CN103088727B - Deflection-resisting rail spacing device - Google Patents

Deflection-resisting rail spacing device Download PDF

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Publication number
CN103088727B
CN103088727B CN201110335382.XA CN201110335382A CN103088727B CN 103088727 B CN103088727 B CN 103088727B CN 201110335382 A CN201110335382 A CN 201110335382A CN 103088727 B CN103088727 B CN 103088727B
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rail
bending resistance
binding beam
track
resistance binding
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CN103088727A (en
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尹学军
雷晓燕
孔祥斐
曾向荣
刘伟宁
任静
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QINGDAO CREATE ENVIRONMENT CONTROL TECHNOLOGY CO LTD
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QINGDAO CREATE ENVIRONMENT CONTROL TECHNOLOGY CO LTD
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Abstract

The invention relates to a rail accessory, in particular to a deflection-resisting rail spacing device which comprises anti-bending binding beams and clamping components. The anti-bending binding beams are located below two steel rails on the same line and located between each two adjacent fasteners in the longitudinal direction of the steel rails, and the clamping components clamp and fix the two steel rails at steel rail webs or rail bottoms and at least partially fixed on the anti-bending binding beams. Transverse stiffness of the steel rails is enhanced while bending moment generated by the opposite rail bottoms when outside disturbing force is acted on rail heads of the steel rail can be offset effectively, shimmy of the steel rails during working can be controlled effectively, and the deflection-resisting rail spacing device is outstanding in advantage of overquick wear prevention of the steel rails and obvious in effect. In addition, the deflection-resisting rail spacing device is capable of effectively improving comfortability during train running and achieving excellent noise reduction performance, has the advantages of simple and compact structure, high utilization rate of rail space, excellent vibration reduction and noise reduction performances, economy, practicality, high applicability and the like, and quite wide in market application prospect.

Description

A kind of Track Anti beat spacing device
Technical field
The invention belongs to field of track traffic, relate to a kind of track accessories, be specially a kind of limit rail spacing and rail can be limited deflect shimmy spacing device.
Background technology
In recent years, under the development trend of the continuous high speed of track traffic, require day by day to improve to the vibration and noise reducing of track traffic.To disturb residents problem to solve the vibration & noise produced in rail transportation operation process, various high-elasticity base plate and high resiliency fastener are widely used.The utilization of these vibration reducing measures, significantly reduce the vertical stiffness of rail, achieve good effectiveness in vibration suppression, but owing to also reducing the lateral stiffness of rail simultaneously, therefore the oscillation crosswise of rail strengthens, cause vehicle through time wheel track between horizontal sliding increase, the stability of train driving and comfortableness reduce, rail abrasion aggravates, and even have also appeared ripple mill phenomenon.Particularly the lateral displacement of rail increases, and the possibility that rail vehicle is derailed improves relatively, brings adverse effect to traffic safety.
For ensureing traffic safety, preventing rail spacing from changing excessive, the transverse vibrational displacement of rail should be limited.In existing technology, have a kind of spacing bracket, its connecting rod arranged under being included in two parallel one steel rail rails, connecting rod two ends arrange bayonet socket, and bayonet socket is locked respectively at the flange of rail (the rail wing) place of rail.But because rail has certain height, the Lateral Force that wheel-rail interaction produces is in the rail head of rail, the relative flange of rail can produce larger bending moment, and existing spacing connecting rod designs for tension substantially, less consideration moment of flexure, so existing spacing connecting rod tension is strong, bending resistance is weak, therefore this spacing connecting rod can ensure the gauge of the flange of rail, but can not limit the vibration displacement that rail head produces due to moment of flexure.Therefore rail still can produce shimmy, can not suppress wearing and tearing and the ripple mill of rail.
In sum, prior art cannot tackle the bending moment that stressed rear relative flange of rail place of rail head portion when rail works produces, so the shimmy phenomenon of the deflection of uncontrollable rail, thus the performance of anti-rail abrasion receives great impact, a kind of new product that can thoroughly solve the problem of market in urgent need.
In addition, the application of high resiliency fastener makes rail create larger vertical and lateral displacement and noise, have impact on the comfortableness of train, in order to reduce rail vibration amplitude not changing under the flexible prerequisite of fastener, best bet is the mass of vibration increasing rail fastening vibrating isolation system, but most of fastener systems so far all do not have too many space and locking site for increasing quality.Therefore a kind of method and apparatus that can increase rail fastening vibrating isolation system mass of vibration of market in urgent need, and this method and apparatus should be able to be applicable to most common fastener system.
Summary of the invention
Of the present invention being overcomes above-mentioned defect, there is provided a kind of while guarantee rail spacing and restriction rail transverse vibrational displacement, effectively can increase the deflection stiffness of rail, thus suppress rail to deflect shimmy Track Anti beat spacing device, particularly utilize this Track Anti beat spacing device can additional mass easily, significantly increase fastener vibrating isolation system mass of vibration, thus realize not changing the intrinsic frequency reducing rail fastener system under the flexible prerequisite of fastener, reduce rail vibration amplitude, improve the vibration isolating effect of rail fastening vibrating isolation system.
Track Anti beat spacing device of the present invention realizes like this, it is made up of bending resistance binding beam and clamp assemblies, bending resistance binding beam is positioned at below two one steel rails of same circuit, at rail longitudinally between adjacent fastener, two one steel rails grip at steel rail web or flange of rail position by clamp assemblies respectively, and clamp assemblies is fixedly installed on bending resistance binding beam at least partly.
Described bending resistance binding beam can adopt the solid profiles such as sheet metal, metal bar, H profile steel or i iron, or adopts hollow metal pipe material, and the techniques such as welding can also be utilized to make box-shaped or other structures.Certainly, glass fiber reinforced plastic, concrete or engineering plastics also can be utilized to make bending resistance binding beam, as long as enough along the bending rigidity of bending resistance binding beam axis, and meet the requirement in space, instructions for use of the present invention can be met.
In Track Anti beat spacing device of the present invention, the specific constructive form of clamp assemblies is various, clamp assemblies can be provided with two groups, corresponding respectively to location of rail is arranged on bending resistance binding beam, often organize clamp assemblies and comprise at least two blocks of mutual corresponding anti-balance cocks, anti-balance cock is clamped in the both side surface of steel rail web respectively; Can also adopt following structure, clamp assemblies is provided with two groups, corresponds respectively to location of rail and is arranged on bending resistance binding beam, and often organize clamp assemblies and comprise at least two blocks of mutual corresponding anti-balance cocks, rail wing plate is withheld on bending resistance binding beam by anti-balance cock respectively; In addition, clamp assemblies can also be made up of spacing support member and at least two blocks of anti-balance cocks, spacing support member is arranged between two one steel rails, and anti-balance cock is separately positioned on the web of the rail place, outside of two one steel rails, and rail is fixed on bending resistance binding beam by anti-balance cock and spacing support member jointly.
Clamp assemblies to be made up of anti-balance cock and anti-balance cock is clamped in the technical scheme of web of the rail both sides, preferably, anti-balance cock is identical with steel rail web surface profile shape with the surface profile of steel rail web contact site, and with web of the rail surfaces mate, in order to improve the effect of vibration and noise reducing, can also arrange cushion pad between anti-balance cock and steel rail web, cushion pad is made up of elastomeric material; In addition, imitation shape piece can also be set between anti-balance cock and steel rail web, imitation shape piece is identical with steel rail web surface profile shape with the surface profile of steel rail web contact site, and with web of the rail surfaces mate, equally, also can arrange cushion pad between imitation shape piece and steel rail web, cushion pad is made up of elastomeric material.
In like manner, to be made up of and anti-balance cock is clamped in the technical scheme at rail wing plate place for clamp assemblies anti-balance cock, also can arrange cushion pad between anti-balance cock and steel rail web, cushion pad is made up of elastomeric material.
For the technical scheme that clamp assemblies is made up of jointly anti-balance cock and spacing support member, preferably, anti-balance cock and/or spacing support member identical with steel rail web surface profile shape with the surface profile of steel rail web contact site, and with web of the rail surfaces mate.In order to improve the effect of vibration and noise reducing, can also at anti-balance cock or/and arrange cushion pad between spacing support member and steel rail web, cushion pad is made up of elastomeric material.Certainly, also can arrange imitation shape piece at anti-balance cock and/or between spacing support member and the web of the rail, imitation shape piece is identical with steel rail web surface profile shape with the surface profile of steel rail web contact site, and with web of the rail surfaces mate.Between imitation shape piece and steel rail web, arrange cushion pad, cushion pad is made up of elastomeric material.In order to ensure to provide enough masss of vibration, generally, spacing support member is not less than 1.2 tons/cubic metre by proportion metal material, glass-reinforced plastic material, engineering plastics or concrete material are made; Or cavity is set in spacing support member, fills at cavity inside the material that proportion is not less than 1.4 tons/cubic metre.For making full use of orbit space and realize the consideration of noise reduction better while vibration damping, spacing support member can for acoustical board or spacing support member at least upper surface be provided with absorbent treatment, acoustical board and absorbent treatment are made up of sound absorption material or are provided with sound absorption construction.Described sound absorption material comprises light foaming concrete or foaming haydite concrete; Described sound absorption construction comprises the concaveconvex structure of acoustical board or the setting of absorbent treatment surface or up-thin-low-thick hole.Equally, the consideration that manufacture for convenience, load and unload, maintenance etc. operates, spacing support member also can adopt split type structure, namely spacing support member comprises at least two pieces of sub-spacing support members, and sub-spacing support member assembles integral in rail longitudinal direction or rail laterally across docking, overlap joint, grafting, draw-in groove connection, snap close connection or securing member.
To contact with bending resistance binding beam to prevent rail and produce noise, arrange cushion pad under rail between rail and bending resistance binding beam, under rail, cushion pad is made up of elastomeric material.
Be noted that, between anti-balance cock and bending resistance binding beam to be connected and fixed mode varied, the techniques such as welding can be utilized to link into an integrated entity, also can be fixed together by modes such as securing member connections, such as, in order to reduce connecting link, at least part of anti-balance cock can be weldingly fixed on bending resistance binding beam; Dismounting conveniently during maintain and replace, at least part of anti-balance cock utilizes securing member, snap close or clip to be fixedly installed on bending resistance binding beam, and that can select as required during use to be suitable for is connected and fixed mode.In general, conveniently handling and maintain and replace, it is no matter the clamp assemblies of which kind of structure, wherein at least one block of anti-balance cock and bending resistance binding beam adopt dismountable being fixedly connected, and the mode be fixedly connected can adopt the various ways such as snap close connection, clamp connection, jack connection, bolt connection, gathering sill connection or voussoir connection.
In addition, counterweight can be set on bending resistance binding beam or in bending resistance binding beam, by increasing mass of vibration, the intrinsic frequency reducing rail supporting system can be realized, reduce rail amplitude, thus realize the object improving damping efficiency.Such as, for the tubular bend binding beam of hollow, sandstone or concrete perfusion can be filled as counterweight in the cavity of bending resistance binding beam; For I-shaped connecting rod, concrete can be loaded as counterweight in I-shaped groove; For the bending resistance binding beam of sheet material or bar, also can bending resistance binding beam be cast in concrete block, utilize concrete block as counterweight.Certainly, the above-mentioned technical scheme arranging counterweight also can combinationally use.For ensureing to increase the effect of mass of vibration, generally, counterweight is not less than 1.2 tons/cubic metre by proportion metal material, glass-reinforced plastic material, engineering plastics or concrete material are made.
In order to control some CF, can arrange tuned mass damper on bending resistance binding beam or in bending resistance binding beam, to be also called for short tuned mass damper in industry be the action direction of TMD, TMD can be vertical or horizontal.
For making full use of orbit space and realize the consideration of noise reduction better while vibration damping, the counterweight that bending resistance binding beam is arranged can also be acoustical board, or at least upper surface of the counterweight that bending resistance binding beam is arranged is provided with absorbent treatment, acoustical board and absorbent treatment are made up of sound absorption material or are provided with sound absorption construction.Described sound absorption material comprises light foaming concrete or foaming haydite concrete; Described sound absorption construction comprises the concaveconvex structure of acoustical board or the setting of absorbent treatment surface, or the up-thin-low-thick hole of acoustical board or the setting of absorbent treatment surface.In engineer applied, counterweight can be fixedly installed on bending resistance binding beam by modes such as bolt, draw-in groove, spring clip or adhesive bond, can specifically select according to actual needs during application.It should be noted that, in order to increase mass of vibration to greatest extent, counterweight should can be arranged in the transverse direction of rail and longitudinally to the greatest extent continuously.The consideration that manufacture for convenience, load and unload, maintenance etc. operates, counterweight also can comprise at least two pieces of sub-Weight plates, and sub-Weight plate assembles integral in rail longitudinal direction or rail laterally across docking, overlap joint, grafting, snap close connection, draw-in groove connection or securing member.In order to prevent contact noise and vibration damage, arranging between counterweight and bending resistance binding beam and all pressing cushion pad, all press cushion pad to be made up of elastomeric material.
It is pointed out that the elastomeric material described in the present invention also comprises visco-elastic damping material and composite elastic material, the cushion that such as high-damping polyurethane is made, the rubber pad etc. with fabric enhancement Layer.In addition, in order to increase mass of vibration as much as possible, improve damping efficiency, counterweight and/or spacing support member can be utilized to be covered with between below tread, two one steel rails as far as possible and/or outside two one steel rails near most of space.In addition, in order to fully realize the effect of spacing and anti-rail beat, Track Anti beat spacing device of the present invention generally needs longitudinally to arrange many groups along rail, all can arrange continuously, also can arrange one group every several fastener between adjacent fastener.In general, determine that the principle of Track Anti beat spacing device density of setting of the present invention or quantity is, when adjacent two fasteners longitudinal middle rail head of rail bears the lateral force of 20KN, should ensure that the lateral displacement of rail head of rail is no more than 1.3mm, the smaller the better in certain limit, as 1mm, 0.8mm, 0.6mm, 0.5mm, 0.3mm etc.
The concept in the described direction such as horizontal, vertical, longitudinal, is all benchmark with rail herein, and respectively with the horizontal, vertical of rail and longitudinally corresponding, wherein said rail longitudinal direction, is the bearing of trend of rail; Rail is vertical, vertical namely at the bottom of Rail; Laterally, namely rail web midship section is vertical for rail.
The comprehensive lateral stiffness of Track Anti beat spacing device refers to that it is when rail head is subject to the horizontal force along rail transverse direction in the present invention, and horizontal force and the ratio of the lateral displacement at rail head place, be also called for short the lateral stiffness of Track Anti beat spacing device.The lateral displacement of rail head comprises the transverse translation of rail and rail around the deflection of rail longitudinal direction, containing the contribution of fastener deflection stiffness, therefore as without refering in particular to, no longer in addition deflection stiffness being discussed.The elastic deformation of rail own is ignored in addition.
On current subway and light rail market, the most frequently used high resiliency fastener has Cologne egg, pioneer's fastener.The vertical Static stiffness of Cologne egg within the scope of 0 ~ 15kN is 8-14kN/mm, and the rail head lateral displacement of single fastener under vertical 40kN and horizontal 20kN acts on simultaneously is 2.6 ~ 4mm, and calculating comprehensive lateral stiffness is 5-7kN/mm; The vertical Static stiffness 5kN/mm of pioneer's fastener, vertical dynamic stiffness is 6kN/mm, and lateral stiffness is 9 ~ 12kN/mm, and calculating the rail head lateral displacement of single fastener under vertical 40kN and horizontal 20kN load act on simultaneously is 1.6 ~ 2.2mm.These two kinds of fasteners wheel track in the use procedure of China's city underground there occurs recurrent inordinate wear, and it is its main cause that inventor analyzes lateral stiffness too low.
The vertical Static stiffness scope of the general fastener of China's subway solid concrete roabed is 30 ~ 40kN/mm, and lateral static stiffness scope is 20 ~ 60kN/mm, inordinate wear does not occur.Therefore, if lateral stiffness is greater than 15kN/mm, under horizontal 20kN effect, rail head lateral shift is less than 1.3mm, substantially can meet the instructions for use of subway and light rail.
If the lateral stiffness of fastener is not enough and can not change fastener or improve the lateral stiffness of fastener, the pull back device that the present invention can be taked to advise increases the lateral stiffness of fastener.Although the tensile strength of current rail distance rod is enough, bending rigidity wretched insufficiency is the object that can not reach bending resistance.Calculated example is as follows: the rail distance rod diameter of standard is 32mm at present, even if join a pull bar for 60 rail for the every contacting piece of every bar circuit, suppose that the anti-beat ability of 2/3 is provided by pull bar, the spacing inside circuit two one steel rail between the flange of rail is approximately 1350mm, and rail head horizontal force height gets 161mm according to standard, size is 14kN, this moment of flexure will make pull bar bend, and rail head deflects, and the lateral deflection of rail head is approximately 22mm, far beyond safety value, cause derailing.When being in fact used as rail distance rod, only every 3 ~ 5 contacting pieces join a pull bar.That is, the bending resistance that the density of current rail distance rod and thickness provide is nowhere near, at least low 67 times from demand!
If adopt bending resistance binding beam, following standard should be met: during with fastener synergy, under adjacent two fasteners longitudinal middle rail head of rail bears the condition of the lateral force of 20KN, the lateral displacement of rail head is less than 1.3mm, or the comprehensive lateral stiffness of rail head is not less than 15kN/mm.If how much more scarce the lateral stiffness of fastener is than above-mentioned value, bending resistance binding beam just should fill how many.Such as: if the lateral stiffness of Cologne egg is 5kN/mm, the lateral stiffness that bending resistance binding beam converts rail head should be just 10kN/mm, namely under the effect of 20kN proof force, when fastener does not provide rigidity, because the lateral shift that bending resistance binding beam bends the rail head caused should be 2mm.In order to save material, should hollow beam be made, just (82cm can be not less than as long as do not reduce along the second moment of area I that rail is vertical 4).Long 1800mm and specification is the rectangular steel pipe of 80 × 40 × 5, weight is 15.5kg, if adopt the H profile steel of equal length 80 × 80 × 3.8 × 5.2, the every root of weight is still about 15.5kg, but obtainable second moment of area is larger such as!
The existing gauge connecting rod quality of diameter 32mm, long 1800mm is about 11.3kg, far can not meet the instructions for use of bending resistance, although same length and the rectangular steel pipe weight that specification is 80 × 40 × 5 slightly increase, but owing to selecting bending resistance section bar in bending resistance, bending resistant section moment of inertia improves greatly, can meet the requirement of track lateral stiffness.As can be seen here, existing gauge connecting rod is not considered bending resistance completely and is improved the demand of system lateral stiffness in design and selection process, only consider the needs of tension, therefore simple spacing function can only be realized, with in Track Anti beat spacing device of the present invention to the difference requiring essence of bending resistance binding beam, the final object realized is also incomplete same.In Track Anti beat spacing device of the present invention, bending resistance binding beam needs the instructions for use simultaneously meeting tension and bending resistance, therefore the present invention can not only realize the basic function of spacing, raising system lateral stiffness can also be played, alleviate or overcome that horizontal sliding between rail lateral stiffness deficiency causes under External Force Acting wheel track is comparatively large thus horizontal rollings of the train caused strengthens, comfort level reduces, the problems such as quickening of wearing and tearing, and there is the defects such as extraordinary wave mill under given conditions, be conducive to the application life of improving rail, improve safety and the comfortableness of driving simultaneously.
Track Anti beat spacing device of the present invention, by arranging bending resistance binding beam and clamp assemblies, clamp assemblies is utilized to coordinate with steel rail web or rail wing plate, bending moment is born with the bending resistance binding beam with stronger bending rigidity, while raising rail lateral stiffness, effectively can offset the external world and disturb the bending moment that masterpiece produces the flange of rail for rail head of rail phase, what therefore can effectively control in the rail course of work is shimmy, it is more outstanding that it prevents rail from crossing the advantage of quick-wearing, and effect is more obvious.In addition, because Track Anti beat spacing device of the present invention can significantly increase fastener vibrating isolation system mass of vibration by arranging the technological means such as counterweight or spacing support member, therefore it effectively reduces the intrinsic frequency of rail fastening vibrating isolation system under can be implemented in and not changing the flexible prerequisite of fastener, reduce rail vibration amplitude, improve the vibration isolating effect of fastener vibrating isolation system, effectively can improve comfortableness during train travel, especially after adopting sound absorption material or sound absorption construction in counterweight or spacing support member, the present invention can also realize good anti-acoustic capability, it goes for existing various fastener system.In sum, Track Anti beat spacing device of the present invention has simple and compact for structure, and orbit space utilization rate is high, vibration and noise reducing superior performance, economical and practical, and the plurality of advantages such as applicability is strong, market application foreground is very wide.
Accompanying drawing explanation
Fig. 1 is structural representation and the application schematic diagram of existing spacing connecting rod.
Fig. 2 is one of structural representation of Track Anti beat spacing device of the present invention and application schematic diagram thereof.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is two and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Fig. 5 is three and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Fig. 6 is four and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Fig. 7 is five and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Fig. 8 is the top view of Fig. 7.
Fig. 9 is one of A-A sectional view of Fig. 8.
Figure 10 is the A-A sectional view two of Fig. 8.
Figure 11 is six and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 12 is the top view of Figure 11.
Figure 13 is the B-B sectional view of Figure 12.
Figure 14 is seven and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 15 is the top view of Figure 14.
Figure 16 is the C-C sectional view of Figure 15.
Figure 17 is eight and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 18 is nine and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 19 is ten and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 20 is the top view of Figure 19.
Figure 21 is the D-D sectional view of Figure 20.
Figure 22 is 11 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 23 is 12 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 24 is 13 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 25 is the E-E sectional view of Figure 24.
Figure 26 is 14 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 27 is the top view of Figure 26.
Figure 28 is 15 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 29 is 16 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 30 is 17 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 31 is 18 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 32 is the G-G sectional view of Figure 31.
Figure 33 is the F-F sectional view of Figure 31.
Figure 34 is 19 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 35 is 20 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 36 is the top view of Figure 35.
Figure 37 is 21 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 38 is the top view of Figure 37.
Figure 39 is the H-H sectional view of Figure 37.
Figure 40 is 22 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 41 is 23 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 42 is 24 and application schematic diagram of the structural representation of Track Anti beat spacing device of the present invention.
Figure 43 is the A-A sectional view three of Fig. 8.
Detailed description of the invention
Embodiment one
As shown in Figure 1, ballastless bed for short sleeper, short sleeper 2 is fixed on railway roadbed 100, and rail 1 is erected at above short sleeper 2.Existing spacing connecting rod comprises the connecting rod 98 be arranged between two parallel one steel rails 1, and connecting rod 98 two ends arrange bayonet socket 99, and bayonet socket 99 is locked respectively at the flange of rail place of two one steel rails 1.Connecting rod 98 in existing spacing connecting rod is substantially for tension design, and less consideration moment of flexure, so existing spacing connecting rod tension is strong, bending resistance is weak, therefore this spacing connecting rod can ensure the gauge of the flange of rail, but can not limit the vibration displacement that rail head produces due to moment of flexure.Bayonet socket due to this spacing bracket is the flange of rail place being locked at rail bottom, and rail has certain height, when the railhead part of rail is stressed, larger bending moment can be produced relative to the flange of rail, therefore rail still can produce shimmy,, even there is ripple mill phenomenon in this shimmy wearing and tearing exacerbating rail further.In summary, although existing spacing connecting rod can well control gauge, it does not possess the ability alleviating rail abrasion substantially, fully cannot meet instructions for use.
As Fig. 2, Track Anti beat spacing device of the present invention shown in Fig. 3, be made up of bending resistance binding beam 4 and clamp assemblies, under bending resistance binding beam 4 is positioned at rail, and between adjacent fastener 6, clamp assemblies arranges two groups, the position of corresponding rail is arranged on the two ends of bending resistance binding beam 4 respectively, the two ends of bending resistance binding beam 4 are connected with two parallel one steel rails 1 respectively by clamp assemblies, often organize clamp assemblies and comprise two blocks of mutual corresponding anti-balance cocks 5, two blocks of anti-balance cocks 5 with group are clamped in the both side surface of same rail 1 web of the rail respectively, all anti-balance cocks 5 are all weldingly fixed on bending resistance binding beam 4.Wherein, bending resistance binding beam 4 is made up of channel-section steel, and anti-balance cock 5 is made up of cast steel material.Anti-balance cock 5 is identical with steel rail web surface profile shape with the surface profile of steel rail web contact site, and with web of the rail surfaces mate.
During use, Track Anti beat spacing device of the present invention is set on rail 1 in advance, then by utilizing fastener 6 to be fixed on short sleeper 2 by rail 1, forms overall track structure together with railway roadbed 100.Because the lateral stiffness of Track Anti beat spacing device of the present invention is comparatively large, effectively can limit transverse vibrational displacement during rail work, prevent rail spacing from changing excessive, therefore spacing effect is very reliable.The bending resistance binding beam 4 made due to Track Anti beat spacing device middle slot steel of the present invention again has very high bending rigidity, anti-balance cock 5 is clamped in the web of the rail both sides of rail 1, its structural strength is larger, stressed more reasonable, can bear the moment that the stressed phase of rail head produces the flange of rail, prevent rail 1 from deflecting, alleviate rail 1 work in shimmy, and not fragile, the comfortableness of train driving is better, its performance preventing rail 1 from occurring to wear and tear is more superior, and application life is also longer.
Track Anti beat spacing device of the present invention not only has all functions of common spacing connecting rod, can also bear larger yaw moment simultaneously, solves the difficult problem crossing quick-wearing that rail beat causes, is conducive to the application life of significantly improving rail.In addition, compared with existing common spacing connecting rod, Track Anti beat spacing device longer service life of the present invention, maintaining cost is lower, and cost performance is higher, and market application foreground is very wide.
It is pointed out that the concept in the described direction such as horizontal, vertical, longitudinal herein, is all benchmark with rail, and respectively with the horizontal, vertical of rail and longitudinally corresponding, wherein said rail longitudinal direction, is the bearing of trend of rail; Rail is vertical, vertical namely at the bottom of Rail; Laterally, namely rail web midship section is vertical for rail.All like this later in all embodiments, no longer repeat specification.In addition, except the channel-section steel mentioned, described bending resistance binding beam can also adopt the solid profiles such as sheet metal, metal bar, H profile steel or i iron, or adopts hollow metal pipe material, the round steel pipe that such as local, two ends flattens, can also utilize the techniques such as welding to make box-shaped or other structures.Certainly, glass fiber reinforced plastic, concrete or engineering plastics also can be utilized to make bending resistance binding beam, as long as enough along the bending rigidity of bending resistance binding beam axis, and meet the requirement in space, instructions for use of the present invention can be met.
As shown in Figure 4, directly to contact with clamp assemblies and bending resistance binding beam to prevent rail and produce noise and unexpected wearing and tearing, between anti-balance cock 5 and the web of the rail of rail 1, set up cushion pad 7, cushion pad 41 under rail is set between rail 1 and bending resistance binding beam 4.Under cushion pad 7 and rail, cushion pad 41 is made by elastomeric material, is specially elastomeric material and makes.Under cushion pad 7 and rail, cushion pad 41 can effective filter high-frequency stress wave, damped vibration energy, and therefore, the vibration and noise reducing performance of having set up the Track Anti beat spacing device of the present invention of cushion pad 41 under cushion pad and rail is better.It is to be noted, described elastomeric material is except the ordinary elasticity materials such as rubber, elastic polyurethane or resilient foam material, elastomeric material described in the present invention also comprises visco-elastic damping material and composite elastic material, the cushion that such as high-damping polyurethane is made, the rubber pad etc. with fabric enhancement Layer.Under certain formation cushion pad 7 and rail, the elastomeric material of cushion pad 41 also should have certain abrasion resistance.
It should be noted that in addition, Track Anti beat spacing device of the present invention all can be arranged in space between each sleeper, also can arrange compartment of terrain in the space according to actual needs between adjacent sleeper, certainly can also only arrange at the local segment of track circuit, in the application can according to the quantity of actual demand choice for use of track circuit and the density of layout.In general, determine that the principle of Track Anti beat spacing device density of setting of the present invention or quantity is, when rail head of rail bears the lateral force of 20kN, should ensure that the lateral displacement of rail head of rail is no more than 1.3mm.Space between described adjacent sleeper is identical with the space meaning between adjacent fastener.This feature is equally applicable to other technologies scheme of the present invention, illustrates in the lump, no longer repeated description at this.
Emphasize a bit, bending resistance binding beam in the present invention, the requirement of tension and bending resistance will be taken into account when design and selection simultaneously, following standard should be met: during with fastener synergy, under adjacent two fasteners longitudinal middle rail head of rail bears the condition of the lateral force of 20KN, the lateral displacement of rail head is less than 1.3mm, or the comprehensive lateral stiffness of rail head is at least not less than 15kN/mm.If how much more scarce the lateral stiffness of fastener is than above-mentioned value, bending resistance binding beam just should fill how many.For Cologne eggs fastener, comprehensive lateral stiffness to meet rail head reaches 15kN/mm, if the lateral stiffness contribution of Cologne egg is 5kN/mm, the lateral stiffness that bending resistance binding beam converts rail head just should be at least 10kN/mm, namely under the effect of 20kN proof force, when fastener does not provide rigidity, because the lateral shift that bending resistance binding beam bends the rail head caused should be not more than 2mm.Through calculating, the bending resistance binding beam adopted should ensure that the second moment of area I along rail is vertical is not less than 820000mm 4.Pioneer's fastener lateral stiffness is larger, with the use of the second moment of area I of bending resistance binding beam certainly can be slightly smaller.If wish that lateral stiffness is larger, also can be more greatly.Above-mentioned bending resistance binding beam design and select in principle and points for attention illustrate in the lump at this, no longer repeated description in Examples hereinafter.
Embodiment two
Track Anti beat spacing device of the present invention as shown in Figure 5, be with the difference of embodiment one, bending resistance binding beam 4 is made up of glass-reinforced plastic material, utilizes securing member 8 to be fixed on bending resistance binding beam 4 by anti-balance cock 5.
Owing to have employed detachable structure between anti-balance cock 5 and bending resistance binding beam 4, therefore assembling and maintain and replace convenient, installation or the replacing of Track Anti beat spacing device of the present invention just can be completed when not dismantling rail, lay all applicable for existing line transformation or new line, be particularly suitable for using on the gapless rail of current extensive use.
Embodiment three
Track Anti beat spacing device of the present invention, is with the difference of embodiment two as shown in Figure 6, and Track Anti beat spacing device of the present invention equally also may be used for short sleeper ballast track bed, normally on railway roadbed 100, lays ballast aggregate 9.In addition, adopt the anti-balance cock 5 shown in Fig. 6, its clamping hard point for the web of the rail is higher, and the ability of bearing rail head moment is stronger, and therefore the performance of anti-rail deflection is better.In addition, be reduce assembling link, improve installation effectiveness, in clamp assemblies, two blocks of anti-balance cocks 5 are in the same way weldingly fixed on bending resistance binding beam 4, and other two blocks of anti-balance cocks 5 in the same way utilize securing member 8 to be fixed on bending resistance binding beam 4.Bending resistance binding beam 4 is made up of square steel rod.
When assembling with rail 1, bending resistance binding beam 4 can be penetrated from rail gaps underneath, note penetrating in process making the anti-balance cock 5 be welded on bending resistance binding beam 4 be in level, then the anti-balance cock 5 be welded and fixed upwards is gone to vertical direction, place cushion pad 7 and be pressed against the web of the rail place of rail, finally be well placed other two blocks of anti-balance cocks 5 and cushion pad 7, recycling securing member 8 is fixed on bending resistance binding beam 4.
It is pointed out that based on know-why of the present invention, the concrete structure of anti-balance cock can be varied, as long as effective clamp standoff web of the rail can be realized, bear rail head portion stressed time to the flange of rail produce moment, instructions for use of the present invention can be met.
Embodiment four
It is ballastless bed that Track Anti beat spacing device of the present invention equally also may be used for long sleeper, Track Anti beat spacing device of the present invention as shown in Figure 7, Figure 8 and Figure 9, be with the difference of embodiment two, long sleeper 10 is fixed on railway roadbed 100, and rail 1 is erected at above long sleeper 10 by fastener 6.In addition, clamp assemblies arranges two groups, and often organize clamp assemblies and comprise four blocks of anti-balance cocks, 5, four blocks of anti-balance cocks 5 mutual corresponding both side surface being clamped in same rail 1 web of the rail respectively between two, all anti-balance cocks 5 all utilize securing member 8 to be fixed on bending resistance binding beam 4.As shown in Figure 9, bending resistance binding beam 4 is made up of square steel pipe, is also provided with counterweight 11 in the cavity of square steel pipe, and counterweight 11 is specially the iron sand of filling in square steel pipe cavity, utilizes rubber stopper (not shown) to be enclosed in steel pipe.In addition, between anti-balance cock 5 and the web of the rail of rail 1, set up cushion pad 7, arrange cushion pad 41 under rail between rail 1 and bending resistance binding beam 4, under cushion pad 7 and rail, cushion pad 41 is made by elastomeric material, is specially insulating rubber material and makes.
Cushion pad 7 is substantially identical with the effect of cushion pad under rail 41, can be used for filter high-frequency stress wave, and throw off restraint state for keeping rail work as far as possible and stablize, its thickness need not be too thick, is generally no more than 2mm.Because cushion pad 41 under cushion pad 7 and rail all adopts insulating rubber material to make, therefore effectively can prevent the generation of accidental short circuit accident, safety is better.
Because rail and Track Anti beat spacing device of the present invention are fixed together, and be fixed on long sleeper 10 by fastener 6, rail can drive Track Anti beat spacing device of the present invention to vibrate together when there is vibration, counterweight 11 is provided with in bending resistance binding beam 4, mass of vibration in whole fastener system is increased greatly, the intrinsic frequency reducing rail fastening vibrating isolation system reduces, decrease the amplitude of rail, loose sand can provide frictional damping in addition, consume vibrational energy more faster, rail vibration displacement can be reduced while effectively improving effectiveness in vibration suppression, therefore its performance preventing rail 1 from wearing and tearing is more superior, application life is also longer.
Based on the know-why of this example; except utilizing securing member; the various ways such as snap close connection, clamp connection, jack connection, gathering sill connection or voussoir connection can also be utilized to be fixed on bending resistance binding beam by anti-balance cock; because this type of fixing means is by being commonly used in the industry; in this not accompanying drawing explanation one by one, all in scope.In addition, counterweight 11 is except use iron sand, the materials such as concrete, rubble, sand grains, cement can also be used, for ensureing the effect increasing mass of vibration, generally, metal material, glass-reinforced plastic material, engineering plastics or concrete material that counterweight is not less than 1.2 tons/cubic metre by proportion are made, and preferentially adopt than material that is great, good economy performance.In addition, when using the bulk cargo such as iron sand, rubble, sand grains as counterweight, except carrying out except utilizing rubber stopper closing, also can utilize plastic plug even the material such as pitch close, also can obtain same effect.
This example is described to arrange the four blocks of anti-balance cocks 5 coordinated between two in one group of clamp assemblies, according to the know-why described in this example, different according to the width of bending resistance binding beam 4 in practical application, also six, eight even more anti-balance cocks 5 can be comprised in one group of clamp assemblies, because anti-balance cock is arranged in rail both sides correspondence, in general anti-balance cock quantity is the multiple of 2.It is pointed out that the size of the antagonism balance cock 5 be fitted to each other in one group of clamp assemblies should keep identical as far as possible, but size difference can be had without between the anti-balance cock 5 of corresponding matching relation in same group of clamp assemblies.
It is pointed out that therefore the present invention equally also establishes for long sleeper ballast track bed because the present invention does not in use affect the laying of ballast aggregate, at this only with explanatory note, no longer another accompanying drawing explanation.
Be noted that in addition as shown in Fig. 2, Fig. 4, Fig. 7, the relative position of bending resistance binding beam and sleeper end face is not fixed.This is because rail is fixed on sleeper by fastener, because the height of fastener is varied, the assembling mode of fastener and sleeper is also varied, therefore do not fix with the relative position of sleeper end face at the bottom of Rail, and bending resistance binding beam is positioned at side under Rail in the present invention, it is same with the relative position of sleeper end face does not also fix.
Embodiment five
Track Anti beat spacing device of the present invention as shown in Fig. 7, Fig. 8 and Figure 10, be with the difference of embodiment four, bending resistance binding beam 4 adopts H profile steel to make, and arranges counterweight 11 in the grooves on two sides of H profile steel, and counterweight 11 is specially concrete.
Based on know-why described in above-described embodiment, between anti-balance cock and bending resistance binding beam to be connected and fixed mode varied, the techniques such as welding can be utilized to link into an integrated entity, also can be fixed together by modes such as securing member connections, such as, in order to reduce connecting link, at least part of anti-balance cock can be weldingly fixed on bending resistance binding beam; Dismounting conveniently during maintain and replace, at least part of anti-balance cock utilizes securing member, snap close or clip to be fixedly installed on bending resistance binding beam, as long as bonding strength is enough, can realize same effect, that can select as required during use to be suitable for is connected and fixed mode.In general, conveniently handling and maintain and replace, be no matter the clamp assemblies of which kind of structure, wherein at least one block of anti-balance cock and bending resistance binding beam adopt dismountable being fixedly connected.Be described in the lump at this, no longer in each example repeated description.
Embodiment six
As shown in Figure 11, Figure 12 and Figure 13, Track Anti beat spacing device of the present invention, is with the difference of embodiment two, and long sleeper 10 is fixed on railway roadbed 100, and rail 1 is erected at above long sleeper 10 by fastener 6, forms long sleeper ballastless bed.In addition, bending resistance binding beam 4 surface between two parallel one steel rails 1 arranges counterweight 11.As shown in figure 13, counterweight 11 is specially the concrete block being arranged on bending resistance binding beam 4 surface that channel-section steel is made.In addition, between anti-balance cock 5 and steel rail web, imitation shape piece 30 is set, imitation shape piece 30 is identical with steel rail web surface profile shape with the surface profile of steel rail web contact site, equally, noise and unexpected wearing and tearing are produced in order to prevent rail 1 and imitation shape piece 30 from directly contacting, also arrange cushion pad 7 between imitation shape piece and steel rail web, cushion pad 7 is made up of elastomeric material, and elastomeric material is elastane.
Coordinate with anti-balance cock 5 owing to being provided with independent imitation shape piece, selection range of the present invention obtains further expansion, and such as, imitation shape piece 30 can select the non-nonmetals such as nylon to make.Certainly, based on the know-why described in this example, when selecting the imitation shape piece having certain flexible material to make, also can omit cushion pad, directly utilizing imitation shape piece and web of the rail surfaces mate.
Because counterweight in this example is attached to the surface of bending resistance binding beam, counterweight even can be covered with between below tread, two one steel rails and/or outside two one steel rails near most of space, orbit space additional bob-weight as much as possible can be made full use of, realize the mass of vibration significantly increasing fastener vibrating isolation system, be conducive to improving effectiveness in vibration suppression further, the vibration displacement of rail during simultaneously further reduction work.
Embodiment seven
Track Anti beat spacing device of the present invention as shown in Figure 14 and Figure 15; be with the difference of embodiment six; as a kind of special case; bending resistance binding beam 4 and the acoustical board 12 inside rail can be arranged to one; acoustical board 12 is utilized to use as counterweight; acoustical board 12 is made up of foaming haydite concrete sound absorption material, and its upper surface is provided with convex-concave structure as sound absorption construction, and the acoustical board 13 outside track still normally uses by existing application process.Bending resistance binding beam 4 is made up of channel-section steel.
It should be noted that owing to having certain displacement vertical when rail works during application, therefore need to retain enough gaps as between the acoustical board 12 of counterweight and railway roadbed 100 and long sleeper 10, this gap at least should ensure maximum vertical distortion when being greater than rail work.In general, in order to ensure enough spacing and be convenient to check observation, this gap is not less than 5mm.Because the size of acoustical board 12 is comparatively large, direct and acoustical board 12 is built after all-in-one-piece Track Anti beat of the present invention spacing device needs to be well placed in advance and could be put installation rail again, and the maintenance replacing in later stage is very inconvenient.For addressing this problem, in practical application, as shown in figure 16, installing hole 14 can be pre-set on acoustical board, during use, bending resistance binding beam 4 being plugged in installing hole 14, be more convenient for like this installing and maintain and replace.For preventing acoustical board 12 play on bending resistance binding beam 4 in use procedure, adhesives can be utilized the two to be sticked together, except bonding, counterweight can also be utilized the modes such as bolt connection, draw-in groove connection or spring clip connection to be fixed on bending resistance binding beam.Certainly; also acoustical board 12 can be arranged to split-type structural; be clamped on connecting rod; recycling securing member etc. is connected; also same effect can be played; this type of technical scheme is all some simple change based on the technology of the present invention principle, in this not accompanying drawing explanation one by one, all in protection scope of the present invention.
Technical scheme described in this example, acoustical board is utilized to use as counterweight, not only increase the lateral stiffness of rail, improve stability and the comfortableness of train driving, also achieve increase mass of vibration, improve the object of effectiveness in vibration suppression, but also reach the effect absorbing wheel-rail noise simultaneously, optimize the space availability ratio between track, the effect of vibration and noise reduction of Track Anti beat spacing device of the present invention is made to obtain great lifting, cost performance is higher, practical more economically, and the generation that the raising of lateral stiffness can effectively prevent rail 1 from wearing and tearing, be conducive to the application life extending rail.
It is to be noted, only a sleepers 10 is crossed over one piece of acoustical board 12 in the diagram that this example provides, and wherein assembling two bending resistance binding beams 4 for example is described, in practical application, for obtaining larger weight mass, also the length of acoustical board 12 can be increased, such as can cross over two, three even more sleepers 10, only need in every block acoustical board 12, to assemble three, four even more bending resistance binding beams 4 for supporting, contribute to like this improving damping efficiency further, improving product performance.In addition, bending resistance binding beam 4 and clamp assemblies are all arranged in the space not necessarily between each sleeper (or fastener), also can arrange compartment of terrain, such as, after can selecting to arrange in space between certain sleeper, no longer arrange in space between adjacent sleeper, but arrange in space between another subsequent sleeper.Certainly according to actual needs, between the sleeper at interval, space is also to be two, three, even more.These technical schemes are also all some simple change based on the technology of the present invention principle, in this accompanying drawing explanation no longer one by one, all in protection scope of the present invention.Above-mentioned explanation is equally also applicable to the technical scheme described in other embodiments of the invention, repeats no longer one by one.
Except foaming pottery material concrete; light foaming concrete or other sound absorption materials can also be adopted to make as the acoustical board of counterweight in the present invention; the sound absorption construction on its surface is except the convex-concave structure mentioned; can also be other sound absorption constructions such as up-thin-low-thick hole, all in scope.
In addition, based on the know-why described in this example, can also the acoustical board outside track be arranged on bending resistance binding beam together, use as counterweight, also can play good effect.
Embodiment eight
Track Anti beat spacing device of the present invention as shown in figure 17, be with the difference of embodiment seven, for the ease of carrying and maintenance, reduce acoustical board as counterweight in the length of track bearing of trend, but to shake weight to improve ginseng, the absorbent treatment 16 that acoustical board is arranged by ordinary concrete plate body 17 and upper surface thereof forms, and wherein absorbent treatment 16 is made up of the lightweight cellular concrete with acoustically effective.In addition, bending resistance binding beam 4 adopts square steel pipe to make, and fills coarse sand 15 to improve weight mass further in square steel pipe.
Technical scheme described in this example, reduce the size of acoustical board, reduce processing and manufacturing difficulty, carrying and maintain and replace also convenient, but have employed the hierarchy of unlike material due to acoustical board, and be provided with coarse sand in bending resistance binding beam inside, therefore can decline because size reduces the gross mass that causes by effective compensation acoustical board, the gross weight of counterweight is gone up not down, still can ensure larger mass of vibration and good effectiveness in vibration suppression, effectively prevent the wearing and tearing of Rail Surface.
Embodiment nine
Track Anti beat spacing device of the present invention as shown in figure 18, be with the difference of embodiment eight, utilize acoustical board as counterweight, counterweight is mutually overlapped by the sub-Weight plate of polylith 18 and sub-Weight plate 19 and forms, every block Weight plate is the acoustical board that sound absorption material is made, and the sub-Weight plate of polylith mutually overlaps and forms whole counterweight.In addition, two bending resistance binding beams 4 are set in the space between each adjacent sleeper.
In order to improve globality, also can use adhesives or damping material at the contact surface of sub-Weight plate, sub-Weight plate being sticked to each other integral, the counterweight be integrally formed.
Owing to being provided with the sub-Weight plate of polylith, the installation between Track Anti beat spacing device of the present invention and rail can be made to become be more prone to, carrying and maintenance are also more simple, substantially rely on manpower to complete during maintain and replace, do not need by plant equipment, particularly heavy mechanical equipment.
Certainly, based on principle of the present invention, except the mode of overlap joint, the mode that can also be connected by docking, grafting, snap close connection, draw-in groove connection or securing member between sub-Weight plate is fitted together.
Embodiment ten
Track Anti beat spacing device of the present invention as shown in Figure 19, Figure 20 and Figure 21, be with the difference of embodiment seven, track structure is that to apply the short sleeper of short sleeper 2 ballastless bed, acoustical board is only set between rail as counterweight, counterweight comprises the sub-Weight plate 20,21 and 22 along rail lateral arrangement, and in the sub-counterweight 21 and 22 of rail, wherein arrange gap is respectively that fastener 6 and anti-balance cock 5 are stepped down.Sub-Weight plate 20,21 and 22 is directly placed on bending resistance binding beam 4, and utilize adhesives and bending resistance binding beam 4 adhesion integral.
According to the know-why of the present embodiment, each sub-Weight plate the length dimension of track bearing of trend can make comparatively large, be such as processed into 10 meters, 20 meters or longer plate body.
It should be noted that in addition, in order to the weight mass utilizing the confined space between rail to provide large as far as possible, reserving except giving fastener 6, sleeper 2, anti-balance cock 5 and other orbital facilities necessary allows except bit space, and Weight plate directly extends near web of the rail place, fills full all utilized spaces as far as possible.As a kind of special case, the sub-acoustical board as counterweight can be utilized directly to contact with the web of the rail and to coordinate, to improve rail lateral stiffness.
Based on utilizing acoustical board as the technical scheme of counterweight described in embodiment seven, embodiment eight, embodiment nine and this example, little application places is required for noise reduction, also normal strength concrete slab can be utilized to substitute acoustical board use as counterweight, equally also can reach and effectively prevent rail 1 from quick-wearing occurring, extend the object in rail application life.Above-mentioned explanation is equally applicable to the present invention, and other utilize acoustical board as the technical scheme of counterweight.
Embodiment 11
Track Anti beat spacing device of the present invention as shown in Figure 19, Figure 20 and Figure 22, be with the difference of embodiment ten, for the ease of processing, carrying and maintenance, sub-Weight plate 20,21,22 also can arrange shorter, such as shown in Figure 22, utilize on sub-Weight plate 20 arrange groove and projection successively sub-Weight plate 20 is joined end to end grafting be assembled into one, in like manner, its minor Weight plate also profit can carry out grafting assembling in this way, very convenient.
Certainly, the structure of groove and fitting projection thereof can be varied, and such as groove can also be arranged to dovetail groove, half slot or triangular groove etc., only needs projection to be arranged to the shape corresponding with groove.
In addition, for improving globality, also can use adhesives or damping material by the contact surface between sub-acoustical board, what sub-acoustical board was sticked to each other is more firm.
Based on the know-why described in this example, as the assembling that the acoustical board of Track Anti beat spacing device counterweight of the present invention or common Weight plate all can adopt this inserting mode to carry out each other.Certainly, the direction of inlaying grafting assembly except along except rail bearing of trend, also can assembled between the sub-Weight plate along rail transverse direction time adopt.
Embodiment 12
Track Anti beat spacing device of the present invention, is with the difference of embodiment ten, in order to improve globality as shown in figure 23, the connected mode that laps one another can also be taked between sub-Weight plate 20, in like manner, its minor Weight plate also profit can carry out grafting assembling in this way, very convenient.In addition, arrange between sub-Weight plate 20 and bending resistance binding beam 4 and all press cushion pad 42, also arrange between sub-Weight plate 21 and 22 and bending resistance binding beam simultaneously and all press cushion pad 42 (not specifically illustrating in figure), all press cushion pad 42 to make by elastomeric material.
Arrange and all press the benefit of cushion pad 42 to be, utilize and all press cushion pad 42 to compensate the gap formed between sub-Weight plate 20 air spots place and bending resistance binding beam, to prevent uneven contact and damaged in collision, equally all pressure cushion pad 42 also can filter high-frequency stress wave.It should be noted that the elasticity of all pressure cushion pads 42 is also unsuitable excessive, should ensure that sub-Weight plate 20 and other sub-Weight plates can move with rail, thus reach the effect of vibration damping.
It should be noted that, in order to strengthen connection effect, can also use adhesives or damping material by the contact surface between sub-Weight plate, what sub-Weight plate was connected to each other is more firm.
Based on know-why described in embodiment 11 and embodiment 12, except the mode of grafting or overlap joint, can also to be connected by snap close between sub-Weight plate or other connected modes such as securing member connection fit together.In addition, embodiment ten, embodiment 11 and embodiment 12 are all described only to arrange acoustical board above connecting rod as counterweight, in actual applications, also only can arrange counterweight at connecting rod underlying space, as long as the effect increasing mass of vibration can be realized, also same effect can be played.
Embodiment 13
Track Anti beat spacing device of the present invention as shown in figures 24 and 25, be with the difference of embodiment ten, in order to more make full use of space, acoustical board as counterweight is made up of sub-Weight plate 25,26 and 27, wherein, only the upper and lower surface of each sub-Weight plate plate body arranges the absorbent treatment 23 be made up of lightweight cellular concrete respectively, and all the other plate body parts are formed by ordinary reinforced concrete or concrete.In addition, bending resistance binding beam 4 is bearing in groove that each sub-acoustical board plate body is arranged, and the plate body of so Weight plate 25,26 and 27 does not occupy the space above bending resistance binding beam 4, also occupies the space below bending resistance binding beam 4, therefore weight mass is larger, and effectiveness in vibration suppression is better.Again because the upper and lower surface of sub-Weight plate 25,26 and 27 is all provided with absorbent treatment 23, therefore this routine described technical scheme can realize better noise reduction.In addition, acoustical board 24 is also set outside rail, is conducive to reducing noise further.
Based on this routine described know-why, only below is had to the special applications place of noise reduction requirement for viaduct etc., also only absorbent treatment can be set at this Weight plate of son soffit.
It is to be noted, although be all described using acoustical board between rail as counterweight in embodiments of the invention, but in practical application Track Anti beat spacing device of the present invention do not repel with conventional acoustical board with the use of, only need to allow for Track Anti beat spacing device of the present invention is reserved bit space on conventional acoustical board.In addition, based on the know-why described in the embodiment of the present invention, the acoustical board outside rail also can use as counterweight, and just the simple change of embody rule structure of the present invention, illustrates no longer in addition.
Embodiment 14
Track Anti beat spacing device of the present invention, is with embodiment one difference as shown in Figure 26 and Figure 27, and long sleeper 10 is fixed on railway roadbed 100, and rail 1 is erected at above long sleeper 10 by fastener 6, forms long sleeper ballastless bed.Clamp assemblies is made up of anti-balance cock 5 and spacing support member 31.Anti-balance cock is made up of cast steel material, and spacing support member is made up of concrete material.Anti-balance cock 5 is separately positioned on the web of the rail place, outside of same circuit two one steel rail, and be fixedly linked with bending resistance binding beam 4, wherein, the anti-balance cock in left side is directly weldingly fixed on bending resistance binding beam 4, and the anti-balance cock 5 on right side utilizes securing member 8 to be fixed on bending resistance binding beam 4.Spacing support member 31 is arranged between same circuit two one steel rail, and two ends are supported on the inner side web of the rail surface of two one steel rails 1 respectively, and anti-balance cock 5 and spacing support member 31 coordinate and to be clamped by the web of the rail of two one steel rails and to locate.Anti-balance cock is identical with steel rail web surface profile shape with the surface profile of steel rail web contact site with spacing support member, and with web of the rail surfaces mate.
During use, the spacing support member 31 of Track Anti beat spacing device of the present invention is first arranged between two parallel one steel rails 1, fastener 6 is utilized to be fixed on by rail 1 on long sleeper 10, and two of spacing support member 31 end faces and steel rail web inner surface are closely cooperated, again bending resistance binding beam 4 is passed below rail 1, assembling right side independently anti-balance cock 5, the anti-balance cock 5 of the left and right sides is closely cooperated with steel rail web outer surface respectively, overall track structure is formed, specifically as shown in figure 26 together with railway roadbed 100.Because the lateral stiffness of Track Anti beat spacing device of the present invention is larger, the quality of spacing support member 31 is also very large simultaneously, significantly improve the mass of vibration of fastener vibrating isolation system, reduce the intrinsic frequency of rail fastening vibrating isolation system, improve the vibration isolating effect of fastener, effectively can limit vertical and transverse vibrational displacement during rail work, prevent rail spacing from changing excessive, therefore spacing effect is very reliable.Again because the anti-balance cock 5 in Track Anti beat spacing device of the present invention and spacing support member 31 are clamped in the web of the rail both sides of rail 1 respectively, its structural strength is larger, stressed more reasonable, the moment that the stressed phase of rail head produces the flange of rail can be born, prevent rail 1 from deflecting, alleviate rail 1 work in shimmy, and not fragile, therefore its performance preventing rail 1 from wearing and tearing is more superior, and application life is also longer.
Track Anti beat spacing device of the present invention not only has all functions of common spacing bracket, also solves the difficult problem that quick-wearing crossed by rail simultaneously, is conducive to the application life of significantly improving rail.In addition, compared with existing common spacing bracket, Track Anti beat spacing device longer service life of the present invention, maintaining cost is lower, and cost performance is higher, and market application foreground is very wide.
In addition, in order to ensure to provide enough masss of vibration, generally, except concrete, the other materials such as metal material, glass-reinforced plastic material, engineering plastics that spacing support member can also be not less than 1.2 tons/cubic metre by proportion is made.
Certainly, in order to improve the effect of vibration and noise reducing, as shown in figure 28, cushion pad 7 can also be set at anti-balance cock with between spacing support member and steel rail web, cushion pad 41 under rail is set between rail 1 and bending resistance binding beam 4 simultaneously.Under cushion pad 7 and rail, cushion pad 41 is made by elastomeric material, is specially elastane and makes.
This routine described technical scheme is equally applicable to short sleeper railway roadbed and various ballast track bed, in this explanation of not drawing one by one.Also be like this in following examples.
Embodiment 15
Track Anti beat spacing device of the present invention, is with the difference of embodiment 14 as shown in figure 29, and for the ease of installing, anti-balance cock 5 all utilizes securing member 8 and bending resistance binding beam 4 to be fixed together.In addition, at anti-balance cock 5 with arrange imitation shape piece 30 between spacing support member and the web of the rail, imitation shape piece 30 is identical with steel rail web surface profile shape with the surface profile of rail 1 web of the rail contact site, and with web of the rail surfaces mate.Arrange cushion pad 7 between imitation shape piece 30 and rail 1 web of the rail, cushion pad is made up of resilient foam material such as rubber.In addition, for improving noise reduction, the absorbent treatment 33 that spacing support member is arranged by concrete plate body 32 and surface thereof is formed.Absorbent treatment 33 utilizes the light foaming concrete with sound absorption function to make, and its surface is also provided with the sound absorption construction that concaveconvex structure is formed.Acoustical board 13 outside track still normally uses by existing application process.
Coordinate with anti-balance cock 5 and spacing support member owing to being provided with independent imitation shape piece 30, selection range of the present invention obtains further expansion, and such as, imitation shape piece 30 can select the non-nonmetals such as nylon to make.Certainly, based on the know-why described in this example, when selecting the imitation shape piece having certain flexible material to make, also can omit cushion pad, directly utilizing imitation shape piece and web of the rail surfaces mate.In addition, in this example, web of the rail both sides are all provided with imitation shape piece, in actual applications, and also can only between anti-balance cock 5 and steel rail web or only imitation shape piece is set between spacing support member and steel rail web.These technical schemes are all the simple change of this routine described technical scheme, all in protection scope of the present invention.
Owing to being provided with absorbent treatment in spacing support surface, the present invention is on the basis keeping original effectiveness in vibration suppression, and further increase noise reduction, its performance is more superior.In addition, sound absorption material, except the light foaming concrete mentioned, can also be other sound absorption materials such as foaming haydite concrete; Described sound absorption construction, except the concaveconvex structure mentioned, can also be up-thin-low-thick hole, can play good effect.In addition, except arranging except absorbent treatment at spacing support member upper surface, according to actual needs, also only in the upper and lower surface of spacing support member soffit or spacing support member, absorbent treatment can be set simultaneously.
Embodiment 16
Track Anti beat spacing device of the present invention, is with the difference of embodiment 15 as shown in figure 30, and the acoustical board that spacing support member 40 is made up of foaming haydite concrete is formed.In order to ensure effectiveness in vibration suppression, improve mass of vibration as far as possible, cavity is set in spacing support member 40, fill at cavity inside the material that proportion is not less than 1.4 tons/cubic metre, at this, be specially iron sand 34, can frictional damping be provided.In addition, between rail 1 and bending resistance binding beam 4, arrange cushion pad 41 under rail, under rail, cushion pad 41 is made up of elastomeric material.
Embodiment 17
Track Anti beat spacing device of the present invention as shown in Figure 31, Figure 32 and Figure 33, be with the difference of embodiment 15, the consideration that manufacture for convenience, load and unload, maintenance etc. operates, spacing support member all adopts split type structure at the horizontal and vertical of rail, in the transverse direction of rail, as shown in figure 32, spacing support member comprises the sub-spacing support member 35,36 and 37 of docking side by side; In the longitudinal direction of rail, as shown in figure 33, for across two bending resistance binding beams 4, adjacent sub-spacing support member 35,36 and 37 docks setting respectively above long sleeper 10, thus realizes spacing support member longitudinally arranging continuously at rail.In addition, in the groove that bending resistance binding beam 4 aiding support is arranged on each sub-spacing support member, the plate body of so spacing support member 35,36 and 37 does not occupy the space above bending resistance binding beam 4, also occupies the space below bending resistance binding beam 4, therefore weight mass is larger, and effectiveness in vibration suppression is better.
Based on this routine described principle, sub-spacing support member laterally can also assemble integral by overlap joint, grafting, draw-in groove connection, snap close connection or securing member in rail longitudinal direction or rail.In addition, the length dimension of the spacing support member quantity and sub-spacing support member that specifically split into sub-spacing support member also can change according to actual conditions, all in scope.It should be noted that, in order to strengthen connection effect, can also use adhesives or damping material by the contact surface between sub-spacing support member, what sub-acoustical board was connected to each other is more firm.
Embodiment 18
Track Anti beat spacing device of the present invention as shown in figure 34, be with the difference of Track Anti beat spacing device of the present invention shown in Figure 28, as a kind of special case, spacing support member is made up of profiling clamping plate 39 and spacing connecting rod 38.Concrete, spacing connecting rod 38 is made up of round steel pipe, and profiling clamping plate 39 are made up of steel plate, and profiling clamping plate 39 are weldingly fixed on spacing connecting rod 38 two ends.During application, the profiling clamping plate 39 of spacing support member are supported on the web of the rail place, inner side of same circuit two one steel rail 1.
Based on this routine described know-why, the structure of spacing support member can be varied, and such as spacing connecting rod 38 can also be made up of materials such as square steel pipe, channel-section steel or rod irons; Profiling clamping plate 39 and the connected mode of spacing connecting rod can also adopt Flange joint or the connected mode such as hinged, as long as lateral stiffness is enough, can play good effect.In practical application, can arrange the quantity of spacing support member as required and use density, that is, in Track Anti beat spacing device of the present invention, bending resistance binding beam can two or more spacing support member corresponding.
Embodiment 19
Ballastless bed for short sleeper, short sleeper 2 is fixed on railway roadbed 100, and rail 1 is erected at above short sleeper 2.As Figure 35, Track Anti beat spacing device of the present invention shown in 36, be made up of bending resistance binding beam 4 and clamp assemblies, under bending resistance binding beam 4 is positioned at rail, and between adjacent fastener 6, clamp assemblies arranges two groups, corresponding respectively to location of rail is arranged on bending resistance binding beam, often organize clamp assemblies and comprise at least four blocks of mutual corresponding anti-balance cocks 43 between two, all anti-balance cocks 43 are all fixed on bending resistance binding beam 4 by securing member 8, anti-balance cock 43 is utilized to be withheld by rail wing plate on bending resistance binding beam 4 wherein respectively, bending resistance binding beam 4 is made up of channel-section steel, bending resistance binding beam 4 is also provided with the counterweight 11 that concrete material is formed, anti-balance cock 43 is made up of cast steel material.In addition, between anti-balance cock 43 and the wing plate of rail 1, set up cushion pad 7, arrange cushion pad 41 under rail between rail 1 and bending resistance binding beam 4, under cushion pad 7 and rail, cushion pad 41 is made by elastomeric material, is specially insulating rubber material and makes.
Cushion pad 7 is substantially identical with the effect of cushion pad under rail 41, can be used for filter high-frequency stress wave, and throw off restraint state for keeping rail work as far as possible and stablize, its thickness need not be too thick, is generally no more than 2mm.Because cushion pad 41 under cushion pad 7 and rail all adopts insulating rubber material to make, therefore effectively can prevent the generation of accidental short circuit accident, safety is better.
Because rail and Track Anti beat spacing device of the present invention are fixed together, and be fixed on short sleeper 2 by fastener 6, rail can drive Track Anti beat spacing device of the present invention to vibrate together when there is vibration, owing to being provided with counterweight 11 in bending resistance binding beam 4, mass of vibration in whole fastener system is increased greatly, consume vibrational energy more faster, rail vibration displacement can be reduced while effectively improving effectiveness in vibration suppression, particularly have employed and there is very large bending rigidity channel-section steel making bending resistance binding beam, can bear rail head stressed time to the flange of rail produce moment, the beat of restriction rail, therefore its performance preventing rail 1 from wearing and tearing is more superior, application life is also longer.
In addition, except the channel-section steel mentioned, described bending resistance binding beam can also adopt the solid profiles such as sheet metal, metal bar or i iron, or adopts hollow metal pipe material, the round steel pipe that such as local, two ends flattens, can also utilize the techniques such as welding to make box-shaped or other structures.Certainly, glass fiber reinforced plastic, concrete or engineering plastics also can be utilized to make bending resistance binding beam, as long as enough along the bending rigidity of bending resistance binding beam axis, and meet the requirement in space, instructions for use of the present invention can be met.It should be noted that, different according to the structure of the bending resistance binding beam selected, can or/and arrange counterweight in bending resistance binding beam on bending resistance binding beam.Counterweight is except use concrete, different different with use position according to the structure of bending resistance binding beam, the materials such as iron sand, rubble, sand grains, cement can also be selected, for ensureing the effect increasing mass of vibration, generally, metal material, glass-reinforced plastic material, engineering plastics or concrete material that counterweight is not less than 1.2 tons/cubic metre by proportion are formed, and preferentially adopt than material that is great, good economy performance.In addition, when using the bulk cargo such as iron sand, rubble, sand grains as counterweight, except carrying out except utilizing rubber stopper closing, also can utilize plastic plug even the material such as pitch close, also can obtain same effect.Based on the know-why of this example; except utilizing securing member; the various ways such as snap close connection, clamp connection, jack connection, gathering sill connection or voussoir connection can also be utilized to be fixed on bending resistance binding beam by anti-balance cock; because this type of fixing means is by being commonly used in the industry; in this not accompanying drawing explanation one by one, all in scope.
Owing to being provided with cushion pad 41 under cushion pad 7 and rail that elastomeric material makes, effectively can prevent rail from directly contacting with clamp assemblies and bending resistance binding beam and produce noise and unexpected wearing and tearing, all right effectively filter high-frequency stress wave simultaneously, damped vibration energy, therefore, the vibration and noise reducing performance of having set up the Track Anti beat spacing device of the present invention of cushion pad 41 under cushion pad and rail is better.It is to be noted, described elastomeric material is except the ordinary elasticity materials such as rubber, elastic polyurethane or resilient foam material, elastomeric material described in the present invention also comprises visco-elastic damping material and composite elastic material, the cushion that such as high-damping polyurethane is made, the rubber pad etc. with fabric enhancement Layer.Under certain formation cushion pad 7 and rail, the elastomeric material of cushion pad 41 also should have certain abrasion resistance.
It should be noted that in addition, be described to arrange two Track Anti beat spacing devices of the present invention between adjacent sleepers in this example, according to actual conditions in practical application, also can only arrange one.In addition, all can arrange in space between each sleeper, also can arrange compartment of terrain in the space according to actual needs between adjacent sleeper, certainly can also only arrange at the local segment of track circuit, in the application can according to the quantity of actual demand choice for use of track circuit and the density of layout.In general, determine that the principle of Track Anti beat spacing device density of setting of the present invention or quantity is, when rail head of rail bears the lateral force of 20KN, should ensure that the lateral displacement of rail head of rail is no more than 1.3mm.Space between described adjacent sleeper is identical with the space meaning between adjacent fastener.This feature is equally applicable to other technologies scheme of the present invention, illustrates in the lump, no longer repeated description at this.
This example is described to arrange the four blocks of anti-balance cocks 5 coordinated between two in one group of clamp assemblies, according to the know-why described in this example, different according to the width of bending resistance binding beam 4 in practical application, also six, eight even more anti-balance cocks 5 can be comprised in one group of clamp assemblies, because anti-balance cock is arranged in rail both sides correspondence, in general anti-balance cock quantity is the multiple of 2.It is pointed out that the size of the antagonism balance cock 5 be fitted to each other in one group of clamp assemblies should keep identical as far as possible, but size difference can be had without between the anti-balance cock 5 of corresponding matching relation in same group of clamp assemblies.
It is pointed out that therefore the present invention equally also establishes for long sleeper ballast track bed because the present invention does not in use affect the laying of ballast aggregate, at this only with explanatory note, no longer another accompanying drawing explanation.
Embodiment 20
Track Anti beat spacing device of the present invention as shown in Figure 37, Figure 38 and Figure 39; be with the difference of embodiment 19; as a kind of special case; bending resistance binding beam 4 and the acoustical board 12 inside rail are arranged to one; acoustical board 12 is utilized to use as counterweight; acoustical board 12 is made up of foaming haydite concrete sound absorption material, and its upper surface is provided with convex-concave structure as sound absorption construction, and the acoustical board 13 outside track still normally uses by existing application process.Bending resistance binding beam 4 is made up of channel-section steel.
Should be noted during application, owing to having certain displacement vertical when rail works, therefore need to retain enough gaps as between the acoustical board 12 of counterweight and railway roadbed 100 and long sleeper 10, this gap at least should ensure maximum vertical distortion when being greater than rail work.In general, in order to ensure enough spacing and be convenient to check observation, this gap is not less than 5mm.Because the size of acoustical board 12 is comparatively large, direct and acoustical board 12 is built after all-in-one-piece Track Anti beat of the present invention spacing device needs to be well placed in advance and could be put installation rail again, and the maintenance replacing in later stage is very inconvenient.For addressing this problem, in practical application, as shown in figure 39, installing hole 14 can be pre-set on acoustical board, during use, bending resistance binding beam 4 being plugged in installing hole 14, be more convenient for like this installing and maintain and replace.For preventing acoustical board 12 play on bending resistance binding beam 4 in use procedure, adhesives can be utilized the two to be sticked together, except bonding, counterweight can also be utilized the modes such as bolt connection, draw-in groove connection or spring clip connection to be fixed on bending resistance binding beam.Certainly; also acoustical board 12 can be arranged to split-type structural; be clamped on connecting rod; recycling securing member etc. is connected; also same effect can be played; this type of technical scheme is all some simple change based on the technology of the present invention principle, in this not accompanying drawing explanation one by one, all in protection scope of the present invention.
Technical scheme described in this example, acoustical board is utilized to use as counterweight, not only achieve increase mass of vibration, improve the object of effectiveness in vibration suppression, but also reach the effect absorbing wheel-rail noise simultaneously, optimize the space availability ratio between track, make the effect of vibration and noise reduction of Track Anti beat spacing device of the present invention obtain great lifting, cost performance is higher, practical more economically.Its generation that can effectively prevent rail 1 from wearing and tearing, is conducive to the application life extending rail.
It is to be noted, only a sleepers 10 is crossed over one piece of acoustical board 12 in the diagram that this example provides, and wherein assembling two bending resistance binding beams 4 for example is described, in practical application, for obtaining larger weight mass, also the length of acoustical board 12 can be increased, such as can cross over two, three even more sleepers 10, only need in every block acoustical board 12, to assemble three, four even more bending resistance binding beams 4 for supporting, contribute to like this improving damping efficiency further, improving product performance.In addition, bending resistance binding beam 4 and clamp assemblies are all arranged in the space not necessarily between each sleeper (or fastener), also can arrange compartment of terrain, such as, after can selecting to arrange in space between certain sleeper, no longer arrange in space between adjacent sleeper, but arrange in space between another subsequent sleeper.Certainly according to actual needs, between the sleeper at interval, space is also to be two, three, even more.These technical schemes are also all some simple change based on the technology of the present invention principle, in this accompanying drawing explanation no longer one by one, all in protection scope of the present invention.Above-mentioned explanation is equally also applicable to the technical scheme described in other embodiments of the invention, repeats no longer one by one.
Except foaming pottery material concrete; light foaming concrete or other sound absorption materials can also be adopted to make as the acoustical board of counterweight in the present invention; the sound absorption construction on its surface is except the convex-concave structure mentioned; can also be other sound absorption constructions such as up-thin-low-thick hole, all in scope.
In addition, based on the know-why described in this example, can also the acoustical board outside track be arranged on bending resistance binding beam together, use as counterweight, also can play good effect.
Embodiment 21
Track Anti beat spacing device of the present invention as shown in Figure 37, Figure 38 and Figure 40, be with the difference of embodiment 20, for the ease of carrying and maintenance, reduce monolithic acoustical board as counterweight in the length of track bearing of trend, but to shake weight to improve ginseng, the absorbent treatment 16 arranged by ordinary concrete plate body 17 and upper surface thereof as the acoustical board of counterweight forms, and wherein absorbent treatment 16 is made up of the lightweight cellular concrete with acoustically effective.In addition, bending resistance binding beam 4 adopts square steel pipe to make, and fill coarse sand 15 in square steel pipe to improve weight mass further, bending resistance binding beam is embedded in the groove on acoustical board.In addition, arrange between acoustical board and bending resistance binding beam 4 and all press cushion pad 42, all press cushion pad 42 to make by elastomeric material.
Arrange and all press the benefit of cushion pad 42 to be, utilize and all press cushion pad 42 to compensate the gap formed between sub-acoustical board air spots place and bending resistance binding beam, to prevent uneven contact and damaged in collision, equally all pressure cushion pad 42 also can filter high-frequency stress wave.It should be noted that the elasticity of all pressure cushion pads 42 is also unsuitable excessive, should ensure that counterweight can be moved with rail, thus reach the effect of vibration damping.
Technical scheme described in this example, reduce the size of the acoustical board as counterweight, reduce processing and manufacturing difficulty, carrying and maintain and replace also convenient, but have employed the hierarchy of unlike material due to acoustical board, and be provided with coarse sand in bending resistance binding beam inside, therefore can decline because size reduces the gross mass that causes by effective compensation acoustical board, the gross weight of counterweight is gone up not down, still can ensure larger mass of vibration and good effectiveness in vibration suppression, effectively prevent the wearing and tearing of Rail Surface.
Embodiment 22
Track Anti beat spacing device of the present invention as shown in Figure 37, Figure 38 and Figure 41, be with the difference of embodiment 21, utilize acoustical board as counterweight, counterweight is mutually overlapped by the sub-Weight plate of polylith 18 and sub-Weight plate 19 and forms, every block Weight plate is the acoustical board that sound absorption material is made, and the sub-Weight plate of polylith mutually overlaps and forms whole counterweight.In addition, arrange two bending resistance binding beams 4 in the space between each adjacent sleeper, bending resistance binding beam 4 inserts and is arranged in the installing hole of sub-Weight plate 18, and together with being adhesively fixed with sub-Weight plate 118.
In order to improve globality, also can use adhesives or damping material at the contact surface of sub-Weight plate, sub-Weight plate being sticked to each other integral, the counterweight be integrally formed.
Owing to being provided with the sub-Weight plate of polylith, the installation between Track Anti beat spacing device of the present invention and rail can be made to become be more prone to, carrying and maintenance are also more simple, substantially rely on manpower to complete during maintain and replace, do not need by plant equipment, particularly heavy mechanical equipment.
Certainly, based on principle of the present invention, except the mode of overlap joint, the mode that can also be connected by docking, grafting, snap close connection, draw-in groove connection or securing member between sub-Weight plate is fitted together.
Embodiment 23
Track Anti beat spacing device of the present invention as shown in figure 42, be with the difference of embodiment 20, counterweight is made up of along the horizontal overlap joint mutually of rail sub-counterweight 45,46 and 47, every block Weight plate is the acoustical board that sound absorption material is made, the contact surface of sub-Weight plate uses adhesives or damping material, sub-Weight plate is sticked to each other integral, the counterweight be integrally formed.Sub-counterweight 45,46 and 47 is directly placed on bending resistance binding beam 4.
According to the know-why of the present embodiment, each sub-Weight plate the length dimension of track bearing of trend can make comparatively large, be such as processed into 10 meters, 20 meters or longer plate body.
It should be noted that in addition, in order to the weight mass utilizing the confined space between rail to provide large as far as possible, reserving except giving fastener 6, sleeper 2, anti-balance cock 43 and other orbital facilities necessary allows except bit space, Weight plate directly extends near web of the rail place, fills full all utilized spaces as far as possible.
Based on utilizing acoustical board as the technical scheme of counterweight described in embodiment 20, embodiment 21, embodiment 22 and this example, little application places is required for noise reduction, also normal strength concrete slab can be utilized to substitute acoustical board use as counterweight, equally also significantly can increase fastener vibrating isolation system mass of vibration, realize not changing the intrinsic frequency reducing rail fastener system under the flexible prerequisite of fastener, reduce rail vibration amplitude, reach and effectively prevent rail 1 from quick-wearing occurring, extend the object in rail application life.Above-mentioned explanation is equally applicable to the present invention, and other utilize acoustical board as the technical scheme of counterweight.
Embodiment 24
Track Anti beat spacing device of the present invention as shown in Fig. 7, Fig. 8 and Figure 43, be with the difference of embodiment four, tuned mass damper is provided with in the grooves on two sides of the H profile steel of formation bending resistance binding beam 4, the elastic body 49 that tuned mass damper is made up of iron block 48 and elastic rubber material is formed, wherein iron block 48 arranges polylith and is all placed in elastic body 49 inside, and elastic body 49 and bending resistance binding beam 4 sulfuration are solidly fixed.In this example, the action direction of tuned mass damper is mainly vertical.
The meaning arranging tuned mass damper (i.e. TMD) is, by adjusting the elasticity of elastic body 49 or adjusting the weight of iron block 48 (i.e. mass of vibration), TMD can be utilized to realize the control vibrated some CF, thus the rail vibration of attenuation of specific frequencies initiation rapidly, alleviate the wearing and tearing of rail, be conducive to the application life of improving rail, improve safety and the comfortableness of driving simultaneously.
Except arranging except TMD in bending resistance binding beam, also can arrange TMD on bending resistance binding beam, the action direction of TMD can be vertical or horizontal.In addition, the concrete structure of TMD also can be varied, such as, can also be the TMD that metal coil spring and mass are formed, as long as do not exceed the gauge of train operation and railway maintenance maintenance after assembling, can be applied to the present invention.
It is pointed out that the concept in the described direction such as horizontal, vertical, longitudinal herein, is all benchmark with rail, and respectively with the horizontal, vertical of rail and longitudinally corresponding, wherein said rail longitudinal direction, is the bearing of trend of rail; Rail is vertical, vertical namely at the bottom of Rail; Laterally, namely rail web midship section is vertical for rail.All like this later in all embodiments, no longer repeat specification.
Track Anti beat spacing device of the present invention, by arranging bending resistance binding beam and clamp assemblies, clamp assemblies is utilized to coordinate with steel rail web or rail wing plate, bending moment is born with the bending resistance binding beam with stronger bending rigidity, while raising rail lateral stiffness, effectively can offset the external world and disturb the bending moment that masterpiece produces the flange of rail for rail head of rail phase, the deflection that therefore can effectively control in the rail course of work is shimmy, lateral stability during raising train driving and comfortableness, thus realize alleviating or prevent rail from the quick-wearing even effect of ripple mill occurring.In addition, because Track Anti beat spacing device of the present invention can significantly increase fastener vibrating isolation system mass of vibration by arranging the technological means such as counterweight or spacing support member, therefore it reduces the intrinsic frequency of rail fastening vibrating isolation system under can be implemented in and not changing the flexible prerequisite of fastener, effective reduction rail vibration amplitude, improve the vibration isolating effect of fastener system, especially after adopting sound absorption material or sound absorption construction in counterweight or spacing support member, the present invention can also realize good anti-acoustic capability, can improve comfortableness during train travel further.

Claims (24)

1. a Track Anti beat spacing device, it is characterized in that it is made up of bending resistance binding beam and clamp assemblies, bending resistance binding beam is positioned at below two one steel rails of same circuit, at rail longitudinally between adjacent fastener, two one steel rails grip at steel rail web by clamp assemblies respectively, clamp assemblies is fixedly installed on bending resistance binding beam at least partly, clamp assemblies is provided with two groups, corresponding respectively to location of rail is arranged on bending resistance binding beam, often organize clamp assemblies and comprise at least two blocks of mutual corresponding anti-balance cocks, anti-balance cock is clamped in the both side surface of steel rail web respectively.
2. Track Anti beat spacing device according to claim 1, is characterized in that anti-balance cock is identical with Rail Surface contour shape with the surface profile of rail contact site, and closely cooperates with Rail Surface.
3. Track Anti beat spacing device according to claim 1, is characterized in that arranging imitation shape piece between anti-balance cock and rail, and imitation shape piece is identical with Rail Surface contour shape with the surface profile of rail contact site, and closely cooperates with Rail Surface.
4. Track Anti beat spacing device according to claim 1, it is characterized in that clamp assemblies is made up of spacing support member and at least two blocks of anti-balance cocks, spacing support member is arranged between two one steel rails, anti-balance cock is separately positioned on the web of the rail place, outside of two one steel rails, and rail is fixed on bending resistance binding beam by anti-balance cock and spacing support member jointly.
5. Track Anti beat spacing device according to claim 4, is characterized in that metal material, glass-reinforced plastic material, engineering plastics or concrete material that spacing support member is not less than 1.2 tons/cubic metre by proportion are made.
6. Track Anti beat spacing device according to claim 5, is characterized in that spacing support member is provided with cavity, and cavity inside fills the material that proportion is not less than 1.4 tons/cubic metre.
7. Track Anti beat spacing device according to claim 4, is characterized in that anti-balance cock or/and spacing support member is identical with Rail Surface contour shape with the surface profile of rail contact site, and closely cooperates with Rail Surface.
8. Track Anti beat spacing device according to claim 4, its feature at anti-balance cock or/and arrange imitation shape piece between spacing support member and rail, imitation shape piece is identical with Rail Surface contour shape with the surface profile of rail contact site, and closely cooperates with Rail Surface.
9. Track Anti beat spacing device according to claim 4, it is characterized in that spacing support member comprises at least two pieces of sub-spacing support members, sub-spacing support member assembles integral in rail longitudinal direction or rail laterally across docking, overlap joint, grafting, draw-in groove connection, snap close connection or securing member.
10. Track Anti beat spacing device according to claim 4, it is characterized in that spacing support member be acoustical board or spacing support member at least upper surface be provided with absorbent treatment, acoustical board and absorbent treatment are made up of sound absorption material or are provided with sound absorption construction.
11. Track Anti beat spacing devices according to claim 10, is characterized in that sound absorption material comprises light foaming concrete or foaming haydite concrete.
12. Track Anti beat spacing devices according to claim 10, is characterized in that sound absorption construction comprises the concaveconvex structure of acoustical board or the setting of absorbent treatment surface or up-thin-low-thick hole.
13. Track Anti beat spacing devices according to claim 1 or 4, it is characterized in that arranging cushion pad between anti-balance cock and rail, cushion pad is made up of elastomeric material.
14. Track Anti beat spacing devices according to claim 3 or 8, it is characterized in that arranging cushion pad between imitation shape piece and rail, cushion pad is made up of elastomeric material.
15. Track Anti beat spacing devices according to claim 1, it is characterized in that arranging between rail and bending resistance binding beam cushion pad under rail, under rail, cushion pad is made up of elastomeric material.
16. Track Anti beat spacing devices according to claim 1 or 4, is characterized in that in clamp assemblies, at least one block of anti-balance cock and bending resistance binding beam adopt dismountable being fixedly connected.
17. Track Anti beat spacing devices according to claim 1, is characterized in that arranging counterweight on bending resistance binding beam or in bending resistance binding beam.
18. Track Anti beat spacing devices according to claim 17, it is characterized in that the counterweight that bending resistance binding beam is arranged is acoustical board, or at least upper surface of the counterweight that bending resistance binding beam is arranged is provided with absorbent treatment, acoustical board and absorbent treatment are made up of sound absorption material or are provided with sound absorption construction.
19. Track Anti beat spacing devices according to claim 18, is characterized in that sound absorption material comprises light foaming concrete or foaming haydite concrete.
20. Track Anti beat spacing devices according to claim 18, is characterized in that sound absorption construction comprises the concaveconvex structure of acoustical board or the setting of absorbent treatment surface, or the up-thin-low-thick hole that surface is arranged.
21. Track Anti beat spacing devices according to claim 17, is characterized in that counterweight is fixed on bending resistance binding beam by the mode of bolt, draw-in groove, spring clip or adhesive bond.
22. Track Anti beat spacing devices according to claim 17, it is characterized in that counterweight comprises at least two pieces of sub-Weight plates, sub-Weight plate assembles integral in rail longitudinal direction or rail laterally across docking, overlap joint, grafting, snap close connection, draw-in groove connection or securing member.
23. Track Anti beat spacing devices according to claim 17, is characterized in that arranging between counterweight and bending resistance binding beam all pressing cushion pad, all press cushion pad to be made up of elastomeric material.
24. Track Anti beat spacing devices according to claim 1, is characterized in that arranging tuned mass damper on bending resistance binding beam or in bending resistance binding beam, and the action direction of tuned mass damper is vertical or horizontal.
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