Classifications

• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
  • G01N33/0004—Gaseous mixtures, e.g. polluted air
  • G01N33/0009—General constructional details of gas analysers, e.g. portable test equipment
  • G01N33/0027—General constructional details of gas analysers, e.g. portable test equipment concerning the detector
  • G01N33/0036—General constructional details of gas analysers, e.g. portable test equipment concerning the detector specially adapted to detect a particular component
  • G01N33/004—CO or CO2
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
  • G01N33/48—Biological material, e.g. blood, urine; Haemocytometers
  • G01N33/483—Physical analysis of biological material
  • G01N33/497—Physical analysis of biological material of gaseous biological material, e.g. breath
  • G01N33/4972—Determining alcohol content

Definitions

• This invention relates to improvements in and relating to electrochemical sensors and, in particular, provides an electrochemical sensor which can be operated at higher ambient temperatures compared with conventional electrochemical sensors and, thus, in a greater variety of applications .
• Electrochemical sensors are used for detecting the presence of a particular "target" gas, usually but not necessarily a contaminating gas molecule, especially toxic gas molecules.
• electrochemical sensors may also be used in hygiene applications, for example to indicate the presence of an alcohol-containing disinfecting gel on the hands; in breath alcohol analysers; as air quality sensors operating in an enclosed environment such as a motor vehicle cabin; and for sensing the presence of carbon monoxide, especially to detect the presence of carbon monoxide in the pressurised air supply from a petrol-driven compressor, where carbon monoxide in the air supply would entail the risk of carbon monoxide poisoning.
• conventional sensors may not be capable of operating rn the ambient conditions associated with the above applications.
• Electrochemical sensors are generally either of the two-electrode or the three-electrode type.
• Two-electrode sensors use fuel cell technology and comprise noble metal electrodes in an electrolyte and include a diffusion barrier through which the gas to be analysed passes before contact with the electrodes, reaction of the target gas (if present) with the electrodes causing a current to flow and, thus, providing an indication of the presence of the target gas.
• the third electrode is generally referred to as a reference electrode, allowing the potential of the sensing electrode to be biased, thus controlling sensitivity to a particular target gas.
• the porous diffusion barrier acts as a support for the sensing electrode material and serves to maintain a dry region on the air side of the sensing electrode, to prevent contact with any free liquid electrolyte.
• the gas to be sensed for the presence of target gas molecules diffuses through the membrane into the electrocatalyst layer to reach active sites, being regions wetted with electrolyte where electrochemical reaction can occur to produce the output signal indicative of the presence of target gas molecules.
• the porous membrane is disadvantageous in that it retards the passage of the gas, thereby increasing the response time. This effect occurs even though membranes can have a porosity as high as 50% or even more.
• the membrane restricts the operating pressure of the sensor to atmospheric pressures or pressures approximating thereto; pressure variations above atmospheric pressure can damage or destroy the electrode structure and, thus, the sensor.
• the response time is also affected by the absorption of the sensor electrolyte on the electrocatalysts. Since all electrolytes act, to some extent, as catalyst poisons, it is desirable where possible to select an electrolyte which has the least deleterious effect on the catalyst. However, the poisoning effect may be mitigated by the ambient conditions and, thus, phosphoric acid, which is a severe catalyst poison at room temperatures, can be used as an electrolyte at higher temperatures, where the poisoning effect is reduced.
• the internal resistance of the sensor is the internal resistance of the sensor, particularly in the case of the two-electrode sensors.
• the electrodes themselves are adequately conducting, the main source of internal resistance will be the electrolyte itself and, as most sensors contain an acid electrolyte, which is highly (ionically) conducting, the variable which will have the principal effect on resistance is the structure of the sensor.
• Some sensors have their electrodes in tandem, resulting in a long path length for conduction and thus a high internal resistance, this leading to a preference for a parallel-plate design in which the separation gap between the electrodes is as small as possible.
• the sensing electrode/separator plus electrolyte/counter electrode is manufactured as a single unit of the components (sensing electrode/separator plus electrolyte/counter electrode) rather than being separately assembled into the sensor housing.
• a sensor would contain only a small amount of electrolyte and would thus be vulnerable to variations in temperature and humidity. Under conditions of high temperature and/or low humidity, water evaporates from the sensor and the electrolyte retreats from the electrode surfaces, thus altering its performance characteristics. On the other hand, under conditions of low temperature and/or high humidity, water is absorbed from the atmosphere resulting in a risk of flooding and possible leakage of acid from the sensor. It is an object of the present invention to provide an electrochemical sensor which avoids the problems and disadvantageous of existing sensors.
• the present invention provides an electrochemical sensor comprising sensing and counter electrodes and first (sensor) and second (reservoir) matrices of respectively different porosity, each matrix containing electrolyte, the surface of the first matrix adjacent and in contact with the second matrix having a catalytic coating applied thereto as sensing electrode and the electrolyte contained within the second matrix being capable of flow to or from the first matrix.
• the ability of electrolyte to flow between the respective first and second matrices will maintain a substantially constant electrolyte volume in the first (sensor) matrix independent of ambient conditions of temperature and humidity.
• the catalytic coating applied to or disposed on the first matrix has the finest porosity or highest surface area; the sensor matrix itself has an intermediate porosity or surface area and the reservoir matrix has the lowest surface area.
• a higher surface area material will have a small pore size and, hence, a greater ability to retain fluid, compared with a lower surface area material of higher or coarser porosity.
• the counter electrode preferably comprises a catalytic coating applied to the other surface of the first matrix, although optionally the coating may be applied to a surface of the second matrix, adjacent the first.
• the respective matrices preferably in the form of disks formed from a plastics material or, for ambient temperature of approximately 12O 0 C or higher, from a ceramics material, will generally be contained within a housing including means to admit a sample gas or a gas stream for test purposes.
• the test gas may be incident on the discs within the housing by passive diffusion or by an active or applied arrangement, such as by use of a diaphragm valve or a solenoid-driven piston.
• the matrices may be configured to comply with the shape and dimensional requirements of the apparatus, such as a door handle, which is to carry the sensor. They may, therefore, be square or rectangular in particular embodiments.
• a third electrode may be provided; such third electrode may be disposed on the reservoir matrix remote from the centre matrix or on an additional matrix material.
• the electrolyte for use in electrochemical sensors according to the invention is, for most purposes, sulphuric acid.
• Sulphuric acid has up to two ionisable hydrogen atoms and for most purposes is the industry standard electrolyte. It has been found that the poisoning effect of sulphuric acid on the catalyst varies with sulphuric acid concentration, whereby the catalyst is anodised and deactivated at sulphuric acid concentrations of 90% or higher, at which the incipient oxidising properties are stronger.
• sulphuric acid would be suitable for use at slightly elevated ambient temperatures of, say, 35-5O 0 C, where evaporation (and hence concentration) would not cause problems.
• wetting agents include trifluoromethanesulphonic acid and benzene sulphonic acid.
• Trifluoromethanesulphonic acid for example, can be used at a temperature of at least 75 0 C.
• the present invention provides an electrochemical sensor of known construction incorporating, as electrolyte, an acid (as hereinbefore described) other than sulphuric acid, optionally blended with sulphuric acid or other ionisable acid.
• the electrolyte preferably comprises a monobasic acid such as rrifluoromethanesulphonic acid, benzene sulphonic acid or perchloric acid.
• a wetting agent comprises a monobasic acid or salt thereof, such as benzene sulphonic acid, trifluoromethanesulphonic acid or an alkali metal salt thereof.
• the electrolyte comprises equal amounts by weight of phosphoric acid and sulphuric acid, the sulphuric acid being optional and intended to mitigate the poisoning effect of the phosphoric acid without causing anodisation, plus 5% sodium benzenesulphonate as wetting agent.
• Electrochemical sensors according to the invention do not include a diffusion barrier and are able to operate under a greater range of ambient conditions than conventional sensors by virtue of the volume of electrolyte in the reservoir matrix being able to expand and contract to maintain a substantially constant volume in the sensor matrix. Electrochemical sensors according to the invention also have a short path length for diffusion of the test gas, an immobilised electrolyte and a parallel plate cell structure with unitary construction, thus minimising cell thickness.
• a porous sensor disk (11) is formed from a plastics material, preferably polyvinyl chloride.
• the disk (11) is coated on each face with an electrocatalyst (12, 13) consisting of a metal of the platinum group, preferably platinum, as a dispersion having a high surface area, such a platinum black, preferably disposed on a support which may comprise a refractory ceramic oxide such as alumina, preferably itself having a high surface area, especially for use in ambient temperatures of 300 0 C or higher.
• the sensor disk should be formed from a ceramics material for use at ambient temperature above 100 0 C, preferably above 12O 0 C.
• the reservoir disk (14) contains absorbed electrolytic fluid, typically sulphuric acid and water.
• the catalytic layer (12) acts as the sensing electrode and the catalytic layer (13) acts as the counter electrode, the electrodes thus having a parallel plate structure. Since the catalytic electrode layers have the smallest pores, they have the strongest ability to retain fluid, whereas the sensor disk, having an intermediate porosity, will yield or take up electrolytes, as required, from the reservoir disk, thus maintaining a constant electrolyte volume within the catalytic layers. Variations in electrolyte volume are therefore accommodated by the reservoir disk, without the need for free liquid electrolyte, the sensor components remaining dry in appearance at all times.
• electrochemical sensors according to the invention include the following:
• carbon monoxide sensors operating at high pressures, for example where a petrol-powered compressor supplies pressurised air to an enclosed environment, where it is necessary to detect the presence of carbon monoxide (as a by-product of petrol combustion) in the output air from the compressor.
• the present invention provides a hygiene sensor, an alcohol sensor or an air quality sensor comprising an electrochemical sensor as hereinbefore described or using an electrolyte as hereinbefore described.
• the invention provides an alcohol sensor and an electrolyte therefor.

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• General Health & Medical Sciences (AREA)
• Biophysics (AREA)
• Urology & Nephrology (AREA)
• Hematology (AREA)
• Combustion & Propulsion (AREA)
• Measuring Oxygen Concentration In Cells (AREA)
• Electric Double-Layer Capacitors Or The Like (AREA)
• Hybrid Cells (AREA)
• Catalysts (AREA)
• Secondary Cells (AREA)

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• 2005
  • 2005-05-11 GB GBGB0509632.6A patent/GB0509632D0/en not_active Ceased
• 2006
  • 2006-05-05 CN CN200680016266.9A patent/CN101203749B/zh active Active
  • 2006-05-05 DE DE602006020561T patent/DE602006020561D1/de active Active
  • 2006-05-05 EP EP06727030A patent/EP1886128B1/en active Active
  • 2006-05-05 JP JP2008510629A patent/JP4953324B2/ja active Active
  • 2006-05-05 US US11/920,005 patent/US20090194417A1/en not_active Abandoned
  • 2006-05-05 EP EP11150664A patent/EP2312305A1/en not_active Withdrawn
  • 2006-05-05 AT AT06727030T patent/ATE501434T1/de not_active IP Right Cessation
  • 2006-05-05 WO PCT/GB2006/001662 patent/WO2006120409A2/en not_active Ceased

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