WO2008043249A1 - A rail with vibration damper - Google Patents

A rail with vibration damper Download PDF

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Publication number
WO2008043249A1
WO2008043249A1 PCT/CN2007/002700 CN2007002700W WO2008043249A1 WO 2008043249 A1 WO2008043249 A1 WO 2008043249A1 CN 2007002700 W CN2007002700 W CN 2007002700W WO 2008043249 A1 WO2008043249 A1 WO 2008043249A1
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WO
WIPO (PCT)
Prior art keywords
damping
rail
vibration
track
restraining
Prior art date
Application number
PCT/CN2007/002700
Other languages
French (fr)
Chinese (zh)
Other versions
WO2008043249A8 (en
Inventor
Xuejun Yin
Original Assignee
Xuejun Yin
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xuejun Yin filed Critical Xuejun Yin
Publication of WO2008043249A1 publication Critical patent/WO2008043249A1/en
Publication of WO2008043249A8 publication Critical patent/WO2008043249A8/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B19/00Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
    • E01B19/003Means for reducing the development or propagation of noise

Definitions

  • the present invention relates to a track, and more particularly to a rail track for use in railways or trams. Background technique
  • rail transportation modes such as subway, elevated light rail, ordinary railway and high-speed railway are playing an increasingly important role in freight and passenger transportation because of their large carrying capacity, convenience, safety and reliability.
  • the role How to reduce the noise pollution during rail transportation, reduce the vibration and wear of rails during transportation, extend the life of the rails, improve the safety and comfort of rail transportation, and become a problem closely related to the people's production and life. Concerned by governments and science and technology workers.
  • the wheel-rail noise is the main sound source when the train travels at speeds below 250km/h.
  • the rail vibration is the main cause of noise, and the transportation vehicle is more serious, the load is heavy, and the vehicle speed is higher.
  • the additional damping structure embedded on both sides of the rail waist absorbs the vibration mechanical energy of the rail and dissipates it, thereby achieving the purpose of weakening the radiation energy of the rail noise.
  • the damping body consumes the orbital vibration energy by generating a shear-based resistance opposite to the direction in which the vibration is forced, the vibration-damping performance and the contact area between the damping body and the rail, that is, the damping body is subjected to the shearing
  • the actual working area of the shear force is roughly proportional.
  • the object of the present invention is to overcome the above drawbacks, and to provide an effective working area with a damper structure subjected to shear deformation larger than the surface area of the rail covered by the damper structure, which can quickly and effectively absorb the vibration energy of the rail, thereby reducing self and wheel wear and prolonging the service life. Damping track.
  • the invention is realized in that a connecting body with a rib or a convex-concave structure is fixedly disposed on the non-working surface of the rail body, and the inner surface of the restraining body corresponding to the connecting body has a rib or a concave-convex structure, and the damping body is disposed on the connecting body Between the binding body and the connecting body, the rail body and the binding body, a labyrinth constrained damping structure is formed, and the labyrinth constraining damping structure extends the longitudinal direction of the rail body continuously or at intervals. '
  • the connecting body may be a separate rib or a plate with a rib or a concave-convex structure on the surface, and the connecting body and the rail body may be fixed by welding, riveting, bonding, card slot, fastener or fastening.
  • the pieces are connected and guaranteed to have sufficient strength and joint stiffness.
  • the connecting body may also be part of the rail body itself, for example, when the rail is rolled, the rib is directly formed on the rail waist surface; the damper may be continuously disposed between the connecting body and the restraining body, or may be disposed at intervals.
  • the material stiffness of the connecting body and the binding body is greater than the stiffness of the damping material
  • the material of the damping body may be a solid damping material or a liquid damping material.
  • Commonly used solid damping materials include modified asphalt, high damping polyurethane, high damping rubber, soft metal lead tin and alloys thereof; commonly used liquid damping materials include silicone oil and modified damping asphalt which is liquid at working temperature.
  • the damping body of the present invention further comprises a synthetic material obtained by adding other additives to the damping material as a base, such as adding short fibers and mica powder to increase the internal damping of the damping material; adding rubber powder can increase the elasticity of the material; adding metal Fiber can increase the thermal conductivity of the material.
  • damping bodies can also achieve good vibration and noise reduction effects.
  • a liquid damping material is used, the periphery of the damping layer is to be sealed, and a spacer for maintaining the thickness of the damping layer may be disposed in the middle.
  • the thickness of the damping body in the normal direction of each convex-concave structure surface is smaller than that of other directions, and the total area of the single side of the damping body is larger than the surface area of the rail covered by the damping body.
  • the rib or convex and concave structure extends in a direction substantially perpendicular to the bending peak of the main curved undulation of the track body, preferably parallel to the longitudinal axis of the track.
  • the cross-sectional shape of the convex portion or the concave portion in the rib or convex-concave structure may be an arc shape, a trapezoidal shape, a triangular shape, a rectangular shape, a T shape, an L shape, an arch shape, a watt shape or a wave shape.
  • a cavity or a sandwich structure may be arranged on the connecting body or/and the restraining body, and a damping material is arranged in the cavity, a sound absorbing material, a foamed material, a high specific gravity material or a bulk material thereof, or A small hole communicating with the external space is disposed on the cavity wall.
  • the labyrinth constrained damping structure composed of the connecting body, the damping body and the restraining body is disposed on one side or both sides of the rail body, and may be provided with multiple layers, and the convexity of the constraining structure in the different labyrinth constrained damping structure layer
  • the rib extension directions are arranged parallel or perpendicular to each other. It is also possible to provide reinforcing ribs between adjacent ribs on the constraining body in the same layer or different constraining damping structures in which the rib extending directions intersect each other in the same layer.
  • the ribs of the binding body are continuously arranged to preferentially ensure the constraint.
  • the restraining stiffness of the body preferably the rib extensions of the different restraining body damping structures are perpendicular to each other.
  • the restraining structure is locked on the rail body by fasteners, rivets, elastic clips, or the restraining structure is locked on the rail body by a card slot or a retaining edge formed on the rail, or by a high elastic adhesive, high strength An adhesive or high strength damping material bonds the constraining structure to the track surface. Join.
  • the labyrinth constrained damping structure can also be covered in sections on the sides of the rail waist, the upper surface of the rail bottom and the lower surface of the rail bottom, and the segments are firmly connected and interlocked by means of a card slot, a buckle, a bolt, a riveting or a bonding.
  • the invention provides a connecting body between the rail body and the damping body, and utilizes the convex-concave structure provided on the connecting body or the convex-concave structure formed by the combination with the rail body, thereby greatly increasing the effective contact area with the damping body, and the damping body
  • the actual working area subjected to shearing force is significantly increased, and the cavity and the sandwich structure can achieve greater constraint body stiffness under the same material usage, and the shear deformation is large, so that the damping body can absorb the track more effectively.
  • Vibration energy reduce the vibration generated by the track, and then control the vibration and noise of the track from the source, and effectively reduce the rail and wheel wear caused by the release of energy from the track vibration, thus obtaining good vibration and noise reduction effects, greatly improving The service life of the wheels and tracks and the safety and comfort of the train.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Fig. 2 is an enlarged view of a portion A of Fig. 1.
  • Figure 3 is a second schematic view of the structure of the present invention.
  • Fig. 4 is an enlarged view of a portion B of Fig. 3.
  • Figure 5 is a third schematic view of the structure of the present invention.
  • Figure 6 is a fourth schematic view of the structure of the present invention.
  • Figure 7 is a fifth schematic view of the structure of the present invention.
  • Figure 8 is a sixth schematic view of the structure of the present invention.
  • Fig. 9 is an enlarged view of a portion D of Fig. 8.
  • Figure 10 is a seventh schematic view of the structure of the present invention.
  • Figure 11 is a schematic view of the structure of the present invention.
  • Fig. 12 is an enlarged view of a portion E of Fig. 11;
  • Figure 13 is a schematic view of the structure of the present invention.
  • Figure 14 is a schematic view of the structure of the present invention.
  • Figure 15 is a perspective view of the structure of the present invention.
  • Fig. 16 is an enlarged view of a portion F of Fig. 15.
  • Figure 17 is a schematic view of the structure of the present invention.
  • Figure 18 is a thirteenth structural diagram of the present invention.
  • Figure 19 is a fourteenth structural diagram of the present invention.
  • Figure 20 is a fifteenth view of the structure of the present invention. detailed description
  • the vibration damping rail of the present invention comprises a rail body 1, a damping body 2 composed of high damping rubber, and a steel restraining body 3, and steel is further disposed between the rail body 1 and the damping body 2.
  • the connecting body 4 and the connecting body 4 are welded to the non-working surface on both sides of the rail body 1 by electric resistance welding.
  • the connecting body is divided into two sections according to the shape change on each side of the rail main body.
  • the connecting body 4 and the damping body 2 are provided with a trapezoidal rib 5 on the side adjacent to the damping body 2, and a side of the binding body 3 adjacent to the damping body 2 is provided with a trapezoidal rib 6 which is interlaced with the connecting body trapezoidal rib 5, and the damping body 2
  • the connecting body 4 and the restraining body 3 are vulcanized into one body by the high damping rubber of the damping body 2 in the fitting gap of the connecting body 4 and the restraining body 3.
  • the labyrinth-constrained damping structure composed of the damping body 2, the restraining body 3 and the connecting body 4 extends the longitudinal direction of the rail body 1 continuously on both sides of the rail waist, and is spaced apart from the flap to avoid the fastener.
  • vibration mode When the train runs on the track to cause the track body 1 to vibrate, its main mode shape (vibration mode) is a wave-shaped curve perpendicular to the rail waist and the rail floor.
  • the wave extends mainly in the longitudinal direction, and the vibration will quickly pass through the rigid material.
  • the connecting body 4 is transmitted to the damping body 2, and the damping body 2 is forced to produce shearing
  • the deformation of the damping body 2 due to its damping characteristics produces a resistance opposite to the deformation direction, consuming the vibration energy of the orbit.
  • the rib structure on the connecting body 4 and the binding body 3 is perpendicular to the bending peak, the contact and the working area of the damping material with the connecting body and the binding body are significantly enlarged, which not only increases the constraint damping force but also bends the neutral surface of the rail body.
  • the acting moment also increases the bending stiffness of the restraining body and the restraining effect on the corresponding main modal shape.
  • the damping force and damping energy generated by the damper body 2 are greatly increased, so that the absorbing and absorbing vibration energy is more and more efficient and effective.
  • the ground reduces the vibration intensity of the track. Since the control is carried out from the source, the noise generated by the vibration and the resulting wear of the wheel and the track are also greatly reduced, so that the service life of the wheel and the track and the comfort and safety of the train operation are greatly improved.
  • the labyrinth constrained damping structure composed of the connecting body, the damping body and the restraining body may be disposed on a part of the non-working surface of the rail or even on all non-working surfaces, and may be disposed on both sides of the rail, Can be set to only one side.
  • the cross-sectional shape of the rib in addition to the trapezoid, it may be curved, triangular, rectangular, T-shaped, L-shaped, arch-shaped, tile-shaped or wavy, etc., all of which can achieve a good effect.
  • the connecting body and the rail body must be tightly and firmly connected together.
  • the vibration damping rail of the present invention comprises a rail body 1, a damping body 2 composed of a modified damping asphalt which is liquid at a working temperature, and an aluminum alloy sheet restraining body 3, in the rail body 1 and the damping body 2
  • a connecting body 4 made of an aluminum alloy material is also disposed between the two, and the connecting body 4 is firmly bonded to both sides of the rail body 1 by a high-strength damping material.
  • the bonding layer should be as thin as possible to ensure high bonding rigidity.
  • the outer surface of the connecting body 4 is provided with a triangular rib 5, and the side of the restraining body 3 adjacent to the damping body 2 has a triangular rib 6 which is interlaced with the rib 5.
  • the damper body 1 is disposed in a fitting gap between the connecting body 4 and the restraining body 3.
  • the constraining structure is locked on the rail by using the card slot 9 formed on the rail body, and the slot can be formed by rolling, continuous welding or intermittent welding, and the function is to prevent the constrained damping structure from falling off accidentally and ensuring the safe operation of the train.
  • the labyrinth-constrained damping structure composed of the damper body 2, the restraining body 3, and the connecting body 4 is arranged at intervals in the longitudinal direction of the orbiting body 1.
  • a sealant may be provided at the open end of the damping structure, and after it is cured, a sealing layer 10 is formed to close the damping body layer chamber.
  • This embodiment uses a viscous liquid damping material with high damping component and low elastic component.
  • the effect of the track stiffness is small.
  • the connecting body and the rail body are bonded by a high-strength damping material, and an additional layer of damping is added while ensuring the joint strength and the joint rigidity, thereby improving the damping of the rail.
  • the vibration damping rail of the present invention comprises a rail body 1, a damping body 2 composed of solid modified asphalt and an aluminum profile restraining body 3, and an aluminum profile connecting body 4 is further disposed between the rail body 1 and the damping body 2.
  • the connecting body 4 is firmly bonded to the rail body 1 by using a high elastic adhesive.
  • the connecting body 4 has ribs and the hollow rectangular bosses on the binding body 3 cross-fit each other, and the damping body 2 is disposed on the connecting body and the restraint Within the fit gap between the bodies.
  • the corresponding connecting body and the binding body are made according to the outer section of the rail. Since the bottom space of the rail is small and the plane area of the rail bottom is large, the connecting body is omitted under the rail, and the connecting body is directly disposed between the binding body and the rail. Damping body.
  • the constraining body can have tiny projections or ribs, or it can be a plain constraining plate.
  • the fastening structure provided on the binding body profile between the segments and the segments is used to lock the parts into one piece.
  • the gap of the buckle is also filled with a damping material or a bonding material. This is a safety measure.
  • the constrained damping structure of the rail waist portion during construction can be continuous, and the constrained damping structure of the upper and lower surfaces of the rail bottom plate should be avoided to avoid the rail fastener.
  • the connecting body, the restraining body and the damping material can be pre-composited into the constrained damping structural plate at the factory, and only the bonding is required on the site (the bottom with the micro-tooth plate damping) Material bonding), construction speed is fast.
  • the connecting body and the restraining body are made of aluminum alloy extruded profiles, which are high in precision and beautiful in appearance.
  • the rib of the binding body is set as a hollow rectangle, extending longitudinally for the main bending vibration shape, and the bending rigidity is large, so the constraint stiffness to the longitudinal bending wave is large; to prevent the cavity from resonating, the cavity is filled with fine sand 26, and Increase frictional damping.
  • the vibration damping rail of the present invention comprises a rail body 1 and a restraining body 3 made of a steel plate.
  • the plurality of iron rectangular connecting bodies 4 are fixed on the rail body by using a high-strength adhesive, and the connecting body 4 and The rectangular ribs 6 provided on the restraining body 3 are matched, and a high damping polyurethane is disposed in the cavity formed by the connecting body 4, the rail body 1 and the restraining body 3 as the damping body 2, and the damping body 2 also binds the restraining body 3 and The connecting body 4 and the rail body 1 are coupled together.
  • the damper body 2, the restraining body 3, and the connecting body 4 are disposed at intervals in the longitudinal direction of the rail body 1.
  • the adhesive used In the operation similar to the embodiment in which the adhesive is used to fix the joint, the adhesive used must have a stiffness after curing which is greater than the stiffness of the damper material.
  • the vibration damping wheel of the present invention shown in Fig. 7 differs from the fourth embodiment in that the connecting body 4 is a part of the rail body 1 itself, and the binding body is formed by an aluminum rib plate 3a, a honeycomb panel 3b, and a flat plate 3c. .
  • the sandwich structure can increase the rigidity of the restraint under the most economical conditions, strengthen the restraining effect, and increase the shear deformation and damping of the damping body.
  • the connecting body and the rail body are rolled and formed together, the bonding material is omitted, the joint strength and rigidity are large, and the restraining structure is not easy to fall off, which is safe and reliable.
  • the vibration damping rail of the present invention comprises a rail body 1, a damping body 1 made of silicone oil, and an aluminum alloy restraint 3, and a steel plate is further disposed between the rail body 1 and the damping body 1.
  • the connecting body 4, the connecting body 4 is welded to both sides of the rail body 1.
  • the connecting body is divided into two sections according to the shape change on each side of the rail main body.
  • the connecting body 4 has a rectangular rib 5 on the side adjacent to the damper body 2, and a side of the binding body 3 adjacent to the damper body 2 has a rectangular rib 6 which is interlaced with the rectangular rib 5 of the connecting body, and the rib 5
  • the inside of the rib 6 is provided with a cavity, and the cavity is filled with iron sand as the damping body 8 in the cavity. To prevent the iron sand from leaking out during use, it can be closed after being cured by the sealant at the open end (not shown). .
  • the damping body 2 is disposed in the fitting gap of the connecting body 4 and the binding body 3, and a sealing layer 10 for preventing leakage of the liquid damping material is disposed at the end surface, and a distance member 7 for holding the thickness of the damping layer is further disposed in the fitting gap.
  • the labyrinth-shaped constraining damping structure composed of the damper body 1, the restraining body 3 and the connecting body 4 is arranged at intervals in the longitudinal direction of the rail body 1.
  • a cavity is provided inside the connecting body and the constraining body, and a high specific gravity material is disposed in the cavity.
  • This method can effectively increase the weight of the track body.
  • the higher shield can provide inertial impedance, and the friction between the sand particles can provide damping, thus further improving the vibration resistance of the track body in the high frequency region.
  • the noise reduction effect is better, so the vibration reduction and noise reduction effect is better.
  • the method of setting the cavity is often adopted, but the air inside the cavity is easy to resonate and amplify certain frequencies, so in this embodiment, it is empty.
  • Some specific materials are placed in the cavity to prevent the occurrence of symbiosis. Health.
  • a sound absorbing material may be disposed in the cavity to absorb the acoustic energy in the cavity, or a foaming material may be disposed to make it unable to resonate. If the damping material is provided, in addition to preventing air resonance, additional damping is provided, which is beneficial for further reduction. The vibration of the track can achieve good results.
  • the rail body 1 is formed with a retaining flange by the welding baffle 12, and the labyrinth constrained damping structure composed of the connecting body 4, the damping body 2 and the restraining body 3 utilizes the retaining edge structure. Lock on both sides of the rails.
  • the difference between the present embodiment and the first embodiment is that the labyrinth constrained damping structure composed of the connecting body 3, the damping body 2, and the restraining body 4 attached to the rail body 1 is provided with The two layers, the two ribs extend longitudinally along the track, and the layers are tightly adhered by the high-strength damping material, and the flange formed by the baffle 12 welded on the rail body is locked on the rail waist. Since this structure further enlarges the actual working area of the damping material subjected to the shearing force, the vibration damping performance is more obvious.
  • the labyrinth-constrained damping structure provided on the rail body can also exceed two layers.
  • this embodiment differs from the embodiment 8 in that the connecting body and the restraining body located in the middle of the two-layer constrained damping structure are integrated to form an intermediate restraint body 14 having ribs on both sides. This simplifies the joining process of the constrained damping structure and increases the strength of the system.
  • the difference between this embodiment and the embodiment 8 is that the rib directions of the different labyrinth-constrained damping structure layers are changed from being arranged in parallel to each other to be perpendicular to each other. That is, the rib direction of the damped structural layer near the rail body 1 is the longitudinal direction of the rail (Y-axis direction), and the rib direction of the outer constrained damping structure layer is the vertical direction (Z-axis direction).
  • the auxiliary constraint resistance perpendicular to the direction of the rib extension of the main constrained damping structure can be crossed in the same constrained damping structure layer.
  • the Ni structure can also set the rib directions of the constrained damping structures disposed on both sides of the rail waist to be perpendicular to each other, and can also achieve a good effect.
  • the vibration-damping rail of the present invention is rolled into a corrugated plate with ribs as a connecting body 4 by using a thin steel plate.
  • the corrugated board 3e and the thin steel plate 3f are welded by welding.
  • the machine body is integrally formed as a restraining body, and the damper body 2 is disposed in a fitting gap between the connecting body and the restraining body.
  • a foaming material 11 is provided in the cavity of the connecting body.
  • the small holes 13 are connected to the outside of the steel plate 3f corresponding to the cavity, and these small holes are used as air damping holes, if they occur Resonance, air in and out of the small hole will consume energy, equivalent to the small hole throttling energy in the hydraulic shock absorber, but also absorb the noise from the outside.
  • the labyrinth constrained damping structure composed of the connecting body, the damping body and the restraining body is pressed into the card slot 9 formed on the rail body 1 by a certain pressure by using a good deformability of the thin steel plate, by bonding or multi-pointing.
  • the welding connects the connecting body and the rail body tightly together, which can effectively prevent the restraining structure from falling off accidentally, and is safe and reliable.
  • the steel plate is used as the connecting body and the restraining body, and the stamping or roll forming can be performed in large quantities, the cost is low, the joint rigidity and the restraining rigidity are large, and thus the damping is also high.
  • the damper rail of the present invention has its rail body 1 padded on the elastic pad 17 and fixedly mounted on the sleeper 19 by fasteners 16 and fixing bolts 18. After the binding body plate is properly extended, the fixing bolt 18 of the fastener is used to connect it with the rail body, and the entire labyrinth constraining damping structure composed of the connecting body 4, the damping body 2 and the restraining body 3 is also fastened to the bottom surface of the rail. In order to ensure the tight connection, the connecting body and the rail are firmly bonded.
  • the constrained damping mainly has a damping constraint on wavelengths shorter than and close to the length of the constraining structure, it does not have a large effect on wavelengths whose length is several times longer than the length of the constraining structure. Therefore, in each of the examples of the present invention, the length of the labyrinth constraining structure should be as long as possible, and the segments should be locked to each other at the end to ensure that the restraining action can be transmitted across the segments.
  • the restraining body in addition to its own restraining effect, is also supported by the sleeper, the restraining rigidity is larger, and the restraining damping is larger. At the same time, it not only has a damping effect on the high-frequency vibration (short wavelength) of the orbit, but also has a good damping effect on the low-frequency vibration (long-wave) of the orbit, such as wheel rolling.
  • the obsolete track compresses the settling deformation of the elastic pad.
  • the labyrinth constrained damping structure can improve the lateral damping of the track while having a higher vertical damping.
  • the longitudinal damping of the rail can be improved, since the bending stiffness of the restraining body is larger at this time, the vertical damping of the rail is higher, and if the labyrinth constraining structure is continuously arranged under the rail (at this time)
  • the elastic pad should be placed under the labyrinth constrained structure), spanning multiple sleepers, and the restraining effect on the track is stronger.
  • the restraining body 3 can be integrally fixed to the fastener 16 by a process such as welding, and the fastener 16 can be directly formed as a part of the restraining body 3.
  • the labyrinth portion of the rail body can be provided with a labyrinth-constrained damping structure at the same time.
  • the vibration damping rail of the present invention shown in Fig. 18 differs from the embodiment 12 in that the restraining body 3 is directly supported on the track bed 20, and the labyrinth type constraining damping structure comprising the connecting body 4, the damping body 2 and the restraining body 3 is further formed. Fastened on the underside of the track.
  • the restraining body 3 is fixed by a foot bolt 21 preset in the track bed 20. After the binding body is coupled with the track bed, the binding body is supported by the track bed, which not only weakens the vibration on the rail less than the length of the restraining plate, but also forces the damping body to shear deformation and consume energy for the low frequency and macroscopic vibration of the rail. Get effective control.
  • FIG. 19 is a longitudinal cross-sectional view of the labyrinth-type constrained damping structure of the vibration-damping rail side of the present invention, wherein the connecting body 4 is an integrally formed discontinuous projection on the rail body 1, and the projection extends in the longitudinal direction of the rail.
  • the restraining body 3 is a plate material having a corresponding groove, and the restraining body 3 is fastened to the connecting body 4, and the damping body 2 is disposed in a matching gap therebetween.
  • the restraining body 3 is locked to the rail body 1 by means of a retaining edge provided on the track rail (multiple times mentioned in the above embodiment, not shown in the figure).
  • the constraining body has ribs extending along the length of the track, and ribs disposed perpendicular thereto, and the vertically disposed ribs can be used as the ribs 25 to increase the rigidity of the restraining body and limit the orbit. Vibration in the vertical direction. It should be pointed out that such ribs can also be arranged on the outside of the restraint body. For the sake of aesthetics, for the restraint body with the cavity, even the rib can be placed in the cavity, which can also achieve good results. .
  • the ribs of the constraining body are continuous Set, and separate the connectors, because the connectors are attached to the rail body, the rigidity is higher, and only a higher bonding rigidity is required.
  • the main difference between this embodiment and the embodiment 14 is that the extending direction of the connecting body 4 is perpendicular to the rail bottom.
  • the labyrinth constrained damping structure composed of the restraining body 3, the damping body 2 and the connecting body 4 shown in this example is simultaneously suitable for controlling the vertical vibration of the rail body 1.
  • the technical solution of this embodiment can also be used on the track simultaneously with the technical solution of the embodiment 14.
  • the vibration damping track of the invention has the advantages of simple structure, good vibration and noise reduction effect, long service life, safety and reliability, and does not affect the urban landscape and the driver's vision as compared with the sound insulation barrier, and has excellent economic and environmental effects, and can be widely applied to railways, Metro, urban railway, elevated light rail, high-speed railway and other rail transit sites, especially curved sections with high noise levels, braking sections and high-speed sections and stations.

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  • Structural Engineering (AREA)
  • Railway Tracks (AREA)

Abstract

A rail with vibration damper includes a rail body (1), a restrictor (3) and a damper (2) which are connected with the rail body (1). On the non-working surface of the rail body (1), there is a connector (4) with protruding edges (5) or a convex-concave structure, and the inner surface of the restrictor (3) also has the protruding edges (5) or the convex-concave structure corresponding to the connector (4). The damper (2) is adapted between the connector (4) and the restrictor (3) or between the connector (4), the rail body (1) and the restrictor (3), which forms a maze structure. The maze structure extends continuously or distantly along the longitudinal direction of the rail body (1).

Description

减振轨道 技术领域  Vibration damping track
本发明涉及一种轨道, 尤其涉及铁路或电车使用的钢轨轨道。 背景技术  The present invention relates to a track, and more particularly to a rail track for use in railways or trams. Background technique
随着经济建设和交通基 设施建设的飞速发展, 地铁、 高架轻轨、 普 通铁路和高速铁路等轨道运输方式因其具有运载量大、 方便快捷、 安全可 靠的优点在货运及客运领域发挥着日益重要的作用。 如何减少轨道运输过 程中的噪声污染, 减轻运输过程中钢轨的振动和磨损从而延长轨道寿命、 提高轨道运输的安全性和舒适性, 成为与人民群众生产生活密切相关的一 个难题而愈来愈被各国政府及科技工作者所关注。 轨道运输过程中, 轮轨 噪声是列车在 250km/h以下速度行驶时的主要声源, 钢轨振动是产生噪声 的主要原因, 而运输车辆自重大、 载重大、 车速高更加剧了轨道的振动, 所以引发的轨道及车轮的磨损及相关问题也十分严重。 例如钢轨轨顶面的 波紋状磨损, 以及在车轮曲线段的轮沿和轮侧磨损, 都给轨道运输埋下了 安全隐患, 频繁进行维护更是增加了运输的成本。 目前所采用的减振降噪 措施中, 设置隔声屏由于受到方位和距离的限制, 隔声和减振效果均较差。 2003年 6月 11 日公开的中国专利号为 ZL02240002. 8的专利技术, 提供了 一种低噪声钢轨, 其在钢轨轨腰两侧设置了至少一组阻尼板和金属约束板 构成的阻尼结构, 当列车行驶引发钢轨振动而辐射噪声时, 镶嵌在轨腰两 侧的附加阻尼结构吸收钢轨的振动机械能并将其转化耗散掉 , 从而实现减 弱钢轨噪声辐射能量的目的。 但是, 由于阻尼体是通过产生与振动受迫方 向相反的、 以剪切为主的阻力来消耗轨道振动能量, 因此其减振降噪性能 和阻尼体与钢轨的接触面积, 即阻尼体承受剪切力的实际工作面积大致成 正比, 基于此原因, 上述专利中采用的平面板材阻尼材料由于受钢轨轨腰 尺寸的限制, 阻尼材料的有效工作面积有限, 所以其能实现的减振降噪作 用也十分有限, ·因此此类轨道不能达到理想的减振降噪效果。 发明内容 本发明的目的在于克服上述缺陷, 提供一种附带阻尼结构承受剪切变 形的实际工作面积大于其覆盖的钢轨表面积, 能够迅速有效地吸收轨道振 动能量, 从而减轻自身及车轮磨损、 延长使用寿命的减振轨道。 With the rapid development of economic construction and transportation infrastructure construction, rail transportation modes such as subway, elevated light rail, ordinary railway and high-speed railway are playing an increasingly important role in freight and passenger transportation because of their large carrying capacity, convenience, safety and reliability. The role. How to reduce the noise pollution during rail transportation, reduce the vibration and wear of rails during transportation, extend the life of the rails, improve the safety and comfort of rail transportation, and become a problem closely related to the people's production and life. Concerned by governments and science and technology workers. During the rail transportation process, the wheel-rail noise is the main sound source when the train travels at speeds below 250km/h. The rail vibration is the main cause of noise, and the transportation vehicle is more serious, the load is heavy, and the vehicle speed is higher. Therefore, the resulting track and wheel wear and related problems are also very serious. For example, the corrugated wear on the top surface of the rail rail and the wear on the wheel and wheel sides of the curved section of the wheel have all buried safety hazards to the rail transportation, and frequent maintenance has increased the cost of transportation. In the current vibration and noise reduction measures, the sound insulation screen is set to be limited by the azimuth and distance, and the sound insulation and vibration reduction effects are poor. The patented technology of China Patent No. ZL02240002. 8 published on June 11, 2003 provides a low-noise rail with a damping structure composed of at least one set of damping plates and metal restraining plates on both sides of the rail rail. When the train travels to cause the rail vibration and radiate noise, the additional damping structure embedded on both sides of the rail waist absorbs the vibration mechanical energy of the rail and dissipates it, thereby achieving the purpose of weakening the radiation energy of the rail noise. However, since the damping body consumes the orbital vibration energy by generating a shear-based resistance opposite to the direction in which the vibration is forced, the vibration-damping performance and the contact area between the damping body and the rail, that is, the damping body is subjected to the shearing The actual working area of the shear force is roughly proportional. For this reason, the flat sheet damping material used in the above patent is limited by the size of the rail rail, and the effective working area of the damping material is limited, so it can achieve the vibration and noise reduction effect. It is also very limited, so such a track cannot achieve the desired vibration and noise reduction effect. Summary of the invention The object of the present invention is to overcome the above drawbacks, and to provide an effective working area with a damper structure subjected to shear deformation larger than the surface area of the rail covered by the damper structure, which can quickly and effectively absorb the vibration energy of the rail, thereby reducing self and wheel wear and prolonging the service life. Damping track.
本发明是这样实现的, 在轨道本体的非工作表面上固定设置带有凸棱 或凸凹结构的连接体, 与连接体对应设置的约束体内表面有凸棱或凹凸结 构, 阻尼体设置在连接体与约束体之间或设置在连接体、 轨道本体与约束 体之间, 构成迷宫式约束阻尼结构, 该迷宫式约束阻尼结构延轨道本体的 长度方向连续或间隔设置。 '  The invention is realized in that a connecting body with a rib or a convex-concave structure is fixedly disposed on the non-working surface of the rail body, and the inner surface of the restraining body corresponding to the connecting body has a rib or a concave-convex structure, and the damping body is disposed on the connecting body Between the binding body and the connecting body, the rail body and the binding body, a labyrinth constrained damping structure is formed, and the labyrinth constraining damping structure extends the longitudinal direction of the rail body continuously or at intervals. '
其中, 连接体可以为独立的棱条, 也可以是表面带有凸棱或凹凸结构 的板材, 连接体与轨道本体的固定方式可以为焊接、 铆接、 粘接、 卡槽、 扣件或紧固件连接, 并保证有足够的强度和联接刚度。 连接体还可以是轨 道本体自身的一部分, 例如在轧制钢轨时直接在轨腰表面加工出凸棱; 阻 尼体可以在连接体与约束体之间连续地设置, 也可以间隔地设置。 连接体 及约束体的材料刚度大于阻尼材料的刚度, 阻尼体的材料可以是固体阻尼 材料也可以是液体阻尼材料。 常用的固体阻尼材料有改性沥青、 高阻尼聚 氨酯、 高阻尼橡胶、 软金属铅锡和其合金等; 常用的液体阻尼材料包括硅 油及工作温度下成液态的改性阻尼沥青等。 此外, 本发明的阻尼体还包括 以上述阻尼材料为基体添加其它添加物获得的合成材料, 如添加短纤维、 云母粉可以增大阻尼材料内在阻尼; 添加橡胶粉可以增加材料的弹性; 添 加金属纤维可以增加材料的导热性能。 采用这些高分子材料或合成材料文 为阻尼体同样能获得很好的减振降噪效果。 采用液体阻尼材料时, 阻尼层 周边要密封, 中间可以设置用于保持阻尼层厚度的定距件。  Wherein, the connecting body may be a separate rib or a plate with a rib or a concave-convex structure on the surface, and the connecting body and the rail body may be fixed by welding, riveting, bonding, card slot, fastener or fastening. The pieces are connected and guaranteed to have sufficient strength and joint stiffness. The connecting body may also be part of the rail body itself, for example, when the rail is rolled, the rib is directly formed on the rail waist surface; the damper may be continuously disposed between the connecting body and the restraining body, or may be disposed at intervals. The material stiffness of the connecting body and the binding body is greater than the stiffness of the damping material, and the material of the damping body may be a solid damping material or a liquid damping material. Commonly used solid damping materials include modified asphalt, high damping polyurethane, high damping rubber, soft metal lead tin and alloys thereof; commonly used liquid damping materials include silicone oil and modified damping asphalt which is liquid at working temperature. In addition, the damping body of the present invention further comprises a synthetic material obtained by adding other additives to the damping material as a base, such as adding short fibers and mica powder to increase the internal damping of the damping material; adding rubber powder can increase the elasticity of the material; adding metal Fiber can increase the thermal conductivity of the material. The use of these polymer materials or synthetic materials as damping bodies can also achieve good vibration and noise reduction effects. When a liquid damping material is used, the periphery of the damping layer is to be sealed, and a spacer for maintaining the thickness of the damping layer may be disposed in the middle.
所述阻尼体在各凸凹结构表面法向上的厚度小于其它方向尺寸, 阻尼 体的单个侧面总面积大于其覆盖的轨道表面积。 凸棱或凸凹结构的延伸方 向大致垂直于轨道本体的主要弯曲振形的弯曲波峰, 优选地平行于轨道纵 轴设置。 凸棱或凸凹结构中的凸起部分或凹槽部分的横截面形状可以为弧 形、 梯形、 三角形、 矩形、 T形、 L形、 拱门形、 瓦棱形或波浪形等形状。  The thickness of the damping body in the normal direction of each convex-concave structure surface is smaller than that of other directions, and the total area of the single side of the damping body is larger than the surface area of the rail covered by the damping body. The rib or convex and concave structure extends in a direction substantially perpendicular to the bending peak of the main curved undulation of the track body, preferably parallel to the longitudinal axis of the track. The cross-sectional shape of the convex portion or the concave portion in the rib or convex-concave structure may be an arc shape, a trapezoidal shape, a triangular shape, a rectangular shape, a T shape, an L shape, an arch shape, a watt shape or a wave shape.
为减轻重量和降^氏造价, 并尽可能增大阻尼材料的有效工作面积和约 束体刚度, 在连接体或 /和约束体上还可以设置空腔或三明治结构, 空腔内 设置阻尼材料、 吸声材料、 发泡材料、 高比重材料或其构成的散料, 或在 空腔壁上设置与外部空间连通的小孔。 In order to reduce the weight and cost, and to increase the effective working area of the damping material and the rigidity of the restraining body as much as possible, a cavity or a sandwich structure may be arranged on the connecting body or/and the restraining body, and a damping material is arranged in the cavity, a sound absorbing material, a foamed material, a high specific gravity material or a bulk material thereof, or A small hole communicating with the external space is disposed on the cavity wall.
在本发明中, 由连接体、 阻尼体及约束体构成的迷宫式约束阻尼结构 设置在轨道本体的一侧或两侧, 并可以设置多层, 不同迷宫式约束阻尼结 构层中约束结构的凸棱延伸方向相互平行或垂直设置。 也可以在同一层内 约束体上相邻凸棱间设置加强筋或在同一层内交叉设置凸棱延伸方向相互 交叉的不同约束阻尼结构, 优选地约束体的凸棱连续设置, 以优先保证约 束体的约束刚度, 优选地不同约束体阻尼结构的凸棱延伸交叉方向相互垂 直。 约束结构通过紧固件、 铆栓、 弹性卡夹锁紧在轨道本体上, 或通过轨 道上成形的卡槽或挡缘将约束结构锁定在轨道本体上, 或通过高弹性粘接 剂、 高强度粘接剂或高强度阻尼材料将约束结构与轨道表面牢固地粘接。 联接。 此外, 迷宫式约束阻尼结构还可以分段覆盖在轨腰两侧、 轨底上表 面及轨底下表面, 各段间利用卡槽、 锁扣、 螺栓、 铆接或粘接相互牢固联 结并且互锁。  In the present invention, the labyrinth constrained damping structure composed of the connecting body, the damping body and the restraining body is disposed on one side or both sides of the rail body, and may be provided with multiple layers, and the convexity of the constraining structure in the different labyrinth constrained damping structure layer The rib extension directions are arranged parallel or perpendicular to each other. It is also possible to provide reinforcing ribs between adjacent ribs on the constraining body in the same layer or different constraining damping structures in which the rib extending directions intersect each other in the same layer. Preferably, the ribs of the binding body are continuously arranged to preferentially ensure the constraint. The restraining stiffness of the body, preferably the rib extensions of the different restraining body damping structures are perpendicular to each other. The restraining structure is locked on the rail body by fasteners, rivets, elastic clips, or the restraining structure is locked on the rail body by a card slot or a retaining edge formed on the rail, or by a high elastic adhesive, high strength An adhesive or high strength damping material bonds the constraining structure to the track surface. Join. In addition, the labyrinth constrained damping structure can also be covered in sections on the sides of the rail waist, the upper surface of the rail bottom and the lower surface of the rail bottom, and the segments are firmly connected and interlocked by means of a card slot, a buckle, a bolt, a riveting or a bonding.
本发明通过在轨道本体与阻尼体之间设置连接体, 利用连接体上设置 的凸凹结构或其与轨道本体组合成的凸凹结构, 大大增加了与阻尼体之间 的有效接触面积, 使阻尼体承受剪切力的实际工作面积显著增大, 空腔和 三明治结构可以在同样材料用量情况下, 实现更大的约束体刚度, 其剪切 变形大, 这样使阻尼体可以更加有效地吸收轨道的振动能量, 降低轨道所 产生的振动, 进而从源头对轨道的振动及噪声进行控制, 同时有效的减轻 轨道振动释放能量所导致的钢轨及车轮磨损, 从而获得良好的减振降噪效 果, 大大提高了车轮和轨道的使用寿命以及列车运行的安全性与舒适性。 附图说明  The invention provides a connecting body between the rail body and the damping body, and utilizes the convex-concave structure provided on the connecting body or the convex-concave structure formed by the combination with the rail body, thereby greatly increasing the effective contact area with the damping body, and the damping body The actual working area subjected to shearing force is significantly increased, and the cavity and the sandwich structure can achieve greater constraint body stiffness under the same material usage, and the shear deformation is large, so that the damping body can absorb the track more effectively. Vibration energy, reduce the vibration generated by the track, and then control the vibration and noise of the track from the source, and effectively reduce the rail and wheel wear caused by the release of energy from the track vibration, thus obtaining good vibration and noise reduction effects, greatly improving The service life of the wheels and tracks and the safety and comfort of the train. DRAWINGS
图 1为本发明的结构示意图之一。  Figure 1 is a schematic view of the structure of the present invention.
图 2为图 1的 A部放大图。  Fig. 2 is an enlarged view of a portion A of Fig. 1.
图 3为本发明的结构示意图之二。  Figure 3 is a second schematic view of the structure of the present invention.
图 4为图 3的 B部放大图。  Fig. 4 is an enlarged view of a portion B of Fig. 3.
图 5为本发明的结构示意图之三。  Figure 5 is a third schematic view of the structure of the present invention.
图 6为本发明的结构示意图之四。 图 7为本发明的结构示意图之五。 Figure 6 is a fourth schematic view of the structure of the present invention. Figure 7 is a fifth schematic view of the structure of the present invention.
图 8为本发明的结构示意图之六。  Figure 8 is a sixth schematic view of the structure of the present invention.
图 9为图 8的 D部放大图。  Fig. 9 is an enlarged view of a portion D of Fig. 8.
图 10为本发明的结构示意图之七。  Figure 10 is a seventh schematic view of the structure of the present invention.
图 11为本发明的结构示意图之八。  Figure 11 is a schematic view of the structure of the present invention.
图 12为图 11的 E部放大图。  Fig. 12 is an enlarged view of a portion E of Fig. 11;
图 13为本发明的结构示意图之九。  Figure 13 is a schematic view of the structure of the present invention.
图 14为本发明的结构示意图之十。  Figure 14 is a schematic view of the structure of the present invention.
图 15为本发明的结构示意图之十一。  Figure 15 is a perspective view of the structure of the present invention.
图 16为图 15的 F部放大图。  Fig. 16 is an enlarged view of a portion F of Fig. 15.
图 17为本发明的结构示意图之十二。  Figure 17 is a schematic view of the structure of the present invention.
图 18为本发明的结构示意图之十三。  Figure 18 is a thirteenth structural diagram of the present invention.
图 19为本发明的结构示意图之十四。  Figure 19 is a fourteenth structural diagram of the present invention.
图 20为本发明的结构示意图之十五。 具体实施方式  Figure 20 is a fifteenth view of the structure of the present invention. detailed description
实施例 1  Example 1
如图 1、 图 2所示本发明减振轨道, 包括轨道本体 1、 高阻尼橡胶构成 的阻尼体 2和钢质的约束体 3,在轨道本体 1与阻尼体 2之间还设置有钢质 的连接体 4 ,连接体 4利用电阻焊多点焊接在轨道本体 1两侧的非工作表面, 为方便施工,在轨道本体的每一个侧面根据其形状变化将连接体分成两段 进行安装。连接体 4与阻尼体 2相邻一侧带有梯形凸棱 5 ,约束体 3上与阻 尼体 2相邻一侧设置有与连接体梯形凸棱 5交错配合的梯形凸棱 6 ,阻尼体 2设置在连接体 4与约束体 3的配合间隙内,并借助阻尼体 2的高阻尼橡胶 将连接体 4和约束体 3硫化为一体。 阻尼体 2、约束体 3及连接体 4构成的 迷宫式约束阻尼结构延轨道本体 1的长度方向在轨腰两侧连续设置, 在翼 板上间隔设置以避开扣件。  As shown in FIG. 1 and FIG. 2, the vibration damping rail of the present invention comprises a rail body 1, a damping body 2 composed of high damping rubber, and a steel restraining body 3, and steel is further disposed between the rail body 1 and the damping body 2. The connecting body 4 and the connecting body 4 are welded to the non-working surface on both sides of the rail body 1 by electric resistance welding. For the convenience of construction, the connecting body is divided into two sections according to the shape change on each side of the rail main body. The connecting body 4 and the damping body 2 are provided with a trapezoidal rib 5 on the side adjacent to the damping body 2, and a side of the binding body 3 adjacent to the damping body 2 is provided with a trapezoidal rib 6 which is interlaced with the connecting body trapezoidal rib 5, and the damping body 2 The connecting body 4 and the restraining body 3 are vulcanized into one body by the high damping rubber of the damping body 2 in the fitting gap of the connecting body 4 and the restraining body 3. The labyrinth-constrained damping structure composed of the damping body 2, the restraining body 3 and the connecting body 4 extends the longitudinal direction of the rail body 1 continuously on both sides of the rail waist, and is spaced apart from the flap to avoid the fastener.
当列车在轨道上运行使轨道本体 1产生振动时, 其主要振形 (振动模 态) 为垂直于轨腰和轨底板的波浪形弯曲, 波沿纵向延伸为主, 振动会迅 速通过刚性材质的连接体 4传至阻尼体 2,并强迫阻尼体 2产生以剪切为主 的变形, 阻尼体 2 由于其阻尼特性产生与形变方向相反的阻力, 消耗轨道 的振动能量。 由于连接体 4和约束体 3上凸棱结构垂直于弯曲波峰设置, 显著扩大了阻尼材料与连接体及约束体的接触和作用面积, 不仅增大了约 束阻尼作用力对轨道本体弯曲中性面的作用力矩, 还增大了约束体的抗弯 刚度和对相应主要振形的约束作用, 阻尼体 2产生的阻尼力和阻尼耗能大 幅增加, 因此其吸收消耗振动能量更多更快, 有效地降低了轨道的振动强 度。 由于从源头进行了控制, 所以因振动所产生的噪声及其导致的车轮和 轨道的磨损也大大降低, 从而使车轮和轨道的使用寿命及列车运行的舒适 性和安全性得到了极大改善。 When the train runs on the track to cause the track body 1 to vibrate, its main mode shape (vibration mode) is a wave-shaped curve perpendicular to the rail waist and the rail floor. The wave extends mainly in the longitudinal direction, and the vibration will quickly pass through the rigid material. The connecting body 4 is transmitted to the damping body 2, and the damping body 2 is forced to produce shearing The deformation of the damping body 2 due to its damping characteristics produces a resistance opposite to the deformation direction, consuming the vibration energy of the orbit. Since the rib structure on the connecting body 4 and the binding body 3 is perpendicular to the bending peak, the contact and the working area of the damping material with the connecting body and the binding body are significantly enlarged, which not only increases the constraint damping force but also bends the neutral surface of the rail body. The acting moment also increases the bending stiffness of the restraining body and the restraining effect on the corresponding main modal shape. The damping force and damping energy generated by the damper body 2 are greatly increased, so that the absorbing and absorbing vibration energy is more and more efficient and effective. The ground reduces the vibration intensity of the track. Since the control is carried out from the source, the noise generated by the vibration and the resulting wear of the wheel and the track are also greatly reduced, so that the service life of the wheel and the track and the comfort and safety of the train operation are greatly improved.
根据实际需要, 由连接体、 阻尼体和约束体构成的迷宫式约束阻尼结 构可以设置在钢轨的部分非工作表面乃至于全部非工作表面上, 而且即可 以在轨道的两个侧面都设置, 也可以仅设置在单侧。 至于凸棱的横截面形 状, 除梯形外还可以是弧形、 三角形、 矩形、 T形、 L形、 拱门形、 瓦棱形 或波浪形等形状, 都能够实现 4艮好的效果。 为保证振动能够被及时传递, 连接体与轨道本体之间必须保证紧密且牢固地连接在一起。  According to actual needs, the labyrinth constrained damping structure composed of the connecting body, the damping body and the restraining body may be disposed on a part of the non-working surface of the rail or even on all non-working surfaces, and may be disposed on both sides of the rail, Can be set to only one side. As for the cross-sectional shape of the rib, in addition to the trapezoid, it may be curved, triangular, rectangular, T-shaped, L-shaped, arch-shaped, tile-shaped or wavy, etc., all of which can achieve a good effect. In order to ensure that the vibration can be transmitted in time, the connecting body and the rail body must be tightly and firmly connected together.
实施例 2  Example 2
如图 3、 图 4所示本发明减振轨道, 包括轨道本体 1、 工作温度下成液 态的改性阻尼沥青构成的阻尼体 2和铝合金板材约束体 3 , 在轨道本体 1 与阻尼体 2之间还设置有铝合金材质的连接体 4 ,利用高强度阻尼材料将连 接体 4牢固粘接在轨道本体 1的两个侧面。 用高强度阻尼材料粘接时粘接 层要尽量薄,以保证较高的粘接刚度。连接体 4外侧表面带有三角形凸棱 5 , 约束体 3上与阻尼体 2相邻一侧带有与凸棱 5交错配合的三角形凸棱 6。阻 尼体 1设置在连接体 4与约束体 3之间的配合间隙内。 利用轨道本体上成 形的卡槽 9将约束结构锁定在钢轨上, 卡槽可以轧制成型、 连续焊接成型 或间断焊接成型, 其作用在于防止约束阻尼结构意外脱落, 保证列车运行 安全。阻尼体 2、约束体 3及连接体 4构成的迷宫式约束阻尼结构延轨道本 体 1的长度方向间隔设置。  As shown in FIG. 3 and FIG. 4, the vibration damping rail of the present invention comprises a rail body 1, a damping body 2 composed of a modified damping asphalt which is liquid at a working temperature, and an aluminum alloy sheet restraining body 3, in the rail body 1 and the damping body 2 A connecting body 4 made of an aluminum alloy material is also disposed between the two, and the connecting body 4 is firmly bonded to both sides of the rail body 1 by a high-strength damping material. When bonding with high-strength damping materials, the bonding layer should be as thin as possible to ensure high bonding rigidity. The outer surface of the connecting body 4 is provided with a triangular rib 5, and the side of the restraining body 3 adjacent to the damping body 2 has a triangular rib 6 which is interlaced with the rib 5. The damper body 1 is disposed in a fitting gap between the connecting body 4 and the restraining body 3. The constraining structure is locked on the rail by using the card slot 9 formed on the rail body, and the slot can be formed by rolling, continuous welding or intermittent welding, and the function is to prevent the constrained damping structure from falling off accidentally and ensuring the safe operation of the train. The labyrinth-constrained damping structure composed of the damper body 2, the restraining body 3, and the connecting body 4 is arranged at intervals in the longitudinal direction of the orbiting body 1.
为防止使用过程中阻尼材料漏出,可以在阻尼结构的开放端设密封胶, 待其固化后形成密封层 10将阻尼体层腔室封闭。  In order to prevent the damping material from leaking out during use, a sealant may be provided at the open end of the damping structure, and after it is cured, a sealing layer 10 is formed to close the damping body layer chamber.
本实施例采用粘滞的液体阻尼材料, 阻尼分量高, 弹性分量低, 对轨 道刚度影响较小。 另外连接体与轨道本体采用高强度阻尼材料粘接, 在保 证联接强度和联接刚度的同时, 额外增加了一层阻尼, 提高了轨道的阻尼。 This embodiment uses a viscous liquid damping material with high damping component and low elastic component. The effect of the track stiffness is small. In addition, the connecting body and the rail body are bonded by a high-strength damping material, and an additional layer of damping is added while ensuring the joint strength and the joint rigidity, thereby improving the damping of the rail.
实施例 3  Example 3
如图 5所示本发明减振轨道, 包括轨道本体 1、 固态改性沥青构成的阻 尼体 2和铝型材约束体 3,在轨道本体 1与阻尼体 2之间还设置有铝型材连 接体 4 , 利用高弹性粘结剂将连接体 4牢固粘接在轨道本体 1上, 连接体 4 上有凸棱与约束体 3上的空心矩形凸台相互交叉配合, 阻尼体 2设置在连 接体与约束体之间的配合间隙内。  As shown in FIG. 5, the vibration damping rail of the present invention comprises a rail body 1, a damping body 2 composed of solid modified asphalt and an aluminum profile restraining body 3, and an aluminum profile connecting body 4 is further disposed between the rail body 1 and the damping body 2. The connecting body 4 is firmly bonded to the rail body 1 by using a high elastic adhesive. The connecting body 4 has ribs and the hollow rectangular bosses on the binding body 3 cross-fit each other, and the damping body 2 is disposed on the connecting body and the restraint Within the fit gap between the bodies.
为方便施工, 根据钢轨外型分段制作相应的连接体及约束体, 由于钢 轨底部空间较小且轨底平面面积较大, 故在轨下省略连接体, 直接在约束 体和钢轨之间设置阻尼体。 约束体可以带有微小凸起或凸棱, 也可以是普 通的约束平板。 并利用段与段之间约束体型材上设置的卡扣结构将各部分 相互锁紧连接成一个整体。 卡扣的缝隙内也充满阻尼材料或粘接材料。 这 是一道安全措施, 由于各段约束结构相互锁紧, 即使约束结构从轨道本体 上意外剥离, 也不会脱落。 在施工时轨腰部分的约束阻尼结构可以连续, 轨底板上下表面的约束阻尼结构应注意避让轨道扣件。  In order to facilitate the construction, the corresponding connecting body and the binding body are made according to the outer section of the rail. Since the bottom space of the rail is small and the plane area of the rail bottom is large, the connecting body is omitted under the rail, and the connecting body is directly disposed between the binding body and the rail. Damping body. The constraining body can have tiny projections or ribs, or it can be a plain constraining plate. And the fastening structure provided on the binding body profile between the segments and the segments is used to lock the parts into one piece. The gap of the buckle is also filled with a damping material or a bonding material. This is a safety measure. Since the restraining structures of the segments are locked to each other, even if the restraining structure is accidentally peeled off from the rail body, it will not fall off. The constrained damping structure of the rail waist portion during construction can be continuous, and the constrained damping structure of the upper and lower surfaces of the rail bottom plate should be avoided to avoid the rail fastener.
在本实施例中, 由于约束结构在横断面上分段实施, 可以在工厂将连 接体、 约束体和阻尼材料预复合成约束阻尼结构板, 现场只需粘接(底部 带微齿平板用阻尼材料粘接), 施工速度快。 另外连接体和约束体采用铝合 金挤出型材, 精度高, 美观耐久。  In this embodiment, since the constraining structure is implemented in sections on the cross section, the connecting body, the restraining body and the damping material can be pre-composited into the constrained damping structural plate at the factory, and only the bonding is required on the site (the bottom with the micro-tooth plate damping) Material bonding), construction speed is fast. In addition, the connecting body and the restraining body are made of aluminum alloy extruded profiles, which are high in precision and beautiful in appearance.
约束体的凸棱设为空心矩形, 针对主要弯曲振形沿纵向延伸, 弯曲刚 度大, 因此对纵向弯曲波的约束刚度大; 为防止空腔共鸣, 在空腔内充满 细沙 26 , 还可以增大摩擦阻尼。  The rib of the binding body is set as a hollow rectangle, extending longitudinally for the main bending vibration shape, and the bending rigidity is large, so the constraint stiffness to the longitudinal bending wave is large; to prevent the cavity from resonating, the cavity is filled with fine sand 26, and Increase frictional damping.
实施例 4  Example 4
如图 6所示本发明减振轨道,包括轨道本体 1、钢板材制成的约束体 3, 在轨道本体上利用高强度粘结剂固定设置多根铁制矩形连接体 4,连接体 4 与约束体 3上设置的矩形凸棱 6相配合,在连接体 4、轨道本体 1和约束体 3共同构成的型腔内设置高阻尼聚氨酯作为阻尼体 2, 同时阻尼体 2也将约 束体 3和连接体 4及轨道本体 1联结在一起。阻尼体 2、约束体 3及连接体 4延轨道本体 1的长度方向间隔设置。 类似于本实施例所述使用粘结剂固定连接体的操作过程中, 所使用的 粘结剂其固化后的刚度必须大于阻尼体材料的刚度。 As shown in FIG. 6 , the vibration damping rail of the present invention comprises a rail body 1 and a restraining body 3 made of a steel plate. The plurality of iron rectangular connecting bodies 4 are fixed on the rail body by using a high-strength adhesive, and the connecting body 4 and The rectangular ribs 6 provided on the restraining body 3 are matched, and a high damping polyurethane is disposed in the cavity formed by the connecting body 4, the rail body 1 and the restraining body 3 as the damping body 2, and the damping body 2 also binds the restraining body 3 and The connecting body 4 and the rail body 1 are coupled together. The damper body 2, the restraining body 3, and the connecting body 4 are disposed at intervals in the longitudinal direction of the rail body 1. In the operation similar to the embodiment in which the adhesive is used to fix the joint, the adhesive used must have a stiffness after curing which is greater than the stiffness of the damper material.
实施例 5  Example 5
如图 7所示本发明减振车轮, 与实施例 4不同在于, 连接体 4为轨道 本体 1 自身的一部分, 约束体采用铝质的凸棱板 3a、 蜂窝板 3b、 平板 3c 集成的三明治结构。 三明治结构可以在用材最省的条件下增大约束体的刚 度, 强化其约束作用, 增大阻尼体的剪切变形和阻尼。  The vibration damping wheel of the present invention shown in Fig. 7 differs from the fourth embodiment in that the connecting body 4 is a part of the rail body 1 itself, and the binding body is formed by an aluminum rib plate 3a, a honeycomb panel 3b, and a flat plate 3c. . The sandwich structure can increase the rigidity of the restraint under the most economical conditions, strengthen the restraining effect, and increase the shear deformation and damping of the damping body.
本实施例连接体和轨道本体一起轧制成形, 省去粘接材料, 联接强度 和刚度都很大, 约束结构不易脱落, 安全可靠。  In the embodiment, the connecting body and the rail body are rolled and formed together, the bonding material is omitted, the joint strength and rigidity are large, and the restraining structure is not easy to fall off, which is safe and reliable.
实施例 6  Example 6
如图 8、 图 9所示本发明减振轨道, 包括轨道本体 1、 硅油构成的阻尼 体 1和铝合金质约束体 3,在轨道本体 1与阻尼体 1之间还设置有钢制板材 的连接体 4, 连接体 4焊接在轨道本体 1的两个侧面 , 为方便施工,在轨道 本体的每一个侧面根据其形状变化将连接体分成两段进行安装。 连接体 4 与阻尼体 2相邻一侧带有矩形凸棱 5 ,约束体 3上与阻尼体 2相邻一侧带有 与连接体矩形凸棱 5交错配合的矩形凸棱 6 ,凸棱 5和凸棱 6内部均设置有 空腔,空腔内填充铁砂作为腔室内阻尼体 8 ,为防止铁砂在使用过程中漏出, 可以在开放端利用密封胶固化后进行封闭(图中未示出)。 阻尼体 2设置在 连接体 4与约束体 3的配合间隙内, 在端面处设置有防止液体阻尼材料渗 漏的密封层 10 , 在配合间隙中还设置有用于保持阻尼层厚度的定距件 7。 阻尼体 1、 约束体 3及连接体 4构成的迷宫式约束阻尼结构延轨道本体 1 的长度方向间隔设置。  As shown in FIG. 8 and FIG. 9, the vibration damping rail of the present invention comprises a rail body 1, a damping body 1 made of silicone oil, and an aluminum alloy restraint 3, and a steel plate is further disposed between the rail body 1 and the damping body 1. The connecting body 4, the connecting body 4 is welded to both sides of the rail body 1. For the convenience of construction, the connecting body is divided into two sections according to the shape change on each side of the rail main body. The connecting body 4 has a rectangular rib 5 on the side adjacent to the damper body 2, and a side of the binding body 3 adjacent to the damper body 2 has a rectangular rib 6 which is interlaced with the rectangular rib 5 of the connecting body, and the rib 5 The inside of the rib 6 is provided with a cavity, and the cavity is filled with iron sand as the damping body 8 in the cavity. To prevent the iron sand from leaking out during use, it can be closed after being cured by the sealant at the open end (not shown). . The damping body 2 is disposed in the fitting gap of the connecting body 4 and the binding body 3, and a sealing layer 10 for preventing leakage of the liquid damping material is disposed at the end surface, and a distance member 7 for holding the thickness of the damping layer is further disposed in the fitting gap. . The labyrinth-shaped constraining damping structure composed of the damper body 1, the restraining body 3 and the connecting body 4 is arranged at intervals in the longitudinal direction of the rail body 1.
在本实施例中由于在连接体及约束体内部设置了空腔, 并在空腔内设 置了高比重材料,。 利用这种方法可以有效增大轨道本体的自身重量, 较高 的盾量可以提供惯性阻抗, 砂子颗粒之间的摩擦又可以提供阻尼, 因而进 一步提高了轨道本体的抗振能力, 在高频区降噪效果更好, 所以減振降噪 效果更佳。  In the present embodiment, a cavity is provided inside the connecting body and the constraining body, and a high specific gravity material is disposed in the cavity. This method can effectively increase the weight of the track body. The higher shield can provide inertial impedance, and the friction between the sand particles can provide damping, thus further improving the vibration resistance of the track body in the high frequency region. The noise reduction effect is better, so the vibration reduction and noise reduction effect is better.
在实际应用过程中, 出于减轻材料重量及降低造价等方面的考虑, 经 常会采用设置空腔的方法, 但空腔内部的空气易产生共鸣, 放大某些频率, 因此本实施例中在空腔中设置一些比重大的材料可以防止共呜现象的发 生。 此外, 还可以在空腔内设置吸声材料用以吸收腔内声能, 或设置发泡 材料使之不能共鸣, 如果设置阻尼材料除防止空气共鸣外还提供了额外的 阻尼, 有利于进一步降低轨道的振动, 都可以达到很好的效果。 In the actual application process, in order to reduce the weight of the material and reduce the cost, the method of setting the cavity is often adopted, but the air inside the cavity is easy to resonate and amplify certain frequencies, so in this embodiment, it is empty. Some specific materials are placed in the cavity to prevent the occurrence of symbiosis. Health. In addition, a sound absorbing material may be disposed in the cavity to absorb the acoustic energy in the cavity, or a foaming material may be disposed to make it unable to resonate. If the damping material is provided, in addition to preventing air resonance, additional damping is provided, which is beneficial for further reduction. The vibration of the track can achieve good results.
实施例 7  Example 7
如图 10所示, 与实施例 1不同在于轨道本体 1上通过焊接挡板 12形 成挡缘, 由连接体 4、 阻尼体 2和约束体 3构成的构成的迷宫式约束阻尼结 构利用挡缘结构锁紧在轨腰两侧。  As shown in FIG. 10, unlike the first embodiment, the rail body 1 is formed with a retaining flange by the welding baffle 12, and the labyrinth constrained damping structure composed of the connecting body 4, the damping body 2 and the restraining body 3 utilizes the retaining edge structure. Lock on both sides of the rails.
为保证连接体与轨道本体表面的紧密连接, 也可以在连接体与轨道本 体接触表面上涂刷高强度阻尼胶进行辅助粘接。  In order to ensure the tight connection between the connecting body and the surface of the rail body, it is also possible to apply a high-strength damping glue on the contact surface of the connecting body and the rail body for auxiliary bonding.
实施例 8  Example 8
如图 11、 图 12所示, 本实施例与实施例 1的区别在于, 附加在轨道本 体 1上的由连接体 3、 阻尼体 2、 约束体 4构成的构成的迷宫式约束阻尼结 构设置有二层, 两层的凸棱均沿轨道纵向延伸, 层与层间利用高强度阻尼 材料紧密粘连,并通过焊接在轨道本体上的挡板 12形成的挡缘锁紧在轨腰 上。 由于这种结构进一步扩大了阻尼材料承受剪切力的实际工作面积, 因 此其减振降噪性能更为明显。  As shown in FIG. 11 and FIG. 12, the difference between the present embodiment and the first embodiment is that the labyrinth constrained damping structure composed of the connecting body 3, the damping body 2, and the restraining body 4 attached to the rail body 1 is provided with The two layers, the two ribs extend longitudinally along the track, and the layers are tightly adhered by the high-strength damping material, and the flange formed by the baffle 12 welded on the rail body is locked on the rail waist. Since this structure further enlarges the actual working area of the damping material subjected to the shearing force, the vibration damping performance is more obvious.
基于本实施例的发明精神, 设置在轨道本体上的构成的迷宫式约束阻 尼结构还可以超过二层。  Based on the inventive spirit of the present embodiment, the labyrinth-constrained damping structure provided on the rail body can also exceed two layers.
实施例 9  Example 9
如图 13所示,本实施例与实施例 8的区别在于将位于二层约束阻尼结 构中间的连接体和约束体集成为一体, 形成一种两侧均带有凸棱的中间约 束体 14。 这样可以简化约束阻尼结构的联接工艺, 并提高系统强度。  As shown in Fig. 13, this embodiment differs from the embodiment 8 in that the connecting body and the restraining body located in the middle of the two-layer constrained damping structure are integrated to form an intermediate restraint body 14 having ribs on both sides. This simplifies the joining process of the constrained damping structure and increases the strength of the system.
实施例 10  Example 10
如图 14所示,本实施例与实施例 8的区别在于不同迷宫式约束阻尼结 构层的凸棱方向由相互平行设置改为相互垂直设置。 即靠近轨道本体 1一 侧约束阻尼结构层的凸棱方向为轨道纵向 (Y轴方向), 外侧约束阻尼结构 层的凸棱方向为竖直方向 (Z轴方向)。  As shown in Fig. 14, the difference between this embodiment and the embodiment 8 is that the rib directions of the different labyrinth-constrained damping structure layers are changed from being arranged in parallel to each other to be perpendicular to each other. That is, the rib direction of the damped structural layer near the rail body 1 is the longitudinal direction of the rail (Y-axis direction), and the rib direction of the outer constrained damping structure layer is the vertical direction (Z-axis direction).
通过这种变化可以有效地同时抑制被约束阻尼结构层覆盖的轨腰在两 个方向的弯曲或扭曲振动变形。 基于此原理, 在同一约束阻尼结构层内可 以交叉设置凸棱方向与主要约束阻尼结构凸棱延伸方向垂直的辅助约束阻 尼结构, 也可以将设置在轨腰两侧的约束阻尼结构的凸棱方向设置成相互 垂直的形式, 也能起到很好的效果。 By this change, it is possible to effectively suppress the bending or torsional vibration deformation of the rail waist covered by the constrained damping structure layer in both directions. Based on this principle, the auxiliary constraint resistance perpendicular to the direction of the rib extension of the main constrained damping structure can be crossed in the same constrained damping structure layer. The Ni structure can also set the rib directions of the constrained damping structures disposed on both sides of the rail waist to be perpendicular to each other, and can also achieve a good effect.
实施例 11  Example 11
如图 15、图 16所示本发明的减振轨道,利用薄钢板轧制成带有凸棱的 瓦楞板做为连接体 4 , 为加强约束体刚度, 利用焊接将瓦楞板 3e和薄钢板 3f加工成一体作为约束体, 阻尼体 2设置在连接体和约束体之间的配合间 隙内。 为进一步加强吸声效果在连接体空腔内设置发泡材料 11。 为降 »加 工成本, 约束体的空腔内不设置任何附加材料, 改为在空腔对应的薄钢板 3f 上设置若千小孔 13与外界连通,利用这些小孔作为空气阻尼孔,如果发 生共鸣, 空气进出小孔会耗能, 相当于液压减振器中的小孔节流耗能, 还 能吸收外界传来的噪声。  As shown in Fig. 15 and Fig. 16, the vibration-damping rail of the present invention is rolled into a corrugated plate with ribs as a connecting body 4 by using a thin steel plate. To strengthen the rigidity of the restraining body, the corrugated board 3e and the thin steel plate 3f are welded by welding. The machine body is integrally formed as a restraining body, and the damper body 2 is disposed in a fitting gap between the connecting body and the restraining body. In order to further enhance the sound absorbing effect, a foaming material 11 is provided in the cavity of the connecting body. In order to reduce the processing cost, no additional material is placed in the cavity of the restraining body, and instead, the small holes 13 are connected to the outside of the steel plate 3f corresponding to the cavity, and these small holes are used as air damping holes, if they occur Resonance, air in and out of the small hole will consume energy, equivalent to the small hole throttling energy in the hydraulic shock absorber, but also absorb the noise from the outside.
安装时, 利用薄钢板良好的变形能力, 施加一定压力将连接体、 阻尼 体、 约束体构成的迷宫式约束阻尼结构压入到轨道本体 1上成型的卡槽 9 内, 通过粘接或多点焊接将连接体与轨道本体紧密连接在一起, 这样可以 有效防止约束结构意外脱落, 安全可靠。  During installation, the labyrinth constrained damping structure composed of the connecting body, the damping body and the restraining body is pressed into the card slot 9 formed on the rail body 1 by a certain pressure by using a good deformability of the thin steel plate, by bonding or multi-pointing. The welding connects the connecting body and the rail body tightly together, which can effectively prevent the restraining structure from falling off accidentally, and is safe and reliable.
本实施例采用钢板作为连接体和约束体 ,可以大批量冲压或辊压成形 , 成本低, 联接刚度和约束刚度大, 因此阻尼也较高。  In this embodiment, the steel plate is used as the connecting body and the restraining body, and the stamping or roll forming can be performed in large quantities, the cost is low, the joint rigidity and the restraining rigidity are large, and thus the damping is also high.
实施例 12 '  Example 12 '
如图 17所示本发明的减振轨道, 其轨道本体 1垫在弹性垫板 17上并 通过扣件 16和固定螺栓 18固定架设在轨枕 19上。将约束体板材适当延长 后利用扣件的固定螺栓 18将其与轨道本体连接在一起,同时也将连接体 4、 阻尼体 2和约束体 3构成的整个迷宫式约束阻尼结构紧固在轨道底面上, 为保证其连接紧密, 将连接体与轨道牢固粘接。  As shown in Fig. 17, the damper rail of the present invention has its rail body 1 padded on the elastic pad 17 and fixedly mounted on the sleeper 19 by fasteners 16 and fixing bolts 18. After the binding body plate is properly extended, the fixing bolt 18 of the fastener is used to connect it with the rail body, and the entire labyrinth constraining damping structure composed of the connecting body 4, the damping body 2 and the restraining body 3 is also fastened to the bottom surface of the rail. In order to ensure the tight connection, the connecting body and the rail are firmly bonded.
由于约束阻尼主要对波长短于和接近约束结构长度的波长有阻尼约束 作用, 对于长度大于约束结构长度数倍的波长作用不大。 因此在本发明的 各实例中, 迷宫式约束结构的长度要尽量长, 分段时要在端部相互锁紧, 保证约束作用能够跨越分段传递。  Since the constrained damping mainly has a damping constraint on wavelengths shorter than and close to the length of the constraining structure, it does not have a large effect on wavelengths whose length is several times longer than the length of the constraining structure. Therefore, in each of the examples of the present invention, the length of the labyrinth constraining structure should be as long as possible, and the segments should be locked to each other at the end to ensure that the restraining action can be transmitted across the segments.
在本实施例中, 约束体除本身约束作用外, 还由于受到轨枕的的支持, 约束刚度更大, 约束阻尼更大。 同时不仅对于轨道的高频振动(短波长) 有阻尼作用, 还对轨道的低频振动 (长波)有很好的阻尼作用, 如车轮滚 过时的轨道压缩弹性垫板的沉降变形。 In this embodiment, in addition to its own restraining effect, the restraining body is also supported by the sleeper, the restraining rigidity is larger, and the restraining damping is larger. At the same time, it not only has a damping effect on the high-frequency vibration (short wavelength) of the orbit, but also has a good damping effect on the low-frequency vibration (long-wave) of the orbit, such as wheel rolling. The obsolete track compresses the settling deformation of the elastic pad.
当约束体和连接体的凸棱垂直于轨道设置时 (如图 17所示), 迷宫式 约束阻尼结构可以提高轨道的横向阻尼, 同时具有较高垂向阻尼。  When the ribs of the constraining body and the connecting body are perpendicular to the track (as shown in Fig. 17), the labyrinth constrained damping structure can improve the lateral damping of the track while having a higher vertical damping.
当凸棱沿纵向设置时, 可以提高轨道的纵向阻尼, 由于这时约束体的 弯曲刚度更大, 轨道的垂向阻尼更高, 此时如果将迷宫式约束结构在轨下 连续设置(这时弹性垫板要置于迷宫式约束结构下面), 跨越多个轨枕, 对 轨道的约束作用更强。  When the ribs are arranged in the longitudinal direction, the longitudinal damping of the rail can be improved, since the bending stiffness of the restraining body is larger at this time, the vertical damping of the rail is higher, and if the labyrinth constraining structure is continuously arranged under the rail (at this time) The elastic pad should be placed under the labyrinth constrained structure), spanning multiple sleepers, and the restraining effect on the track is stronger.
根据本实施例的原理,约束体 3可以通过焊接等工艺与扣件 16固连成 一体, 甚至可以直接将扣件 16制成约束体 3的一部分。  According to the principle of the present embodiment, the restraining body 3 can be integrally fixed to the fastener 16 by a process such as welding, and the fastener 16 can be directly formed as a part of the restraining body 3.
当然在本实施例中, 轨道本体的轨腰部分可以同时设置迷宫式约束阻 尼结构。  Of course, in this embodiment, the labyrinth portion of the rail body can be provided with a labyrinth-constrained damping structure at the same time.
实施例 13  Example 13
如图 18所示本发明的减振轨道, 与实施例 12的区别在于, 约束体 3 直接支承于道床 20上, 进而将连接体 4、 阻尼体 2和约束体 3构成的迷宫 式约束阻尼结构紧固在轨道底面上。约束体 3通过预设在道床 20内的地脚 螺栓 21进行固定。 约束体与道床联接后, 约束体有了道床的支持, 不仅可 以减弱钢轨上小于约束板长度波长的振动, 对于钢轨的低频和宏观振动, 也会迫使阻尼体发生剪切变形并消耗能量, 因而得到有效的控制。  The vibration damping rail of the present invention shown in Fig. 18 differs from the embodiment 12 in that the restraining body 3 is directly supported on the track bed 20, and the labyrinth type constraining damping structure comprising the connecting body 4, the damping body 2 and the restraining body 3 is further formed. Fastened on the underside of the track. The restraining body 3 is fixed by a foot bolt 21 preset in the track bed 20. After the binding body is coupled with the track bed, the binding body is supported by the track bed, which not only weakens the vibration on the rail less than the length of the restraining plate, but also forces the damping body to shear deformation and consume energy for the low frequency and macroscopic vibration of the rail. Get effective control.
实施例 14  Example 14
如图 19所示本发明减振轨道侧面迷宫式约束阻尼结构的纵剖视图,其 中连接体 4为轨道本体 1上一体化间断设置的凸起, 该凸起沿轨道的长度 方向延伸。 约束体 3为带有对应凹槽的板材, 将约束体 3扣置在连接体 4 上, 并在两者间配合间隙内设置阻尼体 2。 利用轨道轨沿上设置的挡缘(前 述实施例中多次提到, 本图中未示出)将约束体 3锁紧在轨道本体 1上。  19 is a longitudinal cross-sectional view of the labyrinth-type constrained damping structure of the vibration-damping rail side of the present invention, wherein the connecting body 4 is an integrally formed discontinuous projection on the rail body 1, and the projection extends in the longitudinal direction of the rail. The restraining body 3 is a plate material having a corresponding groove, and the restraining body 3 is fastened to the connecting body 4, and the damping body 2 is disposed in a matching gap therebetween. The restraining body 3 is locked to the rail body 1 by means of a retaining edge provided on the track rail (multiple times mentioned in the above embodiment, not shown in the figure).
在本例中, 约束体有沿轨道长度方向延伸的凸棱, 也有与其垂直设置 的凸棱, 垂直设置的凸棱可以做为加强筋 25使用, 使约束体的刚度增大, 并可以限制轨道垂直方向的振动。 需要指出的是, 这类加强筋也可以设置 在约束体的外侧, 为美观起见, 对于带有空腔的约束体, 甚至可以将加强 筋设置在空腔内, 也能起到很好的效果。  In this example, the constraining body has ribs extending along the length of the track, and ribs disposed perpendicular thereto, and the vertically disposed ribs can be used as the ribs 25 to increase the rigidity of the restraining body and limit the orbit. Vibration in the vertical direction. It should be pointed out that such ribs can also be arranged on the outside of the restraint body. For the sake of aesthetics, for the restraint body with the cavity, even the rib can be placed in the cavity, which can also achieve good results. .
在此类应用中, 为保证约束体的整体刚度, 优选地约束体的凸棱连续 设置, 而将连接体分隔开来, 因为连接体依附于轨道本体, 刚度较高, 只 需要较高的粘接刚度。 In such applications, in order to ensure the overall stiffness of the constraining body, it is preferred that the ribs of the constraining body are continuous Set, and separate the connectors, because the connectors are attached to the rail body, the rigidity is higher, and only a higher bonding rigidity is required.
实施例 15  Example 15
如图 20所示, 本实施例与实施例 14的主要区别在于, 连接体 4的延 伸方向垂直于轨底。本例所示约束体 3、阻尼体 2和连接体 4构成的迷宫式 约束阻尼结构同时适于控制轨道本体 1的垂直方向振动。 当然也可以将本 例技术方案与实施例 14的技术方案同时在轨道上交叉使用。  As shown in Fig. 20, the main difference between this embodiment and the embodiment 14 is that the extending direction of the connecting body 4 is perpendicular to the rail bottom. The labyrinth constrained damping structure composed of the restraining body 3, the damping body 2 and the connecting body 4 shown in this example is simultaneously suitable for controlling the vertical vibration of the rail body 1. Of course, the technical solution of this embodiment can also be used on the track simultaneously with the technical solution of the embodiment 14.
本发明减振轨道结构简单, 减振降噪效果好, 使用寿命长, 安全可靠, 与隔声屏障相比, 不影响城市景观和司机视野, 经济与环保效应俱佳, 可 以广泛应用于铁路、 地铁、 城市铁路, 高架轻轨、 高速铁路等轨道交通场 所, 尤其是噪声水平较高的曲线段、 制动段和高速段及车站。  The vibration damping track of the invention has the advantages of simple structure, good vibration and noise reduction effect, long service life, safety and reliability, and does not affect the urban landscape and the driver's vision as compared with the sound insulation barrier, and has excellent economic and environmental effects, and can be widely applied to railways, Metro, urban railway, elevated light rail, high-speed railway and other rail transit sites, especially curved sections with high noise levels, braking sections and high-speed sections and stations.

Claims

权利要求书 Claim
1、 一种减振轨道, 包括轨道本体及与轨道本体连接的约束体和 阻尼体, 其特征在于轨道本体的非工作表面上固定设置带有凸棱或凸凹 结构的连接体, 与连接体对应设置的约束体内表面有凸棱或凹凸结构, 阻尼体设置在连接体与约束体之间或设置在连接体、 轨道本体与约束体 之间, 构成迷宫式约束阻尼结构, 该迷宫式约束阻尼结构沿轨道本体的 长度方向连续或间隔设置。 A vibration-damping rail comprising a rail body and a binding body and a damping body connected to the rail body, wherein the non-working surface of the rail body is fixedly provided with a connecting body with a rib or a convex-concave structure, corresponding to the connecting body The inner surface of the constraint has a rib or a concave-convex structure, and the damping body is disposed between the connecting body and the binding body or between the connecting body, the rail body and the binding body, and forms a labyrinth constrained damping structure. The length direction of the rail body is continuous or spaced.
2、 根据权利要求 1所述的减振轨道, 其特征在于阻尼体可以在 连接体与约束体之间连续或间隔地设置, 阻尼体的材料为固体阻尼材料 或液体阻尼材料, 约束体的材料刚度大于阻尼材料的刚度。  2. The vibration damping track according to claim 1, wherein the damping body is disposed continuously or at intervals between the connecting body and the binding body, and the material of the damping body is a solid damping material or a liquid damping material, and the material of the binding body The stiffness is greater than the stiffness of the damping material.
3、 根据权利要求 2所述的减振轨道, 其特征在于阻尼体在凸凹 结构表面法向上的厚度小于其它方向尺寸, 阻尼体的单个侧面总面积大 于其覆盖的轨道表面积。  3. A vibration-damping track according to claim 2, wherein the damping body has a thickness in the normal direction of the convex-concave structure surface that is smaller than the other direction, and the total area of the single side of the damping body is larger than the surface area of the rail it covers.
4、 根据权利要求 1所述的减振轨道, 其特征在于凸棱或凸凹结 构的延伸方向大致垂直于轨道本体的主要弯曲振形的弯曲波峰, 优选地 平行于轨道纵轴设置。  4. A vibration-damping track according to claim 1, wherein the rib or convex-concave structure extends in a direction substantially perpendicular to the bending peak of the main bending mode of the track body, preferably parallel to the longitudinal axis of the track.
5、 根据权利要求 4所述的减振轨道, 其特征在于凸棱或凸凹结 构中的凸起部分或凹槽部分的横截面形状为弧形、梯形、三角形、矩形、 T形、 L形、 拱门形、 瓦棱形或波浪形。  5. The vibration-damping rail according to claim 4, wherein the convex portion or the concave portion of the rib structure has a cross-sectional shape of an arc shape, a trapezoidal shape, a triangular shape, a rectangular shape, a T shape, and an L shape. Arched, tiled or wavy.
6、 根据权利要求 1所述的减振轨道, 其特征在于连接体或 /和约 束体上设有空腔或三明治结构, 空腔内设有阻尼材料、 吸声材料、 发泡 材料、 高比重材料或其构成的散料, 或在空腔壁上设有小孔。  6. The vibration-damping rail according to claim 1, wherein the connecting body or/and the binding body are provided with a cavity or a sandwich structure, and the cavity is provided with a damping material, a sound absorbing material, a foaming material, and a high specific gravity. The material or the bulk material of its composition, or a small hole in the cavity wall.
7、 根据权利要求 1所述的减振轨道, 其特征在于连接体和轨道 本体为一体结构。  7. The vibration damping track according to claim 1, wherein the connecting body and the rail body are of a unitary structure.
S、 根据权利要求 1所述的减振轨道, 其特征在于由连接体、 阻 尼体及约束体构成的迷宫式约束阻尼结构设置在轨道本体的一侧或两 侧, 并可以设置多层, 不同迷宫式约束阻尼结构层中约束结构的凸棱延 伸方向相互平行或垂直设置。  S. The vibration-damping rail according to claim 1, wherein the labyrinth-shaped constraining damping structure composed of the connecting body, the damping body and the restraining body is disposed on one side or two sides of the rail body, and may be provided with multiple layers, different The rib extension directions of the constraining structures in the labyrinth constrained damping structure layer are arranged parallel or perpendicular to each other.
9、 根据权利要求 8所述的减振轨道, 其特征在于在同一层内约 束体上相邻凸棱间设置加强筋或在同一层内交叉设置凸棱延伸方向相 互交叉的不同迷宫式约束阻尼结构, 优选地约束体的凸棱连续设置。- . 9. The vibration-damping track according to claim 8, characterized in that within the same layer The ribs are disposed between the adjacent ribs on the beam body or the different labyrinth-type constrained damping structures intersecting the rib extending directions in the same layer. Preferably, the ribs of the binding body are continuously disposed. - .
10、 根据权利要求 8所述的减振轨道, 其特征在于约束结构通过 紧固件、 铆栓、 粘接、 弹性卡夹锁紧在轨道本体上, 或通过轨道上成形 的卡槽或挡缘将约束结构锁定在轨道本体上, 或通过粘接剂或阻尼材料 将约束结构与轨道表面牢固地粘接。  10. The vibration-damping rail according to claim 8, wherein the restraining structure is locked to the rail body by a fastener, a stud bolt, a bonding, an elastic clip, or a card groove or a retaining edge formed on the rail. The constraining structure is locked to the rail body or the restraining structure is firmly bonded to the rail surface by an adhesive or damping material.
11、 根据权利要求 1或 8所述的减振轨道, 其特征在于设置在轨 道本体上的迷宫式约束阻尼结构的约束体与道床或扣件连接。  11. A vibration damping track according to claim 1 or 8, wherein the constraint body of the labyrinth constrained damping structure disposed on the track body is coupled to the track bed or fastener.
12、 根据权利要求 1所述的减振轨道, 其特征在于迷宫式约束阻 尼结构分段覆盖在轨腰两侧、 轨底上表面及轨底下表面, 各段间利用卡 槽、 锁扣、 螺栓、 铆接或粘接相互牢固联结并且互锁。  12. The vibration-damping rail according to claim 1, wherein the labyrinth-shaped constraining damping structure is covered on both sides of the rail waist, the upper surface of the rail bottom and the lower surface of the rail bottom, and the card slot, the buckle and the bolt are used between the segments. , riveting or bonding are firmly bonded to each other and interlocked.
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CN110593025B (en) * 2019-10-22 2024-03-26 中铁二院工程集团有限责任公司 Dynamic vibration absorber for wave-grinding steel rail

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