WO2006082905A1 - Heat exchanger, refrigeration cycle apparatus, and hydrophilic coating for use therein - Google Patents

Heat exchanger, refrigeration cycle apparatus, and hydrophilic coating for use therein Download PDF

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Publication number
WO2006082905A1
WO2006082905A1 PCT/JP2006/301796 JP2006301796W WO2006082905A1 WO 2006082905 A1 WO2006082905 A1 WO 2006082905A1 JP 2006301796 W JP2006301796 W JP 2006301796W WO 2006082905 A1 WO2006082905 A1 WO 2006082905A1
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WO
WIPO (PCT)
Prior art keywords
hydrophilic
alkali metal
paint
salt
heat exchanger
Prior art date
Application number
PCT/JP2006/301796
Other languages
French (fr)
Japanese (ja)
Inventor
Yasuo Itami
Makio Takeuchi
Kanji Akai
Teruo Kido
Hideo Ohya
Takayuki Hyoudou
Original Assignee
Daikin Industries, Ltd.
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Publication date
Application filed by Daikin Industries, Ltd. filed Critical Daikin Industries, Ltd.
Publication of WO2006082905A1 publication Critical patent/WO2006082905A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/082Anti-corrosive paints characterised by the anti-corrosive pigment
    • C09D5/086Organic or non-macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/18Arrangements for modifying heat-transfer, e.g. increasing, decreasing by applying coatings, e.g. radiation-absorbing, radiation-reflecting; by surface treatment, e.g. polishing
    • F28F13/182Arrangements for modifying heat-transfer, e.g. increasing, decreasing by applying coatings, e.g. radiation-absorbing, radiation-reflecting; by surface treatment, e.g. polishing especially adapted for evaporator or condenser surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2245/00Coatings; Surface treatments
    • F28F2245/02Coatings; Surface treatments hydrophilic

Definitions

  • the present invention relates to a heat exchanger, a refrigeration cycle apparatus, and a hydrophilic paint used for them.
  • heat exchange fins are subjected not only to a ground treatment for preventing corrosion of the fin base material but also to a hydrophilic treatment for preventing water droplets of condensed water generated during heat exchange.
  • This hydrophilization treatment suppresses the formation of condensed water droplets and prevents the water droplets from scattering.
  • problems such as power loss and noise caused by narrowing the air ventilation path are also eliminated.
  • Aluminum and aluminum alloys that are excellent in lightness, workability, and thermal conductivity are often used as the fin base material.
  • a chemical conversion treatment with chromate is used as a base treatment applied to the fin base material.
  • (V) a method of using a polymer such as polyacrylic acid polymer in combination with a polymer such as polyethylene oxide or polyvinylpyrrolidone that forms a polymer complex by hydrogen bonding with the polymer;
  • Patent Document 1 Japanese Patent Laid-Open No. 2002-275650
  • Patent Document 2 Japanese Patent Laid-Open No. 10-30069
  • the hydrophilicity of the fin surface is reduced, and there is a possibility that water droplets are scattered from the outlet of the indoor unit. Further, in this case, the corrosion resistance of the fin base material is also lowered, and therefore, corrosion of the fins may be promoted.
  • the mechanism for degrading the hydrophilicity of the coating film has not been elucidated, and the fact is that no permanent measures have been taken to maintain the hydrophilicity of the fins.
  • An object of the present invention is to eliminate the problem of a heat exchanger that uses aluminum fins in an evaporator and a refrigeration cycle apparatus that includes heat exchange, that is, water repellency on the fin surface.
  • the present inventors have found that the water repellency of the fin surface is caused by adhesion of an organic substance to the fin and two hydroxyl groups present in the hydrophilic coating film. Not only does it become ether-bonded or the hydroxyl group is converted to a carbonyl group, the hydrophilicity decreases, but it is also contained in an organic substance, or a carboxylic acid compound derived from an organic substance, aluminum and water. It was found that the main cause is aluminum carboxylate, which is a reaction product of Then, it was found that the formation of aluminum carboxylate is suppressed by containing a specific compound in the hydrophilic coating film before the reaction between the carboxylate compound and aluminum. It was.
  • the coating film contains at least one of an alkali metal salt and an ammonium salt.
  • the fin base force aluminum ions are eluted, and the alkali metal salt Alkali metal ions and ammonium ions are generated from at least one of ammonium salts.
  • Components derived from organic substances react preferentially with alkali metal ions and ammonium ions over aluminum ions.
  • the organic substance-derived component reacts with the alkali metal ion or the ammonium ion to produce a compound that is easily dissolved in water. Since the product is washed away by condensed water with heat exchange, water repellency on the fin surface is suppressed.
  • the alkali metal salt and the carboxylic acid compound A react to produce the alkali metal salt A1 of the carboxylic acid compound.
  • the carboxylic acid compound A contained in the organic substance reacts preferentially with alkali metal ions over aluminum ions under the condition of contacting with the hydrophilic coating film on the fin surface.
  • alkali metal carboxylate A1 is produced, while production of aluminum carboxylate is suppressed.
  • the alkali metal carboxylate A1 is a compound that is easily dissolved in water, it is dissolved in condensed water and easily washed away. Therefore, water repellency of the fin surface can be suppressed.
  • the alkali metal salt is preferably an alkali metal salt of a carboxylic acid compound B having a carboxyl group having a pKa of 0.3 to 15, as the alkali metal salt.
  • a polyvalent carboxylic acid alkali metal salt such as alkali metal acetate or sodium maleate is used.
  • the alkali metal salt of the carboxylic acid compound B includes a salt of a ruboxyl group having a strength equal to or weaker than the carboxyl group of the carboxylic acid compound A in the organic substance. Therefore, the carboxylic acid compound A deprives the alkali metal ion of the carboxylic acid compound B! Potassium metal salts are easily produced.
  • the content of the alkali metal salt is preferably 0.001 to LO weight% with respect to the hydrophilic coating film.
  • the content is preferably from 0.19 to LO weight% with respect to the hydrophilic coating film.
  • the performance as a fin can be suitably exhibited.
  • an ammonium salt may be used instead of the alkali metal salt.
  • the alkali metal salt has a higher reactivity with the carboxylic acid compound A than the ammonium salt, the structure is otherwise the same.
  • the ammonium salt it is preferable to use ammonium sulfate in addition to ammonium acetate and polycarboxylic acid ammonium salt.
  • the content thereof is preferably 0.15 to LO weight% with respect to the hydrophilic film.
  • a hydrophilic coating a polyacrylic acid-based coating, a polybutyl alcohol-based coating, an epoxy-based coating, an acrylic cellulose-based coating, an acrylamide-based coating, or A coating film containing two or more types of rosin forming each coating film is used. In this case, the hydrophilicity of the fin surface can be maintained for a long time.
  • a second aspect of the present invention is a refrigeration cycle apparatus having the above heat exchange, and in this case as well, the same operational effects as in the case of the heat exchange can be obtained.
  • a third aspect of the present invention is a hydrophilic paint applied to the surface of an aluminum fin for heat exchange, and the hydrophilic paint contains at least one of an alkali metal salt and an ammonium salt. If this hydrophilic paint is used for the application of the fin surface, the function as a heat exchanger fin can be suitably exhibited, and the same effect as in the case of the heat exchanger can be obtained.
  • FIG. 1 is a block diagram showing a schematic configuration of a refrigeration cycle apparatus of the present embodiment.
  • FIG. 2 is a perspective view showing the overall configuration of the heat exchanger of the present embodiment.
  • FIG. 3 is a partial sectional view showing a sectional structure near the surface of the fin.
  • the refrigeration cycle apparatus 10 includes a heat exchanger (evaporator), a compressor 12, a switching valve 13, an expansion valve 14, and a fan 15.
  • the surroundings are cooled through the fins of the heat exchanger ll by evaporating the refrigerant in the heat exchanger 11.
  • the refrigeration cycle apparatus 10 is used in various refrigerators such as air conditioners, containers, and showcases.
  • the heat exchanger 11 is a cross fin coil heat exchanger, and is configured by stacking a plurality of fins 16.
  • a heat transfer tube 18 for circulating the refrigerant is disposed inside the heat exchanger 11.
  • the fin 16 is made of an aluminum fin base material 16a, and a hydrophilic coating film 20a is provided on the surface of the fin base material 16a.
  • the hydrophilic coating film 20a contains at least one of an alkali metal salt and an ammonium salt. That is, the hydrophilic coating film 20a is a compound (alkali metal salt and ammonium salt) having a higher reactivity with the carboxylic acid compound A derived from an organic substance than the aluminum ion eluted from the fin base material 16a. At least one of the above. As a result, the carboxylic acid compound A derived from the organic substance reacts preferentially with alkali metal ions and ammonium ions over the aluminum ions under the condition that the organic substance contacts the surface of the fin 16.
  • the reaction of the carboxylic acid compound A, aluminum and water is suppressed, and the formation of aluminum carboxylate is suppressed.
  • the preferentially produced carboxylic acid alkali metal salt A1 and carboxylic acid ammonium salt A2 are both easily soluble in water. Since these are all easily dissolved and washed away in the condensed water of the heat exchange force, the hydrophilicity of the surface of the fin 16 is not impaired as in the case where aluminum carboxylate is produced. Accordingly, water repellency on the surface of the fin 16 can be suppressed.
  • the fin base 16a is a fin base made of aluminum or an aluminum alloy.
  • the surface of the fin base material 16a is provided with a corrosion-resistant organic film 20b as a base treatment in order to improve the corrosion resistance.
  • a corrosion-resistant organic film 20b instead of the organic film 20b, chromate may be applied as a base treatment.
  • a hydrophilic coating film 20a is formed so as to cover the organic coating film 20b.
  • the coating film 20 is composed of the organic film 20b and the hydrophilic coating film 20a.
  • the hydrophilic coating film 20a contains at least one of an alkali metal salt and an ammonium salt, but otherwise has the same configuration as the hydrophilic coating film 20a conventionally applied to the fin 16. .
  • the coating material used for forming the hydrophilic coating film 20a is defined as a hydrophilic coating material.
  • hydrophilic coating film 20a for example,
  • Organic resin which is a combination of hydrophilic organic resin and colloidal silica, which are the main components, and a crosslinking agent as required
  • Water glass coating film that is a mixture of alkali silicate, which is the main component, and ionic or nonionic hydrophilic organic resin.
  • organic resin-based coatings (1) and organic resin-colloidal silica-based coatings (2) are preferred. (1) is more preferable.
  • the hydrophilic organic resin used in the formation of the organic resin-based coating film (1) contains a hydroxyl group, a carboxyl group, an amino group, etc. in the molecule and is used as it is, or each of the functional groups is an acid.
  • water-soluble coffee or water-dispersible resin that has been neutralized with a base.
  • hydrophilic organic resins examples include polybulal alcohol, modified polybulal alcohol (for example, copolymers with acrylamide, unsaturated carboxylic acid, sulfonic acid group-containing monomer, cationic monomer, unsaturated silane monomer, etc.) ), Polyacrylic alcohols, polyacrylic acid, carboxyl group-containing acrylic resins, copolymers of ethylene and acrylic acid, acrylic resins such as ionomers, adducts of epoxy resins and amines, etc.
  • modified polybulal alcohol for example, copolymers with acrylamide, unsaturated carboxylic acid, sulfonic acid group-containing monomer, cationic monomer, unsaturated silane monomer, etc.
  • Polyacrylic alcohols polyacrylic acid, carboxyl group-containing acrylic resins, copolymers of ethylene and acrylic acid, acrylic resins such as ionomers, adducts of epoxy resins and amines, etc.
  • Synthetic hydrophilic resins such as epoxy resin, acrylamide resin, polyethylene glycol, carboxyl group-containing polyester resin; natural polysaccharides such as starch, cellulose, and algin; oxidized starch, dextrin, propylene glycol alginate, carboxymethyl Starch, carboxymethylcellulose, Examples include derivatives of natural polysaccharides such as hydroxymethyl starch, hydroxymethyl cellulose, hydroxyethyl cellulose, and acrylic cellulose-based resin. Among these, acrylic resin-based resin, polybutyl alcohol-based resin, epoxy-based resin, acrylic cellulose-based resin, acrylamide-based resin, or a resin containing two or more of each of these resins is preferable. ,.
  • Examples of the crosslinking agent used for forming the organic resin-based coating film (1) include melamine resin, urea resin, phenol resin, polyepoxy compound, blocked polyisocyanate compound, There are metal chelate compounds.
  • the cross-linking agent is preferably water-soluble or water-dispersible from the viewpoint of being uniformly dispersed in the coating film.
  • cross-linking agent examples include, for example, methyl etherified melamine resin, butyl ether melamine resin, methylbutyl mixed etherified melamine resin, methyl ether urea resin, methyl ether benzoguanamine resin, Polyphenols or aliphatic polyvalent alcohol di- or polyglycidyl ethers, amine-modified epoxy resins, hexamethylene diisocyanate triisocyanurate blocked products: titanium (Ti), zirconium (Zr)
  • metal chelate compounds of metal elements such as aluminum (A1).
  • metal chelate compound one having two or more metal alkoxide bonds in one molecule is preferable.
  • the hydrophilic organic resin used in forming the organic resin 'colloidal silica-based coating film (2) the same as the hydrophilic organic resin used in forming the organic resin-coated film (1) Used organic rosin 'Colloidal silica-based coating film (2) It is so-called silica sol or finely divided silica.
  • the particle diameter of colloidal silica is usually 5 nm to 10 ⁇ m, preferably 5 nm to 1 ⁇ m.
  • colloidal silica what is supplied as a water dispersion is used as it is or in a state where finely divided silica is dispersed in water.
  • the organic resin / colloidal silica-based coating (2) reacts in the presence of alkoxysilane with the organic resin and colloidal silica force, which may be formed by simply mixing the organic resin and colloidal silica. May be formed.
  • At least one of the alkali metal salt and the ammonium salt contained in the hydrophilic coating film 20a has an acid group having a pKa of 0.3 to 15, for example, a carboxyl group. And at least one of an alkali metal salt and an ammonium salt of the acid, and preferably contains at least one such acid group in the molecule.
  • the organic substance containing the carboxylic acid compound A can be brought into contact with the hydrophilic coating film 20a of the fin 16 under the condition that Carboxy oxide compound A is a compound (at least one of an alkali metal salt and an ammonium salt) that is more reactive than the aluminum ions eluted from the fin base material 16a, specifically, an alkali metal ion or Reacts preferentially with ammonia ions.
  • Carboxy oxide compound A is a compound (at least one of an alkali metal salt and an ammonium salt) that is more reactive than the aluminum ions eluted from the fin base material 16a, specifically, an alkali metal ion or Reacts preferentially with ammonia ions.
  • the carboxylic acid alkali metal A1 and the carboxylic acid ammonium salt A2 that react preferentially are compounds that are easily dissolved in water. Dissolved in water and easily washed away. Therefore, the hydrophilicity of the surface of the fin 16 is not impaired as in the case where aluminum carbonate is produced. That is, water repellency on the surface of the fin 16 is suppressed.
  • At least one of the alkali metal salt and the ammonium salt preferably contains an acid group having a pKa of 4.5 to 13.
  • the acid group for example, at least one of an alkali metal salt and an ammonium salt of a carboxylic acid compound B containing a carboxyl group, an alkali metal salt such as sulfuric acid, phosphoric acid, polyphosphoric acid, boric acid, and the like, and List at least one of the ammonium salts It is done.
  • alkali metal salts of monocarboxylic acids such as sodium formate and sodium acetate
  • alkali metal salts of polyvalent monocarboxylic acids such as sodium maleate (at least one of monosodium maleate and disodium maleate) and sodium glutamate
  • Ammonium salts of the above monocarboxylic acids and polyvalent monocarboxylic acids, ammonium sulfate, and the like are preferable.
  • Examples of the carboxylic acid compound B include a carboxylic acid compound having a carbon number other than carbon contained in the carboxyl group and having 10 to 10 carbon atoms, specifically, formic acid, acetic acid, maleic acid. An acid, glutamic acid, etc. are mentioned.
  • the hydrophilic coating film 20a of the present invention may be formed from the coating film component and at least one of an alkali metal salt and an ammonium salt.
  • a surfactant may be contained.
  • hydrophilic polymer fine particles are used, and the average particle diameter thereof is 0.03 to 1 ⁇ m, preferably 0.05 to 0.6 ⁇ m.
  • the hydrophilic coating 20a is composed of antibacterial agents such as 2- (4-thiazolyl) benzimidazole, bis (dimethylthiolrubamoyl) disulfide, zeolite (aluminosilicate), tannic acid, phytic acid, benzotriazole, etc. It may contain an antifungal agent, oxyacid salt compounds such as molybdenum, vanadium, zinc, nickel, cobalt, copper, iron, and pigments such as colored pigments, extender pigments, and antifungal pigments.
  • the content of at least one of the alkali metal salt and the ammonium salt is set to 0.01% by weight or more with respect to the hydrophilic coating film 20a.
  • the content is preferably at least 0.19% by weight, more preferably at least 0.38% by weight, more preferably at least 1% by weight, and even more preferably at least 2% by weight.
  • the content of ammonium salt is preferably 0.15% by weight or more, more preferably 0.3% by weight or more, more preferably 1% by weight or more, and even more preferably 2% by weight or more. Is more preferable.
  • the effect of the present invention can be maintained for a long time by sufficiently reacting with the carboxylic acid compound A derived from an organic substance adhering to substantially the entire surface of the fin 16.
  • the content of at least one of the alkali metal salt and the ammonia salt is sufficient to maintain the hydrophilicity of the hydrophilic coating film 20a for a long period of time, or in the hydrophilic coating film 20a. 10% by weight or less is preferable, and 6% by weight or less is more preferable 5% from the viewpoint of uniformly dispersing the salt. % Or less is more preferred 4% by weight or less is even more preferred.
  • the paint used for forming the hydrophilic coating film 20a may already contain at least one of an alkali metal salt and an ammonium salt.
  • a combination of at least one of alkali metal salt and ammonium salt in the paint and at least one of alkali metal salt and ammonium salt added later is included in the hydrophilic coating film 20a of the present invention. It is defined as at least one of alkali metal salt and ammonium salt.
  • the coating material is defined as the hydrophilic coating material of the present invention, and the proportions of various components contained in the hydrophilic coating material are the same as those of the hydrophilic coating film described above. That is, there is a difference between the state of the hydrophilic coating film 20a formed on the surface of the fin 16 or the state of the paint before forming the hydrophilic coating film 20a.
  • the fin 16 is formed by providing an organic film 20b on the surface of the fin base material 16a and providing a hydrophilic coating film 20a on the film 20b.
  • the fin base 16a any conventionally known aluminum fin base is used.
  • the organic film 20b is formed so as to cover the surface of the fin base material 16a.
  • the organic coating film 20b is formed by applying a paint to the surface of the fin base 16a and drying the paint.
  • Examples of the method of forming the organic film 20b include coating methods such as immersion coating, shower coating, spray coating, roll coating, and electrodeposition coating.
  • the coating material is applied to the fin base material 16a in a state force assembled in the heat exchanger 11 or in a state before being assembled. After application, the fin base material 16a is dried. At this time, the drying temperature is set to 60 to 250 ° C, and the drying time is set to 2 seconds to 30 minutes.
  • the thickness of the organic film 20b is usually 0.001 to 10 ⁇ m, and preferably 0.1 to 3 ⁇ m. If the thickness of the organic film 20b is less than 0.001 / zm, the corrosion resistance and water resistance of the fin base material 16a may not be sufficiently obtained. On the other hand, when the thickness of the organic film 20b exceeds 10 m, the organic film 20b is liable to be cracked, and there is a possibility that sufficient hydrophilicity cannot be obtained.
  • the organic film 20b is formed so as to cover the surface of the organic film 20b.
  • the hydrophilic coating film 20a is formed by applying a hydrophilic coating to the surface of the organic coating 20b and drying the coating. Examples of the method for forming the hydrophilic coating film 20a include dip coating and shading. Methods such as single coating, spray coating, roll coating, and electrodeposition coating are used. Hydrophilic coating
  • the thickness of 20a is usually 0.3 to 5 ⁇ m, preferably 0.5 to 3 ⁇ m, and is not particularly limited to these set values.
  • the drying conditions of the hydrophilic coating film 20a are set according to the type of organic resin, the thickness of the coating film, etc., but preferably the drying temperature is set to about 80 to 250 ° C and the drying time is set. Is set to about 5 seconds to about 30 minutes.
  • the hydrophilic coating film 20a contains at least one of an alkali metal salt and an ammonium salt.
  • the carboxylic acid compound A derived from the organic substance preferentially reacts with at least one of alkali metal ions and ammonium ions.
  • at least one of an alkali metal salt A1 and an ammonium salt A2 of the carboxylic acid compound A is produced. Since these products are all easily dissolved in water, they are easily washed away by the condensed water from the heat exchanger 11. Therefore, the hydrophilicity of the hydrophilic coating film 20a is maintained, so that the water repellency of the surface of the fin 16 is suppressed.
  • At least one of the alkali metal salt and the ammonium salt in the hydrophilic coating 20a is appropriately changed in the content or type thereof, thereby allowing the alkali metal salt or ammonium salt of the carboxylic acid to be changed. Etc., and the solubility of these products in water can be improved.
  • the acid forming at least one of the alkali metal salt and the ammonium salt preferably has a pKa in a predetermined range.
  • the water repellency of the surface of the fin 16 can be further suppressed by appropriately changing the type of the hydrophilic coating film 20a. The same effect can be obtained in the heat exchange 11 using the fins 16 in the evaporator. The same effect can be obtained in the refrigeration cycle apparatus 10 including the heat exchanger 11. Further, when the fins 16 are formed using the hydrophilic paint and the heat exchange 11 is manufactured using the fins 16, the same effects can be obtained.
  • the present invention since the water repellency of the surface of the fin 16 is suppressed, it is possible to prevent splashing of water droplets formed on the surface of the fin 16 or between adjacent fins 16, and air conditioning. It is also possible to improve the ventilation performance of the system.
  • the present invention is particularly applicable to uses such as heat exchangers, air conditioners, and refrigerators for indoor air conditioners.
  • the film thickness of the coated film after drying is applied to the surface of the chromate-treated aluminum fin substrate.
  • the paints listed in Table 1 were applied so that the thickness was 0.5 m.
  • the paint was dried at 200-220 ° C for 30 seconds to prepare two types of coated products. Fins were formed from these paints, and heat exchangers were made using them. At that time, the fins coated with the paint of Example 1 were used for half of the bundle of fins constituting the heat exchanger, and the fins coated with the paint of Conventional Example 1 were used for the other half.
  • the heat exchanger is installed in a multi-flow cassette type air conditioner, and the air conditioner is installed on the ceiling of the office. The air conditioner is operated for 10 hours per day for three power months from July to September. Carried out. Three months after the start of the evaluation test, the front panel of the air conditioner was removed and the fins were observed.

Abstract

A heat exchanger which uses, in the evaporator thereof, a fin made of aluminum having a hydrophilic coating film formed on the surface thereof, wherein the hydrophilic coating film comprises at least one of an alkali metal salt and an ammonium salt. A heat exchanger is manufactured by using the above fin and a refrigeration cycle apparatus equipped with the above heat exchanger is manufactured.

Description

明 細 書  Specification
熱交換器、冷凍サイクル装置、及びそれらに用いる親水性塗料  Heat exchanger, refrigeration cycle apparatus, and hydrophilic coating used for them
技術分野  Technical field
[0001] 本発明は、熱交換器、冷凍サイクル装置、及びそれらに用いる親水性塗料に関す る。  The present invention relates to a heat exchanger, a refrigeration cycle apparatus, and a hydrophilic paint used for them.
背景技術  Background art
[0002] 一般に、熱交 用フィンには、フィン基材の腐食を防止する下地処理のみならず 、熱交換時に発生する凝縮水の水滴化を防止する親水化処理が施されている。この 親水化処理により、凝縮水の水滴化が抑制されて該水滴の飛散が防止される。また 、該水滴により隣接するフィン間にブリッジが形成されることも抑止されるため、空気 の通風路が狭められることによって生じる電力損失や騒音等の問題も解消される。  [0002] Generally, heat exchange fins are subjected not only to a ground treatment for preventing corrosion of the fin base material but also to a hydrophilic treatment for preventing water droplets of condensed water generated during heat exchange. This hydrophilization treatment suppresses the formation of condensed water droplets and prevents the water droplets from scattering. In addition, since the formation of a bridge between adjacent fins due to the water droplets is suppressed, problems such as power loss and noise caused by narrowing the air ventilation path are also eliminated.
[0003] フィン基材として、軽量性、加工性、熱伝導性に優れるアルミニウムやアルミニウム 合金がよく用いられる。また、このフィン基材に施される下地処理として、クロメートに よる化成処理が利用されて ヽる。  [0003] Aluminum and aluminum alloys that are excellent in lightness, workability, and thermal conductivity are often used as the fin base material. In addition, a chemical conversion treatment with chromate is used as a base treatment applied to the fin base material.
[0004] 一方、フィン基材の表面に施される親水化処理として、例えば、  [0004] On the other hand, as a hydrophilization treatment applied to the surface of the fin substrate, for example,
(i)有機樹脂に、シリカ、水ガラス、水酸ィ匕アルミニウム、炭酸カルシウム、チタ-ァ等 を含む塗料、又はこれらに加え界面活性剤を更に含む塗料を塗布する方法、  (i) a method of applying a paint containing silica, water glass, aluminum hydroxide, calcium carbonate, titer, or the like, or a paint further containing a surfactant in addition to the organic resin,
(ii)ポリビニルアルコールと特定の水溶性ポリマーとを組合せて用いる方法、  (ii) a method of using a combination of polyvinyl alcohol and a specific water-soluble polymer,
(iii)特定の親水性モノマーからなる親水性重合体部分と疎水性重合体部分とを含 むブロック共重合体と、金属キレート型架橋剤とを組合せて用いる方法、  (iii) a method of using a combination of a block copolymer containing a hydrophilic polymer portion and a hydrophobic polymer portion made of a specific hydrophilic monomer, and a metal chelate-type crosslinking agent,
(iv)ポリアクリルアミド系榭脂を用いる方法、  (iv) a method using polyacrylamide-based resin
(V)ポリアクリル酸ポリマー等の高分子と、該高分子との水素結合によりポリマーコン プレックスを形成するポリエチレンオキサイドやポリビニルピロリドン等の高分子とを組 合せて用いる方法、  (V) a method of using a polymer such as polyacrylic acid polymer in combination with a polymer such as polyethylene oxide or polyvinylpyrrolidone that forms a polymer complex by hydrogen bonding with the polymer;
(vi)水ガラスを塗布する方法、などが特許文献 1に開示されている。これらのうち、 (i) 〜 (V)の方法は有機材料を主成分として用いる方法であり、 (vi)の方法は無機材料 を主成分として用いる方法である。 [0005] 一方、特許文献 2には、有機榭脂及びシリカを主成分として含む塗膜をアルミ-ゥ ム製のフィンの表面に形成する方法が開示されている。しかしながら、この方法によ れば、塗膜が形成された直後はフィン表面の親水性が十分に発揮されるものの、乾 湿の繰り返しや炭化水素類の付着などにより親水性が次第に低下する傾向にある。 特許文献 1:特開 2002— 275650号公報 (vi) A method of applying water glass is disclosed in Patent Document 1. Among these, methods (i) to (V) are methods using an organic material as a main component, and methods (vi) are methods using an inorganic material as a main component. On the other hand, Patent Document 2 discloses a method for forming a coating film containing organic resin and silica as main components on the surface of an aluminum fin. However, according to this method, the hydrophilicity of the fin surface is sufficiently exhibited immediately after the coating film is formed, but the hydrophilicity tends to gradually decrease due to repeated drying and wetting and adhesion of hydrocarbons. is there. Patent Document 1: Japanese Patent Laid-Open No. 2002-275650
特許文献 2:特開平 10— 30069号公報  Patent Document 2: Japanese Patent Laid-Open No. 10-30069
発明の開示  Disclosure of the invention
[0006] 近年、高!、気密性や断熱性の建物の内部や、油分、ホルムアルデヒド、 VOC (揮 発性有機化合物)等の化学物質の浮遊する環境の下で室内用熱交換器を使用する 場合が増えている。この場合、化学物質がフィン表面の親水性塗膜に付着して堆積 することにより、フィン表面の親水性が低下して撥水性を呈するようになる。その結果 、凝縮水がフィンの表面に付着して水滴化し易くなり、該水滴を室内機の吹出口から 飛散させてしまう虞がある。又、同様に、堆積した異物を取り除くためフィンを洗浄し た場合にも、フィン表面の親水性の低下を招くため、水滴を室内機の吹出口から飛 散を発生させてしまう虞がある。更に、この場合、フィン基材の耐食性の低下も招くた め、フィンの腐食を促進させる虞もある。現在、塗膜の親水性を劣化させるメカニズム は解明されておらず、フィンに対してその親水性を維持する恒久的な対策が行われ ていないのが実情である。  [0006] In recent years, indoor heat exchangers have been used in highly-air-tight and heat-insulating buildings and in environments where chemicals such as oil, formaldehyde, and VOC (volatile organic compounds) float. The case is increasing. In this case, the chemical substance adheres to and accumulates on the hydrophilic coating film on the fin surface, whereby the hydrophilicity of the fin surface is lowered and water repellency is exhibited. As a result, the condensed water adheres to the surface of the fin and is likely to form water droplets, which may cause the water droplets to be scattered from the blowout port of the indoor unit. Similarly, when the fins are washed to remove the accumulated foreign matter, the hydrophilicity of the fin surface is reduced, and there is a possibility that water droplets are scattered from the outlet of the indoor unit. Further, in this case, the corrosion resistance of the fin base material is also lowered, and therefore, corrosion of the fins may be promoted. Currently, the mechanism for degrading the hydrophilicity of the coating film has not been elucidated, and the fact is that no permanent measures have been taken to maintain the hydrophilicity of the fins.
[0007] 本発明の目的は、アルミニウム製のフィンを蒸発器に使用する熱交換器、及び熱交 を備える冷凍サイクル装置の問題、すなわち、フィン表面の撥水化を解消するこ とにある。  [0007] An object of the present invention is to eliminate the problem of a heat exchanger that uses aluminum fins in an evaporator and a refrigeration cycle apparatus that includes heat exchange, that is, water repellency on the fin surface.
[0008] 本発明者らは、上記課題を解決するため鋭意研究を重ねた結果、フィン表面の撥 水化は、有機物質のフィンへの付着や、親水性塗膜に存在する 2つの水酸基がエー テル結合したり、水酸基がカルボニル基に変換されたりして親水性が低下するのみ ならず、有機物質中に含まれるか、或いは有機物質由来のカルボン酸ィ匕合物とアル ミニゥムと水との反応物であるカルボン酸アルミニウムが主原因であることを見出した 。そして、カルボン酸ィ匕合物とアルミニウムとの反応前に、特定の化合物を親水性塗 膜に含有させることにより、カルボン酸アルミニウムの生成が抑制されることを見出し た。 [0008] As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that the water repellency of the fin surface is caused by adhesion of an organic substance to the fin and two hydroxyl groups present in the hydrophilic coating film. Not only does it become ether-bonded or the hydroxyl group is converted to a carbonyl group, the hydrophilicity decreases, but it is also contained in an organic substance, or a carboxylic acid compound derived from an organic substance, aluminum and water. It was found that the main cause is aluminum carboxylate, which is a reaction product of Then, it was found that the formation of aluminum carboxylate is suppressed by containing a specific compound in the hydrophilic coating film before the reaction between the carboxylate compound and aluminum. It was.
[0009] 上記の課題を解決するため、本発明の第一の態様によれば、表面に親水性塗膜 が設けられたアルミニウム製のフィンを蒸発器に使用する熱交^^において、親水性 塗膜は、アルカリ金属塩及びアンモ-ゥム塩の少なくとも一方を含有する。  [0009] In order to solve the above-described problems, according to the first aspect of the present invention, in heat exchange using an aluminum fin having a hydrophilic coating film on the surface for an evaporator, The coating film contains at least one of an alkali metal salt and an ammonium salt.
[0010] 上記のように構成したことにより、フィンの表面に設けられた親水性塗膜が環境内の 有機物質と接触する条件下では、フィン基材力 アルミニウムイオンが溶出され、ァ ルカリ金属塩及びアンモニゥム塩の少なくとも一方からアルカリ金属イオンやアンモニ ゥムイオンなどが生成される。そして、有機物質由来の成分は、アルミニウムイオンよ りもアルカリ金属イオンやアンモ-ゥムイオンなどと優先的に反応する。これにより、有 機物質由来の成分とアルミニウムイオンとの反応前に、有機物質由来の成分とアル力 リ金属イオン又はアンモ-ゥムイオンとが反応して、水に溶解し易い化合物が生成さ れる。その生成物は熱交 力もの凝縮水により洗い流されるため、フィン表面の撥 水化が抑制される。  [0010] By configuring as described above, under the condition that the hydrophilic coating film provided on the surface of the fin comes into contact with the organic substance in the environment, the fin base force aluminum ions are eluted, and the alkali metal salt Alkali metal ions and ammonium ions are generated from at least one of ammonium salts. Components derived from organic substances react preferentially with alkali metal ions and ammonium ions over aluminum ions. Thus, before the reaction between the organic substance-derived component and the aluminum ion, the organic substance-derived component reacts with the alkali metal ion or the ammonium ion to produce a compound that is easily dissolved in water. Since the product is washed away by condensed water with heat exchange, water repellency on the fin surface is suppressed.
[0011] 上記の熱交^^において、アルカリ金属塩と有機物質由来の成分であるカルボン 酸ィ匕合物 Aとが反応してカルボン酸ィ匕合物のアルカリ金属塩 A1が生成されるのが好 ましい。その場合、有機物質に含まれるカルボン酸ィ匕合物 Aは、フィン表面の親水性 塗膜と接触する条件下で、アルミニウムイオンよりもアルカリ金属イオンと優先的に反 応する。その結果、カルボン酸アルカリ金属 A1が生成される一方、カルボン酸アルミ -ゥムの生成は抑制される。また、カルボン酸アルカリ金属塩 A1は水に溶解し易い 化合物であるため、凝縮水中に溶解されて、容易に洗い流される。よって、フィン表 面の撥水化を抑制することができる。  [0011] In the heat exchange described above, the alkali metal salt and the carboxylic acid compound A, which is a component derived from an organic substance, react to produce the alkali metal salt A1 of the carboxylic acid compound. Is preferred. In that case, the carboxylic acid compound A contained in the organic substance reacts preferentially with alkali metal ions over aluminum ions under the condition of contacting with the hydrophilic coating film on the fin surface. As a result, alkali metal carboxylate A1 is produced, while production of aluminum carboxylate is suppressed. In addition, since the alkali metal carboxylate A1 is a compound that is easily dissolved in water, it is dissolved in condensed water and easily washed away. Therefore, water repellency of the fin surface can be suppressed.
[0012] 上記の熱交換器において、アルカリ金属塩は、 pKaが 0. 3〜 15であるカルボキシ ル基を有するカルボン酸化合物 Bのアルカリ金属塩であるのが好ましぐ該アルカリ 金属塩として、酢酸アルカリ金属塩又はマレイン酸ナトリゥム等の多価カルボン酸ァ ルカリ金属塩が使用される。その場合、カルボン酸ィ匕合物 Bのアルカリ金属塩中には 、有機物質中のカルボン酸ィ匕合物 Aのカルボキシル基と同等、又はそれよりも弱い力 ルボキシル基の塩が含まれる。そのため、カルボン酸化合物 Aは、カルボン酸化合物 Bのアルカリ金属塩の塩からアルカリ金属イオンを奪!、、カルボン酸化合物 Aのアル カリ金属塩が容易に生成される。 In the above heat exchanger, the alkali metal salt is preferably an alkali metal salt of a carboxylic acid compound B having a carboxyl group having a pKa of 0.3 to 15, as the alkali metal salt. A polyvalent carboxylic acid alkali metal salt such as alkali metal acetate or sodium maleate is used. In that case, the alkali metal salt of the carboxylic acid compound B includes a salt of a ruboxyl group having a strength equal to or weaker than the carboxyl group of the carboxylic acid compound A in the organic substance. Therefore, the carboxylic acid compound A deprives the alkali metal ion of the carboxylic acid compound B! Potassium metal salts are easily produced.
[0013] 上記の熱交換器において、アルカリ金属塩の含有量は、親水性塗膜に対して 0. 0 1〜: LO重量%であるのが好ましい。例えば、マレイン酸ナトリウムの場合、その含有量 は、親水性塗膜に対して 0. 19〜: LO重量%であるのが好ましい。この場合、フィンと しての性能を好適に発揮することができる。  [0013] In the above heat exchanger, the content of the alkali metal salt is preferably 0.001 to LO weight% with respect to the hydrophilic coating film. For example, in the case of sodium maleate, the content is preferably from 0.19 to LO weight% with respect to the hydrophilic coating film. In this case, the performance as a fin can be suitably exhibited.
[0014] 上記の熱交換器において、アルカリ金属塩に代えて、アンモ-ゥム塩を使用しても よい。この場合、アルカリ金属塩の方力 アンモ-ゥム塩に比べてカルボン酸化合物 Aとの反応性は高いものの、それ以外は同じ構成である。アンモ-ゥム塩としては、酢 酸アンモ-ゥム塩及び多価カルボン酸アンモ-ゥム塩にカ卩えて、硫酸アンモ-ゥム塩 を使用することが好ましい。硫酸アンモ-ゥム塩を使用する場合、その含有量は、親 水性塗膜に対して 0. 15〜: LO重量%であることが好ましい。  [0014] In the heat exchanger described above, an ammonium salt may be used instead of the alkali metal salt. In this case, although the alkali metal salt has a higher reactivity with the carboxylic acid compound A than the ammonium salt, the structure is otherwise the same. As the ammonium salt, it is preferable to use ammonium sulfate in addition to ammonium acetate and polycarboxylic acid ammonium salt. When the ammonium sulfate salt is used, the content thereof is preferably 0.15 to LO weight% with respect to the hydrophilic film.
[0015] 上記の熱交翻にお!、て、親水性塗膜として、ポリアクリル酸系塗膜、ポリビュルァ ルコール系塗膜、エポキシ系塗膜、アクリルセルロース系塗膜、アクリルアミド系塗膜 、又は前記各塗膜を形成する榭脂のうちの 2種以上を含む塗膜が使用される。この 場合、フィン表面の親水性を長期間維持することができる。  [0015] In the above heat exchange! As a hydrophilic coating, a polyacrylic acid-based coating, a polybutyl alcohol-based coating, an epoxy-based coating, an acrylic cellulose-based coating, an acrylamide-based coating, or A coating film containing two or more types of rosin forming each coating film is used. In this case, the hydrophilicity of the fin surface can be maintained for a long time.
[0016] 本発明の第二の態様は、上記の熱交 を備える冷凍サイクル装置であり、この 場合も、上記熱交^^の場合と同等の作用効果が得られる。  [0016] A second aspect of the present invention is a refrigeration cycle apparatus having the above heat exchange, and in this case as well, the same operational effects as in the case of the heat exchange can be obtained.
本発明の第三の態様は、熱交 用アルミニウムフィンの表面に塗布される親水 性塗料であって、親水性塗料は、アルカリ金属塩及びアンモ-ゥム塩の少なくとも一 方を含有する。この親水性塗料をフィン表面の塗布に使用すれば、熱交換器用フィ ンとしての機能を好適に発揮でき、上記熱交^^の場合と同等の作用効果が得られ る。  A third aspect of the present invention is a hydrophilic paint applied to the surface of an aluminum fin for heat exchange, and the hydrophilic paint contains at least one of an alkali metal salt and an ammonium salt. If this hydrophilic paint is used for the application of the fin surface, the function as a heat exchanger fin can be suitably exhibited, and the same effect as in the case of the heat exchanger can be obtained.
図面の簡単な説明  Brief Description of Drawings
[0017] [図 1]本実施形態の冷凍サイクル装置の概略構成を示すブロック図。 FIG. 1 is a block diagram showing a schematic configuration of a refrigeration cycle apparatus of the present embodiment.
[図 2]本実施形態の熱交換器の全体構成を示す斜視図。  FIG. 2 is a perspective view showing the overall configuration of the heat exchanger of the present embodiment.
[図 3]フィンの表面付近の断面構造を示す部分断面図。  FIG. 3 is a partial sectional view showing a sectional structure near the surface of the fin.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0018] 本発明の一実施形態について図 1〜図 3を参照して説明する。 図 1に示すように、冷凍サイクル装置 10は、熱交 蒸発器)、圧縮機 12、切 換弁 13、膨張弁 14、及びファン 15を備える。冷凍サイクル装置 10では、熱交 1 1の内部で冷媒を蒸発させることにより、熱交 l lのフィンを介してその周囲が冷 却される。冷凍サイクル装置 10は、空気調和器や、コンテナ用、ショーケース用等の 各種の冷蔵庫に用いられる。 An embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 1, the refrigeration cycle apparatus 10 includes a heat exchanger (evaporator), a compressor 12, a switching valve 13, an expansion valve 14, and a fan 15. In the refrigeration cycle apparatus 10, the surroundings are cooled through the fins of the heat exchanger ll by evaporating the refrigerant in the heat exchanger 11. The refrigeration cycle apparatus 10 is used in various refrigerators such as air conditioners, containers, and showcases.
[0019] 図 2に示すように、熱交換器 11は、クロスフィンコイル型熱交換器であり、複数枚の フィン 16を重ね合わせることにより構成されている。また、熱交^^ 11の内部には、 冷媒を流通させるための伝熱管 18が配設されている。図 3に示すように、フィン 16は 、アルミニウム製のフィン基材 16aからなり、フィン基材 16aの表面には、親水性塗膜 20aが設けられている。 As shown in FIG. 2, the heat exchanger 11 is a cross fin coil heat exchanger, and is configured by stacking a plurality of fins 16. A heat transfer tube 18 for circulating the refrigerant is disposed inside the heat exchanger 11. As shown in FIG. 3, the fin 16 is made of an aluminum fin base material 16a, and a hydrophilic coating film 20a is provided on the surface of the fin base material 16a.
[0020] 本発明によれば、親水性塗膜 20aは、アルカリ金属塩及びアンモ-ゥム塩の少なく とも一方を含有する。即ち、親水性塗膜 20aは、フィン基材 16aから溶出するアルミ- ゥムイオンよりも有機物質由来のカルボン酸ィ匕合物 Aとの反応性が高い化合物(アル カリ金属塩及びアンモ-ゥム塩の少なくとも一方)を含有する。これにより、フィン 16の 表面に有機物質が接触する条件下で、有機物質由来のカルボン酸ィ匕合物 Aは、ァ ルミ-ゥムイオンよりもアルカリ金属イオンやアンモ-ゥムイオンと優先的に反応する。 このため、カルボン酸化合物 Aとアルミニウムと水との反応が抑制されて、カルボン酸 アルミニウムの生成が抑制される。また、この場合、優先的に生成されるカルボン酸ァ ルカリ金属塩 A1やカルボン酸アンモ-ゥム塩 A2はいずれも水に溶解し易い化合物 である。これらはいずれも熱交 力ゝらの凝縮水中に溶解し易ぐ洗い流され易いこ とから、カルボン酸アルミニウムが生成される場合のように、フィン 16の表面の親水性 が損なわれることはない。従って、フィン 16の表面の撥水化を抑制することができる。  [0020] According to the present invention, the hydrophilic coating film 20a contains at least one of an alkali metal salt and an ammonium salt. That is, the hydrophilic coating film 20a is a compound (alkali metal salt and ammonium salt) having a higher reactivity with the carboxylic acid compound A derived from an organic substance than the aluminum ion eluted from the fin base material 16a. At least one of the above. As a result, the carboxylic acid compound A derived from the organic substance reacts preferentially with alkali metal ions and ammonium ions over the aluminum ions under the condition that the organic substance contacts the surface of the fin 16. For this reason, the reaction of the carboxylic acid compound A, aluminum and water is suppressed, and the formation of aluminum carboxylate is suppressed. In this case, the preferentially produced carboxylic acid alkali metal salt A1 and carboxylic acid ammonium salt A2 are both easily soluble in water. Since these are all easily dissolved and washed away in the condensed water of the heat exchange force, the hydrophilicity of the surface of the fin 16 is not impaired as in the case where aluminum carboxylate is produced. Accordingly, water repellency on the surface of the fin 16 can be suppressed.
[0021] 一方、カルボン酸ィ匕合物 Cが既に親水性塗膜 20a中に含まれている場合、アルカリ 金属塩及びアンモ-ゥム塩の少なくとも一方を親水性塗膜 20a中に含有すれば、力 ルボン酸化合物 Cのアルカリ金属塩 C1やアンモ-ゥム塩 C2などが生成される。この とき、フィン基材 16aは、ほとんど腐食されておらず、アルミニウムイオンの溶出は極 力低く抑えられている。そのため、親水性塗膜 20a中のカルボン酸ィ匕合物 Cとアルミ -ゥムイオンとの反応が抑制される。また、この場合、熱交 11の運転に伴い凝縮 水が生成されても、カルボン酸化合物 Cのアルカリ金属塩 CI及びアンモ-ゥム塩 C2 の少なくとも一方が凝縮水に溶解し、容易に除去される。 [0021] On the other hand, when the carboxylic acid compound C is already contained in the hydrophilic coating film 20a, at least one of an alkali metal salt and an ammonium salt may be contained in the hydrophilic coating film 20a. , Forces Alkali metal salt C1 and ammonium salt C2 of rubonic acid compound C are generated. At this time, the fin base material 16a is hardly corroded, and the elution of aluminum ions is suppressed as low as possible. Therefore, the reaction between the carboxylic acid compound C and the aluminum ion in the hydrophilic coating film 20a is suppressed. Also, in this case, condensation occurs as the heat exchanger 11 operates. Even when water is produced, at least one of the alkali metal salt CI and the ammonium salt C2 of the carboxylic acid compound C is dissolved in the condensed water and easily removed.
[0022] 親水性塗膜 20a中にアルカリ金属塩及びアンモ-ゥム塩の少なくとも一方が含有さ れ、かつ水が存在する条件下では、アルカリ金属塩及びアンモ-ゥム塩の少なくとも 一方が解離するため、アルミニウムイオンの生成が抑制される。  [0022] Under the condition that at least one of an alkali metal salt and an ammonium salt is contained in the hydrophilic coating film 20a and water is present, at least one of the alkali metal salt and the ammonium salt is dissociated. Therefore, the production of aluminum ions is suppressed.
[0023] フィン基材 16aは、アルミニウム又はアルミニウム合金製のフィン基材カ なる。フィ ン基材 16aの表面には、耐食性を向上させるため、耐食性の有機皮膜 20bが下地処 理として施されている。この場合、有機皮膜 20bに代えて、クロメートが下地処理とし て施されてもよい。そして、この有機皮膜 20bを覆うように親水性塗膜 20aが形成され ている。本実施形態において、有機皮膜 20bと親水性塗膜 20aとから塗膜 20が構成 されている。  [0023] The fin base 16a is a fin base made of aluminum or an aluminum alloy. The surface of the fin base material 16a is provided with a corrosion-resistant organic film 20b as a base treatment in order to improve the corrosion resistance. In this case, instead of the organic film 20b, chromate may be applied as a base treatment. A hydrophilic coating film 20a is formed so as to cover the organic coating film 20b. In the present embodiment, the coating film 20 is composed of the organic film 20b and the hydrophilic coating film 20a.
[0024] 親水性塗膜 20aは、アルカリ金属塩及びアンモ-ゥム塩の少なくとも一方を含有す るが、それ以外は、従来よりフィン 16に適用される親水性塗膜 20aと同じ構成である 。本実施形態において、親水性塗膜 20aの形成に用いられる塗料が親水性塗料で あると定義される。  [0024] The hydrophilic coating film 20a contains at least one of an alkali metal salt and an ammonium salt, but otherwise has the same configuration as the hydrophilic coating film 20a conventionally applied to the fin 16. . In the present embodiment, the coating material used for forming the hydrophilic coating film 20a is defined as a hydrophilic coating material.
[0025] 親水性塗膜 20aの代表例として、例えば、  [0025] As a representative example of the hydrophilic coating film 20a, for example,
(1)主成分である親水性有機樹脂と必要に応じて架橋剤とを組合せた有機榭脂系 塗膜、  (1) An organic resin-based coating film in which a hydrophilic organic resin as a main component is combined with a crosslinking agent as necessary,
(2)主成分である親水性有機榭脂及びコロイダルシリカと必要に応じて架橋剤とを組 合せた有機榭脂 'コロイダルシリカ系塗膜、  (2) Organic resin, which is a combination of hydrophilic organic resin and colloidal silica, which are the main components, and a crosslinking agent as required
(3)主成分であるアルカリ珪酸塩とァ-オン系又はノ-オン系親水性有機樹脂との混 合物である水ガラス系塗膜、等がある。これらのうち、成形加工性及び耐臭気性に優 れるという観点から、有機榭脂系塗膜 (1)、有機榭脂 'コロイダルシリカ系塗膜 (2)が 好ましぐ有機榭脂系塗膜 (1)がより好ましい。  (3) Water glass coating film that is a mixture of alkali silicate, which is the main component, and ionic or nonionic hydrophilic organic resin. Of these, from the standpoint of superior molding processability and odor resistance, organic resin-based coatings (1) and organic resin-colloidal silica-based coatings (2) are preferred. (1) is more preferable.
[0026] 有機榭脂系塗膜 (1)の形成に用いられる親水性有機榭脂として、分子内に水酸基 やカルボキシル基やアミノ基等を含み、そのままの状態で、或いは前記各官能基を 酸又は塩基により中和した状態で、水溶ィ匕又は水分散化させることの可能な榭脂が 挙げられる。 [0027] 親水性有機榭脂として、例えば、ポリビュルアルコール、変性ポリビュルアルコール (例えば、アクリルアミド、不飽和カルボン酸、スルホン酸基含有モノマー、カチオン性 モノマー、不飽和シランモノマー等との共重合物)等のポリビュルアルコール系榭脂 、ポリアクリル酸、カルボキシル基含有アクリル榭脂、エチレンとアクリル酸との共重合 体アイオノマー等のアクリル酸系榭脂、エポキシ榭脂とァミンとの付加物等のェポキ シ系榭脂、アクリルアミド系榭脂、ポリエチレングリコール、カルボキシル基含有ポリェ ステル樹脂等の合成親水性榭脂;デンプン、セルロース、アルギン等の天然多糖類; 酸化デンプン、デキストリン、アルギン酸プロピレングリコール、カルボキシメチルデン プン、カルボキシメチルセルロース、ヒドロキシメチルデンプン、ヒドロキシメチルセル ロース、ヒドロキシェチルセルロース、アクリルセルロース系榭脂等の天然多糖類の誘 導体等がある。これらのうち、アクリル酸系榭脂、ポリビュルアルコール系榭脂、ェポ キシ系榭脂、アクリルセルロース系榭脂、アクリルアミド系榭脂又は前記各榭脂のうち の 2種以上を含む樹脂が好ま 、。 [0026] The hydrophilic organic resin used in the formation of the organic resin-based coating film (1) contains a hydroxyl group, a carboxyl group, an amino group, etc. in the molecule and is used as it is, or each of the functional groups is an acid. Alternatively, it is possible to use water-soluble coffee or water-dispersible resin that has been neutralized with a base. [0027] Examples of hydrophilic organic resins include polybulal alcohol, modified polybulal alcohol (for example, copolymers with acrylamide, unsaturated carboxylic acid, sulfonic acid group-containing monomer, cationic monomer, unsaturated silane monomer, etc.) ), Polyacrylic alcohols, polyacrylic acid, carboxyl group-containing acrylic resins, copolymers of ethylene and acrylic acid, acrylic resins such as ionomers, adducts of epoxy resins and amines, etc. Synthetic hydrophilic resins such as epoxy resin, acrylamide resin, polyethylene glycol, carboxyl group-containing polyester resin; natural polysaccharides such as starch, cellulose, and algin; oxidized starch, dextrin, propylene glycol alginate, carboxymethyl Starch, carboxymethylcellulose, Examples include derivatives of natural polysaccharides such as hydroxymethyl starch, hydroxymethyl cellulose, hydroxyethyl cellulose, and acrylic cellulose-based resin. Among these, acrylic resin-based resin, polybutyl alcohol-based resin, epoxy-based resin, acrylic cellulose-based resin, acrylamide-based resin, or a resin containing two or more of each of these resins is preferable. ,.
[0028] 有機榭脂系塗膜 (1)の形成に用いられる架橋剤として、例えば、メラミン榭脂、尿素 榭脂、フエノール榭脂、ポリエポキシ化合物、ブロック化ポリイソシァネートイ匕合物、金 属キレートイ匕合物等がある。架橋剤は、塗膜中に均一に分散させるという観点から、 水溶性又は水分散性を有して 、ることが好ま 、。  [0028] Examples of the crosslinking agent used for forming the organic resin-based coating film (1) include melamine resin, urea resin, phenol resin, polyepoxy compound, blocked polyisocyanate compound, There are metal chelate compounds. The cross-linking agent is preferably water-soluble or water-dispersible from the viewpoint of being uniformly dispersed in the coating film.
[0029] 架橋剤の具体例として、例えば、メチルエーテル化メラミン榭脂、ブチルエーテルィ匕 メラミン榭脂、メチルブチル混合エーテル化メラミン榭脂、メチルエーテルィ匕尿素樹脂 、メチルエーテルィ匕べンゾグアナミン榭脂、ポリフエノール類又は脂肪族多価アルコ 一ルのジ一又はポリグリシジルエーテル、ァミン変性エポキシ榭脂、へキサメチレンジ イソシァネートのトリイソシァヌレート体のブロック化物;チタン (Ti)、ジルコニウム(Zr) [0029] Specific examples of the cross-linking agent include, for example, methyl etherified melamine resin, butyl ether melamine resin, methylbutyl mixed etherified melamine resin, methyl ether urea resin, methyl ether benzoguanamine resin, Polyphenols or aliphatic polyvalent alcohol di- or polyglycidyl ethers, amine-modified epoxy resins, hexamethylene diisocyanate triisocyanurate blocked products: titanium (Ti), zirconium (Zr)
、アルミニウム (A1)等の金属元素の金属キレートイ匕合物等がある。金属キレート化合 物として、一分子中に 2個以上の金属アルコキシド結合を有するものが好ましい。 And metal chelate compounds of metal elements such as aluminum (A1). As the metal chelate compound, one having two or more metal alkoxide bonds in one molecule is preferable.
[0030] 有機榭脂 'コロイダルシリカ系塗膜 (2)の形成に用いられる親水性有機榭脂として、 有機榭脂系塗膜 (1)の形成に用いられる親水性有機樹脂と同様のものが使用される 有機榭脂 'コロイダルシリカ系塗膜 (2)の形成に用いられるコロイダルシリカは、い わゆる、シリカゾル又は微粉状シリカである。コロイダルシリカの粒子径は、通常、 5n m〜10 μ mであり、好ましくは、 5nm〜l μ mである。コロイダルシリカとしては、水分 散液として供給されるものを、そのままの状態で、或いは、微粉状シリカを水に分散さ せた状態で使用される。この場合、有機榭脂 'コロイダルシリカ系塗膜 (2)は、有機榭 脂及びコロイダルシリカを単に混合して形成してもよぐ有機榭脂及びコロイダルシリ 力をアルコキシシランの存在下で反応させて形成してもよい。 [0030] As the hydrophilic organic resin used in forming the organic resin 'colloidal silica-based coating film (2), the same as the hydrophilic organic resin used in forming the organic resin-coated film (1) Used organic rosin 'Colloidal silica-based coating film (2) It is so-called silica sol or finely divided silica. The particle diameter of colloidal silica is usually 5 nm to 10 μm, preferably 5 nm to 1 μm. As colloidal silica, what is supplied as a water dispersion is used as it is or in a state where finely divided silica is dispersed in water. In this case, the organic resin / colloidal silica-based coating (2) reacts in the presence of alkoxysilane with the organic resin and colloidal silica force, which may be formed by simply mixing the organic resin and colloidal silica. May be formed.
[0031] 水ガラス系塗膜 (3)の形成に用いられるァ-オン系又はノ-オン系親水性有機榭 脂として、有機榭脂系塗膜 (1)の形成に用いられる親水性有機樹脂のうち、ァ-オン 系又はノニオン系有機樹脂が使用される。  [0031] A hydrophilic organic resin used in the formation of the organic resin-based coating film (1) as the char-on or non-one hydrophilic organic resin used in the formation of the water glass-based coating film (3) Of these, eron-based or nonionic organic resins are used.
[0032] 本発明によれば、親水性塗膜 20aに含まれるアルカリ金属塩及びアンモ-ゥム塩の 少なくとも一方として、 pKaが 0. 3〜15である酸基、例えば、カルボキシル基を有す る酸のアルカリ金属塩及びアンモ-ゥム塩の少なくとも一方が挙げられ、そのような酸 基を分子中に少なくとも 1つ含むことが好ましい。このような酸基をアルカリ金属塩及 びアンモ-ゥム塩の少なくとも一方として含有することによって、カルボン酸ィ匕合物 A を含む有機物質がフィン 16の親水性塗膜 20aと接触する条件下で、カルボン酸化合 物 Aは、フィン基材 16aから溶出するアルミニウムイオンよりも反応性の高い化合物( アルカリ金属塩及びアンモ-ゥム塩の少なくとも一方)、具体的には、アルカリ金属ィ オンやアンモ-ゥムイオンと優先的に反応する。この場合、カルボン酸ィ匕合物 Aとァ ルミ-ゥムと水との反応が抑制されるため、その反応物であるカルボン酸アルミニウム の生成が抑制される。また、この場合、優先的に反応し、生成されるカルボン酸アル カリ金属 A1やカルボン酸アンモ-ゥム塩 A2はいずれも水に溶解し易い化合物であ るため、熱交^^からの凝縮水中に溶解されて、容易に洗い流される。従って、カル ボン酸アルミニウムが生成される場合のように、フィン 16の表面の親水性が損なわれ ることはない。つまり、フィン 16の表面の撥水化が抑制される。  [0032] According to the present invention, at least one of the alkali metal salt and the ammonium salt contained in the hydrophilic coating film 20a has an acid group having a pKa of 0.3 to 15, for example, a carboxyl group. And at least one of an alkali metal salt and an ammonium salt of the acid, and preferably contains at least one such acid group in the molecule. By containing such an acid group as at least one of an alkali metal salt and an ammonium salt, the organic substance containing the carboxylic acid compound A can be brought into contact with the hydrophilic coating film 20a of the fin 16 under the condition that Carboxy oxide compound A is a compound (at least one of an alkali metal salt and an ammonium salt) that is more reactive than the aluminum ions eluted from the fin base material 16a, specifically, an alkali metal ion or Reacts preferentially with ammonia ions. In this case, since the reaction of the carboxylic acid compound A, aluminum, and water is suppressed, the production of aluminum carboxylate as the reaction product is suppressed. In this case, the carboxylic acid alkali metal A1 and the carboxylic acid ammonium salt A2 that react preferentially are compounds that are easily dissolved in water. Dissolved in water and easily washed away. Therefore, the hydrophilicity of the surface of the fin 16 is not impaired as in the case where aluminum carbonate is produced. That is, water repellency on the surface of the fin 16 is suppressed.
[0033] アルカリ金属塩及びアンモニゥム塩の少なくとも一方は、 pKaが 4. 5〜 13である酸 基を含むことが好ましい。この場合、酸基として、例えば、カルボキシル基を含むカル ボン酸ィ匕合物 Bのアルカリ金属塩及びアンモ-ゥム塩の少なくとも一方、硫酸、リン酸 、ポリリン酸、硼酸等のアルカリ金属塩及びアンモ-ゥム塩の少なくとも一方等が挙げ られる。これらのうち、蟻酸ナトリウム、酢酸ナトリウム等のモノカルボン酸アルカリ金属 塩、マレイン酸ナトリウム(マレイン酸モノナトリウム塩及びマレイン酸ジナトリウム塩の 少なくとも一方)、グルタミン酸ナトリウム等の多価モノカルボン酸アルカリ金属塩、前 記モノカルボン酸及び多価モノカルボン酸のアンモ-ゥム塩、硫酸アンモ-ゥム等が 好ましい。 [0033] At least one of the alkali metal salt and the ammonium salt preferably contains an acid group having a pKa of 4.5 to 13. In this case, as the acid group, for example, at least one of an alkali metal salt and an ammonium salt of a carboxylic acid compound B containing a carboxyl group, an alkali metal salt such as sulfuric acid, phosphoric acid, polyphosphoric acid, boric acid, and the like, and List at least one of the ammonium salts It is done. Among these, alkali metal salts of monocarboxylic acids such as sodium formate and sodium acetate, alkali metal salts of polyvalent monocarboxylic acids such as sodium maleate (at least one of monosodium maleate and disodium maleate) and sodium glutamate Ammonium salts of the above monocarboxylic acids and polyvalent monocarboxylic acids, ammonium sulfate, and the like are preferable.
[0034] カルボン酸ィ匕合物 Bとして、例えば、カルボキシル基に含まれる炭素以外の炭素数 力^〜 10であるカルボン酸ィ匕合物が挙げられ、具体的には、蟻酸、酢酸、マレイン酸 、グルタミン酸等が挙げられる。  [0034] Examples of the carboxylic acid compound B include a carboxylic acid compound having a carbon number other than carbon contained in the carboxyl group and having 10 to 10 carbon atoms, specifically, formic acid, acetic acid, maleic acid. An acid, glutamic acid, etc. are mentioned.
[0035] 本発明の親水性塗膜 20aは、上記塗膜成分とアルカリ金属塩及びアンモ-ゥム塩 の少なくとも一方とから形成してもよいが、塗膜 20の親水性を向上させるため、必要 に応じて界面活性剤を含有してもよい。界面活性剤として、親水性の重合体微粒子 が用いられ、その平均粒子径は 0.03〜1 μ mであり、好ましくは、 0.05〜0.6 μ mで ある。また、親水性塗膜 20aは、 2— (4—チアゾリル)ベンツイミダゾール、ビス (ジメチ ルチオ力ルバモイル)ジサルファイド、ゼォライト(アルミノシリケート)などの防菌剤ゃ 、タンニン酸、フィチン酸、ベンゾトリアゾール等の防鲭剤や、モリブデン、バナジウム 、亜鉛、ニッケル、コバルト、銅、鉄等の酸素酸塩化合物や、着色顔料、体質顔料、 防鲭顔料等の顔料類等を含有してもよ ヽ。  [0035] The hydrophilic coating film 20a of the present invention may be formed from the coating film component and at least one of an alkali metal salt and an ammonium salt. In order to improve the hydrophilicity of the coating film 20, If necessary, a surfactant may be contained. As the surfactant, hydrophilic polymer fine particles are used, and the average particle diameter thereof is 0.03 to 1 μm, preferably 0.05 to 0.6 μm. The hydrophilic coating 20a is composed of antibacterial agents such as 2- (4-thiazolyl) benzimidazole, bis (dimethylthiolrubamoyl) disulfide, zeolite (aluminosilicate), tannic acid, phytic acid, benzotriazole, etc. It may contain an antifungal agent, oxyacid salt compounds such as molybdenum, vanadium, zinc, nickel, cobalt, copper, iron, and pigments such as colored pigments, extender pigments, and antifungal pigments.
[0036] アルカリ金属塩及びアンモ-ゥム塩の少なくとも一方の含有量は、親水性塗膜 20a に対して 0. 01重量%以上に設定される。アルカリ金属塩の場合、その含有量は、 0 . 19重量%以上が好ましぐ 0. 38重量%以上がより好ましぐ 1重量%以上がより一 層好ましぐ 2重量%以上が更に好ましい。一方、アンモ-ゥム塩の場合、その含有 量は、 0. 15重量%以上が好ましぐ 0. 3重量%以上がより好ましぐ 1重量%以上が より一層好ましぐ 2重量%以上が更に好ましい。このように含有量を設定すれば、フ イン 16の略全面に付着する有機物質由来のカルボン酸化合物 Aと十分に反応させ て、本発明の効果を長期間維持することが可能になる。また、アルカリ金属塩及びァ ンモ -ゥム塩の少なくとも一方の含有量は、親水性塗膜 20aの親水性を長期間維持 するためや、親水性塗膜 20a中にアルカリ金属塩及びアンモ-ゥム塩を均一に分散 させるという観点から、 10重量%以下が好ましぐ 6重量%以下がより好ましぐ 5重量 %以下がより一層好ましぐ 4重量%以下が更に好ましい。 [0036] The content of at least one of the alkali metal salt and the ammonium salt is set to 0.01% by weight or more with respect to the hydrophilic coating film 20a. In the case of an alkali metal salt, the content is preferably at least 0.19% by weight, more preferably at least 0.38% by weight, more preferably at least 1% by weight, and even more preferably at least 2% by weight. . On the other hand, the content of ammonium salt is preferably 0.15% by weight or more, more preferably 0.3% by weight or more, more preferably 1% by weight or more, and even more preferably 2% by weight or more. Is more preferable. If the content is set in this manner, the effect of the present invention can be maintained for a long time by sufficiently reacting with the carboxylic acid compound A derived from an organic substance adhering to substantially the entire surface of the fin 16. In addition, the content of at least one of the alkali metal salt and the ammonia salt is sufficient to maintain the hydrophilicity of the hydrophilic coating film 20a for a long period of time, or in the hydrophilic coating film 20a. 10% by weight or less is preferable, and 6% by weight or less is more preferable 5% from the viewpoint of uniformly dispersing the salt. % Or less is more preferred 4% by weight or less is even more preferred.
[0037] 親水性塗膜 20aの形成に用いられる塗料には、既にアルカリ金属塩及びアンモ- ゥム塩の少なくとも一方が含有されていることもある。この場合、塗料中のアルカリ金 属塩及びアンモニゥム塩の少なくとも一方と、後から加えられるアルカリ金属塩及び アンモ-ゥム塩の少なくとも一方とを組合せたもの力 本発明の親水性塗膜 20aに含 まれるアルカリ金属塩及びアンモ-ゥム塩の少なくとも一方として定義される。  [0037] The paint used for forming the hydrophilic coating film 20a may already contain at least one of an alkali metal salt and an ammonium salt. In this case, a combination of at least one of alkali metal salt and ammonium salt in the paint and at least one of alkali metal salt and ammonium salt added later is included in the hydrophilic coating film 20a of the present invention. It is defined as at least one of alkali metal salt and ammonium salt.
[0038] また、上記塗料が本発明の親水性塗料として定義され、この親水性塗料中に含ま れる各種成分の割合は、上述した親水性塗膜の場合と同様である。つまり、フィン 16 の表面に形成される親水性塗膜 20aの状態か、或 ヽは親水性塗膜 20aを形成する 前の塗料の状態かの違 、である。  [0038] Further, the coating material is defined as the hydrophilic coating material of the present invention, and the proportions of various components contained in the hydrophilic coating material are the same as those of the hydrophilic coating film described above. That is, there is a difference between the state of the hydrophilic coating film 20a formed on the surface of the fin 16 or the state of the paint before forming the hydrophilic coating film 20a.
[0039] 次に、フィン 16及びその製造方法について説明する。  Next, the fin 16 and the manufacturing method thereof will be described.
フィン 16は、フィン基材 16aの表面に有機皮膜 20bを設け、該皮膜 20b上に親水 性塗膜 20aを設けることにより形成される。フィン基材 16aとして、従来より知られる任 意のアルミニウム製フィン基材が使用される。  The fin 16 is formed by providing an organic film 20b on the surface of the fin base material 16a and providing a hydrophilic coating film 20a on the film 20b. As the fin base 16a, any conventionally known aluminum fin base is used.
[0040] まず、フィン基材 16aの表面を覆うように有機皮膜 20bを形成する。この場合、フィン 基材 16aの表面に塗料を塗付し、該塗料を乾燥することによって、有機塗膜 20bが 形成される。有機皮膜 20bの形成方法として、例えば、浸漬塗装、シャワー塗装、ス プレー塗装、ロール塗装、電着塗装等の塗装法が挙げられる。塗料は、熱交換器 11 に組み立てられた状態力、或いは組み立てられる前の状態のフィン基材 16aに塗布 される。塗付後、フィン基材 16aの乾燥が行われる。その際、乾燥温度は 60〜250°C に設定され、乾燥時間は 2秒〜 30分に設定される。  [0040] First, the organic film 20b is formed so as to cover the surface of the fin base material 16a. In this case, the organic coating film 20b is formed by applying a paint to the surface of the fin base 16a and drying the paint. Examples of the method of forming the organic film 20b include coating methods such as immersion coating, shower coating, spray coating, roll coating, and electrodeposition coating. The coating material is applied to the fin base material 16a in a state force assembled in the heat exchanger 11 or in a state before being assembled. After application, the fin base material 16a is dried. At this time, the drying temperature is set to 60 to 250 ° C, and the drying time is set to 2 seconds to 30 minutes.
[0041] 有機皮膜 20bの厚さは、通常、 0. 001〜10 μ mであり、好ましくは、 0. 1〜3 μ m である。有機皮膜 20bの厚さが 0. 001 /z m未満〖こなると、フィン基材 16aの耐食性、 耐水性が十分に得られない虞がある。一方、有機皮膜 20bの厚さが 10 mを超える と、有機皮膜 20bが割れ易くなり、親水性が十分に得られない虞がある。  [0041] The thickness of the organic film 20b is usually 0.001 to 10 μm, and preferably 0.1 to 3 μm. If the thickness of the organic film 20b is less than 0.001 / zm, the corrosion resistance and water resistance of the fin base material 16a may not be sufficiently obtained. On the other hand, when the thickness of the organic film 20b exceeds 10 m, the organic film 20b is liable to be cracked, and there is a possibility that sufficient hydrophilicity cannot be obtained.
[0042] 次に、有機皮膜 20bの表面を覆うように有機皮膜 20bを形成する。この場合、有機 皮膜 20bの表面に親水性塗料を塗布し、該塗料を乾燥することによって、親水性塗 膜 20aが形成される。親水性塗膜 20aの形成方法として、例えば、浸漬塗装、シャヮ 一塗装、スプレー塗装、ロール塗装、電着塗装等の方法が用いられる。親水性塗膜[0042] Next, the organic film 20b is formed so as to cover the surface of the organic film 20b. In this case, the hydrophilic coating film 20a is formed by applying a hydrophilic coating to the surface of the organic coating 20b and drying the coating. Examples of the method for forming the hydrophilic coating film 20a include dip coating and shading. Methods such as single coating, spray coating, roll coating, and electrodeposition coating are used. Hydrophilic coating
20aの厚さは、通常、 0. 3〜5 μ mであり、好ましくは、 0. 5〜3 μ mである力 これら の設定値に特に限定されない。又、親水性塗膜 20aの乾燥条件は、有機樹脂の種 類、塗膜の厚さ等に応じて設定されるが、好ましくは、乾燥温度は約 80〜250°Cに 設定され、乾燥時間は約 5秒〜約 30分間に設定される。上述した工程を経ることによ り、熱交翻用アルミニウムフィン 16が製造される。 The thickness of 20a is usually 0.3 to 5 μm, preferably 0.5 to 3 μm, and is not particularly limited to these set values. The drying conditions of the hydrophilic coating film 20a are set according to the type of organic resin, the thickness of the coating film, etc., but preferably the drying temperature is set to about 80 to 250 ° C and the drying time is set. Is set to about 5 seconds to about 30 minutes. Through the above-described steps, the heat exchange aluminum fin 16 is manufactured.
[0043] 本実施形態によれば、以下のような効果を得ることができる。 According to the present embodiment, the following effects can be obtained.
(1)親水性塗膜 20aは、アルカリ金属塩及びアンモ-ゥム塩の少なくとも一方を含 有する。これにより、有機物質がフィン 16と接触しても、有機物質由来のカルボン酸 化合物 Aは、アルカリ金属イオン及びアンモ-ゥムイオンの少なくとも一方と優先的に 反応する。そして、カルボン酸化合物 Aのアルカリ金属塩 A1及びアンモ-ゥム塩 A2 の少なくとも一方が生成される。それらの生成物はいずれも水に溶解され易いため、 熱交換器 11からの凝縮水によって容易に洗い流される。よって、親水性塗膜 20aの 親水性が維持されるため、フィン 16の表面の撥水化が抑制される。又、親水性塗膜 2 0a中のアルカリ金属塩及びアンモ-ゥム塩の少なくとも一方について、それらの含有 量や種類などを適宜変更することによって、カルボン酸のアルカリ金属塩やアンモ- ゥム塩等の生成を促進させると共に、それら生成物の水に対する溶解性を向上させ ることもできる。更に、アルカリ金属塩及びアンモニゥム塩の少なくとも一方を形成す る酸は所定の範囲の pKaを有するのが好ましい。また、親水性塗膜 20aの種類を適 宜変更することによって、フィン 16の表面の撥水化を一層抑制することができる。また 、このフィン 16を蒸発器に用いる熱交 l lにおいても同様の効果が得られる。ま た、熱交翻11を備える冷凍サイクル装置 10においても同様の作用効果が得られ る。更に、上記親水性塗料を用いてフィン 16を形成し、フィン 16を用いて熱交翻1 1を製造した場合においても同様の作用効果が得られる。  (1) The hydrophilic coating film 20a contains at least one of an alkali metal salt and an ammonium salt. Thus, even when the organic substance comes into contact with the fins 16, the carboxylic acid compound A derived from the organic substance preferentially reacts with at least one of alkali metal ions and ammonium ions. Then, at least one of an alkali metal salt A1 and an ammonium salt A2 of the carboxylic acid compound A is produced. Since these products are all easily dissolved in water, they are easily washed away by the condensed water from the heat exchanger 11. Therefore, the hydrophilicity of the hydrophilic coating film 20a is maintained, so that the water repellency of the surface of the fin 16 is suppressed. Further, at least one of the alkali metal salt and the ammonium salt in the hydrophilic coating 20a is appropriately changed in the content or type thereof, thereby allowing the alkali metal salt or ammonium salt of the carboxylic acid to be changed. Etc., and the solubility of these products in water can be improved. Further, the acid forming at least one of the alkali metal salt and the ammonium salt preferably has a pKa in a predetermined range. In addition, the water repellency of the surface of the fin 16 can be further suppressed by appropriately changing the type of the hydrophilic coating film 20a. The same effect can be obtained in the heat exchange 11 using the fins 16 in the evaporator. The same effect can be obtained in the refrigeration cycle apparatus 10 including the heat exchanger 11. Further, when the fins 16 are formed using the hydrophilic paint and the heat exchange 11 is manufactured using the fins 16, the same effects can be obtained.
[0044] 本発明によれば、フィン 16の表面の撥水化が抑制されるため、フィン 16の表面や 隣接するフィン 16間に形成される水滴の飛散防止を図ることができ、又、空調システ ムの送風性能の向上を図ることもできる。本発明は、特に、室内用空調機の熱交換 器、空気調整器又は冷凍機等の用途に適用される。 実施例 [0044] According to the present invention, since the water repellency of the surface of the fin 16 is suppressed, it is possible to prevent splashing of water droplets formed on the surface of the fin 16 or between adjacent fins 16, and air conditioning. It is also possible to improve the ventilation performance of the system. The present invention is particularly applicable to uses such as heat exchangers, air conditioners, and refrigerators for indoor air conditioners. Example
[0045] 次に、実施例及び比較例を挙げて実施形態をさらに具体的に説明する。  Next, the embodiment will be described more specifically with reference to examples and comparative examples.
[実施例 1及び従来例 1]  [Example 1 and Conventional Example 1]
クロメート処理されたアルミニウム製のフィン基材の表面に、乾燥後の塗膜の膜厚が The film thickness of the coated film after drying is applied to the surface of the chromate-treated aluminum fin substrate.
0. 5 mになるように、表 1に記載の塗料を塗布した。そして、塗料を 200〜220°Cで 30秒間乾燥することにより、 2種類の塗装物を作製した。これらの塗装物からフィンを 形成し、それらを用いて熱交換器を作製した。その際、熱交換器を構成するフィンの 束のうち半数に実施例 1の塗料を塗布したフィンを使用し、残りの半数に従来例 1の 塗料を塗布したフィンを使用した。そして、この熱交換器をマルチフローカセットタイ プのエアコンディショナーに組み込み、エアコンディショナーを事務所の天井に設置 し、 7〜9月の 3力月間、 1日当たり 10時間の冷房運転を行い、評価試験を実施した。 評価試験の開始から 3力月後、エアコンディショナーの前面パネルを外してフィンの状 態を観察した。その結果、実施例 1の塗料を塗布したフィンでは、水滴によるブリッジ の形成や水滴の飛散などが確認されな力つた。一方、従来例 1の塗料を塗布したフィ ンでは、水滴によるブリッジの形成や水滴の飛散などが確認された。 The paints listed in Table 1 were applied so that the thickness was 0.5 m. The paint was dried at 200-220 ° C for 30 seconds to prepare two types of coated products. Fins were formed from these paints, and heat exchangers were made using them. At that time, the fins coated with the paint of Example 1 were used for half of the bundle of fins constituting the heat exchanger, and the fins coated with the paint of Conventional Example 1 were used for the other half. The heat exchanger is installed in a multi-flow cassette type air conditioner, and the air conditioner is installed on the ceiling of the office. The air conditioner is operated for 10 hours per day for three power months from July to September. Carried out. Three months after the start of the evaluation test, the front panel of the air conditioner was removed and the fins were observed. As a result, in the fin coated with the paint of Example 1, formation of bridges due to water droplets, scattering of water droplets, and the like were confirmed. On the other hand, in the fin coated with the paint of Conventional Example 1, the formation of bridges due to water droplets and the scattering of water droplets were confirmed.
[0046] 本評価試験によって、実施例 1の場合、フィン表面の親水性は良好に保たれるが、 従来例 1の場合、フィン表面の親水性は低下するという結果が得られた。 [0046] According to this evaluation test, the hydrophilicity of the fin surface was kept good in the case of Example 1, but the hydrophilicity of the fin surface was lowered in the case of Conventional Example 1.
[0047] [表 1] [0047] [Table 1]
Figure imgf000014_0001
Figure imgf000014_0001
* 1:ポリビニルアルコール系塗料, * 1: Polyvinyl alcohol paint,

Claims

請求の範囲  The scope of the claims
[I] 表面に親水性塗膜が設けられたアルミニウム製のフィンを蒸発器に使用する熱交換 器において、  [I] In a heat exchanger that uses aluminum fins with a hydrophilic coating on the surface for the evaporator,
前記親水性塗膜は、アルカリ金属塩及びアンモニゥム塩の少なくとも一方を含有す ることを特徴とする熱交^^。  The heat exchange film characterized in that the hydrophilic coating film contains at least one of an alkali metal salt and an ammonium salt.
[2] 前記アルカリ金属塩は、 pKaが 0. 3〜 15であるカルボキシル基を有するカルボン酸 化合物のアルカリ金属塩であることを特徴とする請求項 1記載の熱交^^。  [2] The heat exchanger according to claim 1, wherein the alkali metal salt is an alkali metal salt of a carboxylic acid compound having a carboxyl group having a pKa of 0.3 to 15.
[3] 前記アルカリ金属塩は、酢酸アルカリ金属塩又は多価カルボン酸アルカリ金属塩で あることを特徴とする請求項 1又は 2記載の熱交^^。 [3] The heat exchanger according to claim 1 or 2, wherein the alkali metal salt is an alkali metal acetate or an alkali metal polyvalent carboxylic acid.
[4] 前記アルカリ金属塩の含有量は、前記親水性塗膜に対して 0. 01〜10重量%である ことを特徴とする請求項 1〜3のいずれか 1項に記載の熱交^^。 [4] The heat exchanger according to any one of claims 1 to 3, wherein the content of the alkali metal salt is 0.01 to 10 wt% with respect to the hydrophilic coating film. ^.
[5] 前記アルカリ金属塩はマレイン酸ナトリウムであり、該マレイン酸ナトリウムの含有量は[5] The alkali metal salt is sodium maleate, and the content of sodium maleate is
、前記親水性塗膜に対して 0. 19〜10重量%であることを特徴とする請求項 1〜4の いずれか 1項に記載の熱交換器。 The heat exchanger according to any one of claims 1 to 4, wherein the content is 0.19 to 10% by weight based on the hydrophilic coating film.
[6] 前記アンモ-ゥム塩は、 pKaが 0. 3〜 15であるカルボキシル基を有するカルボン酸 化合物のアンモニゥム塩であることを特徴とする請求項 1記載の熱交^^。 6. The heat exchanger according to claim 1, wherein the ammonium salt is an ammonium salt of a carboxylic acid compound having a carboxyl group having a pKa of 0.3 to 15.
[7] 前記アンモ-ゥム塩は、硫酸アンモ-ゥム塩、酢酸アンモ-ゥム塩、又は多価カルボ ン酸アンモ-ゥム塩であることを特徴とする請求項 1又は 6記載の熱交^^。 [7] The ammonium salt is an ammonium sulfate salt, an ammonium acetate salt, or an ammonium salt of a polyvalent carboxylic acid. Heat exchange ^^.
[8] 前記アンモ-ゥム塩の含有量は、前記親水性塗膜に対して 0. 01〜10重量%である ことを特徴とする請求項 1、 6、 7のいずれか 1項に記載の熱交換器。 [8] The content of the ammonium salt is 0.01 to 10% by weight with respect to the hydrophilic coating film. Heat exchanger.
[9] 前記硫酸アンモ-ゥム塩の含有量は、前記親水性塗膜に対して 0. 15〜10重量% であることを特徴とする請求項 7又は 8記載の熱交^^。 [9] The heat exchanger according to claim 7 or 8, wherein the content of the ammonium sulfate salt is 0.15 to 10% by weight with respect to the hydrophilic coating film.
[10] 前記親水性塗膜は、アクリル酸系塗膜、ポリビニルアルコール系塗膜、エポキシ系塗 膜、アクリルセルロース系塗膜、アクリルアミド系塗膜、又は前記各塗膜を形成する榭 脂のうちの 2種以上を含む塗膜であることを特徴とする請求項 1〜9のいずれか 1項に 記載の熱交換器。 [10] The hydrophilic coating is an acrylic acid-based coating, a polyvinyl alcohol-based coating, an epoxy-based coating, an acrylic cellulose-based coating, an acrylamide-based coating, or a resin that forms each of the coatings. The heat exchanger according to any one of claims 1 to 9, wherein the heat exchanger is a coating film containing two or more of the following.
[II] 請求項 1〜10のいずれか 1項に記載の熱交 を備えることを特徴とする冷凍サイ クル装置。 [II] A refrigeration cycle apparatus comprising the heat exchange according to any one of claims 1 to 10.
[12] 熱交 用アルミニウムフィンの表面に塗布される親水性塗料であって、 前記親水性塗料は、アルカリ金属塩及びアンモ-ゥム塩のうち少なくとも一方を含 有することを特徴とする親水性塗料。 [12] A hydrophilic paint applied to the surface of the heat exchanger aluminum fin, wherein the hydrophilic paint contains at least one of an alkali metal salt and an ammonium salt. paint.
[13] 前記アルカリ金属塩は、 pKaが 0. 3〜 15であるカルボキシル基を有するカルボン酸 化合物 Bのアルカリ金属塩であることを特徴とする請求項 12記載の親水性塗料。 [13] The hydrophilic paint according to claim 12, wherein the alkali metal salt is an alkali metal salt of a carboxylic acid compound B having a carboxyl group having a pKa of 0.3 to 15.
[14] 前記アルカリ金属塩は、酢酸アルカリ金属塩又は多価カルボン酸アルカリ金属塩で あることを特徴とする請求項 12又は 13記載の親水性塗料。 14. The hydrophilic paint according to claim 12 or 13, wherein the alkali metal salt is an alkali metal acetate or an alkali metal salt of a polyvalent carboxylic acid.
[15] 前記アルカリ金属塩の含有量は、前記親水性塗料に対して 0. 01〜: L0重量%である ことを特徴とする請求項 12〜14のいずれか 1項に記載の親水性塗料。 [15] The hydrophilic paint according to any one of claims 12 to 14, wherein the content of the alkali metal salt is 0.01 to L0% by weight with respect to the hydrophilic paint. .
[16] 前記アルカリ金属塩はマレイン酸ナトリウムであり、該マレイン酸ナトリウムの含有量は[16] The alkali metal salt is sodium maleate, and the content of sodium maleate is
、前記親水性塗料に対して 0. 19〜10重量%であることを特徴とする請求項 12〜1The content is 0.19 to 10% by weight based on the hydrophilic paint.
5の 、ずれか 1項に記載の親水性塗料。 5. The hydrophilic paint according to item 1 above.
[17] 前記アンモ-ゥム塩は、 pKaが 0. 3〜 15であるカルボキシル基を有するカルボン酸 化合物のアンモ-ゥム塩であることを特徴とする請求項 12記載の親水性塗料。 17. The hydrophilic paint according to claim 12, wherein the ammonia salt is an ammonium salt of a carboxylic acid compound having a carboxyl group having a pKa of 0.3 to 15.
[18] 前記アンモ-ゥム塩は、硫酸アンモ-ゥム塩、酢酸アンモ-ゥム塩又は多価カルボン 酸アンモ-ゥム塩であることを特徴とする請求項 12又は 17記載の親水性塗料。 [18] The hydrophilic property according to claim 12 or 17, wherein the ammonium salt is an ammonium sulfate salt, an ammonium acetate salt or an ammonium salt of a polyvalent carboxylic acid. paint.
[19] 前記アンモ-ゥム塩の含有量は、前記親水性塗料に対して 0. 01〜: L0重量%である ことを特徴とする請求項 12、 17, 18のいずれか 1項に記載の親水性塗料。 [19] The content of the ammonium salt is 0.01 to L0% by weight with respect to the hydrophilic paint. Hydrophilic paint.
[20] 前記硫酸アンモ-ゥム塩の含有量は、前記親水性塗料に対して 0. 15〜10重量% であることを特徴とする請求項 18又は 19記載の親水性塗料。 20. The hydrophilic paint according to claim 18 or 19, wherein the content of the ammonium sulfate salt is 0.15 to 10% by weight with respect to the hydrophilic paint.
[21] 前記親水性塗料は、アクリル酸系塗料、ポリビニルアルコール系塗料、エポキシ系塗 料、アクリルセルロース系塗料、アクリルアミド系塗料、又は前記各塗料を形成する榭 脂のうちの 2種以上を含む塗料であることを特徴とする請求項 12〜20のいずれか 1 項に記載の親水性塗料。 [21] The hydrophilic paint includes two or more of acrylic acid paint, polyvinyl alcohol paint, epoxy paint, acrylic cellulose paint, acrylamide paint, or a resin forming each paint. The hydrophilic paint according to any one of claims 12 to 20, wherein the hydrophilic paint is a paint.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210116189A1 (en) * 2019-08-01 2021-04-22 Hangzhou Sanhua Research Institute Co., Ltd. Heat exchanger, method for making heat exchanger, and heat exchange system
EP3982077A4 (en) * 2019-08-01 2022-07-27 Hangzhou Sanhua Research Institute Co., Ltd. Heat exchanger and manufacturing method therefor, and heat exchange system

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