WO2010118680A1 - 可折叠包装盒制作方法及由其制作的可折叠包装盒 - Google Patents

可折叠包装盒制作方法及由其制作的可折叠包装盒 Download PDF

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Publication number
WO2010118680A1
WO2010118680A1 PCT/CN2010/071742 CN2010071742W WO2010118680A1 WO 2010118680 A1 WO2010118680 A1 WO 2010118680A1 CN 2010071742 W CN2010071742 W CN 2010071742W WO 2010118680 A1 WO2010118680 A1 WO 2010118680A1
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WO
WIPO (PCT)
Prior art keywords
plate
substrate
paper
core
abutting portion
Prior art date
Application number
PCT/CN2010/071742
Other languages
English (en)
French (fr)
Inventor
陶健
Original Assignee
Tao Jian
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN200910106723A external-priority patent/CN101525063A/zh
Priority claimed from CNA2009101071906A external-priority patent/CN101549575A/zh
Application filed by Tao Jian filed Critical Tao Jian
Publication of WO2010118680A1 publication Critical patent/WO2010118680A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/32—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks each blank forming a body part, whereby each body part comprises at least one outside face of the box, carton or tray
    • B65D5/322—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks each blank forming a body part, whereby each body part comprises at least one outside face of the box, carton or tray at least one container body part formed by folding a single blank to essentially U-shape with or without extensions which form openable lid elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B31B2105/002—Making boxes characterised by the shape of the blanks from which they are formed
    • B31B2105/0027—Making boxes from blanks consisting of side wall panels integral with a bottom panel and additional side wall panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00—Construction of rigid or semi-rigid containers
    • B31B2120/40—Construction of rigid or semi-rigid containers lined or internally reinforced
    • B31B2120/408—Construction of rigid or semi-rigid containers lined or internally reinforced by folding a sheet or blank around an inner tubular liner

Definitions

  • the present invention relates to a method of making a package and a package made therefrom, and more particularly to a method of making a foldable package and a foldable package made therefrom.
  • the packaging box is often used for the outer packaging of food, cosmetics and stationery decorations. Usually, when the packaging box is finished, a fixed size is formed. Regardless of whether or not the item is placed, it must occupy the same size space, in the storage of the packaging box. In transportation, it wastes space and increases storage and transportation costs.
  • the existing collapsible package includes a plurality of foldable connecting plates which can be folded over to the same plane during transportation to save space and reduce transportation costs.
  • Existing collapsible packages are typically made from a relatively thin single layer of paperboard that is cut from a single piece of paperboard and then the corresponding box shape is provided with fold lines on the paperboard.
  • Such a collapsible package made of a thin single-layer cardboard is not suitable for carrying a heavier article, so it is necessary to design a foldable package using thicker cardboard.
  • existing non-collapsible packaging boxes such as the Tiandi Box
  • the inner and outer surfaces of the formed box are respectively pasted on the inner and outer sheets, and the edges of the outer paper are also pasted to the edge of the inner surface, and the inner layer of paper is pasted on the inner surface and covered at the same time. On the edge of the outer paper to achieve the aesthetic requirements of the package.
  • An object of the present invention is to provide a method for manufacturing a foldable package which is capable of streamlining a production process and effectively improving production efficiency.
  • Another object of the present invention is to provide a method for manufacturing a foldable package which utilizes raw materials sufficiently, avoids waste of resources, and reduces costs.
  • the cost can be effectively saved, and the paperboard is made by a paste method, and the pattern or color of the inner and outer surfaces of the cardboard can be conveniently set, thereby improving the beauty and grade of the packaging box.
  • the present invention provides a method of manufacturing a foldable package comprising the following steps:
  • Step 1 the side plate is made to have a base portion, two connecting portions and a mounting portion; Step 2, the substrate is formed, including:
  • Step 2.1 providing a substrate core plate having a predetermined shape with an outer surface smeared with an outer layer; step 2.2, providing a protective layer on the edge of the substrate core plate;
  • Step 2.3 according to the shape of the predetermined package, a plurality of parallel substrate grooves are formed on the inner surface of the substrate core plate to respectively form a folding line of the plurality of substrates, thereby forming a first end plate, a bottom plate, a second end plate, a cover plate, and Buckle plate
  • Step 3 connecting the mounting portions of the pair of side plates on both sides of the bottom plate of the substrate;
  • Step 4 pasting the inner layer of paper on the inner surface of the substrate core board
  • Step 5 making a fixed plate
  • Step 6 assembling the two fixing plates on the substrate respectively, thereby obtaining a finished foldable package
  • the present invention provides a foldable package manufactured by the above method, comprising: a substrate, a pair of side plates mounted on the substrate, the substrate comprising an outer layer of paper, an inner layer of paper, and an outer layer of paper and a substrate core board between the inner layer papers, wherein the substrate core board is provided with a plurality of grooves corresponding to the first end plate, the bottom plate, the second end plate, the cover plate and the gusset plate, and the specifications of the first and second end plates are sequentially connected Substantially the same, the specifications of the bottom plate and the cover plate are substantially the same, and the pair of side plates are respectively mounted on opposite sides of the bottom plate.
  • the outer layer paper is pasteed in the plane, and the edge of the substrate is decorated by painting or setting the end paper, so that the production process is further improved.
  • the single-sheet greatly improving the production efficiency, the side plate and the substrate separation manufacturing method can save the raw materials to a certain extent and reduce the production cost; the foldable packaging box made by the method of the invention can be repeatedly folded, which is beneficial for repeated use.
  • the cardboard is made by a paste method, which can conveniently set the pattern or color of the inner and outer surfaces of the cardboard, thereby improving the packaging box. Beauty and grade.
  • FIG. 1 is a schematic flow chart of a method for manufacturing a foldable package according to the present invention
  • FIG. 2 is an exploded perspective view of a foldable package according to an embodiment of the present invention
  • FIG. 3 is a combination view of FIG.
  • Figure 4-6 is a schematic diagram of the assembly process of Figure 3;
  • Figure 7 is a plan view showing the structure of a foldable package according to another embodiment of the manufacturing method of the present invention.
  • Figure 8 is a schematic view showing the assembly of Figure 7;
  • Figure 9 is a partial view of the side panel structure of Figure 7.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Referring to the following detailed description of the present invention and the accompanying drawings, the objects, features and features of the present invention should be understood and understood, The invention is limited.
  • the method for fabricating a foldable package of the present invention comprises the following steps: Step 1 : Making a side panel 20.
  • Step 1 includes the step 1.1 of providing a side panel core panel 22 having a predetermined shape on the outer surface of the surface paper 21.
  • This step can be implemented in two ways: First, the side panel core board is first cut into a predetermined shape, and then the corresponding surface layer paper is pasted on the outer surface; second, the surface layer paper is first pasteted on the side panel core board. On the material, the side panel core material is then cut to form a predetermined shape.
  • the step of the present invention is to paste the surface paper in a plane and paste it on a well-structured side panel core board, which is very convenient to operate and has high efficiency.
  • the side core board is a general composite board, which has a certain strength and toughness, can carry a certain weight of articles, and has a low price, which is beneficial to save manufacturing costs. Patterns, characters, and the like can be printed on the surface paper as needed.
  • step 1.2 a plurality of grooves are formed in the inner surface of the side panel core board, and the inner layer core sheets are made into a base portion 25, two connecting portions 26 and a mounting portion 27 which are mutually bent.
  • step 1.2 may be: two parallel first grooves are respectively formed on the inner surface of the side plate core according to the specifications of the predetermined side plate 20, and one substantially perpendicularly intersects the middle of the two first grooves. a second groove, and a third groove parallel to the second groove and adjacent to the end of the same side of the first groove, folding the side core plate along the second groove and compounding the same with the glue to form a The base portion 25 between the two first recesses, the two connecting portions 26 on the side of the first recess away from the base, and the mounting portion 27 on the side of the third recess away from the base 25.
  • the first groove and the third groove are both used to form a folding line so that the opposite sides of the groove are oppositely bent, and the shape and size thereof are not
  • the folding function can be implemented.
  • multiple grooves can be opened to achieve the same function.
  • the interval between the first, second, and third grooves is preset according to the specifications of the package. In step 1.2 of this alternative embodiment, no layering paper is required, which is more efficient.
  • Step 2 the substrate 10 is fabricated.
  • Step 2 includes the step 2.1 of providing a substrate core 12 having a predetermined shape on the outer surface of the outer paper 11.
  • This step can be implemented in two ways: First, the substrate core plate is first cut into a predetermined shape, and then the outer surface of the corresponding shape is pasted on the outer surface; second, the outer layer paper is first pasteed on the substrate core material. And then cutting the substrate core material to form a substrate core of a predetermined shape.
  • the step of the present invention is to paste the outer layer paper in a plane, and to paste on a well-structured substrate core board, which is very convenient to operate and has high efficiency. This step can also be easily achieved especially if there are curved or other irregular lines on the edge of the substrate core.
  • the substrate core board is a general composite paperboard, which has a certain strength and toughness, can carry a certain weight of articles, and has a low price, which is beneficial to save manufacturing costs. Patterns or characters can be printed on the outer paper as needed.
  • Step 2.2 A protective layer is provided on the edge of the substrate core board.
  • the edge of the substrate core is painted to form a lacquer layer to enhance the decorative effect and to protect the cross section of the edge of the substrate 10.
  • the lacquer layer can be the same color as the outer layer of paper. Since the batch of the substrate core sheets can be sprayed together during painting, the inconvenience caused by the outer layer of each of the substrate core sheets is avoided in the prior art, especially the substrate core. When the edge of the board is non-linear, the edge wrapping efficiency is lower, so the painting method can greatly improve the production efficiency. As an alternative embodiment, it is also possible to paste the end paper on the edge of the substrate core to form a protective layer.
  • a plurality of parallel substrate grooves 122 are formed on the inner surface of the substrate core plate to form fold lines of the plurality of substrates respectively.
  • four parallel substrate grooves 122 are opened.
  • the spacing of the grooves depends on the shape of the package to form the first end plate 15, the bottom plate 16, the second end plate 17, the cover plate 18 and the gusset 19.
  • the specifications of the first and second end plates 15 and 17 are substantially the same, and the specifications of the bottom plate 16 and the cover plate 18 are substantially the same.
  • the shape and size of the substrate recess 122 are not limited, so that the folding function can be realized. In other embodiments, multiple grooves can be opened to achieve the same function.
  • the shape of the substrate recess 122 is preferably a V-shaped groove or a U-shaped groove.
  • Step 3 A pair of side plates 20 are attached to both sides of the bottom plate 16 of the substrate 10.
  • the mounting portion 27 of the side panel 20 is bonded to both sides of the bottom panel 16 by glue, and the two mounting portions 27 are in both side edges of the bottom panel 16.
  • the inner layer paper 13 is pasted on the inner surface of the substrate core board, and the inner layer paper is in close contact with the side wall of the substrate recess 122.
  • the inner layer of paper has a relatively thin thickness which is smaller than the thickness of the outer layer of paper to facilitate the foldability of the various portions of the substrate 10.
  • the inner surface of the substrate core plate is only partially paste
  • the inner layer paper is cost-effective, for example, the inner layer of the substrate core plate forming the cover plate 18 and the gusset plate 19 can be smeared.
  • Step 5 making a fixing plate 30.
  • a thinner and stiffer cardboard of a predetermined shape is provided, and two parallel folding lines are provided thereon in accordance with the specifications of the packaging box, thereby forming the mounting portions 32, the first and second abutting portions 34, 36 which are sequentially connected.
  • Step 5 can employ the prior art.
  • Step 6 the two fixing plates 30 are respectively assembled on the first and second end plates 15, 17 of the substrate 10, thereby producing a finished foldable package.
  • Step 6 can employ prior art.
  • the gusset 19 of the board 10 can be fastened to the first end board 15, and the gusset 19 and the corresponding first end board 15 can respectively be provided with a magnet or a velcro, and the magnet or the velcro can be used.
  • the gusset 28 is brought into close contact with the first end plate 15.
  • the arrangement of the magnet and the velcro can be inserted into the foregoing steps by using the existing method. For example, after step 2.3, step 2.4 is added, and the magnets are respectively disposed on the first end plate 15 and the gusset 19, or after step 4.
  • Velcro is provided correspondingly on the first end plate 15 and the gusset 19, respectively.
  • the mounting portion 27 of the side panel 20 can be directly fixed to the inner layer of the bottom panel 16, and therefore, the original step 3 is omitted. After the step 4, a step is added to install the side panel 20. 27 can be directly fixed to the inner layer of the bottom plate 25.
  • step 5 can be implemented in advance or the like.
  • the foldable package of an embodiment of the present invention comprises: a substrate 10, a pair of side plates 20 mounted on the substrate 10, and a pair mounted on the substrate 10.
  • the fixing plate 30; the substrate 10 includes an outer layer paper 11, an inner layer paper 13, and a substrate core plate 12 disposed between the outer layer paper 11 and the inner layer paper 13.
  • the substrate 10, the side panels 20 and the fixing plate 30 may be folded in a plane for transportation or storage, and the side panels 20 may be fixed to the substrate 10 by the fixing plate 30 when the package is assembled.
  • the substrate 10 corresponds to the substrate core board 12 to form a first end plate 15 and a bottom plate which are sequentially connected
  • the second end plate 17, the cover plate 18 and the gusset plate 19 are provided with a substrate recess 122 adjacent to the substrate, and the substrate recess 122 is a V-shaped or U-shaped recess.
  • the specifications of the first and second end plates 15, 17 are substantially the same, and the specifications of the bottom plate 16 and the cover plate 18 are substantially the same.
  • the gusset 19 can be snapped onto the first end plate 15.
  • the gusset 19 and the corresponding first end plate 15 respectively have a magnet or a velcro (not shown), and the yoke 19 is pressed against the first end plate by using the magnet or the velcro. 15.
  • a protective layer 14 is attached on the outer peripheral end surface of the substrate core plate, which may be an end paper or a lacquer layer, which prevents splitting at the outer peripheral end surface of the substrate 10, and protects the end surface, thereby not only enhancing the packaging.
  • the durability of the box, and the manufacturing process is simple, greatly improving the production efficiency of the package.
  • the side panel 20 includes a top sheet paper 21, an inner layer paper 23, and a side panel core sheet 22 disposed between the surface layer paper and the inner layer paper.
  • the side plate core plate 22 is attached to the surface layer paper 21, and the side plate corresponding to the side plate core plate forms a base portion and a connecting portion disposed at opposite ends of the base portion, and the side plate further includes a mounting portion disposed on one side of the base portion, the mounting portion is
  • the surface paper is formed by laminating with the inner layer paper.
  • the mounting portions 27 of the side plates 20 are respectively fixed to both sides of the bottom plate 16 of the substrate 10.
  • the length of the base portion 25 is substantially the same as the width of the bottom plate 16 of the substrate 10, and the width of the base portion 25 is substantially the same as the width of the first and second end plates 15, 17.
  • the mounting portion 27 of the side plate is disposed between the outer layer paper 11 of the bottom plate 16 of the substrate 10 and the inner layer paper 13, and the double-sided bonding increases the reliability of the connection, and the mounting portion 27 is prevented from being exposed to the bottom plate 16. On, increase its beauty.
  • the fixing plate 30 includes a first abutting portion 31 and a second abutting portion connecting the first abutting portion 31
  • the second abutting portion 33 is connected to the connecting portion 35 of the first abutting portion 31.
  • a folding line (not numbered) is provided between the first abutting portion 31 and the second abutting portion 33 and the connecting portion 35, respectively. The setting of the folding line can be set using the prior art.
  • the connecting portions 35 of the two fixing plates 30 are respectively disposed on the side edges of the first and second end plates 15, 17 away from the bottom plate 16.
  • the length of the first abutting portion 31 is substantially the same as the distance between the base portions 25 of the side plates 20 mounted on the bottom plate 16.
  • the width of the first abutting portion 31 is such that the second abutting portion 33 abuts against the inner surface of the bottom plate 16, and a slight interference fit can be produced.
  • the foldable package of the invention can save space in the process of storage and transportation, thereby facilitating the reduction of transportation cost.
  • the two side plates 10 are bent upwards to make the base 12 and the bottom plate of the substrate 20 25 perpendicularly, the four connecting portions 14 are bent inwardly, so that the connecting portion 14 is perpendicular to the base portion 12 and the bottom plate 25, and then the first and second end plates 24, 26 are respectively bent upward, respectively
  • the fixing portion 30 is bent downwardly and outwardly, so that the first abutting portion 34 respectively abuts the inner surface of the four connecting portions 14 , and the second abutting portion 36 is respectively attached to the four connecting portions 14 .
  • the first and second end plates Adhering to the inner surface of the bottom plate 25, and using the interference fit of the first and second abutting portions with the base portion 12 and the bottom plate 25, respectively, the first and second end plates are fixedly coupled to the side plate 10, thereby forming a Rectangular box.
  • the substrate 10, the side plate 20, and the fixing plate 30 can be folded onto the same plane, which significantly reduces the product volume, has high transportation efficiency, and can prevent the box from being crushed or crushed. .
  • the side plate can be made into a side that can be connected to each other without forming a fixing plate.
  • the board for example, is provided with a card slot and a buckle on the connecting portion of the side plate, so that the box body is formed together with the bottom plate by the cooperation of the card slot and the buckle, thereby obtaining the foldable package of the present invention.
  • the foldable package of this embodiment comprises: a substrate 10, a pair of which are mounted on The side plates 20 on the substrate 10, the substrate 10, and the side plates 20, are foldable in a plane.
  • the side panel 20 includes a surface paper 21, an inner layer paper 23, and a side panel core panel 22 disposed between the surface layer paper 21 and the inner layer paper 23, and the side panel core panel 22 is attached to
  • the surface paper 21, the upper side plate 20, the corresponding side core plate 22' form a base portion 25, the base portion 25, the connecting portions 26 at opposite ends, and the side plate 20 further include a base portion 25 on one side.
  • the mounting portion 27 is formed by laminating the surface layer paper 21 and the inner layer paper 23. Different embodiments of the present embodiment are: wherein the two connecting portions 26 of the one side plate 20 are provided with the card slot 262, and the two connecting portions 26 of the other side plate 20 are provided with the card slot 262.
  • the corresponding buckle 264' is connected to the connecting portion 26' of the side plate 20' by the cooperation of the card slot 262' and the buckle 264' to form a side wall, wherein the card slot 262 is complementary to the buckle 264.
  • Shape which can be circular, elliptical or polygonal.
  • the foldable package of the embodiment does not need a fixing plate to fix the side plate, and the production is more convenient, quick and beautiful.
  • the connecting portion 26 may also be provided with a velcro on each of them, and the connecting portions 26 are connected by a velcro.
  • the production method of separating the side plate and the substrate can save the raw materials to a certain extent and reduce the production cost; the foldable package made by the method of the invention can be repeatedly folded, which is beneficial for repeated use, and the use thereof
  • the body design can make full use of the cardboard material, avoid waste, and thus can effectively save costs, and the cardboard is made by a paste method, which can conveniently set the pattern or color of the inner and outer surfaces of the cardboard, thereby improving the beauty and grade of the packaging box.

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  • Mechanical Engineering (AREA)
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Description

可折叠包装盒制作方法及由其制作的可折叠包装盒 技术领域
本发明涉及一种包装盒制作方法及由其制作的包装盒， 尤其涉及一种 可折叠包装盒制作方法及由其制作的可折叠包装盒。 背景技术
包装盒常用于食品、 化妆品、 文具装饰品的外包装， 通常包装盒制作 完成后即形成一固定大小的体积， 不管其中有没有放置物品， 都必须占据 同样大小的空间， 在包装盒的储存和运输中， 造成空间的浪费， 增加仓储 和运输成本。
为了解决包装盒的前述问题， 设计出可折叠包装盒。 现有的可折叠包 装盒包括有数个可折叠的连接板， 其运输时， 各连接板可翻折到同一平面 上， 便于节省空间， 从而降低运输成本。 现有的可折叠包装盒通常由较薄 的单层纸板制成， 其对一整块纸板裁剪， 然后相应盒形在纸板上设置折叠 线。 这种由较薄的单层纸板制成的可折叠包装盒不适于装有较重的物品， 因此， 有必要设计一种采用较厚纸板的可折叠包装盒。
此外， 现有非可折叠包装盒， 比如天地盒， 为以较低成本提供高承重 能力与美观的包装盒， 采用价格较低且承重力高的厚芯板进行盒形制作， 该厚芯板为现有的复合纸板， 然后在成形的盒子内外表面分别裱糊上内、 外层纸， 且外层纸的边缘同时还裱糊到内表面的边缘， 内层纸裱糊在内表 面上， 且同时覆盖在外层纸的边缘上， 以达到对包装盒的美观要求。 然 而， 这种芯板成形之后再裱糊的工艺， 因裱糊过程需要复杂的手工定位， 生产效率较低， 不利于生产成本的降低， 尤其是一些包装盒侧边具有曲线 或其它非平滑的直线时， 裱糊的操作实施难度非常大， 不利于生产。 发明内容
本发明的目的在于， 提供一种可折叠包装盒制作方法， 其筒化生产流 程， 有效的提高生产效率。
本发明的另一目的在于， 提供一种可折叠包装盒制作方法， 其充分利 用原料， 避免资源浪费， 且降低成本。
本发明的又一目的在于， 提供一种可折叠包装盒， 其可重复折叠， 有 利于重复使用， 且其采用分体式设计， 可充分利用纸板材料， 避免浪费， 从而能够有效的节约成本， 且其纸板采用裱糊的方式制成， 可方便设置纸 板内外表面的图案或颜色， 从而提高包装盒的美感与档次。
为实现上述目的， 本发明提供一种可折叠包装盒制作方法， 其包括步 骤如下：
步骤 1 , 制作侧板， 使其具有一基部、 两连接部及一安装部； 步骤 2, 制作基板， 包括：
步骤 2.1 , 提供外表面裱糊有外层纸的具有预定形状的基板芯板； 步骤 2.2, 对基板芯板边缘设置保护层；
步骤 2.3 , 依预定包装盒的形状在基板芯板内表面开设数道平行的基 板凹槽以分别形成数道基板的折叠线， 从而形成第一端板、 底板、 第二端 板、 盖板及扣板
步骤 3 , 将一对侧板的安装部连接在基板的底板两侧上；
步骤 4, 在基板芯板内表面裱糊内层纸；
步骤 5 , 制作固定板；
步骤 6 , 将两固定板分别组装在基板上， 从而制得成品可折叠包装 合
。
本发明提供使用上述方法制作的可折叠包装盒， 其包括： 包括： 一基 板、 一对安装于基板上的侧板， 所述基板包括外层纸、 内层纸、 及设于外 层纸与内层纸之间的基板芯板， 基板芯板设置数道凹槽对应形成依次连接 的第一端板、 底板、 第二端板、 盖板及扣板， 第一与第二端板的规格实质 相同， 底板与盖板的规格实质相同， 该对侧板分别安装在底板的相对两侧 上。
本发明的有益效果： 通过改进侧板与基板的制作方法， 尤其是在芯板 开槽之前在平面内裱糊外层纸， 且以喷漆或设置端面纸的方式来装饰基板 边缘， 使得制作流程更筒单， 极大的提高生产效率， 侧板与基板分离式的 制作方法能够在一定程度上节约原料， 降低生产成本； 使用本发明方法制 作的可折叠包装盒， 可重复折叠， 有利于重复使用， 且其采用分体式设 计， 可充分利用纸板材料， 避免浪费， 从而能够有效的节约成本， 且其纸 板采用裱糊的方式制成， 可方便设置纸板内外表面的图案或颜色， 从而提 高包装盒的美感与档次。
为了能更进一步了解本发明的特征以及技术内容， 请参阅以下有关本 发明的详细说明与附图， 然而附图仅提供参考与说明用， 并非用来对本发 明加以限制。 附图说明
图 1为本发明可折叠包装盒制作方法流程示意图；
图 2为本发明制作方法制作的一实施例可折叠包装盒的分解示意图； 图 3为图 2的组合图；
图 4 - 6为图 3的使用组装过程示意图；
图 7 为本发明制作方法制作的另一实施例可折叠包装盒的平面结构示 意图；
图 8为图 7使用组装示意图；
图 9为图 7中侧板结构分体图。 具体实施方式 参阅以下有关本发明的详细说月与附图， 相^ ^本发明的目的、 特征与特 点， 应当可由此得到深入且具体的了解， 然而附图仅提供参考与说明用， 并非用来对本发明加以限制。
结合图 1-6所示， 本发明可折叠包装盒制作方法包括如下步骤： 步骤 1 , 制作侧板 20。
步骤 1 包括步骤 1.1 , 提供外表面裱糊有表层纸 21的具有预定形状的 侧板芯板 22。 这一步骤的实现可以有两种方式： 一是先将侧板芯板裁切成 具有预定的外形， 然后在外表面上裱糊对应形状的表层纸； 二是先将表层 纸裱糊在侧板芯板材料上， 然后裁切该侧板芯板材料形成预定的外形。 本 发明的这一步骤是在平面内裱糊表层纸， 且是在一个结构完好的侧板芯板 上裱糊， 操作非常筒单方便， 效率高。 该侧板芯板为一般的复合纸板， 该 复合纸板既具有一定强度与韧度， 可以承载一定重量的物品， 且其价格低 廉， 有利于节省制造成本。 该表层纸上可依需要印刷有图案或文字等。 步 骤 1.2, 在侧板芯板内表面开设数道凹槽， 裱糊里层纸， 将侧板芯板制成 彼此间可相互弯折的一基部 25、 两连接部 26与一安装部 27。
做为一个选择性实施例， 步骤 1.2可以是， 依预定侧板 20的规格分别 在侧板芯板内表面开设两道平行的第一凹槽、 一道实质垂直相交于该两道 第一 槽中部的第二 槽、 及一道平行于第二 槽且靠近两第一 槽同一 侧的端部的第三凹槽， 沿该第二凹槽对折侧板芯板且将其用胶复合， 形成 一在两第一凹槽之间的基部 25、 在两第一凹槽远离基部一侧的两连接部 26、 及在第三凹槽远离基部 25 —侧的安装部 27。 第一凹槽与第三凹槽均 用于形成折叠线以便于该 槽两边的部分相对的弯折， 其形状与大小不 限， 以能实现折叠功能为准， 在其它实施例中， 也可开设多道凹槽也实现 同样的功能。 第一、 第二及第三凹槽之间的间隔依包装盒的规格预先设定 好。 在该选择性实施例的步骤 1.2中， 不需要裱里层纸， 效率更高。
步骤 2, 制作基板 10。 步骤 2 包括步骤 2.1 , 提供外表面裱糊有外层 纸 11 的具有预定形状的基板芯板 12。 这一步骤的实现可以有两种方式： 一是先将基板芯板裁切成预定的外形， 然后在外表面上裱糊对应形状的外 层纸； 二是先将外层纸裱糊在基板芯板材料上， 然后裁切该基板芯板材料 形成预定外形的基板芯板。 本发明的这一步骤是在平面内裱糊外层纸， 且 是在一个结构完好的基板芯板上裱糊， 操作非常筒单方便， 效率高。 尤其 是对于基板芯板的边缘有曲线或其它不规则线条时， 这一步骤也可很容易 实现。 该基板芯板为一般的复合纸板， 该复合纸板既具有一定强度与韧 度， 可以承载一定重量的物品， 且其价格低廉， 有利于节省制造成本。 该 外层纸上可依需要印刷有图案或文字等。
步骤 2.2, 对基板芯板边缘设置保护层。 在本实施例中， 对基板芯板 边缘喷漆， 形成漆层以增加其装饰效果， 且保护基板 10 边缘的断面。 该 漆层可与外层纸相同的颜色。 由于喷漆时可以成批的基板芯板一起喷， 因 而， 以喷漆的方式可避免现有技术中分别对每个基板芯板用外层纸裱糊包 边所带来的操作不便， 尤其是基板芯板边缘为非直线状时， 包边裱糊效率 更低， 因此， 采用喷漆方式可大大提高生产效率。 做为一个选择性实施 例， 也可以对基板芯板边缘裱糊端面纸， 以形成保护层。
步骤 2.3 , 依预定包装盒的形状在基板芯板内表面开设数道平行的基 板 槽 122 以分别形成数道基板的折叠线， 在本实施例中一共开了四道平 行的基板凹槽 122, 凹槽的间隔依包装盒的形状而定， 从而形成第一端板 15、 底板 16、 第二端板 17、 盖板 18 及扣板 19。 所述第一与第二端板 15、 17 的规格实质相同， 底板 16 与盖板 18 的规格实质相同。 基板凹槽 122 的形状与大小不限， 以能实现折叠功能为准， 在其它实施例中， 也可 开设多道凹槽也实现同样的功能。 该基板凹槽 122的形状优选为 V形槽或 U形槽。
步骤 3 , 将一对侧板 20连接在基板 10的底板 16两侧上。 本步骤通过 胶将侧板 20的安装部 27粘接在底板 16的两侧上， 且该两安装部 27在底 板 16的两侧边缘内。
步骤 4, 在基板芯板内表面裱糊内层纸 13 , 且该内层纸紧贴基板凹槽 122的侧壁。 该内层纸厚度较薄， 其小于外层纸的厚度， 以利于基板 10的 各部分的可折叠性。 做为一种选择性实施例， 基板芯板内表面仅部分裱糊 内层纸以节约成本， 例如可以只对形成盖板 18与扣板 19的基板芯板裱糊 内层纸。
步骤 5 , 制作固定板 30。 提供一预定形状的较薄且较硬的纸板， 依包 装盒的规格在其上设置两道平行的折叠线， 从而形成依次连接的安装部 32、 第一与第二抵靠部 34、 36。 步骤 5可采用现有技术。
步骤 6, 将两固定板 30分别组装在基板 10的第一与第二端板 15、 17 上， 从而制得成品可折叠包装盒。 步骤 6可采用现有技术。
为^ ^板 10的扣板 19可扣合在第一端板 15上， 该扣板 19与该对应 的第一端板 15 可分别对应设有磁铁或魔术贴， 并利用该磁铁或魔术贴使 扣板 28 紧贴第一端板 15。 磁铁与魔术贴的设置方式可采用现有的方法插 入前述的步骤中， 例如在步骤 2.3后， 增加步骤 2.4, 分别在第一端板 15 与扣板 19上对应设置磁铁， 或者在步骤 4后分别在第一端板 15与扣板 19 上对应设置魔术贴。
作为一种选择性实施例， 侧板 20的安装部 27可以直接固定在底板 16 的内层纸上， 因此， 省略原步骤 3 , 在步骤 4之后， 增加一个步骤， 将侧 板 20的安装部 27可以直接固定在底板 25的内层纸上。
本发明可折叠包装盒制作方法的各个步骤可以依需要调整顺序， 例如 步骤 5可以提前实施等。
如图 2-6 所示， 本发明制作方法制得的一实施例的可折叠包装盒， 包 括： 一基板 10、 一对安装于基板 10上的侧板 20、 及一对安装于基板 10 上的固定板 30; 所述基板 10 包括外层纸 11、 内层纸 13、 及设于外层纸 11与内层纸 13之间的基板芯板 12。 该基板 10、 侧板 20及固定板 30可折 叠在一平面内以便于运输或储存， 在组装该包装盒时， 通过该固定板 30 可将侧板 20固定于基板 10上。
所述基板 10 对应基板芯板 12 形成依次连接的第一端板 15、 底板
16、 第二端板 17、 盖板 18及扣板 19, 其相邻之间设有基板凹槽 122, 该 基板凹槽 122为 V形或 U形凹槽。 第一与第二端板 15、 17的规格实质相 同， 底板 16 与盖板 18 的规格实质相同。 扣板 19可扣合在第一端板 15 上。 在本实施例中， 该扣板 19与该对应的第一端板 15分别对应设有磁铁 或魔术贴 （未图示） ， 并利用该磁铁或魔术贴使扣板 19 紧贴第一端板 15。 特别地， 在该基板芯板外周缘端面上均贴覆有一层保护层 14, 其可为 端面纸或漆层， 可以防止基板 10 外周缘端面处的分裂， 对端面予以保 护， 不仅增强了包装盒的耐用性， 且该制作过程筒单快捷， 极大的提高了 该包装盒的生产效率。 侧板 20包括表层纸 21、 里层纸 23、 及设于表层纸与里层纸之间的侧 板芯板 22。 该侧板芯板 22贴于表层纸 21上， 侧板对应侧板芯板形成一基 部、 设于基部相对两端的连接部， 侧板还包括设于基部一侧的安装部， 该 安装部由表层纸与里层纸贴合形成。 两侧板 20的安装部 27分别固定于基 板 10的底板 16的两侧上。 该基部 25的长度与基板 10的底板 16宽度实 质相同， 基部 25的宽度与第一与第二端板 15、 17的宽度实质相同。
侧板的安装部 27设置于基板 10的底板 16的外层纸 11与内层纸 13 之间， 通过双面粘接， 增加其连接的牢靠性， 且可避免安装部 27 露置于 底板 16上， 增加其美感。
固定板 30 包括第一抵靠部 31、 连接第一抵靠部 31 的第二抵靠部
33、 及相对第二抵靠部 33连接在第一抵靠部 31的连接部 35。 第一抵靠部 31与第二抵靠部 33及连接部 35之间分别设有折叠线（未标号 ) 。 折叠线 的设置可采用现有技术来设置。 两固定板 30的连接部 35分别设于第一与 第二端板 15、 17远离底板 16的侧边上。 第一抵靠部 31 的长度与安装于 底板 16上的侧板 20的基部 25之间的距离实质相同。 第一抵靠部 31的宽 度恰可使第二抵靠部 33抵靠于底板 16的内表面上， 且可产生轻微的干涉 配合。
本发明的可折叠包装盒， 于仓储与运输过程中可以节省占用的空间， 从而利于降低运输成本， 在使用时， 只需将两侧板 10 分别向上弯折， 使 基部 12与基板 20的底板 25垂直， 再将该四个连接部 14都向内弯折， 使 该连接部 14 与基部 12 及底板 25 都垂直， 然后分别将第一与第二端板 24、 26 向上弯折， 分别使其贴着该四个连接部 14, 接着分别将固定板 30 向下、 向外弯折， 使第一抵靠部 34分别贴着该四个连接部 14的内表面， 第二抵靠部 36贴着底板 25内表面， 并利用该第一、 第二抵靠部与基部 12 及底板 25的干涉配合分别将第一与第二端板与侧板 10固定连接在一起， 从而形成了一个呈长方体状的盒子。
在运输该可折叠包装盒的时候， 可将基板 10、 侧板 20、 固定板 30折 叠到同一平面上， 显著的减小了产品体积， 运输效率高， 且可避免盒子被 压破或压扁。
如图 7 - 9 所示， 其为本发明另一个实施例制作出来的可折叠包装 盒， 本发明的制作方法中可以不需制作固定板， 而将侧板做成一个可相互 连接组合的侧板， 例如在侧板的连接部上分别设有卡槽与卡扣， 从而通过 卡槽与卡扣的配合与底板共同形成盒体， 从而得到本发明的可折叠包装 盒。 具体地说， 该实施例的可折叠包装盒， 包括： 一基板 10、 一对安装于 基板 10上的侧板 20，， 该基板 10、 侧板 20，可折叠在一平面内。 所述侧板 20，包括表层纸 21，、 内层纸 23，、 及设于表层纸 21，与内层纸 23，之间的侧 板芯板 22，， 该侧板芯板 22，贴于表层纸 21，上， 侧板 20，对应侧板芯板 22' 形成一基部 25，、 设于基部 25，相对两端的连接部 26，， 侧板 20，还包括设于 基部 25，一侧的安装部 27，， 该安装部 27，由表层纸 21，与里层纸 23，贴合形 成。 本实施例不同上述实施例的是： 其中一侧板 20，的两连接部 26，上设有 卡槽 262，， 另一侧板 20，的两连接部 26，上设有与该卡槽 262，相对应的卡扣 264' , 通过卡槽 262'与卡扣 264'的配合将侧板 20'的连接部 26'连接形成侧 壁， 其中， 该卡槽 262，与卡扣 264，为互补形状， 其可以为圓形、 橢圓形或 多边形。 本实施例的可折叠包装盒不需固定板来固定侧板， 制作更方便快 捷， 且美观。
作为一种选择性实施例， 该连接部 26，上还可分别设有魔术贴， 通过 魔术贴将连接部 26，连接在一起。
综上所述， 通过改进侧板与基板的制作方法， 尤其是在芯板开槽之前 在平面内裱糊外层纸， 且以喷漆的方式来装饰基板边缘， 使得制作流程更 筒单， 极大的提高生产效率， 侧板与基板分离式的制作方法能够在一定程 度上节约原料， 降低生产成本； 使用本发明方法制作的可折叠包装盒， 可 重复折叠， 有利于重复使用， 且其采用分体式设计， 可充分利用纸板材 料， 避免浪费， 从而能够有效的节约成本， 且其纸板采用裱糊的方式制 成， 可方便设置纸板内外表面的图案或颜色， 从而提高包装盒的美感与档 次。
以上所述， 仅为本发明的较佳实施例， 对于本领域的普通技术人员来 说， 可以根据本方面的技术方案和技术构思作出其他各种相应的改变和变 形， 而所有这些改变和变形都应属于本发明权利要求的保护范围。

Claims

权 利 要 求
1、 一种可折叠包装盒制作方法， 包括如下步骤：
步骤 1 , 制作侧板， 使其具有一基部、 两连接部及一安装部； 步骤 2, 制作基板， 包括：
步骤 2.1 , 提供外表面裱糊有外层纸的具有预定形状的基板芯板； 步骤 2.2, 对基板芯板边缘设置保护层；
步骤 2.3 , 依预定包装盒的形状在基板芯板内表面开设数道平行的基 板凹槽以分别形成数道基板的折叠线， 从而形成第一端板、 底板、 第二端 板、 盖板及扣板；
步骤 3 , 将一对侧板的安装部连接在基板的底板两侧上；
步骤 4, 在基板芯板内表面裱糊内层纸。
2、 如权利要求 1所述的可折叠包装盒制作方法， 还包括：
步骤 5 , 制作固定板；
步骤 6, 将两固定板分别组装在基板的第一端板与第二端板上， 从而 制得成品可折叠包装盒。
3、 如权利要求 2 所述的可折叠包装盒制作方法， 其中， 步骤 1 包 括： 步骤 1.1 , 提供外表面裱糊有表层纸的具有预定形状的侧板芯板； 及 步骤 1.2, 在侧板芯板内表面开设数到凹槽， 裱糊里层纸， 将侧板芯板制 成彼此间可相互弯折的一基部、 两连接部与一安装部。
4、 如权利要求 1 所述的可折叠包装盒制作方法， 其中， 步骤 2.3 包 括： 在基板芯板内表面开设四道平行的基板 槽， 形成第一端板、 底板、 第二端板、 盖板及扣板。
5、 如权利要求 1 所述的可折叠包装盒制作方法， 其中， 步骤 1 制作 的侧板的两连接部分别设有可相互配合组装的卡槽与卡扣。
6、 一种使用如权利要求 1 所述方法制作的可折叠包装盒， 包括： 一 基板、 一对安装于基板上的侧板， 所述基板包括外层纸、 内层纸、 及设于 外层纸与内层纸之间的基板芯板， 该基板芯板各外周缘端面上设有保护 层， 基板芯板上设有数道基板凹槽， 从而形成依次连接的第一端板、 底 板、 第二端板、 盖板及扣板， 第一与第二端板的规格实质相同， 底板与盖 板的规格实质相同， 该对侧板分别安装在底板的相对两侧上， 侧板包括表 层纸、 里层纸、 及设于表层纸与里层纸之间的侧板芯板， 侧板对应侧板芯 板形成一基部、 设于基部相对两端的连接部， 侧板还包括设于基部一侧的 安装部， 该安装部由表层纸与里层纸贴合形成， 该基板、 侧板可折叠在一 平面内。
7、 如权利要求 6 所述的可折叠包装盒， 还包括一对安装于基板上的 固定板， 该对固定板分别安装在第一与第二端板远离底板的一侧； 固定板 包括第一抵靠部、 连接第一抵靠部的第二抵靠部、 及相对第二抵靠部连接 在第一抵靠部的连接部， 第一抵靠部与第二抵靠部及连接部之间分别设有 折叠线， 第一抵靠部的长度与安装于底板上的侧板的基部之间的距离实质 相同， 第一抵靠部的宽度恰可使第二抵靠部抵靠于底板的内表面上。
8、 如权利要求 6 所述的可折叠包装盒， 其中， 所述一侧板的两连接 部上设有卡槽， 另一侧板的两连接部上设有卡扣， 通过卡槽与卡扣的配合 将两侧板的连接部连接形成侧壁。
PCT/CN2010/071742 2009-04-14 2010-04-13 可折叠包装盒制作方法及由其制作的可折叠包装盒 WO2010118680A1 (zh)

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