WO2009065401A1 - Dispositif permettant d'effectuer un galetage de renforcement de rayons de transition de vilebrequin - Google Patents

Dispositif permettant d'effectuer un galetage de renforcement de rayons de transition de vilebrequin Download PDF

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Publication number
WO2009065401A1
WO2009065401A1 PCT/DE2008/001953 DE2008001953W WO2009065401A1 WO 2009065401 A1 WO2009065401 A1 WO 2009065401A1 DE 2008001953 W DE2008001953 W DE 2008001953W WO 2009065401 A1 WO2009065401 A1 WO 2009065401A1
Authority
WO
WIPO (PCT)
Prior art keywords
rolling
guide
deep
rolling element
rolling elements
Prior art date
Application number
PCT/DE2008/001953
Other languages
German (de)
English (en)
Inventor
Alfred Heimann
Original Assignee
Hegenscheidt-Mfd Gmbh & Co. Kg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hegenscheidt-Mfd Gmbh & Co. Kg filed Critical Hegenscheidt-Mfd Gmbh & Co. Kg
Priority to EP08851086A priority Critical patent/EP2214867A1/fr
Priority to CN200880117490.6A priority patent/CN101932408A/zh
Priority to BRPI0819830-6A priority patent/BRPI0819830A2/pt
Priority to US12/744,186 priority patent/US20120137480A1/en
Priority to JP2010534361A priority patent/JP2011504422A/ja
Publication of WO2009065401A1 publication Critical patent/WO2009065401A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B39/00Burnishing machines or devices, i.e. requiring pressure members for compacting the surface zone; Accessories therefor
    • B24B39/04Burnishing machines or devices, i.e. requiring pressure members for compacting the surface zone; Accessories therefor designed for working external surfaces of revolution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H7/00Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons
    • B21H7/18Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons grooved pins; Rolling grooves, e.g. oil grooves, in articles
    • B21H7/182Rolling annular grooves
    • B21H7/185Filet rolling, e.g. of crankshafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P9/00Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
    • B23P9/02Treating or finishing by applying pressure, e.g. knurling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/17Crankshaft making apparatus

Definitions

  • the invention relates to a device for deep rolling of transition radii on crankshafts with at least one, in a direction reciprocally movable, linear roller element with a substantially rectilinear contact surface and a corresponding, the contact surface at a distance opposite guide surface for introducing a deep rolling force in a transition radius of a Crankshaft and a means which causes a guide and a pressing force of the rolling element.
  • the device describes two linearly substantially linear rolling elements of finite length, which penetrate with a contact surface in the transition radius of a journal of a crankshaft under a deep rolling force.
  • the crankshaft is supported by a known support member.
  • the support element consists for example of a prismatic ruler or of support rollers, which are arranged in a support roller head.
  • a force introduction area At a distance from the contact surfaces is a force introduction area.
  • the force introduction region is a flat surface on which the deep rolling force acts, which is introduced into the crankshaft in the contact surface region. About the initiation of rolling forces little is said in the known document.
  • the object of the present invention is to provide suitable means by which the introduction of the deep rolling force is made possible in the linear roller elements.
  • an agent for this purpose, which consists of a guide roller which is rotatably mounted in the housing of a deep rolling tool and, based on the guide roller, circular guide surface to which the guide surface of the rolling element hugs.
  • a guide roller of a deep rolling tool which is known per se in connection with deep rolling rollers, to transfer the deep rolling force to the linear rolling elements and to guide the rolling elements simultaneously in their working direction.
  • the guide surfaces of guide roller and rolling element are curved.
  • This curvature which relates to the cross section of both the guide roller and the rolling elements, is preferably circular arc-shaped.
  • the contact surface of the rolling element to the crankshaft has a radius of curvature which is smaller than the radius of curvature of the guide surface of the rolling element. This results in different surface pressures in the area of the guide surfaces of roller element and guide roller and in the area of contact surface and transition of the crankshaft.
  • the contact surface of the rolling element can be curved in its longitudinal extension, as already provided in EP 1 779 972 A2 (see column 13, lines 35 to 39).
  • the guide roller is mounted laterally movable in the housing in the direction of its axis of rotation. This can cause irregularities in the transition radii of a crankshaft, as they inevitably occur again and again, be compensated by moving the guide roller within the deep rolling tool. A consequence of this is that upon axial movement of the guide roller, the rolling elements pivot about a longitudinal axis which is in the direction of the longitudinal extension of the rolling elements.
  • two mutually parallel rolling elements are provided within a deep rolling tool, for each transition radius of a.
  • the two rolling elements are held by a captive on the housing of the deep rolling tool.
  • Cooperating with the captive can be provided, for example, at each of the two ends of the elongated rolling elements in each case a connecting spring.
  • FIG. 3 shows a section through the deep rolling tool along one of the lines IH-III or HMII 'of FIG. 1,
  • FIG 4 shows a section of the deep rolling tool looking in one of the directions A or B.
  • a bearing pin 2 is shown schematically in Figure 1.
  • the bearing journal 2 may be both a main bearing journal and a crank journal.
  • the respective axis of rotation of the journal 2 is indicated by the dash-dot line 3.
  • the cylindrical surface 4 of the journal 2 is bounded by transition radii 5 and 6, which are formed in the present case as recesses.
  • transition radii 5 and 6 the oil bundles 7 and 8 close, which pass into the cheeks 9 and 10 of the crankshaft 1.
  • the deep rolling tool 11 consists of the two linear roller elements 12 and 13, which are shown in Fig. 2 in cross section.
  • the two rolling elements 12 and 13 penetrate with their respective contact surfaces 14 and 15 under the action of a deep rolling force F in the transition radii 5 and 6 a.
  • the application of the deep rolling force F on the rolling elements 12 and 13 is done by a guide roller 29, which at the same time takes over the leadership of the two rolling elements 12 and 13 in its longitudinal direction, ie perpendicular to the plane of FIG.
  • the guide roller 29 as well as the rolling elements 12 and 13 are each shown in section.
  • the guide roller 29 is rotatably supported by a pin 16 and needle bearing 17 in the housing 18 of the deep rolling tool 11.
  • the deep rolling force F is applied to the two rolling elements 12 and 13 via the housing 18 and the guide roller 29.
  • the rotatably mounted in the housing 18 guide roller 29 is also movable in the axial direction 19 by a limited amount at the same time.
  • the axial mobility 19 of the guide roller 29 has the consequence that the rolling elements 12 and 13 can still pivot about one of their longitudinal axes 20 and 21 respectively.
  • This movable adjustability irregularities of the transition radii 5 and 6 can be compensated.
  • the two rolling elements 12 and 13 are each rounded off with a first rounding radius 22.
  • This rounding radius 22 is in each case opposite a rounding radius 23 of the guide surface 35, with which the two rolling elements 12 and 13 are rounded on its opposite side.
  • the second rounding radius 23 is considerably larger than the first rounding radius 22.
  • the two rolling elements 12 and 13 nestle against the guide surface 35 on the two circular guide surfaces 24 and 25 of the guide roller 29.
  • the term "circular" with respect to the guide surfaces 24 and 25 is to be understood in view of the roller-like shape of the guide roller 29.
  • the guide surfaces 24 and 25 may have a radius of curvature in their cross-section which, in addition to the circular shape, also has other possible contours, such as for example, elliptical or otherwise has.
  • a loss prevention device 26 is also on Housing 18 is provided. As can be seen in Figure 1, the captive 26 is attached to the two front ends 27 of the housing 18.
  • the possibilities of designing a captive 26 are diverse. It is important that the captive 26 secures the rolling elements 12 and 13 in a position on the housing 18 of the deep rolling tool 11, which allows the rolling elements 12 and 13 a certain rotational mobility about their longitudinal axes 20 and 21 on the one hand and prevents the rolling elements 12 and 13 at the same time, to fall out of the deep rolling tool 11 out.
  • sheets 28 are provided, for example, which are attached to the front ends 27 of the housing 18.
  • the rolling elements 12 and 13 may have different cross-sectional shapes. These different cross-sectional shapes are mentioned here only by way of example. It is therefore not intended to accommodate rolling elements 12 and 13 with different cross-sectional shapes at the same time in one and the same deep rolling machine 11. Rather, such a deep rolling device will have either two rolling elements 12 of the same first cross-sectional shape or two rolling elements 13 of deviating second cross-sectional shape. Whichever cross-sectional shape is given preference depends on the particular conditions of use of the deep rolling tool 11 and the space available.
  • two guide support rollers 30 and 31 are also provided in the housing 18 of the deep rolling tool 11.
  • the guide support rollers 30 and 31 ensure that the linear rolling elements 12, 13 each maintain their orthogonal position relative to the rotation axis 3 of the crankpin 2 and also with respect to the deep rolling tool 11, regardless of how far the projection 32 or 33 of the rolling elements 12 and 13 is dependent on the respective rotational position 34 of the crank pin 2.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Agronomy & Crop Science (AREA)
  • Bearings For Parts Moving Linearly (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
  • Friction Gearing (AREA)
  • Metal Rolling (AREA)

Abstract

L'invention concerne un dispositif permettant d'effectuer un galetage de renforcement de rayons de transition (5, 6) de vilebrequins (1). Ce dispositif comprend : au moins un élément de galetage (12, 13) sous forme de règle, qui peut effectuer un mouvement de va-et-vient dans une direction et qui a une surface de contact (14, 15) sensiblement linéaire et une surface de guidage correspondante permettant d'introduire une force de galetage de renforcement (F) dans un rayon de transition (5, 6) de vilebrequin (1), cette surface de guidage étant située face à ladite surface de contact, à une certaine distance de cette dernière; et un moyen conférant une force de guidage et de pression à l'élément de galetage (12, 13). Ce moyen est constitué d'un galet de guidage (29) qui est monté rotatif dans un boîtier (18) d'un outil de galetage de renforcement (11) et qui comprend une surface de guidage circulaire (24, 25) par rapport au galet de guidage (29) sur laquelle vient s'appuyer la surface de guidage de l'élément de galetage (12, 13).
PCT/DE2008/001953 2007-11-24 2008-11-21 Dispositif permettant d'effectuer un galetage de renforcement de rayons de transition de vilebrequin WO2009065401A1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP08851086A EP2214867A1 (fr) 2007-11-24 2008-11-21 Dispositif permettant d'effectuer un galetage de renforcement de rayons de transition de vilebrequin
CN200880117490.6A CN101932408A (zh) 2007-11-24 2008-11-21 用于深滚压曲轴上的过渡半径的设备
BRPI0819830-6A BRPI0819830A2 (pt) 2007-11-24 2008-11-21 Dispositivo para laminação profunda de raios de transição em eixos de manivela
US12/744,186 US20120137480A1 (en) 2007-11-24 2008-11-21 Device for deep-rolling transition radii on crankshafts
JP2010534361A JP2011504422A (ja) 2007-11-24 2008-11-21 クランクシャフトの移行部半径(Uebergangsradien)をディープローリングするための装置

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202007016471U DE202007016471U1 (de) 2007-11-24 2007-11-24 Vorrichtung zum Festwalzen von Übergangsradien an Kurbelwellen
DE202007016471.8 2007-11-24

Publications (1)

Publication Number Publication Date
WO2009065401A1 true WO2009065401A1 (fr) 2009-05-28

Family

ID=39185465

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/DE2008/001953 WO2009065401A1 (fr) 2007-11-24 2008-11-21 Dispositif permettant d'effectuer un galetage de renforcement de rayons de transition de vilebrequin

Country Status (8)

Country Link
US (1) US20120137480A1 (fr)
EP (1) EP2214867A1 (fr)
JP (1) JP2011504422A (fr)
KR (1) KR20100096205A (fr)
CN (1) CN101932408A (fr)
BR (1) BRPI0819830A2 (fr)
DE (1) DE202007016471U1 (fr)
WO (1) WO2009065401A1 (fr)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102909520B (zh) * 2011-08-05 2014-12-24 广西玉柴机器股份有限公司 曲轴大圆角滚轮夹及其加工方法
CN102554553B (zh) * 2012-02-24 2014-03-26 滨州海得曲轴有限责任公司 曲轴小头轴颈圆角滚压装置
CN104191158A (zh) * 2014-08-08 2014-12-10 滨州海得曲轴有限责任公司 一种曲轴滚压装置
CN104259736A (zh) * 2014-08-08 2015-01-07 滨州海得曲轴有限责任公司 一种曲轴滚压装置
CN104259737A (zh) * 2014-08-08 2015-01-07 滨州海得曲轴有限责任公司 一种曲轴摆动滚压装置
CN104827240A (zh) * 2015-04-15 2015-08-12 济南大学 一种可旋转多滚针成形滚压刀
CN105666033A (zh) * 2016-03-24 2016-06-15 济南大学 一种内圆弧面超声滚压工具头
DE102017113065B3 (de) * 2017-06-14 2018-11-15 Maschinenfabrik Alfing Kessler Gmbh Verfahren und Vorrichtung zum Schlagverfestigen von Übergangsradien einer Kurbelwelle

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1602656A1 (de) * 1967-04-04 1970-09-17 Hegenscheidt Kg Wilhelm Vorrichtung zum automatischen Glattwalzen zylindrischer oder mit zylindrischen Absaetzen versehener Werkstuecke
DE1602655A1 (de) * 1967-03-29 1970-11-26 Hegenscheidt Kg Wilhelm Vorrichtung zum Glattwalzen von Werkstuecken mit zylindrischen Oberflaechen
WO2004004972A1 (fr) * 2002-07-05 2004-01-15 Hegenscheidt-Mfd Gmbh & Co. Kg Tete de rouleau d'ecrouissage
EP1779972A2 (fr) * 2006-10-23 2007-05-02 Cornelius Reuss Procédé et dispositif de galetage de vilbrequins

Family Cites Families (8)

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Publication number Priority date Publication date Assignee Title
US2888846A (en) * 1956-02-15 1959-06-02 Renault Cold-hammering device
DE3037688C2 (de) * 1980-10-06 1982-12-02 Wilhelm Hegenscheidt, Gmbh, 5140 Erkelenz Verfahren zum Festwalzen von Kurbelwellen
EP0213256B1 (fr) * 1985-08-30 1991-07-17 Wilhelm Hegenscheidt Gesellschaft mbH Dispositif de brunissage
US6094956A (en) * 1997-05-16 2000-08-01 Hegenschiedt-Mfd Corporation Support tool for deep rolling crankshaft fillets
DE10040146A1 (de) * 2000-08-17 2002-03-07 Hegenscheidt Mfd Gmbh & Co Kg Werkzeug zum Festwalzen der Einstiche an Lager- oder Hubzapfen von Kurbelwellen
US6393885B1 (en) * 2000-11-07 2002-05-28 Hegenscheidt Mfd Corporation Tooling for deep rolling fillets of crankshaft journals
ATE308405T1 (de) * 2001-05-28 2005-11-15 Hegenscheidt Mfd Gmbh & Co Kg Vorrichtung zum festwalzen von einstichen und radien der lagerstellen von kurbelwellen
US7021100B2 (en) * 2004-01-05 2006-04-04 Hegenscheidt-Mfd Gmbh & Co. Kg Deep-rolling apparatus of a deep rolling machine crankshafts

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1602655A1 (de) * 1967-03-29 1970-11-26 Hegenscheidt Kg Wilhelm Vorrichtung zum Glattwalzen von Werkstuecken mit zylindrischen Oberflaechen
DE1602656A1 (de) * 1967-04-04 1970-09-17 Hegenscheidt Kg Wilhelm Vorrichtung zum automatischen Glattwalzen zylindrischer oder mit zylindrischen Absaetzen versehener Werkstuecke
WO2004004972A1 (fr) * 2002-07-05 2004-01-15 Hegenscheidt-Mfd Gmbh & Co. Kg Tete de rouleau d'ecrouissage
EP1779972A2 (fr) * 2006-10-23 2007-05-02 Cornelius Reuss Procédé et dispositif de galetage de vilbrequins

Also Published As

Publication number Publication date
DE202007016471U1 (de) 2008-03-13
JP2011504422A (ja) 2011-02-10
KR20100096205A (ko) 2010-09-01
CN101932408A (zh) 2010-12-29
US20120137480A1 (en) 2012-06-07
EP2214867A1 (fr) 2010-08-11
BRPI0819830A2 (pt) 2015-05-26

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