 overlies the associated frame member 3.
- the base 11 of the top-hat batten 10 is securely fastened to the associated frame member 3 and the cladding panel 4 is fastened to the webs 12 of the top-hat batten 10.
- a strip of foam tape 7 is sandwiched between the frame member 3 and the base 11 of the top-hat batten 10.
- a strip of foam tape 7 is also sandwiched between each web 12 and the cladding panel 4.
- the three strips of foam tape 7 act in combination to provide the desired insulation for damping energy transfer through the building section 1.
- a strip of foam tape 7 may be disposed between the base 11 and the associated frame member 3 only, with no foam tape being applied between the webs and the cladding panel 4.
- the flexiblility of the insulating foam tape 7 advantageously enables the tape to be wound along its longitudinal axis to form a spiralled roll 14 of the self-adhesive insulating tape 7 for storage prior to use. It will be appreciated that such a roll 14 of self-adhesive insulating tape 7 is compact, convenient to store and easily handled during installation as a thermal break.
- a building section 1 having an elongate, flexible insulating element which enables adjacent cladding panels to lie in substantially the same plane such that the edges of adjacent panels are not raised relative to one another.
- the invention represents a practical and commercially significant improvement over the prior art.
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2771435A CA2771435C (en) | 2009-08-20 | 2010-08-20 | Building system with improved insulation material |
EP10809367.5A EP2467542A4 (en) | 2009-08-20 | 2010-08-20 | Building system |
NZ598349A NZ598349A (en) | 2009-08-20 | 2010-08-20 | Building system with elongate damping member between cladding and sub-structure to dampen energy transfer |
AU2010283967A AU2010283967B2 (en) | 2009-08-20 | 2010-08-20 | Building system |
US13/399,829 US20120174503A1 (en) | 2009-08-20 | 2012-02-17 | Building system with multi-function insulation barrier |
US13/840,968 US8973329B2 (en) | 2009-08-20 | 2013-03-15 | Building system with multi-function insulation barrier |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2009903931 | 2009-08-20 | ||
AU2009903931A AU2009903931A0 (en) | 2009-08-20 | Building system |
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US13/399,829 Continuation-In-Part US20120174503A1 (en) | 2009-08-20 | 2012-02-17 | Building system with multi-function insulation barrier |
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WO2011020151A1 true WO2011020151A1 (en) | 2011-02-24 |
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PCT/AU2010/001065 WO2011020151A1 (en) | 2009-08-20 | 2010-08-20 | Building system |
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US (1) | US20120174503A1 (en) |
EP (1) | EP2467542A4 (en) |
AU (1) | AU2010283967B2 (en) |
CA (1) | CA2771435C (en) |
NZ (1) | NZ598349A (en) |
WO (1) | WO2011020151A1 (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140021685A1 (en) * | 2012-07-23 | 2014-01-23 | Matthew J. Fenik | Building Sealing Systems and Methods of Installing the Same |
US9140007B2 (en) | 2013-04-23 | 2015-09-22 | MOTO Extrusions, Inc. | Rain screen framing system |
US9140008B2 (en) | 2013-04-23 | 2015-09-22 | MOTO Extrusions, Inc. | Multi-layered cladding frame system |
JP6157298B2 (en) * | 2013-09-27 | 2017-07-05 | 株式会社Lixil | Damping structure panel |
NL2015260B1 (en) * | 2015-08-04 | 2017-02-20 | Insulation Solutions B V | Prefabricated composite building element for the covering of a construction comprising at least two supports on a building site. |
US10844609B2 (en) * | 2016-04-22 | 2020-11-24 | Jimmy Keith Yeary, JR. | Building rail system |
US20180010332A1 (en) * | 2016-07-07 | 2018-01-11 | Armacell Enterprise Gmbh & Co. Kg | Acoustical thermal decoupling system |
WO2019091540A1 (en) * | 2017-11-13 | 2019-05-16 | Knauf Gips Kg | Profile and construction element set for arranging a component for a drywall construction, and drywall formed therewith |
WO2020012484A2 (en) * | 2018-07-11 | 2020-01-16 | Veev Group, Inc. | Prefabricated construction wall assembly |
US20200399889A1 (en) * | 2019-06-18 | 2020-12-24 | United States Gypsum Company | Shipping container noncombustible building fire design |
CA3098228A1 (en) * | 2019-11-06 | 2021-05-06 | Bernard Ted Cullen | Roofing and wall systems and batten-equipped, foil-laminated, internally drainable insulation panels for same |
US20210388608A1 (en) * | 2020-06-16 | 2021-12-16 | Jon Sessler | Sound damping and vibration isolation structural support |
US11578483B2 (en) * | 2021-04-29 | 2023-02-14 | Back-Lattice Wall Systems, Llc | Wall assembly |
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DE19602557A1 (en) * | 1996-01-25 | 1997-07-31 | Frederico Diaz Dipl Chem Sauto | High temperature-resistant insulating material |
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CZ292777B6 (en) * | 1997-08-07 | 2003-12-17 | Saint-Gobain Isover | Sheet roof with two jacket layers and with intermediate thermal insulation and a distance screw and coiled felt for such a roof |
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2010
- 2010-08-20 CA CA2771435A patent/CA2771435C/en active Active
- 2010-08-20 AU AU2010283967A patent/AU2010283967B2/en active Active
- 2010-08-20 EP EP10809367.5A patent/EP2467542A4/en not_active Withdrawn
- 2010-08-20 NZ NZ598349A patent/NZ598349A/en unknown
- 2010-08-20 WO PCT/AU2010/001065 patent/WO2011020151A1/en active Application Filing
-
2012
- 2012-02-17 US US13/399,829 patent/US20120174503A1/en not_active Abandoned
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EP0247695A2 (en) | 1986-05-23 | 1987-12-02 | Archiobouw "all in one" B.V. | Sound-insulating component |
US4828635A (en) * | 1988-04-13 | 1989-05-09 | Les Produits Isolofoam Inc. | Laminated, thermal insulation panel |
US6006481A (en) * | 1998-02-12 | 1999-12-28 | Jacobs; Vance G. | Insulation sheet having an integral tape strip and method of using same |
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WO2002031281A1 (en) * | 2000-10-13 | 2002-04-18 | Zsolt Nagy | Heath insulating panel having patterned outside surface for heath insulation and decoration of buildings |
EP1431471A2 (en) * | 2002-12-20 | 2004-06-23 | Sekisui Chemical Co., Ltd. | Heat insulating wall structure |
EP1457611B1 (en) * | 2003-03-13 | 2007-10-31 | Bayer MaterialScience AG | Sound and heat insulating building element |
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See also references of EP2467542A4 |
Also Published As
Publication number | Publication date |
---|---|
CA2771435C (en) | 2018-04-17 |
EP2467542A4 (en) | 2014-09-03 |
AU2010283967A1 (en) | 2012-03-15 |
EP2467542A1 (en) | 2012-06-27 |
US20120174503A1 (en) | 2012-07-12 |
AU2010283967B2 (en) | 2015-05-07 |
CA2771435A1 (en) | 2011-02-24 |
NZ598349A (en) | 2013-06-28 |
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