WO2011012133A2 - Rotor à aimants permanents comprenant des aimants permanents orientés radialement, disposés de manière protégée et affleurante, à orientation tangentielle des pôles magnétiques comme réalisation de rotor intérieur ou réalisation de rotor extérieur de machines électriques rotatives et procédé de montage de ces rotors à aimants permanents - Google Patents

Rotor à aimants permanents comprenant des aimants permanents orientés radialement, disposés de manière protégée et affleurante, à orientation tangentielle des pôles magnétiques comme réalisation de rotor intérieur ou réalisation de rotor extérieur de machines électriques rotatives et procédé de montage de ces rotors à aimants permanents Download PDF

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Publication number
WO2011012133A2
WO2011012133A2 PCT/DE2010/075071 DE2010075071W WO2011012133A2 WO 2011012133 A2 WO2011012133 A2 WO 2011012133A2 DE 2010075071 W DE2010075071 W DE 2010075071W WO 2011012133 A2 WO2011012133 A2 WO 2011012133A2
Authority
WO
WIPO (PCT)
Prior art keywords
rotor
magnetic
pole
base body
poles
Prior art date
Application number
PCT/DE2010/075071
Other languages
German (de)
English (en)
Other versions
WO2011012133A3 (fr
Inventor
Joachim Sabinski
Hans Kuss
Original Assignee
Joachim Sabinski
Hans Kuss
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Joachim Sabinski, Hans Kuss filed Critical Joachim Sabinski
Priority to DE112010003121T priority Critical patent/DE112010003121A5/de
Publication of WO2011012133A2 publication Critical patent/WO2011012133A2/fr
Publication of WO2011012133A3 publication Critical patent/WO2011012133A3/fr

Links

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22—Rotating parts of the magnetic circuit
    • H02K1/27—Rotor cores with permanent magnets
    • H02K1/2706—Inner rotors
    • H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
    • H02K1/2766—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect
    • H02K1/2773—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect consisting of tangentially magnetized radial magnets
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22—Rotating parts of the magnetic circuit
    • H02K1/27—Rotor cores with permanent magnets
    • H02K1/2706—Inner rotors
    • H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
    • H02K1/2766—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22—Rotating parts of the magnetic circuit
    • H02K1/28—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
    • H02K1/30—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures using intermediate parts, e.g. spiders

Definitions

  • Permanent magnetic rotor with protected and sunk arranged, radially aligned permanent magnet with tangential orientation of the magnetic poles as
  • the invention relates to permanent-magnet internal rotor and
  • the invention is assigned to the category of permanent magnet machines which have a buried, ie protected, arrangement of the magnets in the magnetic circuit. This also includes extreme
  • cylindrical rotor core made of ferromagnetic material described by a contiguous body
  • Permanent magnets are located, wherein selected permanent magnets are bridged at their radially inner or outer ends by recesses. The solution reduces the
  • DE 10 2005 047 771 A1 also relates to
  • Recesses are stacked so that each recess in the laminated core on closed and open
  • pole plates are mounted mechanically by means of supporting sheet metal blanks, solid end plates and pressing bolts to form a laminated core of a salient pole rotor.
  • the magnets are picked up in the pole gap.
  • the shaft is made of non-magnetic material to prevent the magnetic short circuit of the
  • EP 0 803 962 A1 describes a solution with one-piece cylindrical circular plates which have radial recesses for the permanent magnets, which are open towards the hub, packaged and mounted with hub, magnets, end plates and press studs.
  • the structural design is similar to that of EP 061 059 Bl, except for the one-piece Ronde with their short-circuiting or stray edges between the Pol Suiteen.
  • the stability of the laminated core is also secured via the endplate billet construction.
  • the document DE 199 15 664 A1 relates to the
  • the laminated core consists of at least two different sheet metal sections, the one-piece with shorting or spreading ridges in the top and bottom of the
  • Permanent magnets is executed and the other multi-part only limited in the lower region has scattering areas.
  • the stability of the laminated core can also be secured only by bolts and further components, with high mechanical stresses are difficult to implement.
  • the invention is based on the object to realize modifiable permanent-magnet rotor assemblies with radial arrangement of the permanent magnets for different heights, speeds and mechanical and electromagnetic stresses, over the prior art improved possibilities for further minimization of losses and for the realization of high mechanical strength of the rotor to reach .
  • the invention is based on new possibilities for the realization of permanently excited runners with protected arranged
  • pole pieces can vary depending on
  • Pole wedge is according to the invention with the open
  • Air-gap side of corrugated surface e.g. Rectangular, designed to avoid any eddy currents
  • Permanent magnets so large that they extend into recesses of the rotor poles and thus provide an additional anchorage. For additional stiffening of the rotor poles in a lefthand design and the attachment teeth of the
  • the permanent magnets may be additionally secured by non-magnetic Nutver conclusions in the form of slot wedges, wherein the slot wedge, for example. has a rectangular, corrugated surface on the side of the open air gap area, so as to counteract any eddy currents from high-frequency air gap fields over the enlarged surface.
  • Pole-teeth can according to claim 12 between a
  • the rotor has on one side a sealing, non-magnetic end plate, the axial exit of the Festsetzschs for the magnets of the
  • Fig. 1 shows a section through the permanent magnet excited rotor with various variants of Läuferpolbefest Trent and the pole tail tooth attachment for shaft and
  • Fig. 2 shows a section through the permanent magnet excited rotor with further variants of the Läuferpolbefestist and the
  • Pole tail tooth attachment with reduced back height of the runner body, 3 shows a section through the permanent magnet excited rotor with further variants of the rotor pole attachment and the
  • the permanent magnet rotor has protected and sunk arranged, radially oriented permanent magnets 1 with tangential orientation of the magnetic poles.
  • the permanent magnets 1 are in cavities or groove portions 12, which by an amagnetic rotor base body 3, by rotor poles 5.1 to 5.7 in various Polaus Insert 5.1 to 5.7 and
  • pole teeth 8 possibly formed by pole teeth 8.
  • Runner body 3 the pole teeth 8 and the rotor poles 5.1 to 5.7 can have a variety of forms.
  • Various variants of the rotor base body 3 are shown in sections in Figures 1 to 3.
  • Polaus there are Polaus exchangeen 5.1 to 5.4 with a constant radius of the Polbogens or Polaus Inserten 5.5 to 5.7 with a variable radius of the Polbogens.
  • the rotor poles 5.1 to 5.7 and the pole teeth 8 consist of ferromagnetic sheets or of sintered or cast magnet bodies. To anchor the rotor poles 5.1 to 5.7 and the pole teeth 8 with the rotor base 3, these constructive versions 4.1 to 4.9 of
  • Anchorages as a fixing tooth 6 of the rotor base 3 or as a mounting groove 7 of the rotor base body 3.
  • the different structural designs differ by a dovetail shape 4.1 or a
  • Dovetail shape 4.8 or a rectangular shape with an adjacent dovetail 4.9 differ in the form of a centrally arranged circular indentation 18.1 of the rotor base body 3 or as a centrally arranged triangular protuberance 18.2 of the rotor base body 3 or as a stepped protuberance 18.3 of the rotor base body 3 or as a peripheral one
  • Runner base 3 or as centrally arranged
  • Runner base 3 or as a square protuberance 18.11 of the rotor base 3 or as a flat trapezoidal
  • Runner body 3 or a mansard roof-shaped
  • the rotor poles 5.1 to 5.7 in one embodiment can be provided with fastening grooves 7 of the non-magnetic rotor base body 3 and corresponding complementary ones
  • Protrusions of the rotor poles 5.1 to 5.7 have at least two pole feet 23.
  • the rotor poles are 5.1 to 5.7 with specially shaped pole feet with constructive versions 4.3 and 4.4., From fasteners 14.1 to 14.4, 21.1, 21.2, 22 in the rotor poles 5.1 to 5.7 and Ver glands with non-magnetic screws through the
  • Pole tail teeth 8 and equipment and assembly aids 18.1 to 18.15 for aligning and anchoring pole pole teeth 8 with the runner base body 3.
  • the pole teeth 8 are designed decreasing from pole pole tooth 8.2 in the direction of pole tail tooth head 8.1. Since the permanent magnets 1 to the
  • the pole teeth 8 can be a variety of forms of
  • the rotor poles are 5.1 to 5.7 by specially shaped attachment teeth 6 of the
  • the pole-back tooth root 8.2 is also complementary with wedges 21.1, 21.2 and / or additional wedges 22 and equipment and assembly aids 18.1 to 18.9
  • the pole teeth are designed by 8 pole pole foot 8.2 in the direction of pole tail tooth 8.1 decreasing.
  • the permanent magnets 1 form with their axis of symmetry an angle to the radius of the rotor.
  • the rotor poles are 5.1 to 5.7 by specially shaped mounting teeth 6 of the
  • Between the rotor poles 5.1 to 5.7 are permanent magnets 1, separated by uniform in section, trapezoidal pole teeth 8 with a pole tail tooth head 8.1 and a pole tail tooth 8.2 as a magnetic body.
  • the pole-teeth foot 8.2 has a recess into which a complementary attachment tooth 6 of the rotor base body 3 engages. The attachment of both parts also takes place with wedges 21.1, 21.2 and / or 22 and Ausraums - and
  • the pole teeth 8 are designed by the pole teeth foot 8.2 in the direction of pole tail tooth 8.1 decreasing and thus form the to the
  • the rotor poles 5.7 are formed by specially shaped attachment teeth 6 of the non-magnetic rotor base body 3 and structural embodiments 4.1 to 4.7 consisting of fastening elements 14.1 to 14.4, 21.1, 21.2, 22 and equipment and assembly aids 18.1 to 18.9 in complementary mounting grooves of the rotor poles 5.1 to
  • the rotor poles 5.1 to 5.7 can be used as a whole or as
  • Segments be executed and be screwed by means of non-magnetic screws by massive Verieraubungsingn 13 in a blind hole 15 in the rotor pole with recessed in the rotor body 3 fasteners in the form of threaded holes 14.1 to 14.4.
  • the threaded hole strips 14.1 has in section a t-shaped, the threaded hole 14.2 in section a t-shaped with a widening shaft, the Threaded hole rail 14.3 has a narrow dovetail cut in the section and the threaded hole 14.4 has a wide Schwalbeschwanz in section.
  • the non-magnetic screws can also from the inside through the
  • Runner base 3 in corresponding fasteners 14.1 to 14.4 in the rotor poles 5.1 to 5.7 screwed.
  • the runner base 3 can be made of insulated or off
  • the massive rotor body 3 consists of one or
  • Runner body 3 or the runner body 3 is made of fiber-reinforced Hoch insungsbuchoffen also analogous to those of the laminated runner main body. 3
  • the permanent magnets 1 can be separated or separated according to the required magnetic flux density
  • non-magnetic spacer elements 19 one above the other and according to the required flooding one or more
  • the groove 12 has ferromagnetic groove side walls through the
  • Rotor poles 5.1 to 5.7 and / or are formed by the pole teeth teeth 8 and an amagnetic groove bottom, which is formed by the rotor base body 3.
  • the non-magnetic spacer elements 19 may have the same dimensions as the permanent magnets 1 or they extend into recesses of the rotor poles 5.1 to 5.7 and the pole teeth. 8
  • the rotor poles 5.1 to 5.7 in a leaky design advantageously have Polkopfversteifitch 17 in the form of rods or flat material made of non-metallic high-performance materials with reinforcing profiles inside or made of non-magnetic metallic materials for additional stiffening of the rotor poles 5.1 to 5.7 made of fiber-reinforced
  • the attachment teeth 6 of the rotor base body 3 may also have stiffening elements 16. At a
  • the fastening teeth 6 may have a ferromagnetic sheet metal part 20.
  • z. B alternately a complete sheet of non-magnetic and the next sheet to the foot of the
  • Fastening tooth 6 amagnetic and the remaining head of the mounting tooth 6 consists of a ferromagnetic sheet. Other proportions of the ferromagnetic sheet are possible. This detailed solution serves to reduce losses.
  • the permanent magnets 1 are additionally secured in the grooves 12 by non-magnetic Nutver conclusions 2 in the form of slot wedges 2.1 and 2.2.
  • the slot wedge 2.1 is a reinforced slot wedge 2.1 made of high-strength non-magnetic material and the slot wedge 2.2 has a rectangular, corrugated
  • the permanent magnet rotor has at least one side a sealing, non-magnetic rotor end plate, which seals the entire pole gap region axially.
  • Internal rotor design or external rotor design is carried out by anchoring the rotor poles 5.4, 5.5 and 5.7 and the pole teeth 8 on the rotor body 3 by Fastening teeth 6 of the rotor base body 3 in the rotor poles 5.4, 5.5 and 5.7 or in the pole teeth 8 in complementary thereto Befest Trentsnuten the rotor poles 5.4, 5.5 and 5.7 or pole teeth 8 or in mounting grooves 7 of the rotor base 3 by complementary thereto
  • the fastening teeth 6 of the rotor base body 3 in combination with the rotor poles 5.4, 5.5, 5.7 or the mounting groove 7 in combination with the pole teeth 8 Ausr ichtungs - and assembly aids 18.1 to 18.15 automatically for aligning and anchoring the rotor poles 5.4 , 5.5, 5.7 and the pole teeth 8 are used.
  • Fastening means is the anchoring of the rotor poles 5.1 to 5.3 and 5.6 and the pole teeth 8 on the
  • Rotor body 3 by Ver screwing using the constructive versions 4.3, 4.4, 4.8, 4.9 and the

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

L'invention a pour but de réaliser des modules de rotor excités en permanence et modifiables pour des hauteurs d'axe, des vitesses de rotation et des sollicitations mécaniques et électromagnétiques très différentes, de fournir de meilleures possibilités de réduire encore les pertes et de réaliser des résistances mécaniques plus élevées du rotor par rapport à l'état de la technique. Les pôles (5.1 à 5.7) de rotor sont ancrés à demeure sur le corps de base (3) de rotor par des embases polaires spécialement formées avec des réalisations structurales (4.3 et 4.4) constituées d'éléments de fixation (14.1 bis 14.4, 21.1, 21.2, 22) dans les pôles (5.1 à 5.7) de rotor et des vissages avec des vis amagnétiques à travers le corps de base (3) de rotor amagnétique en direction des pôles (5.1 à 5.7) de rotor et des auxiliaires d'orientation et de montage (18.1 à 18.15) pour orienter et ancrer les pôles (5.1 à 5.7) de rotor, des dents d'espacement interpolaire (8) séparées par des aimants permanents (1) étant situées en tant que corps d'aimant entre les pôles (5.1 à 5.7) de rotor, les embases (8.2) de dent d'espacement interpolaire étant ancrées à demeure par des réalisations également structurales (4.1 à 4.9) constituées d'éléments de fixation (14.1 à 14.4, 21.1, 21.2, 22) dans les dents d'espacement interpolaire (8) et des vissages avec des vis à travers le corps de base (3) de rotor en direction des dents d'espacement interpolaire (8) et des auxiliaires d'orientation et de montage (18.1 à 18.15) pour orienter et ancrer les dents d'espacement interpolaire (8) et les dents d'espacement interpolaire (8) étant conçues de manière à s'amenuiser en direction de la tête de dent d'espacement interpolaire (8.1) et les aimants permanents (1) formant ainsi avec leur axe de symétrie un angle par rapport au rayon du rotor. Selon le procédé, les pièces mécaniques individuelles sont tout d'abord montées, ensuite les aimants permanents (1) sont insérés et la fixation des aimants permanents (1) a lieu ensuite par collage et/ou imprégnation. Le domaine d'application de l'invention concerne la construction de machines électriques rotatives.
PCT/DE2010/075071 2009-07-29 2010-07-29 Rotor à aimants permanents comprenant des aimants permanents orientés radialement, disposés de manière protégée et affleurante, à orientation tangentielle des pôles magnétiques comme réalisation de rotor intérieur ou réalisation de rotor extérieur de machines électriques rotatives et procédé de montage de ces rotors à aimants permanents WO2011012133A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE112010003121T DE112010003121A5 (de) 2009-07-29 2010-07-29 Permanentmagnetläufer mit geschützt und versenkt angeordneten, radial ausgerichteten permanentmagneten bei tangentialer ausrichtung der magnetpole als innenläuferausführung oder aussenläuferausführung rotierender elektrischer maschinen und verfahren zur montage dieser permanentmagnetläufer

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009026288A DE102009026288A1 (de) 2009-07-29 2009-07-29 Permanentmagnetläufer mit geschützt und versenkt angeordneten, radial ausgerichteten Permanentmagneten bei tangentialer Ausrichtung der Magnetpole als Innenläuferausführung oder Außenläuferausführung rotierender elektrischer Maschinen und Verfahren zur Montage dieser Permanentmagnetläufer
DE102009026288.1 2009-07-29

Publications (2)

Publication Number Publication Date
WO2011012133A2 true WO2011012133A2 (fr) 2011-02-03
WO2011012133A3 WO2011012133A3 (fr) 2011-06-23

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PCT/DE2010/075071 WO2011012133A2 (fr) 2009-07-29 2010-07-29 Rotor à aimants permanents comprenant des aimants permanents orientés radialement, disposés de manière protégée et affleurante, à orientation tangentielle des pôles magnétiques comme réalisation de rotor intérieur ou réalisation de rotor extérieur de machines électriques rotatives et procédé de montage de ces rotors à aimants permanents

Country Status (2)

Country Link
DE (2) DE102009026288A1 (fr)
WO (1) WO2011012133A2 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2712060A1 (fr) * 2012-09-25 2014-03-26 Alstom Wind, S.L.U. Modules à aimant permanent et rotors
KR20140105793A (ko) * 2011-11-30 2014-09-02 에이비비 리써치 리미티드 전기 기계 및 전기 기계 회전자
US9667109B2 (en) 2011-03-31 2017-05-30 Abb Research Ltd. Permanent magnet electrical machine rotors with stacked annular magnets and retainers and construction methods therefor
EP3496236A1 (fr) * 2017-12-06 2019-06-12 Baumüller Nürnberg GmbH Rotor d'une machine électrique
WO2021052524A1 (fr) * 2019-09-19 2021-03-25 Schaeffler Technologies AG & Co. KG Rotor pour machine électrique et machine électrique correspondante

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Publication number Priority date Publication date Assignee Title
FR2987184B1 (fr) * 2012-02-20 2016-07-29 Moteurs Leroy-Somer Rotor de machine electrique tournante a concentration de flux.
WO2019069178A1 (fr) 2017-10-03 2019-04-11 Romax Technology Limited Moteur

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EP0061059B1 (fr) 1981-03-19 1986-01-22 Hoechst Aktiengesellschaft Procédé pour la cuisson de couches photosensibles en fabriquant des formes d'impression
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EP0803962A1 (fr) 1996-04-23 1997-10-29 Bamo Elettroutensili S.r.l. Paquet de tÔles de rotor pour rotors à aimants permanents pour alternateurs ou similaires
DE19915664A1 (de) 1999-04-07 2000-10-19 Siemens Ag Elektrische Maschine mit einem Stator
DE10318624A1 (de) 2003-04-24 2004-11-25 Minebea Co., Ltd. Rotorkörper für einen Elektromotor
DE102005047771A1 (de) 2005-10-05 2007-04-19 Minebea Co., Ltd. Rotoranordnung für eine elektrische Maschine und Verfahren zum Herstellen der Rotoranordnung

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9667109B2 (en) 2011-03-31 2017-05-30 Abb Research Ltd. Permanent magnet electrical machine rotors with stacked annular magnets and retainers and construction methods therefor
KR20140105793A (ko) * 2011-11-30 2014-09-02 에이비비 리써치 리미티드 전기 기계 및 전기 기계 회전자
US9088190B2 (en) 2011-11-30 2015-07-21 Abb Research Ltd. Electrical machines and electrical machine rotors
EP2712060A1 (fr) * 2012-09-25 2014-03-26 Alstom Wind, S.L.U. Modules à aimant permanent et rotors
US9178391B2 (en) 2012-09-25 2015-11-03 Alstom Renewable Technologies Permanent magnet modules and rotors
EP3496236A1 (fr) * 2017-12-06 2019-06-12 Baumüller Nürnberg GmbH Rotor d'une machine électrique
WO2021052524A1 (fr) * 2019-09-19 2021-03-25 Schaeffler Technologies AG & Co. KG Rotor pour machine électrique et machine électrique correspondante

Also Published As

Publication number Publication date
WO2011012133A3 (fr) 2011-06-23
DE112010003121A5 (de) 2012-05-31
DE102009026288A1 (de) 2011-02-10

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