WO2006038262A1 - Solder resist coating, cured product therefrom and printed wiring board having coating film therefrom - Google Patents

Solder resist coating, cured product therefrom and printed wiring board having coating film therefrom Download PDF

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Publication number
WO2006038262A1
WO2006038262A1 PCT/JP2004/014369 JP2004014369W WO2006038262A1 WO 2006038262 A1 WO2006038262 A1 WO 2006038262A1 JP 2004014369 W JP2004014369 W JP 2004014369W WO 2006038262 A1 WO2006038262 A1 WO 2006038262A1
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WO
WIPO (PCT)
Prior art keywords
liquid
solder resist
powder
coating
solution
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PCT/JP2004/014369
Other languages
French (fr)
Japanese (ja)
Inventor
Masakazu Takemoto
Takashi Naito
Ryuzo Kaneko
Original Assignee
Ceramission Co., Ltd.
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Filing date
Publication date
Application filed by Ceramission Co., Ltd. filed Critical Ceramission Co., Ltd.
Priority to JP2005509258A priority Critical patent/JP3928136B2/en
Priority to PCT/JP2004/014369 priority patent/WO2006038262A1/en
Publication of WO2006038262A1 publication Critical patent/WO2006038262A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/285Permanent coating compositions
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/02Fillers; Particles; Fibers; Reinforcement materials
    • H05K2201/0203Fillers and particles
    • H05K2201/0206Materials
    • H05K2201/0209Inorganic, non-metallic particles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/02Fillers; Particles; Fibers; Reinforcement materials
    • H05K2201/0203Fillers and particles
    • H05K2201/0206Materials
    • H05K2201/0239Coupling agent for particles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/02Fillers; Particles; Fibers; Reinforcement materials
    • H05K2201/0203Fillers and particles
    • H05K2201/0242Shape of an individual particle
    • H05K2201/0251Non-conductive microfibers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/16Inspection; Monitoring; Aligning
    • H05K2203/161Using chemical substances, e.g. colored or fluorescent, for facilitating optical or visual inspection

Definitions

  • the present invention relates to a two-component type solder resist paint, a cured product thereof, and a printed wiring board provided with a film that is one form of the cured product. More specifically, a first liquid containing a partial hydrolyzate of an alkoxysilane compound and a second liquid solder resist paint composed of a second liquid containing alkoxy titanium, and then the first liquid. And two-component solder resist paints containing potassium titanate fibers in Z or the second liquid, cured products formed from these two-component solder resist paints, and cured products formed from solder resist paints It is related with the printed wiring board provided with the film which is one form.
  • the cured product and the coating have high heat resistance to withstand component mounting with lead-free solder. Further, it does not contain antimony compounds, halogen compounds and phosphorus compounds, but also exhibits flame retardancy.
  • Alkali development type liquid solder resists such as these photosensitive / thermosetting resin compositions are disclosed in JP-A-61-243869, JP-A-3-253093, JP-A-4-281454. The composition is disclosed in Japanese Patent Laid-Open No. 8-335767 and the like.
  • halogen flame retardants and combinations of halogen flame retardants and antimony compounds are widely used.
  • a composition is disclosed in, for example, JP-A-2-88615.
  • JP 2003-277470 A In the publication, no halogen compound is used.
  • a composition containing an organophosphorus compound is disclosed! Speak.
  • thermosetting type liquid solder resist has been used for a long time.
  • Japanese Patent Publication No. 57-49588, Japanese Patent Application Laid-Open No. 56- No. 15741, JP-B-5-75032 and JP-A-11-158252 disclose the composition.
  • epoxy resin is mainly used.
  • these liquid solder resists for thermosetting are mainly used for flexible printed wiring boards and printed wiring boards for IC packages.
  • solder resists that do not contain halogen compounds, phosphorus compounds, and antimony compounds, and that have high heat resistance that can withstand component mounting with lead-free solder, are available. The current situation has led to practical application.
  • solder resists are mainly organic polymers, and thus have limited heat resistance and flame retardancy.
  • a solder resist is applied to the entire surface of the substrate, a film is formed on the substrate and the like through complicated operations such as drying, exposure, development and curing.
  • a solder resist is applied only to the necessary locations according to the pattern, and then a film is formed only by a thermosetting operation.
  • organic solder resists are the mainstream, and inorganic solder resists are very few.
  • solder resist If an inorganic solder resist appears, it can withstand high temperatures during soldering, and can form a solder resist film with high heat resistance. Even without using a flame retardant such as an antimony compound or phosphorus compound, the effect of ensuring flame retardancy can be expected.
  • solder resist is applied only to the necessary locations in accordance with Noturn, and then a film is formed only by a thermal curing operation, so there is no need for equipment for exposure and development, and there are few processes. From the viewpoint of manufacturing cost Is also advantageous.
  • Patent Document 2 JP-A-200 1-40663 discloses a partially dealcoholized condensation of a novolac phenol resin and an alkoxysilane partial condensate.
  • the use of an alkoxy group-containing silane-modified phenolic resin obtained by reaction with an epoxy resin is described.
  • this alkoxy group-containing silane-modified phenolic resin requires the precise control of the partial condensation degree of alkoxysilane and the degree of condensation by dealcoholization, and there is a problem that its production becomes complicated. Since it is a composition based on phenolic resin and epoxy resin, there is a limit to heat resistance as soon as warpage and cracks occur in the cured film.
  • Patent Document 3 Japanese Patent Laid-Open No. 63-12671 (Patent Document). 3)).
  • Patent Document 3 describes that a compound in which silica fine powder is added to an inorganic coating agent is used for a tile joint material or a filled cement.
  • a good film with a low hardness of the film cannot be obtained.
  • Patent Document 1 Japanese Patent Application 2003-159589 Specification
  • Patent Document 2 Japanese Patent Laid-Open No. 2001-40663
  • Patent Document 3 JP-A 63-12671
  • the present invention has been made in view of the circumstances related to the organic solder resist described above. Focusing on the solder resist of the machine system, it has high heat resistance, so it can withstand high temperature mounting by lead-free solder when mounting components, and it has high flame resistance without using any flame retardant. In addition, the process is simpler and less costly than the conventional ones, and it is equipped with an inorganic solder resist paint that has reduced costs, a cured product that also has the solder resist paint power, and a film that also has the solder resist paint power. Intends to provide printed wiring boards
  • the gist of the present invention is that the first liquid and the second liquid are composed of a partially hydrolyzed product of an alkoxysilane compound and a first liquid that also has an organic solvent power, and an alkoxy titanium and an organic solvent power.
  • This is a two-part solder resist paint characterized by containing potassium titanate fibers in the first and / or second liquid in a two-part solder resist paint that is mixed and cured. .
  • the first liquid and Z or the second liquid may contain at least one selected from the group consisting of kaolin powder, alumina powder, and coupling agent-treated aluminum hydroxide powder,
  • the first liquid and Z or the second liquid can contain a surface-hydrophobized fumed silica powder, and the first liquid and the Z or the second liquid can contain an ethyl cellulose powder.
  • the first liquid and Z or the second liquid may be blended with a blue pigment that does not contain a halogen atom and a yellow pigment that does not contain Z or a halogen atom.
  • a solder resist cured product can be obtained by mixing the first and second liquids of the solder resist coating. Furthermore, a film which is one form of the cured product can be obtained in the same manner. This coating can be patterned on a printed wiring board. At this time, the thickness of the coating is preferably 7 ⁇ m-40 ⁇ m at the edge of the circuit.
  • the present inventor has intensively studied, focusing on the heat resistance, flame retardancy, and the like of an inorganic polymer obtained by the reaction of a partially hydrolyzed alkoxysilane compound and alkoxy titanium. Is completed.
  • potassium titanate fiber is added to the partially hydrolyzed product of alkoxysilane compound, and kaolin powder, alumina powder, coupling agent treated aluminum hydroxide powder, pigment, etc. are added as necessary.
  • fumed silica powder or ethyl cellulose powder that has been surface-hydrophobized is added and reacted with alkoxy titanium.
  • the present invention provides a solder-resisted paint having excellent performance, a cured product made of the paint, and a printed wiring board provided with a film which is one form of the cured product also having the paint power.
  • potassium titanate fiber, kaolin powder, alumina powder, aluminum hydroxide-hydroxide powder treated with a coupling agent, fumed silica powder, cellulose cellulose powder, pigment, and the like subjected to surface hydrophobization treatment It can be mixed with a liquid containing an alkoxy titanium, or can be mixed with both a liquid containing a partially hydrolyzed product of an alkoxysilane compound and a liquid containing an alkoxy titanium.
  • the solder resist paint of the present invention forms a solder resist cured product and a film, and these cured product and film are used when various electronic components are mounted on a printed wiring board having high heat resistance. It exhibits high heat resistance that can withstand the high mounting temperatures associated with lead-free soldering, and has great practical advantages. In addition, since it is virtually antimony-free, halogen-free, and phosphorus-free, it is associated with the disposal of printed wiring boards that do not adversely affect the human body and the natural environment due to incineration of waste compared to conventional yarns and products. The burden can be reduced. However, the solder resist paint can be easily manufactured, and the cured product and film formation do not require complicated equipment, and the process is simplified, resulting in low manufacturing costs.
  • the basis of the present invention is a first liquid composed of a first liquid composed of a partially hydrolyzed alkoxysilane compound and an organic solvent, and a second liquid composed of an alkoxytitanium and an organic solvent.
  • Two-component type solder resist paint that mixes and cures with the second solution, and then the two-component type solder resist resist paint that contains potassium titanate fiber etc. in the first and / or second solution It is in.
  • the first liquid and the second liquid are mixed, and the mixed liquid (this mixed solution is referred to as a solder resist solution) is applied to the coated body, for example, and heated as necessary.
  • An inorganic cured product is formed on top. When applied in the form of a film, a film is formed.
  • the potassium titanate fiber can be added to the first liquid, or can be added to the second liquid. It can also be added to both the first liquid and the second liquid.
  • first liquid and Z or the second liquid in addition to potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide-powder powder, and a surface hydrophobized fume
  • a dosilica powder, an ethyl cellulose powder, a pigment, etc. can be added suitably.
  • the power for explaining the present invention centering on mixing potassium titanate fiber and the like into the first liquid containing the partial hydrolyzate of alkoxysilane compound, potassium titanate fiber, kaolin powder, alumina powder, Coupling agent-treated aluminum hydroxide powder, and fumed silica powder and ethyl cellulose powder that have been subjected to surface hydrophobization treatment, pigments, etc. can also be used by mixing them in a second liquid containing alkoxy titanium. it can.
  • kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder, hydrophobized fumed silica powder, ethyl cellulose powder, and pigments are mixed in the first and second liquids. Can be used together.
  • potassium titanate fiber is added to the first liquid
  • kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder is added to the second liquid
  • fumed silica powder that has been surface-hydrophobized Ethylcellulose powder, pigment, etc. may be added, and potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated hydroxide, aluminum-umium powder, pigment, etc. are added to the first liquid.
  • Fumed silica powder or ethyl cellulose powder that has been surface-hydrophobized to the two liquids may be added, potassium titanate fibers are added to the second liquid, and potassium titanate fibers are added to the first liquid.
  • Kaolin powder, alumina powder, aluminum hydroxide powder treated with coupling agent, fumed silica powder, ethyl cellulose powder, pigments, etc. that have been surface-hydrophobized It is possible to add potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder to the second liquid, and add potassium titanate fiber to the first liquid and surface. Hydrophobized fumed silica powder, ethyl cellulose powder, pigments and the like may be added.
  • first and second liquids that have been subjected to surface hydrophobization treatment are the first and second liquids.
  • 80% of these inorganic substances to be added can be added to the first liquid and the remaining 20% can be added to the second liquid.
  • a predetermined amount of potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated hydroxyaluminum-aluminum powder. Fumed silica powder with hydrophobized surface, ethyl cellulose powder, pigments, etc. It may be contained.
  • Alkoxytitanium may be used alone or diluted with an organic solvent. That is, the second liquid is used in a state where at least alkoxy titanium and an organic solvent are mixed.
  • potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide-powder powder, and surface hydrophobization treatment were also performed. It is also preferable for uniformly mixing fumed silica powder, ethyl cellulose powder, pigments and the like.
  • the organic solvent for alkoxytitanium any organic solvent that can keep alkoxytitanium stable can be used. Needless to say, the same solvent as the first solvent can be used.
  • the partially hydrolyzed product of the alkoxysilane compound of the first liquid and the alkoxytitanium of the second liquid start to react immediately after mixing and start to cure. It is good to use it after mixing. After mixing the first and second liquids, it is recommended that they be used up and not left in a mixed state for a long time. Moreover, after mixing the first liquid and the second liquid, it is preferable to keep the temperature as low as possible without exposing it to a high temperature.
  • the partially hydrolyzed product of the alkoxysilane compound and alkoxy titanium react and cure.
  • dealcoholization results in formation of a Si—O—Ti bond or Si—O—Si bond, resulting in a polymer having a three-dimensional network structure. Because it becomes.
  • the formed polymer that is, the cured product or film, is substantially composed of an inorganic substance.
  • the cured product or film is composed of inorganic material at 80% or more by weight.
  • the organic group in the solder resist paint of the present invention is an organic group such as an alkoxy group (alcohol component) bonded to a silicon atom and a titanium atom and an alkyl group directly bonded to the silicon atom.
  • an alkoxy group alcohol component
  • a Si—O—Ti bond or Si—O—Si bond is generated, and the alcohol component of the alkoxy group is eliminated.
  • organic groups such as alkyl groups directly bonded to silicon atoms remain as they are.
  • the first liquid and / or the second liquid of the solder resist paint of the present invention includes potassium titanate.
  • the reason for using the fiber is described below.
  • a printed wiring board consists of a circuit part and a board part, and the unevenness of the surface is generally a 30-100 m step. Therefore, the solder resist for circuit coating needs to have a thickness of 20-30 / zm at the concave part and 20-80 / zm at the convex part.
  • the solder resist since electronic components are mounted on the printed wiring board, the solder resist must withstand, for example, 260 ° C solder.
  • At least one selected from the group consisting of kaolin powder, alumina powder, and coupling agent-treated aluminum hydroxide powder is added to the first liquid and Z or the second liquid. Can do. By adding these compounds, it is possible to form a film with a thickness and thickness on the uneven surface of the cover, and to form a film with no unevenness.
  • Patent Document 3 Japanese Laid-Open Patent Publication No. 63-12671.
  • the viscosity of the solder resist liquid after mixing the first liquid and the second liquid is increased by adding the hydrophobized fumed silica powder to the first liquid and the Z or second liquid. It can increase the viscosity and improve the printability of screen printing and flexographic printing of solder resist solution.
  • the effect of preventing the precipitation of potassium titanate fibers contained in the first liquid and / or the second liquid, as well as kaolin powder, alumina powder, coupling agent-treated hydroxide, aluminum, and the like was recognized. .
  • ethylcellulose powder to these paints, it is possible to improve the external punchability from the work board at the time of manufacturing the printed wiring board.
  • the blending ratio of the organic solvent constituting the solder resist paint that is, the solder resist liquid obtained by mixing the first liquid and the second liquid will be described below.
  • a mixture of the first and second liquids The amount of the organic solvent in the rudder resist solution is not particularly limited, but it is very small.For example, when the total amount of the solder resist solution is 30% or less, the first solution and the second solution When this is mixed, the curing time of the mixed solution is shortened, which is not preferable for use. In addition, when the amount is very large, for example, 55% or more by weight with respect to the total amount of the solder resist solution, the film becomes thin and it becomes difficult to form a stable film.
  • the potassium titanate fiber is preferably used in an amount of 80 parts by weight of 18 parts by weight with respect to 100 parts by weight of the partially hydrolyzed alkoxysilane compound.
  • a good film can be obtained with an amount of additive in this range. If it is less than 18 parts by weight, it is difficult to ensure the thickness of the coating, and for example, resistance to soldering at 260 ° C becomes poor. On the other hand, when it exceeds 80 parts by weight, for example, when a film is formed by screen printing, the printability is deteriorated, and it is difficult to obtain a uniform and non-uniform film.
  • the amount of the alkoxytitanium used as the main component of the second liquid is 5 to 30 parts by weight based on 100 parts by weight of the partially hydrolyzed alkoxysilane compound. Obtainable. If it is less than 5 parts by weight, the pencil hardness etc. of the film will be low and it will not be practically used, and if it exceeds 30 parts by weight, for example, a crack will easily occur in the film in a float test in a 260 ° C solder bath. It will not be practical.
  • the amount used here is based on alkoxytitanium, a partial hydrolyzate of an alkoxysilane compound, which does not contain an organic solvent.
  • the actual amount of alkoxy titanium added depends on the type of alkoxy titanium compound used (for example, whether titanium tetrabutoxide or titanium tetrapropoxide), the type of alkoxysilane compound, and the like. It depends on the amount used (especially the amount of trialkoxysilane or tetraalkoxysilane). Of the alkoxysilanes, if the amount of trialkoxysilane or tetraalkoxysilane used is large, the amount of alkoxytitanium added may be small. In addition, since titanium tetrabutoxide has a large molecular weight, it should be added in a larger amount than titanium tetrapropoxide.
  • the addition amount of alkoxytitanium is preferably in the range of 0.0 10-0.15, expressed as a ratio of titanium element to silicon element. If the amount of titanium added is less than 0.001 for silicon, it will be difficult to form a cured product or film having a network structure, while the amount of titanium added will be greater than 0.15 for silicon. And the curing speed of the solder resist solution is too fast, For example, the formed cured product or film has insufficient performance. For example, cracks are likely to occur during soldering.
  • the addition amount of kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder, etc., the upper limit of the addition amount is the coating choking (a phenomenon in which the powder is exposed to the coating surface) ) Does not occur.
  • the fumed silica powder subjected to the surface hydrophobization treatment is preferably 19 parts by weight or less with respect to 100 parts by weight of partially hydrolyzed alkoxysilane compound. If the amount exceeds this amount, the viscosity of the mixed solution mixed with the second solution will increase rapidly during storage, and small-diameter grains will be generated in the coating, which is not preferable in practice.
  • the ethyl cellulose powder is preferably 13 parts by weight or less based on 100 parts by weight of the partially hydrolyzed alkoxysilane compound.
  • the partial hydrolyzate of the alkoxysilane compound is an oligomer obtained by partially hydrolyzing and condensing the alkoxysilane compound expressed by the general formula 1.
  • R 1 is a methyl group, an ethyl group, a propyl group, an isopropyl group, an aminoethyl group, a glycidylpropyl group (see Chemical Formula 2) or the like
  • R 2 is a methyl group, an ethyl group, or the like. It can be illustrated.
  • n is an integer of 0-3.
  • the alkoxysilane compound at least one selected from the substances represented by the above formula 1 is appropriately used. Usually, two to three compounds are mixed and used. Less than the amount of water (calculated value) required to completely hydrolyze these alkoxysilane compounds in the presence of an acid catalyst! A partial hydrolyzate can be obtained by reacting with an amount of water.
  • the coating obtained by curing the coating has a three-dimensional structure.
  • the organic solvent used in the first liquid or the second liquid the following solvents can be used.
  • the potassium titanate fiber is a fiber of potassium hexatitanate.
  • the diameter of the fiber is 1 ⁇ m or less, the average length of the fiber is preferably 20 m or less, and the maximum length is preferably 100 m or less. If the diameter, average length, and maximum length of the fiber are greater than these values, the coating will become uneven during screen printing or flexographic printing, and stable printing will not be possible, making it unsuitable.
  • the alkoxytitanium is represented by Formula 3.
  • R represents a methyl group, Examples thereof include a til group, a propyl group, and a butyl group. From the reaction rate, a propyl group or a butyl group can be suitably used as R.
  • the kaolin powder is preferably a powder having an average particle size of 5 ⁇ m or less and a maximum particle size of 25 ⁇ m or less, and having a moisture content of 0.8 wt% or less. If the particle size is larger than these values, spots are likely to occur on the film, and it is not suitable because it becomes less uniform. If the adhering moisture exceeds 0.8% by weight, the pencil hardness of the coating becomes extremely small, which is not suitable.
  • As the alumina powder a powder having an average particle size of 5 ⁇ m or less and a maximum particle size of 25 ⁇ m or less is preferred, and a powder of 0.06 wt% or less of sodium oxide (N a O) can be suitably used. Particle size force greater than these numbers
  • the coupling agent-treated aluminum hydroxide powder preferably has an average particle size of 3 ⁇ m or less and a maximum particle size force of S25 ⁇ m or less.
  • the soluble acid sodium salt is preferably 0.06 wt% or less.
  • those whose surface is coated with an epoxysilane or titanate coupling agent can be suitably used.
  • the surface coated with an epoxysilane coupling agent is excellent in adhesion to printed circuit board copper.
  • the numerical limits on particle size and soluble sodium oxide (Na 2 O) are the same reasons as for alumina powder. Also force
  • the film will shed and is not suitable.
  • the surface hydrophobized fumed silica powder preferably has an average primary particle diameter of 20 nm or less.
  • Those whose surfaces have been subjected to a hydrophobic treatment with dimethyldichlorosilane or hexamethyldisilazane can be suitably used.
  • the hexamethyldisilazane-treated product is effective in increasing the viscosity of the solder resist solution (the mixed solution of the first and second solutions is called the solder resist solution). It is not suitable because the surface is not hydrophobized! And the thickening effect of the solder resist solution is not present.
  • Ethylcellulose powder is available from, for example, Hercules N-type (with an ethoxy group substitution degree per anhydroglucose unit of 2.41 to 2.51) can be preferably used.
  • N-50 and N-100 are particularly preferable from the viewpoint of the balance between solubility and film quality, depending on the grade according to viscosity.
  • the blue pigment containing no halogen atom and the yellow pigment containing no halogen atom examples of the blue pigment include copper phthalocyanine blue, iron phthalocyanine blue, and indigo.
  • the yellow pigment anthraquinone yellow, benzimidazolone yellow, iron oxide and the like can be suitably used.
  • the first liquid and the second liquid are mixed to prepare a solder resist solution, and this solder resist solution is applied to a printed wiring board or the like to form a cured product and form a film.
  • a solder resist solution is applied to a printed wiring board or the like to form a cured product and form a film.
  • potassium titanate fiber to an organic solvent in which a partially hydrolyzed alkoxysilane compound is dissolved, and mix.
  • the mixing temperature at this time is preferably 40 ° C or less. Exceeding 40 ° C is not preferred because it tends to cause skinning of the mixed solution (thin film formed on the surface of the solder resist solution). Furthermore, if necessary, the mixed solution is transferred to a ball mill, a three-roller or the like, and mixed and kneaded until the powder and fibers are sufficiently dispersed. At this time, the liquid temperature during mixing and kneading is preferably 40 ° C. or lower for the same reason as described above. In this way, the first liquid is obtained.
  • a second liquid in which alkoxytitanium is dissolved in an organic solvent is prepared.
  • the first liquid and the second liquid are generally stirred for 10 minutes or more in a stirring tank having a propeller-type or saddle-type rotary blade until both liquids are sufficiently mixed.
  • the stirring liquid temperature at this time is preferably 30 ° C or less. If the temperature exceeds 30 ° C, non-uniform spots will appear on the film appearance!
  • the viscosities of the first solution and the second solution are substantially the same as each other immediately before mixing.
  • a part of the alkoxysilane compound is required. Potassium titanate fiber, kaolin powder, alumina powder, aluminum hydroxide powder with coupling agent treatment, fumed silica powder with hydrophobized surface, ethyl cellulose powder, pigment, etc., added to the organic solvent solution of hydrolyzate A part of this may be added to an organic solvent solution of alkoxy titanium, and mixed and kneaded thoroughly with a ball mill or a three-roll.
  • the liquid temperature during mixing and kneading is preferably 40 ° C. or lower for the same reason as described above.
  • the first and second liquids when they are mixed, they immediately react and begin to cure. Therefore, after mixing the first and second liquids, the first liquid and the second liquid should be applied immediately to the object without leaving them for a long time. Good.
  • the solder resist solution obtained by mixing the first solution and the second solution should be used up without leaving any residue. If the solder resist solution remains, it is recommended that it be discarded and not reused.
  • the solder resist solution can be obtained by preparing the first solution and the second solution separately and mixing them together, or by adding titanic acid to the organic solvent solution of the partially hydrolyzed alkoxysilane compound. Mixing potassium fiber, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder, surface hydrophobized fumed silica powder, ethyl cellulose powder, pigment, etc. It can also be obtained by mixing the solutions
  • a solder-one resist solution which is a mixed solution of the first solution and the second solution prepared above, is applied to the substrate, dried and heat-treated.
  • the substrate is a printed wiring board or the like whose circuit is formed by a subtractive method, a semi-additive method, an additive method, or the like.
  • a screen printing method or a flexographic printing method can be applied as a method for forming a pattern by applying a solder resist solution on the surface of a printed wiring board.
  • the coating applied to the circuit surface is dried and cured with a profile in which the temperature is gradually raised in the range of 200 ° C at the maximum and 100 ° C at the minimum. Cool to room temperature after curing with a profile that cools gradually, avoiding rapid cooling.
  • the temperature rise and cooling profiles are determined by considering the quality and productivity according to the printed circuit board thickness and circuit thickness. If the maximum temperature exceeds 200 ° C, it is not preferable due to thermal degradation of the printed wiring board and generation of internal stress. Further, if the maximum temperature is less than 100 ° C, the curing (drying) of the solder resist coating of the present invention is not completed in a practically necessary time, which is preferable! /.
  • the thickness of the coating after curing must be 7 ⁇ m or more at the edge of the circuit on the printed wiring board. is there. 7 If it is less than 111, it causes deterioration of circuit protection during long-term use.
  • Partial hydrolyzate solution of alkoxysilane compound of Example 1 1 Those average grain size of the powder is 3. 0 m, the average particle size of the deposited water 0.6 weight 0/0 ones) 100 g and alumina powder (powder those 2. 0 m, the sodium oxide 0.03% by weight) 460g and potassium hexatitanate fiber (with an average fiber diameter of 0. and an average length of 15 m)
  • the mixture was stirred in a stirring tank having a propeller rotor for 30 minutes at ° C.
  • this mixed solution was transferred to a ball mill and mixed for 120 minutes.
  • the liquid temperature during mixing was controlled to be 20 ° C to 30 ° C. Easily defoamed in the middle of the ball mill.
  • the first liquid is obtained.
  • a 50 wt% solution of propylene glycol monomethyl ether of tetrabutoxytitanium was prepared.
  • the second liquid is added to the first liquid, and the solution of the partially hydrolyzed product of alkoxysilane compound is dried at 105 ° C for 120 minutes at a rate of 36 parts by weight with respect to 100 parts by weight of the solid.
  • the mixture was mixed with a propeller type stirrer at 25 ° C for 15 minutes to obtain a liquid solder resist solution.
  • this mixed solution was transferred to a ball mill and mixed for 120 minutes.
  • the liquid temperature during mixing was controlled from 20 ° C to 30 ° C.
  • the first liquid was obtained by simply defoaming during the ball mill.
  • As a second solution was prepared of 50 weight 0/0 solution of propylene glycol monomethyl ether Te trub butoxy titanium. The second liquid is added to the first liquid, and the solution of the hydrolyzate of the alkoxysilane compound is dried at 105 ° C for 120 minutes at a rate of 36 parts by weight with respect to 100 parts by weight of the solid. Then, the mixture was mixed with a propeller-type stirrer at 25 ° C for 15 minutes to obtain a liquid solder resist solution.
  • the average diameter of the potassium fiber (hexatitanate those 0.5 With an average length of 15 ⁇ m) and fumed silica powder with surface hydrophobization treatment (average particle size of primary particles 7 nm and surface treatment with hexamethyldisilazane) 50 g 30 g of N-50 type ethylcellulose powder made by Churres was added and stirred at a liquid temperature of 20 ° C. to 30 ° C. for 30 minutes in a stirring tank having a propeller-type rotor blade. The mixture was then transferred to a ball mill and mixed for 120 minutes.
  • Example 6 [0055] Example 1-1 Three solder resist solutions of FR-4 graded copper-laminated FR-4 graded copper foil and patterned on the entire surface by a conventional subtractive method. The applicator was coated on the substrate, heated gradually with a temperature profile of maximum temperature 180 ° C, dried with hot air for 120 minutes in total drying time, and then gradually cooled to room temperature in 60 minutes. For the solder resist solutions of Examples 4 and 5, the applicator was coated on a FR-4 grade copper circuit board patterned by a conventional subtractive method, and the temperature profile was 180 ° C. The temperature was gradually raised and hot air drying was performed for 120 minutes in the total drying time, and then gradually cooled to room temperature in 60 minutes. The film thickness after curing (drying) was set to 10 ⁇ m at the edge of the copper circuit.
  • Solder heat resistance (260 to 20 seconds float) No crack, no peeling Crack, no peeling Pencil hardness 6 ⁇ 6 ⁇
  • Solder heat resistance JISC5012 test method. Float in a solder bath at 260 ° C for 20 seconds, and visually observe the presence or absence of cracks in the coating, and the presence or absence of peeling between the coating and the substrate and copper circuit.
  • Acid resistance Immerse the specimen in 0.5% sulfuric acid solution at 30 ° C for 10 minutes, wash with water, dry at 120 ° C for 120 minutes, allow to cool to room temperature, and then test the pencil hardness test and Observe peeling.
  • Salt spray resistance JISK5600 test method, spray with 5% saline solution at 35 ° C for 96 hours, rinse with water, and observe visually for cracks and peeling of the film. Also, observe the peeling of the film with cello tape (registered trademark).

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Materials For Photolithography (AREA)
  • Paints Or Removers (AREA)

Abstract

A two component solder resist coating wherein a first component comprising a partial hydrolyzate of an alkoxysilane compound and an organic solvent and a second component comprising a titanium alkoxide and an organic solvent are mixed and cured, characterized in that the first component and/or the second component contain a potassium titanate fiber; a solder resist cured product formed from the coating; and a printed wiring board having a coating film prepared by forming a pattern using the coating and then curing the pattern. Said solder resist coating may further contain, in the first component and/or the second component, at least one selected from among a kaolin powder, an alumina powder and an aluminum hydroxide powder having been treated with a coupling agent, a fumed silica powder having been subjected to a surface treatment for imparting hydrophobicity, an ethyl cellulose powder, a blue pigment containing no halogen atom and/or a yellow pigment containing no halogen atom.

Description

明 細 書  Specification
ソルダーレジスト塗料、その硬化物及びその被膜を備えたプリン ト配線板  Solder resist paint, cured product and printed wiring board with coating
技術分野  Technical field
[0001] 本発明は、二液タイプのソルダーレジスト塗料、その硬化物及びその硬化物の一形 態である被膜を備えたプリント配線板に関する。更に詳しくは、アルコキシシランィ匕合 物の部分加水分解物を含有する第一液とアルコキシチタンを含有する第二液力 構 成される二液タイプのソルダーレジスト塗料にぉ 、て、第一液及び Z又は第二液に チタン酸カリウム繊維を含有させた二液タイプのソルダーレジスト塗料、これらの二液 タイプのソルダーレジスト塗料力ゝら形成される硬化物及びソルダーレジスト塗料から 形成される硬化物の一形態である被膜を備えたプリント配線板に関する。該硬化物、 該被膜は、鉛フリー半田による部品実装に耐える高耐熱性を有するものである。更に 、アンチモンィ匕合物、ハロゲンィ匕合物及びリン化合物を含まないにもかかわらず、難 燃性をも示すものである。  TECHNICAL FIELD [0001] The present invention relates to a two-component type solder resist paint, a cured product thereof, and a printed wiring board provided with a film that is one form of the cured product. More specifically, a first liquid containing a partial hydrolyzate of an alkoxysilane compound and a second liquid solder resist paint composed of a second liquid containing alkoxy titanium, and then the first liquid. And two-component solder resist paints containing potassium titanate fibers in Z or the second liquid, cured products formed from these two-component solder resist paints, and cured products formed from solder resist paints It is related with the printed wiring board provided with the film which is one form. The cured product and the coating have high heat resistance to withstand component mounting with lead-free solder. Further, it does not contain antimony compounds, halogen compounds and phosphorus compounds, but also exhibits flame retardancy.
背景技術  Background art
[0002] 現在、一部の民生用プリント配線板及びほとんどの産業用プリント配線板のソルダ 一レジストには、アルカリ現像タイプの液状ソルダーレジストが多く使用されている。こ のような感光性 ·熱硬化性榭脂組成物カゝらなるアルカリ現像タイプの液状ソルダーレ ジストとしては、特開昭 61— 243869号公報、特開平 3— 253093号公報、特開平 4 281454号公報、特開平 8— 335767号公報等に、組成物が開示されている。  [0002] Currently, an alkaline development type liquid solder resist is often used as a solder resist for some consumer printed wiring boards and most industrial printed wiring boards. Alkali development type liquid solder resists such as these photosensitive / thermosetting resin compositions are disclosed in JP-A-61-243869, JP-A-3-253093, JP-A-4-281454. The composition is disclosed in Japanese Patent Laid-Open No. 8-335767 and the like.
[0003] また、ソルダーレジストに難燃性を付与する場合は、ハロゲン系難燃化剤、ハロゲン 系難燃化剤とアンチモンィ匕合物との併用が広く使用されている。このようなハロゲン 系難燃化剤を用いるアルカリ現像型のソルダーレジストとしては、例えば特開平 2-8 8615号公報に、組成物が開示されている。し力しながら、最近は、世界的な環境問 題、人体に対する安全性への問題から、難燃性についても脱ハロゲン化、脱アンチ モンへの要求が高まり、例えば、特開 2003— 277470号公報ではハロゲン化合物を 使用しな ヽ有機リン化合物を含有する組成物が開示されて!ヽる。 [0004] 一方、アルカリ現像タイプの液状ソルダーレジストとは別に、もう一つのソルダーレジ ストとして古くから熱硬化タイプの液状ソルダーレジストが使用されており、特公昭 57 -49588号公報、特開昭 56— 15741号公報、特公平 5— 75032号公報、特開平 11 —158252号公報にその組成物が開示されている。組成物としては、主にエポキシ系 榭脂が使用されている。最近でも、フルキシブルプリント配線板や ICパッケージ用プ リント配線板には主に、これらの熱硬化用の液状ソルダーレジストが使用されている。 [0003] In addition, in order to impart flame retardancy to a solder resist, halogen flame retardants and combinations of halogen flame retardants and antimony compounds are widely used. As an alkali developing type solder resist using such a halogen-based flame retardant, a composition is disclosed in, for example, JP-A-2-88615. Recently, however, there has been an increasing demand for dehalogenation and deantimony for flame retardancy due to global environmental problems and safety issues for human bodies. For example, JP 2003-277470 A In the publication, no halogen compound is used. A composition containing an organophosphorus compound is disclosed! Speak. [0004] On the other hand, apart from the alkali developing type liquid solder resist, as another solder resist, a thermosetting type liquid solder resist has been used for a long time. Japanese Patent Publication No. 57-49588, Japanese Patent Application Laid-Open No. 56- No. 15741, JP-B-5-75032 and JP-A-11-158252 disclose the composition. As the composition, epoxy resin is mainly used. Recently, these liquid solder resists for thermosetting are mainly used for flexible printed wiring boards and printed wiring boards for IC packages.
[0005] ところで、プリント配線板には色々な電子部品が実装されており、その大半は半田 で接合されている。この半田も環境問題から、現在の錫と鉛の共晶半田力 鉛フリー 半田への切替が進められており、一段と高い半田付け温度が要求され、結果的にソ ルダーレジストの耐熱性も向上させねばならなくなつている。この耐熱性の向上等の 目的で、半径十数 nm力 数/ z mのフイラ一をソルダーレジストに添加する方法等が 提案されているが、品質面や生産性の面で不充分である。このように、環境問題を解 決するために、ハロゲン化合物やリンィ匕合物それにアンチモンィ匕合物を含まな 、もの で、かつ、鉛フリー半田による部品実装に耐える高耐熱性を有するソルダーレジスト が実用化に至って 、な 、のが現状である。  [0005] By the way, various electronic components are mounted on the printed wiring board, and most of them are joined by solder. Due to environmental issues, this solder is also being switched to the current eutectic soldering power of tin and lead with lead-free solder, which requires a higher soldering temperature, resulting in improved heat resistance of the solder resist. I have to go. For the purpose of improving the heat resistance, a method of adding a filler having a radius of several tens of nm power / zm to the solder resist has been proposed, but it is insufficient in terms of quality and productivity. Thus, in order to solve environmental problems, solder resists that do not contain halogen compounds, phosphorus compounds, and antimony compounds, and that have high heat resistance that can withstand component mounting with lead-free solder, are available. The current situation has led to practical application.
[0006] アルカリ現像タイプにしろ、熱硬化タイプにしろ従来のソルダーレジストは、有機ポリ マーが主流であるため、耐熱性及び難燃性に限界があった。また、多くの場合、ソル ダーレジストを基板全面に塗布後、乾燥、露光、現像及び硬化等の煩雑な操作を経 て、基板等に被膜を形成している。そして、パターンに従って必要な箇所のみにソル ダーレジストを塗布し、その後は熱硬化の操作のみで被膜を形成すると ヽぅケースは 極めて少ない状況にある。更に、前述のように有機系のソルダーレジストが主流で、 無機系のソルダーレジストは極めて少ない状況にある。無機系のソルダーレジストが 出現すれば、半田付けの際に、高温度に耐えるという特徴を有し、耐熱性の高いソ ルダーレジスト被膜を形成することができ、また、特に、ハロゲンィ匕合物、アンチモン 化合物、リンィ匕合物等の難燃化剤を使用しなくても、難燃性が確保できるという効果 も期待できる。また、ノターンに従って必要な箇所のみにソルダーレジストを塗布し、 その後は熱硬化の操作のみで被膜を形成するタイプのソルダーレジストにおいては 、露光、現像のための設備が不要で、かつ、工程が少なくなり、製造コストの観点から も、有利なものである。 [0006] Regardless of whether it is an alkali development type or a thermosetting type, conventional solder resists are mainly organic polymers, and thus have limited heat resistance and flame retardancy. In many cases, after a solder resist is applied to the entire surface of the substrate, a film is formed on the substrate and the like through complicated operations such as drying, exposure, development and curing. In addition, there are very few cases where a solder resist is applied only to the necessary locations according to the pattern, and then a film is formed only by a thermosetting operation. Furthermore, as mentioned above, organic solder resists are the mainstream, and inorganic solder resists are very few. If an inorganic solder resist appears, it can withstand high temperatures during soldering, and can form a solder resist film with high heat resistance. Even without using a flame retardant such as an antimony compound or phosphorus compound, the effect of ensuring flame retardancy can be expected. In addition, solder resist is applied only to the necessary locations in accordance with Noturn, and then a film is formed only by a thermal curing operation, so there is no need for equipment for exposure and development, and there are few processes. From the viewpoint of manufacturing cost Is also advantageous.
[0007] 本発明者らは、耐熱性に優れたコーティング剤を研究する中で、アルコキシ化合物 、アルコキシチタン、コロイダルシリカの水分散液、シリカ粉末等力もなる組成物が耐 熱性に優れた被膜を形成することを見出し、放熱性、遮熱性に優れた組成物及び被 膜として特許出願した (特願 2003— 159589 (特許文献 1) )。本発明者は、このような 放熱性、遮熱性に優れた組成物をソルダーレジストに応用することに着目し、ソルダ 一レジスト塗料の研究を行ってきた。  [0007] While researching a coating agent having excellent heat resistance, the present inventors have obtained a coating film having excellent heat resistance by a composition having an alkoxy compound, alkoxy titanium, colloidal silica aqueous dispersion, silica powder and the like. As a result, the inventors filed a patent application as a composition and film having excellent heat dissipation and heat shielding properties (Japanese Patent Application No. 2003-159589 (Patent Document 1)). The present inventor has been studying solder-resist paints by paying attention to the application of such a composition having excellent heat dissipation and heat shielding properties to a solder resist.
[0008] アルコキシシラン化合物をソルダーレジスト組成物に応用したものとして、特開 200 1-40663号公報 (特許文献 2)に、ノボラックフエノール榭脂とアルコキシシラン部分 縮合物とを部分的に脱アルコール縮合反応させて得られるアルコキシ基含有シラン 変性フエノール榭脂をエポキシ榭脂とともに使用することが記載されて 、る。しかしな がら、このアルコキシ基含有シラン変性フエノール榭脂は、アルコキシシランの部分縮 合度や脱アルコールによる縮合度を厳密にコントロールする必要があり、その製造が 複雑になるという問題があり、更に、ノボラックフエノール榭脂及びエポキシ榭脂を基 本とする組成物であるので、硬化物である被膜に、そりやクラックを生じやすぐまた、 耐熱性にも限界がある。  [0008] As an application of an alkoxysilane compound to a solder resist composition, JP-A-200 1-40663 (Patent Document 2) discloses a partially dealcoholized condensation of a novolac phenol resin and an alkoxysilane partial condensate. The use of an alkoxy group-containing silane-modified phenolic resin obtained by reaction with an epoxy resin is described. However, this alkoxy group-containing silane-modified phenolic resin requires the precise control of the partial condensation degree of alkoxysilane and the degree of condensation by dealcoholization, and there is a problem that its production becomes complicated. Since it is a composition based on phenolic resin and epoxy resin, there is a limit to heat resistance as soon as warpage and cracks occur in the cured film.
[0009] 部分的に加水分解したシランィ匕合物とアルコキシチタンとを反応させることにより無 機系コーティング剤が得られることは、既に知られている(特開昭 63— 12671号公報 (特許文献 3) )。そして、無機系コーティング剤にシリカ微粉末を投入した配合物がタ ィル目地材ゃ充填セメントに使用されている事が特許文献 3に記載されている。しか しながら、これらの混合物をソルダーレジストに使用したところ、比較例にて示したよう に、その被膜の硬度が低ぐ良好な被膜が得られないものである。  It has already been known that an inorganic coating agent can be obtained by reacting a partially hydrolyzed silane compound with alkoxytitanium (Japanese Patent Laid-Open No. 63-12671 (Patent Document). 3)). Patent Document 3 describes that a compound in which silica fine powder is added to an inorganic coating agent is used for a tile joint material or a filled cement. However, when these mixtures are used in a solder resist, as shown in the comparative examples, a good film with a low hardness of the film cannot be obtained.
[0010] 特許文献 1:特願 2003— 159589号明細書  [0010] Patent Document 1: Japanese Patent Application 2003-159589 Specification
特許文献 2 :特開 2001-40663号公報  Patent Document 2: Japanese Patent Laid-Open No. 2001-40663
特許文献 3 :特開昭 63-12671号公報  Patent Document 3: JP-A 63-12671
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0011] 本発明は、上記の有機系ソルダーレジストに係わる事情に鑑みなされたもので、無 機系のソルダーレジストに着目し、耐熱性が高ぐ従って部品実装時には鉛フリー半 田による高温度実装にも耐えることができ、特に難燃化剤を使用することなく高い難 燃性を有し、かつ、工程的にも従来のものに比較し、設備が簡略され、コストの低減し た無機系のソルダーレジスト塗料、該ソルダーレジスト塗料力もなる硬化物及び該ソ ルダーレジスト塗料力もなる被膜を備えたプリント配線板を提供しょうとするものである [0011] The present invention has been made in view of the circumstances related to the organic solder resist described above. Focusing on the solder resist of the machine system, it has high heat resistance, so it can withstand high temperature mounting by lead-free solder when mounting components, and it has high flame resistance without using any flame retardant. In addition, the process is simpler and less costly than the conventional ones, and it is equipped with an inorganic solder resist paint that has reduced costs, a cured product that also has the solder resist paint power, and a film that also has the solder resist paint power. Intends to provide printed wiring boards
課題を解決するための手段 Means for solving the problem
[0012] 本発明の要旨は、アルコキシシランィ匕合物の部分加水分解物と有機溶剤力もなる 第一液及びアルコキシチタンと有機溶剤力 なる第二液力 構成される第一液と第 二液とを混合し硬化させる二液タイプのソルダーレジスト塗料にぉ 、て、第一液及び /又は第二液にチタン酸カリウム繊維を含有させることを特徴とする二液タイプのソ ルダーレジスト塗料である。  [0012] The gist of the present invention is that the first liquid and the second liquid are composed of a partially hydrolyzed product of an alkoxysilane compound and a first liquid that also has an organic solvent power, and an alkoxy titanium and an organic solvent power. This is a two-part solder resist paint characterized by containing potassium titanate fibers in the first and / or second liquid in a two-part solder resist paint that is mixed and cured. .
[0013] そして、第一液及び Z又は第二液に、カオリン粉末、アルミナ粉末及びカップリング 剤処理水酸化アルミ二ユウム粉末からなる群から選択された少なくとも一種を含有す ることができるし、第一液及び Z又は第二液に、表面疎水化処理をしたフュームドシ リカ粉末を含有することもできるし、第一液及び Z又は第二液に、ェチルセルロース 粉末を含有することもできるし、第一液及び Z又は第二液に、ハロゲン原子を含まな 、青色顔料及び Z又はハロゲン原子を含まな 、黄色顔料を配合することができる。  [0013] The first liquid and Z or the second liquid may contain at least one selected from the group consisting of kaolin powder, alumina powder, and coupling agent-treated aluminum hydroxide powder, The first liquid and Z or the second liquid can contain a surface-hydrophobized fumed silica powder, and the first liquid and the Z or the second liquid can contain an ethyl cellulose powder. The first liquid and Z or the second liquid may be blended with a blue pigment that does not contain a halogen atom and a yellow pigment that does not contain Z or a halogen atom.
[0014] 上記のソルダーレジスト塗料第一液と第二液とを混合することにより、ソルダーレジ スト硬化物を得ることができる。更に、硬化物の一形態である被膜を同様に得ることが できる。この被膜をプリント配線板にパターン形成することができる。この際、被膜の 厚みは回路のエッジ部において、 7 μ m— 40 μ mになることが好ましい。  [0014] A solder resist cured product can be obtained by mixing the first and second liquids of the solder resist coating. Furthermore, a film which is one form of the cured product can be obtained in the same manner. This coating can be patterned on a printed wiring board. At this time, the thickness of the coating is preferably 7 μm-40 μm at the edge of the circuit.
[0015] 本発明者は、アルコキシシランィ匕合物の部分加水分解物とアルコキシチタンとの反 応で得られる無機系重合体の耐熱性、難燃性等に着目し、鋭意研究し本発明を完 成させたものである。即ち、アルコキシシランィ匕合物の部分加水分解物にチタン酸力 リウム繊維を添加し、必要に応じて、カオリン粉末、アルミナ粉末、カップリング剤処理 水酸化アルミ二ユウム粉末、顔料等を添加し、更には、表面疎水化処理をしたフュー ムドシリカ粉末やェチルセルロース粉末を添加し、アルコキシチタンと反応させること により、優れた性能をもつソルダーレジスド塗料、該塗料からなる硬化物及び該塗料 力もなる硬化物の一形態である被膜を備えたプリント配線板を提供するものである。 この際、チタン酸カリウム繊維、カオリン粉末、アルミナ粉末、カップリング剤処理水酸 化アルミ-ユウム粉末、更には、表面疎水化処理をしたフュームドシリカ粉末ゃェチ ルセルロース粉末、顔料等は、アルコキシチタンを含む液に混合させることもできるし 、アルコキシシランィ匕合物の部分加水分解物を含む液とアルコキシチタンを含む液 の両者に混合させることもできる。 [0015] The present inventor has intensively studied, focusing on the heat resistance, flame retardancy, and the like of an inorganic polymer obtained by the reaction of a partially hydrolyzed alkoxysilane compound and alkoxy titanium. Is completed. In other words, potassium titanate fiber is added to the partially hydrolyzed product of alkoxysilane compound, and kaolin powder, alumina powder, coupling agent treated aluminum hydroxide powder, pigment, etc. are added as necessary. In addition, fumed silica powder or ethyl cellulose powder that has been surface-hydrophobized is added and reacted with alkoxy titanium. Accordingly, the present invention provides a solder-resisted paint having excellent performance, a cured product made of the paint, and a printed wiring board provided with a film which is one form of the cured product also having the paint power. At this time, potassium titanate fiber, kaolin powder, alumina powder, aluminum hydroxide-hydroxide powder treated with a coupling agent, fumed silica powder, cellulose cellulose powder, pigment, and the like subjected to surface hydrophobization treatment, It can be mixed with a liquid containing an alkoxy titanium, or can be mixed with both a liquid containing a partially hydrolyzed product of an alkoxysilane compound and a liquid containing an alkoxy titanium.
発明の効果  The invention's effect
[0016] 本発明のソルダーレジスト塗料はソルダーレジスト硬化物、被膜を形成するが、これ らの硬化物、被膜は、耐熱性が高ぐプリント配線板に種々の電子部品が実装される 時に使用される半田の鉛フリー化に伴う実装温度の高温ィ匕に十分耐える高耐熱性を 示し、実用上大きな利点がある。また、実質的に、アンチモンフリー、ハロゲンフリー、 リンフリーであるので、従来の糸且成物に比較して、廃棄物の焼却によって人体や自然 環境に悪影響を与えることなぐプリント配線板廃棄に伴う負担を低減できる。し力も、 ソルダーレジスト塗料の製造が容易で、その硬化物、被膜の形成も複雑な設備を必 要とせず工程も簡略ィ匕され、製造コストの安 、ものとなって!/、る。  The solder resist paint of the present invention forms a solder resist cured product and a film, and these cured product and film are used when various electronic components are mounted on a printed wiring board having high heat resistance. It exhibits high heat resistance that can withstand the high mounting temperatures associated with lead-free soldering, and has great practical advantages. In addition, since it is virtually antimony-free, halogen-free, and phosphorus-free, it is associated with the disposal of printed wiring boards that do not adversely affect the human body and the natural environment due to incineration of waste compared to conventional yarns and products. The burden can be reduced. However, the solder resist paint can be easily manufactured, and the cured product and film formation do not require complicated equipment, and the process is simplified, resulting in low manufacturing costs.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0017] 本発明の基本は、アルコキシシランィ匕合物の部分加水分解物と有機溶剤とからな る第一液及びアルコキシチタンと有機溶剤とからなる第二液とから構成される第一液 と第二液とを混合して硬化させる二液タイプのソルダーレジスト塗料にぉ 、て、第一 液及び/又は第二液にチタン酸カリウム繊維等を含有せしめた二液タイプのソルダ 一レジスト塗料にある。第一液と第二液とを混合して、その混合液 (この混合液をソル ダーレジスト液と称する)を例えば、被覆体に塗布し、必要に応じて加熱することによ り、被覆体上に無機系の硬化物を形成する。膜状に塗布した場合は、被膜が形成さ れる。ここで、チタン酸カリウム繊維は第一液に添加することもできるし、第二液にも添 カロすることもできる。第一液と第二液の両者に添加することもできる。第一液及び Z 又は第二液には、チタン酸カリウム繊維に加えて、カオリン粉末、アルミナ粉末、カツ プリング剤処理水酸化アルミ-ユウム粉末、更には、表面疎水化処理をしたフューム ドシリカ粉末やェチルセルロース粉末、顔料等を適宜添加することができる。以下、 本発明をアルコキシシランィ匕合物の部分加水分解物を含有する第一液に、チタン酸 カリウム繊維等を混合することを中心に説明する力 チタン酸カリウム繊維、カオリン 粉末、アルミナ粉末、カップリング剤処理水酸化アルミ-ユウム粉末、更には、表面疎 水化処理をしたフュームドシリカ粉末やェチルセルロース粉末、顔料等はアルコキシ チタンを含有する第二液に混合して使用することもできる。また、カオリン粉末、アルミ ナ粉末、カップリング剤処理水酸化アルミ-ユウム粉末、表面疎水化処理をしたフユ ームドシリカ粉末やェチルセルロース粉末、顔料等を第一液と第二液とに分けて混 合使用することもできる。 [0017] The basis of the present invention is a first liquid composed of a first liquid composed of a partially hydrolyzed alkoxysilane compound and an organic solvent, and a second liquid composed of an alkoxytitanium and an organic solvent. Two-component type solder resist paint that mixes and cures with the second solution, and then the two-component type solder resist resist paint that contains potassium titanate fiber etc. in the first and / or second solution It is in. The first liquid and the second liquid are mixed, and the mixed liquid (this mixed solution is referred to as a solder resist solution) is applied to the coated body, for example, and heated as necessary. An inorganic cured product is formed on top. When applied in the form of a film, a film is formed. Here, the potassium titanate fiber can be added to the first liquid, or can be added to the second liquid. It can also be added to both the first liquid and the second liquid. In the first liquid and Z or the second liquid, in addition to potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide-powder powder, and a surface hydrophobized fume A dosilica powder, an ethyl cellulose powder, a pigment, etc. can be added suitably. Hereinafter, the power for explaining the present invention centering on mixing potassium titanate fiber and the like into the first liquid containing the partial hydrolyzate of alkoxysilane compound, potassium titanate fiber, kaolin powder, alumina powder, Coupling agent-treated aluminum hydroxide powder, and fumed silica powder and ethyl cellulose powder that have been subjected to surface hydrophobization treatment, pigments, etc. can also be used by mixing them in a second liquid containing alkoxy titanium. it can. In addition, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder, hydrophobized fumed silica powder, ethyl cellulose powder, and pigments are mixed in the first and second liquids. Can be used together.
例えば、第一液にチタン酸カリウム繊維を添加し、第二液にカオリン粉末、アルミナ 粉末、カップリング剤処理水酸化アルミ二ユウム粉末、更には、表面疎水化処理をし たフュームドシリカ粉末やェチルセルロース粉末、顔料等を添加してもよいし、第一 液にチタン酸カリウム繊維、カオリン粉末、アルミナ粉末、カップリング剤処理水酸ィ匕 アルミ-ユウム粉末、顔料等を添加し、第二液に表面疎水化処理をしたフュームドシ リカ粉末やェチルセルロース粉末等を添加してもよ 、し、第二液にチタン酸カリウム 繊維を添加し、第一液にチタン酸カリウム繊維に加えてカオリン粉末、アルミナ粉末、 カップリング剤処理水酸化アルミ-ユウム粉末、更には、表面疎水化処理をしたフユ ームドシリカ粉末やェチルセルロース粉末、顔料等を添加してもよいし、第二液にチ タン酸カリウム繊維、カオリン粉末、アルミナ粉末、カップリング剤処理水酸化アルミ- ユウム粉末等を添加し、第一液にチタン酸カリウム繊維に加えて表面疎水化処理をし たフュームドシリカ粉末やェチルセルロース粉末、顔料等を添加してもよい。また、力 ォリン粉末、アルミナ粉末、カップリング剤処理水酸ィ匕アルミ-ユウム粉末、更には、 表面疎水化処理をしたフュームドシリカ粉末やェチルセルロース粉末、顔料等は、第 一液と第二液とに分けて添加混合すること、例えば、添加すべきこれらの無機物の 8 0%は第一液に添加し、残りの 20%は第二液に添加することができる。いずれにして も、第一液と第二液とを混合したソルダーレジスト液において、所定量のチタン酸カリ ゥム繊維、カオリン粉末、アルミナ粉末、カップリング剤処理水酸ィ匕アルミ-ユウム粉 末、表面疎水化処理をしたフュームドシリカ粉末やェチルセルロース粉末、顔料等を 含有しておればよい。 For example, potassium titanate fiber is added to the first liquid, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder is added to the second liquid, and fumed silica powder that has been surface-hydrophobized. Ethylcellulose powder, pigment, etc. may be added, and potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated hydroxide, aluminum-umium powder, pigment, etc. are added to the first liquid. Fumed silica powder or ethyl cellulose powder that has been surface-hydrophobized to the two liquids may be added, potassium titanate fibers are added to the second liquid, and potassium titanate fibers are added to the first liquid. Kaolin powder, alumina powder, aluminum hydroxide powder treated with coupling agent, fumed silica powder, ethyl cellulose powder, pigments, etc. that have been surface-hydrophobized. It is possible to add potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder to the second liquid, and add potassium titanate fiber to the first liquid and surface. Hydrophobized fumed silica powder, ethyl cellulose powder, pigments and the like may be added. In addition, strong powder, alumina powder, coupling agent-treated hydroxide-aluminum-umum powder, and fumed silica powder, ethyl cellulose powder, pigments, etc. that have been subjected to surface hydrophobization treatment are the first and second liquids. For example, 80% of these inorganic substances to be added can be added to the first liquid and the remaining 20% can be added to the second liquid. In any case, in a solder resist solution obtained by mixing the first solution and the second solution, a predetermined amount of potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated hydroxyaluminum-aluminum powder. , Fumed silica powder with hydrophobized surface, ethyl cellulose powder, pigments, etc. It may be contained.
[0019] アルコキシチタンは単独で使用してもよいが、有機溶剤で希釈して使用する。即ち 、第二液は、少なくとも、アルコキシチタンと有機溶剤とを混合した状態で使用する。 これは、第一液との混合を均一に行うためにも、また、チタン酸カリウム繊維、カオリン 粉末、アルミナ粉末、カップリング剤処理水酸化アルミ-ユウム粉末、更には、表面疎 水化処理したフュームドシリカ粉末やェチルセルロース粉末、顔料等を均一に混合 するためにも好ましい。アルコキシチタンの有機溶剤としては、アルコキシチタンを安 定に保持し得るものであればょ ヽ。第一液の有機溶剤と同じ溶剤を使用できることは いうまでもない。  [0019] Alkoxytitanium may be used alone or diluted with an organic solvent. That is, the second liquid is used in a state where at least alkoxy titanium and an organic solvent are mixed. In order to achieve uniform mixing with the first liquid, potassium titanate fiber, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide-powder powder, and surface hydrophobization treatment were also performed. It is also preferable for uniformly mixing fumed silica powder, ethyl cellulose powder, pigments and the like. As the organic solvent for alkoxytitanium, any organic solvent that can keep alkoxytitanium stable can be used. Needless to say, the same solvent as the first solvent can be used.
[0020] 第一液のアルコキシシランィ匕合物の部分加水分解物と第二液のアルコキシチタン は、これらを混合すると直ちに反応を開始し硬化を始めるので、ソルダーレジスド塗料 は使用直前によく混合した上で使用するのがよい。そして、第一液と第二液とは混合 した後は、使い切り、長時間混合した状態で放置しないことが奨められる。また、第一 液と第二液とを混合した後は、高温度に曝すことなぐできるだけ低温度に保持する のがよい。  [0020] The partially hydrolyzed product of the alkoxysilane compound of the first liquid and the alkoxytitanium of the second liquid start to react immediately after mixing and start to cure. It is good to use it after mixing. After mixing the first and second liquids, it is recommended that they be used up and not left in a mixed state for a long time. Moreover, after mixing the first liquid and the second liquid, it is preferable to keep the temperature as low as possible without exposing it to a high temperature.
[0021] 第一液と第二液とを混合すると、アルコキシシランィ匕合物の部分加水分解物とアル コキシチタンとが反応し、硬化する。これは、アルコキシシラン化合物の部分加水分 解物とアルコキシチタンとが反応する際に、脱アルコールして、 Si— O— Ti結合ないし Si— O— Si結合が生じ、三次元網目構造の重合体になるからである。そして、形成さ れた重合体、即ち、硬化物ないし被膜は実質的に無機系物質力 構成される。硬化 物ないし被膜は、重量で 80%以上が無機物から構成される。本発明のソルダーレジ スト塗料における有機基は、珪素原子及びチタン原子に結合して 、たアルコキシ基 ( アルコール成分)及び珪素原子に直接結合して ヽるアルキル基などの有機基である 力 アルコキシ基はアルコキシシラン化合物の部分加水分解物とアルコキシチタンと が反応する際に、 Si— O— Ti結合ないし Si— O— Si結合が生じ、アルコキシ基のアルコ ール成分が脱離する。但し、珪素原子に直結するアルキル基などの有機基はそのま ま残存する。  [0021] When the first liquid and the second liquid are mixed, the partially hydrolyzed product of the alkoxysilane compound and alkoxy titanium react and cure. This is because when a partially hydrolyzed product of an alkoxysilane compound and alkoxytitanium react with each other, dealcoholization results in formation of a Si—O—Ti bond or Si—O—Si bond, resulting in a polymer having a three-dimensional network structure. Because it becomes. The formed polymer, that is, the cured product or film, is substantially composed of an inorganic substance. The cured product or film is composed of inorganic material at 80% or more by weight. The organic group in the solder resist paint of the present invention is an organic group such as an alkoxy group (alcohol component) bonded to a silicon atom and a titanium atom and an alkyl group directly bonded to the silicon atom. When the partial hydrolyzate of the alkoxysilane compound reacts with the alkoxytitanium, a Si—O—Ti bond or Si—O—Si bond is generated, and the alcohol component of the alkoxy group is eliminated. However, organic groups such as alkyl groups directly bonded to silicon atoms remain as they are.
[0022] 本発明のソルダーレジスト塗料の第一液及び/又は第二液にはチタン酸カリウム 繊維を混合しているが、これを使用する理由を以下に述べる。プリント配線板は回路 部分と基板部分とからなり、その表面の凹凸は一般に 30— 100 mの段差となって いる。それ故回路被覆用ソルダーレジストは凹の部分で 20— 80 /z m 凸の部分で 1 0— 30 /z mの厚さが必要である。また、プリント配線板は、電子部品が実装されるの で、ソルダーレジストは例えば、 260°Cの半田に耐える必要がある。アルコキシシラン 化合物の部分加水分解物とアルコキシチタン力 なる硬化物のみでは厚い被膜の形 成が困難であり、かつ、例えば、 260°Cの半田でクラックが入りやすい。これらの塗料 にチタン酸カリウム繊維を添加することにより、被膜の厚さが確保でき、かつ、例えば 、 260°Cの半田に耐える被膜を形成することができるようになる。 [0022] The first liquid and / or the second liquid of the solder resist paint of the present invention includes potassium titanate. The reason for using the fiber is described below. A printed wiring board consists of a circuit part and a board part, and the unevenness of the surface is generally a 30-100 m step. Therefore, the solder resist for circuit coating needs to have a thickness of 20-30 / zm at the concave part and 20-80 / zm at the convex part. In addition, since electronic components are mounted on the printed wiring board, the solder resist must withstand, for example, 260 ° C solder. It is difficult to form a thick film only with a partially hydrolyzed product of an alkoxysilane compound and an alkoxytitanium power, and cracks are likely to occur, for example, with 260 ° C solder. By adding potassium titanate fiber to these paints, the thickness of the coating can be ensured and, for example, a coating that can withstand solder at 260 ° C. can be formed.
[0023] また、第一液及び Z又は第二液には、チタン酸カリウム繊維以外にカオリン粉末、 アルミナ粉末、カップリング剤処理水酸化アルミニウム粉末からなる群から選択された 少なくとも一種を添加することができる。これらの化合物の添カ卩により、凹凸のある被 覆体表面上に厚 、被膜を形成することができるとともに、ムラのな!ヽ被膜を形成する ことができる効果がある。一方、部分加水分解したシラン化合物とアルコキシチタンと を反応させる際に、シリカ粉末を混合することが特許文献 3 (特開昭 63-12671号公 報)に記載されている力 本発明者等が、各種カップリング剤処理シリカ粉末も含め て種々検討したものの、熱硬化後の鉛筆硬度が極端に低く実用化できる硬化物ない し被膜を得ることができなカゝつた。  [0023] In addition to the potassium titanate fiber, at least one selected from the group consisting of kaolin powder, alumina powder, and coupling agent-treated aluminum hydroxide powder is added to the first liquid and Z or the second liquid. Can do. By adding these compounds, it is possible to form a film with a thickness and thickness on the uneven surface of the cover, and to form a film with no unevenness. On the other hand, when the partially hydrolyzed silane compound and alkoxytitanium are reacted, the ability to mix silica powder is described in Patent Document 3 (Japanese Laid-Open Patent Publication No. 63-12671). Although various studies including various coupling agent-treated silica powders were made, it was found that the pencil hardness after heat curing was extremely low and a cured product or a film that could be put to practical use could not be obtained.
[0024] その他、第一液及び Z又は第二液に、疎水化処理されたフュームドシリカ粉末を添 加することにより、第一液と第二液と混合した後のソルダーレジスト液の粘度が増粘が でき、ソルダーレジスト液のスクリーン印刷やフレキソ印刷の印刷性を向上させること ができる。また、第一液及び/又は第二液に含有するチタン酸カリウム繊維、更には 、カオリン粉末、アルミナ粉末、カップリング剤処理水酸ィ匕アルミニウム等の沈降を防 止するという効果が認められた。更に、これらの塗料にェチルセルロース粉末を添カロ することにより、プリント配線板の製造カ卩ェ時のワークボードからの外形打ち抜き性を 改善することができる。  [0024] In addition, the viscosity of the solder resist liquid after mixing the first liquid and the second liquid is increased by adding the hydrophobized fumed silica powder to the first liquid and the Z or second liquid. It can increase the viscosity and improve the printability of screen printing and flexographic printing of solder resist solution. In addition, the effect of preventing the precipitation of potassium titanate fibers contained in the first liquid and / or the second liquid, as well as kaolin powder, alumina powder, coupling agent-treated hydroxide, aluminum, and the like was recognized. . Further, by adding ethylcellulose powder to these paints, it is possible to improve the external punchability from the work board at the time of manufacturing the printed wiring board.
[0025] ソルダーレジスト塗料、即ち、第一液と第二液とを混合したソルダーレジスト液を構 成する有機溶剤の配合比率にっ ヽて以下説明する。第一液と第二液とを混合したソ ルダーレジスト液における有機溶剤は、その配合量は特に限定されるものでな ヽが、 非常に少ない、例えば、ソルダーレジスト液全量に対し、重量で 30%以下になると第 一液と第二液とを混合した際の混合液の硬化時間が短くなり使用上好ましくない。ま た非常に多い、例えば、ソルダーレジスト液全量に対し、重量で 55%以上になると被 膜が薄くなり、安定した被膜の形成が困難になる。 [0025] The blending ratio of the organic solvent constituting the solder resist paint, that is, the solder resist liquid obtained by mixing the first liquid and the second liquid will be described below. A mixture of the first and second liquids The amount of the organic solvent in the rudder resist solution is not particularly limited, but it is very small.For example, when the total amount of the solder resist solution is 30% or less, the first solution and the second solution When this is mixed, the curing time of the mixed solution is shortened, which is not preferable for use. In addition, when the amount is very large, for example, 55% or more by weight with respect to the total amount of the solder resist solution, the film becomes thin and it becomes difficult to form a stable film.
[0026] チタン酸カリウム繊維は、アルコキシシランィ匕合物の部分加水分解物 100重量部に 対して、 18重量部力も 80重量部使用するのがよい。この範囲の添カ卩量で、良好な被 膜を得ることができる。 18重量部未満では被膜の厚さを確保するのが困難になり、例 えば、 260°Cの半田付けに耐性が乏しくなる。また、 80重量部を超えると、例えば、ス クリーン印刷により被膜を形成する際、印刷性が悪くなり、均一でムラのない被膜が 得られにくくなり実用上好ましくない。  [0026] The potassium titanate fiber is preferably used in an amount of 80 parts by weight of 18 parts by weight with respect to 100 parts by weight of the partially hydrolyzed alkoxysilane compound. A good film can be obtained with an amount of additive in this range. If it is less than 18 parts by weight, it is difficult to ensure the thickness of the coating, and for example, resistance to soldering at 260 ° C becomes poor. On the other hand, when it exceeds 80 parts by weight, for example, when a film is formed by screen printing, the printability is deteriorated, and it is difficult to obtain a uniform and non-uniform film.
[0027] 第二液の主要成分であるアルコキシチタンの使用量は、アルコキシシラン化合物の 部分加水分解物 100重量部に対して、 5重量部から 30重量部使用することにより、 良好な被膜性能を得ることができる。 5重量部未満では、被膜の鉛筆硬度等が低くな り実用に耐えないものとなり、 30重量部を超えると例えば、 260°Cの半田槽でのフロ ート試験で被膜にクラック等が入りやすくなり実用に耐えないものとなる。ここでの使 用量はあくまでも、有機溶剤を含まない、アルコキシシランィ匕合物の部分加水分解物 、アルコキシチタンをベースにおいている。アルコキシチタンの実際の添カ卩量は、使 用するアルコキシチタンィ匕合物の種類 (例えば、チタンテトラブトキシドであるかチタン テトラプロボキシドであるか等)、アルコキシシランィ匕合物の種類とその使用量 (特に、 トリアルコキシシランゃテトラアルコキシシランの使用量)によって異なる。アルコキシ シランのうち、トリアルコキシシランゃテトラアルコキシシランの使用量が多いと、アルコ キシチタンの添加量は、少なくてよい。また、チタンテトラブトキシドはその分子量が大 きいので、添加量はチタンテトラプロボキシドよりは多めに添加することになる。  [0027] The amount of the alkoxytitanium used as the main component of the second liquid is 5 to 30 parts by weight based on 100 parts by weight of the partially hydrolyzed alkoxysilane compound. Obtainable. If it is less than 5 parts by weight, the pencil hardness etc. of the film will be low and it will not be practically used, and if it exceeds 30 parts by weight, for example, a crack will easily occur in the film in a float test in a 260 ° C solder bath. It will not be practical. The amount used here is based on alkoxytitanium, a partial hydrolyzate of an alkoxysilane compound, which does not contain an organic solvent. The actual amount of alkoxy titanium added depends on the type of alkoxy titanium compound used (for example, whether titanium tetrabutoxide or titanium tetrapropoxide), the type of alkoxysilane compound, and the like. It depends on the amount used (especially the amount of trialkoxysilane or tetraalkoxysilane). Of the alkoxysilanes, if the amount of trialkoxysilane or tetraalkoxysilane used is large, the amount of alkoxytitanium added may be small. In addition, since titanium tetrabutoxide has a large molecular weight, it should be added in a larger amount than titanium tetrapropoxide.
[0028] アルコキシチタンの添加量は、珪素元素に対するチタン元素の割合で表して、 0. 0 10-0. 15の範囲にするのがよい。チタンの添カ卩量が珪素元素の対して 0. 010より 少ないと、網目構造の硬化物、被膜の形成が困難になり、一方、チタンの添加量が 珪素元素の対して 0. 15より大きいと、ソルダーレジスト液の硬化速度が速すぎたり、 形成した硬化物や被膜の性能が十分でなぐ例えば、半田付け時にクラックが入りや すくなる。 [0028] The addition amount of alkoxytitanium is preferably in the range of 0.0 10-0.15, expressed as a ratio of titanium element to silicon element. If the amount of titanium added is less than 0.001 for silicon, it will be difficult to form a cured product or film having a network structure, while the amount of titanium added will be greater than 0.15 for silicon. And the curing speed of the solder resist solution is too fast, For example, the formed cured product or film has insufficient performance. For example, cracks are likely to occur during soldering.
[0029] 次に、カオリン粉末、アルミナ粉末、カップリング剤処理水酸化アルミニウム粉末等 の添加量であるが、その添加量の上限は被膜のチョウキング (粉末が被膜表面に露 出して ヽる現象)が発生しな ヽ範囲でよ!ヽ。  [0029] Next, the addition amount of kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder, etc., the upper limit of the addition amount is the coating choking (a phenomenon in which the powder is exposed to the coating surface) ) Does not occur.
[0030] 表面疎水化処理されたフュームドシリカ粉末は、アルコキシシラン化合物の部分カロ 水分解物 100重量部に対して 19重量部以下が好ましい。この添加量を超えると、第 二液と混合した混合液の貯蔵中の粘度上昇が速くなつたり、被膜に小径の粒が発生 しゃすくなり実用上好ましくない。ェチルセルロース粉末は、アルコキシシランィ匕合物 の部分加水分解物 100重量部に対して、 13重量部以下が好ましい。この添加量を 超えると被膜の難燃性が低下するからである、また、顔料については、ハロゲン原子 を含まない青色顔料とハロゲン原子を含まない黄色顔料を使用するが、これらは、被 膜を目視で緑色に見える量の青色顔料と黄色顔料の割合でょ 、。  [0030] The fumed silica powder subjected to the surface hydrophobization treatment is preferably 19 parts by weight or less with respect to 100 parts by weight of partially hydrolyzed alkoxysilane compound. If the amount exceeds this amount, the viscosity of the mixed solution mixed with the second solution will increase rapidly during storage, and small-diameter grains will be generated in the coating, which is not preferable in practice. The ethyl cellulose powder is preferably 13 parts by weight or less based on 100 parts by weight of the partially hydrolyzed alkoxysilane compound. This is because if the amount exceeds this amount, the flame retardancy of the coating decreases, and for the pigment, a blue pigment containing no halogen atom and a yellow pigment containing no halogen atom are used. The proportion of blue and yellow pigments in the amount that looks green.
[0031] 次に、本発明のソルダーレジスト塗料の中心成分である、アルコキシシラン化合物 の部分加水分解物にっ 、て説明する。アルコキシシランィ匕合物の部分加水分解物 は、一般式化 1で表せるアルコキシシランィ匕合物を部分的に加水分解、縮合して得ら れるオリゴマーである。ィ匕 1における R1としては、メチル基、ェチル基、プロピル基、ィ ソプロピル基、アミノエチル基、グリシジルプロピル基 (化 2参照)等、また、 R2としては 、メチル基、ェチル基等を例示することができる。ここで、 nは 0— 3の整数である。 [0031] Next, a partial hydrolyzate of an alkoxysilane compound, which is a central component of the solder resist paint of the present invention, will be described. The partial hydrolyzate of the alkoxysilane compound is an oligomer obtained by partially hydrolyzing and condensing the alkoxysilane compound expressed by the general formula 1. In R 1 , R 1 is a methyl group, an ethyl group, a propyl group, an isopropyl group, an aminoethyl group, a glycidylpropyl group (see Chemical Formula 2) or the like, and R 2 is a methyl group, an ethyl group, or the like. It can be illustrated. Here, n is an integer of 0-3.
[0032] [化 1]  [0032] [Chemical 1]
R ^ S i (O R 2) 4 - [0033] [化 2] R ^ S i (OR 2 ) 4- [0033] [Chemical 2]
CH2 - CH- C H2 - 0 - (C H2) 3 - O CH 2 - CH- CH 2 - 0 - (CH 2) 3 - O
[0034] アルコキシシランィ匕合物として、上記化 1で表される物質の中から、少なくとも一種 を適宜選択して使用する。通常二種ないし三種の化合物を混合使用する。これらの アルコキシシラン化合物を酸触媒の存在下で、アルコキシシランを完全に加水分解 するに要する水の量 (計算値)よりも少な!、量の水と反応することにより部分加水分解 物を得ることができる。トリアルコキシシランゃテトラアルコキシシランが存在すると、塗 料の硬化によって得られる被膜は、 3次元構造を有するものとなる。 [0034] As the alkoxysilane compound, at least one selected from the substances represented by the above formula 1 is appropriately used. Usually, two to three compounds are mixed and used. Less than the amount of water (calculated value) required to completely hydrolyze these alkoxysilane compounds in the presence of an acid catalyst! A partial hydrolyzate can be obtained by reacting with an amount of water. When trialkoxysilane or tetraalkoxysilane is present, the coating obtained by curing the coating has a three-dimensional structure.
[0035] 第一液又は第二液で使用する有機溶剤としては、以下の溶剤を使用することがで きる。メチルアルコール、エチルアルコール、イソプロピルアルコール、 1ーブタノール 、 2—ブタノール、ジアセトンアルコール、酢酸ブチル、酪酸ブチル、プロピレンダルコ ールモノメチルエーテル、ジアセトンアルコール、ブチルカルビトール、ブチルカルビ トールアセテート、乳酸ブチル、ェチルカルビトール、ェチルカルビトールアセテート 、イソホロン、ジプロピレングリコールメチルエーテル、ジプロピレングリコーノレ n—プロ ピルエーテル、プロピレングリコール n—ブチルエーテル、ジプロピレングリコールジメ チルエーテル、プロピレングリコーノレジアセテート、エチレングリコーノレモノブチノレエ 一テル、エチレングリコールモノブチルエーテルアセテート、 3—メトキシブタノール、 3 -メトキシブチルアセテート等の溶剤である。し力しこれらの溶剤に限定されるもので ないし、また、溶剤は 1種類又は 2種類以上を混合使用することもできる。  [0035] As the organic solvent used in the first liquid or the second liquid, the following solvents can be used. Methyl alcohol, ethyl alcohol, isopropyl alcohol, 1-butanol, 2-butanol, diacetone alcohol, butyl acetate, butyl butyrate, propylene darcol monomethyl ether, diacetone alcohol, butyl carbitol, butyl carbitol acetate, butyl lactate, ethyl Carbitol, Ethyl carbitol acetate, Isophorone, Dipropylene glycol methyl ether, Dipropylene glycol n-propyl ether, Propylene glycol n-butyl ether, Dipropylene glycol dimethyl ether, Propylene glycol noresate acetate, Ethylene glycol monobuty Nore Iter, ethylene glycol monobutyl ether acetate, 3-methoxybutanol, 3-methoxybutyl acetate It is a solvent. However, the solvent is not limited to these solvents, and one kind or a mixture of two or more kinds of solvents may be used.
[0036] チタン酸カリウム繊維は、六チタン酸カリウムの繊維である。繊維の直径は 1 μ m以 下であり、繊維の平均長さは 20 m以下、最大長さで 100 m以下が好ましい。繊 維の直径や平均長さそれに最大長さがこれらの数値より大きくなるとスクリーン印刷 やフレキソ印刷時被膜にムラができ、安定した印刷ができなくなり適さなくなる。  [0036] The potassium titanate fiber is a fiber of potassium hexatitanate. The diameter of the fiber is 1 μm or less, the average length of the fiber is preferably 20 m or less, and the maximum length is preferably 100 m or less. If the diameter, average length, and maximum length of the fiber are greater than these values, the coating will become uneven during screen printing or flexographic printing, and stable printing will not be possible, making it unsuitable.
[0037] アルコキシチタンは、式化 3で表されるものである。式中の Rとしては、メチル基、ェ チル基、プロピル基、ブチル基等を例示することができる。反応速度から、 Rとして、 プロピル基、ブチル基のものが好適に使用できる。 [0037] The alkoxytitanium is represented by Formula 3. In the formula, R represents a methyl group, Examples thereof include a til group, a propyl group, and a butyl group. From the reaction rate, a propyl group or a butyl group can be suitably used as R.
[0038] [化 3] [0038] [Chemical 3]
T i (OR) 4 T i (OR) 4
[0039] カオリン粉末は、平均粒径が 5 μ m以下、最大粒径が 25 μ m以下の粉末であり、付 着水分は 0. 8重量%以下のものが好ましい。粒径がこれらの数値より大きくなると被 膜に斑が生じやすくなり、均一性に欠けるようになるので適さない。付着水分が 0. 8 重量%を超えると、被膜の鉛筆硬度が極端に小さくなり適さない。アルミナ粉末は、 平均粒径が 5 μ m以下、最大粒径が 25 μ m以下のものが好ましぐ酸化ナトリウム (N a O)が 0.06重量%以下の粉末が好適に使用できる。粒径力これらの数値より大きく[0039] The kaolin powder is preferably a powder having an average particle size of 5 µm or less and a maximum particle size of 25 µm or less, and having a moisture content of 0.8 wt% or less. If the particle size is larger than these values, spots are likely to occur on the film, and it is not suitable because it becomes less uniform. If the adhering moisture exceeds 0.8% by weight, the pencil hardness of the coating becomes extremely small, which is not suitable. As the alumina powder, a powder having an average particle size of 5 μm or less and a maximum particle size of 25 μm or less is preferred, and a powder of 0.06 wt% or less of sodium oxide (N a O) can be suitably used. Particle size force greater than these numbers
2 2
なると、被膜に斑が生じやすくなり、均一な被膜が得られないので適さない。酸化ナト リウム(Na O)の量が 0.06重量%を超えると、ソルダーレジスト液の硬化を阻害する  In this case, spots are likely to occur in the coating, and a uniform coating cannot be obtained, which is not suitable. If the amount of sodium oxide (Na 2 O) exceeds 0.06% by weight, curing of the solder resist solution will be inhibited.
2  2
ので適さない。  So not suitable.
[0040] カップリング剤処理水酸化アルミニウム粉末は、平均粒径が 3 μ m以下、最大粒径 力 S25 μ m以下のものが好ましぐ可溶性酸ィ匕ナトリウムは 0.06重量%以下のものが 好ましい。更に、エポキシシラン系やチタネート系カップリング剤で表面コーティング したものが好適に使用できる。エポキシシラン系カップリング剤で表面コーティングし たものが、プリント配線板の回路銅との密着性で優れている。粒径や可溶性酸化ナト リウム (Na O)に対する数値の制限はアルミナ粉末の場合と同じ理由である。また、力  [0040] The coupling agent-treated aluminum hydroxide powder preferably has an average particle size of 3 µm or less and a maximum particle size force of S25 µm or less. The soluble acid sodium salt is preferably 0.06 wt% or less. . Furthermore, those whose surface is coated with an epoxysilane or titanate coupling agent can be suitably used. The surface coated with an epoxysilane coupling agent is excellent in adhesion to printed circuit board copper. The numerical limits on particle size and soluble sodium oxide (Na 2 O) are the same reasons as for alumina powder. Also force
2  2
ップリング処理剤で表面コーティングしないと、被膜にはじきが出て適さない。  If the surface is not coated with a pulling treatment agent, the film will shed and is not suitable.
[0041] 表面疎水化処理されたフュームドシリカ粉末は、一次粒子の平均径が 20nm以下 のものが好まし 、。ジメチルジクロロシランやへキサメチルジシラザン等で表面の疎水 化処理を行ったものが好適に使用できる。特に、へキサメチルジシラザン処理品がソ ルダーレジスト液 (第一液と第二液の混合液をソルダーレジスト液と称して 、る)の増 粘に効果がある。表面疎水化処理されな!、とソルダーレジスト液の増粘効果がな 、 ので適さない。また一次粒子の平均径が 20nmを超えると、硬化後の被膜上に円形 突起が生じ好ましくない。ェチルセルロース粉末は、例えば、米国ハーキュレス社の N—タイプ(無水グルコース一単位あたりのエトキシ基置換度 2.41から 2.51のもの)を 好適に使用することができる。 N—タイプのうち粘度別グレードでは、 N— 50、 N-100 が特に、溶解性と被膜品質のバランスの観点カゝら好ましい。ハロゲン原子を含まない 青色顔料とハロゲン原子を含まない黄色顔料については、青色顔料としては、銅フタ ロシアニンブルー、鉄フタロシアニンブルー、インジゴなどが例示できる。黄色顔料と しては、アントラキノンイェロー、ベンツイミダゾロンイェロー、酸化鉄などが好適に使 用できる。 [0041] The surface hydrophobized fumed silica powder preferably has an average primary particle diameter of 20 nm or less. Those whose surfaces have been subjected to a hydrophobic treatment with dimethyldichlorosilane or hexamethyldisilazane can be suitably used. In particular, the hexamethyldisilazane-treated product is effective in increasing the viscosity of the solder resist solution (the mixed solution of the first and second solutions is called the solder resist solution). It is not suitable because the surface is not hydrophobized! And the thickening effect of the solder resist solution is not present. On the other hand, when the average diameter of the primary particles exceeds 20 nm, circular protrusions are generated on the cured film, which is not preferable. Ethylcellulose powder is available from, for example, Hercules N-type (with an ethoxy group substitution degree per anhydroglucose unit of 2.41 to 2.51) can be preferably used. Among the N-types, N-50 and N-100 are particularly preferable from the viewpoint of the balance between solubility and film quality, depending on the grade according to viscosity. As for the blue pigment containing no halogen atom and the yellow pigment containing no halogen atom, examples of the blue pigment include copper phthalocyanine blue, iron phthalocyanine blue, and indigo. As the yellow pigment, anthraquinone yellow, benzimidazolone yellow, iron oxide and the like can be suitably used.
[0042] 次に、第一液と第二液とを混合してソルダーレジスト液を調製し、このソルダーレジ スト液をプリント配線板等に塗布して硬化物な 、し被膜を形成する手順にっ 、て説 明する。アルコキシシラン化合物の部分加水分解物を溶解した有機溶剤にチタン酸 カリウム繊維を添加し、混合する。必要に応じて、更に、カオリン粉末、アルミナ粉末、 カップリング剤処理水酸化アルミニウム粉末や表面疎水化処理されたフュームドシリ 力粉末、ェチルセルロース粉末、更には、ハロゲン原子を含まない青色顔料とハロゲ ン原子を含まない黄色顔料を添加し、プロペラ型又は櫂型の回転翼を有する撹拌槽 で、これら繊維や粉末が液体に充分に練りこなれるまで撹拌混合する。当然、この方 式以外の撹拌方式を使用することもできる。この時の混合温度は 40°C以下が好まし い。 40°Cを越えると、混合液に皮張り(ソルダーレジスト液の表面に生成する薄い膜 状のもの)等が発生しやすくなり好ましくない。更に、必要に応じて、混合液をボール ミルや 3本ロール等に移し、粉末や繊維が充分に分散するまで混合、混練する。この 際、前述と同じ理由で、混合、混練時の液温は 40°C以下が好ましい。このようにして 、第一液が得られる。  [0042] Next, the first liquid and the second liquid are mixed to prepare a solder resist solution, and this solder resist solution is applied to a printed wiring board or the like to form a cured product and form a film. I will explain. Add potassium titanate fiber to an organic solvent in which a partially hydrolyzed alkoxysilane compound is dissolved, and mix. If necessary, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder, fumed silica powder with hydrophobized surface, ethyl cellulose powder, and blue pigments and halogens that do not contain halogen atoms. Add a yellow pigment that does not contain atoms, and stir and mix in a stirring tank having a propeller-type or saddle-type rotary blade until these fibers and powder are sufficiently kneaded into the liquid. Naturally, a stirring method other than this method can also be used. The mixing temperature at this time is preferably 40 ° C or less. Exceeding 40 ° C is not preferred because it tends to cause skinning of the mixed solution (thin film formed on the surface of the solder resist solution). Furthermore, if necessary, the mixed solution is transferred to a ball mill, a three-roller or the like, and mixed and kneaded until the powder and fibers are sufficiently dispersed. At this time, the liquid temperature during mixing and kneading is preferably 40 ° C. or lower for the same reason as described above. In this way, the first liquid is obtained.
[0043] 一方、アルコキシチタンを有機溶剤に溶解した第二液を準備する。前記の第一液と 第二液とをプロペラ型あるいは櫂型の回転翼を有する撹拌槽で、両方の液が充分に 混合されるまで、一般に 10分間以上撹拌する。この時の撹拌液温度は 30°C以下が 好ま 、。 30°Cを越えると被膜外観に不均一な斑点等が発生し好ましくな!/、。  On the other hand, a second liquid in which alkoxytitanium is dissolved in an organic solvent is prepared. The first liquid and the second liquid are generally stirred for 10 minutes or more in a stirring tank having a propeller-type or saddle-type rotary blade until both liquids are sufficiently mixed. The stirring liquid temperature at this time is preferably 30 ° C or less. If the temperature exceeds 30 ° C, non-uniform spots will appear on the film appearance!
[0044] ソルダーレジスト液の調製に当たっては、第一液及び第二液の粘度を混合直前に 互いにほぼ同じ粘度とするのが好ましい。また、ソルダーレジスト液調製時、不十分 な混合による局部的な反応の進行を防止するために、アルコキシシランィ匕合物の部 分加水分解物の有機溶剤溶液に添加する、チタン酸カリウム繊維、カオリン粉末、ァ ルミナ粉末、カップリング剤処理水酸化アルミニウム粉末や表面疎水化処理されたフ ユームドシリカ粉末、ェチルセルロース粉末、顔料等の一部をアルコキシチタンの有 機溶剤溶液に添加し、ボールミルや 3本ロールで充分混合、混練してもよい。この場 合の混合、混練時の液温も、前述と同じ理由で 40°C以下が好ましい。また、第一液と 第二液は混合すると、直ちに反応し硬化を始めるので、第一液と第二液とを混合した 後は、長時間放置することなぐ速やかに対象物に塗布するのがよい。また、第一液 と第二液とを混合したソルダーレジスト液は、残さずに使い切るのがよい。ソルダーレ ジスト液が残った場合は、廃棄し再使用しないことが奨められる。ソルダーレジスト液 は、第一液と第二液とを別々に調製しておき、二者を混合して得ることもできるし、ァ ルコキシシランィ匕合物の部分加水分解物の有機溶剤溶液にチタン酸カリウム繊維、 カオリン粉末、アルミナ粉末、カップリング剤処理水酸化アルミニウム粉末や表面疎 水化処理されたフュームドシリカ粉末、ェチルセルロース粉末、顔料等を混合し、し 力る後にアルコキシチタンの有機溶剤溶液を混合することによつても得ることもできる [0044] In preparing the solder resist solution, it is preferable that the viscosities of the first solution and the second solution are substantially the same as each other immediately before mixing. In addition, when preparing the solder resist solution, in order to prevent the local reaction from proceeding due to insufficient mixing, a part of the alkoxysilane compound is required. Potassium titanate fiber, kaolin powder, alumina powder, aluminum hydroxide powder with coupling agent treatment, fumed silica powder with hydrophobized surface, ethyl cellulose powder, pigment, etc., added to the organic solvent solution of hydrolyzate A part of this may be added to an organic solvent solution of alkoxy titanium, and mixed and kneaded thoroughly with a ball mill or a three-roll. In this case, the liquid temperature during mixing and kneading is preferably 40 ° C. or lower for the same reason as described above. In addition, when the first and second liquids are mixed, they immediately react and begin to cure. Therefore, after mixing the first and second liquids, the first liquid and the second liquid should be applied immediately to the object without leaving them for a long time. Good. Also, the solder resist solution obtained by mixing the first solution and the second solution should be used up without leaving any residue. If the solder resist solution remains, it is recommended that it be discarded and not reused. The solder resist solution can be obtained by preparing the first solution and the second solution separately and mixing them together, or by adding titanic acid to the organic solvent solution of the partially hydrolyzed alkoxysilane compound. Mixing potassium fiber, kaolin powder, alumina powder, coupling agent-treated aluminum hydroxide powder, surface hydrophobized fumed silica powder, ethyl cellulose powder, pigment, etc. It can also be obtained by mixing the solutions
[0045] 基板に被膜を形成するには、先に調製した第一液と第二液の混合液であるソルダ 一レジスト液を基板に塗布し、乾燥、熱処理する。基板は、回路がサブトラクティブ法 、セミアデティブ法やアデティブ法等で形成されたプリント配線板等である。プリント 配線板表面にソルダーレジスト液を塗工しパターンを形成する方法としては、スクリー ン印刷法やフレキソ印刷法が適用できる。 [0045] In order to form a film on the substrate, a solder-one resist solution, which is a mixed solution of the first solution and the second solution prepared above, is applied to the substrate, dried and heat-treated. The substrate is a printed wiring board or the like whose circuit is formed by a subtractive method, a semi-additive method, an additive method, or the like. As a method for forming a pattern by applying a solder resist solution on the surface of a printed wiring board, a screen printing method or a flexographic printing method can be applied.
[0046] 回路表面に塗工された被膜の乾燥、硬化は、最高で 200°C、最低で 100°Cの範囲 で室温力 徐徐に昇温するプロファイルで乾燥、硬化する。また硬化後の室温までの 冷却は、急冷は避け、徐徐に冷却するプロファイルで行う。昇温や冷却のプロフアイ ルは、プリント配線板の基板の厚さや回路の厚さ等により品質や生産性を考慮して決 定する。最高温度が 200°Cを越えると、プリント配線板の熱劣化や内部応力の発生 により好ましくない。また最高温度が 100°C未満では、本発明のソルダーレジスト塗 料の硬化(乾燥)が実用上必要な時間で終了しな 、ので好ましくな!/、。  [0046] The coating applied to the circuit surface is dried and cured with a profile in which the temperature is gradually raised in the range of 200 ° C at the maximum and 100 ° C at the minimum. Cool to room temperature after curing with a profile that cools gradually, avoiding rapid cooling. The temperature rise and cooling profiles are determined by considering the quality and productivity according to the printed circuit board thickness and circuit thickness. If the maximum temperature exceeds 200 ° C, it is not preferable due to thermal degradation of the printed wiring board and generation of internal stress. Further, if the maximum temperature is less than 100 ° C, the curing (drying) of the solder resist coating of the present invention is not completed in a practically necessary time, which is preferable! /.
[0047] 硬化後の被膜の厚さは、プリント配線板上の回路のエッジ部で 7 μ m以上が必要で ある。 7 111未満では、長期使用時の回路の保護の劣化を起こし好ましくない。 [0047] The thickness of the coating after curing must be 7 μm or more at the edge of the circuit on the printed wiring board. is there. 7 If it is less than 111, it causes deterioration of circuit protection during long-term use.
実施例 1  Example 1
[0048] ジメチルジメトキシシラン 2000g、メチルトリメトキシシラン 4000g及び式化 4で表さ れるエポキシ基を含むアルコキシシラン (化 4参照) lOOOgからなるアルコキシシラン 混合物を、純水 lOOOgと酢酸 100gの混合液中に滴下し、室温で反応させた。反応 は発熱を伴って進行し、数十分間で終了した。これに、プロピレングリコールモノメチ ルエーテルを加え、アルコキシシラン化合物の加水分解物の溶液を得た。プロピレン グリコールモノメチルエーテルの添加量は、アルコキシシラン化合物の加水分解物の 溶液を 105°Cで 120分間乾燥した後の固形分基準で、 45重量%になる量とした。  [0048] 2000 g of dimethyldimethoxysilane, 4000 g of methyltrimethoxysilane and an alkoxysilane containing an epoxy group represented by the formula 4 (see formula 4) An alkoxysilane mixture composed of lOOOg is mixed with a mixture of pure water lOOOg and acetic acid 100 g. The mixture was added dropwise and reacted at room temperature. The reaction proceeded with exotherm and was completed in tens of minutes. To this was added propylene glycol monomethyl ether to obtain a hydrolyzate solution of an alkoxysilane compound. The amount of propylene glycol monomethyl ether added was 45% by weight based on the solid content after the alkoxysilane compound hydrolyzate solution was dried at 105 ° C for 120 minutes.
[0049] [化 4]  [0049] [Chemical 4]
C H 2 - C H - C H2 - O - ( C H 2) 3 - S i (O C H 3) 3 CH 2-CH-C H2-O-(CH 2 ) 3 -S i (OCH 3) 3
O  O
[0050] 次いで、上記のアルコキシシランィ匕合物の部分加水分解物溶液 lOOOgに、六チタ ン酸カリウム繊維(繊維の平均直径が 0. 5 μ mのもので、平均長さが 15 mのもの) 240gを加え、液温 20°Cから 30°Cで 30分間プロペラ型回転翼を有する撹拌槽で撹 拌した。次いで、この混合液をボールミルに移し、 120分間混合した。混合時の液温 が 20°Cから 30°Cになるように制御した。ボールミルの途中簡単に脱泡した。このよう にして第一液を調製した。第二液として、テトラブトキシチタンのプロピレングリコール モノメチルエーテルの 50重量%溶液を調製した。第一液に第二液を、アルコキシシ ランィ匕合物の加水分解物の溶液を 105°Cで 120分間乾燥した後の固形物 100重量 部に対して 36重量部となる割合で加え、プロペラ型撹拌機で 25°Cで 15分間混合し 、液状ソルダーレジスト液とした。 [0050] Next, to the above partially hydrolyzed solution of alkoxysilane compound lOOOg, potassium hexatitanate fiber (with an average fiber diameter of 0.5 μm and an average length of 15 m) Things) 240 g was added and stirred at a liquid temperature of 20 ° C. to 30 ° C. for 30 minutes in a stirring tank having a propeller rotor. Next, this mixed solution was transferred to a ball mill and mixed for 120 minutes. The liquid temperature during mixing was controlled to be 20 ° C to 30 ° C. Defoaming was easy during the ball mill. In this way, the first liquid was prepared. As a second liquid, a 50 wt% solution of propylene glycol monomethyl ether of tetrabutoxytitanium was prepared. The second liquid is added to the first liquid at a ratio of 36 parts by weight with respect to 100 parts by weight of the solid after the solution of the hydrolyzate of alkoxysilane compound is dried at 105 ° C for 120 minutes. The mixture was mixed with a mold stirrer at 25 ° C. for 15 minutes to obtain a liquid solder resist solution.
実施例 2  Example 2
[0051] 実施例 1のアルコキシシランィ匕合物の部分加水分解物溶液 1 OOOgに力オリン粉末 ( 粉末の平均粒径が 3. 0 mのもので、付着水分が 0. 6重量0 /0のもの) 100gとアルミ ナ粉末 (粉末の平均粒径が 2. 0 mのもので、酸化ナトリウムが 0. 03重量%のもの) 460gと六チタン酸カリウム繊維(繊維の平均直径が 0. のもので、平均長さが 1 5 mのもの) 120gをカ卩え、液温 20°Cから 30°Cで 30分間プロペラ型回転翼を有す る撹拌槽で撹拌した。次いで、この混合液をボールミルに移し、 120分間混合した。 混合時の液温が 20°Cから 30°Cになるように制御した。ボールミルの途中簡単に脱泡 した。このようにして第一液を得る。第二液として、テトラブトキシチタンのプロピレング リコールモノメチルエーテルの 50重量%溶液を調製した。第一液に第二液を、アル コキシシランィ匕合物の部分加水分解物の溶液を 105°Cで 120分間乾燥した後の固 形物 100重量部に対して 36重量部となる割合でカ卩え、プロペラ型撹拌機で 25°Cで 1 5分間混合し、液状ソルダーレジスト液とした。 [0051] Partial hydrolyzate solution of alkoxysilane compound of Example 1 1 Those average grain size of the powder is 3. 0 m, the average particle size of the deposited water 0.6 weight 0/0 ones) 100 g and alumina powder (powder those 2. 0 m, the sodium oxide 0.03% by weight) 460g and potassium hexatitanate fiber (with an average fiber diameter of 0. and an average length of 15 m) The mixture was stirred in a stirring tank having a propeller rotor for 30 minutes at ° C. Next, this mixed solution was transferred to a ball mill and mixed for 120 minutes. The liquid temperature during mixing was controlled to be 20 ° C to 30 ° C. Easily defoamed in the middle of the ball mill. In this way, the first liquid is obtained. As a second liquid, a 50 wt% solution of propylene glycol monomethyl ether of tetrabutoxytitanium was prepared. The second liquid is added to the first liquid, and the solution of the partially hydrolyzed product of alkoxysilane compound is dried at 105 ° C for 120 minutes at a rate of 36 parts by weight with respect to 100 parts by weight of the solid. The mixture was mixed with a propeller type stirrer at 25 ° C for 15 minutes to obtain a liquid solder resist solution.
実施例 3  Example 3
[0052] 実施例 1のアルコキシシランィ匕合物の部分加水分解物溶液 1000gに、カオリン粉 末(粉末の平均粒径が 3. 0 mのもので、付着水分が 0. 6重量%のもの) 100gとァ ルミナ粉末 (粉末の平均粒径が 2. のもので、酸ィ匕ナトリウムは 0. 03重量0 /0の もの) 460gと六チタン酸カリウム繊維 (繊維の平均直径が 0. のもので、平均長 さが 15 mのもの) 120gと表面疎水化処理したフュームドシリカ粉末 (一次粒子の平 均径が 7nmで、へキサメチルジシラザンで表面処理されたもの) 50gをカ卩え、液温 20 °Cから 30°Cで 30分間プロペラ型回転翼を有する撹拌槽で撹拌した。次いで、この混 合液をボールミルに移し、 120分間混合した。混合時の液温が 20°Cから 30°Cになる ように制御した。ボールミルの途中簡単に脱泡して、第一液を得た。第二液として、テ トラブトキシチタンのプロピレングリコールモノメチルエーテルの 50重量0 /0溶液を調製 した。第一液に第二液を、アルコキシシランィ匕合物の加水分解物の溶液を 105°Cで 120分間乾燥した後の固形物 100重量部に対して 36重量部となる割合でカ卩え、プロ ペラ型撹拌機で 25°Cで 15分間混合し、液状ソルダーレジスト液とした。 [0052] To 1000 g of the partial hydrolyzate solution of the alkoxysilane compound of Example 1, kaolin powder (with an average particle diameter of 3.0 m and a moisture content of 0.6% by weight) ) but the average particle size of 100g and § alumina powder (powder 2., Sani匕sodium 0.03 wt 0/0 ones) 460 g of potassium hexatitanate fibers (fiber average diameter of 0.5 120g and fumed silica powder with hydrophobized surface (average particle size of primary particles 7nm, surface-treated with hexamethyldisilazane) 50g The mixture was stirred at a liquid temperature of 20 ° C. to 30 ° C. for 30 minutes in a stirring tank having a propeller rotor. Next, this mixed solution was transferred to a ball mill and mixed for 120 minutes. The liquid temperature during mixing was controlled from 20 ° C to 30 ° C. The first liquid was obtained by simply defoaming during the ball mill. As a second solution was prepared of 50 weight 0/0 solution of propylene glycol monomethyl ether Te trub butoxy titanium. The second liquid is added to the first liquid, and the solution of the hydrolyzate of the alkoxysilane compound is dried at 105 ° C for 120 minutes at a rate of 36 parts by weight with respect to 100 parts by weight of the solid. Then, the mixture was mixed with a propeller-type stirrer at 25 ° C for 15 minutes to obtain a liquid solder resist solution.
実施例 4  Example 4
[0053] 実施例 1のアルコキシシランィ匕合物の部分加水分解物溶液 1000gに、カオリン粉 末(粉末の平均粒径が 3. 0 mのもので、付着水分が 0. 6重量%のもの) 100gとァ ルミナ粉末 (粉末の平均粒径が 2. O /z mのもので、酸ィ匕ナトリウムは 0. 03重量0 /0の もの) 460gと六チタン酸カリウム繊維 (繊維の平均直径が 0. のもので、平均長 さが 15 μ mのもの) 120gと表面疎水化処理をしたフュームドシリカ粉末(一次粒子の 平均径が 7nmで、へキサメチルジシラザンで表面処理されたもの) 50gと米国ハーキ ュレス社の N— 50タイプのェチルセルロース粉末 30gとを加え、液温 20°Cから 30°C で 30分間プロペラ型回転翼を有する撹拌槽で撹拌した。次いで、この混合液をボー ルミルに移し、 120分間混合した。混合時の液温が 20°Cから 30°Cになるように制御 した。ボールミルの途中簡単に脱泡して、第一液を得た。第二液として、テトラブトキ シチタンのプロピレングリコールモノメチルエーテルの 50重量0 /0溶液を調製した。第 一液に第二液を、アルコキシシランィ匕合物の加水分解物の溶液を 105°Cで 120分間 乾燥した後の固形物 100重量部に対して 36重量部となる割合で加え、プロペラ型撹 拌機で 25°Cで 15分間混合し、液状ソルダーレジスト液とした。 [0053] To 1000 g of the partial hydrolyzate solution of the alkoxysilane compound of Example 1, kaolin powder (with an average particle size of 3.0 m and a moisture content of 0.6% by weight) ) 100g and a Alumina powder (average particle size of the powder 2. intended O / zm, Sani匕sodium 0.03 wt 0/0 ones) 460 g and the average diameter of the potassium fiber (hexatitanate those 0.5 With an average length of 15 μm) and fumed silica powder with surface hydrophobization treatment (average particle size of primary particles 7 nm and surface treatment with hexamethyldisilazane) 50 g 30 g of N-50 type ethylcellulose powder made by Churres was added and stirred at a liquid temperature of 20 ° C. to 30 ° C. for 30 minutes in a stirring tank having a propeller-type rotor blade. The mixture was then transferred to a ball mill and mixed for 120 minutes. The liquid temperature during mixing was controlled from 20 ° C to 30 ° C. The first liquid was obtained by simply defoaming during the ball mill. As a second solution was prepared of 50 weight 0/0 solution of propylene glycol monomethyl ether Tetorabutoki Shichitan. The second liquid is added to the first liquid at a ratio of 36 parts by weight with respect to 100 parts by weight of the solid after the solution of the hydrolyzate of the alkoxysilane compound is dried at 105 ° C for 120 minutes. It mixed for 15 minutes at 25 degreeC with the type | mold stirrer, and it was set as the liquid soldering resist liquid.
実施例 5 Example 5
実施例 1のアルコキシシランィ匕合物の部分加水分解物溶液 lOOOgに、六チタン酸 カリウム繊維(繊維の平均直径が 0. 5 mのもので、平均長さが 15 mのもの) 240 g、カップリング剤処理した水酸ィ匕アルミニウム粉末 (粉末の平均粒径が 2. のも ので、可溶'性酸ィ匕ナトリウムは 0. 05重量%で、エポキシシラン系カップリング剤で表 面コーティングしてあるもの) 550gと表面疎水化処理をしたフュームドシリカ粉末 (一 次粒子の平均径が 7nmでへキサメチルジシラザンで表面処理されたもの) 60gと黄 色顔料 (アントラキノンイェロー) 4gと青色顔料 (銅フタ口-シアンブルー) 4gとを加え 、液温 20°Cから 30°Cで 30分間プロペラ型回転翼を有する撹拌槽で撹拌した。次い で、この混合液をボールミルに移し、 180分間混合した。混合時の液温が 20°Cから 3 0°Cになるように制御した。このようにして第一液を調製した。第二液として、テトラブト キシチタンの酪酸ブチルの 50重量%溶液を調製した。第一液に第二液を、アルコキ シシランィ匕合物の加水分解物の溶液を 105°Cで 120分間乾燥した後の固形物 100 重量部に対して 40重量部となる割合で加え、プロペラ型撹拌機で 25°Cで 15分間混 合し、液状ソルダーレジスト液とした。  To the partially hydrolyzed solution of alkoxysilane compound of Example 1 lOOOOg, potassium hexatitanate fiber (fiber having an average diameter of 0.5 m and an average length of 15 m) 240 g, Aluminum hydroxide powder treated with coupling agent (Since the average particle size of the powder is 2, soluble sodium hydroxide is 0.05% by weight, and the surface is coated with an epoxysilane coupling agent. 550g, fumed silica powder with surface hydrophobization treatment (average particle size of primary particles 7nm, surface treatment with hexamethyldisilazane) 60g, yellow pigment (anthraquinone yellow) 4g, 4 g of a blue pigment (copper lid mouth-cyan blue) was added and stirred at a liquid temperature of 20 ° C. to 30 ° C. for 30 minutes in a stirring tank having a propeller rotor. The mixture was then transferred to a ball mill and mixed for 180 minutes. The liquid temperature during mixing was controlled from 20 ° C to 30 ° C. In this way, a first liquid was prepared. As a second solution, a 50% by weight solution of tetrabutoxytitanium butyl butyrate was prepared. Add the second liquid to the first liquid and add 40 parts by weight to the 100 parts by weight of the solid after the hydrolyzate solution of the alkoxysilane compound is dried at 105 ° C for 120 minutes. The mixture was mixed with a stirrer at 25 ° C for 15 minutes to obtain a liquid solder resist solution.
実施例 6 [0055] 実施例 1一 3のソルダーレジスト液を、常法のサブトラクティブ法によりパターン形成 された FR— 4グレードの銅張積層板の銅箔上及び全面エッチングされた FR— 4ダレ ードの基板上にアプリケーター塗工し、最高温度 180°Cの温度プロファイルで徐々に 昇温して全乾燥時間で 120分間熱風乾燥し、その後 60分間で徐々に室温まで冷却 した。また、実施例 4、 5のソルダーレジスト液については、常法のサブトラクティブ法 によりパターン形成された FR— 4グレードの銅回路板上にアプリケーター塗工し、最 高温度 180°Cの温度プロファイルで徐々に昇温して全乾燥時間で 120分間熱風乾 燥し、その後 60分間で徐々に室温まで冷却した。尚、硬化 (乾燥)後の被膜の厚さは 銅回路のエッジ部で 10 μ mになるようにした。 Example 6 [0055] Example 1-1 Three solder resist solutions of FR-4 graded copper-laminated FR-4 graded copper foil and patterned on the entire surface by a conventional subtractive method. The applicator was coated on the substrate, heated gradually with a temperature profile of maximum temperature 180 ° C, dried with hot air for 120 minutes in total drying time, and then gradually cooled to room temperature in 60 minutes. For the solder resist solutions of Examples 4 and 5, the applicator was coated on a FR-4 grade copper circuit board patterned by a conventional subtractive method, and the temperature profile was 180 ° C. The temperature was gradually raised and hot air drying was performed for 120 minutes in the total drying time, and then gradually cooled to room temperature in 60 minutes. The film thickness after curing (drying) was set to 10 μm at the edge of the copper circuit.
[0056] 実施例 1一 5で得たソルダーレジスト硬化物 (被膜)につ 、て、プリント配線板として の性能試験を行った。結果を実施例 1、 2及び 3については表 1に、実施例 4、 5につ いては表 2に示す。また、表中の各性能試験の評価方法は、別途示した通りである。  Example 1 A performance test as a printed wiring board was performed on the cured solder resist (coating film) obtained in 1-5. The results are shown in Table 1 for Examples 1, 2 and 3, and Table 2 for Examples 4 and 5. The evaluation method for each performance test in the table is as shown separately.
[0057] [表 1]  [0057] [Table 1]
Figure imgf000020_0001
Figure imgf000020_0001
[0058] [表 2] [0058] [Table 2]
特 性 実施例 4 実施例 5 被膜外観 良好 良好 Characteristics Example 4 Example 5 Appearance of coating Good Good
銅回路上 6Η 6Η  On copper circuit 6Η 6Η
鉛筆硬度  Pencil hardness
基材上 6Η 6Η  On substrate 6Η 6Η
半田耐熱性 (260て 20秒フロート) クラック、 剥雜無し クラック、 剥離無し 鉛筆硬度 6Η 6Η  Solder heat resistance (260 to 20 seconds float) No crack, no peeling Crack, no peeling Pencil hardness 6Η 6Η
耐酸性 銅回路上  Acid resistance on copper circuit
外観 クラック、 剥雜無し クラック、 剥離無し Appearance No cracks, no peeling Cracks, no peeling
(0. 5%硫酸水溶液 (0.5% sulfuric acid aqueous solution
に 30てで 10分間浸 基材上 鉛筆硬度 6Η 6Η  30 minutes for 10 minutes soaked on the substrate Pencil hardness 6Η 6Η
溴)  溴)
外観 クラック、 剥雜無し クラック、 剥離無し 電気絶縁性 1O0O0M Ω 10000M Ω 電気耐電圧性 合 格 合 格  Appearance No crack or flaking Crack or no peeling Electrical insulation 1O0O0M Ω 10000M Ω Electrical withstand voltage
目視による 目視による  By visual inspection by visual inspection
塩水1 クラック、 剥離無し クラック、 剥離無しSalt water 1 crack, no peeling Crack, no peeling
( 5 %食塩水を 35てで 96時間噴霧) (Spray with 5% saline for 35 hours)
テープによる剥饑無し テープによる剥讎無し 耐燃性 (UL垂直法による) V-0 合格 V-0 合格 ソルダーレジスト硬化物中のアンチモン含有量 1 ΡΡΜ以下 1 ΡΡΜ以下  No flaking with tape No flaking with tape Flame resistance (according to UL vertical method) V-0 pass V-0 pass Antimony content in the cured solder resist 1mm or less 1mm or less
塩素 12 ΡΡΜ 12 ΡΡΜ ソルダーレジスト硬化物中のハロゲン含有量  Chlorine 12 ΡΡΜ 12 ハ ロ ゲ ン Halogen content in the cured solder resist
臭素 5 ΡΡΜ以下 5 ΡΡΜ以下 ソルダーレジスト硬化物中のリン含有量 80 ΡΡΜ以下 80ΡΡΜ以下 実施例 7  Bromine 5% or less 5% or less Phosphorus content in solder resist cured product 80% or less 80% or less Example 7
実施例 1のアルコキシシランィ匕合物の部分加水分解物溶液 lOOOgに、六チタン酸 カリウム繊維(繊維の平均直径が 0.5 mのもので、平均長さが 15 mのもの) 240 gを加え、液温 20°Cから 30°Cで 30分間プロペラ型回転翼を有する撹拌槽で撹拌し た。次いで、この混合液をボールミルに移し、 180分間混合した。混合時の液温が 20 °Cから 30°Cになるように制御した。このようにして、第一液を得た。別途、第二液とし て、テトラブトキシチタンのプロピレングリコールモノメチルエーテルの 50重量0 /0溶液 を調製した。第一液に第二液を、アルコキシシランィ匕合物の部分加水分解物の溶液 を 105°Cで 120分間乾燥した後の固形物 100重量部に対して、 10、 16、 30、 40、 4 8、 60重量部になる割合で配合 '混合し、プロペラ型撹拌機で 25°Cで 15分間混合し 、この液剤を、常法のサブトラクティブ法によりパターン形成された FR— 4グレードの 銅張積層板の銅箔上及び全面エッチングされた FR— 4グレードの基板上にアプリケ 一ター塗工し、最高温度 180°Cの温度プロファイルで徐々に昇温して全乾燥時間で 120分間熱風乾燥し、その後 60分間で徐々に室温まで冷却した。尚、硬化 (乾燥) 後の被膜の厚さはエッチング基板上で 10 mになるようにした。その硬化物の物性 等を表 3に示した。表 3から、この実施例にお力るアルコキシシランィ匕合物とアルコキ シチタンィ匕合物との関係においては、アルコキシシランィ匕合物の部分加水分解物の 固形分 100重量部に対してアルコキシチタン正味の混合量は 8— 24重量部が好まし い被膜を与えることがわかる。これをチタン元素と珪素元素との元素比で表すと、 0. 029—0. 087の値となる。 240 g of potassium hexatitanate fiber (with an average fiber diameter of 0.5 m and an average length of 15 m) is added to lOOOOg, a partially hydrolyzed solution of the alkoxysilane compound of Example 1. The mixture was stirred at a liquid temperature of 20 ° C. to 30 ° C. for 30 minutes in a stirring tank having a propeller rotor. Next, this mixed solution was transferred to a ball mill and mixed for 180 minutes. The liquid temperature during mixing was controlled to be 20 ° C to 30 ° C. In this way, a first liquid was obtained. Separately, as the second liquid was prepared 50 weight 0/0 solution of propylene glycol monomethyl ether tetrabutoxytitanium. The second liquid is added to the first liquid, and the solution of the partially hydrolyzed alkoxysilane compound is dried at 105 ° C for 120 minutes, to 100 parts by weight of the solid, 10, 16, 30, 40, 48 Blended in proportions of 60, 60 parts by weight, mixed with propeller-type stirrer for 15 minutes at 25 ° C, and this solution was mixed with FR-4 grade copper patterned by conventional subtractive method Applicator coating is applied on copper foil of stretched laminate and FR-4 grade substrate that has been etched on the entire surface, then heated gradually with a temperature profile of maximum temperature of 180 ° C and dried with hot air for 120 minutes in total drying time. Then, it was gradually cooled to room temperature in 60 minutes. Hardened (dried) The thickness of the subsequent coating was set to 10 m on the etching substrate. Table 3 shows the physical properties of the cured product. From Table 3, the relationship between the alkoxysilane compound and the alkoxytitanium compound, which is useful in this example, is determined based on 100 parts by weight of the solid content of the partial hydrolyzate of the alkoxysilane compound. It can be seen that 8-24 parts by weight of the net amount of titanium gives the preferred coating. When this is expressed as an element ratio of titanium element to silicon element, a value of 0.029−0.087 is obtained.
[0060] [表 3] [0060] [Table 3]
Figure imgf000022_0001
Figure imgf000022_0001
比較例 1  Comparative Example 1
[0061] 実施例 1のアルコキシシランィ匕合物の部分加水分解物溶液 lOOOgにシリカ粉末( 粉末の平均粒径が 4. 8 μ mのもの) 470gと表面疎水化処理したフュームドシリカ粉 末(一次粒子の平均径が 7nmでへキサメチルジシラザンで表面処理されたもの) 60g とを加え、液温 20°Cから 30°Cで 30分間プロペラ型回転翼を有する撹拌槽で撹拌し た。次いで、この混合液をボールミルに移し、 180分間混合した。混合時の液温が 20 °Cから 30°Cになるように制御した。このようにして、第一液を調製した。一方、テトラブ トキシチタンの酪酸ブチルの 50重量%溶液を第二液として調製した。第一液に第二 液を、アルコキシシラン化合物の部分加水分解物溶液を 105°Cで 120分間乾燥した 後の固形物 100重量部に対して 40重量部の割合でカ卩え、プロペラ型撹拌機で 25°C で 15分間混合し、液状ソルダーレジスト液とした。ソルダーレジスト液を、常法のサブ トラクティブ法によりパターン形成された FR— 4グレードの銅張積層板の銅箔上及び 全面エッチングされた FR— 4グレードの基板上にアプリケーター塗工し、最高温度 18 0°Cの温度プロファイルで徐々に昇温して全乾燥時間で 120分間熱風乾燥し、その 後 60分間で徐々に室温まで冷却した。尚、硬化 (乾燥)後の被膜の厚さは銅回路の エッジ部で 10 μ mになるようにした。 比較例 2 [0061] Partially hydrolyzate solution of alkoxysilane compound of Example 1 Fumed silica powder hydrophobized to 470 g of silica powder (with an average particle size of 4.8 μm) in lOOOOg (The average particle size of the primary particles was 7nm and was surface-treated with hexamethyldisilazane) 60g was added, and the mixture was stirred in a stirring vessel with a propeller rotor for 30 minutes at a liquid temperature of 20 ° C to 30 ° C. . Next, this mixed solution was transferred to a ball mill and mixed for 180 minutes. The liquid temperature during mixing was controlled to be 20 ° C to 30 ° C. In this way, the first liquid was prepared. On the other hand, a 50% by weight solution of tetrabutoxytitanium butyl butyrate was prepared as the second liquid. The second liquid is added to the first liquid, and the partially hydrolyzed solution of the alkoxysilane compound is dried at 105 ° C for 120 minutes at a ratio of 40 parts by weight with respect to 100 parts by weight of the solid, and propeller type stirring is performed. The mixture was mixed for 15 minutes at 25 ° C. to obtain a liquid solder resist solution. Solder resist solution is applied on the copper foil of FR—4 grade copper clad laminate patterned by the conventional subtractive method and on the FR—4 grade substrate that has been fully etched. The temperature was gradually raised with a temperature profile of 180 ° C., hot air drying was performed for 120 minutes for the total drying time, and then gradually cooled to room temperature in 60 minutes. The film thickness after curing (drying) was set to 10 μm at the edge of the copper circuit. Comparative Example 2
[0062] 比較例 1のシリカ粉末 470gの代わりに、疎水化されたシリカ粉末 (粉末の平均粒径 が 5. O /z mのもので、含水ケィ酸に有機ケィ素化合物を化学的に反応結合させたも ので、その表面は有機基で覆われている) 470gを配合し、比較例 2と同様に処理し た。  [0062] Hydrophobized silica powder instead of 470 g of silica powder of Comparative Example 1 (with an average particle diameter of 5. O / zm, chemically bonded with an organic key compound in hydrous key acid The surface was covered with an organic group (470 g), and the same treatment as in Comparative Example 2 was performed.
比較例 3  Comparative Example 3
[0063] 比較例 1のシリカ粉末 470gの代わりに、カオリン粉末 (粉末の平均粒径が 2. 3 m のもので、付着水分が 0. 9重量%のもの) 360gを配合し、比較例 1と同様に処理した 比較例 4  [0063] Instead of 470 g of the silica powder of Comparative Example 1, 360 g of kaolin powder (with an average particle diameter of 2.3 m and an attached water content of 0.9% by weight) was blended, and Comparative Example 1 Comparative Example 4 treated in the same manner as
[0064] 実施例 3の表面疎水化処理したフュームドシリカ粉末 60gの代わりに、表面疎水化 処理されて!ヽな 、フュームドシリカ粉末(一次粒子の平均粒径が 12nmのもの) 60g を配合し、比較例 2と同様に処理した。  [0064] In place of 60 g of the surface-hydrophobized fumed silica powder of Example 3, 60 g of fumed silica powder (having an average primary particle size of 12 nm) that was surface-hydrophobized was included. Then, the same treatment as in Comparative Example 2 was performed.
[0065] 実施例 1は添加物として六チタン酸カリウム繊維を添加した系、実施例 2は添加物と して六チタン酸カリウム繊維の他にカオリン粉末とアルミナ粉末を添加した系、実施 例 3は添加物として六チタン酸カリウム繊維の他にカオリン粉末、アルミナ粉末及び へキサメチルジシラザンで表面疎水化処理したフュームドシリカ粉末を添加した系、 である。いずれの系も、表 2に示したように、被膜外観が良好で、被膜の硬度も 6Hで 充分な硬度を有し、耐熱性も半田耐熱性が 260°C20秒フロートで問題はなぐ耐酸 '性も問題のな!、ものであった。  [0065] Example 1 is a system in which potassium hexatitanate fiber is added as an additive, Example 2 is a system in which kaolin powder and alumina powder are added in addition to potassium hexatitanate fiber as an additive, Example 3 Is a system in which, in addition to potassium hexatitanate fibers, kaolin powder, alumina powder and fumed silica powder surface-hydrophobized with hexamethyldisilazane are added. As shown in Table 2, both systems have a good coating appearance, a coating hardness of 6H, sufficient hardness, and heat resistance with solder heat resistance of 260 ° C for 20 seconds float. Sex was also a problem!
[0066] 実施例 4は六チタン酸カリウム繊維の他にカオリン粉末、アルミナ粉末、表面疎水 化処理したフュームドシリカ粉末及びェチルセルロース粉末を添加した系であり、実 施例 5は六チタン酸カリウム繊維の他にカップリング剤処理した水酸ィ匕アルミニウム粉 末、表面疎水化処理したフュームドシリカ粉末及び黄色顔料 (アントラキノンイェロー )と青色顔料 (銅フタ口-シアンブルー)を添加した系である。 V、ずれの系の被膜も、 表 3に示したように、表面外観、表面硬度、半田耐熱性、耐酸性、電気絶縁性、電気 耐電圧性、耐酸性、難燃性等に問題なぐまた、ハロゲン、アンチモンやリンの含有 量の少な!/、ものであった。 [0067] 比較例 1一 4で得たソルダーレジスト硬化物 (被膜)につ 、て、プリント配線板として の性能試験を行った。結果を表 4に示す。また、表中の各性能試験の評価方法は別 途記載した通りである。 [0066] Example 4 is a system in which, in addition to potassium hexatitanate fiber, kaolin powder, alumina powder, fumed silica powder subjected to surface hydrophobization treatment and ethyl cellulose powder are added. Example 5 is hexatitanate. In addition to potassium fiber, a hydroxide-aluminum powder treated with a coupling agent, fumed silica powder treated with a hydrophobic surface, yellow pigment (anthraquinone yellow) and blue pigment (copper lid-cyan blue) is there. As shown in Table 3, the V and misaligned coatings also have problems with surface appearance, surface hardness, solder heat resistance, acid resistance, electrical insulation, electrical voltage resistance, acid resistance, flame resistance, etc. , Halogen, Antimony and Phosphorus content was low! Comparative Example 1 A performance test as a printed wiring board was performed on the cured solder resist (coating film) obtained in 1-14. The results are shown in Table 4. The evaluation methods for each performance test in the table are as described separately.
[0068] [表 4]  [0068] [Table 4]
Figure imgf000024_0001
Figure imgf000024_0001
[0069] 比較例 1はシリカ粉末及び表面疎水化処理したフュームドシリカ粉末を添加した系 、比較例 2は比較例 1におけるシリカ粉末の代わりに疎水化されたシリカ粉末を添カロ した系、比較例 3は比較例 1におけるシリカ粉末代わりにカオリン粉末を添加した系、 比較例 4は実施例 3の表面疎水化処理したフュームドシリカ粉末の代わりに表面疎水 化処理されていないフュームドシリカ粉末を添カ卩した系である。いずれの系も、チタン 酸カリウム繊維は含まず、シリカ粉末を含む系であり、特に、比較例 4は表面疎水化 処理をしていないフュームドシリカ粉末を含む系である。表 4から、チタン酸カリウム繊 維は含まず、単にシリカ粒子を添加した系、表面疎水化処理をしていないフュームド シリカ粉末を添加した系は、その被膜の硬度が低ぐ良好な被膜が得られないことが ゎカゝる。 [0069] Comparative Example 1 is a system in which silica powder and a surface-hydrophobized fumed silica powder are added. Comparative Example 2 is a system in which a hydrophobized silica powder is added instead of the silica powder in Comparative Example 1, a comparison. Example 3 is a system in which kaolin powder is added instead of silica powder in Comparative Example 1, and Comparative Example 4 is a fumed silica powder that has not been surface hydrophobized in place of the surface hydrophobized fumed silica powder of Example 3. It is a system that is attached. Both systems do not contain potassium titanate fibers and contain silica powder. In particular, Comparative Example 4 is a system containing fumed silica powder not subjected to surface hydrophobization treatment. From Table 4, it can be seen that a system that does not include potassium titanate fiber, that simply contains silica particles, and a system that contains fumed silica powder that has not been subjected to surface hydrophobization treatment can provide a good coating with low hardness. I can't do it.
[0070] 表中における各性能試験における、試験方法は以下の通りである。  [0070] Test methods in each performance test in the table are as follows.
鉛筆硬度: JISK5600の試験方法に従い、評価は被膜の破れで評価する。評価する 場所は銅回路上と銅回路の無!ヽ基板上で行う。  Pencil hardness: According to the test method of JISK5600, the evaluation is based on the tearing of the film. The locations to be evaluated are on the copper circuit and on the copper circuit board.
半田耐熱性: JISC5012の試験方法で行う。 260°Cの半田槽に 20秒間フロートさせ、 被膜のクラックの有無や被膜と基材ならびに銅回路との間の剥離の有無を目視で観 察する。  Solder heat resistance: JISC5012 test method. Float in a solder bath at 260 ° C for 20 seconds, and visually observe the presence or absence of cracks in the coating, and the presence or absence of peeling between the coating and the substrate and copper circuit.
耐酸性:試験片を 0. 5%硫酸水溶液に 30°Cで 10分間浸漬し、水洗後 120°Cで 120 分乾燥し、室温まで放冷後前述の鉛筆硬度試験と目視による被膜のクラックや剥離 を観察する。 耐塩水噴霧性: JISK5600の試験方法で行 、、 5%食塩水で 35°Cで 96時間噴霧し 、水洗乾燥した後目視による被膜のクラックや剥離を観察する。また、セロテープ (登 録商標)による被膜の剥離を観察する。 Acid resistance: Immerse the specimen in 0.5% sulfuric acid solution at 30 ° C for 10 minutes, wash with water, dry at 120 ° C for 120 minutes, allow to cool to room temperature, and then test the pencil hardness test and Observe peeling. Salt spray resistance: JISK5600 test method, spray with 5% saline solution at 35 ° C for 96 hours, rinse with water, and observe visually for cracks and peeling of the film. Also, observe the peeling of the film with cello tape (registered trademark).
電気絶縁性: JISC5012の試験方法で行う。試験片を 60°CZ90%ZDC30VZ50 0時間処理後の回路間絶縁抵抗を測定する。試験片の回路はライン Zスペース = 1 25 μ m/125 μ mとした。 Electrical insulation: JISC5012 test method is used. Measure the insulation resistance between circuits after processing the test piece for 60 hours at 60 ° CZ90% ZDC30VZ500. The circuit of the test piece was line Z space = 125 μm / 125 μm.
電気耐電圧性: JISC5012の試験方法で行う。回路のライン Zスペース = 125 μ m Ζΐ 25 /ζ πιの回路間に 250V、 1分間印加し、漏れ電流 0. 5mA以下を合格とする。 耐燃性:米国の難燃性試験規格 UL94の試験方法で行う。 1. 6mm厚さの FR— 4グ レードガラスエポキシ銅張積層板 (UL94で V— 0グレードに認定されて 、る品種)の 全面エッチングされた基板の両面に、硬化(乾燥)後の厚さで約 20 μ mの被膜を形 成したもので、垂直法で耐燃焼試験を行い、 V— 0に合格するかどうかを判定する。 アンチモン、ハロゲン、リン含有量:アンチモンは原子吸光法、ハロゲンはイオンクロ マト法、リンは吸光光度法による。 Electric withstand voltage: JISC5012 test method. Circuit line Z space = 125 μm Ζΐ 25 / ζ πι Apply 250V for 1 minute between circuits, and let leakage current 0.5mA or less pass. Flame resistance: Tested in accordance with the UL94 flame retardant test standard. 1. 6mm thick FR-4 grade glass epoxy copper clad laminate (V94 grade approved by UL94), thickness after curing (drying) on both sides of the whole etched substrate A film with a thickness of approximately 20 μm is formed, and a flame resistance test is performed by the vertical method to determine whether it passes V-0. Antimony, halogen, and phosphorus contents: Antimony is measured by atomic absorption, halogen is ion chromatographed, and phosphorus is measured by spectrophotometry.
産業上の利用可能性 Industrial applicability
以上詳述したように、本発明は、二液タイプのソルダーレジスト塗料及びそのソルダ 一レジスト塗料カゝらなる硬化物、その硬化物である被膜を備えたプリント配線板に関 するものであり、硬化物、被膜は重量で 8割以上の成分が無機物であることを特徴と している。従って、耐熱性が高ぐプリント配線板に種々の電子部品の実装時に使用 される半田の鉛フリー化に伴う実装温度の高温ィ匕に十分耐えるものであり、また、ァ ンチモンィ匕合物、ハロゲンィ匕合物やリンィ匕合物を実質的に含まないので、それ自体 高い難燃性を有すると共に、従来のソルダーレジスト硬化物、被膜に比較して廃棄物 の焼却によって人体や自然環境に悪影響を与えないという特徴を有する。更に、露 光、現像工程を必要としないので、工程が簡略化され、製造コストも低くなるという特 徴もある。このような特徴を備えた本発明は、プリント配線板を使用する、広い産業分 野で、有効に利用できるものである。  As described in detail above, the present invention relates to a two-component type solder resist paint, a cured product such as the solder-resist paint coating, and a printed wiring board provided with a film that is the cured product. Cured products and coatings are characterized in that more than 80% of the components are inorganic. Therefore, it can sufficiently withstand the high temperature of the mounting temperature associated with lead-free solder used when mounting various electronic components on a printed wiring board with high heat resistance. Because it contains virtually no compound or phosphorus compound, it has high flame retardancy per se and has a negative impact on the human body and the natural environment due to incineration of waste compared to conventional solder resist cured products and coatings. It has the feature of not giving. Further, since no exposure and development processes are required, the process is simplified and the manufacturing cost is reduced. The present invention having such a feature can be effectively used in a wide industrial field using a printed wiring board.

Claims

請求の範囲 The scope of the claims
[1] アルコキシシラン化合物の部分加水分解物と有機溶剤からなる第一液及びアルコ キシチタンと有機溶剤カゝらなる第二液で構成される第一液と第二液とを混合し硬化さ せる二液タイプのソルダーレジスト塗料にぉ 、て、第一液及び/又は第二液にチタ ン酸カリウム繊維を含有させることを特徴とする二液タイプのソルダーレジスト塗料。  [1] A first liquid composed of a partial hydrolyzate of an alkoxysilane compound and an organic solvent, and a first liquid composed of alkoxy titanium and a second liquid composed of an organic solvent and a second liquid are mixed and cured. A two-component type solder resist paint, wherein the first liquid and / or the second liquid contain potassium titanate fibers.
[2] 第一液及び Z又は第二液に、カオリン粉末、アルミナ粉末及びカップリング剤処理 水酸ィ匕アルミ-ユウム粉末力 なる群力 選択された少なくとも一種を含有することを 特徴とする請求項 1に記載のソルダーレジスト塗料。  [2] The first liquid and Z or the second liquid contain kaolin powder, alumina powder, and coupling agent treatment. Item 1. The solder resist paint according to Item 1.
[3] 第一液及び Z又は第二液に、表面疎水化処理をしたフュームドシリカ粉末を含有 することを特徴とする請求項 1又は請求項 2に記載のソルダーレジスト塗料。 [3] The solder resist paint according to claim 1 or 2, wherein the first liquid and the Z or second liquid contain fumed silica powder subjected to surface hydrophobization treatment.
[4] 第一液及び Z又は第二液に、ェチルセルロース粉末を含有することを特徴とする 請求項 1から請求項 3のいずれか 1項に記載のソルダーレジスト塗料。 [4] The solder resist paint according to any one of claims 1 to 3, wherein the first liquid and Z or the second liquid contain ethyl cellulose powder.
[5] 第一液及び Z又は第二液に、ハロゲン原子を含まな!、青色顔料及び Z又はハロ ゲン原子を含まな!/ヽ黄色顔料を配合したことを特徴とする請求項 1から請求項 4の ヽ ずれ力 1項に記載のソルダーレジスト塗料。 [5] The first liquid and Z or the second liquid are blended with a halogen atom-free! Blue pigment and a Z / halogen atom-free / yellowish pigment. Item 4 ヽ Displacement force Solder resist paint according to item 1.
[6] 請求項 1から請求項 5の 、ずれ力 1項に記載の二液タイプのソルダーレジスト塗料 力 形成させたソルダーレジスト硬化物。 [6] The two-component type solder resist coating material according to claim 1, wherein the misalignment force is a cured solder resist.
[7] 請求項 1から請求項 5の 、ずれ力 1項に記載の二液タイプのソルダーレジスト塗料 からパターン形成硬化させた被膜を備えたプリント配線板。 [7] A printed wiring board provided with a film obtained by pattern-forming and curing the two-component type solder resist paint according to claim 1, wherein the displacement force is 1.
[8] 前記被膜の厚みが回路のエッジ部において、 7 m— 40 mになることを特徴とす る請求項 7に記載のプリント配線板。  8. The printed wiring board according to claim 7, wherein the thickness of the film is 7 m to 40 m at the edge of the circuit.
PCT/JP2004/014369 2004-09-30 2004-09-30 Solder resist coating, cured product therefrom and printed wiring board having coating film therefrom WO2006038262A1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008142794A1 (en) * 2007-05-24 2008-11-27 Ceramission Hanbai Co., Ltd. Coating composition, products of curing, coatings for electrical insulation, coatings for heat release, and flexible printed wiring boards
JP4968257B2 (en) * 2006-04-28 2012-07-04 住友ベークライト株式会社 Solder resist material, wiring board using the same, and semiconductor package
JP2016125144A (en) * 2014-12-29 2016-07-11 四国化成工業株式会社 Surface treatment agent, resin composition, and use thereof
CN110204915A (en) * 2019-02-25 2019-09-06 王成 A kind of preparation method of water proof type nano-cellulose

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JPH11158252A (en) * 1997-09-08 1999-06-15 Taiyo Ink Mfg Ltd Thermosetting resin composition, protective film comprising the same and its forming
JP2002040663A (en) * 2000-07-26 2002-02-06 Taiyo Ink Mfg Ltd Solder resist composition and its hardened product

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JPS6312671A (en) * 1986-07-02 1988-01-20 T S B:Kk Inorganic coating agent
JPS6330578A (en) * 1986-07-24 1988-02-09 Shikoku Chem Corp Epoxy-resin-base resist ink composition
JPH11158252A (en) * 1997-09-08 1999-06-15 Taiyo Ink Mfg Ltd Thermosetting resin composition, protective film comprising the same and its forming
JP2002040663A (en) * 2000-07-26 2002-02-06 Taiyo Ink Mfg Ltd Solder resist composition and its hardened product

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4968257B2 (en) * 2006-04-28 2012-07-04 住友ベークライト株式会社 Solder resist material, wiring board using the same, and semiconductor package
WO2008142794A1 (en) * 2007-05-24 2008-11-27 Ceramission Hanbai Co., Ltd. Coating composition, products of curing, coatings for electrical insulation, coatings for heat release, and flexible printed wiring boards
JPWO2008142794A1 (en) * 2007-05-24 2010-08-05 セラミッション販売株式会社 Coating composition, cured product, coating film for electrical insulation, coating film for heat dissipation, and flexible printed wiring board
JP2016125144A (en) * 2014-12-29 2016-07-11 四国化成工業株式会社 Surface treatment agent, resin composition, and use thereof
CN110204915A (en) * 2019-02-25 2019-09-06 王成 A kind of preparation method of water proof type nano-cellulose

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