WO2006013655A1 - Vehicle stowage method and device - Google Patents

Vehicle stowage method and device Download PDF

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Publication number
WO2006013655A1
WO2006013655A1 PCT/JP2005/005802 JP2005005802W WO2006013655A1 WO 2006013655 A1 WO2006013655 A1 WO 2006013655A1 JP 2005005802 W JP2005005802 W JP 2005005802W WO 2006013655 A1 WO2006013655 A1 WO 2006013655A1
Authority
WO
WIPO (PCT)
Prior art keywords
container
rack
vehicle
rack mechanism
rail
Prior art date
Application number
PCT/JP2005/005802
Other languages
French (fr)
Japanese (ja)
Inventor
Yasutoyo Osada
Kenichi Terada
Original Assignee
Nippon Yusen Kabushiki Kaisha
Monohakobi Technology Institute Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Yusen Kabushiki Kaisha, Monohakobi Technology Institute Co., Ltd. filed Critical Nippon Yusen Kabushiki Kaisha
Publication of WO2006013655A1 publication Critical patent/WO2006013655A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00Vehicles adapted to transport, to carry or to comprise special loads or objects
    • B60P3/06Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying vehicles
    • B60P3/07Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying vehicles for carrying road vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/68Containers, packaging elements or packages, specially adapted for particular articles or materials for machines, engines or vehicles in assembled or dismantled form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/6802Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
    • B65D2585/686Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles vehicles
    • B65D2585/6867Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles vehicles automobiles

Definitions

  • the present invention relates to a vehicle stacking method and its apparatus used when a finished vehicle such as a passenger car is stacked and transported in a marine container, and particularly can be easily mounted only by a forklift and human power.
  • the present invention relates to a vehicle stacking method and an apparatus therefor.
  • Patent Document 1 Actual Fairness 4 1118 Publication
  • the present invention has been made in view of the current situation, and it is possible to load a vehicle without processing the container, and it is also necessary to arrange a dedicated driver when loading the vehicle. It is an object of the present invention to provide a vehicle mounting method and apparatus capable of simplifying the vehicle and reducing the weight and cost.
  • Another object of the present invention is to make it possible to load almost all existing passenger cars without difficulty.
  • Another object of the present invention is to load vehicles because of lack of a rack mechanism of a specific structure among rack mechanisms stored without the need to manufacture a plurality of types of rack mechanisms. Can not! There's a bug called /! , Is to do so. [0007] Another object of the present invention is to simplify the structure of the third rack mechanism so as to reduce the cost.
  • Still another object of the present invention is to simplify the structure of each unit rail mechanism to reduce the weight and cost, and to use the rail mechanism so that it can be easily handled by both force and human power. The goal is to maximize the benefits.
  • the present invention comprises a plurality of unit rail mechanisms arranged continuously in the longitudinal direction, and is arranged up to an intermediate position on the container bottom surface on the container door end force.
  • a rail mechanism that is mounted on the outside of the container in a substantially horizontal state and secured to the three rack mechanisms; on the container bottom on the front side of the first rack mechanism and First and second spacer mechanisms fixed on the container bottom between the first and second rack mechanisms to position each rack mechanism in the container; and the first spacer
  • the present invention also provides the first and second rack mechanisms with the vehicle facing the container door.
  • the third rack mechanism is characterized by tying the vehicle toward the container front.
  • the present invention also includes a plurality of unit rail mechanisms arranged continuously in the longitudinal direction.
  • the first, second, and third rack mechanisms that are mounted and secured in a substantially horizontal state outside the container; and the first and second containers on the bottom of the container on the front side of the first rack mechanism; First and second spacer mechanisms fixed on the bottom surface of the container between the rack mechanisms to position each rack mechanism in the container; and each of the three rack mechanisms Among them, at least the first rack mechanism and the second rack mechanism are shaken from the almost horizontal state to the oblique state with the vehicle secured to the upper surface side and the loading tip side into the container as a fulcrum.
  • a movable rack body a pair of arms that are swingably connected to the middle part in the longitudinal direction on both sides of the rack body, and whose lower end contacts the ground when the rack body is inclined obliquely; a position near the lower end of each arm Is swingably connected to Characterized by being adapted to constitute at; the rack body swing tip when tilted to Me oblique and a pair of grandchildren arms detachably connected and fixed to the swinging distal end portion of the rack body.
  • the present invention is also characterized in that the third rack mechanism has the same structure as the first rack mechanism and the second rack mechanism.
  • the present invention is also characterized in that the third rack mechanism is not provided with a function of tilting the mounted vehicle obliquely.
  • each unit rail mechanism is further provided by contacting two rail bodies of a separate structure with a grooved rail shape that guides the rack mechanism, and a container side wall attached to the outside of each rail body. It is composed of a positioning member that also serves as a handle for positioning the rail body.
  • the present invention is composed of a plurality of unit rail mechanisms arranged continuously in the longitudinal direction, and the end force on the container door side is arranged up to a middle position on the container bottom surface; and outside the container; Three rack mechanisms, 1st, 2nd and 3rd, on which the vehicle is mounted and secured in an almost horizontal state; on the bottom of the container on the front side of the 1st rack mechanism and on the 1st and 2nd racks A first spacer mechanism and a second spacer mechanism that are fixed on the bottom surface of the container between the rack mechanisms and perform positioning within the container of each rack mechanism; and the first spacer mechanism After placing at the end on the container front side, the first rack mechanism on which the vehicle is mounted is placed on the rail mechanism at the end on the container door side using a forklift, and the first rack mechanism The end on the container door side is lifted with a forklift so that the vehicle is tilted, and then the first rack mechanism is moved on the rail mechanism and moved on the bottom of the container so that the tip is moved.
  • the second rack mechanism, on which the vehicle is mounted is placed on the rail mechanism at the end of the container door using a forklift, and the end of the second rack mechanism on the container door is The forklift lifts the vehicle so that the vehicle is slanted, and then the second rack mechanism is moved on the rail mechanism and moved on the bottom of the container so that the tip contacts the second spacer mechanism.
  • the rail mechanism is then removed completely, and the third rack mechanism on which the vehicle is mounted is carried into the container using a forklift and the vehicle remains almost horizontal.
  • the third rack mechanism is fixed in the container, it is not necessary to arrange a dedicated driver when loading the vehicle.
  • the second rack mechanism can be easily moved in the container, and each rack mechanism can be easily moved by human power alone.
  • the rail mechanism can be easily removed because the first and second rack mechanisms are fixed on the bottom of the container. Also, when loading a vehicle into a container, it does not involve actions such as opening and closing the vehicle door or getting on and off the vehicle by the driver. There is no risk of occurrence.
  • the present invention also secures the first and second rack mechanisms with the vehicle facing the container door side, and the third rack mechanism with the vehicle facing the container front side. It is possible to load almost all existing passenger cars without difficulty.
  • the present invention also includes a plurality of unit rail mechanisms arranged continuously in the longitudinal direction. , End force on the container door side
  • the first, second, and third rack mechanisms that are mounted and secured in a substantially horizontal state outside the container; and the first and second containers on the bottom of the container on the front side of the first rack mechanism; First and second spacer mechanisms fixed on the bottom surface of the container between the rack mechanisms to position each rack mechanism in the container; and each of the three rack mechanisms Among them, at least the first rack mechanism and the second rack mechanism are shaken from the almost horizontal state to the oblique state with the vehicle secured to the upper surface side and the loading tip side into the container as a fulcrum.
  • a movable rack body a pair of arms that are swingably connected to the middle part in the longitudinal direction on both sides of the rack body, and whose lower end contacts the ground when the rack body is inclined obliquely; a position near the lower end of each arm Is swingably connected to When the rack body is tilted obliquely, the swing tip is configured to include a pair of grandchild arms that are detachably connected and fixed to the swing tip of the rack body.
  • the rack can be simplified and light weight and cost can be reduced, and the vehicle can be stably supported while having a simple rack mechanism.
  • the third rack mechanism has the same structure as the first rack mechanism and the second rack mechanism, the rack that has been stored without having to manufacture a plurality of types of rack mechanisms. Of the mechanisms, there is a lack of a specific rack mechanism, so the vehicle cannot be loaded! ,.
  • the present invention also prevents the third rack mechanism from having a function of inclining the mounted vehicle obliquely, so that the third rack mechanism is different from the first and second rack mechanisms. Although it needs to be manufactured separately, the structure of the third rack mechanism can be simplified to reduce the weight and cost.
  • each unit rail mechanism is further provided by contacting the rail side wall with two rail bodies having a separate structure and a grooved rail shape for guiding the rack mechanism, and a container side wall attached to the outside of each rail body. Because it is composed of a handle and positioning member that positions the rail body, the structure of each unit rail mechanism is simplified to reduce weight and cost, and can be handled easily with both force and human power. Thus, the advantages of using the rail mechanism can be maximized.
  • FIG. 1 shows a vehicle stacking apparatus according to an embodiment of the present invention.
  • This vehicle stacking apparatus 1 is a first spacer mechanism that is arranged and fixed on the bottom surface of a 40-foot marine container 2. 3, a second spacer mechanism 4, a first rack mechanism 5, a second rack mechanism 6, and a third rack mechanism 7, and the first rack mechanism 5 and the second rack mechanism 6 will be described later.
  • the rail mechanism 8 By using the rail mechanism 8, the marine container 2 can be easily moved by human power alone.
  • the first spacer mechanism 3 and the second spacer mechanism 4 are composed of a front end member 9 and a rear end member having substantially the same length as the width of the marine container 2 as shown in FIGS. 10 and two connecting members 11 that connect these members 9 and 10 at a predetermined interval, are formed in a substantially rectangular frame shape.
  • the first spacer mechanism 3 is shown in FIG. In this way, after being installed at the front end of the bottom of the marine container 2, it is secured to the lashing ring 12 in the marine container 2 by using a lashing belt (not shown).
  • the front end force is also approximately equal to the end of the door 2a, for example, 10 on each side, for example, 20 in total.
  • This lashing ring 12 is provided in advance.
  • the spacer mechanisms 3 and 4 are secured to the lashing 12 using a lashing belt or the like.
  • the first rack mechanism 5 and the second rack mechanism 6 include, as shown in FIGS. 1, 6 to 9, a rack body 14 on which a vehicle 13 is mounted and secured on the upper surface side, and a rack
  • the main body 14 is composed of a pair of arms 15 that are swingably connected to the longitudinal intermediate portions on both sides, and a pair of grandchild arms 16 that are swingably connected to positions near the lower ends of the pair of arms 15. .
  • the rack body 14 has a tire running path 17 for mounting the vehicle 13 in a self-propelled manner at both sides in the width direction, and both sides open to the inside.
  • a fork pocket member 18 having a rectangular tube shape is provided, and a stopper 19 is provided at the left end portion in FIG. 6 of both the tire running path 17 and the fork pocket member 18, and the stopper 19 is shown in FIG.
  • the rack mechanisms 5 and 6 are brought into contact with the spacer mechanisms 3 and 4 to position the rack mechanisms 5 and 6 in the marine container 2.
  • a tire stopper 17a is provided at the left end portion of each tire traveling path 17 in Fig. 6 to position the vehicle 13 mounted in a self-propelled manner.
  • a total of six rack body rollers 20 are respectively provided at the front and rear end positions of each tire traveling path 17 and the left end position in FIG. 6 inside each fork pocket member 18.
  • the main body roller 20 does not roll on the rail mechanism 8 even when a rail mechanism 8 described later is installed, and always rolls on the bottom surface of the marine container 2.
  • the arm 15 has a swinging upper end pivotally attached to a longitudinal intermediate portion on both sides of the rack body 14 and a swinging lower end having a rail.
  • An arm roller 21 that rolls on the mechanism 8 is provided.
  • the rack mechanism 5 and 6 are moved using the arm roller 21 and the rack body roller 20 at the left end in the figure. It can be moved in the maritime container 2.
  • the swing base end of the grandchild arm 16 is pivotally attached to a position near the swinging lower end of each arm 15, and the swing of the grandchild arm 16 is pivoted.
  • the moving tip portion is detachably coupled to and fixed to the swinging tip portion of the inclined rack body 14 via a stop pin or the like (not shown).
  • a stop pin or the like not shown.
  • the second spacer mechanism 4 is arranged between the rack mechanisms 5 and 6 having the above-described configuration as described above, and the first rack mechanism 5 and the second spacer mechanism 4 As shown in FIG. 11, the second spacer mechanism 4 is brought into contact with the lower end of the swing of the arm 15 as shown in FIG.
  • the third rack mechanism 7 has a front wheel mounting portion 23 and a rear wheel mounting portion 24 on the outside of two rectangular tube-shaped fork pocket members 22 connected at a predetermined interval.
  • a total of 8 pieces are provided on the inner front end of both fork pocket members 22, the outer front end of both front wheel mounting parts 23, and the outer front and rear end parts of both rear wheel mounting parts 24.
  • Each rack roller 25 is provided.
  • each of the front wheel mounting portions 23 is composed of only a frame material and is mounted.
  • the lower end of the front wheel of the vehicle 13 is dropped into the frame material, so that the height of the hood of the mounted vehicle 13 can be kept as low as possible.
  • the third rack mechanism 7 having the above-described configuration does not have a function of inclining the mounted vehicle 13 obliquely. The simplification of the split structure is attempted.
  • the rail mechanism 8 is composed of two sets of unit rail mechanisms 26 that are continuously arranged in the longitudinal direction, and is an end cover on the door 2a side of the marine container 2.
  • the first spacer mechanism 3 is arranged on the front side of the container as shown in FIG.
  • a space in which the first rack mechanism 5 is arranged (a space without the rail mechanism 8) is formed, and in the state where one unit rail mechanism 26 is arranged, on the front side thereof, As shown in FIG. 14, a space in which both the spacer mechanisms 3 and 4 and the both rack mechanisms 5 and 6 are arranged is formed.
  • the third rack mechanism 7 is arranged, as shown in FIG. 15, all the unit rail mechanisms 26 are removed. This will be described in detail later.
  • each of the unit rail mechanisms 26 is a groove-like rail-like two-piece rail that guides the first and second rack mechanisms 5, 6. It consists of a main body 27 and a positioning member 28 that has a handle-shaped gate shape that positions the rail main body 27 by being attached to the outside of each rail body 27 and making contact with the container side wall. You will be able to handle it.
  • FIGS. 18 to 39 sequentially show the vehicle stacking method in the vehicle stacking apparatus 1 according to the procedure, and the operation of this embodiment will be described below with reference to these drawings. .
  • the vehicle 13 When loading the vehicle 13, as shown in FIGS. 18 (a) and 18 (b), the vehicle 13 is first mounted in a self-propelled manner on each rack mechanism 5, 6, and 7 placed on the ground. To do. At this time, the vehicle 13 is moved backward on the first rack mechanism 5 and the second rack mechanism 6, while the vehicle 13 is mounted on the third rack mechanism 7. Then, install each vehicle 13 with a lashing (not shown). Secure to each rack mechanism 5, 6, 7 using materials.
  • a rail mechanism 8 composed of two sets of unit rail mechanisms 26 is arranged in the marine container 2, and the first Place spacer mechanism 3 and fix first spacer mechanism 3 on the bottom of the container.
  • the first rack mechanism 5 is carried into the end position on the door 2a side of the marine container 2 using the forklift 29.
  • the fork 29a of the forklift 29 is inserted into the fork pocket member 18 of the first rack mechanism 5, and the fork 29a is inserted in this state. Raise. Then, the rack body 14 is inclined at an inclination angle of, for example, about 20 degrees. Therefore, as shown in FIG. 24, the grandchild arm 16 is swung, and the rocking tip portion is connected and fixed to the rocking tip portion of the rack body 14 using a not-shown stop pin or the like. Note that this operation is performed in a state in which the rack body 14 is supported at the tip end of the fork 29a as shown in FIG.
  • the first rack mechanism 5 is moved in the marine container 2 using human power, and the tip is in contact with the first spacer mechanism 3. To do. Then, the first rack mechanism 5 is secured to the lashing ring 12 (see FIG. 5) of the marine container 2 using the lashing material 30.
  • the arm roller 21 of the first rack mechanism 5 is guided by the rail mechanism 8 to the middle position on the bottom surface of the container and rolls on the rail body 27 from immediately before the fixed position. As with the rack body roller 20, it rolls on the bottom surface of the container. For this reason, there is no risk of hindering the removal work of the rail mechanism 8 described later, and the arm roller 21 rolls on the rail body 27 to the middle position. It is extremely smooth.
  • the first rack mechanism 5 When the first rack mechanism 5 is thus secured to a predetermined position of the maritime container 2, as shown in FIG. 27, one set of unit rail mechanisms 26 of the rail mechanisms 8 is removed.
  • the second spacer mechanism 4 is disposed at a position in contact with the first rack mechanism 5 and is fixed on the bottom surface of the container. More specifically, the lashing ring 12 is secured using a lashing belt or the like.
  • the second rack mechanism 6 is carried into the door 2 side end position of the marine container 2 using the forklift 29.
  • the tip of the fork 29a of the forklift 29 is inserted into the fork pocket member 18 of the second rack mechanism 6, and the fork 29a is raised in this state.
  • the rack body 14 is inclined at an inclination angle of, for example, about 20 degrees. Therefore, as shown in FIG. 33, the grandchild arm 16 is swung, and the rocking tip portion is connected and fixed to the rocking tip portion of the rack body 14 using a not-shown stop pin or the like. Note that this operation is performed in a state in which the inclined state of the rack body 14 is supported by the tip of the fork 29a as shown in FIG.
  • the second rack mechanism 6 is moved in the marine container 2 using human power, and the tip is in contact with the second spacer mechanism 4. To do. Then, the second rack mechanism 6 is secured to the lashing ring 12 (see FIG. 5) of the marine container 2 using the lashing material 30.
  • FIG. 36 the remaining one set of unit rail mechanisms 26 is removed, and there is no rail mechanism 8 in the maritime container 2, and then FIG. 37 and FIG. As shown, the forklift 29 is used to carry the third rack mechanism 7 into the marine container 2. Then, the third rack mechanism 7 is fixed on the bottom surface of the container using a lashing material (not shown).
  • the rack mechanism 5, 6, 7 has a vehicle 13 mounted in a self-propelled manner outside the marine container 2 so that it does not require a special driver.
  • each of the first and second rack mechanisms 5 and 6 is inclined obliquely in the marine container 2 by using the forklift 29 that has been carried into the marine container 2, so that the marine container Vehicle 13 can be loaded using the space in 2 effectively.
  • the maritime container 2 is one step lower than the ceiling portion inside the upper edge force of the opening portion closed by the door 2a. For this reason, if the rack mechanism 5 or 6 is tilted outside the marine container 2 and carried into the marine container 2, the installed vehicle 13 may collide with the upper edge of the opening. When tilted in the maritime container 2, there is no such problem, and the space up to the interior ceiling is effectively used to load the vehicle 13 It can be done.
  • the rail mechanism 8 has a structure in which the first and second rack mechanisms 5, 6 are guided to the middle position of the marine container 2, but are not guided to the fixed positions of the rack mechanisms 5, 6. As a result, it is only necessary to prepare one set at the place where vehicle 13 is loaded. For this reason, coupled with the extremely simple structure of the rail mechanism 8, it does not interfere with storage.
  • the rack mechanisms 5 and 6 are moved in the marine container 2, the arm roller 21 rolls on the rail body 27, so that the rack mechanisms 5 and 6 can be easily moved only by human power. Can be moved.
  • the vehicle stacking method and apparatus thereof is useful as a vehicle stacking method and apparatus for use when stacking three vehicles 13 on the marine container 2.
  • it is suitable as a vehicle loading method and apparatus used when loading three passenger cars.
  • FIG. 1 is an overall configuration diagram showing a vehicle stacking apparatus according to an embodiment of the present invention.
  • FIG. 2 is a detailed configuration diagram of the first and second spacer mechanisms as viewed from above.
  • FIG. 3 is a bottom view of FIG.
  • FIG. 4 is a side view of FIG.
  • FIG. 5 is an explanatory view showing a lashing ring provided in a marine container.
  • FIG. 6 is a detailed configuration diagram of the first and second rack mechanisms as viewed from above.
  • FIG. 7 is a bottom view of FIG.
  • FIG. 8 is an explanatory view showing a method of fixing the inclined state of the rack body with the grandchild arm.
  • FIG. 9 is an explanatory view showing a state in which the rack body is fixed in an inclined state.
  • FIG. 10 is an explanatory diagram showing a positioning relationship between the first spacer mechanism and the first rack mechanism.
  • FIG. 11 is an explanatory diagram showing a positioning relationship between the second spacer mechanism and the first rack mechanism.
  • FIG. 6 is a view corresponding to FIG. 6 showing a detailed configuration of the third rack mechanism.
  • FIG. 13 is an explanatory diagram showing the positional relationship between the rail mechanism, the first spacer mechanism, and the first rack mechanism.
  • FIG. 14 is an explanatory diagram showing the positional relationship with the rail mechanism when both the first and second rack mechanisms are loaded in the marine container.
  • FIG. 15 is an explanatory view showing a state in which three rack mechanisms are stacked in a sea container.
  • FIG. 16 It is a detailed plan view showing a unit rail mechanism constituting the rail mechanism.
  • FIG. 17 is an explanatory diagram showing the relationship between the rail body, the rack body roller, and the arm roller.
  • FIG. 18 (a) is an explanatory view showing a method for mounting a vehicle on each of the first and second rack mechanisms
  • FIG. 18 (b) is an explanatory view showing a method for mounting a vehicle on the third rack mechanism.
  • FIG. 19 is an explanatory view showing a state in which the first rack mechanism is transported to a marine container using a forklift.
  • FIG. 20 is an explanatory view showing a state in which the first rack mechanism is carried into a marine container using a forklift.
  • FIG. 21 is an explanatory view showing a state where the forklift is once retracted after the first rack mechanism is loaded.
  • FIG. 22 is an explanatory view showing a state in which the forklift is brought close to the marine container and the fork tip is inserted into the fork pocket member.
  • FIG. 24 is an explanatory view showing a state where the forklift is retracted after the rack body is fixed in an inclined state by the grandchild arm.
  • FIG. 25 is an explanatory diagram showing a state in which the first rack mechanism is moved in a marine container using human power.
  • FIG. 26 is an explanatory view showing a state where the first rack mechanism is moved to the fixed position.
  • FIG. 27 is an explanatory view showing a state in which the first rack mechanism is fixed at a fixed position.
  • FIG. 28 is an explanatory view showing a state where the second rack mechanism is transported to a marine container using a forklift.
  • FIG. 29 is an explanatory view showing a state in which the second rack mechanism is carried into a marine container using a forklift.
  • FIG. 30 is an explanatory diagram showing a state in which the forklift is temporarily retracted after carrying in the second rack mechanism.
  • FIG. 31 is an explanatory view showing a state in which the forklift is brought close to the marine container and the fork tip is inserted into the fork pocket member.
  • FIG. 32 is an explanatory view showing a state where the fork is raised and the rack body is inclined.
  • FIG. 33 is an explanatory view showing a state in which the forklift is retracted after the rack body is fixed in an inclined state by the grandchild arm.
  • FIG. 34 is an explanatory diagram showing a state in which the second rack mechanism is moved in a marine container using human power.
  • FIG. 35 is an explanatory view showing a state where the second rack mechanism is moved to a fixed position.
  • FIG. 36 is an explanatory diagram showing a state in which the second rack mechanism is fixed at a fixed position.
  • FIG. 37 is an explanatory diagram showing a state in which the third rack mechanism is transported to a marine container using a forklift.
  • FIG. 38 is an explanatory diagram showing a state in which the third rack mechanism is carried into a marine container using a forklift.
  • FIG. 39 is an explanatory diagram showing a state in which the third rack mechanism is fixed at a fixed position.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Transportation (AREA)
  • Warehouses Or Storage Devices (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
  • Forklifts And Lifting Vehicles (AREA)

Abstract

Three vehicles can be easily stowed in a marine container using a forklift truck and human power. Vehicles (13) are placed and lashed on three rack mechanisms (5, 6, 7) outside a marine container (2). With a first spacer mechanism (3) fixed in the container (2), a first rack mechanism (5) is carried into the marine container (2) by using a forklift truck, and a vehicle (13) is set at an inclined state. Then the first rack mechanism (5) is moved to and fixed at a fixation position by human power. After the second spacer mechanism is fixed in the container (2), a second rack mechanism (6) is also fixed in the container (2) in the same way as the first rack mechanism (5). Finally, a third rack mechanism (7) is carried into the container (2) by using the forklift truck, and the third rack mechanism (7) is fixed in the container (2) with a vehicle (13) maintained horizontally.

Description

明 細 書  Specification
車輛積付け方法およびその装置  Vehicle stacking method and apparatus
技術分野  Technical field
[0001] 本発明は、海上コンテナ内に乗用車等の完成車を積付けて輸送する際に用いられ る車輛積付け方法およびその装置に係り、特にフォークリフトと人力のみで簡単に積 付けることができる車輛積付け方法およびその装置に関する。  TECHNICAL FIELD [0001] The present invention relates to a vehicle stacking method and its apparatus used when a finished vehicle such as a passenger car is stacked and transported in a marine container, and particularly can be easily mounted only by a forklift and human power. The present invention relates to a vehicle stacking method and an apparatus therefor.
背景技術  Background art
[0002] 従来から、海上コンテナ内に乗用車等の完成車を積付けて輸送できるようにした車 輛積付け装置は一般的に知られている。  [0002] Conventionally, a vehicle stacking device that allows a completed vehicle such as a passenger car to be loaded and transported in a marine container is generally known.
特許文献 1:実公平 4 1118号公報  Patent Document 1: Actual Fairness 4 1118 Publication
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0003] 前記従来の車輛積付け装置においては、車輛を自走させてコンテナ内に積付ける 方法が採られているため、車輛を積付ける際に、車輛積付け装置をセットする作業員 とは別に、特別に訓練された専用のドライバを要すると云う問題があるとともに、コン テナ内でのドライバの乗降の際に、車輛とコンテナあるいは車輛とドライバとの接触に よる車輛側のダメージが発生し易いと云う問題もある。また、特別に加工された専用 のコンテナを要し、使い勝手が悪いと云う問題もある。  [0003] In the conventional vehicle stacking device, since the vehicle is self-propelled and loaded into the container, the worker who sets the vehicle stacking device when loading the vehicle is Another problem is that a specially trained dedicated driver is required, and when the driver gets in and out of the container, damage to the vehicle due to contact between the vehicle and the container or between the vehicle and the driver occurs. There is also a problem that it is easy. Another problem is that it requires a specially processed special container and is not easy to use.
[0004] 本発明は、力かる現況に鑑みなされたもので、コンテナに加工を施すことなく車輛 を積付けることができるとともに、車輛積付け時に専用のドライバを手配する必要もな ぐまた装置構成を簡素化して軽量ィ匕およびコストダウンを図ることができる車輛積付 け方法およびその装置を提供することを目的とする。  [0004] The present invention has been made in view of the current situation, and it is possible to load a vehicle without processing the container, and it is also necessary to arrange a dedicated driver when loading the vehicle. It is an object of the present invention to provide a vehicle mounting method and apparatus capable of simplifying the vehicle and reducing the weight and cost.
[0005] 本発明の他の目的は、既存の殆どすベての乗用車を、無理なく 3台積付けることが でさるよう〖こすること〖こある。  [0005] Another object of the present invention is to make it possible to load almost all existing passenger cars without difficulty.
[0006] 本発明の他の目的は、ラック機構を複数種類製造する必要がなぐ保管しておいた ラック機構のうちで、ある特定の構造のラック機構が不足したために車輛を積付けるこ とができな!/、と云った不具合がな!、ようにすることにある。 [0007] 本発明の他の目的は、第 3ラック機構の構造を簡素化してコストダウンを図ることが でさるよう〖こすること〖こある。 [0006] Another object of the present invention is to load vehicles because of lack of a rack mechanism of a specific structure among rack mechanisms stored without the need to manufacture a plurality of types of rack mechanisms. Can not! There's a bug called /! , Is to do so. [0007] Another object of the present invention is to simplify the structure of the third rack mechanism so as to reduce the cost.
[0008] 本発明のさらに他の目的は、各単位レール機構の構造を簡素化して軽量ィ匕および コストダウンを図り、し力も人力でも容易に取扱えるようにして、レール機構を用いるこ とによる利点を最大限に引出すことができるようにすることにある。  [0008] Still another object of the present invention is to simplify the structure of each unit rail mechanism to reduce the weight and cost, and to use the rail mechanism so that it can be easily handled by both force and human power. The goal is to maximize the benefits.
課題を解決するための手段  Means for solving the problem
[0009] 前記目的を達成するため本発明は、長手方向に連続して配置される複数の単位レ ール機構で構成され、コンテナドア側の端部力 コンテナ底面上の途中位置まで配 置されるレール機構と;コンテナ外において車輛がほぼ水平状態で搭載されて固縛 される第 1,第 2および第 3の 3台のラック機構と;第 1ラック機構のフロント側のコンテ ナ底面上および第 1,第 2ラック機構の間のコンテナ底面上にそれぞれ固定されて各 ラック機構のコンテナ内における位置決めを行なう第 1および第 2の 2台のスぺーサ 機構と;を設け、第 1スぺーサ機構をコンテナフロント側の端部に配置した後、車輛が 搭載されている第 1ラック機構を、フォークリフトを用いてコンテナドア側の端部のレー ル機構上に載置するとともに、第 1ラック機構のコンテナドア側の端部を、フォークリフ トで持ち上げて車輛が斜めになつた状態とし、次いでこの第 1ラック機構を、レール機 構上を移動させるとともに、コンテナ底面上を移動させて、先端が第 1スぺーサ機構 に接触した位置でコンテナ内に固定し、次いでレール機構の一部を撤去するとともに 、先端が第 1ラック機構に接触した位置で第 2スぺーサ機構をコンテナ底面上に配置 し、次いで車輛が搭載されている第 2ラック機構を、フォークリフトを用いてコンテナド ァ側の端部のレール機構上に載置するとともに、第 2ラック機構のコンテナドア側の 端部を、フォークリフトで持ち上げて車輛が斜めになつた状態とし、次いでこの第 2ラ ック機構を、レール機構上を移動させるとともに、コンテナ底面上を移動させて、先端 が第 2スぺーサ機構に接触した位置でコンテナ内に固定し、次いでレール機構をす ベて撤去するとともに、車輛が搭載されている第 3ラック機構を、フォークリフトを用い てコンテナ内に搬入し、車輛がほぼ水平となったままの状態で、第 3ラック機構をコン テナ内に固定するようにしたことを特徴とする。  [0009] In order to achieve the above object, the present invention comprises a plurality of unit rail mechanisms arranged continuously in the longitudinal direction, and is arranged up to an intermediate position on the container bottom surface on the container door end force. A rail mechanism that is mounted on the outside of the container in a substantially horizontal state and secured to the three rack mechanisms; on the container bottom on the front side of the first rack mechanism and First and second spacer mechanisms fixed on the container bottom between the first and second rack mechanisms to position each rack mechanism in the container; and the first spacer After the support mechanism is placed at the end on the container front side, the first rack mechanism on which the vehicle is mounted is placed on the rail mechanism at the end on the container door side using a forklift, and the first rack On the container door side of the mechanism The first rack mechanism is moved on the rail mechanism and the bottom of the container so that the tip is the first spacer. It is fixed in the container at a position where it contacts the mechanism, then a part of the rail mechanism is removed, and a second spacer mechanism is placed on the bottom surface of the container at a position where the tip contacts the first rack mechanism. The second rack mechanism on which is mounted is placed on the rail mechanism at the end of the container door using a forklift, and the end of the second rack mechanism on the container door side is lifted with a forklift so that the vehicle The second rack mechanism was moved on the rail mechanism and on the bottom of the container, and the tip contacted the second spacer mechanism. And then remove all rail mechanisms, and use a forklift to bring the third rack mechanism with the vehicle into the container so that the vehicle remains almost horizontal. In this state, the third rack mechanism is fixed in the container.
[0010] 本発明はまた、第 1および第 2の各ラック機構には、車輛をコンテナドア側に向けて 固縛するとともに、第 3ラック機構には、車輛をコンテナフロント側に向けて固縛するよ うにしたことを特徴とする。 [0010] The present invention also provides the first and second rack mechanisms with the vehicle facing the container door. In addition to lashing, the third rack mechanism is characterized by tying the vehicle toward the container front.
[0011] 本発明はまた、長手方向に連続して配置される複数の単位レール機構で構成され[0011] The present invention also includes a plurality of unit rail mechanisms arranged continuously in the longitudinal direction.
、コンテナドア側の端部力 コンテナ底面上の途中位置まで配置されるレール機構と, End force on the container door side
;コンテナ外において車輛がほぼ水平状態で搭載されて固縛される第 1,第 2および 第 3の 3台のラック機構と;第 1ラック機構のフロント側のコンテナ底面上および第 1, 第 2ラック機構の間のコンテナ底面上にそれぞれ固定されて各ラック機構のコンテナ 内における位置決めを行なう第 1およひ第 2の 2台のスぺーサ機構と;を設け、前記 3 台のラック機構のうち、少なくとも第 1ラック機構および第 2ラック機構を、上面側に車 輛が固縛されるとともに、コンテナへの搬入先端側を支点として、車輛がほぼ水平の 状態から斜めになった状態まで揺動可能なラック本体と;ラック本体両側の長手方向 中間部に揺動可能に連結され、ラック本体を斜めに傾斜させた際に下端部が接地す る一対のアームと;各アームの下端近傍位置に揺動可能に連結され、ラック本体を斜 めに傾斜させた際に揺動先端部がラック本体の揺動先端部に着脱可能に連結固定 される一対の孫アームと;で構成するようにしたことを特徴とする。 The first, second, and third rack mechanisms that are mounted and secured in a substantially horizontal state outside the container; and the first and second containers on the bottom of the container on the front side of the first rack mechanism; First and second spacer mechanisms fixed on the bottom surface of the container between the rack mechanisms to position each rack mechanism in the container; and each of the three rack mechanisms Among them, at least the first rack mechanism and the second rack mechanism are shaken from the almost horizontal state to the oblique state with the vehicle secured to the upper surface side and the loading tip side into the container as a fulcrum. A movable rack body; a pair of arms that are swingably connected to the middle part in the longitudinal direction on both sides of the rack body, and whose lower end contacts the ground when the rack body is inclined obliquely; a position near the lower end of each arm Is swingably connected to Characterized by being adapted to constitute at; the rack body swing tip when tilted to Me oblique and a pair of grandchildren arms detachably connected and fixed to the swinging distal end portion of the rack body.
[0012] 本発明はまた、第 3ラック機構を、第 1ラック機構および第 2ラック機構と同一構造と なるようにしたことを特徴とする。  [0012] The present invention is also characterized in that the third rack mechanism has the same structure as the first rack mechanism and the second rack mechanism.
[0013] 本発明はまた、第 3ラック機構には、搭載された車輛を斜めに傾斜させる機能を持 たせな 、ようにしたことを特徴とする。  [0013] The present invention is also characterized in that the third rack mechanism is not provided with a function of tilting the mounted vehicle obliquely.
[0014] 本発明はさらに、各単位レール機構を、ラック機構を案内する溝形レール状で別体 構造の 2条のレール本体と、各レール本体の外側に取付けられコンテナ側壁に接触 させることによりレール本体の位置決めを行なう把手兼用の位置決め部材とで構成し ていることを特徴とする。  [0014] In the present invention, each unit rail mechanism is further provided by contacting two rail bodies of a separate structure with a grooved rail shape that guides the rack mechanism, and a container side wall attached to the outside of each rail body. It is composed of a positioning member that also serves as a handle for positioning the rail body.
発明の効果  The invention's effect
[0015] 本発明は、長手方向に連続して配置される複数の単位レール機構で構成され、コ ンテナドア側の端部力 コンテナ底面上の途中位置まで配置されるレール機構と;コ ンテナ外において車輛がほぼ水平状態で搭載されて固縛される第 1,第 2および第 3 の 3台のラック機構と;第 1ラック機構のフロント側のコンテナ底面上および第 1,第 2ラ ック機構の間のコンテナ底面上にそれぞれ固定されて各ラック機構のコンテナ内に おける位置決めを行なう第 1および第 2の 2台のスぺーサ機構と;を設け、第 1スぺー サ機構をコンテナフロント側の端部に配置した後、車輛が搭載されている第 1ラック機 構を、フォークリフトを用いてコンテナドア側の端部のレール機構上に載置するととも に、第 1ラック機構のコンテナドア側の端部を、フォークリフトで持ち上げて車輛が斜 めになった状態とし、次いでこの第 1ラック機構を、レール機構上を移動させるととも に、コンテナ底面上を移動させて、先端が第 1スぺーサ機構に接触した位置でコンテ ナ内に固定し、次いでレール機構の一部を撤去するとともに、先端が第 1ラック機構 に接触した位置で第 2スぺーサ機構をコンテナ底面上に配置し、次 ヽで車輛が搭載 されている第 2ラック機構を、フォークリフトを用いてコンテナドア側の端部のレール機 構上に載置するとともに、第 2ラック機構のコンテナドア側の端部を、フォークリフトで 持ち上げて車輛が斜めになつた状態とし、次いでこの第 2ラック機構を、レール機構 上を移動させるとともに、コンテナ底面上を移動させて、先端が第 2スぺーサ機構に 接触した位置でコンテナ内に固定し、次いでレール機構をすベて撤去するとともに、 車輛が搭載されている第 3ラック機構を、フォークリフトを用いてコンテナ内に搬入し、 車輛がほぼ水平となったままの状態で、第 3ラック機構をコンテナ内に固定するように しているので、車輛積付時に専用のドライバを手配する必要がなぐまたレール機構 を用いることで、第 1および第 2ラック機構のコンテナ内での移動が容易で、人力のみ で簡単に各ラック機構を移動させることができる。し力も、第 1および第 2ラック機構が 固定されるのはコンテナ底面上であるので、レール機構の撤去が容易である。また、 車輛をコンテナに積付ける際に、車輛のドアを開閉したり、ドライバが車輛に乗降する と云った行為を伴なうことがな 、ので、これらの行為に起因して車輛側にダメージが 発生するおそれがない。 [0015] The present invention is composed of a plurality of unit rail mechanisms arranged continuously in the longitudinal direction, and the end force on the container door side is arranged up to a middle position on the container bottom surface; and outside the container; Three rack mechanisms, 1st, 2nd and 3rd, on which the vehicle is mounted and secured in an almost horizontal state; on the bottom of the container on the front side of the 1st rack mechanism and on the 1st and 2nd racks A first spacer mechanism and a second spacer mechanism that are fixed on the bottom surface of the container between the rack mechanisms and perform positioning within the container of each rack mechanism; and the first spacer mechanism After placing at the end on the container front side, the first rack mechanism on which the vehicle is mounted is placed on the rail mechanism at the end on the container door side using a forklift, and the first rack mechanism The end on the container door side is lifted with a forklift so that the vehicle is tilted, and then the first rack mechanism is moved on the rail mechanism and moved on the bottom of the container so that the tip is moved. Fix it in the container at the position where it touches the first spacer mechanism, then remove a part of the rail mechanism, and place the second spacer mechanism on the bottom of the container at the position where the tip contacts the first rack mechanism. Arranged Next, the second rack mechanism, on which the vehicle is mounted, is placed on the rail mechanism at the end of the container door using a forklift, and the end of the second rack mechanism on the container door is The forklift lifts the vehicle so that the vehicle is slanted, and then the second rack mechanism is moved on the rail mechanism and moved on the bottom of the container so that the tip contacts the second spacer mechanism. The rail mechanism is then removed completely, and the third rack mechanism on which the vehicle is mounted is carried into the container using a forklift and the vehicle remains almost horizontal. Because the third rack mechanism is fixed in the container, it is not necessary to arrange a dedicated driver when loading the vehicle. The second rack mechanism can be easily moved in the container, and each rack mechanism can be easily moved by human power alone. Also, the rail mechanism can be easily removed because the first and second rack mechanisms are fixed on the bottom of the container. Also, when loading a vehicle into a container, it does not involve actions such as opening and closing the vehicle door or getting on and off the vehicle by the driver. There is no risk of occurrence.
[0016] 本発明はまた、第 1および第 2の各ラック機構には、車輛をコンテナドア側に向けて 固縛するとともに、第 3ラック機構には、車輛をコンテナフロント側に向けて固縛するよ うにしているので、既存の殆どすベての乗用車を、無理なく 3台積付けることができる [0016] The present invention also secures the first and second rack mechanisms with the vehicle facing the container door side, and the third rack mechanism with the vehicle facing the container front side. It is possible to load almost all existing passenger cars without difficulty.
[0017] 本発明はまた、長手方向に連続して配置される複数の単位レール機構で構成され 、コンテナドア側の端部力 コンテナ底面上の途中位置まで配置されるレール機構と[0017] The present invention also includes a plurality of unit rail mechanisms arranged continuously in the longitudinal direction. , End force on the container door side
;コンテナ外において車輛がほぼ水平状態で搭載されて固縛される第 1,第 2および 第 3の 3台のラック機構と;第 1ラック機構のフロント側のコンテナ底面上および第 1, 第 2ラック機構の間のコンテナ底面上にそれぞれ固定されて各ラック機構のコンテナ 内における位置決めを行なう第 1およひ第 2の 2台のスぺーサ機構と;を設け、前記 3 台のラック機構のうち、少なくとも第 1ラック機構および第 2ラック機構を、上面側に車 輛が固縛されるとともに、コンテナへの搬入先端側を支点として、車輛がほぼ水平の 状態から斜めになった状態まで揺動可能なラック本体と;ラック本体両側の長手方向 中間部に揺動可能に連結され、ラック本体を斜めに傾斜させた際に下端部が接地す る一対のアームと;各アームの下端近傍位置に揺動可能に連結され、ラック本体を斜 めに傾斜させた際に揺動先端部がラック本体の揺動先端部に着脱可能に連結固定 される一対の孫アームと;で構成するようにして ヽるので、装置構成を簡素化して軽 量ィ匕およびコストダウンを図ることができ、し力も簡単なラック機構でありながら、車輛 を安定に支持することができる。 The first, second, and third rack mechanisms that are mounted and secured in a substantially horizontal state outside the container; and the first and second containers on the bottom of the container on the front side of the first rack mechanism; First and second spacer mechanisms fixed on the bottom surface of the container between the rack mechanisms to position each rack mechanism in the container; and each of the three rack mechanisms Among them, at least the first rack mechanism and the second rack mechanism are shaken from the almost horizontal state to the oblique state with the vehicle secured to the upper surface side and the loading tip side into the container as a fulcrum. A movable rack body; a pair of arms that are swingably connected to the middle part in the longitudinal direction on both sides of the rack body, and whose lower end contacts the ground when the rack body is inclined obliquely; a position near the lower end of each arm Is swingably connected to When the rack body is tilted obliquely, the swing tip is configured to include a pair of grandchild arms that are detachably connected and fixed to the swing tip of the rack body. The rack can be simplified and light weight and cost can be reduced, and the vehicle can be stably supported while having a simple rack mechanism.
[0018] 本発明はまた、第 3ラック機構を、第 1ラック機構および第 2ラック機構と同一構造と なるようにしているので、ラック機構を複数種類製造する必要がなぐ保管しておいた ラック機構のうちで、ある特定の構造のラック機構が不足したために車輛を積付けるこ とができな 、と!/、つた不具合がな!、。  In the present invention, since the third rack mechanism has the same structure as the first rack mechanism and the second rack mechanism, the rack that has been stored without having to manufacture a plurality of types of rack mechanisms. Of the mechanisms, there is a lack of a specific rack mechanism, so the vehicle cannot be loaded! ,.
[0019] 本発明はまた、第 3ラック機構には、搭載された車輛を斜めに傾斜させる機能を持 たせないようにしているので、第 3ラック機構を、第 1および第 2ラック機構とは別に製 造する必要はあるが、第 3ラック機構の構造を簡素化して軽量ィ匕およびコストダウンを 図ることができる。  [0019] The present invention also prevents the third rack mechanism from having a function of inclining the mounted vehicle obliquely, so that the third rack mechanism is different from the first and second rack mechanisms. Although it needs to be manufactured separately, the structure of the third rack mechanism can be simplified to reduce the weight and cost.
[0020] 本発明はさらに、各単位レール機構を、ラック機構を案内する溝形レール状で別体 構造の 2条のレール本体と、各レール本体の外側に取付けられコンテナ側壁に接触 させることによりレール本体の位置決めを行なう把手兼用の位置決め部材とで構成し て 、てるので、各単位レール機構の構造を簡素化して軽量ィ匕およびコストダウンを図 り、し力も人力でも容易に取扱えるようにして、レール機構を用いることによる利点を 最大限に引出すことができる。 発明を実施するための最良の形態 [0020] In the present invention, each unit rail mechanism is further provided by contacting the rail side wall with two rail bodies having a separate structure and a grooved rail shape for guiding the rack mechanism, and a container side wall attached to the outside of each rail body. Because it is composed of a handle and positioning member that positions the rail body, the structure of each unit rail mechanism is simplified to reduce weight and cost, and can be handled easily with both force and human power. Thus, the advantages of using the rail mechanism can be maximized. BEST MODE FOR CARRYING OUT THE INVENTION
[0021] 以下、本発明を図面を参照して説明する。  Hereinafter, the present invention will be described with reference to the drawings.
図 1は、本発明の実施の一形態に係る車輛積付け装置を示すもので、この車輛積 付け装置 1は、 40フィートの海上コンテナ 2の底面上に配置固定される第 1スぺーサ 機構 3,第 2スぺーサ機構 4と、第 1ラック機構 5,第 2ラック機構 6,第 3ラック機構 7と を備えており、前記第 1ラック機構 5および第 2ラック機構 6は、後述するレール機構 8 を用いることにより、海上コンテナ 2内を人力のみで容易に移動させることができるよう になっている。  FIG. 1 shows a vehicle stacking apparatus according to an embodiment of the present invention. This vehicle stacking apparatus 1 is a first spacer mechanism that is arranged and fixed on the bottom surface of a 40-foot marine container 2. 3, a second spacer mechanism 4, a first rack mechanism 5, a second rack mechanism 6, and a third rack mechanism 7, and the first rack mechanism 5 and the second rack mechanism 6 will be described later. By using the rail mechanism 8, the marine container 2 can be easily moved by human power alone.
[0022] 前記第 1スぺーサ機構 3および第 2スぺーサ機構 4は、図 2ないし図 4に示すように 海上コンテナ 2の幅員とほぼ同一の長さを有する前端部材 9および後端部材 10と、こ れら両部材 9, 10を所定間隔で連結する 2本の連結部材 11とから、概略方形の枠状 に形成されており、第 1スぺーサ機構 3は、図 1に示すように、海上コンテナ 2底面の フロント側の端部に設置された後、図示しないラッシングベルト等を用いて、海上コン テナ 2内のラッシングリング 12に固縛されるようになっている。  The first spacer mechanism 3 and the second spacer mechanism 4 are composed of a front end member 9 and a rear end member having substantially the same length as the width of the marine container 2 as shown in FIGS. 10 and two connecting members 11 that connect these members 9 and 10 at a predetermined interval, are formed in a substantially rectangular frame shape. The first spacer mechanism 3 is shown in FIG. In this way, after being installed at the front end of the bottom of the marine container 2, it is secured to the lashing ring 12 in the marine container 2 by using a lashing belt (not shown).
[0023] すなわち、海上コンテナ 2底部の両側縁には、図 5に示すように、フロント側の端部 力もドア 2a側の端部まで、ほぼ等間隔で例えば各側 10個ずつ,合計 20個のラッシ ングリング 12が予め設けられている。そして、前記各スぺーサ機構 3, 4は、これら各 ラッシング 12にラッシングベルト等を用いて固縛されるようになっている。  [0023] That is, as shown in Fig. 5, at the both side edges of the bottom of the maritime container 2, the front end force is also approximately equal to the end of the door 2a, for example, 10 on each side, for example, 20 in total. This lashing ring 12 is provided in advance. The spacer mechanisms 3 and 4 are secured to the lashing 12 using a lashing belt or the like.
[0024] また、前記第 1ラック機構 5および第 2ラック機構 6は、図 1,図 6ないし図 9に示すよう に、上面側に車輛 13が搭載,固縛されるラック本体 14と、ラック本体 14両側の長手 方向中間部に揺動可能に連結された一対のアーム 15と、一対のアーム 15の下端近 傍位置に揺動可能に連結された一対の孫アーム 16とで構成されている。  The first rack mechanism 5 and the second rack mechanism 6 include, as shown in FIGS. 1, 6 to 9, a rack body 14 on which a vehicle 13 is mounted and secured on the upper surface side, and a rack The main body 14 is composed of a pair of arms 15 that are swingably connected to the longitudinal intermediate portions on both sides, and a pair of grandchild arms 16 that are swingably connected to positions near the lower ends of the pair of arms 15. .
[0025] 前記ラック本体 14は、図 6に示すように、幅方向両側位置に、車輛 13を自走方式 で搭載するためのタイヤ走行路 17を有しているとともに、その内側に、両側開放の角 筒状をなすフォークポケット部材 18を有しており、前記両タイヤ走行路 17およびフォ ークポケット部材 18の図 6における左端部には、ストッパ 19が設けられ、このストッパ 19は、図 10に示すように、前記各スぺーサ機構 3, 4に当接して、各ラック機構 5, 6 の海上コンテナ 2内での位置決めを行なうようになって!/、る。 [0026] また、前記各タイヤ走行路 17の図 6における左端部には、タイヤ止め 17aが設けら れており、自走方式で搭載される車輛 13の位置決めを行なうようになっている。 [0025] As shown in Fig. 6, the rack body 14 has a tire running path 17 for mounting the vehicle 13 in a self-propelled manner at both sides in the width direction, and both sides open to the inside. A fork pocket member 18 having a rectangular tube shape is provided, and a stopper 19 is provided at the left end portion in FIG. 6 of both the tire running path 17 and the fork pocket member 18, and the stopper 19 is shown in FIG. As shown, the rack mechanisms 5 and 6 are brought into contact with the spacer mechanisms 3 and 4 to position the rack mechanisms 5 and 6 in the marine container 2. [0026] Further, a tire stopper 17a is provided at the left end portion of each tire traveling path 17 in Fig. 6 to position the vehicle 13 mounted in a self-propelled manner.
[0027] また、前記各タイヤ走行路 17の前後端位置および各フォークポケット部材 18内側 の図 6における左端部位置には、合計 6個のラック本体ローラ 20がそれぞれ設けられ ており、これら各ラック本体ローラ 20は、後に詳述するレール機構 8を設置した状態 でも、レール機構 8上は転動せず、常に海上コンテナ 2の底面上を転動するようにな つている。  In addition, a total of six rack body rollers 20 are respectively provided at the front and rear end positions of each tire traveling path 17 and the left end position in FIG. 6 inside each fork pocket member 18. The main body roller 20 does not roll on the rail mechanism 8 even when a rail mechanism 8 described later is installed, and always rolls on the bottom surface of the marine container 2.
[0028] 一方、前記アーム 15は、図 6ないし図 9に示すように、揺動上端部がラック本体 14 両側の長手方向中間部に枢着されているとともに、揺動下端部には、レール機構 8 上を転動するアームローラ 21が設けられており、ラック 14を傾斜させた際には、この アームローラ 21と図中左端のラック本体ローラ 20とを用いて、ラック機構 5, 6を海上 コンテナ 2内で移動させることができるようになって 、る。  On the other hand, as shown in FIGS. 6 to 9, the arm 15 has a swinging upper end pivotally attached to a longitudinal intermediate portion on both sides of the rack body 14 and a swinging lower end having a rail. An arm roller 21 that rolls on the mechanism 8 is provided.When the rack 14 is tilted, the rack mechanism 5 and 6 are moved using the arm roller 21 and the rack body roller 20 at the left end in the figure. It can be moved in the maritime container 2.
[0029] 前記各アーム 15の揺動下端近傍位置には、図 6ないし図 9に示すように、前記孫ァ ーム 16の揺動基端部が枢着されており、孫アーム 16の揺動先端部は、傾斜させたラ ック本体 14の揺動先端部に、図示しない止めピン等を介して着脱可能に連結固定さ れるようになっている。そしてこれにより、図 1および図 9に示すように、ラック機構 5, 6 の両側部に、 2個の三角形が形成された状態となり、簡単な構造であっても、大きな 強度が得られるようになって 、る。  [0029] As shown in FIGS. 6 to 9, the swing base end of the grandchild arm 16 is pivotally attached to a position near the swinging lower end of each arm 15, and the swing of the grandchild arm 16 is pivoted. The moving tip portion is detachably coupled to and fixed to the swinging tip portion of the inclined rack body 14 via a stop pin or the like (not shown). As a result, as shown in FIG. 1 and FIG. 9, two triangles are formed on both sides of the rack mechanisms 5 and 6, so that even a simple structure can provide high strength. Become.
[0030] 以上の構成を有する両ラック機構 5, 6の間には、前述のように第 2スぺーサ機構 4 が配置されるが、第 1ラック機構 5と第 2スぺーサ機構 4との位置決めは、図 11に示す よように、アーム 15の揺動下端部に第 2スぺーサ機構 4を当接させることにより、行な われるようになつている。  [0030] The second spacer mechanism 4 is arranged between the rack mechanisms 5 and 6 having the above-described configuration as described above, and the first rack mechanism 5 and the second spacer mechanism 4 As shown in FIG. 11, the second spacer mechanism 4 is brought into contact with the lower end of the swing of the arm 15 as shown in FIG.
[0031] 一方、前記第 3ラック機構 7は、図 12に示すように、所定間隔で連結した角筒状の 2 本のフォークポケット部材 22の外側に、前輪搭載部 23および後輪搭載部 24をそれ ぞれ設けて構成されており、両フォークポケット部材 22の内側前端部、両前輪搭載 部 23の外側前端部、および両後輪搭載部 24の外側前後端部には、合計 8個のラッ クローラ 25がそれぞれ設けられて 、る。  On the other hand, as shown in FIG. 12, the third rack mechanism 7 has a front wheel mounting portion 23 and a rear wheel mounting portion 24 on the outside of two rectangular tube-shaped fork pocket members 22 connected at a predetermined interval. A total of 8 pieces are provided on the inner front end of both fork pocket members 22, the outer front end of both front wheel mounting parts 23, and the outer front and rear end parts of both rear wheel mounting parts 24. Each rack roller 25 is provided.
[0032] 前記各前輪搭載部 23は、図 12に示すように、枠材のみで構成されていて、搭載し た車輛 13の前輪の下端部が枠材内に落とし込まれるようになっており、これにより搭 載された車輛 13のボンネットの高さを可及的低く抑えることができるようになつている [0032] As shown in FIG. 12, each of the front wheel mounting portions 23 is composed of only a frame material and is mounted. The lower end of the front wheel of the vehicle 13 is dropped into the frame material, so that the height of the hood of the mounted vehicle 13 can be kept as low as possible.
[0033] 以上の構成を有する第 3ラック機構 7は、前記第 1および第 2の各ラック機構 5, 6と 異なり、搭載された車輛 13を斜めに傾斜させる機能は有しておらず、その分構造の 簡素化が図られている。 [0033] Unlike the first and second rack mechanisms 5 and 6, the third rack mechanism 7 having the above-described configuration does not have a function of inclining the mounted vehicle 13 obliquely. The simplification of the split structure is attempted.
[0034] また、前記レール機構 8は、図 13に示すように、長手方向に連続して配置される 2 組の単位レール機構 26で構成され、海上コンテナ 2のドア 2a側の端部カゝらコンテナ 底面上の途中位置まで配置されるようになっており、 2組の単位レール機構 26を配し た状態では、そのフロント側に、図 13に示すように、第 1スぺーサ機構 3および第 1ラ ック機構 5が配置される空間(レール機構 8がない空間)が形成されるようになってい るとともに、 1組の単位レール機構 26を配した状態では、そのフロント側に、図 14に 示すように、両スぺーサ機構 3, 4および両ラック機構 5, 6が配置される空間が形成さ れるようになっている。また、第 3ラック機構 7を配置する際には、図 15に示すように、 すべての単位レール機構 26が撤去されるようになっている。なお、これについては後 に詳述する。  In addition, as shown in FIG. 13, the rail mechanism 8 is composed of two sets of unit rail mechanisms 26 that are continuously arranged in the longitudinal direction, and is an end cover on the door 2a side of the marine container 2. In the state where two sets of unit rail mechanisms 26 are arranged, the first spacer mechanism 3 is arranged on the front side of the container as shown in FIG. And a space in which the first rack mechanism 5 is arranged (a space without the rail mechanism 8) is formed, and in the state where one unit rail mechanism 26 is arranged, on the front side thereof, As shown in FIG. 14, a space in which both the spacer mechanisms 3 and 4 and the both rack mechanisms 5 and 6 are arranged is formed. Further, when the third rack mechanism 7 is arranged, as shown in FIG. 15, all the unit rail mechanisms 26 are removed. This will be described in detail later.
[0035] 前記各単位レール機構 26は、図 13ないし図 17に示すように、前記第 1および第 2 の各ラック機構 5, 6を案内する溝形レール状で別体構造の 2条のレール本体 27と、 各レール本体 27の外側に取付けられコンテナ側壁に接触させることによりレール本 体 27の位置決めを行なう把手兼用の門形状をなす位置決め部材 28とで構成されて おり、人力のみで簡単に取扱うことができるようになって 、る。  [0035] As shown in Figs. 13 to 17, each of the unit rail mechanisms 26 is a groove-like rail-like two-piece rail that guides the first and second rack mechanisms 5, 6. It consists of a main body 27 and a positioning member 28 that has a handle-shaped gate shape that positions the rail main body 27 by being attached to the outside of each rail body 27 and making contact with the container side wall. You will be able to handle it.
[0036] 図 18ないし図 39は、前記車輛積付け装置 1における車輛積付け方法を、手順に 従って順次示すもので、以下これら各図を参照して、本実施の形態の作用を説明す る。  FIGS. 18 to 39 sequentially show the vehicle stacking method in the vehicle stacking apparatus 1 according to the procedure, and the operation of this embodiment will be described below with reference to these drawings. .
[0037] 車輛 13の積付けに際しては、図 18 (a) , (b)に示すように、まず地面に置かれた各 ラック機構 5, 6, 7上に、車輛 13を自走方式で搭載する。この際、第 1ラック機構 5お よび第 2ラック機構 6には、車輛 13を後進させて搭載し、一方第 3ラック機構 7には、 車輛 13を前進させて搭載する。そして、搭載した各車輛 13を、図示しないラッシング 資材を用いて各ラック機構 5, 6, 7に固縛する。 [0037] When loading the vehicle 13, as shown in FIGS. 18 (a) and 18 (b), the vehicle 13 is first mounted in a self-propelled manner on each rack mechanism 5, 6, and 7 placed on the ground. To do. At this time, the vehicle 13 is moved backward on the first rack mechanism 5 and the second rack mechanism 6, while the vehicle 13 is mounted on the third rack mechanism 7. Then, install each vehicle 13 with a lashing (not shown). Secure to each rack mechanism 5, 6, 7 using materials.
[0038] この作業と並行して、あるいは相前後して、図 19に示すように、海上コンテナ 2内に 2組の単位レール機構 26で構成されるレール機構 8を配置するとともに、第 1スぺー サ機構 3を配置し、第 1スぺーサ機構 3をコンテナ底面上に固定する。  [0038] In parallel with or in parallel with this work, as shown in FIG. 19, a rail mechanism 8 composed of two sets of unit rail mechanisms 26 is arranged in the marine container 2, and the first Place spacer mechanism 3 and fix first spacer mechanism 3 on the bottom of the container.
[0039] 次いで、図 19ないし図 21に示すように、第 1ラック機構 5を、フォークリフト 29を用い て海上コンテナ 2のドア 2a側の端部位置に搬入する。  Next, as shown in FIGS. 19 to 21, the first rack mechanism 5 is carried into the end position on the door 2a side of the marine container 2 using the forklift 29.
[0040] 次!、で、図 22な!、し図 24に示すように、フォークリフト 29のフォーク 29aの先端を、 第 1ラック機構 5のフォークポケット部材 18に挿入し、この状態でフォーク 29aを上昇 させる。すると、ラック本体 14が例えば 20度程度の傾斜角度で傾斜した状態となる。 そこで、図 24に示すように、孫アーム 16を揺動させ、その揺動先端部を、ラック本体 14の揺動先端部に図示しない止めピン等を用いて連結固定する。なお、この作業は 、図 23に示すように、フォーク 29aの先端でラック本体 14の傾斜状態を支えている状 態で行なわれる。  Next, as shown in FIG. 22 and FIG. 24, the fork 29a of the forklift 29 is inserted into the fork pocket member 18 of the first rack mechanism 5, and the fork 29a is inserted in this state. Raise. Then, the rack body 14 is inclined at an inclination angle of, for example, about 20 degrees. Therefore, as shown in FIG. 24, the grandchild arm 16 is swung, and the rocking tip portion is connected and fixed to the rocking tip portion of the rack body 14 using a not-shown stop pin or the like. Note that this operation is performed in a state in which the rack body 14 is supported at the tip end of the fork 29a as shown in FIG.
[0041] 次いで、この第 1ラック機構 5を、図 25ないし図 27に示すように、人力を用いて海上 コンテナ 2内を移動させ、先端が第 1スぺーサ機構 3に当接した状態とする。そして、 この第 1ラック機構 5を、ラッシング資材 30を用いて、海上コンテナ 2のラッシングリン グ 12 (図 5参照)に固縛する。  Next, as shown in FIGS. 25 to 27, the first rack mechanism 5 is moved in the marine container 2 using human power, and the tip is in contact with the first spacer mechanism 3. To do. Then, the first rack mechanism 5 is secured to the lashing ring 12 (see FIG. 5) of the marine container 2 using the lashing material 30.
[0042] なおこの際、第 1ラック機構 5のアームローラ 21は、コンテナ底面の途中位置までは レール機構 8に案内されてレール本体 27上を転動することになる力 固定位置の直 前からは、ラック本体ローラ 20と同様に、コンテナ底面上を転動することになる。この ため、後述するレール機構 8の撤去作業に支障を来すおそれが全くなぐしかも途中 位置まではアームローラ 21がレール本体 27上を転動することになるので、第 1ラック 機構 5の移動が極めてスムースである。  [0042] At this time, the arm roller 21 of the first rack mechanism 5 is guided by the rail mechanism 8 to the middle position on the bottom surface of the container and rolls on the rail body 27 from immediately before the fixed position. As with the rack body roller 20, it rolls on the bottom surface of the container. For this reason, there is no risk of hindering the removal work of the rail mechanism 8 described later, and the arm roller 21 rolls on the rail body 27 to the middle position. It is extremely smooth.
[0043] このようにして、第 1ラック機構 5を海上コンテナ 2の所定位置に固縛したならば、図 27に示すように、レール機構 8のうちの 1組の単位レール機構 26を撤去するとともに 、第 2スぺーサ機構 4を第 1ラック機構 5に当接させた位置に配置し、コンテナ底面上 に固定する。より具体的には、ラッシングリング 12にラッシングベルト等を用いて固縛 する。 [0044] 次 、で、図 28な 、し図 30に示すように、第 2ラック機構 6を、フォークリフト 29を用い て海上コンテナ 2のドア 2側の端部位置に搬入する。 [0043] When the first rack mechanism 5 is thus secured to a predetermined position of the maritime container 2, as shown in FIG. 27, one set of unit rail mechanisms 26 of the rail mechanisms 8 is removed. At the same time, the second spacer mechanism 4 is disposed at a position in contact with the first rack mechanism 5 and is fixed on the bottom surface of the container. More specifically, the lashing ring 12 is secured using a lashing belt or the like. Next, as shown in FIG. 28 and FIG. 30, the second rack mechanism 6 is carried into the door 2 side end position of the marine container 2 using the forklift 29.
[0045] 次いで、図 31ないし図 33に示すように、フォークリフト 29のフォーク 29aの先端を、 第 2ラック機構 6のフォークポケット部材 18に挿入し、この状態でフォーク 29aを上昇 させる。すると、ラック本体 14が例えば 20度程度の傾斜角度で傾斜した状態となる。 そこで、図 33に示すように、孫アーム 16を揺動させ、その揺動先端部を、ラック本体 14の揺動先端部に図示しない止めピン等を用いて連結固定する。なお、この作業は 、図 32に示すように、フォーク 29aの先端でラック本体 14の傾斜状態を支えている状 態で行なわれる。  Next, as shown in FIGS. 31 to 33, the tip of the fork 29a of the forklift 29 is inserted into the fork pocket member 18 of the second rack mechanism 6, and the fork 29a is raised in this state. Then, the rack body 14 is inclined at an inclination angle of, for example, about 20 degrees. Therefore, as shown in FIG. 33, the grandchild arm 16 is swung, and the rocking tip portion is connected and fixed to the rocking tip portion of the rack body 14 using a not-shown stop pin or the like. Note that this operation is performed in a state in which the inclined state of the rack body 14 is supported by the tip of the fork 29a as shown in FIG.
[0046] 次いで、この第 2ラック機構 6を、図 34ないし図 36に示すように、人力を用いて海上 コンテナ 2内を移動させ、先端が第 2スぺーサ機構 4に当接した状態とする。そして、 この第 2ラック機構 6を、ラッシング資材 30を用いて、海上コンテナ 2のラッシングリン グ 12 (図 5参照)に固縛する。  Next, as shown in FIGS. 34 to 36, the second rack mechanism 6 is moved in the marine container 2 using human power, and the tip is in contact with the second spacer mechanism 4. To do. Then, the second rack mechanism 6 is secured to the lashing ring 12 (see FIG. 5) of the marine container 2 using the lashing material 30.
[0047] 次いで、図 36に示すように、残っていた 1組の単位レール機構 26を撤去して、海上 コンテナ 2内にレール機構 8がな 、状態とし、その後図 37な 、し図 39に示すように、 フォークリフト 29を用いて第 3ラック機構 7を海上コンテナ 2内に搬入する。そして、こ の第 3ラック機構 7を、図示しないラッシング資材を用いてコンテナ底面上に固定する  [0047] Next, as shown in FIG. 36, the remaining one set of unit rail mechanisms 26 is removed, and there is no rail mechanism 8 in the maritime container 2, and then FIG. 37 and FIG. As shown, the forklift 29 is used to carry the third rack mechanism 7 into the marine container 2. Then, the third rack mechanism 7 is fixed on the bottom surface of the container using a lashing material (not shown).
[0048] しかして、各ラック機構 5, 6, 7には、海上コンテナ 2外において、車輛 13を自走方 式で搭載して固縛するようにしているので、特別なドライバを必要としない。また、第 1 および第 2各ラック機構 5, 6は、海上コンテナ 2内への搬入を行なったフォークリフト 2 9を用いて、海上コンテナ 2内において斜めに傾斜させるようにしているので、海上コ ンテナ 2内のスペースを有効に利用して車輛 13を積付けることができる。 [0048] The rack mechanism 5, 6, 7 has a vehicle 13 mounted in a self-propelled manner outside the marine container 2 so that it does not require a special driver. . In addition, each of the first and second rack mechanisms 5 and 6 is inclined obliquely in the marine container 2 by using the forklift 29 that has been carried into the marine container 2, so that the marine container Vehicle 13 can be loaded using the space in 2 effectively.
[0049] すなわち、海上コンテナ 2は、ドア 2aで閉止される開口部分の上端縁力 内部の天 井部分よりも一段低くなつている。このため、海上コンテナ 2外で各ラック機構 5, 6を 傾斜させて海上コンテナ 2内に搬入する方法を採ると、搭載されている車輛 13が開 口部の上端縁に衝突するおそれがある力 海上コンテナ 2内で傾斜させると、このよう な不具合がなく、内部の天井部分までのスペースを有効に利用して車輛 13を積付け ることがでさる。 That is, the maritime container 2 is one step lower than the ceiling portion inside the upper edge force of the opening portion closed by the door 2a. For this reason, if the rack mechanism 5 or 6 is tilted outside the marine container 2 and carried into the marine container 2, the installed vehicle 13 may collide with the upper edge of the opening. When tilted in the maritime container 2, there is no such problem, and the space up to the interior ceiling is effectively used to load the vehicle 13 It can be done.
[0050] また、レール機構 8は、第 1および第 2の各ラック機構 5, 6を海上コンテナ 2の途中 位置までは案内するが、各ラック機構 5, 6の固定位置までは案内しない構造になつ ているので、車輛 13の積付け地に 1セット用意しておくだけで足りる。このため、レー ル機構 8の構造が極めて簡単であることと相俟って、保管の際等に邪魔になることが ない。し力も、各ラック機構 5, 6を海上コンテナ 2内で移動させる際に、アームローラ 2 1がレール本体 27上を転動することになるので、人力のみで各ラック機構 5, 6を容易 に移動させることができる。  [0050] In addition, the rail mechanism 8 has a structure in which the first and second rack mechanisms 5, 6 are guided to the middle position of the marine container 2, but are not guided to the fixed positions of the rack mechanisms 5, 6. As a result, it is only necessary to prepare one set at the place where vehicle 13 is loaded. For this reason, coupled with the extremely simple structure of the rail mechanism 8, it does not interfere with storage. When the rack mechanisms 5 and 6 are moved in the marine container 2, the arm roller 21 rolls on the rail body 27, so that the rack mechanisms 5 and 6 can be easily moved only by human power. Can be moved.
[0051] なお、前記実施の一形態においては、第 3ラック機構 7が他のラック機構 5, 6と構造 を異にする場合について説明したが、他のラック機構 5, 6と同一構造のラック機構を 用いるようにしてもよい。  In the embodiment, the case where the third rack mechanism 7 has a different structure from the other rack mechanisms 5 and 6 has been described. However, the rack having the same structure as the other rack mechanisms 5 and 6 has been described. A mechanism may be used.
産業上の利用可能性  Industrial applicability
[0052] 以上のように、本発明に係る車輛積付け方法およびその装置は、 3台の車輛 13を 海上コンテナ 2に積付ける際に用!、る車輛積付け方法およびその装置として有用で あり、特に 3台の乗用車を積付ける際に用いる車輛積付け方法およびその装置として 適している。 [0052] As described above, the vehicle stacking method and apparatus thereof according to the present invention is useful as a vehicle stacking method and apparatus for use when stacking three vehicles 13 on the marine container 2. In particular, it is suitable as a vehicle loading method and apparatus used when loading three passenger cars.
図面の簡単な説明  Brief Description of Drawings
[0053] [図 1]本発明の実施の一形態に係る車輛積付け装置を示す全体構成図である。  FIG. 1 is an overall configuration diagram showing a vehicle stacking apparatus according to an embodiment of the present invention.
[図 2]第 1および第 2の各スぺーサ機構を上方力 見た詳細構成図である。  FIG. 2 is a detailed configuration diagram of the first and second spacer mechanisms as viewed from above.
[図 3]図 2の底面図である。  FIG. 3 is a bottom view of FIG.
[図 4]図 3の側面図である。  FIG. 4 is a side view of FIG.
[図 5]海上コンテナに設けられているラッシングリングを示す説明図である。  FIG. 5 is an explanatory view showing a lashing ring provided in a marine container.
[図 6]第 1および第 2の各ラック機構を上方力 見た詳細構成図である。  FIG. 6 is a detailed configuration diagram of the first and second rack mechanisms as viewed from above.
[図 7]図 6の底面図である。  FIG. 7 is a bottom view of FIG.
[図 8]ラック本体の傾斜状態を孫アームで固定する方法を示す説明図である。  FIG. 8 is an explanatory view showing a method of fixing the inclined state of the rack body with the grandchild arm.
[図 9]ラック本体が傾斜状態で固定された状態を示す説明図である。  FIG. 9 is an explanatory view showing a state in which the rack body is fixed in an inclined state.
[図 10]第 1スぺーサ機構と第 1ラック機構との位置決め関係を示す説明図である。  FIG. 10 is an explanatory diagram showing a positioning relationship between the first spacer mechanism and the first rack mechanism.
[図 11]第 2スぺーサ機構と第 1ラック機構との位置決め関係を示す説明図である。 圆 12]第 3ラック機構の詳細構成を示す図 6相当図である。 FIG. 11 is an explanatory diagram showing a positioning relationship between the second spacer mechanism and the first rack mechanism. [12] FIG. 6 is a view corresponding to FIG. 6 showing a detailed configuration of the third rack mechanism.
圆 13]レール機構と第 1スぺーサ機構および第 1ラック機構との位置関係を示す説明 図である。 [13] FIG. 13 is an explanatory diagram showing the positional relationship between the rail mechanism, the first spacer mechanism, and the first rack mechanism.
圆 14]第 1および第 2の両ラック機構を海上コンテナ内に積付けた際のレール機構と の位置関係を示す説明図である。 [14] FIG. 14 is an explanatory diagram showing the positional relationship with the rail mechanism when both the first and second rack mechanisms are loaded in the marine container.
圆 15]3台のラック機構を海上コンテナ内に積付けた状態を示す説明図である。 圆 16]レール機構を構成する単位レール機構を示す詳細平面図である。 [15] FIG. 15 is an explanatory view showing a state in which three rack mechanisms are stacked in a sea container.圆 16] It is a detailed plan view showing a unit rail mechanism constituting the rail mechanism.
[図 17]レール本体とラック本体ローラおよびアームローラとの関係を示す説明図であ る。  FIG. 17 is an explanatory diagram showing the relationship between the rail body, the rack body roller, and the arm roller.
[図 18] (a)は第 1および第 2の各ラック機構に車輛を搭載する方法を示す説明図、(b )は第 3ラック機構に車輛を搭載する方法を示す説明図である。  FIG. 18 (a) is an explanatory view showing a method for mounting a vehicle on each of the first and second rack mechanisms, and FIG. 18 (b) is an explanatory view showing a method for mounting a vehicle on the third rack mechanism.
圆 19]第 1ラック機構をフォークリフトを用いて海上コンテナまで運搬してきた状態を 示す説明図である。 [19] FIG. 19 is an explanatory view showing a state in which the first rack mechanism is transported to a marine container using a forklift.
圆 20]第 1ラック機構をフォークリフトを用いて海上コンテナ内に搬入した状態を示す 説明図である。 [20] FIG. 20 is an explanatory view showing a state in which the first rack mechanism is carried into a marine container using a forklift.
圆 21]第 1ラック機構を搬入後、一旦フォークリフトを退避させた状態を示す説明図で ある。 21] FIG. 21 is an explanatory view showing a state where the forklift is once retracted after the first rack mechanism is loaded.
[図 22]フォークリフトを海上コンテナに接近させ、フォークの先端を、フォークポケット 部材に挿入した状態を示す説明図である。  FIG. 22 is an explanatory view showing a state in which the forklift is brought close to the marine container and the fork tip is inserted into the fork pocket member.
圆 23]フォークを上昇させてラック本体を傾斜させた状態を示す説明図である。 圆 24]孫アームでラック本体を傾斜状態を固定した後、フォークリフトを退避させた状 態を示す説明図である。 圆 23] It is an explanatory view showing a state in which the fork is raised and the rack body is inclined. [24] FIG. 24 is an explanatory view showing a state where the forklift is retracted after the rack body is fixed in an inclined state by the grandchild arm.
圆 25]第 1ラック機構を人力を用いて海上コンテナ内で移動させている状態を示す説 明図である。 [25] FIG. 25 is an explanatory diagram showing a state in which the first rack mechanism is moved in a marine container using human power.
圆 26]第 1ラック機構を固定位置まで移動させた状態を示す説明図である。 [26] FIG. 26 is an explanatory view showing a state where the first rack mechanism is moved to the fixed position.
圆 27]第 1ラック機構を固定位置に固定した状態を示す説明図である。 [27] FIG. 27 is an explanatory view showing a state in which the first rack mechanism is fixed at a fixed position.
圆 28]第 2ラック機構をフォークリフトを用いて海上コンテナまで運搬してきた状態を 示す説明図である。 [図 29]第 2ラック機構をフォークリフトを用いて海上コンテナ内に搬入した状態を示す 説明図である。 [28] FIG. 28 is an explanatory view showing a state where the second rack mechanism is transported to a marine container using a forklift. FIG. 29 is an explanatory view showing a state in which the second rack mechanism is carried into a marine container using a forklift.
[図 30]第 2ラック機構を搬入後、フォークリフトを一旦退避させた状態を示す説明図で ある。  FIG. 30 is an explanatory diagram showing a state in which the forklift is temporarily retracted after carrying in the second rack mechanism.
[図 31]フォークリフトを海上コンテナに接近させ、フォークの先端をフォークポケット部 材に挿入した状態を示す説明図である。  FIG. 31 is an explanatory view showing a state in which the forklift is brought close to the marine container and the fork tip is inserted into the fork pocket member.
[図 32]フォークを上昇させてラック本体を傾斜させた状態を示す説明図である。  FIG. 32 is an explanatory view showing a state where the fork is raised and the rack body is inclined.
[図 33]孫アームでラック本体を傾斜状態で固定した後、フォークリフトを退避させた状 態を示す説明図である。  FIG. 33 is an explanatory view showing a state in which the forklift is retracted after the rack body is fixed in an inclined state by the grandchild arm.
[図 34]第 2ラック機構を人力を用いて海上コンテナ内で移動させている状態を示す説 明図である。  FIG. 34 is an explanatory diagram showing a state in which the second rack mechanism is moved in a marine container using human power.
[図 35]第 2ラック機構を固定位置まで移動させた状態を示す説明図である。  FIG. 35 is an explanatory view showing a state where the second rack mechanism is moved to a fixed position.
[図 36]第 2ラック機構を固定位置に固定した状態を示す説明図である。  FIG. 36 is an explanatory diagram showing a state in which the second rack mechanism is fixed at a fixed position.
[図 37]第 3ラック機構をフォークリフトを用いて海上コンテナまで運搬してきた状態を 示す説明図である。  FIG. 37 is an explanatory diagram showing a state in which the third rack mechanism is transported to a marine container using a forklift.
[図 38]第 3ラック機構をフォークリフトを用いて海上コンテナ内に搬入した状態を示す 説明図である。  FIG. 38 is an explanatory diagram showing a state in which the third rack mechanism is carried into a marine container using a forklift.
[図 39]第 3ラック機構を固定位置に固定した状態を示す説明図である。  FIG. 39 is an explanatory diagram showing a state in which the third rack mechanism is fixed at a fixed position.
符号の説明 Explanation of symbols
1 車輛積付け装置  1 Vehicle stacking device
2 海上コンテナ  2 Marine container
2a ドア  2a door
3 第 1スぺーサ機構  3 First spacer mechanism
4 第 2スぺーサ機構  4 Second spacer mechanism
5 第 1ラック機構  5 First rack mechanism
6 第 2ラック機構  6 Second rack mechanism
7 第 3ラック機構  7 Third rack mechanism
8 レール機構 ラッシングリング 車輛 8 Rail mechanism Lashing ring
ラック本体  Rack body
アーム  Arm
孫アーム  Grandchild arm
タイヤ走行路 Tire running path
a タイヤ止めa Tire stop
, 22 フォークポケット部材 ストッパ , 22 Fork pocket member Stopper
ラック本体ローラ アームローラ  Rack body roller Arm roller
前輪搭載部  Front wheel mounting part
後輪搭載部  Rear wheel mounting part
ラックローラ  Rack roller
単位レール機構 レーノレ本体  Unit rail mechanism Renore body
位置決め部材 フォークリフトa フォーク  Positioning member Forklift a Fork
ラッシング資材  Lashing materials

Claims

請求の範囲 The scope of the claims
[1] 長手方向に連続して配置される複数の単位レール機構で構成され、コンテナドア 側の端部力 コンテナ底面上の途中位置まで配置されるレール機構と;コンテナ外に おいて車輛がほぼ水平状態で搭載されて固縛される第 1,第 2および第 3の 3台のラ ック機構と;第 1ラック機構のフロント側のコンテナ底面上および第 1,第 2ラック機構の 間のコンテナ底面上にそれぞれ固定されて各ラック機構のコンテナ内における位置 決めを行なう第 1および第 2の 2台のスぺーサ機構と;を備え、第 1スぺーサ機構をコ ンテナフロント側の端部に配置した後、車輛が搭載されている第 1ラック機構を、フォ 一クリフトを用いてコンテナドア側の端部のレール機構上に載置するとともに、第 1ラ ック機構のコンテナドア側の端部を、フォークリフトで持ち上げて車輛が斜めになつた 状態とし、次いでこの第 1ラック機構を、レール機構上を移動させるとともに、コンテナ 底面上を移動させて、先端が第 1スぺーサ機構に接触した位置でコンテナ内に固定 し、次いでレール機構の一部を撤去するとともに、先端が第 1ラック機構に接触した 位置で第 2スぺーサ機構をコンテナ底面上に配置し、次いで車輛が搭載されている 第 2ラック機構を、フォークリフトを用いてコンテナドア側の端部のレール機構上に載 置するとともに、第 2ラック機構のコンテナドア側の端部を、フォークリフトで持ち上げ て車輛が斜めになつた状態とし、次いでこの第 2ラック機構を、レール機構上を移動 させるとともに、コンテナ底面上を移動させて、先端が第 2スぺーサ機構に接触した 位置でコンテナ内に固定し、次いでレール機構をすベて撤去するとともに、車輛が搭 載されている第 3ラック機構を、フォークリフトを用いてコンテナ内に搬入し、車輛がほ ぼ水平となったままの状態で、第 3ラック機構をコンテナ内に固定することを特徴とす る車輛積付け方法。  [1] Consists of a plurality of unit rail mechanisms arranged continuously in the longitudinal direction, end force on the container door side, and a rail mechanism that is arranged halfway on the bottom of the container; the vehicle is almost outside the container First, second and third rack mechanisms mounted and secured in a horizontal state; on the container bottom on the front side of the first rack mechanism and between the first and second rack mechanisms First and second spacer mechanisms fixed on the bottom of the container to position each rack mechanism within the container; and the first spacer mechanism is connected to the end of the container front side. The first rack mechanism on which the vehicle is mounted is placed on the rail mechanism at the end on the container door side using a forklift, and the first rack mechanism is placed on the container door side. Lift the end of the The hook is in an inclined state, and then the first rack mechanism is moved on the rail mechanism and on the bottom of the container, and fixed in the container at the position where the tip contacts the first spacer mechanism. Next, part of the rail mechanism is removed, the second spacer mechanism is placed on the bottom of the container at the position where the tip contacts the first rack mechanism, and then the second rack mechanism on which the vehicle is mounted is mounted. The forklift is placed on the rail mechanism at the end of the container door, and the end of the second rack mechanism on the container door is lifted by the forklift so that the vehicle is slanted. 2 Move the rack mechanism on the rail mechanism and on the bottom of the container, and fix it in the container at the position where the tip contacts the second spacer mechanism. The third rack mechanism is removed, and the third rack mechanism on which the vehicle is mounted is carried into the container using a forklift, and the third rack mechanism is left in a state where the vehicle is almost horizontal. A vehicle stacking method characterized in that the vehicle is fixed in a container.
[2] 第 1および第 2の各ラック機構には、車輛がコンテナドア側に向けて固縛されるとと もに、第 3ラック機構には、車輛がコンテナフロント側に向けて固縛されることを特徴と する請求項 1記載の車輛積付け方法。  [2] In each of the first and second rack mechanisms, the vehicle is secured to the container door side, and in the third rack mechanism, the vehicle is secured to the container front side. The vehicle stacking method according to claim 1, wherein:
[3] 長手方向に連続して配置される複数の単位レール機構で構成され、コンテナドア 側の端部力 コンテナ底面上の途中位置まで配置されるレール機構と;コンテナ外に おいて車輛がほぼ水平状態で搭載されて固縛される第 1,第 2および第 3の 3台のラ ック機構と;第 1ラック機構のフロント側のコンテナ底面上および第 1,第 2ラック機構の 間のコンテナ底面上にそれぞれ固定されて各ラック機構のコンテナ内における位置 決めを行なう第 1およひ第 2の 2台のスぺーサ機構と;を備え、前記 3台のラック機構 のうち、少なくとも第 1ラック機構および第 2ラック機構は、上面側に車輛が固縛される とともに、コンテナへの搬入先端側を支点として、車輛がほぼ水平の状態力も斜めに なった状態まで揺動可能なラック本体と;ラック本体両側の長手方向中間部に揺動可 能に連結され、ラック本体を斜めに傾斜させた際に下端部が接地する一対のアーム と;各アームの下端近傍位置に揺動可能に連結され、ラック本体を斜めに傾斜させた 際に揺動先端部がラック本体の揺動先端部に着脱可能に連結固定される一対の孫 アームと;を備えて ヽることを特徴とする車輛積付け装置。 [3] Consisting of a plurality of unit rail mechanisms arranged continuously in the longitudinal direction, the end force on the container door side, and a rail mechanism that is arranged halfway on the bottom of the container; the vehicle is almost outside the container First, second, and third three racks mounted and secured in level The first rack mechanism and the first rack mechanism fixed on the container bottom surface between the first rack mechanism and the container bottom surface between the first rack mechanism and the first rack mechanism to position each rack mechanism in the container. Two of the two spacer mechanisms; and of the three rack mechanisms, at least the first rack mechanism and the second rack mechanism are secured to the upper surface side of the vehicle and to the container. A rack body that can swing to a state in which the vehicle is almost in a horizontal state with the loading tip side as a fulcrum; and is swingably connected to the longitudinal middle part on both sides of the rack body, A pair of arms whose lower ends contact with each other when tilted to each other; and are swingably connected to positions near the lower ends of each arm, and when the rack body is tilted obliquely, the swing tip section swings the rack body. Removably connected to the tip A vehicle stacking device comprising: a pair of grandchild arms;
[4] 第 3ラック機構は、第 1ラック機構および第 2ラック機構と同一構造をなしていることを 特徴とする請求項 3記載の車輛積付け装置。  [4] The vehicle stacking device according to claim 3, wherein the third rack mechanism has the same structure as the first rack mechanism and the second rack mechanism.
[5] 第 3ラック機構は、搭載された車輛を斜めに傾斜させる機能を有して!/ヽな ヽことを特 徴とする請求項 3記載の車輛積付け装置。  [5] The vehicle stacking device according to claim 3, wherein the third rack mechanism has a function of tilting the mounted vehicle obliquely!
[6] 各単位レール機構は、ラック機構を案内する溝形レール状で別体構造の 2条のレ ール本体と、各レール本体の外側に取付けられコンテナ側壁に接触させることにより レール本体の位置決めを行なう把手兼用の位置決め部材とを備えていることを特徴 とする請求項 3, 4または 5記載の車輛積付け装置。  [6] Each unit rail mechanism is a grooved rail shape that guides the rack mechanism and has two separate rail bodies, and is attached to the outside of each rail body and brought into contact with the container side wall. The vehicle stacking apparatus according to claim 3, 4 or 5, further comprising a positioning member serving as a handle for positioning.
PCT/JP2005/005802 2004-08-04 2005-03-29 Vehicle stowage method and device WO2006013655A1 (en)

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JP2004-227545 2004-08-04

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CN101010243A (en) 2007-08-01

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