WO2009131253A1 - Method for high speed plastic machining of metal component - Google Patents

Method for high speed plastic machining of metal component Download PDF

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Publication number
WO2009131253A1
WO2009131253A1 PCT/JP2009/058600 JP2009058600W WO2009131253A1 WO 2009131253 A1 WO2009131253 A1 WO 2009131253A1 JP 2009058600 W JP2009058600 W JP 2009058600W WO 2009131253 A1 WO2009131253 A1 WO 2009131253A1
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WO
WIPO (PCT)
Prior art keywords
metal
speed
plastic working
mold
loss
Prior art date
Application number
PCT/JP2009/058600
Other languages
French (fr)
Japanese (ja)
Inventor
尾崎康幸
Original Assignee
木村洋一
渡辺崇記
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 木村洋一, 渡辺崇記 filed Critical 木村洋一
Priority to JP2010509258A priority Critical patent/JP5764325B2/en
Publication of WO2009131253A1 publication Critical patent/WO2009131253A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L43/00Bends; Siphons
    • F16L43/001Bends; Siphons made of metal

Definitions

  • the present invention relates to metal pipe joints for pressure piping and related metal parts technology, and more particularly to plastic working of metal parts for which precision decoration is required.
  • Patent references 1 and 2 describe in the technical field.
  • Patent # ⁇ 1 Japanese Patent No. 3 5 9 6 8 0 4
  • Patent 3 ⁇ 412 describes a technique for improving a metal material to be processed used for the metal part.
  • FIG. 12 (a) to (c) Breaking cracks as shown in Fig. 1 3 (a) (b) as shown in Fig. 3 or as a special note Reference: 3 ⁇ 4 l paragraphs 0 0 0 5 to 0 0 14 I was concerned about a serious accident that might have been caused by the above-mentioned trait defect in the hollow pipe.
  • the above metal parts are usually wound on a seated joint as shown in Figs. 10 (a) to (e) by 5 1 primary thread.
  • Group 1 Carcinogenic to humans.
  • Group 2 A Probably human carcinogenic.
  • Group 2 B Carcinogenicity to humans is suspected (Possibly).
  • metal materials provide services during use: SU, environmental load from collection of metal resources to production BP, environmental load BU during use, environmental load BE of waste treatment, deduction by recycling BR (1) High material-efficiency materials that increase SU and decrease BU
  • the present invention provides a plastic working method for forming a metal part free from the above-mentioned trait defects, a method for producing a metal part using the plastic working method, a mold used for the implementation, a processing machine, and the like.
  • An object of the present invention is to provide a metal part and an m3 ⁇ 4 body manufactured using the above-mentioned, and to contribute to a reduction in environmental load over the entire life cycle of the metal part and lat body.
  • the metal material is a crystal structure in which metal atoms that are thermally oscillated at the bottom of the potential well of the free electron cloud, which are not bound by atoms, are connected by a bond branch, and the stress wave is transmitted to the adjacent atom via the bond branch. Propagate.
  • the speed of plastic working by pressing a workpiece metal with a tool is faster than the propagation speed of plastic metal ( ⁇ force wave) of the workpiece metal
  • plastic working speed is faster than the propagation speed of plastic metal ( ⁇ force wave) of the workpiece metal
  • the stress in the region is canceled out by 0 shrinkage + tension according to the wave superposition principle).
  • the edge is constrained and processed, the compressive stress wave is incident and the compressive stress wave is reflected, and the area where the incident wave and the reflected wave overlap is twice as large (with compression + compression).
  • trace impurities in the metal material and the non-metallic inclusions prevent the smooth movement of dislocations, form a clinch zone of dislocations, increase internal strain stress energy ⁇ ", and reduce the material shape and conductivity.
  • the above-mentioned metal material to be processed should be made of a soft and highly conductive metal material with as few trace impurities and intentional alloying components as possible.
  • Claim 1 is a plastic part forming method for forming a metal part that is free from defects such as burrs, sagging, fracture cracking, and residual strain stress by machining using the workpiece metal material.
  • the plastic working method of the metal part is a plastic that forms a metal part free from the above-mentioned trait defect by cold caloe without modifying the Caloe device for machining the metal material to be processed and without intentional preheating treatment.
  • the plastic working method is a method of pressing at least the work metal material with a tool harder than the work metal material and plastic working the work metal material.
  • Measures and manages the characteristics related to the index sets a guideline for the plastic working speed by referring to the characteristics, restrains and fixes at least one end in the vicinity of the processing location of the metal material, and strains associated with processing at the processing location Deformation speed
  • the strain deformation heat generation of the processing part is suppressed by the tool that reduces the plastic wave propagation speed of the Karoe area by suppressing the application, or by the tool that suppresses the frictional heat generation associated with the processing of the processing area, or Using a tool with two or more functions, based on the guideline, the plastic working speed is increased beyond the propagation speed of the plastic wave of the workpiece metal itself, and the plastic working is completed before the work site is age hardened.
  • Claim 2 provides a metal part manufactured using the high-speed plastic working method according to claim 1.
  • a manufacturing method comprising: preparing the tool according to claim 1 and a mold including the tool; and attaching the mold to a processing machine that drives the mold under pressure;
  • a mold for use in the manufacturing method according to the second aspect wherein the mold is driven by pressure by a processing machine and reciprocates between upper and lower dead centers; and A pair of upper and lower press dies comprising a lower mold fixing part that cooperates with an upper mold movable part and plastically processes a workpiece carried into the mold, and the press mold includes at least the upper mold A tool that pressurizes and plastically processes a workpiece on the movable part, a gripping part that grips the tool, an auxiliary part that transports the workpiece as necessary and restrains and fixes it at a desired position, and holds each part with high accuracy Oka (A high-efficiency material mold that has a lower density, a higher specific rigidity, and a higher specific heat than other types of gold in at least some of the components of the upper mold movable part in a press die having a J-type holding part.
  • a high-efficiency material mold that has a lower density, a higher specific rigidity, and a higher specific heat than other types of gold in at least some
  • a harmful substance-free mold member that has a low density, a large specific rigidity, and a large specific heat in comparison with a hard member, and does not contain a harmful rare rare metal
  • at least a part of the constituent members of the auxiliary part includes The high A vibration-absorbing member having a small vibration loss coefficient is selected and used from among the quality-efficient members, and the area of the portion where the auxiliary portion restrains and fixes the workpiece is increased as much as possible, and the assisting portion is The presser force for restraining and fixing the work material is made as small as possible, and the tip of the tool that comes into contact with the work material during the plastic working by the tool of the mold is set to the contact pressure area of the tip.
  • Is the first means to make the tool shape gradually increase ( timing) force, second means to finish at least a part of the contact pressure surface of the tool into a mirror surface with a small surface roughness,
  • the wear-resistant lubricating thermal insulation film is applied to the surface of the tool that has been surface-finished.
  • the high-speed plastic processing according to claim 1 is possible by reducing the environmental load caused by consumption, harmful contamination, each loss, and vibration, and at the same time increasing the plastic processing speed by a part of each loss reduction.
  • the manufacturing method according to claim 2 characterized in that It is a press mold you are.
  • Claim 4 is a Karoe machine used in the manufacturing method according to claim 2, wherein the processing machine presses and drives a pair of upper and lower molds attached to the processing machine, A saddle processing machine that mass-produces metal parts formed by pressing and plastically processing a workpiece to be processed with a tool included in the mold, and the saddle processing machine fixes the lower mold of the mold. Fixing part to attach the part of the mold 8600
  • a fifth aspect of the present invention is a method of manufacturing a metal part according to the second aspect, wherein the manufacturing method includes the metal working according to the second aspect, the mold according to the third aspect, and the calorie according to the fourth aspect.
  • a manufacturing method that uses either or both of the lathes of an industrial machine, the manufacturing method comprising a long recyclable metal material that has been deliberately strengthened by deoxidizing a molten metal during the plastic working.
  • a highly recyclable shaped material that has been rolled, drawn, or extruded into a material to be processed, and suppressing the internal residual strain stress of the material to be processed according to claim 2.
  • Measurement and management of the workpiece material is performed to establish a guideline for the plastic working speed, and based on the guideline, at least a part of the outer shape of the metal part is transferred to the high-speed plastic working ability of the mold and the processing machine.
  • the production E The environmental load according to claim 2 in the process and the environmental load throughout the entire life cycle of the workpiece to be processed are reduced, and the mold is claimed at the time of manufacture and use of the processing machine. 3.
  • the method for producing a metal part according to claim 2 wherein the burden on either or both of claims 4 and 4 is reduced, and the total environmental load of the i process is reduced. [0 0 2 2]
  • Claim 6 is a metal part having no trait defect used for connection of a pressure piping circuit, and the metal part is a high-speed plastic working method according to claim 1, and a manufacturing method according to claim 2.
  • the harmful material-free mold material that has been eliminated, rolled, drawn, or extruded into a hazardous material-free shaped material is used as the work material, and the internal residual strain stress of the work material according to claim 5 is reduced.
  • a measure of restraining removal and plastic working speed is set, and at least a part of the outer shape of the metal part is constrained and fixed based on the guide, and at least a part in the vicinity of the processed part of the workpiece is constrained and fixed.
  • a mirror-like processed product free of the above-mentioned trait defects is formed by any one or more of the following, and then, at least a part of the surface of the processed product is a protective film that does not contain any harmful components, or the harmful components
  • a metal part is manufactured by coating any one of the protective films excluding the inevitable component ratio or less, and the environment according to any one of claims 1, 2, and 5 in the manufacturing process.
  • the environmental load of the metal part is reduced over the entire life cycle by reducing the environmental load due to physical damage, harmful substances contamination, and loss of corrosion caused by the trait failure at the time of use and disposal of the metal part.
  • Claim 7 according to the present invention is the metal part according to claim 6 , wherein the metal part is a metal pipe joint that is used for connection of a pressure piping circuit that pumps a fluid and does not have the trait defect, and the metal pipe
  • the joint includes a hollow pipe having a round cross section with respect to the fluid pumping direction, a hollow space in the pumping direction, a crane for connecting the hollow pipe to another arrangement circuit, and the connection as necessary.
  • a groove part welded to another piping circuit, a joint surface tightly fitted to another piping circuit to prevent fluid leakage, a connecting screw part screwed to another piping circuit, and fluid leakage prevention A narrow groove portion for accommodating the elastic seal body to be sealed, a tightly fitted seal portion having an outer diameter smaller than the outer diameter of the connecting screw portion for preventing fluid leakage in cooperation with the elastic seal body, a locking nut and screw for pressing the elastic seal body 7.
  • a metal pipe joint is manufactured by coating the protective film of the above, and at the same time as reducing the environmental load of any one of claims 1, 5, and 6 in the manufacturing process, at the time of disposal of use of the metal pipe joint.
  • An eighth aspect of the present invention is the metal part according to the sixth aspect, wherein the metal part includes a hollow pipe shaft having a smooth curvature due to the hollow of the metal pipe joint according to the seventh aspect.
  • a metal bent pipe joint comprising: the soft metal material according to claim 7 formed in a long shape with a bow as a friend or an extrusion; the hollow pipe has a rounded cross-section and an inner wall surface of the hollow pipe. The straight pipe material that is formed smoothly without unevenness is used as the work material, and the internal residual strain stress of the work material is reduced as described in claim 5.
  • a straight pipe material to be processed is formed into a short straight pipe material having a desired length dimension without the above-mentioned trait defect by a high-speed plastic working process according to claim 1 or 5, and then the end face is Mirror surface straight pipe short material is restrained and fixed at least both ends of the straight pipe short material, and the hollow tube shaft compression direction 6.
  • the intermediate portion of the straight pipe short member while being loaded is press-bended to form a hollow pipe shaft having a smooth curvature, and then at least a part of the connecting portion is formed based on the guideline.
  • a metal bent pipe joint is manufactured by coating the bell-proof coating according to any one of claims 6 on the part, and at the same time reducing the environmental load of any one of claims 1, 5, and 6 in the process , Reflection loss due to the hollow pipe shaft having the smooth curvature when the metal bent pipe joint is discarded, pressure loss and flow resistance loss due to the trait defect, and flow loss due to each loss Environmental impacts caused by accidents, pollution of harmful substances, and loss of corrosion Hesi, metal bent pipe fitting metal parts according to claim 6, characterized in that a reduced environmental impact over the entire life cycle of the metal bend fittings.
  • Claim 9 is the metal part according to claim 6, wherein the metal part is a primary of any one of the metal pipe joint according to claim 7 and the metal curved pipe joint according to claim 8.
  • a hollow countersunk washer which is a tightly fitted shiso with an outer diameter smaller than the outer diameter of the connecting thread of the joint!
  • the inner peripheral surface is approximately ffi 1 punched outer peripheral surface, a nut ⁇ ⁇ pressed against a stopper nut that is screwed into the threaded portion of the joint, and an elastic seal body used in the primary fflji of the joint.
  • a hollow dish washer provided with a smooth sealing seat surface that prevents leakage of fluid flowing in the joint pipe, wherein the hollow dish washer is a high height formed by rolling the soft metal material according to claim 7 into a long length.
  • An eco-efficiency type metal plate material is used as a work material, and the internal shear strain stress of the work material is suppressed and removed as set forth in claim 5, and a guideline is set for the plastic working speed.
  • At least the punched inner peripheral surface of the machined metal plate is restrained and fixed in the vicinity of the machining location
  • the inner diameter dimension slightly smaller than the outer diameter of the joint connecting thread portion is formed on the mirror-like inner peripheral surface that does not have the above-mentioned defect, and then formed in the mirror-like shape.
  • the inner diameter of the punched inner peripheral surface is increased to a diameter that is slightly larger than the outer diameter of the connecting thread, and the end of the punched inner peripheral surface formed in a mirror shape is hollowed so as not to break.
  • a hollow dish washer is produced by press-molding into a dish shape, and then coating at least a part of the surface of the press-molded product with any of the fenders according to claim 6.
  • Claim 10 is the metal part according to claim 6, wherein the metal part is A metal pipe joint according to claim 7, and a lock nut used for a primary thread rod of a misaligned joint of the metal bent pipe joint according to claim 8, wherein the lock nut comprises a prismatic main body portion and the joint A lock nut comprising: a female thread portion to be screwed into a threaded portion; and a lock nut seat surface for pressurizing a nut seat surface of a hollow washer at one end surface of the main body portion, wherein the lock nut comprises: The suppression of internal residual strain stress of the workpiece according to claim 5, wherein the workpiece is an environmentally efficient solid element having a prismatic outer shape obtained by drawing or extruding a soft metal material in a long shape.
  • a solid shape without the above-mentioned trait defect of a desired wall thickness dimension by high-speed plastic working according to claim 1, wherein a standard of removal and plastic working speed is established, and a solid material to be machined is used based on the guide.
  • a plate material is formed, and at least a pilot hole of the female screw portion is formed on the solid element based on the guide.
  • the vicinity of the portion corresponding to the female thread portion of the plate material is constrained and fixed, and is formed into a mirror-like shape free of the trait defect by high-speed plastic processing according to any one of claims 1 and 5, and then the mirror-like shape based on the reference
  • a mirror-shaped female thread without the above-mentioned defect is formed by the high-speed plastic processing according to claim 1 or 5 in the pilot hole formed in claim 1, and then on at least a part of the surface of the main body part.
  • a stop nut is manufactured by coating any one of the protective coatings, and the environmental load of any one of claims 1, 5, and 6 in the manufacturing process is reduced, and at the same time, the joint threaded portion Threaded nuts in the primary assembly process.Environmental pollution caused by falling and scattering of broken cracked metal powder, and the joints caused by the metal powder adhering to the hollow pipe. Pressure loss when the primary assembly is discarded 7.
  • Claim 11 is the metal part according to claim 6, wherein the metal part has a protruding piece-like shape that prevents the fastening nut from loosening at one end of the stopper nut according to claim 10.
  • Elasticity of A seated stop nut comprising a flange seat and, if necessary, an inner periphery of the inertia flange seat, a ring storage portion for storing a split resin ring that pressurizes the elastic sealing body according to claim 9,
  • the nut is a highly environmentally efficient solid material formed by drawing or extruding the soft metal material according to claim 7 in a long shape, and the inner residue of the workpiece according to claim 5
  • a guideline for suppressing strain stress and plastic working speed is established, and a solid material having a desired thickness thickness dimension is obtained by high-speed plastic working according to claim 1 using a solid material to be machined based on the guideline.
  • a base plate is formed, and based on the guide, at least the inertia flange seat and the pilot hole of the female screw portion are constrained and fixed in the vicinity of a portion corresponding to the female screw portion of the solid base plate material, or 5. Any of the high-speed plastic processing described in 5
  • the mirror-shaped female screw thread free from the trait defect is formed by high-speed plastic processing according to claim 1 or 5 in a prepared hole formed in the specular shape based on the guide.
  • the tightening elastic force of the elastic flange seat with excellent stress relaxation resistance suppresses the loosening of the fastening when the fixed nut with the seat is used, or the use of the slit resin ring allows the plate washer and the plate washer to be
  • the use of the strength-squeeze process is abolished, and the joint described in claim 10 is caused by the pressure loss at the time of use and disposal of the primary assembly, the contamination of harmful substances, the disappearance of corrosion, and the fluid leakage accident caused by the loosening of the fastening.
  • Claim 12 according to the present invention is a thread rod 3 body using the metal part according to claim 6, wherein the three-dimensional body is a metal pipe joint according to claim 7, and a metal curved pipe joint according to claim 8.
  • the first means of assembling by welding the entire circumference to other metal pipes using welding materials excluded to below the ratio, and screw fastening the connecting thread part of the pipe joint to the other piping circuit main body screwed with the connecting thread part
  • the second means for obtaining the yarn 1 and the screw nut of the pipe joint are forwardly rotated and screwed together, and the pipe fitting is tightly fitted into the tightly fitting joint;! ⁇ Slightly smaller than the outer diameter of the connecting thread portion. Pass through a hollow washer with a large inner diameter to the inside, and reduce the diameter of the hollow dish washer so that there is no gap between it and the tightly fitting seal.
  • the metal part free of the trait defects can be formed by the high-speed plastic process using the tool according to claim 1, and at the same time, plastic processing energy consumption in the forming process, and resource energy consumption associated with each accessory process And the processing and manufacturing costs and environmental loads associated with each consumption can be reduced.
  • the high-speed plastic working process according to claim 1 included in the manufacturing method according to claim 2 enables efficient mass production of metal parts free from the above-mentioned trait defects, and at the same time, claims for the mass production process.
  • the environmental load described in Item 1 can be reduced, and the mass production cost and the environmental load can be reduced.
  • a metal part is manufactured by using a highly recyclable shaped material as a workpiece and using either or both of the mold according to claim 3 and the processing machine according to claim 4.
  • the defect of the metal part can be solved, and at the same time, the environmental load according to claim 2 of the manufacturing process, and the environmental load over the entire life cycle of the workpiece, the mold It is possible to reduce the environmental load of either or both of claim 3 and claim 4 during the manufacture and use of the machine, and to reduce the environmental load of the life cycle of the metal part.
  • the material to be treated is a harmful material-free shaped material, and the high-speed plastic working method according to claim 1, the manufacturing method according to claim 2, and the manufacturing method according to claim 5,
  • the physical parts caused by the failure, physical loss due to the above-mentioned defects at the time of use and disposal of the metal parts, harmful substances contamination, environmental impact due to the disappearance of corrosion, bitumen claim 1, 2, 5 of the manufacturing process Any two or more of the described environmental loads can be alleviated, and the environmental load over the entire life cycle of the metal parts can be reduced.
  • the work material is a high environmental efficiency solid material, and the metal pipe joint according to claim 7, wherein pressure caused by the character defect at the time of disposal of the metal pipe joint is eliminated.
  • the metal curved pipe joint according to claim 8 wherein the workpiece is a straight pipe material, the hollow pipe shaft having a smooth curvature is given to the straight pipe material, and the shape defect is eliminated. Loss of reflection due to the hollow pipe shaft with smooth curvature at the time, pressure loss due to the above-mentioned trait failure, and loss of flow resistance, leakage caused by each loss, pollution of harmful substances and corrosion Environmental load caused by disappearance, and the environmental load of any one of claims 1, 5 and 6 of the metal bent pipe joint manufacturing process can be alleviated, and the load over the entire life cycle of the metal bent pipe joint can be reduced. be able to.
  • the use of the scent ring 9 1 eliminates the use of the plate washer and the diameter reduction of the plate washer, and the caulking process is abolished, and the pressure loss and harmfulness at the time of disposal of the joint primary assembly according to claim 10 It is possible to reduce the environmental load due to the fluid leakage accident caused by contamination, corrosion disappearance and loosening of the fastening, and to reduce the environmental load over the entire life cycle of the seated nut.
  • the air body according to claim 12 is a metal pipe joint according to claim 7, or a metal bend according to claim 8. It is a pipe joint, a hazardous material-free welding material, a primary aiz of each pipe joint, or a hollow IfflJ gold according to claim 9 in the primary ia3 ⁇ 4 step, a set nut according to claim 10,
  • the environmental load due to the consumption of resource energy in the assembly process, the environmental load due to harmful substances contamination, and the metal parts used in the assembly The environmental load according to claims 7 to ⁇ 1 can be reduced, and at the same time, the ai: pressure loss at the time of use and disposal of the body, contamination of harmful substances, disappearance of corrosion, and fluid leakage accident can be reduced. & Environmental load over the entire life cycle of the product can be reduced. [Brief description of the drawings]
  • FIG. 1 (a) is a conceptual diagram for explaining the high-speed plastic working method of the present invention, and is a conceptual diagram for explaining the structure of the mouth of the metal material to be processed.
  • FIG. 1 (b) is a conceptual diagram illustrating the high-speed plastic working process of the present invention.
  • FIG. 2 is a conceptual diagram illustrating a manufacturing method using the high-speed plastic working method of the present invention.
  • FIG. 3 is a schematic cross-sectional explanatory view illustrating the mold of the present invention.
  • FIG. 4 (a) is a schematic cross-sectional explanatory view illustrating the processing machine of the present invention.
  • Fig. 4 (b) is a schematic explanatory diagram illustrating the relationship between the pressurization stroke curve and the machining speed of a general-purpose crankshaft rotary type machine.
  • FIG. 5 (a) is an explanatory view for explaining the metal pipe joint of the present invention, and is a schematic external half-section explanatory view for explaining the first embodiment.
  • FIG. 5 (b) is a schematic cross-sectional explanatory view for explaining the first embodiment.
  • FIG. 5 (c) is a schematic external photograph explanatory view for explaining the second embodiment.
  • FIG. 5 (d) is a schematic sectional photograph explanatory view for explaining the second embodiment.
  • FIG. 5 (e) is a schematic external photograph explanatory view for explaining the third embodiment.
  • FIG. 6 (a) is a schematic explanatory view for explaining the metal bent pipe joint of the present invention, and is a schematic external photograph explanatory view for explaining the first embodiment.
  • FIG. 6 (b) is a schematic sectional photograph explanatory view for explaining the first embodiment.
  • FIG. 6 (c) is a schematic external photograph explanatory view for explaining the second embodiment.
  • FIG. 7 is a schematic external photograph explanatory view for explaining the dish washer of the present invention.
  • FIG. 8 is a schematic external photograph explanatory view for explaining the retaining nut of the present invention.
  • FIG. 9 (a) is a schematic external top view illustrating the seated retaining nut of the present invention.
  • FIG. 9 (b) is a schematic external cross-sectional explanatory view for explaining a locking nut with a seat.
  • FIG. 9 (c) is a schematic explanatory view for explaining a split resin ring to be attached to the locking nut with the seat as required.
  • FIG. 10 is a schematic photograph explanatory view for explaining the fine primary of the seated pipe joint, and is the name of each part of the pipe joint subjected to the colored chromate treatment.
  • FIG. 10 (b) is a schematic external photograph explanatory view for explaining the cap fitting process for protecting the closely-fitted sheet surface and preventing foreign matter from being mixed in the primary assembly.
  • FIG. 10 (c) is a schematic external photograph explanatory view for explaining a screwing process in which the locking nut of the primary assembly is rotated forward and screwed.
  • FIG. 10 (d) is a schematic external photograph explanatory view for explaining a diameter reduction caulking process in which the plate washer of the primary assembly is inserted and the diameter is caulked to close fit !! / 3 ⁇ 4.
  • FIG. 10 (e) is a schematic external photograph explanatory diagram for explaining the mounting process for mounting the first-order elastic seal body (0-ring).
  • FIG. 11 (a) is a schematic photo illustration explaining the environmental contamination of the primary M: plate washer cramping force squeezing process, and is a cascading external view illustrating the structure of the plate washer and force squeeze punch.
  • FIG. Fig. 1 1 (b) illustrates the harmful effects of colored chromate treatment of the plate washer used in the primary assembly.
  • Fig. 11 (c) is a schematic photo explanatory view explaining the harmful chromate-colored metal powder used in the primary assembly or attached to the shim punch.
  • Fig. 11 (d) is a schematic photo explanatory view explaining the environmental pollution situation in which burrs and metal powder of harmful chromate-colored dish washers were dropped and scattered in the same plate washer diameter reduction caulking process.
  • Fig. 12 (a) is a schematic photograph explanatory diagram illustrating a fracture fracture accident when heating a low-grade carbon steel pipe joint.
  • Fig. 12 (b) is a schematic metal cross-sectional structure photograph explaining the metal paper analysis result of the fractured part.
  • Fig. 12 (c) is a schematic photograph explanatory drawing explaining the SEM photograph and the surface analysis result of the fracture surface when cold-rolling a conventional carbon steel pipe joint.
  • FIG. 13 (a) is a schematic photograph explanatory view for explaining a helical calorie when a hollow pipe of a carbon steel pipe joint of a final example is drilled.
  • FIG. 13 (b) is a schematic photograph explanatory view for explaining an example in which the processed surface of each part of the pipe joint is evaluated with a surface roughness comparison standard piece.
  • FIG. 14 is a schematic external cross-sectional explanatory view for explaining an embodiment of the assembly of the present invention.
  • Threaded part formed in a mirror shape 64 metal curved pipe joint, 65 hollow pipe line to which fluid is pumped, 66 hollow pipe shaft with smooth curvature along the fluid pumping direction,
  • High-speed plastic working process 1 0 for example, drastically changes the drive ⁇ : of the processing equipment such as a cutting I machine or press machine, or replaces the metal material 2 0 0 with a surface lubricating film coated composite material
  • the metal material to be processed 200 is selected from a group of practical metals such as Fe and Fe alloys, Cu and Cu alloys, A1 and A1 alloys, etc.
  • ⁇ S The measurement of, for example, the slope of the characteristics related to at least the work hardening index (n value) of the workpiece metal material 2 0 1 when the machining location 2 0 1 of the workpiece metal material 2 0 1 is plastically processed by the tool 1
  • n value work hardening index
  • a guideline for the plastic working speed of 20 la is established, and at least one end near the Karoe location 2 0 1 of the metal material 20 0 is constrained and fixed, for example, as F 1 in FIG.
  • the processing stress consumption is reduced by reflecting the accompanying compressive stress wave as I stay wave and superimposing the incident wave and the reflected wave.
  • the n value can be obtained through a JIS Z 2201 tensile test, for example, by the method of the standard (JIS Z 2241).
  • the surface roughness of the tool surface is finished in a mirror shape, the tip shape of the tool is rounded, the cutting edge is sharpened, or the plastic processing amount per processing cycle is reduced.
  • the tool 1 has a function to increase the speed of the deformation at the machining location 2 0 1, or the machining location 2 0 1
  • the machining location of 1 due to the phenomenon of machining softening of the tool 2 0 1
  • the tool 1 has a function to reduce the plastic wave propagation speed of 1 or is coated with a lubricant film with a small friction coefficient on the tool surface. Friction with 2 0 1 Perform using tool 1 with function to suppress heat generation.
  • the plastic working speed 20 la is set to, for example, the number 10 0 or more higher than the propagation speed of the plastic wave of the metal material to be processed 200 based on the guideline.
  • the high-speed plastic working 10 in which the plastic working speed at the time of plastic working a metal material to be machined is increased without significantly modifying the other machining apparatus conditions and workpiece material conditions.
  • the consumption of processing energy and the consumption of resources and energy associated with each of the attached processes are suppressed, and the processing and manufacturing costs and burdens of each of the consumptions are combined. It is important to reduce and implement.
  • the manufacturing method 50 O a is prepared by preparing the tool 1 according to claim 1 and a mold 2A including the tool 1, and carrying the workpiece 2 0 0 into the mold 2A attached to the processing machine 400.
  • the metal working machine 400 is press-driven by the mold 2A, and the workpiece 2200 is plastically processed by the press-driven metal mold 2A to mass-produce metal parts free of the above-mentioned defect. carry out.
  • Die 2A is for example, a well-known forging die such as forging or rolling, or press die for punching, bending, crushing, drawing, forming, etc., and mounting the die 2A
  • the machine 400 may be implemented using, for example, a general-purpose press machine.
  • the workpiece 20 is a material formed by rolling, drawing or extruding the above-mentioned practical metal material in a long length, and the workpiece 200 is treated, for example, by a leveler, a strain relief annealing device or the like. It is desirable to increase the mass production efficiency by using the apparatus 300 to suppress and remove the internal residual strain stress generated in the process of forming the workpiece 200.
  • the work material 200 is an example of a coil material such as a wound plate / strip / wire, but it may be another rod shape, for example, in this case, for example, distortion of frequency induction heating It is good to carry out using a pre-annealing device.
  • the workpiece 200 At the time of high-speed plastic working 100, measure and manage at least the n value and the inclination of the workpiece 200 as described in claim 1, and refer to the n value and the inclination as a guideline for the plastic working speed. And place the workpiece 2 0 0 As shown in FIG.
  • the vicinity of 2 0 1 is increased as much as possible by, for example, restraining and fixing F 2 in addition to F 1, and the high-speed plastic working 1 0 0 according to claim 1
  • the metal parts that do not have the above-mentioned trait defects can be achieved by increasing the plastic working speed when pressing, forging, forging, rolling, pressing, etc. It is ffF'L to carry out mass production efficiently and at the same time reduce the environmental load according to claim 1 in the mass production process 500 a and reduce both the mass production cost and the environmental load. .
  • the mold 2B is loaded by the upper mold movable part 7 that reciprocates between the upper and lower dead centers by being driven by the Karoe machine 400, and is carried into the mold 2B in cooperation with the upper mold movable part 7. Further, the workpiece 20 is formed into a pair of upper and lower press dies 2B composed of a lower die fixing portion for plastic working.
  • the press die 2 B includes at least the upper mold movable part 7, a tool 1 such as a punch for pressing and plastically processing the workpiece 200, a gripping part 3 such as a punch block for gripping the tool 1, Auxiliary part 4 such as a stripper that transports the workpiece 2 0 0 and restrains and fixes it at a desired position as required, and an auxiliary part 5 such as a heated panel, a die plate and a guide plate that hold each part with high accuracy. It is configured to have Oka I ⁇ holding part 6 etc. such as strike.
  • the press die 2B of the present invention is a constituent member of at least the upper mold movable portion 7 of the press die 2B.
  • «High material efficiency type material with low density, large ratio of 1 oka and large specific heat compared to commonly used iron or ⁇ & gold, and at least a part of the components of tool 1 «High material efficiency type material with low density, large ratio of 1 oka and large specific heat compared to commonly used iron or ⁇ & gold, and at least a part of the components of tool 1
  • «High material efficiency type material with low density, large ratio of 1 oka and large specific heat compared to commonly used iron or ⁇ & gold and at least a part of the components of tool 1
  • the auxiliary part uses a harmful material-free type member that has a low density, a large specific rigidity, a large specific heat, and does not contain any known harmful rare heavy metals.
  • the vibration absorbing type member having a small vibration loss coefficient among the high material efficiency type members is used as at least a part of the constituent members of 4 and 5.
  • the density is the mass per unit volume, and a structure with a lower density has the effect of reducing the motion loss of the structure.
  • Specific rigidity is an index obtained by dividing the modulus of elasticity (Young's modulus) by density.
  • a structure with a larger index is more advantageous in reducing the size and weight by suppressing strain loss and has better vibration absorption. It has the effect of suppressing the consumption of natural energy and the movement loss, vibration, and I compensation when the structure is in operation.
  • Specific heat is the amount of heat necessary to raise the temperature of 1 gr of material by 1 ° C.
  • a structure with a higher specific heat has a greater heat insulation effect and has the effect of suppressing thermal expansion deformation.
  • the high material efficiency type member for example, metal Be, Be—A1-based alloy, metal Al, Al—Si-based alloy, metal i, Ti, which have both the highest specific I property and the highest specific heat.
  • a material such as Mg alloy, metal Mg, Mg-Al alloy, or multi-component alloy containing these light metals is suitable, but it is not limited to these, for example BeO, A1 2 0 3 , ZrO
  • a composite reinforcing member such as a ceramic containing oxide such as 2 and the like, a composite member thereof, an amorphous member, a whisker-sinter strengthening member, or the like.
  • the vibration absorbing member may be measured by performing measurement according to the US military standard MIL-P-22581B from the group of high material efficiency members and calculating the vibration loss coefficient. In this way, press die 2B is reduced in size and weight and designed and manufactured.
  • Press die 2B Resource energy consumption and harmful substance contamination during production, and distortion loss, motion loss, vibration noise, and harmful substance contamination when using the press die 2 B are reduced, and at the same time, the plastic 14 It is essential that the high-speed plastic processing 1 0 0 according to claim 1 is carried out at a higher speed by increasing the speed.
  • the portion where the auxiliary portion 4 restrains and fixes the workpiece is, for example, made of the workpiece.
  • Tool 1 is implemented by the following measures. That is, for example, the tip 1 of the tool 1 is made thinner than the base lb or is rounded so that the tool 1 comes into contact with the workpiece 2 0 0 0
  • the first means of increasing the plastic working speed of the tool 1 and suppressing the vibration noise generated at the contact moment by gradually increasing the area to be touched from the contact moment.
  • Tool 1 Surface contact pressure surface lc is at least partly finished into a mirror surface with a small surface roughness, for example by lapping, to reduce loss of wear on the contact pressure surface 1 c. Second means to do.
  • a wear-resistant lubricating thermal insulation film having a hardness higher than that of the material of the tool 1, a small friction coefficient, and a large specific heat is selected from at least a part of the contact pressure surface 1c from Table 4, for example.
  • the press speed of the Karoe machine is zero and reverse at the top and bottom dead centers, such as a general-purpose press machine.
  • the effective length of the tool 1 is increased by interposing a spacer with a desired thickness underneath, and the contact pressure moment (timing) of the tool 1 is set to the bottom dead center (crankshaft rotation angle 1
  • the fifth means for increasing the plastic working speed of the tool 1 by shifting from the low speed range of the vicinity 18 to the high speed range of the rotation angle 9 0 0 and 1 9.
  • At least one of these means without significant equipment modification, preferably as much as possible, and design and manufacture press die 2 B with a smaller and lighter weight, and resource energy consumption during production of die 2 B ⁇ Hazardous material contamination, distortion loss when using the mold 2B ⁇ Motion loss ⁇ Vibration loss ⁇ Friction loss and consumption ⁇ Hazardous material contamination ⁇
  • Each loss ⁇ Environmental impact caused by peristaltic noise At the same time, the speed of the plastic working is increased by a part of each loss reduction, and the high-speed plastic working 100 according to claim 1 is made to be possible and can be achieved.
  • FIGS. 4 (a) and (b) are examples of a general-purpose crankshaft rotary type squeezing machine, but for example, a thermomotor drive type or an electromagnetic direct acting type press machine may be used.
  • the processing machine 10 of the present invention pressurizes and drives a pair of upper and lower molds attached to the processing machine 10, and uses the tool of the mold to move the workpiece 20 0 carried into the mold.
  • the forging machine 10 is used in a metal part machine 400 that is pressed and plastically processed.
  • the g £ E processing machine 10 has a fixed part 11 such as a pors evening to which the lower mold fixing part of the mold is attached, a slide that reciprocates between the upper and lower dead centers by attaching the upper mold movable part of the mold.
  • the scissors processing machine 10 has at least a part of the constituent parts of the movable part 12 as a high material efficiency type member according to claim 3, a harmful substance free type member, a vibration absorption type.
  • at least the movable A sixth means for subjecting a part of the friction sliding surface 15 of the part 12 to a mirror-like surface finishing process according to claim 3, wherein at least a part of the friction surface 15 is provided with the wear-resistant lubrication heat insulation.
  • the i3 ⁇ 4 processing machine 10 is designed and manufactured by reducing the size and weight, and the cocoon processing machine 10 consumes resource energy at the time of manufacture, contamination with harmful substances, and the forging machine 10
  • the high-speed plastic working step 100 according to claim 1 may be carried out as much as possible by increasing the plastic working speed by a part of each loss reduction. It is.
  • the manufacturing method 50 0b is carried out by using the press die according to claim 3 in the plastic working according to claim 2, and preferably using the press machine 10 according to claim 4. It is good to carry out using both 2B and the machine 10.
  • Manufacturing method 50 Ob was deliberately strengthened the high-quality deoxidation treatment of the molten metal using a deoxidizer with high generation energy such as Ti 2 O 2 at the time of the plastic working.
  • a highly recyclable shaped material that has been rolled, drawn, or extruded from a highly recyclable metal material is defined as a material to be treated 200, for example, non-metallic inclusions as shown in Fig. 12 and Fig. 13.
  • the manufacturing method 500b includes the suppression and removal of internal residual strain stress of the metal material to be processed 200 as described in the embodiment of claim 5, and the plastic working speed of the metal material to be processed 200
  • Establish a standard, and based on the standard, outline of metal parts A metal part is manufactured by forming at least a part of the shape into a mirror surface without any of the above-mentioned trait defects using either the press die 2 B or the I ⁇ processing machine 10, preferably using both high-speed plastic working capabilities
  • the environmental load of claim 2 in the manufacturing process, and the environmental load over the entire life cycle of the workpiece shape material 200 are reduced, and the mold 2 B. at the time of manufacturing the processing machine 10 and It is important to reduce the environmental load of either one or both of claims 3 and 4 during use and reduce the total environmental load of the manufacturing process 500 b.
  • the metal parts of the present invention are limited to metal pipe joints, washers, nuts and the like used for assembling the pipe joints as disclosed in Patent Document 1, for example.
  • the metal part of the present invention has a high-speed plastic working method according to claim 1, a manufacturing method according to claim 2, and a manufacturing method according to claim 5, in order to eliminate the defect of the metal part.
  • the metal part is a highly recyclable metal material according to claim 5 such as Pb, Cd, Cr, Co, Ni, etc.
  • Extruded harmful material Free-type shaped material shall be treated as 200, and the contamination of harmful material caused by processed harmful material-free shaped material will be reduced.
  • the internal residual strain stress of the workpiece 200 is suppressed and removed, and the guideline of the plastic working speed of the workpiece 200 is performed.
  • a mirror-like processed product having no trait defect is formed by any one or more of 100, and then, on at least a part of the processed product surface, for example, Pb, Cd, Non-lead, non-strength, non-chromium, and silica-based protective coatings that do not contain harmful components such as tetravalent Ci 'and hexavalent Cr, or exclude these harmful components below the inevitable component ratio
  • a metal part is manufactured by coating a bell-proof film such as trivalent chromate, and the environmental load of any one of claims 1, 2, and 5 in the manufacturing process is simultaneously reduced. It is important to reduce the environmental impact caused by physical damage, harmful substance contamination, and disappearance of corrosion due to the above-mentioned defect at the time of use and disposal of the component, and to reduce the environmental impact throughout the life cycle of the metal component. Is the heart.
  • the metal part 60 is a metal pipe joint 60 that does not have the above-mentioned trait defect used for the connection of the pressure piping circuit.
  • Tip part (not shown), sheet surface 63 3b tightly fitted to other piping circuit to prevent fluid leakage, connection thread part 6 3 c screwed to other piping circuit, elastic deformation seal ability
  • a narrow groove portion 6 3 d that accommodates an elastic seal body that prevents fluid leakage, a tight fit that cooperates with the elastic seal body to prevent fluid leakage 156 3 e, and a locking nut that presses the elastic seal body
  • the metal pipe joint 60 is formed by rolling a soft metal material such as mild steel, copper, aluminum, etc., which intentionally reduces the additive component of the harmful material-free metal material according to claim 6, to a long length, drawn, Alternatively, a highly environmentally efficient solid material, such as a plate or rod formed by extrusion, is used as the workpiece, and the environmental load over the entire life cycle of the solid material being processed is reduced. To implement.
  • a soft metal material such as mild steel, copper, aluminum, etc.
  • a highly environmentally efficient solid material such as a plate or rod formed by extrusion
  • the hollow pipe 61 has a cross-sectional shape with no corners. In addition, it is formed in a smooth mirror surface with no spiral processing flaws, etc., and the pressure loss due to the vortex flow at the corner of the fluid flowing through the hollow pipe 61 and the flow resistance loss due to the processing flaws are reduced.
  • connection part 63 is formed by, for example, high-speed plastic working 100 0 according to any one of claims 1 and 5 such as high-speed cutting and high-speed screw forging, for example, surface roughness to be processed. It is formed in a smooth mirror-like shape with Ra of about 6 m or less, due to the environmental pollution caused by the falling-off scattering of metal powder, etc., and due to the adhering and mixing of the burr metal powder into the hollow pipe 61. Control and prevent fluid leakage accidents. Thereafter, at least a part of the surface of the metal pipe joint 60 is coated with, for example, the trivalent chromate film described in the embodiment of claim 6 to suppress the formation of the vicinity of the hollow pipe 61.
  • a metal pipe joint 60 is manufactured, and the manufacturing process and the contamination of the metal pipe joint 60 and corrosion disappearance are suppressed in combination.
  • the environmental load of any one of claims 1, 5, and 6 in the manufacturing process is reduced, and at the same time, the pressure loss and the flow resistance caused by the trait defect at the time of disposal of the metal pipe joint 60 are discarded.
  • the metal bent pipe joint 6 4 is the metal pipe fitting 60 according to claim 7, wherein the hollow has a smooth curvature.
  • a pipe shaft 6 6 is provided, and the flow of fluid flowing in the hollow pipe 6 5 is reduced and carried out.
  • the metal bent pipe joint 64 is formed by drawing or extruding the soft metal material according to claim 7 in a long shape, and the hollow pipe 65 has a rounded cross-sectional shape, for example, and an inner surface of the hollow pipe 65.
  • a straight pipe formed with a smooth surface is used as a workpiece 200, and the pressure loss and flow resistance loss of the fluid are reduced.
  • the internal residual strain stress of the Ml leather workpiece 200 is suppressed and removed, and the plastic working speed of the workpiece 200 is estimated.
  • the end surface without the above-mentioned trait defect is formed on a short straight pipe material (not shown) having a mirror-like shape, and the accuracy of the press bending process behind the metal bent pipe joint 6 4 resulting from the trait defect is improved. .
  • a hollow tube having a smooth curvature is obtained by restraining and fixing both ends of a straight tube short member having a mirror-like end surface, and press-bending the middle of the short tube short member while applying a load in the direction of compression of the straight tube.
  • the road shaft 66 is formed, and then at least a part of the connecting portion of the metal bent pipe joint 64 is formed on the basis of the guideline as described in the embodiment of the claim 7, either of the claims 1 or 5.
  • Claims 1, 5, and 6) Reduce the environmental load of 2 or more and, at the same time, smooth the metal bent pipe joint 64 Reduced pressure reflection loss due to the hollow pipe shaft 6 6 of curvature, each loss of pressure loss and flow resistance loss due to the above-mentioned trait defect, fluid leakage accident due to loss of personnel, pollution of harmful substances and environmental impact due to loss of corrosion It is important to reduce and reduce the environmental load over the entire life cycle of the metal bent pipe joint 64. [0 0 5 5]
  • the hollow dish washer 70 is a connecting thread part 63 of the joint.
  • the hollow dish washer 70 is a highly environmentally efficient metal plate material such as a strip obtained by rolling the soft metal material according to claim 7 as a work material 200, and the work metal plate material 200 Reduce the environmental burden over the entire life cycle.
  • the internal residual strain stress of the workpiece 200 is suppressed and removed, and the plastic working speed of the workpiece 200 is set as a guideline. 6.
  • high-speed cutting and high-speed press punching according to claim 5, wherein at least the punched inner peripheral surface 70 a of the hollow dish washer is constrained and fixed in the vicinity of the processing place 2 0 1 of the workpiece metal plate 20 0.
  • the inner diameter dimension slightly smaller than the outer diameter of the connecting thread portion 63c of the joint is a mirror-shaped punched inner circumference that does not have the above-mentioned defects such as sagging, fracture cracking, and burr
  • the inner diameter of the punched inner peripheral surface 7 O a formed on the surface 70 a and then the mirror-like shape is set to an inner diameter dimension slightly larger than the outer diameter of the connecting screw portion 63 c.
  • Inner peripheral surface 7 Oa The diameter of the end is increased so that it does not break and it is pressed into a hollow dish shape.
  • a hollow dish washer 70 is manufactured by coating, for example, a trivalent chromate film of any one of the fenders according to claim 6 on a surface of the press-molded product by a known method. And reducing the environmental load according to claims 5 and 6 in the manufacturing process, and at the same time, preventing and preventing the burrs and fracture cracking metal powder of the washer of the reduced diameter caulking process of the joint primary from falling off. Environmental pollution due to scattering, and the burrs. The metal powder adheres to the hollow pipe of the joint. Il hand Pressure loss, disposal of harmful substances, corrosion disappearance, fluid leakage when the primary assembly is discarded. It is essential to reduce the environmental burden caused by an accident and reduce the environmental burden throughout the entire life cycle of the hollow washer 70.
  • the lock nut 80 includes a prismatic main body portion 80 a, a female screw portion 80 b that is screwed into the threaded portion 63 f of the joint, and a hollow washer on one end surface of the main body portion 80 a This is carried out as follows in a stopper nut 80 having a stopper nut bearing surface 80 c that pressurizes the nut seat surface.
  • the lock nut 80 is a high-efficiency solid material obtained by drawing or extruding the soft metal material according to claim 7 in a long form as a work material 200. Reduce the environmental impact over the entire life cycle of materials.
  • the internal residual strain stress of the workpiece 20 is suppressed and removed, and a guideline of the plastic working speed in the workpiece 200 is established, and based on the guideline
  • high-speed plastic processing according to claim 1 is used to cut a solid material 200 to be processed into a desired wall thickness dimension free from the above-mentioned defects such as sagging, fracture cracking, and burr.
  • a solid body plate (not shown) is formed, and at least a pilot hole (not shown) of the female threaded portion 8 O b is formed in the female threaded portion 80 b of the solid body shaped plate material to be covered based on the reference.
  • the vicinity of the corresponding part is restrained and fixed.
  • the high-speed plastic processing according to claim 1 or 5 of high-speed forging crane or high-speed forging crane According to the high-speed plastic processing 1 0 0 according to claim 1 or 5, for example, high-speed cutting, high-speed screw forging, etc. 7.
  • a mirror-like female screw thread free from the trait defect is formed, and then, at least a part of the surface of the main body, for example, a trivalent chromate skin film of any one of the antifouling films according to claim 6 is publicly known
  • a stop nut is manufactured by forming a coating by the method, and the environmental load of any one of claims 1, 5, and 6 in the manufacturing process is reduced, and at the same time, the stop nut is screwed onto the joint screwing portion 63f.
  • Stopping burrs in the primary assembly process ⁇ Environmental pollution caused by falling and breaking of broken cracked metal powder, and the burrs' the joint due to adhering contamination of the metal powder into the hollow pipe Pressure loss, disposal of harmful substances, loss of corrosion, fluid at the time of disposal of the assembly Mode to reduce the environmental impact caused by an accident, as in child and reduce the environmental impact over the entire life cycle of ⁇ Me Summer Bok is Hiyo.
  • the stop nut 90 with a seat has a protruding elastic flange seat 90 d that prevents the nut from loosening at one end of the main body 80 a of the stop nut 80 according to claim 10, and if necessary.
  • a ring housing portion 90 e for housing the resin ring 91 divided to press the elastic seal body according to claim 9 on the inner periphery of the elastic flange seat 90 d Implement as follows.
  • the locking nut 90 with a seat is a highly eco-efficient solid element formed by drawing or extruding the soft metal material according to claim 7 in a long length as a workpiece 200, and the processed solid element Reduce the environmental burden over the entire life cycle of the shape material 200.
  • the internal residual strain stress of the material to be processed 200 is suppressed and removed, and the plastic working speed of the material to be processed 200 is estimated
  • the vicinity of the portion to be fixed is fixed, for example, high speed cutting, high speed shearing, high speed forging, high speed punching, etc.
  • the high-speed plastic working according to claim 1 or 5 such as high-speed cutting, high-speed screw forging, etc., is applied to the prepared hole formed in the mirror-like shape based on the guideline. Forming no mirror-like female thread, After that, at least a part of the surface of the formed article is coated with, for example, a trivalent chromate film of the antifouling film according to any one of claims 6 to produce a seated nut 90, and if necessary, The ring housing portion 90 e is preliminarily attached with a split resin ring 9 1 that is harder and has a smaller friction coefficient than that of the inertia seal body, and the manufacturing process according to claim 1, 5, 6.
  • the elastic flange seat 90 d which is excellent in stress relaxation resistance, is used to suppress the loosening of fastening when the seated nut 90 is used, or
  • the use of the split resin ring 9 1 eliminates the use of the plate washer and the shrimbling force shimming process of the plate washer, and the pressure loss at the time of disposal of the joint primary assembly according to claim 10; Harmful contamination, loss of corrosion, flow caused by loosening Reducing the environmental impact of Mo ⁇ accidents, it is important to implement to reduce the environmental impact over the entire Raifusaikuru of the washer stop nut 9 0.
  • the welding joint groove portion (not shown) of the pipe joint does not contain a known harmful component as shown in Table 5, for example, or is a welding material in which the harmful component is excluded to an inevitable component ratio or less.
  • the first means of assembling by welding all the circumference to other metal pipes using precious metal brazing (JISZ 3 2 6 8) for vacuum.
  • a nut having a bore size slightly larger than the outer diameter of the connecting thread portion 6 3 c is fitted to the tight fitting seal portion 6 3e of the pipe joint.
  • the plate washer After inserting the washer, 6 3e, the plate washer is crimped so that no gap is generated, and then the elastic seal body according to claim 9 is attached to the tightly fitting seal portion 6 3e to primarily assemble the seated pipe joint, Next, after screw fastening to the other piping circuit main body part 700 which is screwed with the connecting thread part 63c of the seated pipe joint, the elastic sealing body is connected via a washer which is reversely rotated and the diameter thereof is crimped.
  • a third means of preloading and assembling A seated joint using the hollow plate washer 70 according to claim 9, the stopper nut 80 according to claim 10, and the stopper nut 90 according to claim 11 in the third means.
  • the fourth means is to apply the preload to the elastic seal body by the procedure described in the third means, and then to sensitize the elastic seal body.
  • 3 ⁇ 4Jt body is obtained by 3 ⁇ 45t, and the environmental load due to resource energy consumption in the aio: process, the environmental load due to harmful substance contamination, and the metal parts used in the assembly
  • Corresponding claims 7-11 While reducing the environmental load described in claim 1, at the same time, reducing the environmental load caused by pressure loss, hazardous substance contamination, corrosion loss, fluid leakage accident when the assembly 60 is used and discarded, It is important to reduce the environmental burden throughout the life cycle of the body. [Table 5]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

Provided are a plastic machining method for forming a metal component having no defect, e.g. burr, in the form, a method of producing a metal component using the plastic machining method, a die and a processing machine for use therein, and metal components and an assembly thereof produced by using above-mentioned methods, die and processing machine, wherein environmental load is reduced over the whole life cycle of the metal components and the assembly thereof.  A standard plastic machining speed is set up with reference to the n value of a metal material to be machined, a metal component having no defect in the form is formed by increasing the plastic machining speed over the propagation speed of a plastic wave in the metal material to be machined, and environmental load is reduced over the whole life cycle of the metal components by omitting the processing attached to the machining process.

Description

明 細 書  Specification
明の名称】 金属部品の高速塑性加工方法  Name of Ming] High-speed plastic working method for metal parts
【漏分野】 [Leakage field]
【0 0 0 1】  [0 0 0 1]
本発明は、 圧力配管用の金属管継手及び関連金属部品 術に関し、 特に精密飾告な カロェが要求される金属部品の塑性加工 ¾iiに係わる。  The present invention relates to metal pipe joints for pressure piping and related metal parts technology, and more particularly to plastic working of metal parts for which precision decoration is required.
【背景誦  [Background 誦
【0 0 0 2】  [0 0 0 2]
特許参考 意 1及び 2は、 当該技術分野の を記載している。 Patent references 1 and 2 describe in the technical field.
【特許 #遞 1】 特許第 3 5 9 6 8 0 4号公報  [Patent # 遞 1] Japanese Patent No. 3 5 9 6 8 0 4
【特許詩 2】 特許第 3 8 7 4 5 3 3号公報  [Patent Poem 2] Japanese Patent No. 3 8 7 4 5 3 3
【0 0 0 3】  [0 0 0 3]
' 特許 の« 術では、 被加工金属材の塑性加工に伴うダレ、 破断割れ、 バリ、 残留歪み応力といった形質不具合が必ず出ることから、 該不具合程度を極力抑 えるため、 被加工材を予め温める予加熱処理、 冷却潤滑油剤の塗付処理、 該不具合を 矯正 する改質用醒理、 該油剤の脱脂洗浄処理等の付属処理を省略することがで きなかった。  '' In the technique of patenting, defects such as sagging, fracture cracks, burrs, and residual strain stress due to plastic processing of the metal material to be processed always appear. Therefore, in order to suppress the defect as much as possible, the workpiece is preheated Attaching processes such as preheating, cooling lubricant application, modification remedy to correct the problem, and degreasing and cleaning of the oil could not be omitted.
【0 0 0 4】  [0 0 0 4]
だが、 上記付属処理には、 例えば表 1の如ぐ 処理及び処理用品による資源エネル ギ一の消費と環境負荷の増大が避けられない。  However, in the above-mentioned auxiliary treatments, for example, the consumption of resource energy and the increase in environmental burden due to the treatments and treatment products shown in Table 1 are inevitable.
【表 1】 付属処理 処理装置 ·処理用品 環境負荷 予加讓理 加熱炉 ·誘導加熱装置 ·強制 低周波磁場による発癌性電磁 摩擦装置及びその資源エネ 汚染 【table 1】 Attached processing Processing equipment · Processing items Environmental load Pre-heating theory Heating furnace · Induction heating equipment · Forced Carcinogenic electromagnetic friction equipment by low frequency magnetic field and its resource energy pollution
ルギー消費  Lugie consumption
冷却潤滑油剤 冷却潤滑装置 ·鉱物油 ·添加 鉱物油 'ニトロソァミン 塗付処理 剤 ·溶剤及びその資源ェネル 塩素 ·亜硝酸塩'廃油による ギー消費 発癌性環境汚染  Cooling Lubricant Cooling Lubricant · Mineral Oil · Additive Mineral Oil 'Nitrosamine Coating Treatment Agent · Solvent and Its Resource Energy Chlorine · Nitrite' Gee Consumption by Waste Oil Carcinogenic Environmental Pollution
脱脂洗浄処理 洗净機 ' VOC '代替フロン' VOCによる環境汚染、代替フ 洗浄溶剤及びその資源エネ ロンによる地 Ϊ求温暖ィ匕 ルギー消費  Degreasing and cleaning treatment Washing machine 'VOC' Alternative chlorofluorocarbons' Environmental pollution caused by VOCs, local warming energy consumption due to alternative cleaning solvents and their resource enelon
改質用讓理 フラッシング、液体ホ一二ン 残渣廃棄物による環境汚染  Rehabilitation Flushing, liquid resin Environmental pollution from residual waste
グ、 m - i ,バレル  M, i, barrel
研磨機 ·研磨斉 u、ショットブ  Polishing machine
ラス卜 '研掃剤及びその資源  Rus 卜 'Scouring agent and its resources
エネルギー消費  Energy consumption
(出所:国際がん石 機関 IARC 「発がんリスク分類表」 より作成)  (Source: Prepared from IARC “Carcinogenic Risk Classification” by the International Organization of Cancer Stone)
【0 0 0 5】 また、 特許 ¾12の縣技術は、 上記金属部品に用いる被加工金属材の改良技 術を記載しているが、加工現場では、例えば図 1 2 ( a)〜(c )の如くの破断割れ、 図 1 3 (a) (b)の如くの加工疵、 あるいは特言午参考: ¾ lの段落 0 0 0 5〜0 0 1 4に記載される如く、 金属管継手の中空管路内の前記形質不具合に起因すると考えら れる歡な人身事故が心配されていた。 【0 0 0 6】 例えば上記金属部品は、 図 1 0 ( a) 〜 (e ) の如く座付き管継手に通常 1次糸 5Ϊ されるが、 該 1次糸!≤:において、 例えば図 1 1 (a) 〜 (d) の如く、 皿座金等の付 属部品の有害クロメ一ト色のバリや金属粉の脱落飛散による 汚染、 或いは該脱落 飛散したバリや金属粉の前記中空管路内への付着混入による該管継手の圧力損失や流 体漏洩事故が懸念され、 上記被加工金属材の上記改良賺は充分とは云えな力 た。 【0 0 0 7】 上記改良技術材は、 例えば表 2に例示する有害成分の使用を止める為、 意図的に硬 い非金属介在物を金属組織中に形成する技法を記載している。 [0 0 0 5] In addition, the spear technique of Patent ¾12 describes a technique for improving a metal material to be processed used for the metal part. However, in the processing site, for example, FIG. 12 (a) to (c) Breaking cracks as shown in Fig. 1 3 (a) (b) as shown in Fig. 3 or as a special note Reference: ¾ l paragraphs 0 0 0 5 to 0 0 14 I was worried about a serious accident that might have been caused by the above-mentioned trait defect in the hollow pipe. [0 0 0 6] For example, the above metal parts are usually wound on a seated joint as shown in Figs. 10 (a) to (e) by 5 1 primary thread. ≤: For example, as shown in Fig. 11 (a) to (d), contamination due to harmful chrome-colored burrs and metal powder falling off of accessory parts such as dish washers, or burrs and metals that have fallen off and scattered. There was concern about pressure loss of the pipe joint and fluid leakage accident due to powder adhering to the hollow pipe, and the improvement of the metal material to be processed was not sufficient. [0 0 0 7] The above-mentioned improved technical materials are intentionally hard to stop the use of harmful components exemplified in Table 2, for example. A technique for forming non-metallic inclusions in a metallographic structure is described.
【表 2】  [Table 2]
Figure imgf000005_0001
Figure imgf000005_0001
(参照:「発がんリスク分類表」 国際がん研究機関 IARC)  (Reference: “Carcinogenic Risk Classification Table” International Cancer Research Institute IARC)
Group 1 →ヒトに対する発癌性が認められる。  Group 1 → Carcinogenic to humans.
Group 2 A →ヒトに対する発癌性がおそらく在る (Probably)。  Group 2 A → Probably human carcinogenic.
Group 2 B →ヒトに対する発癌性が疑われる (Possibly)。  Group 2 B → Carcinogenicity to humans is suspected (Possibly).
【0 0 0 8】  [0 0 0 8]
しかし上記技法では、 意図的な非金属介在物を形成するによって、 被加工金属材の 品位が劣化し、 金属資源のリサイクル率が低下し、 地殻に偏在する資源エネルギーの 資源輸出国における資源探鉱 ·採鉱 ·選鉱 ·製鍊及び鉱滓廃棄物による環境負荷が増 犬し、 結局は金属材料の全ライフサィクルに亘る環境負荷が増大するという問題を抱 えていた。  However, in the above technique, intentional formation of non-metallic inclusions degrades the quality of the metal material to be processed, reduces the recycling rate of metal resources, and resource exploration in resource exporting countries that are unevenly distributed in the crust The environmental impact of mining, beneficiation, ironmaking and slag waste increased, and eventually the environmental impact of the entire metal material life cycle increased.
【0 0 0 9】  [0 0 0 9]
近年、金属材料は使用中に材料が提供するサービス: SU、材料の金属資源採取から 製造までの環境負荷 BP、 使用中の環境負荷 BU、 廃棄処理の環境負荷 BE、 リサイク ルによる控除 BRとすると、 ( 1 ) SUを大きく BUを小さくする高物質効率型材料、 In recent years, metal materials provide services during use: SU, environmental load from collection of metal resources to production BP, environmental load BU during use, environmental load BE of waste treatment, deduction by recycling BR (1) High material-efficiency materials that increase SU and decrease BU
( 2 ) BPを小さくする «境負荷履歴材料、 ( 3 ) BEを大きくする有害物質フリー 型材料、 (4) BRを大きくする高リサイクル型材料、 (5 ) SUを大きく BP+BU+BE -BRを小さくする高環境効率型材料に分類するという概念 (独立行政法人物質.材 料研究機構ェコマテリアル研究センター 「物質研究アウトルック 2 0 0 5」 参照) が 提案され、 金属材料のライフサイクル全段階の環境負荷が考えられている。 (2) Reduce BP «Boundary load history material, (3) Hazardous substance-free type material that increases BE, (4) Highly recyclable material that increases BR, (5) Increase SU BP + BU + BE- The concept of classifying high-efficiency materials that reduce BR (refer to “Material Research Outlook 2 0 0 5”, National Institute for Materials Science, Eco-Material Research Center) It has been proposed and the environmental impact of the entire life cycle of metal materials is considered.
【0 0 1 0】  [0 0 1 0]
言うまでもなく、 「地球環境問題では特定分野の環境負荷を他の分野にしわ寄せす る対策は不適当である」 という原則がある。 特に、 大きな環驗響を与え続ける金属 部品の塑性加工分野には、 «έ*改良謹の延長線上にない ¾ii革新が要請されていた。 Needless to say, there is a principle that “measures to reduce the environmental impact of a specific field to other fields are inappropriate for global environmental problems”. In particular, in the field of plastic processing of metal parts that continue to have a great impact, innovations that are not on the extension of έέ * improvement 謹 were required.
【発明の開示】 DISCLOSURE OF THE INVENTION
【発明が解決しょうとする課題】  [Problems to be solved by the invention]
【0 0 1 1】  [0 0 1 1]
本発明は、 上述した背景技術に鑑み、 前記形質不具合がない金属部品を形成する塑 性加工方法、 該塑性加工方法を用いた金属部品の製造方法、 その実施に用いる金型、 加工機、 これらを用いて製造した金属部品及び m¾体を提供し、 該金属部品及び la t 体の全ライフサイクルに亘る環境負荷の低減に資することを目的とする。  In view of the background art described above, the present invention provides a plastic working method for forming a metal part free from the above-mentioned trait defects, a method for producing a metal part using the plastic working method, a mold used for the implementation, a processing machine, and the like. An object of the present invention is to provide a metal part and an m¾ body manufactured using the above-mentioned, and to contribute to a reduction in environmental load over the entire life cycle of the metal part and lat body.
【課題を解決するための手段】  [Means for Solving the Problems]
【0 0 1 2】  [0 0 1 2]
金属材料特性を調べるのに、 引張試験が知られている。 例えば特許第 2 9 6 0 6 4 7号公報の段落 0 0 0 2〜0 0 0 5には、 引張試験片の製作時、 切削面粗さ、 バリ、 加工硬化、 加工温度など材料の特性に影響を与えないせん断性状や切肖 U性状が重要で あると記している。 しかし、 例えば上記せん断性状は、 分割上下打抜きプレスや、 通 称シェービングという追い加工 (切肖 ij加工のー衝 等によって、 板厚に占めるせん断 面の割合 (せん断面比率とも謂う) はある程度改良できるが、 複数多段工程で加工ェ ネルギー消費が倍増する反面、 前記形質不具合の解消までに至らな力^た。  Tensile tests are known to investigate metallic material properties. For example, in paragraphs 0 0 0 2 to 0 0 0 5 of Japanese Patent No. 2 9 6 0 6 4 7, the characteristics of materials such as the roughness of the cutting surface, burrs, work hardening, and processing temperature during the manufacture of tensile test pieces It is noted that shear properties and cut U properties that do not affect are important. However, for example, the above shear properties can be improved to some extent by the split top / bottom punching press or the so-called shaving follow-up process (cutting ij processing – impact, etc.). However, the consumption of processing energy is doubled in a multi-stage process, but at the same time, it has led to the elimination of the above-mentioned trait defects.
【0 0 1 3】  [0 0 1 3]
近年、 精密苛酷条件で塑性加工する金属部品が求められ、 被加ェ材の実変形速度域 に対応した低歪み速度から高歪み速度まで広い歪み速度域での材料特性の挙動把握が 必要となり、 例えば特許第 3 7 6 9 1 7 5号公幸艮の段落 0 0 1 3及び 0 0 1 4に記載 される如く応力波伝播過程が考えられているが、 金属塑性加工分野での応用例は聞か れない。 In recent years, there has been a demand for metal parts that are plastically processed under precise and severe conditions. It is necessary to understand the behavior of material properties in a wide range of strain rates from low strain rates to high strain rates corresponding to the above. For example, paragraphs 0 0 1 3 and 0 0 1 4 of Patent No. 3 7 6 9 1 7 5 However, there are no examples of applications in the metal plastic working field.
【0 0 1 4】  [0 0 1 4]
被加工金属材を工具で加圧し塑性加工する過程を考えると、 外力を受けた加工箇所 の受圧面が歪み、 該歪みに応じて応力波が伝播する。 金属材料は、 原子の束縛がない 自由電子雲のポテンシャル井戸の底で熱振動する金属原子同士が結合枝で結ばれた結 晶構造であり、 上記応力波は結合枝を介して隣の原子に伝播する。 上記応力波が被加 ェ材の降伏応力より小さければ単性波であり、 弾性波が伝播した領域は弾' I'嫂形し、 その伝播速度は被加工金属材の密度、 ポアソン比、 ヤング率に依存する転位の移動速 度 (=音速) であり、 熱も音速で伝播することが知られている。 転位の移動が妨げら れ固着帯域を成せば加工箇所の上降伏応力が上昇する。 加工箇所の除荷後時間をおく ことによつて金属原子が転位へ拡散侵入し、 再び固着帯域を成して時効硬化 Considering the process of plastic working by pressing a metal material to be processed with a tool, the pressure-receiving surface of the processing site that receives external force is distorted, and stress waves propagate according to the distortion. The metal material is a crystal structure in which metal atoms that are thermally oscillated at the bottom of the potential well of the free electron cloud, which are not bound by atoms, are connected by a bond branch, and the stress wave is transmitted to the adjacent atom via the bond branch. Propagate. If the stress wave is smaller than the yield stress of the workpiece, it is a single wave, and the region where the elastic wave propagates is an 'I' crunch, and its propagation speed is the density of the workpiece metal, Poisson's ratio, Young It is known that the dislocation movement speed (= sound speed) depends on the rate, and that heat propagates at sound speed. If the movement of dislocations is hindered and a fixed zone is formed, the upper yield stress of the processed part increases. By leaving time after unloading the processed part, metal atoms diffuse and penetrate into the dislocations, and again form an anchoring zone to age harden.
(age-hardening) 現象がおこる。 一方、 応力波力 ^降伏応力より大きい時は塑性波で あり、 塑性波が伝播した領域は塑性変形 (=永 ¾形) し、 その伝播速度は被加工材 の密度、 ポアソン比、 加工硬化指数 (η値) に依存する。 だが、 η値は ·歪み' 歪み速度等のパラメ一夕で変わるため塑性波伝播速度は一義的に定義できない。だが、 塑性加工条件によっては音速の数桁程も低い速度になり、 塑性加工過程は弹塑性波伝 播過程で捉える必要があつた。 (age-hardening) phenomenon occurs. On the other hand, when the stress wave force is greater than the yield stress, it is a plastic wave, and the region where the plastic wave propagates undergoes plastic deformation (= permanent shape), and its propagation speed is the work piece density, Poisson's ratio, work hardening index. Depends on (η value). However, since the η value varies with parameters such as strain and strain rate, the propagation speed of plastic wave cannot be defined uniquely. However, depending on the plastic working conditions, the speed was several orders of magnitude lower than the speed of sound, and the plastic working process had to be grasped as a plastic wave propagation process.
【0 0 1 5】  [0 0 1 5]
上記弹塑性波伝播過程を考えると、 被加工金属材を工具で加圧して塑性加工する速 度 (塑性加工速度) を、 被加工金属材の弹塑性波 (^力波) 伝播速度以上に高速化し て加工を完了すれば、 被加工金属材の金属原子の結合枝が、 加 ffi^力による応力波を 隣の原子に伝える前にせん断され、 該応力波が伝播した結果生じたであろう前記形質 不具合をなくすことができる。 また、 前記加圧による圧縮応力波は被加工材の端部で 反射するが、 部が自由端では、 入射した圧縮応力波は引弓跡力波として反射し、 入新皮と反身被が重なった領域の応力は、 波動の重ね合せ原理に従う 0£縮+引張で 打ち消し合う)。だが、端部を拘束して加工すると、圧縮応力波が入射して圧縮応力波 が反射し、 入射波と反射波が重なった領域は (圧縮 +圧縮で) 2倍の応力の大きさに なり、 より小さい外力 (=加工エネルギー消費) で前記形質不具合をなくした加工が できる。 加工現場で拘束する部分を多くして実験したところ、 明確には定義できない が、 加工装置を大幅に改変しない例えば数 1 0 0 c m/sec〜数 m/sec程度の塑性加 ェ速度で、 即ち塑性加工速度を被加工金属材の塑性波伝播速度以上に高速化すれば、 一度の加工サイクルで前記形質不具合を解消すること力できるという結果を得、 本発 明の一側面を完成した。 Considering the above-mentioned propagation process of plastic waves, the speed of plastic working by pressing a workpiece metal with a tool (plastic working speed) is faster than the propagation speed of plastic metal (^ force wave) of the workpiece metal Turn into When the processing is completed, the metal atom bond branch of the workpiece metal material is sheared before transmitting the stress wave due to the applied force to the adjacent atom, and the stress wave may have been propagated. Traits Defects can be eliminated. In addition, the compressive stress wave due to the pressure is reflected at the end of the workpiece, but when the part is at the free end, the incident compressive stress wave is reflected as a arched force wave, and the new skin and the body cover overlap. The stress in the region is canceled out by 0 shrinkage + tension according to the wave superposition principle). However, if the edge is constrained and processed, the compressive stress wave is incident and the compressive stress wave is reflected, and the area where the incident wave and the reflected wave overlap is twice as large (with compression + compression). The processing without the above-mentioned trait defect can be performed with a smaller external force (= processing energy consumption). When experimenting with many parts restrained at the processing site, it is not possible to define clearly, but at a plastic acceleration rate of about several hundred cm / sec to several m / sec, which does not significantly change the processing equipment, that is, As a result of the fact that the plastic working speed can be increased to be higher than the plastic wave propagation speed of the metal material to be machined, it is possible to eliminate the above-mentioned trait defects in a single working cycle, thus completing one aspect of the present invention.
【0 0 1 6】  [0 0 1 6]
また、 金属材料中の微量不純物や前記非金属介在物は、 転位のスムーズな移動を妨 げ転位のクリンチ帯域等を成して内部歪み応力エネル^"を増大させ、 材料形状や導 電率の形質を悪くし、 且つ前述の如く結局は金属材料の全ライフサイクルの環境負荷 が増大するという反作用がある。 このような金属材料を被加工材に用いれば、 より大 きな加工エネルギーを消費し、 且つ加工品の形質を劣化させることになる。 むしろ上 記被加工金属材には、 微量不純物や意図的な合金添加成分を可及的に少なくした軟 質 ·高導電の金属材料を用いて、 上記加工エネルギー消費を軽減し、 且つ加工品の形 質劣化を最小化して被加工金属材の全ライフサイクルに亘る環境負荷を低減する方が 有利であるということを見出し、 本発明の一側面を完成した。 その他の発明側面 (以 降、 請求項と記す) は、 下 Ϊ3の説明により順次明らかになるであろう。 In addition, trace impurities in the metal material and the non-metallic inclusions prevent the smooth movement of dislocations, form a clinch zone of dislocations, increase internal strain stress energy ^ ", and reduce the material shape and conductivity. As described above, there is a reaction that the environmental load of the entire metal material is increased as described above, and if such a metal material is used as a work material, more processing energy is consumed. Rather, the above-mentioned metal material to be processed should be made of a soft and highly conductive metal material with as few trace impurities and intentional alloying components as possible. It has been found that it is more advantageous to reduce the environmental load over the entire life cycle of the metal material to be processed by reducing the processing energy consumption and minimizing the deterioration of the quality of the processed product. Completed Other aspects of the invention Will be clarified in turn by the explanation in IV-3.
【0 0 1 7】  [0 0 1 7]
本発明に係る請求項 1は、 被加工金属材を用いて機械加工によりバリ、 ダレ、 破断 割れ、 残留歪み応力といった形質不具合がない金属部品を形成する金属部品の塑 14¾口 ェ方法であり、 該金属部品の塑性加工方法は、 被加工金属材を機械加工するカロェ装置 を改変せず、 且つ意図的な予加熱処理を施さない冷間カロェにより前記形質不具合がな い金属部品を形成する塑性加工法であって、 該塑性加工法は、 該被加工金属材より硬 い工具によって該被加工金属材を加圧し該被加工金属材を塑性加工するに際し、 該被 加工金属材の少なくとも加工硬化指数に係る特性を計測管理し、 該特性を参照して塑 性加工速度の目安をたて、 該被加工金属材の加工箇所近傍の少なくとも一端を拘束固 定し、 加工箇所の加工に伴う歪み変形は速度を高速化する工具によるか、 加工箇所の 歪み変形発熱は謝云播を抑制してカロェ箇所の塑性波伝播速度を低速化する工具による 、 加工箇所の加工に伴う摩擦発熱を抑制する工具によるか、 あるいは前記 2以上の 機能を備えた工具によって、 該目安に基づき前記塑性加工速度を該被加工金属材自体 の塑性波の伝播速度以上に高速化して、 加工箇所が時効硬化する前に塑性加工を完了 Claim 1 according to the present invention is a plastic part forming method for forming a metal part that is free from defects such as burrs, sagging, fracture cracking, and residual strain stress by machining using the workpiece metal material. The plastic working method of the metal part is a plastic that forms a metal part free from the above-mentioned trait defect by cold caloe without modifying the Caloe device for machining the metal material to be processed and without intentional preheating treatment. The plastic working method is a method of pressing at least the work metal material with a tool harder than the work metal material and plastic working the work metal material. Measures and manages the characteristics related to the index, sets a guideline for the plastic working speed by referring to the characteristics, restrains and fixes at least one end in the vicinity of the processing location of the metal material, and strains associated with processing at the processing location Deformation speed Depending on the tool that increases the speed, the strain deformation heat generation of the processing part is suppressed by the tool that reduces the plastic wave propagation speed of the Karoe area by suppressing the application, or by the tool that suppresses the frictional heat generation associated with the processing of the processing area, or Using a tool with two or more functions, based on the guideline, the plastic working speed is increased beyond the propagation speed of the plastic wave of the workpiece metal itself, and the plastic working is completed before the work site is age hardened.
(=高速塑性加工と定義する) することによって、 前記形質不具合がない金属部品を 形成するとともに、 該金属部品の形成工程における塑性加工の加工エネルギー消費を 抑制し、 且つ塑性加工工程に付属する冷却潤滑油剤塗付処理、 該 潤滑油剤の脱脂 洗浄処理、前記形質不具合を後で良くする改質用観理等の各付属処理を省略廃止し、 該消費 ·該各付属処理による環境負荷を低減したことを特徴とする金属部品の高 性加工方法である。 (= Defined as high-speed plastic working) to form a metal part free from the above-mentioned trait defect, and to suppress the processing energy consumption of plastic working in the forming process of the metal part, and to provide cooling attached to the plastic working process Lubricant coating treatment, degreasing and cleaning treatment of the lubricating oil, and each additional processing such as a rationale for modification to improve the above-mentioned trait defects later are omitted, and the environmental load caused by the consumption and each additional processing is reduced. This is a high-performance processing method for metal parts.
【0 0 1 8】  [0 0 1 8]
本発明に係る請求項 2は、 請求項 1記載の高速塑性加工方法を用いた金属部品の製 造方法であり、 該製造方法は、 請求項 1記載の工具と該工具を備える金型を用意し、 該金型を、 該金型を加圧駆動する加工機に取付けた後該金型内に被加工材を搬入し、 被加工材をカロ ffi駆動された該金型により塑性加工して前記形質不具合がない金属部品 を大量生産する製造方法であって、 該製造方法は該塑性加工に際し、 金属素材を長尺 に圧延、 引抜、 又は押出形成した素形材を被加ェ材とし、 被加工材の形成過程で生じ た内部残留歪み応力を抑制 ^し、 請求項 1記載の被加工材の計測管理を施して前記 塑性加工速度の目安を立て、 被加ェ材の加工箇所の近傍をできるだけ多くの面積で拘 束固定し、 該目安に基づき請求項 1記載の高速塑性加工によって前記形質不具合がな い金属部品を大量生産すると同時に、 該大量生産工程における請求項 1記載の環境負 荷を低減したことを特徴とする請求項 1記載の高速塑性加工方法を用いた金属部品の 製造方法である。 Claim 2 according to the present invention provides a metal part manufactured using the high-speed plastic working method according to claim 1. A manufacturing method comprising: preparing the tool according to claim 1 and a mold including the tool; and attaching the mold to a processing machine that drives the mold under pressure; A manufacturing method for carrying out mass production of metal parts free from the above-mentioned trait defect by carrying out plastic processing with the die that is driven by calo-ffi- The processed material according to claim 1, wherein a material formed by rolling, drawing or extruding a metal material to a long length is used as a material to be processed, and internal residual strain stress generated in the process of forming the material is suppressed ^. The measurement of the material is performed to establish a guideline for the plastic processing speed, and the vicinity of the processing portion of the workpiece is constrained and fixed in as much area as possible, and the high-speed plastic processing according to claim 1 Mass production of metal parts free from trait defects A method for producing a metal part using a high-speed plastic working method according to claim 1, wherein the reduced environmental impact of claim 1, wherein the.
【0 0 1 9】  [0 0 1 9]
本発明に係る請求項 3は、請求項 2記載の製造方法に用いる金型であり、該金型は、 加工機により加压駆動され上下死点間を往復動する上型可動部と、 該上型可動部と協 働し該金型内に搬入した被加工材を塑性加工する下型固定部とからなる上下一対のプ レス金型であって、 該プレス金型は、 少なくとも該上型可動部に、 被加工材を加圧し 塑性加工する工具、 該工具を把持する把持部、 必要に応じ被加ェ材を搬送し所望位置 に拘束固定する補助部、 前記各部を高精度に保持する岡 (J性保持部を備えるプレス金型 において、 少なくとも該上型可動部の構成部材の一部に、 «の び 金に比べ 小さい密度、 大きい比剛性、 及び大きい比熱を併有する高物質効率型部材を用い、 少 なくとも該工具の構成部材の一部に、 赚の希少重金属を含む硬質部材に比べ小さい 密度、 大きい比剛性、 及び大きい比熱を併有し、 且つ公知の有害な希少重金属を含ま ない有害物フリー型部材を用い、 該補助部の構成部材の少なくとも一部には、 該高物 質効率型部材の中から振動損失係数が小さい振動吸収型部材を選択して用い、 且つ該 補助部が被加工材を拘束固定する部分の面積を可及的に多くし、 そして纖助部が被 加工材を拘束固定する押え力を可及的に小さくし、 該金型の工具による塑性加工に際 し、 被加工材に当接する該工具の先端部を、 先端部の当接加圧面積が該当接瞬間 (= タイミング) 力 徐々に増加する工具形状とする第 1手段、 該工具の少なくとも該当 接加圧面の一部を、 小さい表面粗さの鏡面状に表面仕上げ加工する第 2手段、 少なく とも該当接加圧面の一部に、 工具部材の材質に比べ大きレ硬度、 小さい摩聽数、 及 び大きい比熱を併有する耐摩耗性潤滑断熱皮膜を被覆形成する第 3手段、 該鏡面状に 表面仕上げ加工した工具表面上に該耐摩耗性潤滑断熱皮膜を被覆形成する第 4手段、 該カロェ機が、 金型を加圧する加圧速度が上下死点において零で且つ反転する加圧スト ローク曲線のクランク軸回転式加工機の場合、 該当接加圧瞬間 (=タイミング) を下 死点 (=クランク軸回転角 1 8 0 ° ) 近傍から該クランク軸回転角 9 0 ° へ近づける ようにシフ卜する第 5手段の各手段の少なくとも 1以上を施し、 金型を小型軽量化し て設計製作し、 該金型制作時の資源エネルギー消費 .有害物汚染、 該金型使用時の歪 み損失 ·運動損失 ·振動損失 ·摩衞員失の各損失、 及び該消費 · 害物汚染 ·該各 損失 ·該振動赌による環境負荷を軽減すると同時に、 前記各損失軽減分の一部によ り前記塑性加工速度を高速化して請求項 1記載の高速塑性加工を可能ならしめたこと を特徴とする請求項 2記載の製造方法に用いるプレス金型である。 According to a third aspect of the present invention, there is provided a mold for use in the manufacturing method according to the second aspect, wherein the mold is driven by pressure by a processing machine and reciprocates between upper and lower dead centers; and A pair of upper and lower press dies comprising a lower mold fixing part that cooperates with an upper mold movable part and plastically processes a workpiece carried into the mold, and the press mold includes at least the upper mold A tool that pressurizes and plastically processes a workpiece on the movable part, a gripping part that grips the tool, an auxiliary part that transports the workpiece as necessary and restrains and fixes it at a desired position, and holds each part with high accuracy Oka (A high-efficiency material mold that has a lower density, a higher specific rigidity, and a higher specific heat than other types of gold in at least some of the components of the upper mold movable part in a press die having a J-type holding part. And at least some of the components of the tool contain rare heavy metal Using a harmful substance-free mold member that has a low density, a large specific rigidity, and a large specific heat in comparison with a hard member, and does not contain a harmful rare rare metal, and at least a part of the constituent members of the auxiliary part includes The high A vibration-absorbing member having a small vibration loss coefficient is selected and used from among the quality-efficient members, and the area of the portion where the auxiliary portion restrains and fixes the workpiece is increased as much as possible, and the assisting portion is The presser force for restraining and fixing the work material is made as small as possible, and the tip of the tool that comes into contact with the work material during the plastic working by the tool of the mold is set to the contact pressure area of the tip. Is the first means to make the tool shape gradually increase (= timing) force, second means to finish at least a part of the contact pressure surface of the tool into a mirror surface with a small surface roughness, A third means for coating at least a part of the contact pressure surface with a wear-resistant lubricating thermal insulation film having both a large hardness, a small number of friction and a large specific heat compared to the material of the tool member; The wear-resistant lubricating thermal insulation film is applied to the surface of the tool that has been surface-finished. A fourth means for forming a coating; if the Karoe machine is a crankshaft rotary processing machine with a pressure stroke curve in which the pressurizing speed for pressurizing the mold is zero and reverse at the top and bottom dead center, (= Timing) is set to the bottom dead center (= crankshaft rotation angle 180 °), and at least one of each means of the fifth means that shifts from the vicinity to the crankshaft rotation angle 90 ° Designed and manufactured by reducing the size and weight of the mold and consuming resources and energy when producing the mold.Contamination of harmful substances, distortion loss, motion loss, vibration loss, loss of wear, The high-speed plastic processing according to claim 1 is possible by reducing the environmental load caused by consumption, harmful contamination, each loss, and vibration, and at the same time increasing the plastic processing speed by a part of each loss reduction. The manufacturing method according to claim 2, characterized in that It is a press mold you are.
【0 0 2 0】  [0 0 2 0]
本発明に係る請求項 4は、 請求項 2記載の製造方法に用いるカロェ機であり、 該加工 機は、 該加工機に取付けた上下一対の金型を加圧駆動し、 該金型内に搬入された被加 工材を、 該金型が備える工具で加圧し塑性加工して成る金属部品を大量生産する赃 加工機であって、 該藓证加工機は、 該金型の下型固定部を取付ける固定部、 該金型の 8600 Claim 4 according to the present invention is a Karoe machine used in the manufacturing method according to claim 2, wherein the processing machine presses and drives a pair of upper and lower molds attached to the processing machine, A saddle processing machine that mass-produces metal parts formed by pressing and plastically processing a workpiece to be processed with a tool included in the mold, and the saddle processing machine fixes the lower mold of the mold. Fixing part to attach the part of the mold 8600
10 上型可動部を取付け上下死点間で街复動する可動部並びに該往復動をガイドする摩擦 摺動面、 該可動部を駆動する駆動部、 前記各部を高精度に麟する I 性フレーム部を 備える账加工機において、 少なくとも該可動部の構成部材の一部に、 請求項 3記載 の高物質効率型部材、 有害物フリー型部材、 振動吸収型部材のいずれかを用い、 少な くとも該可動部の摩騰動面の一部に、 請求項 3記載の鏡面状の表面仕上げ加工を施 す第 6手段、 少なくとも該摩擦摺動面の一部に、 請求項 3記載の耐摩耗性潤滑断熱皮 膜を被覆形成する第 7手段、 該鏡面状に表面仕上げ加工した表面上に、 該耐摩耗性潤 滑断熱皮膜を被覆形成する第 8手段の各手段の少なくとも 1以上を施し、 i i xm を小型軽量化して設計製作し、 該 §赃加工機制作時の資源エネルギー消費 .有害物汚 染、及び該§赃加工衞吏用時の請求項 3記載の各損失と環境負荷を軽減すると同時に、 前記各損失軽減分の一部により前記塑性加工速度を高速化して請求項 1記載の高速性 加工を可能ならしめたことを特徴とする請求項 2記載の製造方法に用いる 加工機 である。  10 Movable part that moves on the street between upper and lower dead centers by attaching an upper mold movable part, a friction sliding surface that guides the reciprocation, a drive part that drives the movable part, and an I-type frame that holds the parts with high precision In the scissor processing machine provided with a part, at least a part of the constituent member of the movable part uses any one of the high material efficiency type member, the harmful substance free type member, and the vibration absorption type member according to claim 3, and at least 6. A sixth means for performing a mirror-like surface finishing process according to claim 3 on a part of the moving surface of the movable part, and at least a part of the frictional sliding surface according to claim 3. A seventh means for coating the lubricating thermal insulation film, and applying at least one or more of each means of the eighth means for coating the wear-resistant lubricating thermal insulation film on the mirror-finished surface; ii Design and manufacture xm with a small size and light weight. -Consumption. Contamination of harmful substances and the loss and environmental load as claimed in claim 3 at the time of processing, and at the same time, the plastic processing speed is increased by a part of the reduction of each loss. A processing machine for use in the manufacturing method according to claim 2, characterized in that high-speed processing according to claim 1 is possible.
【0 0 2 1】  [0 0 2 1]
本発明に係る請求項 5は、 請求項 2記載の金属部品の製造方法であり、 該製造方法 は、 請求項 2記載の塑性加工において、 請求項 3記載の金型、 請求項 4記載のカロ工機 のレずれか又は双方を用いた製造方法であって、 該製造方法は、 該塑性加工に際し、 金属溶湯の脱酸処理を意図的に強化して精鍊した高リサイクル型金属素材を長尺に圧 延、 引抜、 又は押出形成した高リサイクル型素形材を被加工材とし、 請求項 2記載の 該被加工素形材の内部残留歪み応力を抑制!^ ¾し、 請求項 1記載の該被加工素形材の 計測管理を施して前記塑性加工速度の目安を立て、 該目安に基づき金属部品の外郭形 状の少なくとも一部を、 該金型 ·該加工機の高速塑性加工能のいずれか又は双方を用 い、 前記形質不具合がない鏡面状に形成して金属部品を製造するとともに、 該製造ェ 程における請求項 2記載の環境負荷、 及び該製造に用いた被加工素形材の全ライフサ ィクルに亘る環境負荷を軽減し、 且つ該金型 .該加工機の製作時並びに使用時の請求 項 3、 請求項 4記載のいずれか又は双方の難負荷を軽減し、 該^ i工程の環境負荷 の総和を低減したことを 敷とする請求項 2記載の金属部品の製造方法である。 【0 0 2 2】 A fifth aspect of the present invention is a method of manufacturing a metal part according to the second aspect, wherein the manufacturing method includes the metal working according to the second aspect, the mold according to the third aspect, and the calorie according to the fourth aspect. A manufacturing method that uses either or both of the lathes of an industrial machine, the manufacturing method comprising a long recyclable metal material that has been deliberately strengthened by deoxidizing a molten metal during the plastic working. A highly recyclable shaped material that has been rolled, drawn, or extruded into a material to be processed, and suppressing the internal residual strain stress of the material to be processed according to claim 2. Measurement and management of the workpiece material is performed to establish a guideline for the plastic working speed, and based on the guideline, at least a part of the outer shape of the metal part is transferred to the high-speed plastic working ability of the mold and the processing machine. Use one or both, and form a metal part with a mirror-like shape without the above-mentioned trait defects As well as production, the production E The environmental load according to claim 2 in the process and the environmental load throughout the entire life cycle of the workpiece to be processed are reduced, and the mold is claimed at the time of manufacture and use of the processing machine. 3. The method for producing a metal part according to claim 2, wherein the burden on either or both of claims 4 and 4 is reduced, and the total environmental load of the i process is reduced. [0 0 2 2]
本発明に係る請求項 6は、 圧力配管回路の接続に用いる前記形質不具合がない金属 部品であり、 該金属部品は、 請求項 1記載の高速塑性加工方法、 請求項 2に記載の製 造方法、 請求項 5記載の製造方法のいずれか 1以上を用いて製造した前記形質不具合 がない金属部品であって、 該金属部品は、 請求項 5記載の高リサイクル型金属素材の 公知の有害成分を排除した有害物フリー型金属素材を、 長尺に圧延、 引抜、 又は押出 形成した有害物フリ一型素形材を被加工材とし、 請求項 5に記載する被加工材の内部 残留歪み応力の抑制除去、 及び塑性加工速度の目安立てを行い、 該目安に基づき該金 属部品の外郭形状の少なくとも一部を、 該被加工素形材の加工箇所近傍の少なくとも 一部を拘束固定し、 請求項 1、 2、 5記載の高速塑性加工のいずれか 1以上によって 前記形質不具合がない鏡面状の加工品を形成し、 しかる後、 該加工品表面の少なくと も一部に、 の有害成分を含まない防鑌皮膜か、 又は該有害成分を不可避的成分比 率以下に排除した防鲭皮膜のいずれかの防鲭皮膜を被覆形成して金属部品を製造し、 該製造工程における請求項 1、 2、 5記載のいずれか 2以上の環境負荷を軽減すると 同時に、 該金属部品の使用廃棄時の前記形質不具合に起因する物理的損失、 有害物汚 染、 腐食消失による環境負荷を軽減し、 該金属部品の全ライフサイクルに亘る環境負 荷を低減したことを特徴とする圧力配管回路の接続に用いる前記形質不具合がない金 属音 15品である。  Claim 6 according to the present invention is a metal part having no trait defect used for connection of a pressure piping circuit, and the metal part is a high-speed plastic working method according to claim 1, and a manufacturing method according to claim 2. A metal part that is produced using any one or more of the production methods according to claim 5 and has no trait defects, wherein the metal part contains a known harmful component of the highly recyclable metal material according to claim 5. 6. The harmful material-free mold material that has been eliminated, rolled, drawn, or extruded into a hazardous material-free shaped material is used as the work material, and the internal residual strain stress of the work material according to claim 5 is reduced. A measure of restraining removal and plastic working speed is set, and at least a part of the outer shape of the metal part is constrained and fixed based on the guide, and at least a part in the vicinity of the processed part of the workpiece is constrained and fixed. High-speed plastic working as described in items 1, 2, and 5. A mirror-like processed product free of the above-mentioned trait defects is formed by any one or more of the following, and then, at least a part of the surface of the processed product is a protective film that does not contain any harmful components, or the harmful components A metal part is manufactured by coating any one of the protective films excluding the inevitable component ratio or less, and the environment according to any one of claims 1, 2, and 5 in the manufacturing process. At the same time as reducing the load, the environmental load of the metal part is reduced over the entire life cycle by reducing the environmental load due to physical damage, harmful substances contamination, and loss of corrosion caused by the trait failure at the time of use and disposal of the metal part. There are 15 metal sounds that do not have the above-mentioned trait defects and are used for connecting pressure piping circuits.
【0 0 2 3】 本発明に係る請求項7は、 請求項6記載の金属部品であり、 該金属部品は、 流体を 圧送する圧力配管回路の接続に用いる前記形質不具合がない金属管継手であって、 該 金属管継手は、 流体の圧送方向に対し断面まるみ状の中空管路並びに該圧送方向の中 空 由と、 該中空管路を他の配會回路に接続する換鶴と、 必要に応じ該接続部に、 他の配管回路に溶接合する開先部、 他の配管回路と密嵌し流体漏洩を防止するシ一卜 面、 他の配管回路にねじ締結する接続ねじ部、 流体漏曳を防止する弾性シール体を収 納する細溝部、 弾性シール体と協働し流体漏洩を防止する接続ねじ部の外径より小さ い外径の密嵌シール部、 弾性シール体を押圧する止めナットと螺合する螺合部等を備 える金属管継手において、 該金属管継手は、 請求項 6記載の有害物フリー型金属素材 の合金添加成分を意図的に少なくした軟質金属素材を、 長尺に圧延、 引抜、 又は押出 形成した高環境効率型中実素形材を被加工材とし、 請求項 5に記載する被加工材の内 部残留歪み応力の抑制除去、 及び塑性加工速度の目安立てを行い、 該目安に基づき該 中空管路の少なくとも一部を、 請求項 1又は 5記載のいずれかの高速塑性加工によつ て中空管路断面まるみ状で且つ前記形質不具合がない鏡面状の中空管路内壁面に形成 し、 次に前記目安に基づき該接続部の少なくとも一部を、 請求項 1又は 5記載のいず れかの高速塑性加工工程によって、被加工表面粗さ Ra 6 m程度以下で且つ前記形質 不具合がない鏡面状の接織 15表面に形成し、 しかる後、 金属管継手表面の少なくとも 一部に、 請求項 6記載のいずれかの防鯖皮膜を被覆形成して金属管継手を製造し、 該 製造工程における請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減すると同 時に、 該金属管継手の使用廃棄時の前記形質不具合に起因する圧力損失並びに流動抵 抗損失の各損失、 該各損失による流体漏洩事故、 有害物汚染、 腐食消失による環境負 荷を軽減し、 該金属管継手の全ライフサイクルに亘る環境負荷を低減したことを樹敷 とする請求項 6記載の金属部品の金属管継手である。 【0 0 2 4】 [0 0 2 3] Claim 7 according to the present invention is the metal part according to claim 6 , wherein the metal part is a metal pipe joint that is used for connection of a pressure piping circuit that pumps a fluid and does not have the trait defect, and the metal pipe The joint includes a hollow pipe having a round cross section with respect to the fluid pumping direction, a hollow space in the pumping direction, a crane for connecting the hollow pipe to another arrangement circuit, and the connection as necessary. , A groove part welded to another piping circuit, a joint surface tightly fitted to another piping circuit to prevent fluid leakage, a connecting screw part screwed to another piping circuit, and fluid leakage prevention A narrow groove portion for accommodating the elastic seal body to be sealed, a tightly fitted seal portion having an outer diameter smaller than the outer diameter of the connecting screw portion for preventing fluid leakage in cooperation with the elastic seal body, a locking nut and screw for pressing the elastic seal body 7. A metal pipe joint having a threaded part or the like for joining, wherein the metal pipe joint is described in claim 6. A high environmental efficiency solid material formed by rolling, drawing, or extruding a soft metal material that has been intentionally reduced in the additive components of the hazardous material-free metal material as a workpiece. 6. The suppression and removal of the internal residual strain stress of the work material described in claim 1, and a guideline for the plastic working speed, and based on the guideline, at least a part of the hollow pipe line, Is formed on the inner wall surface of the hollow pipe having a rounded cross section of the hollow pipe and free of the above-mentioned defect, and then at least a part of the connecting portion is formed on the basis of the guideline. A high-speed plastic working process according to any one of claims 1 and 5 is formed on the surface 15 of the mirror-like weaving 15 having a surface roughness Ra of about 6 m or less and free from the above-mentioned defects. 7. At least a part of the surface of the pipe joint, A metal pipe joint is manufactured by coating the protective film of the above, and at the same time as reducing the environmental load of any one of claims 1, 5, and 6 in the manufacturing process, at the time of disposal of use of the metal pipe joint The pressure loss and flow resistance loss caused by the above-mentioned trait defects, fluid leakage accidents due to each loss, pollution of harmful substances, reduction of environmental load due to corrosion disappearance, and the entire life cycle of the metal pipe joint 7. The metal pipe joint for metal parts according to claim 6, wherein the environmental load is reduced. [0 0 2 4]
本発明に係る請求項 8は、 請求項 6記載の金属部品であり、 該金属部品は、 請求項 7記載の金属管継手の中空 由に滑らかな曲率の中空管路軸を備える金属曲管継手で あって、 該金属曲管継手は、 請求項 7記載の軟質金属素材を長尺に弓は友き又は押出形 成し、 中空管路が断面まるみ状で且つ中空管路内壁面を凹凸なく滑らかに形成した直 管材を被加工材とし、 請求項 5に記載する被加工材の内部残留歪み応力の抑制 |5鉄、 及び塑性加工速度の目安立てを行い、 該目安に基づき該被加工直管材を、 請求項 1又 は 5記載のいずれかの高速塑性加工工程によって、 所望長さ寸法の前記形質不具合が ない端面が鏡面状の直管短材に形成し、 次いで該端面が鏡面状の直管短材を、 該直管 短材の少なくとも両端を拘束固定し、 中空管軸圧縮方向に荷重しつつ該直管短材中程 をプレス曲げ加工し、 滑らかな曲率の中空管路軸に形成し、 その後、 該目安に基づき 該接続部の少なくとも一部を、 請求項 1又は 5記載のいずれかの高速塑性加工によつ て、加工表面粗さ Ra 6 m以下程度の前記形質不具合がない鏡面状の接続部表面に形 成し、 しかる後、 該金属曲管継手表面の少なくとも一部に、 請求項 6記載のいずれか の防鐘皮膜を被覆形成して金属曲管継手を製造し、該 工程における請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減すると同時に、 該金属曲管継手使用廃棄時 の前記滑らかな曲率の中空管路軸による反射損失、 前記形質不具合に起因する圧力損 失並びに流動抵抗損失の各損失、 及び該各損失による流ィ 扁洩事故、 有害物汚染、 腐 食消失の夫々による環境負荷を軽減し、 該金属曲管継手の全ライフサイクルに亘る環 境負荷を低減したことを特徴とする請求項 6記載の金属部品の金属曲管継手である。 An eighth aspect of the present invention is the metal part according to the sixth aspect, wherein the metal part includes a hollow pipe shaft having a smooth curvature due to the hollow of the metal pipe joint according to the seventh aspect. A metal bent pipe joint comprising: the soft metal material according to claim 7 formed in a long shape with a bow as a friend or an extrusion; the hollow pipe has a rounded cross-section and an inner wall surface of the hollow pipe The straight pipe material that is formed smoothly without unevenness is used as the work material, and the internal residual strain stress of the work material is reduced as described in claim 5. | 5 Estimate of iron and plastic working speed, 6. A straight pipe material to be processed is formed into a short straight pipe material having a desired length dimension without the above-mentioned trait defect by a high-speed plastic working process according to claim 1 or 5, and then the end face is Mirror surface straight pipe short material is restrained and fixed at least both ends of the straight pipe short material, and the hollow tube shaft compression direction 6. The intermediate portion of the straight pipe short member while being loaded is press-bended to form a hollow pipe shaft having a smooth curvature, and then at least a part of the connecting portion is formed based on the guideline. Is formed into a mirror-like connection surface having no surface defects with a processed surface roughness Ra of about 6 m or less, and then, at least one of the surfaces of the metal curved pipe joint is formed. A metal bent pipe joint is manufactured by coating the bell-proof coating according to any one of claims 6 on the part, and at the same time reducing the environmental load of any one of claims 1, 5, and 6 in the process , Reflection loss due to the hollow pipe shaft having the smooth curvature when the metal bent pipe joint is discarded, pressure loss and flow resistance loss due to the trait defect, and flow loss due to each loss Environmental impacts caused by accidents, pollution of harmful substances, and loss of corrosion Hesi, metal bent pipe fitting metal parts according to claim 6, characterized in that a reduced environmental impact over the entire life cycle of the metal bend fittings.
【0 0 2 5】 [0 0 2 5]
本発明に係る請求項 9は、 請求項 6記載の金属部品であり、 該金属部品は、 請求項 7記載の金属管継手、 請求項 8記載の金属曲管継手のいずれかの継手の 1次組立に用 いる中空皿座金であって、 該中空皿座金は、 該継手の接続ねじ部外径より小さい外径 の密嵌シーゾ! ^に隙間なく縮径カシメされる平滑な打抜き内周面と、 該打抜き内周面 と略 ffi1な打抜き外周面と、 該継手の螺合部に螺合する止めナツトに加圧されるナツ ト麵と、 該継手の 1次 ffljiで用いる弾性シール体に加圧翻虫し該継手管路内を流れ る流体の漏洩を防止する滑らかなシール座面を備える中空皿座金において、 該中空皿 座金は、 請求項 7記載の軟質金属素材を長尺に圧延形成した高環境効率型金属板材を 被加工材とし、 請求項 5に記載する該被加工材の内咅隨留歪み応力の抑制除去、 及び 塑性加工速度の目安立てを行い、 該目安に基づき該中空皿座金の少なくとも打抜き内 周面を、 該被加工金属板材の加工箇所の近傍を拘束固定しつつ請求項 5記載の高速塑 性加工によって、 該継手接続ねじ部の外径より僅かに小さい内径寸法に前記形質不具 合がない鏡面状の内周面に形成し、 次いで該鏡面状に形成された打抜き内周面の内径 寸法を、 該接続ねじ部の外径寸法より僅かに大きい内径寸法に該鏡面状に形成された 打抜き内周面の端部が破断割れしないよう拡径して中空皿状にプレス成形し、 しかる 後、 該プレス成形品表面の少なくとも一部に、 請求項 6記載のいずれかの防鲭皮膜を 被覆形成して中空皿座金を製造し、 該製造工程における請求項 5 '請求項 6記載の環 境負荷を軽減すると同時に、 該継手 1次 liJtにおける縮径カシメ工程での雄金のバ リ .破断割れ金属粉の脱落飛散を抑制防止し、 該脱落飛散による環境汚染、 及び該バ リ ·該金属粉の該継手中空管路内への付着混入による該継手 1次 体の使用廃棄時 の圧力損失、 有害物汚染、 腐食消失、 流体漏曳事故の夫々による環境負荷を軽減し、 該中空皿座金の全ライフサイクルに亘る環境負荷を低減したことを特徴とする請求項 6記載の金属部品の中空皿座金である。 Claim 9 according to the present invention is the metal part according to claim 6, wherein the metal part is a primary of any one of the metal pipe joint according to claim 7 and the metal curved pipe joint according to claim 8. For assembly A hollow countersunk washer, which is a tightly fitted shiso with an outer diameter smaller than the outer diameter of the connecting thread of the joint! The inner peripheral surface is approximately ffi 1 punched outer peripheral surface, a nut 加 圧 pressed against a stopper nut that is screwed into the threaded portion of the joint, and an elastic seal body used in the primary fflji of the joint. A hollow dish washer provided with a smooth sealing seat surface that prevents leakage of fluid flowing in the joint pipe, wherein the hollow dish washer is a high height formed by rolling the soft metal material according to claim 7 into a long length. An eco-efficiency type metal plate material is used as a work material, and the internal shear strain stress of the work material is suppressed and removed as set forth in claim 5, and a guideline is set for the plastic working speed. At least the punched inner peripheral surface of the machined metal plate is restrained and fixed in the vicinity of the machining location However, by high-speed plastic working according to claim 5, the inner diameter dimension slightly smaller than the outer diameter of the joint connecting thread portion is formed on the mirror-like inner peripheral surface that does not have the above-mentioned defect, and then formed in the mirror-like shape. The inner diameter of the punched inner peripheral surface is increased to a diameter that is slightly larger than the outer diameter of the connecting thread, and the end of the punched inner peripheral surface formed in a mirror shape is hollowed so as not to break. 7. A hollow dish washer is produced by press-molding into a dish shape, and then coating at least a part of the surface of the press-molded product with any of the fenders according to claim 6. Claims in the production process 5 'Burden of male metal in the diameter reduction caulking process of the primary liJt of the joint at the same time as reducing the environmental load described in claim 6. Contamination, and the bar Reduces the environmental burden caused by pressure loss, harmful substance contamination, corrosion disappearance, and fluid leakage accidents when the joint primary body is used and discarded due to adhering to the inside of the joint, and the environment over the entire life cycle of the hollow dish washer The hollow dish washer for a metal part according to claim 6, wherein the load is reduced.
【0 0 2 6】  [0 0 2 6]
本発明に係る請求項 1 0は、 請求項 6記載の金属部品であり、 該金属部品は、 請求 項 7記載の金属管継手、 請求項 8記載の金属曲管継手のレずれかの継手の 1次糸胶に 用いる止めナットであって、 該止めナットは、 角柱状の本体部と、 該継手の螺合部に 螺合する雌ねじ部と、 該本体部の一端面に、 中空座金のナツト座面を加圧する止めナ ット座面を備える止めナットにおいて、 該止めナットは、 請求項 7記載の軟質金属素 材を長尺に引抜又は押出形成した外形が角柱状の高環境効率型中実素形材を被加工材 とし、 請求項 5に記載する被加工材の内部残留歪み応力の抑制除去、 及び塑性加工速 度の目安立てを行い、 該目安に基づき被加工中実素形材を用いて請求項 1記載の高速 塑性加工により所望肉厚み寸法の前記形質不具合がない中実素形板材を形成し、 該目 安に基づき少なくとも該雌ねじ部の下穴を、 該中実素形板材の該雌ねじ部に相当する 部分の近傍を拘束固定し、 請求項 1又は 5記載のいずれかの高速塑性加工によって、 前記形質不具合がない鏡面状に形成し、 次いで該目安に基づき該鏡面状に形成された 下穴に、 請求項 1又は 5記載の高速塑性加工によって前記形質不具合がない鏡面状の 雌ねじ山を形成し、 しかる後、 該本体部表面の少なくとも一部に、 請求項 6記載のい ずれかの防鯖皮膜を被覆形成して止めナツトを製造し、該製造工程における請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減すると同時に、 該継手螺合部へ止めナ ットを螺合する 1次組立工程の止めナツトのバリ ·破断割れ金属粉の脱落飛散による 環境汚染、 及び該バリ .該金属粉の該中空管路内への付着混入による該継手 1次組立 体の使用廃棄時の圧力損失、 有害物汚染、 腐食消失、 流体漏曳事故の夫々による環境 負荷を軽減し、 該止めナツトの全ライフサイクルに亘る環境負荷を低減したことを特 徴とする請求項 6記載の金属部品の止めナツトである。 Claim 10 according to the present invention is the metal part according to claim 6, wherein the metal part is A metal pipe joint according to claim 7, and a lock nut used for a primary thread rod of a misaligned joint of the metal bent pipe joint according to claim 8, wherein the lock nut comprises a prismatic main body portion and the joint A lock nut comprising: a female thread portion to be screwed into a threaded portion; and a lock nut seat surface for pressurizing a nut seat surface of a hollow washer at one end surface of the main body portion, wherein the lock nut comprises: The suppression of internal residual strain stress of the workpiece according to claim 5, wherein the workpiece is an environmentally efficient solid element having a prismatic outer shape obtained by drawing or extruding a soft metal material in a long shape. 2. A solid shape without the above-mentioned trait defect of a desired wall thickness dimension by high-speed plastic working according to claim 1, wherein a standard of removal and plastic working speed is established, and a solid material to be machined is used based on the guide. A plate material is formed, and at least a pilot hole of the female screw portion is formed on the solid element based on the guide. The vicinity of the portion corresponding to the female thread portion of the plate material is constrained and fixed, and is formed into a mirror-like shape free of the trait defect by high-speed plastic processing according to any one of claims 1 and 5, and then the mirror-like shape based on the reference A mirror-shaped female thread without the above-mentioned defect is formed by the high-speed plastic processing according to claim 1 or 5 in the pilot hole formed in claim 1, and then on at least a part of the surface of the main body part. A stop nut is manufactured by coating any one of the protective coatings, and the environmental load of any one of claims 1, 5, and 6 in the manufacturing process is reduced, and at the same time, the joint threaded portion Threaded nuts in the primary assembly process.Environmental pollution caused by falling and scattering of broken cracked metal powder, and the joints caused by the metal powder adhering to the hollow pipe. Pressure loss when the primary assembly is discarded 7. The stop nut for metal parts according to claim 6, characterized in that the environmental load due to each of harmful substance contamination, corrosion disappearance, and fluid leakage accident is reduced, and the environmental load throughout the life cycle of the stop nut is reduced. It is.
【0 0 2 7】  [0 0 2 7]
本発明に係る請求項 1 1は、 請求項 6記載の金属部品であり、 該金属部品は、 請求 項 1 0記載の止めナツトの一端に、 該止めナツ卜の締結弛みを防止する凸片状の弾性 フランジ座と、 必要に応じ該弹性フランジ座の内周に、 請求項 9記載の弾性シール体 を加圧するすり割り樹脂製リングを収納するリング収納部を備える座付き止めナツト であって、 該座付き止めナットは、 請求項 7記載の軟質金属素材を長尺に引抜又は押 出形成した高環境効率型中実素形材を被加ェ材とし、 請求項 5に記載する該被加工材 の内部残留歪み応力の抑制驗及び塑性加工速度の目安立てを行い、 該目安に基づき 被加工中実素形材を用いて請求項 1記載の高速塑性加工により所望肉厚み寸法の前記 形質不具合がない中実素形板材を形成し、 該目安に基づき少なくとも該弹性フランジ 座及び前記雌ねじ部の下穴を、 該中実素形板材の該雌ねじ部に相当する部分の近傍を 拘束固定し、 請求項 1又は 5記載のいずれかの高速塑性加工によって前記形質不具合 がない鏡面状に形成し、 次いで該目安に基づき該鏡面状に形成された下穴に、 請求項 1又は 5記載の高速塑性加工によって前記形質不具合がない鏡面状の雌ねじ山を形成 し、 しかる後、 該形成品の表面の少なくとも一部に、 請求項 6記載のいずれかの防鲭 皮膜を被覆形成して座付き止めナットを製造し、 必要に応じ該リング収納部に、 該弹 性シール体に比べ硬く且つ小さレ摩擦係数のすり割り樹脂製リングを装着して予備組 立し、 該製造工程における請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減 すると同時に、 応力緩和耐性に優れる該弾性フランジ座の締結弾性力により該座付き 止めナツト締結使用時の締結弛みを抑制し、 或いは該すり割り樹脂製リングの装着使 用により皿座金及び該皿座金の縮怪力シメ工程の使用を代替廃止し、 請求項 1 0に記 載する継手 1次組立体の使用廃棄時の圧力損失、 有害物汚染、 腐食消失、 該締結弛み に起因する流体漏洩事故の夫々による環境負荷を軽減し、 亥座付き止めナツトの全ラ ィフサイクルに直る環境負荷を低減したことを特徴とする請求項 6記載の金属部品の 座付き止めナツトである。 Claim 11 according to the present invention is the metal part according to claim 6, wherein the metal part has a protruding piece-like shape that prevents the fastening nut from loosening at one end of the stopper nut according to claim 10. Elasticity of A seated stop nut comprising a flange seat and, if necessary, an inner periphery of the inertia flange seat, a ring storage portion for storing a split resin ring that pressurizes the elastic sealing body according to claim 9, The nut is a highly environmentally efficient solid material formed by drawing or extruding the soft metal material according to claim 7 in a long shape, and the inner residue of the workpiece according to claim 5 A guideline for suppressing strain stress and plastic working speed is established, and a solid material having a desired thickness thickness dimension is obtained by high-speed plastic working according to claim 1 using a solid material to be machined based on the guideline. A base plate is formed, and based on the guide, at least the inertia flange seat and the pilot hole of the female screw portion are constrained and fixed in the vicinity of a portion corresponding to the female screw portion of the solid base plate material, or 5. Any of the high-speed plastic processing described in 5 The mirror-shaped female screw thread free from the trait defect is formed by high-speed plastic processing according to claim 1 or 5 in a prepared hole formed in the specular shape based on the guide. After the formation, and then forming at least a part of the surface of the formed product with the protective coating of any one of claims 6 to produce a seated nut, and if necessary, in the ring storage portion, When pre-assembled by installing a split resin ring that is harder and has a smaller friction coefficient than a neutral seal body, the environmental load of any one of claims 1, 5, and 6 in the manufacturing process is reduced. At the same time, the tightening elastic force of the elastic flange seat with excellent stress relaxation resistance suppresses the loosening of the fastening when the fixed nut with the seat is used, or the use of the slit resin ring allows the plate washer and the plate washer to be The use of the strength-squeeze process is abolished, and the joint described in claim 10 is caused by the pressure loss at the time of use and disposal of the primary assembly, the contamination of harmful substances, the disappearance of corrosion, and the fluid leakage accident caused by the loosening of the fastening. The metal part seat stop nut according to claim 6, wherein the environmental load is reduced by reducing the environmental load and repairing the entire life cycle of the saddle stop nut.
【0 0 2 8】 本発明に係る請求項 1 2は、 請求項 6記載の金属部品を用いた糸 Ι3Ϊ体であり、 Ϊ劾且 立体は、 請求項 7記載の金属管継手、 請求項 8記載の金属曲管継手のいずれかの管継 手を用いた組立体であって、 該組立体は、 前記管継手の溶接合用の開先部を、 公知の 有害成分を含まないか、 又は該有害成分を不可避的成分比率以下に排除した溶接材を 用い他の金属配管に全周溶接して組立する第 1手段、 前記管継手の接続ねじ部を、 該 接続ねじ部と螺合する他の配管回路本体にねじ締結して糸1¾する第 2手段、 前記管継 手の螺合部に止めナツトを正回転して螺合し、 前記管継手の密嵌シ一;!^に該接続ね じ部外径より僅かに大きい内径寸法の中空皿座金を揷通し、 該密嵌シール部との間に 隙間が生じないよう該中空皿座金を縮径カシメし、 次いで該密嵌シール部に請求項 9 記載の弾性シール体を装着して座付き管継手を 1:^粒し、 次いで該座付き管継手の 接続ねじ部と螺合する他の配管回路本体にねじ締結した後、 該止めナツトを逆回転し 縮怪力シメした座金を介し該弾性シール体に予圧を加えて糸 lirTる第 3手段、 該第 3 手段において、 請求項 9記載の中空皿座金、 請求項 1 0記載の止めナット、 請求項 1 1記載の座付き止めナツ卜のいずれかを用いて座付き管継手を 1 敏し、しかる後、 該第 3手段に従い弾性シール体に予圧を加えて する第 4手段のいずれかの手段を 用いて組立し、 該組立工程における資源エネルギー消費による環境負荷、 有害物汚染 による環境負荷、 及び該組立に用いた金属部品に対応する請求項 7〜1 1記載の環境 負荷を夫々軽減すると同時に、 該 体の使用廃棄時の圧力損失、 有害物汚染、 腐食 消失、 流体漏洩事故の夫々による環境負荷を軽減し、 該糸 Ι3Ϊ体の全ライフサイクルに 亘る環境負荷を低減したことを特徴とする請求項 6記載の金属部品を用いた組立体で ある。 [0 0 2 8] Claim 12 according to the present invention is a thread rod 3 body using the metal part according to claim 6, wherein the three-dimensional body is a metal pipe joint according to claim 7, and a metal curved pipe joint according to claim 8. An assembly using any of the pipe joints, wherein the assembly includes a groove for welding joint of the pipe joint, does not contain a known harmful component, or the harmful component is an inevitable component. The first means of assembling by welding the entire circumference to other metal pipes using welding materials excluded to below the ratio, and screw fastening the connecting thread part of the pipe joint to the other piping circuit main body screwed with the connecting thread part Then, the second means for obtaining the yarn 1 and the screw nut of the pipe joint are forwardly rotated and screwed together, and the pipe fitting is tightly fitted into the tightly fitting joint;! ^ Slightly smaller than the outer diameter of the connecting thread portion. Pass through a hollow washer with a large inner diameter to the inside, and reduce the diameter of the hollow dish washer so that there is no gap between it and the tightly fitting seal. Attach the elastic seal body according to claim 9 to the tightly fitting seal portion and granulate the seated pipe joint 1: ^, and then screw the other pipe circuit body to be screwed with the connecting thread of the seated pipe joint After that, in the third means for applying a preload to the elastic seal body through a washer which is reversely rotated by the reverse rotation of the stopper nut and squeezing the shrinkage force, the third means, the hollow dish washer according to claim 9, 10. Use a locking nut according to claim 10 or a locking nut according to claim 1 to agitate the seated joint, and then apply preload to the elastic seal body according to the third means. The environment according to any one of claims 7 to 11, corresponding to an environmental load caused by resource and energy consumption in the assembly process, an environmental load caused by contamination with harmful substances, and a metal part used for the assembly. At the same time as reducing the load, 7. The environmental load over the entire life cycle of the three yarn bodies is reduced by reducing the environmental load caused by pressure loss, disposal of harmful substances, loss of corrosion, and fluid leakage accident at the time of disposal. It is an assembly using metal parts.
【発明の効果】  【The invention's effect】
【0 0 2 9】 請求項 1の発明の効果 [0 0 2 9] Effect of the Invention of Claim 1
請求項 1記載の工具による高速塑 'ISraェェ程によって、 前記形質不具合がない金属 部品を形成することができ、 同時に、 該形成工程の塑性加工エネルギー消費、 前記各 付属処理に伴う資源エネルギー消費を抑制でき、 該各消費に伴う加工製造コストと環 境負荷を併せて低減することができる。  The metal part free of the trait defects can be formed by the high-speed plastic process using the tool according to claim 1, and at the same time, plastic processing energy consumption in the forming process, and resource energy consumption associated with each accessory process And the processing and manufacturing costs and environmental loads associated with each consumption can be reduced.
【0 0 3 0】  [0 0 3 0]
請求項 2の発明の効果 Effects of the invention of claim 2
請求項 2記載の製造方法に含まれる請求項 1記載の高速塑性加工工程によつて、 前 記形質不具合がない金属部品を効率よく大量生産することができ、 同時に、 該大量生 産工程の請求項 1記載の環境負荷を軽減でき、 該大量生産コストと環境負荷を併せて 低減することができる。  The high-speed plastic working process according to claim 1 included in the manufacturing method according to claim 2 enables efficient mass production of metal parts free from the above-mentioned trait defects, and at the same time, claims for the mass production process. The environmental load described in Item 1 can be reduced, and the mass production cost and the environmental load can be reduced.
【0 0 3 1】  [0 0 3 1]
請求項3の発明の効果 Effect of the invention of claim 3
請求項 3記載の金型により前記形質不具合がない金属部品を製造することによって、 該金型製作時の資源エネルギー消費 .有害物汚染、 該金型使用時の歪み損失 ·運動損 失,振動損失 ·摩擦損失の各損失、 及び該消費 .該有害物汚染 .該各損失 .該振動騒 音による環境負荷を軽減でき、 と同時に、 前記各損失軽減分の一部により前記塑性加 工速度を高速化して請求項 1記載の高速塑性加工を可能ならしめることができる。 By producing metal parts free of the above-mentioned defects by using the metal mold according to claim 3, resource energy consumption at the time of manufacturing the mold, harmful substances contamination, distortion loss at the time of using the mold, motion loss, vibration loss・ Each friction loss and consumption ・ Contamination of harmful substances ・ Each loss ・ Environmental impact caused by vibration noise can be reduced, and at the same time, the plastic processing speed is increased by a part of each loss reduction The high-speed plastic working according to claim 1 can be realized.
【0 0 3 2】 [0 0 3 2]
言青求項 4の発明の効果 Effects of Quan blue claim 4 invention
請求項 4記載の加工機により前記形質不具合がない金属部品を製造することによつ て、 該加ェ機製作時の資源エネルギー消費 .有害物汚染、 及び該加工衡吏用時の請求 項 3記載の各損失と環境負荷を軽減でき、 と同時に、 前記各損失軽減分の一部により 塑性加工速度を高速化して請求項 1記載の高速塑性加工を可能ならしめることができ る。 By producing metal parts free of the above-mentioned trait defects by the processing machine according to claim 4, resource energy consumption at the time of the manufacture of the machine, harmful substance contamination, and claim at the time of processing balance Each loss and environmental load described can be reduced, and at the same time, a part of each loss reduction The plastic working speed can be increased to enable the high speed plastic working described in claim 1.
【0 0 3 3】  [0 0 3 3]
請求項5の発明の効果 Effect of the invention of claim 5
請求項 2記載の製造方法において、 高リサイクル型素形材を被加工材とし、 請求項 3記載の金型、 請求項 4記載の加工機のいずれか又は双方を用いて金属部品を製造す ることによって、 該金属部品の前記形質不具合を解消することができると同時に、 該 製造工程の請求項 2記載の環境負荷、 及び被加工素形材の全ライフサイクルに亘る環 境負荷、 該金型.該加ェ機の製作時並びに使用時の請求項 3、 請求項 4記載のいずれ か又は双方の環境負荷を夫々軽減でき、 該金属部品のライフサイクルの環境負荷を低 減することができる。  In the manufacturing method according to claim 2, a metal part is manufactured by using a highly recyclable shaped material as a workpiece and using either or both of the mold according to claim 3 and the processing machine according to claim 4. Thus, the defect of the metal part can be solved, and at the same time, the environmental load according to claim 2 of the manufacturing process, and the environmental load over the entire life cycle of the workpiece, the mold It is possible to reduce the environmental load of either or both of claim 3 and claim 4 during the manufacture and use of the machine, and to reduce the environmental load of the life cycle of the metal part.
【0 0 3 4】  [0 0 3 4]
請求項6の発明の効果 Effect of the Invention of Claim 6
被加ェ材を有害物フリー型素形材とし、 請求項 1記載の高速塑性加工方法、 請求項 2記載の製造方法、 請求項 5記載の製造方法のいずれか 1以上を用いて前記形質不具 合を解消した金属部品によって、 該金属部品の使用廃棄時の前記形質不具合に起因す る物理的損失 ·有害物汚染 ·腐食消失による環境負荷、 該製造工程の ΐ青求項 1、 2、 5記載のいずれか 2以上の環境負荷を夫々軽減でき、 該金属部品の全ライフサイクル に亘る環境負荷を低減することができる。  The material to be treated is a harmful material-free shaped material, and the high-speed plastic working method according to claim 1, the manufacturing method according to claim 2, and the manufacturing method according to claim 5, The physical parts caused by the failure, physical loss due to the above-mentioned defects at the time of use and disposal of the metal parts, harmful substances contamination, environmental impact due to the disappearance of corrosion, bitumen claim 1, 2, 5 of the manufacturing process Any two or more of the described environmental loads can be alleviated, and the environmental load over the entire life cycle of the metal parts can be reduced.
【0 0 3 5】  [0 0 3 5]
請求項 7の発明の効果 Effect of the invention of claim 7
被加工材を高環境効率型中実素形材とし、 前記形質不具合を解消した請求項 7記載 の金属管継手によって、 該金属管継手の使用廃棄時の前記形質不具合に起因する圧力 損錢びに流動抵抗損失の各損失、 該各損失による流体漏曳事故、 有害物汚染、 腐食 消失による環境負荷、 及び該金属管継手の製造工程における請求項 1, 5、 6記載の いずれか 2以上の環境負荷を夫々軽減でき、 該金属管継手の全ライフサイクルに亘る 環境負荷を低減することができる。 The work material is a high environmental efficiency solid material, and the metal pipe joint according to claim 7, wherein pressure caused by the character defect at the time of disposal of the metal pipe joint is eliminated. Any one of claims 1, 5, and 6 in the manufacturing process of the metal pipe joint, and each loss of flow resistance loss, fluid leakage accident due to each loss, pollution of harmful substances, environmental load due to loss of corrosion, and loss of corrosion Each of the above environmental loads can be reduced, and the environmental loads over the entire life cycle of the metal pipe joint can be reduced.
【0 0 3 6】  [0 0 3 6]
請求項 8の発明の効果 Effect of the Invention of Claim 8
被加工材を直管材とし、 該直管材に滑らかな曲率の中空管路軸を付与し且つ前記形 質不具合を解消した請求項 8の金属曲管継手によって、 該金属曲管継手の使用廃棄時 の該滑らかな曲率の中空管路軸による反射損失及び前記形質不具合に起因する圧力損 失並びに流動抵抗損失の各損失、 該各損失による流 ί«洩事故、 有害物汚 «びに腐 食消失による環境負荷、 該金属曲管継手の製造工程の請求項 1、 5、 6記載のいずれ か 2以上の環境負荷を夫々軽減でき、 該金属曲管継手の全ライフサイクルに亘る 負荷を低減することができる。  9. The metal curved pipe joint according to claim 8, wherein the workpiece is a straight pipe material, the hollow pipe shaft having a smooth curvature is given to the straight pipe material, and the shape defect is eliminated. Loss of reflection due to the hollow pipe shaft with smooth curvature at the time, pressure loss due to the above-mentioned trait failure, and loss of flow resistance, leakage caused by each loss, pollution of harmful substances and corrosion Environmental load caused by disappearance, and the environmental load of any one of claims 1, 5 and 6 of the metal bent pipe joint manufacturing process can be alleviated, and the load over the entire life cycle of the metal bent pipe joint can be reduced. be able to.
【0 0 3 7】  [0 0 3 7]
請求項9の発明の効果 Effect of the Invention of Claim 9
被加工材を高環^!率型金属板材とし、 前記形質不具合を解消した請求項 9記載の 中空皿座金によって、 該中空皿座金の製造工程における請求項 5、 6記載の環境負荷 を軽減できると同時に、 前記継手 1次組立における縮径カシメ工程の皿座金のバリ · 破断割れ金属紛の脱落飛散を抑制防止し、 該脱落飛散による環境汚染、 及び該バリ . 該金属粉の該継手の中空管路内への付着混入による該継手 1次組立体の使用廃棄時の 圧力損失、 有害物汚染、 腐食消失、 流体漏洩事故による環境負荷を夫々軽減でき、 該 中空皿座金の全ライフサイクルに直る環境負荷を低減することができる。  High work ring material! The hollow plate washer according to claim 9, wherein the metal plate material is a rate type metal plate, and the environmental load according to claims 5 and 6 in the manufacturing process of the hollow plate washer can be reduced, and at the same time, the joint primary assembly Burr in the plate washer in the diameter reduction caulking process in the steel plate · Prevents the falling and scattering of fractured cracked metal powder, prevents environmental pollution due to the falling and scattering, and adheres the metal powder into the hollow pipe of the joint. It is possible to reduce the environmental load caused by pressure loss, hazardous substance contamination, corrosion disappearance, fluid leakage accidents, and the life cycle of the hollow dish washer when the primary assembly of the joint is discarded. it can.
【0 0 3 8】 請求項 1 0の発明の効果 [0 0 3 8] Effects of the Invention of Claim 10
被加工材を高難効率型中実素形材とし、 前記形質不具合を解消した請求項 1 0記 載の止めナットによって、 該止めナットの ® t工程における請求項 1、 5、 6記載の いずれか 2以上の環境負荷を軽減できると同時に、 前記継手螺合部 6 3 fへ止めナツ トを螺合する 1次組立工程の止めナツトのバリ .破断割れ金属粉の脱落飛散による環 境汚染、 及び、 該バリ .該金属粉の該継手中空管路内への付着混入による該継手 1次 敏体の使用廃棄時の圧力損失、 有害物汚染、 腐食消失、 流体漏洩事故による環境負 荷を夫々軽減でき、 該止めナツ卜の全ライフサイクルに亘る環境負荷を低減すること ができる。  The workpiece according to any one of claims 1, 5, and 6 in the step of the lock nut according to claim 10, wherein the workpiece is a high-efficiency solid material, and the defect of the trait is eliminated. The environmental load of 2 or more can be reduced, and at the same time, the stopper nut is screwed into the joint threaded portion 6 3 f, and the burr of the stopper nut in the primary assembly process. The pressure loss at the time of use and disposal of the joint primary agglomerate due to adhesion and contamination of the metal powder into the joint hollow pipe, pollution of harmful substances, corrosion disappearance, and environmental load due to fluid leakage accidents Each can be reduced, and the environmental load over the entire life cycle of the nuts can be reduced.
【0 0 3 9】  [0 0 3 9]
言青求項 1 1の発明の効果 The effect of invention 1
被加工材を高環境効率型中実素形材とし、 前記形質不具合を解消した請求項 1 1記 載の座付き止めナツ卜によって、 該座付き止めナツ卜の製造工程における請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減できると同時に、 応力緩和性耐に優れ る該弹性フランジ座の締結弾性力により該座付き止めナットの締結使用時の締結弛み を抑制し、 該すり割り測旨製リング 9 1の装着使用により皿座金及び該皿座金の縮径 カシメ工程の使用を代替廃止し、 請求項 1 0に記載する前記継手 1次組立体の使用廃 棄時の圧力損失、 有害物汚染、 腐食消失、 該締結弛みに起因する流体漏洩事故による 環境負荷を軽減でき、 該座付き止めナツ卜の全ライフサイクルに亘る環境負荷を低減 することができる。 - Claims 1, 5, 6 in the manufacturing process of the seated nuts according to claim 11, wherein the workpiece is made of a highly environmentally efficient solid material and eliminates the above-mentioned trait defect. Any of the listed two or more environmental loads can be reduced, and at the same time, the fastening elastic force of the inertia flange seat, which has excellent stress relaxation resistance, can be used to suppress the loosening of the fastening nut with the seat, and to perform the split measurement. The use of the scent ring 9 1 eliminates the use of the plate washer and the diameter reduction of the plate washer, and the caulking process is abolished, and the pressure loss and harmfulness at the time of disposal of the joint primary assembly according to claim 10 It is possible to reduce the environmental load due to the fluid leakage accident caused by contamination, corrosion disappearance and loosening of the fastening, and to reduce the environmental load over the entire life cycle of the seated nut. -
【0 0 4 0】 [0 0 4 0]
請求項 1 2の発明の効果 Effects of the inventions of Claims 1 and 2
請求項 1 2記載の air体は、 請求項 7記載の金属管継手か、 請求項 8記載の金属曲 管継手か、 有害物フリーの溶接材か、 該各管継手の 1次aiz:体か、 或いは該 1次 ia¾ 工程で請求項 9記載の中空 IfflJ 金、 請求項 1 0記載の止めナット、 請求項 1 1記載の 座付き止めナツ卜のいずれかを用いて組立することによって、 該組立工程における資 源エネルギ一消費による環境負荷、 有害物汚染による環境負荷、 及び該組立に用いた 金属部品に対応する請求項 7〜ι 1記載の環境負荷を軽減できると同時に、 該 ai:体 の使用廃棄時の圧力損失、 有害物汚染、 腐食消失、 流体漏曳事故による環境負荷を軽 減でき、 該 |&¾体の全ライフサイクルに亘る環境負荷を低減することができる。 【図面の簡単な説明】 The air body according to claim 12 is a metal pipe joint according to claim 7, or a metal bend according to claim 8. It is a pipe joint, a hazardous material-free welding material, a primary aiz of each pipe joint, or a hollow IfflJ gold according to claim 9 in the primary ia¾ step, a set nut according to claim 10, By assembling using any of the fixed nuts with a seat described in Item 11, the environmental load due to the consumption of resource energy in the assembly process, the environmental load due to harmful substances contamination, and the metal parts used in the assembly The environmental load according to claims 7 to ι 1 can be reduced, and at the same time, the ai: pressure loss at the time of use and disposal of the body, contamination of harmful substances, disappearance of corrosion, and fluid leakage accident can be reduced. & Environmental load over the entire life cycle of the product can be reduced. [Brief description of the drawings]
【0 0 4 1】  [0 0 4 1]
図 1 (a)は本発明の高速塑性加工方法を説明する概念図であって、被加工金属材のミ ク口構造を説明する概念図である。 FIG. 1 (a) is a conceptual diagram for explaining the high-speed plastic working method of the present invention, and is a conceptual diagram for explaining the structure of the mouth of the metal material to be processed.
図 1 (b) は本発明の高速塑性加工工程を説明する概念図である。 FIG. 1 (b) is a conceptual diagram illustrating the high-speed plastic working process of the present invention.
図 2は本発明の高速塑性加工方法を用いた製造方法を説明する概念図である。 FIG. 2 is a conceptual diagram illustrating a manufacturing method using the high-speed plastic working method of the present invention.
図 3は本発明の金型を説明する模式断面説明図である。 FIG. 3 is a schematic cross-sectional explanatory view illustrating the mold of the present invention.
図 4 ( a) は本発明の加工機を説明する模式断面説明図である。 FIG. 4 (a) is a schematic cross-sectional explanatory view illustrating the processing machine of the present invention.
図 4 (b) は汎用クランク軸回転式 §赃加ェ機の加圧ストローク曲線と加工速度の関 係を説明する模式説明図である。 Fig. 4 (b) is a schematic explanatory diagram illustrating the relationship between the pressurization stroke curve and the machining speed of a general-purpose crankshaft rotary type machine.
図 5 ( a) は本発明の金属管継手の説明する説明図であって、 その第 1実施例を説明 する模式外観半断面説明図である。 FIG. 5 (a) is an explanatory view for explaining the metal pipe joint of the present invention, and is a schematic external half-section explanatory view for explaining the first embodiment.
図 5 (b) は同第 1実施例を説明する模式断面説明図である。 FIG. 5 (b) is a schematic cross-sectional explanatory view for explaining the first embodiment.
図 5 (c ) は同第 2実施例を説明する模式外観写真説明図である。 FIG. 5 (c) is a schematic external photograph explanatory view for explaining the second embodiment.
図 5 (d) は同第 2実施例を説明する模式断面写真説明図である。 FIG. 5 (d) is a schematic sectional photograph explanatory view for explaining the second embodiment.
図 5 (e) は同第 3実施例を説明する模式外観写真説明図である。 図 6 ( a) は本発明の金属曲管継手を説明する模式説明図であって、 その第 1実施例 を説明する模式外観写真説明図である。 FIG. 5 (e) is a schematic external photograph explanatory view for explaining the third embodiment. FIG. 6 (a) is a schematic explanatory view for explaining the metal bent pipe joint of the present invention, and is a schematic external photograph explanatory view for explaining the first embodiment.
図 6 (b) は同第 1実施例を説明する模式断面写真説明図である。 FIG. 6 (b) is a schematic sectional photograph explanatory view for explaining the first embodiment.
図 6 ( c) は同第 2実施例を説明する模式外観写真説明図である。 FIG. 6 (c) is a schematic external photograph explanatory view for explaining the second embodiment.
図 7は本発明の皿座金を説明する模式外観写真説明図である。 FIG. 7 is a schematic external photograph explanatory view for explaining the dish washer of the present invention.
図 8は本発明の止めナツトを説明する模式外観写真説明図である。 FIG. 8 is a schematic external photograph explanatory view for explaining the retaining nut of the present invention.
図 9 ( a) は本発明の座付き止めナットを説明する模式外観上面図である。 FIG. 9 (a) is a schematic external top view illustrating the seated retaining nut of the present invention.
図 9 (b) は同座付き止めナットを説明する模式外観断面説明図である。 FIG. 9 (b) is a schematic external cross-sectional explanatory view for explaining a locking nut with a seat.
図 9 (c ) は同座付き止めナットに必要に応じ装着するすり割り樹脂製リングを説明 する模式説明図である。 FIG. 9 (c) is a schematic explanatory view for explaining a split resin ring to be attached to the locking nut with the seat as required.
図 1 0 ) は座付き管継手の微の 1次 を説明する模式写真説明図であって、 «の有色クロメ一ト処理した管継手の各部名称である。 FIG. 10) is a schematic photograph explanatory view for explaining the fine primary of the seated pipe joint, and is the name of each part of the pipe joint subjected to the colored chromate treatment.
図 1 0 (b) は同 1次組立の密嵌シート面保護と異物混入を防止するキャップ装着工 程を説明する模式外観写真説明図である。 FIG. 10 (b) is a schematic external photograph explanatory view for explaining the cap fitting process for protecting the closely-fitted sheet surface and preventing foreign matter from being mixed in the primary assembly.
図 1 0 (c ) は同 1次組立の止めナットを正回転して螺合する螺合工程を説明する模 式外観写真説明図である。 FIG. 10 (c) is a schematic external photograph explanatory view for explaining a screwing process in which the locking nut of the primary assembly is rotated forward and screwed.
図 1 0 (d) は同 1次組立の皿座金を挿通し、 密嵌シ一;!/ ¾に縮径カシメする縮径カ シメ工程を説明する模式外観写真説明図である。 FIG. 10 (d) is a schematic external photograph explanatory view for explaining a diameter reduction caulking process in which the plate washer of the primary assembly is inserted and the diameter is caulked to close fit !! / ¾.
図 1 0 (e ) は同 1次敏の弾性シール体(0-リング) を装着する装着工程を説明す る摸式外観写真説明図である。 FIG. 10 (e) is a schematic external photograph explanatory diagram for explaining the mounting process for mounting the first-order elastic seal body (0-ring).
図 1 1 (a) は同 1次 M:の皿座金縮怪力シメ工程の環境汚染を説明する摸式写真説 明図であって、皿座金と力シメ用パンチの構成を説明する摸式外観写真説明図である。 図 1 1 (b) は同 1次組立に用いる皿座金の有色クロメート処理の有害性を説明する 摸式写真説明図である。 Fig. 11 (a) is a schematic photo illustration explaining the environmental contamination of the primary M: plate washer cramping force squeezing process, and is a cascading external view illustrating the structure of the plate washer and force squeeze punch. FIG. Fig. 1 1 (b) illustrates the harmful effects of colored chromate treatment of the plate washer used in the primary assembly. FIG.
図 1 1 (c ) は同 1次組立に用いるかシメ用パンチに付着した有害クロメート色の金 属紛を説明する摸式写真説明図である。 Fig. 11 (c) is a schematic photo explanatory view explaining the harmful chromate-colored metal powder used in the primary assembly or attached to the shim punch.
図 1 1 (d) は同皿座金縮径カシメ工程で有害クロメート色の皿座金のバリや金属紛 が脱落飛散した環境汚染状況を説明する摸式写真説明図である。 Fig. 11 (d) is a schematic photo explanatory view explaining the environmental pollution situation in which burrs and metal powder of harmful chromate-colored dish washers were dropped and scattered in the same plate washer diameter reduction caulking process.
図 1 2 ( a) は^の低品位炭素鋼製管継手を加熱した際の破断割れ事故を例示する 模式写真説明図である。 Fig. 12 (a) is a schematic photograph explanatory diagram illustrating a fracture fracture accident when heating a low-grade carbon steel pipe joint.
図 1 2 (b) は同破断割れ部の金属紙 析結果を説明する模式金属断面組織写真説 明図である。 Fig. 12 (b) is a schematic metal cross-sectional structure photograph explaining the metal paper analysis result of the fractured part.
図 1 2 ( c ) は従来の炭素鋼製管継手を冷間ねじ転造した際の破断割れ面の S EM写 真と表面分析結果を説明する摸式写真説明図である。 Fig. 12 (c) is a schematic photograph explanatory drawing explaining the SEM photograph and the surface analysis result of the fracture surface when cold-rolling a conventional carbon steel pipe joint.
図 1 3 ( a) は ί¾¾の炭麵觀カ管継手の中空管路をドリル穴加工した際の螺旋状 のカロェ疵を説明する摸式写真説明図である。 FIG. 13 (a) is a schematic photograph explanatory view for explaining a helical calorie when a hollow pipe of a carbon steel pipe joint of a final example is drilled.
図 1 3 (b) は«の管継手各部の加工疵を面粗さ比較標準片で評価した実例を説明 する摸式写真説明図である。 FIG. 13 (b) is a schematic photograph explanatory view for explaining an example in which the processed surface of each part of the pipe joint is evaluated with a surface roughness comparison standard piece.
図 1 4は本発明の組立体の一実施形態を説明する模式外観断面説明図である。 FIG. 14 is a schematic external cross-sectional explanatory view for explaining an embodiment of the assembly of the present invention.
【符号の説明】  [Explanation of symbols]
【0 0 4 2】  [0 0 4 2]
1 塑性加工に用いる工具, l a工具の先端部, l 工具の基底部, l c 工具が 被加ェ材に当接する当接加圧面, V 工具が被加工材を加圧する加圧べク卜ル, F 1 被加工材の拘束固定部分, F2 可及的に多くした拘束固定部分, 2 A 工具 1 を備えた金型, 2B 本発明の金型, 3 把持部(パンチブロック等), 4 補助部(ス トリッパー等), 5 補助部 (被加エネ榊えパネ等), 6 岡 I胜麟部 (ダイセットプ レート、 ガイドポスト等), 7 上型可動部, 8 下型固定部, 9 屑穴, 10 加工 機(プレス機等), 11 固定部(ポルス夕等), 12 可動部(スライド等), 13 駆 動部 (クランク等), 14 岡 IJ性フレーム部 (フレーム等), 15 摩擦摺動面 (スラ ィドとスライドガイド界面等), 16 駆動モー夕によるクランク軸の回転運動べクト ル, 17 可動部の上下死点間の往復動ベクトル, 18 クランク軸回転式加工機の 加圧ストローク曲線及 Ό¾έ来の低速度加圧領域, 19 同加圧ス卜ローク曲線の本発 明に係る高速度加圧領域, 60 圧力配管回路の接続に用いる金属管継手 (エルポ形 金属管継手等), 61 流体が圧送されるため鏡面状に形成された中空管路, 1 Tool used for plastic working, tip of la tool, l tool base, abutting pressure surface where lc tool abuts work piece, pressure vector where V tool pressurizes work material, F 1 Constraint fixing part of workpiece, F2 Constraint fixing part as much as possible, 2 A mold with tool 1, 2B mold of the present invention, 3 gripping part (punch block etc.), 4 auxiliary part (Strippers, etc.), 5 Auxiliary parts (Panels to be added) 6 Oka I part (Die set) (Rate, guide post, etc.), 7 Upper mold movable part, 8 Lower mold fixed part, 9 Scrap hole, 10 Processing machine (Press machine etc.), 11 Fixed part (Porsu Yue etc.), 12 Movable part (Slide etc.), 13 Drive part (crank, etc.), 14 Oka IJ frame part (frame, etc.), 15 Friction sliding surface (slide and slide guide interface, etc.), 16 Rotational motion vector of the crankshaft by drive mode, 17 Reciprocating vector between top and bottom dead center of moving part, pressure stroke curve of 18 crankshaft rotary processing machine, low-speed pressurization range of conventional crankshaft, 19 high speed according to the present invention of the same pressure stroke curve Pressurized area, 60 Metal pipe fittings used for connection of pressure piping circuits (Elpo-type metal pipe fittings, etc.) 61 Hollow pipes formed in a mirror shape because fluid is pumped,
62 流体の圧送方向に沿う中空管軸, 63 金属管継手の中空管路を他の配管回路 に接続する接続部, 63b 他の配管回路に密嵌するため鏡面状に形成されたシート面, 63c 他の配管回路にねじ締結するため鏡面状に形成された接続ねじ部,  62 Hollow pipe shaft along the direction of fluid pumping, 63 Connection for connecting hollow pipes of metal pipe joints to other piping circuits, 63b Sheet surface formed in a mirror shape to fit closely to other piping circuits 63c Connection thread formed in a mirror surface for screw fastening to other piping circuits
63d 弾性シール体を収容するため鏡面状に形成された細溝部,  63d narrow groove formed in a mirror shape to accommodate the elastic seal body,
63e 弾性シール体と協働し流体漏洩を防止するため接続ねじ部の外径より小さい 外径の鏡面状に形成された密嵌シ一 63f 弾性シール体を押圧する止めナツ 卜と螺合するため鏡面状に形成された螺合部, 64 金属曲管継手, 65 流体が圧 送される中空管路, 66 流体圧送方向に沿う滑らかな曲率の中空管路軸, 63e In order to prevent fluid leakage by cooperating with the elastic seal body, a close fitting formed in a mirror surface shape with an outer diameter smaller than the outer diameter of the connecting screw part 63f For screwing with a stop nut 押 圧 for pressing the elastic seal body Threaded part formed in a mirror shape, 64 metal curved pipe joint, 65 hollow pipe line to which fluid is pumped, 66 hollow pipe shaft with smooth curvature along the fluid pumping direction,
67 金属曲管継手の中空管路を他の配管回路に接続する接続部, 70 中空皿座金, 67 Connections for connecting hollow pipes of metal bent pipe joints to other piping circuits, 70 Hollow dish washers,
70a 鏡面状に形成された打抜き内周面, 7 Ob 打抜き外周面, 80 止めナット,70a Punched inner peripheral surface, 7 Ob punched outer peripheral surface, 80 Stop nut,
80a 角柱状の本体部, 8 Ob 管継手の螺合部に螺合するため鏡面状に形成された 雌ねじ部, 80c 管継手の に用いる座金にカロ圧 ί翻虫する止めナット座面,80a prismatic body part, female thread part formed in a mirror-like shape to be screwed into the threaded part of the 8 Ob fitting, locking nut seating surface that can be applied to the washer used for the 80c fitting,
90 座付き止めナット, 90a 角柱状の本体部, 9 Ob 座付き止めナットの鏡面 状に形成された雌ねじ部, 90c 雌ねじ軸, 90d ナットの締結弛みを防止する弾 性フランジ座, 90e 中空座金の代替廃止に用いるすり割り樹脂製リングを収納する リング収納部, 9 1 すり割り樹脂製リング, 1 0 0 高速塑性加工 (工程、 方法), 2 0 0 被加工材(金属材料), 2 0 1 加工箇所, 2 0 1 a 加工箇所の歪み変形速 度 (=工具の塑性加工速度), 2 0 lb せん断された金属原子の結合枝, 90 Locking nut with seat, 90a prismatic body, 9 Threaded female threaded part of the locking nut with 90 Ob, 90c female screw shaft, 90d Elastic flange seat to prevent loosening of nut, 90e Replacement of hollow washer Contains a split resin ring for use in Ring housing, 9 1 Slotted resin ring, 1 0 0 High-speed plastic working (process, method), 2 0 0 Work material (metal material), 2 0 1 machining location, 2 0 1 a Distortion deformation of machining location Speed (= plastic working speed of the tool), 20 0 lb sheared metal atom bonds,
2 0 2 被加工材の加工箇所以外の部分, 3 0 0 被加工材の内き隨留歪み応力の矯 正除去装置(レベラ一、歪み取り焼鈍装置等), 4 0 0 高速塑' 加工 1 0 0を用いた 金属部品のカロェ機, 5 0 0 a 高速塑性加工 1 0 0を用いた金属部品の製造方法,2 0 2 Workpiece parts other than the machining location, 3 0 0 Workpiece internal strain strain correction removal device (leveler, strain relief annealing device, etc.), 4 0 0 High-speed plastic machining 1 Metal parts caloe machine using 0 0, 5 0 0 a High speed plastic working method 1 0 0 Metal parts manufacturing method,
5 0 Ob 金型 2B、 カロェ機 1 0いずれか又は双方を用いた金属部品の製造方法,5 0 Ob Metal mold 2B, Karoe machine 1 0 Metal parts manufacturing method using one or both,
6 0 0 組立体, 7 0 0 他の配管回路本体部, 7 0 0 a他の配管回路の中空管路 明を実施するための最良の形態】 6 0 0 Assembly, 7 0 0 Other piping circuit main body, 7 0 0a Hollow piping of other piping circuits
【0 0 4 3】  [0 0 4 3]
本発明の最良の実施形態は、 説明を簡略化するため、 圧力配管用の金属製管継手及 び関連付属部品の写真説明図を用いて説明する。  BEST MODE FOR CARRYING OUT THE INVENTION For the sake of simplicity of explanation, the best embodiment of the present invention will be described with reference to photo explanatory views of metal pipe joints for pressure piping and related accessories.
【0 0 4 4】  [0 0 4 4]
請求項 1について  About claim 1
図 1 ( a) (b) を参照し、本発明の高速塑性加工工程 1 0 0の最良実施形態を説明 する。 高速塑性加工工程 1 0 0は、 例えば切肖 I機やプレス機等の加工装置の駆動^: を大幅に改変したり、 被加工金属材 2 0 0を表面潤滑膜被覆複合材料に替えたりする ことなく、 また強制摩擦や高周波誘導加熱等の意図的な予加熱処理をしない冷間加工 により、 従来の機械加工で不可避的に生じていたバリ、 ダレ、 破断割れ、 残留歪み応 力といった形質不具合がない金属部品を形成して実施する。 被加工金属材 2 0 0は、 例えば Fe及び Fe合金、 Cu及び Cu合金、 A1及び A1合金等の実用金属お群の中か ら選択し、被加工金属材 2 0 0より硬レ江具 1は、例えば合金鋼、工具鋼、高速度鋼、 サーメット、 超硬合金、 セラミックス等の硬質部材群の中から選択して実施すると良 い。 該工具 1による被加工金属材 2 0 0の加工箇所 2 0 1を塑性加工するに際し、 被 加工金属材 2 0 0の少なくとも加工硬化指数 (n値) に係る特性の例えば傾きを計測 ^S 該特性を参照して前記塑性加工速度 2 0 l aの目安を立て、 被加工金属材 2 0 0のカロェ箇所 2 0 1近傍の少なくとも一端を、例えば図 1の F 1の如く拘束固定し、 加工に伴う圧縮応力波を I 宿波として反射させ、 入射波と反射波を重畳させることに より、 加工エネルギー消費を軽減して実施する。 n値は、 例えば規格 (JIS Z 2241) の方法により、 JIS Z 2201の引張試験等を通じて得ることができる。 また、 前記塑性 加工には、 例えば工具面の表面粗さを鏡面状に仕上げたり、 工具の先端形状に丸味を 付けたり、 切刃を鋭利にしたり、 或いは 1加工サイクル当たりの塑性加工量を少なく して加工箇所 2 0 1の加工に伴う歪み変形はその速度を高速化する機能の工具 1によ るか、 加工箇所 2 0 1の歪み変形発熱の!^云播を抑制し加工箇所 2 0 1の加工軟ィ匕現 象により加工箇所 2 0 1の塑性波伝播速度を低速化する機能の工具 1によるか、 例え ば工具表面に小さい摩擦係数の潤滑皮膜等を被覆して工具と加工箇所 2 0 1との摩擦 発熱を抑制する機能の工具 1を用いて実施する。 好適には、 前記 2以上の機能を備え た工具 1によって、 前記目安に基づき、 前記塑性加工速度 2 0 l aを、 被加工金属材 2 0 0の塑性波の伝播速度以上の例えば数 1 0 0 c mZsec〜数 mZsec程度に高速化 して、 カロ工箇所 2 0 1が時効硬化する前に塑性加工を完了 (=高速塑性加工 1 0 0 ) することによって、 被加工金属材 2 0 0の金属原子の結合枝が加工による弹塑性波を 伝播する前に結合枝 2 0 1 bをせん断し、 該弹応力波が伝播した結果生じたであろう 前記形質不具合を生じさせないで形成すると同時に、 該金属部品の形成工程における 塑性加工の加工エネルギー消費を抑制し、 且つ該塑性加工工程に付属する冷却潤滑油 剤塗付処理、該油剤の脱脂洗浄処理、改質用 ί Ι理といった各付属処理を省略廃止し、 該消費 .該各付属処理による環境負荷を低減して実施することが肝要である。 要は、 «の加工装置条件や被加工材条件等を大幅に改変することなく、 被加工金属材を塑 性加工する際の塑性加工速度を高速化した前記高速塑性加工 1 0。によって、 前記形 質不具合がない金属部品を形成するだけでなく、 前記加工エネレギ一消費、 前記各付 属処理に伴う資源エネルギー消費を抑制し、 前記各消費による加工製造コストと難 負荷を併せて低減して実施することが肝心である。 With reference to FIGS. 1 (a) and 1 (b), the best embodiment of the high-speed plastic working step 100 of the present invention will be described. High-speed plastic working process 1 0 0, for example, drastically changes the drive ^: of the processing equipment such as a cutting I machine or press machine, or replaces the metal material 2 0 0 with a surface lubricating film coated composite material In addition, due to cold working without intentional preheating treatment such as forced friction and high-frequency induction heating, trait defects such as burrs, sagging, fracture cracks, and residual strain stress that were unavoidably caused by conventional machining Form and implement metal parts without The metal material to be processed 200 is selected from a group of practical metals such as Fe and Fe alloys, Cu and Cu alloys, A1 and A1 alloys, etc. Can be selected and implemented from a group of hard members such as alloy steel, tool steel, high speed steel, cermet, cemented carbide, ceramics, etc. Yes. ^ S The measurement of, for example, the slope of the characteristics related to at least the work hardening index (n value) of the workpiece metal material 2 0 1 when the machining location 2 0 1 of the workpiece metal material 2 0 1 is plastically processed by the tool 1 With reference to the characteristics, a guideline for the plastic working speed of 20 la is established, and at least one end near the Karoe location 2 0 1 of the metal material 20 0 is constrained and fixed, for example, as F 1 in FIG. The processing stress consumption is reduced by reflecting the accompanying compressive stress wave as I stay wave and superimposing the incident wave and the reflected wave. The n value can be obtained through a JIS Z 2201 tensile test, for example, by the method of the standard (JIS Z 2241). In addition, in the plastic processing, for example, the surface roughness of the tool surface is finished in a mirror shape, the tip shape of the tool is rounded, the cutting edge is sharpened, or the plastic processing amount per processing cycle is reduced. If the tool 1 has a function to increase the speed of the deformation at the machining location 2 0 1, or the machining location 2 0 1 The machining location of 1 due to the phenomenon of machining softening of the tool 2 0 1 The tool 1 has a function to reduce the plastic wave propagation speed of 1 or is coated with a lubricant film with a small friction coefficient on the tool surface. Friction with 2 0 1 Perform using tool 1 with function to suppress heat generation. Preferably, with the tool 1 having two or more functions, the plastic working speed 20 la is set to, for example, the number 10 0 or more higher than the propagation speed of the plastic wave of the metal material to be processed 200 based on the guideline. c Increase the speed to about mZsec to several mZsec, and complete the plastic working before the age of the calorific machined part 20 1 is age-hardened (= high-speed plastic working 1 0 0). Before the bond branch of atoms propagates the plastic wave due to processing, the bond branch 2 0 1 b is sheared and formed without causing the trait defect, which would have resulted from the propagation of the saddle stress wave. Suppress the processing energy consumption of plastic processing in the metal part forming process, and perform each additional processing such as cooling lubricant application processing, degreasing cleaning processing of the oil processing, and ί 用 for modification. Omission of abolition and consumption. It is important be performed Hesi. In short, The high-speed plastic working 10 in which the plastic working speed at the time of plastic working a metal material to be machined is increased without significantly modifying the other machining apparatus conditions and workpiece material conditions. In addition to forming metal parts that do not have the above-mentioned structural defects, the consumption of processing energy and the consumption of resources and energy associated with each of the attached processes are suppressed, and the processing and manufacturing costs and burdens of each of the consumptions are combined. It is important to reduce and implement.
【0 0 4 5】  [0 0 4 5]
請求項 2について About claim 2
図 2を参照し、 請求項 1記載の高速塑性加工 1 0 0を用いた金属部品の製造方法 5 0 0 aの最良実施形態を説明する。 製造方法 5 0 O aは、 請求項 1記載の工具 1及び 該工具 1を備える金型 2Aを用意し、 加工機 4 0 0に取り付けた金型 2A内に被加工 材 2 0 0を搬入し、 加工機 4 0 0が加圧駆動する金型 2Aによって、 該被加工材 2 0 0を加圧駆動された該金型 2Aにより塑性加工して前記形質不具合がない金属部品を 大量生産して実施する。 金型 2 Aは、 例えば周知の圧造や転造等の鍛造金型や、 或い は打抜き、 曲げ、 潰し、 絞り、 成形等のプレス金型等にて実施し、 金型 2Aを取付け る加工機 4 0 0は、 例えば汎用プレス機等を用いて実施すると良い。 被加工材 2 0 0 は、 前述した実用金属素材を長尺に圧延、 引抜、 又は押出形成した素形材を被加工材 2 0 0とし、 例えばレべラーや歪み取り焼鈍装置等の矯正除去装置 3 0 0を用い、 被 加工材 2 0 0の該形成過程で生じた内部残留歪み応力を抑制除去し大量生産効率を高 めて実施することが望ましい。 図 2では、 被加工材 2 0 0は巻回された板 ·条 ·線等 のコイル材を例示しているが、 他の例えば棒状であっても良く、 その場合、 例えば 周波誘導加熱の歪み取り焼鈍装置を用いて実施すると良い。 高速塑性加工 1 0 0に際 し、 請求項 1で述べた如ぐ 被加工材 2 0 0の少なくとも n値や傾きを計測管理し、 該 n値や傾きを参照して前記塑性加工速度の目安を立て、 被加工材 2 0 0の加工箇所 2 0 1の近傍を、図 1の如く、例えば F1に加えて F2も拘束固定するなどして可及的 に多くし、 該目安に基づき請求項 1記載の高速塑性加工 1 0 0によって、 前記形質不 具合がない金属部品を効率よく大量生産すると同時に、 該大量生産工程における請求 項 1記載の環境負荷を低減して実施することが肝要である。 要は、 被加工金属材 2 0 0をプレス、 鍛造、 圧造、 転造、 プレス等する際の塑性加工速度を前述の如く高速化 し、 高速塑性加工 1 0 0によって前記形質不具合がない金属部品を効率よく大量生産 すると同時に、 該大量生産工程 5 0 0 aにおける請求項 1記載の環境負荷を軽減し、 大量生産コストと環境負荷を併せて低減して実施することが ffF'L、である。 With reference to FIG. 2, the best embodiment of the metal part manufacturing method 5 0 0 a using the high speed plastic working 1 0 0 according to claim 1 will be described. The manufacturing method 50 O a is prepared by preparing the tool 1 according to claim 1 and a mold 2A including the tool 1, and carrying the workpiece 2 0 0 into the mold 2A attached to the processing machine 400. The metal working machine 400 is press-driven by the mold 2A, and the workpiece 2200 is plastically processed by the press-driven metal mold 2A to mass-produce metal parts free of the above-mentioned defect. carry out. Die 2A is for example, a well-known forging die such as forging or rolling, or press die for punching, bending, crushing, drawing, forming, etc., and mounting the die 2A The machine 400 may be implemented using, for example, a general-purpose press machine. The workpiece 20 is a material formed by rolling, drawing or extruding the above-mentioned practical metal material in a long length, and the workpiece 200 is treated, for example, by a leveler, a strain relief annealing device or the like. It is desirable to increase the mass production efficiency by using the apparatus 300 to suppress and remove the internal residual strain stress generated in the process of forming the workpiece 200. In FIG. 2, the work material 200 is an example of a coil material such as a wound plate / strip / wire, but it may be another rod shape, for example, in this case, for example, distortion of frequency induction heating It is good to carry out using a pre-annealing device. At the time of high-speed plastic working 100, measure and manage at least the n value and the inclination of the workpiece 200 as described in claim 1, and refer to the n value and the inclination as a guideline for the plastic working speed. And place the workpiece 2 0 0 As shown in FIG. 1, the vicinity of 2 0 1 is increased as much as possible by, for example, restraining and fixing F 2 in addition to F 1, and the high-speed plastic working 1 0 0 according to claim 1 It is important to efficiently mass-produce metal parts that are free of defects and to reduce the environmental burden according to claim 1 in the mass production process. In short, the metal parts that do not have the above-mentioned trait defects can be achieved by increasing the plastic working speed when pressing, forging, forging, rolling, pressing, etc. It is ffF'L to carry out mass production efficiently and at the same time reduce the environmental load according to claim 1 in the mass production process 500 a and reduce both the mass production cost and the environmental load. .
【0 0 4 6】  [0 0 4 6]
請求項 3について About claim 3
従来、 大きな荷重が負荷される工具には硬質合金が多用され、 該工具を備える金型 には鉄又は鉄合金が使われてきた。 .  Conventionally, hard alloys have been frequently used for tools subjected to large loads, and iron or iron alloys have been used for molds equipped with such tools. .
図 3、 図 4を参照し、 請求項 2の製造方法に用いる本発明の金型 2 Bの最良実施形 態を説明する。 金型 2Bは、 カロェ機 4 0 0により加 ffi駆動され上下死点間を往復動す る上型可動部 7と、 該上型可動部 7と協働し該金型 2Bの内部に搬入された被加工材 2 0 0を塑性加工する下型固定部とでなる上下一対のプレス金型 2 Bに構成する。 プ レス金型 2 Bは、 少なくとも該上型可動部 7に、 被加工材 2 0 0を加圧し塑性加工す るパンチ等の工具 1、 該工具 1を把持するパンチブロック等の把持部 3、 必要に応じ 被加工材 2 0 0を搬送し所望位置に拘束固定するストリッパ一等の補助部 4並びに被 加エネ 甲えパネ等の補助部 5、 前記各部を高精度に保持するダイプレートやガイドボ スト等の岡 I胜保持部 6等を備えるよう構成する。  With reference to FIGS. 3 and 4, the best mode of the mold 2B of the present invention used in the manufacturing method of claim 2 will be described. The mold 2B is loaded by the upper mold movable part 7 that reciprocates between the upper and lower dead centers by being driven by the Karoe machine 400, and is carried into the mold 2B in cooperation with the upper mold movable part 7. Further, the workpiece 20 is formed into a pair of upper and lower press dies 2B composed of a lower die fixing portion for plastic working. The press die 2 B includes at least the upper mold movable part 7, a tool 1 such as a punch for pressing and plastically processing the workpiece 200, a gripping part 3 such as a punch block for gripping the tool 1, Auxiliary part 4 such as a stripper that transports the workpiece 2 0 0 and restrains and fixes it at a desired position as required, and an auxiliary part 5 such as a heated panel, a die plate and a guide plate that hold each part with high accuracy. It is configured to have Oka I 胜 holding part 6 etc. such as strike.
【0 0 4 7】  [0 0 4 7]
本発明のプレス金型 2Bは、 プレス金型 2Bの少なくとも上型可動部 7の構成部材 の一部に、 «多用されている鉄又は^ &金に比べ、 小さい密度、 大きい比岡 1胜、 大 きい比熱を併 る高物質効率型部材を用い、少なくとも工具 1の構成部材の一部に、The press die 2B of the present invention is a constituent member of at least the upper mold movable portion 7 of the press die 2B. As a part of the material, «High material efficiency type material with low density, large ratio of 1 oka and large specific heat compared to commonly used iron or ^ & gold, and at least a part of the components of tool 1 In addition,
«多用される希少重金属を含む硬質合金に比べ、 小さい密度、 大きい比剛性、 大き い比熱を併有し、且つ公知の有害な希少重金属を含まない有害物フリ一型部材を用い、 該補助部 4、 5の構成部材の少なくとも一部に、 該高物質効率型部材の中から振動損 失係数が小さい振動吸収型部材を用いて実施する。 ここで材料物性とその作用を説明 する。 密度は単位体積当たりの質量であり、 密度が小さい構造物ほど構造部の運動損 失を小さくする作用がある。 比剛性は弾性係数 (ヤング率) を密度で除した指標であ り、 該指標が大きい構造物ほど歪み損失を抑制して小型軽量化に有利で且つ振動吸収 性が良ぐ 該構造物製造時の資源エネルギー消費および該構造物稼働時の運動損失 · 振動, I賠を抑制する作用がある。 比熱は物質 1 g rの温度を 1 °C上げるのに必要な熱 量であり、 比熱が大きい構造物ほど構造物の断熱効果が大きく熱膨張変形を抑制する 作用がある。 具体的には、 表 3により、 前記高物質効率型部材として、 例えば最高比 I 性と最高比熱を併有する金属 Be、 Be— A1系合金、 金属 Al、 Al— Si系合金、 金属 i、 Ti一 Mg系合金、 金属 Mg、 Mg—Al系合金、 或いはこれら軽金属を含む多元系合 金等の部材が好適であるが、 これらに限定することはなぐ例えば BeO、 A1203、 ZrO«Compared to hard alloys containing rare heavy metals that are frequently used, the auxiliary part uses a harmful material-free type member that has a low density, a large specific rigidity, a large specific heat, and does not contain any known harmful rare heavy metals. The vibration absorbing type member having a small vibration loss coefficient among the high material efficiency type members is used as at least a part of the constituent members of 4 and 5. Here we explain the material properties and their functions. The density is the mass per unit volume, and a structure with a lower density has the effect of reducing the motion loss of the structure. Specific rigidity is an index obtained by dividing the modulus of elasticity (Young's modulus) by density. A structure with a larger index is more advantageous in reducing the size and weight by suppressing strain loss and has better vibration absorption. It has the effect of suppressing the consumption of natural energy and the movement loss, vibration, and I compensation when the structure is in operation. Specific heat is the amount of heat necessary to raise the temperature of 1 gr of material by 1 ° C. A structure with a higher specific heat has a greater heat insulation effect and has the effect of suppressing thermal expansion deformation. Specifically, according to Table 3, as the high material efficiency type member, for example, metal Be, Be—A1-based alloy, metal Al, Al—Si-based alloy, metal i, Ti, which have both the highest specific I property and the highest specific heat. A material such as Mg alloy, metal Mg, Mg-Al alloy, or multi-component alloy containing these light metals is suitable, but it is not limited to these, for example BeO, A1 2 0 3 , ZrO
2等の酸化物を含むセラミックス及びその複合部材、非晶質部材、ウイスカ一焼結強化 部材等の複合強化部材等を適用して実施しても良い。 また、 前記有害物フリー型部材 として、 W、 Mo, Cr、 Ni、 Co等の有害希少重金属を含まないセラミックス部材又は その焼結強化音材、 ダイァモンド部材、 cBN部材、 サーメット部材等を用いて実施 すると良い。 また、 振動吸収型部材としては、 前記高物質効率型部材群の中から、 米 軍規格 MIL-P-22581Bに準じた測定を行い、振動損失係数を算出し 択して実施 すると良い。 こうしてプレス金型 2Bを小型軽量化して設計製作し、 プレス金型 2B 制作時の資源エネルギー消費並びに有害物汚染、 及び該プレス金型 2 B使用時の歪み 損失、 運動損失、 振動騒音、 有害物汚染を軽減すると同時に、 前記各損失軽減分の一 部により前記塑 14¾ロェ速度を高速化して、 請求項 1記載の高速塑性加工 1 0 0を可能 ならしめて実施するが干要である。 It may be carried out by applying a composite reinforcing member such as a ceramic containing oxide such as 2 and the like, a composite member thereof, an amorphous member, a whisker-sinter strengthening member, or the like. Also, as the harmful substance-free mold member, a ceramic member that does not contain harmful rare heavy metals such as W, Mo, Cr, Ni, and Co, or a sintered reinforced sound material thereof, a diamond member, a cBN member, a cermet member, etc. Good. The vibration absorbing member may be measured by performing measurement according to the US military standard MIL-P-22581B from the group of high material efficiency members and calculating the vibration loss coefficient. In this way, press die 2B is reduced in size and weight and designed and manufactured. Press die 2B Resource energy consumption and harmful substance contamination during production, and distortion loss, motion loss, vibration noise, and harmful substance contamination when using the press die 2 B are reduced, and at the same time, the plastic 14 It is essential that the high-speed plastic processing 1 0 0 according to claim 1 is carried out at a higher speed by increasing the speed.
【表 3】  [Table 3]
Figure imgf000033_0001
Figure imgf000033_0001
(出典:密度と比熱は理科年表データ、 但し比岡帷はヤング率を密度で除した指標) (Source: Density and specific heat are scientific chronological data, but Hioka is an index of Young's modulus divided by density)
【0 0 4 8】 [0 0 4 8]
また、 プレス金型 2Bは、 必要に応じてストリッパーや被加工材押えブロック等の 補助部 4、 5を備える場合、 該補助部 4が被加工材を拘束固定する部分を例えば被加 ェ材の被拘束表面に沿うように成形加工等を施して拘束固定する面積を可及的に多く したり、 該補助部 5の被加: Cえパネのノネ定数を相対的により小さいバネ定数に 変えたりして、 前記加工エネルギー消費、 歪み損失、 運動損失、 振動騒音を抑制して 実施することが Ήましい。  Further, when the press die 2B includes auxiliary portions 4 and 5 such as a stripper and a workpiece pressing block as required, the portion where the auxiliary portion 4 restrains and fixes the workpiece is, for example, made of the workpiece. Increase the area to be restrained and fixed as much as possible along the surface to be constrained, etc., or add the auxiliary part 5: change the panel constant of the panel to a relatively smaller spring constant Therefore, it is envisaged that the processing energy consumption, strain loss, motion loss, and vibration noise are suppressed.
【0 0 4 9】  [0 0 4 9]
さらに工具 1には、 下記手段を施して実施する。 即ち、 例えば工具 1の先端部 l a を基底部 lbより細くしたり、 丸味を付けたりして、 工具 1が被加工材 2 0 0に当接 する面積が当接瞬間から徐々に増加するようにして、 工具 1の塑性加工速度を高速化 し且つ該当接瞬間に発生する振動騒音を抑制する第 1手段。 工具 1表面の当接加圧面 l cの少なくとも一部を、 例えばラップ研磨仕上げする等して小さい表面粗さの鏡面 状に表面仕上げ加工し、 当接加圧面 1 cでの摩撤員失を軽減する第 2手段。 当接加圧 面 1 cの少なくとも一部に、 該工具 1の材質に比べ大きい硬度、 小さい摩擦係数、 及 び大きい比熱を併有する耐摩耗性潤滑断熱皮膜を例えば表 4から選択し、 該皮膜を公 知のめっき法、 セラミックコ一ティング法、 PVD法や CVD法を用いて被覆形成し、 摩擦損失を軽減する第 3手段。 好適には、 前記鏡面状に表面仕上げ加工した工具 1の 表面上に前記耐摩耗 I生潤滑断熱皮膜を被覆形成し、摩撤員失を更に軽減する第 4手段。 例えば汎用プレス機の如く、 カロェ機の加圧速度が上下死点において零で且つ反転する 加圧ストローク曲線のクランク軸回転式 §赃加工機 1 0を用いる場合、 例えば工具 1 の基底部 1 bの下に所望厚みのスぺ一サを介装する等して工具 1の有効長寸法を嵩上 げし、 工具 1の当接加圧瞬間 (タイミング) を下死点 (クランク軸回転角 1 8 0 ° ) 近傍 1 8の低速域から、 該回転角 9 0 0 付近 1 9の高速域へシフ卜し、 工具 1の塑性 加工速度を高速化する第 5手段。 こうした大幅な設備改変を伴わない各手段のいずれ か 1以上、 望ましくはできるだけ多くの手段を施し、 プレス金型 2 Bを小型軽量化し て設計製作し、 該金型 2 B製作時の資源エネルギー消費 ·有害物汚染、 該金型 2 B使 用時の歪み損失 ·運動損失 ·振動損失 ·摩擦損失の各損失、 及び該消費 ·該有害物汚 染 ·該各損失 ·麵動騒音による環境負荷を軽減すると同時に、 前記各損失軽減分の 一部により前記塑性加工速度を高速化して請求項 1記載の高速塑性加工 1 0 0を可倉 ならしめて実 ΙίΤることが干心である。 In addition, Tool 1 is implemented by the following measures. That is, for example, the tip 1 of the tool 1 is made thinner than the base lb or is rounded so that the tool 1 comes into contact with the workpiece 2 0 0 The first means of increasing the plastic working speed of the tool 1 and suppressing the vibration noise generated at the contact moment by gradually increasing the area to be touched from the contact moment. Tool 1 Surface contact pressure surface lc is at least partly finished into a mirror surface with a small surface roughness, for example by lapping, to reduce loss of wear on the contact pressure surface 1 c. Second means to do. For example, a wear-resistant lubricating thermal insulation film having a hardness higher than that of the material of the tool 1, a small friction coefficient, and a large specific heat is selected from at least a part of the contact pressure surface 1c from Table 4, for example. A third method to reduce friction loss by coating with the known plating method, ceramic coating method, PVD method and CVD method. Preferably, a fourth means for further reducing loss of wear by coating the wear-resistant I-lubricated thermal insulation coating on the surface of the mirror-finished tool 1. For example, the press speed of the Karoe machine is zero and reverse at the top and bottom dead centers, such as a general-purpose press machine. The effective length of the tool 1 is increased by interposing a spacer with a desired thickness underneath, and the contact pressure moment (timing) of the tool 1 is set to the bottom dead center (crankshaft rotation angle 1 The fifth means for increasing the plastic working speed of the tool 1 by shifting from the low speed range of the vicinity 18 to the high speed range of the rotation angle 9 0 0 and 1 9. At least one of these means without significant equipment modification, preferably as much as possible, and design and manufacture press die 2 B with a smaller and lighter weight, and resource energy consumption during production of die 2 B · Hazardous material contamination, distortion loss when using the mold 2B · Motion loss · Vibration loss · Friction loss and consumption · Hazardous material contamination · Each loss · Environmental impact caused by peristaltic noise At the same time, the speed of the plastic working is increased by a part of each loss reduction, and the high-speed plastic working 100 according to claim 1 is made to be possible and can be achieved.
以下余白 【表 4】 Below margin [Table 4]
Figure imgf000035_0001
Figure imgf000035_0001
【0 0 5 0】  [0 0 5 0]
請求項 4について About claim 4
図 4 ( a ) ( b ) を参照し、請求項 2記載の製造方法に用いる本発明の加工機 1 0の 最良実施形態を説明する。 尚、 図 4 ( a) ( b ) は、 汎用クランク軸回転式 §赃加ェ機 における実施例であるが、 例えばサ一ポモータ駆動式や電磁直動式プレス機等であつ ても良い。 本発明の加工機 1 0は、 該加工機 1 0に取り付けた上下一対の金型を加圧 駆動し、 該金型内に搬入された被加工材 2 0 0を、 該金型の工具で加圧し塑性加工し てなる金属部品の加工機 4 0 0に用いる鍛圧加工機 1 0に構成する。 g£E加工機 1 0 は、 該金型の下型固定部を取付けるポルス夕等の固定部 1 1、 該金型の上型可動部を 取付けて上下死点間を往復動するスライド等の可動部 1 2、 該可動部 1 2を駆動する クランク等の駆動部 1 3、 前記各部の岡 I胜構造を保持するフレーム等の岡 I胜フレーム 部 1 4、 該往復動に伴うスライドと該剛性フレーム 1 4に配設したスライドガイドの 摺動面等の摩翻動面 1 5を備えるよう構成する。 赃加工機 1 0は、 請求項 3の実 施例と同様、 少なくとも該可動部 1 2の構成部材の一部に請求項 3記載の高物質効率 型部材、 有害物フリー型部材、 振動吸収型部材のいずれかを用い、 少なくとも該可動 部 1 2の摩擦摺動面 1 5の一部に、 請求項 3記載の鏡面状の表面仕上げ加工を施す第 6手段、 少なくとも該摩翻動面 1 5の一部に、 前記耐摩耗性潤滑断熱 莫を被覆形 成する第 7手段、 該鏡面状に表面仕上げ加工した面上に耐摩耗性潤滑断熱皮膜を被覆 形成する第 8手段の各手段のいずれか 1以上、 望ましくはできるだけ多くの手段を施 し、 i¾£加工機 1 0を小型軽量化して設計製作し、 赃加工機 1 0製作時の資源エネ ルギ一消費 ·有害物汚染、 及び鍛圧加工機 1 0使用時の請求項 3記載の各損失と環境 負荷を軽減すると同時に、 前記各損失軽減分の一部により前記塑性加工速度を高速化 して請求項 1記載の高速塑性加工工程 1 0 0を可能ならしめて実施することが干 、で ある。 With reference to FIGS. 4 (a) and (b), the best embodiment of the processing machine 10 of the present invention used in the manufacturing method according to claim 2 will be described. FIGS. 4 (a) and 4 (b) are examples of a general-purpose crankshaft rotary type squeezing machine, but for example, a thermomotor drive type or an electromagnetic direct acting type press machine may be used. The processing machine 10 of the present invention pressurizes and drives a pair of upper and lower molds attached to the processing machine 10, and uses the tool of the mold to move the workpiece 20 0 carried into the mold. The forging machine 10 is used in a metal part machine 400 that is pressed and plastically processed. The g £ E processing machine 10 has a fixed part 11 such as a pors evening to which the lower mold fixing part of the mold is attached, a slide that reciprocates between the upper and lower dead centers by attaching the upper mold movable part of the mold. A movable part 1 2, a drive part 1 3 such as a crank for driving the movable part 1 2, an Oka I 胜 frame part 14 such as a frame that holds the Oka I 胜 structure of each part, a slide associated with the reciprocation and the slide It is configured to have a friction surface 15 such as a sliding surface of a slide guide disposed on the rigid frame 14. As in the embodiment of claim 3, the scissors processing machine 10 has at least a part of the constituent parts of the movable part 12 as a high material efficiency type member according to claim 3, a harmful substance free type member, a vibration absorption type. Using any of the members, at least the movable A sixth means for subjecting a part of the friction sliding surface 15 of the part 12 to a mirror-like surface finishing process according to claim 3, wherein at least a part of the friction surface 15 is provided with the wear-resistant lubrication heat insulation. One or more, preferably as many as possible, as a seventh means for forming an enormous coating, or as a means for coating and forming a wear-resistant lubricating thermal insulation film on the mirror-finished surface. The i¾ processing machine 10 is designed and manufactured by reducing the size and weight, and the cocoon processing machine 10 consumes resource energy at the time of manufacture, contamination with harmful substances, and the forging machine 10 In addition to reducing each loss and environmental load, at the same time, the high-speed plastic working step 100 according to claim 1 may be carried out as much as possible by increasing the plastic working speed by a part of each loss reduction. It is.
【0 0 5 1】  [0 0 5 1]
請求項 5について About claim 5
図 4 ( a) (b) を参照し、 本発明の製造方法 5 0 0bの最良実施形態を説明する。 製造方法 5 0 0bは、 請求項 2記載の塑性加工において、 請求項 3記載のプレス金型 28カ 請求項 4記載の赃加ェ機 1 0を用いて実施するが、 好適にはプレス金型 2 Bと該赃加ェ機 1 0の双方を用いて実施すると良い。 製造方法 5 0 Obは、 前記塑 性加工に際し、 例えば Ti2O2など生成エネルギーが大きい脱酸剤等を用いて金属溶湯 の脱酸処理を意図的に強ィ匕し高品位に精鰊した高リサイクル型金属素材を、 長尺に圧 延、 引抜、 又は押出形成した高リサイクル型素形材を被加ェ材 2 0 0とし、 例えば図 1 2、 図 1 3の如くの非金属介在物による前記形質不具合を抑制すると同時に、 資源 輸出国の環境負荷の増大を抑制し、 該被加工材 2 0 0の全ライフサイクルに亘る環境 負荷を軽減して実施することが肝要である。 製造方法 5 0 0b は、 請求項 5の実施例 で述べた如ぐ 被加工金属材 2 0 0の内部残留歪み応力の抑制除去、 及び該被加工金 属材 2 0 0の前記塑性加工速度の目安立てを行い、 該目安に基づき金属部品の外郭形 状の少なくとも一部を、 プレス金型 2 B、 I赃加工機 1 0のいずれか、 望ましくは双 方の高速塑性加工能を用いて前記形質不具合がない鏡面状に形成して金属部品を製造 し、 該製造工程における請求項 2の環境負荷、 及び被加工素形材 2 0 0の全ライフサ イクリレに亘る環境負荷を軽減し、 且つ該金型 2 B .該加工機 1 0の製作時並びに使用 時の請求項 3、 請求項 4記載のいずれか又は双方の環境負荷を軽減し、 該製造工程 5 0 0 bの環境負荷の総和を低減して実施することが肝要である。 With reference to FIGS. 4A and 4B, the best embodiment of the production method 50 0b of the present invention will be described. The manufacturing method 50 0b is carried out by using the press die according to claim 3 in the plastic working according to claim 2, and preferably using the press machine 10 according to claim 4. It is good to carry out using both 2B and the machine 10. Manufacturing method 50 Ob was deliberately strengthened the high-quality deoxidation treatment of the molten metal using a deoxidizer with high generation energy such as Ti 2 O 2 at the time of the plastic working. A highly recyclable shaped material that has been rolled, drawn, or extruded from a highly recyclable metal material is defined as a material to be treated 200, for example, non-metallic inclusions as shown in Fig. 12 and Fig. 13. At the same time, it is important to reduce the environmental load over the entire life cycle of the material to be processed by suppressing the increase in the environmental load of the exporting country of the resource at the same time. The manufacturing method 500b includes the suppression and removal of internal residual strain stress of the metal material to be processed 200 as described in the embodiment of claim 5, and the plastic working speed of the metal material to be processed 200 Establish a standard, and based on the standard, outline of metal parts A metal part is manufactured by forming at least a part of the shape into a mirror surface without any of the above-mentioned trait defects using either the press die 2 B or the I 赃 processing machine 10, preferably using both high-speed plastic working capabilities The environmental load of claim 2 in the manufacturing process, and the environmental load over the entire life cycle of the workpiece shape material 200 are reduced, and the mold 2 B. at the time of manufacturing the processing machine 10 and It is important to reduce the environmental load of either one or both of claims 3 and 4 during use and reduce the total environmental load of the manufacturing process 500 b.
【0 0 5 2】  [0 0 5 2]
請求項 6について About claim 6
例えば自動車、 建機 .産機等の圧力配管回路の接続に用いる前記形質不具合がない 本発明の金属部品 (図示しない) の最良実施形態を説明する。 本発明の金属部品は、 例えば特許文献 1の如く、 金属管継手、 該管継手の組立に用いる座金、 ナット等に限 定する。 本発明の金属部品は、 該金属部品の前記形質不具合をなくすのに、 請求項 1 記載の高速塑性加工方法、請求項 2記載の製造方法 5 0 0 a、請求項 5記載の製造方法 5 0 0bのいずれか 1以上を用いて下記の如く実施する。 前記金属部品は、 請求項 5 記載の高リサイクル型金属素材の例えば Pb、 Cd、 Cr、 Co、 Niなど公知の有害成分 を排除した有害物フリー型金属素材を、 長尺に圧延、 引抜、 又は押出形成した有害物 フリ一型素形材を被加工材 2 0 0とし、 被加工有害物フリー型素形材 2 0 0による有 害物汚染を軽減して実施する。 請求項 5の実施例で述べた如ぐ 被加工材 2 0 0の内 部残留歪み応力の抑制除去、 及び被加工材 2 0 0における前記塑性加工速度の目安立 てを行い実施する。 前記目安に基づき前記金属部品の外郭形状を少なくとも一部を、 該被加工素形材の加工箇所 2 0 1近傍の少なくとも一部を拘束固定し、請求項 1、 2、 5記載の高速塑性加工 1 0 0のいずれか 1以上によって前記形質不具合がない鏡面状 の加工品を形成し、 しかる後、 該加工品表面の少なくとも一部に、 例えば Pb、 Cd、 4価 Ci'、 6価 Cr等の有害成分を含まない非鉛系、 非力ドミ系、 非クロム系、 シリカ 系等の公知の防鯖皮膜か、 又は該有害成分を不可避的成分比率以下に排除した例えば 3価クロメ一ト等の防鐘皮膜を被覆形成して金属部品を製造し、 該製造工程における 請求項 1、 2、 5記載のいずれか 2以上の環境負荷を軽減すると同時に、 該金属部品 の使用廃棄時の前記形質不具合に起因する物理的損失、 有害物汚染、 腐食消失による 環境負荷を軽減し、 該金属部品の全ライフサイクルに亘る環境負荷を低減して実施す ることが干心である。 For example, the best embodiment of the metal part (not shown) of the present invention which does not have the above-mentioned trait defect used for connecting pressure piping circuits of automobiles, construction machines, industrial machines, etc. will be described. The metal parts of the present invention are limited to metal pipe joints, washers, nuts and the like used for assembling the pipe joints as disclosed in Patent Document 1, for example. The metal part of the present invention has a high-speed plastic working method according to claim 1, a manufacturing method according to claim 2, and a manufacturing method according to claim 5, in order to eliminate the defect of the metal part. Use one or more of 0b as follows. The metal part is a highly recyclable metal material according to claim 5 such as Pb, Cd, Cr, Co, Ni, etc. Extruded harmful material Free-type shaped material shall be treated as 200, and the contamination of harmful material caused by processed harmful material-free shaped material will be reduced. As described in the embodiment of claim 5, the internal residual strain stress of the workpiece 200 is suppressed and removed, and the guideline of the plastic working speed of the workpiece 200 is performed. The high-speed plastic working according to claim 1, 2, or 5, wherein at least a part of the outer shape of the metal part is constrained and fixed based on the guide, and at least a part in the vicinity of the processing location 2 0 1 of the workpiece is constrained and fixed. A mirror-like processed product having no trait defect is formed by any one or more of 100, and then, on at least a part of the processed product surface, for example, Pb, Cd, Non-lead, non-strength, non-chromium, and silica-based protective coatings that do not contain harmful components such as tetravalent Ci 'and hexavalent Cr, or exclude these harmful components below the inevitable component ratio A metal part is manufactured by coating a bell-proof film such as trivalent chromate, and the environmental load of any one of claims 1, 2, and 5 in the manufacturing process is simultaneously reduced. It is important to reduce the environmental impact caused by physical damage, harmful substance contamination, and disappearance of corrosion due to the above-mentioned defect at the time of use and disposal of the component, and to reduce the environmental impact throughout the life cycle of the metal component. Is the heart.
【0 0 5 3】  [0 0 5 3]
請求項 7について About claim 7
図 5 ( a) 〜 (e ) を参照し、 請求項 7記載の金属部品 6 0の最良実施形態を説明 する。 金属部品 6 0は、 圧力配管回路の接続に用いる前記形質不具合がない金属管継 手 6 0とし、 流体の圧送方向に対し円又は楕円など断面まるみ状の中空管路 6 1並び に該圧送方向に沿う中空管路軸 6 2、 中空管路 6 1を他の配管管路に接続する接続部 6 3、必要に応じ接続部 6 3に、他の配管回路に溶接するための開先部 (図示しない)、 他の配管回路と密嵌し流体漏洩を防止するシ一ト面 6 3b、他の配管回路にねじ締結す る接続ねじ部 6 3 c、弾性変形シ一ル能により流体漏曳を防止する弾性シール体を収容 する細溝部 6 3 d、 該弾性シール体と協働し流体漏洩を防止する密嵌シ 156 3 e、 該弾性シール体を押圧する止めナットと螺合する螺合部 6 3 f等を備える金属管継手 において、 次の如く実施する。 即ち、 金属管継手 6 0は、 請求項 6記載の有害物フリ —型金属素材の合金添加成分を意図的に少なくした例えば軟鋼、 銅、 アルミなど軟質 金属素材を、 長尺に圧延、 引抜、 又は押出形成した板状や棒状等の高環境効率型中実 素形材を被加工材 2 0 0とし、 被加工中実素形材 2 0 0の全ライフサイクルに亘る環 境負荷を低減して実施する。 請求項 5の実施例で述べた如ぐ 前記被加ェ材 2 0 0の 内部残留歪み応力の抑制除去、 及び前記被加工材 2 0 0における前記塑性加工速度の 目安立てを行い、該目安に基づき金属管継手 6 0の中空管路 6 1の少なくとも一部を、 例えば高速ドリル穴加工、 高速切削加工、 高速鍛造加工など請求項 1又は 5記載のい ずれかの高速塑性加工 1 0 0によって、 該中空管路 6 1の断面形状を角部がないまる み状で且つ螺旋状加工疵等がない滑らかな鏡面状に形成し、 中空管路 6 1を流れる流 体の該角部の渦流による圧力損失や、 該加工疵による流動抵抗損失を低減して実施す る。 更に前記目安に基づき接続部 6 3の少なくとも一部を、 例えば高速切削加工、 高 速ねじ圧造加工など請求項 1又は 5記載のいずれかの高速塑性加工 1 0 0によって、 例えば被加工表面粗さが Ra 6 m程度以下の滑らかな鏡面状に形成し、 前述したバ リ .金属粉等の脱落飛散による環境汚染や、 該バリ ·金属粉の該中空管路 6 1内への 付着混入による流体漏洩事故を抑制防止して実施する。 その後、 金属管継手 6 0表面 の少なくとも一部に、 請求項 6の実施例で述べた例えば 3価クロメ一ト皮膜を被覆形 成し該中空管路 6 1付近の発鲭を抑制して金属管継手 6 0を製造し、 該製造工程及び 金属管継手 6 0の有害物汚染と腐食消失を併せて抑制して実施する。 こうして、 前記 製造工程における請求項 1, 5、 6記載のいずれか 2以上の環境負荷を軽減すると同 時に、 該金属管継手 6 0の使用廃棄時の前記形質不具合に起因する圧力損失と流動抵 抗損失の各損失、 該各損失による流体漏洩事故、 有害物汚染、 腐食消失による環境負 荷を軽減し、 該金属管継手 6 0の全ライフサイクルに亘る環境負荷を低減して実施す ることが肝要である。 The best embodiment of the metal part 60 according to claim 7 will be described with reference to FIGS. 5 (a) to (e). The metal part 60 is a metal pipe joint 60 that does not have the above-mentioned trait defect used for the connection of the pressure piping circuit. A hollow pipe shaft 6 2 along the direction, a connection part 6 3 connecting the hollow pipe line 6 1 to another pipe line, and an opening for welding to another pipe circuit 6 3 if necessary. Tip part (not shown), sheet surface 63 3b tightly fitted to other piping circuit to prevent fluid leakage, connection thread part 6 3 c screwed to other piping circuit, elastic deformation seal ability A narrow groove portion 6 3 d that accommodates an elastic seal body that prevents fluid leakage, a tight fit that cooperates with the elastic seal body to prevent fluid leakage 156 3 e, and a locking nut that presses the elastic seal body For metal pipe joints with threaded parts 6 3 f etc. That is, the metal pipe joint 60 is formed by rolling a soft metal material such as mild steel, copper, aluminum, etc., which intentionally reduces the additive component of the harmful material-free metal material according to claim 6, to a long length, drawn, Alternatively, a highly environmentally efficient solid material, such as a plate or rod formed by extrusion, is used as the workpiece, and the environmental load over the entire life cycle of the solid material being processed is reduced. To implement. As described in the embodiment of claim 5, the material to be processed 2 0 0 Inhibition and removal of internal residual strain stress, and a guideline for the plastic working speed of the workpiece 200, and at least a part of the hollow pipe 61 of the metal pipe joint 60 based on the guideline, for example, The high-speed drilling, high-speed cutting, high-speed forging, and other high-speed plastic processing according to any one of claims 1 and 5, the hollow pipe 61 has a cross-sectional shape with no corners. In addition, it is formed in a smooth mirror surface with no spiral processing flaws, etc., and the pressure loss due to the vortex flow at the corner of the fluid flowing through the hollow pipe 61 and the flow resistance loss due to the processing flaws are reduced. The Further, based on the above guidelines, at least a part of the connection part 63 is formed by, for example, high-speed plastic working 100 0 according to any one of claims 1 and 5 such as high-speed cutting and high-speed screw forging, for example, surface roughness to be processed. It is formed in a smooth mirror-like shape with Ra of about 6 m or less, due to the environmental pollution caused by the falling-off scattering of metal powder, etc., and due to the adhering and mixing of the burr metal powder into the hollow pipe 61. Control and prevent fluid leakage accidents. Thereafter, at least a part of the surface of the metal pipe joint 60 is coated with, for example, the trivalent chromate film described in the embodiment of claim 6 to suppress the formation of the vicinity of the hollow pipe 61. A metal pipe joint 60 is manufactured, and the manufacturing process and the contamination of the metal pipe joint 60 and corrosion disappearance are suppressed in combination. Thus, the environmental load of any one of claims 1, 5, and 6 in the manufacturing process is reduced, and at the same time, the pressure loss and the flow resistance caused by the trait defect at the time of disposal of the metal pipe joint 60 are discarded. Reduce the environmental impact of each loss of anti-loss, fluid leakage accident due to each loss, contamination of harmful substances, loss of corrosion, and reduce the environmental load over the entire life cycle of the metal fitting 60 Is essential.
【0 0 5 4】  [0 0 5 4]
請求項 8について About claim 8
図 6 ( a) 〜 (c ) を参照し、 本発明の金属曲管継手 6 4の実施形態を説明する。 金属曲管継手 6 4は、 請求項 7記載の金属管継手 6 0において、 滑らかな曲率の中空 管路軸 6 6を備え、 中空管路 6 5内を流れる流体の反身お員失を低減して実施する。 金 属曲管継手 6 4は、 請求項 7記載の軟質金属素材を長尺に引抜又は押出し、 中空管路 6 5の断面形状が例えば円形のまるみ状で且つ中空管路 6 5の内面を滑らかな面に形 成した直管材を被加工材 2 0 0とし、 該流体の圧力損失と流動抵抗損失を低減して実 施する。 また請求項 5の実施例で述べた如ぐ Ml皮加工材 2 0 0の内部残留歪み応力 の抑制除去、 及び該被加ェ材 2 0 0における前記塑性加工速度の目安立てを行い、 該 目安に基づき該被加工直管材 2 0 0を、 例えば高速切断加工、 高速せん断加工等の請 求項 1又は 5記載のいずれかの高速塑性加工 1 0。によって、 前記形質不具合がない 端面が鏡面状の直管短材 (図示しない) に形成し、 該形質不具合に起因する金属曲管 継手6 4の後镜するプレス曲げ加工精度を向上して実施する。 次に、 前記端面が鏡面 状の直管短材の両端を拘束固定し、 且つ直管軸圧縮方向に荷重しつつ該直管短材の中 程をプレス曲げして滑らかな曲率の中空管路軸 6 6を形成し、 その後、 前記目安に基 づき金属曲管継手 6 4の接続部の少なくとも一部を、請求項 7の実施例で述べた如く、 請求項 1又は 5記載のいずれかの高速塑性加工 1 0 0によって、加工表面粗さ Ra 6 m程度以下の前記形質不具合がない鏡面状の接織 6 3の表面に形成し、 しかる後、 金属曲管継手 6 4の表面の少なくとも一部に、 請求項 6記載のいずれかの防鲭皮膜の 例えば 3価クロメート皮膜を公知法で被覆形成して金属曲管継手 6 4を製造し、 該製 造工程における請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減すると同時 に、 該金属曲管継手 6 4の使用廃棄時の前記滑らかな曲率の中空管路軸 6 6による圧 力反射損失、 及び前記形質不具合に起因する圧力損失並びに流動抵抗損失の各損失、 該 員失による流体漏洩事故、 有害物汚染並びに腐食消失による環境負荷を軽減し、 該金属曲管継手 6 4の全ライフサイクルに亘る環境負荷を低減して実施することが肝 要である。 【0 0 5 5】 With reference to FIG. 6 (a)-(c), embodiment of the metal bending pipe joint 64 of this invention is described. The metal bent pipe joint 6 4 is the metal pipe fitting 60 according to claim 7, wherein the hollow has a smooth curvature. A pipe shaft 6 6 is provided, and the flow of fluid flowing in the hollow pipe 6 5 is reduced and carried out. The metal bent pipe joint 64 is formed by drawing or extruding the soft metal material according to claim 7 in a long shape, and the hollow pipe 65 has a rounded cross-sectional shape, for example, and an inner surface of the hollow pipe 65. A straight pipe formed with a smooth surface is used as a workpiece 200, and the pressure loss and flow resistance loss of the fluid are reduced. In addition, as described in the embodiment of claim 5, the internal residual strain stress of the Ml leather workpiece 200 is suppressed and removed, and the plastic working speed of the workpiece 200 is estimated. 6. The high-speed plastic processing 10 according to claim 1 or 5, wherein the straight pipe material to be processed 200 is subjected to, for example, high-speed cutting processing or high-speed shearing processing. The end surface without the above-mentioned trait defect is formed on a short straight pipe material (not shown) having a mirror-like shape, and the accuracy of the press bending process behind the metal bent pipe joint 6 4 resulting from the trait defect is improved. . Next, a hollow tube having a smooth curvature is obtained by restraining and fixing both ends of a straight tube short member having a mirror-like end surface, and press-bending the middle of the short tube short member while applying a load in the direction of compression of the straight tube. The road shaft 66 is formed, and then at least a part of the connecting portion of the metal bent pipe joint 64 is formed on the basis of the guideline as described in the embodiment of the claim 7, either of the claims 1 or 5. Is formed on the surface of the mirror-like weaving 63 without the above-mentioned trait defects with a processing surface roughness Ra of about 6 m or less, and then at least the surface of the metal bent pipe joint 64 A part of the antifouling film according to claim 6 is coated with, for example, a trivalent chromate film by a known method to produce a metal bent pipe joint 64. Claims 1, 5, and 6) Reduce the environmental load of 2 or more and, at the same time, smooth the metal bent pipe joint 64 Reduced pressure reflection loss due to the hollow pipe shaft 6 6 of curvature, each loss of pressure loss and flow resistance loss due to the above-mentioned trait defect, fluid leakage accident due to loss of personnel, pollution of harmful substances and environmental impact due to loss of corrosion It is important to reduce and reduce the environmental load over the entire life cycle of the metal bent pipe joint 64. [0 0 5 5]
請求項 9について About claim 9
図 7を参照し、 請求項 7記載の金属管継手 6 0、 請求項 8記載の金属管継手 6 4の いずれかの継手の例えば図 1 0 ( a)〜(e) の如くの 1次組立に用いる中空皿座金 7 0の最良実施形態を説明する。 中空皿座金 7 0は、 前記継手の接続ねじ部 6 3。の 外径より小さい外径の密嵌シーリ |56 3e に隙間なく縮怪力シメする平滑な打抜き内 周面 7 0 a と、 該内周面 7 O a と略 TO1な打抜き外周面 7 0 bと、 該継手の螺合部 6 3 fに螺合する止めナットにより加圧されるナット座面と、 該継手の 1次 ffiiiで用い る弾性シール体に加圧接触し該継手管路内を圧送される流体の漏洩を防止する滑らか なシール座面を備える中空皿座金 7 0において、 次の如く実施ずる。 即ち、 中空皿座 金 7 0は、 請求項 7記載の軟質金属素材を長尺に圧延した板条など高環境効率型金属 板材を被加工材 2 0 0とし、 被加工金属板材 2 0 0の全ライフサイクルに亘る環境負 荷を低減して実施する。 請求項 5の実施例で述べた如く前記被加工材 2 0 0の内部残 留歪み応力の抑制除去、 及び該被加ェ材 2 0 0における前記塑性加工速度の目安立て を行い、 該目安に基づき該中空皿座金の少なくとも打抜き内周面 7 0 aを該被加工金 属板材 2 0 0の加工箇所 2 0 1の近傍を拘束固定し、 請求項 5記載の例えば高速せん 断、 高速プレス打抜き等の高速塑性加工 1 0 0によって、 前記継手の接続ねじ部 6 3 cの外径より僅かに小さい内径寸法に例えばダレ、 破断割れ、 バリ等の前記形質不具 合がない鏡面状の打ち抜き内周面 7 0 aに形成し、 次に該鏡面状に形成された打抜き 内周面 7 O aの内径寸法を、 該接続ねじ部 6 3 cの外径寸法より僅かに大きい内径寸 法に該打抜き内周面 7 O aの端部が破断割れしないよう拡径して中空皿状にプレス成 形し、 し力る後、 該プレス成型品表面の少なくとも一部に、 請求項 6記載のいずれか の防鑌皮膜の例えば 3価クロメ一ト皮膜を公知法で被覆形成して中空皿座金 7 0を製 造し、 該製造工程における請求項 5、 6記載の環境負荷を軽減すると同時に、 該継手 1次 における縮径カシメ工程の皿座金のバリ ·破断割れ金属紛の脱落飛散を抑制 防止し、 該脱落飛散による環境汚染、 及び該バリ .該金属粉の該継手の中空管路内へ の付着混入による il手 1次組立体の使用廃棄時の圧力損失、有害物汚染、腐食消失、 流体漏曳事故による環境負荷を軽減し、 該中空皿座金 7 0の全ライフサイクルに亘る 環境負荷を低減して実施することが干要である。 Referring to FIG. 7, the primary assembly of any one of the metal pipe joint 60 according to claim 7 and the metal pipe joint 64 according to claim 8, for example, as shown in FIGS. 10 (a) to (e) The best embodiment of the hollow washer 70 used in the above will be described. The hollow dish washer 70 is a connecting thread part 63 of the joint. Closely-fitting inner surface 7 0 a that fits tightly without gaps in the outer diameter of the outer diameter smaller than the outer diameter of the inner diameter 7 0 a, and the outer peripheral surface 7 O a and the outer peripheral surface 7 0 b that is approximately TO 1 And a nut seat surface pressed by a locking nut screwed into the threaded portion 63f of the joint, and an elastic seal body used in the primary ffiii of the joint in pressure contact with the inside of the joint pipeline In a hollow dish washer 70 with a smooth sealing seat that prevents leakage of the fluid being pumped, the following procedure is performed. That is, the hollow dish washer 70 is a highly environmentally efficient metal plate material such as a strip obtained by rolling the soft metal material according to claim 7 as a work material 200, and the work metal plate material 200 Reduce the environmental burden over the entire life cycle. As described in the embodiment of claim 5, the internal residual strain stress of the workpiece 200 is suppressed and removed, and the plastic working speed of the workpiece 200 is set as a guideline. 6. For example, high-speed cutting and high-speed press punching according to claim 5, wherein at least the punched inner peripheral surface 70 a of the hollow dish washer is constrained and fixed in the vicinity of the processing place 2 0 1 of the workpiece metal plate 20 0. By means of high-speed plastic working such as 100, the inner diameter dimension slightly smaller than the outer diameter of the connecting thread portion 63c of the joint is a mirror-shaped punched inner circumference that does not have the above-mentioned defects such as sagging, fracture cracking, and burr The inner diameter of the punched inner peripheral surface 7 O a formed on the surface 70 a and then the mirror-like shape is set to an inner diameter dimension slightly larger than the outer diameter of the connecting screw portion 63 c. Inner peripheral surface 7 Oa The diameter of the end is increased so that it does not break and it is pressed into a hollow dish shape. A hollow dish washer 70 is manufactured by coating, for example, a trivalent chromate film of any one of the fenders according to claim 6 on a surface of the press-molded product by a known method. And reducing the environmental load according to claims 5 and 6 in the manufacturing process, and at the same time, preventing and preventing the burrs and fracture cracking metal powder of the washer of the reduced diameter caulking process of the joint primary from falling off. Environmental pollution due to scattering, and the burrs. The metal powder adheres to the hollow pipe of the joint. Il hand Pressure loss, disposal of harmful substances, corrosion disappearance, fluid leakage when the primary assembly is discarded. It is essential to reduce the environmental burden caused by an accident and reduce the environmental burden throughout the entire life cycle of the hollow washer 70.
【0 0 5 6】  [0 0 5 6]
請求項 1 0について Claim 1 0
図 8を参照し、 本発明の請求項 7記載の金属管継手 6 0、 請求項 8記載の金属曲管 継手 6 4のいずれかの継手の 1次敏に用いる止めナツト 8 0の最良実施形態を説明 する。 止めナット 8 0は、 角柱状の本体部 8 0 a と、 該継手の螺合部 6 3 fに螺合す る雌ねじ部 8 0 bと、 該本体部 8 0 aの一端面に、 中空座金のナツト座面に加圧翻虫 する止めナツト座面 8 0 cを備える止めナツト 8 0において、 次の如く実施する。 即 ち、 止めナット 8 0は、 請求項 7記載の軟質金属素材を長尺に引抜又は押出形成した 高環境効率型中実素形材を被加工材 2 0 0とし、 被加工中実素形材 2 0 0の全ライフ サイクルに亘る環境負荷を低減して実施する。 請求項 5の実施例で述べた如く、 前記 被加工材 2 0 0の内部残留歪み応力の抑制除去、 及び該被加工材 2 0 0における前記 塑性加工速度の目安立てを行い、 該目安に基づき被加工中実素形材 2 0 0を例えば高 速切断、高速せん の請求項 1記載の高速塑性加ェ 1 0 0によってダレ、破断割れ、 バリ等の前記形質不具合がない所望肉厚み寸法の中実素形板材 (図示しない) を形成 し、 前記目安に基づき少なくとも該雌ねじ部 8 O bの下穴 (図示しない) を、 該被カロ ェ中実素形板材の該雌ねじ部 8 0 bに相当する部分の近傍を拘束固定し、 例えば 速 切削、 高速鍛鶴の請求項 1又は 5記載のレ^ fれかの高速塑性加工 1 0 0によって前 記形質不具合がない鏡面状に形成し、 次いで該目安に基づき該鏡面状に形成された下 穴に、 例えば 速切削、 高速ねじ圧造等の請求項 1又は 5記載の高速塑性加工 1 0 0 によって前記形質不具合がない鏡面状の雌ねじ山を形成し、 しかる後、 該本体部表面 の少なくとも一部に、 請求項 6記載のいずれかの防鲭皮膜の例えば 3価クロメ一ト皮 膜等を公知法で被覆形成して止めナツトを製造し、該製造工程における請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減すると同時に、 該継手螺合部 6 3 fへ止め ナツトを螺合する 1次組立工程の止めナツ卜のバリ ·破断割れ金属粉の脱落飛散によ る環境汚染、 及び、 該バリ '該金属粉の該中空管路内への付着混入による該継手 1次 組立体の使用廃棄時の圧力損失、 有害物汚染、 腐食消失、 流体漏洩事故による環境負 荷を軽減し、 該止めナツ卜の全ライフサイクルに亘る環境負荷を低減して実施するこ とが干要である。 Referring to FIG. 8, the best embodiment of the stop nut 80 used immediately for the joint of any one of the metal pipe joint 60 according to claim 7 of the present invention and the metal bent pipe joint 6 4 according to claim 8 of the present invention. Explain. The lock nut 80 includes a prismatic main body portion 80 a, a female screw portion 80 b that is screwed into the threaded portion 63 f of the joint, and a hollow washer on one end surface of the main body portion 80 a This is carried out as follows in a stopper nut 80 having a stopper nut bearing surface 80 c that pressurizes the nut seat surface. That is, the lock nut 80 is a high-efficiency solid material obtained by drawing or extruding the soft metal material according to claim 7 in a long form as a work material 200. Reduce the environmental impact over the entire life cycle of materials. As described in the embodiment of claim 5, the internal residual strain stress of the workpiece 20 is suppressed and removed, and a guideline of the plastic working speed in the workpiece 200 is established, and based on the guideline For example, high-speed plastic processing according to claim 1 is used to cut a solid material 200 to be processed into a desired wall thickness dimension free from the above-mentioned defects such as sagging, fracture cracking, and burr. A solid body plate (not shown) is formed, and at least a pilot hole (not shown) of the female threaded portion 8 O b is formed in the female threaded portion 80 b of the solid body shaped plate material to be covered based on the reference. The vicinity of the corresponding part is restrained and fixed. For example, the high-speed plastic processing according to claim 1 or 5 of high-speed forging crane or high-speed forging crane According to the high-speed plastic processing 1 0 0 according to claim 1 or 5, for example, high-speed cutting, high-speed screw forging, etc. 7. A mirror-like female screw thread free from the trait defect is formed, and then, at least a part of the surface of the main body, for example, a trivalent chromate skin film of any one of the antifouling films according to claim 6 is publicly known A stop nut is manufactured by forming a coating by the method, and the environmental load of any one of claims 1, 5, and 6 in the manufacturing process is reduced, and at the same time, the stop nut is screwed onto the joint screwing portion 63f. Stopping burrs in the primary assembly process ・ Environmental pollution caused by falling and breaking of broken cracked metal powder, and the burrs' the joint due to adhering contamination of the metal powder into the hollow pipe Pressure loss, disposal of harmful substances, loss of corrosion, fluid at the time of disposal of the assembly Mode to reduce the environmental impact caused by an accident, as in child and reduce the environmental impact over the entire life cycle of 該止 Me Summer Bok is Hiyo.
【0 0 5 7】  [0 0 5 7]
請求項 1 1について Claim 1 1
図 9 ( a)〜(c ) を参照し、 本発明の座付き止めナット 9 0の最良実施形態を説 明する。 座付き止めナツト 9 0は、 請求項 1 0記載の止めナツト 8 0の本体部 8 0 a の一端に、 ナットの締結弛みを防止する凸片状の弾性フランジ座 9 0 d と、 必要に応 じ該弾性フランジ座 9 0 dの内周に請求項 9記載の弾性シール体を加圧するすり割り した樹脂製リング 9 1を収納するリング収納部 9 0 e を備える座付き止めナツト 9 0 において、 次の如く実施する。 即ち、 座付き止めナット 9 0は、 請求項 7記載の軟質 金属素材を長尺に引抜き又は押出し形成した高環境効率型中実素形材を被加工材 2 0 0とし、 該被加工中実素形材 2 0 0の全ライフサイクルに亘る環境負荷を低減して実 施する。 請求項 5の実施例で述べた如ぐ 前記被加ェ材 2 0 0の内部残留歪み応力の 抑制除去、 及び該被加工材 2 0 0における前記塑性加工速度の目安立てを行い、 該目 安に基づき被加工中実素形材 2 0 0を例えば高速切断、 高速せん I ^の請求項 1記載 の高速塑性加工 1 0 0によって、 ダレ、 破断割れ、 バリ等の前記形質不具合がない所 望肉厚み寸法の中実素形板材を形成し、 前記目安に基づき少なくとも該弹性フランジ 座 9 0 d及び前記雌ねじ部 9 0 bの下穴を、 該中実素形板材の該雌ねじ部に相当する 部分の近傍を拘束固定し、 例えば高速切削、 高速せん断、 高速鍛造、 高速打抜きなど 請求項 1又は 5記載のいずれかの高速画生加工によって、 ダレ、 破断割れ、 バリ等の 前記形質不具合がない鏡面状に形成し、 次いで該目安に基づき該鏡面状に形成された 下穴に、 例えば 速切削、 高速ねじ圧造等の請求項 1又は 5記載の高速塑性加工によ つて、 前記形質不具合がない鏡面状の雌ねじ山を形成し、 しかる後、 該形成品の表面 の少なくとも一部に、 請求項 6記載のいずれかの防鲭皮膜の例えば 3価クロメート皮 膜を被覆形成して座付き止めナツト 9 0を製造し、 必要に応じ該リング収納部 9 0 e に、 該弹性シール体に比べ硬く且つ小さい摩擦係数のすり割り樹脂製リング 9 1を装 着して予備 1 ^し、 該製造工程における請求項 1、 5、 6記載のいずれか 2以上の環 境負荷を軽減すると同時に、 耐応力緩和性に優れる該弾性フランジ座 9 0 dの締結弾 性力により該座付き止めナツト 9 0の締結使用時の締結弛みを抑制し、 または該すり 割り樹脂製リング 9 1の装着使用により皿座金及び該皿座金の縮怪力シメ工程の使用 を代替廃止し、 請求項 1 0に記載する継手 1次組立体の使用廃棄時の圧力損失、 有害 物汚染、 腐食消失、 該締結弛みに起因する流体漏曳事故による環境負荷を軽減し、 該 座付き止めナツト 9 0の全ライフサィクルに亘る環境負荷を低減して実施することが 肝要である。 With reference to FIGS. 9 (a) to (c), the best embodiment of the locking nut 90 of the present invention will be described. The stop nut 90 with a seat has a protruding elastic flange seat 90 d that prevents the nut from loosening at one end of the main body 80 a of the stop nut 80 according to claim 10, and if necessary. In the seated nut 90 having a ring housing portion 90 e for housing the resin ring 91 divided to press the elastic seal body according to claim 9 on the inner periphery of the elastic flange seat 90 d, Implement as follows. That is, the locking nut 90 with a seat is a highly eco-efficient solid element formed by drawing or extruding the soft metal material according to claim 7 in a long length as a workpiece 200, and the processed solid element Reduce the environmental burden over the entire life cycle of the shape material 200. As described in the embodiment of claim 5, the internal residual strain stress of the material to be processed 200 is suppressed and removed, and the plastic working speed of the material to be processed 200 is estimated, The high-speed plastic working 1 0 0 according to claim 1 of, for example, high-speed cutting and high-speed cutting I ^ Forming a solid plate material with a desired thickness thickness, and at least the coasting flange seat 90 d and the female screw portion 90 b corresponding to the female screw portion of the solid plate material based on the above-mentioned guideline The vicinity of the portion to be fixed is fixed, for example, high speed cutting, high speed shearing, high speed forging, high speed punching, etc. The high-speed plastic working according to claim 1 or 5 such as high-speed cutting, high-speed screw forging, etc., is applied to the prepared hole formed in the mirror-like shape based on the guideline. Forming no mirror-like female thread, After that, at least a part of the surface of the formed article is coated with, for example, a trivalent chromate film of the antifouling film according to any one of claims 6 to produce a seated nut 90, and if necessary, The ring housing portion 90 e is preliminarily attached with a split resin ring 9 1 that is harder and has a smaller friction coefficient than that of the inertia seal body, and the manufacturing process according to claim 1, 5, 6. Either the environmental load of 2 or more is reduced, and at the same time, the elastic flange seat 90 d, which is excellent in stress relaxation resistance, is used to suppress the loosening of fastening when the seated nut 90 is used, or The use of the split resin ring 9 1 eliminates the use of the plate washer and the shrimbling force shimming process of the plate washer, and the pressure loss at the time of disposal of the joint primary assembly according to claim 10; Harmful contamination, loss of corrosion, flow caused by loosening Reducing the environmental impact of Mo曳 accidents, it is important to implement to reduce the environmental impact over the entire Raifusaikuru of the washer stop nut 9 0.
【0 0 5 8】  [0 0 5 8]
請求項 1 2について Claim 1 2
図 1 4を参照し、 本発明の iai体 6 0 0の最良実施形態を説明する。 敏体 6 0 0 は、 請求項 7記載の金属管継手 6 0、 又は請求項 8記載の金属曲管継手 6 4のいずれ か 1以上を用い、 次の手段で して実施する。 即ち、 前記管継手の溶接合用の開先 部 (図示しない) を、 例えば表 5の如くの公知の有害成分を含まないか、 又は該有害 成分を不可避的成分比率以下に排除した溶接材である例えば真空用貴金属ろう (JISZ 3 2 6 8) 等を用いて他の金属配管に全周溶接して組立する第 1手段。 前記管継手の 接続ねじ部 6 3 cを該接続ねじ部 6 3 cと螺合する他の配管回路本体 7 0 0のねじ部 (図示しない) にねじ締結して Ι 5Ϊする第 2手段。 前記管継手の螺合部 6 3 fに止め ナツトを正回転して螺合し、 前記管継手の密嵌シール部 6 3e に接続ねじ部 6 3 cの 外径より僅かに大きい内径寸法の皿座金を挿通した後、
Figure imgf000045_0001
6 3e との間に 隙間が生じないよう該皿座金を縮怪力シメし、 次いで該密嵌シール部 6 3e に請求項 9記載の弾性シール体を装着して座付き管継手を 1次組立し、 次いで該座付き管継手 の接続ねじ部 6 3 cと螺合する他の配管回路本体部 7 0 0にねじ締結した後、 該止め ナツトを逆回転し縮径カシメした座金を介して該弾性シール体に予圧を加えて組立す る第 3手段。 前記第 3手段において、 請求項 9記載の中空皿座金 7 0、 請求項 1 0記 載の止めナツト 8 0、 請求項 1 1記載の座付き止めナツト 9 0のいずれかを用いて座 付き管継手を 1次 し、 次いで該第 3手段記載の手順により弾性シール体に予圧を 加えて敏する第 4手段である。 前記各手段のいずれかの手段を用いて ¾Jt体 6 0 0 を ¾5tし、 該 aio:程における資源エネルギー消費による環境負荷、 有害物汚染によ る環境負荷、 及び該組立に用いた金属部品に対応する請求項 7〜1 1記載の環境負荷 を軽減すると同時に、 該組立体 6 0 0の使用廃棄時の圧力損失、 有害物汚染、 腐食消 失、 流体漏洩事故による環境負荷を軽減し、 該 体 6 0 0の全ライフサイクルに亘 る環境負荷を低減して実施することが肝要である。 【表 5】
The best embodiment of the iai body 600 of the present invention will be described with reference to FIG. Sensitive 6 0 0 Using one or more of the metal pipe joint 60 according to claim 7 and the metal pipe joint 64 according to claim 8, the following means are used. That is, the welding joint groove portion (not shown) of the pipe joint does not contain a known harmful component as shown in Table 5, for example, or is a welding material in which the harmful component is excluded to an inevitable component ratio or less. For example, the first means of assembling by welding all the circumference to other metal pipes using precious metal brazing (JISZ 3 2 6 8) for vacuum. A second means for screwing the connecting thread part 63c of the pipe joint to a threaded part (not shown) of another piping circuit body 700 which is screwed with the connecting thread part 63c. A nut having a bore size slightly larger than the outer diameter of the connecting thread portion 6 3 c is fitted to the tight fitting seal portion 6 3e of the pipe joint. After inserting the washer,
Figure imgf000045_0001
6 3e, the plate washer is crimped so that no gap is generated, and then the elastic seal body according to claim 9 is attached to the tightly fitting seal portion 6 3e to primarily assemble the seated pipe joint, Next, after screw fastening to the other piping circuit main body part 700 which is screwed with the connecting thread part 63c of the seated pipe joint, the elastic sealing body is connected via a washer which is reversely rotated and the diameter thereof is crimped. A third means of preloading and assembling. A seated joint using the hollow plate washer 70 according to claim 9, the stopper nut 80 according to claim 10, and the stopper nut 90 according to claim 11 in the third means. The fourth means is to apply the preload to the elastic seal body by the procedure described in the third means, and then to sensitize the elastic seal body. Using one of the above-mentioned means, ¾Jt body is obtained by ¾5t, and the environmental load due to resource energy consumption in the aio: process, the environmental load due to harmful substance contamination, and the metal parts used in the assembly Corresponding claims 7-11 While reducing the environmental load described in claim 1, at the same time, reducing the environmental load caused by pressure loss, hazardous substance contamination, corrosion loss, fluid leakage accident when the assembly 60 is used and discarded, It is important to reduce the environmental burden throughout the life cycle of the body. [Table 5]
呼び名 規格 記号 有害成分比率 (%) 銀ろう JISZ 3261 BAg- 1〜 3 Cd 15〜25 銅及び銅合金ろう JISZ 3262 BCu- 1〜 8 Pb等 0.1〜0.5以下 りん銅ろう JISZ 3264 BCuP-l〜6 Pb等 0.2以下 ニッケルろう J1SZ 3265 BNi- 1〜 7 Pb等 0.5以下 金ろう JISZ 3266 BAu- 1〜 12 Cd,Pb等 0.15以下 パラジウムろう JISZ 3267 B-AgPd Pb等 0.15〜0.30以下  Name Standard Symbol Harmful component ratio (%) Silver brazing JISZ 3261 BAg- 1 to 3 Cd 15 to 25 Copper and copper alloy brazing JISZ 3262 BCu-1 to 8 Pb 0.1 to 0.5 or less Phosphor copper brazing JISZ 3264 BCuP-l to 6 Pb, etc. 0.2 or less Nickel brazing J1SZ 3265 BNi-1 to 7 Pb, etc. 0.5 or less Gold brazing JISZ 3266 BAu-1 to 12 Cd, Pb, etc.0.15 or less Palladium brazing JISZ 3267 B-AgPd Pb, etc. 0.15 to 0.30 or less

Claims

請求の範囲 The scope of the claims
【請求項 1】 被加工金属材を用いて機械加工によりバリ、 ダレ、 破断割れ、 残留歪み 応力といった形質不具合がない金属部品を形成する金属部品の塑性加工方法であり、 該金属部品の塑性加工方法は、 被加工金属材を機械加工する加工装置を改変せず、 且 つ意図的な予加熱処理を施さなレ冷間加工により前記形質不具合がない金属部品を形 成する塑性加工法であって、 該塑性加工法は、 該被加工金属材より硬い工具によって 該被加工金属材を加圧し該被加工金属材を塑性加工するに際し、 該被加工金属材の少 なくとも加工硬化指数に係る特性を計測管理し、 該特性を参照して塑性加工速度の目 安をたて、 該被加工金属材のカロェ箇所近傍の少なくとも一端を拘束固定し、 加工箇所 の加工に伴う歪み変形は速度を高速化する工具によるか、 加工箇所の歪み変形発熱は 謝云播を抑制して加工箇所の塑性波の伝播速度を低速化する工具によるか、 加工箇所 の加工に伴う摩擦発熱を抑制する工具によるか、 あるいは前記 2以上の機能を備えた 工具によって、 該目安に基づき前記塑性加工速度を該被加工金属材自体の塑性波の伝 播速度以上に高速化して、 加工箇所が時効硬化する前に塑性加工を完了 (=以降、 高 速塑性加工と定義する) することによって、 前記形質不具合がない金属部品を形成す るとともに、該金属部品の形成工程における塑 'fe&nェの加工エネルギー消費を抑制し、 且つ塑性加工工程に付属する冷却潤滑油剤塗付処理、該冷却潤滑油剤の脱脂洗浄処理、 前記形質不具合を後で良くする改質用後処理等の各付属処理を省略廃止し、 該消費 . 該各付属処理による環境負荷を低減したことを特徴とする金属部品の高速塑性加工方 法。 [Claim 1] A plastic processing method for a metal part that forms a metal part free from defects such as burrs, sagging, fracture cracks, residual strain stress by machining using a metal material to be processed, and plastic processing of the metal part The method is a plastic working method that forms a metal part that does not have the above-mentioned trait defect by cold working without modifying the processing device for machining the metal material to be processed and without intentional preheating treatment. The plastic working method relates to at least a work hardening index of the work metal material when the work metal material is plastically processed by pressurizing the work metal material with a tool harder than the work metal material. By measuring and managing the characteristics, and by referring to the characteristics, the plastic working speed is estimated, and at least one end in the vicinity of the Karoe area of the metal material to be processed is constrained and fixed. For faster tools According to this, the distortion deformation heat generation at the machining location is due to a tool that suppresses the application of the plastic wave at the machining location and reduces the propagation speed of the plastic wave at the machining location, or due to the tool that suppresses the frictional heat generation due to machining at the machining location, or two or more of the above With the tool having the function of the above, based on the guideline, the plastic working speed is increased more than the propagation speed of the plastic wave of the metal material itself, and the plastic working is completed before the work point is age hardened (= In the following, it is defined as high-speed plastic working) to form a metal part free from the above-mentioned trait defects and to suppress the processing energy consumption of plastic fe & n in the process of forming the metal part. Omission of abbreviations such as cooling lubricant coating process attached to the above, degreasing and cleaning process of the cooling lubricant, post-modification after-treatment for improving the above-mentioned trait defects, and the consumption. Fast plastic working how metal parts, characterized in that with a reduced environmental impact by.
【請求項 2】 請求項 1記載の高速塑性加工方法を用いた金属部品の製造方法であり、 該製造方法は、 請求項 1記載の工具と該工具を備える金型を用意し、 該金型を、 該金 型を加圧駆動する加工機に取付けた後該金型内に被加工材を し、 被加ェ材を加圧 駆動された該金型により塑性加工して前記形質不具合がない金属部品を大量生産する 製造方法であって、 該製造方法は該塑性加工に際し、 金属素材を長尺に腿、 引抜、 又は押出形成した素形材を被加工材とし、 被加工材の形成過程で生じた内部残留歪み 応力を抑制除去し、 請求項 1記載の被加工材の計測管理を施して前記塑性加工速度の 目安を立て、 被加工材の加工箇所の近傍をできるだけ多くの面積で拘束固定し、 該目 安に基づき請求項 1記載の高速塑性加工によって前記形質不具合がない金属部品を大 量生産すると同時に、 該大量生産工程における請求項 1記載の環境負荷を低減したこ とを特徴とする請求項 1記載の高速塑性加工方法を用いた金属部品の製造方法。 2. A method of manufacturing a metal part using the high-speed plastic working method according to claim 1, wherein the manufacturing method includes preparing the tool according to claim 1 and a mold including the tool, The gold After the mold is mounted on a processing machine that is driven by pressure, a workpiece is placed in the mold, and the workpiece is plastic-processed by the mold that is driven by pressure. A manufacturing method for producing, in the plastic working, an internal shape generated in the process of forming the work material, using a metal material as a long shape, drawn, or extruded shaped material as a work material. Residual strain and stress are suppressed and removed, and the measurement and management of the workpiece according to claim 1 is performed to establish a guideline for the plastic working speed, and the vicinity of the processing portion of the workpiece is constrained and fixed in as much area as possible, The high-speed plastic processing according to claim 1 is mass-produced based on the guideline, and at the same time, the environmental load according to claim 1 in the mass production process is reduced. Gold using the high-speed plastic processing method described in 1 Method of manufacturing the parts.
【請求項 3】 請求項 2記載の製造方法に用いる金型であり、 該金型は、 加工機により 加圧駆動され上下死点間を往復動する上型可動部と、 該上型可動部と協働し該金型内 に搬入した被加工材を塑性加工する下型固定部とからなる上下一対のプレス金型であ つて、 該プレス金型は、 少なくとも該上型可動部に、 被加工材をカロ圧し塑性加工する 工具、 該工具を把持する把持部、 必要に応じ被加ェ材を搬送し所望位置に拘束固定す る補助部、 前記各部を高精度に保持する岡 I胜保持部を備えるプレス金型において、 少 なくとも該上型可動部の構成部材の一部に、 従来の舰び^ r金に比べ小さい密度、 大きい比剛性、 及び大きい比熱を併有する高物質効率型部材を用い、 少なくとも該ェ 具の構成部材の一部に、 徹の希少重金属を含む硬質部材に比べ小さい密度、 大きい 比岡 IJ性、 及び大きい比熱を併有し、 且つ公知の有害な希少重金属を含まない有害物フ リ一型部材を用い、 誦助部の構成部材の少なくとも一部には、 該高物質効率型部材 の中から振動損失係数が小さい振動吸収型部材を選択して用い、 且つ該補助部が被加 ェ材を拘束固定する部分の面積を可及的に多くし、 そして該補助部が被加工材を拘束 固定する押え力を可及的に小さくし、 該金型の工具による塑性加工に際し、 被加工材 に当接する該工具の先端部を、 先 部の当接加圧面積が該当接瞬間 (=タイミング) から徐々に増加する工具形状とする第 1手段、 該工具の少なくとも該当接加圧面の一 部を、 小さい表面粗さの鏡面状に表面仕上げ加工する第 2手段、 少なくとも該当接加 圧面の一部に、 工具部材の材質に比べ大きレ硬度、 小さい摩擦係数、 及び大きい比熱 を併有する耐摩耗性潤滑断熱皮膜を被覆形成する第 3手段、 該鏡面状に表面仕上げ加 ェした工具表面上に該耐摩耗性潤滑断熱皮膜を被覆形成する第 4手段、 該加ェ機が、 金型をカロ圧する加圧速度が上下死点において零で且つ反転する加圧ストロ一ク曲線の クランク軸回転式加工機の場合、 該当接加圧瞬間 (=タイミング) を下死点 (=クラ ンク軸回転角 1 8 0 ° ) 近傍から該クランク軸回転角 9 0 ° へ近づけるようにシフト する第 5手段の各手段の少なくとも 1以上を施し、金型を小型軽量化して設計製作し、 該金型制作時の資源エネルギー消費 .有害物汚染、 該金型使用時の歪み損失 .運動損 失 ·振動損失 ·摩撤員失の各損失、 及び該消費 ·該有害物汚染 ·該各損失 ·該振動騒 音による環境負荷を軽減すると同時に、 前記各損失軽減分の一部により前記塑性加工 速度を高速化して請求項 1記載の高速塑性加工を可能ならしめたことを特徴とする請 求項 2記載の製造方法に用いるプレス金型。 3. A mold for use in the manufacturing method according to claim 2, wherein the mold includes an upper mold movable part that is pressure-driven by a processing machine and reciprocates between upper and lower dead centers, and the upper mold movable part. A pair of upper and lower press dies, which are formed of a lower mold fixing part that plastically processes a workpiece carried into the mold, and at least the upper mold movable part is placed on the upper mold movable part. A tool that presses the workpiece and plastically processes it, a holding part that holds the tool, an auxiliary part that transports the workpiece as needed and restrains it at the desired position, and holds the above parts with high accuracy. High-efficiency mold that has a lower density, higher specific rigidity, and higher specific heat than at least a part of the conventional mold. A hard material containing a rare heavy metal at least in a part of the component of the tool. At least a part of the component parts of the aid section using a known toxic material-free member that has both a low density, a large specific gravity IJ property, and a large specific heat, and does not contain harmful rare heavy metals. For this purpose, a vibration absorption type member having a small vibration loss coefficient is selected from the high material efficiency type members and used, and the area of the auxiliary part restraining and fixing the workpiece is increased as much as possible. And the auxiliary part restrains and fixes the work material as much as possible, and when the plastic working with the tool of the mold is performed, the work material A first means for making the tip of the tool abutting against the tool shape in which the abutting pressure area of the tip gradually increases from the corresponding contact moment (= timing), at least a part of the corresponding contact pressure surface of the tool A second means to finish the surface into a mirror-like shape with a small surface roughness, wear resistance having at least a part of the contact pressure-applied surface with a large hardness, a small friction coefficient, and a large specific heat compared to the material of the tool member A third means for coating the wear-resistant lubricating thermal insulation film; a fourth means for coating the wear-resistant lubricating thermal insulation film on the mirror-finished tool surface; In the case of a crankshaft rotary processing machine with a pressurizing stroke curve where the pressurizing speed is zero at the top and bottom dead center and reverses, the contact pressurization moment (= timing) is the bottom dead center (= crankshaft rotation angle) 1 8 0 °) From around the crankshaft rotation angle 9 0 At least one of each means of the fifth means that shifts to approach the mold, design and manufacture a mold that is smaller and lighter, consumes resources and energy at the time of mold production, pollution of harmful substances, when using the mold Distortion loss .Motion loss · Vibration loss · Loss of wear and loss and consumption · Contamination of harmful substances · Each loss · At the same time as reducing the environmental impact caused by the vibration noise, The press die used in the manufacturing method according to claim 2, wherein the plastic working speed is increased by a section to enable high-speed plastic working according to claim 1.
【請求項 4】 請求項 2記載の製造方法に用いる加工機であり、 該加工機は、 該加工機 に取付けた上下一対の金型を加圧駆動し、 該金型内に搬入された被加工材を、 該金型 が備える工具で加圧し塑性加工して成る金属部品を大量生産する薛征加工機であって、 該 i赃加ェ機は、 該金型の下型固定部を取付ける固定部、 該金型の上型可動部を取付 け上下死点間で往復動する可動部並びに該往復動をガイドする摩■動面、 該可動部 を駆動する駆動部、 前記各部を高精度に保持する岡 I胜フレーム部を備える鉢妊加工機 において、 少なくとも該可動部の構成部材の一部に、 請求項 3記載の高物質効率型部 材、 有害物フリー型部材、 振動吸収型部材のいずれかを用い、 少なくとも該可動部の 摩麵動面の一部に、 請求項 3記載の鏡面状の表面仕上げ加工を施す第 6手段、 少な くとも該摩 動面の一きに、 請求項 3記載の耐摩耗性潤滑断熱皮膜を被覆形成する 第 7手段、 該鏡面状に表面仕上げ加工した面上に、 該耐摩耗性潤滑断熱皮膜を被覆形 成する第 8手段の各手段の少なくとも 1以上を施し、 ffi加工機を小型軽量化して設 計製作し、 該§赃加工機制作時の資源エネルギ一消費 .有害物汚染、 及び該鍛圧加工 衞吏用時の請求項 3記載の各損失と環境負荷を軽減すると同時に、 前記各損失軽減分 の一部により前記塑性加工速度を高 匕して請求項 1記載の高速性加工を可能ならし めたことを特徴とする請求項 2記載の製造方法に用いる §赃加工機。 4. A processing machine used in the manufacturing method according to claim 2, wherein the processing machine pressurizes and drives a pair of upper and lower molds attached to the processing machine, and is carried into the mold. This is a conquest processing machine that mass-produces metal parts formed by pressurizing a workpiece with a tool provided in the mold and performing plastic processing, and the i-adding machine attaches a lower mold fixing portion of the mold A fixed part, a movable part that reciprocates between upper and lower dead centers by attaching an upper mold movable part of the mold, a friction surface that guides the reciprocating movement, a drive part that drives the movable part, and each of the parts with high accuracy. A high-efficiency material, a harmful substance-free material, a vibration-absorbing material, according to claim 3, wherein at least a part of the constituent parts of the movable part is a potted processing machine provided with an Oka Imo frame part held by Using at least the movable part A sixth means for applying a mirror-like surface finishing process according to claim 3 to a part of the friction surface, and at least a part of the friction surface with the wear-resistant lubricating thermal insulation film according to claim 3. 7th means for forming a coating, and applying at least one or more of each of the 8th means for coating the wear-resistant lubricating thermal insulation film on the mirror-finished surface. In addition to reducing each loss and environmental load of claim 3 when using the forging process, the energy consumption of resources during the production of the machine is reduced. 3. The 赃 赃 processing machine used in the manufacturing method according to claim 2, wherein the plastic processing speed is increased by a part of the loss reduction portion to enable the high speed processing according to claim 1.
【請求項 5】 請求項 2記載の金属部品の製造方法であり、 該製造方法は、 請求項 2記 載の塑性加工において、 請求項 3記載の金型、 請求項 4記載の加工機のいずれか又は 双方を用いた製造方法であって、 該製造方法は、 該塑性加工に際し、 金属溶湯の脱酸 処理を意図的に強ィ匕して精鍊した高リサイクル型金属素材を長尺に圧延、 引抜、 又は 押出形成した高リサイクル型素形材を被加工材とし、 請求項 2記載の該被加工素形材 の内部残留歪み応力を抑制除去し、 請求項 1記載の該被加工素形材の計測管理を施し て前記塑性加工速度の目安を立て、 該目安に基づき金属部品の外郭形状の少なくとも 一部を、 該金型,該加ェ機の高速塑性加工能のレ fれか又は双方を用い、 前記形質不 具合がない鏡面状に形成して金属部品を製造するとともに、 該製造工程における請求 項 2記載の環境負荷、 及び該製造に用いた被加工素形材の全ライフサイクルに亘る環 境負荷を軽減し、 且つ該金型.該加ェ機の製作時並びに使用時の請求項 3、 請求項 4 記載の ずれか又は双方の環境負荷を軽減し、 該製造工程の環境負荷の総和を低減し たことを特 ί敷とする請求項 2記載の金属部品の製造方法。  5. A method of manufacturing a metal part according to claim 2, wherein the manufacturing method includes any one of the mold according to claim 3 and the processing machine according to claim 4, in the plastic working according to claim 2. Or a manufacturing method using both of them, wherein the manufacturing method comprises rolling a highly recyclable metal material that has been deliberately strengthened by deoxidizing the molten metal into a long length during the plastic working, 3. The workpiece material according to claim 1, wherein the workpiece material is a highly recycle shaped material that has been drawn or extruded, and the residual residual stress of the workpiece material according to claim 2 is suppressed and removed. The plastic processing speed is established by measuring and managing at least a part of the outer shape of the metal part based on the standard, and the high-speed plastic working ability of the mold and the processing machine or both. And manufacturing a metal part with a mirror-like shape without the above-mentioned defect In addition, the environmental load according to claim 2 in the manufacturing process and the environmental load over the entire life cycle of the workpiece material used for the manufacturing are reduced, and the mold is manufactured. The metal according to claim 2, characterized in that the environmental load of one or both of claims 3 and 4 at the time and in use is reduced, and the total environmental load of the manufacturing process is reduced. Manufacturing method of parts.
【請求項 6】 圧力配管回路の接続に用いる前記形質不具合がない金属部品であり、 該 金属音 15品は、 請求項 1記載の高速塑性加工方法、 請求項 2に記載の製造方法、 請求項 5記載の製造方法のいずれか 1以上を用いて製造した前記形質不具合がない金属部品 であって、 該金属 品は、 請求項 5記載の高リサイクル型金属素材の公知の有害成分 を排除した有害物フリー型金属素材を、 長尺に圧延、 引抜、 又は押出形成した有害物 フリ一型素形材を被加ェ材とし、 請求項 5に記載する被加ェ材の内部残留歪み応力の 抑制除去、 及び塑性加工速度の目安立てを行い、 該目安に基づき該金属部品の外郭形 状の少なくとも一部を、 該被加工素形材の加工箇所近傍の少なくとも一部を拘束固定 し、 請求項 1、 2、 5記載の高速塑性加工のいずれか 1以上によって前記形質不具合 がない鏡面状の加工品を形成し、 しかる後、 該加工品表面の少なくとも一部に、 么^ Π の有害成分を含まない防鲭皮膜か、 又は該有害成分を不可避的成分比率以下に排除し た防鲭皮膜のいずれかの防鲭皮膜を被覆形成して金属部品を製造し、 該製造工程にお ける請求項 1、 2、 5記載のいずれか 2以上の環境負荷を軽減すると同時に、 該金属 部品の使用廃棄時の前記形質不具合に起因する物理的損失、 有害物汚染、 腐食消失に よる環境負荷を軽減し、 該金属部品の全ライフサイクルに亘る環境負荷を低減したこ とを特徴とする圧力配管回路の接続に用いる前記形質不具合力 い金属部品。 6. A metal part having no trait defect used for connecting a pressure piping circuit, and the 15 metal sounds are the high-speed plastic working method according to claim 1, the manufacturing method according to claim 2, A metal part that is manufactured using any one or more of the manufacturing methods according to claim 5 and has no trait defects, wherein the metal part is a harmful substance that excludes the known harmful components of the highly recyclable metal material according to claim 5. 6. A hazardous material obtained by rolling, drawing, or extruding a material-free metal material to a long length. Using a free-type shaped material as a material to be processed, suppressing internal residual strain stress of the material to be processed according to claim 5. A guideline for removal and plastic working speed is set, and at least a part of the outer shape of the metal part is constrained and fixed based on the guideline, and at least a part of the workpiece in the vicinity of the processing part is fixed and fixed. A mirror-like processed product free from the above-mentioned trait defects is formed by any one or more of the high-speed plastic processing described in 1, 2, and 5. Thereafter, harmful components of の ^ Π are added to at least a part of the surface of the processed product. Does not contain a protective film or does not contain this harmful component A metal part is manufactured by coating any one of the protective coatings excluded to a ratio of avoiding components or less, and any two or more of claims 1, 2, and 5 in the manufacturing process. At the same time as reducing the environmental impact, reducing the environmental impact due to physical damage, toxic contamination, and loss of corrosion due to the above-mentioned trait failure at the time of disposal of the metal component. The above-mentioned metal part having a trait failure, which is used for connecting a pressure piping circuit, characterized in that
【請求項 7】 請求項 6記載の金属部品であり、 該金属部品は、 流体を圧送する圧力配 管回路の接続に用いる前記形質不具合がない金属管継手であって、 該金属管継手は、 流体の圧送方向に対し断面まるみ状の中空管路並びに該圧送方向の中空管軸と、 該中 空管路を他の配管回路に接続する接続部と、 必要に応じ該換鶴 こ、 他の配管回路に 溶接合する開先部、 他の配管回路と密嵌し流術融を防止するシート面、 他の配管回 路にねじ締結する接続ねじ部、 流体漏洩を防止する弾性シール体を収納する細溝部、 弾性シール体と協働し流体觀曳を防止する接続ねじ部の外径より小さい外径の密嵌シ 7. The metal part according to claim 6, wherein the metal part is a metal pipe joint that does not have the trait defect used for connecting a pressure pipe circuit that pumps fluid, and the metal pipe joint includes: A hollow pipe having a round cross-section with respect to the fluid feeding direction, a hollow pipe shaft in the feeding direction, a connecting portion for connecting the hollow pipe to another piping circuit, and if necessary, the changeable crane, Grooves welded to other piping circuits, seat surfaces that tightly fit with other piping circuits to prevent flow fusion, connecting screw portions that are screwed to other piping circuits, and elastic seals that prevent fluid leakage Narrow groove part that accommodates the outer diameter of the connecting screw part that prevents fluid trapping in cooperation with the elastic seal body.
- ^ 弾性シール体を押圧する止めナットと螺合する螺合部等を備える金属管継手 において、 該金属管継手は、 請求項 6記載の有害物フリー型金属素材の合金添加成分 を意図的に少なくした軟質金属素材を、 長尺に圧延、 引抜、 又は押出形成した高環境 効率型中実素形材を被加工材とし、 請求項 5に記載する被加工材の内部残留歪み応力 の抑制!^、 及び酒' 工速度の目安立てを行い、 該目安に基づき該中空管路の少な くとも一部を、 請求項 1又は 5記載のいずれかの高速塑性加工によって中空管路断面 まるみ状で且つ前記形質不具合がない鏡面状の中空管路内壁面に形成し、 次に前記目 安に基づき該接織の少なくとも一部を、 請求項 1又は 5記載のいずれかの高速塑性 カロェ工程によって、被加工表面粗さ Ra 6 m程度以下で且つ前記形質不具合がない鏡 面状の接続部表面に形成し、 しかる後、 金属管継手表面の少なくとも一部に、 請求項 6記載のいずれかの防鯖皮膜を被覆形成して金属管継手を製造し、 該製造工程におけ る請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減すると同時に、 該金属管 継手の使用廃棄時の前記形質不具合に起因する圧力損失並びに流動抵抗損失の各損失、 該各損失による流体漏洩事故、 有害物汚染、 腐食消失による難負荷を軽減し、 該金 属管継手の全ライフサイクルに亘る環境負荷を低減したことを特徴とする請求項 6記 載の金属部品の金属管継手。 -^ Metal pipe joint provided with a threaded portion etc. that is screwed with a retaining nut that presses the elastic seal body, wherein the metal pipe joint is an alloy additive component of the hazardous material-free metal material according to claim 6 The internal residual strain of the work material according to claim 5, wherein a soft metal material that has been intentionally reduced is a high environment-efficiency solid material formed by rolling, drawing, or extrusion forming a long length. Suppression of stress! ^, And sake 'Estimate the work speed, and based on the guide, at least a part of the hollow pipe is hollowed by high-speed plastic working according to any one of claims 1 and 5. 6. A cross section of a pipe is formed on the inner wall surface of a hollow pipe having a round shape and free from the above-mentioned trait defects, and at least a part of the weaving is then made based on the guideline. The high-speed plasticity of the process is formed on a mirror-like connection surface having a surface roughness Ra of about 6 m or less and free of the above-mentioned trait defect by a Karoe process, and then on at least a part of the surface of the metal pipe joint. A metal pipe joint is manufactured by coating one of the protective coatings described in 6. The environmental load of any one of claims 1, 5, and 6 in the manufacturing process is reduced, and at the same time, each of pressure loss and flow resistance loss due to the above-mentioned trait failure at the time of disposal of the metal pipe joint is discarded. 7. The environmental load over the entire life cycle of the metal fitting has been reduced by reducing a loss, a fluid leakage accident due to each loss, contamination with harmful substances, and a difficult load due to disappearance of corrosion. Metal pipe fittings for metal parts.
【請求項 8】 請求項 6記載の金属部品であり、 該金属部品は、 請求項 7記載の金属管 継手の中空管軸に滑らかな曲率の中空管路軸を備える金属曲管継手であつて、 該金属 曲管継手は、 請求項 7記載の軟質金属素材を長尺に弓股き又は押出形成し、 中空管路 力 S断面まるみ状で且つ中空管路内壁面を凹凸なく滑らかに形成した高環境効率型の直 管材を被加ェ材とし、 請求項 5に記載する被加工材の内咅隨留歪み応力の抑制^ ¾、 及び塑性加工速度の目安立てを行い、 該目安に基づき該被加ェ直管材を、 請求項 1又 は 5記載のレ vfれかの高速塑性加工工程によって、 所望長さ寸法の前記形質不具合が ない端面が鏡面状の直管短材に形成し、 次いで該端面が鏡面状の直管短材を、 該直管 短材の少なくとも両端を拘束固定し、 中空管軸圧縮方向に荷重しつつ該直管短材中程 をプレス曲げ加工し、 滑らかな曲率の中空管路軸に形成し、 その後、 該目安に基づき 該接続部の少なくとも一部を、 請求項 1又は 5記載のいずれかの高速塑性加工によつ て、加工表面粗さ Ra6 im以下程度の前記形質不具合がない鏡面状の接^^表面に形 成し、 しかる後、 該金属曲管継手表面の少なくとも一部に、 請求項 6記載のいずれか の防鲭皮膜を被覆形成して金属曲管継手を製造し、該製造工程における請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減すると同時に、 該金属曲管継手使用廃棄時 の前記滑らかな曲率の中空管路軸による反射損失、 前記形質不具合に起因する圧力損 失並びに流動抵抗損失の各損失、 及び該各損失による流体漏曳事故、 有害物汚染、 腐 食消失の夫々による環境負荷を軽減し、 該金属曲管継手の全ライフサイクルに亘る環 境負荷を低減したことを特徴とする請求項 6記載の金属部品の金属曲管継手。 8. A metal part according to claim 6, wherein the metal part comprises a hollow pipe shaft having a smooth curvature on the hollow pipe shaft of the metal pipe joint according to claim 7. Therefore, the metal bent pipe joint is formed by bending or extruding the soft metal material according to claim 7 into a long shape, and has a hollow pipe force S cross-section round shape and a hollow pipe inner wall surface without unevenness. A smooth and highly environmentally efficient straight pipe material is used as a material to be processed, and an internal restraint strain stress of the work material according to claim 5 is reduced, and a plastic working speed is estimated. Based on the standard, the straight pipe material to be processed is converted into a straight pipe short material having a mirror-like end surface without the above-mentioned trait defect by the high-speed plastic working process of claim 1 or 5. Next, a straight pipe short material having a mirror-like end face is formed, and at least both ends of the straight pipe short material are restrained and fixed, and a hollow tube shaft compression method is formed. Straight tube Tanzai middle while load in 6. A hollow pipe shaft having a smooth curvature is formed by press bending, and then at least a part of the connecting portion is formed by high-speed plastic working according to claim 1 or 5 based on the guide. 7. A processed surface roughness Ra6 im or less is formed on a mirror-like contact surface having no such trait defect, and then, on at least a part of the surface of the metal bent joint, A metal curved pipe joint is manufactured by coating the protective film of the above, and the environmental load of any one of claims 1, 5, and 6 in the production process is reduced, and at the same time when the metal curved pipe joint is used and discarded. Loss of reflection due to the hollow pipe shaft with the smooth curvature, pressure loss and flow resistance loss due to the trait defect, and fluid leakage accidents due to each loss, contamination of harmful substances, loss of corrosion Reduce the environmental burden caused by each, 7. The metal bent pipe joint for metal parts according to claim 6, wherein an environmental load over a life cycle is reduced.
【請求項 9】 請求項 6記載の金属部品であり、 該金属部品は、 請求項 7記載の金属管 継手、 請求項 8記載の金属曲管継手のいずれかの継手の 1次 に用いる中空皿座金 であって、 該中空皿座金は、 該継手の接続ねじ部外径より小さい外径の密嵌シ に隙間なく縮径カシメされる平滑な打抜き内周面と、 該打抜き内周面と略平行な打抜 き外周面と、 該継手の螺合部に螺合する止めナットに加圧されるナット座面と、 該継 手の 1次組立で用いる弾性シ一ル体に加圧接触し該継手管路内を流れる流体の漏洩を 防止する滑らかなシール座面を備える中空皿座金において、 該中空皿座金は、 請求項 7記載の軟質金属素材を長尺に圧延形成した高環境効率型金属板材を被加工材とし、 請求項 5に記載する該被加工材の内部残留歪み応力の抑制除去、 及び塑性加工速度の 目安立てを行い、 該目安に基づき該中空皿座金の少なくとも打抜き内周面を、 該被加 工金属板材のカロェ箇所の近傍を拘束固定しつつ請求項 5記載の高速塑性加工によって、 該継手接続ねじ部の外径より僅かに小さい内径寸法に前記形質不具合がない鏡面状の 内周面に形成し、 次いで該鏡面状に形成された打抜き内周面の内径寸法を、 該接続ね じ部の外径寸法より僅かに大きい内径寸法に該鏡面状に形成された打抜き内周面の端 部が破断割れしないよう拡径して中空皿状にプレス成形し、 しかる後、 該プレス成形 品表面の少なくとも一部に、 請求項 6記載のいずれかの防鲭皮膜を被覆形成して中空 皿座金を製造し、 該 i¾g工程における請求項 5 '請求項 6記載の還境負荷を軽減する と同時に、 該継手 1次組立における縮怪力シメ工程での皿座金のバリ .破断割れ金属 粉の脱落飛散を抑制防止し、 該脱落飛散による環境汚染、 及び該バリ .該金属粉の該 継手中空管路内への付着混入による該継手 1次組立体の使用廃棄時の圧力損失、 有害 物汚染、 腐食消失、 流体漏洩事故の夫々による環境負荷を軽減し、 該中空皿座金の全 ライフサイクルに亘る環境負荷を低減したことを特徴とする請求項 6記載の金属部品 の中空 ID1J¾金。 9. A metal part according to claim 6, wherein the metal part is a hollow dish used as a primary of any one of the metal pipe joint according to claim 7, and the metal curved pipe joint according to claim 8. A washer having a smooth punched inner peripheral surface that is crimped without a gap to a tight fit having an outer diameter smaller than the outer diameter of the connecting thread of the joint; and substantially the same as the punched inner peripheral surface Pressure contact is made with a parallel punched outer peripheral surface, a nut seat surface pressed by a locking nut screwed into the threaded portion of the joint, and an elastic seal body used in the primary assembly of the joint. A hollow dish washer having a smooth sealing seat surface that prevents leakage of fluid flowing in the joint pipe, wherein the hollow dish washer is a high environmental efficiency type formed by rolling the soft metal material in a long length. A metal plate material is a work material, and the internal residual strain stress of the work material is suppressed and removed according to claim 5. 6. A high-speed plastic working process according to claim 5, wherein a guideline is set for the plastic working speed, and at least the punched inner peripheral surface of the hollow plate washer is constrained and fixed in the vicinity of the caloe portion of the metal plate to be processed. An inner diameter dimension slightly smaller than an outer diameter of the joint connecting thread portion is formed on a mirror-like inner peripheral surface that does not have the above-mentioned trait defect, and then the inner diameter dimension of the punched inner peripheral surface formed in the mirror-like shape is Right The diameter of the inner peripheral surface of the punched inner surface formed in a mirror-like shape is slightly larger than the outer diameter of the tie portion so that the end of the punched inner peripheral surface does not break and is press-molded into a hollow dish shape. A hollow dish washer is manufactured by coating at least a part of the product surface with any of the fouling films according to claim 6, and the return boundary load according to claim 5 ′ claim 6 in the i¾g step is reduced. At the same time, the burrs of the plate washer in the shrinkage force squeezing process in the primary assembly of the joint are prevented and prevented from falling off the fracture cracked metal powder, and environmental pollution due to the detachment and scattering, and the burrs in the joint of the metal powder. The entire life cycle of the hollow plate washer is reduced by reducing the environmental load caused by pressure loss, hazardous substance contamination, corrosion disappearance, and fluid leakage accidents during disposal of the primary assembly due to adhering contamination in the empty pipe line. Characterized by reduced environmental burden A hollow ID1J¾ gold metal part according to claim 6.
【請求項 1 0】 請求項 6記載の金属部品であり、 該金属部品は、 請求項 7記載の金属 管継手、 請求項 8記載の金属曲管継手のいずれかの継手の 1次敏に用いる止めナツ トであって、 該止めナットは、 角柱状の本体部と、 該継手の螺合部に螺合する雌ねじ 部と、 該本体部の一端面に、 中空座金のナツト座面を加圧する止めナツト座面を備え る止めナットにおいて、 該止めナットは、 請求項 7記載の軟質金属素材を長尺に引抜 又は押出形成した外形が角柱状の高環境効率型中実素形材を被加工材とし、 請求項 5 に記載する被加工材の内き,留歪み応力の抑制除去、 及び塑性加工速度の目安立てを 行い、 該目安に基づき被加工中実素形材を用いて請求項 1記載の高速塑性加工により 所望肉厚み寸法の前記形質不具合がない中実素形板材を形成し、 該目安に基づき少な くとも該雌ねじ部の下穴を、 該中実素形板材の該雌ねじ部に相当する部分の近傍を拘 束固定し、 請求項 1又は 5記載のいずれかの高速塑性加工によって、 前記形質不具合 がない鏡面状に形成し、 次いで該目安に基づき該鏡面状に形成された下穴に、 請求項 1又は 5記載の高速塑性加工によって前記形質不具合がない鏡面状の雌ねじ山を形成 し、 しかる後、 該本体部表面の少なくとも H、 請求項 6記載のいずれかの防鑌皮 膜を被覆形成して止めナットを製造し、 該製造工程における請求項 1、 5、 6記載の いずれか 2以上の環境負荷を軽減すると同時に、 該継手螺合部へ止めナツトを螺合す る 1次糸 15Ϊ工程の止めナットのバリ '破断割れ金属粉の脱落飛散による環境汚染、 及 び該バリ .該金属粉の該中空管路内への付着混入による該継手 1次組立体の使用廃棄 時の圧力損失、有害物汚染、腐食消失、流体漏洩事故の夫々による環境負荷を軽減し、 該止めナツ卜の全ライフサィクルに亘る環境負荷を低減したことを特徴とする請求項 6記載の金属部品の止めナツト。 10. A metal part according to claim 6, wherein the metal part is used as a primary joint of any one of the metal pipe joint according to claim 7 and the metal pipe joint according to claim 8. The lock nut includes a prismatic main body portion, a female screw portion to be screwed into the screwed portion of the joint, and pressurizing the nut seat surface of the hollow washer to one end surface of the main body portion. A stop nut having a stop nut seating surface, wherein the stop nut is formed by processing a highly environmentally efficient solid material having a prismatic outer shape obtained by drawing or extruding the soft metal material according to claim 7 in a long length. Claim 1 is made using the solid material that is being machined based on the guideline, the inner strain of the work material described in claim 5, the suppression and removal of residual strain stress, and the standardization of the plastic working speed. Forming a solid blank without the above-mentioned trait defect of desired wall thickness by high-speed plastic working 6. Based on the guideline, at least the pilot hole of the female screw portion is constrained and fixed in the vicinity of the portion corresponding to the female screw portion of the solid elemental plate member, 6. A mirror-like shape free from the trait defects is formed by plastic working, and then the prepared hole formed in the mirror-like shape based on the guide is formed into a mirror-like shape free from the trait defects by the high-speed plastic processing according to claim 1 or 5. Forming female thread After that, at least H on the surface of the main body portion, and a lock nut is manufactured by coating the protective skin film according to any one of claims 6 and any of claims 1, 5 and 6 in the manufacturing process. 2 At the same time reducing the environmental load of 2 or more and screwing the nut to the joint threaded part. Primary thread 15-stage lock nut burrs' Environmental pollution due to falling and breaking of broken cracked metal powder, and the burrs Reduce the environmental load caused by pressure loss, hazardous substance contamination, corrosion disappearance, and fluid leakage accidents at the time of use and disposal of the joint primary assembly due to the metal powder adhering to the hollow pipe. The stop nut for metal parts according to claim 6, characterized in that the environmental load over the entire life cycle of the stop nut is reduced.
【請求項 1 1】 請求項 6記載の金属部品であり、 該金属部品は、 請求項 1 0記載の止 めナツトの一端に、 該止めナツ卜の締結弛みを防止する凸片状の弾性フランジ座と、 必要に応じ該弹性フランジ座の内周に、 請求項 9記載の弾性シール体を加圧するすり 割り樹脂製リングを収納するリング収納部を備える座付き止めナツトであって、 該座 付き止めナツトは、 請求項 7記載の軟質金属素材を長尺に引抜又は押出形成した高環 境効率型中実素形材を被加工材とし、 請求項 5に記載する該被加ェ材の内部残留歪み 応力の抑制除去及び塑性加工速度の目安立てを行い、 該目安に基づき被加工中実素形 材を用いて請求項 1記載の高速塑性加工により所望肉厚み寸法の前記形質不具合がな い中実素形板材を形成し、 該目安に基づき少なくとも該弾性フランジ座及び前記雌ね じ部の下穴を、 該中実素形板材の該雌ねじ部に相当する部分の近傍を拘束固定し、 請 求項 1又は 5記載のいずれかの高速塑性加工によって前記形質不具合がない鏡面状に 形成し、 次いで該目安に基づき該鏡面状に形成された下穴に、 請求項 1又は 5記載の 高速塑性加工によって前記形質不具合がない鏡面状の雌ねじ山を形成し、 しかる後、 該形成品の表面の少なくとも一部に、 請求項 6記載のいずれかの防鲭皮膜を被覆形成 して座付き止めナットを製造し、 必要に応じ該リング収納部に、 該弾性シール体に比 ベ硬く且つ小さい摩擦係数のすり割り樹脂製リングを装着して予備 し、 該製造ェ 程における請求項 1、 5、 6記載のいずれか 2以上の環境負荷を軽減すると同時に、 応力緩和耐性に優れる該弹性フランジ座の締結弾性力により該座付き止めナット締結 使用時の締結弛みを抑制し、 或いは り割り樹脂製リングの装着使用により皿座金 及び該皿座金の縮径カシメ工程の使用を代替廃止し、 請求項 1 0に記載する継手 1次 組立体の使用廃棄時の圧力損失、 有害物汚染、 腐食消失、 調帝結弛みに起因する流体 漏洩事故の夫々による環境負荷を軽減し、 該座付き止めナツトの全ライフサイクルに 亘る環境負荷を低減したことを特徴とする請求項 6記載の金属部品の座付き止めナツ 卜。 11. A metal part according to claim 6, wherein the metal part is formed at one end of the stop nut according to claim 10 and has a convex piece-like elastic flange that prevents the fastening nut from loosening. A seated stop nut comprising a seat and a ring storage portion for storing a split resin ring for pressurizing the elastic seal body according to claim 9 on the inner periphery of the inertia flange seat as required. The nut is a high environmental efficiency solid material obtained by drawing or extruding the soft metal material according to claim 7 in a long length, and the internal residue of the material to be processed according to claim 5 The strain stress is suppressed and the plastic working speed is set as a guideline, and the trait defect of the desired wall thickness dimension is eliminated by the high-speed plastic processing according to claim 1 using a solid material to be processed based on the guideline. A real plate material is formed, and at least the The pilot hole of the flange seat and the female screw part is restrained and fixed in the vicinity of the portion corresponding to the female screw part of the solid plate material, and the high-speed plastic working according to any one of claims 1 or 5 6. A mirror-shaped female screw thread free of the trait defect is formed by high-speed plastic processing according to claim 1 or 5 in the mirror-like prepared hole based on the standard. After that, at least a part of the surface of the formed product is coated with the fouling film according to any one of claims 6 to produce a seated retaining nut, and if necessary, in the ring storage portion, the elastic seal Compared to body Pre-installed with a ring made of a split resin having a hard and small friction coefficient, and at the same time, the environmental load of any one of claims 1, 5, and 6 in the manufacturing process is reduced, and at the same time, the stress relaxation resistance is excellent. The tightening elastic force of the inertia flange seat suppresses the loosening of fastening when the seated lock nut is used, or the use of a split resin ring eliminates the use of the plate washer and the reduced diameter caulking process of the plate washer. The joint according to claim 10 reduces the environmental load caused by each of the fluid leakage accidents caused by pressure loss at the time of use and disposal of the primary assembly, contamination of harmful substances, disappearance of corrosion, loosening of the control, and 7. The seated nut for metal parts according to claim 6, wherein the environmental load throughout the life cycle of the nut is reduced.
【言青求項 1 2】 請求項 6記載の金属部品を用いた組立体であり、 該組立体は、 請求項 7記載の金属管継手、 請求項 8記載の金属曲管継手のいずれかの管継手を用いた ia¾ 体であって、 該 ίε体は、 前記管継手の溶接合用の開先部を、 公知の有害成分を含ま ないか、 又は該有害成分を不可避的成分比率以下に排除した溶接材を用い他の金属配 管に全周溶接して組立する第 1手段、 前記管継手の接続ねじ部を、 該接続ねじ部と螺 合する他の配管回路本体にねじ締結して組立する第 2手段、 前記管継手の螺合部に止 めナツトを正回転して螺合し、 前記管継手の密嵌シール部に該接続ねじ部外径より僅 かに大きい内径寸法の中空皿座金を揷通し、 該密嵌シ一 との間に隙間が生じない よう該中空皿座金を縮怪力シメし、 次いで該密嵌シール部に請求項 9記載の弾性シー ル体を装着して座付き管継手を 1次糸 Ι3Ϊし、 次いで該座付き管継手の接続ねじ部と螺 合する他の配管回路本体にねじ締結した後、 該止めナツトを逆回転し縮怪力シメした 座金を介し該弹性シール体に予圧を加えて敝する第 3手段、 該第 3手段において、 請求項 9記載の中空皿座金、 請求項 1 0記載の止めナツト、 請求項 1 1記載の座付き 止めナットのいずれかを用いて座付き管継手を 1次 ffijtし、 しかる後、 該第 3手段に 従い弾性シール体に予圧を加えて lasする第 4手段のいずれかの手段を用いて ai:し、 謝拉ェ程における資源エネルギー消費〖こよる環境負荷、有害物汚染による環境負荷、 及び該組立に用いた金属部品に対応する請求項 7〜 1 1記載の環境負荷を夫々軽減す ると同時に、 該組立体の使用廃棄時の圧力損失、 有害物汚染、 腐食消失、 流体漏曳事 故の夫々による環境負荷を軽減し、 該組立体の全ライフサイクルに亘る環境負荷を低 減したことを'樹敫とする請求項 6記載の金属部品を用いた ^体。 [British claim 1 2] An assembly using the metal part according to claim 6, wherein the assembly is any one of the metal pipe joint according to claim 7, and the metal curved pipe joint according to claim 8. It is an ia sample using a pipe joint, and the ίε body does not include a known harmful component in the groove for welding joint of the pipe joint, or excludes the harmful component to an inevitable component ratio or less. First means for welding and assembling to other metal pipes using welding materials, and assembling the pipe joint connecting screw part to another pipe circuit body screwed to the connecting screw part A second means, a hollow dish washer having an inner diameter slightly larger than an outer diameter of the connecting screw portion, in a tightly fitting seal portion of the pipe joint; The hollow dish washer is squeezed so that no gap is generated between the tightly fitted sheet, and then the tightly fitted seal portion After attaching the elastic seal body according to claim 9 to the primary thread Ι3 of the seated pipe joint, and then screwing it to another piping circuit main body screwed with the connecting thread of the seated pipe joint, The hollow plate washer according to claim 9, and the stopper nut according to claim 10, wherein the third means for applying a preload to the inertia seal body through a washer that has been reversely rotated and squeezed the shrinkage force, The seated fitting is subjected to primary ffijt using any of the seated set nuts according to claim 1 and then the third means is provided. Therefore, ai: by using any one of the fourth means to apply pre-load to the elastic seal body and las, the environmental load due to the resource and energy consumption in the process, the environmental load due to harmful substances contamination, and the assembly Claims 7 to 11 corresponding to the metal parts used in the above are all reduced, and at the same time, pressure loss, toxic contamination, corrosion disappearance, fluid leakage accidents when the assembly is discarded The body using a metal part according to claim 6, wherein the environmental burden caused by each of them is reduced and the environmental burden over the entire life cycle of the assembly is reduced.
PCT/JP2009/058600 2008-04-24 2009-04-24 Method for high speed plastic machining of metal component WO2009131253A1 (en)

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JP2017109223A (en) * 2015-12-16 2017-06-22 しのはらプレスサービス株式会社 Production method for metal product using new shearing/punching method
TWI657875B (en) * 2016-11-16 2019-05-01 黃崇賢 Hollow pipe punching die
JP2018094606A (en) * 2016-12-14 2018-06-21 トヨタ自動車株式会社 Die-casting die

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