WO2011000322A1 - 一种摆式工具工作头和转接器 - Google Patents

一种摆式工具工作头和转接器 Download PDF

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Publication number
WO2011000322A1
WO2011000322A1 PCT/CN2010/074887 CN2010074887W WO2011000322A1 WO 2011000322 A1 WO2011000322 A1 WO 2011000322A1 CN 2010074887 W CN2010074887 W CN 2010074887W WO 2011000322 A1 WO2011000322 A1 WO 2011000322A1
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WO
WIPO (PCT)
Prior art keywords
transfer
adapter
working head
tool
output shaft
Prior art date
Application number
PCT/CN2010/074887
Other languages
English (en)
French (fr)
Inventor
蔡吕乾
Original Assignee
Cai Lvqian
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cai Lvqian filed Critical Cai Lvqian
Priority to US13/381,913 priority Critical patent/US20120170976A1/en
Publication of WO2011000322A1 publication Critical patent/WO2011000322A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/29Details; Component parts; Accessories
    • B27B5/30Details; Component parts; Accessories for mounting or securing saw blades or saw spindles
    • B27B5/32Devices for securing circular saw blades to the saw spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B19/00Other reciprocating saws with power drive; Fret-saws
    • B27B19/006Other reciprocating saws with power drive; Fret-saws with oscillating saw blades; Hand saws with oscillating saw blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2200/00Constructional details of connections not covered for in other groups of this subclass
    • F16B2200/10Details of socket shapes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T403/00Joints and connections
    • Y10T403/70Interfitted members
    • Y10T403/7026Longitudinally splined or fluted rod

Definitions

  • the present invention relates to a working head that is coupled to the output shaft of a pendulum tool and to an adapter that is used when the working head is not adapted to the pendulum tool. Background technique
  • the first type pendulum tools represented by the German company FEIN, such as MSx 636 II and MSe 636 II, friction between the working head (such as saw blade) or the output shaft of the adapter and the pendulum tool
  • the fixed resistance (fastener), the mounting interface of the working head or the adapter interface of the adapter is provided with a central hole (such as a round hole) to be connected and fixed to the output shaft of the pendulum tool.
  • the connector is characterized in that the installation interface only has a central hole that does not have a stop limit to be hollowed out or recessed, and the center hole can be a circular hole or a regular polygonal hole;
  • a pendulum tool (such as ZL 01143111. 3), represented by the German company FEIN, which is modeled after the set START and set SELECT, provides a knife for fixing a tool to the drive shaft.
  • a clip having a connecting hole which is formed on the tool or on the drive shaft and interacts with a correspondingly formed raised connecting section on the other of the two elements to form a form-locking Connecting, for transmitting torque between the drive shaft and the cutter, wherein the connecting hole is rotationally symmetric with respect to a center line passing through the connecting hole, and the connecting hole has at least three outward rounding The tip end, and each of the two tips is interconnected by a curved section that advances toward the centerline.
  • the working head (such as the saw blade) or the output shaft of the adapter and the pendulum tool is fixed by a limit, and the center of the mounting interface of the working head or the adapter of the adapter is provided with a central hole (such as a circular hole) and The connecting section connecting the center hole can be fixedly connected with the limiting block on the output shaft of the corresponding pendulum tool.
  • the working head or the adapter is characterized in that a central hole and a center are arranged on the mounting interface. a connecting section or a connecting section to which the hole is connected, the central hole and the connecting section or the connecting section connected to the central hole are integrated;
  • the third type a pendulum tool represented by the German company BOSCH, model PMF 180E (such as application number 200580035853. 3), has a centering element and at least one conformal locking tool for inserting an axially insertable
  • the sleeved tool is attached to the oscillating drive shaft of the hand-held power tool, wherein the centering element is provided for the centering of the tool relative to the drive shaft and the form-locking element is provided for determining the relative drive of the tool The rotational position of the shaft.
  • the working head (such as the saw blade) and the output shaft of the pendulum tool are fixed by a limit, and a central hole (such as a circular hole) and an outer hollowing area outside the central hole are arranged on the mounting interface of the working head, and the corresponding The circumferentially uniform limit column of the pendulum tool on the output shaft is fixed and fixed.
  • the working head is characterized in that the installation interface is provided with a central hole (such as a circular hole) and an outer hollow area outside the center hole, the central hole (such as a round hole) and the outer hollow area outside the center hole is isolated; likewise, the limit is fixed between the adapter and the output shaft of the pendulum tool, and a central hole is arranged on the adapter interface of the adapter ( For example, the round hole) and the outer recessed area outside the center hole can be connected and fixed to the limit column of the circumferentially evenly distributed axis along the axis of the corresponding pendulum tool output shaft.
  • the adapter is characterized by a transfer interface.
  • a central hole (such as a circular hole) and an outer concave area outside the central hole are provided, and the central hole (such as a circular hole) and the outer hollowed area outside the center hole are isolated.
  • the working head or adapter of the second type and the third type can be used for the first type of pendulum tool, but the working head or the adapter of the second type can not be used for the third type of pendulum.
  • Tools, A work head or adapter with a connection type of the third type cannot be used for the second type of pendulum tool. In this way, the inconsistency of the interface causes a lot of inconvenience to the user.
  • the central hole (such as a circular hole) on the mounting interface of the third type of working head and the outer hollowed out area outside the center hole are isolated, and the central hole (such as a circular hole) and the outer side of the central hole are installed on the adapter interface of the adapter.
  • the outer recessed areas are also isolated, and the corresponding parts of the mold for manufacturing the working head or the adapter are also isolated, the mold is poor in integrity, the structural strength is low, and the processing precision is low, then the mounting interface and the transfer on the working head The processing accuracy of the adapter interface on the device is difficult to guarantee, and the manufacturing cost is high and the versatility is poor. Disclosure of invention
  • the object of the present invention is to improve the existing working head for a pendulum tool, to provide a more versatile working head, and to have a good overall workability and high structural strength of the working head.
  • All of the connecting sections of the present invention are in communication with the central bore, but the connecting sections may or may not be in communication with the outer hollowed out area.
  • the present invention provides an adapter which is more versatile and has a good mold integrity and high structural strength. All of the transition segments of the present invention are in communication with the transfer center aperture, but the transition segments may or may not be in communication with the outer recessed regions.
  • a pendulum tool working head the output shaft of the pendulum tool is driven by vibration around its axis and has a fixed working head fixing member, wherein the working head is provided with a mounting interface for the fixing member on the pendulum tool The connection is fixed, and the working head is further provided with a functional end connected to the installation interface.
  • the installation interface is provided with a central hole and twelve outer hollow areas outside the center hole, wherein the twelve outer hollow areas can be inserted into the pendulum type Twelve limit posts uniformly distributed along the axis of the tool output shaft, and the working head is mounted
  • the port is provided with at least one connecting section connected to the central hole, so that the central hole communicates with at least one outer hollowing area, the connecting section is a groove or a through hole formed in the mounting interface, and the hollow hole formed by the central hole and the connecting section A limit block on the output shaft of the pendulum tool can be inserted into the face.
  • the number of outer hollowed out areas on the mounting interface of the working head and the center hole is reduced, and the mold for manufacturing the working head has better integrity and higher structural strength.
  • the swinging surface on the pendulum tool can be matched by the hollow surface of the connecting section, thereby using the pendulum tool and Work head connection.
  • the invention has the advantages that the working head is low in manufacturing cost and more versatile, that is, it can be used for the third type of pendulum tool as well as the first and second type pendulum tools.
  • the functional end on the working head may be a sawing tool or a grinding tool or a cutting tool or a polishing tool, etc.
  • the working head may be a sawing tool, an abrasive tool, a cutting tool, and a polishing tool.
  • the working head is a sawing device, it can be a sawing device with serrations. It can be sawed with wood, plastic and metal by a certain tooth shape and material. It can also be a sawing device with hard materials. Cemented carbide or diamond particles with a certain abrasive grain size and material can be used to cut materials such as stone and concrete; it can also be a blade with a certain shape and function.
  • the mounting interface of the working head is provided with at least four uniformly connected connecting segments connected to the central hole, and the hollow surface formed by the central hole and the connecting segment can be inserted into the output shaft of the pendulum tool at least four.
  • the mounting interface of the working head can be assembled on the output shaft of a pendulum tool represented by the German model FEIN, such as set START and set SELECT.
  • the output shaft of the pendulum tool has four shapes corresponding to the connecting segment.
  • the limit block, the work head (such as the saw blade) and the output shaft of the pendulum tool are fixed with a limit.
  • the mounting interface of the working head has at least one connecting section connected to the central hole and two Or three adjacent outer hollow areas are connected. This is to reduce the number of isolated hollow areas outside the center hole and to improve the overall integrity and structural strength of the manufacturing head.
  • the mounting interface of the working head is provided with four evenly connected connecting sections connected to the central opening such that the central opening communicates with four or eight or twelve outer hollowed out areas.
  • the number of isolated hollowed out areas outside the central hole is greatly reduced, even without isolated hollowed out areas outside the central hole.
  • the mounting interface of the working head is provided with eight evenly connected connecting sections connected to the central hole, wherein the four connecting sections are connected to each adjacent connecting section and an adjacent outer hollowing area. Connection, the other four connecting segments are connected in such a way that each connecting segment is connected with two adjacent outer hollowing regions, and the two connecting modes are staggered, and the hollowing surface formed by the central hole and the connecting segment can be inserted into the pendulum Eight uniform stop blocks on the output shaft of the tool. There is no isolated hollow area outside the center hole, and the mold integrity and structural strength of the work head are good.
  • the mounting interface of the working head is provided with eight evenly connected connecting sections connected to the central hole, the working head can be assembled to the products of the German FEIN company, such as set START and set SELECT, at eight different angles. There are four limit blocks on the output shaft of the product that correspond to the shape of the connecting segment. This is a further optimization of the above scheme.
  • the mounting interface of the working head is provided with eight evenly connected connecting segments connected to the central hole, wherein the four connecting segments are only connected to the central hole for each connecting segment without any outer hollowing region. Connected in a connected manner, and the other four connecting segments are connected in such a manner that each connecting segment is connected with two adjacent outer hollow regions, and the two connecting modes are staggered, and the central hole and the connecting segment are formed. Eight evenly spaced stop blocks on the output shaft of the pendulum tool can be inserted into the hollow face. There are only four isolated hollowed out areas outside the center hole. The overall shape and structural strength of the work head are good, and the structural strength of the working head is also good.
  • the mounting interface of the working head is provided with eight evenly connected connecting sections connected to the central hole, the working head can be assembled to the German FEIN company in eight different angles.
  • the shape of the center hole of the mounting interface on the working head is a circular shape, or a regular polygon, an 8-star, a 12-star, etc.; the shape of the connecting section of the mounting head on the working head is the output shaft of the pendulum tool.
  • the hollow surface formed by the central hole and the connecting section can be inserted into the limiting block on the output shaft of the pendulum tool, that is, the hollow surface formed by the central hole and the connecting section can accommodate the cross section of the limiting block,
  • the connecting section can be made to limit the position of the limiting block, or can not be used as a limiting position of the limiting block, that is, the gap between the hollowed surface and the limiting block is larger; the center of the interface is installed on the working head
  • the shape of the outer hollow area outside the hole corresponds to the shape of the limit column on the output shaft of the pendulum tool.
  • the outer hollow area can be inserted into the limit column on the output shaft of the pendulum tool, that is, the outer hollow area can accommodate the limit column section.
  • the connecting section can be made to limit the position of the limiting post, or it can be made not to limit the position of the limiting post, that is, the gap between the hollowing surface and the limiting block is larger;
  • the limiting column section can be Round Elliptical, oval and rectangle shape, thus the outer hollow region on the mounting interface of the working head may be circular, oval, rectangular, and oval shape.
  • the adapter of the present invention is implemented by the following technical solutions:
  • An adapter for fixing a working head of a working head with a shape that does not match the shape of a limiting post or a limiting block on a swing tool output shaft to an output shaft of the pendulum tool The first surface of the adapter is provided with a transfer interface fixedly connected to the output shaft of the pendulum tool, and the transfer interface is provided with a transfer center hole and twelve outer transfer recesses outside the transfer center hole.
  • the work head can be fixed on the second side of the adapter, wherein: the adapter interface of the adapter is provided with at least one transfer segment connected to the transfer center hole, and the transfer segment a groove or a through hole formed in the transfer interface, so that the transfer center hole communicates with at least one of the outer transfer recessed areas, and the transfer center hole and the connection portion form A limit block on the output shaft of the pendulum tool can be inserted into the recessed surface.
  • the adapter can be assembled to the output shaft of the second type of pendulum tool, and the output shaft has a limit block corresponding to the shape of the connecting segment.
  • the advantages of the present invention are:
  • the adapter is low in manufacturing cost and more versatile, that is, it can be used for both the third type of pendulum tool and the first and second type of pendulum tool.
  • the mounting interface of the adapter has at least one transition section connected to the transfer center hole and two or three adjacent outer transfer recessed areas. This is to reduce the number of isolated recessed areas outside the center of the transfer center and to improve the mold integrity and structural strength of the adapter.
  • the adapter interface of the adapter is provided with four evenly arranged transition segments connected to the center hole, so that the adapter center hole is connected to four or eight or twelve outer recessed regions. through.
  • the number of isolated outer recessed areas outside the centering hole is greatly reduced, even without the isolated outer recessed area outside the center hole.
  • the adapter interface of the adapter is provided with eight evenly arranged transition segments connected to the transfer center hole, wherein the four transfer segments are connected to each adjacent transfer segment.
  • the outer recessed areas are connected in a connected manner, and the other four transfer sections are connected in a manner that each of the transition sections is connected with two adjacent outer-outer recessed areas, and the two connection modes are staggered, and An evenly spaced stop block on the output shaft of the pendulum tool can be inserted into the recessed surface formed by the transfer center hole and the transfer section.
  • the adapter's adapter interface is provided with eight evenly spaced transition sections that are connected to the adapter center hole, the adapter can be assembled to the German FEIN model set START and at eight different angles.
  • set SELECT there are four limit blocks on the output shaft of this type that correspond to the shape of the transition segment. This is Further optimization of the above scheme.
  • the adapter interface of the adapter is provided with eight evenly arranged transition segments connected to the transfer center hole, wherein the four transfer segments are only connected to the transfer center hole for each transfer segment.
  • the connection is not connected to any one of the outer recessed regions, and the other four segments are connected in such a manner that each of the transition segments is connected to two adjacent outer circumferential recessed regions.
  • the two connection modes are staggered, and the uneven surface formed by the transfer center hole and the transfer section can be inserted into eight evenly spaced limit blocks on the output shaft of the pendulum tool.
  • the adapter's adapter interface is provided with eight evenly spaced transition sections that are connected to the adapter center hole, the adapter can be assembled to the German FEIN model set START and at eight different angles.
  • set SELECT there are four limit blocks on the output shaft of this type that correspond to the shape of the transition segment. This is also a further optimization of the above scheme.
  • the shape of the transfer center hole of the adapter interface on the adapter is a circular shape, or a regular polygon, an 8-star, a 12-star, etc.;
  • the recessed surface formed by the transfer center hole and the transfer section can be inserted into the limit block on the output shaft of the pendulum tool, that is, the central hole and the transfer section are formed.
  • the recessed surface can accommodate the cross section of the limiting block, and the shape of the outer guiding recessed area outside the adapter center hole of the adapter interface on the adapter is corresponding to the shape of the limiting column on the output shaft of the pendulum tool,
  • the limit column on the output shaft of the pendulum tool can be inserted, that is, the outer recessed area can accommodate the cross section of the limit column, and the transfer section can be made to limit the position of the limit column, or can be made into no
  • the limit position of the limit column is to make the gap between the concave surface and the limit block larger;
  • the cross section of the limit column can be circular, elliptical, oblong and rectangular, so the adapter is transferred.
  • the outer recessed area on the interface can also be circular, Round, oval and rectangular Description of the shape of the figure
  • Figure 1 is a front elevational view of a first embodiment of a working head in accordance with the present invention, wherein the functional end is illustrated by a sawing tool with serrations;
  • Figure 2 is a longitudinal cross-sectional view of the working head of Figure 1 assembled in the state of a pendulum tool, wherein the output shaft of the pendulum tool of the fixed working head is shown vibrating around its axis and having a fixed working head;
  • Figure 3 A second embodiment of the working head of the present invention.
  • Figure 4 is a third embodiment of the working head of the present invention.
  • Figure 5 is a fourth embodiment of the working head of the present invention.
  • Figure 6 is a fifth embodiment of the working head of the present invention.
  • Figure 7 is a sixth embodiment of the working head of the present invention.
  • Figure 8 is a seventh embodiment of the working head of the present invention.
  • Figure 9 is an eighth embodiment of the working head of the present invention.
  • Figure 10 is a ninth embodiment of the working head of the present invention.
  • Figure 11 is a front elevational view of the first embodiment of the adapter in accordance with the present invention.
  • Figure 12 is a longitudinal cross-sectional view of the adapter of Figure 11 assembled in the state of a pendulum tool, wherein the shape of the mounting interface is not matched to the shape of the limit post or the stop block on the output shaft of the pendulum tool.
  • the working head is fixed to the output shaft by an adapter, and the output shaft of the pendulum tool is vibrationally driven around its axis and has a fixing member for fixing the working head;
  • Figure 13 is a rear elevational view of the adapter shown in Figure 11, showing a convex connecting section in a regular hexagon;
  • Figure 14 is a front elevational view of the adapter of the second embodiment of the adapter;
  • Figure 16 is a front elevational view of the adapter of the third embodiment of the adapter.
  • Figure 17 is a front elevational view of the adapter of the fourth embodiment of the adapter.
  • Figure 18 is a front elevational view of the adapter of the fifth embodiment of the adapter.
  • Figure 19 is a front elevational view of the adapter of the sixth embodiment of the adapter.
  • Figure 20 is a front elevational view of the adapter of the seventh embodiment of the adapter.
  • Figure 21 is a rear elevational view of the adapter of the preferred embodiment, with the raised tooth segments illustrated; the functional ends are not illustrated in Figures 3-10.
  • the limit posts and stop blocks on the output shaft of the pendulum tool are illustrated in the above figures (except Figures 13 and 21).
  • the limit post and the limit block on the output shaft are usually not placed on the same pendulum tool at the same time.
  • the limit column and the limit block on the output shaft are also illustrated.
  • the limit post is indicated by a rectangle having a rounded corner with a cross section, and the center hole is indicated by a regular octagon.
  • the pendulum tool 10 output shaft 12 runs around its axis 14 at a small yaw angle of 0.6 to 7° and a high frequency of 5000 to 25,000 times per minute.
  • the working head 20 of Figure 2 is shown in longitudinal section of the mounting interface.
  • the output shaft 12 has a fixing member for fixing the working head 20, wherein, for example, it may be a threaded blind hole and a screw 30, and the working head 20 is worn.
  • the mounting interface over the working head 20 is secured to the output shaft 12.
  • the working head 20 can be connected to the output shaft 12 by means of other forms of fixing means.
  • it may be a fastener such as a hexagon socket.
  • the pendulum tool working head 20 is provided with a mounting interface for fixing to the fixing member on the pendulum tool, and the working head 20 is further provided with a functional end 26 connected to the mounting interface, the mounting interface
  • the mounting interface There are a central hole 21 and twelve outer recessed regions 22 outside the central hole 21, wherein twelve outer limiting regions 22 can be inserted into the circumferentially evenly distributed twelve limit posts along the axis of the pendulum tool output shaft
  • the mounting interface is provided with a connecting portion 23 connected to the central hole 21, so that the central hole 21 communicates with one of the outer recessed regions 22, and the tilting surface formed by the central opening 21 and the connecting portion 23 can be inserted into the tilting tool.
  • a limit block 16 on the output shaft is provided with a limit block 16 on the output shaft.
  • the working head can be assembled at twelve angles to the pendulum tool of the twelve limit posts on the corresponding part of the output shaft. Similarly, the working head can be assembled to the following pendulum at twelve angles.
  • the pendulum tool and the limit column are arranged in 12 ways but there are several restrictions.
  • the column position is not provided with a limit column; the work head can be assembled at a specific angle to a pendulum tool having a limit block on the corresponding part of the output shaft; the work head can be assembled to the corresponding part of the output shaft at an arbitrary angle On the pendulum tool for the infinite column and the infinite block.
  • the mounting interface of the working head 20 is provided with four evenly connected connecting portions 23 connected to the central hole 21, and the hollow surface formed by the central hole 21 and the connecting portion 23 can be inserted into the output shaft of the pendulum tool.
  • a uniform block 16 is provided.
  • the working head can be assembled to the corresponding part of the output shaft at four specific angles.
  • One or two or four limit blocks or limit blocks are arranged in four uniformly spaced blocks, but there are several limit block positions. On the pendulum tool without the limit block.
  • the mounting interface of the working head 20 has a connection to the central hole 21.
  • Segments 23 are respectively connected to two or three adjacent outer hollow regions 22.
  • Figures 6, 7, 8, 9, and 10 illustrate the working heads of further optimized embodiments, respectively.
  • the mounting interface of the working head 20 is provided with four evenly connected connecting sections 23 connected to the central opening 21, such that the central opening 21 and four or eight or twelve outer
  • the hollowed out area 22 is in communication, and the hollowed surface formed by the central hole 21 and the connecting section 23 can be inserted into four evenly spaced limiting blocks 15 on the output shaft of the pendulum tool.
  • the number of isolated hollowed out areas outside the center hole is greatly reduced, even without isolated hollow areas outside the center hole.
  • the mold integrity and structural strength for manufacturing such a work head are improved.
  • the mounting interface of the working head 20 is provided with eight evenly connected connecting sections 23 connected to the central opening 21, wherein the four connecting sections 23 are adjacent to each of the connecting sections 23 and an adjacent outer side.
  • the hollow regions 22 may or may not be connected, and the other four connecting segments 23 are connected in a manner that each connecting segment 23 is connected to two adjacent outer hollow regions 22, and the two connecting modes are staggered and centered.
  • An evenly spaced stop block 16 on the output shaft of the pendulum tool can be inserted into the hollow face formed by the bore 21 and the connecting section 23.
  • the overall shape and structural strength of the mold for manufacturing such a working head are good, and the structural strength of the working head is also good.
  • the working head can be assembled at eight specific angles to the pendulum tool with one or two or four or eight limit blocks on the corresponding part of the output shaft or the limit block is arranged in eight uniform blocks.
  • the working head can be assembled to the pendulum tool with twelve evenly spaced columns on the corresponding part of the output shaft at twelve specific angles; this working head can also be assembled to the output shaft infinite position at any angle. Column and infinite block on the pendulum tool.
  • the working head can be assembled to the pendulum tool from multiple angles for easy operation and reduced labor intensity.
  • the shape of the center hole of the mounting interface on the working head is circular, or it can be a regular polygon, 8 stars, 12 stars, etc., preferably circular and regular polygons; the shape of the connecting section of the mounting head on the working head is the output of the pendulum tool.
  • the cross-sectional shape of the upper limit block of the shaft corresponds to the hollow surface formed by the central hole and the connecting section.
  • Inserting the limit block on the output shaft of the pendulum tool that is, the hollow surface formed by the center hole and the connecting section can accommodate the cross section of the limit block, and the connecting section can be made to limit the position of the limit block, or can be made into no
  • the limit block acts as a limit; the shape of the outer hollow area outside the center hole of the mounting head on the working head corresponds to the shape of the limit column on the output shaft of the pendulum tool, and the output shaft of the pendulum tool can be inserted into the outer hollow area
  • the upper limit column that is, the outer hollow area can accommodate the section of the limit column, and the connecting section can be made to limit the position of the limit column, or can be made to not limit the position of the limit column.
  • the position of the limiting column can be circular, elliptical, oblong, or rectangular, so the outer hollow area on the mounting interface of the working head can also be circular, elliptical, oblong, and rectangular, preferably rectangular. .
  • the limit column In order to match the limit column with a shape of a circle, an ellipse, an oval and a rectangle.
  • the shape of the mounting interface can also be easily modified on the basis of the above embodiments, and some parts of the mounting interface are hollowed out, which can be designed by those skilled in the art and will not be described.
  • the working head of the present invention can be assembled into various pendulum tools from multiple angles, which is convenient for operation and reduces the labor intensity of work.
  • the mold and the structural strength of the working head are good, and the structural strength of the working head is also good, and the product is manufactured with low cost and high quality.
  • the adapter 40 of Figure 12 is shown in longitudinal section of the mounting interface.
  • the head 20a is fixed to the output shaft 12 by an adapter 40, and the output shaft 12 of the pendulum tool is vibrationally driven about its axis and has a fixing member for fixing the working head 20a and the adapter 40; wherein the fixing member can be a thread blind The hole and the screw 30, the fixing member mounts the working head 20a to the output shaft 12 through the adapter 40.
  • the working head 20a, the adapter 40 and the output shaft 12 can be used with other forms of fixing members. connection.
  • it may be a fastener such as a hexagon socket.
  • the first surface 45 of the adapter 40 is provided with a transfer interface for fixing to the fixing member on the output shaft 12 of the pendulum tool, and the transfer interface is provided with a transfer center hole 41.
  • twelve outer outer recessed regions 42 outside the center hole 41 wherein the twelve outer outer recesses 42 can be inserted into the circumferentially uniform twelve limit positions along the axis of the pendulum tool output shaft 12.
  • the mounting interface of the adapter 40 is provided with a transfer section 43 connected to the central hole 41, so that the transfer center hole 41 communicates with at least one of the outer transfer recessed areas 42 and the transfer center hole 41
  • a limit block 16 on the pendulum tool output shaft 12 can be inserted into the recessed surface formed by the transfer section 43.
  • the adapter 40 can be assembled at twelve angles to the pendulum tool of the twelve limit posts 15 on the corresponding portion of the output shaft 12; similarly, the adapter 40 can be twelve The angle is assembled to the following pendulum tool: a pendulum tool with a uniform or one or two or three or four or six limit posts 15 on the corresponding part of the output shaft 12 and a limit column 15 are uniformly distributed The root arrangement is arranged but there are several limit posts 15 positions without the limit post 15; the adapter can be assembled at a specific angle to the pendulum tool having a limit block 16 on the corresponding portion of the output shaft 12; The working head can be assembled at any angle to the pendulum tool of the infinite column 15 and the infinite block 16 on the corresponding portion of the output shaft.
  • Figure 13 is a rear elevational view of the adapter 40 of Figure 11 with a raised attachment head section 47 on the second side of the adapter 40, with the raised joints shown in a regular hexagon in the Figure
  • the segment 47 is connected and fixed to the working head 20a whose mounting interface shape matches this.
  • the shape of the connecting working section can be varied, as long as it matches the shape of the mounting interface of the working head.
  • the adapter interface of the adapter 40 has a transition portion 43 connected to the transfer center hole 41 and two or three adjacent outer transfer recess regions 42 respectively. connection.
  • Figures 16, 17, 18, 19 and 20 illustrate the transition of a further optimized embodiment, respectively. Connector.
  • the adapter interface of the adapter 40 is provided with four evenly arranged transition segments 43 connected to the transfer center hole 41, so that the transfer center hole 41 and the four or Eight or twelve outer recessed regions 42 are in communication, and four uniformly spaced stop blocks 15 on the pendulum tool output shaft 12 can be inserted into the recessed faces formed by the transfer center hole 41 and the transfer portion 43.
  • the number of isolated outer recessed areas 42 outside the centering hole 41 is greatly reduced, even without the isolated outer recessed area 42 outside the center hole 41. Improves the integrity and structural strength of the molds used to make such adapters.
  • the adapter interface of the adapter 40 is provided with eight evenly arranged transition segments 43 connected to the transfer center hole 41, wherein the four transfer segments 43 are arranged for each transfer segment. 43 may or may not be connected to an adjacent outer transfer recessed area 42.
  • the other four transfer sections 43 are connected to each of the adjacent transfer sections 43 and two adjacent outer transfer recessed areas 42.
  • the two connection modes are staggered, and the uneven surface formed by the transfer center hole 41 and the transfer portion 43 can be inserted into the eight evenly spaced limit blocks 16 on the output shaft of the pendulum tool.
  • the overall integrity and structural strength of the mold for manufacturing such an adapter are good, and the structural strength of the adapter is also good.
  • the adapter can be assembled at eight specific angles to the pendulum tool with one or two or four or eight limit blocks on the corresponding part of the output shaft or the limit block is evenly distributed by eight limit blocks. Arranged but with several limit block positions on the pendulum tool without a limit block.
  • the adapter can be assembled at twelve specific angles to a pendulum tool with a uniform 12-position limit post on the corresponding part of the output shaft; this adapter can also be assembled to the output shaft at any angle.
  • the adapter can be assembled to the pendulum tool from multiple angles for easy operation and reduced labor.
  • Fig. 21 on the second side of the adapter 40, three tooth segments 48 projecting toward the working head 20a are provided, the tips of which are raised above the mounting surface of the adapter 40 and the working head 20a.
  • Adapter 40 and working head 20a When fastened to the output shaft of the pendulum tool, the tooth segments 48 are in small area contact with the working head 20a, and the tooth tips of the tooth segments 48 can be partially embedded in the working head 20a to improve the joint strength.
  • the shape of the mounting interface of the working head 20a is reduced, and it is not necessary to have a one-to-one correspondence.
  • the conventional working head can be fixed to the output shaft of the pendulum tool through the adapter, which is convenient for the operator to purchase and use.
  • the shape of the center hole of the adapter interface on the adapter may be a circular shape, a regular polygon, an 8 star, a 12 star, etc., preferably a circular shape and a regular polygon;
  • the connection segment shape of the adapter interface on the adapter is Corresponding to the cross-sectional shape of the upper limit block of the output shaft of the tool, the recessed surface formed by the adapter and the transfer section can be inserted into the limit block on the output shaft of the pendulum tool, that is, the recess formed by the transfer center hole and the transfer section
  • the surface can accommodate the cross section of the limit block, and the transfer section can be made to limit the position of the limit block, or can not be used as a limit position of the limit block;
  • the shape of the outer recessed area is corresponding to the shape of the limit column on the output shaft of the pendulum tool, and the outer recessed area can be inserted into the limit column on the output shaft of the pendulum tool, that is, the outer recessed area can accommodate the section
  • the position of the limiting column can be circular, elliptical, oblong and rectangular, so the outer recessed area on the adapter interface of the adapter can also be circular, elliptical, oblong and rectangular. Shape, preferably rectangular. In order to match the limit column with a circular, elliptical, oblong and rectangular shape. In addition, the outer recessed area may partially penetrate the second side of the adapter.
  • the shape of the adapter interface of the adapter can also be easily modified on the basis of the above embodiments, and some parts of the adapter interface of the adapter are recessed, which is also designed by those skilled in the art. Do not describe it.

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Description

一种摆式工具工作头和转接器 技术领域
本发明涉及一种与摆式工具的输出轴相连的工作头, 以及当工作头与摆式 工具不适配时所采用的转接器。 背景技术
摆式工具工作头或转接器的安装接口与摆式工具的输出轴之间连接固定方 式主要有以下三类:
第一类: 以德国 FEIN公司生产的型号为 MSx 636 II和 MSe 636 II等产品 为代表的摆式工具, 工作头 (如锯片)或转接器与摆式工具的输出轴之间采用 摩擦阻力固定(紧固件),工作头的安装接口或转接器的转接接口上设一中心孔 (如圆孔) 即可与摆式工具的输出轴相连接固定, 这类工作头或转接器的特点 是安装接口只设中心孔不设止转限位镂空或凹陷, 中心孔可以是圆孔, 也可以 是正多边形孔等;
第二类: 以德国 FEIN公司生产的型号为 set START和 set SELECT等 MULTIMASTER产品为代表的摆式工具 (如 ZL 01143111. 3),提供了一种用 来将一刀具固定在驱动轴上的刀夹,具有一连接孔,它做在刀具上或驱动轴上, 并与一相应成型的、 在两个元件中的另一个上的做的凸起的连接段共同作用, 以便形成形锁合的连接, 用以在驱动轴和刀具之间传递扭矩, 其中连接孔做的 相对于一穿过连接孔的中心线旋转对称, 并且连接孔具有至少三个向外的倒圆 的尖端, 并且每两个尖端通过一向中心线前进的曲线段相互连接。 工作头 (如 锯片) 或转接器与摆式工具的输出轴之间采用限位固定, 工作头的安装接口或 转接器的转接接口上设一中心孔 (如圆孔)及与中心孔相连的连接段, 即可与 相应的摆式工具的输出轴上的限位块相限位连接固定, 这类工作头或转接器的 特点是安装接口上设一中心孔及与中心孔相连的连接段或转接段, 中心孔及与 中心孔相连的连接段或转接段是一体的;
第三类: 以德国 BOSCH公司生产的型号为 PMF 180E为代表的摆式工具 (如申请号 200580035853. 3), 具有一个定心元件及至少一共形锁合工具, 用 于将一个可轴向插套上的刀具固定在手持式工具机的可被振荡的驱动的驱动轴 上, 其中, 定心元件被设置用于刀具相对驱动轴的定心及形锁合元件被设置用 于确定刀具相对驱动轴的转动位置。 工作头 (如锯片)与摆式工具的输出轴之 间采用限位固定, 工作头的安装接口上设一中心孔(如圆孔)及中心孔外侧的 外镂空区域, 即可与相应的摆式工具输出轴上沿轴线的周向均布的限位柱相限 位连接固定, 这类工作头的特点是安装接口设一中心孔(如圆孔)及中心孔外 侧的外镂空区域, 中心孔(如圆孔) 与中心孔外侧的外镂空区域是孤立的; 同 样, 转接器与摆式工具的输出轴之间也采用限位固定, 转接器的转接接口上设 一中心孔(如圆孔)及中心孔外侧的外凹陷区域, 即可与相应的摆式工具输出 轴上沿轴线的周向均布的限位柱相限位连接固定, 这类转接器的特点是转接接 口设一中心孔(如圆孔)及中心孔外侧的外凹陷区域, 中心孔 (如圆孔)与中 心孔外侧的外镂空区域是孤立的。
连接固定方式为上述第二类和第三类的工作头或转接器可用于第一类摆式 工具,但连接固定方式为第二类的工作头或转接器不能用于第三类摆式工具, 连接固定方式为第三类的工作头或转接器不能用于第二类摆式工具。 这样, 由 于接口不统一给使用者带来诸多不便。 特别是第三类的工作头的安装接口上中 心孔 (如圆孔) 与中心孔外侧的外镂空区域是各自孤立的, 转接器的安装接口 上中心孔 (如圆孔) 与中心孔外侧的外凹陷区域也是各自孤立的, 制造工作头 或转接器的模具上与其相对应部分也是各自孤立的, 模具整体性差、 结构强度 低、 加工精度低, 那么工作头上的安装接口和转接器上的转接接口加工精度都 难保证, 制造成本高、 通用性差。 发明的公开
本发明的目的在于:对现有的用于摆式工具的工作头进行改进,提供一种通 用性更好工作头, 且工作头的制造模具整体性好、 结构强度高。 本发明的所有 连接段都是与中心孔相连通的, 但连接段可以与外镂空区域可以是相连通的, 也可以是不相连通的。
其次本发明提供一种转接器,其通用性更好且其制模具整体性好、结构强度 高。 本发明的所有转接段都是与转接中心孔相连通的, 但转接段可以与转接外 凹陷区域可以是相连通的, 也可以是不相连通的。
本发明的工作头是通过以下技术方案来实现的:
一种摆式工具工作头, 摆式工具的输出轴环绕其轴线振动驱动并具有固 定工作头的固定件,其中, 工作头上设有一个安装接口,用于与摆式工具上的固 定件相连接固定,工作头还设有与安装接口相连接为的功能端,安装接口上设有 一中心孔和中心孔外侧的十二个外镂空区域, 其中, 十二个外镂空区域中可插 入摆式工具输出轴上沿轴线的周向均布的十二根限位柱, 同时工作头的安装接 口上设置有至少一个与中心孔相连的连接段, 使中心孔与其中至少一个外镂空 区域相连通, 连接段为开设在安装接口上的凹槽或者通孔, 且中心孔与连接段 形成的镂空面中可插入摆式工具输出轴上一个限位块。 这样工作头的安装接口 上与中心孔孤立的外镂空区域数量就减少了, 制造这种工作头的模具整体性比 较好、 结构强度也比较高。 而且当工作头上的镂空区域与限位柱不相配, 或者 没有限位柱的情况下, 依然可以通过连接段的镂空面与摆式工具上的限位块相 配, 以此将摆式工具与工作头连接。
本发明的优点在于: 工作头的制造成本低且通用性更好, 即既可用于第三 类摆式工具, 又可用于第一、 二类摆式工具。
在本发明中, 工作头上的功能端可以是锯切器具或磨具或刃具或抛光器具 等, 则工作头可以是锯切器具、 磨具、 刃具和抛光器具。 如工作头为锯切器具, 可以是带有锯齿的锯切器具, 通过配置一定的齿形和材质能锯切木材、 塑料和 金属等材质; 也可以是附有硬质材料的锯切器具, 通过配置一定磨粒粒度和材 质的硬质合金或金刚石颗粒能锯切石材和混凝土等材质; 也可以是具有一定形 状和功能的刀刃具等。
在本发明中, 所述的工作头的安装接口上设置有至少四个均布的与中心孔 相连的连接段, 中心孔与连接段形成的镂空面中可插入摆式工具输出轴上至少 四个均布的限位块。这种工作头的安装接口可以装配到以德国 FEIN公司生产的 型号为 set START和 set SELECT等产品为代表的摆式工具输出轴上, 该摆式工 具输出轴上有四个与连接段形状相应的限位块, 工作头 (如锯片) 与摆式工具 的输出轴之间采用限位固定。
在本发明中,工作头的安装接口上至少有一个与中心孔相连的连接段与二 或三个相邻的外镂空区域之间相连接。 这是为了减少中心孔外孤立的镂空区域 数量, 提高制造这种工作头的模具整体性和结构强度。
在本发明中,工作头的安装接口上设置有四个均布的与中心孔相连的连接 段, 使中心孔与四个或八个或十二个外镂空区域相连通。 中心孔外孤立的镂空 区域数量就大大减少, 甚至没有中心孔外孤立的镂空区域。
在本发明中,工作头的安装接口上设置有八个均布的与中心孔相连的连接 段, 其中四个连接段按每个连接段与一个相邻的外镂空区域之间相连接的方式 连接, 另外四个连接段按每个连接段与二个相邻的外镂空区域之间相连接的方 式连接, 两种连接方式交错分布, 且中心孔与连接段形成的镂空面中可插入摆 式工具输出轴上八个均布的限位块。 中心孔外没有孤立的镂空区域, 制造这种 工作头的模具整体性和结构强度都较好。 由于工作头的安装接口上设置有八个 均布的与中心孔相连的连接段,这种工作头可以八种不同角度装配到德国 FEIN 公司生产的型号为 set START和 set SELECT等产品上, 这类产品输出轴上有四 个与连接段形状相应的限位块。 这是上述方案的进一步的优化。
在本发明中, 工作头的安装接口上设置有八个均布的与中心孔相连的连接 段, 其中四个连接段按每个连接段只与中心孔相连接而不与任何一个外镂空区 域之间相连接的方式连接, 另外四个连接段按每个连接段与二个相邻的外镂空 区域之间相连接的方式连接, 两种连接方式交错分布, 且中心孔与连接段形成 的镂空面中可插入摆式工具输出轴上八个均布的限位块。 中心孔外只有四个孤 立的镂空区域, 制造这种工作头的模具整体性和结构强度都较好, 工作头的结 构强度也都较好。 由于工作头的安装接口上设置有八个均布的与中心孔相连的 连接段, 这种工作头可以有八种不同角度装配到德国 FEIN公司生产的型号为 set START和 set SELECT等产品上, 这类产品输出轴上有四个与连接段形状相 应的限位块。 这也是上述方案的进一步的优化。
在上述方案中, 工作头上安装接口的中心孔形状是可以的圆形, 也可以是 正多边形、 8星形、 12星形等; 工作头上安装接口的连接段形状是与摆式工具 输出轴上限位块的截面形状相应的, 中心孔与连接段形成的镂空面中可插入摆 式工具输出轴上的限位块, 即中心孔与连接段形成的镂空面能包容限位块横截 面, 连接段既可以做成与限位块起限位作用, 也可以做成不与限位块起限位作 用, 即把镂空面与限位块的间隙取大些; 工作头上安装接口的中心孔外侧的外 镂空区域形状是与摆式工具输出轴上的限位柱形状相应的, 外镂空区域中可插 入摆式工具输出轴上的限位柱, 即外镂空区域能包容限位柱截面, 连接段既可 以做成与限位柱起限位作用, 也可以做成不与限位柱起限位作用, 即把镂空面 与限位块的间隙取大些; 限位柱截面可以是圆形、 椭圆形、 长圆形和矩形等形 状, 因此工作头的安装接口上的外镂空区域也可以是圆形、 椭圆形、 长圆形和 矩形等形状。
其次,本发明的转接器是通过以下技术方案来实现的:
一种转接器, 用于将工作头的安装接口的形状与摆式工具输出轴上的限位 柱或限位块的形状不相匹配的工作头固定到摆式工具的输出轴上,在转接器的 第一面上设有与摆式工具输出轴相连接固定的转接接口,转接接口上设有一转 接中心孔和转接中心孔外侧的十二个转接外凹陷区域, 在转接器的第二面上可 固定工作头, 其特征在于: 所述的转接器的转接接口上设置有至少一个与转接 中心孔相连的转接段, 所述的转接段开设在转接接口上的凹槽或者通孔, 使转 接中心孔与其中至少一个转接外凹陷区域相连通, 且转接中心孔与连接段形成 的凹陷面中可插入摆式工具输出轴上一个限位块。 这样转接器的转接接口上与 中心孔孤立的的转接外凹陷区域数量就减少了, 制造这种转接器的模具整体性 比较好、 结构强度也比较高。 当然这种转接器可以装配到第二类摆式工具的输 出轴上, 输出轴上的有一与连接段形状相应的限位块。
本发明的优点在于: 转接器的制造成本低且通用性更好, 即既可用于第三 类摆式工具, 又可用于第一、 二类摆式工具。
在本发明中,转接器的安装接口上至少有一个与转接中心孔相连的转接段 与二或三个相邻的转接外凹陷区域之间相连接。 这是为了减少转接中心孔外孤 立的凹陷区域数量, 提高制造这种转接器的模具整体性和结构强度。
在本发明中,转接器的转接接口上设置有四个均布的与中心孔相连的转接 段, 使转接中心孔与四个或八个或十二个转接外凹陷区域相连通。 转接中心孔 外孤立的转接外凹陷区域数量就大大减少, 甚至没有转接中心孔外孤立的转接 外凹陷区域。
在本发明中,转接器的转接接口上设置有八个均布的与转接中心孔相连的 转接段, 其中四个转接段按每个转接段与一个相邻的转接外凹陷区域之间相连 接的方式连接, 另外四个转接段按每个转接段与二个相邻的转接外凹陷区域之 间相连接的方式连接, 两种连接方式交错分布, 且转接中心孔与转接段形成的 凹陷面中可插入摆式工具输出轴上八个均布的限位块。 转接中心孔外没有孤立 的转接外凹陷区域, 制造这种工作头的模具整体性和结构强度都较好。 由于转 接器的转接接口上设置有八个均布的与转接中心孔相连的转接段, 这种转接器 可以有八种不同角度装配到德国 FEIN公司生产的型号为 set START和 set SELECT等产品上, 这类产品输出轴上有四个与转接段形状相应的限位块。这是 上述方案的进一步的优化。
在本发明中, 转接器的转接接口上设置有八个均布的与转接中心孔相连的 转接段, 其中四个转接段按每个转接段只与转接中心孔相连接而不与任何一个 转接外凹陷区域之间相连接的方式连接, 另外四个转接段按每个转接段与二个 相邻的转接外凹陷区域之间相连接的方式连接, 两种连接方式交错分布, 且转 接中心孔与转接段形成的凹陷面中可插入摆式工具输出轴上八个均布的限位 块。 转接中心孔外只有四个孤立的转接外凹陷区域, 制造这种转接器的模具整 体性和结构强度都较好, 转接器的结构强度也都较好。 由于转接器的转接接口 上设置有八个均布的与转接中心孔相连的转接段, 这种转接器可以有八种不同 角度装配到德国 FEIN公司生产的型号为 set START和 set SELECT等产品上, 这类产品输出轴上有四个与转接段形状相应的限位块。 这也是上述方案的进一 步的优化。
在上述方案中, 转接器上转接接口的转接中心孔形状是可以的圆形, 也可 以是正多边形、 8星形、 12星形等; 转接器上转接接口的转接段形状是与摆式 工具输出轴上限位块的截面形状相应的, 转接中心孔与转接段形成的凹陷面中 可插入摆式工具输出轴上的限位块, 即中心孔与转接段形成的凹陷面能包容限 位块横截面, 转接器上转接接口的转接中心孔外侧的转接外凹陷区域形状是与 摆式工具输出轴上的限位柱形状相应的, 转接外凹陷区域中可插入摆式工具输 出轴上的限位柱, 即转接外凹陷区域能包容限位柱截面, 转接段既可以做成与 限位柱起限位作用, 也可以做成不与限位柱起限位作用, 即把凹陷面与限位块 的间隙取大些; 限位柱截面可以是圆形、 椭圆形、 长圆形和矩形等形状, 因此 转接器的转接接口上的转接外凹陷区域也可以是圆形、 椭圆形、 长圆形和矩形 等形状 附图说明
图 1是依据本发明工作头第一实施方式的主视图, 其中, 功能端以带有锯 齿的锯切器具示意出;
图 2是图 1工作头装配在摆式工具状态时的纵剖图, 其中, 示意出固定工 作头的摆式工具的输出轴环绕其轴线振动驱动并具有固定工作头的固定件; 图 3是本发明的工作头的第二种实施方式。
图 4是本发明的工作头的第三种实施方式。
图 5是本发明的工作头的第四种实施方式。
图 6是本发明的工作头的第五种实施方式。
图 7是本发明的工作头的第六种实施方式。
图 8是本发明的工作头的第七种实施方式。
图 9是本发明的工作头的第八种实施方式。
图 10是本发明的工作头的第九种实施方式。
图 11是依据本发明转接器第一实施方式的主视图;
图 12是图 11转接器装配在摆式工具状态时的纵剖图, 其中, 示意出将安 装接口的形状与摆式工具输出轴上的限位柱或限位块的形状不相匹配的工作头 通过转接器固定到输出轴上,摆式工具的输出轴环绕其轴线振动驱动并具有固 定工作头的固定件;
图 13 是图 11 示出的转接器后视图, 图中以正六边形示意出凸起的连接 段; 图 14是转接器的第二种实施方式的转接器主视图;
图 16是转接器的第三种实施方式的转接器主视图;
图 17是转接器的第四种实施方式的转接器主视图;
图 18是转接器的第五种实施方式的转接器主视图;
图 19是转接器的第六种实施方式的转接器主视图;
图 20是转接器的第七种实施方式的转接器主视图;
图 21是优化实施方式的转接器的后视图, 图中示意出凸起的齿段; 在图 3至图 10中未示意出功能端。
为了方便理解, 在上述各附图 (除图 13和图 21外)中均示意出摆式工具输 出轴上的限位柱和限位块。 输出轴上的限位柱和限位块通常不会同时设置在同 一台摆式工具上, 为省略视图, 在上述各附图中, 同时示意出输出轴上的限位 柱和限位块。 在上述各附图中, 限位柱以截面为四角倒圆的矩形示意出, 中心 孔以正八边形示意出。
实现本发明的最佳方法
下面通过实施例, 并结合附图, 对本发明技术方案作进一步具体的说明。 实施例:
如图 2所示: 摆式工具 10输出轴 12环绕其轴线 14以 0. 6〜7° 的小回转 角和每分钟 5000〜25000次的高频率运行。
图 2中的工作头 20以安装接口的纵剖面示出。 输出轴 12上具有固定工作 头 20的固定件,其中, 例如它可以是一个螺纹盲孔与螺钉 30, 将工作头 20穿 过工作头 20上的安装接口固定在输出轴 12上。
不言而喻, 可以用其它形式的固定件将工作头 20与输出轴 12连接。 例如 也可以是内六角等紧固件。
在图 1中, 摆式工具工作头 20上设有一个用于与摆式工具上的固定件相 连接固定的安装接口,工作头 20还设有与安装接口相连接的功能端 26, 安装接 口上设有一中心孔 21和中心孔 21外侧的十二个外凹陷区域 22, 其中, 十二个 外凹陷区域 22 中可插入摆式工具输出轴上沿轴线的周向均布的十二根限位柱 15, 安装接口上设置有一个与中心孔 21相连的连接段 23, 使中心孔 21与其中 一个外凹陷区域 22相连通,且中心孔 21与连接段 23形成的镂空面中可插入摆 式工具输出轴上一个限位块 16。这种工作头能十二个角度装配到输出轴的相应 部位上有均布的十二根限位柱的摆式工具上; 同理, 这种工作头能十二个角度 装配到以下摆式工具上: 输出轴的相应部位上有均布的一根或二根或三根或四 根或六根限位柱的摆式工具及限位柱按均布十二根方式排列但有几个限位柱位 置未设限位柱的; 这种工作头能以一个特定角度装配到输出轴相应部位上有一 个限位块的摆式工具上; 这种工作头能以任意角度装配到输出轴相应部位上无 限位柱和无限位块的摆式工具上。
在图 3中, 工作头 20的安装接口上设置有四个均布的与中心孔 21相连的 连接段 23, 中心孔 21与连接段 23形成的镂空面中可插入摆式工具输出轴上四 个均布的限位块 16。这种工作头能以四个特定角度装配到输出轴相应部位上有 一个或二个或四个限位块或限位块按均布四个限位块方式排列但有几个限位块 位置未设限位块的的摆式工具上。
在图 4、 图 5中, 工作头 20的安装接口上有一个与中心孔 21相连的连接 段 23分别与二个或三个相邻的外镂空区域 22之间相连接。
图 6、 图 7、 图 8、 图 9和图 10分别示出进一步优化的实施方式的工作头。 在图 6、图 7和图 8中,工作头 20的安装接口上设置有四个均布的与中心孔 21 相连的连接段 23, 使中心孔 21与四个或八个或十二个外镂空区域 22相连通, 且中心孔 21与连接段 23形成的镂空面中可插入摆式工具输出轴上四个均布的 限位块 15。 中心孔外孤立的镂空区域数量就大大减少, 甚至没有中心孔外孤立 的镂空区域。 提高了制造这种工作头的模具整体性和结构强度。
在图 9和图 10中, 工作头 20的安装接口上设置有八个均布的与中心孔 21相连的连接段 23,其中四个连接段 23按每个连接段 23与一个相邻的外镂空 区域 22之间可连接也可不连接,另外四个连接段 23按每个连接段 23与二个相 邻的外镂空区域 22之间相连接的方式连接,两种连接方式交错分布,且中心孔 21与连接段 23形成的镂空面中可插入摆式工具输出轴上八个均布的限位块 16。 从图中可以知道, 制造这种工作头的模具整体性和结构强度都较好, 工作头的 结构强度也都较好。 这种工作头能以八个特定角度装配到输出轴相应部位上有 一个或二个或四个或八个限位块的摆式工具上或限位块按均布八个限位块方式 排列但有几个限位块位置未设限位块的的摆式工具上。 当然, 这种工作头能以 十二个特定角度装配到输出轴相应部位上有均布的十二根限位柱的摆式工具 上; 这种工作头也可以任意角度装配到输出轴无限位柱和无限位块的摆式工具 上。 工作头可多角度装配到摆式工具上, 方便操作, 减少工作的劳动强度。
工作头上安装接口的中心孔形状是可以的圆形, 也可以是正多边形、 8 星 形、 12星形等, 优选圆形和正多边形; 工作头上安装接口的连接段形状是与摆 式工具输出轴上限位块的截面形状相应的, 中心孔与连接段形成的镂空面中可 插入摆式工具输出轴上的限位块, 即中心孔与连接段形成的镂空面能包容限位 块横截面, 连接段既可以做成与限位块起限位作用, 也可以做成不与限位块起 限位作用; 工作头上安装接口的中心孔外侧的外镂空区域形状是与摆式工具输 出轴上的限位柱形状相应的,外镂空区域中可插入摆式工具输出轴上的限位柱, 即外镂空区域能包容限位柱截面, 连接段既可以做成与限位柱起限位作用, 也 可以做成不与限位柱起限位作用。 限位柱截面可以是圆形、 椭圆形、 长圆形和 矩形等形状, 因此工作头的安装接口上的外镂空区域也可以是圆形、 椭圆形、 长圆形和矩形等形状, 优选矩形。 以便与与截面为圆形、 椭圆形、 长圆形和矩 形等形状的限位柱配。
不言而喻, 安装接口的形状也可以在上述实施例的基础上进行简单变通, 对安装接口的一些部位进行镂空处理, 这也是业内技术人员都能设计的, 就不 叙述。
总而言之,本发明的工作头,能多角度装配到各类摆式工具中,方便操作, 减少工作的劳动强度。 同时制造这种工作头的模具整体性和结构强度都较好, 工作头的结构强度也都较好, 便与产品低成本、 高品质制造。
图 12中的转接器 40以安装接口的纵剖面示出。转接器 40装配到摆式工具 状态时的纵剖图,其中,示意出将安装接口的形状与摆式工具输出轴 12上的限 位柱 15或限位块 16的形状不相匹配的工作头 20a通过转接器 40固定到输出轴 12上,摆式工具的输出轴 12环绕其轴线振动驱动并具有固定工作头 20a和转接 器 40的固定件; 其中, 固定件可以是一个螺纹盲孔与螺钉 30, 固定件将工作 头 20a通过转接器 40安装固定在输出轴 12上。
不言而喻,可以用其它形式的固定件将工作头 20a、转接器 40与输出轴 12 连接。 例如也可以是内六角等紧固件。
在图 11中,转接器 40的第一面 45上设有一个用于与摆式工具输出轴 12 上的固定件相连接固定的转接接口, 转接接口上设有一转接中心孔 41 和转接 中心孔 41外侧的十二个转接外凹陷区域 42, 其中, 十二个转接外凹陷区域 42 中可插入摆式工具输出轴 12上沿轴线的周向均布的十二根限位柱 15, 转接器 40的安装接口上设置有一个与中心孔 41相连的转接段 43, 使转接中心孔 41 与其中至少一个转接外凹陷区域 42相连通,且转接中心孔 41与转接段 43形成 的凹陷面中可插入摆式工具输出轴 12上一个限位块 16。
这种转接器 40能十二个角度装配到输出轴 12的相应部位上有均布的十二 根限位柱 15的摆式工具上; 同理, 这种转接器 40能十二个角度装配到以下摆 式工具上:输出轴 12的相应部位上有均布的一根或二根或三根或四根或六根限 位柱 15的摆式工具及限位柱 15按均布十二根方式排列但有几个限位柱 15位置 未设限位柱 15的; 这种转接器能以一个特定角度装配到输出轴 12相应部位上 有一个限位块 16的摆式工具上;这种工作头能以任意角度装配到输出轴相应部 位上无限位柱 15和无限位块 16的摆式工具上。
图 13是图 11示出的转接器 40的后视图,在转接器 40的第二面设有凸起 的连接工作头段 47,图中以正六边形示意出凸起的连接工作头段 47, 以便与安 装接口形状与此相匹配的工作头 20a相连接固定。 连接工作段的形状可以多种 多样, 只要与工作头的安装接口形状相匹配即可。
在图 14、 图 15中, 转接器 40的转接接口上有一个与转接中心孔 41相连 的转接段 43分别与二个或三个相邻的转接外凹陷区域 42之间相连接。
图 16、 图 17、 图 18、 图 19和图 20分别示出进一步优化的实施方式的转 接器。
在图 16、 图 17和图 18中, 转接器 40的转接接口上设置有四个均布的与 转接中心孔 41相连的转接段 43,使转接中心孔 41与四个或八个或十二个外凹 陷区域 42相连通,且转接中心孔 41与转接段 43形成的凹陷面中可插入摆式工 具输出轴 12上四个均布的限位块 15。转接中心孔 41外孤立的转接外凹陷区域 42数量就大大减少, 甚至没有转接中心孔 41外孤立的转接外凹陷区域 42。 提 高了制造这种转接器的模具整体性和结构强度。
在图 19和图 20中,转接器 40的转接接口上设置有八个均布的与转接中心 孔 41相连的转接段 43, 其中四个转接段 43按每个转接段 43与一个相邻的转 接外凹陷区域 42之间可连接也可不连接,另外四个转接段 43按每个转接段 43 与二个相邻的转接外凹陷区域 42之间相连接的方式连接,两种连接方式交错分 布, 且转接中心孔 41与转接段 43形成的凹陷面中可插入摆式工具输出轴上八 个均布的限位块 16。从图中可以知道, 制造这种转接器的模具整体性和结构强 度都较好, 转接器的结构强度也都较好。 这种转接器能以八个特定角度装配到 输出轴相应部位上有一个或二个或四个或八个限位块的摆式工具上或限位块按 均布八个限位块方式排列但有几个限位块位置未设限位块的摆式工具上。当然, 这种转接器能以十二个特定角度装配到输出轴相应部位上有均布的十二根限位 柱的摆式工具上; 这种转接器也可以任意角度装配到输出轴相无限位柱和无限 位块的摆式工具上。 该转接器可多角度装配到摆式工具上, 方便操作, 减少工 作的劳动强度。
在图 21中 ,在转接器 40的第二面设有三个齿尖朝向工作头 20a凸起的齿 段 48,齿尖高出转接器 40与工作头 20a的装配面。 将转接器 40和工作头 20a 紧固到摆式工具的输出轴上时, 齿段 48与工作头 20a小面积接触, 齿段 48的 齿尖可部分嵌入到工作头 20a中, 提高连接强度。 同是对工作头 20a的安装接 口形状要求降低, 不必一一对应, 常规的工作头就能通过该转接器固定到摆式 工具的输出轴上, 方便操作者购买使用。
转接器上转接接口的中心孔形状可以是圆形, 也可以是正多边形、 8星形、 12星形等, 优选圆形和正多边形; 转接器上转接接口的连接段形状是与摆式工 具输出轴上限位块的截面形状相应的, 转接器与转接段形成的凹陷面中可 插入摆式工具输出轴上的限位块, 即转接中心孔与转接段形成的凹陷面能包容 限位块横截面, 转接段既可以做成与限位块起限位作用, 也可以做成不与限位 块起限位作用; 转接器上转接接口的中心孔外侧的外凹陷区域形状是与摆式工 具输出轴上的限位柱形状相应的, 外凹陷区域中可插入摆式工具输出轴上的限 位柱, 即外凹陷区域能包容限位柱截面, 转接段既可以做成与限位柱起限位作 用, 也可以做成不与限位柱起限位作用。 限位柱截面可以是圆形、 椭圆形、 长 圆形和矩形等形状,因此转接器的转接接口上的转接外凹陷区域也可以是圆形、 椭圆形、 长圆形和矩形等形状, 优选矩形。 以便与截面为圆形、 椭圆形、 长圆 形和矩形等形状的限位柱配。 另外, 转接外凹陷区域可以部分贯穿到转接器的 第二面。
不言而喻, 转接器的转接接口的形状也可以在上述实施例的基础上进行简 单变通, 对转接器的转接接口的一些部位进行凹陷处理, 这也是业内技术人员 都能设计的, 就不叙述。

Claims

权 利 要 求
1.一种摆式工具工作头, 摆式工具的输出轴环绕其轴线振动驱动并具有 固定工作头的固定件,其中, 工作头上设有一个安装接口,用于与摆式工具上的 固定件相连接固定,工作头还设有与安装接口相连接的功能端, 安装接口上设 有一中心孔和中心孔外侧的十二个外镂空区域, 其特征在于: 所述的工作头的 安装接口上设置有至少一个与中心孔相连的连接段, 使中心孔与其中至少一个 外镂空区域相连通, 所述的连接段为开设在安装接口上的凹槽或者通孔, 中心 孔与连接段形成的镂空面中可插入摆式工具输出轴上一个限位块。
2.根据权利要求 1所述的摆式工具工作头,其特征在于:所述的工作头的 功能端为锯切器具或磨具或刃具或抛光器具。
3.根据权利要求 1所述的摆式工具工作头,其特征在于:所述的中心孔包 含一个圆环体, 在圆环体的外侧均布有四个延伸段, 其中的一个延伸段与所述 的连接段相连, 中心孔与连接段形成的镂空面中可插入摆式工具输出轴上的限 位块。
4.根据权利要求 1或 2或 3所述的摆式工具工作头,其特征在于:所述的 工作头的安装接口上至少有一个与中心孔相连的连接段, 连接段与二个相邻的 外镂空区域之间相连接。
5.根据权利要求 1或 2或 3所述的摆式工具工作头,其特征在于:所述的 工作头的安装接口上至少有一个与中心孔相连的连接段, 连接段与三个相邻的 外镂空区域之间相连接。
6.根据权利要求 1或 2或 3所述的摆式工具工作头,其特征在于:所述的 工作头的安装接口上设置有四个均布的与中心孔相连的连接段, 四个连接段按 每个连接段与一个相邻的外镂空区域之间相连接,使中心孔与四个外镂空区域 相连通, 且中心孔与连接段形成的镂空面中可插入摆式工具输轴上四个均布的 限位块。
7.根据权利要求 1或 2或 3所述的摆式工具工作头,其特征在于:所述的 工作头的安装接口上设置有四个均布的与中心孔相连的连接段, 四个连接段按 每个连接段与二个相邻的外镂空区域之间相连接,使中心孔与八个外镂空区域 相连通, 且中心孔与连接段形成的镂空面中可插入摆式工具输出轴上四个均布 的限位块。
8.根据权利要求 1或 2或 3所述的摆式工具工作头,其特征在于:所述的 工作头的安装接口上设置有四个均布的与中心孔相连的连接段, 四个连接段按 每个连接段与三个相邻的外镂空区域之间相连接,使中心孔与十二个外镂空区 域相连通, 且中心孔与连接段形成的镂空面中可插入摆式工具输出轴上四个均 布的限位块。
9.根据权利要求 1或 2或 3或所述的摆式工具工作头, 其特征在于: 所 述的工作头的安装接口上设置有八个均布的与中心孔相连的连接段, 其中四个 连接段按每个连接段与一个相邻的外镂空区域之间相连接的方式连接, 另外四 个连接段按每个连接段与二个相邻的外镂空区域之间相连接的方式连接, 两种 连接方式交错分布, 且中心孔与连接段形成的镂空面中可插入摆式工具输出轴 上八个均布的限位块。
10.根据权利要求 1或 2或 3所述的摆式工具工作头,其特征在于:所述的 工作头的安装接口上设置有八个均布的与中心孔相连的连接段, 其中四个连接 段按每个连接段只与中心孔相连接而不与任何一个外镂空区域之间相连接的方 式连接, 另外四个连接段按每个连接段与二个相邻的外镂空区域之间相连接的 方式连接, 两种连接方式交错分布, 且中心孔与连接段形成的镂空面中可插入 摆式工具输出轴上八个均布的限位块。
11.一种转接器, 用于将工作头的安装接口的形状与摆式工具输出轴上的 限位柱或限位块的形状不相匹配的工作头固定到摆式工具的输出轴上,在转接 器的第一面上设有与摆式工具输出轴相连接固定的转接接口,转接接口上设有 一转接中心孔和转接中心孔外侧的十二个转接外凹陷区域, 在转接器的第二面 上固定有工作头, 其特征在于: 所述的转接器的转接接口上设置有至少一个与 转接中心孔相连的转接段, 所述的转接段开设在转接接口上的凹槽或者通孔, 使转接中心孔与其中至少一个外凹陷区域相连通, 且转接中心孔与转接段形成 的凹陷面中可插入摆式工具输出轴上一个限位块。
12.根据权利要求 11所述的转接器,其特征在于:所述的转接器的转接接 口上至少有一个与转接中心孔相连的转接段与二个相邻的转接外凹陷区域之间 相连接。
13.根据权利要求 11所述的转接器,其特征在于:所述的转接器的转接接 口上至少有一个与转接中心孔相连的转接段与三个相邻的转接外凹陷区域之间 相连接。
14.根据权利要求 11所述的转接器,其特征在于:所述的转接器的转接接 口上设置有四个均布的与转接中心孔相连的转接段, 四个转接段按每个转接段 与一个的转接外凹陷区域之间相连接,使转接中心孔与四个转接外凹陷区域相 连通, 且转接中心孔与转接段形成的凹陷面中可插入摆式工具输出轴上四个均 布的限位块。
15.根据权利要求 11所述的转接器,其特征在于:所述的转接器的安装接 口上设置有四个均布的与转接中心孔相连的转接段, 四个转接段按每个转接段 与二个相邻的转接外凹陷区域之间相连接,使转接中心孔与八个转接外凹陷区 域相连通, 转接中心孔与转接段形成的凹陷面中可插入摆式工具输出轴上四个 均布的限位块。
16.根据权利要求 11所述的转接器,其特征在于:所述的转接器的安装接 口上设置有四个均布的与转接中心孔相连的转接段, 四个转接段按每个转接段 与三个相邻的转接外凹陷区域之间相连接,使中心孔与十二个转接外凹陷区域 相连通, 且转接中心孔与转接段形成的凹陷面中可插入摆式工具输出轴上四个 均布的限位块。
17.根据权利要求 11所述的转接器,其特征在于:所述的转接器的转接接 口上设置有八个均布的与转接中心孔相连的转接段, 其中四个转接段按每个转 接段与一个相邻的转接外凹陷区域之间相连接的方式连接, 另外四个转接段按 每个转接段与二个相邻的转接外凹陷区域之间相连接的方式连接, 两种连接方 式交错分布, 且转接中心孔与转接段形成的凹陷面中可插入摆式工具输出轴上 八个均布的限位块。
18.根据权利要求 11所述的转接器, 其特征在于: 所述的转接器的转接接 口上设置有八个均布的与转接中心孔相连的转接段, 其中四个转接段按每个转 接段只与转接中心孔相连接而不与任何一个转接外凹陷区域之间相连接的方式 连接, 另外四个转接段按每个转接段与二个相邻的转接外凹陷区域之间相连接 的方式连接, 两种连接方式交错分布, 且转接中心孔与转接段形成的凹陷面中 可插入摆式工具输出轴上八个均布的限位块。
19.根据权利要求 11至 18任意一项所述的转接器, 其特征在于: 在转接 器的第二面上设有工作头的安装接口的形状相匹配的凸起的连接段。
20.根据权利要求 11至 18任意一项所述的转接器, 其特征在于: 在转接 器第二面上设有至少一个齿尖朝向工作头的凸起的齿段。
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