多杀菌素水可溶性粒剂及其制备方法 技术领域 Spinosad water soluble granule and preparation method thereof
本发明涉及一种新剂型的杀虫剂, 尤其涉及一种含有多杀菌素的水可溶性粒剂及其制备 方法。 背景技术 The present invention relates to a novel dosage form of the insecticide, and more particularly to a water-soluble granule containing spinosyn and a preparation method thereof. Background technique
随着人们对环境保护意识的提高, 以及各国政府对生态环境的重视, 人们对适合防治作 物病虫害和无公害生产需要的高效、 低毒、 低残留、 无污染的环保型生物农药和化学农药的 需求越来越大。 With the increasing awareness of environmental protection and the importance attached by governments to the ecological environment, high-efficiency, low-toxic, low-residue, non-polluting environmentally-friendly bio-pesticide and chemical pesticides are needed for crop pest control and pollution-free production. Demand is growing.
多杀菌素又名多杀霉素 (Spinosad)是在剌糖多胞菌(Saccharopolyspora spinosa)发酵 液中提取的一种大环内酯类无公害高效生物杀虫剂。 多杀菌素的作用方式新颖, 可以持续激 活靶标昆虫乙酰胆碱烟碱型受体, 但是其结合位点不同于烟碱和吡虫啉。 多杀菌素也可以影 响 GABA受体, 但作用机制不清。 目前还不知道是否与其他类型的杀虫剂有交叉抗性。这些化 合物可以引起靶标植食性昆虫如毛虫、 潜叶虫、 蓟马、 和食叶性甲虫迅速死亡。 Spinosad, also known as spinosad, is a macrocyclic lactone-free and highly effective biocide extracted from the fermentation broth of Saccharopolyspora spinosa. The spinosyn acts in a novel manner and can continuously activate the target insect acetylcholine nicotinic receptor, but its binding site is different from nicotine and imidacloprid. Spinosad can also affect GABA receptors, but the mechanism of action is unclear. It is not known whether there is cross-resistance with other types of pesticides. These compounds can cause rapid death of target herbivorous insects such as caterpillars, leaf miner, thrips, and leaf-feeding beetles.
植物保护用的杀虫剂的种类很多, 各国目前使用最多的剂型是乳油、 悬浮剂、 可湿性粉 剂、 粉剂、 粒剂、 水剂、 毒饵、 母液、 母粉等十余种剂型。 众所周知, 乳油中含有大量有机 溶剂, 易于挥发着火、 对人体和植物有毒害, 污染环境, 运输也不方便; 可湿性粉剂在生产、 使用中有大量粉尘, 污染环境, 影响操作人员的健康。 现阶段农药剂型的发展动向主要是提 倡开发环保型新剂型,如: 1.液态制剂趋向水性化。水乳剂 (EW)、微乳剂 (ME),水悬剂(SC)、 水可溶性液剂 (SL) 等是具代表性的水性化新剂型, 其共同特点是以水代替大量有机溶剂, 减少溶剂的浪费和污染, 降低制剂毒性, 提高安全性, 是取代乳油的新剂型。 2. 固态制剂粒 状化。将粉状制剂粒状化,避免粉尘污染,便于包装也是剂型研究的方向。水分散性粒剂(WDG) 是具代表性的粒状剂。 该剂型, 外观为颗粒状, 使用时投入水中迅速崩解分散, 形成高悬浮 的分散体系, 以利喷雾使用。 制剂含量及悬浮率都大大超过可湿性粉剂, 流动性好, 无粉尘 污染, 包装、 贮运方便, 是集可湿性粉剂、 悬乳剂、 颗粒剂的优点为一体的新剂型。 但是这 些剂型都没有将两者的优势结合起来, 同时体现。 发明内容 There are many types of insecticides for plant protection. The most widely used dosage forms in various countries are emulsifiable concentrates, suspending agents, wettable powders, powders, granules, liquids, poison baits, mother liquors, and mother powders. As we all know, emulsifiable concentrate contains a large amount of organic solvents, which are easy to volatilize and ignite, poisonous to humans and plants, pollute the environment, and inconvenient to transport. Wet powders have a large amount of dust in production and use, pollute the environment and affect the health of operators. At present, the development trend of pesticide formulations is mainly to promote the development of environmentally friendly new dosage forms, such as: 1. Liquid preparations tend to be water-based. Water emulsion (EW), microemulsion (ME), aqueous suspension (SC), water-soluble liquid (SL), etc. are representative new forms of water-based preparations. The common feature is that water replaces a large amount of organic solvents and reduces solvents. Waste and pollution, reduce the toxicity of the preparation, improve safety, is a new dosage form to replace emulsifiable concentrate. 2. The solid preparation is granulated. The powder preparation is granulated to avoid dust pollution, and packaging is also the direction of dosage form research. Water dispersible granules (WDG) are representative granules. The dosage form has a granular appearance and is rapidly disintegrated and dispersed in water when used, thereby forming a highly suspended dispersion system for use in spray application. The preparation content and suspension rate are much higher than wettable powder, good fluidity, no dust pollution, convenient packaging, storage and transportation. It is a new dosage form integrating the advantages of wettable powder, suspoemulsion and granules. However, these dosage forms do not combine the advantages of both, but also manifest. Summary of the invention
本发明的目的就是为了克服上述现有技术存在的缺点,提供一种以水代替大量有机溶剂,
减少溶剂的浪费和污染, 降低制剂毒性, 提高安全性, 外观为颗粒状, 使用时投入水中迅速 崩解分散的含有多杀菌素的水可溶性粒剂 (WSG) 及其制备方法。 The object of the present invention is to overcome the disadvantages of the prior art described above and to provide a substitute for a large amount of organic solvent with water. It reduces solvent waste and pollution, reduces the toxicity of the preparation, improves safety, and has a granular appearance. The spinosad-containing water-soluble granules (WSG) which are rapidly disintegrated and dispersed in water during use and a preparation method thereof.
为解决上述技术问题, 本发明通过以下技术方案实现的: In order to solve the above technical problem, the present invention is achieved by the following technical solutions:
一种多杀菌素水可溶性粒剂, 主要由如下重量百分比的物质制成: A spinosyn water-soluble granule, mainly made of the following weight percentages:
多杀菌素: 0. 5〜40 %; Spinosad: 0. 5~40%;
乳化剂: 1〜30 %; Emulsifier: 1~30%;
分散剂: 1〜10 %; Dispersing agent: 1~10%;
润湿剂: 1〜5 %; Wetting agent: 1~5 %;
粘结剂: 2〜4 % ; Binder: 2~4% ;
稳定剂: 1〜3 %; Stabilizer: 1~3 %;
余量是填料。 The balance is a filler.
本发明多杀菌素水可溶性粒剂, 其中所述乳化剂选自蓖麻油环氧乙烷加成物、 烷基酚聚 氧乙烯醚、 苄基酚聚氧乙烯醚及类似物、 苯乙基酚聚氧乙烯醚或脂肪醇聚氧乙烯醚及类似物 中的一种或两种混合物。 The spinosyn water-soluble granule of the present invention, wherein the emulsifier is selected from the group consisting of castor oil ethylene oxide adduct, alkylphenol ethoxylate, benzyl phenol polyoxyethylene ether and the like, phenethyl phenol One or a mixture of polyoxyethylene ether or fatty alcohol polyoxyethylene ether and the like.
所述烷基酚聚氧乙烯醚可以为壬基酚聚氧乙烯醚、 辛基酚聚氧乙烯醚等; 所述苄基酚聚 氧乙烯醚及类似物可以为苄基酚聚氧乙烯醚、 苄基烷基酚聚氧乙烯醚等; 所述脂肪醇聚氧乙 烯醚及类似物可以为以月桂醇为主成分的产品 CnH2n+10 (E0) mH, 其中 n=12〜16, m=15〜30。 The alkylphenol ethoxylate may be nonylphenol ethoxylate, octylphenol ethoxylate, etc.; the benzyl phenol ethoxylate and the like may be benzyl phenol ethoxylate, a benzyl alkyl phenol polyoxyethylene ether or the like; the fatty alcohol polyoxyethylene ether and the like may be a product containing lauryl alcohol as a main component C n H 2n+1 0 (E0) m H, wherein n=12~ 16, m = 15~30.
本发明多杀菌素水可溶性粒剂, 其中所述分散剂选自烷基萘磺酸盐、 双萘磺酸盐甲醛缩 合物或木质素磺酸钠。 The spinosyn water-soluble granule of the present invention, wherein the dispersing agent is selected from the group consisting of alkylnaphthalenesulfonate, bisnaphthalenesulfonate formaldehyde condensate or sodium lignosulfonate.
所述烷基萘磺酸盐可以为拉开粉 BX、 拉开粉 AC等; 所述双萘磺酸盐甲醛缩合物可以为 分散剂 N、 分散剂 NN0等。 The alkylnaphthalenesulfonate may be a pull-off powder BX, a pull-up powder AC or the like; and the bisnaphthalenesulfonate formaldehyde condensate may be a dispersant N, a dispersant NN0 or the like.
本发明多杀菌素水可溶性粒剂, 其中所述润湿剂选自烷基苯磺酸盐、 脂肪酰胺 N-甲基磺 酸盐、 烷基芳基聚氧乙烯醚硫酸盐中的一种或两种混合物。 The spinosyn water-soluble granule of the present invention, wherein the wetting agent is selected from the group consisting of alkylbenzenesulfonate, fatty acid amide N-methylsulfonate, alkylaryl polyoxyethylene ether sulfate or Two mixtures.
本发明多杀菌素水可溶性粒剂, 其中所述粘结剂选自 β _环糊精、聚乙烯醇、 甲基纤维素 中的一种或两种混合物。 The spinosyn water-soluble granule of the present invention, wherein the binder is one or a mixture of two selected from the group consisting of β-cyclodextrin, polyvinyl alcohol, and methyl cellulose.
本发明多杀菌素水可溶性粒剂, 其中所述稳定剂选自硼砂、 苯甲酸钠中的一种。 The spinosyn water-soluble granule of the present invention, wherein the stabilizer is selected from the group consisting of borax and sodium benzoate.
本发明多杀菌素水可溶性粒剂, 其中所述填料选自碳酸氢盐、 无水柠檬酸、 麦芽糖、 无 水硫酸钠中的一种或两种混合物。 The spinosyn water-soluble granule of the present invention, wherein the filler is selected from one or a mixture of hydrogencarbonate, anhydrous citric acid, maltose, and anhydrous sodium sulfate.
本发明多杀菌素水可溶性粒剂的制备方法为: 将所述物质按照比例进行均质、 捏合和挤 压造粒, 65〜75°C下真空干燥 1〜2小时后筛分, 过筛的产品经检测后包装; 过不了筛的产品
过不了筛的产品重复以上步骤即成。 The preparation method of the spinosyn water-soluble granules of the present invention is as follows: the materials are homogenized, kneaded and extruded granulated according to the ratio, dried under vacuum at 65 to 75 ° C for 1 to 2 hours, sieved, sieved The product is packaged after testing; the product that cannot pass the sieve Repeat the above steps for the product that cannot pass through the sieve.
其具体的制备方法包括以下步骤: The specific preparation method comprises the following steps:
①均质: 将多杀菌素原药与粘结剂、 润湿剂混合于 50〜60°C水中, 在 420〜450公斤 /厘 米 2高压下搅拌均质; 1 homogenization: mixing the spinosyn drug with binder and wetting agent in 50~60 ° C water, stirring and homogenizing under 420~450 kg / cm 2 high pressure;
②将均质后的上述液体混合物进行喷雾干燥, 制成复合母药; 2 spraying the above-mentioned liquid mixture after homogenization to form a composite parent drug;
③捏合: 将乳化剂热溶解后, 与分散剂、 稳定剂、 填料和复合母药在 45〜50°C温度下热 混合, 再在 4〜6公斤 /厘米 2压力下搅拌、 捏合均匀, 得到团剂; 3 kneading: After the emulsifier is thermally dissolved, it is mixed with the dispersing agent, the stabilizer, the filler and the composite parent drug at a temperature of 45 to 50 ° C, and then stirred and kneaded under a pressure of 4 to 6 kg / cm 2 to obtain Group agent
④挤压造粒: 将团剂在 6〜 12公斤 /厘米 2压力下挤制成柱状颗粒; 4 extrusion granulation: the group is extruded under the pressure of 6~12 kg / cm 2 into columnar particles;
⑤将柱状颗粒在 70°C下真空干燥 1小时后筛分整形即成。 5 The columnar particles were vacuum dried at 70 ° C for 1 hour, and then sieved and shaped.
本发明的水可溶性粒剂符合当前农药发展趋势中的以水溶剂代替二甲苯、 甲醇、 甲苯等 有机溶剂、 药形固体颗粒化或片剂化、 农药高含量化及功能化四个要求, 其中粘结剂的包埋 原药作用和稳定剂的稳定和抗氧化作用, 使原药抗幅射和光照能力提高, 延长了药品保质期; 填料中的碳酸氢盐和柠檬酸, 可以起到泡腾剂的作用, 促进粒剂溶解。 本发明的水可溶性粒 剂可在水中快速溶解, 分散率高, 无上浮和下沉现象, 具有以水代替大量有机溶剂, 减少溶 剂的浪费和污染, 降低制剂毒性, 提高安全性, 外观为颗粒状, 使用时投入水中迅速崩解分 散, 运输及保管方便、 保质期长的特点, 其制备方法简单、 易于操作和控制。 The water-soluble granules of the invention meet the requirements of the current development trend of pesticides by replacing the organic solvents such as xylene, methanol and toluene with the aqueous solvent, the solid granulation or tableting of the drug form, the high content of the pesticide and the functionalization. The adhesive is embedded in the original drug and the stability and anti-oxidation effect of the stabilizer, so that the anti-radiation and illumination ability of the original drug is improved, and the shelf life of the drug is prolonged; the bicarbonate and citric acid in the filler can effervescent The role of the agent to promote the dissolution of the granules. The water-soluble granule of the invention can be quickly dissolved in water, has high dispersing rate, has no floating and sinking phenomenon, has a large amount of organic solvent replaced by water, reduces solvent waste and pollution, reduces preparation toxicity, improves safety, and has appearance as granules. It has the characteristics of rapid disintegration and dispersion in water, convenient transportation and storage, and long shelf life. The preparation method is simple, easy to operate and control.
本发明与现有主流杀虫剂剂型相比, 不含或只含少量有毒、 易燃的芳烃类溶剂, 因而可 以避免生产和贮运过程中的易燃易爆现象。 本剂型没有难闻有毒的气味, 对眼睛剌激性小, 减少了对环境的污染, 大大提高了对生产、 贮运和使用者的安全性。 因此形成产业化后, 不 仅经济效益明显, 而且有利于推动高新绿色农药技术的发展, 对推动环境保护, 具有明显的 社会效益, 是可持续发展的研究方向。 具体实施方式 Compared with the existing mainstream insecticide dosage forms, the invention contains no or only a small amount of toxic and flammable aromatic hydrocarbon solvents, thereby avoiding flammable and explosive phenomena during production, storage and transportation. This dosage form has no unpleasant toxic odor, is less irritating to the eyes, reduces environmental pollution, and greatly improves the safety of production, storage, transportation and users. Therefore, after industrialization, not only the economic benefits are obvious, but also the development of high-tech green pesticide technology is promoted. It has obvious social benefits for promoting environmental protection and is the research direction of sustainable development. detailed description
下面结合实施例, 对本发明作进一步说明: The present invention will be further described below in conjunction with the embodiments:
实施例 1 Example 1
多杀菌素水可溶性粒剂的制备过程: Preparation process of spinosad water-soluble granules:
①备料: 按以下配方准备好原料: 1 Preparation: Prepare the raw materials according to the following formula:
多杀菌素: 0.5%; Spinosad: 0.5%;
蓖麻油环氧乙烷加成物: 5%; Castor oil ethylene oxide adduct: 5%;
十二烷基苯磺酸钠: 4%;
β -环糊精: 1.5%; Sodium dodecylbenzene sulfonate: 4%; --cyclodextrin: 1.5%;
分散剂 NN0: 4%; Dispersant NN0: 4%;
苯甲酸钠: 1%; Sodium benzoate: 1%;
碳酸氢钠: 44%; Sodium bicarbonate: 44%;
无水柠檬酸: 40%; Anhydrous citric acid: 40%;
②将多杀菌素原药与 β _环糊精、 十二烷基苯磺酸钠混合于 55°C水中, 在 420公斤 /厘米 2高 压下搅拌均质, 将均质后的上述液体混合物进行喷雾干燥, 制成复合母药; 2 Mixing the spinosyn drug with β-cyclodextrin and sodium dodecylbenzenesulfonate in water at 55 ° C, stirring and homogenizing under a high pressure of 420 kg / cm 2 , and conducting the homogenized liquid mixture Spray drying to form a composite parent drug;
③将蓖麻油环氧乙烷加成物热溶解后, 与分散剂 NN0、 苯甲酸钠、 碳酸氢钠、 无水柠檬酸和 复合母药在 45°C温度下热混合, 再在 6公斤 /厘米 2压力下搅拌、 捏合均匀, 得到团剂;3 After the castor oil ethylene oxide adduct is thermally dissolved, it is mixed with dispersing agent NN0, sodium benzoate, sodium hydrogencarbonate, anhydrous citric acid and compound parent drug at 45 ° C, and then at 6 kg / cm. 2 stirring under pressure, kneading evenly, to obtain a bolus;
④将团剂在 8公斤 /厘米 2压力下挤制成柱状颗粒; 4 squeezing the granules into columnar granules under a pressure of 8 kg/cm 2 ;
⑤将柱状颗粒在 70°C下真空干燥 1小时后筛分, 过筛的产品经检测后包装; 过不了筛的产品 再重复以上过程后经检测合格包装即成。 5 The columnar particles are vacuum dried at 70 ° C for 1 hour, and then sieved. The sieved product is packaged after testing; the product that cannot pass through the sieve is repeated after the above process is tested and qualified.
将以上制剂, 每亩使用 400g对棉铃虫、 每亩使用 250g对十字花科蔬菜害虫小菜蛾、 每 亩使用 390g对节瓜蓟马进行防治试验, 防效良好, 防治效果见表 1 : The above preparations were used for 400g of cotton bollworm per acre, 250g per acre for the cruciferous vegetable pest Plutella xylostella, and 390g per acre for the control of the squash, and the control effect was good. The control effect is shown in Table 1:
表 1 Table 1
制备过程同实施例 1, 所用原料配方为: The preparation process is the same as in Example 1. The raw material formula used is:
多杀菌素: 10%; Spinosad: 10%;
壬基酚聚氧乙烯醚: 11%; Nonylphenol ethoxylate: 11%;
苄基酚聚氧乙烯醚: 1%; Benzyl phenol ethoxylate: 1%;
木质素磺酸钠: 3%; Sodium lignosulfonate: 3%;
脂肪酰胺 N-甲基磺酸盐: 4%; Fatty acid amide N-methylsulfonate: 4%;
甲基纤维素: 2%; Methyl cellulose: 2%;
苯甲酸钠: 1%; Sodium benzoate: 1%;
麦芽糖: 30%;
无水柠檬酸: 38%。 Maltose: 30%; Anhydrous citric acid: 38%.
将此制剂每亩使用 21g对棉铃虫、 每亩使用 l lg对十字花科蔬菜害虫小菜蛾、 每亩使用 20g对节瓜蓟马进行防治试验, 防效良好, 防治效果见表 2: This preparation used 21g per mu for cotton bollworm, 1 lg per acre for the cruciferous vegetable pest Plutella xylostella, 20g per acre for the prevention and control test, and the control effect is good. The control effect is shown in Table 2:
表 2 Table 2
制备过程同实施例 1, 所用原料配方为: The preparation process is the same as in Example 1. The raw material formula used is:
多杀菌素: 25%; Spinosad: 25%;
苯乙基酚聚氧乙烯醚: 9%; Phenylethyl phenol polyoxyethylene ether: 9%;
脂肪醇聚氧乙烯醚: 2%; Fatty alcohol polyoxyethylene ether: 2%;
拉开粉 BX: 1%; Pull open powder BX: 1%;
拉开粉 AC: 2%; Pull open powder AC: 2%;
十二烷基萘磺酸钠: 4%; Sodium dodecylnaphthalene sulfonate: 4%;
β -环糊精: 2%; --cyclodextrin: 2%;
硼砂: 1%; Borax: 1%;
无水硫酸钠: 28%; Anhydrous sodium sulfate: 28%;
无水柠檬酸: 26%。 Anhydrous citric acid: 26%.
将此制剂, 每亩使用 8.5g对棉铃虫、 每亩使用 4.6g对十字花科蔬菜害虫小菜蛾、 每亩使 用 8g对节瓜蓟马进行防治试验, 防效良好, 防治效果见表 3: For this preparation, 8.5g per mu should be used for cotton bollworm, 4.6g per acre for the cruciferous vegetable pest Plutella xylostella, and 8g per acre for the control of the squash, and the control effect is good. The control effect is shown in Table 3:
表 3 table 3
实施例 4
制备过程同实施例 1, 所用配方为: Example 4 The preparation process was the same as in Example 1, and the formulation used was:
多杀菌素: 40%; Spinosad: 40%;
苯乙基酚聚氧乙烯醚: 9%; Phenylethyl phenol polyoxyethylene ether: 9%;
脂肪醇聚氧乙烯醚: 2%; Fatty alcohol polyoxyethylene ether: 2%;
分散剂 N: 3%; Dispersant N: 3%;
烷基芳基聚氧乙烯醚硫酸盐: 4%; Alkyl aryl polyoxyethylene ether sulfate: 4%;
聚乙烯醇: 2%; Polyvinyl alcohol: 2%;
硼砂: 1%; Borax: 1%;
无水硫酸钠: 20%; Anhydrous sodium sulfate: 20%;
无水柠檬酸: 19%。 Anhydrous citric acid: 19%.
将此制剂每亩使用 5g对棉铃虫、每亩使用 3g对十字花科蔬菜害虫小菜蛾、每亩使用 4.8g 对节瓜蓟马进行防治试验, 防效良好, 防治效果见表 4: This preparation used 5g per mu for cotton bollworm, 3g per acre for the cruciferous vegetable pest Plutella xylostella, and 4.8g per acre for the prevention and control test, and the control effect is good. The control effect is shown in Table 4:
表 4 Table 4
工业实用性 Industrial applicability
本发明与现有主流杀虫剂剂型相比, 不含或只含少量有毒、 易燃的芳烃类溶剂, 因而可 以避免生产和贮运过程中的易燃易爆现象。 本剂型没有难闻有毒的气味, 对眼睛剌激性小, 减少了对环境的污染, 大大提高了对生产、 贮运和使用者的安全性。 因此形成产业化后, 不 仅经济效益明显, 而且有利于推动高新绿色农药技术的发展, 对推动环境保护, 具有明显的 社会效益, 是可持续发展的研究方向。 对申请文件的说明: 除另有说明外, 本申请文件中涉及的百分比均为重量百分比。
Compared with the existing mainstream insecticide dosage forms, the invention contains no or only a small amount of toxic and flammable aromatic hydrocarbon solvents, thereby avoiding flammable and explosive phenomena during production, storage and transportation. This dosage form has no unpleasant toxic odor, is less irritating to the eyes, reduces environmental pollution, and greatly improves the safety of production, storage, transportation and users. Therefore, after industrialization, not only the economic benefits are obvious, but also the development of high-tech green pesticide technology is promoted. It has obvious social benefits for promoting environmental protection and is the research direction of sustainable development. Notes on the application documents: Unless otherwise stated, the percentages referred to in this application are percentages by weight.