WO2009140829A1 - Dispositif d’éclairage à led présentant une faible atténuation et un haut rendement lumineux et procédé de fabrication associé - Google Patents
Dispositif d’éclairage à led présentant une faible atténuation et un haut rendement lumineux et procédé de fabrication associé Download PDFInfo
- Publication number
- WO2009140829A1 WO2009140829A1 PCT/CN2008/071409 CN2008071409W WO2009140829A1 WO 2009140829 A1 WO2009140829 A1 WO 2009140829A1 CN 2008071409 W CN2008071409 W CN 2008071409W WO 2009140829 A1 WO2009140829 A1 WO 2009140829A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- aluminum substrate
- transparent cover
- lighting device
- led lighting
- attenuation
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 55
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 49
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 49
- 239000000758 substrate Substances 0.000 claims abstract description 44
- 238000011049 filling Methods 0.000 claims abstract description 8
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract 2
- 239000000126 substance Substances 0.000 claims description 23
- 230000017525 heat dissipation Effects 0.000 claims description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000005286 illumination Methods 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 238000005476 soldering Methods 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000741 silica gel Substances 0.000 claims description 2
- 229910002027 silica gel Inorganic materials 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 238000001035 drying Methods 0.000 abstract 1
- 239000010931 gold Substances 0.000 abstract 1
- 229910052737 gold Inorganic materials 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 238000000605 extraction Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/483—Containers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/45144—Gold (Au) as principal constituent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/58—Optical field-shaping elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/641—Heat extraction or cooling elements characterized by the materials
Definitions
- the present invention relates to a semiconductor device, particularly an LED illumination device and a method of fabricating the same.
- Prior art prior art LED lighting devices of the prior art are generally fabricated by using white LEDs that have been packaged, and white LEDs typically use blue, violet or ultraviolet light to excite RGB fluorescent materials to obtain white light, such as blue light emitting materials. Ways of YAG fluorescent substances, such as in Chinese patent applications
- the method of formulating a fluorescent substance into a liquid state and adding a fluorescent substance to the luminescent material to cover the luminescent material generally has the following disadvantages: 1.
- the precipitation of the fluorescent substance is difficult to control uniformly, and the fluidity thereof causes the spot of the finished LED to be poor. The consistency is not good in mass production.
- Most of the fluorescent substances are deposited under the side of the luminescent material, which does not contribute to the luminescence, causing serious waste. 3.
- the fluorescent substance directly contacts the luminescent material, and the heat generated by the luminescent material causes The fluorescent material has a large attenuation, thus shortening the service life.
- How to form a uniform phosphor coating around the luminescent crystal to produce a white light diode with uniform illumination and uniformity, and to minimize the amount of fluorescent material and simplify the fluorescent substance The curing process of the film to reduce production costs, The prior art does not provide a good solution.
- the object of the present invention is to: 1) provide a luminescent phosphor and a luminescent material Therefore, the heat emitted by the luminescent material does not cause attenuation of the fluorescent substance, thereby improving the life; 2) directly splicing the LED luminescent material on the aluminum plate, which can reduce the production cost of the LED illuminating device, a low attenuation high light LED lighting device and preparation method.
- the present invention employs the following technical solution: it comprises disposing an aluminum substrate on a heat dissipation plate, and fixing a blue LED chip on the aluminum substrate, the outer cover being a transparent cover.
- the transparent cover is filled with a fluorescent substance.
- the LED chip is directly bonded to the aluminum substrate.
- a circuit is applied to the aluminum substrate.
- the fluorescent substance is: YAG or TAG.
- the fluorescent material in the transparent cover is molded in one shot with the transparent cover material.
- a filling substance is injected between the aluminum substrate and the transparent cover; the filling material may be silica gel.
- the preparation process is as follows: a. injecting a bonding material on the aluminum substrate;
- Steps a and b can also be done by soldering.
- the invention separates the fluorescent substance from the luminescent material, so that the heat emitted by the luminescent material does not cause attenuation of the fluorescent substance, and the life of the LED illuminating device; at the same time, there is no fluorescent substance on the side of the luminescent material, which reduces the scattering of the fluorescent substance and causes the downward light.
- the transparent cover is made of a special mold, the shape is determined according to the luminous intensity distribution of the LED chip, and the size is consistent, so that the uniformity of each LED lighting device produced in batches is achieved. well.
- the shape of the transparent cover is accurately calculated by optical design, which can improve the light extraction efficiency.
- Figure 1 is a front cross-sectional view of the present invention.
- an aluminum substrate (4) is disposed on the heat dissipation plate (5), and the LED chip (1) is bonded on the aluminum substrate (4); the positive and negative of the LED chip (1) is performed with the gold wire (2)
- the pole is connected to the circuit on the aluminum substrate (4); when the transparent cover (3) is formed, the fluorescent substance (6) is once formed; the transparent cover (3) containing the fluorescent substance (6) is fixed on the LED chip, and is required
- a silicone or other transparent filler material is injected between the aluminum substrate (4) and the transparent cover (3).
- the surface of the luminescent material (4) is covered with the liquid fluorescent substance (6), and the fluorescent substance (6) is placed in the transparent cover (3) to make the fluorescent substance (6)
- the LED chip (1) is separated, and the LED chip (1) is directly bonded to the aluminum substrate.
- the luminescent material is used, such as blue GaN.
- Transparent cover such as acrylic, PC, glass, etc.
- Use fluorescent substances such as YAG.
- Steps a and b can also be done by soldering.
- the invention can be applied to various illumination devices such as LED fluorescent lamps, LED street lamps, LED spotlights, LED desk lamps, LED bulbs and the like.
- illumination devices such as LED fluorescent lamps, LED street lamps, LED spotlights, LED desk lamps, LED bulbs and the like.
- the practice of the present invention is not limited to the manner disclosed in the above preferred embodiments.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Led Device Packages (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
La présente invention concerne un dispositif d’éclairage à LED qui présente une faible atténuation et un haut rendement lumineux et qui comprend une plaque de dissipation thermique (5), un substrat en aluminium (4) agencé sur la plaque de dissipation thermique, une puce à LED bleue (1) fixée sur le substrat en aluminium et un couvercle transparent (3) qui sert de couvercle extérieur. Les étapes de fabrication consistent : à fournir un matériau liant sur le substrat en aluminium; à placer un matériau lumineux sur le matériau liant afin de fixer le matériau lumineux avec le substrat en aluminium; à faire cuire le matériau liant; à connecter les électrodes du matériau luminescent aux électrodes du substrat en aluminium au moyen de lignes en or (2); à mouler le couvercle transparent à partir d’un mélange du matériau du couvercle transparent et du matériau fluorescent (6) dans le moule; à fixer le couvercle transparent sur le substrat en aluminium; à fixer le substrat en aluminium sur la plaque en aluminium de dissipation thermique; à injecter un matériau de remplissage dans l’espace entre le substrat en aluminium et le couvercle transparent; et à faire cuire ou faire sécher à température normale.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNA2008100673580A CN101338865A (zh) | 2008-05-23 | 2008-05-23 | 一种低衰减高光效led照明装置及制备方法 |
CN200810067358.0 | 2008-05-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009140829A1 true WO2009140829A1 (fr) | 2009-11-26 |
Family
ID=40212999
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2008/071409 WO2009140829A1 (fr) | 2008-05-23 | 2008-06-23 | Dispositif d’éclairage à led présentant une faible atténuation et un haut rendement lumineux et procédé de fabrication associé |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN101338865A (fr) |
WO (1) | WO2009140829A1 (fr) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102020851B (zh) | 2009-09-16 | 2013-10-16 | 大连路明发光科技股份有限公司 | 一种光转换柔性高分子材料及其用途 |
CN101894833A (zh) * | 2010-06-21 | 2010-11-24 | 深圳市瑞丰光电子股份有限公司 | Led模组及led照明装置 |
TWI441361B (zh) * | 2010-12-31 | 2014-06-11 | Interlight Optotech Corp | 發光二極體封裝結構及其製造方法 |
CN102679199A (zh) * | 2011-03-08 | 2012-09-19 | 威力盟电子股份有限公司 | 发光二极管球泡灯及其制造方法 |
CN102738351B (zh) * | 2011-04-02 | 2015-07-15 | 赛恩倍吉科技顾问(深圳)有限公司 | 发光二极管封装结构及其制造方法 |
CN102305369A (zh) * | 2011-05-10 | 2012-01-04 | 无锡科依德光电科技有限公司 | 建筑物墙面隐形数码点光源系统 |
CN102252192A (zh) * | 2011-06-20 | 2011-11-23 | 苏州红壹佰照明有限公司 | 一种yag荧光led球泡灯 |
CN102818150B (zh) * | 2012-07-23 | 2014-08-13 | 贵州光浦森光电有限公司 | 一种通用led灯泡的构成方法及一种通用led灯泡 |
CN102798005B (zh) * | 2012-07-23 | 2014-08-20 | 贵州光浦森光电有限公司 | 通用型led灯泡的构建方法及卡环结构方式的led灯泡 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040069993A1 (en) * | 2001-06-11 | 2004-04-15 | Citizen Electronics Co., Ltd. | Light emitting device and manufacturing method thereof |
CN1838440A (zh) * | 2006-03-03 | 2006-09-27 | 中山大学 | 一种白光led及其封装方法 |
CN1858920A (zh) * | 2006-06-05 | 2006-11-08 | 江苏奥雷光电有限公司 | 一种白光led灯的封装方法 |
WO2007057983A1 (fr) * | 2005-11-21 | 2007-05-24 | Matsushita Electric Works, Ltd. | Dispositif luminescent |
CN1992357A (zh) * | 2005-12-30 | 2007-07-04 | 深圳市蓝科电子有限公司 | 一种低衰减白光二极管制造方法 |
CN101022145A (zh) * | 2006-02-15 | 2007-08-22 | 深圳市量子光电子有限公司 | 发光二极管 |
CN101124683A (zh) * | 2004-12-24 | 2008-02-13 | 京瓷株式会社 | 发光装置以及照明装置 |
-
2008
- 2008-05-23 CN CNA2008100673580A patent/CN101338865A/zh active Pending
- 2008-06-23 WO PCT/CN2008/071409 patent/WO2009140829A1/fr active Application Filing
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040069993A1 (en) * | 2001-06-11 | 2004-04-15 | Citizen Electronics Co., Ltd. | Light emitting device and manufacturing method thereof |
CN101124683A (zh) * | 2004-12-24 | 2008-02-13 | 京瓷株式会社 | 发光装置以及照明装置 |
WO2007057983A1 (fr) * | 2005-11-21 | 2007-05-24 | Matsushita Electric Works, Ltd. | Dispositif luminescent |
CN1992357A (zh) * | 2005-12-30 | 2007-07-04 | 深圳市蓝科电子有限公司 | 一种低衰减白光二极管制造方法 |
CN101022145A (zh) * | 2006-02-15 | 2007-08-22 | 深圳市量子光电子有限公司 | 发光二极管 |
CN1838440A (zh) * | 2006-03-03 | 2006-09-27 | 中山大学 | 一种白光led及其封装方法 |
CN1858920A (zh) * | 2006-06-05 | 2006-11-08 | 江苏奥雷光电有限公司 | 一种白光led灯的封装方法 |
Also Published As
Publication number | Publication date |
---|---|
CN101338865A (zh) | 2009-01-07 |
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