WO2008135616A1 - Appliance for drying and ripening food products - Google Patents

Appliance for drying and ripening food products Download PDF

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Publication number
WO2008135616A1
WO2008135616A1 PCT/ES2008/000305 ES2008000305W WO2008135616A1 WO 2008135616 A1 WO2008135616 A1 WO 2008135616A1 ES 2008000305 W ES2008000305 W ES 2008000305W WO 2008135616 A1 WO2008135616 A1 WO 2008135616A1
Authority
WO
WIPO (PCT)
Prior art keywords
conveyor
slices
food product
tank
chamber
Prior art date
Application number
PCT/ES2008/000305
Other languages
Spanish (es)
French (fr)
Inventor
Narcís LAGARES COROMINAS
Original Assignee
Metalquimia, Sa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from ES200701264A external-priority patent/ES2307431B1/en
Application filed by Metalquimia, Sa filed Critical Metalquimia, Sa
Publication of WO2008135616A1 publication Critical patent/WO2008135616A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/06Freezing; Subsequent thawing; Cooling
    • A23B4/07Thawing subsequent to freezing
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/03Drying; Subsequent reconstitution
    • A23B4/031Apparatus for drying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/36Freezing; Subsequent thawing; Cooling
    • A23L3/365Thawing subsequent to freezing
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/02Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces
    • F26B17/08Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces the belts being arranged in a sinuous or zig-zag path
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001Handling, e.g. loading or unloading arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/04Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
    • F26B5/041Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum for drying flowable materials, e.g. suspensions, bulk goods, in a continuous operation, e.g. with locks or other air tight arrangements for charging/discharging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/04Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
    • F26B5/042Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum for drying articles or discrete batches of material in a continuous or semi-continuous operation, e.g. with locks or other air tight arrangements for charging/discharging

Definitions

  • the present invention concerns an apparatus for drying and maturing portions of food product comprising a closed tank configured to admit portions of food product through an entry door device, subjecting them to predetermined environmental conditions in their inside, and deliver them through an exit door device in a virtually continuous regime.
  • the atmospheric pressure optionally providing heat simultaneously, apply a modified atmosphere to the products and ripen the slices in this modified atmosphere and at a controlled temperature.
  • An objective of the present invention is to provide an apparatus capable of implementing the method described in said international patent application.
  • the present invention contributes to achieving the above and other objectives by providing an apparatus for drying and ripening of food products, comprising a closed tank connected to conditioning means to create predetermined environmental conditions inside, devices of entry and exit door configured to allow the orderly entry and exit of portions of food product without altering said predetermined environmental conditions inside the tank, and an internal conveyor device installed inside the tank to transport said portions in an orderly manner of food product from the gateway device to the exit gate device along a route.
  • Said entry door device includes an entry chamber arranged to receive portions of food product from an input conveyor neatly, an exterior entrance door disposed between said entrance chamber and the exterior of the tank, and an interior entrance door. arranged between the inlet chamber and the inside of the tank.
  • the mentioned exterior and interior entrance doors are actuated to open and close alternately so that at least one of them is closed at all times.
  • the exit door device includes an exit chamber arranged to receive the food product portions from an end end of the internal conveying device, an interior exit door disposed between said exit chamber and the interior of the tank , and an exterior exit door arranged between the exit chamber and the exterior of the tank. Said interior and exterior exit doors are actuated to open and close alternately so that at least one of them is closed at all times.
  • Said internal conveyor device is preferably composed of several overlapping conveyor sections that provide a travel inside the tank much longer than the length of the tank, and the forward speed of the internal conveyor device is established in accordance with the driving rate of the entry and exit door devices so that the portions of the food product remain inside the tank long enough for drying and maturation while being turned over, which results in homogenization of the treatment.
  • the ordered formations of portions of food product consist of rows of portions arranged transversely to the direction of advance of the internal conveyor.
  • the aforementioned predetermined environmental conditions inside the tank may include one or more parameters selected from a pressure different from the atmospheric pressure; a temperature different from the outside ambient temperature; and a modified atmosphere.
  • the pressure inside the tank will be lower than the atmospheric pressure and the temperature higher than the outside ambient temperature.
  • the food product portions are in the form of slices or slices of a frozen meat product
  • the apparatus of the present invention comprises a heating unit for heating and optionally defrosting the slices or slices before same sen sent to the mentioned input conveyor to be introduced to the tank.
  • Said heating unit comprises a heating conveyor device arranged to transport the ordered formations of portions of food product through a flow of hot gas, preferably hot air, provided by a hot gas supply device.
  • This heating conveyor device has an end end arranged to deliver the ordered formations of heated food product portions to the initial end of an inlet conveyor that leads them to the inlet chamber.
  • the entrance door device comprises an input transfer conveyor for transferring slices or slices of food product from the input conveyor to said internal conveyor device through the entry chamber in coordination with the operation of the exterior and interior entrance doors of the entrance chamber, and drive means for displacing at least one of said input conveyor, input transfer conveyor and internal conveyor device to provide a link between them and transfer the slices or slices from one to another.
  • the input transfer conveyor is mounted on a mobile support within said input chamber, and drive means are arranged to move said mobile support between a receiving position, an intermediate position, and a position of delivery.
  • said transfer conveyor of The entrance partially protrudes from the entrance chamber towards the outside through the exterior entrance door, when it is open, to cooperate with said entrance conveyor in the reception of slices or slices of food product from the entrance conveyor.
  • the input transfer conveyor is totally inside the entrance chamber allowing the exterior and interior entrance doors to be both closed.
  • the input transfer conveyor partially protrudes from the inlet chamber towards the inside of the tank through the inner entrance door, when it is open, to cooperate with an initial end of the internal conveyor device in The delivery of said slices or slices of food product to the internal conveyor device.
  • the exit door device comprises an exit transfer conveyor for transferring slices or slices of food product from said internal conveyor device to an exit collecting device through said exit chamber in coordination with the operation of the interior and exterior exit doors of the exit chamber, and actuation means for displacing at least one of said internal transport device, output transfer conveyor and output collecting device to provide a link between them and transfer the slices or slices from one to another.
  • said output transfer conveyor is mounted on a mobile support inside said output chamber and drive means are arranged to move said mobile support between a receiving position, an intermediate position and a position of delivery.
  • the output transfer conveyor partially protrudes from the exit chamber towards the inside of the tank through said interior exit door, when it is open, to cooperate with an end end of the internal transport device in the reception of slices or slices of food product from the internal conveyor device.
  • the exit transfer conveyor is totally inside the exit chamber and allows the interior and exterior exit doors to be both closed.
  • the conveyor of Output transfer partially protrudes from the exit chamber outwards through said exterior exit door, when it is open, to cooperate with an output collecting device in the delivery of slices or slices of food product to said device outlet manifold.
  • the apparatus of the present invention also includes transfer and flip devices, each of which is arranged at the end of each of the superimposed sections of the internal transport device inside the tank, except at the end of the lower section.
  • the transfer and flip devices are configured to transfer the slices or slices of food product from one section to the immediately lower section, turning the slices or slices of food product and substantially maintaining their orderly formation.
  • Fig. 1 is a plan view of an apparatus for drying and ripening food products according to an embodiment of the present invention:
  • Fig. 2 is a cross-sectional side view taken along the plane indicated M-Il in Fig. 1;
  • Fig. 3 is a cross-sectional side view of a tank of an apparatus for drying and maturing food products according to a preferred embodiment of the present invention, including an entry door device, a door device output, an internal conveyor and transfer and flip devices;
  • Figs. 4, 5 and 6 are detailed cross-sectional views of the entrance door device of Fig. 3 with an input transfer conveyor in a receiving position, an intermediate position and a delivery position, respectively:
  • Figs. 7, 8 and 9 are detailed cross-sectional views of the exit door device of Fig. 3 with an input transfer conveyor in a receiving position, an intermediate position and a delivery position, respectively:
  • Fig. 10 is a detail view in side elevation of one of the transfer and turning devices in the internal conveyor of the tank of Fig. 3; Y
  • Fig. 11 is a perspective view of the transfer and flip device of Fig. 10.
  • the apparatus essentially comprises a heating unit 20 for defrosting the food product portions, a tank 1 for drying and ripening the food product portions, and an inlet conveyor 14 for transporting the food product portions from said heating unit 20 to said tank 1.
  • the heating unit 20 comprises a heating conveyor device 21 arranged to transport the food product portions arranged in orderly formations, such as, for example, separate rows of slices or slices transverse to the direction of travel, from an initial end 21a to an end end 21b of the heating conveyor 21 and through a flow of hot gas, preferably hot air.
  • the heating conveyor device 21 has several substantially horizontal and overlapping sections running between a hot air emission mouth 23 and an air reception mouth heat 24 mutually facing each other that create a flow of hot air transverse to the direction of advance of the heating conveyor 21.
  • This flow of hot air is provided by a hot gas supply device 22 comprising a heating chamber 25 equipped with an apparatus of air heating, a supply conduit 26 for conducting hot air from said heating chamber 25 to said hot air emission mouth 23, a collection conduit 27 for conducting hot air from said hot air receiving mouth 24 again up to said heating chamber 25, and air circulation means, such as a fan (not shown) for circulating hot air through said supply and collection ducts 26, 27 and through heating chamber 25 for the purpose of creating said hot air flow from the hot air emission mouth 23 to the hot air reception mouth e 24.
  • a hot gas supply device 22 comprising a heating chamber 25 equipped with an apparatus of air heating, a supply conduit 26 for conducting hot air from said heating chamber 25 to said hot air emission mouth 23, a collection conduit 27 for conducting hot air from said hot air receiving mouth 24 again up
  • the heating conveyor device 21 has three substantially horizontal sections, superimposed, actuated to move in opposite directions, and arranged so that the end end of each section is superimposed on an area near the initial end of the immediately lower section with in order to provide a longer path than the length of the heating unit 20 and to turn over the ordered formations of product portions that fall by gravity from one section to another.
  • said end end 21b of the heating conveyor 21 is the end end of the lowermost section
  • said input conveyor 14 has an initial end 14a disposed below this end end 21b of the heating conveyor 21 to receive the ordered formations of portions of food product once defrosted in the heating unit 20.
  • Said initial end 21a of the heating conveyor device 21 is arranged to receive the ordered formations of the portions of food product in the form of slices or slices of a meat product frozen of a certain thickness loaded from a loading device (not shown) that is not part of the apparatus of the present invention.
  • the space between the air emission mouth hot 23 and the hot air receiving mouth 24, where the heating conveyor 21 is located, is open to the atmosphere.
  • the input conveyor 14 is configured to transport the ordered formations of portions of food product from said initial end 14a adjacent to the heating unit 20 to an end end 14b associated with an optional loading device 2, prepared to load the ordered formations of portions of food product to the tank 1. Since the tank 1 has an entrance door device 3 located at a height greater than the end end 21b of the heating conveyor 21, the input conveyor 14 has an inclined intermediate section for raising the ordered formations of portions of food product up to the required height.
  • the tank 1 is closed and connected to conditioning means (not shown) adapted to create predetermined environmental conditions inside, such as a pressure different from the atmospheric pressure, and / or a temperature different from the outside ambient temperature, and / or a modified atmosphere.
  • the tank 1 has associated said door entry device 3 at one end and an exit door device 8 at the opposite end, and between said entry and exit door devices 3, 8 is an internal conveyor 7 composed of this embodiment by several sections 71, 72, 73, 74, 75, 76 horizontal, superimposed, actuated to move in opposite alternate directions.
  • An initial end 7a of the upper section 71 of the internal conveyor device 7 is adjacent to the entrance door device 3 and an end end 7b of an auxiliary end section 76 of the internal conveyor device 7 is adjacent to the exit door device 8.
  • the devices of entry and exit door 3, 8 are configured to allow portions of the food product to enter tank 1 and exit tank 1, respectively, without altering the aforementioned predetermined environmental conditions created inside the tank 1.
  • the entrance door device 3 is configured so that the food product portions are loaded directly from the input conveyor 14 to the entrance door device 3 without the need for the loading device 2 shown in the exemplary embodiment of Figs. 1 and 2.
  • the various sections 71, 72, 73, 74, 75, 76 of the internal conveyor device 7 are preferably formed by horizontal conveyor belts, belts or belts and are arranged to orderly transport the food product portions from said entrance door device 3 to said exit door device 8 along a path.
  • the mentioned initial end 7a of the internal conveyor device 7 is here the initial end of the upper section 71.
  • the initial end of each of the following sections 72, 73, 74, 75 is arranged to receive the ordered formations of portions of food product from of the end end of the immediately superior section.
  • the configuration of the internal conveyor device 7 in several overlapping sections 71, 72, 73, 74, 75, 76 provides a longer route than the length of the tank 1 and turns the product portions, with what is achieved greater homogenization of your treatment.
  • the entrance door device 3 of the embodiment of Fig. 3 comprises an entrance chamber 4, which can be communicated with the outside through of an exterior entrance door 5 and with the interior of the tank 1 through an interior entrance door 6.
  • the exterior and interior entrance doors 5 of the entrance chamber 4 are operated so that one of them is not open If the other is not closed.
  • at least one valve system (not shown) can be operated to match the environmental conditions inside the entrance chamber 4 with the environmental conditions outside before the exterior entrance door 5 is opened or with the predetermined environmental conditions inside the tank 1 before the interior entrance door 6 is opened.
  • An external input conveyor 14 has an end 14b adjacent to the external input door 5, and an initial end 7a of the upper section 71 of the internal transport device 7 is adjacent to the internal input door 6.
  • the entrance door device 3 comprises an input transfer conveyor 37 for transferring slices or slices of food product from the input conveyor 14 to the internal conveyor device 7 through the input chamber 4 in coordination with the operation of the exterior and interior entrance doors 5, 6 of the entrance chamber 4.
  • said input transfer conveyor 37 is mounted on a mobile support 38 installed so that it can run along a guide element 48 within the inlet chamber 4, and drive means, such as a fluid dynamic cylinder and piston assembly 49, are arranged to move said mobile support 38 between a receiving position (Fig. 4), a position intermediate (Fig. 5), and a delivery position (Fig. 6).
  • the exit door device 8 In a similar manner, the exit door device 8, better shown in Figs. 7, 8 and 9, it comprises an exit chamber 9, which can be communicated with the outside through an interior exit door 10 and with the interior of the tank 1 through an exterior exit door 11.
  • the doors of internal output 10 and exterior 11 of the output chamber 9 are actuated so that one of them is not open if the other is not closed.
  • a valve system (not shown) can be operated to match the environmental conditions inside the exit chamber 9 with the predetermined environmental conditions in the interior of the tank 1 before the interior exit door 10 is opened or with the external environmental conditions before the exterior exit door 11 is opened.
  • An end end 7b of the auxiliary final section 76 of the internal conveyor device 7 is adjacent to the inner exit door 10 and an external exit conveyor 45 has an end 45b adjacent to the outer exit door 11.
  • the exit door device 8 it comprises an output transfer conveyor 41 for transferring slices or slices of food product from the internal conveyor device 7 to the output conveyor 45 through the exit chamber 9 in coordination with the operation of the interior and exterior exit doors 10, 11 of the exit chamber 9.
  • said transfer conveyor Exit 41 is mounted on a mobile support 42 installed so that it can run along a guide element 50 within the exit chamber 9, and drive means, such as a dynamic fluid cylinder and piston assembly 51, they are arranged to move said mobile support 42 between a receiving position (Fig. 7), an intermediate position (Fig. 8), and a delivery position (Fig. 9).
  • the entrance door 3 and exit 8 devices are installed in respective boxes 54, 55, which define the corresponding input 4 and exit cameras 9.
  • the mentioned boxes 54, 55 are slidably mounted on guide elements 56, 57 and are provided with respective hooking devices 58, 59 that can be manually operated to fix the boxes 54, 55 in the operative position shown in Figs. 4 to 9.
  • the hooking devices 58, 59 can be released to allow disassembly of entry door 3 and exit 8 devices.
  • the input conveyor 14 is formed by a plurality of bands separate parallel auger conveyors 14c
  • the input transfer conveyor 37 comprises a plurality of separate parallel conveyor belts 37c
  • each of the sections 71, 72, 73, 74, 75, 76 of the inner conveyor 7 is composed of a respective plurality of parallel, separate endless conveyor belts 71c, 72c, 73c, 74c, 75c, 76c
  • the output transfer conveyor 41 comprises a plurality of parallel, separate endless conveyor belts 41c
  • the output conveyor 45 is formed by a plurality 45c parallel conveyor belts, separate.
  • the alignment device 39 configured to transversely align the slices or slices of food product on the inlet conveyor 14 before said slices or slices of food product are introduced into the chamber of input 4.
  • the alignment device 39 comprises a plurality of parallel, separate fingers 40, and drive means, such as a fluid dynamic cylinder and piston assembly 52, for moving said fingers 40 between an active position (Figs. 5 and 6), in which the fingers 40 are sandwiched between said conveyor belts 37c forming a barrier for slices or slices of foodstuff, and an inactive position (Fig. 4), in which the fingers 40 are below the conveyor belts 37c.
  • an alignment device 43 configured to transversely align the slices or slices of food product on the internal conveyor device 7 before the slices or Slices of foodstuff are introduced into the outlet chamber 9.
  • said alignment device 43 comprises a plurality of parallel, separate fingers 44 connected to drive means, such as a cylinder and fluid dynamic piston assembly 53, actuated to move said fingers 44 between an active position (Figs. 8 and 9), in which fingers 44 are sandwiched between said conveyor belts 76c forming a barrier for slices or slices of foodstuff, and an inactive position (Fig. 7), in which the fingers 44 are below the conveyor belts 76c.
  • a load cycle through the entrance door device 3 is described below.
  • the exterior entrance door 5 is open and the transfer conveyor of input 37 is transferred and placed in the mentioned reception position, in which the input transfer conveyor 37 partially protrudes from the input chamber 4 outwards through the open external entrance door 5, until the plurality of endless conveyor belts 37c of the input transfer conveyor 37 are partially interspersed with the plurality of endless conveyor belts 14c of the input conveyor 14.
  • the environmental conditions inside the chamber input 4 have been matched with the external environmental conditions by means of the aforementioned valve system, and the slices or slices of food product have been retained on the input conveyor by the alignment device 39 in the active position.
  • the alignment device 39 is placed in the inactive position to allow a batch of slices or slices of food properly aligned transversely to be transferred from the input conveyor 14 to the input transfer conveyor 37 substantially maintaining its orderly formation.
  • the input transfer conveyor 37 with the batch of slices or slices of food product thereon, is transferred to the intermediate position, in which it is totally within the entrance chamber 4, and the exterior entrance door 5 is closed.
  • the environmental conditions inside the inlet chamber 4 are matched with the environmental conditions inside the tank 1 by means of the valve system.
  • the alignment device 39 is returned to the active position to retain a new batch of slices of food product on the input conveyor 14.
  • the inner entrance door 6 is open and the input transfer conveyor 37, with the batch of slices or slices of food product thereon, is transferred to the delivery position, in which it partially protrudes from the inlet chamber 4 into the tank 1 through The interior entrance door 6 to cooperate with the initial end 7a of the internal transport device 7 in the delivery of the batch of slices or slices of food product to the internal transport device 7 substantially maintaining its orderly formation.
  • the plurality of endless conveyor belts 37c of the input transfer conveyor 37 are partially interspersed with the plurality of endless conveyor belts 71c of the first section 71 of the internal conveyor device 7 when the input transfer conveyor 37.
  • the input transfer conveyor 37 is returned to the intermediate position shown in Fig. 5, although without slices or slices of food product thereon, the interior entrance door 6 is closed and the environmental conditions inside The input chamber 4 is matched again with the external environmental conditions by means of the mentioned valve system to leave the entrance door device 3 in a position to perform a new charging cycle.
  • a discharge cycle through the exit door device 8 is described below.
  • the interior exit door 10 is open and the transfer conveyor Exit 41 is moved to the receiving position, in which it partially protrudes from the exit chamber 9 towards the inside of the tank 1 through the interior exit door 10 to cooperate with the end end 7b of the auxiliary final section 76 of the internal conveyor device 7 in the reception of a batch of slices or slices of foodstuff from the internal conveyor device 7 substantially maintaining its orderly formation.
  • the plurality of endless conveyor belts 41c of the outgoing transfer conveyor 41 are partially interspersed with the plurality of endless conveyor belts 76c of the auxiliary final section 76 of the internal conveyor device 7.
  • the environmental conditions inside the exit chamber 9 have been matched with the environmental conditions inside the tank 1 by means of the valve system, and the alignment device 43 has been arranged in the position active to retain and cross-align a batch of slices or slices of food product on the auxiliary final section 76 of the internal conveyor device (7).
  • the output transfer conveyor 41 with the batch of slices or slices of food product thereon, is transferred to the intermediate position, in which it is totally within the exit chamber 9, and the interior exit door 10 is closed. In this position, the environmental conditions inside the outlet chamber 9 are matched with the environmental conditions outside through the valve system. Likewise, the alignment device 43 is returned to the active position to retain a new batch of slices of food product on the auxiliary final section 76 of the internal conveyor device 7. Then, as shown in Fig.
  • said output collecting device comprises the output conveyor 45 described above, and, in the delivery position, the plurality of endless conveyor belts 41c of the output transfer conveyor 41 are partially intercalated with The plurality of endless conveyor belts 45c of the output conveyor 45 to deliver the slices or slices of food product to the output conveyor 45 substantially maintaining its orderly formation.
  • the output transfer conveyor 41 is returned to the intermediate position shown in Fig. 8, although without slices or slices of food product thereon, the outer exit door 11 is closed and the environmental conditions inside The exit chamber 9 is again matched with the environmental conditions inside the tank 1 by means of said valve system to leave the exit gate device 8 in a position to carry out a new discharge cycle.
  • the input transfer conveyor 37 remains stationary and it is the input conveyor 14 and the upper section 71 of the internal conveyor device 7 that are displaced to link with the input transfer conveyor 37 through the corresponding exterior and interior entrance doors 5.
  • the output transfer conveyor 41 remains stationary and is the auxiliary final section 76 of the internal conveyor device 7 and the output conveyor 45 which are displaced to link with the outgoing transfer conveyor 41 through the corresponding inner and outer exit doors 11.
  • the internal conveyor device 7 transfers the slices or slices of food product from the entrance door device 3 to the exit door device 8 while the product slices or slices
  • the foodstuffs are dried and matured by virtue of the environmental conditions created inside the tank 1.
  • a transfer and flip device 46 is installed, which is configured to transfer in a controlled manner the slices or slices of food product from each section 71, 72, 73, 74 above the corresponding section 72, 73, 74, 75 immediately below, ensuring a turn of the slices or slices of foodstuff and substantially maintaining its orderly formation (with alignment t ransversal slices or slices) during the transfer.
  • a ramp 60 is arranged through which the slices or slices of food product are transferred to the auxiliary final section 76 of the internal conveyor device 7.
  • each of said sections 71, 72 of the internal conveyor device 7 comprises a plurality of parallel, separate endless conveyor belts 71c, 72c, which are mounted on respective pairs of end pulleys 61, 62.
  • transfer and turning device 46 comprises a plurality of groups of endless fastener strips 46a, 46b, 46c mounted on respective pairs of conductive pulleys, which, in the illustrated embodiment, are formed by annular grooves in conductive bars 47a , 47b, 47c, 47d arranged parallel to a common axis of rotation for said end pulleys 61 at an end end of the corresponding upper section 71 of the internal conveyor device 7.
  • Said conductive bars 47a, 47b, 47c, 47d are distributed around a part of the end end of the upper section 71 of the internal conveyor device 7, so that sections of said endless fastener bands 46a, 46b, 46c cooperate with the conveyor belts auger 71c for holding the slices or slices of foodstuff for at least part of a path around said axis of rotation of the extreme pulleys 61.
  • the endless fastener bands 46a, 46b, 46c of each group are interspersed with the endless fastener bands 46a , 46b, 46c of another adjacent group, and each of said conductive bars 47a, 47b, 47c, 47d, except for extreme conductive bars 47a, 47d, is common for two of the adjacent endless fastener band groups 46a, 46b, 46c .
  • the conductive bars 47a, 47b, 47c, 47d are driven in synchronization with the internal conveyor device 7 through a toothed belt 63 coupled to toothed pulleys 64 fixed at the ends of the conductive bars 47a, 47b, 47c, 47d (Fig. . eleven).
  • the slices or slices of food product that advance on the endless conveyor belts 71c of the upper section 71 which move in the direction indicated by the arrow D1 in Fig. 10, when reaching the end thereof, are caught between the endless conveyor belts 71c of the upper section 71 and the endless fastener bands 46a, 46b, 46c and are driven around the extreme pulleys 61 at the end of the upper section 71 until they are deposited (without altering their formation, transversely aligned) on the bands endless conveyors 72c of the lower section 72, which move in the direction indicated by the arrow D2 in Fig. 10, and at the same time are turned, so that the face of the slices or slices of food product in contact with the endless conveyor belts 71c of the upper section 71 is the opposite of the face in contact with the endless conveyor belts 72c of the lower section 72.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Molecular Biology (AREA)
  • Wood Science & Technology (AREA)
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  • Nutrition Science (AREA)
  • General Preparation And Processing Of Foods (AREA)

Abstract

An appliance for drying and ripening food products comprises a closed tank (1) connected to conditioning means for creating pre-determined ambient conditions inside the tank (1); an admission flap device (3) for allowing the ordered introduction of food product portions into the tank (1) without altering the pre-determined ambient conditions inside the tank (1); an outlet flap device (8) for allowing the output of said food product portions from inside the tank (1) without altering the ambient conditions inside the tank (1); and an internal transporting device (7) installed inside the tank (1) so as to transport the food product portions in an ordered manner from the admission flap device (3) to the outlet flap device (8) along a path.

Description

APARATO PARA SECADO Y MADURACIÓN DE PRODUCTOS APPARATUS FOR DRYING AND MATURATION OF PRODUCTS
ALIMENTICIOSFOODS
Campo de Ia técnica La presente invención concierne a un aparato para secado y maduración de porciones de producto alimenticio que comprende un tanque cerrado configurado para admitir porciones de producto alimenticio a través de un dispositivo de puerta de entrada, someterlas a unas condiciones ambientales predeterminadas en su interior, y entregarlas a través de un dispositivo de puerta de salida en un régimen prácticamente continuo.Field of the technique The present invention concerns an apparatus for drying and maturing portions of food product comprising a closed tank configured to admit portions of food product through an entry door device, subjecting them to predetermined environmental conditions in their inside, and deliver them through an exit door device in a virtually continuous regime.
Antecedentes de Ia invenciónBackground of the invention
La solicitud de patente internacional WO 2005/092109 describe un método que comprende cortar un producto alimenticio en rodajas de un grosor predeterminado, secar parcialmente dichas rodajas a una presión más baja queInternational patent application WO 2005/092109 describes a method comprising cutting a food product into slices of a predetermined thickness, partially drying said slices at a pressure lower than
Ia presión atmosférica, opcionalmente suministrando calor de manera simultanea, aplicar una atmósfera modificada a los productos y madurar las rodajas en esta atmósfera modificada y a temperatura controlada.The atmospheric pressure, optionally providing heat simultaneously, apply a modified atmosphere to the products and ripen the slices in this modified atmosphere and at a controlled temperature.
Un objetivo de Ia presente invención es aportar un aparato capaz de implementar el método descrito en Ia citada solicitud de patente internacionalAn objective of the present invention is to provide an apparatus capable of implementing the method described in said international patent application.
WO 2005/092109, así como otros métodos similares, en un régimen prácticamente continuo.WO 2005/092109, as well as other similar methods, in a practically continuous regime.
Exposición de Ia invención La presente invención contribuye a alcanzar el anterior y otros objetivos aportando un aparato para secado y maduración de productos alimenticios, que comprende un tanque cerrado conectado a unos medios de acondicionamiento para crear unas condiciones ambientales predeterminadas en su interior, unos dispositivos de puerta de entrada y de salida configurados para permitir Ia entrada ordenada y Ia salida de porciones de producto alimenticio sin alterar dichas condiciones ambientales predeterminadas en el interior del tanque, y un dispositivo transportador interno instalado en el interior del tanque para transportar de manera ordenada dichas porciones de producto alimenticio desde el dispositivo de puerta de entrada hasta el dispositivo de puerta de salida a Io largo de un recorrido.DISCLOSURE OF THE INVENTION The present invention contributes to achieving the above and other objectives by providing an apparatus for drying and ripening of food products, comprising a closed tank connected to conditioning means to create predetermined environmental conditions inside, devices of entry and exit door configured to allow the orderly entry and exit of portions of food product without altering said predetermined environmental conditions inside the tank, and an internal conveyor device installed inside the tank to transport said portions in an orderly manner of food product from the gateway device to the exit gate device along a route.
El mencionado dispositivo de puerta de entrada incluye una cámara de entrada dispuesta para recibir ordenadamente porciones de producto alimenticio procedentes de un transportador de entrada, una puerta de entrada exterior dispuesta entre dicha cámara de entrada y el exterior del tanque, y una puerta de entrada interior dispuesta entre Ia cámara de entrada y el interior del tanque. Las mencionadas puertas de entrada exterior e interior están accionadas para abrirse y cerrarse alternadamente de manera que en todo momento al menos una de ellas está cerrada. De una manera análoga, el dispositivo de puerta de salida incluye una cámara de salida dispuesta para recibir las porciones de producto alimenticio procedentes de un extremo final del dispositivo transportador interno, una puerta de salida interior dispuesta entre dicha cámara de salida y el interior del tanque, y una puerta de salida exterior dispuesta entre Ia cámara de salida y el exterior del tanque. Dichas puertas de salida interior y exterior están accionadas para abrirse y cerrarse alternadamente de manera que en todo momento al menos una de ellas está cerrada.Said entry door device includes an entry chamber arranged to receive portions of food product from an input conveyor neatly, an exterior entrance door disposed between said entrance chamber and the exterior of the tank, and an interior entrance door. arranged between the inlet chamber and the inside of the tank. The mentioned exterior and interior entrance doors are actuated to open and close alternately so that at least one of them is closed at all times. In an analogous manner, the exit door device includes an exit chamber arranged to receive the food product portions from an end end of the internal conveying device, an interior exit door disposed between said exit chamber and the interior of the tank , and an exterior exit door arranged between the exit chamber and the exterior of the tank. Said interior and exterior exit doors are actuated to open and close alternately so that at least one of them is closed at all times.
Con esta construcción, formaciones ordenadas de porciones de producto alimenticio, por ejemplo, rodajas o lonchas de un grosor determinado de un producto cárnico, pueden ser introducidas y extraídas del tanque a un régimen prácticamente continuo sin que las condiciones ambientales en el interior del tanque se vean alteradas. El citado dispositivo transportador interno está preferiblemente compuesto por varios tramos de transportador superpuestos que proporcionan un recorrido en el interior del tanque mucho más largo que Ia longitud del tanque, y Ia velocidad de avance del dispositivo transportador interno está establecida de acuerdo con el ritmo de accionamiento de los dispositivos de puerta de entrada y salida de manera que las porciones de producto alimenticio permanecen en el interior del tanque un tiempo suficiente para su secado y maduración al mismo tiempo que son volteadas Io que produce una homogeneización del tratamiento. Preferiblemente, las formaciones ordenadas de porciones de producto alimenticio consisten en hileras de porciones dispuestas transversalmente a Ia dirección de avance del dispositivo transportador interno. Las mencionadas condiciones ambientales predeterminadas en el interior del tanque pueden incluir uno o más parámetros seleccionado entre una presión diferente de Ia presión atmosférica; una temperatura diferente de Ia temperatura ambiente exterior; y una atmósfera modificada. En general, Ia presión en el interior del tanque será más baja que Ia presión atmosférica y Ia temperatura más alta que Ia temperatura ambiente exterior.With this construction, orderly formations of portions of foodstuff, for example, slices or slices of a determined thickness of a meat product, can be introduced and extracted from the tank at a practically continuous rate without the environmental conditions inside the tank being See altered. Said internal conveyor device is preferably composed of several overlapping conveyor sections that provide a travel inside the tank much longer than the length of the tank, and the forward speed of the internal conveyor device is established in accordance with the driving rate of the entry and exit door devices so that the portions of the food product remain inside the tank long enough for drying and maturation while being turned over, which results in homogenization of the treatment. Preferably, the ordered formations of portions of food product consist of rows of portions arranged transversely to the direction of advance of the internal conveyor. The aforementioned predetermined environmental conditions inside the tank may include one or more parameters selected from a pressure different from the atmospheric pressure; a temperature different from the outside ambient temperature; and a modified atmosphere. In general, the pressure inside the tank will be lower than the atmospheric pressure and the temperature higher than the outside ambient temperature.
En un ejemplo de realización, las porciones de producto alimenticio son en Ia forma de rodajas o lonchas de un producto cárnico congelado, y el aparato de Ia presente invención comprende una unidad de calentamiento para calentar y opcionalmente descongelar las rodajas o lonchas antes de que las mismas sen enviadas al mencionado transportador de entrada para ser introducidas al tanque. Dicha unidad de calentamiento comprende un dispositivo transportador de calentamiento dispuesto para transportar las formaciones ordenadas de porciones de producto alimenticio a través de un flujo de gas caliente, preferiblemente aire caliente, proporcionado por un dispositivo de suministro de gas caliente. Este dispositivo transportador de calentamiento tiene un extremo final dispuesto para entregar las formaciones ordenadas de porciones de producto alimenticio calentadas al extremo inicial de un transportador de entrada que las conduce hasta Ia cámara de entrada. En otro ejemplo de realización, el dispositivo de puerta de entrada comprende un transportador de transferencia de entrada para transferir las rodajas o lonchas de producto alimenticio desde el transportador de entrada a dicho dispositivo transportador interno a través de Ia cámara de entrada en coordinación con Ia operación de las puertas de entrada exterior e interior de Ia cámara de entrada, y unos medios de accionamiento para desplazar al menos uno de los citados transportador de entrada, transportador de transferencia de entrada y dispositivo transportador interno para proporcionar un enlace entre los mismos y transferir las rodajas o lonchas de uno a otro. En un ejemplo de realización, el transportador de transferencia de entrada está montado sobre un soporte móvil dentro de dicha cámara de entrada, y unos medios de accionamiento están dispuestos para mover dicho soporte móvil entre una posición de recepción, una posición intermedia, y una posición de entrega. En Ia mencionada posición de recepción, dicho transportador de transferencia de entrada sobresale parcialmente de Ia cámara de entrada hacia el exterior a través de Ia puerta de entrada exterior, cuando Ia misma está abierta, para cooperar con dicho transportador de entrada en Ia recepción de rodajas o lonchas de producto alimenticio desde el transportador de entrada. En Ia posición intermedia, el transportador de transferencia de entrada está totalmente dentro de Ia cámara de entrada permitiendo que las puertas de entrada exterior e interior estén ambas cerradas. En Ia posición de entrega, el transportador de transferencia de entrada sobresale parcialmente de Ia cámara de entrada hacia el interior del tanque a través de Ia puerta de entrada interior, cuando Ia misma está abierta, para cooperar con un extremo inicial del dispositivo transportador interno en Ia entrega de dichas rodajas o lonchas de producto alimenticio al dispositivo transportador interno.In an exemplary embodiment, the food product portions are in the form of slices or slices of a frozen meat product, and the apparatus of the present invention comprises a heating unit for heating and optionally defrosting the slices or slices before same sen sent to the mentioned input conveyor to be introduced to the tank. Said heating unit comprises a heating conveyor device arranged to transport the ordered formations of portions of food product through a flow of hot gas, preferably hot air, provided by a hot gas supply device. This heating conveyor device has an end end arranged to deliver the ordered formations of heated food product portions to the initial end of an inlet conveyor that leads them to the inlet chamber. In another example of embodiment, the entrance door device comprises an input transfer conveyor for transferring slices or slices of food product from the input conveyor to said internal conveyor device through the entry chamber in coordination with the operation of the exterior and interior entrance doors of the entrance chamber, and drive means for displacing at least one of said input conveyor, input transfer conveyor and internal conveyor device to provide a link between them and transfer the slices or slices from one to another. In an exemplary embodiment, the input transfer conveyor is mounted on a mobile support within said input chamber, and drive means are arranged to move said mobile support between a receiving position, an intermediate position, and a position of delivery. In said reception position, said transfer conveyor of The entrance partially protrudes from the entrance chamber towards the outside through the exterior entrance door, when it is open, to cooperate with said entrance conveyor in the reception of slices or slices of food product from the entrance conveyor. In the intermediate position, the input transfer conveyor is totally inside the entrance chamber allowing the exterior and interior entrance doors to be both closed. In the delivery position, the input transfer conveyor partially protrudes from the inlet chamber towards the inside of the tank through the inner entrance door, when it is open, to cooperate with an initial end of the internal conveyor device in The delivery of said slices or slices of food product to the internal conveyor device.
De una manera similar, el dispositivo de puerta de salida comprende un transportador de transferencia de salida para transferir rodajas o lonchas de producto alimenticio desde dicho dispositivo transportador interno a un dispositivo colector de salida a través de dicha cámara de salida en coordinación con Ia operación de las puertas de salida interior y exterior de Ia cámara de salida, y unos medios de accionamiento para desplazar al menos uno de los citados dispositivo transportador interno, transportador de transferencia de salida y dispositivo colector de salida para proporcionar un enlace entre los mismos y transferir las rodajas o lonchas de uno a otro. De acuerdo con un ejemplo de realización, dicho transportador de transferencia de salida está montado sobre un soporte móvil dentro de dicha cámara de salida y unos medios de accionamiento están dispuestos para mover dicho soporte móvil entre una posición de recepción, una posición intermedia y una posición de entrega. En Ia posición de recepción el transportador de transferencia de salida sobresale parcialmente de Ia cámara de salida hacia el interior del tanque a través de dicha puerta de salida interior, cuando Ia misma está abierta, para cooperar con un extremo final del dispositivo transportador interno en Ia recepción de rodajas o lonchas de producto alimenticio desde el dispositivo transportador interno. En Ia posición intermedia el transportador de transferencia de salida está totalmente dentro de Ia cámara de salida y permite que las puertas de salida interior y exterior estén ambas cerradas. En Ia posición de entrega, el transportador de transferencia de salida sobresale parcialmente de Ia cámara de salida hacia el exterior a través de dicha puerta de salida exterior, cuando Ia misma está abierta, para cooperar con un dispositivo colector de salida en Ia entrega de las rodajas o lonchas de producto alimenticio a dicho dispositivo colector de salida. Con esta disposición, Ia introducción y Ia extracción de rodajas o lonchas de producto alimenticio es realizada de una manera ordenada y segura por los dispositivos de puerta de entrada y puerta de salida sin que el espacio interior del tanque se comunique en ningún momento directamente con el ambiente exterior, es decir, sin que las condiciones ambientales en el interior del tanque se vean alteradas.In a similar manner, the exit door device comprises an exit transfer conveyor for transferring slices or slices of food product from said internal conveyor device to an exit collecting device through said exit chamber in coordination with the operation of the interior and exterior exit doors of the exit chamber, and actuation means for displacing at least one of said internal transport device, output transfer conveyor and output collecting device to provide a link between them and transfer the slices or slices from one to another. According to an exemplary embodiment, said output transfer conveyor is mounted on a mobile support inside said output chamber and drive means are arranged to move said mobile support between a receiving position, an intermediate position and a position of delivery. In the receiving position, the output transfer conveyor partially protrudes from the exit chamber towards the inside of the tank through said interior exit door, when it is open, to cooperate with an end end of the internal transport device in the reception of slices or slices of food product from the internal conveyor device. In the intermediate position, the exit transfer conveyor is totally inside the exit chamber and allows the interior and exterior exit doors to be both closed. In the delivery position, the conveyor of Output transfer partially protrudes from the exit chamber outwards through said exterior exit door, when it is open, to cooperate with an output collecting device in the delivery of slices or slices of food product to said device outlet manifold. With this arrangement, the introduction and extraction of slices or slices of food product is carried out in an orderly and safe manner by the entry and exit door devices without the interior space of the tank communicating at any time directly with the outside environment, that is, without the environmental conditions inside the tank being altered.
El aparato de Ia presente invención también incluye unos dispositivos de transferencia y volteo, cada uno de los cuales está dispuesto al final de cada uno de los tramos superpuestos del dispositivo transportador interno en el interior del tanque, excepto al final del tramo inferior. Los dispositivos de transferencia y volteo están configurados para transferir las rodajas o lonchas de producto alimenticio de un tramo al tramo inmediatamente inferior, volteando las rodajas o lonchas de producto alimenticio y manteniendo substancialmente su formación ordenada.The apparatus of the present invention also includes transfer and flip devices, each of which is arranged at the end of each of the superimposed sections of the internal transport device inside the tank, except at the end of the lower section. The transfer and flip devices are configured to transfer the slices or slices of food product from one section to the immediately lower section, turning the slices or slices of food product and substantially maintaining their orderly formation.
Breve descripción de los dibujosBrief description of the drawings
Las anteriores y otras características y ventajas se comprenderán más plenamente a partir de Ia siguiente descripción detallada de un ejemplo de realización con referencia a los dibujos adjuntos, en los que:The foregoing and other features and advantages will be more fully understood from the following detailed description of an exemplary embodiment with reference to the attached drawings, in which:
Ia Fig. 1 es una vista en planta de un aparato para secado y maduración de productos alimenticios de acuerdo con un ejemplo de realización de Ia presente invención:Fig. 1 is a plan view of an apparatus for drying and ripening food products according to an embodiment of the present invention:
Ia Fig. 2 es una vista lateral en sección transversal tomada por el plano indicado M-Il en Ia Fig. 1 ;Fig. 2 is a cross-sectional side view taken along the plane indicated M-Il in Fig. 1;
Ia Fig. 3 es una vista lateral en sección transversal de un tanque de un aparato para secado y maduración de productos alimenticios de acuerdo con un ejemplo de realización preferido de Ia presente invención, incluyendo un dispositivo de puerta de entrada, un dispositivo de puerta de salida, un transportador interno y unos dispositivos de transferencia y volteo; las Figs. 4, 5 y 6 son vistas de detalle en sección transversal del dispositivo de puerta de entrada de Ia Fig. 3 con un transportador de transferencia de entrada en una posición de recepción, una posición intermedia y una posición de entrega, respectivamente: las Figs. 7, 8 y 9 son vistas de detalle en sección transversal del dispositivo de puerta de salida de Ia Fig. 3 con un transportador de transferencia de entrada en una posición de recepción, una posición intermedia y una posición de entrega, respectivamente:Fig. 3 is a cross-sectional side view of a tank of an apparatus for drying and maturing food products according to a preferred embodiment of the present invention, including an entry door device, a door device output, an internal conveyor and transfer and flip devices; Figs. 4, 5 and 6 are detailed cross-sectional views of the entrance door device of Fig. 3 with an input transfer conveyor in a receiving position, an intermediate position and a delivery position, respectively: Figs. 7, 8 and 9 are detailed cross-sectional views of the exit door device of Fig. 3 with an input transfer conveyor in a receiving position, an intermediate position and a delivery position, respectively:
Ia Fig. 10 es una vista de detalle en alzado lateral de uno de los dispositivos de transferencia y volteo en el transportador interno del tanque de Ia Fig. 3; yFig. 10 is a detail view in side elevation of one of the transfer and turning devices in the internal conveyor of the tank of Fig. 3; Y
Ia Fig. 11 es una vista en perspectiva del dispositivo de transferencia y volteo de Ia Fig. 10.Fig. 11 is a perspective view of the transfer and flip device of Fig. 10.
Descripción detallada de unos ejemplos de realizaciónDetailed description of some embodiments
Haciendo en primer lugar referencia a las Figs. 1 y 2, en ellas se muestra un aparato para secado y maduración de productos alimenticios, tales como rodajas o lonchas de un producto cárnico o de otra naturaleza, previamente congelado, de acuerdo con un ejemplo de realización de Ia presente invención. El aparato comprende en esencia una unidad de calentamiento 20 para descongelar las porciones de producto alimenticio, un tanque 1 para secado y maduración las porciones de producto alimenticio, y un transportador de entrada 14 para transportar las porciones de producto alimenticio desde dicha unidad de calentamiento 20 hasta dicho tanque 1. La unidad de calentamiento 20 comprende un dispositivo transportador de calentamiento 21 dispuesto para transportar las porciones de producto alimenticio dispuestas en formaciones ordenadas, tales como, por ejemplo, hileras separadas de rodajas o lonchas transversales a Ia dirección de avance, desde un extremo inicial 21a hasta un extremo final 21b del transportador de calentamiento 21 y a través de un flujo de gas caliente, preferiblemente aire caliente. Para este propósito, el dispositivo transportador de calentamiento 21 tiene varios tramos substancialmente horizontales y superpuestos que discurren entre una boca de emisión de aire caliente 23 y una boca de recepción de aire caliente 24 mutuamente enfrentadas que crean un flujo de aire caliente transversal a Ia dirección de avance del transportador de calentamiento 21. Este flujo de aire caliente está proporcionado por un dispositivo de suministro de gas caliente 22 que comprende una cámara de calentamiento 25 equipada con un aparato de calentamiento de aire, un conducto de suministro 26 para conducir aire caliente desde dicha cámara de calentamiento 25 hasta dicha boca de emisión de aire caliente 23, un conducto de recogida 27 para conducir aire caliente desde dicha boca de recepción de aire caliente 24 de nuevo hasta dicha cámara de calentamiento 25, y unos medios de circulación de aire, tales como un ventilador (no mostrado) para hacer circular el aire caliente a través de dichos conductos de suministro y recogida 26, 27 y por cámara de calentamiento 25 con el fin de crear el mencionado flujo de aire caliente desde Ia boca de emisión de aire caliente 23 a Ia boca de recepción de aire caliente 24.Referring firstly to Figs. 1 and 2, there is shown an apparatus for drying and ripening of food products, such as slices or slices of a previously frozen meat or other product, in accordance with an embodiment of the present invention. The apparatus essentially comprises a heating unit 20 for defrosting the food product portions, a tank 1 for drying and ripening the food product portions, and an inlet conveyor 14 for transporting the food product portions from said heating unit 20 to said tank 1. The heating unit 20 comprises a heating conveyor device 21 arranged to transport the food product portions arranged in orderly formations, such as, for example, separate rows of slices or slices transverse to the direction of travel, from an initial end 21a to an end end 21b of the heating conveyor 21 and through a flow of hot gas, preferably hot air. For this purpose, the heating conveyor device 21 has several substantially horizontal and overlapping sections running between a hot air emission mouth 23 and an air reception mouth heat 24 mutually facing each other that create a flow of hot air transverse to the direction of advance of the heating conveyor 21. This flow of hot air is provided by a hot gas supply device 22 comprising a heating chamber 25 equipped with an apparatus of air heating, a supply conduit 26 for conducting hot air from said heating chamber 25 to said hot air emission mouth 23, a collection conduit 27 for conducting hot air from said hot air receiving mouth 24 again up to said heating chamber 25, and air circulation means, such as a fan (not shown) for circulating hot air through said supply and collection ducts 26, 27 and through heating chamber 25 for the purpose of creating said hot air flow from the hot air emission mouth 23 to the hot air reception mouth e 24.
En el ejemplo de realización mostrado en las Figs. 1 y 2, el dispositivo transportador de calentamiento 21 tiene tres tramos substancialmente horizontales, superpuestos, accionados para moverse en direcciones opuestas, y dispuestos de manera que el extremo final de cada tramo está superpuesto a una zona próxima al extremo inicial del tramo inmediatamente inferior con el fin de proporcionar un recorrido más largo que Ia longitud de Ia unidad de calentamiento 20 y efectuar un volteo de las formaciones ordenadas de porciones de producto que caen por gravedad de un tramo a otro. Así, el mencionado extremo final 21b del transportador de calentamiento 21 es el extremo final del tramo más inferior, y dicho transportador de entrada 14 tiene un extremo inicial 14a dispuesto por debajo de este extremo final 21b del transportador de calentamiento 21 para recibir las formaciones ordenadas de porciones de producto alimenticio una vez descongeladas en Ia unidad de calentamiento 20. El mencionado extremo inicial 21a del dispositivo transportador de calentamiento 21 está dispuesto para recibir las formaciones ordenadas de las porciones de producto alimenticio en Ia forma de rodajas o lonchas de un producto cárnico congelado de un grosor determinado cargadas desde un dispositivo de carga (no mostrado) que no forma parte del aparato de Ia presente invención. El espacio existente entre Ia boca de emisión de aire caliente 23 y la boca de recepción de aire caliente 24, donde se encuentra el transportador de calentamiento 21 , está abierto a Ia atmósfera.In the exemplary embodiment shown in Figs. 1 and 2, the heating conveyor device 21 has three substantially horizontal sections, superimposed, actuated to move in opposite directions, and arranged so that the end end of each section is superimposed on an area near the initial end of the immediately lower section with in order to provide a longer path than the length of the heating unit 20 and to turn over the ordered formations of product portions that fall by gravity from one section to another. Thus, said end end 21b of the heating conveyor 21 is the end end of the lowermost section, and said input conveyor 14 has an initial end 14a disposed below this end end 21b of the heating conveyor 21 to receive the ordered formations of portions of food product once defrosted in the heating unit 20. Said initial end 21a of the heating conveyor device 21 is arranged to receive the ordered formations of the portions of food product in the form of slices or slices of a meat product frozen of a certain thickness loaded from a loading device (not shown) that is not part of the apparatus of the present invention. The space between the air emission mouth hot 23 and the hot air receiving mouth 24, where the heating conveyor 21 is located, is open to the atmosphere.
El transportador de entrada 14 está configurado para transportar las formaciones ordenadas de porciones de producto alimenticio desde dicho extremo inicial 14a adyacente a Ia unidad de calentamiento 20 hasta un extremo final 14b asociado a un dispositivo de carga 2 opcional, preparado para cargar las formaciones ordenadas de porciones de producto alimenticio al tanque 1. Dado que el tanque 1 tiene un dispositivo de puerta de entrada 3 situado a una altura mayor que el extremo final 21b del transportador de calentamiento 21 , el transportador de entrada 14 tiene un tramo intermedio inclinado para elevar las formaciones ordenadas de porciones de producto alimenticio hasta Ia altura requerida.The input conveyor 14 is configured to transport the ordered formations of portions of food product from said initial end 14a adjacent to the heating unit 20 to an end end 14b associated with an optional loading device 2, prepared to load the ordered formations of portions of food product to the tank 1. Since the tank 1 has an entrance door device 3 located at a height greater than the end end 21b of the heating conveyor 21, the input conveyor 14 has an inclined intermediate section for raising the ordered formations of portions of food product up to the required height.
Tal como se muestra mejor en Ia Fig. 3, el tanque 1 está cerrado y conectado a unos medios de acondicionamiento (no mostrados) adaptados para crear unas condiciones ambientales predeterminadas en su interior, tales como una presión diferente de Ia presión atmosférica, y/o una temperatura diferente de Ia temperatura ambiente exterior, y/o una atmósfera modificada. El tanque 1 tiene asociado el citado dispositivo de puerta de entrada 3 en un extremo y un dispositivo de puerta de salida 8 en el extremo opuesto, y entre dichos dispositivos de puerta de entrada y salida 3, 8 está dispositivo un transportador interno 7 compuesto en este ejemplo de realización por varios tramos 71 , 72, 73, 74, 75, 76 horizontales, superpuestos, accionados para moverse en direcciones alternas opuestas. Un extremo inicial 7a del tramo superior 71 del dispositivo transportador interno 7 está adyacente al dispositivo de puerta de entrada 3 y un extremo final 7b de un tramo final auxiliar 76 del dispositivo transportador interno 7 está adyacente al dispositivo de puerta de salida 8. Los dispositivos de puerta de entrada y salida 3, 8 están configurados para permitir que las porciones de producto alimenticio puedan entrar al tanque 1 y salir del tanque 1 , respectivamente, sin alterar las mencionadas condiciones ambientales predeterminadas creadas en el interior del tanque 1.As best shown in Fig. 3, the tank 1 is closed and connected to conditioning means (not shown) adapted to create predetermined environmental conditions inside, such as a pressure different from the atmospheric pressure, and / or a temperature different from the outside ambient temperature, and / or a modified atmosphere. The tank 1 has associated said door entry device 3 at one end and an exit door device 8 at the opposite end, and between said entry and exit door devices 3, 8 is an internal conveyor 7 composed of this embodiment by several sections 71, 72, 73, 74, 75, 76 horizontal, superimposed, actuated to move in opposite alternate directions. An initial end 7a of the upper section 71 of the internal conveyor device 7 is adjacent to the entrance door device 3 and an end end 7b of an auxiliary end section 76 of the internal conveyor device 7 is adjacent to the exit door device 8. The devices of entry and exit door 3, 8 are configured to allow portions of the food product to enter tank 1 and exit tank 1, respectively, without altering the aforementioned predetermined environmental conditions created inside the tank 1.
Hay que señalar que en el ejemplo de realización alternativo mostrado en las Figs. 3 a 9, el dispositivo de puerta de entrada 3 está configurado de manera que las porciones de producto alimenticio son cargadas directamente desde el transportador de entrada 14 al dispositivo de puerta de entrada 3 sin necesidad del dispositivo de carga 2 mostrado en el ejemplo de realización de las Figs. 1 y 2.It should be noted that in the alternative embodiment shown in Figs. 3 to 9, the entrance door device 3 is configured so that the food product portions are loaded directly from the input conveyor 14 to the entrance door device 3 without the need for the loading device 2 shown in the exemplary embodiment of Figs. 1 and 2.
Los varios tramos 71 , 72, 73, 74, 75, 76 del dispositivo transportador interno 7 están formados preferiblemente por bandas, cintas o correas transportadoras horizontales y están dispuestos para transportar ordenadamente las porciones de producto alimenticio desde dicho dispositivo de puerta de entrada 3 hasta dicho dispositivo de puerta de salida 8 a Io largo de un recorrido. El mencionado extremo inicial 7a del dispositivo transportador interno 7 es aquí el extremo inicial del tramo superior 71. El extremo inicial de cada uno de los siguientes tramos 72, 73, 74, 75 está dispuesto para recibir las formaciones ordenadas de porciones de producto alimenticio procedentes del extremo final del tramo inmediatamente superior. Así, Ia configuración del dispositivo transportador interno 7 en varios tramos 71 , 72, 73, 74, 75, 76 superpuestos proporciona un recorrido más largo que Ia longitud del tanque 1 y efectúa un volteo de las porciones de producto, con Io que se consigue una mayor homogeneización de su tratamiento.The various sections 71, 72, 73, 74, 75, 76 of the internal conveyor device 7 are preferably formed by horizontal conveyor belts, belts or belts and are arranged to orderly transport the food product portions from said entrance door device 3 to said exit door device 8 along a path. The mentioned initial end 7a of the internal conveyor device 7 is here the initial end of the upper section 71. The initial end of each of the following sections 72, 73, 74, 75 is arranged to receive the ordered formations of portions of food product from of the end end of the immediately superior section. Thus, the configuration of the internal conveyor device 7 in several overlapping sections 71, 72, 73, 74, 75, 76 provides a longer route than the length of the tank 1 and turns the product portions, with what is achieved greater homogenization of your treatment.
En relación con las Figs. 4, 5 y 6 se describe a continuación el dispositivo de puerta de entrada 3 del ejemplo de realización de Ia Fig. 3. El dispositivo de puerta de entrada 3 comprende una cámara de entrada 4, Ia cual puede ser comunicada con el exterior a través de una puerta de entrada exterior 5 y con el interior del tanque 1 a través de una puerta de entrada interior 6. Las puertas de entrada exterior 5 e interior 6 de Ia cámara de entrada 4 están accionadas de manera que una de ellas no es abierta si Ia otra no está cerrada. Cuando ambas puertas de entrada exterior 5 e interior 6 de Ia cámara de entrada 4 están cerradas, al menos un sistema de válvulas (no mostrado) puede ser accionado para igualar las condiciones ambientales en el interior de Ia cámara de entrada 4 con las condiciones ambientales del exterior antes de que Ia puerta de entrada exterior 5 sea abierta o con las condiciones ambientales predeterminadas en el interior del tanque 1 antes de que Ia puerta de entrada interior 6 sea abierta. Un transportador de entrada 14 externo tiene un extremo 14b adyacente a Ia puerta de entrada exterior 5, y un extremo inicial 7a del tramo superior 71 del dispositivo transportador interno 7 está adyacente a Ia puerta de entrada interior 6. El dispositivo de puerta de entrada 3 comprende un transportador de transferencia de entrada 37 para transferir rodajas o lonchas de producto alimenticio desde el transportador de entrada 14 al dispositivo transportador interno 7 a través de Ia cámara de entrada 4 en coordinación con Ia operación de las puertas de entrada exterior e interior 5, 6 de Ia cámara de entrada 4. En el ejemplo de realización ilustrado, el mencionado transportador de transferencia de entrada 37 está montado sobre un soporte móvil 38 instalado de manera que puede correr a Io largo de un elemento de guía 48 dentro de Ia cámara de entrada 4, y unos medios de accionamiento, tales como un conjunto de cilindro y pistón fluidodinámico 49, están dispuestos para mover dicho soporte móvil 38 entre una posición de recepción (Fig. 4), una posición intermedia (Fig. 5), y una posición de entrega (Fig. 6).In relation to Figs. 4, 5 and 6, the entrance door device 3 of the embodiment of Fig. 3 is described below. The entrance door device 3 comprises an entrance chamber 4, which can be communicated with the outside through of an exterior entrance door 5 and with the interior of the tank 1 through an interior entrance door 6. The exterior and interior entrance doors 5 of the entrance chamber 4 are operated so that one of them is not open If the other is not closed. When both exterior and internal entrance doors 5 of the inlet chamber 4 are closed, at least one valve system (not shown) can be operated to match the environmental conditions inside the entrance chamber 4 with the environmental conditions outside before the exterior entrance door 5 is opened or with the predetermined environmental conditions inside the tank 1 before the interior entrance door 6 is opened. An external input conveyor 14 has an end 14b adjacent to the external input door 5, and an initial end 7a of the upper section 71 of the internal transport device 7 is adjacent to the internal input door 6. The entrance door device 3 comprises an input transfer conveyor 37 for transferring slices or slices of food product from the input conveyor 14 to the internal conveyor device 7 through the input chamber 4 in coordination with the operation of the exterior and interior entrance doors 5, 6 of the entrance chamber 4. In the illustrated embodiment, said input transfer conveyor 37 is mounted on a mobile support 38 installed so that it can run along a guide element 48 within the inlet chamber 4, and drive means, such as a fluid dynamic cylinder and piston assembly 49, are arranged to move said mobile support 38 between a receiving position (Fig. 4), a position intermediate (Fig. 5), and a delivery position (Fig. 6).
De una manera similar, el dispositivo de puerta de salida 8, mejor mostrado en las Figs. 7, 8 y 9, comprende una cámara de salida 9, Ia cual puede ser comunicada con el exterior a través de una puerta de salida interior 10 y con el interior del tanque 1 a través de una puerta de salida exterior 11. Las puertas de salida interior 10 y exterior 11 de Ia cámara de salida 9 están accionadas de manera que una de ellas no es abierta si Ia otra no está cerrada. Cuando ambas puertas de salida interior 10 y exterior 11 de Ia cámara de salida 9 están cerradas, un sistema de válvulas (no mostrado) puede ser accionado para igualar las condiciones ambientales en el interior de Ia cámara de salida 9 con las condiciones ambientales predeterminadas en el interior del tanque 1 antes de que Ia puerta de salida interior 10 sea abierta o con las condiciones ambientales del exterior antes de que Ia puerta de salida exterior 11 sea abierta. Un extremo final 7b del tramo final auxiliar 76 del dispositivo transportador interno 7 está adyacente a Ia puerta de salida interior 10 y un transportador de salida 45 externo tiene un extremo 45b adyacente a Ia puerta de salida exterior 11. El dispositivo de puerta de salida 8 comprende un transportador de transferencia de salida 41 para transferir rodajas o lonchas de producto alimenticio desde el dispositivo transportador interno 7 al transportador de salida 45 a través de Ia cámara de salida 9 en coordinación con Ia operación de las puertas de salida interior y exterior 10, 11 de Ia cámara de salida 9. En el ejemplo de realización ilustrado, el mencionado transportador de transferencia de salida 41 está montado sobre un soporte móvil 42 instalado de manera que puede correr a Io largo de un elemento de guía 50 dentro de Ia cámara de salida 9, y unos medios de accionamiento, tales como un conjunto de cilindro y pistón fluidodinámico 51 , están dispuestos para mover dicho soporte móvil 42 entre una posición de recepción (Fig. 7), una posición intermedia (Fig. 8), y una posición de entrega (Fig. 9).In a similar manner, the exit door device 8, better shown in Figs. 7, 8 and 9, it comprises an exit chamber 9, which can be communicated with the outside through an interior exit door 10 and with the interior of the tank 1 through an exterior exit door 11. The doors of internal output 10 and exterior 11 of the output chamber 9 are actuated so that one of them is not open if the other is not closed. When both interior 10 and exterior 11 exit doors of the exit chamber 9 are closed, a valve system (not shown) can be operated to match the environmental conditions inside the exit chamber 9 with the predetermined environmental conditions in the interior of the tank 1 before the interior exit door 10 is opened or with the external environmental conditions before the exterior exit door 11 is opened. An end end 7b of the auxiliary final section 76 of the internal conveyor device 7 is adjacent to the inner exit door 10 and an external exit conveyor 45 has an end 45b adjacent to the outer exit door 11. The exit door device 8 it comprises an output transfer conveyor 41 for transferring slices or slices of food product from the internal conveyor device 7 to the output conveyor 45 through the exit chamber 9 in coordination with the operation of the interior and exterior exit doors 10, 11 of the exit chamber 9. In the illustrated embodiment, said transfer conveyor Exit 41 is mounted on a mobile support 42 installed so that it can run along a guide element 50 within the exit chamber 9, and drive means, such as a dynamic fluid cylinder and piston assembly 51, they are arranged to move said mobile support 42 between a receiving position (Fig. 7), an intermediate position (Fig. 8), and a delivery position (Fig. 9).
Los dispositivos de puerta de entrada 3 y de salida 8 están instalados en respectivas cajas 54, 55, las cuales definen las correspondientes cámaras de entrada 4 y de salida 9. Las mencionadas cajas 54, 55 están montadas de manera deslizante en unos elementos de guía 56, 57 y están provistas de unos respectivos dispositivos de enganche 58, 59 que pueden ser accionados manualmente para fijar las cajas 54, 55 en Ia posición operativa mostrada en las Figs. 4 a 9. Los dispositivos de enganche 58, 59 pueden ser soltados para permitir un desmontaje de dispositivos de puerta de entrada 3 y de salida 8. Conforme a un ejemplo de realización preferido, el transportador de entrada 14 está formado por una pluralidad de bandas transportadoras sinfín 14c paralelas separadas, el transportador de transferencia de entrada 37 comprende una pluralidad de bandas transportadoras sinfín 37c paralelas, separadas, cada uno de los tramos 71 , 72, 73, 74, 75, 76 del transportador interno 7 está compuesto por una respectiva pluralidad de bandas transportadoras sinfín 71c, 72c, 73c, 74c, 75c, 76c paralelas, separadas, el transportador de transferencia de salida 41 comprende una pluralidad de bandas transportadoras sinfín 41c paralelas, separadas, y el transportador de salida 45 está formado por una pluralidad de bandas transportadoras sinfín 45c paralelas, separadas.The entrance door 3 and exit 8 devices are installed in respective boxes 54, 55, which define the corresponding input 4 and exit cameras 9. The mentioned boxes 54, 55 are slidably mounted on guide elements 56, 57 and are provided with respective hooking devices 58, 59 that can be manually operated to fix the boxes 54, 55 in the operative position shown in Figs. 4 to 9. The hooking devices 58, 59 can be released to allow disassembly of entry door 3 and exit 8 devices. According to a preferred embodiment, the input conveyor 14 is formed by a plurality of bands separate parallel auger conveyors 14c, the input transfer conveyor 37 comprises a plurality of separate parallel conveyor belts 37c, each of the sections 71, 72, 73, 74, 75, 76 of the inner conveyor 7 is composed of a respective plurality of parallel, separate endless conveyor belts 71c, 72c, 73c, 74c, 75c, 76c, the output transfer conveyor 41 comprises a plurality of parallel, separate endless conveyor belts 41c, and the output conveyor 45 is formed by a plurality 45c parallel conveyor belts, separate.
Cerca del mencionado extremo final 14b del transportador de entrada 14 está dispuesto un dispositivo alineador 39 configurado para alinear transversalmente las rodajas o lonchas de producto alimenticio sobre el transportador de entrada 14 antes de que dichas rodajas o lonchas de producto alimenticio sean introducidas a Ia cámara de entrada 4. Para ello, el dispositivo alineador 39 comprende una pluralidad de dedos 40 paralelos, separados, y unos medios de accionamiento, tales como un conjunto de cilindro y pistón fluidodinámico 52, para mover dichos dedos 40 entre una posición activa (Figs. 5 y 6), en la que los dedos 40 están intercalados entre dichas bandas transportadoras 37c formando una barrera para las rodajas o lonchas de producto alimenticio, y una posición inactiva (Fig. 4), en Ia que los dedos 40 están por debajo de las bandas transportadoras 37c. De una manera similar, cerca de dicho extremo final 7b del tramo final auxiliar 76 del dispositivo transportador interno 7 está dispuesto un dispositivo alineador 43 configurado para alinear transversalmente las rodajas o lonchas de producto alimenticio sobre el dispositivo transportador interno 7 antes de que las rodajas o lonchas de producto alimenticio sean introducidas a Ia cámara de salida 9. Para este fin, el mencionado dispositivo alineador 43 comprende una pluralidad de dedos 44 paralelos, separados, conectados a unos medios de accionamiento, tales como un conjunto de cilindro y pistón fluidodinámico 53, accionados para mover dichos dedos 44 entre una posición activa (Figs. 8 y 9), en Ia que los dedos 44 están intercalados entre dichas bandas transportadoras 76c formando una barrera para las rodajas o lonchas de producto alimenticio, y una posición inactiva (Fig. 7), en Ia que los dedos 44 están por debajo de las bandas transportadoras 76c.Near the aforementioned end end 14b of the inlet conveyor 14 is arranged an alignment device 39 configured to transversely align the slices or slices of food product on the inlet conveyor 14 before said slices or slices of food product are introduced into the chamber of input 4. To this end, the alignment device 39 comprises a plurality of parallel, separate fingers 40, and drive means, such as a fluid dynamic cylinder and piston assembly 52, for moving said fingers 40 between an active position (Figs. 5 and 6), in which the fingers 40 are sandwiched between said conveyor belts 37c forming a barrier for slices or slices of foodstuff, and an inactive position (Fig. 4), in which the fingers 40 are below the conveyor belts 37c. Similarly, near said end end 7b of the auxiliary end section 76 of the internal conveyor device 7 is arranged an alignment device 43 configured to transversely align the slices or slices of food product on the internal conveyor device 7 before the slices or Slices of foodstuff are introduced into the outlet chamber 9. For this purpose, said alignment device 43 comprises a plurality of parallel, separate fingers 44 connected to drive means, such as a cylinder and fluid dynamic piston assembly 53, actuated to move said fingers 44 between an active position (Figs. 8 and 9), in which fingers 44 are sandwiched between said conveyor belts 76c forming a barrier for slices or slices of foodstuff, and an inactive position (Fig. 7), in which the fingers 44 are below the conveyor belts 76c.
En relación con las Figs. 2, 3 y 4 se describe a continuación un ciclo de carga a través del dispositivo de puerta de entrada 3. En primer lugar, tal como se muestra en Ia Fig. 4, Ia puerta de entrada exterior 5 es abierta y el transportador de transferencia de entrada 37 es trasladado y colocado en Ia mencionada posición de recepción, en Ia cual el transportador de transferencia de entrada 37 sobresale parcialmente de Ia cámara de entrada 4 hacia el exterior a través de Ia puerta de entrada exterior 5 abierta, hasta que Ia pluralidad de bandas transportadoras sinfín 37c del transportador de transferencia de entrada 37 se disponen parcialmente intercaladas con Ia pluralidad de bandas transportadoras sinfín 14c del transportador de entrada 14. Previamente a Ia apertura de Ia puerta de entrada exterior 5 las condiciones ambientales en el interior de Ia cámara de entrada 4 han sido igualadas con las condiciones ambientales del exterior por medio del mencionado sistema de válvulas, y las rodajas o lonchas de producto alimenticio han sido retenidas sobre el transportador de entrada por el dispositivo alineador 39 en Ia posición activa. Cuando el transportador de transferencia de entrada 37 está en Ia posición de recepción mostrada en Ia Fig. 4, el dispositivo alineador 39 es colocado en la posición inactiva para permitir que un lote de rodajas o lonchas de producto alimenticio convenientemente alineadas transversalmente sean transferidas desde el transportador de entrada 14 al el transportador de transferencia de entrada 37 manteniendo substancialmente su formación ordenada.In relation to Figs. 2, 3 and 4 a load cycle through the entrance door device 3 is described below. First, as shown in Fig. 4, the exterior entrance door 5 is open and the transfer conveyor of input 37 is transferred and placed in the mentioned reception position, in which the input transfer conveyor 37 partially protrudes from the input chamber 4 outwards through the open external entrance door 5, until the plurality of endless conveyor belts 37c of the input transfer conveyor 37 are partially interspersed with the plurality of endless conveyor belts 14c of the input conveyor 14. Prior to opening the outer entrance door 5 the environmental conditions inside the chamber input 4 have been matched with the external environmental conditions by means of the aforementioned valve system, and the slices or slices of food product have been retained on the input conveyor by the alignment device 39 in the active position. When the input transfer conveyor 37 is in the receiving position shown in Fig. 4, the alignment device 39 is placed in the inactive position to allow a batch of slices or slices of food properly aligned transversely to be transferred from the input conveyor 14 to the input transfer conveyor 37 substantially maintaining its orderly formation.
A continuación, tal como se muestra en Ia Fig. 5, el transportador de transferencia de entrada 37, con el lote de rodajas o lonchas de producto alimenticio sobre el mismo, es trasladado a Ia posición intermedia, en Ia cual está totalmente dentro de Ia cámara de entrada 4, y Ia puerta de entrada exterior 5 es cerrada. En esta posición, las condiciones ambientales en el interior de Ia cámara de entrada 4 son igualadas con las condiciones ambientales en el interior del tanque 1 por medio del sistema de válvulas. Mientras, el dispositivo alineador 39 es retornado a Ia posición activa para retener un nuevo lote de lonchas de producto alimenticio sobre el transportador de entrada 14. Seguidamente, tal como se muestra en Ia Fig. 6, Ia puerta de entrada interior 6 es abierta y el transportador de transferencia de entrada 37, con el lote de rodajas o lonchas de producto alimenticio sobre el mismo, es trasladado a Ia posición de entrega, en Ia que sobresale parcialmente de Ia cámara de entrada 4 hacia el interior del tanque 1 a través de Ia puerta de entrada interior 6 para cooperar con el extremo inicial 7a del dispositivo transportador interno 7 en Ia entrega del lote de rodajas o lonchas de producto alimenticio al dispositivo transportador interno 7 manteniendo substancialmente su formación ordenada. En Ia posición de entrega, Ia pluralidad de bandas transportadoras sinfín 37c del transportador de transferencia de entrada 37 se disponen parcialmente intercaladas con Ia pluralidad de bandas transportadoras sinfín 71c del primer tramo 71 del dispositivo transportador interno 7 cuando el transportador de transferencia de entrada 37.Then, as shown in Fig. 5, the input transfer conveyor 37, with the batch of slices or slices of food product thereon, is transferred to the intermediate position, in which it is totally within the entrance chamber 4, and the exterior entrance door 5 is closed. In this position, the environmental conditions inside the inlet chamber 4 are matched with the environmental conditions inside the tank 1 by means of the valve system. Meanwhile, the alignment device 39 is returned to the active position to retain a new batch of slices of food product on the input conveyor 14. Next, as shown in Fig. 6, the inner entrance door 6 is open and the input transfer conveyor 37, with the batch of slices or slices of food product thereon, is transferred to the delivery position, in which it partially protrudes from the inlet chamber 4 into the tank 1 through The interior entrance door 6 to cooperate with the initial end 7a of the internal transport device 7 in the delivery of the batch of slices or slices of food product to the internal transport device 7 substantially maintaining its orderly formation. In the delivery position, the plurality of endless conveyor belts 37c of the input transfer conveyor 37 are partially interspersed with the plurality of endless conveyor belts 71c of the first section 71 of the internal conveyor device 7 when the input transfer conveyor 37.
Finalmente, el transportador de transferencia de entrada 37 es retornado a Ia posición intermedia mostrada en Ia Fig. 5, aunque sin rodajas o lonchas de producto alimenticio sobre el mismo, Ia puerta de entrada interior 6 es cerrada y las condiciones ambientales en el interior de Ia cámara de entrada 4 son igualadas de nuevo con las condiciones ambientales del exterior por medio del mencionado sistema de válvulas para dejar el dispositivo de puerta de entrada 3 en condiciones de realizar un nuevo ciclo de carga.Finally, the input transfer conveyor 37 is returned to the intermediate position shown in Fig. 5, although without slices or slices of food product thereon, the interior entrance door 6 is closed and the environmental conditions inside The input chamber 4 is matched again with the external environmental conditions by means of the mentioned valve system to leave the entrance door device 3 in a position to perform a new charging cycle.
En relación con las Figs. 7, 8 y 9 se describe a continuación un ciclo de descarga a través del dispositivo de puerta de salida 8. En primer lugar, tal como se muestra en Ia Fig. 7, Ia puerta de salida interior 10 es abierta y el transportador de transferencia de salida 41 es desplazado a Ia posición de recepción, en Ia que sobresale parcialmente de Ia cámara de salida 9 hacia el interior del tanque 1 a través de Ia puerta de salida interior 10 para cooperar con el extremo final 7b del tramo final auxiliar 76 del dispositivo transportador interno 7 en Ia recepción de un lote de rodajas o lonchas de producto alimenticio desde el dispositivo transportador interno 7 manteniendo substancialmente su formación ordenada. En esta posición de recepción, Ia pluralidad de bandas transportadoras sinfín 41c del transportador de transferencia de salida 41 se disponen parcialmente intercaladas con Ia pluralidad de bandas transportadoras sinfín 76c del tramo final auxiliar 76 del dispositivo transportador interno 7. Obviamente, previamente a Ia apertura de Ia puerta de salida interior 10, las condiciones ambientales en el interior de Ia cámara de salida 9 han sido igualadas con las condiciones ambientales en el interior del tanque 1 por medio del sistema de válvulas, y el dispositivo alineador 43 ha estado dispuesto en Ia posición activa para retener y alinear transversalmente un lote de rodajas o lonchas de producto alimenticio sobre el tramo final auxiliar 76 del dispositivo transportador interno (7).In relation to Figs. 7, 8 and 9 a discharge cycle through the exit door device 8 is described below. First, as shown in Fig. 7, the interior exit door 10 is open and the transfer conveyor Exit 41 is moved to the receiving position, in which it partially protrudes from the exit chamber 9 towards the inside of the tank 1 through the interior exit door 10 to cooperate with the end end 7b of the auxiliary final section 76 of the internal conveyor device 7 in the reception of a batch of slices or slices of foodstuff from the internal conveyor device 7 substantially maintaining its orderly formation. In this receiving position, the plurality of endless conveyor belts 41c of the outgoing transfer conveyor 41 are partially interspersed with the plurality of endless conveyor belts 76c of the auxiliary final section 76 of the internal conveyor device 7. Obviously, prior to opening the The interior exit door 10, the environmental conditions inside the exit chamber 9 have been matched with the environmental conditions inside the tank 1 by means of the valve system, and the alignment device 43 has been arranged in the position active to retain and cross-align a batch of slices or slices of food product on the auxiliary final section 76 of the internal conveyor device (7).
A continuación, tal como se muestra en Ia Fig. 8, el transportador de transferencia de salida 41 , con el lote de rodajas o lonchas de producto alimenticio sobre el mismo, es trasladado a Ia posición intermedia, en Ia que está totalmente dentro de Ia cámara de salida 9, y Ia puerta de salida interior 10 es cerrada. En esta posición, las condiciones ambientales en el interior de Ia cámara de salida 9 son igualadas con las condiciones ambientales en el exterior por medio del sistema de válvulas. Asimismo, el dispositivo alineador 43 es retornado a Ia posición activa para retener un nuevo lote de lonchas de producto alimenticio sobre el tramo final auxiliar 76 del dispositivo transportador interno 7. Entonces, tal como se muestra en Ia Fig. 9, Ia puerta de salida exterior 11 es abierta y el transportador de transferencia de salida 41 , con el lote de rodajas o lonchas de producto alimenticio sobre el mismo, es desplazado a Ia posición de entrega, en Ia que el transportador de transferencia de salida 41 sobresale parcialmente de Ia cámara de salida 9 hacia el exterior a través de Ia puerta de salida exterior 11 para cooperar con un dispositivo colector de salida en Ia entrega de dichas rodajas o lonchas de producto alimenticio a dicho dispositivo colector de salida. En el ejemplo de realización ilustrado, el mencionado dispositivo colector de salida comprende el transportador de salida 45 descrito más arriba, y, en Ia posición de entrega, Ia pluralidad de bandas transportadoras sinfín 41c del transportador de transferencia de salida 41 se disponen parcialmente intercaladas con Ia pluralidad de bandas transportadoras sinfín 45c del transportador de salida 45 para entregar las rodajas o lonchas de producto alimenticio al transportador de salida 45 manteniendo substancialmente su formación ordenada.Then, as shown in Fig. 8, the output transfer conveyor 41, with the batch of slices or slices of food product thereon, is transferred to the intermediate position, in which it is totally within the exit chamber 9, and the interior exit door 10 is closed. In this position, the environmental conditions inside the outlet chamber 9 are matched with the environmental conditions outside through the valve system. Likewise, the alignment device 43 is returned to the active position to retain a new batch of slices of food product on the auxiliary final section 76 of the internal conveyor device 7. Then, as shown in Fig. 9, the exit door outside 11 is open and the transfer transfer conveyor 41, with the batch of slices or slices of food product thereon, is moved to the delivery position, in which the outgoing transfer conveyor 41 partially protrudes from the outlet chamber 9 outwards through the outer outlet door 11 to cooperate with an outlet collecting device in the delivery of said slices or slices of food product to said outlet collecting device. In the illustrated embodiment, said output collecting device comprises the output conveyor 45 described above, and, in the delivery position, the plurality of endless conveyor belts 41c of the output transfer conveyor 41 are partially intercalated with The plurality of endless conveyor belts 45c of the output conveyor 45 to deliver the slices or slices of food product to the output conveyor 45 substantially maintaining its orderly formation.
Finalmente, el transportador de transferencia de salida 41 es retornado a Ia posición intermedia mostrada en Ia Fig. 8, aunque sin rodajas o lonchas de producto alimenticio sobre el mismo, Ia puerta de salida exterior 11 es cerrada y las condiciones ambientales en el interior de Ia cámara de salida 9 son igualadas de nuevo con las condiciones ambientales en el interior del tanque 1 por medio del mencionado sistema de válvulas para dejar el dispositivo de puerta de salida 8 en condiciones de realizar un nuevo ciclo de descarga.Finally, the output transfer conveyor 41 is returned to the intermediate position shown in Fig. 8, although without slices or slices of food product thereon, the outer exit door 11 is closed and the environmental conditions inside The exit chamber 9 is again matched with the environmental conditions inside the tank 1 by means of said valve system to leave the exit gate device 8 in a position to carry out a new discharge cycle.
En un ejemplo de realización alternativo, no mostrado, el transportador de transferencia de entrada 37 permanece estacionario y son el transportador de entrada 14 y el tramo 71 superior del dispositivo transportador interno 7 los que son desplazados para enlazar con el transportador de transferencia de entrada 37 a través de las correspondientes puertas de entrada exterior 5 e interior 6. En otro ejemplo de realización alternativo, no mostrado, el transportador de transferencia de salida 41 permanece estacionario y son el tramo final auxiliar 76 del dispositivo transportador interno 7 y el transportador de salida 45 los que son desplazados para enlazar con el transportador de transferencia de salida 41 a través de las correspondientes puertas de salida interior 10 y exterior 11. Obviamente, otras combinaciones de transportadores móviles y estacionarios son posibles dentro del alcance de Ia presente invención. Volviendo momentáneamente a Ia Fig. 3, en el interior del tanque 1 , el dispositivo transportador interno 7 traslada las rodajas o lonchas de producto alimenticio desde el dispositivo de puerta de entrada 3 al dispositivo de puerta de salida 8 mientras las rodajas o lonchas de producto alimenticio son secadas y maduradas en virtud de las condiciones ambientales creadas en el interior del tanque 1. Al final de cada uno de los tramos 71 , 72, 73, 74 superpuestos del dispositivo transportador interno 7 (en este ejemplo de realización), excepto al final del tramo inferior 75, está instalado un dispositivo de transferencia y volteo 46, el cual está configurado para transferir de manera controlada las rodajas o lonchas de producto alimenticio desde cada tramo 71 , 72, 73, 74 superior al correspondiente tramo 72, 73, 74, 75 inmediatamente inferior, asegurando un volteo de las rodajas o lonchas de producto alimenticio y manteniendo substancialmente su formación ordenada (con alineación transversal de las rodajas o lonchas) durante Ia transferencia. Al final del tramo inferior 75 está dispuesta una rampa 60 a través de Ia cual las rodajas o lonchas de producto alimenticio son transferidas al tramo final auxiliar 76 del dispositivo transportador interno 7.In an alternative embodiment, not shown, the input transfer conveyor 37 remains stationary and it is the input conveyor 14 and the upper section 71 of the internal conveyor device 7 that are displaced to link with the input transfer conveyor 37 through the corresponding exterior and interior entrance doors 5. In another alternative embodiment, not shown, the output transfer conveyor 41 remains stationary and is the auxiliary final section 76 of the internal conveyor device 7 and the output conveyor 45 which are displaced to link with the outgoing transfer conveyor 41 through the corresponding inner and outer exit doors 11. Obviously, other combinations of mobile and stationary conveyors are possible within the scope of the present invention. Turning momentarily to Fig. 3, inside the tank 1, the internal conveyor device 7 transfers the slices or slices of food product from the entrance door device 3 to the exit door device 8 while the product slices or slices The foodstuffs are dried and matured by virtue of the environmental conditions created inside the tank 1. At the end of each of the sections 71, 72, 73, 74 superimposed of the internal conveyor device 7 (in this embodiment), except for At the end of the lower section 75, a transfer and flip device 46 is installed, which is configured to transfer in a controlled manner the slices or slices of food product from each section 71, 72, 73, 74 above the corresponding section 72, 73, 74, 75 immediately below, ensuring a turn of the slices or slices of foodstuff and substantially maintaining its orderly formation (with alignment t ransversal slices or slices) during the transfer. At the end of the lower section 75 a ramp 60 is arranged through which the slices or slices of food product are transferred to the auxiliary final section 76 of the internal conveyor device 7.
En relación con las Figs. 8 y 9 se describe a continuación uno de los mencionados dispositivos de transferencia y volteo 46, por ejemplo, el que está dispuesto para transferir rodajas o lonchas de producto alimenticio desde el tramo 71 al tramo 72 del dispositivo transportador interno 7. Los restantes dispositivos de transferencia y volteo 46 son análogos, por Io que su descripción será omitida. Tal como se ha mencionado más arriba, cada uno de dichos tramos 71, 72 del dispositivo transportador interno 7 comprende una pluralidad de bandas transportadoras sinfín 71c, 72c paralelas, separadas, las cuales están montadas sobre respectivas parejas de poleas extremas 61 , 62. El dispositivo de transferencia y volteo 46 comprende una pluralidad de grupos de bandas sujetadoras sinfín 46a, 46b, 46c montadas sobre unas respectivas parejas de poleas conductoras, las cuales, en el ejemplo de realización ilustrado, están formadas por unas ranuras anulares en unas barras conductoras 47a, 47b, 47c, 47d dispuestas paralelas a un eje de giro común para dichas poleas extremas 61 en un extremo final del correspondiente tramo 71 superior del dispositivo transportador interno 7. La mencionadas barras conductoras 47a, 47b, 47c, 47d están distribuidas alrededor de una parte del extremo final del tramo 71 superior del dispositivo transportador interno 7, de manera que unos tramos de dichas bandas sujetadoras sinfín 46a, 46b, 46c cooperan con las bandas transportadoras sinfín 71c para sujetar las rodajas o lonchas de producto alimenticio durante al menos parte de un trayecto alrededor de dicho eje de giro de las poleas extremas 61. Las bandas sujetadoras sinfín 46a, 46b, 46c de cada grupo están intercaladas con las bandas sujetadoras sinfín 46a, 46b, 46c de otro grupo adyacente, y cada una de dichas barras conductoras 47a, 47b, 47c, 47d, excepto unas barras conductoras extremas 47a, 47d, es común para dos de los grupos de bandas sujetadoras sinfín 46a, 46b, 46c adyacentes. Las barras conductoras 47a, 47b, 47c, 47d son accionadas en sincronización con el dispositivo transportador interno 7 a través de una correa dentada 63 acoplada a unas poleas dentadas 64 fijadas en los extremos de las barras conductoras 47a, 47b, 47c, 47d (Fig. 11). Así, las rodajas o lonchas de producto alimenticio que avanzan sobre las bandas transportadoras sinfín 71c del tramo 71 superior, las cuales se mueven en Ia dirección indicada por Ia flecha D1 en Ia Fig. 10, al llegar al extremo del mismo, son atrapadas entre las bandas transportadoras sinfín 71c del tramo 71 superior y las bandas sujetadoras sinfín 46a, 46b, 46c y son conducidas alrededor de las poleas extremas 61 en el extremo del tramo 71 superior hasta ser depositadas (sin alterar su formación, alineadas transversalmente) sobre las bandas transportadoras sinfín 72c del tramo 72 inferior, las cuales se mueven en Ia dirección indicada por Ia flecha D2 en Ia Fig. 10, y al mismo tiempo resultan volteadas, de manera que Ia cara de las rodajas o lonchas de producto alimenticio en contacto con las bandas transportadoras sinfín 71c del tramo 71 superior es Ia opuesta de Ia cara en contacto con las bandas transportadoras sinfín 72c del tramo 72 inferior.In relation to Figs. 8 and 9, one of the aforementioned transfer and turning devices 46 is described below, for example, the one that is arranged to transfer slices or slices of food product from section 71 to section 72 of the internal conveyor device 7. The remaining transfer devices transfer and flip 46 are analogous, so their description will be omitted. As mentioned above, each of said sections 71, 72 of the internal conveyor device 7 comprises a plurality of parallel, separate endless conveyor belts 71c, 72c, which are mounted on respective pairs of end pulleys 61, 62. transfer and turning device 46 comprises a plurality of groups of endless fastener strips 46a, 46b, 46c mounted on respective pairs of conductive pulleys, which, in the illustrated embodiment, are formed by annular grooves in conductive bars 47a , 47b, 47c, 47d arranged parallel to a common axis of rotation for said end pulleys 61 at an end end of the corresponding upper section 71 of the internal conveyor device 7. Said conductive bars 47a, 47b, 47c, 47d are distributed around a part of the end end of the upper section 71 of the internal conveyor device 7, so that sections of said endless fastener bands 46a, 46b, 46c cooperate with the conveyor belts auger 71c for holding the slices or slices of foodstuff for at least part of a path around said axis of rotation of the extreme pulleys 61. The endless fastener bands 46a, 46b, 46c of each group are interspersed with the endless fastener bands 46a , 46b, 46c of another adjacent group, and each of said conductive bars 47a, 47b, 47c, 47d, except for extreme conductive bars 47a, 47d, is common for two of the adjacent endless fastener band groups 46a, 46b, 46c . The conductive bars 47a, 47b, 47c, 47d are driven in synchronization with the internal conveyor device 7 through a toothed belt 63 coupled to toothed pulleys 64 fixed at the ends of the conductive bars 47a, 47b, 47c, 47d (Fig. . eleven). Thus, the slices or slices of food product that advance on the endless conveyor belts 71c of the upper section 71, which move in the direction indicated by the arrow D1 in Fig. 10, when reaching the end thereof, are caught between the endless conveyor belts 71c of the upper section 71 and the endless fastener bands 46a, 46b, 46c and are driven around the extreme pulleys 61 at the end of the upper section 71 until they are deposited (without altering their formation, transversely aligned) on the bands endless conveyors 72c of the lower section 72, which move in the direction indicated by the arrow D2 in Fig. 10, and at the same time are turned, so that the face of the slices or slices of food product in contact with the endless conveyor belts 71c of the upper section 71 is the opposite of the face in contact with the endless conveyor belts 72c of the lower section 72.
Un experto en Ia técnica será capaz de efectuar modificaciones y variaciones a partir del ejemplo de realización mostrado y descrito sin salirse del alcance de Ia presente invención según está definido en las reivindicaciones adjuntas. A person skilled in the art will be able to make modifications and variations from the example of embodiment shown and described without departing from the scope of the present invention as defined in the appended claims.

Claims

REIVINDICACIONES
1.- Aparato para secado y maduración de productos alimenticios, que comprende: un tanque (1) cerrado conectado a unos medios de acondicionamiento para crear unas condiciones ambientales predeterminadas en el interior de dicho tanque (1); un dispositivo de puerta de entrada (3) configurado para permitir Ia entrada ordenada de porciones de producto alimenticio al interior del tanque (1) sin alterar dichas condiciones ambientales predeterminadas en el interior del tanque (1); un dispositivo de puerta de salida (8) configurado para permitir Ia salida de dichas porciones de producto alimenticio del interior del tanque (1) sin alterar las condiciones ambientales predeterminadas en el interior del tanque (1); y un dispositivo transportador interno (7) instalado en el interior del tanque1. Apparatus for drying and maturing food products, comprising: a closed tank (1) connected to conditioning means to create predetermined environmental conditions inside said tank (1); an entrance door device (3) configured to allow the orderly entry of portions of food product into the tank (1) without altering said predetermined environmental conditions inside the tank (1); an exit door device (8) configured to allow the exit of said food product portions from the inside of the tank (1) without altering the predetermined environmental conditions inside the tank (1); and an internal conveyor device (7) installed inside the tank
(1) y dispuesto para transportar ordenadamente las porciones de producto alimenticio desde dicho dispositivo de puerta de entrada (3) hasta dicho dispositivo de puerta de salida (8) a Io largo de un recorrido.(1) and arranged to orderly transport the food product portions from said entrance door device (3) to said exit door device (8) along a path.
2.- Aparato, de acuerdo con Ia reivindicación 1 , caracterizado porque el dispositivo de puerta de entrada (3) comprende una cámara de entrada (4) dispuesta para recibir porciones de producto alimenticio procedentes de un transportador de entrada (14), una puerta de entrada exterior (5) dispuesta entre dicha cámara de entrada (4) y el exterior del tanque (1), y una puerta de entrada interior (6) dispuesta entre Ia cámara de entrada (4) y el interior del tanque (1), estando dichas puertas de entrada exterior e interior (5, 6) accionadas para abrirse y cerrarse alternadamente de manera que en todo momento al menos una de ellas está cerrada, y un sistema de válvulas accionado para igualar las condiciones ambientales en el interior de Ia cámara de entrada (4) con las condiciones ambientales del exterior antes de que Ia puerta de entrada exterior (5) sea abierta o con las condiciones ambientales predeterminadas en el interior del tanque (1) antes de que Ia puerta de entrada interior (6) sea abierta.2. Apparatus, according to claim 1, characterized in that the entrance door device (3) comprises an entrance chamber (4) arranged to receive portions of food product from an input conveyor (14), a door of external entrance (5) disposed between said entrance chamber (4) and the exterior of the tank (1), and an interior entrance door (6) disposed between the entrance chamber (4) and the interior of the tank (1) , said exterior and interior entrance doors (5, 6) being operated to open and close alternately so that at least one of them is closed at all times, and a valve system actuated to equalize the environmental conditions inside the interior. entrance chamber (4) with the external environmental conditions before the exterior entrance door (5) is opened or with the predetermined environmental conditions inside the tank (1) before the interior entrance door (6) be open.
3.- Aparato, de acuerdo con Ia reivindicación 2, caracterizado porque el dispositivo de puerta de entrada (3) comprende un transportador de transferencia de entrada (37) para transferir rodajas o lonchas de producto alimenticio desde dicho transportador de entrada (14) a dicho dispositivo transportador interno (7) a través de dicha cámara de entrada (4) en coordinación con Ia operación de las puertas de entrada exterior e interior (5, 6) de Ia cámara de entrada (4), y unos medios de accionamiento para desplazar al menos uno de los citados transportador de entrada (14), transportador de transferencia de entrada (37) y dispositivo transportador interno (7) para proporcionar un enlace entre los mismos y transferir las rodajas o lonchas de uno a otro. 3. Apparatus, according to claim 2, characterized in that the entrance door device (3) comprises a conveyor of input transfer (37) to transfer slices or slices of food product from said input conveyor (14) to said internal conveyor device (7) through said input chamber (4) in coordination with the operation of the entrance doors exterior and interior (5, 6) of the input chamber (4), and drive means for displacing at least one of said input conveyor (14), input transfer conveyor (37) and internal conveyor device ( 7) to provide a link between them and transfer the slices or slices from one to another.
4.- Aparato, de acuerdo con Ia reivindicación 3, caracterizado porque dicho transportador de transferencia de entrada (37) está montado sobre un soporte móvil (38) dentro de dicha cámara de entrada (4) y unos medios de accionamiento están dispuestos para mover dicho soporte móvil (38) entre una posición de recepción, en Ia que dicho transportador de transferencia de entrada (37) sobresale parcialmente de Ia cámara de entrada (4) hacia el exterior a través de dicha puerta de entrada exterior (5) cuando Ia misma está abierta para cooperar con dicho transportador de entrada (14) en Ia recepción de rodajas o lonchas de producto alimenticio desde el transportador de entrada (14), una posición intermedia en Ia que el transportador de transferencia de entrada (37) está totalmente dentro de Ia cámara de entrada (4) con las puertas de entrada exterior e interior (5, 6) cerradas, y una posición de entrega en Ia que dicho transportador de transferencia de entrada (37) sobresale parcialmente de Ia cámara de entrada (4) hacia el interior del tanque (1) a través de dicha puerta de entrada interior (6) cuando Ia misma está abierta para cooperar con un extremo inicial (7a) del dispositivo transportador interno (7) en Ia entrega de dichas rodajas o lonchas de producto alimenticio al dispositivo transportador interno (7).4. Apparatus, according to claim 3, characterized in that said input transfer conveyor (37) is mounted on a mobile support (38) within said input chamber (4) and drive means are arranged to move said mobile support (38) between a receiving position, in which said input transfer conveyor (37) partially protrudes from the input chamber (4) outwardly through said exterior entrance door (5) when the it is open to cooperate with said input conveyor (14) in receiving slices or slices of food product from the input conveyor (14), an intermediate position in which the input transfer conveyor (37) is fully inside of the entrance chamber (4) with the exterior and interior entrance doors (5, 6) closed, and a delivery position in which said input transfer conveyor (37) protrudes pa essentially from the inlet chamber (4) into the tank (1) through said inner entrance door (6) when it is open to cooperate with an initial end (7a) of the internal conveyor device (7) in The delivery of said slices or slices of food product to the internal conveyor device (7).
5.- Aparato, de acuerdo con Ia reivindicación 4, caracterizado porque un dispositivo alineador (39) está dispuesto cerca de un extremo final (14b) de dicho transportador de entrada (14) para alinear transversalmente las rodajas o lonchas de producto alimenticio sobre el transportador de entrada (14).5. Apparatus, according to claim 4, characterized in that an alignment device (39) is arranged near an end end (14b) of said input conveyor (14) to transversely align the slices or slices of food product on the input conveyor (14).
6.- Aparato, de acuerdo con Ia reivindicación 5, caracterizado porque el transportador de entrada (14) comprende una pluralidad de bandas transportadoras sinfín (37c) paralelas, separadas, y dicho dispositivo alineador (39) comprende una pluralidad de dedos (40) paralelos, separados, y unos medios de accionamiento para mover dichos dedos (40) entre una posición activa, en Ia que los dedos (40) están intercalados entre dichas bandas transportadoras (37c) formando una barrera para las rodajas o lonchas de producto alimenticio, y una posición inactiva.6. Apparatus, according to claim 5, characterized in that the input conveyor (14) comprises a plurality of parallel, separate endless conveyor belts (37c), and said alignment device (39) comprises a plurality of parallel, separate fingers (40), and actuation means for moving said fingers (40) between an active position, in which the fingers (40) are sandwiched between said conveyor belts (37c) forming a barrier for slices or slices of foodstuff, and an inactive position.
7.- Aparato, de acuerdo con Ia reivindicación 6, caracterizado porque el transportador de transferencia de entrada (37) comprende una pluralidad de bandas transportadoras sinfín (37c) paralelas, separadas, las cuales se disponen parcialmente intercaladas con una pluralidad de bandas transportadoras sinfín (14c) del transportador de entrada (14) cuando el transportador de transferencia de entrada (37) está en dicha posición de recepción para recibir las rodajas o lonchas de producto alimenticio desde dicho transportador de entrada (14) manteniendo substancialmente su formación ordenada. 7. Apparatus, according to claim 6, characterized in that the input transfer conveyor (37) comprises a plurality of parallel, separate endless conveyor belts (37c), which are arranged partially interspersed with a plurality of endless conveyor belts (14c) of the input conveyor (14) when the input transfer conveyor (37) is in said receiving position to receive the slices or slices of food product from said input conveyor (14) substantially maintaining its orderly formation.
8.- Aparato, de acuerdo con Ia reivindicación 7, caracterizado porque dicha pluralidad de bandas transportadoras sinfín (37c) del transportador de transferencia de entrada (37) se disponen parcialmente intercaladas con una pluralidad de bandas transportadoras sinfín (71c) paralelas, separadas, de un primer tramo (71) del dispositivo transportador interno (7) cuando el transportador de transferencia de entrada (37) está en dicha posición de entrega para entregar las rodajas o lonchas de producto alimenticio a dicho transportador interno (7) manteniendo substancialmente su formación ordenada.8. Apparatus, according to claim 7, characterized in that said plurality of endless conveyor belts (37c) of the input transfer conveyor (37) are partially interspersed with a plurality of parallel, separate endless conveyor belts (71c), of a first section (71) of the internal conveyor device (7) when the input transfer conveyor (37) is in said delivery position to deliver the slices or slices of food product to said internal conveyor (7) substantially maintaining its formation neat.
9.- Aparato, de acuerdo con Ia reivindicación 1 , caracterizado porque el dispositivo de puerta de salida (8) comprende una cámara de salida (9) dispuesta para recibir las porciones de producto alimenticio procedentes de un extremo final (7b) del dispositivo transportador interno (7), una puerta de salida interior (10) dispuesta entre dicha cámara de salida (9) y el interior del tanque (1), y una puerta de salida exterior (11) dispuesta entre Ia cámara de salida (9) y el exterior del tanque (1), estando dichas puertas de salida interior y exterior (10, 11) accionadas para abrirse y cerrarse alternadamente de manera que en todo momento al menos una de ellas está cerrada, y un sistema de válvulas accionado para igualar las condiciones ambientales en el interior de Ia cámara de salida (9) con las condiciones ambientales predeterminadas en el interior del tanque (1) antes de que Ia puerta de salida interior (10) sea abierta o con las condiciones ambientales del exterior antes de que Ia puerta de salida exterior (11) sea abierta.9. Apparatus, according to claim 1, characterized in that the exit door device (8) comprises an exit chamber (9) arranged to receive the food product portions from an end end (7b) of the conveyor device internal (7), an internal exit door (10) disposed between said exit chamber (9) and the interior of the tank (1), and an external exit door (11) disposed between the exit chamber (9) and the exterior of the tank (1), said interior and exterior exit doors (10, 11) being operated to open and close alternately so that at least one of them is closed at all times, and a valve system actuated to equalize the environmental conditions inside the exit chamber (9) with the predetermined environmental conditions inside the tank (1) before the interior exit door (10) is opened or with the external environmental conditions before the exterior exit door (11) is opened.
10.- Aparato, de acuerdo con Ia reivindicación 9, caracterizado porque el dispositivo de puerta de salida (8) comprende un transportador de transferencia de salida (41) para transferir rodajas o lonchas de producto alimenticio desde dicho dispositivo transportador interno (7) a un dispositivo colector de salida a través de dicha cámara de salida (9) en coordinación con Ia operación de las puertas de salida interior y exterior (10, 11) de Ia cámara de salida (9), y unos medios de accionamiento para desplazar al menos uno de los citados dispositivo transportador interno (7), transportador de transferencia de salida (41) y dispositivo colector de salida para proporcionar un enlace entre los mismos y transferir las rodajas o lonchas de uno a otro.10. Apparatus, according to claim 9, characterized in that the exit door device (8) comprises an exit transfer conveyor (41) for transferring slices or slices of food product from said internal conveying device (7) to an outlet collecting device through said exit chamber (9) in coordination with the operation of the interior and exterior exit doors (10, 11) of the exit chamber (9), and actuation means for displacing the minus one of the aforementioned internal conveyor device (7), output transfer conveyor (41) and output collection device to provide a link between them and transfer the slices or slices from one to another.
11.- Aparato, de acuerdo con Ia reivindicación 10, caracterizado porque dicho transportador de transferencia de salida (41) está montado sobre un soporte móvil (42) dentro de dicha cámara de salida (9) y unos medios de accionamiento están dispuestos para mover dicho soporte móvil (42) entre una posición de recepción, en Ia que dicho transportador de transferencia de salida (41) sobresale parcialmente de Ia cámara de salida (9) hacia el interior del tanque (1) a través de dicha puerta de salida interior (10) cuando Ia misma está abierta para cooperar con un extremo final (7b) del dispositivo transportador interno (7) en Ia recepción de rodajas o lonchas de producto alimenticio desde el dispositivo transportador interno (7), una posición intermedia en Ia que el transportador de transferencia de salida (41) está totalmente dentro de Ia cámara de salida (9) con las puertas de salida interior y exterior (10, 11) cerradas, y una posición de entrega en Ia que dicho transportador de transferencia de salida (41) sobresale parcialmente de Ia cámara de salida (9) hacia el exterior a través de dicha puerta de salida exterior (11) cuando Ia misma está abierta para cooperar con un dispositivo colector de salida en Ia entrega de dichas rodajas o lonchas de producto alimenticio a dicho dispositivo colector de salida.11. Apparatus, according to claim 10, characterized in that said output transfer conveyor (41) is mounted on a mobile support (42) within said output chamber (9) and drive means are arranged to move said mobile support (42) between a receiving position, in which said output transfer conveyor (41) partially protrudes from the exit chamber (9) into the tank (1) through said interior exit door (10) when it is open to cooperate with an end end (7b) of the internal conveyor device (7) in receiving slices or slices of food product from the internal conveyor device (7), an intermediate position in which the Outbound transfer conveyor (41) is totally inside the exit chamber (9) with the inner and outer exit doors (10, 11) closed, and a delivery position in which said transported or outgoing transfer (41) partially protrudes from the outlet chamber (9) outwardly through said outer exit door (11) when it is open to cooperate with an outlet collecting device in the delivery of said slices or slices of food product to said outlet collecting device.
12.- Aparato, de acuerdo con Ia reivindicación 11 , caracterizado porque un dispositivo alineador (43) está dispuesto cerca de dicho extremo final (7b) del dispositivo transportador interno (7) para alinear transversalmente las rodajas o lonchas de producto alimenticio sobre el dispositivo transportador interno (7).12. Apparatus, according to claim 11, characterized in that an alignment device (43) is disposed near said end end (7b) of the internal conveyor device (7) to transversely align the slices or slices of food product on the internal conveyor device (7).
13.- Aparato, de acuerdo con Ia reivindicación 12, caracterizado porque un tramo final auxiliar (76) del dispositivo transportador interno (7) comprende una pluralidad de bandas transportadoras sinfín (76c) paralelas, separadas, y dicho dispositivo alineador (43) comprende una pluralidad de dedos (44) paralelos, separados, y unos medios de accionamiento para mover dichos dedos (44) entre una posición activa, en Ia que los dedos (44) están intercalados entre dichas bandas transportadoras (76c) formando una barrera para las rodajas o lonchas de producto alimenticio, y una posición inactiva.13. Apparatus, according to claim 12, characterized in that an auxiliary final section (76) of the internal conveyor device (7) comprises a plurality of parallel, separate endless conveyor belts (76c), and said alignment device (43) comprises a plurality of parallel, separate fingers (44), and actuation means for moving said fingers (44) between an active position, in which the fingers (44) are sandwiched between said conveyor belts (76c) forming a barrier for the slices or slices of foodstuff, and an inactive position.
14.- Aparato, de acuerdo con Ia reivindicación 13, caracterizado porque el transportador de transferencia de salida (41) comprende una pluralidad de bandas transportadoras sinfín (41c) paralelas, separadas, las cuales se disponen parcialmente intercaladas con dicha pluralidad de bandas transportadoras sinfín (76c) de dicho tramo final auxiliar (76) del dispositivo transportador interno (7) cuando el transportador de transferencia de salida (41) está en dicha posición de recepción para recibir las rodajas o lonchas de producto alimenticio desde dicho dispositivo transportador interno (7) manteniendo substancialmente su formación ordenada. 14. Apparatus, according to claim 13, characterized in that the output transfer conveyor (41) comprises a plurality of parallel, separate endless conveyor belts (41c), which are arranged partially interspersed with said plurality of endless conveyor belts. (76c) of said auxiliary final section (76) of the internal conveyor device (7) when the outgoing transfer conveyor (41) is in said receiving position to receive slices or slices of food product from said internal conveyor device (7 ) substantially maintaining its orderly formation.
15.- Aparato, de acuerdo con Ia reivindicación 14, caracterizado porque dicho dispositivo colector de salida comprende un transportador de salida (45) con una pluralidad de bandas transportadoras sinfín (45c) paralelas, separadas, y dicha pluralidad de bandas transportadoras sinfín (41c) del transportador de transferencia de salida (41) se disponen parcialmente intercaladas con dicha pluralidad de bandas transportadoras sinfín (45c) de dicho transportador de salida (45) cuando el transportador de transferencia de salida (41) está en dicha posición de entrega para entregar las rodajas o lonchas de producto alimenticio a dicho transportador de salida (45) manteniendo substancialmente su formación ordenada. 15. Apparatus, according to claim 14, characterized in that said output collecting device comprises an output conveyor (45) with a plurality of parallel, separate endless conveyor belts (45c), and said plurality of endless conveyor belts (41c ) of the outgoing transfer conveyor (41) are partially interspersed with said plurality of endless conveyor belts (45c) of said outgoing conveyor (45) when the outgoing transfer conveyor (41) is in said delivery position for delivery the slices or slices of food product to said exit conveyor (45) substantially maintaining its orderly formation.
16.- Aparato, de acuerdo con cualquiera de las reivindicaciones precedentes, caracterizado porque dicho dispositivo transportador interno (7) comprende varios tramos (71 , 72, 73, 74, 75) de banda, cinta o correas transportadoras horizontales, superpuestos, accionados para moverse en direcciones alternas opuestas, y con el extremo inicial de cada tramo dispuesto para recibir las formaciones ordenadas de porciones de producto alimenticio desde el extremo final del tramo inmediatamente superior para proporcionar un recorrido más largo que Ia longitud del tanque (1) y proporcionar un volteo de las porciones de producto, homogeneizando su tratamiento.16. Apparatus, according to any of the preceding claims, characterized in that said internal conveyor device (7) comprises several sections (71, 72, 73, 74, 75) of horizontal, superimposed belt, belt or conveyor belts, actuated for move in opposite alternate directions, and with the initial end of each section arranged to receive the ordered formations of portions of foodstuff from the end end of the immediately upper section to provide a longer path than the length of the tank (1) and to provide a turn of the product portions, homogenizing their treatment.
17.- Aparato, de acuerdo con Ia reivindicación 16, caracterizado porque un dispositivo de transferencia y volteo (46) está dispuesto al final de cada uno de los tramos (71 , 72, 73, 74) superpuestos del dispositivo transportador interno (7), excepto al final del tramo inferior (75), para transferir las rodajas o lonchas de producto alimenticio al tramo (72, 73, 74, 75) inmediatamente inferior volteando las rodajas o lonchas de producto alimenticio y manteniendo substancialmente su formación ordenada.17. Apparatus, according to claim 16, characterized in that a transfer and flip device (46) is arranged at the end of each of the sections (71, 72, 73, 74) superimposed of the internal conveyor device (7) , except at the end of the lower section (75), to transfer the slices or slices of food product to the section (72, 73, 74, 75) immediately below by turning the slices or slices of food product and substantially maintaining its orderly formation.
18.- Aparato, de acuerdo con Ia reivindicación 17, caracterizado porque cada uno de dichos tramos (71 , 72, 73, 74, 75, 76) del dispositivo transportador interno (7) comprende una pluralidad de bandas transportadoras sinfín (71c, 72c, 73c, 74c, 75c, 76c) paralelas, separadas, montadas sobre respectivas parejas de poleas extremas y cada uno de dichos dispositivos de transferencia y volteo (46) comprende una pluralidad de grupos de bandas sujetadoras sinfín (46a, 46b, 46c) montadas sobre unas respectivas parejas de poleas conductoras montadas sobre unas barras conductoras (47a, 47b, 47c, 47d) dispuestas paralelas a un eje de giro común para dichas poleas extremas en un extremo final del correspondiente tramo (71 , 72, 73, 74) del dispositivo transportador interno (7) y distribuidas alrededor de al menos parte de dicho extremo final del tramo (71 , 72, 73, 74) del dispositivo transportador interno (7) de manera que unos tramos de dichas bandas sujetadoras sinfín (46a, 46b, 46c) cooperan con las bandas transportadoras sinfín (71c, 72c, 73c, 74c) para sujetar las rodajas o lonchas de producto alimenticio durante al menos parte de un trayecto alrededor de dicho eje de giro de las poleas extremas.18. Apparatus, according to claim 17, characterized in that each of said sections (71, 72, 73, 74, 75, 76) of the internal conveyor device (7) comprises a plurality of endless conveyor belts (71c, 72c , 73c, 74c, 75c, 76c) parallel, separated, mounted on respective pairs of end pulleys and each of said transfer and turning devices (46) comprises a plurality of groups of endless fastener bands (46a, 46b, 46c) mounted on respective pairs of conductive pulleys mounted on conductive bars (47a, 47b, 47c, 47d) arranged parallel to a common axis of rotation for said extreme pulleys at one end of the corresponding section (71, 72, 73, 74) of the internal conveyor device (7) and distributed around at least part of said end end of the section (71, 72, 73, 74) of the internal conveyor device (7) so that sections of said endless fastener bands (46a, 46b, 46c) coope run with the endless conveyor belts (71c, 72c, 73c, 74c) to hold the slices or slices of food product for at least part of a path around said axis of rotation of the extreme pulleys.
19.- Aparato, de acuerdo con Ia reivindicación 18, caracterizado porque las bandas sujetadoras sinfín (46a, 46b, 46c) de cada grupo están intercaladas con las bandas sujetadoras sinfín (46a, 46b, 46c) de otro grupo adyacente, y cada una de dichas barras conductoras (47a, 47b, 47c, 47d), excepto unas barras conductoras extremas (47a, 47d), es común para dos de los grupos de bandas sujetadoras sinfín (46a, 46b, 46c) adyacentes.19. Apparatus, according to claim 18, characterized in that the endless fastener bands (46a, 46b, 46c) of each group are interspersed with the endless fastener bands (46a, 46b, 46c) of another adjacent group, and each of said conductive bars (47a, 47b, 47c, 47d), except for some Extreme conductive bars (47a, 47d), is common for two of the adjacent endless fastener band groups (46a, 46b, 46c).
20.- Aparato, de acuerdo con Ia reivindicación 2, caracterizado porque dicho transportador de entrada (14) está configurado para transportar formaciones ordenadas de porciones de producto alimenticio desde una unidad de calentamiento (20) hasta el dispositivo de carga (2).20. Apparatus, according to claim 2, characterized in that said input conveyor (14) is configured to transport orderly formations of food product portions from a heating unit (20) to the loading device (2).
21.- Aparato, de acuerdo con Ia reivindicación 20, caracterizado porque dicha unidad de calentamiento (20) comprende un dispositivo transportador de calentamiento (21) dispuesto para transportar dichas formaciones ordenadas de porciones de producto alimenticio desde un extremo inicial (21a) hasta un extremo final (21b) y a través de un flujo de gas caliente proporcionado por un dispositivo de suministro de gas caliente (22), teniendo dicho transportador de entrada (14) un extremo inicial (14a) dispuesto para recibir las formaciones ordenadas de porciones de producto alimenticio desde dicho extremo final (21b) de dicho dispositivo transportador de calentamiento (21 ).21. Apparatus, according to claim 20, characterized in that said heating unit (20) comprises a heating conveying device (21) arranged to transport said ordered formations of food product portions from an initial end (21a) to a end end (21b) and through a flow of hot gas provided by a hot gas supply device (22), said inlet conveyor (14) having an initial end (14a) arranged to receive the ordered formations of product portions food from said end end (21b) of said heating conveyor device (21).
22.- Aparato, de acuerdo con Ia reivindicación 21 , caracterizado porque dicho gas caliente es aire caliente y el dispositivo transportador de calentamiento (21) tiene al menos un tramo substancialmente horizontal que discurre entre una boca de emisión de aire caliente (23) y una boca de recepción de aire caliente (24) mutuamente enfrentadas.22. Apparatus, according to claim 21, characterized in that said hot gas is hot air and the heating conveying device (21) has at least a substantially horizontal section that runs between a hot air emission mouth (23) and a hot air reception mouth (24) facing each other.
23.- Aparato, de acuerdo con Ia reivindicación 22, caracterizado porque dicho dispositivo de suministro de gas caliente (22) comprende una cámara de calentamiento (25) equipada con un aparato de calentamiento de aire, un conducto de suministro (26) para conducir aire caliente desde dicha cámara de calentamiento (25) hasta dicha boca de emisión de aire caliente (23), un conducto de recogida (27) para conducir aire caliente desde dicha boca de recepción de aire caliente (24) hasta dicha cámara de calentamiento (25), y unos medios de circulación de aire para hacer circular el aire caliente por dichos conductos de suministro y recogida (26, 27) y cámara de calentamiento (25) y crear un flujo de aire caliente desde Ia boca de emisión de aire caliente (23) a Ia boca de recepción de aire caliente (24).23. Apparatus, according to claim 22, characterized in that said hot gas supply device (22) comprises a heating chamber (25) equipped with an air heating apparatus, a supply conduit (26) for conducting hot air from said heating chamber (25) to said hot air emission mouth (23), a collection duct (27) for conducting hot air from said hot air receiving mouth (24) to said heating chamber ( 25), and air circulation means for circulating the hot air through said supply and collection ducts (26, 27) and heating chamber (25) and creating a flow of hot air from the hot air emission mouth (23) to the hot air reception mouth (24).
24.- Aparato, de acuerdo con Ia reivindicación 23, caracterizado porque dicho extremo inicial (21a) del dispositivo transportador de calentamiento (21) está dispuesto para recibir formaciones ordenadas de porciones de producto alimenticio en Ia forma de rodajas o lonchas de un grosor determinado de un producto cárnico congelado.24.- Apparatus, according to claim 23, characterized in that said initial end (21a) of the heating conveyor device (21) It is arranged to receive ordered formations of portions of food product in the form of slices or slices of a determined thickness of a frozen meat product.
25.- Aparato, de acuerdo con Ia reivindicación 1 , caracterizado porque > dichos medios de acondicionamiento están configurados para crear unas condiciones ambientales predeterminadas en el interior de dicho tanque que incluyen al menos un parámetro seleccionado entre una presión diferente de Ia presión atmosférica; una temperatura diferente de Ia temperatura ambiente exterior; y una atmósfera modificada. 25. Apparatus, according to claim 1, characterized in that> said conditioning means are configured to create predetermined environmental conditions inside said tank that include at least one parameter selected from a pressure different from the atmospheric pressure; a temperature different from the outside ambient temperature; and a modified atmosphere.
PCT/ES2008/000305 2007-05-04 2008-05-05 Appliance for drying and ripening food products WO2008135616A1 (en)

Applications Claiming Priority (4)

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ESP200701264 2007-05-04
ES200701264A ES2307431B1 (en) 2007-05-04 2007-05-04 APPARATUS FOR DRYING AND MATURATION OF FOOD PRODUCTS.
ESP200801050 2008-04-14
ES200801050A ES2336181B1 (en) 2007-05-04 2008-04-14 IMPROVEMENTS IN THE OBJECT OF THE MAIN PATENT N. 200701264 FOR "APPARATUS FOR DRYING AND MATURATION OF FOOD PRODUCTS".

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EP2246161A1 (en) 2009-04-29 2010-11-03 Metalquimia, S.A. Apparatus and method for cutting slices from a food product and load them onto a conveying surface, and treatment plant including said apparatus
CN108662893A (en) * 2018-05-21 2018-10-16 安徽省好再来食品有限公司 Air-drying in a kind of envelope bream process and beating device
CN108759435A (en) * 2018-08-23 2018-11-06 姜少华 Multi-layer panel-turnover foodstuff drying device
CN108759435B (en) * 2018-08-23 2024-03-12 姜少华 Multi-layer turnover plate type grain dryer

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