WO2010027023A1 - 材料充填装置及び材料充填方法 - Google Patents

材料充填装置及び材料充填方法 Download PDF

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Publication number
WO2010027023A1
WO2010027023A1 PCT/JP2009/065428 JP2009065428W WO2010027023A1 WO 2010027023 A1 WO2010027023 A1 WO 2010027023A1 JP 2009065428 W JP2009065428 W JP 2009065428W WO 2010027023 A1 WO2010027023 A1 WO 2010027023A1
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WO
WIPO (PCT)
Prior art keywords
container
filling device
relay member
device unit
filling
Prior art date
Application number
PCT/JP2009/065428
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
弘重 石井
Original Assignee
株式会社シンキー
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社シンキー filed Critical 株式会社シンキー
Priority to CN2009801346733A priority Critical patent/CN102143892A/zh
Publication of WO2010027023A1 publication Critical patent/WO2010027023A1/ja

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/22—Defoaming liquids in connection with filling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/18—Controlling escape of air from containers or receptacles during filling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54—Means for supporting containers or receptacles during the filling operation
    • B65B43/60—Means for supporting containers or receptacles during the filling operation rotatable

Definitions

  • the present invention relates to a material filling device and a material filling method, and more particularly, to a material filling device and a material filling method for filling a material stored in a given container into another container using centrifugal force.
  • Patent Document 1 and Patent Document 2 Various apparatuses are known as apparatuses for filling materials using centrifugal force (see, for example, Patent Document 1 and Patent Document 2). Since these filling devices utilize centrifugal force, even a highly viscous material can be filled. Further, as a method for filling a material using centrifugal force, a method of filling a plurality of containers (containers 30) with a material (liquid crystal L) in one container (storage tank) as in Patent Document 3 is known. ing. Furthermore, there is known an apparatus for stirring and defoaming a material (revolving and revolving type stirring and defoaming apparatus) by rotating and revolving a container in which the material is stored (see Patent Document 4).
  • Japanese Unexamined Patent Publication No. 2002-80005 Japanese Unexamined Patent Publication No. 2003-201000 Japanese Unexamined Patent Publication No. 7-281200 Japanese Unexamined Patent Publication No. 2000-271465
  • the rotation / revolution type stirring and defoaming device described in Patent Document 4 stirs (kneads, mixes, disperses) the material and releases bubbles (that is, defoams) in the material. ) And can be used to manufacture electronic component materials such as solder paste and liquid crystal panel sealants.
  • electronic component materials are usually filled in a container called a syringe and precisely applied / discharged by a dispenser.
  • a rotating / revolving stirring / defoaming device in order to process the material accurately, a syringe and Generally, dedicated containers having different shapes are used.
  • the material that has been accurately stirred and defoamed by the above-described rotation / revolution type stirring and defoaming device is used by being filled into the syringe from the dedicated container for stirring and defoaming.
  • a situation may occur in which the performance of the rotation / revolution type stirring and defoaming device cannot be fully utilized. From this, the advent of a technology capable of filling the syringe with the material processed by the rotation / revolution type stirring and defoaming device from the dedicated container in a short time so that bubbles are not mixed has been awaited. .
  • One aspect of the present invention is to provide a material filling apparatus that can efficiently fill even a highly viscous material so that bubbles do not enter and has a simple structure.
  • the first embodiment of the present invention is a material filling apparatus for filling a second container with a material stored in a first container having an upper end opened and an inner surface being an inclined surface facing the upper end side. And a first container holding portion that holds the first container with the upper end facing upward, and a side surface that surrounds the upper end, and the peripheral portion of the partition region that is partitioned by an inner wall surface.
  • a filling device unit having a material relay member for relaying material and a second container holding portion for holding the second container in a region outside the material relay member; and the filling device unit at the center of the partition region And a rotation drive mechanism that rotates about a rotation axis that extends in the vertical direction, and a through hole is formed in the side surface of the relay member, and the filling device unit passes through the through hole.
  • the partition area and the second container The material is configured to communicate with an internal space, and the material is obtained by utilizing the centrifugal force acting on the material by rotating the filling device unit while holding the first and second containers. Is supplied from the first container to the peripheral edge of the partition region, and further is transferred to the second container via the through-hole to provide a material filling device.
  • the second embodiment of the present invention is a material filling apparatus for filling a second container with a material stored in a first container having an upper end opened and an inner surface being an inclined surface facing the upper end side. And having a first container holding portion for holding the first container with the upper end facing downward, a bottom surface facing the upper end, and a side surface surrounding the bottom surface, and is partitioned by an inner wall surface.
  • a filling device unit having a material relay member that relays the material at a peripheral portion of a partition region, and a second container holding portion that holds the second container in a region outside the material relay member; and the filling device unit A rotation drive mechanism that rotates about a rotation axis that passes through the center of the partition region and extends in the vertical direction, and a through hole is formed in the side surface of the relay member, and the filling device unit Through the through hole
  • the partition region and the internal space of the second container are configured to communicate with each other, and act on the material by rotating the filling device unit while holding the first and second containers.
  • a material filling apparatus that uses centrifugal force to transfer the material from the first container to the peripheral edge of the partition region, and further to transfer to the second container via the through hole.
  • the first container holding part and the material relay member may be fixed.
  • the filling device unit is configured such that the first container holding portion and the relay member are relatively rotatable, and the rotation driving mechanism rotates the first container holding portion in a first rotation.
  • a drive mechanism and a second rotation drive mechanism that rotationally drives the relay member may be included.
  • the inner peripheral surface of the side surface includes a lower region and an upper region arranged in a vertical direction, the lower region is an inclined surface facing the upper region side, and the upper region faces the lower region side.
  • the through hole may be formed at a boundary between the lower region and the upper region.
  • the material relay member may be configured such that a cross section obtained by cutting the inner peripheral surface of the side surface with a horizontal plane is circular.
  • the material relay member may be configured such that a cross section obtained by cutting the inner peripheral surface of the side surface with a horizontal plane is a polygon, and the through hole may be disposed at the apex of the polygon.
  • an airtight chamber for storing the filling device unit and a decompression means for decompressing the inside of the chamber may be further included.
  • control means for controlling the rotational drive mechanism to adjust the rotational speed of the filling device unit, the control means transferring the material from the first container to the peripheral portion of the partition region, In the step of transferring to the second container via the through hole and filling, a process of changing the number of rotations of the filling device unit may be performed.
  • control means transfers the material from the first container to the peripheral edge of the partition region, and further transfers and fills the second container via the through hole at least once.
  • a process for reducing the rotation speed of the filling device unit may be performed.
  • control means transfers the material from the first container to the peripheral portion of the partition region, and further transfers to the second container via the through hole to fill the initial predetermined time.
  • the filling device unit may be rotated at a value equal to or lower than the first rotation speed, and then the filling device unit may be rotated at a second rotation speed that is faster than the first rotation speed.
  • a plurality of the through holes are formed in the side surface of the relay member, and the filling device unit may have a plurality of the second container holding portions.
  • the filling device unit sets the material transferred to the peripheral portion of the partition region in a first state where the material can be transferred to the second container and a second state where the material cannot be transferred to the second container. And may further include a switching means for switching between the first state and the second state.
  • the third embodiment of the present invention is a material for filling a plurality of second containers with a material housed in a first container having an upper end opened and an inner surface being an inclined surface facing the upper end side.
  • a filling method comprising: a first container holding portion that holds the first container in a posture in which the upper end is directed upward; and a partition region that is partitioned by an inner wall surface of the side surface, the side surface surrounding the upper end
  • Preparing a filling device unit having a material relay member that relays the material at the peripheral edge thereof, and a second container holding portion that holds the plurality of second containers in a region outside the material relay member; A step of holding the first container in the first container holding portion; and a plurality of through holes formed in the side surface of the relay member by holding the plurality of second containers in the second container holding portion.
  • a fourth embodiment of the present invention is a material for filling a plurality of second containers with a material stored in a first container having an upper end opened and an inner surface being an inclined surface facing the upper end side.
  • a filling method comprising: a first container holding portion that holds the first container with the upper end facing downward; a bottom surface that faces the upper end; and a side surface that surrounds the bottom surface,
  • a filling device having a material relay member that relays the material at a peripheral portion of a partition area partitioned by a wall surface, and a second container holding portion that holds the plurality of second containers in a region outside the material relay member.
  • a material filling method comprising:
  • a material filling method that can efficiently fill even a highly viscous material so that bubbles do not enter, and has a simple configuration. Can be provided.
  • the figure for demonstrating the material filling method which concerns on 2nd Embodiment. The figure for demonstrating the material filling method which concerns on the modification of 2nd Embodiment.
  • the figure for demonstrating the material filling method which concerns on the modification of 2nd Embodiment. The figure for demonstrating the material filling method which concerns on 3rd Embodiment.
  • the figure for demonstrating the material filling method which concerns on 3rd Embodiment. It is a figure for demonstrating the principle of a rotation-revolution type stirring deaerator. It is a figure for demonstrating the principle of a rotation-revolution type stirring deaerator.
  • the figure for demonstrating the material filling method which concerns on the modification of 3rd Embodiment The figure for demonstrating the material filling method which concerns on the modification of 3rd Embodiment.
  • the figure for demonstrating the material filling apparatus which concerns on 4th Embodiment The figure for demonstrating the material filling apparatus which concerns on 4th Embodiment.
  • the figure for demonstrating the material filling apparatus which concerns on 4th Embodiment The figure for demonstrating operation
  • the figure for demonstrating the material filling method which concerns on 4th Embodiment The figure for demonstrating the material filling method which concerns on 4th Embodiment.
  • the figure for demonstrating the material filling method which concerns on the modification of 4th Embodiment The figure for demonstrating the material filling method which concerns on the modification of 4th Embodiment.
  • the figure for demonstrating the material filling apparatus which concerns on 5th Embodiment The figure for demonstrating the material filling apparatus which concerns on 5th Embodiment.
  • FIG. 1 is a cross-sectional view of the material filling apparatus 1
  • FIG. 2 is a perspective view of the filling apparatus unit 100.
  • the material filling device 1 is configured as a device that distributes the material M stored in one first container 110 and simultaneously fills a plurality of second containers 120.
  • the 1st container 110 applied by this Embodiment is comprised so that the upper end may be opened and the inner surface 112 may become the inclined surface which faces the upper end side.
  • the 1st container 110 is comprised so that the cross section which cut
  • the material filling device 1 includes a filling device unit 100.
  • the configuration of the filling device unit 100 will be described.
  • the filling device unit 100 has a first container holding part 10 as shown in FIG.
  • the first container holding unit 10 plays a role of holding the first container 110.
  • the first container holding unit 10 is configured to hold the first container 110 with an upper end (opening) facing upward.
  • the first container holding unit 10 can be configured to include an idling prevention mechanism for preventing the first container 110 from idling therein.
  • the filling device unit 100 has a relay member 20 as shown in FIGS.
  • the relay member 20 plays a role of relaying the material M stored in the first container 110. Specifically, the relay member 20 relays the material M at the peripheral edge of the partition region A1 (region partitioned by the inner peripheral surface 24, the lower flange portion 26, and the upper flange portion 28). That is, the material M stored in the first container 110 is transferred to the relay member 20 and then transferred to the second container 120.
  • the relay member 20 includes a side surface 22 that surrounds the upper end of the first container 110.
  • the filling device unit 100 is configured so that the upper end of the first container 110 is connected to the inner wall surface (the inner surface of the side surface 22). It is configured to be arranged in a partitioned area A1 partitioned by the peripheral surface 24).
  • the relay member 20 includes a lower flange portion 26 protruding from the lower end of the side surface 22 (inner peripheral surface 24) and an upper flange portion 28 protruding from the upper end of the side surface 22 (inner peripheral surface 24). It is comprised including.
  • the lower side collar part 26 becomes a shape which the center opened, and the 1st container 110 is arrange
  • the side surface 22 is formed with a plurality of through holes 30 for communicating the partition region A1 and the internal space of the second container 120.
  • the plurality of through holes 30 are all formed on the same horizontal plane. Further, the plurality of through holes 30 are arranged at equal intervals along the circumferential direction of the relay member 20.
  • the inner peripheral surface 24 of the relay member 20 includes a lower region 32 and an upper region 34 arranged in the vertical direction.
  • the lower region 32 is an inclined surface facing the upper region 34 side
  • the upper region 34 is an inclined surface facing the lower region 32 side.
  • the relay member 20 is inclined so that the normal line of the lower region 32 is directed upward from the horizontal direction, and the normal line of the upper region 34 is inclined downward from the horizontal direction.
  • the through hole 30 is formed at the boundary between the lower region 32 and the upper region 34. That is, in the present embodiment, the relay member 20 is configured such that the size of a cross section obtained by cutting the inner peripheral surface 24 of the side surface 22 with a horizontal plane changes along the vertical direction. It can be said that the cross section is formed at the maximum position. In the present embodiment, the relay member 20 is configured such that a cross section obtained by cutting the inner peripheral surface 24 (partition region A1) along a horizontal plane is circular.
  • the filling device unit 100 has a plurality of second container holding portions 40 as shown in FIGS.
  • the second container holding unit 40 plays a role of holding the second container 120.
  • the second container holding unit 40 is configured to hold the second container 120 in a region outside the relay member 20.
  • the second container holding part 40 includes a center fixing part 42 that fixes the center part of the second container 120 and a tip holding part 44 that holds the tip part of the second container 120. ing.
  • the filling device unit 100 is a process of filling at least the material M into the second container 120, and the relative positions of the first container holding unit 10, the relay member 20, and the second container holding unit 40. It is configured so that the relationship does not change.
  • the filling device unit 100 includes a first substrate 52, and the first container holding unit 10 is fixed to the first substrate 52.
  • the filling device unit 100 includes four support members 54 fixed to the first substrate 52, and the relay member 20 is fixed to the support member 54.
  • the filling device unit 100 includes a second substrate 56 fixed to the support member 54, and the second container holding unit 40 is fixed to the second substrate 56.
  • the filling apparatus unit 100 can be set as the structure with which the relative positional relationship of the 1st container holding
  • the filling device unit 100 is configured such that the relay member 20 can be attached and detached.
  • the filling device unit 100 further includes a material relay pipe 58.
  • the material relay pipe 58 is attached to the outer surface of the relay member 20 so that one end communicates with the partition region A1 (the through hole 30 of the relay member 20). Further, the material relay pipe 58 is attached so that the other end is disposed in the second container 120. That is, the filling device unit 100 is configured to allow the partition region A1 and the internal space of the second container 120 to communicate with each other through the through hole 30 and the material relay pipe 58.
  • the material relay pipe 58 can be made of a metal such as aluminum or a resin such as silicone rubber.
  • the material filling apparatus 1 has a rotation drive mechanism 200 that rotationally drives the filling apparatus unit 100.
  • the rotation drive mechanism 200 is configured to rotate the filling device unit 100 around a rotation axis extending in the vertical direction through the center of the partition area A1.
  • the configuration of the rotation drive mechanism 200 will be described.
  • the rotation drive mechanism 200 has a rotation shaft 60 fixed to the filling device unit 100 (first substrate 52).
  • the rotating shaft 60 is a rod-like member extending in the vertical direction.
  • the rotating shaft 60 is fixed to the filling apparatus unit 100 so that the extension line (extension line of a center line) may pass the center of division area A1.
  • the rotating shaft 60 is attached to the support body 300 (the bearing holding member 302 fixed to the support body 300) via the bearing 304. That is, the rotation shaft 60 is attached to the support 300 so as to be rotatable.
  • the filling device unit 100 is held by the support 300 in a manner that allows the filling device unit 100 to rotate around the rotation axis passing through the center of the relay member 20 (the partition region A1).
  • the rotation drive mechanism 200 further includes a motor 70 and a power transmission mechanism 80 that transmits the power of the motor 70 to the rotation shaft 60.
  • the power transmission mechanism 80 includes a motor shaft pulley 82 fixed to the shaft of the motor 70, a rotating shaft pulley 84 fixed to the rotating shaft 60, and a motor shaft pulley 82. And a belt 86 wound around the rotary shaft pulley 84.
  • any known motor can be used as the motor 70.
  • an induction motor induction motor
  • the rotation speed of the induction motor can be set to an arbitrary value by controlling the frequency of the AC power output from the inverter.
  • a servo motor or a PM motor can be used as the motor 70.
  • the first container 110 is configured such that the upper end is open and the inner side surface 112 is an inclined surface facing the upper end side. That is, the first container 110 is configured to be inclined so that the normal line of the inner side surface 112 faces the upper end side (so as to face the upper side than the horizontal direction). From this, the outer shape of the cross section obtained by cutting the inner side surface 112 along the horizontal plane of the first container 110 becomes larger toward the upper end. Moreover, the 1st container 110 is comprised so that the cross section which cut
  • the first container 110 a container in which a lid that closes the opening at the upper end can be attached and detached can be applied.
  • the inside of the first container 110 can be kept airtight until just before the first container 110 is attached to the material filling device 1 (first container holding unit 10), so that contamination of impurities can be prevented. Can do.
  • the first container can be applied to a rotation / revolution type stirring and defoaming apparatus, the stirring and defoaming process of the material M and the filling process to the second container 120 can be continuously performed. It becomes possible.
  • the first container 110 a container made of any known material can be applied.
  • a metal container or a resin container can be used as the first container 110.
  • the second container 120 applicable to the present embodiment is not particularly limited. That is, the second container 120 can use any member configured to be able to hold the material in a desired manner.
  • a syringe container can be used as the second container 120.
  • the 2nd container 120 is not restricted to the syringe container 120, For example, a metal mold
  • the second container 120 having a cap attached to the upper end (not shown).
  • the second container 120 is held by the second container holding unit 40. Therefore, the second container 120 is fixed with respect to the relay member 20, and the relay member 20 and the second container 120 operate integrally. And the relay member 20 and the 2nd container 120 (2nd container holding
  • the material filling apparatus 1 further includes an airtight chamber 92 for storing the filling apparatus unit 100 and a pressure reducing means 94 for reducing the pressure inside the chamber 92.
  • the chamber 92 is disposed on the horizontal plate 310 of the support 300. Further, by disposing the magnetic fluid between the bearing holding member 302 and the rotating shaft 60, the inside of the chamber 92 can be held airtight.
  • the decompression means 94 can be realized by a decompression pump, piping, or various valves (for example, a pressure regulating valve 98).
  • the material filling apparatus 1 according to the present embodiment has a configuration including a sensor 96 (pressure sensor) for measuring the atmospheric pressure in the chamber 92.
  • the material filling apparatus 1 includes a control unit 210.
  • the control unit 210 plays a role of overall control of the operation of the material filling apparatus 1.
  • the control unit 210 controls the rotational drive mechanism 200 to adjust the rotational speed of the filling device unit 100.
  • the control means 210 also controls the atmospheric pressure (vacuum pressure) in the chamber 92.
  • the control means 210 can be configured to control the material filling device 1 in sequence.
  • FIG. 3 is a diagram for explaining the control unit 210.
  • the control means 210 includes a microprocessor (CPU 212), a rotation speed control unit 214 that controls the rotation drive mechanism 200, and a vacuum pressure control unit 216 that controls the vacuum pressure (atmospheric pressure) in the chamber 92.
  • the CPU 212 controls the operation of the material filling apparatus 1 by outputting various signals to the rotation speed control unit 214 and the vacuum pressure control unit 216 at a predetermined timing.
  • the rotation speed control unit 214 includes a motor control unit 218 that controls the rotation speed of the motor 70.
  • the motor control unit 218 is realized by an inverter control unit for controlling the operation of the inverter and setting the frequency of the AC power supplied to the motor 70 to a predetermined value. Can do.
  • the motor control unit 218 is realized by a dedicated driver and hardware, and performs various processes for operating the motor 70 at a desired rotational speed.
  • the vacuum pressure control unit 216 can be realized by a pump control unit that controls the operation of the decompression pump and a switching element that switches opening and closing of various valves (for example, the pressure regulating valve 98) included in the decompression unit 94.
  • the vacuum pressure control unit 216 can be configured to control the operation of the decompression pump based on the pressure information in the chamber 92 detected by the sensor 96.
  • And CPU212 performs the process which transmits various signals (Rotation speed data, vacuum pressure data, etc. of the filling apparatus unit 100) to the rotation speed control part 214 and the vacuum pressure control part 216 at a predetermined timing. Thereby, the filling device unit 100 can be rotated at a predetermined speed (angular speed / number of rotations), and the inside of the chamber 92 can be set to a desired vacuum pressure.
  • the CPU 212 receives operation data (such as rotation speed data, vacuum pressure data, and operation time data of the filling device unit 100) input from the operation unit 224 and stores it in a storage unit (not shown) or a display unit 226. To display various information (operation data input from the operation unit 224, rotation speed of the filling device unit 100, vacuum pressure in the chamber 92, elapsed time, etc.).
  • operation data such as rotation speed data, vacuum pressure data, and operation time data of the filling device unit 100
  • a storage unit not shown
  • a display unit 226 To display various information (operation data input from the operation unit 224, rotation speed of the filling device unit 100, vacuum pressure in the chamber 92, elapsed time, etc.).
  • the first container 110 containing the material M is held in the first container holding part 10 and the second container 120 is held in the second container holding part 40.
  • the partition area A1 of the relay member 20 and the second container 120 are communicated with each other.
  • the filling device unit 100 is rotated by starting the rotation drive mechanism 200 and the operation of the material filling device 1 is started.
  • centrifugal force acts on the material M, and the material M is pressed against the inner surface 112 of the first container 110.
  • the inner side surface 112 is an inclined surface facing the upper end side of the first container 110, when the material M is pressed against the inner side surface 112, a force toward the upper end of the first container 110 along the inner side surface 112. Will act. That is, as shown in FIG. 5, the material M moves toward the upper end along the inner side surface 112 while spreading thinly along the inner side surface 112 (while forming a pipe shape).
  • the upper end of the 1st container 110 is opening, the material M is discharged
  • the filling device unit 100 is configured such that the side surface 22 of the relay member 20 surrounds the upper end (opening) of the first container 110.
  • the upper end (opening) of the first container 110 is disposed in the partition region A1. Since the relay member 20 is also rotated, the material M is pressed against the peripheral edge (inner peripheral surface 24) of the partition region A1 under the influence of centrifugal force even in the relay member 20. Therefore, the material M discharged from the opening at the upper end of the first container 110 is held at the peripheral edge of the partition area A1, as shown in FIG.
  • the inner peripheral surface 24 of the relay member 20 includes a lower region 32 and an upper region 34.
  • the lower region 32 is an inclined surface facing the upper region 34 side
  • the upper region 34 is a lower portion.
  • the inclined surface faces the region 32 side. Therefore, the material M transferred to the relay member 20 receives a centrifugal force in the relay member 20 and is pressed against the inner peripheral surface 24, and reaches the boundary region between the lower region 32 and the upper region 34 along the inner peripheral surface 24. You will receive the power of heading.
  • the through hole 30 is formed in the boundary region between the lower region 32 and the upper region 34, the material M receives a force toward the through hole 30 in the partition region A1, and the through hole 30 Through the partition area A1.
  • the material M is discharged from the through hole 30 (the material relay pipe 58) as shown in FIG. 7 under the action of the centrifugal force in the partition region A1 of the relay member 20.
  • the partition region A1 and the internal space of the second container 120 are communicated with each other through the through hole 30. Therefore, the material discharged from the through hole 30 is transferred to the internal space of the second container 120.
  • the material M stored in the first container 110 is transferred to the peripheral portion of the partition region A ⁇ b> 1 of the relay member 20 using centrifugal force, and further, the through hole 30 (the material relay pipe 58 is used).
  • the material M stored in the first container 110 can be filled into the second container 120. From this, it can be said that the relay member 20 is configured to relay the material M at the peripheral edge of the partition region A1 in the step of filling the material M into the second container 120.
  • the material filling apparatus 1 includes a chamber 92 and a decompression unit 94 that decompresses the inside of the chamber 92. Therefore, the step of filling the second container 120 with the material M stored in the first container 110 can be performed in a state where the inside of the chamber 92 is decompressed. Specifically, after the first and second containers 110 and 120 are held by the filling device unit 100, the inside of the chamber 92 is decompressed, and then the motor 70 is driven to fill the material M in a decompressed environment. Processing can be performed.
  • FIG. 8 is a flowchart for explaining the material filling method.
  • the filling device unit 100 holds the first container 110 and the second container 120 in which the material M is stored (in the first container holding unit 10).
  • the filling device unit 100 (the first container holding unit 10) holds the first container 110
  • the first container 110 is placed so that the upper end of the first container 110 is disposed in the partition region A1.
  • the second container 120 is held by the filling device unit 100 (second container holding portion 40)
  • the partition region A1 and the second container 120 are connected via the through holes 30 (the through holes 30 and the relay members 58). Communicate with the interior space.
  • step S120 is a step of discharging the material M from the upper end of the first container 110 and holding it on the relay member 20 (periphery of the partition region A1) (FIG. 4). (See FIG. 6) and a step of applying a centrifugal force toward the side surface 22 to the material M held by the relay member 20 to transfer the material M to the second container 120 through the through hole 30 (FIGS. 6 and 6). 7).
  • the material M applicable to the present embodiment is not particularly limited as long as it behaves as a fluid, and its composition and use are not particularly limited.
  • Examples of the material M include an adhesive, a sealant, a liquid crystal material, a solder paste, a curable resin material used for molding, a dental impression material, a dental cement (such as a hole filling agent), a highly viscous liquid medicine, Various materials such as granular materials can be applied.
  • the second container 120 is filled with the material M stored in the first container 110 by using centrifugal force. Therefore, a large force can be applied to the material M, so that even the highly viscous material can be efficiently filled (transferred) into the second container 120. Further, since a large force is applied to the material M, the amount of the material remaining in the first container 110 and the relay member 20 can be extremely reduced, and the material M can be efficiently used.
  • all the material filling processes can be realized by using centrifugal force. Therefore, it is not necessary to use a member such as a spatula at the time of filling the material, so that the material filling process can be performed so that impurities are not mixed into the material.
  • the material M contacts only the relay member 20 (the relay member 20 and the material relay pipe 58) except for the first and second containers 110 and 120 during the material filling process. Therefore, the number of parts that require cleaning can be reduced.
  • the first container 110 has an inclined surface with the inner side surface 112 facing the upper end side, and the upper end (opening) is relayed when held by the first container holding unit 10. What is necessary is just to be comprised so that arrangement
  • the material filling device 1 when the material M is discharged from the first container 110, the material M is in a thinly expanded state and moves toward the upper end (opening) along the inner side surface 112. (See FIG. 4). That is, the material M receives a centrifugal force with a small thickness. Therefore, even when there are bubbles mixed in the material M, the bubbles can be released by the action of centrifugal force, so that the material M can be defoamed in the material filling step.
  • the material filling apparatus 1 includes a chamber 92 and a decompression unit 94. For this reason, bubbles mixed in the material M can be efficiently discharged during the material filling process.
  • a plurality of through holes 30 are formed in the relay member 20 (side surface 22), and the internal space of the partition region A ⁇ b> 1 and the plurality of second containers 120 through the plurality of through holes 30. And communicated with each other. Therefore, it is possible to provide an efficient material filling apparatus capable of distributing the material M stored in the first container 110 to the plurality of second containers 120 and simultaneously filling the material M.
  • the relay member 20 is configured so that the horizontal cross section of the inner peripheral surface 24 is circular, the distance between the center (rotation center) of the relay member 20 and each through-hole 30 is equal, so that a plurality of In the vicinity of the through hole 30, the same amount of force is applied to the material M.
  • the same amount of material M can be discharged from each of the plurality of through holes 30, and the plurality of second containers 120 can be filled with the material M evenly.
  • the behavior of the material M in the partition region M is affected by the shape of the inner peripheral surface 24 and the frictional resistance between the inner peripheral surface 24 and the material M.
  • the processing accuracy of the relay member 20 is increased, and as the horizontal cross section of the inner peripheral surface 24 approaches a perfect circle, and the surface processing of the inner peripheral surface 24 becomes uniform, the plurality of second containers 120 are filled. Variations in the material M can be reduced. Therefore, even when the first container 110 with low processing accuracy is used, the material M can be uniformly filled into the plurality of second containers 120 by using the relay member 20 with high processing accuracy.
  • the filling device unit includes a first state in which the material M transferred to the relay member 20 can be transferred to the second container 120, and a second state in which the material M cannot be transferred to the second container 120.
  • the state can be set to be possible.
  • the material filling unit includes switching means for switching between the first state and the second state.
  • the filling device unit can be configured to have a valve that opens and closes all the material relay pipes 58 and a drive mechanism that drives the valve at a predetermined timing.
  • the drive mechanism can be configured to drive all valves simultaneously.
  • the material filling unit is set to the second state in which the material M cannot be transferred to the second container 120, and the material filling process is started.
  • the filling device unit 100 set to the second state since the material is not discharged from the relay member 20, the material M transferred to the relay member 20 is held by the relay member 20 until the material filling unit is switched to the first state. Will be.
  • the valve is driven at a predetermined timing to release the material relay pipe 58, and transfer (filling) of material from the relay member 20 to the second container 120 is started.
  • the transfer of the material M from the relay member 20 to the second container 120 can be started after a predetermined amount of the material M is transferred to the relay member 20. Therefore, since it becomes possible to start the transfer of the material M to the second container 120 after stabilizing the behavior of the material in the relay member 20, the material M is uniformly distributed to the plurality of second containers 120. Can be dispensed and filled. In particular, if all the valves are driven at the same time, the material distribution accuracy can be increased.
  • a material filling process is performed using the relay member 20 in a state where some of the plurality of through holes 30 (material relay pipes 58) are closed, and the filling device unit 100 is It is possible to configure using a first container holding part capable of holding a plurality of first containers 110. According to these modified examples, the material filling device can be used so as to correspond to the material M and the desired amount of the second container 120. Alternatively, a relay member having only one through hole 30 can be used. Alternatively, as shown in FIG. 9, it is also possible to use a relay member 21 configured such that the horizontal cross section of the inner peripheral surface is a polygon (regular polygon). In the example shown in FIG.
  • the horizontal cross section of the inner peripheral surface of the relay member 21 is a quadrangle (square).
  • the some through-hole 31 is formed in the vertex of a horizontal cross section.
  • the through hole 31 is arranged at a position farthest from the center of the relay member 21 in the horizontal cross section, that is, a position where the centrifugal force is the largest. Therefore, since the centrifugal force that acts on the material M in the horizontal plane is directed to the through hole 31, efficient material filling processing can be performed.
  • a container having a rectangular horizontal cross section on the inner side surface can be used as the first container (not shown).
  • FIG. 10 is a timing chart which shows the rotation speed of the filling apparatus unit 100 in this Embodiment.
  • the description is abbreviate
  • the material filling device changes the rotation speed of the filling device unit 100 during the process of transferring the material M to the second container 120.
  • the material filling apparatus performs a process of reducing the rotational speed of the filling apparatus unit 100 and then increasing it during the process of transferring the material M to the second container 120.
  • the rotational speed of the filling device unit 100 is increased until the rotational speed of the filling device unit 100 reaches the first rotational speed (w1), and then the filling device unit.
  • the rotational speed increasing process is repeated.
  • At least the first rotational speed (w1) is a value sufficient for the material M to rise up the first container 110 and be discharged from the upper end, and the material held in the first container 110 is the through hole 30. This value is sufficient to be transferred to the second container 120 via the.
  • the specific value of the first rotation speed (w1) can be derived by experiment.
  • the predetermined time (t) is a time until the filling process of the material M into the second container 120 is completed, and a specific value can be derived by an experiment.
  • the rotation speed of the filling device unit 100 is changed (see FIG. 10). . That is, in the first container 110, the relative rotational speed between the material M and the side surface 22 (inner peripheral surface 24) of the relay member 20 can be adjusted, and the material M is moved around the relay member 20 (partition area A1). Can be moved in the direction. Therefore, it is possible to prevent the material M from staying in the relay member 20 (a region between the through holes 30 in the side surface 22).
  • the distribution of the material M in the circumferential direction of the side surface 22 can be leveled in the relay member 20. . Therefore, the pressing force acting on the material M in the vicinity of each through hole 30 can be leveled, and the variation in the filling amount of the material M for each second container 120 can be reduced.
  • the material M since the magnitude of the centrifugal force acting on the material M changes when the material M is transferred to the second container 120, the material M is prevented from being clogged in the through hole 30 (material relay pipe 58). The material M can be filled so that the material M is not centrifuged.
  • the number of rotations of the filling device unit 100 (material transfer unit) is set as shown in FIGS.
  • FIGS As shown in the timing chart of FIG. That is, as shown in the timing chart of FIG. 11, immediately after the rotation speed of the filling device unit 100 reaches the first value (w1), a process for reducing the rotation speed is started, and the rotation of the filling device unit 100 is started. It is also possible to start processing for stopping the filling device unit 100 after a predetermined time (t) has elapsed from the start. Alternatively, as shown in the timing chart of FIG.
  • the process of changing the rotation speed of the filling device unit 100 (material transfer unit) to at least one of just before the start of the transfer of the material M to the second container 120 and immediately before the transfer ends It is also possible to perform at least one of the process of decreasing and the process of increasing. Note that the timing of starting and ending the transfer of the material M to the second container 120 can be derived in advance by experiments.
  • FIG. 13 is a timing chart which shows the rotation speed of the filling apparatus unit 100 in this Embodiment.
  • FIG. 14 is a flowchart showing the material filling method in the present embodiment.
  • the description is abbreviate
  • the material filling device causes the filling device unit 100 to rotate at the first rotation speed during the process of rotating the filling device unit 100. Then, a process of rotating the filling device unit 100 at the second rotational speed is performed.
  • the first rotation speed is a value at which the material M is not discharged from the first container 110.
  • the second rotational speed is a value at which the material M is discharged from the first container 110, and is a value larger than the first rotational speed.
  • the second number of revolutions may be set to a value sufficient to transfer the material M to the second container 120. Note that the values of the first and second rotational speeds can be set by experiment.
  • the rotation speed of the filling device unit 100 in the present embodiment can be set as shown in the timing chart of FIG. That is, for a predetermined time (t3) from the start of rotation of the filling device unit 100, the filling device unit 100 is rotated at a rotation speed equal to or lower than the first rotation speed (w3), and then the filling device unit 100 is rotated at the second rotation speed (w4). Rotate with. Then, after a predetermined time (t4) elapses from the start of rotation of the filling device unit 100, processing for stopping the rotation of the filling device unit 100 is started.
  • the first rotation speed (w3) is a value at which the material M is not discharged from the first container 110.
  • the predetermined time (t3) is a time sufficient for the height of the material M contacting the inner side surface 112 to be constant over the entire circumference of the inner side surface 112.
  • the second rotation speed (w4) is a value at which the material M is discharged from the first container 110.
  • the second rotational speed (w4) may be a value sufficient to fill the second container 120 with the material M.
  • the predetermined time (t4) is a time sufficient to fill the second container 120 with the material M.
  • step S122 in the step of filling the material M into the second container 120, as shown in FIG. 14, the filling device unit 100 so that the material M is not discharged from the first container 110 for an initial predetermined time.
  • step S122 To make the height of the material M in contact with the inner side surface 112 of the first container 110 constant over the entire circumference of the inner side surface 112 (step S122), and then the material M is changed to the first level.
  • step S124 for discharging from one container 110.
  • the step of making the height of the material M constant in the first container 110 (first step) Step).
  • the material M can be discharged simultaneously from the entire circumference of the opening at the upper end of the first container 110. Therefore, the material M spreads in the relay member 20 while keeping its outer shape circular (concentrically with the opening), and can contact (almost) all the through holes 30 simultaneously. Therefore, variation in the amount of the material M discharged from each of the plurality of through holes 30 can be reduced, and the plurality of second containers 120 can be filled with the material M evenly.
  • the process of evenly distributing and filling the material M into the plurality of second containers 120 is performed in a short time. It becomes possible. Therefore, even a material that has been stirred and defoamed by a so-called rotation / revolution type stirring and defoaming apparatus can be equally distributed and filled in the plurality of second containers 120.
  • a rotation / revolution type stirring and defoaming apparatus which is currently mainstream, as shown in FIG. 15A, while revolving a storage container 900 containing a material M around a revolving axis L1 extending vertically.
  • An apparatus configured to rotate around a rotation axis L2 that obliquely intersects with the revolution axis L1 is known.
  • this apparatus since a high centrifugal force acts on the material M, the material M is collected in a region farthest from the revolution axis L1, and the material is unevenly distributed in the storage container 900. And when the viscosity of the material M is high, since the material M does not flow greatly even after the storage container 900 is taken out from the stirring and defoaming device, as shown in FIG. An unevenly distributed state may be maintained.
  • processing for making the height of the material M uniform in the first container 110 is performed. Therefore, after the material M stored in the first container 110 is processed by the rotation / revolution type stirring and defoaming device, the material M filling processing (rotation driving of the filling device unit 100) is immediately started. In addition, the material M can be evenly distributed and filled in the plurality of second containers 120. In the example shown in FIGS. 15A and 15B, a lid is attached to the storage container 900, which can prevent the material M from leaking during stirring and defoaming.
  • the rotation speed of the filling device unit 100 is controlled as shown in the timing chart of FIG. That is, in this modification, in the first step (step S122), the rotation speed of the filling device unit 100 is changed (a process for decreasing the rotation speed and a process for increasing the rotation speed are repeated). According to this, it becomes possible to prevent the material M from being centrifuged in the first step. Further, since the material M easily spreads in the circumferential direction of the first container 110 due to the influence of the inertial force acting on the material M, the height of the material M can be made constant efficiently.
  • the number of times of performing the process of reducing the rotational speed and the process of increasing the rotational speed, the amount of change of the rotational speed and the rate of change are not particularly limited, and can be appropriately set according to the characteristics of the material M and the apparatus. Specific values can be derived by experiment.
  • the step of filling the material M first step, as shown in the timing chart of FIG.
  • the material filling device has a filling device unit 101.
  • the relay member 20 is configured such that the lower region 32 is inclined more steeply than the inner side surface 113 of the first container 110. That is, assuming that the angle formed between the imaginary straight line extending horizontally and the lower region 32 as shown in FIG. 19A is a1, and the angle formed between the imaginary straight line extending horizontally and the inner surface 113 as shown in FIG. 19B is a2, a2 ⁇ The relationship of a1 is satisfied.
  • the material filling device rotates the filling device unit 101 at the first rotational speed for an initial predetermined time, and then turns the filling device unit 101 to the second rotational speed.
  • the first rotational speed is a value at which at least a part of the material M is discharged from the first container 110 and transferred to the relay member 20, and is transferred to the relay member 20.
  • the material M is a value that does not contact the through hole 30 (opening).
  • the filling device unit 101 when the filling device unit 101 is rotated at the first rotation speed for a predetermined time, at least a part of the material M moves to the relay member 20, but the upper end of the material M is the opening position of the through hole 30 in the relay member 20. Will be maintained at a lower position (see FIG. 20).
  • the lower region 32 is inclined at a steeper angle than the inner side surface 113, an upward force (component force) received by the material M in the relay member 20 is obtained.
  • the upward force (component force) received by the material M in the first container 110 can be made smaller.
  • the material filling apparatus 1 although the material M is discharged
  • the rotation speed of the filling device unit 101 in the present embodiment can be set as shown in the timing chart of FIG. That is, the filling device unit 101 is rotated at a speed equal to or lower than the first rotation speed (w5) for a predetermined time (t5) from the start of rotation of the filling device unit 101, and then the filling device unit 101 is rotated at the second rotation speed (w6). Rotate.
  • the first rotation speed (w5) is a value in which at least a part of the material M is discharged from the first container 110 and the material M does not contact the through hole 30 in the relay member 20.
  • the second rotation speed (w6) is a value sufficient to transfer and fill the material M into the second container 120.
  • the predetermined time (t5) is a time sufficient for the height of the material M in contact with the lower region 32 to be constant over the entire circumference of the relay member 20 (side surface 22), and the material M penetrates. It is a value that does not contact the hole 30. Specific values of the first rotation speed (w5), the second rotation speed (w6), and the predetermined time (t5) can be derived by experiments.
  • step S126 / FIG. 20 in which the filling device unit 101 is rotated so that the material M is transferred to the member 20 and does not contact the through hole 30 in the relay member 20, and then the material M is changed to the first state.
  • step S128 / see FIG. 21 and FIG. 22 a second step of transferring and filling the two containers 120.
  • predetermined time (t6) passes since the rotation start of the filling apparatus unit 101, the process which stops rotation of the filling apparatus unit 101 is started.
  • the predetermined time (t6) is a time until the filling process of the material M into the second container 120 is completed, and a specific value can be derived by an experiment.
  • step of transferring the material M from the relay member 20 to the second container 120 before the step of transferring the material M from the relay member 20 to the second container 120 (second step), at least a part of the material M is discharged from the first container 110 and relayed.
  • a step (first step) is performed in which the filling device unit 101 is rotated so that the material M is transferred to the member 20 and the material M does not contact the through hole 30 in the relay member 20.
  • the process of transferring the material M to the second container 120 can be started after reducing the variation in the height of the material M inside the relay member 20. Therefore, at the start of the process of transferring the material M to the second container 120, the material M can be brought into contact with all the through holes 30 (substantially) at the same time.
  • the variation in timing at which the through hole 30 and the material M come into contact with each other can be reduced. From this, the transfer of the material M to all the second containers 120 is started (almost) at the same time, and variation in the amount of the material M filled in each of the second containers 120 can be reduced. It becomes possible.
  • the rotational speed of the filling device unit 101 (relay member 20) is controlled as shown in the timing chart of FIG. That is, in this modification, in the first step, the rotation speed of the filling device unit 101 is changed. Specifically, the process of lowering the rotation speed of the filling device unit 101 and the process of raising it are repeated (at least once, the process of lowering the rotation speed of the filling device unit 101 is performed). According to this, it becomes possible to prevent the material M from being centrifuged in the first step.
  • the height of the material M can be made constant efficiently.
  • the number of times of performing the process of reducing the rotational speed and the process of increasing the rotational speed, the amount of change of the rotational speed and the rate of change are not particularly limited, and can be appropriately set according to the characteristics of the material M and the apparatus. Specific values can be derived by experiment.
  • step S126 all the material M is transferred into the relay member 20 in the first step (step S126) of the process of transferring the material M to the second container 120.
  • step S126 the amount of the material M stored in the first container 110 equal to or less than the volume of the portion below the through hole 30 of the relay member 20 (the volume that can be held by the lower region 32 and the lower flange 26). Can be realized.
  • This makes it difficult for the material M to be unevenly distributed in the relay member 20 during the transfer process to the second container 120, thereby reducing variations in the amount of the material M filled in the second container 120. It becomes possible.
  • FIGS. 27 is a cross-sectional view of the material filling device 2
  • FIG. 28 is a perspective view of the filling device unit 400
  • FIG. 29 is a cross-sectional view of the relay member 420.
  • maintenance part 460 (2nd container 120) and the through hole 426 was abbreviate
  • the material filling device 2 has a filling device unit 400.
  • the filling device unit 400 will be described.
  • the filling device unit 400 includes a first container holding unit 410 and a relay member 420. And in the filling apparatus unit 400, the 1st container holding
  • the relay member 420 and the annular body 430 are fixed by interposing a support member 450.
  • maintenance part 410 and the relay member 420 can be comprised so that it can rotate independently.
  • the second container holding portion 460 is configured such that the relative positional relationship with the relay member 420 remains unchanged.
  • the filling device unit 400 has a substrate 452 fixed to the annular body 430, and the second container holding portion 460 is fixed to the substrate 452.
  • the filling device unit 400 includes a rotation shaft 440 fixed to the first container holding unit 410. By attaching the rotation shaft 440 to the support member via a bearing in a rotatable manner, the filling device unit 400 (first container holding portion 410) can be configured to be rotatable.
  • the relay member 420 is configured such that the partition region A2 partitioned by the inner wall surface (the side surface 422, the bottom surface 470, and the top surface 480) has the material holding region A3 at the peripheral lower end portion thereof. Has been.
  • specific modes of the relay member 420 will be described.
  • the relay member 420 has a side surface 422.
  • the side surface 422 is configured to surround the upper end of the first container 110.
  • the inner peripheral surface 424 of the side surface 422 (a region below the through hole 426 in the inner peripheral surface 424) is an inclined surface facing the upper surface 480 side described later.
  • the side surface 422 is configured such that the outer shape of the horizontal cross section of the inner peripheral surface 424 increases vertically upward.
  • the side surface 422 of the relay member 420 and the inner side surface 112 of the first container 110 are configured to be inclined at the same angle.
  • the relay member 420 has a bottom surface 470.
  • the bottom surface 470 extends to the lower end of the side surface 422 (inner peripheral surface 424).
  • the bottom surface 470 includes a central portion 472, a peripheral edge portion 474, and an extending portion 476 that connects the central portion 472 and the peripheral edge portion 474.
  • the peripheral edge portion 474 (the lower end portion of the side surface 422) is disposed vertically below the central portion 472.
  • the extending portion 476 is inclined so that the height decreases as the peripheral portion 474 is approached.
  • a region defined by the peripheral edge portion 474, the extending portion 476, and the inner peripheral surface 424 is the material holding region A3.
  • a through hole 478 is formed in the central portion 472, and the upper end of the first container 110 is disposed in the partition area A2 through the through hole 478.
  • the relay member 420 has an upper surface 480.
  • the upper surface 480 is a bowl-shaped member that extends to the upper end of the side surface 422 (inner peripheral surface 424).
  • a through hole 482 is formed at the center of the upper surface 480.
  • the relay member 420 and the second container holding portion 460 are configured so that the relative positional relationship does not change. Therefore, the second container 120 is fixed to the relay member 420 by causing the second container holding unit 460 to hold the second container 120. And the relay member 420 and the 2nd container 120 (2nd container holding
  • the material filling device 2 has a rotation drive mechanism 500.
  • the rotation drive mechanism 500 will be described.
  • the rotation drive mechanism 500 is configured to be able to rotate the first container holding unit 410 and the relay member 420 independently.
  • the rotational drive mechanism 500 includes a first rotational drive mechanism 510 for rotationally driving the first container holding portion 410 and a second rotational drive mechanism 520 for rotationally driving the relay member 420.
  • the first rotation drive mechanism 510 includes a first motor 512, a first motor shaft gear 514 fixed to the motor shaft of the first motor 512, and a first motor shaft gear 514 fixed to the first container holding unit 410. 1st container holding
  • the second rotation drive mechanism 520 includes a second motor 522, a second motor shaft gear 524 fixed to the motor shaft of the second motor 522, and a second motor shaft gear 524 fixed to the annular body 430. And an intermeshing annular gear 526. With this configuration, the first container holding unit 410 and the relay member 420 can be independently rotated.
  • the material filling device 2 includes control means for controlling the operation of the rotation drive mechanism 500.
  • the control means is configured to be able to independently control the operation of the first rotation drive mechanism 510 (first motor 512) and the operation of the second rotation drive mechanism 520 (second motor 520).
  • the first container 110 containing the material M is held in the first container holding part 410, and only the first container holding part 410 is first rotated.
  • the first container holding part 410 is rotated, the first container 110 is rotated, and the material M flows toward the upper end (opening) of the first container 110 under the influence of centrifugal force. It is discharged from the upper end.
  • the side surface 422 of the relay member 420 is configured to surround the upper end of the first container 110, and the upper end of the first container 110 is disposed in the partition region A ⁇ b> 2.
  • the material M discharged from the upper end of 110 is transferred into the partition area A2 of the relay member 420.
  • the relay member 420 is configured such that the partition area A2 has the material holding area A3. In the state where the relay member 420 is not rotating, as shown in FIG. Is held in the material holding area A3 according to gravity.
  • the relay member 420 is rotated to transfer the material M held in the partition area A2 (material holding area A3) to the second container 120 through the through hole 426 as shown in FIG.
  • the step of rotating the relay member 420 can be started after the start of the rotation of the first container holding unit 410.
  • the start time is the material It was after all M was discharged from the first container 110 (see FIG. 31).
  • the start time of the step of rotating the relay member 420 may be after the rotation of the first container holding unit 410 is stopped or before the rotation of the first container holding unit 410 is stopped.
  • the step of rotating the relay member 420 may be started when only a part of the material M is discharged from the first container 110.
  • the step of rotating the relay member 420 may be started before the material M is discharged from the first container 110 (for example, simultaneously with the start of rotation of the first container 110).
  • FIG. 33 is a flowchart for explaining the material filling method.
  • the filling device unit 400 holds the first container 110 and the second container 120 (step S210), and the first container holding unit 410.
  • step S230 filling the second container 120 with the material M held by the relay member 420.
  • the material M is once held in the partition area A2 (material holding area A3) and then transferred toward the second container 120. Therefore, after the behavior of the material M is stabilized in the relay member 420 (after the material M is stationary), the transfer and filling process to the second container 120 can be performed. Therefore, the material M can be distributed and filled accurately and uniformly.
  • the rotation of the first container holding unit 410 (first container 110).
  • the material M is mixed with the circumference of the relay member 420. It can be transported uniformly in the direction. That is, it is possible to prevent the material M from being unevenly distributed in the relay member 420. From this, it becomes possible to improve the distribution accuracy of the material M in the process of filling the material M into the second container 120 (step S230).
  • FIG. 34 is a timing chart showing the number of rotations of filling device unit 400 (relay member 420) in the present embodiment.
  • the description is abbreviate
  • the material filling device performs the relay member 420 (filling device unit 400) during the process of transferring the material M to the second container 120.
  • the process which changes the rotation speed of is performed.
  • the material filling device decreases the rotational speed of the relay member 420 during the process of transferring the material M to the second container 120 and then increases it.
  • the rotation speed of the relay member 420 is increased until the rotation speed of the relay member 420 (material transfer unit) reaches a predetermined value (w7), and then the rotation speed of the relay member 420 is increased.
  • the relay member 420 is stopped by performing a process for reducing the number of revolutions. Then, after the relay member 420 is stopped, the rotation of the relay member 420 is started in the opposite direction, and a rotation speed increasing process for increasing the rotation speed of the relay member 420 is performed. Then, after the rotation speed of the relay member 420 reaches the predetermined value (w7), a reduction process is performed to reduce the rotation speed until the relay member 420 stops. Next, the rotation speed of the relay member 420 is changed to perform the rotation speed increasing process.
  • the rotation speed increase process and the rotation speed decrease process in the first direction for example, clockwise
  • the rotation speed increase process and the rotation speed decrease in the second direction for example, counterclockwise
  • the rotation direction of the relay member 420 material transfer unit
  • the predetermined value (w7) is a value sufficient for the material M to move up the first container 110 and be discharged from the upper end, and the material held in the relay member 420 is second through the through hole 30. This value is sufficient to be transferred to the container 120.
  • a specific value of the predetermined value (w7) can be derived by experiment.
  • predetermined time (t7) passes since the rotation start of the relay member 420 (material transfer unit), the process which stops rotation of the relay member 420 is started.
  • the predetermined time (t7) is a time until the filling process of the material M into the second container 120 is completed, and a specific value can be derived by an experiment.
  • the rotational speed of the relay member 420 is changed during the transfer of the material M to the second container 120. Therefore, the material M can be prevented from staying in the relay member 420.
  • the relative speed between the material M and the relay member 420 can be increased by reversing the rotation direction of the relay member 420 (material transfer unit). Therefore, since the material M can be largely flowed with respect to the relay member 420, the material M is prevented from staying in the relay member 420 and the material M is prevented from being clogged in the through hole 426 (material relay pipe). Can do.
  • FIG. 35 is a timing chart showing the number of rotations of filling device unit 400 (relay member 420) in the present embodiment.
  • FIG. 36 is a flowchart showing the material filling method in the present embodiment.
  • FIG. 37 is a diagram schematically showing the state of the material M.
  • the description is abbreviate
  • the material filling device rotates the relay member 420 to fill the second container 120 with the material M during the step of filling the relay member.
  • a process of rotating 420 at a first rotation speed for a predetermined time and then rotating at a second rotation speed is performed.
  • the first rotation speed is a speed at which the material M is not discharged from the relay member 420.
  • the second rotational speed is a value at which the material M is discharged from the relay member 420 and transferred to the second container 120, and is a value larger than the first rotational speed. Note that the values of the first and second rotational speeds can be set by experiment.
  • the rotation speed of the relay member 420 in the present embodiment can be set as shown in the timing chart of FIG. That is, the relay member 420 is rotated at a speed equal to or less than the first rotation speed (w8) for a predetermined time (t8) from the start of rotation of the filling device unit 400 (relay member 420), and then the relay member 420 is rotated at the second rotation speed ( Rotate in w9). Then, after a predetermined time (t9) has elapsed from the start of rotation of the filling device unit 400, processing for stopping the rotation of the filling device unit 400 is started.
  • the first rotation speed (w8) is a value at which the material M does not contact the through hole 426 in the relay member 420.
  • the second rotational speed (w9) is a value sufficient to transfer and fill the material M into the second container 120.
  • the predetermined time (t8) is a time sufficient for the height of the material M contacting the inner peripheral surface 424 to be constant over the entire circumference of the relay member 420 (side surface 422), and the material M is It is a value that does not contact the through hole 30.
  • the predetermined time (t9) is a value sufficient to fill the second container 120 with the material M. Specific values of the first rotation speed (w8), the second rotation speed (w9), the predetermined time (t8), and the predetermined time (t9) can be derived by experiments.
  • step S230 in the step of filling the material M into the second container 120 (step S230), as shown in FIG. 36, the material M enters the through hole 426 in the relay member 420 for an initial predetermined time.
  • a first step S232 for rotating the relay member 420 so as not to contact
  • step S234 for increasing the rotational speed of the relay member 420 to transfer and fill the material M into the second container 120.
  • FIG. 37 the mode of the material M at the time of a 1st step is shown typically.
  • the material filling device 3 has a filling device unit 600 shown in FIG.
  • the configuration of the filling device unit 600 will be described.
  • the filling device unit 600 plays a role of holding the first container 110, as the first container holding part 610 having the first container holding part 610.
  • the first container holding unit 610 is configured to hold the first container 110 in a posture in which the upper end (opening) is directed downward.
  • the filling device unit 600 has a relay member 620 as shown in FIG.
  • the relay member 620 plays a role of relaying the material M stored in the first container 110. That is, the material M stored in the first container 110 is transferred to the relay member 620 and then transferred to the second container 120.
  • the relay member 620 has a bottom surface 625 that faces the upper end (opening) of the first container 110.
  • the relay member 620 also has a side surface 622 that surrounds the bottom surface 625 and a top surface 628.
  • the relay member 620 is configured to partition a predetermined region (partition region A4) by the bottom surface 625, the side surface 622, and the top surface 628.
  • the side surface 622 is formed with a plurality of through holes 630 for communicating the partition region A4 and the internal space of the second container 120.
  • the filling device unit 600 is configured such that the partition area A4 and the first container 110 communicate with each other.
  • filling device unit 600 is configured such that the opening of first container 110 and the opening of upper surface 628 are flush with each other.
  • the filling device unit 600 is rotated around a virtual straight line passing through the center of the partition area A4.
  • the material M stored in the first container 110 is filled into the second container 120 via the relay member 620.
  • the filling device unit 600 is rotated, the material M is pressed against the inner surface 112 of the first container 110 by the action of centrifugal force, moves toward the opening, and is discharged from the first container 110 through the opening.
  • the material M discharged from the first container 110 is transferred to the partition region A4, is pressed against the inner surface of the side surface 622 (periphery of the partition region A4) by the action of centrifugal force, and moves toward the through hole 630. It is discharged from 630.
  • the material M discharged from the through hole 630 is transferred to the second container 120 through the material relay pipe 58. Thereby, the material M stored in the first container 110 is filled in the second container 120.
  • the material M stored in the first container 110 can be filled into the second container 120 by using centrifugal force. Therefore, even if it is a material with high viscosity, it becomes possible to efficiently fill (transfer) the second container 120.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Supply Of Fluid Materials To The Packaging Location (AREA)
PCT/JP2009/065428 2008-09-04 2009-09-03 材料充填装置及び材料充填方法 WO2010027023A1 (ja)

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WO2011033942A1 (ja) * 2009-09-18 2011-03-24 株式会社イーエムイー 流体充填装置
CN112320739A (zh) * 2020-11-09 2021-02-05 王雨行 一种涂料生产用灌装机

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US9233789B2 (en) * 2012-03-21 2016-01-12 Yuyama Mfg. Co., Ltd. Medicine-supplying device and medicine-counting device
CN105501496B (zh) * 2016-01-14 2017-11-21 广西大学 糖果包装机的投料装置
CN111807301B (zh) * 2020-08-10 2021-12-21 常宁市国洪生态农业发展有限公司 食品加工用瓶装匀料灌装机

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JP2001047207A (ja) * 1999-07-30 2001-02-20 Sanmissheru Minamiaoyama:Kk 貴金属製品のキャスティング装置及び方法
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WO2011033942A1 (ja) * 2009-09-18 2011-03-24 株式会社イーエムイー 流体充填装置
CN112320739A (zh) * 2020-11-09 2021-02-05 王雨行 一种涂料生产用灌装机

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JP5154522B2 (ja) 2013-02-27
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JP2010195482A (ja) 2010-09-09
CN102143892A (zh) 2011-08-03

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