WO2009150444A1 - Tobacco treatment - Google Patents

Tobacco treatment Download PDF

Info

Publication number
WO2009150444A1
WO2009150444A1 PCT/GB2009/050580 GB2009050580W WO2009150444A1 WO 2009150444 A1 WO2009150444 A1 WO 2009150444A1 GB 2009050580 W GB2009050580 W GB 2009050580W WO 2009150444 A1 WO2009150444 A1 WO 2009150444A1
Authority
WO
WIPO (PCT)
Prior art keywords
tobacco
enzyme
horizontal belt
extraction
extract
Prior art date
Application number
PCT/GB2009/050580
Other languages
English (en)
French (fr)
Inventor
Alan Harris
Steve Hemsley
Original Assignee
British American Tobacco (Investments) Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to CN200980131316.1A priority Critical patent/CN102118983B/zh
Priority to RU2011100109/12A priority patent/RU2519905C2/ru
Priority to US12/997,679 priority patent/US20110155152A1/en
Priority to UAA201100288A priority patent/UA101039C2/ru
Priority to MX2010013364A priority patent/MX2010013364A/es
Priority to EP09761993A priority patent/EP2285246A1/en
Application filed by British American Tobacco (Investments) Limited filed Critical British American Tobacco (Investments) Limited
Priority to CA2726838A priority patent/CA2726838C/en
Priority to AU2009259082A priority patent/AU2009259082A1/en
Priority to BRPI0915087A priority patent/BRPI0915087A2/pt
Priority to JP2011513051A priority patent/JP2011522558A/ja
Publication of WO2009150444A1 publication Critical patent/WO2009150444A1/en
Priority to HK11109166.6A priority patent/HK1154761A1/xx

Links

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/24Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/20Biochemical treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • B01D11/0215Solid material in other stationary receptacles
    • B01D11/0223Moving bed of solid material
    • B01D11/023Moving bed of solid material using moving bands, trays fixed on moving transport chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • B01D11/0288Applications, solvents

Definitions

  • the present invention relates to the treatment of tobacco and, in particular, to the extraction of selected constituents from tobacco, for example, in order to reduce certain smoke components.
  • Tobacco material may be treated and processed to produce a modified blend which, when combusted, gives rise to smoke in which specific constituents of the smoke are selectively reduced or removed compared to untreated tobacco.
  • the sugar and nicotine content of the tobacco preferably remains substantially unaffected by this process, so that the taste and smoking properties of the tobacco are maintained.
  • Such methods may comprise an extraction step in which tobacco material is extracted with an aqueous or organic solvent, a separation step in which the extracted solution is separated from the insoluble tobacco residue by filtration, centrifugation or the like and a treatment step in which the extracted solution is treated to remove specific constituents.
  • the treated tobacco extract is then recombined with the extracted tobacco to ensure that certain constituents of tobacco are retained in the regenerated tobacco material.
  • US Patent Nos. 5,311,886 and 5,601,097 describe methods for removing proteins from tobacco, which involve extracting tobacco material with an aqueous solvent comprising a surfactant and, optionally, a proteolytic enzyme.
  • the aqueous extract (comprising solubilised tobacco components) is separated from the insoluble tobacco residue and treated to remove any undesirable constituents, typically including surfactant and polypeptides.
  • the treated tobacco extract is concentrated and recombined with the washed and dried tobacco residue, so ensuring retention of certain constituents, such as water soluble flavour components and nicotine, in the final product.
  • US Patent No. 5,601,097 further describes the sequential extraction of tobacco with a surfactant and a proteolytic enzyme, which may provide a greater reduction m tobacco protein than is observed following a single extraction only.
  • European Patent Publication No. 1 623 634 describes the fractionation of the tobacco extract and the differential treatment of the fractions according to the constituents contained
  • the fraction comprising desirable constituents is recombmed with the extracted tobacco, while the fraction comprising undesiiable constituents is either discarded or a portion of it is recombmed with the extracted tobacco
  • the regenerated tobacco material thus obtained contains the full complement of desirable constituents (such as nicotine), but is substantially fiee fiom undesirable constituents (such as nitrates and amines).
  • tobacco extract is separated from the insoluble tobacco iesidue and contacted with a further tobacco extract that has been obtained by extracting tobacco with a basic solution. The combination of extracts is then applied to the extracted tobacco to form the regenerated product.
  • US Patent No. 5,243,999 describes a process in which tobacco extract is temperature treated to cause certain constituents to crystallise or precipitate out of solution.
  • the extracted solution may alternatively or additionally be contacted with activated carbon particles, to remove further selected constituents therefrom.
  • a product with lowered amounts of potassium nitrate and aldehydes results.
  • European Patent Publication No. 0 535 834 describes a method in which tobacco extract is filtered or centrifuged to remove any essentially insoluble constituents.
  • the extracted tobacco is treated with an agent capable of releasing pectins present in the tobacco material, processed into a predetermined shape and the treated tobacco extract is then applied thereto.
  • the prior art methods successfully result in regenerated tobacco having a lower amount of undesirable constituents than untreated tobacco.
  • the methods known m the art involve extraction in a traditional batch reactor, followed by separation of the aqueous extract from the insoluble tobacco residue using conventional filtration, centrifugation or the use of one or more passes of the mixture through a screw press or the like.
  • the throughput of such extraction and separation processes is clearly limited by the maximum capacity of the chosen apparatus.
  • the size of the mixing vessel used in the batch reactor increases, maintaining turbulent mixing at the edges of the vessel becomes difficult. The scale of the extraction and treatment steps is therefore limited by the size of the vessel that can effectively be used in practice
  • the invention described herein overcomes the difficulties in the prior art by providing a process for the treatment of tobacco using a horizontal belt filter.
  • the process may be a continuous process, the efficiency of which is significantly improved over that observed with the batch processing techniques known in the art.
  • the described process thus lends itself to commercial application, enabling the scaling up of tobacco treatment processes beyond the level currently achieved.
  • the described process also does not require the use of surfactant, which clearly avoids the need to remove surfactant from the tobacco residue in the latter stages of the treatment process.
  • both the extraction of tobacco and the separation of the tobacco extract from the tobacco residue can be performed using a horizontal belt filter.
  • Horizontal belt filters are known in industries unrelated to the tobacco industry including the mining, mineral and metallurgy industries. In fact, these filters have long been used m the dewatenng of materials such as mineral sands, iron ore, coal - A -
  • Horizontal belt filters comprise an endless, recirculatmg belt, constructed to allow drainage of the filtrate towards holes on the belt.
  • the belt may be made of rubber with traversing grooves for drainage or it may be made of polyaryletheretherketone (PEEKTM) woven into a mesh that is loose enough to allow drainage. Other materials and drainage arrangements are possible.
  • PEEKTM polyaryletheretherketone
  • a slurry of material to be separated is fed onto the belt.
  • the filtrate drains through the holes m the belt while the slurry is carried along, possibly with vacuum assistance, but alternatively under gravity alone, with the consequence that dewatered mat is discharged at the end.
  • Horizontal belt filters are efficient and reliable liquids /solids separation units for heavy duty applications. Improvements in technology over recent years have led to large belts of high mechanical strength being produced. This, coupled with advances in machine technology that were necessary to support the heavy belts during operation, has enabled high throughput filters to be produced. Modern horizontal belt filters are capable of reaching belt speeds of over 50 m/mm and yielding very short cycle times.
  • the operational sequence during filtration is such that aqueous solvent is applied to the retentate toward the end of the filter and the filtrate is collected and recycled by being applied to incoming material at an upstream point on the belt.
  • aqueous solvent is applied to the retentate toward the end of the filter and the filtrate is collected and recycled by being applied to incoming material at an upstream point on the belt.
  • horizontal belt filters were designed to separate fluid from heavy and dense materials and, as such, there was nothing to suggest that they could be used in the treatment of tobacco.
  • horizontal belt filters are in fact suitable for use in the extraction of tobacco and are surprisingly good at separating tobacco extract from the insoluble residue.
  • the proportion of soluble tobacco constituents ending up m the aqueous extract can be enhanced in comparison to that observed via a simple batch extraction
  • a process for the treatment of tobacco using a horizontal belt filter is provided.
  • the process comprises extracting tobacco with an aqueous or organic solvent and filtering the product of the extraction.
  • Either or both of the extracting and filtering steps may be performed on a horizontal belt filter.
  • Tobacco to be extracted may be continuously fed onto the horizontal belt filter and the extracting and filtering steps may be performed continuously as tobacco is conveyed along the filter.
  • the filtrate may be recycled and used as a solvent in the extraction of tobacco being fed onto the horizontal belt filter.
  • the filtrate to be recycled is that from one or more downstream counter-current wash stages.
  • the process of the invention further comprises treating the tobacco with an enzyme.
  • the enzyme is a proteolytic enzyme.
  • the process may further comprise rinsing the enzyme-treated tobacco with a salt solution.
  • This step is essentially an extraction step, as the residual enzyme is extracted from the tobacco fibre.
  • the salt rinsing step is preferably performed on a horizontal belt filter.
  • the enzyme-treated tobacco may be rinsed twice with a salt solution, wherein the two salt rinsing steps are performed on separate horizontal belt filters.
  • salt rinsing is performed continuously as tobacco is conveyed along the filter (s) and the filtrate from the second salt rinsing is preferably recycled and used as a salt solution m a first salt rinsing of tobacco being fed onto the first salt rinsing horizontal belt filter.
  • the process further comprises deactivating the enzyme in the tobacco.
  • Deactivation may be carried out by steam treating, heat treating or chemically treating the tobacco Deactivation is preferably performed on tobacco on a horizontal belt filter.
  • the process is performed using multiple horizontal belt filters and is a continuous process.
  • the process comprises extracting tobacco with an aqueous or organic solvent, treating the tobacco with an enzyme, rinsing the enzyme-treated tobacco with a salt solution and deactivating the enzyme m the tobacco, wherein one or more of these steps are performed on a horizontal belt filter. In a further embodiment, all of these steps are performed on a horizontal belt filter.
  • the tobacco extract emanating from the extraction step is treated to remove protein therefrom, preferably by treating it with bentomte.
  • the tobacco extract may alternatively or additionally be treated to remove polyphenols therefrom, preferably by treating it with polyvmylpolypyrrohdone (PVPP).
  • PVPP polyvmylpolypyrrohdone
  • the process of the invention preferably further comprises the recombination of the extracted tobacco and treated tobacco extract.
  • a tobacco product obtainable by a process of the invention.
  • a smoking article comprising tobacco obtainable by a process of the invention.
  • Figure 1 illustrates the operational sequence for the extraction of tobacco and recycling of wash filtrate as the tobacco is conveyed on a horizontal belt filter.
  • Figure 2 illustrates the operational sequence for the salt rinsing of extracted tobacco using a horizontal belt filter.
  • Figure 3 illustrates the operational sequence for the second salt rinsing of extracted tobacco and recycling of wash filtrate as the tobacco is conveyed on a horizontal belt filter.
  • Figure 4 illustrates the operational sequence for the fresh water rinsing of tobacco to remove salt and deactivation of enzyme using a horizontal belt filter.
  • Figure 5 illustrates a process for the treatment of tobacco m which the extraction and subsequent washing of tobacco is performed using a plurality of horizontal belt filters in series. The tobacco extract and processed tobacco are then recombmed.
  • the tobacco material to be extracted is strip, cut, shredded or ground tobacco.
  • the tobacco is shredded tobacco.
  • Other forms of tobacco may, however, be extracted using the methods described herein.
  • the tobacco material may be mixed with a solvent for extraction to form a slurry.
  • the solvent may be added to the tobacco material in a ratio of between 10:1 and 50:1, preferably between 20:1 and 40:1 and most preferably between 25:1 and 30:1 by weight. In a particularly preferred embodiment, the solvent is added to the tobacco material in a ratio of 27:1 by weight.
  • the solvent may be an organic solution, but preferably is an aqueous solution or is water.
  • the solvent is usually water, but it can also contain alcohols such as ethanol or methanol, or it can contain a surfactant.
  • Other solvents could be used, depending on the particular constituents to be extracted from the tobacco.
  • the slurry may first be formed in a tobacco mix tank before being pumped into a second tank, such as a plug flow reactor or a continuous stirred tank reactor, for extraction to be performed.
  • the extraction may be performed at 15-85 0 C, and preferably is performed at 65 0 C. It is preferable for the slurry to be continually stirred during extraction, such that the tobacco remains m suspension. Extraction should be performed for between 15 minutes and two hours. In a preferred embodiment, extraction is performed for approximately 20 minutes
  • soluble tobacco components are removed from the tobacco material and enter solution These include nicotine, sugars, some proteins, ammo acids, pectins, polyphenols and flavours. Up to about 55% of the initial tobacco weight may become solubilised
  • the slurry may be fed from the extraction tank onto the belt of a first horizontal belt filter
  • the filtrate drains through the holes m the belt as the slurry is conveyed. This filtrate (the "mother filtrate”) is collected.
  • the insoluble tobacco residue remaining on the belt of the horizontal belt filter may be further extracted by counter-current washing as it is conveyed, so that as many soluble constituents as possible are removed from the tobacco.
  • the operational sequence for the extraction of the tobacco as it travels along the horizontal belt filter is such that fresh solvent may be applied to the tobacco toward the end of the filter and the filtrate (the "wash filtrate”) is collected.
  • the wash filtrate may be recycled by being applied to the incoming tobacco residue travelling on the belt at an upstream point.
  • the collection and upstream reapphcation of wash filtrate to incoming tobacco residue may be repeated a number of times, preferably three, four or even five times.
  • the final wash filtrate that is collected at the head of the belt may be concentrated in those soluble tobacco constituents that have been removed from the tobacco residue as it travels the length of the filter.
  • a scheme of the operational sequence for the extraction of the tobacco and recycling of wash filtrate as the tobacco travels along the horizontal belt filter is shown m Figure 1.
  • the final wash filtrate may be further recycled by being added to fresh tobacco to form a tobacco slurry, ready for extraction
  • the final wash filtrate may be added into the tobacco mix tank where a tobacco slurry is formed prior to extraction.
  • the extraction process may thus be a continual process m which fresh tobacco is extracted using recycled wash filtrate. Only at start-up of this extraction process is tobacco extracted with fresh solvent. Once the extraction process has begun, no fresh solvent is used m the extraction, but the solvent is solely made up of recycled wash filtrate.
  • the extract thus becomes more concentrated m soluble tobacco constituents.
  • These constituents include those that entered solution during primary extraction in the extraction tank (forming the mother filtrate), as well as those that entered solution during secondary extraction on the horizontal belt filter (forming the wash filtrate).
  • the final filtrate thus comprises both the mother and wash filtrates.
  • the tobacco residue that results after filtration is devoid of those constituents that are soluble in the solvent used for extraction.
  • the extracted tobacco may be squeezed at the end of filtration, so as to remove any excess liquid from it.
  • the extracted tobacco emanating from the horizontal belt filter is thus typically in the form of a dewatered mat.
  • the final filtrate hereinafter referred to as the tobacco extract, may be subsequently processed to remove those constituents not desired m the final tobacco product.
  • Undesirable constituents include proteins, polypeptides, amino acids, polyphenols, nitrates, amines, nitrosammes and pigment compounds.
  • the levels of desirable constituents such as sugar and nicotine should, however, remain unaffected so that the flavour and smoking properties of the extracted tobacco are comparable to those of the original material.
  • the tobacco extract is treated to remove proteins, polypeptides and/or ammo acids.
  • proteins, polypeptides and/or ammo acids Up to 60% of the proteins contained in the original tobacco material may be removed using an insoluble adsorbent such as hydroxyapatite or a Fuller's Earth mineral such as attapulgite or bentomte.
  • the tobacco extract is preferably treated with bentomte, to remove polypeptides therefrom.
  • Bentomte may be added to the extract in an amount of 2-4% of the weight of tobacco initially extracted.
  • the tobacco extract may be fed into a tank containing a slurry of bentomte m water
  • a suitable slurry contains approximately 7 kg of bentomte in approximately 64 kg water (quantities per hour), for example, 7.13 kg bentomte in 64.18 kg water (quantities per hour)
  • the bentomte concentration should be high enough to substantially reduce the protein content of the tobacco extract, but not so high as to additionally adsorb nicotine from it
  • Bentomte treatment may also be effective in the removal of pigment compounds found in tobacco extract which, if not removed, tend to darken the extract after concentration.
  • the reduced amount of pigment compounds may result in a product that is not overly darkened in appearance.
  • the tobacco extract may be purified from the slurry by cent ⁇ fugation and/ or filtration.
  • the tobacco extract may also, or alternatively, be treated to remove polyphenols therefrom.
  • Polyvmylpolypyrrohdone PVPP
  • PVPP polyvmylpolypyrrohdone
  • the efficiency of adsorption by PVPP may therefore be increased by reducing the pH of the extract via the addition of a suitable acid, such as hydrochloric acid.
  • one or more enzymes may be added to the tobacco extract to degrade the polyphenols therein.
  • a suitable enzyme is laccase (unshiol oxidase)
  • the invention is not, however, limited to methods for removing only proteins and/or polyphenols from tobacco.
  • Alternative or additional enzymes, agents or adsorbents may be used to remove other undesirable tobacco constituents from the tobacco extract. Examples of further undesirable tobacco constituents that could be removed from the extract include nitrates, amines and nitrosammes.
  • a number of tanks may be set up m series, each one comprising a different enzyme, agent or adsorbent, in order for a chosen complement of undesirable constituents to be removed.
  • a single tank may contain a plurality of enzymes, agents or adsorbents so that the undesirable constituents may be removed in a single step.
  • a bentonite or PVPP holding tank could comprise one or more additional enzymes, agents or adsorbents so as to remove not only protein or phenols from the tobacco, but one or more further undesirable constituents also.
  • the extract is preferably concentrated to a solids concentration of between 20 and 50% by weight. Concentrations of up to 10% solids are most efficiently achieved using reverse osmosis. A further concentration to approximately 40% solids may be achieved by means of a falling film evaporator. Other methods of concentration can be used and will be known to a person skilled m the art.
  • the concentrated tobacco extract may be subsequently recombmed with the extracted tobacco.
  • the tobacco having been extracted in an aqueous solution as discussed above, however, is preferably further extracted to remove one or more further undesirable constituents before being recombmed with the concentrated tobacco extract.
  • Further extraction of the tobacco may be performed using an enzyme specifically selected for removal of the constituent of choice.
  • the enzyme is a proteolytic enzyme for removal of protein from the tobacco.
  • the enzyme is preferably a bacterial oi fungal enzyme and, more preferably, is an enzyme used commercially m the food and detergent industries.
  • the enzyme may be selected from the group consisting of SavmaseTM, Neutrase I M , EnzobakeTM and Alcalase 1 M , which are all available from Novo Inc.
  • the proteolytic enzyme is preferably added to the tobacco m an amount of between 0.1 and 5% by weight of the tobacco material.
  • SavmaseTM may be added to the tobacco m an amount of approximately 1% by weight.
  • the tobacco may be reslurned in a solution of the chosen enzyme.
  • the ratio of water to tobacco m the slurry should be between 10:1 and 50:1, preferably between 20:1 and 40:1 and most preferably between 25:1 and 30:1 by weight. In a particularly preferred embodiment, the ratio of water to tobacco is 27:1 by weight.
  • the pH of the tobacco/enzyme mixture should be that which promotes optimal enzyme activity. Accordingly, it may prove convenient to feed the dewatered mat of tobacco emanating from the first horizontal belt filter into a tank m which the pH is adjusted, for example, by the addition of a base such as sodium hydroxide. The pH- adjusted tobacco may then be fed into an enzyme dosing tank for mixing with the enzyme of choice. The tobacco/enzyme mixture may subsequently be fed into a plug flow reactor, where the enzymic extraction is performed.
  • the enzymic extraction should be carried out at the temperature promoting optimal enzyme activity.
  • a narrow temperature range such as 30-40 0 C, should be used to avoid denaturing the enzyme.
  • the optimum working conditions when Savmase 1M is the chosen enzyme are 57 0 C and pH 9-11.
  • the enzymic extraction should be earned out for at least 45 minutes; any shorter duration is believed to be insufficient for a proteolytic enzyme to degrade tobacco proteins.
  • multiple enzymic extractions could be carried out if there are multiple constituents to be removed from the tobacco. These could be performed in series or multiple enzymes could be added to the tobacco in a single treatment step.
  • the enzyme prefferably included in the very first extraction step in the treatment process, rather than forming a subsequent separate extraction step.
  • the tobacco/enzyme mixture may be fed onto a second horizontal belt filter and the mother filtrate may be collected and treated as waste.
  • the insoluble tobacco residue may be washed with a salt solution, preferably a sodium chloride solution, to rinse it free of enzyme. Salt rinsing may be performed in a sequential, counter-current fashion, similar to that employed in the extraction of tobacco on the first horizontal belt filter.
  • the salt solution may thus be applied to the tobacco toward the end of the filter.
  • the wash filtrate may be recycled and used to wash the tobacco residue travelling on the belt at an upstream point.
  • the collection and upstream reapplication of wash filtrate to incoming tobacco residue may be repeated a number of times, preferably three, four or even five times.
  • the final wash filtrate collected at the head of the belt is treated as waste. This is illustrated in Figure 2.
  • the salt rinsed tobacco may be squeezed at the end of the belt, so as to remove excess liquid from it.
  • the tobacco may then be fed into a salt rinse mix tank and plug flow reactor or continuous stirred tank reactor for combination with a salt solution m a second salt rinse.
  • the mixture may be fed onto a third horizontal belt filter and the mother filtrate collected.
  • This filtrate is treated as waste and is not recycled
  • a fresh salt solution preferably a sodium chloride solution
  • the wash filtrate may be recycled and used to wash the tobacco residue travelling on the belt at an upstream point.
  • the collection and upstream reapplication of wash filtrate to incoming tobacco residue may be repeated a number of times, preferably three, four or even five times
  • the final wash filtrate collected at the head of the belt may be recycled and used in the first salt rinse. This is illustrated m Figure 3.
  • the salt rmsed tobacco may be squeezed at the end of the belt to remove excess water from it. It is then preferably combined with a fresh batch of salt water to ensure as near complete removal of the enzyme from the tobacco as possible
  • a mix tank and a plug flow reactor or continuous stirred tank reactor may be used for this purpose.
  • a clean water rinse may be performed.
  • the salt rmsed tobacco may be fed onto the belt of a fourth horizontal belt filter and the mother filtrate collected and recycled for use in the first or second salt rinses. Fresh water may then be applied to the tobacco toward the end of the belt.
  • the wash filtrate may be recycled and used to wash the tobacco residue travelling on the belt at an upstream point.
  • the collection and upstream reapplication of wash filtrate to incoming tobacco residue may be repeated a number of times, preferably three, four or even five times.
  • the final wash filtrate collected at the head of the belt may be returned to a reservoir serving each of the salt water rinses. This is illustrated in Figure 4.
  • Salt and water rinsing may not be sufficient to remove all the enzyme from the tobacco. It is important that the final tobacco product contains no enzyme activity at all, to avoid the risk to the operator of the process of any adverse reactions associated with the enzyme in the finished product.
  • the washed tobacco may therefore be treated to deactivate any residual enzyme remaining in the tobacco following the salt and water rinses. This may be done by steam treating the tobacco sufficiently to deactivate the enzyme, but not so much that the tobacco loses its fibrous form. In an embodiment, steam treating is carried out at 98 0 C for four minutes, but the residence time may be increased to 10 minutes or so if desired.
  • the tobacco may be heat treated to deactivate the enzyme, for example by microwavmg or baking the tobacco.
  • the enzyme may be deactivated by chemical denaturation; steps should however be taken to remove the chemical from the tobacco.
  • the process may comprise a series of separate steps, one or more of which may be performed using a horizontal belt filter. In an embodiment, all of the steps of the process are performed using a horizontal belt filter
  • the process may therefore be a continuous process m which fresh tobacco is continually being fed onto a first horizontal belt filter and processed tobacco is continually being produced downstream.
  • the tobacco extraction, salt rinse and enzyme deactivation steps are each performed on a horizontal belt filter and the multiple filters may be arranged in series for this purpose This is illustrated in Figure 5.
  • the treated tobacco may then be further processed rendering it suitable for recombination with the tobacco extract.
  • the tobacco is fed into a delumper which breaks the matted tobacco down into free flowing fibres.
  • the processed tobacco may then be recombmed with the concentrated tobacco extract. Adding the treated extract back to the extracted tobacco ensures retention of water soluble flavour components of tobacco and nicotine in the final product. Recombination therefore results in a tobacco product that has similar physical form and appearance, taste and smoking properties to the original material, but with substantially reduced levels of protein, polyphenols or other constituent(s) of choice.
  • Recombination may be achieved by spraying the tobacco extract onto the tobacco.
  • the amount of the original extract being recombmed with the processed tobacco depends upon the amount that was lost during treatment of the extract to remove selected constituents, and will vary from one type of tobacco to the next.
  • a standard drying process may be used to dry the tobacco, either before, during or after recombination with the treated tobacco extract.
  • the starting moisture content of the tobacco is typically approximately 70-80%. In a preferred embodiment, the moisture content after drying should be approximately 14%
  • a heated dryer such as an apron dryer, may be used to reduce the starting moisture content m the tobacco to approximately 30%.
  • a second heated dryer such as an air dryer, may then be used to further reduce the moisture content to approximately 14%.
  • the final dried product may subsequently be processed into a finished form, such as a sheet, which, when shredded, can form all or part of a cigarette filler.
  • the concentration of remaining constituents per unit weight of tobacco is increased in the finished product compared to the original material.
  • These constituents include cellulose, which, together with sugars and starches, may produce harmful volatile materials such as acetaldehyde and formaldehyde in smoke when combusted.
  • a special type of filter may be included in a smoking article containing the treated tobacco.
  • US Patent No. 4,033,361 describes a suitable filter, which contains a macroporous amme-type amon-exchange resm containing substantially primary amino groups only, as an adsorbent for volatile tobacco-smoke constituents. Carbon may also be included in the filter.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Manufacture Of Tobacco Products (AREA)
PCT/GB2009/050580 2008-06-13 2009-05-28 Tobacco treatment WO2009150444A1 (en)

Priority Applications (11)

Application Number Priority Date Filing Date Title
RU2011100109/12A RU2519905C2 (ru) 2008-06-13 2009-05-28 Обработка табака
US12/997,679 US20110155152A1 (en) 2008-06-13 2009-05-28 Tobacco Treatment
UAA201100288A UA101039C2 (ru) 2008-06-13 2009-05-28 Способ обработки табака, табак, полученный этим способом, и курительное изделие
MX2010013364A MX2010013364A (es) 2008-06-13 2009-05-28 Tratamiento para tabaco.
EP09761993A EP2285246A1 (en) 2008-06-13 2009-05-28 Tobacco treatment
CN200980131316.1A CN102118983B (zh) 2008-06-13 2009-05-28 处理烟草的方法、烟草以及吸烟制品
CA2726838A CA2726838C (en) 2008-06-13 2009-05-28 Tobacco treatment
AU2009259082A AU2009259082A1 (en) 2008-06-13 2009-05-28 Tobacco treatment
BRPI0915087A BRPI0915087A2 (pt) 2008-06-13 2009-05-28 processo para tratamento de tabaco, tabaco obtenível por um processo e artigo para fumo que compreende tabaco
JP2011513051A JP2011522558A (ja) 2008-06-13 2009-05-28 タバコの処理方法
HK11109166.6A HK1154761A1 (en) 2008-06-13 2011-08-30 Method for the treatment of tobacco, tobacco and smoking article

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0810850.8 2008-06-13
GBGB0810850.8A GB0810850D0 (en) 2008-06-13 2008-06-13 Tobacco treatment

Publications (1)

Publication Number Publication Date
WO2009150444A1 true WO2009150444A1 (en) 2009-12-17

Family

ID=39672236

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2009/050580 WO2009150444A1 (en) 2008-06-13 2009-05-28 Tobacco treatment

Country Status (14)

Country Link
US (1) US20110155152A1 (ko)
EP (1) EP2285246A1 (ko)
JP (1) JP2011522558A (ko)
KR (1) KR20110031456A (ko)
CN (1) CN102118983B (ko)
AU (1) AU2009259082A1 (ko)
BR (1) BRPI0915087A2 (ko)
CA (1) CA2726838C (ko)
GB (1) GB0810850D0 (ko)
HK (1) HK1154761A1 (ko)
MX (1) MX2010013364A (ko)
RU (1) RU2519905C2 (ko)
UA (1) UA101039C2 (ko)
WO (1) WO2009150444A1 (ko)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012107516A1 (en) * 2011-02-09 2012-08-16 Solvay Sa Process for the purification of a residue
WO2014080223A1 (en) * 2012-11-26 2014-05-30 British American Tobacco (Investments) Limited Treatment of tobacco material
WO2014080225A1 (en) * 2012-11-26 2014-05-30 British American Tobacco (Investments) Limited Treatment of tobacco material
EP2769631A4 (en) * 2012-12-20 2015-08-19 Shanghai Juhua Science And Technology Co Ltd METHOD FOR IMPROVING TOBACCO MATERIALS AND DEVICE THEREFOR
RU2650481C2 (ru) * 2013-02-13 2018-04-13 Бритиш Америкэн Тобэкко (Инвестментс) Лимитед Обработка табака
US10750774B2 (en) 2014-02-26 2020-08-25 Japan Tobacco Inc. Extraction method of flavor constituent and manufacturing method of composition element of favorite item
US11039639B2 (en) 2014-02-26 2021-06-22 Japan Tobacco Inc. Producing method of tobacco raw material

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130269719A1 (en) * 2012-04-11 2013-10-17 R.J. Reynolds Tobacco Company Method for treating plants with probiotics
US9485953B2 (en) 2012-07-19 2016-11-08 R.J. Reynolds Tobacco Company Method for treating tobacco plants with enzymes
GB201221209D0 (en) * 2012-11-26 2013-01-09 British American Tobacco Co Treatment of tobacco material
CN103892457B (zh) * 2013-05-29 2016-08-10 广东金科再造烟叶有限公司 一种造纸法烟草萃取液精制工艺
GB201314917D0 (en) * 2013-08-21 2013-10-02 British American Tobacco Co Treated Tobacco and processes for preparing the same, Devices including the same and uses thereof
CN106028844B (zh) 2014-02-26 2018-03-09 日本烟草产业株式会社 芳香味成分的提取方法和嗜好品的构成要素的制造方法
WO2016063775A1 (ja) * 2014-10-24 2016-04-28 日本たばこ産業株式会社 たばこ原料の製造方法
CN103908016B (zh) * 2014-03-31 2017-01-11 河南中烟工业有限责任公司 烟草减害处理溶剂及降低卷烟主流烟气中hcn的方法
GB201504587D0 (en) * 2015-03-18 2015-05-06 British American Tobacco Co Improvements in methods of treating tobacco.
CN105815805B (zh) * 2016-06-01 2017-04-12 江苏中烟工业有限责任公司 一种减少造纸法再造烟叶提取液浓缩结垢的方法
JP6371927B1 (ja) * 2018-02-23 2018-08-08 株式会社 東亜産業 非タバコ植物組成物の製造方法、電子タバコ用充填物の製造方法、電子タバコ用充填物及びそれを用いた電子タバコカートリッジ
CN110326813A (zh) * 2019-07-10 2019-10-15 郝连顺 一种烟叶提质减害的方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1233239A (fr) * 1958-07-28 1960-10-12 Dispositif de tamisage et procédé de filtrage à l'aide de ce dispositif
US2997179A (en) * 1958-07-28 1961-08-22 Gooijer Gerrit De Sifting device and method for filtering with the aid of said sifting device
EP0136380A1 (en) * 1983-10-03 1985-04-10 Fabriques De Tabac Reunies S.A. Extraction apparatus and process
US5221472A (en) * 1991-06-13 1993-06-22 Tsukishima Kikai Co., Ltd. Vacuum filtration apparatus with horizontal filter-like conveyor

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2907640A (en) * 1953-08-06 1959-10-06 Metallgesellschaft Ag Solvent extraction apparatus
GB1509197A (en) * 1974-06-17 1978-05-04 British American Tobacco Co Tobacco-smoke filters
JPS5616959Y2 (ko) * 1976-05-06 1981-04-20
DE3101768A1 (de) * 1981-01-21 1982-08-26 Fabriques de Tabac Réunies S.A., 2003 Neuchâtel Vorrichtung zum extrahieren von fluessigkeitsloeslichen bestandteilen aus kleingeschnittenem pflanzengut
JPH0394665A (ja) * 1989-06-19 1991-04-19 R J Reynolds Tobacco Co タバコ材処理方法及び装置
US5076293A (en) * 1989-06-19 1991-12-31 R. J. Reynolds Tobacco Company Process and apparatus for the treatment of tobacco material
US5343879A (en) * 1991-06-21 1994-09-06 R. J. Reynolds Tobacco Company Tobacco treatment process
US5243999A (en) * 1991-09-03 1993-09-14 R. J. Reynolds Tobacco Company Tobacco processing
US5311886A (en) * 1991-12-31 1994-05-17 Imasco Limited Tobacco extract treatment with insoluble adsorbent
AU761885B2 (en) * 1998-07-08 2003-06-12 British American Tobacco (Investments) Limited Use of a phenol oxidising enzyme in the treatment of tobacco
AU2001235863B2 (en) * 2000-03-10 2005-06-23 British American Tobacco (Investments) Limited Tobacco treatment
US20040071848A1 (en) * 2002-10-15 2004-04-15 Cargill Inc. Process for producing cocoa butter and cocoa powder by liquefied gas extraction
GB0228819D0 (en) * 2002-12-11 2003-01-15 British American Tobacco Co Improvements relating to smoking articles
CN1732813A (zh) * 2005-09-12 2006-02-15 华宝食用香精香料(上海)有限公司 利用生物酶制备烟草浸膏的方法
US7810507B2 (en) * 2006-02-10 2010-10-12 R. J. Reynolds Tobacco Company Smokeless tobacco composition
CN101134924B (zh) * 2007-10-12 2010-06-09 中国烟草总公司郑州烟草研究院 一种利用水解植物蛋白制备烟用香料的方法

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1233239A (fr) * 1958-07-28 1960-10-12 Dispositif de tamisage et procédé de filtrage à l'aide de ce dispositif
US2997179A (en) * 1958-07-28 1961-08-22 Gooijer Gerrit De Sifting device and method for filtering with the aid of said sifting device
EP0136380A1 (en) * 1983-10-03 1985-04-10 Fabriques De Tabac Reunies S.A. Extraction apparatus and process
US5221472A (en) * 1991-06-13 1993-06-22 Tsukishima Kikai Co., Ltd. Vacuum filtration apparatus with horizontal filter-like conveyor

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012107516A1 (en) * 2011-02-09 2012-08-16 Solvay Sa Process for the purification of a residue
US9555343B2 (en) 2011-02-09 2017-01-31 Solvay Sa Process for the purification of a residue
WO2014080223A1 (en) * 2012-11-26 2014-05-30 British American Tobacco (Investments) Limited Treatment of tobacco material
WO2014080225A1 (en) * 2012-11-26 2014-05-30 British American Tobacco (Investments) Limited Treatment of tobacco material
EP2769631A4 (en) * 2012-12-20 2015-08-19 Shanghai Juhua Science And Technology Co Ltd METHOD FOR IMPROVING TOBACCO MATERIALS AND DEVICE THEREFOR
US9480283B2 (en) 2012-12-20 2016-11-01 Shanghai Juhua Science And Technology Co., Ltd. Process and apparatus for improving raw tobacco
US10098377B2 (en) 2012-12-20 2018-10-16 Shanghai Juhua Science And Technology Co., Ltd. Process and apparatus for improving raw tobacco
RU2650481C2 (ru) * 2013-02-13 2018-04-13 Бритиш Америкэн Тобэкко (Инвестментс) Лимитед Обработка табака
US10750774B2 (en) 2014-02-26 2020-08-25 Japan Tobacco Inc. Extraction method of flavor constituent and manufacturing method of composition element of favorite item
US11039639B2 (en) 2014-02-26 2021-06-22 Japan Tobacco Inc. Producing method of tobacco raw material

Also Published As

Publication number Publication date
HK1154761A1 (en) 2012-05-04
MX2010013364A (es) 2011-05-30
GB0810850D0 (en) 2008-07-23
CN102118983B (zh) 2014-03-05
CA2726838A1 (en) 2009-12-17
CN102118983A (zh) 2011-07-06
US20110155152A1 (en) 2011-06-30
BRPI0915087A2 (pt) 2015-10-27
AU2009259082A1 (en) 2009-12-17
CA2726838C (en) 2014-05-13
RU2519905C2 (ru) 2014-06-20
JP2011522558A (ja) 2011-08-04
KR20110031456A (ko) 2011-03-28
EP2285246A1 (en) 2011-02-23
RU2011100109A (ru) 2012-07-20
UA101039C2 (ru) 2013-02-25

Similar Documents

Publication Publication Date Title
CA2726838C (en) Tobacco treatment
NL192076C (nl) Werkwijze voor het met chitosan ontzuren van een koffie-extract.
JPH0310667A (ja) タバコ材加工方法
RU2306836C2 (ru) Способ снижения содержания азотсодержащих соединений и лигнина в табаке
US5311886A (en) Tobacco extract treatment with insoluble adsorbent
WO2012160369A1 (en) Tobacco treatment
CH623205A5 (ko)
CA2098218A1 (en) Dewatering gluten with nonionic surfactants
CN1033944C (zh) 可溶咖啡生产中改进二次咖啡萃取物的方法
AU2001274289B2 (en) A reduced protein reconstituted tobacco and method of making same
US4278696A (en) Deacidifying coffee extract with chitosan
Ortega-Rivas Review and advances in apple juice processing
JP6504784B2 (ja) 脱カフェイン抹茶、その製造方法、及び脱カフェイン処理装置
JP2005238078A (ja) 含水有機物残渣の処理方法および処理装置
US3428551A (en) Process of preparing a filter medium from moss and its use
WO2001060182A1 (en) Enzymatic processing of biomass to produce edible products
CN1463987A (zh) 芦荟多糖提取工艺
CN116410819A (zh) 一种精炼白土的残油提炼方法
JPH09327262A (ja) 高品位の荒茶を製造する方法
KR20170111870A (ko) 불순물과 오염물질 및 실버 스킨 제거를 위한 커피 생두 세척 및 로스팅 방법
JPS6054015B2 (ja) 豆乳抽出篩機の目詰り除去方法
GB2066096A (en) Solvent extraction of vegetable matter
JPS602170A (ja) 動物・魚介類の油温処理方法
WO2004071213A1 (en) Method of removing unwanted components from an aqueous flow derived from the processing of edible products having a natural origin
JPS62282577A (ja) 酒類の品質改善方法

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 200980131316.1

Country of ref document: CN

DPE2 Request for preliminary examination filed before expiration of 19th month from priority date (pct application filed from 20040101)
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 09761993

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 2726838

Country of ref document: CA

WWE Wipo information: entry into national phase

Ref document number: 12010502748

Country of ref document: PH

Ref document number: MX/A/2010/013364

Country of ref document: MX

WWE Wipo information: entry into national phase

Ref document number: 2009761993

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 2011513051

Country of ref document: JP

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 2009259082

Country of ref document: AU

WWE Wipo information: entry into national phase

Ref document number: 135/CHENP/2011

Country of ref document: IN

ENP Entry into the national phase

Ref document number: 20117000702

Country of ref document: KR

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 2011100109

Country of ref document: RU

Ref document number: A201100288

Country of ref document: UA

ENP Entry into the national phase

Ref document number: 2009259082

Country of ref document: AU

Date of ref document: 20090528

Kind code of ref document: A

ENP Entry into the national phase

Ref document number: PI0915087

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20101213