WO2007111003A1 - Photosensitive composition, photosensitive film, method of forming permanent pattern, and printed wiring board - Google Patents
Photosensitive composition, photosensitive film, method of forming permanent pattern, and printed wiring board Download PDFInfo
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- WO2007111003A1 WO2007111003A1 PCT/JP2006/323909 JP2006323909W WO2007111003A1 WO 2007111003 A1 WO2007111003 A1 WO 2007111003A1 JP 2006323909 W JP2006323909 W JP 2006323909W WO 2007111003 A1 WO2007111003 A1 WO 2007111003A1
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- Prior art keywords
- group
- photosensitive
- exposure
- compound
- photosensitive composition
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Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/029—Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
Definitions
- Photosensitive composition photosensitive film, permanent pattern forming method, and printed circuit board
- the present invention relates to a photosensitive composition having high sensitivity and excellent storage stability and handleability of the photosensitive laminate, a photosensitive film using the photosensitive composition, and high-definition in the semiconductor field.
- the present invention relates to a permanent pattern forming method capable of forming a permanent pattern (such as a protective film, an interlayer insulating film, and a solder resist pattern) with high definition and efficiency, and a printed circuit board on which a permanent pattern is formed by the permanent pattern forming method.
- a photosensitive film in which a photosensitive layer is formed by applying a photosensitive composition on a support and drying it has been used.
- a method for producing the permanent pattern for example, a laminate is formed by laminating the photosensitive film on a substrate such as a copper clad laminate on which the permanent pattern is formed, and the photosensitive layer in the laminate is formed. After the exposure, the photosensitive layer is imaged to form a pattern, followed by a curing process or the like to form the permanent pattern.
- the ⁇ -aminoalkylphenone compound has an amine structure
- the reaction of the thermal crosslinking agent is gradually induced even near room temperature, and the sensitivity of the photosensitive film is increased.
- the raw storage stability such as the stability over time is reduced.
- liquid registration type a dispersion in which components other than the thermal crosslinking agent are dispersed
- Rack It is a so-called two-component type that is prepared by mixing and later mixing a solution in which a crosslinking agent is dispersed or dissolved.
- the layered state on the substrate gradually proceeds with the curing reaction. In some cases, exposure and development cannot be performed over time, and an improvement in storage stability in a laminated state is desired.
- film type a film having a photosensitive layer made of the photosensitive composition formed on a support is prepared and laminated on a substrate such as a printed board (hereinafter referred to as “film type”).
- film type a substrate such as a printed board
- Patent Document 4 has a low sensitivity, and in particular when exposed to a laser, the exposure tact is slow, which is a problem. In addition, there is no mention of both stability and high sensitivity after application of a liquid solder resist!
- a photosensitive composition a photosensitive film, a photosensitive film using the photosensitive composition, and a permanent pattern such as a protective film and an insulating film, which are highly sensitive and have excellent raw storage stability in a laminate.
- a permanent pattern forming method that can be formed with high definition and efficiency and a printed circuit board on which a pattern is formed by the permanent pattern forming method have not yet been provided, and further improvement and development are desired. It is.
- Patent Document 1 Japanese Patent Laid-Open No. 2000-232264
- Patent Document 2 Special Table 2002—519732
- Patent Document 3 JP 2005-182004 Patent Document 4: Pamphlet of International Publication No.04Z34147
- An object of the present invention is to solve the conventional problems and achieve the following objects. That is, the present invention relates to a photosensitive composition having high sensitivity and excellent raw storage stability of a laminate, a photosensitive film using the photosensitive composition, and a high-definition permanent pattern (protective film, interlayer) in the semiconductor field.
- An object of the present invention is to provide a permanent pattern forming method capable of efficiently and efficiently forming an insulating film, a solder resist pattern, etc.), and a printed circuit board on which a permanent pattern is formed by the permanent pattern forming method.
- a reaction product of an epoxy compound (a) having a bisphenol skeleton in a partial structure and an unsaturated group-containing monocarboxylic acid (b) contains either a saturated group or an unsaturated group.
- the photosensitive composition characterized by including at least.
- the binder is a reaction product of the epoxy compound (a) represented by any one of the following general formula (1) and general formula (2) with the unsaturated group-containing monocarboxylic acid (b).
- the photosensitive composition according to 1> above which is a photocurable resin obtained by reacting a polybasic acid compound (c) containing either a saturated group or an unsaturated group.
- X represents either a hydrogen atom or a glycidyl group
- R represents either a methylene group or an isopropylidene group
- n represents an integer of 1 or more
- R 1 represents a hydrogen atom or a methyl group
- R 2 ⁇ beauty R 3 represents an alkylene group
- m and n m + n is 2 to 50 Represents a positive integer
- p represents a positive integer
- a photosensitive composition of the placing serial to any one of the is 0.
- Ar represents either an aromatic group or a heterocyclic group
- Y 1 represents any one of a hydrogen atom and a monovalent substituent
- Y 2 is an aliphatic group, aromatic group, heterocyclic group
- COY 3 CO
- And 5 represents an aliphatic group, an aromatic group, or a heterocyclic group, and m represents an integer of 1 or more.
- the thermal crosslinking agent is an epoxy compound, an oxetane compound, a polyisocyanate compound, a compound obtained by reacting a polyisocyanate compound with a blocking agent, and a melamine derivative.
- a support and a photosensitive layer made of the photosensitive composition according to any one of ⁇ 1> to ⁇ 13> above on the support, It is a photosensitive film.
- ⁇ 20> The photosensitive composition according to any one of ⁇ 1> to ⁇ 13> above, on a substrate.
- a pattern forming apparatus comprising: at least a light modulation unit that performs the above.
- the light irradiation unit irradiates light toward the light modulation unit.
- the light modulation means modulates light received from the light irradiation means.
- the light modulated by the light modulator is exposed to the photosensitive layer. For example, when the photosensitive layer is subsequently developed, a high-definition pattern is formed.
- the light modulation means further includes a pattern signal generation means for generating a control signal based on the pattern information to be formed, and the control generated by the pattern signal generation means for the light emitted from the light irradiation means.
- the pattern forming apparatus according to ⁇ 22> wherein the pattern is modulated according to a signal.
- the light modulation unit since the light modulation unit includes the pattern signal generation unit, the light emitted from the light irradiation unit is converted into a control signal generated by the pattern signal generation unit. Modulated accordingly.
- the light modulation means has n pixel parts, and forms any less than n pixel parts continuously arranged from the n pixel parts.
- the pattern forming apparatus according to any one of the above items 22> and 23> which can be controlled according to pattern information.
- any less than n pixel parts arranged continuously from the n pixel parts in the light modulation unit are controlled according to pattern information.
- the light of the light irradiation means power is modulated at high speed.
- ⁇ 25> The pattern forming apparatus according to any one of ⁇ 22> to ⁇ 24>, wherein the light modulation means is a spatial light modulation element.
- ⁇ 26> The pattern forming apparatus according to ⁇ 25>, wherein the spatial light modulation element is a digital 'micromirror' device (DMD).
- DMD digital 'micromirror' device
- ⁇ 27> The pattern forming apparatus according to any one of the above ⁇ 24>, ⁇ 26>, wherein the pixel part is a micromirror.
- ⁇ 28> The pattern forming apparatus according to any one of the above ⁇ 22> and ⁇ 27>, wherein the light irradiation unit can synthesize and irradiate two or more lights.
- the light irradiation unit can synthesize and irradiate two or more lights, exposure is performed with exposure light having a deep focal depth. As a result, the exposure to the photosensitive layer is performed with extremely high definition. For example, when the photosensitive layer is subsequently developed, an extremely fine pattern is formed.
- the light irradiation means includes a plurality of lasers, a multimode optical fiber, and a collective optical system that condenses the laser beams irradiated with the plurality of laser forces, respectively, and couples them to the multimode optical fiber.
- the pattern forming apparatus according to any one of the above items 22> to 28>, which has In the pattern forming apparatus according to ⁇ 29>, the light irradiation unit may collect the laser light emitted from each of the plurality of lasers by the collective optical system and be coupled to the multimode optical fiber. In some cases, exposure is performed with exposure light having a deep focal depth. As a result, the exposure of the photosensitive layer is performed with extremely high definition. For example, when the photosensitive layer is subsequently developed, an extremely fine pattern is formed.
- a method for forming a permanent pattern comprising exposing the light-sensitive layer in the photosensitive laminate according to any one of 20> to 21>.
- ⁇ 31> The method for forming a permanent pattern according to ⁇ 30>, wherein the exposure is performed using a laser beam having a wavelength of 350 to 415 nm.
- Exposure includes light irradiation means, and n (where n is a natural number of 2 or more) two-dimensionally arranged pixel parts that receive and emit light from the light irradiation means. And an exposure head provided with a light modulation means capable of controlling the image element portion according to pattern information, wherein the column direction of the image element portion is set to a predetermined value with respect to the scanning direction of the exposure head. Using an exposure head arranged at an inclination angle of ⁇ ,
- the exposure head by specifying the pixel part to be used for N double exposure (where N is a natural number of 2 or more) among the usable pixel parts by means of a used pixel part specifying means,
- the pixel part control unit controls the pixel part so that only the pixel part specified by the used pixel part specifying unit is involved in exposure, and the photosensitive layer
- the permanent pattern forming method described in 30> Strongly 32> is performed by moving the exposure head relatively in the scanning direction.
- the exposure head is subjected to N-fold exposure (where N is a natural number equal to or greater than 2) of the usable pixel portions by the used pixel portion specifying means.
- the pixel part to be used for the image is specified, and the pixel part is controlled by the pixel part control unit so that only the pixel part specified by the used pixel part specifying unit is involved in the exposure. .
- the exposure head By performing exposure by moving the exposure head relative to the photosensitive layer in the scanning direction, the exposure head is formed on the exposed surface of the photosensitive layer due to a shift in the mounting position or mounting angle of the exposure head. Variations in resolution and density of the pattern are averaged. As a result, the photosensitive layer is exposed with high definition, and then the photosensitive layer is developed to form a high-definition pattern.
- the exposure is performed by a plurality of exposure heads, and the drawing element specifying means is used for the exposure of the joint area between the heads, which is an overlapping exposure area on the exposed surface formed by the plurality of exposure heads.
- the permanent pattern forming method according to ⁇ 33> wherein among the element parts, the image element part used for realizing N double exposure in the inter-head connection region is designated.
- the exposure is performed by a plurality of exposure heads, and the used pixel portion designating unit is an overlapped exposure region on the exposed surface formed by the plurality of exposure heads.
- the picture element part used for realizing the N-fold exposure in the head-to-head joint area is designated, whereby the exposure head is attached.
- Variations in the resolution and density unevenness of the pattern formed in the connection area between the heads on the exposed surface of the photosensitive layer due to a shift in position and mounting angle are leveled.
- the photosensitive layer is exposed with high definition. For example, a high-definition pattern is then formed by developing the photosensitive layer.
- the exposure is performed by a plurality of exposure heads, and the used pixel part specifying means is a connection between heads that is an overlapped exposure area on an exposed surface formed by the plurality of exposure heads.
- the permanent pattern according to ⁇ 34> wherein the pixel part used for realizing N-fold exposure in an area other than the head-to-head area among the picture element parts related to exposure other than the area is specified. It is a forming method. In the method for forming a permanent pattern as described in ⁇ 35>, exposure is performed by a plurality of exposure heads, and a used pixel portion designating unit is provided on an exposed surface formed by the plurality of exposure heads.
- a light spot position detecting means for detecting a light spot position as a pixel unit that is generated by the picture element unit and constitutes an exposure area on the exposed surface
- a pixel part selecting means for selecting a picture element part to be used for realizing N double exposure
- the method for forming a permanent pattern according to any one of the above ⁇ 33> Karaku 37> ⁇ 39> The permanent pattern forming method according to any one of the above ⁇ 33> Karaku 38, wherein the used pixel part designating unit designates the used pixel part used to realize N double exposure in units of rows. It is.
- the light spot position detection means based on at least two light spot positions detected, the light spot column direction on the surface to be exposed and the exposure head running direction when the exposure head is tilted
- the actual inclination angle ⁇ ′ formed by the image is determined, and the pixel part selection means selects the pixel part to be used so as to absorb the error between the actual inclination angle ⁇ ′ and the set inclination angle ⁇ .
- ⁇ 39> is the permanent pattern forming method described in any one of the above.
- the actual inclination angle ⁇ ′ is an average value, a median value, and a plurality of actual inclination angles formed by the row direction of the light spots on the surface to be exposed and the scanning direction of the exposure head when the exposure head is inclined.
- the permanent pattern forming method according to any one of the above.
- M (where m represents a natural number greater than or equal to 2) in the arranged pixel part, the pixel part from (T + 1) line to m line is identified as an unused pixel part,
- the permanent pattern forming method according to any one of ⁇ 38> to ⁇ 42>, wherein the pixel part excluding the unused pixel part is selected as a used pixel part.
- the pixel part selection means In a region including at least a double exposure region on the exposed surface formed by a plurality of pixel part rows, the pixel part selection means,
- the pixel part selection means has a head-to-head connection area that is a double exposure area on the exposed surface formed by a plurality of exposure heads.
- the number of pixel units in the overexposed area is equal to the number of pixel units in the underexposed area.
- N (N ⁇ 1) column-by-column drawings are used for N of N multiple exposures.
- N of N multiple exposures among the usable pixel parts can be specified.
- (N-1) Reference exposure is performed using only the pixel part constituting the pixel part column for each column, and a simple pattern of simple single drawing is obtained. As a result, the picture element portion in the head-to-head connection region is easily specified.
- the used pixel part specifying means includes a slit and a photodetector as light spot position detecting means, and an arithmetic unit connected to the photodetector as a pixel part selecting means.
- the light modulation unit further includes a pattern signal generation unit that generates a control signal based on the pattern information to be formed, and the pattern signal generation unit outputs the light emitted from the light irradiation unit.
- the permanent pattern forming method according to any one of the above items 33> Karaku 50>, which is modulated in accordance with a generated control signal.
- the light modulation unit since the light modulation unit includes the pattern signal generation unit, the light emitted from the light irradiation unit is generated by the pattern signal generation unit. Modulated according to the signal.
- ⁇ 52> The method for forming a permanent pattern according to ⁇ 51>, wherein the light modulation means is a spatial light modulation element.
- ⁇ 54> The permanent pattern forming method according to any one of the above ⁇ 33>, ⁇ 53>, wherein the picture element portion is a micromirror.
- the light irradiating means includes a plurality of lasers, a multimode optical fiber, and a collective optical system for condensing and coupling the laser beams irradiated to the plurality of laser forces, respectively, to the multimode optical fiber.
- the permanent pattern forming method according to any one of the above items 33> Karaku 56>.
- the light irradiating means can condense the laser light irradiated with each of the plurality of laser forces by the collective optical system and couple it to the multimode optical fiber. Therefore, the exposure is performed with exposure light having a deep depth of focus. As a result, the photosensitive film is exposed with extremely high definition. For example, when the photosensitive layer is subsequently developed, a very fine pattern is formed.
- ⁇ 58> The method for forming a permanent pattern according to any one of ⁇ 30> to ⁇ 57>, wherein the photosensitive layer is developed after the exposure. Permanent pattern formation as described in ⁇ 58> In the method, after the exposure, the photosensitive layer is developed to form a highly precise pattern.
- ⁇ 60> A permanent pattern formed by the pattern forming method according to any one of ⁇ 30> and ⁇ 59>. Since the permanent pattern according to 60> is formed by the pattern forming method, it has excellent chemical resistance, surface hardness, heat resistance, etc., and is high-definition, and is a multilayer wiring board for semiconductors and components. This is useful for high-density mounting on PCBs and build-up wiring boards.
- the permanent pattern according to ⁇ 60> which is at least one of a protective film, an interlayer insulating film, and a solder resist pattern. Since the permanent pattern described in ⁇ 61> is at least one of a protective film, an interlayer insulating film, and a solder resist pattern, the wiring may be damaged by an external force due to the insulating property, heat resistance, etc. of the film. Protects against impacts and bending.
- ⁇ 62> A printed circuit board wherein a permanent pattern is formed by the permanent pattern forming method according to any one of ⁇ 30> to ⁇ 59>.
- the film type also has good sensitivity and excellent raw storage and handling properties.
- FIG. 1A is a top view showing an example of a detailed configuration of an exposure head.
- FIG. 1B is a side view showing an example of a detailed configuration of the exposure head.
- FIG. 2 is a partially enlarged view showing an example of a DMD of the pattern forming apparatus.
- FIG. 3 is an explanatory view showing an example of unevenness in a pattern on an exposed surface when there is a relative position shift and a mounting angle error between adjacent exposure heads.
- FIG. 4 is an explanatory diagram showing exposure using only the used pixel part selected in the example of FIG. 3.
- the photosensitive composition of the present invention includes (A) a binder, (B) a polymerizable compound, and (C) a photopolymerization initiator, and (D) a thermal crosslinking agent, if necessary. (E) elastomer, (F) phenoxy resin, (G) sensitizer, (H) other ingredients.
- the sensitivity of the photosensitive composition is defined as the thickness of the exposed portion of the photosensitive layer after the exposure and development when the photosensitive layer formed using the photosensitive composition is exposed and developed. is more preferred instrument 0. 5 ⁇ 503 ⁇ 4 [Zcm 2 that it is the minimum energy power 0. l ⁇ 200mjZc m 2 of light is preferred instrument 0. 2 ⁇ 100mjZcm 2 used for the exposure is not changed in It is especially preferred.
- capri may occur in the processing step, and if it exceeds 200 mjZcm 2 , the time required for exposure may become longer and the processing speed may become slower. .
- the “minimum energy of light used for the exposure that does not change the thickness of the exposed portion of the photosensitive layer after the exposure and development” (hereinafter sometimes simply referred to as “minimum energy of light”)
- the so-called development sensitivity for example, the relationship between the amount of light energy (exposure amount) used for the exposure when the photosensitive layer is exposed and the thickness of the cured layer generated by the development process following the exposure. Can be obtained from the graph (sensitivity curve).
- the thickness of the cured layer increases as the exposure amount increases, and then becomes substantially the same and substantially constant as the thickness of the photosensitive layer before the exposure.
- the development sensitivity is a value obtained by reading the minimum exposure when the thickness of the cured layer becomes substantially constant.
- the difference between the thickness of the cured layer and the thickness of the photosensitive layer before exposure is ⁇ 1 ⁇ m or more.
- a method for measuring the thickness of the cured layer and the photosensitive layer before the exposure is not particularly limited and may be appropriately selected depending on the intended purpose.
- Surfcom 1400D manufactured by Tokyo Seimitsu Co., Ltd.
- Surfcom 1400D manufactured by Tokyo Seimitsu Co., Ltd.
- the thickness of the photosensitive layer is not particularly limited and can be appropriately selected according to the purpose. For example, 1 to 100 ⁇ m is preferable, 2 to 50 ⁇ m is more preferable, and 4 to 30 ⁇ m is preferable. m is particularly preferred.
- the binder used in the present invention contains a saturated or unsaturated group-containing polybasic acid in a reaction product of an epoxy compound (a) having a bisphenol skeleton in a partial structure and an unsaturated group-containing monocarboxylic acid (b). This is a compound obtained by reacting compound (c).
- epoxy compound (a) having a bisphenol skeleton in a partial structure a compound represented by any of the following general formulas (1) and (2) is preferable.
- X represents either a hydrogen atom or a glycidyl group
- R represents either a methylene group or an isopropylidene group
- n represents an integer of 1 or more
- a bisphenol A type epoxy resin or a bisphenol F type epoxy resin represented by the general formula (1), wherein X is a glycidyl group represented by the following structural formula, has, for example, the following general formula: It can be obtained by reacting the hydroxyl group of bisphenol A type epoxy resin or bisphenol F type epoxy resin represented by (5) with epichlorohydrin.
- polar organic solvents such as dimethylformamide, dimethylacetamide, dimethylsulfoxide and the like in the presence of alkali metal hydroxide at a reaction temperature of 50 to 120 ° C. It is preferable to carry out the reaction in the medium.
- the reaction temperature is less than 50 ° C Reaction may be slow, and side reactions may occur when the reaction temperature exceeds 120 ° C.
- R represents either a hydrogen atom or a methyl group, and n is an integer of 1 or more.
- R 1 represents either a hydrogen atom or a methyl group
- R 2 and R 3 represent an alkylene group
- m and n have m + n of 250 and P represents a positive integer.
- n + n is more preferably a positive integer that is an integer of 220, which is more preferably a positive integer of 230.
- ⁇ is more preferably an integer of 1 25 1 Integer of 15 Is more preferable.
- An integer of 1 to 10 is particularly preferable.
- the compound (polymer) represented by the general formula (2) is composed of the following repeating units (la) and units (1b).
- the unit (la) which may be either the unit (la) or the unit (lb)
- the hydroxyl group in the bisphenol is replaced by a substituent such as a darisidyl group. May be substituted.
- R 1 represents either a hydrogen atom or a methyl group
- R 2 and R 3 represent an alkylene group.
- Examples of the unsaturated group-containing monocarboxylic acid include acrylic acid, dimer of acrylic acid, methacrylic acid, ⁇ -furfurylacrylic acid, ⁇ -styrylacrylic acid, cinnamic acid, crotonic acid, and acyanamic acid. Also included are bis-group-containing monocarboxylic acids, and half-ester compounds, butyl-group-containing monoglycidyl ethers or butyl-group-containing monodales that are the reaction products of hydroxyl-containing acrylates with saturated or unsaturated dibasic acid anhydrides. Examples thereof include semi-ester compounds which are reaction products of a sidyl ester and a saturated or unsaturated dibasic acid anhydride.
- These half-ester compounds are obtained by reacting a hydroxyl group-containing acrylate, a beryl group-containing monoglycidyl ether or a bull group-containing monoglycidyl ester with a saturated or unsaturated dibasic acid anhydride in an equimolar ratio. It is done.
- These bur group-containing monocarboxylic acids may be used alone or in combination of two or more.
- Examples of the hydroxyl group-containing acrylate, bure group-containing monoglycidyl ether, and bull group-containing monoglycidyl ester used in the synthesis of the half ester compound as an example of the bull group-containing monocarboxylic acid include: Hydroxyethyl acrylate, Hydroxy ethinoremethalylate, Hydroxypropinoreatalylate, Hydroxypropinoremethacrylate , Hydroxybutyl acrylate, Hydroxy butyl methacrylate, Polyethylene glycol monomethacrylate, Polyethylene glycol monomethacrylate, Trimethylolpropane ditalylate, Trimethylolpropane dimetatalylate, Pentaerythritol tritalate, Pentaerythritol Noretrimetatalylate, dipentaerythritol pentaacrylate, pentaerythritol pentamethacrylate, glycidyl acrylate,
- Examples of the saturated or unsaturated dibasic acid anhydride used in the synthesis of the half ester compound include succinic anhydride, maleic anhydride, tetrahydrophthalic anhydride, phthalic anhydride, methyltetrahydrophthalic anhydride, Ethyltetrahydrophthalic anhydride, hexahydrate Oral phthalic anhydride, Methylhexahydrophthalic anhydride, Ethylhexahydrophthalic anhydride, Itaconic anhydride, etc.
- the vinyl group-containing monocarboxylic acid is used in an amount of 0.8 to 1.05 equivalents with respect to 1 equivalent of the epoxy group of the epoxy resin. It is preferable to react at a ratio of 0.9 to 1.0 equivalent is more preferable
- the epoxy resin and the vinyl group-containing monocarboxylic acid are reacted by dissolving in an organic solvent
- the organic solvent include ketones such as ethylmethylketone and cyclohexanone, toluene, Aromatic hydrocarbons such as xylene and tetramethylbenzene, methyl cellosolve, butylcetosolve, methyl carbitol, butyl carbitol, propylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol nole chinenore Glycol ethers such as etherol, triethyleneglycolenomethinoleetenole, esters such as ethyl acetate, butyl acetate, butyl acetate sorb acetate, carbitol acetate, aliphatic hydrocarbons such as octane and decane, petroleum ether Itotel, oil naphtha
- a catalyst examples include triethylamine, benzylmethylamine, methyltriethylammonium chloride, benzyltrimethylammonium chloride, benzyltrimethylammonium chloride. Romide, benzyltrimethylmethylammonium iodide, triphenylphosphine, and the like.
- the amount of the catalyst used is preferably 0.1 to: LO parts by mass with respect to 100 parts by mass in total of the epoxy resin and the bull group-containing monocarboxylic acid.
- polymerization inhibitor examples include hydroquinone, methylo, idroquinone, hydroquinone monomethyl ether, catechol, pyrogallol and the like.
- the amount of the polymerization inhibitor used is preferably 0.01 to 1 part by mass with respect to 100 parts by mass in total of the epoxy resin and the bull group-containing monostrengthenic acid.
- the reaction temperature is preferably 60 to 150 ° C, more preferably 80 to 120 ° C.
- the vinyl group-containing monocarboxylic acid and a polybasic acid anhydride such as trimellitic anhydride, pyromellitic anhydride, benzophenone tetracarboxylic anhydride, biphenyltetracarboxylic anhydride, etc. Can be used together.
- saturated or unsaturated group-containing polybasic acid anhydride examples include succinic anhydride, maleic anhydride, tetrahydrophthalic anhydride, phthalic anhydride, methyltetrahydrophthalic anhydride, ethyltetrahydrophthalic anhydride, hexahydro Examples thereof include phthalic anhydride, methylhexahydrate, phthalic anhydride, ethylhexahydrophthalic anhydride, and itaconic anhydride.
- the saturated or unsaturated group-containing polybasic acid with respect to 1 equivalent of a hydroxyl group in the reaction product.
- the acid value of the binder can be adjusted by reacting 0.1 to 1.0 equivalents of the anhydride.
- the acid value of the binder is preferably 30 to 150 mg KOHZg, more preferably 50 to 120 mg KOHZg. If the acid value is less than 30 mg KOHZg, the solubility of the photocurable resin composition in a dilute alkaline solution may be reduced, and if it exceeds 150 mg KOHZg, the electrical properties of the cured film may be reduced.
- the reaction temperature between the reaction product and the saturated or unsaturated group-containing polybasic acid anhydride is preferably 60 to 120 ° C.
- the binder is preferably a polymer compound containing an acidic group and an ethylenically unsaturated bond in the side chain.
- the acidic group include a carboxyl group, a phosphoric acid group, and a sulfonic acid group. Of these, a carboxyl group is preferred because of the availability of raw materials.
- the binder is preferably a compound that is insoluble in water and swells or dissolves in an alkaline aqueous solution.
- the binder include at least one polymerizable double bond in the molecule, for example, an acrylic group such as a (meth) acrylate group or a (meth) acrylamide group, a vinyl ester of carboxylic acid, a butyl ether, Various polymerizable double bonds such as aryl ether can be used. More specifically, an acrylic resin containing a carboxyl group as an acidic group, a cyclic ether group-containing polymerizable compound, for example, a glycidyl ester of an unsaturated fatty acid such as glycidyl acrylate, glycidyl methacrylate, cinnamic acid, or an alicyclic group.
- an acrylic resin containing a carboxyl group as an acidic group a cyclic ether group-containing polymerizable compound, for example, a glycidyl ester of an unsaturated fatty acid such as glycidyl acrylate, glycidy
- an epoxy group-containing polymerizable compound such as an epoxy group (for example, an epoxy group such as cyclohexenoxide in the same molecule) and a compound having a (meth) aryryl group, etc.
- an isocyanate group-containing polymerizable compound such as isocyanatoethyl (meth) acrylate to an acrylic resin containing an acidic group and a hydroxyl group, an acrylic resin containing an anhydride group.
- examples thereof include compounds obtained by adding a polymerizable compound containing a hydroxyl group such as hydroxyalkyl (meth) acrylate to fat.
- a cyclic ether group-containing polymerizable compound such as glycidyl metatalylate is copolymerized with a butyl monomer such as (meth) atalyloyl alkyl ester, and (meth) acrylic acid is added to the side chain epoxy group.
- a cyclic ether group-containing polymerizable compound such as glycidyl metatalylate is copolymerized with a butyl monomer such as (meth) atalyloyl alkyl ester, and (meth) acrylic acid is added to the side chain epoxy group.
- the compound etc. which are obtained by making it also include.
- Examples of these include compounds described in Japanese Patent No. 2763775, Japanese Patent Application Laid-Open No. 3-172301, Japanese Patent Application Laid-Open No. 2000-2232264, and the like.
- the polymerizable compound is not particularly limited and can be appropriately selected depending on the purpose, and has at least one addition-polymerizable group in the molecule and has a boiling point of 100 ° C. or higher at normal pressure.
- Preferred examples of the compound include at least one selected from monomers having a (meth) acryl group.
- the monomer having the (meth) acryl group is not particularly limited and may be appropriately selected depending on the purpose. Examples thereof include polyethylene glycol mono (meth) acrylate and polypropylene glycol mono (meth) acrylate.
- Monofunctional acrylates and monofunctional methallylates such as rate and phenoxychetyl (meth) acrylate; polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, trimethylol ethane triacrylate, trimethylol propane triacrylate Rate, trimethylolpropane ditalylate, neopentylglycol di (meth) acrylate, pentaerythritol tetra (meth) acrylate, penta erythritol tri (meth) acrylate, dipentaerythritol hexane (Meth) acrylate, dipentaerythritol penta (meth) acrylate, hexanediol di (meth) acrylate, trimethylol propane tri (atalylooxypropyl) ether, tri (atalyloyloxychetyl) isocyanurate
- trimethylolpropane tri (meth) acrylate pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, and dipentaerythritol penta (meth) acrylate are particularly preferable.
- the solid content of the polymerizable compound in the solid content of the photosensitive composition is preferably 5 to 50% by mass, more preferably 10 to 40% by mass. If the solid content is less than 5% by mass, problems such as deterioration in developability and reduction in exposure sensitivity may occur. If it exceeds 50% by mass, the adhesiveness of the photosensitive layer becomes too strong. Is not preferable.
- photopolymerization initiator a compound selected from an acylphosphine oxide compound and an oxime derivative is preferred, and an oxime derivative is particularly preferred. Also, if necessary Accordingly, other photopolymerization initiators may be included.
- acyl phosphine oxide compound examples include monoacyl phosphine oxide, bisacyl phosphine oxide, and triacyl phosphine oxide compounds.
- acyl phosphinoxide compound examples include compounds represented by the following general formula (6).
- R 11 and R 12 are each independently an alkyl group having 1 to 12 carbon atoms, a benzyl group, a hydrogen atom, a halogen atom, or an alkyl group having 1 to 8 carbon atoms.
- the group represented by 13 represents a deviation
- R 11 may be a deviation of OR 14 and a group represented by the following formula (i).
- R 13 is a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkylthio group having 1 to 8 carbon atoms, or a phenyl group substituted 1 to 4 times by a halogen atom.
- R 14 represents any one of an alkyl group having 1 to 8 carbon atoms, a phenol group, and a benzyl group.
- Y represents any one of a phenylene group, an alkylene group having 1 to 12 carbon atoms, and a cyclohexylene group
- X represents an alkylene group having 1 to 18 carbon atoms and a group represented by the following formula (iii) Represents one of the following.
- Specific examples of the compound represented by the general formula (6) include bis (2,6 dimethoxybenzoyl) phenol phosphine oxide, bis (2,6 dimethoxybenzoyl) (2, 4, 4 Trimethylpentyl) phosphine oxide, bis (2,6 dimethoxybenzoyl) n-butylphosphine oxide, bis (2,6 dimethoxybenzoyl) mono (2 methylpropane-1-yl) phosphine oxide, bis (2, 6 dimethoxybenzoyl) mono (1-methylpropan-1-yl) phosphine oxide, bis (2, 6 dimethoxybenzoyl) t-butyl phosphine oxide, bis (2, 6 dimethoxybenzoyl) ) Cyclohexylphosphine oxide, bis (2,6 dimethoxybenzoyl) octylphosphine oxide, bis (2-methoxybenzoyl) (2-methylpropane-1-yl)
- the restriction limit is not particularly limited, but is appropriately selected according to the purpose. Although it can be made of, it is still preferred to be a compound that has at least a fragrant aromatic group.
- the following general formula ((33)) and the following general formula ((44)) This is a chemical compound that has a structural structure. .
- the above-described oxyximum-induced conductor may be used in combination of 22 or more types. .
- Ar represents either an aromatic group or a heterocyclic group
- Y 1 represents any one of a hydrogen atom and a monovalent substituent
- Y 2 represents an aliphatic group, an aromatic group, a heterocyclic group, COY 3 , CO
- And 5 represents an aliphatic group, an aromatic group, or a heterocyclic group, and m represents an integer of 1 or more.
- Y 1 is preferably a hydrogen atom, an aliphatic group, or an aromatic group.
- Y 2 is preferably an aliphatic group, COY 6 , or CO Y 6
- Y 6 represents any of an aliphatic group, an aromatic group, and a heterocyclic group.
- Y 3 and Y 4 are preferably any of an aliphatic group and an aromatic group.
- the oxime derivative may be a compound in which a plurality of structures represented by the general formula (3) and the general formula (4) are bonded via a linking group.
- the aliphatic group represents an alkyl group, a alkenyl group, or an alkyl group, each of which may have a substituent.
- the aromatic group represents an aryl group or a heterocyclic (heterocyclic) group, each of which may have a substituent, and the monovalent substituent may have a halogen atom or a substituent.
- Examples of the aromatic group include those in which 1 to 3 benzene rings form a condensed ring, and those in which a benzene ring and a 5-membered unsaturated ring form a condensed ring.
- Specific examples thereof include a phenyl group, a naphthyl group, an anthryl group, a phenanthryl group, an indur group, a acenaphthyl group, and a fluorenyl group, and among them, a group having either a phenol group or a naphthyl group. Particularly preferred is a group having a naphthyl group.
- these aromatic groups may have a substituent.
- substituents include a group composed of a monovalent nonmetallic atomic group excluding a hydrogen atom.
- the heterocyclic (heterocyclic) group includes a pyrrole ring group, a furan ring group, a thiophene ring group, a benzopyrrole ring group, a benzofuran ring group, a benzothiophene ring group, a pyrazole ring group, an isoxazole ring group, an iso Thiazole ring group, indazole ring group, benzisoxazol ring group, benzisothiazole ring group, imidazole ring group, oxazole ring group, thiazole ring group, benzimidazole ring group, benzoxazole ring group, benzothiazole ring group , Pyridine ring group, quinoline ring group, isoquinoline ring group, pyridazine ring group, pyrimidine ring group, pyrazine ring group, phthalazine ring group, quinazo
- heterocyclic groups may have a substituent.
- substituents include a group composed of a monovalent nonmetallic atomic group excluding a hydrogen atom.
- a substituent in the below-mentioned alkyl group, a substituted alkyl group, or a substituted alkyl group can be mentioned.
- the monovalent substituent may have a halogen atom, a substituent, an amino group, an alkoxycarbonyl group, a hydroxyl group, an ether group, a thiol group, a thioether group, a silyl group, a nitro group, A cyan group, an alkyl group, an alkenyl group, an alkynyl group, an aryl group and a heterocyclic group, each of which may have a substituent, are preferred.
- an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a heterocyclic group, each of which may have a substituent is preferable. .
- alkyl group which may have a substituent examples include linear, branched, and cyclic alkyl groups having 1 to 20 carbon atoms. Specific examples thereof include , Methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, hexadecyl, octadecyl, eicosyl Group, isopropyl group, isobutyl group, sec- butyl group, t-butyl group, isopentyl group, neopentyl group, 1-methylbutyl group, isohexyl group, 2-ethylhexyl group, 2-methylhexyl group, cyclohexyl group , Cyclopentyl group and 2-norbornyl group. Of these, linear alkyl groups having 1 to 20
- the substituent of the alkyl group may include a substituent which is a monovalent non-metallic nuclear energy excluding a hydrogen atom, and a preferable example is a halogen atom (one F, — Br, 1 Cl, 1)), hydroxyl group, alkoxy group, aryloxy group, mercapto group, alkylthio group, arylthio group, alkyldithio group, aryldithio group, amino group, N-anolenoquinoamino group, N, N di group Anolequinolamino group, N-arynoreamino group, N, N-diarylamino group, N-alkyl-N-arylamino group, acyloxy group, force ruberamoyloxy group, N-alkyl force ruberamoyloxy group, N-arreyl force ruberamoyloxy group, N, N dialkyl force ruberamoyloxy group, N, N diaryl force ruber
- Functional base group (referred to as sulfonate group), alkoxysulfol group, aryloxysulfol group
- Alkylphosphonate group monoarylphosphono group (one PO H (aryl)) and its
- a functional base group (referred to as an arylphosphonate group), a phosphonoxy group (one OPO H),
- a functional base group (referred to as a phosphonatoxy group), a dialkylphosphonoxy group (one OPO H (alk
- alkyl phosphonatoxy group alkyl phosphonatoxy group
- monoarylphosphonoxy group —OPO H (aryl)
- aryl phosphonatoxy group aryl phosphonatoxy group
- alkyl group in these substituents include the aforementioned alkyl groups
- aryl group in the substituent include a phenyl group, a biphenyl group, Naphtyl group, Tolyl group, Xylyl group, Mesityl group, Taml group, Chlorophenol group, Bromophenol group, Chloromethylphenol group, Hydroxyphenol group, Methoxyphenyl group, Ethoxyphenyl group, Phenooxyphenol -Group, acetylphenol group, benzoylphenol group, methylthiophenyl group, phenylthiol group, methylaminophenol group, dimethylaminophenol group, acetylaminophenol group, Carboxyphenol group, methoxypolyphenyl group, ethoxyphenol group, phenoxycarbonyl group, N-phenylcarbamoyl group, cyanophenol group, sulfophenol group, sulfonato
- Examples of the alkenyl group in the substituent include a bur group, a 1-probe group, a 1-butur group, a cinnamyl group, a 2-chloro-1-ethenyl group, and the like.
- Examples of the alkyl group in the group include an ethur group, a 1 propyl group, a 1-butynyl group, a trimethylsilyl ether group, and the like.
- heterocyclic group in the substituent examples include a pyridyl group and a piperidinyl group.
- Examples of the silyl group in the substituent include a trimethylsilyl group.
- Examples of the acyl group in which the substituent may include an acyl group (I ⁇ CO 2) include those in which R G1 is a hydrogen atom, the above alkyl group, or an aryl group.
- R G1 of Ashiru group hydrogen atom, and the alkyl group include a Ariru group.
- substituents more preferred are a halogen atom (one F, —Br, —Cl, ⁇ 1), an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an N-alkylamino group, N , N dialkylamino group, acyloxy group, N alkyl group, rubermoyloxy group, N aryl group, rubermoyloxy group, acylamino group, formyl group, acyl group, carboxyl group, alkoxy carb group, aryloxy group, rubamoyl group, N-alkyl-force rubamoyl group, N, N dialkyl carbamoyl group, N allyl force rubamoyl group, N alkyl N allyl carbamoyl group, s
- examples of the alkylene group in the substituted alkyl group include a divalent organic residue obtained by removing any one of the hydrogen atoms on the alkyl group having 1 to 20 carbon atoms described above.
- Preferable specific examples of the substituted alkyl group obtained by combining such a substituent and an alkylene group include chloromethyl group, bromomethyl group, 2-chloroethyl group, trifluoromethyl group, methoxymethyl group, isopropoxymethyl.
- Examples of the aryl group include those in which 1 to 3 benzene rings form a condensed ring, and those in which a benzene ring and a 5-membered unsaturated ring form a condensed ring.
- Specific examples include Examples thereof include a phenyl group, a naphthyl group, an anthryl group, a phantolyl group, an indur group, an acenaphthyl group, and a fluorenyl group.
- a phenyl group and a naphthyl group are more preferable.
- substituted aryl group those having a monovalent non-metallic atomic group group excluding a hydrogen atom as a substituent on the ring-forming carbon atom of the aforementioned aryl group are used.
- substituent include the aforementioned alkyl group, substituted alkyl group, and those previously shown as substituents in the substituted alkyl group.
- substituted aryl group examples include a biphenyl group, a tolyl group, a xylyl group, a mesityl group, a tamale group, a chlorophenol group, a bromophenol group, a fluorophenol group, a chloromethyl group.
- Phenyl group trifluoromethylphenol group, hydroxyphenyl group, methoxyphenyl group, methoxymethoxyphenyl group, aryloxyphenyl group, phenoxyphenyl group, methylthiophenyl group, Tolylthiophenyl group, ethylaminophenyl group, germanaminophenyl group, morpholinophenol group, acetyloxyphenyl group, benzoylphenyl group, N cyclohexylcarbamoylphenyl group, N Phenylcarbamoyl phenyl group, Acetylaminophenol group, N-Methylbenzoylaminophenol group, Carboxyphenol group, Methoxycarbol Benzyl group, aryloxy-hydroxyl-phenyl group, chlorophenol-oxyl-hydroxyl-phenyl group, strong rubamoyl-phenol group, N-methylcarbamoyl-phenol group, N, N
- R ° 2 , R ° 3 , R ° 4 and R ° 5 are preferably a hydrogen atom, a halogen atom, an alkyl group, a substituted alkyl group, an aryl group, and a substituted aryl group. Examples of these can be mentioned. Among these, a hydrogen atom, a halogen atom, and a linear, branched, or cyclic alkyl group having 1 to 10 carbon atoms are more preferable.
- heterocyclic group examples include the pyridyl group exemplified as the substituent of the substituted alkyl group.
- substituted oxy group those in which 6 is a group consisting of a monovalent nonmetallic atom excluding a hydrogen atom can be used.
- Preferable substituted oxy groups include alkoxy groups, aryloxy groups, acyloxy groups, rubamoyloxy groups, N alkylcarbamoyloxy groups, N aralkyl rubamoyloxy groups, N, N dialkyl rubamoyloxy groups, N, N diaryl rubamoyloxy groups, N alkyl N allyl force Rubbamoyloxy group, alkylsulfoxy group, arylsulfoxy group, phosphonooxy group, phosphonatoxy group can be mentioned.
- alkyl group and aryl group in these include the aforementioned alkyl groups, substituted alkyl groups, and those shown as aryl groups and substituted aryl groups.
- acyl in the acyloxy group examples include those in which R ° 7 is the alkyl group, substituted alkyl group, aryl group and substituted aryl group mentioned above. Of these substituents, an alkoxy group, an aryloxy group, an acyloxy group, and an arylsulfoxy group are more preferable.
- preferred substituted oxy groups include methoxy group, ethoxy group, propyloxy group, isopropyloxy group, butyloxy group, pentyloxy group, hexyloxy group, dodecyloxy group, benzyloxy group, arryloxy group, phenethyloxy group, and force ruboxy group.
- Shetyloxy group methoxycarbo-lethyloxy group, ethoxycarbo-tinoyloxy group, methoxyethoxy group, phenoxyethoxy group, methoxyethoxy group, ethoxyethoxyethoxy group, morpholinoethoxy group, morpholinopropyl group Xyl group, aryloxyethoxyethoxy group, phenoxy group, triloxy group, xylyloxy group, mesityloxy group, mesityloxy group, tamoxy group, methoxyphenyloxy group, ethoxyphenyloxy group, black mouth phenol
- Examples thereof include an oxy group, a bromophenyl group, an acetyloxy group, a benzoyloxy group, a naphthyloxy group, a phenylsulfooxy group, a phosphonoxy group, and a phosphonatoxy group.
- the substituted amino group (R 8 NH—, (R 09 ) (R 010 ) N-) including an amide group includes R 8 , R 9 , and R 01 ° consisting of a monovalent nonmetallic atomic group excluding a hydrogen atom.
- the basic one can be used.
- R 9 and R 1 () may combine to form a ring.
- substituted amino group examples include an N alkylamino group, an N, N-dialkylamino group, an N-arylamino group, an N, N-diarylamino group, an N alkyl-N arylamino group, an acylamino group, an N alkylamino amino group, N arylylamino group, ureido group, N 'alkylureido group, N ,, N, monodialkylureido group, N, arylarylureido group, N ,, diarylureido group, N, Alkyl N, aryl ureido group, N alkyl ureido group, N aryl ureido group, N 'alkyl N alkyl ureido group, N' alkyl N aryl ureido group, N ,, N'-dialkyl-N-alkyl ureido group, N 'Al
- alkyl groups and aryl groups include those described above as alkyl groups, substituted alkyl groups, aryl groups, and substituted aryl groups, including acylamino groups, N alkylalkylamino groups, and N arylarylamino groups.
- R ° 7 of definitive Ashiru group R ° 7 CO
- R ° 7 CO definitive Ashiru group
- more preferred are an N alkylamino group, an N, N dialkylamino group, an N arylamino group, and an acylamino group.
- substituted amino groups include methylamino group, ethylamino group, jetylamino group, morpholino group, piperidino group, pyrrolidino group, phenylamino group, benzoylamino group, acetylamino group and the like.
- 11 is a non-valent atomic group.
- the basic one can be used. More preferable examples include an alkylsulfonyl group and an arylsulfonyl group.
- alkyl group and aryl group in these include the aforementioned alkyl group, substituted alkyl group, and those shown as aryl group and substituted aryl group.
- Specific examples of such a substituted sulfol group include a butyl sulfol group, a phenol sulfol group, and a black-ended phenol sulfol group.
- the sulfonate group (one SO-) is a conjugate base anion of the sulfo group (one SO H) as described above.
- Counter-ions include those generally known, ie, various hums (ammo-ums, sulfomes, phospho- ummes, jordanums, azimuths). Um), and metal ions (Na +, K +, Ca 2+ , Zn 2+, etc.).
- the substituted carbo group (R 13 — CO 2), a group in which 13 is a non-valent nuclear energy can also be used.
- the substituted carbo group include formyl group, acyl group, carboxyl group, alkoxy carbo group, aryloxy carbo ol group, force rubamoyl group, N alkyl force rubamoyl group, N, N dialkyl force rubamoyl.
- Group, N-aryl force rubermoyl group, N, N diaryl force rubermoyl group, N-alkyl N, aryl A strong rubermoyl group can be mentioned.
- alkyl group and aryl group in these include the aforementioned alkyl group, substituted alkyl group, and those shown as aryl group and substituted aryl group.
- substituted carbo groups include formyl, acyl, carboxyl, alkoxy carbo, aryloxy carbo, rubamoyl, N-alkyl rubamoyl, N , N-dialkyl-powered rubermoyl groups, N-aryl-powered rubermoyl groups, and even more preferred include formyl, acyl, alkoxycarbol and aryloxycarboro groups. .
- preferred substituted carbonyl groups include formyl group, acetyl group, benzoyl group, carboxyl group, methoxy carbo ol group, ethoxy carbo ol group, aralkyl carboxy group, dimethylamino phen tert carbo ol group. And methoxy carbo methoxy carbo ol group, N-methyl carbamoyl group, N-furyl carbamoyl group, N, N-jetyl carbamoyl group, morpholino carbo ol group and the like.
- R 14 As the substituted sulfiel group (R 14 —SO—), those in which R 14 is a group composed of a non-valent nonmetallic atomic group can be used.
- Preferable examples include alkylsulfiel group, arylsulfyl group, sulfinamoyl group, N-alkylsulfinamoyl group, N, N-dialkylsulfinamoyl group, N-arylsulfinamoyl group, N, N-di And arylsulfinamoyl group and N-alkyl-N-arylsulfinamoyl group.
- alkyl group and aryl group in these include the above-described alkyl groups, substituted alkyl groups, and those shown as aryl groups and substituted aryl groups. Of these, more preferred examples include an alkyl sulfiel group and an aryl sulfiel group. Specific examples of such a substituted sulfiel group include a hexyl sulfiel group, a benzyl sulfiel group, a tolyl sulfyl group, and the like.
- the substituted phosphono group means a group in which one or two hydroxyl groups on the phosphono group are substituted with other organic oxo groups.
- Preferred examples include the above-mentioned dialkylphosphono group, diarylphosphono group. Group, alkylaryl phosphono group, monoalkyl phosphono group and monoaryl phosphono group. Of these, dialkylphosphono groups and diarylphosphono groups are more preferred. Specific examples thereof include a jetyl phosphono group, a dibutyl phosphono group, and a diphenyl phosphono group.
- the phosphonato group (—PO H—, —PO H_) is, as described above, the phosphono group (—PO H).
- Such counter cations include those commonly known, ie, various hums (ammo-ums, sulfo-ums, phosphor-ums, jordanums, azimuths). beam, etc.), as well as metal ions (Na +, K +, Ca 2 +, Zn 2+ etc.).
- the substituted phosphonate group is a conjugated base anion group in which one hydroxyl group is replaced with an organic oxo group among the above-mentioned substituted phosphono groups.
- oxime derivative examples include compounds disclosed in, for example, JP-A-2001-233842, JP-T-2004-534797, JP-T-2002-519732, and the like. And compounds represented by the following structural formulas.
- R represents either n-C H or p-CH C H.
- the content of the photopolymerization initiator in the photosensitive composition is preferably 0.1 to 25% by mass, more preferably 0.5 to 20% by mass, and further preferably 0.5 to 15% by mass.
- the preferred range is 1 to 10 parts by mass.
- the other photopolymerization initiator has the ability to initiate polymerization of the polymerizable compound.
- Power that can be appropriately selected from known photopolymerization initiators that are not particularly limited as long as it has, for example, those that are sensitive to visible light from the ultraviolet region are preferred.
- Photoexcited sensitizers It may be an activator that produces some kind of action and generates an active radical, and may be an initiator that initiates cationic polymerization according to the type of monomer.
- the photopolymerization initiator preferably contains at least one component having a molecular extinction coefficient of at least about 50 within a range of about 300 to 800 nm (more preferably 330 to 500 nm).
- Examples of the other photopolymerization initiators include, for example, halogenated hydrocarbon derivatives (for example, those having a triazine skeleton, those having an oxadiazole skeleton, etc.), hexyl monobiimidazoles, ketal compounds, hydroxyalkyl ketones. Examples thereof include compounds, organic peroxides, thio compounds, ketone compounds, ataridin compounds, and meta-octenes. Among these, ketone compounds and atrazine compounds are preferable from the viewpoints of sensitivity of the photosensitive layer, storage stability, and adhesion between the photosensitive layer and the substrate.
- photopolymerization initiators include the compounds described in [0288] to [0299] and [0305] to [0307] of JP-A-2005-258431. .
- Examples of the ketal compound include Irgacure 651 as benzylmethyl ketal.
- hydroxyalkyl ketone compound examples include Irgacure 184, Darocur 1173, Irgacure 2959, and Irgacure 127 as hydroxyalkylphenones.
- examples of the organic peroxide include 3, 3 ', 4, 4'-tetra (t-butylperoxycarbonyl) benzophenone.
- Examples of the thioi compound include 2-benzomethylene 3-methylnaphthothiazoline.
- the content of all the photopolymerization initiators including the acyl acylphosphine compound and oxime derivative in the photosensitive layer is preferably 0.1 to 30% by mass. 20 More preferred is 0.5 to 15% by mass.
- the thermal crosslinking agent is not particularly limited and can be appropriately selected according to the purpose. In order to improve the film strength after curing of the photosensitive layer formed using the photosensitive film, it is possible to develop it.
- an epoxy compound having at least two oxirane groups in one molecule and an oxetane compound having at least two oxetanyl groups in one molecule can be used as long as no adverse effect is exerted.
- Examples of the epoxy compound having at least two oxysilane groups in one molecule include, for example, a bixylenol type or biphenol type epoxy resin (“YX4000 Japan Epoxy Resin” etc.) or a mixture thereof, an isocyanurate skeleton, etc.
- Heterocyclic epoxy resin (“TEPIC; manufactured by Nissan Chemical Industries", “ALALDITE PT810; manufactured by Ciba Special Chemicals”, etc.), bisphenol A type epoxy resin, novolak type epoxy resin Bisphenol F type epoxy resin, hydrogenated bisphenol A type epoxy resin, bisphenol S type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, halogenated epoxy resin (for example, , Low brominated epoxy resin, high halogenated epoxy resin, brominated phenol novola Type epoxy resin), aryl group-containing bisphenol A type epoxy resin, trisphenol methane type epoxy resin, diphenol dimethanol type epoxy resin, phenol biphenol type epoxy resin, dicyclopentaene Type epoxy resin (“HP-7200, HP-7200H; manufactured by Dainippon Ink & Chemicals” etc.), glycidylamine type epoxy resin (diaminodiphenylmethane type epoxy resin, diglycidyl dilin, triglycidyl) Such as
- an epoxy compound having at least two epoxy groups having an alkyl group at the ⁇ -position in one molecule may be used.
- Particularly preferred is a compound containing an epoxy group (more specifically, a 13-alkyl-substituted glycidyl group or the like) in which the ⁇ -position is substituted with an alkyl group.
- the epoxy compound containing at least the epoxy group having an alkyl group at the j8 position is composed of at least one epoxy group in which all of two or more epoxy groups contained in one molecule may be 13 alkyl-substituted glycidyl groups.
- the group may be a j8-alkyl substituted glycidyl group.
- the epoxy compound containing an epoxy group having an alkyl group at the 13-position is based on the total amount of the epoxy compound contained in the photosensitive composition.
- Ratio power of ⁇ -alkyl-substituted glycidyl group in all epoxy groups It is particularly preferable that the upper limit is 40% or more, more preferably 50% or more.
- the j8-alkyl-substituted glycidyl group is not particularly limited and can be appropriately selected according to the purpose.
- j8-methyldaricidyl group 13-ethyldaricidyl group, 13 propylglycidyl group, 13- And a butyldaricidyl group.
- a j8-methyldaricidyl group is preferred from the viewpoint of improving the storage stability of the photosensitive composition and the ease of synthesis.
- an epoxy compound containing an epoxy group having an alkyl group at the / 3-position for example, an epoxy compound derived from a polyvalent phenol compound and a j8-alkylepihalohydrin is preferable.
- the / 3-alkylepino and rhohydrin are not particularly limited and may be appropriately selected according to the purpose.
- j8-methylepichlorohydrin, 13 methylepibromohydrin, 13- J8-methylepihalohydrin such as methylepifluorohydrin; 13-ethylepichlorohydrin, j8-ethylepibu mouth mohydrin, —ethylepifluorohydrin, etc.
- ⁇ -propyle ⁇ -Propinoreepihalohydrin such as chlorohydrin, ⁇ -propylepib mouth mohydrin, ⁇ -propinoreepifluorohydrin; ⁇ 8-butinoreepichlorohydrin, j8-butylepib mouth mohydrin, j8-butylepihydrohydrin, etc. Pihalohydrin; and the like.
- ⁇ -methylepino and rhohydrin are preferable from the viewpoints of reactivity with the polyhydric phenol and fluidity.
- the polyhydric phenol compound is not particularly limited as long as it is a compound containing two or more aromatic hydroxyl groups in one molecule, and can be appropriately selected according to the purpose.
- bisphenol compounds such as bisphenol ⁇ ⁇ , bisphenol F and bisphenol S
- biphenol compounds such as biphenol and tetramethylbiphenol
- naphthol compounds such as dihydroxynaphthalene and binaphthol
- phenol-formaldehyde polycondensates C1-C10 monoalkyl substituted phenol-formaldehyde polycondensate such as phenol novolac resin, creso-one formaldehyde polycondensate, etc.
- C1-C10 dialkyl substituted phenol such as xylenol-formaldehyde polycondensate Ruholmaldehyde polycondensate, bisphenol A formaldehyde Bisphenol of polycondensates such as Compounds include formaldehyde polycondensates, copolycondensates of phenol and monoalkyl-substituted phenols having 1 to 10 carbon atoms with formaldehyde, and polyadducts of phenolic compounds and dibutenebenzene.
- the above-mentioned bisphenol compound is preferable.
- Examples of the epoxy compound containing an epoxy group having an alkyl group at the / 3-position include di-13-alkyl glycidyl ether of bisphenol A, di- ⁇ -alkyl glycidyl ether of bisphenol F, and bisphenol S 13 bisphenol compounds such as alkyl glycidyl ethers / 3 alkyl glycidyl ethers; biphenols ge 13 alkyl glycidyl ethers, tetramethylbiphenol diols 13 biphenol compounds such as alkyl glycidyl ethers 13 alkyl glycidyl ethers; dihydroxy Naphthalene Gee / 3 Alkyl Glycidyl Ether, Binaphthol Gee 13 Alkyl Glycidyl Ether, etc.
- the bisphenol compounds represented by the following structural formula (I), and the resulting polymer force such as epichlorohydrin, induced ⁇ -alkyl glycidyl ether, and the following structural formula ( ⁇ )
- Poly j8-alkyl glycidyl ether of formaldehyde polycondensate is preferred.
- R represents either a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and n represents an integer of 0 to 20.
- R represents either a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- R ′′ represents either a hydrogen atom or CH
- n represents Represents an integer from 0 to 20
- epoxy compounds containing an epoxy group having an alkyl group at the 13-position may be used alone or in combination of two or more.
- An epoxy compound having at least two oxirane rings in one molecule and an epoxy compound containing an epoxy group having an alkyl group at the j8 position can be used in combination.
- the skeleton of the epoxy compound is at least one selected from bisphenol type epoxy resin, novolac type epoxy resin, alicyclic group-containing type epoxy resin, and poorly soluble epoxy resin.
- bisphenol type epoxy resin novolac type epoxy resin
- alicyclic group-containing type epoxy resin alicyclic group-containing type epoxy resin
- poorly soluble epoxy resin Favored ,.
- Examples of the oxetane compound include bis [(3-methyl-3-oxetanylmethoxy) methyl] ether, bis [(3-ethyl-3-oxeta-lmethoxy) methyl] ether, 1, 4-bis [(3-methyl-3-oxeta-lmethoxy) methyl] benzene, 1,4-bis [(3-ethyl-3-oxeta-lmethoxy) methyl] benzene, (3-methyl-3-oxeta-l) methyl acrylate , (3 Echiru 3 Okiseta -) methyl Atari rate, (3-methyl 3-Okiseta -) methyl meth Tari rate, (3 Echiru 3 Okiseta - Le) methylate Rume Tatari rate or oligomers thereof or copolymers In addition to polyfunctional oxetanes, compounds having an oxetane group, novolac resin, poly (p-hydroxys), poly (
- an amine compound for example, dicyandiamide, benzyldimethylamine, 4- (dimethylamino) -N, N-dimethylbenzylamine, 4-methoxy-N, N-dimethylbenzylamine, 4-methyl-N, N-dimethylbenzylamine, etc.
- quaternary ammonium salt compounds eg, triethylbenzylammo- Um chloride, etc.
- block isocyanate compounds for example, dimethylamine
- imidazole derivative bicyclic amidine compounds and their salts for example, imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl) —4-Methylimidazole, 2-Phenolimidazole, 4-Phenolimidazole, 1-Cyanethyl—2-Fuel-Loimi Dazole,
- the epoxy resin compound or the oxetane compound is a curing catalyst, or a compound capable of promoting thermal curing other than the above, as long as it can promote the reaction of these with a carboxyl group. May be used.
- the solid content in the solid content of the photosensitive composition of the epoxy compound, the oxetane compound, and a compound capable of accelerating the thermal curing of these with a carboxylic acid is usually 0.01 to 15% by mass.
- a polyisocyanate compound described in JP-A-5-9407 can be used, and the polyisocyanate compound is composed of at least two isocyanates. It may be derived from an aliphatic, cycloaliphatic or aromatic group-substituted aliphatic compound containing a monoto group.
- bifunctional isocyanates eg, mixtures of 1,3 and 1,4-phenolic diisocyanates, 2,4 and 2,6 toluene diisocyanates, 1,3 and 1,4 xylates
- Range isocyanate bis (4-isocyanate monophenyl) methane, bis (4-isocyanatecyclohexyl) methane, isophorone di-socyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate
- a compound obtained by reacting a blocking agent with the isocyanate group of the polyisocyanate or its derivative may be used.
- isocyanate group blocking agent examples include alcohols (for example, isopropanol, tert-butanol, etc.), ratatas (for example, epsilon-prolactam, etc.), phenols (for example, phenol, crezo-monore, p-tert-butinolephenol) Nore, p-sec butinolevenore, p-sec amylphenol, p-octylphenol, p-norphenol, etc.), heterocyclic hydroxyl compounds (eg, 3-hydroxypyridine, 8-hydroxyquinoline) And the like, and active methylene compounds (for example, dialkyl malonate, methyl ethyl ketoxime, acetyl acetone, alkyl acetoacetonitrile, acetooxime, cyclohexanone oxime, etc.).
- compounds having at least one polymerizable double bond and at least one block isocyanate group examples include alcohols
- a melamine derivative may be used as the thermal crosslinking agent.
- the melamine derivative include methylol melamine, alkylated methylol melamine (a compound obtained by etherifying a methylol group with methyl, ethyl, butyl, etc.). These may be used alone or in combination of two or more.
- storage stability Hexamethylated methylol melamine is particularly preferred, with alkylated methylol melamine being preferred, since the surface hardness of the photosensitive layer is good and effective in improving the film strength itself of the cured film.
- the solid content of the thermal crosslinking agent in the solid content of the photosensitive composition is preferably 1 to 50% by mass, more preferably 3 to 30% by mass.
- the solid content is less than 1% by mass, improvement in the film strength of the cured film is not observed, and when it exceeds 50% by mass, developability and exposure sensitivity may be deteriorated.
- the thermal crosslinking agent is preferably an epoxy compound from the viewpoint of reactivity.
- the elastomer can be appropriately selected according to the purpose for which there is no particular limitation.
- compounds described in [0061] to [0073] of International Publication No. 04Z34147 pamphlet may be used. .
- the phenoxy resin can be appropriately selected according to the purpose for which there is no particular limitation.
- the compounds described in International Publication No. 04Z34147 pamphlet [0074] to [0078] are used. Also good.
- the sensitizer improves the minimum energy (sensitivity) of the light when the photosensitive layer is exposed and developed without changing the thickness of the exposed portion of the photosensitive layer after the exposure and development. It is particularly preferable to use in combination.
- the sensitizer can be appropriately selected according to the light irradiation means (for example, visible light, ultraviolet light and visible light laser).
- the light irradiation means for example, visible light, ultraviolet light and visible light laser.
- the sensitizer is excited by active energy rays and interacts with other substances (for example, radical generator, acid generator, etc.) (for example, energy transfer, electron transfer, etc.), thereby causing radicals and It is possible to generate useful groups such as acids.
- substances for example, radical generator, acid generator, etc.
- energy transfer, electron transfer, etc. for example, energy transfer, electron transfer, etc.
- the sensitizer is at least selected from a condensed ring compound, an aminophenol ketone compound, a polynuclear aromatic, an acid nucleus, a basic nucleus, and a fluorescent brightener nucleus. 1 type may be included and another sensitizer may be included as needed. Sensitization As the agent, hetero-fused compounds and amaminobenzophenone compounds are more preferred from the viewpoint of improving sensitivity, and hetero-fused compounds are particularly preferred.
- a hetero condensed ring compound is preferable as a compound (condensed ring compound) in which an aromatic ring or a heterocyclic ring is condensed.
- the hetero-fused ring system compound means a polycyclic compound having a hetero element in the ring, and preferably contains a nitrogen atom in the ring.
- Examples of the hetero-fused ring compound include a hetero-fused ketone compound.
- the hetero-fused ketone compounds attaridone compounds and thixanthone compounds are more preferable, and thixanthone compounds are particularly preferable.
- hetero-fused ketone ketone compound examples include, for example, attaridone compounds such as attaridone, chloroacridone, N-methyl attaridone, N butyl attaridone, N butyl chloro attaridone, thixanthone, Thioxanthone compounds such as isopropyl thixanthone, 2,4 jetylthioxanthone, 1 chloro-4 propyloxy thixanthone, QuantacureQT X; 3— (2 benzofuroyl) 7 Jetylaminotamarin, 3— (2 benzofuroyl) 7— (1-Pyrrolidyl) coumarin, 3 Benzyl 7- Jetylaminocoumarin, 3 -— (2-Methoxybenzoyl) 7 Jetylaminocoumarin, 3 1 (4-Dimethylaminobenzoyl) 7— Jetylaminocoumarin, 3, 3'-carbonylbis (5,7-di-di
- polynuclear aromatics for example, pyrene, perylene, triphenylene
- xanthenes for example, fluorescein, eosin, erythrucine, rhodamine B, rose bengal
- cyanines for example, indocarbocyanine, Thiacarboxanthine, Oxacarboxin
- Merocyanines eg, merocyanine, carbomerocyanine
- thiazines eg, thionine, methylene blue, toluidine blue
- anthraquinones eg, anthraquinone
- squaliums eg, squalium
- the content of the sensitizer is preferably 0.01 to 4% by mass, more preferably 0.02 to 2% by mass, based on all components of the photosensitive composition for photosensitive film. 05-1% by mass is particularly preferred.
- the sensitivity When the content is less than 0.01% by mass, the sensitivity may be lowered, and when it exceeds 4% by mass, the shape of the pattern may be deteriorated.
- the mass ratio of the content of the sensitizer and the content of the photopolymerization initiator is outside the above range, the sensitivity may decrease and the change in sensitivity over time may be adversely affected.
- the combination of the sensitizer and the photopolymerization initiator is particularly preferably a combination of a thixanthone compound and an oxime derivative from the viewpoint of increasing sensitivity.
- the oxime derivative may be used in combination with another neutral radical generator and a photopolymerization initiator compound containing a small amount of an aminoalkyl group or aminophenyl group in a partial structure.
- the other components include thermal polymerization inhibitors, plasticizers, colorants (colored pigments or dyes), extender pigments, and the like, and further adhesion promoters to the substrate surface and other assistants.
- Agents e.g., conductive particles, fillers, antifoaming agents, flame retardants, leveling agents, peeling accelerators, antioxidants, fragrances, surface tension modifiers, chain transfer agents, etc.
- properties such as the stability, photographic properties, and film properties of the intended photosensitive film can be adjusted.
- the thermal polymerization inhibitor may be added to prevent thermal polymerization or temporal polymerization of the polymerizable compound in the photosensitive layer.
- thermal polymerization inhibitor examples include 4-methoxyphenol, hydroquinone, and alcohol. Killed or aryl substituted nitroquinone, t-butylcatechol, pyrogallol, 2-hydroxybenzophenone, 4-methoxy1-2hydroxybenzophenone, cuprous chloride, phenothiazine, chloranil, naphthylamine, 13 naphthol, 2, 6 Di-t-butyl-4 cresol, 2,2, -methylenebis (4-methyl-6t-butylphenol), pyridine, nitrobenzene, dinitrobenzene, picric acid, 4-toluidine, methylene blue, copper and organic chelating agent reactant, methyl salicylate, and phenothiazine, Nitroso compounds,-Chelates of troso compounds with A1, etc.
- the content of the thermal polymerization inhibitor is preferably from 0.001 to 5 mass%, more preferably from 0.005 to 2 mass%, based on the polymerizable compound of the photosensitive layer. 01 to 1% by mass is particularly preferred.
- the content is less than 0.001% by mass, stability during storage may be reduced, and when it exceeds 5% by mass, sensitivity to active energy rays may be reduced.
- the plasticizer should be added to control the film physical properties (flexibility) of the photosensitive layer.
- plasticizer examples include dimethyl phthalate, dibutyl phthalate, diisopropyl phthalate, diheptyl phthalate, dioctyl phthalate, dicyclohexyl phthalate, ditridecyl phthalate, butyl benzyl phthalate, diisodecyl phthalate, diphenyl phthalate, diphenyl phthalate.
- Phthalic acid esters such as ril phthalate and octyl capryl phthalate; triethylene glycol diacetate, tetraethylene glycol diacetate
- Glycol esters such as dimethyl dalycose phthalate, ethino retino eno ethino glycolate, methyl phthal yl ethyl dalicolate, butino retino levino oleglycolate, triethylene glycol dicabrylate; tricresyl phosphate, Phosphate esters such as triphenyl phosphate; 4 Amides such as toluenesulfonamide, benzenesulfonamide, Nn-butylbenzenesulfonamide, Nn-butylacetamide; Diisobutyl adipate, Dioctyl adipate Dibasic acid esters such as dimethyl sebacate, dibutyl sebacate, dioctyl sepacate, dioctyl azelate, dibutyl malate; triethyl taenoate, tributyl taenoate,
- the content of the plasticizer is preferably 0.1 to 50% by mass, more preferably 0.5 to 40% by mass, and particularly preferably 1 to 30% by mass with respect to all components of the photosensitive layer. preferable.
- the coloring pigment is not particularly limited and can be appropriately selected according to the purpose.
- Bikku! J Pure One Blue BO (CI 42595), Auramin (CI 41000), Fat 'Black HB (CI 26150) , Monolight 'Yellow GT (CI Pigment' Yellow 1 2), Permanent 'Yellow GR (CI Pigment' Yellow 17), Permanent 'Yellow HR (CI Pigment' Yellow 83), Permanent 'Carmine FBB (CI Pigment' Red 146) , Hoster Balm Red ESB (CI Pigment 'Violet 19), Permanent' Rubi I FBH (CI Pigment 'Red 11) Huster's' Pink B Supra (CI Pigment 'Red 81) Monastral' First 'Blue (CI Pigment' Blue 15), Monolite 'Fast' Black B (CI Pigment 'Black 1), Carbon, CI Pigment' Red 97 CI Pigment 'Red 122, CI Pigment' Red 149, CI Pigment 'Red 168
- the solid content of the colored pigment in the solid content of the photosensitive composition can be determined in consideration of the exposure sensitivity, resolution, etc. of the photosensitive layer during the formation of a permanent pattern. Different forces depending on the type of facial material Generally 0.01 to 10% by mass is preferable, and 0.05 to 5% by mass is more preferable.
- Solid pigment The photosensitive composition is used for the purpose of improving the surface hardness of the permanent pattern or keeping the coefficient of linear expansion low, or keeping the dielectric constant or dielectric loss tangent of the cured film low, if necessary.
- Inorganic pigments and organic fine particles can be added.
- the inorganic pigment can be appropriately selected from known ones that are not particularly limited.
- kaolin barium sulfate, barium titanate, key oxide powder, fine powder oxide oxide, vapor phase method silica, none Examples include regular silica, crystalline silica, fused silica, spherical silica, talc, clay, magnesium carbonate, calcium carbonate, aluminum oxide, aluminum hydroxide, and my strength.
- the average particle diameter of the inorganic pigment is preferably less than 10 m, more preferably 3 m or less. If the average particle size is 10 m or more, the resolution may deteriorate due to light scattering.
- the organic fine particles can be appropriately selected according to the purpose without particular limitation, and examples thereof include melamine resin, benzoguanamine resin, and crosslinked polystyrene resin. Further, silica having an average particle size of 0.01 to 5 / ⁇ ⁇ , an oil absorption of about 100 to 200 m 2 Zg, spherical porous fine particles made of a crosslinked resin, and the like can be used.
- the amount of the extender pigment added is preferably 1 to 60% by mass. When the addition amount is less than 1% by mass, the linear expansion coefficient may not be sufficiently reduced. When the addition amount exceeds 60% by mass, when the cured film is formed on the surface of the photosensitive layer, The film quality becomes fragile, and when a wiring is formed using a permanent pattern, the function of the wiring as a protective film may be impaired.
- a known adhesion promoter may be used for each layer.
- adhesion promoter examples include adhesion promoters described in JP-A-5-11439, JP-A-5-341532, and JP-A-6-43638. Specifically, benzimidazole, benzoxazole, benzthiazole, 2-mercaptobenzimidazole, 2-mercaptobenzoxazole, 2-mercaptobenzthiazole, 3 morpholinomethyl-1 phenyroot triazole-2 thione, 3— morpholinomethyl 5 phenyl oxadiazole 2 thione, 5 amino 3 Examples include ruphorinomethyl thiadiazole-2-thione, and 2 mercapto 5-methylthiothiadiazole, triazole, tetrazole, benzotriazole, carboxybenzotriazole, amino group-containing benzotriazole, and silane coupling agents.
- the content of the adhesion promoter is preferably 0.001 to 20% by mass, more preferably 0.01 to 10% by mass, based on all the components of the photosensitive layer. % To 5% by mass is particularly preferred.
- the photosensitive film of the present invention has at least a support and a photosensitive layer made of the photosensitive composition of the present invention formed on the support, and a thermoplastic resin layer or the like as needed. Preferred to have other layers of.
- the photosensitive layer is formed by the photosensitive composition of the present invention.
- the portion provided in the photosensitive film of the photosensitive layer is not particularly limited and can be appropriately selected according to the purpose.
- the sensitivity of the photosensitive layer laminated on the support is as described above. as in, lay preferred that a 0. l ⁇ 200miZcm 2, and particularly preferably it is 0. 2 ⁇ 100mjZcm 2 is more preferred instrument 0. 5 ⁇ 50miZcm 2.
- the thickness of the photosensitive layer is particularly preferably 1 to: 2 to 50 m, more preferably 4 to 30 ⁇ m, more preferably 2 to 50 m.
- the support is not particularly limited, and can be appropriately selected according to the purpose. However, it is preferable that the photosensitive layer is peelable and has good light transmittance. Further, the surface is smooth. It is more preferable that the sex is good. Specific examples of the support and protective film are described in, for example, [0342] to [0348] of JP-A-2005-258431.
- ⁇ Other layers> Other layers in the photosensitive film are not particularly limited and can be appropriately selected according to the purpose.
- a cushion layer an oxygen barrier layer (PC layer), a release layer, an adhesive layer, a light absorption layer, a surface
- a protective layer may be provided on the photosensitive layer.
- the cushion layer is not particularly limited and may be appropriately selected depending on the purpose, and may be swellable or soluble or insoluble in an alkaline liquid.
- thermoplastic resin examples include, for example, an ethylene / acrylate copolymer copolymer, styrene, and (meth) (Meth) such as saponified acrylate copolymer, kento of butyltoluene and (meth) acrylic ester copolymer, poly (meth) acrylate, butyl (meth) acrylate and vinyl acetate Acrylic ester copolymers, etc., (meth) acrylic acid ester and (meth) acrylic acid copolymer, styrene, (meth) acrylic acid ester and (meth) acrylic acid copolymer Etc.
- the softness point (Vicat) of the thermoplastic resin in this case is a force that can be appropriately selected according to the purpose without any particular limitation. For example, 80 ° C or less is preferable.
- the above-mentioned thermoplastic resin has a softness point of 80 ° C or less, as well as “Plastic Performance Handbook” (edited by the Japan Plastics Industry Federation, All Japan Plastics Molding Industry Association, Issued on October 25, 1968).
- the organic polymers whose soft spot is about 80 ° C or less those that are soluble in alkaline liquids are listed.
- various plasticizers compatible with the organic polymer material are added to the organic polymer material so that a substantial softness can be obtained. It is also possible to lower the point below 80 ° C.
- the interlayer adhesive force of the photosensitive film is not particularly limited and can be appropriately selected according to the purpose. However, for example, it is preferable that the interlayer adhesion between the support and the cushion layer is the smallest among the interlayer adhesion of each layer. Such an interlayer adhesion force
- the photosensitive layer can be developed using an alkaline developer. Further, after exposing the photosensitive layer while leaving the support, the photosensitive film force is peeled off, and the photosensitive layer is developed using an alkaline developer.
- the method for adjusting the interlayer adhesive force can be appropriately selected according to the purpose without any particular limitation.
- a known polymer, supercooling substance, or adhesion improver in the thermoplastic resin can be selected.
- a method of adding a surfactant, a release agent and the like can be selected.
- the plasticizer can be appropriately selected according to the purpose without any particular limitation.
- polypropylene glycol polyethylene glycol, dioctyl phthalate, diheptino phthalate, dibutino phthalate, tricres.
- Alcohols and esters such as zircphosphate, uddernoresiphosphate and biphenyldiphosphate, amides such as toluenesulfonamide, and the like.
- thermoplastic resin examples include a copolymer whose main component is an essential copolymer component of ethylene.
- the copolymer having ethylene as an essential copolymer component is a force that can be appropriately selected according to the purpose without any particular limitation.
- ethylene vinyl acetate copolymer (EV A) ethylene-ethyl acrylate. Copolymer (EEA) and the like.
- the interlayer adhesive force of the photosensitive film can be appropriately selected according to the purpose without any particular limitation.
- the adhesive strength between the photosensitive layer and the cushion layer is preferably the smallest.
- the support and cushion layer are peeled off from the photosensitive film carrier, the photosensitive layer is exposed, and then the photosensitive layer is developed using an alkaline developer. be able to.
- the support and the cushion layer can be peeled off from the photosensitive film, and the photosensitive layer can be developed using an alkaline developer. .
- the method for adjusting the interlayer adhesion is appropriately selected according to the purpose for which there is no particular limitation. For example, a method of adding various polymers, supercooling substances, adhesion improvers, surfactants, mold release agents, etc. to the thermoplastic resin, adjusting the ethylene copolymerization ratio described below The method of doing is mentioned.
- the ethylene copolymerization ratio in the copolymer containing ethylene as an essential copolymerization component is not particularly limited and may be appropriately selected depending on the intended purpose. For example, 60 to 90% by mass is preferable. 60-80% by mass is more preferred. 65-80% by mass is particularly preferred.
- the interlayer adhesive force between the cushion layer and the photosensitive layer increases, and it becomes difficult to peel off at the interface between the cushion layer and the photosensitive layer. If the amount exceeds 90% by mass, the indirect adhesion between the cushion layer and the photosensitive layer becomes too small, and the cushion layer and the photosensitive layer are very easily peeled off. It may be difficult to produce the photosensitive film.
- the thickness of the cushion layer is not particularly limited.
- the force f can be appropriately selected according to the purpose.
- F column; t is 5-50 111 girls, 10-50 111 girls. Preferably, 15-40111.
- the thickness is less than 5 m, unevenness on the surface of the substrate and unevenness followability to bubbles and the like may be reduced, and a high-definition permanent pattern may not be formed. Problems such as increased load may occur.
- the oxygen barrier layer is preferably a film having a thickness of preferably about 0.5 to 5 ⁇ m, and is preferably formed mainly of polybulal alcohol.
- the said photosensitive film can be manufactured as follows, for example. First, a material contained in the photosensitive composition is dissolved, emulsified or dispersed in water or a solvent to prepare a photosensitive composition solution for a photosensitive film.
- the solvent is not particularly limited and may be appropriately selected according to the purpose.
- examples thereof include alcohols such as methanol, ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, and n-hexanol.
- Ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, diisoptyl ketone; , Esters of butyl acetate, n-amyl acetate, methyl sulfate, ethyl propionate, dimethyl phthalate, ethyl benzoate, and methoxypropyl acetate; aromatic hydrocarbons such as toluene, xylene, benzene, ethylbenzene; Halogenated hydrocarbons such as tetrasalt carbon, trichloroethylene, blackform, 1,1,1-trichloroethane, methylene chloride, and monochlorobenzene; tetrahydrofuran, jetyl ether, ethylene alcohol Examples include ethers such as methylenoatenole, ethyleneglycolenoethylenoleatenole, 1-methoxy
- the photosensitive composition solution is coated on the support and dried to form a photosensitive layer, whereby a photosensitive film can be produced.
- the method for applying the photosensitive composition solution is not particularly limited.
- the force can be selected appropriately according to the purpose.
- spray method roll coating method, spin coating method, slit coating method, etatrusion.
- the coating method include a coating method, a curtain coating method, a die coating method, a gravure coating method, a wire bar coating method, and a knife coating method.
- the drying conditions vary depending on each component, the type of solvent, the ratio of use, etc., but are usually 60 to 110 ° C. for 30 seconds to 15 minutes.
- the photosensitive film is preferably wound around a cylindrical core, wound into a long roll, and stored.
- the length of the long photosensitive film is not particularly limited. For example, a range force of 10-20, OOOm can be appropriately selected. In addition, slitting may be performed for the convenience of the user, and a long body in the range of 100 to 1, OOOm may be rolled. In this case, it is preferable that the support is wound up so as to be the outermost side.
- the roll-shaped photosensitive film may be slit into a sheet shape.
- a separator especially moisture-proof and desiccant-containing
- the photosensitive laminate is formed by laminating at least the photosensitive layer on a substrate and other layers appropriately selected according to the purpose.
- the substrate is a substrate to be processed on which a photosensitive layer is formed, or a transfer target to which at least the photosensitive layer of the photosensitive film of the present invention is transferred, and is appropriately selected depending on the purpose without particular limitation. For example, it can be arbitrarily selected from those having a high surface smoothness to those having a rough surface.
- a so-called substrate in which a plate-like substrate is preferred is used. Specific examples include known printed wiring board manufacturing substrates (printed substrates), glass plates (soda glass plates, etc.), synthetic resin films, paper, metal plates, and the like.
- Examples of the method for producing the photosensitive laminate include, as the first aspect, a method of applying the photosensitive composition to the surface of the substrate and drying, and as the second aspect, in the photosensitive film of the present invention.
- a method of laminating by transferring at least one of heating and pressurizing at least one of the photosensitive layer and transferring force is mentioned.
- the photosensitive composition is applied and dried on the substrate to form a photosensitive layer.
- the coating and drying method can be appropriately selected according to the purpose without any particular limitation.
- the photosensitive composition is dissolved, emulsified or dispersed on the surface of the substrate in water or a solvent.
- a method of laminating by preparing a photosensitive composition solution, applying the solution directly, and drying the solution.
- the solvent of the photosensitive composition solution can be appropriately selected according to the purpose without any particular limitation, and examples thereof include the same solvents as those used for the photosensitive film. They are
- One type may be used alone or two or more types may be used in combination. Also, add a known surfactant.
- the coating method and drying conditions can be appropriately selected according to the purpose without any particular limitation, and the same methods and conditions as those used for the photosensitive film are used.
- the photosensitive film of the present invention is laminated on the surface of the substrate while performing at least one of heating and pressing.
- the protective film it is preferable that the protective film is peeled off and laminated so that the photosensitive layer overlaps the substrate.
- the heating temperature is not particularly limited, and can be appropriately selected according to the purpose. For example, 15 to 180 ° C is preferable, and 60 to 140 ° C is more preferable.
- the pressure of the pressurization is not particularly limited, and can be appropriately selected depending on the purpose. For example, 0.1 to 1. OMPa force is preferable, 0.2 to 0.8 MPa force is more preferable! / ⁇ .
- the apparatus for performing at least one of the heating is not particularly limited, and can be appropriately selected according to the purpose.
- a laminator for example, Taisei Laminanee VP-II,-Chigo Morton, Inc.
- Preferable examples include VP130).
- the photosensitive film of the present invention and the photosensitive laminate use the photosensitive composition of the present invention, the sensitivity is good, the raw storage property is excellent, and a pattern can be formed with high definition. Therefore, for the formation of various patterns such as protective films, interlayer insulating films, and permanent patterns such as solder resist patterns, for the manufacture of liquid crystal structural members such as color filters, pillar materials, rib materials, spacers, partition walls, holograms, etc. It can be suitably used for pattern formation of micromachines, proofs, etc., and can be particularly suitably used for permanent pattern formation of printed circuit boards.
- a permanent pattern such as a protective film, an interlayer insulating film, or a solder resist
- HAST high acceleration test
- the pattern forming apparatus of the present invention includes the photosensitive layer and includes at least a light irradiation unit and a light modulation unit.
- the permanent pattern forming method of the present invention preferably includes at least an exposure step and further includes other steps such as a development step and a curing treatment step.
- the photosensitive layer in the photosensitive film of the present invention is exposed.
- the photosensitive film and the base material of the present invention are as described above.
- the subject of the exposure is not particularly limited as long as it is the photosensitive layer in the photosensitive film, and can be appropriately selected depending on the purpose. It is preferable that this is performed on a laminated body formed by laminating the optical film while performing at least one of heating and pressing.
- the exposure can be appropriately selected according to the purpose without any particular limitation, and powers such as digital exposure, analog exposure, etc. Among these, digital exposure is preferable.
- the analog exposure can be appropriately selected depending on the purpose without any particular limitation. For example, exposure is performed with a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a xenon lamp, or the like through a negative mask having a predetermined pattern. A method is mentioned.
- the digital exposure can be appropriately selected according to the purpose without any particular restriction.
- a control signal is generated based on pattern formation information to be formed, and modulated according to the control signal.
- light For example, n light (where n is a natural number of 2 or more) two-dimensional light receiving means and receiving light from the light irradiating means.
- the exposure head is arranged so that the column direction of the predetermined inclination angle ⁇ is set, and, for the exposure head, N-exposure (N double exposure) of the usable pixel parts by the used pixel part designating means.
- N is a natural number of 2 or more
- N double exposure refers to a straight line parallel to the scanning direction of the exposure head on the exposed surface in almost all of the exposed region on the exposed surface of the photosensitive layer.
- the “light spot array (pixel array)” is a direction in which the angle formed with the scanning direction of the exposure head is smaller in the array of light spots (pixels) as pixel units generated by the pixel unit.
- the arrangement of the picture element portions does not necessarily have to be a rectangular lattice, for example, an arrangement of parallelograms.
- the “substantially all areas” of the exposure area is described as a straight line parallel to the scanning direction of the exposure head by tilting the pixel part rows at both side edges of each picture element part. Since the number of picture element parts in the used picture element part decreases, even if it is used to connect multiple exposure heads in such a case, scanning will occur due to errors in the mounting angle and arrangement of the exposure heads.
- the number of pixel parts in the used pixel part that intersects a straight line parallel to the direction may slightly increase or decrease, and the connection between the pixel parts in each used pixel part is less than the resolution.
- N double exposure and “multiple exposure” are used as terms corresponding to “N double exposure” and “multiple exposure” with respect to an embodiment in which the exposure apparatus or exposure method of the present invention is implemented as a drawing apparatus or drawing method.
- N in the N-exposure is a natural number of 2 or more, a force that can be appropriately selected according to the purpose for which there is no particular limitation, a natural number of 3 or more is preferable, and a natural number of 3 or more and 7 or less is more preferable. .
- the development is performed by removing an unexposed portion of the photosensitive layer.
- the method for removing the uncured region can be appropriately selected according to the purpose without any particular limitation, and examples thereof include a method using a developer.
- the developer is not particularly limited and may be appropriately selected depending on the purpose. Examples thereof include an alkaline aqueous solution, an aqueous developer, an organic solvent, and the like. Among these, a weakly alkaline aqueous solution is used. preferable.
- the base component of the weak alkaline aqueous solution include lithium hydroxide, sodium hydroxide, potassium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, lithium hydrogen carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, and phosphoric acid. Sodium, potassium phosphate, sodium pyrophosphate, potassium pyrophosphate, borax, etc.
- the pH of the weakly alkaline aqueous solution is more preferably, for example, about 9 to about 8 to 12: L1.
- Examples of the weak alkaline aqueous solution include 0.1 to 5% by mass of sodium carbonate aqueous solution or potassium carbonate aqueous solution.
- the temperature of the developer is a force that can be appropriately selected according to the developability of the photosensitive layer. For example, about 25 to 40 ° C. is preferable.
- the developer is a surfactant, an antifoaming agent, an organic base (for example, ethylenediamine, ethanolamine, tetramethylammonium hydroxide, diethylenetriamine, triethylenepentamine, morpholine, triethanolamine, etc.)
- an organic solvent for example, alcohols, ketones, esters, ethers, amides, latatones, etc.
- the developer may be an aqueous developer obtained by mixing water or an alkaline aqueous solution and an organic solvent, or may be an organic solvent alone.
- the formation of the pattern may include, for example, a curing process, an etching process, a plating process, and the like. These may be used alone or in combination of two or more.
- the pattern forming method is a permanent pattern forming method for forming a permanent pattern such as a protective film, an interlayer insulating film, a solder resist pattern, or a color filter
- the photosensitive layer is cured after the developing step. It is preferable to provide the hardening process process which processes.
- the curing treatment step is not particularly limited and can be appropriately selected depending on the purpose. For example, a full exposure process, a full heat treatment, and the like are preferable.
- Examples of the entire surface exposure processing method include a method of exposing the entire surface of the laminate on which the permanent pattern is formed after the development. By this overall exposure, curing of the resin in the photosensitive composition forming the photosensitive layer is accelerated, and the surface of the permanent pattern is cured.
- a force that can be appropriately selected according to the purpose without particular limitation for example, a UV exposure machine such as an ultra-high pressure mercury lamp, an exposure machine using a xenon lamp, a laser exposure machine, etc. are suitable. Can be mentioned.
- the exposure dose is usually 10 miZcm 2 to 2,000 mjz cm.
- Examples of the method of the entire surface heat treatment include a method of heating the entire surface of the laminate on which the permanent pattern is formed after the development. By heating the entire surface, the film strength of the surface of the permanent pattern is increased.
- the heating temperature in the entire surface heating is preferably 120 to 250 ° C, more preferably 120 to 200 ° C. If the heating temperature is less than 120 ° C, the film strength may not be improved by heat treatment. If the heating temperature exceeds 250 ° C, the resin in the photosensitive composition may be decomposed, resulting in film quality. May be weak and brittle.
- the heating time in the whole surface heating is preferably 10 to 120 minutes, more preferably 15 to 60 minutes.
- the apparatus for performing the entire surface heating can be appropriately selected according to the purpose from known apparatuses that are not particularly limited, and examples thereof include a dry oven, a hot plate, and an IR heater.
- the pattern forming method can be used for forming various patterns that require prevention of sensitivity reduction of the photosensitive layer by oxygen in direct writing by laser exposure at 405 nm. It can be suitably used to form a pattern that is compatible with productivity.
- the permanent pattern formed by the permanent pattern forming method is the protective film or the interlayer insulating film, it is possible to protect the wiring from external impact and bending force.
- the interlayer insulating film for example, for high-density mounting of semiconductors and components on a multilayer wiring board or a build-up wiring board. Useful.
- a permanent pattern such as a protective film, an interlayer insulating film, and a solder resist pattern is used. It can be suitably used for the manufacture of liquid crystal structural members such as filters, pillars, ribs, spacers, partition walls, holograms, micromachines, proofs, etc., especially for the formation of permanent patterns on printed circuit boards. Can be suitably used.
- liquid crystal structural members such as filters, pillars, ribs, spacers, partition walls, holograms, micromachines, proofs, etc.
- Sensitizer (S—1) represented by the following structural formula (1) 0.5 mass part
- the barium sulfate dispersion is composed of 28.5 parts by weight of barium sulfate (manufactured by Zhi-Gakusha, B30) and KAYARAD ZFR-1492H (bis F-type epoxy acrylate, concentration 66% Nippon Kayaku Co., Ltd.) 15. After mixing 6 parts by mass, 28.2 parts by weight of normal propyl acetate, and 0.2 parts by weight of phthalocyanine green, the motor mill M-200 (manufactured by Eiger) was used. And then dispersed for 3.5 hours at a peripheral speed of 9 mZs.
- a surface of a copper-clad laminate (no through-hole, copper thickness 12 m) on which a wiring was formed as a printed board was prepared by chemical polishing treatment.
- the photosensitive composition is applied by a screen printing method using a 120 mesh Tetron screen so that the thickness after drying is 30 m, and a hot air circulation type at 80 ° C. for 15 minutes.
- a photosensitive layer was formed by drying with a dryer, and a photosensitive laminate in which the copper-clad laminate and the photosensitive layer were laminated in this order was prepared.
- the photosensitive laminate was evaluated for sensitivity, resolution, storage stability, and edge roughness by the following methods. Table 1 shows the results other than the shortest development time.
- the shortest development time was 20 seconds.
- a sensitivity curve was obtained by plotting the relationship between the amount of light irradiation and the thickness of the cured layer. From the sensitivity curve, the amount of light energy when the thickness of the cured region was the same 30 m as that of the photosensitive layer before exposure was determined as the amount of light energy necessary for curing the photosensitive layer.
- DMD36 controlled to drive only 1024 x 256 6 rows and the optical for imaging the light shown in FIGS. 1A and 1B on the photosensitive film
- a pattern forming apparatus 10 having an exposure head 30 having a system was used.
- each exposure head 30 that is, each DMD 36, is slightly larger than the angle ⁇ where double exposure is performed using the available 1024 rows x 256 rows micromirror 58
- N is the number of double exposures N, the number of micromirrors that can be used 58 s in the row direction, the spacing p of the micromirrors 58 that can be used in the row direction p, and the micromirrors with the exposure head 30 tilted.
- N is the number of double exposures N, the number of micromirrors that can be used 58 s in the row direction, the spacing p of the micromirrors 58 that can be used in the row direction p, and the micromirrors with the exposure head 30 tilted.
- FIG. 30 shows the pattern of light spots from the micromirror 58 that can be used for DMD36.
- the exposure pattern for every other column of the micromirrors 58 that can be used is divided into the exposure pattern by the pixel column group A and the exposure pattern by the pixel column group B.
- the actual exposure on the exposed surface The pattern is a superposition of these two exposure patterns.
- the light spot position detecting means a set of a slit 28 and a photodetector is used, and an exposure head 30
- the angle formed by the inclination angle of the straight line connecting them and the scanning direction of the exposure head was measured.
- the natural number T that is closest to the value t that satisfies this relationship is assigned to each of the exposure heads 30 and 30.
- micromirrors constituting the portions 78 and 80 covered with diagonal lines in FIG. 4 were identified as micromirrors that are not used during the main exposure.
- the regions 82 and shaded areas in FIG. Micromirrors corresponding to the light spots constituting the covered region 84 were identified and added as micromirrors not used during the main exposure.
- a signal for setting the angle of the always-off state is sent by the pixel unit control means, and these microphone mirrors are substantially It was controlled so that it was not involved in exposure.
- the exposure areas formed by a plurality of the exposure heads in the exposure areas 32 and 32 are formed by a plurality of the exposure heads in the exposure areas 32 and 32.
- the photosensitive laminate was stored for 1 day under drying acceleration conditions (relative humidity 50%) at 40 ° C. One day later, in the same manner as described above, sensitivity and resolution were measured, and aging stability was evaluated based on the following criteria.
- the photosensitive laminate is irradiated with double exposure so that a horizontal line pattern in a direction orthogonal to the scanning direction of the exposure head is formed, and a part of the photosensitive layer is exposed.
- a pattern was formed in the same manner as in the measurement of the resolution.
- any five points on a line with a line width of 50 m were observed using a laser microscope (VK-9500, manufactured by Keyence Corporation; objective lens 50 ⁇ ), and the edge position in the field of view was observed.
- the absolute value of the difference between the most swollen part (mountain peak) and the narrowest part (valley bottom part) was calculated, and the average value of the five observed points was calculated as the edge roughness.
- the edge roughness is preferably as the value is small, since it exhibits good performance.
- the photosensitive composition solution obtained in Example 1 was applied to a PET (polyethylene terephthalate) film having a thickness of 16 m, a width of 30 Omm, and a length of 200 m as the support with a bar coater, and 80 ° C.
- a photosensitive layer having a thickness of 30 m was formed by drying in a hot air circulation dryer.
- a polypropylene film having a thickness of 20 ⁇ m, a width of 310 mm, and a length of 210 m was formed as a protective film on the photosensitive layer. Were laminated by lamination to produce the photosensitive film.
- the photosensitive film of the photosensitive film is in contact with the copper-clad laminate, and the protective film on the photosensitive film is peeled off, and a vacuum laminator (A photosensitive laminate in which the copper-clad laminate, the photosensitive layer, and the polyethylene terephthalate film (support) are laminated in this order. Prepared.
- Crimping conditions are: vacuuming time 40 seconds, crimping temperature 70 ° C, crimping pressure 0.2 MPa, under pressure The interval was 10 seconds.
- the photosensitive laminate was evaluated for sensitivity, resolution, storage stability, and edge roughness.
- the resolution, storage stability over time (evaluation of storage stability 1), and edge roughness were evaluated in the same manner as in Example 1.
- the sensitivity was evaluated as follows.
- the storage stability was evaluated by the following method. The results are shown in Table 1.
- a part of the photosensitive layer is cured from the support side in the same manner as in Example 1 by the pattern forming apparatus described in Example 1. I let you. After standing at room temperature for 10 minutes, the support was peeled from the photosensitive laminate, and the amount of light energy required to cure the photosensitive layer was measured in the same manner as in Example 1.
- the photosensitive film was wound up with a winder to produce a photosensitive film raw roll.
- the obtained photosensitive film raw roll was slit with a coaxial slitter, and was 300 mm in length and 76 mm in inner diameter.
- a cylindrical roll core was wound up to 150 m in a width of 250 mm to produce a photosensitive film roll.
- the photosensitive film roll thus obtained was wrapped in a black polyethylene cylindrical bag (film thickness: 80 m, water vapor transmission rate: 25 gZm 2 '24 hr or less), and a polypropylene bush was pushed into both ends of the winding core.
- the roll-shaped sample with both ends closed with the bush was stored at 25 ° C and 55% RH for 21 days, and then observed for end face fusion, and the storage stability was evaluated according to the following criteria.
- ⁇ A part of the end face is glossy, and a slight amount of end face fusion occurs (use limit).
- X State where the entire end face is glossy and a large amount of end face fusion occurs.
- Example 3 In Example 1, 6 parts by mass of Irgacure 819 (1-1, photopolymerization initiator) in the photosensitive composition solution was added to the oxime derivative (1-2, photopolymerization) represented by the following structural formula (2). Polymerization initiator) A photosensitive composition solution was prepared in the same manner as in Example 1 except that the amount was changed to 2 parts by mass. Using the photosensitive composition solution, a photosensitive film was formed in the same manner as in Example 2 to prepare a photosensitive laminate.
- the photosensitive laminate was evaluated in the same manner as in Example 2 for sensitivity, resolution, storage stability 1 and 2, and edge roughness. The results are shown in Table 2.
- Example 1 6 parts by mass of Irgacure 819 (1-1, photopolymerization initiator) in the photosensitive composition solution was added to the compound (1-3, photopolymerization) represented by the following structural formula (3). Initiator) 1 part by weight and N-phenyldaricin (additive) A photosensitive composition solution was prepared in the same manner as in Example 1 except that the amount was changed to 0.5 part by weight. Using this photosensitive composition solution, a photosensitive film was formed in the same manner as in Example 2 to prepare a photosensitive laminate.
- the photosensitive laminate was evaluated in the same manner as in Example 2 for sensitivity, resolution, storage stability 1 and 2, and edge roughness. The results are shown in Table 1.
- Example 1 6 parts by mass of Irgacure 819 (1-1, photopolymerization initiator) in the photosensitive composition solution was added to the compound (1-4, photopolymerization) represented by the following structural formula (4). Initiator) A photosensitive composition solution was prepared in the same manner as in Example 1 except that the amount was changed to 2 parts by mass. Photosensitivity Using the composition solution, a photosensitive film was formed in the same manner as in Example 2 to prepare a photosensitive laminate.
- the photosensitive laminate was evaluated in the same manner as in Example 2 for sensitivity, resolution, storage stability 1 and 2, and edge roughness. The results are shown in Table 1.
- Example 1 6 parts by mass of Irgacure 819 (1-1, photopolymerization initiator) in the photosensitive composition solution was added to the compound (1-5, photopolymerization) represented by the following structural formula (5). Initiator) A photosensitive composition solution was prepared in the same manner as in Example 1 except that the amount was changed to 2 parts by mass. Using the photosensitive composition solution, a photosensitive film was formed in the same manner as in Example 2 to prepare a photosensitive laminate.
- Example 1 6 parts by mass of Irgacure 819 (1-1, photopolymerization initiator) in the photosensitive composition solution was added to the compound (1-6, photopolymerization) represented by the following structural formula (6). Initiator) A photosensitive composition solution was prepared in the same manner as in Example 1 except that the amount was changed to 2 parts by mass. Using the photosensitive composition solution, a photosensitive film was formed in the same manner as in Example 2 to prepare a photosensitive laminate.
- Example 1 6 parts by mass of Irgacure 819 (1-1, photopolymerization initiator) in the photosensitive composition solution was added to the compound (1-7, photopolymerization) represented by the following structural formula (7). Initiator) A photosensitive composition solution was prepared in the same manner as in Example 1 except that the amount was changed to 3 parts by mass. Using the photosensitive composition solution, a photosensitive film was formed in the same manner as in Example 2 to prepare a photosensitive laminate.
- Example 3 instead of the pattern forming apparatus, a glass negative mask having a pattern similar to the above was prepared separately, and this negative mask was brought into contact with the photosensitive laminate, and an exposure amount of 40 miZcm 2 was obtained with an ultrahigh pressure mercury lamp. And exposed.
- KAYARAD ZFR— 1492H bisphenol F type epoxy acrylate
- a photosensitive composition solution was prepared in the same manner as in Example 3 except that ZAR-1413H (bisphenol A type epoxy acrylate, concentration 66%, manufactured by Nippon Kayaku Co., Ltd.) was used. Using this photosensitive composition solution, a photosensitive film was formed in the same manner as in Example 2 to prepare a photosensitive laminate.
- ZAR-1413H bisphenol A type epoxy acrylate, concentration 66%, manufactured by Nippon Kayaku Co., Ltd.
- the photosensitive laminate was evaluated in the same manner as in Example 2 for sensitivity, resolution, storage stability 1 and 2, and edge roughness. The results are shown in Table 1.
- Example 3 KAYARAD ZFR-1492H (bisphenol F-type epoxy acrylate) in the photosensitive composition solution was used as a raw material from the following binder (compound represented by the general formula (2)).
- a photosensitive composition solution was prepared in the same manner as in Example 3 except that the binder composition was changed to a binder. Using the photosensitive composition solution, a photosensitive film was formed in the same manner as in Example 2 to prepare a photosensitive laminate.
- the photosensitive laminate was evaluated in the same manner as in Example 2 for sensitivity, resolution, storage stability 1 and 2, and edge roughness. The results are shown in Table 1.
- Epototo YDPF-1000 (manufactured by Tohto Kasei) 200 parts by weight, 36 parts by weight of acrylic acid, 0.2 part by weight of methyl hydroquinone, 60 parts by weight of propylene glycol monomethyl ether monoacetate are placed in a reaction vessel and stirred at 90 ° C. The reaction was carried out. Subsequently, the internal temperature was cooled to 60 ° C, 1 part by mass of triphenylphosphine was added, and the mixture was stirred at 100 ° C for 3 hours. Next, 50 parts by mass of tetrahydrophthalic anhydride and 94 parts by mass of propylene glycol monomethyl ether monoacetate were added and stirred at 85 ° C. for 6 hours to obtain a binder having a concentration of 65%.
- Example 1 (Comparative Example 1) In Example 1, a photosensitive composition solution was prepared in the same manner as in Example 1 except that 6 parts by mass of Irgacure 819 in the photosensitive composition solution was changed to 3 parts by mass of Irgacure 907. A photosensitive laminate was prepared.
- the photosensitive laminate was evaluated in the same manner as in Example 1 for sensitivity, resolution, storage stability 1 and edge roughness. The results are shown in Table 1.
- a photosensitive film was formed in the same manner as in Example 2 except that the photosensitive composition solution of Comparative Example 1 (changed from 6 parts by mass of Irgacure 819 to 3 parts by mass of Irgacure 907) was used.
- the body was prepared.
- the photosensitive laminate was evaluated in the same manner as in Example 2 for sensitivity, resolution, storage stability 1 and 2, and edge roughness. The results are shown in Table 1.
- Example 1 KAYARAD ZFR-1492H (bisphenol F type epoxy acrylate) in the photosensitive composition solution was added to lipoxy PR-300 (taresol novolak type epoxide talate, concentration 65%, Showa A photosensitive composition solution was prepared in the same manner as in Example 1 except that the product was changed to “manufactured by Kobunshi Co., Ltd.” to prepare a photosensitive laminate.
- KAYARAD ZFR-1492H bisphenol F type epoxy acrylate
- lipoxy PR-300 taresol novolak type epoxide talate, concentration 65%
- the photosensitive laminate was evaluated in the same manner as in Example 1 for sensitivity, resolution, storage stability 1 and edge roughness. The results are shown in Table 1.
- a photosensitive film was formed in the same manner as in Example 2 except that the photosensitive composition solution of Comparative Example 3 (KAYARAD ZFR-1492H was changed to Lipoxy PR-300) was used. The body was prepared.
- the photosensitive laminate was evaluated in the same manner as in Example 2 for sensitivity, resolution, storage stability 1 and 2, and edge roughness. The results are shown in Table 1.
- the photosensitive composition of the present invention is highly sensitive, excellent in preservability and handling properties, can form high-definition patterns, and is suitable for production of printed wiring boards including package substrates. It can be widely used for the formation of permanent patterns (interlayer insulating film, protective film, solder resist pattern, etc.) in patterns or high-definition permanent patterns in the semiconductor field. It can be suitably used for a pattern formation method and formation of a print substrate.
- the photosensitive film of the present invention can form a high-definition pattern with high sensitivity, excellent raw storage and handling properties, and a non-cage substrate.
- the permanent pattern forming method of the present invention can be suitably used for forming a printed circuit board.
- the method for forming a permanent pattern of the present invention is the photosensitive composition or photosensitive film of the present invention.
- high-definition patterns can be formed with high sensitivity, excellent raw storage and handling, so patterns suitable for manufacturing printed circuit boards including package substrates, or high-definition in the semiconductor field Can be formed with high definition and efficiency, such as various patterns that require high-precision exposure, and can be used to form various permanent patterns (interlayer insulation film, protective film, solder resist pattern, etc.). In particular, it can be suitably used for forming the printed circuit board of the present invention.
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- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Materials For Photolithography (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
- Epoxy Resins (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
Description
Claims
Priority Applications (3)
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KR1020087022064A KR101286101B1 (en) | 2006-03-28 | 2006-11-30 | Photosensitive composition, photosensitive film, method of forming permanent pattern, and printed wiring board |
JP2008507364A JP5107231B2 (en) | 2006-03-28 | 2006-11-30 | Photosensitive composition, photosensitive film, permanent pattern forming method, and printed circuit board |
CN2006800541082A CN101416111B (en) | 2006-03-28 | 2006-11-30 | Photosensitive composition, photosensitive film, method of forming permanent pattern, and printed wiring board |
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JP2006-088852 | 2006-03-28 | ||
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JP (1) | JP5107231B2 (en) |
KR (1) | KR101286101B1 (en) |
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WO (1) | WO2007111003A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009227955A (en) * | 2008-02-25 | 2009-10-08 | Jsr Corp | Curable composition, liquid crystal sealant, and liquid crystal display element |
JP2009265389A (en) * | 2008-04-25 | 2009-11-12 | Hitachi Chem Co Ltd | Photosensitive resin composition, and photosensitive permanent resist and photosensitive film using the same |
JP2020060773A (en) * | 2017-08-28 | 2020-04-16 | 住友ベークライト株式会社 | Negative type photosensitive resin composition, semiconductor device and electronic apparatus |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2011067998A1 (en) * | 2009-12-04 | 2011-06-09 | 東レ株式会社 | Photosensitive resin composition, laminate utilizing same, and solid-state imaging device |
CN102638939A (en) * | 2012-04-19 | 2012-08-15 | 蔡新民 | Making method of nobaking photosensitive soldermask circuit board |
Citations (5)
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JP2001511137A (en) * | 1997-01-30 | 2001-08-07 | チバ スペシャルティ ケミカルズ ホールディング インコーポレーテッド | Non-volatile phenylglyoxylate |
JP2003280193A (en) * | 2002-03-26 | 2003-10-02 | Taiyo Ink Mfg Ltd | Alkali-developable photosensitive resin composition and printed wiring board using the same |
JP2005077451A (en) * | 2003-08-28 | 2005-03-24 | Nippon Steel Chem Co Ltd | Photosensitive resin composition and color filter obtained by using same |
JP2006048031A (en) * | 2004-07-06 | 2006-02-16 | Fuji Photo Film Co Ltd | Photosensitive film, process for producing the same and process for forming permanent pattern |
JP2007017644A (en) * | 2005-07-06 | 2007-01-25 | Arisawa Mfg Co Ltd | Photosensitive heat-curable resin composition, photosensitive cover lay using the composition, and flexible printed wiring board |
-
2006
- 2006-11-30 JP JP2008507364A patent/JP5107231B2/en not_active Expired - Fee Related
- 2006-11-30 KR KR1020087022064A patent/KR101286101B1/en not_active IP Right Cessation
- 2006-11-30 CN CN2006800541082A patent/CN101416111B/en not_active Expired - Fee Related
- 2006-11-30 WO PCT/JP2006/323909 patent/WO2007111003A1/en active Application Filing
-
2007
- 2007-03-26 TW TW096110281A patent/TW200809406A/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2001511137A (en) * | 1997-01-30 | 2001-08-07 | チバ スペシャルティ ケミカルズ ホールディング インコーポレーテッド | Non-volatile phenylglyoxylate |
JP2003280193A (en) * | 2002-03-26 | 2003-10-02 | Taiyo Ink Mfg Ltd | Alkali-developable photosensitive resin composition and printed wiring board using the same |
JP2005077451A (en) * | 2003-08-28 | 2005-03-24 | Nippon Steel Chem Co Ltd | Photosensitive resin composition and color filter obtained by using same |
JP2006048031A (en) * | 2004-07-06 | 2006-02-16 | Fuji Photo Film Co Ltd | Photosensitive film, process for producing the same and process for forming permanent pattern |
JP2007017644A (en) * | 2005-07-06 | 2007-01-25 | Arisawa Mfg Co Ltd | Photosensitive heat-curable resin composition, photosensitive cover lay using the composition, and flexible printed wiring board |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2009227955A (en) * | 2008-02-25 | 2009-10-08 | Jsr Corp | Curable composition, liquid crystal sealant, and liquid crystal display element |
JP2009265389A (en) * | 2008-04-25 | 2009-11-12 | Hitachi Chem Co Ltd | Photosensitive resin composition, and photosensitive permanent resist and photosensitive film using the same |
JP2020060773A (en) * | 2017-08-28 | 2020-04-16 | 住友ベークライト株式会社 | Negative type photosensitive resin composition, semiconductor device and electronic apparatus |
Also Published As
Publication number | Publication date |
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KR101286101B1 (en) | 2013-07-15 |
CN101416111A (en) | 2009-04-22 |
JPWO2007111003A1 (en) | 2009-08-06 |
TW200809406A (en) | 2008-02-16 |
CN101416111B (en) | 2012-07-04 |
JP5107231B2 (en) | 2012-12-26 |
KR20080104298A (en) | 2008-12-02 |
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